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Creative AL-1551 All in One Printer User Manual

1. DP PA Link amp PROFIBUS PA n a a DP PA Link zi with redundant DP PA couplers iL Q Active field a splitter g go PA DP PA Link with redundant DP PA couplers Active field distributors PROFIBUS PA Basic PROFIBUS PA design versions when using the DP PA link as the router Basic PROFIBUS PA design versions are presented atthis point In these configuration examples DP PA links are used in each case as the DP PA router Up to 5 DP PA couplers can be oper ated in a DP PA link Mixed configurations e g line and ring on one link are also possible The DP PA router can also be imple mented with a DP PA coupler In this case the PROFIBUS DP connection is directly on the coupler instead of per interface module Linear architecture with single coupler In this design version each PROFIBUS PA line is linked with one DP PA coupler of a DP PA router Depending on the operating environment you can use either the FDC 157 0 DP PA coupler up to Ex zone 2 or the Ex i DP PA coupler up to Ex zone 1 The DP PA router can be connected to a single or redundant PROFIBUS DP Linear architecture with redundant couplers The active field splitter AFS connects a PROFIBUS PA line with two FDC 157 0 DP PA couplers of a DP PA router This router is operable on a single or redundant PROFIBUS DP The AFS switches the PROFIBUS PA line to the active one of the two re dundant couplers
2. Siemens AG 2007 Update upgrade packages Software Update Service E Selection and Ordering Data Order No SUS SIMATIC BATCH Server e PCS 7 SIMATIC BATCH Server Basic Package from 10 UNITs to unlimited UNITs PCS 7 SIMATIC BATCH Hierarchical Recipe PCS 7 SIMATIC BATCH ROP Library PCS 7 SIMATIC BATCH Separation Procedures Formulas PCS 7 SIMATIC BATCH API SUS SIMATIC BATCH Client PCS 7 SIMATIC BATCH Recipe System PCS 7 SIMATIC BATCH BatchCC e PCS 7 SIMATIC BATCH Batch Planning SUS SIMATIC Route Control e PCS 7 SIMATIC Route Control Engineering e PCS 7 SIMATIC Route Control Center PCS 7 SIMATIC Route Control Server 30 to 300 simultaneous material transports e PCS 7 BCE SIMATIC PCS 7 Software Update Service Subscription for 1 year with auto matic extension requirement current software version PCS 7 Software Update Service for Engineering AS OS PCS 7 Software Update Service for PDM PCS 7 Software Update Service for Runtime OS PCS 7 Software Update Service for OS Client SFC Visualization PCS 7 Software Update Service for OS Web Server PCS 7 Software Update Service for Asset Management PCS 7 Software Update Service for SIMATIC BATCH Server PCS 7 Software Update Service for SIMATIC BATCH Client PCS 7 Software Update Service for Route Control 6ES7 658 1XX00 0YL8 6ES7 658 3XX00 0YL8 6ES7 658 2XX00 0YL8 6ES7 658
3. SM 321 for floating contacts supply with AC voltage 32 inputs 120 V AC 6ES7 321 1EL00 0AA0 B Electrically isolated in groups of 8 Front connector required 40 contact 8 inputs 120 230 V AC 6ES7 321 1FF01 0AA0 B Redundant design possible module redundancy Electrically isolated in groups of 2 Front connector required 20 contact 16 inputs 120 230 V AC 6ES7 321 1FH00 0AA0 B Electrically isolated in groups of 4 Front connector required 20 contact B Subject to export regulations AL N ECCN EAR99H 11 14 Siemens ST PCS 7 November 2007 Siemens AG 2007 Process 1 0 ET 200M distributed I O DI digital input modules a Selection and Ordering Data Order No B Selection and Ordering Data Order No SM 321 for non floating contacts supply with AC voltage 8 inputs 120 230 V AC 6ES7 321 1FF10 0AA0 Electrically isolated in groups of 1 Front connector required 40 contact B SM 321 modules with diagnostics capability IM 153 2 High Feature interface module required for floating contacts supply with DC voltage 16 inputs 24 V DC 6ES7 321 7BH01 0ABO Redundant design possible module and channel redun dancy Electrically isolated in groups of 16 Time stamping in association with IM 153 2 High Feature ac curacy 5 ms rising or falling edge can be parameterized channel granular Two short circuit proof sensor supplies for 8 chan
4. From 30 up to 100 simultaneous material trans ports From 100 up to 300 simultaneous material trans ports SIMATIC Route Control Center SIMATIC Route Control works closely with the operator system hence where small plants are concerned it is possible for the Route Control Center and Route Control Server to be installed not only on their own but also together with the OS software on a single station or a SIMATIC PCS 7 BOX 416 up to 30 simulta neous material transports The ordering data for the OS soft ware can be found in the Chapter Operator system In the case of multi user systems with small quantity frameworks itis also possible to operate the Route Control Server Batch Server and OS Server on shared basic hardware However availability will be higher and performance better if they are in stalled on separate server hardware The Route Control Server program package suitable for up to 30 simultaneous material transports can be expanded by means of add on PowerPacks to meet higher requirements up to 100 or 300 simultaneous material transports The Route Control Client is represented by the Route Control Center RCC The RCC can be installed on an OS Client a Batch Client or separate client hardware Siemens ST PCS 7 November 2007 716 Route Control Server The Route Control Server supplies the RC Clients Route Control Center with the necessary data and transfers their operations to t
5. Analog output module 4 AO I 6ES7 145 4GF00 0ABO B High Feature 20 mA 0 to 20 mA 4 to 20 mA channel diag nostics including bus module Connection module must be ordered separately Accessories Connection module CM IO 6ES7 194 4CA00 0AA0 B 4xM12 4 M12 sockets for connecting digital or analog sensors actua tors to ET 200pro Module labels 6ES7 194 4HA00 0AA0 for color coded identification of the CM IOs in white red blue and green pack with 100 units of each color Further accessories For plugs cables and further accessories see Catalog IK PI or Mall CA 01 under Distributed I O ET 200pro B Subject to export regulations AL N ECCN EAR99H 11 62 Siemens ST PCS 7 November 2007 Connection modules Actuators and sensors are connected using commercially avail able 5 contact M12 plugs on the connection module The con nection module is plugged onto the electronics module and screwed to the latter The connection module CM IO 4 x M12 to be ordered separately is available for the above mentioned electronics modules Siemens AG 2007 Process I O Dezentrale Peripherie ET 200pro Safety related electronics modules oou e Group fault display SF red LED e Fault display for each sensor power supply Vs1F to Vs2F is output on the VsF LED and the associated channels e Status and fault displays per input output dual color green red LED e Identification data
6. 10 15 Fiber optic cables 9 26 G Glas fiber optic cables 9 39 Graphics Designer sssses 4 9 H HART nn nes 11 23 Hazardous area 11 2 Hierarchical Recipe eeeeeeeeeeeee 6 11 l amp C libraries n rents 4 8 10 subsystem for ET 200M 11 13 F 964 DP ca eee detis 9 41 mport Export Assistant 4 12 ndustrial Ethernet c cee 9 3 ndustrial Ethernet Switches 9 6 ndustrial Security 9 33 ndustrial Wireless LAN 9 30 ndustrial Workstation sssse 2 6 nterface module ou eee 11 11 TP cables and connectors 9 25 K IKCYVDOANS e 2 15 L Libraries xac ee oce o tu ds 4 8 Long term archiving ssss 5 21 M Maintenance station 8 4 Media converter a s 9 21 MESSAGES es 5 10 Microbox automation system 10 4 Microsoft SQL Server 4 4 ile dello a s ere ptt t 13 2 MOdbUS tetto i fedens 9 52 Motor starters a se reren 11 49 poem 11 6 Multi project engineering 4 6 Multi VGA graphics cards 2 16 Multi VGA operation 2 6 e OpeNPCS Ficus E 5 27 Operating system 2 6 Operator system sssssssssssess 5 2 Optical Switch Modules OSM 9 21 OS archiving eei cernens 5 19 OS hardware seite metres 5 4 OS redundanoy
7. 9 slots aluminum 9 slots steel 18 slots aluminum oa 25 o 18 slots steel e 1 x PS 407 10 A for 120 230 V AC DC B 1 x PS 407 10 A for 120 230 V AC DC redun C dancy possible e 1 x PS 407 20 A for 120 230 V AC DC D 2x PS 407 10 A for 120 230 V AC DC redun E dancy possible e 1 x PS 405 10 A for 24 V DC G e 1 x PS 405 10 A for 24 V DC redundancy H possible e 1 x PS 405 20 A for 24 V DC J e 2 x PS 405 10 A for 24 V DC redundancy possible Additive PROFIBUS DP interface modules Without CP 443 5 Extended e 1 x CP 443 5 Extended e 2 x CP 443 5 Extended 3x CP 443 5 Extended Ax CP 443 5 Extended BR ND Up to 5 CPs can be plugged into the UR2 rack with a single power supply or up to 3 with a redundant power supply Siemens ST PCS 7 Update November 2008 10 27 Siemens AG 2008 Automation systems Safety related automation systems Selection and ordering data Order No Selection and ordering data Order No AS 417F Single Station 6ES7 654 AS 412FH Redundant Station 6ES7 656 with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for 100 POs ED BREE ico pos nAn aaen CPU with 2 interfaces MPI DP master and DP 2 x CPU with 1 interface each MPI DP master master 2 x 768 KB RAM 512 KB each for program 30 MB RAM 15 MB each for program and and 256 KB each for data data e Preassembled and tested 8
8. Design and equipment features Design Degree of protection to EN 60529 front rear CPU e Processor e Front Side Bus e Second Level Cache Chipset Main memory Graphics e Graphics controller e Graphics memory e Resolutions colors frequencies DIN rail or wall mounting horizontal preferred or vertical P20 ntel Pentium M 1 4 GHz 400 MHZ 2 MB ntel Alviso 910GML 1 GB DDR2 SDRAM SO DIMM modules Intel 2D 3D GMA900 integrated in chipset Dynamic video memory 8 to 128 MB CRT Up to 1600 x 1200 32 bit colors 60 to 120 Hz DVI Up to 1600 x 1200 32 bit colors Drives Flash drive For CompactFlash card 2 GB CD ROM DVD RW diskette Connectable via USB not included in scope of delivery Automation systems Microbox automation system i Technical specifications Interfaces PROFIBUS MPI Ethernet USB e Serial Parallel Graphics connection Keyboard mouse LED displays 12 Mbit s electrically isolated CP 5611 compatible 9 contact Sub D socket 2 x 10 100 1000 Mbit s RJ 45 two independent controllers 4 x USB 2 0 high speed 1x COM1 V 24 9 contact Sub D connector 1 x DVI I DVI VGA combined DVI digital VGA analog Connectable via USB not included in scope of delivery Power Watchdog Operating system basic software Operating system System tested SIMATIC industrial software Windows XP Embedded prein sta
9. Siemens AG 2007 p ET 200M distributed I O AO analog output modules B Overview E Selection and Ordering Data Order No The analog output modules for voltage and current described here break down into modules with 12 bit resolution and various numbers of chan nels and a high precision module with 15 bit resolution The analog output modules can be parameterized in groups in dependently of each other and automatically supply all channel specific and module internal diagnostics data SM 332 modules for current and voltage outputs 2 outputs in 2 channel groups 6ES7 332 5HB01 0ABO Resolution 12 bit 4 sign Voltage 0 1 to 5 10 V 10 V 2 channels 2 or 4 wires Current 0 4 to 20 mA 20 mA 2 channels 2 wires Parameterizable substitute val ue output in case of CPU stop Broken wire monitoring only for current e Short circuit monitoring only for voltage Diagnostics inside module Front connector required 20 contact 4 outputs in 4 channel groups 6ES7 332 5HD01 0ABO Redundant design possible module redundancy Resolution 12 bit sign Voltage 0 1 to 5 10 V 10 V 4 channels 4 wires Current 0 4 to 20 mA 20 mA 4 channels 2 wires Parameterizable substitute val ue output in case of CPU stop Broken wire monitoring only for current e Short circuit monitoring only for voltage Diagnostics inside module Front connector require
10. Supplementary OS software optional SIMATIC PCS 7 Archive V7 0 SIMATIC PCS 7 1 Archive PowerPack for expansion of short term cyclic buffer archive OS client with Windows XP Professional operating system SIMATIC PCS 7 Industrial Workstation including operating system alternatives cs Connection for OS LAN terminal bus onboard SIMATIC PCS 7 OS Client 547B WXP alternatively with onboard standard graphics multi VGA graphics card 2 Screens or multi VGA graphics card 4 Screens OS standard software SIMATIC PCS 7 OS Software Client V7 0 Supplementary OS software optional SIMATIC PCS 7 SFC Visualization V7 0 SIMATIC Safety Matrix Viewer for PCS 7 aN es Siemens ST PCS 7 November 2007 Siemens AG 2007 Operator system OS software Introduction E Function Graphical user interface The predefined user interface of the operator system has all the features typical of a control system It is multilingual clearly structured ergonomic and easy to understand Operators can survey the process extremely easily and rapidly navigate be tween different views of the plant The system supports them in this process with hierarchical display structures that can be con figured as required These facilitate the direct selection of lower level areas during process control Process displays and process tags can also be called up by name An online language selector permits the
11. sss 5 16 OS software 5 2 OS variables 5 3 OSAN cos a mue 9 4 P PID UNET siete etes 4 8 Plant bus eirean a 9 4 Plastic fiber optic cables 9 40 Power supply cable for Rack PC 2 15 Process Device Manager 4 13 Process lost nu eR dH 11 2 Process ITIODILOIS uccisi inocente 2 17 ProGessOD je6luc Zn ave 5 3 Process object VIEW ucc ds 4 6 PROFIBUS sans iet itte 9 35 PROFIBUS DP 5 citt 9 36 PROFIBUS PA tette 9 43 Programming Instructions Driver BIOCKS e 5p dee 2 2 R Recipe system ROP Libraty etim ROUTS COmntrol e ee Route Control Center ssssse 7 6 Route Control Server 7 6 ROUTINE uaa 4 16 Runtime Basic Packages 3 13 Siemens ST PCS 7 November 2007 16 9 Siemens AG 2007 Appendix Subject index S T S5 Manual Collection 2 2 TELEPERM M Manual Collection 2 2 S7 F ConfigurationPack 4 22 Terminal DUS xao retten nn 9 4 S7 Manual Collection 2 2 Terminal modules 11 6 11 41 SfSPEGSIM titt beet ins 4 26 Totally Integrated Automation 1 10 S7 REDCONNECT sse 9 29 Tower Kit 2 15 Safety ES Packages 4 25 Trends E 5 10 Safety Matriksi encinas 4 23 v Safety Matrix Viewer 5 15 Version Cross Manager 4 10 Safety related automation systems
12. 7 Siemens AG 2007 SIMATIC Route Control Route Control Hardware Design SIMATIC Route Control clients and OS clients Engineering System Route Control server Plant bus Automation systems The modularity and flexibility of SIMATIC Route Control are opti mally supported by the hardware available The basic hardware from page 2 14 can be used for SIMATIC Route Control Hardware for small plants For small plants SIMATIC Route Control can be installed either alone or together with the OS software on a single station system or a SIMATIC PCS 7 BOX 416 You can select the hardware for the OS RC single station at page 2 14 page 5 6 or further down in this section You can find information and the ordering data for the SIMATIC PCS 7 BOX 416 at page 3 8 Client server configuration Distributed multi user systems with client server architecture expandable with up to 32 clients per server are typical for the automation of material transports with SIMATIC Route Control Basically it is possible to operate an RC Server Batch Server and OS Server on shared basic hardware However availability will be higher and performance better if each component has its own server hardware The availability of the RC Server can be further increased through redundant configuration of the server hardware SIMATIC PCS 7 supports multiple station systems with up to 12 servers server pairs The Route Control Client is represen
13. SIMATIC PCS 7 OS Client 547B WXP without multi VGA graphics card with Multi VGA graphics card 2 Screens with Multi VGA graphics card 4 Screens D Subject to export regulations AL N ECCN 5D992B1 6ES7 650 0NGO07 0YXO D 6ES7 650 0NG07 0YAO D 6ES7 650 0NG07 0YBO D Siemens AG 2007 a Selection and Ordering Data Order No Additional and expansion components Memory modules for expanding the main memory 512 MB memory expansion for SIMATIC Rack PC 547B 1 x 512 MB DDR2 667 SDRAM 1 GB memory expansion for SIMATIC Rack PC 547B 2x 512 MB DDR2 667 SDRAM kit for dual channel technology 6ES7 648 2AF30 0HAO B 6ES7 648 2AF40 0HBO B e 2 GB memory expansion for SIMATIC Rack PC 547B 2 x 1 GB DDR2 667 SDRAM kit for dual channel technology SIMATIC PC keyboard USB connection 6ES7 648 2AF50 0HBO B e International key assignment 6ES7 648 0CB00 0YAO Tower kit for SIMATIC PCS 7 Industrial Workstations based on Rack PC 547B and IL 43 Tower kit for conversion of a Rack PC into an industrial Tower PC 3 m power cable for Rack PC 6ES7 648 1AA00 0XCO For Great Britain 6ES7 900 0BA00 0XA0 For Switzerland 6ES7 900 0CA00 0XA0 For USA 6ES7 900 0DA00 0XA0 For Italy 6ES7 900 0EA00 0XA0 For China 6ES7 900 0FA00 0XA0 SIMATIC NET S7 REDCONNECT Upgrade For communication with fault tolerant AS systems see page 9 29 B Subject to export r
14. 3RK1 301 0 11 51 SRIKIOOS0 sse tns 11 51 11 52 neo 11 55 3RK1 903 2 11 51 11 52 SBISIES03 9 costituita 11 52 6AV6 371 1CF06 ODXO oe 14 11 6AV6 371 1CF06 2AX0 5 18 5 24 6AV6 371 1DRO06 1AXO occ 14 10 6AV6 371 1ES06 0AX0 5 28 14 10 6AV6 371 1ES06 0CXO 5 28 14 10 OAVB 1053s astuce ctas GDL B045 nue GDB 900 eerte attinet GDS WON Gass ucc eee i m NERE G SB 6ES7 131 4 6ES7 131 7 6ES7 132 4 6ES7 132 7 6ES7 134 4 6ES7 134 7 6ES7 135 4 6ES7 135 7 6ES7 138 4 6ES7 138 7A is GES 198 YB isses GES 198 7E iecit 6ES7 141 4 6ES7 142 4 6ES7 144 4 6ES7 145 4 6ES7 148 4 GEST 151 1 1er 6ES7 152 1 6ES7 153 2AR03 0XA0 6ES7 153 2BA02 0XB0 6ES7 153 2BA81 0XB0 6ES7 153 2BA82 OXBO 6ES7 153 2BB00 OXBO 6ES7 154 2 11 59 BES 157 0 iens 9 48 9 49 14 16 6ES7 193 4CA Lien 11 42 6ES7 198 4 B iieesinien iate 11 42 6ES7 193 4CC 11 41 6ES7 193 4CD 11 41 6ES7 193 4CE 11 41 6ES7 193 4CF 11 42 6ES7 193 4CG 11 42 6ES7 193 4CK 11 44 BEST 1998 4CL 2c tienes 11 42 6ES7 193 7AA 11 33 6ES7 193 7AB 6ES7 193 7CA 6ES7 193 7DA 11 33 11 36 11 32 6ES7 193 7DB 11 32 BEST 194 4A si sinis 11 59 6ES7 194 4B 11 64 BEST 194 4C ss 11 62 6ES7 194 4D 11 63 6ES7 194 4G 11 59 6ES7 194 4HA aa 11 60 11 62 6ES7 194 4
15. 4 18 14 7 6ES7 658 3BX06 2YB5 4 19 14 7 6ES7 658 3CX06 2YB5 4 19 14 7 GES7 658 3EX06 2YB5 4 19 14 7 6ES7 658 3GX06 OYCS8 4 18 4 19 6ES7 658 3HX06 0YAS 4 18 14 7 6ES7 658 3JX06 0YAS 4 18 14 8 6ES7 658 3KX06 OYAS 4 18 14 8 6ES7 658 3LX06 OYAS 3 7 3 12 4 17 14 8 6ES7 658 3XA06 2YB5 4 19 14 7 6ES7 658 3XB06 2YB5 4 19 14 7 6ES7 658 3XB06 2YD5 AIT 4 19 14 7 6ES7 658 3XC06 2YB5 ow 4 19 14 7 GES7 658 3XCO06 2YDS5 4 17 4 19 14 7 EE 6ES7 658 3XD06 2YB5 4 19 14 7 6ES7 658 3XD06 2YD5 17 4 19 14 7 6ES7 658 3XH06 2YD5 417 4 19 14 7 6ES7 658 3XX00 OYL8 4 18 4 19 15 3 15 6 6ES7 658 5AA07 0YA5 6ES7 658 5AA16 0YAS 6ES7 658 5AA16 0YE5 6ES7 658 5AB07 0YA5 6ES7 658 5AB07 0YD5 6ES7 658 5AB16 0YA5 6ES7 658 5AB16 0YD5 6ES7 658 5AC07 0YA6 6ES7 658 5AC07 0YD5 6ES7 658 5AC16 6ES7 658 5AD16 6ES7 658 5AE16 6ES7 658 5AF07 6ES7 658 5AF16 6ES7 658 7BX41 s GES7 658 7DXO00 aient 6ES7 658 7DX07 iine GES7 658 7DX16 0YB5 6ES7 658 7DX16 0YF5 GES7 658 7EX07 0YB5 GES7 658 7EX16 0YB5 6ES7 658 7EX16 OYF5 GES7 658 7FA07 OYBO GES7 658 7FA16 0YBO 6ES7 658 7FB07 0YDO 6ES7 658 7FB16 0YDO 6ES7 658 7FCO07 0YDO 6ES7 658 7FC16 0YDO GES7 658 7GA07 2YBO 6ES7 658 7GA16 0YBO 6ES7 658 7GB07 0YBO GES7 658 7GB07 2YBO GES7 658 7GB16 0YDO 6ES7 658 7GC07 2YBO 6ES7 658 7GC16 0YDO 6ES7 658 7GD16 0YDO
16. Flexible Modular Redundancy is possible at the device level by grouping individual devices in different PROFIBUS PA lines Only one PROFIBUS PA line can be configured with coupler re dundancy on each DP PA router A PROFIBUS PA ring cannot then be operated on this router 9 44 Siemens ST PCS 7 November 2007 Ring architecture Active field distributors AFD integrate PROFIBUS PA field devices via 4 short circuit proof spur line connections into a PROFIBUS PA ring with automatic bus termination The PROFIBUS PA ring is connected to two FDC 157 0 DP PA cou plers of a DP PA router The DP PA router can be operated on a single or redundant PROFIBUS DP Up to 8 AFDs can be config ured per ring Flexible Modular Redundancy is possible at the device level by grouping individual devices on different AFDs Only one ring can be configured on each DP PA router A PROFIBUS PA line with coupler redundancy cannot then be operated on this router The following limits must be observed for a PROFIBUS PA ring with respect to the configuration with PROFIBUS PA devices Max 31 PROFIBUS PA devices Max current consumption of all PROFIBUS PA devices 1 A Particular advantages of the ring architecture High availability Transparent redundancy management of the intelligent FDC 157 0 DP PA couplers for the higher level system Active bus terminations for automatic bus termination in the FDC 157 0 DP PA couplers and the AFDs permit Au
17. Mechanical environmental conditions Vibrations Operation e Storage transport Shock Operation e Storage transport Tested according to IEC 60068 2 6 10 to 58 Hz 0 075 mm 58 to 500 Hz 9 8 m s Limitation with DVD writer 10 to 58 Hz 0 019 mm 58 to 500 Hz 2 5 m s Limitation with portrait assembly 10 to 58 Hz 0 0375 mm 58 to 500 Hz 4 9 m s 5 9 Hz 5 mim 9 to 500 Hz 9 8 m s Tested according to IEC 60068 2 27 IEC 60068 2 29 50 m s 30 ms Limitation with portrait assem bly 25 m s 30 ms 250 m s 6 ms Approvals CE living accommodation Emitted interference Noise immunity CE industrial environment Emitted interference Noise immunity cULus EN 61000 6 3 2001 EN 61000 6 1 2001 EN 61000 6 4 2001 EN 61000 6 2 2005 UL 60950 1 Report E11 5352 and CAN CSA C22 2 No 60950 1 UL508 and CAN CSA C22 2 No 142 Power supply electrically isolated Power supply DC input current Max power consumption at 24 V DC 24 V DC 15 20 SELV Continuous current up to 8 A up to 14 A for 30 s during startup 210W Dimensions and weights Dimensions including DVD writer W x H x D in mm Weight 297 x 267 x 100 Approx 7 kg E Technical specifications cont Siemens AG 2007 e Vs Starter systems SIMATIC PCS 7 BOX SIMATIC PCS 7 BOX 416 Selection and Ordering Data Order No Automation WinAC Slot PLC module
18. erant applications in the process industry This is characterized sonnel machines plants and the environment Therefore pro by cess safety is of particular significance The safety technology e AS 412F FH AS 414F FH and AS 417F FH safety related au used must reliably detect errors in the process and also its own tomation systems internal errors and automatically set the plant application to a AT safe state if an error is P pp Failsafe PROFIBUS communication using the PROFIsafe pro file Failsafe transmitters SITRANS P DS III on the PROFIBUS PA with PROFIsafe e ET 200M and ET 2008 distributed I O systems with safety related 1 0 modules User friendly process visualization via the operator system in cluding safety relevant fault messages Engineering system with S7 F Systems software package CFC and SIMATIC Safety Matrix e Safety lifecycle management with support of highly qualified solution partners services for all phases of the lifecycle of a safety instrumented system analysis implementation and op eration 4 20 Siemens ST PCS 7 November 2007 Siemens AG 2007 Engineering system Engineering Process Safet Introduction a Benefits Safety Integrated for Process Automation permits complete inte gration of safety engineering into the SIMATIC PCS 7 process control system The Basic Process Control System BPCS and Safety Instrumented System SIS melt together into a uniform and innovative
19. 16 8 Siemens ST PCS 7 November 2007 Factory license With the Factory License the user has the right to install and use the software at one permanent establishment only The perma nent establishment is defined by one address only The number of hardware devices on which the software may be installed results from the order data or the Certificate of License CoL Certificate of license The Certificate of License CoL is the licensee s proof that the use of the software has been licensed by Siemens A CoL is required for every type of use and must be kept in a safe place Downgrading The licensee is permitted to use the software or an earlier ver sion release of the software provided that the licensee owns Such a version release and its use is technically feasible Delivery versions Software is constantly being updated The following delivery versions PowerPack Upgrade can be used to access updates Existing bug fixes are supplied with the ServicePack version PowerPack PowerPacks can be used to upgrade to more powerful software The licensee receives a new license agreement and CoL Certificate of License with the PowerPack This CoL together with the CoL for the original product proves that the new soft ware is licensed A separate PowerPack must be purchased for each original license of the software to be replaced Upgrade An upgrade permits the use of a new version of the software on the conditi
20. Connection to terminal bus OS LAN You can connect clients and servers to a non redundant terminal bus OS LAN using the onboard Ethernet interface or a desktop adapter network card With a redundant terminal bus where two rings are connected together via two pairs of switches each sta tion must be connected to both rings using a SIMATIC PCS 7 redundant terminal bus adapter package The SIMATIC PCS 7 redundant terminal bus adapter package consists of server and desktop adapter network cards for details on the configuration refer to the Manual SIMATIC PCS 7 V7 0 fault tolerant process control systems E Selection and Ordering Data Order No Design of redundant OS single stations SIMATIC PCS 7 Single Station Redundancy V7 0 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional single license for 2 installations with OS Software Single Station and WinCC Redundancy as well as RS 232 connecting cable 10m Type of delivery 2 license key disks 2 emergency key disks certificate of license terms and conditions PCS 7 V7 0 toolset DVDs Microsoft SQL Server 2005 including EULA supplementary CDs DVDs e g Microsoft ServicePacks and tools as well as RS 232 connecting cable 10 m e 250 POs 6ES7 652 3AA07 2YA0 1000 POs 6ES7 652 3AB07 2YA0 e 2000 POs 6ES7 652 3AC07 2YA0 3000 POs 6ES7 652 3AD07 2YAO e 5000 POs 6ES7 652 3AE07 2YAO PowerPacks for PO expansio
21. Digital electronics modules EM 141 EM 142 E Overview E Selection and Ordering Data Order No Digital electronics modules Digital input modules Digital input module 8 DI High 6ES7 141 4BF00 0AB0 B Feature 24 V DC with channel diagnos tics including bus module Con nection module must be ordered separately Digital output modules Digital output module 4 DO 6ES7 142 4BD00 0ABO B High Feature 24 V DC 2 A with channel diag nostics including bus module Connection module must be ordered separately Accessories Connection module CM IO 6ES7 194 4CA00 0AA0 B 4x M12 mE 4 M12 sockets for connecting The following digital electronics modules can be used for con digital or analog sensors actua necting actuators sensors in the context of SIMATIC PCS 7 tors to ET 200pro Digital input modules ae module CM 10 6ES7 194 4CB00 0AAO B e EM 8 DI DC 24 V High Feature 8 M12 sockets for connecting Digital electronics module with eight inputs digital sensors actuators to Suitable for standard switches and proximity switches ET 200pro BEROs Module labels 6ES7 194 4HA00 0AA0 Rated input voltage 24 V DC for color coded identification of Diagnostics Short circuit of sensor supply to ground per the CM IOs in white red blue and channel green pack with 100 units of Diagnostics Open circuit per channel each color Process alarm Further accessories Parameterizable input delay
22. LOO0Z 19quieAON Z S2d LS SIMATIC PCS 7 SIEMENS D un gt un _ ES c O UL un un D OU O A Related catalogs SIMATIC SIRES Add ons for the SIMATIC PCS 7 Process Control System Only PDF E86060 K4678 A121 A6 7600 SIMATIC SII eS Migration solutions with the SIMATIC PCS 7 Process Control System Order no E86060 K4678 A131 A3 7600 SIMATIC ST 70 Products for Totally Integrated Automation and Micro Automation Order no E86060 K4670 A101 B 1 7600 E86060 K4670 A151 A3 7600 News SIMATIC HMI ST 80 Human Machine Interface Systems Order no E86060 K4680 A101 B5 7600 Industrial Communication IK PI Industrial Communication for Automation and Drives Order no E86060 K67 10 A101 B5 7600 E86060 K6710 A121 A2 7600 News TELEPERM M PLT 112 AS 488 TM Automation Systems Only PDF E86060 W3812 A100 A3 7600 Field Instruments FI 01 for Process Automation Order no E86060 K6201 A101 A9 7600 Siemens AG 2007 Training for Automation and ITC Industrial Solutions Order no E86060 K6850 E 101 B8 in German Catalog CA 01 the Offline Mall of Automation and Drives Order no E86060 D4001 A100 C6 CD ROM E86060 D4001 A500 C6 DVD A amp D Mall Internet www siemens com automation mall Siemens AG 2007 SIMATIC PCS 7 Process Control System Version 7 0 Catalog ST PCS 7 October 2007 Supersedes Catalog ST PCS
23. Preinstalled SIMATIC PCS 7 runtime system with AS and OS ized by real time demands and a deterministic response i functionality including AS OS Runtime license for 250 POs These bundles can be extended by the following expansion components see also page 2 15 and catalog on PC based Automation e SIMATIC PCS 7 PowerPacks Runtime licenses for up to 2000 POs e AS OS Software Engineering PowerPack for all in one system e OS Software Single Station PowerPack and AS Runtime li cense for runtime system e SIMATIC PDM package for PCS 7 e SIMATIC PC keyboard e LC and CRT displays for office and industrial environments 3 4 Siemens ST PCS 7 November 2007 E Technical specifications Siemens AG 2007 SIMATIC PCS 7 BOX SIMATIC PCS 7 BOX RTX Technical specifications cont Basic hardware SIMATIC Box PC 627B Design and equipment features Design Degree of protection to EN 60529 CPU Processor Front Side Bus e Second Level Cache Chipset Main memory Graphics Graphics controller Graphics memory Resolutions colors frequencies Rack mountable device with rug ged metal enclosure suitable for wall and portrait mounting IP20 Intel Core 2 Duo T7400 2 16 GHz 667 MHz 4MB Intel 945 GM 2 GB DDR2 667 SDRAM 2x1GB Intel 2D 3D GMA950 integrated in chipset Dynamic video memory 8 to 128 MB VGA Max 1600 x 1200 32 bit colors 85 Hz e DVI Max
24. SIMATIC Box PC 627B 24 V DC with Windows XP Profes sional MUI operating system German English French Ital ian Spanish WinAC RTX soft ware controller and SIMATIC PC DiagMonitor diagnostics software Mouse SIMATIC PCS 7 Engineering Software V7 0 for AS OS includ ing AS OS Runtime license for productive operation 250 POs 5 languages German English French Italian Spanish float ing license for 1 user SIMATIC PCS 7 BOX RTX runtime system OS and AS assembled and preinstalled comprising SIMATIC Box PC 627B 24 V DC with Windows XP Profes sional MUI operating system German English French Ital ian Spanish WinAC RTX soft ware controller and SIMATIC PC DiagMonitor diagnostics software Mouse SIMATIC PCS 7 OS Software Single Station V7 0 250 POs 5 languages German English French Italian Spanish single license for 1 installation SIMATIC PCS 7 AS Runtime license 250 POs 5 languages German English French Italian Spanish single license for 1 installation 6ES7 650 2QB07 0YX0 D Additional and expansion components SIMATIC PCS 7 PowerPacks for all in one system SIMATIC PCS 7 PowerPack Engineering Software AS OS V7 0 for extending the engineering software for AS OS 5 languages German English French Italian Spanish exe cutes with Windows XP Professional floating license for 1 user Type of delivery License key disk emergency key disk ce
25. e SIMATIC PCS 7 OS Software Single Station for 250 POs 6 languages German English French Italian Spanish Chi nese e SIMATIC Safety Matrix Viewer 1 language English SIMATIC PCS 7 Safety Matrix OS Client Package Executes with Windows XP Pro fessional floating license for 1 user Combination of e SIMATIC PCS 7 OS Software Client 6 languages German English French Italian Spanish Chinese e SIMATIC Safety Matrix Viewer 1 language English SIMATIC PCS 7 Safety Matrix OS Extension Package Executes with Windows XP Pro fessional floating license for 1 user comprising SIMATIC Safety Matrix Viewer 1 language English 6ES7 652 6AA07 0YA0 6ES7 652 6CX07 0YA5 6ES7 652 6BX07 0YA5 Siemens ST PCS 7 November 2007 5 15 Siemens AG 2007 Operator system Redundant operator systems OS redundancy Overview Redundant servers Redundant Industrial Ethernet plant bus double ring AS 412H AS 414H AS 417H OS redundancy shown in a client server architecture with high availability OS single stations and OS servers can have a redundant design if necessary Design The following table provides an overview of which components are required for a redundant OS single station or OS pair of serv ers depending on certain criteria SIMATIC PCS 7 Indus trial Workstation single and BCE Incl Ethernet network card 10 100 1000 Mbit s ASIMATIC
26. 10 24 Version Trail Scalability mca sott ne SCALANCE S w SCALANCE X sss 9 6 Web SetVOr c eorr es 5 25 Script languages 5 11 WINACSIOt4 Onco ecce 3 9 Separation Procedures Formulas 6 12 Wireless LAN ssssssems 9 30 Sequential Function Chart SFC 4 7 Y Server Basic Package OD Xp cette de 9 42 SFC Visualization 5 14 Short term archiving 5 20 Signal module ssssssssssss 5 8 Sign of life monitoring 5 11 SIGUARD SIMATIC BATCH SIMATIC BATCH API SIMATIC IT SIMATIC Logon SIMATIC Manager SIMATIC NET SIMATIC PCS 7 BOX SIMATIC PCS 7 Industrial Workstation 2 6 SIMATIC PCS 7 MTA sise 11 6 SIMATIC PDM serepin 4 13 SIMATIC PDM PCS 7 4 15 SIMATIC PDM S7 oniinn 4 15 SIMATIC PDM Service 4 15 SIMATIC PDM Single Point 4 14 SIMATIC Route Control sssse 7 2 SIMATIC Safety Matrix 4 23 SimMblatOn ss tiens 4 26 S a L S Se ne OE 11 9 SMS E 11 14 SM 822 7 utentes ture 11 16 Slc 11 18 Sicca L 11 19 SEC 11 21 SM 421 SM 422 SM 431 SM 432 11 4 Starter systems ssssssssssssss 3 2 StotagePlus e e 5 21 Switches enini 9 6 System architecture ssuss 1 10 System documentation 2 2 16 10 Siemens ST PCS 7 November 2007
27. 10 km consisting of 4 sync mod ules for up to 10 km Note please order fiber optic sync cables 2 units in the re quired length separately 6ES7 656 7XX30 0XX0 6ES7 656 7XX40 0XX0 Sync module For linking the two CPUs 412 3H 414 4H or 417 4H two modules required per CPU For distances of up to 10m 10 km 6ES7 960 1AA04 0XA0 6ES7 960 1AB04 0XA0 Sync cable fiber optic cable For connecting the two 412 3H 414 4H or 417 4H CPUs each redundant automation sys tem requires 2 cables eim e2m 10m Other lengths 6ES7 960 1AA04 5AA0 6ES7 960 1AA04 5BA0 6ES7 960 1AA04 5KA0 auf Anfrage Memory Card RAM e 1MB e 2 MB e 4MB e 8 MB e 16 MB 64 MB 6ES7 952 1AK00 0AA0 6ES7 952 1AL00 0AA0 6ES7 952 1AM00 0AA0 6ES7 952 1AP00 0AA0 6ES7 952 1AS00 0AA0 6ES7 952 1AY00 0AA0 Memory Card Flash EPROM Only required to update firmware Alternative firmware update via the engineering system 8MB 6ES7 952 1KP00 0AAO0 10 22 Siemens ST PCS 7 Update November 2008 CP 443 1 Communications processor for connection of SIMATIC S7 400 to Industrial Ethernet through TCP IP ISO and UDP for S7 com munication S5 compatible com munication SEND RECEIVE with FETCH WRITE with or without RFC 1006 diagnostics expan sion Multicast commissioning through LAN 10 100 Mbit s with electronic manual on CD ROM 6GK7 443 1EX11 0XE0 CP 443 5 Extended Communications processor for connectio
28. Electromagnetic compatibility EMC Emitted interference AC Immunity to conducted interference on the supply lines mmunity to interference on signal ines mmunity to static discharge mmunity to high frequency irradiation Magnetic field EN 55022 Class B FCC Class A EN 61000 3 2 Class D EN 61000 3 3 2 kV to IEC 61000 4 4 burst 1 kV to IEC 61000 4 5 symmetrical surge 2 kV to IEC 61000 4 5 unsymmetrical surge 2 kV to IEC 61000 4 4 burst length gt 3 m 2 kV to IEC 61000 4 5 sym metrical surge length gt 30 m 4 KV contact discharge to IEC 61000 4 2 8 KV atmospheric discharge to IEC 61000 4 2 1 V m 2 to 2 7 GHz 10 V m 80 MHz to 1 GHz and 1 4 to 2 GHz 80 AM to IEC 61000 4 3 10 V 10 kHz to 80 MHz to IEC 61000 4 6 100 A m 50 Hz 60 Hz to IEC 61000 4 8 Climatic conditions Temperature Tested according to IEC 60068 2 2 IEC 60068 2 1 IEC 60068 2 14 Operation 5 40 C no DVD writer operation 5 35 C without limitation CPU up to 65 W power loss Gradient max 10 C h no condensation e Storage transport 20 60 C Gradient max 20 C h no condensation Relative humidity Tested according to IEC 60068 2 78 IEC 60068 2 30 5 80 at 25 C no condensation Gradient max 10 C h no condensation 5 95 at 25 C no condensation Gradient max 20 C h no condensation Operation e Sto
29. For plugs cables and further Digital output modules accessories see Catalog IK PI or e EM 4 DO DC 24 V 2 High Feature Mall CA 01 under Distributed 1 0 m ET 200pro Digital electronics module with four outputs Suitable for solenoid valves DC contactors and indicator B Subject to export regulations AL N ECCN EAR99H lights Output current 2 A per output E Accessories Rated load voltage 24 V DC Diagnostics Short circuit of outputs to ground per channel Connection modules Diagnostics Short circuit of outputs to P per channel D i D iagnostics Open circuit in outputs per channel Actuators and sensors are connected using commercially avail iagnostics Load voltage missing per module able 5 contact M12 plugs on the connection module The con Parameterizable substitute value nection module is plugged onto the electronics module and screwed to the latter The following connection modules to be W Technical specifications ordered separately are available for the above mentioned elec Technical specifications tronics modules For detailed technical specifications of the digital electronics CM IO 4x M12 for EM DI and EM DO Meat Seer e CM IO 8x M12 for EM DI Catalog IK PI Vm Depending on the selected connection module each plug for e Mall CA 01 under Distributed I Os ET 200pro the 8 channel digital input module has one or two channels 4x M12 round plug con
30. Isolating module 6ES7 195 7KF00 0XA0 For F modules 40 mm wide e For isolation of F and standard modules in an ET 200M rack e For signal isolation when using a copper bus connection only F modules in a rack with IM 153 2 Isolating bus module 6ES7 195 7HG00 0XA0 80 mm wide for isolating module when using an active backplane bus 11 26 Siemens ST PCS 7 November 2007 Isolating module F modules IM 153 2 ET 200 rack only for SIL 3 operation SIL 2 also possible without isolating module PROFIBUS Isolating bus submodule copper connection for active backplane bus IM 153 2 ET 200 rack PROFIBUS Isolating module for isolation of copper connection standard and F modules or fiber optic cable Isolating module The following components are available as accessories for the F modules solating module For isolation of F and standard modules in an ET 200M re mote I O station For signal isolation when using a copper bus connection only F modules in an ET 200M remote I O station with IM 153 2 e Isolating bus submodule for isolating module when using an active backplane bus Note The isolating module for F modules and the isolating bus sub module can only be used together The 40 mm wide gap cannot be used for other modules Siemens AG 2007 Process I O ET 200M distributed 1 0 Closed loop control modules Bi Overview E Function The FM 355 is an intelligent 4 channel controlle
31. Low price SIMATIC PCS 7 for SIMATIC PCS 7 AS RTX see page 10 4 Very fast program execution SIMATIC PCS 7 BOX systems are compact and rugged indus Paricular advantages of the SIMATIC PCS 7 BOX 416 are trial PCs as low price starter solutions for process automation e High availability with SIMATIC PCS 7 They are available in two versions e Support of changes to the configuration during runtime CiR SIMATIC PCS 7 all in one system through the stand alone WinAC Slot CPU with functionality for automation AS HMI OS and engineer ing ES SIMATIC PCS 7 Runtime system with AS and OS functionality Expanded by distributed process l Os on the PROFIBUS each version represents a complete process control system for small applications E Application The SIMATIC PCS 7 BOX starter systems can be used for various applications e Small production applications Enclosed subprocesses package units Automation of a laboratory or test center As a fully adequate member of the SIMATIC PCS 7 range they work with the PCS 7 standard system software are scalable and can be expanded without destroying the compatibility However the engineering and runtime licenses for AS and OS are limited to 2000 POs process objects SIMATIC PCS 7 BOX PROFIBUS DP PROFIBUS PA Use as asset management station Stand alone operation using example of a SIMATIC PCS 7 BOX 416 SIMATIC PCS 7 BOX can be incorporated into the PC diagnos
32. PS 405 power supply 10 A for 6ES7 654 4KG58 0XX0 B PS 405 power supply 10 A for 6ES7 654 4LG58 0XX0 24 V DC 2 backup batteries 24 V DC 2 backup batteries memory card 16 MB RAM memory card 16 MB RAM Without power supply without 6ES7 654 0KX58 0XX0 Without power supply without 6ES7 654 0LX58 0XX0 memory card memory card B Subject to export regulations AL N ECCN EAR99H 14 18 Siemens ST PCS 7 November 2007 Siemens AG 2007 Ordering data for previous version SIMATIC PCS 7 V6 1 Automation systems Fault tolerant safety related automation systems bundles B selection and Ordering Data Order No B Selection and Ordering Data Order No AS 414 4 1H automation AS 414 4 2H automation system system Prepared system with one CPU Complete fault tolerant system 414 4H for physically separated with two CPUs 414 4H redundant systems for F systems comprising or for later upgrading to a redun dant system SIMATIC PCS 7 AS Runtime license for 100 POs applies to comprising SIMATIC PCS 7 V6 1 also as SIMATIC PCS 7 AS Runtime Runtime license PCS 7 Library license for 100 POs applies to Blocks SIMATIC PCS 7 V6 1 also as Il 414 4 2H with Runtime license PCS 7 Library En ier interfases i Blocks MPI DP master and DP master Controller type 414 4 1H with 2 x 2 8 MB main memory 1 4 MB 2 integrated interfaces MPI DP each for program and data two master and DP master 2 8 MB CP 443 1 communications pro
33. Process I O Dezentrale Peripherie ET 200pro Analog electronics modules EM 144 EM 145 EM 4 AI RTD High Feature e 4 inputs for isolated floating resistance measurements or resistance thermometers with 2 3 and 4 wire connections e Input ranges Resistance measurement 150 Q 300 Q 600 Q 3000 Q resolution 15 bit Resistance thermometer Pt100 Ni100 Ni120 Pt200 Ni200 Pt500 Ni500 Pt1000 Ni1000 resolution 15 bit sign Automatic compensation of line resistances with 3 and 4 wire connections Parameterizable temperature coefficient with resistance type sensors Electrically isolated from load voltage supply 1L and 2L Linearization of sensor characteristics e Diagnostics Open circuit per channel terminals 1 and 3 are monitored for open circuit e Permissible common mode voltage 10 Vpp AC Analog output modules EM 4 AO U High Feature e 4 outputs for voltage output Output ranges 10 V resolution 15 bit sign 1to 5 V resolution 14 bit Oto 10 V resolution 15 bit Electrically isolated from sensor supply voltage 1L Diagnostics Short circuit of sensor supply to M per module Diagnostics Open circuit in outputs per channel e Substitute value output EM 4 AO I High Feature 4 outputs for current output Output ranges 20 mA resolution 15 bit sign 4 to 20 mA resolution 14 bit 0 to 20 mA resolution 15 bit Electrically isolated from sensor supply
34. Slot for swap medium C PLUG C PLUG Power supply 2 x 24 V DC 18 to 32 V 2 x 24 V DC 18 to 32 V Current consumption 350 mA 400 mA Power loss at 24 V DC 8 4W 9 6 W Network size parameters TP cable length e 0 to 50m POF 980 1000 with 650 nm 10 MHz x 100 m POF 980 1000 with 650 nm 10 MHz x 100 m e 0 to55m IE TP Torsion Cable with IE FC RJ45 Plug IE FC Outlet RJ45 with IE TP Torsion Cable 0 to 45 m 10 m TP Cord e 0 to 85 m IE FC Marine Trailing Flexible FRNC Cable with IE FC RJ45 Plug IE FC Outlet RJ45 with IE FC Marine Trail ing Flexible Cable 0 to 75 m 10 m TP Cord e O to 100m IE FC Standard Cable GP with IE FC RJ45 Plug IE FC Outlet RJ45 with IE FC Standard Cable GP 0 to 90 m 10 m TP Cord PCF 200 230 with 650 nm 17 MHz x km PCF 200 230 with 650 nm 17 MHz x km e 0 to 3000 m Permissible ambient conditions Operating temperature Oto 50 C 0 to 40 C Transport storage temperature 40 to 80 C 40 to 80 C Relative humidity during operation 9596 no condensation 95 no condensation Design Dimensions W x H x D in mm 60 x 125 x 124 60 x 125 x 124 Weight 780 g 780g Mounting DIN rail S7 300 rail wall mounting DIN rail S7 300 rail wall mounting Degree of protection IP30 IP30 Approvals Radio interference suppression level EN 61000 6 4 Class A EN 610
35. Windows Server 2003 MUI operating system German English French Italian Spanish Chinese e SIMATIC PCS 7 OS Server 6ES7 650 0NH07 0YX0 D 547B BCE SRV03 Connection to plant bus with Ethernet network card RJ45 PCI 10 100 1000 Mbit s and Basic Communication Ethernet BCE for up to 8 automation systems not H systems e SIMATIC PCS 7 OS Server 6ES7 650 0NH07 0YX1 D 547B IE SRVO3 Connection to plant bus with CP 1613 A2 communications processor RC client SIMATIC PCS 7 Industrial Work station client version Windows XP Professional MUI operating system German English French Italian Spanish Chinese SIMATIC PCS 7 OS Client 547B WXP without multi VGA graphics 6ES7 650 0NG07 0YXO D card with Multi VGA graphics card 6ES7 650 0NG07 0YAO D 2 Screens with Multi VGA graphics card 6ES7 650 0NG07 0YBO D 4 Screens Siemens ST PCS 7 November 2007 Siemens AG 2007 SIMATIC Route Control Route Control runtime software E Overview m Function The Route Control Software is structured such that SIMATIC Route Control can be flexibly adapted to different plant sizes and architectures single multi user systems Route Control Engineering component of the SIMATIC PCS 7 Engineering System Route Control Server Route Control Center RCC SIMATIC Route Control Server Up to 30 simulta neous material transports SIMATIC Route Control Server PowerPack
36. X 200 SCALANCE X224 X216 X208 X212 2 X212 2LD X204 2 and X206 1LD X 200 IRT SCALANCE X204 IRT X202 2 IRT X202 2P IRT X201 3P IRT and X200 4P IRT In order to support you when selecting the following list shows important properties of the various switch ranges SCALANCE X 400 m 1 Gbit ports and 100 Mbit ports optical electrical number and version depend on device m Modular design for flexible electrical or optical Industrial Ethernet networks variable network topology type and num ber of ports retrofitting of optical ports extension by 8 further ports with X414 3E Digital inputs Redundant 24 V DC supply Redundancy manager for the ring Standby redundancy redundant connection between two rings Many ports at one central position in the control cabinet P20 protection Electrical 100 Mbit ports with collar for FastConnect cabling system m Router functionality X414 3E connection of two subnets m Support of office standards such as virtual LANs incl priority assignment port based VLANs Rapid Spanning Tree RSTP Simple Network Management Protocol SNMP or IP Multicast filtering e g for video applications permits integra tion of automation networks into company networks m Configuration of MAC address filters E Slot numbering and labeling strips m Option C PLUG swap medium for simple replacement of de vices in event of fault SCALANCE X 300 m Compact design m IP30 protection m Gig
37. i Industrial Ethernet System connection PCS 7 systems n a a Selection and Ordering Data Order No p Selection and Ordering Data Order No System connection of single stations servers and clients Desktop adapter network card A5E00504378 B for BCE and as spare part for redundant terminal bus INTEL PCI network card for con nection to Industrial Ethernet 10 100 1000 Mbit s with RJ45 connection SIMATIC PCS 7 Redundant Terminal Bus Adapter Package Server and desktop adapter for designing a redundant terminal bus consisting of 2 Intel PCI network cards for connection to Industrial Ethernet 10 100 1000 Mbit s with RJ45 connection 6ES7 652 0XX01 1XF0 B CP 1613 A2 PCI card for connection to Industrial Ethernet with ITP and RJ45 connections 6GK1 161 3AA01 B SIMATIC NET S7 1613 2006 for Industrial Ethernet S7 communications software for CP 1613 runtime software in 2 languages German English executes with Windows 2000 Professional 2000 Server XP Professional Server 2003 single license for 1 installation software and electronic manual on CD ROM license key on dis kette 6GK1 716 1CB64 3AA0 SIMATIC NET S7 REDCONNECT 2006 Software for fail safe S7 commu nication over redundant networks for CP 1613 runtime software in 2 languages German English executes with Windows 2000 Professional 2000 Server XP Professional Server 2003 sin gle license for 1 instal
38. mation systems of the SIMATIC PCS 7 process control system AS 416 3 up to 30 simultaneous material transports e AS 417 4 AS 417H Safety related automation systems e g AS 417F FH cannot be used to control material transport with SIMATIC Route Control Siemens AG 2007 IMATIC Route Control Hardware Route Control p UJ a Selection and Ordering Data Order No E Selection and Ordering Data Order No RC single station Additional and expansion components SIMATIC PCS 7 Industrial Work SIMATIC NET S7 REDCONNECT station single station version Upgrade Windows XP Professional MUI for communication with fault toler operating system ant AS systems see page 9 28 German English French Italian Spanish Chinese Further additional and expansion components can be found at e SIMATIC PCS 7 ES OS 547B 6ES7 650 0NF07 0YX0 D page 2 15 BCE WXP Connection to plant bus with D Subject to export regulations AL N ECCN 5D992B1 Ethernet network card RJ45 Note PCI 10 100 1000 Mbit s and Basic Communication Ethernet zi ads data in abbreviated form for detailed Ordering data see page BCE for up to 8 automation systems not H systems For Ordering data of the SIMATIC PCS 7 BOX 416 refer to page 3 8 SIMATIC PCS 7 ES OS 547B 6ES7 650 0NF07 0YX1 D IE WXP Connection to plant bus with CP 1613 A2 communications processor RC server SIMATIC PCS 7 Industrial Work station server version
39. nation The PROFIBUS PA ring is connected to two FDC 157 0 DP PA couplers of a DP PA router Up to 8 AFDs and up to 31 PROFIBUS PA devices can be configured per ring The num ber of PROFIBUS PA devices is additionally limited by the max current consumption of 1 A for all devices Output voltage for PA section Voltage failure bridging Output current for PA section for dimensioning of device configura tion Diagnostic displays Permissibl ting t t An AFD can be replaced during operation The function of the LM ee ee PROFIBUS PA devices on the other AFDs is not influenced by this Active field splitter AFS The active field splitter AFS connects a PROFIBUS PA line with Selection and Ordering Data Dimensions W x H x D in mm Weight e Max 31 per line Operating environment up to zone 2 or 22 Max current consumption of all devices 1A 16 V DC 16 32 V Approx 20 mA Approx 600 mW 31 V 1VDC 5 ms 1A Status PA main line PA PA2 green Fault PA main line PAT PA2 red 25 70 C 120 x 57 x 80 Approx 700 g Order No two redundant FDC 157 0 DP PA couplers of a DP PA router The m AFS switches the PROFIBUS PA line to the active one of the two Active field ae eae redundant couplers connections for integration of field Up to 31 PROFIBUS PA devices can be connected on the devices 6ES7 157 0AF81 0XA0 B PROFIBUS PA line This number is additionally limited by the
40. number of DP lines for data set PRAMA routing with SIMATIC PDM and for Aluminum UR1 rack 6ES7 400 1TA11 0AA0 B 10 ms time stamp 18 slots electronic manual on CD module occupies 1 slot Aluminum UR2 rack 6ES7 400 1JA11 0AA0 9 slots IF 964 DP 6ES7 964 2AA04 0ABO Interface module for connection Aluminum CR3 rack 6ES7 401 1DA01 0AA0 of another PROFIBUS DP line for 4 slots plugging into a free DP module Steel UR1 rack 6ES7 400 1TA01 0AA0 slot of the CPU 18 slots PS 407 power supply module 6ES7 407 0DA02 0AA0 Steel UR2 rack 6ES7 400 1JA01 0AA0 4 A 9 slot 120 230 V AC DC 5 V DC 4 A BOT 24 V DC O 5 A with battery compartment for B Subject to export regulations AL N ECCN EAR99H 1 backup battery module occu pies 1 slot PS 407 power supply module 6ES7 407 0KA02 0AA0 10A 120 230 V AC DC 5 V DC 10 A 24 V DC 1 A with battery compartment for 2 backup batteries module occu pies 2 slots PS 407 power supply module 6ES7 407 0KR02 0AA0 10 A redundant design possi ble 120 230 V AC DC 5 V DC 10 A 24 V DC 1 A with battery compartment for 2 backup batteries module occu pies 2 slots PS 407 power supply module 6ES7 407 0RA02 0AA0 20A 120 230 V AC DC 5 V DC 20 A 24 V DC 1 A with battery compartment for 2 backup batteries module occu pies 2 slots PS 405 power supply module 6ES7 405 0DA02 0AA0 4A 24 V DC 5 V DC A A 24 V DC 0 5 A with battery compartment for 1 backup batte
41. tions 6AV6 371 1CF06 0DX0 SIMATIC StoragePlus V1 1 6ES7 652 0XC11 2YBO Software for long term archiving of data from the SIMATIC PCS 7 process control system for up to 4 single stations servers or pairs of servers 3 languages German English French executes with Windows 2000 Professional 2000 Server or Design of redundant OS servers SIMATIC PCS 7 Server Redundancy V6 1 3 languages German English French executes with Windows 2000 Server or Windows Server 2003 single license for 2 installations with OS Software Server und WinCC Redundancy as well as RS 232 connecting cable 10 m Type of delivery 2 license key disks emergency key disk certificate of license terms and conditions PCS 7 V6 1 toolset DVD Microsoft SQL Server including EULA PC Anywhere Host and supplementary CDs DVDs e g Microsoft ServicePacks and tools 250 POs RT 8K 2000 POS RT 64K 3000 POS RT 100K e 5000 POS RT 150K 8500 POS RT 256K PowerPacks for PO expansion see OS Software Server PowerPack V6 1 2 PowerPacks each required 6ES7 652 3XA16 2YAO 6ES7 652 3XC16 2YAO 6ES7 652 3XD16 2YAO 6ES7 652 3XE16 2YAO 6ES7 652 3XF16 2YAO Windows XP Professional Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions SIMATIC PCS 7 Central Archive 6ES7 658 2FX16 0YBO Server V6 1 Software for long term archiving of
42. 2 x 1 GB sound SATA RAID 1 with 2 hard disks of 250 GB graphics con troller on board with dynamic video memory DVD ROM IDE 3 5 diskette drive optical mouse Ethernet 10 100 1000 Mbit s RJ45 on board for connection to OS LAN SIMATIC PC DiagMonitor diag nostics software and 2 restore DVDs SIMATIC PCS 7 OS software for server preinstalled Windows Server 2003 MUI operating system German English French Italian Spanish Chinese SIMATIC PCS 7 OS Server 547B BCE SRV03 Connection to plant bus with Ethernet network card RJ45 PCI 10 100 1000 Mbit s and Basic Communication Ethernet BCE for up to 8 automation systems not fault tolerant systems SIMATIC PCS 7 OS Server 547B IE SRVO3 Connection to plant bus with CP 1613 A2 communications processor 6ES7 650 0NH07 0YXO D 6ES7 650 0NH07 0YX1 D SIMATIC PCS 7 Industrial Workstation client version SIMATIC PC in 19 rack without monitor keyboard and printer Core 2 Duo E6600 2 4 GHz pro cessor 1 GB RAM 2 x 512 MB SATA hard disk of 250 GB graph ics controller on board with dynamic video memory DVD ROM IDE 8 5 diskette drive opti cal mouse Ethernet 10 100 1000 Mbit s RJ45 on board for connection to OS LAN SIMATIC PC DiagMonitor diag nostics software and 2 restore DVDs SIMATIC PCS 7 OS software for client preinstalled Windows XP Professional MUI operating system German English French Italian Spanish Chinese
43. 20 pin with screw contacts Enables an accuracy of 1 5 K for the internal cold junction tem perature when taking thermocou ple temperature measurements in the measuring mode internal compensation at ambient tem peratures of O 60 C Bus module BM 1x80 Ex partition for ET 200M 6ES7 195 1KA00 0XA0 Bus module BM 2x40 Separation of IM 153 and down Singular Bus module IM 153 IM 153 Stream Ex modules within an connection ET 200M line IM 153 2 ET 200M Mixed operation of non Ex and High Feature standard modules oe within an ET 200M For supporting the hot swapping function in connection with IM 153 2 LK 393 cable duct 6ES7 393 4AA00 0AA0 EEx ib IIC conform routing of 9 load voltage cable in front plug Bus module BM 2x40 5 units Bus module PS IM DM 370 dummy module 6ES7 370 0AA01 0AA0 The figure shows use of the various bus modules for hot swap including bus connector labeling ping at the top for a redundant connection at the bottom fora Strips non redundant connection B Subject to export regulations AL N ECCN EAR99H 11 12 Siemens ST PCS 7 November 2007 Siemens AG 2007 Process 1 0 ET 200M distributed I O E Overview E Selection and Ordering Data Order No The following preassembled bundles are available for the ET 200M 1 0 subsystem for ET 200M stations with up to 8 I O modules suitable for hot swapping comprising DIN rail for active bus modules 482 mm
44. 3 interfaces MPI DP DP and slot for IF module 2 8 MB main memory 1 4 MB each for pro gram and data CP 443 1 com munications processor for connection to Industrial Ethernet plant bus as well as e Aluminum UR1 rack 18 slots PS 407 power supply 20 A for 120 230 V AC DC 2 backup batteries memory card 2 MB RAM PS 407 power supply 20 A for 120 230 V AC DC 2 backup batteries memory card 4 MB RAM PS 405 power supply 20 A for 24 V DC 2 backup batteries memory card 2 MB RAM PS 405 power supply 20 A for 24 V DC 2 backup batteries memory card 4 MB RAM Without power supply without backup batteries without memory card e Aluminum UR2 rack 9 slots PS 407 power supply 10 A for 120 230 V AC DC 2 backup batteries memory card 2 MB RAM PS 407 power supply 10 A for 120 230 V AC DC 2 backup batteries memory card 4 MB RAM PS 405 power supply 10 A for 24 V DC 2 backup batteries memory card 2 MB RAM PS 405 power supply 10 A for 24 V DC 2 backup batteries memory card 4 MB RAM Without power supply without backup batteries without memory card 6ES7 654 3QD48 0XX0 6ES7 654 3QE48 0XX0 6ES7 654 6QD48 0XX0 6ES7 654 6QE48 0XX0 6ES7 654 0QX48 0XX0 6ES7 654 1QD58 0XX0 6ES7 654 1QE58 0XX0 6ES7 654 4QD58 0XX0 6ES7 654 4QE58 0XX0 6ES7 654 0QX58 0XX0 AS 416 2 automation system comprising SIMATIC PCS 7 AS Runtime license for 100 POs applies to
45. 3RK1 301 0CB13 0AA4 F RS1e x safety related reversing starter Mechanical switching electronic overload protection Up to 1 1 kW 400 V 0 3 to 3 0 A Up to 3 0 kW 400 V 2 4 to 8 0 A e Up to 7 5 kW 400 V 2 4 to 16 0 3RK1 301 0AB13 1AA4 3RK1 301 0BB13 1AA4 3RK1 301 0CB13 1AA4 Accessories Terminal modules for safety related motor starters e For F DS1e x direct starter with coding TM FDS65 S32 with supply connection for power bus TM FDS65 S31 without supply connection for power bus For F RS1e x reversing starter with coding TM FRS130 S32 with supply connection for power bus TM FRS130 S31 without sup ply connection for power bus 3RK1 903 3AC00 3RK1 903 3AC10 3RK1 903 3AD00 3RK1 903 3AD10 PM D F PROFIsafe power module for direct and reversing starters 24 V DC with diagnostics 3RK1 903 3BAO1 Terminal module for PM D F PROFIsafe power module TM PF30 S47 FO 3RK1 903 3AA00 Jumper modules and control modules See under High Feature motor starters M65 PEN F infeed module 65 mm wide incl two caps in combination with TM DS65 32 TM RS130 S32 3RK1 903 2AC00 M65 PEN S connection module 65 mm wide in combination with TM DS65 31 TM RS130 S31 3RK1 903 2AC10 11 52 Siemens ST PCS 7 November 2007 Brake control expansion module For motors with mechanical brake xB3 24 V DC 4 A DI 2 x 24 V DC with two optional inputs
46. 6ES7 658 2AB07 0YDO 6ES7 658 2AC07 0YDO 6ES7 658 2AD07 0YDO 6ES7 658 2AE07 0YDO A process object PO is a synonym for an operable and observable block with approx 30 to 50 individual OS variables parameters When licensing an average of 50 OS variables is calculated for one PO Siemens AG 2007 MNMnavatar ewuetei Operator system OS software OS standard software for single station server client E Selection and Ordering Data Order No Selection and Ordering Data Order No OS Software Server SIMATIC PCS 7 OS Software Server V7 0 6 languages German English French Italian Spanish Chi nese executes with Windows Server 2003 single license for 1 installation Electronic documentation on PCS 7 toolset DVD Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V7 0 toolset DVDs Microsoft SQL Server 2005 including EULA and supplemen tary CDs DVDs e g Microsoft ServicePacks and tools OS Software Client SIMATIC PCS 7 OS Software Client V7 0 6 languages German English French Italian Spanish Chinese executes with Win dows XP Professional floating icense for 1 user Electronic documentation on PCS 7 toolset DVD Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V7 0 toolset DVDs icrosoft SQL Server 2005 including EULA and supplemen tary CDs DVDs e g Micros
47. 95 no condensation 9596 no condensation 9596 no condensation Design Dimensions W x H x D in mm 120 x 125 x 124 120 x 125 x 124 120 x 125 x 124 Weight 1400 g 1400 g 1400 g Mounting DIN rail 57 300 rail wall mount ing DIN rail 57 300 rail wall mount ing DIN rail 57 300 rail wall mount ing Degree of protection IP30 IP30 IP30 Approvals Radio interference suppression level EN 61000 6 4 Class A EN 61000 6 4 Class A EN 61000 6 4 Class A Noise immunity EN 61000 6 2 EN 61000 6 2 EN 61000 6 2 cUL Listung UL 60950 1 UL 60950 1 UL 60950 1 CSA C22 2 No 60950 1 UL 508 CSA C22 2 No 14 M91 UL 1604 and 2279 Hazardous Location CSA C22 2 No 60950 1 UL 508 CSA C22 2 No 14 M91 UL 1604 and 2279 Hazardous Location CSA C22 2 No 60950 1 UL 508 CSA C22 2 No 14 M91 UL 1604 and 2279 Hazardous Location FM FM 3611 FM 3611 FM 3611 ATEX Zone 2 EN 50021 EN 50021 EN 50021 C Tick AS NZS 2064 Class A AS NZS 2064 Class A AS NZS 2064 Class A e CE EN 61000 6 2 EN 61000 6 4 EN 61000 6 2 EN 61000 6 4 EN 61000 6 2 EN 61000 6 4 9 14 Siemens ST PCS 7 November 2007 Siemens AG 2007 Industrial Ethernet SCALANCE X Industrial Ethernet switches Type SCALANCE X204 IRT SCALANCE X202 2 IRT SCALANCE X202 2P IRT Transmission rate 10 100 Mbit s 10 100 Mbit s 10 100 Mbit s Interface
48. AL N ECCN EAR99H Siemens ST PCS 7 November 2007 14 15 Siemens AG 2007 Ordering data for previous version SIMATIC PCS 7 V6 1 PROFIBUS PA components B Selection and Ordering Data Order No Components for hot swapping and for redundant design Active bus modules for hot swapping e BM IM 157 6ES7 195 7HD80 0XA0 For two IM 153 2 High Feature modules for redundant and non redundant configuration for extended temperature range for hot swapping function permissible operating tempera ture 25 60 C BM DP PA 6ES7 195 7HF80 0XA0 For one DP PA coupler for extended temperature range for hot swapping function permissible operating tempera ture 25 60 C Profile rail for hot swapping For max 5 active bus modules 482 mm wide 19 inches 6ES7 195 1GA00 0XA0 e 530 mm wide 6ES7 195 1GF30 0XA0 620 mm wide 6ES7 195 1GG30 0XA0 14 16 Siemens ST PCS 7 November 2007 J Standard automation systems bundles B Selection and Ordering Data Order No B Selection and Ordering Data Order No Siemens AG 2007 Ordering data for previous version SIMATIC PCS 7 V6 1 Automation systems Ordering units for SIMATIC PCS 7 standard automation systems with Industrial Ethernet interfacing via CP AS 414 3 automation system comprising SIMATIC PCS 7 AS Runtime license for 100 POs applies to SIMATIC PCS 7 V6 1 also as Runtime license PCS 7 Library Blocks Controller type 414 3 with
49. CPU 414 3 up to approx 250 POs C Additive IF 964 DP interface module Without additive IF 964 DP 0 e 1 x IF 964 DP 1 1 x CP 443 1 1 Rack e UR 9 slots aluminum e UR 9 slots steel e UR1 18 slots aluminum e UR1 18 slots steel o0 o Preassembled and tested Memory card Memory card 4 MB RAM up to approx 300 POs Memory card 8 MB RAM up to approx 800 POs CPU 416 2 up to approx 800 POs Additive IF 964 DP interface module Without additive IF 964 DP e 1 x CP 443 1 Rack e UR 9 slots aluminum e UR 9 slots steel e UR1 18 slots aluminum e UR1 18 slots steel oa fF o e 1x PS 407 10 A for 120 230 V AC DC B e 1x PS 407 10 A for 120 230 V AC DC redun C dancy possible e 1 x PS 407 20 A for 120 230 V AC DC D e 2 x PS 407 10 A for 120 230 V AC DC redun E dancy possible e 1x PS 405 10 A for 24 V DC G 1 x PS 405 10 A for 24 V DC redundancy H possible e 1 x PS 405 20 A for 24 V DC J e 2 x PS 405 10 A for 24 V DC redundancy possible Additive PROFIBUS DP interface modules Without CP 443 5 Extended e 1x CP 443 5 Extended e 2 x CP 443 5 Extended 3 x CP 443 5 Extended 4 x CP 443 5 Extended BR OND 1 With the UR2 rack in combination with a redundant power supply the number of additive CP 443 5 Extended is limited to 2 10 8 Siemens ST PCS 7 Update November 2008 1x PS 407 10 A for 120 230 V AC DC 1x PS 407 10 A for
50. EAR99H Siemens ST PCS 7 November 2007 9 29 Siemens AG 2007 Communication Industrial Ethernet Industrial Wireless LAN IWLAN Overview lient OS clients PCS 7 CL LE B SCALANCE OS LAN x414 3 U terminal bus SCALANCE X204 2 X208 Redundant OS server Engineering station Access point SCALANCE W788 1PRO FPS Em Et Client module Mobile remote client SCALANCE Stationary with WLAN interface W746 1PRO remote client SIMATIC PCS 7 allows you to integrate mobile or stationary remote clients into the OS LAN terminal bus via a SCALANCE W788 1PRO access point The following applications can be implemented in this manner Use of additional remote OS clients 1 or 2 on IWLAN e Linking of Web clients to a SIMATIC PCS 7 Web server 1 or 2 on IWLAN Remote access to an engineering station with application of Remote Desktop Windows XP or Server 2003 operating sys tem or PC Anywhere e g during commissioning Mobile remote clients e g notebooks possessing a WLAN in terface can communicate with the access point via it Stationary remote clients in a desktop tower housing SIMATIC PCS 7 In dustrial Workstations require a SCALANCE W746 1PRO Ether net client module for the IWLAN communication with the access point SCALANCE W746 1PRO Ethernet client module and SCALANCE W788 1PRO access point are both very rugged use state of the art authentication and encryption procedu
51. ES MS OS single station server and RC single station server Optical drive Additional recommendations limitations e t is generally of advantage for the system performance if the technical specifications of the basic hardware e g clock main memory or hard disk are above the recommended val ues listed in the table This particularly applies to multiproject engineering A requirement for integration of PC based SIMATIC PCS 7 ba sic hardware into the PC diagnostics of the SIMATIC PCS 7 asset management is the SIMATIC PC DiagMonitor software DVD writer DVD RW for engineering station DVD ROM for all other target systems DVD ROM For long term archiving with large quantity frameworks we recommend the PCS 7 Premium server from the Catalog ST PCS 7 1 Add ons for the SIMATIC PCS 7 process control system as the central archive server However the PCS 7 Premium server cannot be integrated into the PC diagnostics This belongs to the scope of delivery of SIMATIC PCS 7 Indus trial Workstations and SIMATIC PCS 7 BOX RTX 416 and can not be executed on other systems Siemens ST PCS 7 November 2007 of the SIMATIC PCS 7 asset management For increased data availability on the central archive server we recommend a RAID hard disk system at least RAID 1 Siemens AG 2007 System neutral components SIMATIC PCS 7 Industrial Workstation Basic hardware Overview The SIMATIC PCS 7 Ind
52. Functions amp Adaptable blocks for accelerating your developments Samples Siemens AG 2007 Appendix Siemens Solution Partner Automation and Power Distribution E Overview Solution Partner SIEMENS Automation Solution Partner SIEMENS Power Distribution Products and systems from Siemens Automation and Drives provide the ideal platform for all automation tasks Siemens Solution Partners offer customized future proof solu tions with products and systems from Siemens Automation and Drives The basis qualified product and system knowledge cou pled with a high degree of solutions and industry related exper tise In the Siemens Solution Partner Program you are certain to find the optimum partner for your specific requirements Since more than 570 companies worldwide belong to the program you can be sure to get expert support at your location The Solution Partner Finder available to you on the Internet is a comprehensive database in which all Solution Partners together with their performance profiles present themselves In addition to the search criteria Technology Sector and Country you can also search by Company and ZIP Code From there it is only a small step to making the first contact Call up the Solution Partner Finder as follows e CA 01 on CD ROM On the start page via Contacts amp Partners Siemens Solution Partner Automation and Power Distribution e CA 01 online Go directl
53. Immunity to conducted interfer ence on the supply lines Immunity to interference on signal lines Immunity to static discharge Immunity to high frequency irradia tion Immunity to magnetic fields EN 55022 Class B EN 61000 3 2 Class D EN 61000 3 3 FCC Class A 2 kV to IEC 61000 4 4 burst 1 kV to IEC 61000 4 5 symmetrical surge 2 kV to IEC 61000 4 5 asymmetrical surge 1 kV to IEC 61000 4 4 burst length lt 3 m 2 kV to IEC 61000 4 4 burst length gt 3 m 2 kV to IEC 61000 4 5 surge length 30 m X 6 kV contact discharge to IEC 61000 4 2 8 KV air discharge to IEC 61000 4 2 10 V m 80 to 1000 MHz and 1 4 to 2 GHZ 80 AM to IEC 61000 4 3 1 V m 2 to 2 7 GHz 80 AM to IEC 61000 4 3 10 V 9 kHz to 80 MHz 80 AM to IEC 61000 4 6 100 A m 50 60 Hz to IEC 61000 4 8 3 10 Siemens ST PCS 7 November 2007 Temperature Operation e Storage transport Gradient Relative humidity Operation e Storage transport Tested according to IEC 60068 2 1 IEC 60068 2 2 IEC 60068 2 14 e 5 45 C with DVD writer only up to 40 C e 5 50 C power of all slots max 20 W e 5 55 C power of all slots max 10 W 20 60 C Operation max 10 C h stor age 20 C h no condensation Tested according to IEC 60068 2 78 IEC 60068 2 30 5 80 at 25 C no condensation 5 95 at 25 C no condensation
54. Introduction of new technologies e g PROFIBUS fieldbus HMI Opening of system for IT world Together with scenario 1 enables process control using a uni form operator system 13 4 Siemens ST PCS 7 November 2007 Scenario 3 Comprehensive modernization Bottlenecks in the provision of spare parts insufficient support and the necessity for functional expansions e g fieldbus tech nology or IT integration can also force comprehensive modern ization of the old system using the future oriented SIMATIC PCS 7 process control system Conversion may also be possible during operation Further use of the existing I O level is sup ported and the investments made for wiring hardware compo nents or application engineering are safeguarded The benefits of these migration step are Increase in performance Introduction of new technologies e g PROFIBUS fieldbus HMI Opening of system for IT world Lengthening of service life of complete plant Reduction in number of system suppliers Elimination of bottlenecks Siemens AG 2007 Migration to SIMATIC PCS 7 Introduction SIMATIC PCS 7 SIMATIC PCS 7 SIMATIC PCS 7 OS clients Engineering OS clients BCSI PCS 7
55. ND Siemens AG 2008 Automation systems Safety related automation systems Recommended preferred types E Selection and Ordering Data Order No a Selection and Ordering Data Order No Safety related SIMATIC PCS 7 automation systems Single Stations recommended preferred types AS 412F automation system with SIMATIC PCS 7 AS Runtime license for 100 POs Preassembled and tested without CP 443 5 Extended without sync modules and cables comprising 1 x CPU 412 3H with one inte grated interface MPI DP master and S7 F Systems RT license 768 KB RAM 512 KB for program and 256 KB for data as well as AS 414F automation system with SIMATIC PCS 7 AS Runtime license for 100 POs Preassembled and tested without CP 443 5 Extended without sync modules and cables comprising 1x CPU 414 4H with 2 integrated interfaces MPI DP master and DP master and S7 F Systems RT license 2 8 MB RAM 1 4 MB each for program and data as well as UR2 aluminum rack 9 slots UR2 aluminum rack 9 slots PS 407 power supply 10 A for 6ES7 654 8CF01 3BBO B PS 407 power supply 10 Afor 6ES7654 8AB01 3BB0 B EE Le slate MU Pu ana card 4 MB RAM 1 x CP 443 1 ackup batteries memory communications processor for card 1 MB RAM 1 x CP 443 1 connection to plant bus communications processor for connection to plant bus PS 407 power supply 10 A for 6ES7 654 8CF02 3BBO B PS 407 power supply 10Afor 6ES7654 8AB02 3BB0
56. PCS 7 TM OS APACS OS PCS 7 505 OS OPMC OS ES 4 mation SIMATIC IT Control Envox Management Builder F Console CS 275 Data S7 Highway 417H wm PTT AC 800F Genre S7 41x Bailey Plant PROVOX Third party Controller Loop Controller control system INFI NET and I O AS 235 APACS TELEPERM M QUADLOG SIMATIC 505 OpenPMC Ec Migration spectrum The migration of our own process control systems to SIMATIC PCS 7 is a matter of course for Siemens and a significant component of the continued supplier customer relationship Siemens is additionally able to offer migration solutions for pro cess control systems from other vendors e g for systems from ABB Honeywell or Emerson Siemens can work closely with the customer s system integrators when implementing migration projects for they have the know how gained over many years of working with the user and ex actly know the plant as well as the customer s requirements This partnership is a guarantee for the companies operating plants that they will receive an optimum migration solution A further im portant aspect is that Siemens supports the migration products as well as the standard products by means of product updating and customer support A special strength of Siemens compared to other suppliers of migration solutions is the ability to offer cus tomers long term support through know how servicing and pro vision of components spare parts and upgrades With the future oriented SIMAT
57. Parameter view of SIMATIC PDM with trend curve and online display Core functions Communication Adjustment and modification of device parameters SIMATIC PDM supports several communication protocols and Comparing e g project and device data components for communicating with devices that have the fol oM lowing interfaces e Plausibility testing of data input e PROFIBUS DP PA interface e Device identification and testing NU HART interface Device status indication with operating modes alarms and v Madbusaterides states Simulation e Special interface from Siemens e Diagnostics standard detailed Further communication protocols on request Management e g networks and PCs Routing Export import parameter data reports From the central engineering system of the SIMATIC PCS 7 Commissioning functions e g measuring circuit tests of de process control system you can navigate with SIMATIC PDM vice data through the various bus systems and remote I Os down to the Device replacement lifecycle management connected devices By means of this routing functionality every device in the plant which can be parameterized per EDD can be processed The following processing functions are available Devicezsp cificcalibration tenorts Read diagnostics information from the device P p Modify device settings Graphic presentations of echo envelope curves trend dis plays valve diagnosis results et
58. SIMATIC PCS 7 BOX RTX SIMATIC PCS 7 BOX 416 Runtime Basic Packages Siemens ST PCS 7 November 2007 Siemens AG 2007 Starter systems SIMATIC PCS 7 BOX Introduction Overview m Design Two SIMATIC PCS 7 BOX systems with different performances are currently available e SIMATIC PCS 7 BOX RTX with WinAC RTX software controller e SIMATIC PCS 7 BOX 416 with WinAC Slot 416 hardware con troller Together with the compact SIMATIC PCS 7 AS RTX Microbox au tomation system see page 10 4 these allow finer scaling of the SIMATIC PCS 7 BOX 416 automation performance in the bottom performance range of with WinAC Slot 416 SIMATIC PCS 7 It is then possible to react more variably to indi Fermer mile vidual customer requirements with small applications With re iA SIMATIC PCS 7 BOX RTX with gard to the achievable quantity framework the SIMATIC PCS 7 WinAC RTX software controller BOX systems are approximately comparable with the following SIMATIC RB S RTX with standard automation Syslems WinAC RTX software controller Runtime systems with AS and e SIMATIC PCS 7 BOX 416 with an AS 416 l Osjtunctionality SIMATIC PCS 7 BOX RTX with an AS 414 Runtime system with or all in one systems AS functionality with AS OS and ES functionality In a direct comparison of the two systems the SIMATIC PCS 7 BOX RTX impresses primarily due to the following advantages Scalable automation performance in the bottom performance range of
59. SIMATIC PDM Upgrade from 6ES7 651 5CX06 0YE5 V5 x to V6 0 for all product versions and combinations 6 languages German English French Italian Spanish Chinese executes with Windows 2000 Professional or Windows XP Professional floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions 2 CDs with SIMATIC PDM V6 0 and device library SIMATIC PDM Software Update 6ES7 658 3XX00 0YL8 Service Subscription for 1 year with automatic extension Requirement current software version Siemens ST PCS 7 November 2007 4 19 Siemens AG 2007 Engineering nm Engineering Process Safet Introduction Overview Maintenance station N Industrial mr M Mme ART DE SES JI I HU Ed ando SCARE Standard safety related FT TII ET 200iSP HARO AT E a ET 200iSP redundant MH redundant Im inm Standard LT non Standard redundant redundant Tm HE ET200S Standard AT ET 200S Standard safety related Common engineering system for basic process control system and safety instrumented system The process industry frequently features complex technological Safety Integrated for Process Automation is the comprehensive sequences with high safety demands and faults and failures in range of products and services from Siemens for safe fault tol the process automation could have fatal consequences for per
60. Siemens AG 2008 Automation systems Safety related automation systems Overview Safety related automation systems are used for critical applica tions where a fault could endanger life or result in damage to the plant or the environment These F FH systems frequently re ferred to as fail safe automation systems detect both faults in the process and their own internal faults in association with the safety related F modules of the ET 200 distributed I O systems or fail safe transmitters connected directly via the fieldbus They automatically transfer the plant to a safe state in the event of a fault Design In general two design versions are differentiated across all ar chitectural levels of a system based on Safety Integrated for Process Automation Single channel non redundant design e Redundant fault tolerant design These two design versions are highly variable and offer a wide scope for design with regard to different customer requirements Standard basic process control and safety related functions can be combined flexibly not only in the area of distributed 1 0 Even at the controller level they can be combined in one system or separated In addition there are numerous possibilities aris ing from the use of flexible modular redundancy At the individual architectural levels controller fieldbus distrib uted I O the configuration alternatives shown in the figure are available depending on the
61. TIP brings together all the components of electrical energy distribution into an integrated whole Thus TIP provides the answer to growing market demands in the planning construction and use of utility buildings and industrial buildings On the basis of TIP we offer integrated solutions for energy distri bution from medium voltage to the power outlet Totally Inte grated Power is based here on integration in planning and config uring as well as on perfectly matched products and systems Communication Process production automation Products and systems Planning and configuration HMI Load Graphs manage ment mar ii fe lt 110 kV Prognoses lite Siemens AG 2007 Totally Integrated Power offers communication and software modules for connecting the energy distribution systems to industrial automation and building automation This enables the implemen tation of significant savings potential DIETS Message Selective Protocols Power Cost center tenance error protection quality manage E Substation ment 4a Distribution Maintenance task Hall Air conditioning system checkup Distribution 3 Replacing circuit breaker contacts infeed V Replacing meters Siemens ST PCS 7 November 2007 1 7 Siemens AG 2007 Protecting the environment and resources Environmen
62. basic device If these basic devices are used for SIMATIC BATCH it is possible to extend or reject the existing SIMATIC PCS 7 installation and restore it for the operating system using the restore DVD Hardware for small plants For small plants SIMATIC BATCH can be installed together with the OS software on a single station system You can find further details on the hardware for this OS BATCH single station with the ordering data of this section n the Section SIMATIC PCS 7 Industrial Workstation of the Chapter System neutral components n the Section OS hardware in the Chapter Operator system A further alternative for small plants is operation of SIMATIC BATCH on the starter system SIMATIC PCS 7 BOX 416 Client server configuration Batch process automation typically has a distributed cli ent server configuration with one batch server and several batch clients which together process a plant project The batch server of such a configuration can also be configured with redundancy in order to increase availability SIMATIC BATCH clients and OS clients can run on separate or common basic hardware The batch server software is usually executed on separate server hardware Batch Server Depend ing on the load on the operator system the OS and batch server software can also be executed on common server hardware OS Batch Server Since the batch server is only a node on the OS LAN we recom mend that only the serv
63. communication and configuration with outstanding system properties and high performance This guarantees that the typical demands placed on a process con trol system are comprehensively satisfied and that you are per fectly equipped for future requirements m Simple and reliable process control m User friendly operation and visualization also using the Internet Powerful fast and consistent system wide engineering System wide online modifications System openness at all levels Flexibility and scalability Redundancy at all levels Safety related automation solutions Extensive fieldbus integration m Flexible solutions for batch processes d Inti n System architecture SIMATIC PCS 7 V7 0 m Ffficient control of material transport m Asset management for I amp C equipment diagnostics preven tive maintenance and repairs amp Direct interface with the IT world m Advanced security concept for safeguarding the I amp C system Flexibility and scalability As a result of its modular architecture based on selected hard ware and software components from the standard SIMATIC range SIMATIC PCS 7 can be applied effectively in small and large plants alike It allows easy expansion or system modifica tion to enable customers to meet the changing production re quirements of their facility SIMATIC PCS 7 is scalable from a small single system consisting of approx 160 process tags mo tors valves PID controllers
64. e Parameterizable diagnostics e Achievable safety class SIL 3 e Can only be operated in safety mode a Technical specifications For detailed technical specifications of the safety related elec tronics modules see Catalog IK PI e Mall CA 01 under Distributed I Os ET 200pro In combination with the safety related automation systems of the SIMATIC PCS 7 process control system the safety related elec tronics modules of SIMATIC ET 200pro can be used to imple ment safety applications The safety related digital inputs record the signal statuses from safety related sensors and generate corresponding safety telegrams for the automation system De pending on the safety telegrams of the automation system the safety related digital outputs trigger safe shut down procedures They are also responsible for monitoring short circuits and cross circuits up to the actuator The safe communication with the automation systems is carried out over PROFIBUS with PROFIsafe All modules are certified up to SIL 3 IEC 61508 and Cat 4 EN954 1 The following modules are available Safety related digital input module EM 8 16 F DI PROFIsafe e 16 inputs SIL2 Cat 3 or 8 inputs SIL3 Cat 3 or Cat 4 e Suitable for standard switches and 3 4 wire proximity switches BEROs e Rated input voltage 24 V DC e 4 short circuit proof sensor supplies for 4 inputs each e External sensor power supply possible e Group fault display SF red LED e
65. joined together from them during the automatic route searching The response of the sub routes in a particular function are already defined when inserting the elements into them Functions repre sent the technological requirements when operating the plant e g Open source Pumps etc As a rule the more finely divided the sub route structure the more flexible the subsequent automatic route searching With purely static routes a sub route can already be a complete route Route Control Server Route Control Center After the transport network has been configured and the variants of the material transports tested the Route Control configuration data are transferred to the Route Control Server where they can be activated via the Route Control Center at a suitable time from the process engineering viewpoint From then onwards the new data are taken into consideration when searching for the route If a material transport is pending during operation a route ma terial transport is requested by the controller e g using an adapted RC SFC type or by the operator on the Route Control Center In addition to definition of the source and target as well as up to 10 optional locations intermediate points this also in cludes the creation of a start signal on the route control block RC IF ROUTE in the automation system AS The AS informs the RC Server which then starts searching for the route and if possible combines the statical
66. neering software package 15 16 Siemens ST PCS 7 November 2007 Siemens AG 2007 Appendix 162 Training de Siemens Contacts Worldwide 164 A amp D Online Services 165 Customer Support Siemens Solution Partner Automation and Power Distribution 168 Software Licenses 169 Subject index den Order no index Conditions of sale and delivery Export regulations Siemens ST PCS 7 November 2007 Siemens AG 2007 Appendix B Faster and more applicable know how m SITRAIN highlights Hands on training from the manufacturer SITRAIN the Siemens Training for Automation and Industrial Solutions provides you with comprehensive support in solving your tasks Training by the market leader in automation and plant engineer ing enables you to make independent decisions with confi dence Especially where the optimum and efficient use of prod ucts and plants are concerned You can eliminate deficiencies in existing plants and exclude expensive faulty planning right from the beginning Certificate Training for Automation and Industrial Solutions Mas Muitanmans Socceeh exe of ARD Inchnckogy is the envirorenent ot Totally integrated Aunmieon First class know how directly pays for itself In shorter star tup times high quality end products faster troubleshooting and reduced downtimes In other words increased profits and lower costs Achieve more with SITRAIN e Shorter times for
67. press of a button by fax or by online link Information on the Offline Mall CA 01 can be found in the Internet under http www siemens com automation ca01 or on CD ROM or DVD Easy Shopping with the A amp D Mall Sac The A amp D Mall is the virtual department store of Siemens AG in SIEMENS the Internet Here you have access to a huge range of products Procuce Solitons News Center Support presented in electronic catalogs in an informative and attractive Welcome to the Way Catalog and Online Ordering System of Siemens Automation and Drives Z Pissos soled you cot z x Data transfer via EDIFACT allows the whole procedure from BI nis BE Ses gg P selection through ordering to tracking of the order to be carried ER eer E cours Eg ones out online via the Internet Ch Fra a n Numerous functions are available to support you Belarus Ier Hungary ud Serbia and Montenagro EB ese E toms FS Smm For example powerful search functions make it easy to find the M eesesee o Roy E required products which can be immediately checked for avail Bl on ER ese li one ability Customer specific discounts and preparation of quotes ao ee ER South Korea can be carried out online as well as order tracking and tracing m an oes m Please visit the A amp D Mall on the Internet under be Czech Republic 5 Malaysia Sweden Der EB e Sates http www siemens com automation mall Estonia Netherands Es
68. risk of injury to persons and or destruction of modules through accidental mounting of the wrong module Expansion limits Depending on the IM 151 interface module used the expansion of an ET 2008 station is subject to the following limits e A maximum total of 63 I O modules per station can be inserted between interface module and terminating module The maximum permissible width of an ET 2008 station is 2 m e The maximum address volume of all the inserted I O modules is 244 byte for input data and 244 byte for output data The maximum number of parameters is restricted to 244 byte per station ET 200S configuration The SIMATIC ET 200 configurator can be used to compile an ET 2008 station rapidly and simply It knows the configuration rules and supports selection of all components and associated accessories in interactive mode The SIMATIC ET 200 is avail able in the current CD ROM Catalog CA 01 and on the Internet Additional information is available in the Internet under http www siemens com et200 11 40 Siemens ST PCS 7 November 2007 Siemens AG 2007 ET 2008 distributed 1 0 Terminal modules a Overview i Selection and Ordering Data Order No Terminal modules are mechanical modules for integrating the power and electronics modules as well as the motor starters and expansion modules Ordering data of the terminal mod ules for motor starters and expansion modules can be found under Motor st
69. to the ATEX directive 94 9 EU can be installed directly in the Ex zones 1 2 21 or 22 as well as in non hazardous areas The in trinsically safe sensors actuators and HART field devices can also be located in zone 0 or 20 if necessary 11 30 Siemens ST PCS 7 November 2007 Terminal module Terminal modules for Power Supply for electronics module Power Supply Interface module EE Electronics module EEx ib i E Sse 24 V DC za PROFIBUS DP connection Connection terminal PA ground EEx ib intrinsically safe EEx ia ib Terminal module for interface module The ET 200iSP consists of the following components Carrier system with terminal modules for prewiring and also for inserting power supply interface and electronics modules mounted on an 87 300 rail 1 or 2 redundant power supply modules PS with pressurized enclosure e 1 or 2 redundant IM 152 interface modules for PROFIBUS DP Up to 32 electronics modules 4 8 channel in any combina tion including watchdog module Terminating module included in scope of delivery of terminal modules for the PROFIBUS interface Assembly is quick and easy Latching of terminal modules onto the S7 300 rail Prewiring of process signal cables on the terminal modules using spring loaded or screw type connections Plugging in of power supply interface and electronics mod ules without the need for additional tools The maximum number of electronics
70. up to Ex zone 1 or O into the process control system The typical response time of a transmitter of approx 10 ms indi cates that short cycle times can be achieved with the PROFIBUS PA even in the case of a segment configuration with up to 31 devices Practically all typical applications of the pro cess industry can be implemented both with small or large plant distances Bidirectional communication and high informa tion content allow enhanced diagnostics for fast and exact fault detection and elimination The standardized communications services guarantee interoperability and replaceability between multi vendor field devices and remote parameterization of the field devices during operation The PROFIsafe profile allows seamless integration of safety communication into the PROFIBUS PA You need not configure a separate safety bus for your safety related applications The PROFIBUS PA with the PROFIsafe profile is incorporated in Safety Integrated for Process Automation This comprehensive range of products and services from Siemens for failsafe fault tolerant applications in the process industry offers you attractive and cost effective alternatives to separate safety systems Communication PROFIBUS PA Introduction You can define the degree of redundancy separately for the con troller fieldbus and 1 0 levels of your plant depending on the au tomation task and the derived safety requirements and match them to the field instrumen
71. with SIMATIC PDM Basic V6 0 Option 128 TAGs 6 languages German English French Italian Spanish Chinese executes with Windows 2000 Professional or Windows XP Professional floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions 2 CDs with SIMATIC PDM V6 0 and device library as well as sup plementary DVD with Microsoft ServicePacks and tools 6ES7 658 3JX06 0YA5 SIMATIC PDM S7 V6 0 Complete package for use in a SIMATIC S7 configuration envi ronment with SIMATIC PDM Basic V6 0 Option Integration in STEP 7 PCS 7 Option 128 TAGs 6 languages German English French Italian Spanish Chi nese executes with Windows 2000 Professional or Windows XP Professional floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions 2 CDs with SIMATIC PDM V6 0 and device library as well as sup plementary DVD with Microsoft ServicePacks and tools 6ES7 658 3KX06 0YA5 Components for individual configuration SIMATIC PDM Basic V6 0 for operation and parameteriza tion of field devices and compo nents communication via PROFIBUS DP PA HART modem RS 232 PROFIBUS and Modbus including 4 TAGs 6 languages German English French Spanish Italian Chinese executes with Windows 2000 Professional or Windows XP Professional Type of de
72. 0 Interface modules a Overview a Selection and Ordering Data Order No IM151 1 interface module 6ES7 151 1BA02 0ABO B for ET 2008 High Feature B Subject to export regulations AL N ECCN EAR99H e IM 151 1 high feature RS 485 e Interface module for electrical connection of the ET 200S to PROFIBUS DP using copper bus cables e Handles all data exchange with the PROFIBUS DP master Siemens ST PCS 7 November 2007 11 43 Siemens AG 2007 i M i rroce U ET 200S distributed I O Power modules a Overview 1 0 PM E power modules For all types of electronic modules including safety oriented electronic modules limitations resulting from power supply with PM E DC 24 V For monitoring and depending on the version fusing the volt age to electronic modules provided via the TM P terminal module load and sensor supply voltage Diagnostics message for voltage and blown fuse can be switched off per configuration Two versions with different supply voltages PM E DC 24 V not for 2 DI AC 120 V 2 DI AC 230 V and 2 DO AC 24 to 230 V PM E DC 24 to 48 V AC 24 to 230 V with additional fuse PM E F power modules For all non safety oriented types of electronic modules with 24 V DC supply For monitoring the voltage to electronic modules provided via the TM P terminal module load and sensor supply voltage For safe switching off of series connected standard digital output
73. 0XB16 2YDO 6ES7 657 0XC16 2YDO 6ES7 657 0XD16 2YDO SIMATIC BATCH BatchCC V6 1 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2008 floating license for 1 user 6ES7 657 0LX16 2YB5 Type of delivery License key disk certificate of license terms and conditions SIMATIC BATCH Recipe System V6 1 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2008 floating license for 1 user Type of delivery License key disk certificate of license terms and conditions 6ES7 657 0AX16 2YB5 SIMATIC BATCH Batch Planning V6 1 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2008 floating license for 1 user Type of delivery License key disk certificate of license terms and conditions 6ES7 657 0BX16 2YB5 SIMATIC BATCH Hierarchical Recipe V6 1 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2008 single license for 1 installation Type of delivery License key disk certificate of license terms and conditions 6ES7 657 0FX16 2YBO SIMATIC BATCH ROP Library V6 1 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Profe
74. 1 to V7 0 are distributed between the following two OS upgrade packages SIMATIC PCS 7 OS Runtime Upgrade Package V6 0 V6 1 to V7 0 i a single stations OS servers including archive servers with e PCS 7 OS Software Single Station all PO versions e PCS 7 OS Software Server all PO versions as well as archives e SFC Visualization e StoragePlus WinCC Redundancy SIMATIC Logon PCS 7 BCE SIMATIC NET S7 1613 for Industrial Ethernet SIMATIC PCS 7 OS Client SFC Visualization Upgrade Package V6 0 V6 1 to V7 0 for OS Clients with e PCS 7 OS Software Client e SFC Visualization SIMATIC Logon Upgrade of S7 HEDCONNECT communications software If fault tolerant automation systems are used the OS single stations OS servers require the S7 REDCONNECT communica tions software in addition to the CP 1613 A2 communications processor for the bus communication This is available as e S7 REDCONNECT e S7 REDCONNECT Upgrade additive to existing S7 1613 communications software The SIMATIC NET S7 REDCONNECT V6 3 communications soft ware is used in OS single stations OS servers with SIMATIC PCS 7 V6 x on the other hand the SIMATIC NET S7 REDCONNECT V6 4 with SIMATIC PCS 7 V7 0 When up grading the OS single stations OS servers to SIMATIC PCS 7 V7 0 an upgrade of the S7 REDCONNECT communications software to V6 4 is therefore required 15 8 Siemens ST PCS 7 November 2007 Upgrade of OS long term archiving SI
75. 120 230 V AC DC redun dancy possible 1x PS 407 20 A for 120 230 V AC DC 2x PS 407 10 A for 120 230 V AC DC redun dancy possible e 1 x PS 405 10 A for 24 V DC e 1 x PS 405 10 A for 24 V DC redundancy possible e 1 x PS 405 20 A for 24 V DC e 2 x PS 405 10 A for 24 V DC redundancy possible Additive PROFIBUS DP interface modules Without CP 443 5 Extended e 1x CP 443 5 Extended e 2 x CP 443 5 Extended e 3 x CP 443 5 Extended 4 x CP 443 5 Extended BR ND 1 With the UR2 rack in combination with a redundant power supply the number of additive CP 443 5 Extended is limited to 3 Siemens AG 2008 Automation systems Standard automation systems Selection and Ordering Data Order No Selection and Ordering Data Order No AS 416 3 6ES7 654 with SIMATIC PCS 7 AS Runtime license for 100 POs CPU with 3 interfaces MPI DP DP and slot for IF module 11 2 MB RAM 5 6 MB each for program and data Preassembled and tested 8 Memory card Memory card 4 MB RAM up to approx C 300 POs Memory card 8 MB RAM up to approx D 800 POs Memory card 16 MB RAM up to approx E 3 000 POs CPU 416 3 up to approx 900 POs H Additive IF 964 DP interface module Without additive IF 964 DP 0 e 1 x IF 964 DP 1 e 1 x CP 443 1 Rack e UR 9 slots aluminum e UR 9 slots steel UR1 18 slots aluminum e UR1 18 slots steel oa o e 1
76. 13 GES7 657 0SA is 6 7 14 13 15 3 6ES7 657 0XB 6 7 14 13 6ES7 657 0XC 6 7 14 13 GES 657 OXD 1 iucsuenniises 6 7 14 13 GES7 657 OXE sv rsssgsss 6 7 14 13 6ES7 657 0XX 15 8 15 15 GES7 657 5XX seas 15 10 15 15 6ES7 658 0GX07 2YBO 6ES7 658 0HX07 2YBO GES7 658 1AA16 0YA5 6ES7 658 1AB05 0YC4 GES7 658 1AB16 sis 6ES7 658 1AC16 occa 6ES7 658 1AD16 0YA5 6ES7 658 1AD16 0YD5 6ES7 658 1AD16 0YE5 6ES7 658 1AE16 6ES7 658 1AFOT 6ES7 658 1AF16 6ES7 658 1AF16 0YE5 6ES7 658 1CXOT GES7 658 1CX16 seed 6ES7 658 1DXOT7 iie cie 6ES7 658 1DX16 6ES7 658 1EX00 sise GEST G58 1FXO 7 ciini nescitis GES7 658 1FX16 GES7 658 1XXO00 isse 6ES7 658 2AA07 sss 6ES7 658 2AA16 6ES7 658 2AB07 0YAO 6ES7 658 2AB07 0YDO 6ES7 658 2AB16 14 9 6ES7 658 2AC07 0YAO 5 12 6ES7 658 2AC07 OYDO 6ES7 658 2AC16 0YAO 14 9 6ES7 658 2AC16 0YDO 14 9 6ES7 658 2AC16 0YEO 15 14 6ES7 0658 2ADOT itii tenes 6ES7 658 2AD16 6ES7 658 2AEQT cse GES7 658 2AE16 0YAO 6ES7 658 2AE16 0YDO 6ES7 658 2AE16 0YEO 16 12 Siemens ST PCS 7 November 2007 6ES7 658 2BA07 0YA0 5 13 6ES7 658 2BA16 0YAO 6ES7 658 2BB07 s GES7 658 2BB18 1 6ES7 658 2BCOT sss 6ES7 658 2BC16 0YAO e 6ES7 658 2BC16 OYDO oo 14 9 6ES7 658 2BC16 OYEO owe 15 14 6ES7 658 2BD07 6ES7 658 2BD16 6ES7 658 2BE
77. 1600 x 1200 32 bit colors 60 Hz Drives Flash drive Hard disk Optical drive Diskette drive For CompactFlash card 3 5 SATA 160 GB DVD R RW Connectable via USB not included in scope of delivery Interfaces PROFIBUS 12 Mbit s e Ethernet e USB e Serial Parallel Graphics connection Keyboard mouse 1 x 9 contact Sub D socket CP 5611 compatible 1 x 9 contact Sub D socket CP 5613 2 x 10 100 1000 Mbit s RJ 45 4 x USB 2 0 high speed 2 x high current 1 x COM1 V 24 9 contact Sub D connector 1 x DVI I DVI VGA combined DVI digital VGA analog Connectable via USB keyboard not included in scope of deliv ery Operating system and diagnos tics software Operating system System tested SIMATIC industrial software Windows XP Professional MUI preinstalled on hard disk and enclosed on restore DVD no activation necessary SIMATIC PC DiagMonitor Monitoring diagnostics functions Watchdog Temperature Fans Operating hours counter Displays Monitoring of program execu tion e Can be parameterized for fault scenario or restart Monitoring time adjustable in the software Processor temperature Air inlet temperature Temperature in vicinity of power supply via SIMATIC PC DiagMonitor and SIMATIC PCS 7 Asset Man agement Failure of device fan and power supply fan via SIMATIC PC DiagMonitor and SIMATIC PCS 7
78. 18 slots PS 407 power supply 20 A for 6ES7 654 8BC01 5DB0 B 120 230 V AC DC without backup batteries memory card 2 MB RAM PS 407 power supply 20 A for 120 230 V AC DC without backup batteries memory card 4 MB RAM PS 405 power supply 20 A for 24 V DC without backup bat teries memory card 2 MB RAM PS 405 power supply 20 A for 24 V DC without backup bat teries memory card 4 MB RAM e Aluminum UR rack 9 slots 6ES7 654 8CC01 5DBO B 6ES7 654 8BC01 5JB0 B 6ES7 654 8CC01 5JBO B PS 407 power supply 10 A for 120 230 V AC DC without backup batteries memory card 2 MB RAM PS 407 power supply 10 A for 120 230 V AC DC without backup batteries memory card 4 MB RAM PS 405 power supply 10 A for 24 V DC without backup bat teries memory card 2 MB RAM PS 405 power supply 10 A for 24 V DC without backup bat teries memory card 4 MB RAM 6ES7 654 8BC01 3BB0 B 6ES7 654 8CC01 3BB0 B 6ES7 654 8BC01 3GB0 B 6ES7 654 8CC01 3GB0 B AS 416 2 automation system with SIMATIC PCS 7 AS Runtime license for 100 POs Preassembled and tested without additive IF 964 DP and without CP 443 5 Extended comprising CPU 416 2 with 2 interfaces MPI DP and DP 5 6 MB RAM 2 8 MB each for program and data CP 443 1 communications processor for connection to Industrial Ethernet plant bus as well as e Aluminum UR1 rack 18 slots PS 407 power supply 2
79. 20 contact 32 outputs 120 230 V AC 1A Electrically isolated in groups of 8 Front connector required 2 x 20 contact 6ES7 322 1FH00 0AA0 B 6ES7 322 1FL00 0AA0 B The digital output modules described here break down into simple signal modules for DC and AC voltage with different output currents per channel with a selection of relay modules available for higher output currents and voltages modules with diagnostics capability that supply data for trou bleshooting and enable parameterizable reactions to a failure SM 322 for relay output suitable for AC DC solenoid valves contactors motor starters small motors and indicator lights 8 outputs 24 to 120 V DC 6ES7 322 1HF01 0AA0 48 to 230 V AC max 2A Electrically isolated in groups of the automation system B Selection and Ordering Data Order No SM 322 for DC voltage suitable for solenoid valves contactors indicator lights etc 8 outputs 24 V DC 2A Redundant design possible module redundancy Electrically isolated in groups of 4 Front connector required 20 contact 6ES7 322 1BF01 0AA0 16 outputs 24 V DC 0 5 A Electrically isolated in groups of 8 Front connector required 20 contact 6ES7 322 1BH01 0AA0 16 outputs 24 V DC 0 5 A 6ES7 322 1BH10 0AA0 high speed Electrically isolated in groups of 8 Output delay max 0 2 ms Front connector required 20 contact 32 outp
80. 3 2001 EN 61000 6 1 2001 EN 61000 6 4 2001 EN 61000 6 2 2005 UL 60950 1 Report E11 5352 and CAN CSA C22 2 No 60950 1 UL 508 and CAN CSA C22 2 No 142 CAN CSA C22 2 No 14 05 Power supply electrically isolated Power supply Short term voltage dip Max current consumption at 24 V DC Power failure signaling 24 V DC 20 4 to 28 8 V Max 10 ms at 0 85 nominal sup ply voltage max 10 events per hour recovery time min 1 s 25A Power Fail signal Dimensions and weights Dimensions W x H x D in mm Weight 262 x 133 x 47 Approx 2 kg ll selection and Ordering Data Order No SIMATIC PCS 7 AS RTX Assembled and preinstalled auto mation system on the basis of the SIMATIC Microbox PC 427B with Windows XP Embedded operat ing system WinAC RTX controller software and SIMATIC PC DiagMonitor diagnostics software on 2 GB CompactFlash card SIMATIC PCS 7 AS Runtime license V7 0 for 250 POs 6ES7 654 0UC11 0XX0 Additional and expansion components SIMATIC PCS 7 AS Runtime license can be added to exist ing licenses 7 languages German English French Italian Spanish Chi nese Japanese executes with Windows XP Professional single license for 1 installation Type of delivery License key disk certificate of license terms and conditions 100 POs 6ES7 653 2BA00 0XB5 Individual components included in scope of delivery of SIMATIC PCS 7 AS RTX SIMATIC PC Com
81. 3 languages German English French executes with Windows 2000 Server or Windows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V6 1 toolset DVD Microsoft SQL Server including EULA PC Anywhere Host and supple mentary CDs DVDs e g Microsoft ServicePacks and tools e AS upgrade for 3000 POs e AS upgrade for unlimited POs 6ES7 658 5AA16 0YE5 6ES7 658 1AD16 0YE5 6ES7 658 1AF16 0YE5 Upgrade OS Software Engineer ing from V5 x to V6 1 3 languages German English French executes with Windows 2000 Server or Windows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V6 1 toolset DVD Microsoft SQL Server including EULA PC Anywhere Host and supple mentary CDs DVDs e g Microsoft ServicePacks and tools OS upgrade for 2000 POs 6ES7 658 2DC16 0YE5 RC 64K OS upgrade for 5000 POs 6ES7 658 2DE16 0YE5 RC 150K Siemens ST PCS 7 November 2007 15 13 Siemens AG 2007 SIMATIC PCS 7 upgrades V4 02 to V6 1 SIMATIC PCS 7 upgrades V5 x V6 0 to V6 1 Operator system B Selection and Ordering Data Order No B Selection and Ordering Data Order No Upgrades of OS software from V6 0 to V6 1 OS upgrade packages for upgrading all PO versions from V6 0 to V6 1 SIMATIC
82. 512 variables can be expanded within the limit of 10000 variables using SIMATIC PCS 7 archive licenses and SIMATIC PCS 7 Archive PowerPacks The SIMATIC PCS 7 ar chive licenses Count Relevant Licenses are cumulative SIMATIC PCS 7 Archive PowerPacks permit expansion in steps from 1500 to 5000 or 10000 variables For ordering data for SIMATIC PCS 7 Archive and SIMATIC PCS 7 Archive Power Packs refer to page 5 20 The short term archive can also be combined with a long term archive StoragePlus is available for long term archiving in the bottom performance range and the central archive server CAS is envisaged for the top performance range See page 5 19 for details You can also implement redundant system configurations with OS single stations and OS servers See page 5 16 for details The following tables provide a selection aid for ordering an op erator station Depending on whether a redundant or non redun dant design is selected the tables indicate the respectively re quired number of e SIMATIC PCS 7 Industrial Workstations e licenses for OS standards software and licenses for optionally used supplementary OS software Note on Microsoft SQL Server software The SQL Server software from Microsoft delivered with SIMATIC PCS 7 may not be used outside the SIMATIC PCS 7 environment without the written approval of Siemens Operator system OS software Introduction OS single station with Windows XP Professional o
83. 6ES7 658 7GH16 0YDO 6ES7 658 7GX00 0YL8 6ES7 658 7GX07 0YB5 6ES7 658 7GX16 0YB5 6ES7 833 1CCOO sss 10 83 14 20 6ES7 833 1CC01 4 22 14 6 6ES7 833 1SMO0 OYAS 4 24 14 6 6ES7 833 1SM40 OYAS 4 24 14 6 6ES7 833 1SM60 OYAS ee 14 10 6ES7 841 0CA01 0YX2 4 26 15 3 15 7 6ES7 841 0CC04 0YAS 14 8 6ES7 841 0CC05 0YA5 4 26 6ES7 841 OCCO5 OYES s 4 26 15 7 6ES7 870 see 9 52 6ES7 900 0 sss 2 15 14 3 6ES7 902 1ABO0 OAAQ e 9 52 6ES7 902 1AC00 0AA0 5 18 5 24 9 52 6ES7 902 1ADO0 OAAO ss 9 52 6ES7 902 2 cose 9 52 6ES7 902 3 9 52 6ES7 D22 isse 11 8 GEST 952 AKP sss 10 13 10 33 GEST 960 1AA sss 6ES7 964 2AA04 0ABO 6ES7 972 0AA01 0XAO 6ES7 972 0AB01 0XA0 6ES7 972 0AC80 0XAQ 6ES7 972 0BA50 0XAO 6ES7 972 0BB50 OXAO 6ES7 972 0DAO0 0AAQ 6ES7 972 0DA60 0XA0 6ES7 998 csse 6GF6 220 sss 6GK1 105 sss 9 22 6GK1 1615 sss 6GK1 415 sss 6GK1 500 0 sss 6GK1 500 3 sss 6GK1 503 3 sse 6GK1 704 OAA07 3AA0 6GK1 704 1CW63 3ABO 6GK1 716 0HB63 3ABO 6GK1 716 0HB63 3ADO 6GK1 716 0HB64 3AA0 6GK1 716 0HB64 3ACO 6GK1 716 OHB64 3AE0 15 4 15 7 15 9 15 11 6GK1 716 1CB63 un 6GK1 716 1CB64 6GK1 900 0ABOO 6GK1 900 0ABOO 6GK1 901 0CA00 0AAO 6GK1 901 0CA01 0AAO 6GK1 901 0DA20 0AA0 6GK1 901 0DA20 0AA0 6GK1 901 0FB00 0AAO 6GK1
84. 7 March 2007 The products contained in this catalog can also be found in the e Catalog CA 01 Order No E86060 D4001 A110 C6 7600 CD ROM E86060 D4001 A510 C6 7600 DVD Please contact your local Siemens branch Siemens AG 2007 LE S N A et e are EST ET De SEE IV THE INTERNATIONA CERTIFICATION METWOAK The products and sys tems described in this catalog are manufac tured distributed under application of a certified quality management system in accordance with DIN EN ISO 9001 Certified Registration No 1323 QM The cer tificate is recognized by all IQNet countries SIEMENS Introduction System neutral components Starter systems Engineering system Operator system Batch automation SIMATIC Route Control Asset Management Communication Automation systems 10 Process I O 11 IT world Migration to SIMATIC PCS 7 13 Ordering data for previous version SIMATIC PCS 7 V6 1 Update upgrade packages Appendix Siemens AG 2007 Siemens Automation and Drives Welcome More than 70 000 people aiming for the same goal increasing your competitiveness That s Siemens Automation and Drives We offer you a comprehensive portfolio for sustained success in your sector whether you re talking automa tion engineering drives or electrical installation sys tems Totally Integrated Automation TIA and Totally Integrated Power TIP form the core of our o
85. 7 Engineering Station A combined engineering operator station for small applica tions productive operation as an operator station is possible Exclusive engineering station without limitation of quantities cannot be used for productive operation as an operator sta tion The engineering software for basic process control and safety applications can now be ordered using one single Order No An engineering station can also be subsequently extended using S7 F Systems and SIMATIC Safety Matrix Tool using the SIMATIC PCS 7 Safety Matrix ES Extension Package TA MA stem SIMATIC PCS 7 Safety ES Packages a Overview a Selection and Ordering Data Order No SIMATIC PCS 7 Safety ES Packages SIMATIC PCS 7 Safety ES Package for AS OS Executes with Windows XP Pro fessional floating license for 1 user Combination of S7 F Systems 2 languages German English and SIMATIC PCS 7 Engineering Software AS OS 6 languages German English French Italian Spanish Chinese e 250 POs incl AS OS Engineering and Runtime licenses for 250 POs Unlimited POs incl AS OS Engineering license for unlimited POs and AS Runtime license for 600 POs 2 hour OS test mode possible 6ES7 651 6AA07 0YA5 6ES7 651 6AF07 0YA5 SIMATIC PCS 7 Safety Matrix ES Package for AS OS Executes with Windows XP Pro fessional floating license for 1 user Combination of S7 F Systems 2 languages German English
86. 8RR B PCI card for installing in an opera tor station External circuit Connecting cable For connecting an external audio detector to a signal module x Acknowledgeable contact e3m 6XV2 175 8AH30 1 Acknowledgement input e 10m 6XV2 175 8AN10 e32 m 6XV2 175 8AN32 e 50m 6XV2 175 8AN50 B Subject to export regulations AL N ECCN EAR99H Contact channel 1 9 Contact channel 2 9 Contact channel 3 OS Single Station and OS Client can be expanded by a signal module This signal module can operate a horn and up to 3 dif ferent lamps or buzzer sounds symbolizing different signal classes Together with a hardware timer watchdog the signal module is able to detect and signal the failure of an operator sta tion A hardware acknowledge key can also be connected The signal module occupies one PCI slot in the operator station Siemens ST PCS 7 November 2007 Siemens AG 2007 E Overview OS basic hardware and OS software are structured by OS single station OS server and OS client in compliance with the architec ture of the operator system and are accordingly coordinated in this regard E Design The OS standard software of OS single stations and OS clients can be expanded by SIMATIC PCS 7 SFC Visualization and Safety Matrix Viewer The high performance cyclic buffer archiving system integrated as standard in OS single station and OS server for short term ar chiving of up to
87. 9 25 and 9 26 as well as to Catalog IK PI 6GK5 612 0BA00 2AA3 i2 6GK5 613 0BA00 2AA3 F 6GK1 900 0AB00 B Siemens AG 2007 Communi PROFIBUS Introduction a Overview RI Benefits SIMATIC PCS 7 utilizes the benefits of the PROFIBUS from start Industrial Ethernet to finish amp Small planning and engineering overheads as well as low commissioning costs Optimum distributed system structure with low hardware and space requirements E Significantly reduced overhead for wiring jumpering distribu tion power supply and field mounting m High speed communication with high measurement accuracy m Efficient engineering interoperability and replaceability of de vices through vendor independent device description m Short commissioning times through short loop tests easy pa rameterization and the elimination of calibration work Bidirectional communication and high amounts of information permit enhanced diagnostics functions for fast fault locating and troubleshooting Optimum life cycle management through processing and evaluation of diagnostics and status information by an asset management system M Function Users have numerous facilities for communication and line diag Automation system PROFIBUS DP PROFIBUS PA DP PA link PROFIBUS DP RS 485 iS coupler ar nostics as well as for diagnostics of the intelligent field devices Penner eaten a
88. 9 contact Sub D connector Single station client 1 x COM1 V 24 9 contact Sub D connector 1 x LPT1 25 pin EPP and ECP 1xLine In 1 x Micro In 1 x Line Out 2 x 0 5 W 8 Q Realtek ALC262 Audio Codec 1 x Sub D socket 15 contact 1xPS 2 1xPS 2 E Technical specifications cont Siemens AG 2007 System neutral components SIMATIC PCS 7 Industrial Workstation Basic hardware Technical specifications cont Operating systems and diagnostics software ES OS single station client Server System tested SIMATIC industrial software Microsoft Windows XP Professional MUI 6 languages selectable German English French Italian Spanish Chinese Microsoft Windows Server 2003 standard edition MUI 6 languages selectable German English French Italian Spanish Chinese SIMATIC PC DiagMonitor Monitoring diagnostics functions Watchdog Temperature Fans Displays Monitoring of program execution Monitoring time adjustable in the software Violation of permissible operating temperature Speed monitoring for e Front fan Processor fan Power supply fan Front LEDs Power device switched on HD access to hard disk e Status fan temperature monitoring Safety Protection class Safety directives Protection class compliant with IEC 61140 EN 60950 1 UL60950 CSA C22 2 No 60950 00 Noise level Operation 45 dB A to DIN 45635
89. 901 1BB 10 tin 6GK1 901 1BB2O 6GK1 901 1BE00 0AA1 6GK1 901 1BE00 0AA2 6GK1 901 1BE00 0AA3 6GK1 901 1FCOO 6GK1 901 1G 6GK1 905 0A 6GK1 905 6AA00 9 38 9 50 6GK1 905 6ABOO 9 38 9 50 6eGK1 905 6PA 10 rette 9 40 BGI QO 70 maires 6GK1 970 1 6GK1 971 2 iicet 6GK7 343 2 6GK7 443 1 Siemens AG 2007 Appendix ABEDO0b043978 sisi mme A5E00504378 i ASE005043978 citi etti 6XV1 820 5BH10 6XV1 820 5BH30 6XV1 820 5BH50 6XV1 820 5B 6XV1 820 5B 10 20 6XV1 820 5BN50 6XV1 820 5BT10 6XV1 820 5BT20 6XV1 820 5BT 6XV1 821 0AH10 6XV1 821 2A 30 50 6XV1 830 0EH10 6XV1 830 0E 6XV1 830 0E 6XV1 830 0ET 20 50 10 6XV1 830 OET2O 6XV1 830 0ET50 6XV1 830 0EU 6XV1 830 5EH 10 10 6XV1 830 5FH10 6XV1 840 2AH10 6XV1 840 2AU10 6XV1 850 6XV1 870 2E 6XV1 870 2J 6XV1 873 6XV2 175 Siemens ST PCS 7 November 2007 16 13 Siemens AG 2007 Appendix e 16 14 Siemens ST PCS 7 November 2007 Siemens AG 2007 Appendix re Siemens ST PCS 7 November 2007 16 15 Siemens AG 2007 Conditions of sale and delivery Export regulations E Terms and Conditions of Sale and Delivery By using this catalog you can acquire hardware and software products described therein from Siemens
90. 922 3BJ00 0ASO 8 m and 6ES7 331 7PF11 0ABO 8 channels Al Resistance thermometers 6ES7 650 1AG51 2XX0 6ES7 331 7PFOO OABO 6ES7 922 3BD00 0ASO 3m no RTD Pt100 Pt200 Pt500 Pt1000 from product version 8 E E Ni100 Ni120 Ni200 Ni500 and SR IC A Ni1000 Cu10 6ES7 331 7PF01 0ABO 16 channels DO 24 V DC 0 5 A 6ES7 650 1AD10 2XX0 6ES7 322 8BH01 0ABO 6ES7 922 3BD00 OATO 3 m yes 6ES7 922 3BJ00 0ATO 8 m 6 channels F Al 4 to 20 mA 6ES7 650 1AH51 5XX0 6ES7 336 1HE00 0ABO 6ES7 922 3BD00 0ASO 3 m yes safety related from product version 6 gFs7 922 3BJ00 0AS0 B m 16 channels DI 24V DC 6ES7 650 1AC11 3XX0 6ES7 321 7BHO1 0ABO 6ES7 922 3BD00 0AMO 3 m yes from product version 2 6ES7 922 3BJ00 0AMO 8 m 24 channels F DI 24 V DC 6ES7 650 1AK11 7XX0 6ES7 326 1BK00 0ABO 6ES7 922 3BD00 0ASO 3 m yes safety related and 6ES7 922 3BJ00 0AS0 8 m 6ES7 326 1BK01 0ABO from product version 1 10 channels F DO 24V DC 2 A 6ES7 650 1AL11 6XX0 6ES7 326 2BF01 OABO 6ES7 922 3BD00 0ANO 3 m yes safety related from product version 2 aEG7 922 3BJ00 0ANO 8 m 10 channels F DO 110 220 V AC 5 A 6ES7 650 1AM31 6XX0 6ES7 326 2BF01 0ABO 6ES7 922 3BD00 0AS0 3 m yes relay usd 24 V DC 5A from product version 2 eES7 922 3BJ00 0ASO 8 m relate ll selection and Ordering Data Order No ll selection and Ordering Data Order No SIMATIC PCS 7 MTA SIMATIC PCS 7 MTA AI RTD 6ES7 650 1AG51 2XX0 8 channel Sn 7 MTA Al 6ES7 650 1AA51 2XX0 Terminal modul
91. AC DC re dundant design without back up batteries 2 memory cards of 2 MB RAM each Two PS 405 power supplies 10 A for 24 V DC without backup batteries 2 memory cards of 2 MB RAM each 6ES7 656 8BA31 1CB0 B 6ES7 656 8BA31 1GB0 B B Subject to export regulations AL N ECCN EAR99H Siemens AG 2008 Automation systems Fault tolerant automation systems H selection and Ordering Data Order No ll selection and Ordering Data Order No AS 414 4 2H automation sys tem with SIMATIC PCS 7 AS Runtime license for 100 POs Preassembled and tested without CP 443 5 Extended comprising 2 x CPU 414 4H with 2 x 2 integrated interfaces MPI DP master and DP master 2 x 2 8 MB main memory 1 4 MB each for program and data 2 x CP 443 1 communications processors for connection to Industrial Ethernet plant bus as well as Aluminium UR2 H rack 2 x 9 slots 4 sync modules for distances up to 10 m and 2 fiber optic sync cables 1 m Two PS 407 power supplies 10 A for 120 230 V AC DC re dundant design without back up batteries 2 memory cards of 2 MB RAM each Two PS 407 power supplies 10 A for 120 230 V AC DC re dundant design without back up batteries 2 memory cards of 4 MB RAM each Two PS 405 power supplies 10 A for 24 V DC without backup batteries 2 memory cards of 2 MB RAM each Two PS 405 power supplies 10 A for 24 V DC without backup batteries 2 memory cards of 4 MB R
92. AG subject to the fol lowing terms Please note The scope the quality and the condi tions for supplies and services including software products by any Siemens entity having a registered office outside of Ger many shall be subject exclusively to the General Terms and Conditions of the respective Siemens entity The following terms apply exclusively for orders placed with Siemens AG For customers with a seat or registered office in Germany The General Terms of Payment as well as the General Condi tions for the Supply of Products and Services of the Electrical and Electronics Industry shall apply For software products the General License Conditions for Soft ware Products for Automation and Drives for Customers with a Seat or registered Office in Germany shall apply For customers with a seat or registered office outside of Germany The General Terms of Payment as well as the General Condi tions for Supplies of Siemens Automation and Drives for Cus tomers with a Seat or registered Office outside of Germany shall apply For software products the General License Conditions for Soft ware Products for Automation and Drives for Customers with a Seat or registered Office outside of Germany shall apply General The dimensions are in mm In Germany according to the Ger man law on units in measuring technology data in inches only apply to devices for export Illustrations are n
93. Al 2 g ol _ 4CA80 _ 4CA70 _ 4CB70 _ 4CB60 OAAO OAAO OAAO OAAO Electronics modules DI 24 V DC Standard 24 V DC High Feature 24 V DC Standard D D DI 24 V DC High Feature D 24 48 V AC DC High eature DI NAMUR MNI A mS HR BM ND DI 120 V AC Standard 2 DO 24 V DC 0 5 A Standard 2 DO 24 V DC 0 5 A High Feature 4 DO 24 V DC 0 5 A Standard V 2DI 230 V AC Standard V V V 2 DO 24 V DC 2 A Standard 2 DO 24 V DC 2 A High Feature 4 DO 24 V DC 2 A Standard 2 DO 24 280 V AC 2 A 2RO 24 120 V DC 5 A 24 280 V AC 5 A 2RO 24 48 V DC 5 A 24 280 V AC 5 A 4 8 failsafe DI 24 V DC 4 failsafe DO 24 V DC 2 A Reserve width 15 mm Reserve width 30 mm 1 See Manual ET 2008 failsafe modules in the documentation packages S7 F Systems and S7 Distributed Safety Siemens ST PCS 7 November 2007 11 45 ET 200S distributed I O Digital electronics modules a Selection and Ordering Data Order No Ei Selection and Ordering Data Order No Siemens AG 2007 Digital inputs for floating contacts DI 2 x 24 V DC standard Ordering unit 5 items 6ES7 131 4BB01 0AA0 DI 4 x 24 V DC standard Ordering unit 5 items 6ES7 131 4BD01 0AA0 DI 2 x 24 V DC High Feature with diagnostics e Short circuit monitoring Ordering unit 5 items 6ES7 131 4BB01 0AB0 DI 4 x 24 V DC High Feature with diag
94. B ES Nie ue 120 230 V AC DC without A MB RAN 2e OP Md backup batteries memory communications processor for card 1 MB RAM 2 x CP 443 1 connection to plant bus communications processor for connection to plant bus PS 405 power supply 10 for 6ES7 654 8CF01 3GB0 B PS 405 power supply 10 Afor 6ES7654 8AB01 3GB0 B T die Dee 24 V DC without backup bat RAM 1 x CP 443 1 communi teries memory card 1 MB cations processor for connec RAM 1 x CP 443 1 communi tion to plant bus cations processor for connec tion to plant bus PS 405 power supply 10 A for 6ES7 654 8CF02 3GB0 B PS 405 power supply 10 Afor 6ES7654 8AB02 3GB0 B anges NET 24 V DC without backup bat teries memory card 1 MB RAM 2 x CP 443 1 communi cations processor for connec tion to plant bus 10 30 Siemens ST PCS 7 Update November 2008 RAM 2 x CP 443 1 communi cations processor for connec tion to plant bus B Subject to export regulations AL N ECCN EAR99H Siemens AG 2008 Automation systems Safety related automation systems H selection and Ordering Data Order No Bl selection and Ordering Data Order No AS 417F automation system with SIMATIC PCS 7 AS Runtime license for 100 POs Preassembled and tested without CP 443 5 Extended without sync modules and cables comprising 1 x CPU 417 4H with 2 integrated interfaces MPI DP master and DP master and S7 F Systems RT license 30 MB RAM 15 MB each for program and data
95. CPU Main memory Load memory Memory card Execution times PROFIBUS DP Dimensions WinAC Slot 416 V4 0 hardware controller for SIMATIC Box PC 627B with Windows XP Professional operat ing system 1 6 1 6 MB integrated 256 KB 2 MB RAM fitted Binary command 0 04 us IEEE floating point 0 12 us PROFIBUS DP and PROFIBUS DP MPI interfaces onboard PCI plug in card 3 4 long All in one system Preinstalled software license Number of process objects AS OS engineering and runtime PCS 7 Engineering Software V7 0 for AS OS 250 POs expandable per Pow erPack to 2000 POs Runtime system Preinstalled software license Number of process objects runtime PCS 7 OS Software Single Station V7 0 and SIMATIC PCS 7 AS Runtime license e 250 POs for OS expandable per PowerPack to 2000 POs 250 POs for AS expandable per AS Runtime license SIMATIC PCS 7 BOX 416 all in one system ES OS and AS assembled and preinstalled comprising SIMATIC Box PC 627B 24 V DC with WinAC Slot 416 V4 0 Windows XP Professional MUI operating system German En glish French Italian Spanish and DiagMonitor diagnostics software Memory card 2 MB Backup battery Mouse SIMATIC PCS 7 Engineering Software V7 0 for AS OS includ ing AS OS Runtime license for productive operation 250 POs 5 languages German English French Italian Spanish float ing license for 1 user SIMATIC PC
96. Design DP PA link SpliTConnect terminator SpliTConnect coupler SpliTConnect taps FC Process cable SpliTConnect M12 Jack SpliTConnect M12 Outlet for direct connection of PA field devices to the SpliTConnect tap Connector on PA field device SpliTConnect The SpliTConnect Tap enables the design of fieldbus segments according to IEC 61158 2 with field device connection points The SpliTConnect Coupler can be used to construct a PROFIBUS PA hub by connecting SpliTConnect Taps in series By replacing the contacting screw by the SpliTConnect Termina tor the SpliTConnect Tap can be used as a bus terminating ele ment Terminal equipment can be connected directly through the FC process cable Using the SpliTConnect M12 Outlet PA field devices can also be connected to the SpliTConnect Tap by an M12 connection The SpliTConnect M12 Jack is a connecting el ement between an FC process cable and an M12 connector on the PROFIBUS PA field device For details on SpliTConnect net work components see Catalog IK PI 9 50 Siemens ST PCS 7 November 2007 E Selection and Ordering Data Order No FC Process Cable 2 core shielded Blue for Ex applications Black for non Ex applications Sold by the meter Max delivey unit 1000 m minimum ordering quantity 20 m 6XV1 830 5EH10 6XV1 830 5FH10 PROFIBUS FastConnect Stripping Tool Stripping tool for rapid stripping of insulation from PR
97. Fault display for each sensor power supply Vs1F to Vs4F is output on the VsF LED and the associated channels e Status and fault displays per input dual color green red LED e Identification data e Parameterizable diagnostics e Can only be operated in safety mode Safety related digital input output module EM 4 8 F DI 4 F DO 2 A Inputs 8 inputs SIL 2 Cat 3 or 4 inputs SIL 3 Cat 3 or Cat 4 Suitable for standard switches and 3 4 wire proximity switches BEROs Rated input voltage 24 V DC 2 short circuit proof sensor supplies for 4 inputs each External sensor power supply possible e Outputs 4 outputs current sourcing sinking Output current 2 A Rated load voltage 24 V DC Suitable for solenoid valves DC contactors and indicator lights Siemens ST PCS 7 November 2007 11 63 Siemens AG 2007 Process I O Dezentrale Peripherie ET 200pro Safety related electronics modules Selection and Ordering Data Order No E Accessories Safety related electronics modules Connection modules Safety related digital input module Actuators and sensors are connected using commercially avail able 5 contact M12 plugs on the connection module The con Safety related digital input 6ES7 148 4FA00 OABO B nection module is plugged onto the electronics module and revise in Mee s screwed to the latter One of the following connection modules Connection rbd Aus be to be ordered separately is requir
98. Feature 6ES7 153 2BB00 0XBO B Slave interface module for con nection of an ET 200M to optical PROFIBUS DP support of HART functionality F modules FM mod ules Configuration in RUN func tion also for use in redundant Systems B Subject to export regulations AL N ECCN EAR99H The IM 153 2 High Feature interface module electrical PROFIBUS DP transmission or IM 153 2 FO High Feature inter face module optical PROFIBUS DP transmission is required to connect the ET 200M remote I O station to the PROFIBUS DP fieldbus Depending on the fieldbus configuration single redun dant the ET 200M remote O station can be connected via one single or two redundant interface modules The IM 153 2 High Feature supports the following functions m HART configuring of intelligent field devices Configuration of ET 200M I Os in RUN mode of the automation system m Connection to redundant AS 412H AS 414H AS 417H auto mation systems m Use of ET 200M function modules controller and counter modules m Operation of up to 12 I O modules per remote 1 0 station m Time stamping SOE with the safety related SM 326F digital input module F DI24 m Transmission of additional values with HART secondary vari ables of the HART SM 331 and SM 332 analog modules up to 4 per channel or up to 8 per module On the other hand the fiber optic FO version IM 153 2 FO High Feature provides the following functions m HART configur
99. HSE soaren a seir A Which sector is your question regarding This Bel contains imdusiry sectors covered by Siemens Autemation and Drive products ard rd Flaasu select the team who you would Ske to deal with your enquiry 2 Es D B Contact 2003 Sienen Auicemaben and Dives webnaile SIEMENS Select city gt Your contact e DORE neentis Product S Which product does your question refer to os a Thee it contas products send solem proved thy Siemens Automation and Drives Please select the team who you would like to deal with your enquiry W Seles Y 5 Cost 2003 Semens Auscvation and Drives Dd Ban Murus ot se And asiaasi Appendix Siemens Contacts Worldwide At http www siemens com automation partner you can find details of Siemens contact partners worldwide responsible for particular technologies You can obtain in most cases a contact partner for Technical Support Spare parts repairs e Service e Training e Sales or Consultation engineering You start by selecting a Country Product or e Sector By further specifying the remaining criteria you will find exactly the right contact partner with his her respective expertise Siemens ST PCS 7 November 2007 16 3 Siemens AG 2007 Appendix A amp D Online Services Information and Ordering in the Internet and on CD ROM E A amp D in the WWW A detailed knowledge of the range of product
100. IEC 61000 4 5 surge ength gt 30 m 6 kV contact discharge to EC 61000 4 2 8 kV air discharge to EC 61000 4 2 10 V m 80 to 1000 MHz and 1 4 to 2 GHz 80 6 AM to EC 61000 4 3 1 V m 2 to 2 7 GHz 80 AM to IEC 61000 4 3 10 V 10 kHz to 80 MHz 80 AM to IEC 61000 4 6 100 A m 50 60 Hz to IEC 61000 4 8 Climatic conditions Temperature Operation e Storage transport Gradient Relative humidity Operation e Storage transport Tested according to IEC 60068 2 1 IEC 60068 2 2 IEC 60068 2 14 Horizontal mounting e 0 to 50 C 0 to 55 C reduced perfor mance Vertical mounting e 0 to 45 C 20 to 60 C Operation max 10 C h stor age 20 C h no condensation Tested according to IEC 60068 2 78 IEC 60068 2 30 5 to 80 at 25 C no condensa tion 5 to 95 at 25 C no condensa tion Mechanical environmental conditions Vibrations e Operation e Storage transport Shock e Operation e Storage transport Tested according to IEC 60068 2 6 10 to 58 Hz 0 075 mm 58 to 500 Hz 9 8 m s 5 to 9 Hz 3 5 mm 9 to 500 Hz 9 8 m s Tested according to IEC 60068 2 27 IEC 60068 2 29 150 m s 11 ms 250 m s 6 ms 10 6 Siemens ST PCS 7 Update November 2008 Approvals CE living accommodation Emitted interference Noise immunity CE industrial environment Emitted interference Noise immunity cULus EN 61000 6
101. MPI DP DP and slot for IF mod ule 11 2 MB RAM 5 6 MB each for program and data CP 443 1 communications processor for AS 417 4 automation system with SIMATIC PCS 7 AS Runtime license for 100 POs Preassembled and tested without additive IF 964 DP and without CP 443 5 Extended comprising CPU 417 4 with 4 interfaces MPI DP DP and 2 slots for IF modules 30 MB RAM 15 MB each for program and data CP 443 1 communications pro connection to Industrial Ethernet cessor for connection to Industrial plant bus as well as Ethernet plant bus as well as e Aluminum UR1 rack 18 slots Aluminum UR1 rack 18 slots PS 407 power supply 20 A for 6ES7 654 8DH01 5DBO B PS 407 power supply 20 A for 6ES7 654 8CK01 5DBO B 120 230 V AC DC without 120 230 V AC DC without backup batteries memory backup batteries card 8 MB RAM memory card 4 MB RAM PS 407 power supply 20 A for 6ES7 654 8EH01 5DBO B PS 407 power supply 20 A for 6ES7 654 8EK01 5DBO B 120 230 V AC DC without 120 230 V AC DC without backup batteries memory backup batteries card 16 MB RAM memory card 16 MB RAM PS 405 power supply 20 A for 6ES7 654 8DH01 5JB0 B PS 405 power supply 20 A for 6ES7 654 8CK01 5JBO B 24 V DC without backup bat 24 V DC without backup bat teries memory card 8 MB teries RAM memory card 4 MB RAM PS 405 power supply 20 A for 6ES7 654 8EH01 5JB0 B PS 405 power supply 20 A for 6ES7 654 8EK01 5JBO B 24 V
102. Order No 6ES7 833 1CC00 6YX0 S7 F Systems RT License For processing safety related application programs for one AS 414F FH or AS 417F FH system 14 20 Siemens ST PCS 7 November 2007 Siemens AG 2007 Update upgrade packages Software Update Service Software licenses for system com munication via Industrial Ethernet SIMATIC PDM upgrades Upgrades for engineering system Upgrades for operator system Upgrades for SIMATIC BATCH Upgrades for SIMATIC Route Control Upgrades for Asset Management SIMATIC PCS 7 upgrades V4 02 to V6 1 SIMATIC PCS 7 upgrades V5 x V6 0 to V6 1 SIMATIC PCS 7 upgrades V4 02 to V5 2 Siemens ST PCS 7 November 2007 Siemens AG 2007 Update upgrade packages Software Update Service E Overview E Design Software Update Service for SIMATIC PCS 7 Siemens offers a low cost Software Update Service SUS for the SIMATIC PCS 7 software If you utilize this service you partici pate in the further development of the SIMATIC PCS 7 software you are using and are always in possession of the latest release versions You can participate in the Software Update Service for SIMATIC PCS 7 by purchasing SUS packages and is only pos sible on the basis of the current software versions at the time of purchase The SUS packages represent a structural division of the SIMATIC PCS 7 software product range using functional and system specific aspects The number and composition of the
103. PCS 7 November 2007 13 3 Siemens AG 2007 Migration to SIMATIC PCS 7 Introduction Typical migration scenarios The migration path that a user takes depends on the specific technical and economical factors of each migration project The migration products offer the modularity and flexibility required to implement different scenarios The following are typical migra tion scenarios which can be implemented using these migration products Scenario 1 Replacement of existing HMI system by a SIMATIC PCS 7 operator system If the HMI Human Machine Interface system is technically ob Solete if the stocking of spare parts is too expensive if it no longer complies with current directives and standards for oper ator workstations or if functional expansions are required e g IT integration it is possible to simply replace the existing HMI System by a SIMATIC PCS 7 operator system The controller with application software and the process 1 0 are retained The benefits of these migration step are Minimum costs Clear risk Lengthening of service life of complete plant New application possibilities Opening of system for IT world Scenario 2 Expansion of existing plant The existing plant is initially retained and is modernized by ex panding with further sections units with SIMATIC PCS 7 The benefits of these migration step are e Simple step by step increase in production capacity Clear risk
104. PCS 7 Single Station Redundancy programming package is required to design redundant OS single stations This contains OS Software Single Station Software WinCC Redundancy in each case for two OS single stations RS 232 cable connector for optimization of internal commu nication between the two OS single stations ASIMATIC PCS 7 Server Redundancy programming package is required to design redundant OS servers This contains OS Software Server Software WinCC Redundancy in each case for two OS servers RS 232 cable connector for optimization of internal server server communication A separate Ethernet connection can be used instead of the serial RS 232 connection for optimization of internal communication between the two redundant stations OS single stations OS servers This is an alternative e g with larger dis tances between the stations or if the COM interface is required elsewhere An optical or electrical connection can be used depending on the environmental conditions and the distance between the re dundant stations e g up to 100 m per crossover network cable with RJ45 connectors For further information refer to the Man ual SIMATIC PCS 7 V7 0 fault tolerant process control systems for appropriate cable material and further accessories refer to Catalog IK PI Industrial Communication What further components are required depends on the plant ar chitecture The design of the plant bus and terminal
105. PS 407 power supply 10 A for 6ES7 654 8BA01 3CB0 120 230 V AC DC redundant design without backup batter ies memory card 2 MB RAM PS 405 power supply 10 A for 6ES7 654 8BA01 3GB0 24 V DC without backup bat teries memory card 2 MB RAM B B AS 414 4 1H automation sys tem with SIMATIC PCS 7 AS Runtime license for 100 POs Preassembled and tested without CP 443 5 Extended without sync modules and cables comprising 1 x CPU 414 4H with 2 integrated interfaces MPI DP master and DP master 2 8 MB main memory 1 4 MB each for program and data CP 443 1 communications processor for connection to Industrial Ethernet plant bus as well as UR2 aluminum rack 9 slots PS 407 power supply 10 A for 6ES7 654 8BE01 3CB0 120 230 V AC DC redundant design without backup batter ies memory card 2 MB RAM PS 407 power supply 10 A for 6ES7 654 8CE01 3CBO 120 230 V AC DC redundant design without backup batter ies memory card 4 MB RAM PS 405 power supply 10 A for 6ES7 654 8BE01 3GB0 24 V DC without backup bat teries memory card 2 MB RAM P8 405 power supply 10 A for 24 V DC without backup bat teries memory card 4 MB RAM 6ES7 654 8CE01 3GB0 10 20 Siemens ST PCS 7 Update November 2008 B AS 417 4 1H automation sys tem with SIMATIC PCS 7 AS Runtime license for 100 POs Preassembled and tested without CP 443 5 Extended without sync modules and cables comprisi
106. REDCONNECT communications software from V6 3 Communications software e SFC Visualization edition 2005 to V6 4 edition 2006 e BCE License SIMATIC NET S7 REDCONNECT 6GK1 716 0HB64 3AE0 SIMATIC NET S7 1613 for Industrial Ethernet Upgrade from V6 3 to V6 4 Software for upgrading Upgrade of S7 REDCONNECT communications software S7 REDCONNECT runtime soft ware 2 languages German Eng If fault tolerant automation systems are used the engineering lish executes with Windows station requires the S7 REDCONNECT communications soft 2000 Professional 2000 Server ware in addition to the CP 1613 A2 communications processor XP Professional Server 2008 sin for the bus communication This is available as gle license for 1 installation B software and electronic manual e S7 REDCONNECT on CD ROM license key on dis S7 REDCONNECT Upgrade additive to existing S7 1613 kete comm nicatons sonware S7 PLCSIM simulation software The SIMATIC NET S7 REDCONNECT V6 3 communications soft ware is used in the engineering software with SIMATIC PCS7 B Selection and Ordering Data Order No V6 x on the other hand the SIMATIC NET S7 REDCONNECT V6 4 with SIMATIC PCS 7 V7 0 When upgrading the engineering SPPLCSM upgrade from V3 GES7841 0CCOS OYES station to SIMATIC PCS 7 V7 0 an upgrade ofthe xri Ai obs hai ied cd S7 REDCONNECT communications software to V6 4 is therefore RON por ue au also required cutes with Windows 2000 Pro
107. SIMATIC PCS 7 V6 1 also as Runtime license PCS 7 Library Blocks Controller type 416 2 with 2 interfaces MPI DP and DP 5 6 MB main memory 2 8 MB each for program and data CP 443 1 communications pro cessor for connection to Industrial Ethernet plant bus as well as e Aluminum UR1 rack 18 slots PS 407 power supply 20 A for 6ES7 654 3JE48 0XX0 120 230 V AC DC 2 backup batteries memory card 4 MB RAM PS 407 power supply 20 A for 120 230 V AC DC 2 backup batteries memory card 8 MB RAM PS 405 power supply 20 A for 24 V DC 2 backup batteries memory card 4 MB RAM PS 405 power supply 20 A for 24 V DC 2 backup batteries memory card 8 MB RAM Without power supply without backup batteries without memory card 6ES7 654 3JF48 0XX0 B 6ES7 654 6JE48 0XX0 6ES7 654 6JF48 0XX0 B 6ES7 654 0JX48 0XX0 e Aluminum UR2 rack 9 slots PS 407 power supply 10 A for 120 230 V AC DC 2 backup batteries memory card 4 MB RAM PS 407 power supply 10 A for 120 230 V AC DC 2 backup batteries memory card 8 MB RAM PS 405 power supply 10 A for 24 V DC 2 backup batteries memory card 4 MB RAM PS 405 power supply 10 A for 24 V DC 2 backup batteries memory card 8 MB RAM Without power supply without backup batteries without memory card B Subject to export regulations AL N ECCN EAR99H 6ES7 654 1JE58 0XX0 6ES7 654 1JF58 0XX0 B 6ES7 654 4JE58 0XX0 6ES7
108. Siemens ST PCS 7 November 2007 B DO 2 x 24 V DC 2 A High Fea ture with diagnostics Connection of a default value by channel in the event of CPU fail ure parameterizable e Short circuit monitoring by channel Broken wire monitoring by chan nel when 1 signal Ordering unit 5 items 6ES7 132 4BB31 0ABO B DO 4 x 24 V DC 0 5 A standard 6ES7 132 4BD01 0AA0 Ordering unit 5 items DO 4 x 24 V DC 2 A standard Ordering unit 5 items 6ES7 132 4BD32 0AA0 B Digital output for AC voltage suitable for solenoid valves AC contactors indicator lights etc DO 2 x 24 to 230 V AC 2A Connection of a default value by channel in the event of CPU fail ure parameterizable Ordering unit 5 items 6ES7 132 4FB01 0ABO B Relay output suitable for solenoid valves contactors motor starters miniature motors and indicator lights 2 x RO NO contact 6ES7 132 4HB01 0ABO 24 to 120 V DC 5 A 24 to 230 V AC 5 A Connection of a default value by channel in the event of CPU fail ure parameterizable Ordering unit 5 items 2 x RO changeover contact 24 to 48 V DC 5 A 24 to 230 V AC 5 A Connection of a default value by channel in the event of CPU fail ure parameterizable Ordering unit 5 items 6ES7 132 4HB10 0ABO B Failsafe digital output 4 F DO 24 V DC 2 A PROFIsafe Safety related up to SIL 3 with diagnostics switching to low high e Short circuit monitoring by
109. Taiwan B Finland Fa New Zealand Thailand 1 France um Norway B Ukraine Should your country or region not be shown in the list below you wil find further info in our 2 ith 4 16 4 Siemens ST PCS 7 November 2007 Siemens AG 2007 Appendix Customer Support Our Services for Every Phase of Your Project The right support in every phase Configuration and Software Engineering Support in configuring and de veloping with customer oriented services from actual configura tion to implementation of the au tomation project Service On Site With Service On Site we offer services for startup and mainte nance essential for ensuring system availability In the face of harsh competition you need optimum conditions to keep ahead all the time A strong starting position A sophisticated strategy and team for the necessary support in every phase Service amp Support from Siemens provides this support with a complete range of different services for automation and drives In Germany 0180 50 50 444 0 14 min from the German In every phase from planning and startup to maintenance and fixed network upgrading Our specialists know when and where to act to keep the produc tivity and cost effectiveness of your system running in top form M online Support SH WY ese In the operating phase of a ma SEEN non The comprehensive information WP T s chine or automation system we system
110. XP Professional floating license for 1 user Type of delivery Authorization diskette certificate of license terms and conditions software and electronic documentation on CD S7 PLCSIM V5 4 6ES7 841 0CC05 0YA5 S7 PLCSIM upgrade from V3 x 6ES7 841 0CC05 0YE5 VA x V5 0 V5 2 or V5 3 to V5 4 S7 PLCSIM Software Update 6ES7 841 0CA01 0YX2 Service Subscription for 1 year with auto matic extension requirement current software version For further programs concerning testing and simulation see the catalog Add Ons for the SIMATIC PCS 7 Process Control System Overview of simulation software for SIMATIC PCS 7 Using the S7 PLCSIM simulation software user programs cre ated with CFC SFC can be tested on a PG PC regardless of whether the target hardware is available The detection and elimination of errors is thus brought forward into an early phase of development This results in faster commissioning lower costs and better program quality 4 26 Siemens ST PCS 7 November 2007 Siemens AG 2007 Operator system Introduction OS hardware Introduction OS basic hardware Signal output OS software Introduction OS standard software for single station server client SFC Visualization SIMATIC PCS 7 Safety Matrix OS Packages Redundant operator systems OS redundancy OS archiving Introduction OS short term archiving OS long term archiving with StoragePlus OS long term arc
111. available round the provide a comprehensive repair clock via Internet ranging from and spare parts service ensur Product Support and Service amp ing the highest degree of oper Support services to Support ating safety and reliability Tools in the Shop In Germany 0180 50 50 446 0 14 min from the German fixed network E Optimization and Upgrading MR To enhance productivity and 1I save costs in your project we of fer high quality services in opti mization and upgrading http www siemens com automation service amp support E Technical Support e Competent consulting in techni cal questions covering a wide range of customer oriented ser vices for all our products and systems Tel 49 0 180 50 50 222 Fax 49 0 180 50 50 223 0 14 min from the German fixed network http www siemens com automation support request a Technical Consulting Support in the planning and de signing of your project from de tailed actual state analysis target definition and consulting on product and system ques tions right to the creation of the automation solution 1 For country specific telephone numbers go to our Internet site at http www siemens com automation service amp support Siemens ST PCS 7 November 2007 16 5 Siemens AG 2007 ppe Customer Support 5 Knowledge Base on CD ROM For locations without online con nections to
112. batteries 2 memory cards with 4 MB RAM each 2 x CP 443 1 communications processor for connection to plant bus 2 x 2 PS 407 power supplies 10 A for 120 230 V AC DC re dundancy possible without backup batteries 2 memory cards with 4 MB RAM each 2 x 2 CP 443 1 communica tions processors for connec tion to plant bus 2 PS 405 power supplies 10 A for 24 V DC without backup batteries 2 memory cards with 4 MB RAM each 2 x CP 443 1 communications processors for connection to plant bus 2 PS 405 power supplies 10 A for 24 V DC without backup batteries 2 memory cards with 4 MB RAM each 2 x 2 CP 443 1 communications processors for connection to plant bus 6ES7 656 8CF31 1EBO 6ES7 656 8CF32 1EBO 6ES7 656 8CF31 1GB0 6ES7 656 8CF32 1GB0 10 32 Siemens ST PCS 7 Update November 2008 B AS 417FH automation system with SIMATIC PCS 7 AS Runtime license for 100 POs Preassembled and tested without CP 443 5 Extended comprising 2 x CPU 417 4H each with 2 integrated interfaces MPI DP master and DP master and S7 F Systems RT license 2 x 30 MB RAM 15 MB each for program and data as well as Aluminium UR2 H rack 2 x 9 slots 4 sync modules for distances up to 10 m and 2 fiber optic sync cables 1 m 2x2 PS 407 power supplies 10 A for 120 230 V AC DC re dundancy possible without backup batteries 2 memory cards with 16 MB RAM each 2 x CP 443 1 communications processor for connectio
113. be ad t PA nee jaa e SITOP smart 240W 6EP1 334 2AA01 5 languages German English Stabilized load power supply French Italian Spanish exe input 120 230 V AC output cutes with Windows 24V DC 10A XP Professional single license for SITOP DC UPS module 6EP1 931 2EC31 1 installation 24 V DC 15 Type of delivery with RS 232 interface and License key disk certificate of charger unit for 24 V lead license terms and conditions battery Input 24 V DC 16 A output 100 POs 6ES7 653 2BA00 0XB5 24 V DC 15 1000 POs 6ES7 653 2BB00 0XB5 SITOP battery module 6EP1 935 6ME21 24 V DC 20 A 7 Ah for DC UPS module 15 A 1 Additive DC UPS software executes with Windows NT 2000 and XP for further processing of the signals sent by the DC UPS module with RS 232 interface on the PC freeware for downloading at http www sie mens com sitop 3 12 Siemens ST PCS 7 November 2007 Siemens AG 2007 Overview SIMATIC PCS 7 OS Software Single Station 1000 POs SIMATIC PCS 7 AS Runtime license cumulative 1000 POs AS 414 3 AS 416 2 or 400 POs AS 417 4 1H AS 414 3 AS 416 2 AS 417 4 1H Runtime license for 100 POs UR2 rack Without power supply Without backup batteries Without memory card Components of the Runtime Basic Package V7 0 The SIMATIC PCS 7 Runtime Basic Package V7 0 has been spe cially designed as a low cost starter solution for process auto mation with SIMATIC PCS 7 automation syst
114. be coupled and decoupled without feedback to from PROFIBUS networks terminated by active RS 485 terminating elements RS 485 iS coupler The RS 485 iS coupler is an isolating transformer with which the PROFIBUS DP fieldbus can be routed intrinsically safe into the hazardous area The RS 485 iS coupler has the following functions e Connection of intrinsically safe PROFIBUS DP stations e g ET 200iSP ET 200iS or devices from other vendors with Ex i DP connection Conversion of the electrical PROFIBUS DP RS 485 transmis sion technology into the intrinsically safe RS 485 iS transmis sion technology with a transmission rate of 1 5 Mbit s Suitable as a safety barrier Additional use as a repeater in the hazardous area The RS 485 iS coupler as an open unit can only be used in hous ings cabinets or rooms for electrical equipment It is assembled on a SIMATIC S7 300 rail which can be positioned horizontally or vertically The RS 485 iS coupler is integrated into the PROFIBUS as fol lows Connection to standard PROFIBUS DP via standard Sub D Socket at the bottom on the RS 485 iS coupler behind the right front door Connection of PROFIBUS DP with RS 485 iS transmission technology via screw terminals at the top of the RS 485 iS coupler behind the right front door The last bus station on the intrinsically safe PROFIBUS DP segment not further RS 485 iS couplers must be terminated by a selectable resistance using the
115. bit sign screw terminals Wi k itori EVO reak monitoring TM EM EM60C terminal module 6ES7 193 7CA10 0AA0 B 4 Al RTD 6ES7 134 7SD50 0AB0 for ET 200iSP For measuring resistances as well For two electronics modules as for temperature measurements spring loaded terminals with resistance thermometers Accessories e 4x RTD resistance thermometer Pt100 Ni100 Reserve module 6ES7 138 7AA00 0AA0 B 2 3 A wire For any electronics module Resolution 15 bit sign 7 300 rail e Short circuit monitoring e 585 mm long suitable for 6ES7 390 1AF85 0AA0 Wer assembly of ET 200iSP in a SUIS break monitoring 650 mm wide wall housing 4 AITC 6ES7 134 7SD00 0ABO For measuring thermal e m f as well as for temperature measure ments with thermocouples e 4 x TC thermocouples Type B PtRh PtRh Type N NiCrSi NiSi Type E NiCr CuNi Type R PtRh Pt Type S PtPh Pt Type J Fe CuNi Type L Fe CuNi Type T Cu CuNi Type K NiCr Ni Type U Cu CuNi Resolution 15 bit sign Internal temperature compensa tion possible using TC sensor module included in scope of delivery of module External temperature compen sation via PT100 connected to RTD module of same ET 200iSP station e Wire break monitoring 11 36 Siemens ST PCS 7 November 2007 e 885 mm long suitable for 6ES7 390 1AJ85 0AA0 assembly of ET 200iSP in a 950 mm wide wall housing B Subject to export regulations AL N ECCN EAR99H For further accessories s
116. complete system The advantages of this fusion are quite clear One common controller platform One common engineering system No separate safety bus standard and safety related commu nication take place on the same fieldbus PROFIBUS with PROFIsafe Mixed operation of standard and safety related 1 0 modules in ET 200M and ET 2008 remote O stations Uniform data management no complex data exchange be tween BPCS and safety system Integration of safety related applications into process visual ization on the operator station Automatic integration of safety related fault messages with time tagging into the process control system Integration of safety related hardware into the SIMATIC PCS 7 asset management for diagnostics and preventive mainte nance The SIMATIC PCS 7 engineering system is a universal tool equally suitable for BPCS and safety applications Using the S7 F Systems engineering tool you can parameterize the AS 414F FH and AS 417F FH automation systems as well as the safety related F modules of the ET 200M and ET 2008 1 0 systems Using Continuous Function Chart CFC and predefined function blocks from the F block library of S7 F Systems you can config ure safety related applications simply efficiently and without weary acquaintance However this is even simpler more convenient and faster using the SIMATIC Safety Matrix based on CFC The configuration tool functioning according to the principle of
117. comprising 3 languages German English Batch server for 150 batch POs French executes with Windows 1 2000 Professional 2000 Server or Windows XP Professional Recipe System Server 2003 single license for e Batch Control Center BatchCC 1 installation 3 languages German English Type of delivery French executes with Windows License key disk certificate of 2000 Professional 2000 Server or license terms and conditions Windows XP Professional Server 2008 single license for To batch with 300 POs 6ES7 657 0XE16 2YBO 1 installation e To batch with 600 POs 6ES7 657 0XB16 2YBO Type of delivery License key disk certificate of To batch with 1800 POs 6ES7 657 0XC16 2YBO license terms and conditions To batch with unlimited POs 6ES7 657 0XD16 2YBO 14 12 Siemens ST PCS 7 November 2007 Siemens AG 2007 LV VA wu Route Control Software V6 1 IN Selection and Ordering Data Order No Ej Selection and Ordering Data Order No SIMATIC BATCH PowerPacks V6 1 For expansion of batch POs 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2008 single license for 1 installation Type of delivery License key disk certificate of license terms and conditions From batch with 300 POs to batch with 600 POs From batch with 600 POs to batch with 1800 POs From batch with 1800 POs to batch with unlimited POs 6ES7 657
118. connecting four separate optical nodes S 8 5 5 and up to twelve electrical nodes igsygs Hs SE om B o M SCALANCE X414 3E EM496 4 SCALANCE X414 3E EM496 4 extender extender module module 2345678 91011 2 3 45 67 8 910111213 14 15 12 13 14 15 e g for use in electrical gigabit ring connecting ten separate optical nodes a S S and up to twelve electrical nodes SIR 28S SCALANCE X414 3E EM495 8 SCALANCE X414 3E EM495 8 extender extender module module 2345 67 8 91011 1213 e g for use in optical gigabit ring with single mode for a distance of up to 10 km connecting two separate opti cal nodes and up to twenty electrical nodes G IK10 XX 10180 Possible applications of media and extender modules with SCALANCE X 414 3 Siemens ST PCS 7 November 2007 9 9 Siemens AG 2007 A Communi Industrial Ethernet SCALANCE X Industrial Ethernet switches e SCALANCE X308 2 with SCALANCE X408 2 Example1 23 45 67 8 2 optical Gigabit Ethernet SC ports for glass multimode FOC TRI 1000BaseSX 1 electrical Gigabit Ethernet RJ45 port 1000BaseTX 7 electrical FastEthernet RJ45 ports 10 100BaseTX optionally Gigabit or Fast Ethernet e g for use in optical gigabit ring with e SCALANCE X308 2LD with single mode for a distance of up to 2 optical Gigabit Ethernet SC ports for glass singlemode 10 km connecting two separate optical FOC 1 000BaseFX
119. connector Order No 6ES7 972 0DA60 0XAQ Siemens ST PCS 7 November 2007 9 37 Siemens AG 2007 PROFIBUS DP Electrical networks E Selection and Ordering Data Order No m Selection and Ordering Data Order No PROFIBUS FastConnect 6XV1 830 0EH10 RS 485 IS Coupler 6ES7 972 0AC80 0XA0 Standard Cable Isolating transformer for connec Standard type with special design tion of PROFIBUS DP segments for fast mounting 2 core with RS 485 and RS 485 iS trans shielded cut to length mission technologies Specify length in m PROFIBUS connector with 6ES7 972 0DA60 0XA0 B Max delivery unit 1000 m minimum order quantity 20 m Preferred lengths 20 m 6XV1 830 0EN20 selectable terminating resistor For connection of IM 152 to PROFIBUS DP with RS 485 iS transmission technology S7 300 rail 50m 6XV1 830 0EN50 Lengths 100m 6XV1 830 0ET10 160 mm 6ES7 390 1AB60 0AA0 200m 6XV1 830 0ET20 482 mm 6ES7 390 1AE80 0AA0 500m 6XV1 830 0ET50 e 530 mm 6ES7 390 1AF30 0AA0 1000 m 6XV1 830 0EU10 830 mm 6ES7 390 1AJ30 0AA0 Other PROFIBUS cables See Catalog IK PI e 2000 mm 6ES7 390 1BC00 0AA0 PROFIBUS FastConnect Stripping Tool Preadjusted stripping tool for fast stripping of PROFIBUS FastConnect bus cables 6GK1 905 6AA00 PROFIBUS FastConnect Blade Cassettes Spare blade cassettes for PROFIBUS FastConnect stripping tool 5 units 6GK1 905 6AB00 PROFIBUS FastConnect bus connector RS 485 with 90 cabl
120. data from the SIMATIC PCS 7 process control system for up to 11 servers or pairs of servers 3 languages German English French executes with Windows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions Siemens ST PCS 7 November 2007 14 11 Siemens AG 2007 SIMATIC BATCH Software V6 1 PCS 7 Web Server B Selection and Ordering Data Order No B Selection and Ordering Data Order No SIMATIC PCS 7 Web Server OS Software Client V6 1 SIMATIC PCS 7 OS Software 6ES7 658 2CX16 0YA5 3 languages German English Client V6 1 French executes with Windows 31 G English Server 2003 single license for anguages German English French executes with Windows 1 metalaren 2000 Professional or Windows Type of delivery XP Professional floating license License key disk emergency key for 1 user disk certificate of license terms and conditions Electronic documentation on PCS 7 toolset DVD e For 3 clients 6ES7 658 2GA16 2YB0 Type of delivery e For 10 clients 6ES7 658 2GB16 2YB0 e License key disk emergency e For 25 clients 6ES7 658 2GC16 2YB0 Key disk certificate or license terms and conditions e For 50 clients 6ES7 658 2GD16 2YBO e PCS 7 V6 1 toolset DVD SIMATIC PCS 7 PowerPack Web Microsoft SQL Server including Server V6 1 EULA and supplementary 3 languages German English CDs DVD
121. delivery License key disk certificate of license terms and conditions 6ES7 657 5XX16 0YF5 SIMATIC BATCH Upgrade Package BATCH Server from V6 0 to V6 1 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 single license for 1 installation Type of delivery License key disk certificate of license terms and conditions 6ES7 657 5XX16 0YFO SIMATIC Route Control Runtime Upgrade Package V6 0 to V6 1 For single station and client server configuration 3 languages German English French executes with Windows 2000 Server or Windows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certifi cate of license terms and condi tions SIMATIC Route Control Center 6ES7 658 7EX16 0YF5 Upgrade V6 0 to V6 1 3 languages German English French executes with Windows 2000 Professional or Windows XP Professional floating license for 1 user Type of delivery License key disk emergency key disk certifi cate of license terms and condi tions SIMATIC Route Control Engi 6ES7 658 7DX16 0YF5 neering Upgrade V6 0 to V6 1 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 floating license for 1 user Type of delivery License key disk certificate of license terms and conditions 6ES
122. diagnostics by chan nel B Subject to export regulations AL N ECCN EAR99H 6ES7 138 4CA01 0AA0 B 6ES7 138 4CB11 0ABO B 6ES7 138 4CF02 0AB0 B 6ES7 138 4CF41 0ABO B Siemens AG 2007 Overview Design ET 2008 distributed I O Digital electronics modules e 2 and 4 channel digital inputs and outputs for the e Can be plugged onto TM E terminal modules with coding tional functions and comprehensive diagnostics Hot swapping of modules possible 24 V DC 2 A solated from the backplane bus Possible combinations of the TM E terminal modules and digital modules High feature versions for enhanced plant availabili ET 200S automatic ty addi e Safety related digital input module 4 8 F DI PROFIsafe e Safety related digital output module 4 F DO PROFIsafe TM E terminal modules for electronics modules Screw type terminal TM E15S26 TM E15S24 TM E15S24 TM E15S23 TM E15S24 TM E30S44 TM E30S46 Order No 6ES7 193 Ai A1 01 01 AT 01 A1 _ 4CA40 ACA20 ACB20 ACBOO 4CL20 0AAO 4CG20 4CF40 0AAO0 OAAO OAAO OAAO OAAO OAAO Spring terminal TM E15C26 TM E15C24 TM E15C24 TM E15C23 TM E15C24 TM E30C44 TM E30C46 Order No 6ES7 193 Al Al 01 01 AT 01 A1 _ 4CA50 ACA30 ACB30 ACB10 4CL30 0OAA0 4CG30 4CF50 0AAO0 OAAO OAAO OAAO OAAO OAAO Fast Connect TM E15N26 TM E15N24 TM E15N24 TM E15N23 m Order No 6ES7 193
123. e Preassembled and tested 8 Memory card Memory card e Memory card 4 MB RAM up to approx C e 2 x memory card 1 MB RAM up to approx A 300 POs 50 POs Memory card 8 MB RAM up to approx D e 2 x memory card 2 MB RAM up to approx B 800 POs 180 POs Memory card 16 MB RAM up to approx E 3 000 POs CPU 417 4H with S7 F Systems RT license N e 2x CPU 412 3H with S7 F Systems RT license B up to approx 2 500 POs up to approx 50 POs Additive interface modules Sync modules and cables Without additive interface module 0 2x2 sync modules for distances up to 10m 3 e 1 x IF 964 DP 1 and 2 x FO sync cable 1 m e 1x CP 443 1 1 2x CP 443 1 for redundant interface module 1 e 2x CP 443 1 for redundant interface module 2 e 2 x 2 CP 443 1 for 4 way connection 2 Rack Rack e UR 9 slots aluminum 3 1 x UR2 H 2 x 9 slots aluminum 1 e UR 9 slots steel 4 1 x UR2 H 2 x 9 slots steel 2 e UR1 18 slots aluminum 5 e 2 x UR 9 slots aluminum 3 e UR1 18 slots steel 6 e 2 x UR 9 slots steel 4 e 1x PS 407 10 A for 120 230 V AC DC B e 2 x PS 407 10 A for 120 230 V AC DC B 1 x PS 407 10 A for 120 230 V AC DC redun Cc e 2x PS 407 10 A for 120 230 V AC DC redun C dancy possible dancy possible e 1 x PS 407 20 A for 120 230 V AC DC D 2 x PS 407 20 A for 120 230 V AC DC D e 2 x PS 407 10 A for 120 230 V AC DC E e 2 x 2 PS 407 10 A for 120 230 V AC DC E redundancy possible edundancy possible e 1 x PS 405 10 A f
124. elements sensors e Parameter elements setpoints e Connection elements material information related to partial route 7 8 Siemens ST PCS 7 November 2007 Locations of partial or complete routes are configured in the SIMATIC Manager as Equipment properties of plant units and transferred to the RC project together with the other RC relevant basic data of the SIMATIC PCS 7 project The configuration re quirements caused by many repeated sequences can be mini mized by exporting locations in CSV format duplicating and modifying them using a spreadsheet program and then import ing them again Locations synonym nodes are parameters for requesting a material transport source destination intermediate loca tions via and which mark the start and end of each partial route and thus also the source and destination of a material transport In addition to the basic tools SIMATIC Manager CFC etc of the SIMATIC PCS 7 engineering system the following configura tion components of the SIMATIC Route Control Engineering pro gram package are available for configuration of the route control applications Route Control library The Route Control library contains blocks for RC and transport route configuration and interface blocks for RC elements It is provided in the catalog of the CFC editor Route Control wizard The Route Control wizard is the interface between the SIMATIC PCS 7 basic configuration supplemented with R
125. engineering software executed on it can be optimally matched to different customer requirements and tasks In accordance with the application the following system ver sions are defined by licensing of the standard engineering soft ware A classic exclusive engineering station not suitable for pro ductive operation as an operator station A combined engineering operator station for small applica tions also suitable for productive operation as an operator station The basic functionality covered by the standard engineering Software can be optionally expanded depending on the project specific task and its implementation 4 2 Siemens ST PCS 7 November 2007 i Design The control center of the engineering system is the SIMATIC Manager It is the integration platform for the engineering toolset as well as the configuration basis for all engineering tasks of the SIMATIC PCS 7 process control system All aspects of the SIMATIC PCS 7 project are created managed archived and documented here A uniform database guarantees that once data have been entered they are available throughout the sys tem The engineering toolset contains tools which are optimally matched to one another for system wide project oriented engi neering and which simultaneously provide the basis for asset management of the I amp C equipment These include tools for ef fective engineering of the following components Control system hardware includi
126. for connection to IE FC Outlet RJ45 or IE FC RJ45 4 core 2 x 2 shielded Cut to length max delivery length 1 000 m minimum ordering length 20 m Preferred length 1 000 m Industrial Ethernet FC Standard Cable GP 4 x 2 For universal use for connection to IE FC Modular Outlet RJ45 8 core 4 x 2 shielded Cut to length max delivery length 1 000 m minimum ordering length 20 m 6XV1 840 2AH10 6XV1 840 2AU10 6XV1 870 2E Industrial Ethernet 6GK1 901 1GA00 FC Stripping Tool Preadjusted stripping tool for fast stripping of Industrial Ethernet FC cables Industrial Ethernet FC Blade Cassettes Spare blade cassettes for the FC stripping tool 5 cassettes 6GK1 901 1GB00 9 24 Siemens ST PCS 7 November 2007 Industrial Ethernet 6GK1 901 1FC00 0AA0 FC Outlet RJ45 IE FC RJ45 Modular Outlet with Insert 1GE FastConnect RJ45 Outlet for Industrial Ethernet with a replace able insert for 1 x 1 000 Mbit s interface IE FC RJ45 Modular Outlet with Insert 2FE FastConnect RJ45 Outlet for Industrial Ethernet with a replace able insert for 2 x 100 Mbit s inter face For further IE FC RJ45 Modular Outlet versions and replaceable inserts see Catalog IK PI 6GK1 901 1BE00 0AA2 6GK1 901 1BE00 0AA1 Documentation Manual for TP and fiber optic networks Network architecture compo nents configurations installation 6GK1 970 1BA10 0AA0 6GK1 970 1BA10 0AA1 German E
127. for parameteriza tion configuration tools supplied as integral components of the Scope of delivery can be found in the readme file supplied with the relevant product s License types Siemens Automation amp Drives offers various types of software license Floating license e Single license Rental license rial license Floating license The software may be installed for internal use on any number of devices by the licensee Only the concurrent user is licensed The concurrent user is the person using the program Use begins when the software is started A license is required for each concurrent user Single license Unlike the floating license a single license permits only one installation of the software The type of use licensed is specified in the ordering data and in the Certificate of License CoL Types of use include for example per device per axis per channel etc One single license is required for each type of use defined Rental license A rental license supports the sporadic use of engineering software Once the license key has been installed the software can be used for a specific number of hours the operating hours do not have to be consecutive One license is required for each installation of the software Trial license A trial license supports short term use of the software in a non productive context e g for testing and evaluation purposes It can be transferred to another license
128. guard investments through compatible further developments as well as uniformity from incoming goods to outgoing goods and from field devices up to the management information system 9 2 Siemens ST PCS 7 November 2007 Siemens AG 2007 Communication Industrial Ethernet Introduction Overview m Benefits Ethernet currently has a market share of over 8096 with a ten dency to rise further thus placing it in pole position in the global LAN landscape Ethernet offers important characteristics that can give you significant advantages for your application m Fast commissioning through simple connections m High flexibility since existing networks can be extended with out any adverse effects m High availability thanks to redundant network topologies amp Almost unlimited communications performance because scal able performance is available through switching technology if OS clients uw Remote client OS LAN terminal bus optical electrical PS SCALANCE die required SALANG EEC CALANCE Networking of different application areas such as office and Redundant X 200 W788 1PRO x OS X 200 IRT production areas Servers z Engineering Investment protection through continuous and compatible fur agit ther development m Plant wide clock system permits exact assignment of events within the complete plant SCALANCE X 400 Ethernet technology for industrial environment With Indust
129. inter program and data faces MPI DP and preassembled module occupies 2 slots none CPU 417 4 GES7 417 4XT05 0ABO Eee e e program an RAM 30 MB 15 MB each for pro ata as well as gram and data e Aluminum UR2 rack 9 slots module occupies 2 slots PS 407 power supply 10 A for 6ES7 654 8CJ10 3BBO B CPU 414 3 PN DP 6ES7 414 3EM05 0ABO B 120 230 V AC DC without RAM 2 8 MB 1 4 MB each for backup batteries memory program and data card 4 MB RAM module occupies 2 slots PS 407 power supply 10 A for 6ES7 654 8EJ10 3BBO B CPU 416 3 PN DP 6ES7 416 3ER05 0ABO B 120 230 V AC DC without RAM 11 2 MB 5 6 MB each for backup batteries memory program and data card 16 MB RAM module occupies 2 slots PS 405 power supply 10 Afor 6ES7654 8CJ10 3GB0 B Memory card RAM 24 V DC without backup bat e 2 MB 6ES7 952 1AL00 0AA0 teries memory card 4 MB RAM 4MB 6ES7 952 1AMO00 0AA0 PS 405 power supply 10 A for 6ES7 654 8EJ10 3GBO B 8MB 6ES7 952 1AP00 0AA0 24 V DC without backup bat teries memory card 16 MB 16 MB 6ES7 952 1AS00 0AA0 RAM 64 MB 6ES7 952 1AY00 0AA0 added to existing licenses SIMATIC PCS 7 AS Runtime license 6 languages German English French Italian Spanish Chi nese executes in the engineer ing system with Windows XP Professional floating license for 1 installation Type of delivery License key disk certificate of license terms and conditions Memory Card Fla
130. interference EN 55022 Class B EN 50082 1 PCI slot Noise immunity Slot requirement ll selection and Ordering Data Order No Multi VGA Graphics Card 6ES7 652 0XX03 1XE0 B 2 Screens for operating 2 process monitors on 1 station Type of delivery Dual graphics card driver CD manual 1 dual DVI cable for 2 digital outputs 2 adapters for VGA outputs Multi VGA Graphics Card 4 Screens for operating 4 process monitors on 1 station Type of delivery Quad graphics card driver CD manual 2 dual DVI cables for 4 digital outputs 4 adapters for VGA outputs B Subject to export regulations AL N ECCN EAR99H 6ES7 652 0XX03 1XE1 B Siemens AG 2007 System neutral components SIMATIC PCS 7 Industrial Workstation E Overview Operating devices In addition to the mouse and SIMATIC PC keyboard described as operating devices in the Section Basic hardware you can find further devices such as fingerprint mouse trackball or Ex PC operator panel in the Catalog ST PCS 7 1 Add ons for the SIMATIC PCS 7 process control system Process monitors We recommend the SCD 19101 D industrial monitor LCD color monitor for the SIMATIC PCS 7 process control system In addition industrial LCD monitors with IP65 degree of protec tion front are available for installation in desks control cabinets or 19 racks These are available from the Catalog ST PC PC based Automation or e the A amp D Ma
131. is displayed at the top edge of the standard view A predefined window with further messages can be called up with the Extended message line The Loop in alarm and Select display using process tag func tions support the quick evaluation and resolution of faults Using Loop in alarm the operator can jump directly to the process display with the object which caused the fault and can then call up the associated faceplate loop display through the process tag whose block symbol is colored cyan The faceplate window loop display can be anchored so that it remains visible even when the display is changed Flexible setting options for audible output and priorities which can be defined using signal variables additionally support the signaling of messages alarms through a sound card or by con trolling external horns via a signal module oa uw L3 wr C3 PS PSSSS SSS SSCS SSS Sasa s ee E IL 9f E K k s L E EL E E 5 5 Ls 5 5 K E E K K Ls K 1 E E 8 5 SOS oa 5680 Message window on the operator station Siemens AG 2007 Central user management access control and electronic signature With SIMATIC Logon the operator system has central user ad ministration with access control that complies with the validation requirements of 21 CFR Part 11 The administrator can divide the users into groups and assign differently defined access rights roles to these groups The o
132. j AUX1 bus AUX1 interconnected e n to the left screw type to the left screw type terminals Orderi tii Ordering unit 5 pieces ARMER TM E15C24 A1 Terminal Module 6ES7 193 4CA30 0AA0 Lug seed ose tai CEST IS Gr Cane 2 x 4 terminals terminal access to access to AUX1 bus AUX1 inter AUX1 bus AUX1 interconnected connected to the left spring to the left spring type terminals loaded terminals Ordering unit 5 pieces Ordering unit 1 piece TM E15N24 A1 Terminal Module 6ES7 193 4CA70 0AA0 TM E30S46 A1 Terminal Module 6ES7 193 4CF40 0AA0 2 x 4 terminals terminal access to 4 x 6 terminals terminal access to AUX1 bus AUX1 interconnected AUX1 bus AUX1 interconnected to he lett Fast FAR to the left screw type terminals Ordering unit 5 pieces Ordering unit 1 piece TM E15S24 01 Terminal Module 6ES7 193 4CB20 0AA0 TM E30C46 A1 Terminal Module 6ES7 193 4CF50 0AA0 2x4 a is ye jn 4 x 6 terminals terminal access to e E ih Ion ud AUX1 bus AUX1 interconnected racine ie O Mente SCleW Type to the left spring type terminals Ordering unit 5 pieces Orasring uniti poet TM E15C24 01 Terminal Module 6ES7 193 4CB30 0AAO Ede c ld s EE 2 x 4 terminals no terminal sation with 2Al TC High Feature access to AUX1 bus AUX1 inter screw type terminals connected to the left spring loaded terminals Ordering unit 1 piece Ordering unit 5 pieces TM E15C24 AT Terminal Module 6ES7 193 4CL30 0AA0 TM E15N24 01 Terminal Module 6ES7 193 4CB70 0AA0 Mn
133. mA 15 bit high feature Module internal diagnostics Connection of substitute value in event of CPU stop parame terizable Wire break monitoring 6ES7 135 4FB01 0ABO 6ES7 135 4GB01 0ABO 6ES7 135 4LB02 0ABO 6ES7 135 4MB02 0AB0 B B B B Accessories Reserve modules for ET 200S for reserving unused slots for any electronics module 15 mm wide 5 units e 30 mm wide 1 unit For further accessories e g for labeling see Catalog IK PI 6ES7 138 4AA01 0AA0 6ES7 138 4AA11 0AA0 B Subject to export regulations AL N ECCN EAR99H B B Siemens AG 2007 Process I O ET 2008 distributed I O Motor starters a Overview m Design Completely factory wired motor starters for switching and pro tecting any three phase loads e Can be used as a direct on line reversing or soft starter High Feature motor starter with a combination comprising starter circuit breaker solid state overload protection and con tactor or soft starter up to 7 5 kW Safety oriented motor starters based on the High Feature mo tor starters direct on line and reversing starters with integral redundancy function for shutdown reliability up to Category 4 EN 954 1 With self assembling 50 A power bus i e the load current is only supplied once for a group of motor starters Hot swapping is permissible Inputs and outputs for activating and signaling the states have been integrated Diagnostics capability fo
134. master RTU format Single license e Single license without software or documentation MODBUS slave RTU format Single license e Single license without software or documentation 6ES7 870 1AA01 0YAO 6ES7 870 1AA01 0YA1 6ES7 870 1AB01 0YAO 6ES7 870 1AB01 0YA1 Siemens AG 2008 Automation systems 102 Introduction 104 Microbox automation system 107 Standard automation systems Fault tolerant automation systems Safety related automation systems Siemens ST PCS 7 Update Nov 2008 Siemens AG 2008 Automation systems Introduction Overview AS 417 AS 416 AS 414 SIMATIC PCS 7 AS RTX Microbox automation system with software controller Standard automation systems of S7 400 series with hardware controller Scalable automation systems overview The SIMATIC PCS 7 process control system offers a wide range of automation systems whose performances are finely matched to one another within wide limits This results in fine scaling of the automation performance over the complete performance range The automation systems offered can be differentiated according to various criteria In accordance with the design they are cate gorized as Microbox automation system with software controller e Modular automation systems of the 87 400 range with hard ware controller I Application Microbox automation system The SIMATIC PCS 7 AS RTX Microbox automation system repre se
135. memory PS 405 power supply 10 Afor 6ES7654 8EN02 3GB0 B zs NR RM Paeh 24 V DC without backup bat tions processors for connec teries memory card 16 MB tion to plant bus RAM 2 x CP 443 1 communi cations processor for connec 2 PS 405 power supplies 10 A 6ES7 656 8AB31 1GB0 B tion to plant bus or 24 V DC without backup batteries 2 memory cards with 1 MB RAM each 2 x CP 448 1 communications processors or connection to plant bus 2 PS 405 power supplies 10 A 6ES7 656 8AB32 1GB0 B or 24 V DC without backup batteries 2 memory cards with 1 MB RAM each 2 x 2 CP 443 1 communications processors or connection to plant bus B Subject to export regulations AL N ECCN EAR99H Siemens ST PCS 7 Update November 2008 10 31 Automation systems Safety related automation systems Siemens AG 2008 H selection and Ordering Data Order No ll selection and Ordering Data Order No AS 414FH automation system with SIMATIC PCS 7 AS Runtime license for 100 POs Preassembled and tested without CP 443 5 Extended comprising 2 x CPU 414 4H each with 2 integrated interfaces MPI DP master and DP master and S7 F Systems HT license 2 x 2 8 MB RAM 1 4 MB each for program and data as well as Aluminium UR2 H rack 2 x 9 slots 4 sync modules for distances up to 10 m and 2 fiber optic sync cables 1 m 2x 2 PS 407 power supplies 10 A for 120 230 V AC DC re dundancy possible without backup
136. modules 24 V DC up to 10 A via relay contacts up to Cat 3 according to EN 954 or SIL 2 according to IEC 61508 2 DO 0 5 A standard 6ES7 132 4BB01 0AAO 2 DO 2 A standard 6ES7 132 4BB31 0AAO 2 DO 0 5 A high feature 6ES7 132 4BBO1 0ABO 2 DO 2 A high feature 6ES7 132 4BB31 0ABO 4DO 4DO 0 5 A standard 6ES7 132 4BD01 0AAO 2 A standard 6ES7 132 4BD31 0AA0 Two versions PM E F pm DC 24 V PROFIsafe for ungrounded loads sep arate ground and earth with two additional safety oriented digital outputs p m switching up to Cat 4 SIL 3 PM E F pp DC 24 V PROFIsafe for grounded loads ground and earth connected e g actuators for connection to a central ground a Design Depending on the possible combinations listed in the table the power modules are plugged onto corresponding TM P terminal modules Power modules are suitable for dividing the ET 200S into potential groups A power module must be provided at the beginning of each potential group In addition the first module following the IM 151 1 High Feature interface module must al ways be a power module 11 44 Siemens ST PCS 7 November 2007 The TM P terminal module of the power module interrupts the voltage buses P1 P2 and therefore opens up a new potential group All sensor and load supplies of the downstream electron ics modules are fed from the TM P and monitored by the power module The total current of all modules of a potential g
137. most powerful open device manager available in the world De vices which previously were not supported can be easily inte grated in SIMATIC PDM at any time by importing their device de scriptions EDD This provides security for your investment and saves you investment costs training expenses and consequen tial costs SIMATIC PDM is integrated in the asset management of SIMATIC PCS 7 The Process Device Manager provides wider information for all devices described by the Electronic Device Description EDD e g detailed diagnostics information vendor informa tion information on fault diagnostics and troubleshooting further documentation modification logbook audit trial parameter in formation It is possible to change directly to SIMATIC PDM from the diagnostics faceplates in the maintenance station Siemens ST PCS 7 November 2007 4 13 Siemens AG 2007 Engineering system ES software SIMATIC PDM Process Device Manager E Design Customer oriented product structure The selection depends on the application range and environ The SIMATIC PDM Process Device Manager can be used in a menno eS versatile manner in the context of Totally Integrated Automation System integrated in a SIMATIC PCS 7 S7 configuration envi TIA Use in the engineering system of SIMATIC PCS 7 is one ronment T S possible application SIMATIC PDM PCS 7 for integration in an engineering sys tem for SIMATIC PCS 7 The custome
138. much higher requirements It can be configured as a single Server or as a redundant pair of servers and can archive ap prox 10000 values s from up to 11 servers pairs of servers The data managed in StoragePlus and in the CAS can be saved on all storage media supported by the operating system This re quires additional hardware and software e g a DVD writer with suitable burning software The StoragePlus computer and the CAS are stations on the OS LAN terminal bus and are not connected to the plant bus When using a SIMATIC PCS 7 Industrial Workstation as the hard ware platform the 10 100 1000 Mbit s Ethernet RJ45 port al ready onboard can be used for connecting to the OS LAN Siemens ST PCS 7 November 2007 5 5 Siemens AG 2007 OS hardware OS basic hardware B Overview E Selection and Ordering Data Order No The complete range of SIMATIC PCS 7 Industrial Workstationsis OS single station available for configuration of operating systems see page 2 7 SIMATIC PCS 7 Industrial Work station single station version Specially optimized versions of the SIMATIC PCS 7 Industrial Windows XP Professional MUI Workstation are available for operation as single stations serv operating system German ers or clients The operating system and the following English French Italian Spanish ES OS software of the SIMATIC PCS 7 process control system Chinese dre eV pr instalgarwien deliverer SIMATIC PCS 7 ES OS 5
139. names and codes Management of master recipes and starting the recipe editor in order to enter the recipe structure Management of libraries with recipe elements library opera tions Importing and exporting of basic recipes formulas and library objects Editing of formula categories and management of associated formulas parameter sets Creation of batches with master recipes Starting of batch processing and controlling of batches The SIMATIC BATCH Batch Control Center BatchCC is the Monitoring and diagnostics of batch processing _ command center for monitoring and controlling batch pro Online modification of occupation strategy and assignment of cesses with SIMATIC BATCH Using BatchCC you can manage units during batch processing a ios relevant to SIMATIC BATCH through a graphical user in e Recording and archiving of recipes and batch data erface Note Wi selection and Ordering Data Order No The SIMATIC BATCH batch control center option package is included once in the SIMATIC BATCH server basic package SIMATIC BATCH 6ES7 657 0LX07 2YB5 BatchCC V7 0 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional or Windows Server 2003 floating license for 1 user Type of delivery License key disk certificate of license terms and conditions 6 8 Siemens ST PCS 7 November 2007 Siemens AG 2007 E Overview The SIMATIC
140. of type 1GE In contrast to the plugs an RJ45 patch cable TP Cord is additionally required for each outlet which connects this to the network components or data terminal Detailed information on the FastConnect Outlets and the avail able TP Cords can be found in Catalog IK PI Section Industrial Ethernet and in the A amp D Mall or in CA 01 under Communica tion networks SIMATIC NET communication systems Further information on network structures is provided in the man ual for TP and fiber optic networks Design IE FC RJ45 plug with 90 outgoing cable left and with 180 outgoing cable right Siemens ST PCS 7 November 2007 9 23 Siemens AG 2007 Industrial Ethernet Passive network components FastConnect Industrial Ethernet FastConnect RJ45 Plugs are available in two versions with 180 straight outgoing cable with 90 angled cable outlet They are used for optimized connection of Industrial Ethernet FastConnect cables to data terminals and network components The plugs have a rugged industry compatible metal housing that provides optimum protection against faults in data commu nication The 4 integral insulation displacement contacts permit simple fault free contacting of the various types of FC cable Following introduction of the stripped ends of the cables into the tipped up barrel contacts the latter are pressed down for secure contacting of the conductors The IE FC RJ45 Mod
141. operation diagnostics or monitoring Operator system Operation and monitoring via Web SIMATIC PCS 7 Web server B Overview m Design The products offered in the context of SIMATIC PCS 7 for opera tion and monitoring via Web permit cost optimized solutions for both types of task e Server based licensing is recommended for the Standard type of application In this case each SIMATIC PCS 7 Web server requires a SIMATIC PCS 7 Web Server license which in cludes the simultaneous access of 3 10 25 or 50 Web clients Licenses are not installed on the Web clients themselves e Diagnostics licenses are tailored for such types of application The SIMATIC PCS 7 Web Diagnostics license available for the Web diagnostics client allows the latter access to the as signed SIMATIC PCS 7 Web diagnostics servers single user systems at all times On the server side a SIMATIC PCS 7 Web Diagnostics Server license or SIMATIC PCS 7 Web Server license is required per SIMATIC PCS 7 Web server single user system Since there are no functional differences between the license free Web client and the Web client with SIMATIC PCS 7 Web Diagnostics license mixed operation is possible The SIMATIC PCS 7 OS server with the Microsoft Windows Server 2003 operating system offered in Chapter SIMATIC PCS 7 Industrial Workstation in the Section System neutral compo nents can be used as the basic hardware for the SIMATIC PCS 7 Web server The OS Software serve
142. out an upgrade the Windows XP Professional or Windows Server 2003 operating systems including 5 CAL Client Access Licenses re quired for SIMATIC PCS 7 V7 0 are already included in the scope of delivery You can also purchase individual operating systems or additional Client Access Licenses CAL from Fujitsu Siemens Computers GmbH Contact address for quotations and orders Fujitsu Siemens Computers GmbH Mr Dominikus Besserer Phone 49 821 804 2434 Fax 49 821 804 2972 E mail dominikus besserer fujitsu siemens com 2 6 Siemens ST PCS 7 November 2007 Note Please note when ordering that SIMATIC PCS 7 V7 0 is operated together with Windows XP Professional Service Pack 2 and Windows Server 2003 Service Pack 2 Release 2 of Windows Server 2003 has not been approved for SIMATIC PCS 7 V7 0 Siemens AG 2007 System neutral components SIMATIC PCS 7 Industrial Workstation Introduction a Overview Design Microsoft Windows operating system The multi language Microsoft Windows XP Professional or Server 2003 operating system as well as the SIMATIC PCS 7 system software for OS or ES OS are preinstalled on the SI MATIC PCS 7 Industrial Workstation The Microsoft Server 2003 operating system is supplied with 5 CALs Client Access Li censes You can purchase further CALs from Fujitsu Siemens Computers GmbH see page 2 6 Monitors and multi VGA operation The core component of the SIMATIC PCS 7 Industrial Wo
143. package components identified as list elements are mainly characterized by license aspects see Design for structure and contents A list element can represent a single software product or also be a synonym for several products of the same type When purchasing one SUS package you automatically receive all upgrades and ServicePacks for the software referred to in this SUS package for one year Within this period of one year you are therefore authorized to update one corresponding license from your stock for each list element in this package The total num ber of SUS packages of one type which you require is therefore determined by the list element which includes most of the soft ware licenses you use Delivery is to the address entered in the order An SUS is auto matically extended for a further year unless canceled no later than 3 months prior to expiration Cancellation must be made in writing and must be sent to the dispatch center with reference to the contract number Software Update Service for TIA products In addition to the SUS for the SIMATIC PCS 7 process control System there is also an SUS for SIMATIC PCS 7 products used in a different context CFC SIMATIC PDM within the scope of Totally Integrated Automation TIA In the case of SIMATIC PDM this is identical to the SUS PDM package for the Software Up date Service for SIMATIC PCS 7 The SUS range is rounded off by the SUS for SIMATIC S7 prod ucts used in the cont
144. part of the SIMATIC PCS 7 OS Runtime Upgrade Package V6 0 V6 1 to V7 0 OS Web upgrade package O Selection and Ordering Data Order No SIMATIC PCS 7 OS Web Server Upgrade Package V6 1 to V7 0 for SIMATIC PCS 7 Web server SIMATIC PCS 7 Web diagnostics server SIMATIC PCS 7 Web diag nostics client 3 languages Ger man English French executes with Windows Server 2008 sin gle license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions 6ES7 652 5DX07 0YFO Siemens ST PCS 7 November 2007 15 9 Siemens AG 2007 Update upgrade packages SIMATIC PCS 7 upgrades V6 x to V7 0 Upgrades for SIMATIC BATCH Ej Overview ET Selection and Ordering Data Order No A SIMATIC BATCH Client Upgrade 6ES7 657 5XX07 0YF5 pale BATCH packages for upgrading from V6 0 V6 1 to Package V6 0 V6 1 to V7 0 3 languages German English The upgrades for all PO versions of the SIMATIC BATCH soft French executes with Windows ware from V6 0 V6 1 to V7 0 are distributed between the follow XP Professional or Windows ing two SIMATIC BATCH upgrade packages MAU AN SIMATIC BATCH Client upgrade package Type of delivery i i ifi f The SIMATIC BATCH Client upgrade package contains upgrade Toes nee licenses for a SIMATIC BATCH Server 6ES7 657 5XX07 0YFO SIMATIC BATCH Recipe System Upgrade Package V6 0 V6 1 to e SIMATIC BATCH Batch Pl
145. plans and connected to plant control blocks in accordance with the technological requirements in or der to control and monitor the elements of a plant These individ ual connections are omitted with SIMATIC Route Control RC You adapt the standard blocks of the technological elements rel evant to RC RC elements using standardized interface blocks from the Route Control library and allow RC to control and mon itor the elements during operation This is of course also possi ble with existing plantswithout an increased overhead The blocks of the Route Control library support redundancy at the controller level They can be used with standard automation systems or also with fault tolerant systems or mixed configura tions The changes in the engineering system can be recorded Change log both in the SIMATIC PCS 7 project and in the RC project The Route Control Assistant functions as the interface between the PCS 7 basic configuration expanded by RC components and the RC engineering tool It analyzes the hardware and soft ware configuration of the SIMATIC PCS 7 multi project and generates a database which serves as the basis for further RC specific configuration with the RC engineering tool During the RC specific configuration the elements imported from the SIMATIC PCS 7 project by the Route Control Assistant must be inserted into a sub route structure These sub routes di vide the plant The complete routes will be subsequently
146. ports SCALANCE X216 16 x 10 100 Mbit s RJ45 ports SCALANCE X224 24 x 10 100 Mbit s RJ45 ports 6GK5 208 0BA10 2AA3 6GK5 216 0BA00 2AA3 6GK5 224 0BA00 2AA3 Accessory for Industrial Ethernet switches C PLUG Swap medium for simple replace ment of devices in event of fault for saving of configuration and application data can be used in SIMATIC NET products with C PLUG slot 6GK1 900 0AB00 B B Subject to export regulations AL N ECCN EAR99H E Subject to export regulations AL N ECCN 5A991 Note For further components and accessories especially cable material and connectors as well as tools and supplementary material for assembly re fer to page 9 23 9 25 and 9 26 as well as to Catalog IK PI Siemens AG 2007 E Overview The Industrial Ethernet OSM and ESM switches are used to con struct Industrial Ethernet networks at the control level e The modules are interconnected backbone at 100 Mbit s over Glass fiber optic cables FO for OSM Twisted pair cables for ESM e Connection of data terminals or network segments depending on the OSM ESM type through 2 to 8 twisted pair ports 10 100BaseTX in RJ45 or 9 pole Sub D design for 10 100 Mbit s 8 or 8 FO ports 100BaseFX with BFOC interface ST socket for 100 Mbit s Integral redundancy manager supports high speed media re dundancy also for large networks e Very easy network configuration and extension without com plex co
147. requirements are high When there are two redundant rings it makes sense to use two communications processors per sub AS and to distribute their connections between the two rings 4 way connection Double faults such as failure of the OSM SCALANCE switch on ring 1 with simultaneous interruption in the bus cable on ring 2 can thus be tolerated Siemens ST PCS 7 Update November 2008 10 15 Siemens AG 2008 Automation systems Fault tolerant automation systems Individual configuration of AS bundles The equipment of the fault tolerant automation systems as well as their Order Nos can be individually compiled by selecting preconfigured ordering units System specific ordering configu rations are available for this purpose in the following Section Selection and ordering data These are divided into e Single stations AS 412 3 1H AS 414 4 1H and AS 417 4 1H with only one CPU e g for the following cases Subsequent expansion to a redundant system Redundant configuration on UR1 racks comprising 2 Single Stations 4 sync modules and 2 sync fiber optic cables Redundant stations AS 412 3 2H AS 414 4 2H and AS 417 4 2H with two redundant CPUs mounted on one com mon rack UR2 H or two separate racks UR2 In order to rapidly access the recommended preferred configu rations these are additionally listed with their complete Order Numbers As an alternative to the ordering data in this catalog the configurat
148. rounds off the range of available information Siemens AG 2007 System neutral components System documentation E Selection and Ordering Data Order No More information SIMATIC PCS 7 Programming 6ES7 653 1XD07 8YX8 Instructions Driver Blocks V7 0 SIEMENS for SIMATIC PCS 7 V6 1 and V7 0 Electronic documentation on CD in 2 languages German English Type of delivery CD certificate of license terms and conditions SIMATIC S7 manuals S7 Manual Collection 6ES7 998 8XC01 8YEO D Electronic manuals on DVD in 5 languages German English French Italian Spanish S7 Manual Collection 6ES7 998 8XC01 8YE2 D Du cat fret me engueges gt Reve RAA TIC Comte oilers maintenance service for 1 year Type of delivery Current DVD S7 Manual Collection and the three subsequent updates TELEPERM M migration manuals TELEPERM M Manual 6DL5 900 8AX03 8YX8 D Me cuero Collection maane sonner Electronic manuals on CD in manne me 2 languages German English SIMATIC S5 manuals The SIMATIC Guide Manuals on the Internet directs you straight to the complete range of technical documentation avail Edad qvin M T PESOS ere D able for SIMATIC products and systems in German English 2 languages German English French Italian Spanish and Chinese If other languages are available you can also find them there You can select individual D Subject to export regulations AL N
149. routing with SIMATIC PDM use of the CP 443 5 Extended communications processor is essential for the PROFIBUS connection a Benefits Advantages of the CP 443 5 Extended communications module Compact design 9 contact Sub D socket for connection to PROFIBUS DP e Simple installation Can be plugged into AS rack slot connection to the other S7 400 modules via backplane bus Operation without fan backup battery or memory submodule are not required Siemens ST PCS 7 November 2007 9 41 Siemens AG 2007 Communication PROFIBUS DP E Overview Dr Selection and Ordering Data Order No Y Link 6ES7 197 1LA11 0XA0 B For connection of devices with only one PROFIBUS DP interface to a fault tolerant automation sys tem comprising NE 21M 153 2 High Feature inter 1 4 face modules 1 Y coupler 1 BMIM 157 bus module IM IM 1 BM Y coupler bus module PS 307 load power supply Including connection assembly 120 230 V AC 24 V DC 2 A 50mm wide 6ES7 307 1BA00 0AA0 e 5 80 mm wide 6ES7 307 1EA00 0AA0 5A extended temperature 6ES7 307 1EA80 0AA0 range 80 mm wide 10 A 200 mm wide 6ES7 307 1KA01 0AA0 The Y link is a bus coupler for transition from a redundant PS 305 load i PROFIBUS DP master system to a single channel 24148 60110 V DC 24 V DC PROFIBUS DP master system It can be used for connecting de vices with only one PROFIBUS DP interface to the redundant e 2 A extended temperatur
150. startup maintenance and servicing Optimized production operations Reliable configuration and startup Minimization of plant downtimes Flexible plant adaptation to market requirements Compliance with quality standards in production Increased employee satisfaction and motivation Shorter familiarization times following changes in technology and staff Contact Visit our site on the Internet at www siemens com sitrain or let us advise you personally You can request our latest train ing catalog from SITRAIN Customer Support Germany Phone 49 0 1805 23 56 11 0 14 min from the German landline network Fax 49 0 1805 23 56 12 16 2 Siemens ST PCS 7 November 2007 Top trainers Ourtrainers are skilled teachers with direct practical experience Course developers have close contact with product develop ment and directly pass on their knowledge to the trainers Practical experience The practical experience of our trainers enables them to teach theory effectively But since theory can be pretty drab we attach great importance to practical exercises which can comprise up to half of of the course time You can therefore immediately im plement your new knowledge in practice We train you on state of the art methodically didactically designed training equip ment This training approach will give you all the confidence you need Wide variety With a total of about 300 local attend
151. stations and redundant stations are available as preas sembled and tested all in one systems AS bundles without extra charge They are based on the hardware of the AS 412H AS 414H or AS 417H fault tolerant automation systems ex panded by safety functions with S7 F Systems Similar to the fault tolerant systems used as a basis the RAM of the safety related AS bundles varies as follows AS type RAM AS 412F FH 768 KB 512 KB for program and 256 KB for data AS 414F FH 2 8 MB 1 4 MB each for program and data AS 417F FH 30 MB 15 MB each for program and data All F FH systems are TUV certified and comply with the safety requirements up to SIL 3 according to IEC 61508 In the systems with multitasking capability several programs can be executed simultaneously in one CPU basic process control BPCS applications or also safety related applications The programs are reaction free i e faults in BPCS applications have no effect on safety related applications and vice versa Special tasks with very short response times can also be imple mented The redundant FH systems operating according to the 1 out of 2 principle consist of two subsystems of identical design These are electrically isolated from each other to achieve optimum EMC and are synchronized with each other via fiber optic ca bles A bumpless switchover is made from the active subsystem to the standby subsystem in the event of a fault The two sub syste
152. supply fan The SIMATIC PCS 7 BOX 416 equipped with a WinAC Slot 416 Design of SIMATIC PCS 7 BOX 416 V4 0 hardware controller is based like the SIMATIC PCS 7 BOX RTX on the industrial PC SIMATIC Box PC 627B With regards to dide lia 7 dd ue systems are offered in the form of the automation performance it is positioned slightly above the WO Product ounces SIMATIC PCS 7 BOX RTX and is particularly recommendable if Preinstalled SIMATIC PCS 7 all in one system with AS ES high availability or changes to the configuration during operation and OS functionality CiR are relevant factors for the selection including AS OS Engineering and Runtime licenses for 250 POs Preinstalled SIMATIC PCS 7 runtime system with AS and OS functionality including AS OS Runtime license for 250 POs These bundles can be extended by the following expansion components see also page 2 15 and catalog on PC based Automation SIMATIC PCS 7 PowerPacks Runtime licenses for up to 2000 POs AS OS Software Engineering PowerPack for all in one sys tem OS Software Single Station PowerPack and AS Runtime license for runtime system e SIMATIC PDM package for PCS 7 SIMATIC PC keyboard C and CRT displays for office and industrial environments SITOP smart power supply 230 AC 24 V DC 240 W e SITOP DC UPS module 15 A with RS 232 interface DC UPS software for further processing of the signals sent by the DC UPS module with RS 232 inte
153. system documentation The most important functions of the various program components are presented in summarized form on the following pages The current system version SIMATIC BATCH V7 0 particularly features the following new functions By means of a user friendly formula editor which is able to link process parameters or constants using the four fundamental arithmetic operations you can enter formulas at the step points of a sequence phase parameters transitions Deepening and further development of cooperation with SIMATIC Route Control The locations for material transport which are defined in the SIMATIC Manager and are specific to Route Control can be exported to SIMATIC BATCH The locations can be used as transfer parameters source target or via for the transport phases so that products of a batch can be routed into other specific units Siemens ST PCS 7 November 2007 6 6 It is possible to compare text variables and fixed text strings for transitions Product names can be saved in the formulas System based support for versioning of recipes formulas and library objects facilitates plant validation Through user specific saving of individual system settings e g GUI window or language the usual working environment is available on any client In the recipe editor and in BatchCC except in the message window swapping to a new language is effective immedi ately i e even before the current applicat
154. the Internet there are excerpts of the free part of the information sources available on CD ROM Service amp Support Knowledge Base This CD ROM contains all the latest product information at the time of production FAQs Down loads Tips and Tricks Updates as well as general information on Service and Technical Sup port The CD ROM also includes a El full text search and our Knowl Automation Value Card SIEMENS Automation amp Drives Small card great support The Automation Value Card is an integral component of the com prehensive service concept with which Siemens Automation and Drives will accompany you in each phase of your automation project It doesn t matter whether you want just specific services from our Technical Support or want to purchase high quality Support Tools in our Online Shop you can always pay with your Automa tion Value Card No invoicing transparent and safe With your personal card number and associated PIN you can view the state of your account and all transactions at any time Services on card This is how it s done Card number and PIN are on the back of the Automation Value Card When delivered the PIN is covered by a scratch field guaranteeing that the full credit is on the card 16 6 Siemens ST PCS 7 November 2007 edge Manager for targeted searches for solutions The CD ROM will be updated every 4 months Just the same as our online offer in the Internet the Se
155. user to change the display language during runtime A standard view and a server view are available for the techno logical representation of a plant each with variously designed area overviews Features provided in both views include e Message line for display of last message can be configured such that either the message of the highest class or with the highest priority is shown e Date time and name of the operator e Area overview with up to 36 49 64 areas depending on reso lution of the process monitor Working area for plant displays and movable windows for faceplates trends messages etc System function keys In a special message view it is possible to switch between con trol message pages such as new list old list cleared alarm list operator action list control element list and message history list Trends 320 02 15 05 1 57 24 305 PM 2 04 04 905 PM 207 24 905 PM Trend window on the operator station Trends can be displayed as a full size picture or as a window in the working area and printed directly Some trends trend groups are predefined during plant configuration In particular for com parisons standardized curves with percentage scaling can be produced in addition to the absolute display The standard set tings for dimensions and limits e g minimum maximum de fined during configuration are automatically applied during run time At runtime operators can compose their own trends s
156. with RJ45 TP interface to one of the 8 optical ports of an OSM BC08 Inside buildings Inside switchrooms Sm Siemens ST PCS 7 November 2007 9 21 Siemens AG 2007 Industrial Ethernet OSM ESM OMC Industrial Ethernet switches E Selection and Ordering Data Order No a Selection and Ordering Data Order No Industrial Ethernet OSM TP22 Optical switch module with 2 fiber optic ports 100 Mbit s 2 RJ45 ports 10 100 Mbit s and 4 digital inputs redundant 24 V DC supply and signal contact with network management 6GK1 105 2AE00 Industrial Ethernet ESM TP40 Electrical switch module with 4 RJ45 ports 10 100 Mbit s and 4 digital inputs redundant 24 V DC supply and signal con tact with network management preferably for OS LAN 6GK1 105 3AC00 Industrial Ethernet OSM ITP62 Optical switch module with 2 fiber optic ports 100 Mbit s 6 ITP ports 10 100 Mbit s and 8 digital inputs redundant 24 V DC supply and signal contact with network man agement 6GK1 105 2AA10 Industrial Ethernet ESM ITP80 Electrical switch module with 8 ITP ports 10 100 Mbit s and 8 digital inputs redundant 24 V DC supply and signal con tact with network management preferably for OS LAN 6GK1 105 3AA10 Industrial Ethernet OSM TP62 Optical switch module with 2 fiber optic ports 100 Mbit s 6 RJ45 ports 10 100 Mbit s and 8 digital inputs redundant 24 V DC supply and signal contact with network management 6GK1 105 2AB1
157. with an integrated slave ASIC Address programming device for setting the slave address Siemens ST PCS 7 November 2007 9 51 Siemens AG 2007 ri ic Other communication E Overview a Selection and Ordering Data Order No Modbus is connected to PROFIBUS DP using an ET 200M with a CP 341 communications processor The latter enables the fast and efficient exchange of data through point to point coupling The CP 341 communications module is available in 3 versions with different transmission physics RS 232C V 24 e 20 mA TTY e RS 422 RS 485 X 27 The MODBUS Master or MODBUS Slave loadable drivers are needed for the Modbus coupling 9 52 Siemens ST PCS 7 November 2007 CP 341 communications processor with one RS 232 C V 24 interface 6ES7 341 1AH01 0AE0 RS 232 connecting cable for linking to SIMATIC S7 e5m e 10m e15m 6ES7 902 1AB00 0AA0 6ES7 902 1AC00 0AA0 6ES7 902 1AD00 0AA0 CP 341 communications processor with one 20 mA TTY interface 6ES7 341 1BH01 0AE0 20 mA TTY connecting cable for linking to SIMATIC S7 e5m e 10m e 50m 6ES7 902 2AB00 0AA0 6ES7 902 2AC00 0AA0 6ES7 902 2AG00 0AA0 CP 341 communications processor with one RS 422 485 X 27 interface 6ES7 341 1CH01 0AE0 RS 422 485 connecting cable for linking to SIMATIC S7 e5m e 10m e50m 6ES7 902 3AB00 0AA0 6ES7 902 3AC00 0AA0 6ES7 902 3AG00 0AA0 Loadable drivers for CP 341 MODBUS
158. x M12 for 4 8 F DI 4 F DO CM IO 16 x M12 for 8 16 F DI Power module electronics PM E Connection modules for power module M PM E direct with up to 2 M20 cable glands M PM E ECOFAST Cu M PM E 7 8 e C C Siemens AG 2007 Process I O Dezentrale Peripherie ET 200pro Introduction Module support Expansion limits Various module supports are available for mounting the Number of electronics modules per station between interface ET 200pro module and terminating module up to 16 Narrow module support Max width without module support 1 m The narrow module support permits complete preassembly Electronics sensor supply 1L max 5 A per ET 200pro station on a workbench as a result of two mounting flanges outside Load voltage supply 2L max 10 A per potential group the ET 200pro station Maximum address range of an ET 200pro station 244 bytes for inputs and 244 bytes for outputs ET 200pro configuration The SIMATIC ET 200 configurator can be used to compile an ET 200pro station rapidly and simply It knows the configuration rules and supports selection of all components and associated accessories in interactive mode The SIMATIC ET 200 is avail able in the current CD ROM Catalog CA 01 and on the Internet Additional information is available in the Internet under http www siemens com et200 B Integration Compact narrow module support The distributed ET 200pro system is connected
159. year with auto matic extension Requirement current software version SIMATIC PDM belongs to the SIMATIC products which can be used both in the context of SIMATIC PCS 7 and in the extended context of Totally Integrated Automation TIA Depending on the 6ES7 658 3XX00 0YL8 field of application SIMATIC PDM is used in various product ver sions with different functionalities ordering data and type of de livery To provide a better overview and to avoid faulty ordering the special selection and ordering data for SIMATIC PCS 7 are listed separately Selection and ordering data for TIA applications ll selection and Ordering Data Order No Minimum configuration SIMATIC PDM Single Point SIMATIC PDM Single Point V6 0 6ES7 658 3HX06 0YA5 for operation and parameteriza tion of one field device communi cation via PROFIBUS DP PA or HART modem including 1 TAG cannot be expanded with respect to functions or with TAG option PowerPack 6 languages German English French Spanish Italian Chinese executes with Windows 2000 Professional or Windows XP Professional Floating license for 1 user Type of delivery License key disk certificate of license terms and conditions 2 CDs with SIMATIC PDM V6 0 and device library 4 18 Siemens ST PCS 7 November 2007 Predefined SIMATIC PDM V6 0 product configurations for special applications SIMATIC PDM Service V6 0 Complete package for stand alone users for servicing
160. 0 Upgrades for engineering system Engi i ft overview 3 ngineering software SIMATIC PCS 7 engineering systems with Engineering Software ES Selection and Ordering Data Order No V6 0 or V6 1 can be upgraded to Version 7 0 using the SIMATIC PCS 7 Engineering Upgrade Package Upgrade of engineering software from V6 0 V6 1 to V7 0 SIMATIC PCS 7 Engineering 6ES7 651 5AX07 0YE5 It may also be necessary to upgrade the S7 REDCONNECT Upgrade Package V6 x to V7 0 communications software from V6 3 edition 2005 to V6 4 edi for AS OS engineering tion 2006 S7 REDCONNECT is only required in combination 3 languages German English with fault tolerant automation systems French executes with Windows XP Engineering Upgrade Package V6 x to V7 0 Professional floating license for 1 user The licenses included in the Engineering Upgrade Package V6 x to V7 0 apply to the following software components of SIMATIC TPS of delivery License key disks emergency PCS 7 version 6 0 6 1 key disk certificate of license PCS 7 Engineering AS all PO versions terms and conditions se i PCS 7 V7 0 toolset DVDs PCS 7 Engineering OS all PO versions icrosoft SQL Server 2005 Version Cross Checker including EULA and supplemen tary CDs DVDs e g Microsoft Version Trail ServicePacks and tools Import Export Assistant PCS 7 PID Tuner SIMATIC Logon B Selection and Ordering Data Order No WinCC Redundancy Upgrade of S7
161. 0 Industrial Ethernet ESM TP80 Electrical switch module with 8 RJ45 ports 10 100 Mbit s and 8 digital inputs redundant 24 V DC supply and signal con tact with network management preferably for OS LAN 6GK1 105 3AB10 Industrial Ethernet OSM ITP62 LD Optical switch module with 2 fiber optic ports 100 Mbit s long dis tance single mode fiber optic cable up to 26 km 6 ITP ports 10 100 Mbit s and 8 digital inputs redundant 24 V DC supply and signal contact with network man agement 6GK1 105 2AC10 Industrial Ethernet OSM ITP53 Optical switch module with 3 fiber optic ports 100 Mbit s 5 ITP ports 10 100 Mbit s and 8 digital inputs redundant 24 V DC supply and signal contact with network man agement for cross building connection of two Fast Ethernet networks with OSM 6GK1 105 2AD10 9 22 Siemens ST PCS 7 November 2007 Industrial Ethernet OSM BC08 Optical switch module with 8 fiber optic ports 100 Mbit s and 8 digital inputs redundant 24 V DC supply and signal con tact with network management 6GK1 105 4AA00 SCALANCE X101 1 Industrial Ethernet media converter For conversion from RJ45 TP to multimode fiber optic cable BFOC with 100 Mbit s 1 x 10 100 Mbit s RJ45 Port and 1x 100 Mbit s multimode BFOC redundant 24 V supply and signal contact 6GK5 101 1BB00 2AA3 E SCALANCE X101 1LD Industrial Ethernet media converter For conversion from RJ45 TP to singlemode fiber optic ca
162. 0 Professional Windows XP Professional or Windows 2003 1 installation Server single license for Type of delivery 1 installation License key disk emergency key Type of delivery Certificate of disk certificate of license terms icense and authorization dis and conditions kette software and electronic For expansion from 512 to 6ES7 658 2EA16 2YDO documentation Gen 1500 variables Connectivity Pack and Client Access Licenses For expansion from 1500 to 6ES7 658 2EB16 2YDO 5000 variables Selecti d Ordering Dat Order N For expansion from 5000 to 6ES7 658 2EE16 2YDO m dos Mcd 10000 variables WinCC Connectivity Pack 6AV6 371 1DR06 1AX0 SIMATIC PCS 7 Bundle Single license for 1 installation OS Archive V6 1 WinCC Client Access License 6AV6 371 1ES06 0AX0 3 languages German English for access of office computers French executes with Windows without WinCC installation to 2000 Professional 2000 Server or archive and alarm data of an Windows XP Professional operator station OS single sta Server 2008 single license for tion OS server per OPC HDA 1 installation OPC A amp E or OLE DB Type of delivery Single license for 1 installation 4 license key disks emergency WinCC Client Access License 6AV6 371 1ES06 0CX0 key disk certificate of license per Prozessor terms and conditions for access of client to archive and alarm data of an operator station OS single station OS server per OPC HDA OPC A
163. 0 1BC 9 88 11 37 GEST 392 1AJ sss 9 51 11 12 GEST 392 1AJ s 6ES7 392 1AM GEST 392 1BJ sss 6ES7 392 1BM sss 6ES7 392 1CJ 6ES7 392 1CM 6ES7 393 4AA GEST 400 1JA01 sss 11 5 GEST 400 1TA01 sss 11 5 6ES7 421 1 6ES7 421 7 6ES7 422 1 E GEST ADD Tr cicer cete EE 6ES7 431 0 6ES7 431 1 6ES7 431 7 GEST 492 1 item tete BEST AGO mises iret yet GEST AGE jsp us is renrsttesnhiassane s AaS ERa GEST 492p dienen itece dnd 6ES7 648 0 issus 2 15 3 7 3 12 14 3 6ES7 648 1AA sss 2 15 14 3 6ES7 648 2AF 2 15 14 3 6ES7 648 2BF 10 6 GEST GEO OL Were vererreT Pear veceerer ever 14 2 14 3 6ES7 650 ONF 2 14 4 3 5 6 6 4 7 5 6ES7 650 0NG 2 14 5 6 6 4 7 5 6ES7 650 ONH 2 14 5 6 6 4 7 5 6ES7 650 1A 6ES7 650 1B 6ES7 650 1C 6ES7 650 2M 6ES7 650 2P 9 29 15 4 14 4 3 11 6ES7 650 2Q 3 7 6ES7 650 3G 14 4 GES7 650 9X iie sitienti 13 3 14 GES7 651 bAX isssie eite 6ES7 651 5CX GEST 651 64 eese GEST 651 6B tias 6ES7 652 0XC sus 5 22 14 11 15 14 6ES7 652 OXD 5 14 14 10 15 14 6ES7 652 0XX 2 5 2 16 5 18 9 29 6ES7 652 TEA reiten edes 14 10 6ES 952 1KP mesrine 10 22 6ES7 652 3A 5 17 GEST 652 9B cidcm eig 5 18 6ES7 652 3X 14 11 6ES7 652 5A 15 9 15 14 6ES7 652 5B 6ES7
164. 0 2 000 Digital outputs DO 25 110 300 300 300 OI 1 000 Analog inputs Al 20 80 250 250 250 275 800 Analog outputs AO 10 40 110 110 110 130 400 Process objects PO 50 283 890 890 890 995 3 145 Typical mixed quantity frameworks for SIMATIC PCS 7 S7 400 automation systems Note The values quoted here are not AS specific maximum values for the par ticular item but represent a typical distribution of the available total ca pacity of the AS during mixed operation of all the items of an assembled block Comparison of main memory and processing time of the S7 400 automation systems AS type Integrated main Processing time memory in MB inns AS 414 3 414 3IE 2 8 45 AS 416 2 50 30 AS 416 3 416 3IE i2 30 AS 417 4 30 18 AS 412H F FH 0 768 75 AS 414H F FH 2 8 45 AS 417H F FH 30 18 Siemens ST PCS 7 Update November 2008 10 3 Siemens AG 2008 Automation systems Microbox automation system E Overview m Design SIMATIC PCS 7 AS RTX With consideration of the scalable automation performance the SIMATIC PCS 7 AS RTX Microbox automation system represents the starter system in the bottom performance range of SIMATIC PCS 7 The compact and rugged design as well as the complete ab sence of fans and rotating storage media mean that it resistant to vibration and shock and make it highly suitable for mainte nance free 24 hour continuous operation at ambient tempera tures up to 55 C Particularly with sma
165. 0 A for 120 230 V AC DC without backup batteries memory card 4 MB RAM PS 407 power supply 20 A for 120 230 V AC DC without backup batteries memory card 8 MB RAM PS 405 power supply 20 A for 24 V DC without backup bat teries memory card 4 MB RAM PS 405 power supply 20 A for 24 V DC without backup bat teries memory card 8 MB RAM e Aluminum UR2 rack 9 slots 6ES7 654 8CG01 5DB0O B 6ES7 654 8DG01 5DB0 B 6ES7 654 8CG01 5JB0 B 6ES7 654 8DG01 5JB0 B PS 407 power supply 10 A for 120 230 V AC DC without backup batteries memory card 4 MB RAM PS 407 power supply 10 A for 120 230 V AC DC without backup batteries memory card 8 MB RAM PS 405 power supply 10 A for 24 V DC without backup bat teries memory card 4 MB RAM PS 405 power supply 10 A for 24 V DC without backup bat teries memory card 8 MB RAM 6ES7 654 8CG01 3BB0 B 6ES7 654 8DG01 3BB0 B 6ES7 654 8CG01 3GB0 B 6ES7 654 8DG01 3GB0 B B Subject to export regulations AL N ECCN EAR99H Siemens ST PCS 7 Update November 2008 10 11 Siemens AG 2008 Automation systems Standard automation systems H selection and Ordering Data Order No M selection and Ordering Data Order No AS 416 3 automation system with SIMATIC PCS 7 AS Runtime license for 100 POs Preassembled and tested without additive IF 964 DP and without CP 443 5 Extended comprising CPU 416 3 with 3 interfaces
166. 0 S32 3RK1 903 0AL00 A TM xB215S24 01 3RK1 903 0AG01 A for RS1e x reversing starter with for xB3 or xB4 supply connection for power bus incl 3 caps for connecting A Subject to export regulations AL N ECCN EAR99 the power bus e TM RS130 S31 3RK1 903 0AL10 A for RS1e x reversing starter with out supply connection for power bus PM D power module 3RK1 903 0BA00 A for direct and reversing starters 24 V DC with diagnostics Terminal module for PM D power module TM P15 S27 01 3RK1 903 0AA00 Jumper modules e M15 PEN Terminal block PE N 15 mm wide for jumpering a 15 mm module M30 PEN Terminal block PE N 30 mm wide for jumpering a 30 mm module e M15 L123 Terminal block L1 L2 L3 15 mm wide for jumpering a 15 mm module M30 L123 Terminal block L1 L2 L3 30 mm wide for jumpering a 30 mm module 3RK1 903 0AH00 3RK1 903 0AJ00 3RK1 903 0AE00 3RK1 903 0AF00 Siemens ST PCS 7 November 2007 11 51 ET 2008 distributed I O Motor starters Siemens AG 2007 p Selection and Ordering Data Order No 5 Selection and Ordering Data Order No Safety related motor starters With diagnostics expandable with brake control module F DS1e x safety related direct starter Mechanical switching electronic overload protection e Up to 1 1 KW 400 V 0 3 to 3 0 A Up to 3 0 kW 400 V 2 4 to 8 0 A e Up to 7 5 kW 400 V 2 410 16 0A 3RK1 301 0AB13 0AA4 3RK1 301 0BB13 0AA4
167. 00 6 4 Class A Noise immunity EN 61000 6 2 EN 61000 6 2 cUL Listung UL 60950 1 CSA C22 2 No 60950 1 UL 60950 1 CSA C22 2 No 60950 1 FM FM 3611 FM 3611 ATEX Zone 2 EN 50021 EN 50021 C Tick AS NZS 2064 Class A AS NZS 2064 Class A CE EN 61000 6 2 EN 61000 6 4 EN 61000 6 2 EN 61000 6 4 e Shipbuilding approvals Lloyds Register of Shipping Det Norske Veritas Germanischer Lloyd 9 16 Siemens ST PCS 7 November 2007 Lloyds Register of Shipping Det Norske Veritas e Germanischer Lloyd Siemens AG 2007 Industrial Ethernet SCALANCE X Industrial Ethernet switches Type SCALANCE X208 SCALANCE X206 1LD SCALANCE X204 2 Transmission rate 10 100 Mbit s 10 100 Mbit s 10 100 Mbit s Interfaces Communications connection electrical see also table Summary of interfaces 8 x RJ45 10 100 Mbit s TP 6 x RJ45 10 100 Mbit s TP 4 x RJ45 10 100 Mbit s TP Communications connection optical see also table Summary of interfaces 1 x BFOC socket 100 Mbit s 2 x BFOC socket 100 Mbit s Connection for power supply 1 x 4 contact terminal block 1 x 4 contact terminal block 1 x 4 contact terminal block Connection for signaling contact 1 x 2 contact terminal block 1 x 2 contact terminal block 1 x 2 contact terminal block Slot for swap medium C PLUG C PLUG C PLUG Power supply 2 x 24 V DC 18 to 32 V 2 x 24 V D
168. 000 POs 6ES7 658 1AD16 0YA5 5000 POs 6ES7 658 1AE16 0YA5 Unlimited POs Engineering software for OS 250 POs RC 8K 1000 POs RC 32K 2000 POs RC 64K e 3000 POs RC 100K e 5000 POs RC 150K 8500 POS RC 256K Engineering software for AS OS 250 POs RC 8K 1000 POs RC 32K 2000 POs RC 64K e 3000 POs RC 100K e 5000 POs RC 150K Unlimited POs RC 256K 6ES7 658 1AF16 0YA5 6ES7 658 2DA16 0YA5 6ES7 658 2DB16 0YA5 6ES7 658 2DC16 0YA5 6ES7 658 2DD16 0YA5 6ES7 658 2DE16 0YA5 6ES7 658 2DF16 0YA5 6ES7 658 5AA16 0YA5 6ES7 658 5AB16 0YA5 6ES7 658 5AC16 0YA5 6ES7 658 5AD16 0YA5 6ES7 658 5AE16 0YA5 6ES7 658 5AF16 0YA5 SIMATIC PCS 7 Engineering Software V6 1 Rental License 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 Rental license for 50 hours Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V6 1 toolset DVD Microsoft SQL Server including EULA PC Anywhere Host and supplementary CDs DVDs e g Microsoft ServicePacks and tools For AS 2000 POs For OS 2000 POs RC 64K 6ES7 658 1AC16 0YA6 6ES7 658 2DC16 0YA6 SIMATIC PCS 7 PowerPack Engineering Software OS for extending the engineering software for OS 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 f
169. 007 Configurator in the A amp D Mall The configurator Special SIMATIC PCS 7 Industrial Worksta tions is integrated in the catalog amp online ordering system A amp D Mall www siemens com automation mall It can be accessed there in two manners Selection using quick link Configuration list A selection window in which all available configurators are cate gorized according to technical criteria is opened when you click the quick link Configuration list on the right side of the A amp D Mall see figure You can find the configurator Special SIMATIC PCS 7 Industrial Workstations here in the category Process automation SIEMENS Catalog amp Online ordering system lt lt pa x Latest neas eme cum em Tasty her S08 cai Rennes MERE mones EI Eim att anere ee ilio mem Temm of ee s pe Selection using the Siemens A amp D product tree If you click the link Products at the second position in the hori zontal primary navigation see blue area at the top in the figure the Siemens A amp D product tree is displayed on the left Navi gate there from Process automation via Process control sys tems SIMATIC PCS 7 V7 0 and SIMATIC PCS 7 Industrial Workstations on to Special configurations Select the Configurators tab here and then the configurator Special SIMATIC PCS 7 Industrial Workstations Siemens AG 2007 Starter systems SIMATIC PCS 7 BOX Introduction
170. 07 6ES7 658 2BE16 0YAO 6ES7 658 2BE16 0YDO 6ES7 658 2BE16 0YEO 6ES7 658 2BFOT 6ES7 658 2BF16 6ES7 658 2CX00 0YL8 6ES7 658 2CX07 0YAS 6ES7 658 2CX07 0YAS 6ES7 658 2CX16 0YA5 6ES7 658 2CX16 0YA5 6ES7 658 2CX16 0YE5 6ES 658 2DA ise eism 6ES 658 2DB isses 6ES7 658 2DC16 OYAS 6ES7 658 2DC16 0YA6 6ES7 658 2DC16 0YD5 sss 14 5 6ES7 658 2DC16 OYES5 6ES7 658 2DD 6ES7 658 2DE16 0YAS 6ES7 658 2DE16 0YD5 GES7 658 2DE16 0YE5 GES7 658 2DFO7 insti 4 9 GEST 658 2DF106 1e ers 14 5 GES7 658 2EA07 2YBO 5 20 5 24 6ES7 658 2EA16 2YDO oo 14 10 6ES7 658 2EBO7 2YBO 5 20 5 24 6ES7 658 2EBO7 2YDO 5 20 5 24 6ES7 658 2EB16 2YDO 14 10 6ES7 658 2ECO7 2YBO 5 20 5 24 6ES7 658 2ECO7 2YDO 5 20 5 24 6ES7 658 2EDOT 5 24 6ES7 658 2EEOT 5 24 6ES7 658 2EE16 14 10 6ES7 658 2EF07 5 24 6ES7 658 2FA07 5 24 6ES7 658 2FX16 14 11 6ES7 658 2GA07 5 26 6ES7 658 2GA16 sss 14 12 6ES7 658 2GB07 5 26 GES7 658 2GB16 GES7 658 2GCOT iiis BEST 658 2GC10 ise 6ES7 658 2GD07 2YB0 6ES7 658 2GD07 2YDO 6ES7 658 2GD16 oo GES7 658 2GX00 GES7 658 2HX07 6ES7 658 2HX16 6ES7 658 2JX07 6ES7 658 2XB05 6ES7 658 2XX00 sss 6ES7 658 3AXO068 issues GES7 658 3AX06 0YA5 4 18 6ES7 658 3AX06 OYAG
171. 07 11 13 Siemens AG 2007 D ET 200M distributed I O DI digital input modules E Overview a Selection and Ordering Data Order No SM 321 for floating contacts supply with DC voltage 16 inputs 24 V DC 6ES7 321 1BH02 0AA0 Redundant design possible module redundancy Electrically isolated in groups of 16 Front connector required 20 contact 16 inputs 24 V DC 6ES7 321 1BH50 0AA0 Electrically isolated in groups of 16 active low Front connector required 20 contact 16 inputs 24 V DC high speed 6ES7 321 1BH10 0AA0 Electrically isolated in groups of 16 0 05 ms input delay EUNT Front connector required The digital input modules described here break down into 20 contact simple signal modules for direct and alternating voltage and 32 inputs 24 V DC 6ES7 321 1BL00 0AAO0 modules with diagnostics capability that automatically output oec agb ers possible a corresponding message to the operator system in the event module redundancy of a fault Electrically isolated in groups of 16 Front connector required 40 contact 16 inputs 48 to 125 V DC 6ES7 321 1CH20 0AA0 B Electrically isolated in groups of 8 Front connector required 20 contact SM 321 for floating contacts supply with DC AC voltage 16 inputs 24 to 48 V AC DC 6ES7 321 1CH00 0AA0 B Electrically isolated in groups of 1 Front connector required 40 contact Puck A 4 4
172. 1 2YB0 Siemens AG 2007 Operator en S archiving OS long term archiving with Central Archive Server E Overview aj Design OS clients Batch server redundant OS server redundant Plant bus Automation systems The central archive server CAS can be used for long term ar chiving of OS archive data process values and messages OS reports and batch data of the SIMATIC PCS 7 process control system The process values and messages exported from the OS ar chives as well as the OS reports and batch data from SIMATIC BATCH are managed by the CAS in a central database They can be visualized directly on the OS clients or with the Storage Plus viewer of the CAS The SIMATIC PCS 7 OS Server BCE version with the Microsoft Windows Server 2003 operating system offered in Section SI MATIC PCS 7 Industrial Workstation in the Chapter System neutral components can be used as the basic hardware for the CAS The OS Software server of the SIMATIC PCS 7 V7 0 pro cess control system is preinstalled on this basic device in addi tion to the operating system The Central Archive Server Basic Package is required to configure the CAS This can be extended to a maximum of 120000 archive variables using SIMATIC PCS 7 Archive SIMATIC PCS 7 Archive PowerPack licenses Detailed information on licensing of the CAS in combination with OS short term archiving can be found at page 5 19 under Features of arch
173. 1 x CP 443 5 Extended 2 x CP 443 5 Extended 3 x CP 443 5 Extended e 4 x CP 443 5 Extended 1 Up to 5 CPs can be plugged into the UR2 rack with a single power supply or up to 3 with a redundant power supply BR ND AS 414 4 1H Single Station 6ES7 654 With SIMATIC PCS 7 AS Runtime license for 100 POs CPU with 2 interfaces MPI DP master and DP master 2 8 MB RAM 1 4 MB each for program and data Preassembled and tested 8 Memory card Memory card 2 MB RAM up to approx B 180 POs Memory card 4 MB RAM up to approx C 300 POs CPU 414 4H up to approx 250 POs E Additive IF 964 DP interface module Without additive IF 964 DP 0 1x CP 443 1 e 2x CP 443 1 for redundant interface module 2 Rack e UR2 e UR2 e UR1 e UR1 9 slots aluminum 9 slots steel 18 slots aluminum oa Oo 18 slots steel e 1x PS 407 10 A for 120 230 V AC DC B e 1 x PS 407 10 A for 120 230 V AC DC redun Cc dant design e 1 x PS 407 20 A for 120 230 V AC DC D 2x PS 407 10 A for 120 230 V AC DC redun E dant design e 1 x PS 405 10 A for 24 V DC G e 1 x PS 405 10 A for 24 V DC redundant de H sign e x PS 405 20 A for 24 V DC J 2 x PS 405 10 A for 24 V DC redundant de sign Additive PROFIBUS DP interface modules Without CP 443 5 Extended e 1 x CP 443 5 Extended e 2 x CP 443 5 Extended e 3 x CP 443
174. 1000 s Steady state load approx 10 s Message peak approx 3000 4 s Long term archiving Process value archiving with StoragePlus Process values of one server Process values of all servers Process value archiving with central archive server CAS Process values of one server Process values of all servers Process values from up to 4 sin gle stations servers or pairs of servers Approx 1000 s Approx 1600 s Process values from up to 11 Servers or pairs of servers Approx 1000 s Approx 10000 s 1 If every OS client has access to all OS servers pairs of servers Siemens ST PCS 7 November 2007 E Siemens AG 2007 Operator system OS hardware Introduction a Overview Design Single user system OS single station In a single user system architecture all operation and monitor ing functions for a complete project plant unit are concentrated in one station A 10 100 1000 Mbit s Ethernet RJ45 port is al ready onboard and can be used for connecting to an OS LAN terminal bus The OS single station can be linked to the Indus trial Ethernet plant bus by means of two different network con nections e CP 1613 A2 communications processor for communication with max 64 automation systems e Standard FastEthernet network card and Basic Communica tion Ethernet for communication with max 8 automation systems not fault tolerant systems The OS single station can be operate
175. 16148 Genua Italy Tel 39 010 3434 1 Fax 39 010 383 115 E mail marketing simatic it siemens com Additional information is available in the Internet under http www siemens com simatic it Siemens ST PCS 7 November 2007 12 3 Siemens AG 2007 IT world 12 4 Siemens ST PCS 7 November 2007 Siemens AG 2007 Migration to SIMATIC PCS 7 Introduction ST PCS 7 November 2007 Siemens AG 2007 Migration to SIMATIC PCS 7 Introduction E Overview Migration strategy Siemens migration strategy Globalization and incessantly increasing competitive pressures are forcing companies to continuously increase productivity and pedal BIEN i E shorten product time to market To this end it is necessary to aspect apee aspects continuously optimize engineering procedures and the process HMl batch Innovation pressure Strategy and to simultaneously consider new industrial requirements and Replaces old HMI Improved process Plant product future directives Replaces batch control Planned modernization t SE zT easet revamping Today many systems and plants must be expanded and mod Controller network Advanced process Replaces controller control amp Gateway to asset management SIMATIC PCS 7 Lifecycle phases VO field connection Maintenance amp Cost reduction Maintenance budget Investment budget ernized to ensure that companies can continue
176. 2 cUL Listung UL 60950 1 CSA C22 2 No 60950 1 UL 60950 1 CSA C22 2 No 60950 1 FM FM 3611 FM 3611 ATEX Zone 2 EN 50021 EN 50021 C Tick AS NZS 2064 Class A AS NZS 2064 Class A CE EN 61000 6 2 EN 61000 6 4 EN 61000 6 2 EN 61000 6 4 e Shipbuilding approvals Lloyds Register of Shipping Det Norske Veritas Germanischer Lloyd Nippon Kaiji Kyokai Bureau Veritas 9 18 Siemens ST PCS 7 November 2007 Lloyds Register of Shipping Det Norske Veritas e Germanischer Lloyd Nippon Kaiji Kyokai Bureau Veritas Siemens AG 2007 Industrial Ethernet SCALANCE X Industrial Ethernet switches Type SCALANCE X216 SCALANCE X224 Transmission rate 10 100 Mbit s 10 100 Mbit s Interfaces Communications connection electrical see also table Summary of interfaces 16 x RJ45 10 100 Mbit s TP 24 x RJ45 10 100 Mbit s TP Communications connection optical see also table Summary of interfaces Connection for power supply 1 x 4 contact terminal block 1 x 4 contact terminal block Connection for signaling contact 1 x 2 contact terminal block 1 x 2 contact terminal block Slot for swap medium C PLUG C PLUG Power supply 2 x 24 V DC 18 to 32 V 2 x 24 V DC 18 to 32 V Current consumption 240 mA 350 mA Power loss at 24 V DC 5 76 W 8 4W Network size parameters TP cable length e0to55m IE TP Torsion Cab
177. 2 No 60950 1 UL 60950 1 CSA C22 2 No 60950 1 FM FM 3611 FM 3611 ATEX Zone 2 EN 50021 EN 50021 C Tick AS NZS 2064 Class A AS NZS 2064 Class A CE EN 61000 6 2 EN 61000 6 4 EN 61000 6 2 EN 61000 6 4 Shipbuilding approvals Lloyds Register of Shipping Det Norske Veritas Germanischer Lloyd Nippon Kaiji Kyokai American Bureau of Shipping Bureau Veritas Lloyds Register of Shipping Det Norske Veritas e Germanischer Lloyd Nippon Kaiji Kyokai American Bureau of Shipping Bureau Veritas Siemens ST PCS 7 November 2007 9 19 Industrial Ethernet SCALANCE X Industrial Ethernet switches Siemens AG 2007 H Selection and Ordering Data Order No m Selection and Ordering Data Order No Industrial Ethernet switches transmission rate 10 100 1000 Mbit s for electrical and or optical Industrial Ethernet networks especially for Fast Ethernet and Gigabit rings SCALANCE X 400 Industrial Ethernet switches e SCALANCE X414 3E 2 x 10 100 1000 Mbit s and 12 x 10 100 Mbit s RJ45 ports 1 x Gigabit Ethernet and 2 x Fast Ethernet media module slots 1 x Extender interface e SCALANCE X408 2 4 x 10 100 1000 Mbit s and 4 x 10 100 Mbit s RJ45 ports 2 x Gigabit Fast Ethernet media module slots 6GK5 414 3FC00 2AA2 6GK5 408 2FD00 2AA2 MM491 MM492 media modules Media modules with 2 ports 1 Gbit s SC connection e MM492 2 media module 1000BaseSX multi mode FO cable up
178. 2 x 2 PS 407 10 A for 120 230 V AC DC re E dundant design 2 x PS 405 10 A for 24 V DC G 2 x PS 405 10 A for 24 V DC redundant de H sign 2 x PS 405 20 A for 24 V DC J 2 x PS 405 10 A for 24 V DC redundant de sign Additive PROFIBUS DP interface modules e Without CP 443 5 Extended 2 x CP 443 5 Extended 2x 2 CP 443 5 Extended e 2x 3 CP 443 5 Extended 2x 4 CP 443 5 Extended 1 Up to 5 CPs can be plugged in per subsystem with a single power supply or up to 3 with a redundant power supply BR ND AS 417 4 2H Redundant Station 6ES7 656 With SIMATIC PCS 7 AS Runtime license for 100 POs 2 x CPU with 2 interfaces MPI DP master and DP master 2 x 30 MB RAM 15 MB each for program and data Preassembled and tested 8 Memory card e 2 x memory card 4 MB RAM up to approx C 300 POs e 2 x memory card 8 MB RAM up to approx D 800 POs e 2 x memory card 16 MB RAM up to approx E 3 000 POs e 2 x CPU 417 4H up to approx 2 500 POs M Sync modules and cables 2x2 sync modules for distances up to 10m 3 and 2 x FO sync cable 1 m 2x2 sync modules for up to 10 km and 4 2 x FO sync cable 1 m for testing e 2x CP 443 1 for redundant interface module 2 x 2 CP 443 1 for 4 way connection 2 Rack 1 x UR2 H 2 x 9 slots aluminum 1 x UR2 H 2 x 9 slots steel e 2 x UR2 9 slots aluminum e 2 x UR 9 slots steel BR O N 2 x PS 407 10 A f
179. 2008 10 25 Siemens AG 2008 Automation systems Safety related automation systems m Function m Options Safety functions The safety functions of an application are implemented by the safety related program executed in the CPU of the F FH systems together with the safety related F modules of the ET 200 distrib uted I O systems or directly by failsafe transmitters connected via the fieldbus The PROFIsafe profile is used for the safe PROFIBUS DP com munication between CPU and process I O PROFIsafe expands the message frames by additional information with which the PROFIsafe communications partners can recognize and com pensate transmission errors such as delays incorrect se quences repetitions losses faulty addressing or data falsifica tion Standard modules can be used in F FH systems in addition to safety related F modules mixed in a remote 1 0 station or in separate stations in a common PROFIBUS segment or in sepa rate PROFIBUS segments Basic process control BPCS appli cations and safety applications can be automated in such mixed configurations with one and the same system and configured with uniform standard tools One CPU processes BPCS and safety functions in parallel Mutual interference during processing is prevented by ensuring that the BPCS programs and the safety related programs are kept strictly separate and that the data exchange is by means of special conversion function blocks The safety fu
180. 202 2 IRT with 2 electrical RJ45 ports and 2 optical BFOC ports for glass multimode FO cables e SCALANCE X202 2P IRT with 2 electrical RJ45 ports and 2 POF polymer optical fiber ports SCALANCE X201 3P IRT with 1 electrical RJ45 port and 3 POF ports e SCALANCE X200 4P IRT with 4 POF ports SCALANCE X 200 SCALANCE X 200 switches are suitable for Industrial Ethernet structures with a line star or ring topology with transmission rates up to 100 Mbit s non redundant and redundant rings However they do not have a standby redundancy functionality see table with product characteristics e SCALANCE X208 with 8 electrical RJ45 ports e SCALANCE X204 2 with 2 optical glass FO ports and 4 electrical RJ45 ports e SCALANCE X224 with 24 electrical RJ45 ports e SCALANCE X216 with 16 electrical RJ45 ports e SCALANCE X208 with 8 electrical RJ45 ports e SCALANCE X204 2 with 4 electrical RJ45 ports and 2 optical BFOC ports for glass multimode FO cables e SCALANCE X212 2 with 12 electrical RJ45 ports and 2 optical BFOC ports for glass multimode FO cables SCALANCE X212 2LD with 12 electrical RJ45 ports and 2 optical BFOC ports for glass singlemode FO cables e SCALANCE X206 1LD with 6 electrical RJ45 ports and 1 optical BFOC port for glass singlemode FO cables Siemens AG 2007 Communication Industrial Ethernet SCALANCE X Industrial Ethernet switches Operator Station Operator Station SIMATIC IT SIMATIC BATCH Operator Station Engineer
181. 25 x 180 Approx 350 g Siemens ST PCS 7 November 2007 9 47 Siemens AG 2007 Communication PROFIBUS PA Routers DP PA link and DP PA coupler range 80 mm wide Standard profile rails without hot swapping function 482 mm wide 19 inches e 530 mm wide 6ES7 390 1AE80 0AA0 6ES7 390 1AF30 0AA0 9 48 Siemens ST PCS 7 November 2007 for extended temperature range for hot swapping function permissible operating tempera ture 25 to 60 C El Selection and Ordering Data Order No E Selection and Ordering Data Order No DP PA coupler Components for hot swapping and for redundant design For transition from RS 485 to MBP Active bus modules for hot DP PA coupler Ex i 6ES7 157 0AD82 0XA0 swapping DP PA coupler FDC 157 0 6ES7 157 0AC83 0XA0 B BM PS IM 6ES7 195 7HA00 0XA0 redundant design possible for one load power supply and IM 153 2 High Feature 6ES7 153 2BA82 0XB0 B m HSE Migh Fedl re mad Interface module for DP PA Link and Y Link for extended temper BM IM 157 6ES7 195 7HD80 0XA0 ature range For two IM 153 2 High Feature 5 modules for redundant and Accessories non redundant configuration for PS 307 load power supply extended temperature range for Including connection assembly hot swapping function 120 230 V AC 24 V DC permissible operating tempera ture 25 60 C 2 A 50 mm wide 6ES7 307 1BA00 0AA0 BM DP PA 6ES7 195 7HF80 0XA0 e 5 A 80 mm wide 6ES7 307 1EA00 0A
182. 2CX00 0YL8 6ES7 658 2GX00 2YL8 6ES7 658 7GX00 0YL8 6ES7 657 0SA00 0YL8 6ES7 657 0XX00 2YL8 6ES7 658 7DX00 0YL8 Software Update Service for TIA products SIMATIC PCS 7 products used in a different context as well as SIMATIC S7 products used with SIMATIC PCS 7 Subscription for 1 year with auto matic extension requirement current software version CFC Software Update Service SIMATIC PDM Software Update Service S7 PLCSIM Software Update Service Siemens ST PCS 7 November 2007 15 3 6ES7 658 1EX00 2YL8 6ES7 658 3XX00 0YL8 6ES7 841 0CA01 0YX2 Siemens AG 2007 Update upgrade packages Software licenses for system communication via Industrial Ethernet E Overview ET Selection and Ordering Data Order No With SIMATIC PCS 7 communications software and licenses of Communications software licenses for SIMATIC PCS 7 V7 0 SIMATIC NET are used for the system communication via Indus SIMATIC NET S7 1613 2006 6GK1 716 1CB64 3AA0 trial Ethernet Their version cycle is not usually synchronous with V6 4 for Industrial Ethernet that of SIMATIC PCS 7 S7 communications software for CP 1613 Whereas SIMATIC PCS 7 V7 0 communicates with SIMATIC NET runtime software in 2 languages products V6 4 Edition 2006 the system components of German English executes with SIMATIC PCS 7 V6 x only work together with SIMATIC NET prod Windows 2000 Professional ucts V6 3 Edition 2005 Therefore the fo
183. 3 communications software When using fault tolerant automation systems the SIMATIC PCS 7 Workstation requires the S7 REDCONNECT software instead of the S7 1613 commu nications software The S7 REDCONNECT Upgrade is suitable for upgrading the communications software for ordering data see page 9 29 Siemens AG 2007 Design 2 slots for 5 25 drives 2xUSB Power switch Operational display Hard disk access 3 5 diskette Fan temperature status drive Optical drive Extension slots 4 x PCI 2 x PCle x1 1 x PCle x16 AC power supply Interfaces for keyboard mouse 4 x USB 2 0 COM1 LPT1 VGA Audio Gigabit Ethernet The SIMATIC PCS 7 Industrial Workstations of type Rack PC 547B have a painted all metal housing of 19 rack design which is particularly protected against dust by a filter and pressurized ventilation This mechanically and electromechanically rugged housing has a service friendly design The SIMATIC PCS In dustrial Workstations of type Rack PC 547B can be positioned and installed horizontally or vertically High grade components with high MTBF values and monitoring functions for the inner housing temperature fan and program execution permit reliable 24 hour continuous operation at ambient temperatures between 5 and 40 C The SIMATIC PCS 7 Industrial Workstations of type Rack PC 547B have the following features Motherboard with future oriented Intel architecture for modern Core 2 Duo pro
184. 47B 6ES7 650 0NFO7 0YX0 D e Single station PCS 7 Engineering Software for AS OS includ BCE WXP ing OS Runtime software Connection to plant bus with Server PCS 7 OS Software Server CECI dO MEM DOG MIL d Client PCS 7 OS Software Client Basic Communication Ethernet BCE for up to 8 automation You need the corresponding licenses in order to use the pre Systems not H systems installed SIMATIC PCS 7 software e SIMATIC PCS 7 ES OS 547B 6ES7 650 0NF07 0YX1 D IE WXP B technical specifications Connection to plant bus with CP 1613 A2 communications Detailed technical data for the single station server and client processor versions of the SIMATIC PCS 7 Industrial Workstation can be found in Section SIMATIC PCS 7 Industrial Workstation of the Chapter System neutral components in tabular format SIMATIC PCS 7 Industrial Workstation server version Windows Server 2003 MUI oper ating system German English French Italian Spanish Chinese e SIMATIC PCS 7 OS Server 6ES7 650 0NH07 0YX0 D 547B BCE SRV03 Connection to plant bus with Ethernet network card RJ45 PCI 10 100 1000 Mbit s and Basic Communication Ethernet BCE for up to 8 automation systems not H systems e SIMATIC PCS 7 OS Server 6ES7 650 0NH07 0YX1 D 547B IE SRVO3 Connection to plant bus with CP 1613 A2 communications processor OS client SIMATIC PCS 7 Industrial Workstation client version Windows XP Professional MUI operating system Ge
185. 5 25 ww d n and Operatio g via Web SIMATIC PCS 7 Web server E Selection and Ordering Data Order No E Selection and Ordering Data Order No Siemens AG 2007 SIMATIC PCS 7 Web Server V7 0 6 languages German English French Italian Spanish Chinese executes with Windows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions For 3 clients 6ES7 658 2GA07 2YBO For 10 clients 6ES7 658 2GB07 2YBO For 25 clients 6ES7 658 2GC07 2YBO For 50 clients 6ES7 658 2GD07 2YBO SIMATIC PCS 7 PowerPack Web Server V7 0 6 languages German English French Italian Spanish Chinese executes with Windows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions For expansion of PCS 7 Web server license From 3 to up to 10 clients 6ES7 658 2GB07 2YDO From 10 to up to 25 clients 6ES7 658 2GC07 2YDO From 25 to up to 50 clients 6ES7 658 2GD07 2YDO 5 26 Siemens ST PCS 7 November 2007 OS Software Client SIMATIC PCS 7 OS Software Client V7 0 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional floating license for 1 user Electronic documentation on PCS 7 toolset DVD Type of delivery License key disk emergency key disk certifi
186. 5 Extended e 4 x CP 443 5 Extended BR ND 1 Up to 5 CPs can be plugged into the UR2 rack with a single power supply or up to 3 with a redundant power supply Siemens ST PCS 7 Update November 2008 10 17 Siemens AG 2008 Automation systems Fault tolerant automation systems Selection and ordering data Order No Selection and ordering data Order No AS 417 4 1H Single Station 6ES7 654 AS 412 3 2H Redundant Station 6ES7 656 vitr ao PCS 7 AS Runtime license for nnN nE5m Hi Es e PCS 7 AS Runtime license for nnN n5m CPU with 2 interfaces MPI DP master and DP 2 x CPU with 1 interface each MPI DP master master 2 x 768 KB RAM 512 KB each for program 30 MB RAM 15 MB each for program and and 256 KB each for data data Preassembled and tested 8 Preassembled and tested 8 Memory card Memory card Memory card 4 MB RAM up to approx C e 2 x memory card 1 MB RAM up to approx A 300 POs 50 POs Memory card 8 MB RAM up to approx D e 2 x memory card 2 MB RAM up to approx B 800 POs 180 POs Memory card 16 MB RAM up to approx E 3 000 POs 2 x CPU 412 3H up to approx 50 POs A CPU 417 4H up to approx 2 500 POs M Sync modules and cables ASO ye Emer literaee module e 2 x 2 sync modules for distances up to 10m 3 Without additive IF 964 DP 0 and 2 x FO sync cable 1 m e 1 x IF 964 DP 1 e 1x CP 443 11 1 2x CP 443 1 for redundant interface module e 2x CP 443 1 for
187. 50 1BD51 0XX0 B N ECCN EAR99H Siemens AG 2007 E Overview Within the ET 200 range ET 200M represents the main series of distributed I O systems for process control applications with SIMATIC PCS 7 The ET 200M has a versatile range of 1 0 modules of S7 300 de sign including ones with special I amp C functions e Standard analog and digital modules e Redundant I O modules DI 16 x DC 24 V with diagnostics capability DO 32 x DC 24 V 0 5 A AI 8 x 12 bit O modules with enhanced diagnostics capability e Ex I O modules Controller and counter modules HART modules F modules for safety related applications When using active bus modules faulty I O modules can be re placed while the plant is in operation RUN without influencing adjacent modules hot swapping function The following actions are possible with the automation system in RUN Addition of new modules within a station Reparameterization of modules Addition of ET 200M stations The connected HART field devices can be parameterized using SIMATIC PDM Note Apart from these selected modules it is also possible to use with limita tions in functions all other I O modules from the current range of S7 300 signal modules E Design An ET 200M remote I O station comprises 1or 2 redundant power supply modules can be omitted in the case of a central 24 V DC supply for the plant e 1or2 redundant IM 153 interface module
188. 58 2BF16 0YDO POS RT 256K OS Software Client SIMATIC PCS 7 OS Software 6ES7 658 2CX16 0YA5 Client V6 1 3 languages German English French executes with Windows 2000 Professional or Windows XP Professional floating license for 1 user Electronic documentation on PCS 7 toolset DVD Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V6 1 toolset DVD icrosoft SQL Server including EULA PC Anywhere Host and supplementary CDs DVDs e g icrosoft ServicePacks and tools DA process object PO is a synonym for an operable and observable block with approx 30 variables Siemens ST PCS 7 November 2007 14 9 Siemens AG 2007 Ordering data for previous version SIMATIC PCS 7 V6 1 OS software V6 1 OS archiving SIMATIC Safety Matrix Viewer B selection and Ordering Data Order No B Selection and Ordering Data Order No Expansion of integral high performance cyclic buffer archive SIMATIC Safety Matrix Viewer 6ES7 833 1SM60 0YA5 C 512 variables of OS Single Station and OS Server for SIMATIC PCS 7 Operation and monitoring of the SIMATIC PCS 7 PowerPack safety matrix in the SIMATIC OS Archive V6 1 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 single license for PCS 7 environment with several operating levels 2 languages German English executes with Windows 200
189. 600 MHz x km e 0 to 26 km Glass FOC or 9 125 um single mode fiber 0 5 dB km with 1300 nm Permissible ambient conditions e Operating temperature 20 to 70 C 0 to 60 C 10 to 60 C Transport storage temperature 40 to 80 C 40 to 80 C 40 to 80 C Relative humidity during operation 9596 no condensation 9596 no condensation 9596 no condensation Design Dimensions W x H x D in mm 60 x 125 x 124 60 x 125 x 124 60 x 125 x 124 Weight 780 g 780 g 780 g Mounting DIN rail S7 300 rail wall mount DIN rail S7 300 rail wall mount DIN rail S7 300 rail wall mount ing ing ing Degree of protection IPSO IP30 IP30 Approvals Radio interference suppression level EN 61000 6 4 Class A EN 61000 6 4 Class A EN 61000 6 4 Class A Noise immunity EN 61000 6 2 EN 61000 6 2 EN 61000 6 2 cUL Listung UL 60950 1 CSA C22 2 UL 60950 1 CSA C22 2 UL 60950 1 CSA C22 2 No 60950 1 No 60950 1 No 60950 1 e FM FM 3611 FM 3611 FM 3611 ATEX Zone 2 EN 50021 EN 50021 EN 50021 C Tick AS NZS 2064 Class A AS NZS 2064 Class A AS NZS 2064 Class A e CE EN 61000 6 2 EN 61000 6 4 EN 61000 6 2 EN 61000 6 4 EN 61000 6 2 EN 61000 6 4 e Shipbuilding approvals e Lloyds Register of Shipping e Det Norske Veritas e Germanischer Lloyd e Nippon Kaiji Kyokai e American Bureau of Shipping Bureau Veritas Ll
190. 652 5C 15 11 15 15 GEST 652 5D siasii 15 9 6ES7 652 5F 15 12 6ES7 652 6 5 15 GES7 653 08 is memes 14 8 GEST 653 1X certes erras 2 3 GES7 653 2B 3 7 3 12 10 6 10 13 mm 10 21 10 32 GES7 654 0JX insectes 6ES7 654 0KX 6ES7 654 0L X 6ES7 654 0MX 6ES7 654 0NX GEST 654 0PX iiiter tania sta 6ES7 654 0QX 6ES7 654 0RX 6ES7 654 0UC BES 0594 0XX nine 6ES7 654 1J 6ES7 654 1K 6ES7 654 1L 6ES7 654 1Q Siemens ST PCS 7 November 2007 16 11 Appendix Order no index Siemens AG 2007 6ES7 654 2M 14 19 6ES7 654 2N 14 19 6ES7 654 2P 14 20 6ES7 654 2R 14 20 6ES7 654 3J 14 17 6ES7 654 3K 14 18 GEST GO OIL 1e atem tns 14 18 6ES7 654 3Q 14 17 6ES7 654 4J 14 17 6ES7 654 4K 14 18 GES7 654 AL iiie 14 18 6ES7 654 4M 14 19 6ES7 654 AN 14 19 6ES7 654 4P 14 20 6ES7 654 4Q 14 17 6ES7 654 4R 14 20 6ES7 654 6 14 17 6ES7 654 6K 14 18 6ES7 654 6L 14 18 6ES7 654 6Q 14 17 6ES7 654 7 10 13 10 14 10 22 10 23 dan E 10 33 10 34 6ES7 654 8 10 11 10 12 10 13 10 20 en Manettes 10 30 10 31 GES 650 7 tcs 10 22 10 33 GES7 656 8 10 20 10 21 10 31 10 32 6ES7 657 0AX 6 9 14 13 6ES7 657 0BX 6 10 14 13 6ES7 657 0FX 6 11 14 13 6ES7 657 0GX 6 12 14 13 GES7 657 OHX sies 6 12 14 13 GES7 657 OLX sise 6 8 14 13 6ES7 657 0MX 6 12 14
191. 654 4JF58 0XX0 B 6ES7 654 0JX58 0XX0 Siemens ST PCS 7 November 2007 14 17 Siemens AG 2007 nA MI A MAIIU Automation systems E Selection and Ordering Data Order No E Selection and Ordering Data Order No AS 416 3 automation system comprising SIMATIC PCS 7 AS Runtime license for 100 POs applies to SIMATIC PCS 7 V6 1 also as Runtime license PCS 7 Library Blocks Controller type 416 3 with 3 interfaces MPI DP DP and slot for IF module 11 2 MB main AS 417 4 automation system comprising SIMATIC PCS 7 AS Runtime license for 100 POs applies to SIMATIC PCS 7 V6 1 also as Runtime license PCS 7 Library Blocks Controller type 417 4 with 4 interfaces MPI DP DP and 2 slots for IF modules 30 MB backup batteries without memory card e Aluminum UR2 rack 9 slots backup batteries without backup batteries without memory card e Aluminum UR rack 9 slots backup batteries without memory 5 6 MB each for pro main memory 15 MB each for gram and data CP 443 1 com program and data CP 443 1 munications processor for communications processor for connection to Industrial Ethernet connection to Industrial Ethernet plant bus as well as plant bus as well as Aluminum UR1 rack 18 slots Aluminum UR1 rack 18 slots PS 407 power supply 20 A for 6ES7 654 3KF48 0XX0 PS 407 power supply 20 A for 6ES7 654 3LE48 0XX0 120 230 V AC DC 2 backup 120 230 V
192. 7 m Flexible modular architecture with scalable hardware and software components for single user and multi user systems m High performance operated stations based on standard PC technology with Microsoft Windows XP Professional Server 2003 can be used in office or industrial environments m Client server multi user systems with up to 12 OS servers pairs of servers each for 8500 process objects PO and up to 32 OS clients per server pair of servers m High performance archive system based on Microsoft SQL server with cyclic archives and integral data backup option ally with long term archiving via StoragePlus central archive server CAS m OS health check for monitoring important server applications m Integration of modifications without interrupting runtime oper ations and online testing through selective loading of redun dant servers m Optimized AS OS communication data transmission only following change in data independent of AS reply cycle suppression of nuisance alarms m User friendly process control and high operational reliability also in conjunction with multi screen technology m Extended status displays through combination of status and analog values with alarm information m Alarm suppression during startup or on malfunction of a sen sor actuator m Dynamic or manual hiding of visual and acoustic alarms that are unimportant depending on the plant status e g during plant startup however all message
193. 7 652 5BX16 0YFO Siemens ST PCS 7 November 2007 15 15 Siemens AG 2007 Update upgrade packages SIMATIC PCS 7 upgrades V4 02 to V6 1 SIMATIC PCS 7 upgrades V4 02 to V5 2 t t lal oveviw Operator system This section summarizes the upgrade software which is required ES Selection and Ordering Data Order No to upgrade the engineering station and operator stations of the SIMATIC PCS 7 process control system from V4 02 to V5 2 9S onware upgrade PCS 7 OS Software Upgrade 6ES7 658 2XB05 0YC4 Engineering system V4 02 to V5 2 for OS Software Single Station B Selection and Ordering Data Order No Dee Ue Terminal and OS Software Engi Engineering software upgrade for AS engineering neering 1 upgrade package A required for each executes with PCS 7 Engineering Toolset 6ES7 658 1AB05 0YC4 Windows NT 4 0 Workstation Upgrade V4 02 to V5 2 for max 3000 process objects Type of delivery executes with Windows NT 4 0 CD with OS I amp C software Workstation e BCE license and software li Type of delivery censes on authorization diskette CD with the components STEP 7 CFC SFC S7 SCL Techno logical Hierarchy Import Export Assistant DOCPRO and I amp C Library e Software licenses on authoriza tion diskette Engineering software upgrade for OS engineering If the engineering station is used for OS engineering you require an OS Software Upgrade from V4 02 to V5 02 for the OS engi
194. 8 3EX06 2YB5 TAG options PowerPacks SIMATIC PDM TAG option for TAG expansion additive to SIMATIC PDM Basic V6 0 6 languages German English French Spanish Italian Chinese executes with Windows 2000 Professional or Windows XP Professional Floating license for 1 user Type of delivery License key disk certificate of license terms and conditions Up to 128 TAGs Up to 512 TAGs Up to 1024 TAGs Up to 2048 TAGs 6ES7 658 3XA06 2YB5 6ES7 658 3XB06 2YB5 6ES7 658 3XC06 2YB5 6ES7 658 3XD06 2YB5 SIMATIC PDM PowerPack for subsequent TAG expansion of all SIMATIC PDM V6 0 product configurations 6 languages German English French Spanish Italian Chinese executes with Windows 2000 Professional or Windows XP Professional Floating license for 1 user Type of delivery License key disk certificate of license terms and conditions From 128 TAGs to 512 TAGs 6ES7 658 3XB06 2YD5 From 512 TAGs to 1024 TAGs 6ES7 658 3XC06 2YD5 From 1024 TAGs to 2048 TAGs 6ES7 658 3XD06 2YD5 From 2048 TAGs to unlimited 6ES7 658 3XH06 2YD5 TAGs Demonstration software SIMATIC PDM Demo V6 0 6ES7 658 3GX06 0YC8 without online communication and storage functionality 6 languages German English French Spanish Italian Chinese executes with Windows 2000 Professional or Windows XP Professional Type of delivery 2 CDs with SIMATIC PDM V6 0 and device library SIMATIC PDM Upgrade Update Service
195. 802 11b g a radio networks at 2 4 5 GHz up to 54 Mbit s Country approvals WPA AES Power over Ethernet PoE IP65 protection 20 to 60 C Scope of delivery Two ANT795 AMR antennas IP67 hybrid connector mounting material manual on CD ROM German English Country approvals for operation outside the USA and Canada Country approvals for operation in the USA and Canada 6GK5 788 1ST00 2AA6 6GK5 788 1ST00 2AB6 Components for system connection Data and power connection via separate lines IE FC Standard Cable GP 2 x 2 4 core 2 x 2 shielded TP instal lation cable for universal use can be connected to IE FC Outlet RJ45 IE FC RJ45 Plug cut to length max delivery unit 1000 m minimum ordering quantity 20 m 6XV1 840 2AH10 Power M12 Cable Connector PRO Socket for connection of SCALANCE W 700 for 24 V DC supply 4 pole a coded with mounting instructions 3 units Data and power connection via common line IE FC Standard Cable GP 2 x 2 4 core 2 x 2 shielded TP instal lation cable for universal use can be connected to IE FC Outlet RJ45 IE FC RJ45 Plug cut to length max delivery unit 1000 m minimum ordering quantity 20 m 6GK1 907 0DC10 6AA3 6XV1 840 2AH10 9 32 Siemens ST PCS 7 November 2007 IE FC RJ45 Modular Outlet with Power Insert Fast Connect RJ45 Modular Outlet for Industrial Ethernet with a power insert for 1 x 24 V and 1x 100 Mbit s interface IE
196. 850 0DH20 6m 6XV1 850 0DH60 e 10m 6XV1 850 0DN10 ITP Connector for Industrial Ethernet e 9 pin for connection to 6GK1 901 0CA00 0AA0 OSM ESM OLM or ELM e 15 pin for connection to 6GK1 901 0CA01 0AA0 terminals with ITP interface Siemens ST PCS 7 November 2007 9 25 Siemens AG 2007 Industrial Ethernet Passive network components Fiber optic cables E Overview Optical transmission media G mi ass fiber optic cables are preferably used as the optical trans ssion medium The two types of cable offered are suitable for above ground routing indoors or outdoors They are available in fix F ed lengths precut preassembled with 2 x 2 BFOC connectors BER OPTIC standard cable or 2 x 2 SC connectors FO Standard Cable Th e FO Standard Cable with 2 x 2 SC connectors is required for optical networks in the Gigabit range e g for implementing op Cable type FO Standard Cable FIBER OPTIC Standard Cable Applications Universal cable for installation indoors and outdoors Delivery format Cut to length pre assembled with Cut to length pre assembled with 4 BFOC ST or 4 BFOC connectors 4 SC connectors ST Cable type stan AT W ZN YY AT VYY 2G62 5 125 dard designation 2x1G50 125 3 1B200 0 8F600 F tical Gigabit Ethernet rings with SCALANCE X414 3E and Fiber type Multimode gradient Multimode gradient MM492 2
197. A07 0YBO Package V7 0 including 1500 variables Can be expanded by SIMATIC PCS 7 Archives SIMATIC PCS 7 Archive PowerPacks to up to 120000 variables 6 languages German English French ltalian Spanish Chinese executes with Windows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions SIMATIC PCS 7 Archive V7 0 6 languages German English French Italian Spanish Chinese executes with Win dows XP Professional or Windows Server 2003 single license for 1 installation Count Relevant License Type of delivery License key disk emergency key disk certificate of license terms and conditions 1500 variables e 5000 variables 10000 variables 30000 variables 80000 variables 120000 variables 6ES7 658 2EA07 2YB0 6ES7 658 2EB07 2YB0 6ES7 658 2EC07 2YB0 6ES7 658 2ED07 2YB0 6ES7 658 2EE07 2YBO 6ES7 658 2EF07 2YBO SIMATIC PCS 7 Archive Power Pack V7 0 6 languages German English French Italian Spanish Chinese executes with Win dows XP Professional or Windows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions For expansion from 1500 to 6ES7 658 2EB07 2YD0 5000 variables For expansion from 5000 to 10000 variables For expansion from 10000 to 30000 variables For expansio
198. AC DC 2 backup batteries memory card 8 MB batteries RAM memory card 4 MB RAM PS 407 power supply 20 A for 6ES7 654 3KG48 0XX0 B PS 407 power supply 20 A for 6ES7 654 3LG48 0XX0 120 230 V AC DC 2 backup 120 230 V AC DC 2 backup batteries memory card 16 MB batteries RAM memory card 16 MB RAM PS 405 power supply 20 A for 6ES7 654 6KF48 0XX0 PS 405 power supply 20 A for 6ES7 654 6LE48 0XX0 24 V DC 2 backup batteries 24 V DC 2 backup batteries memory card 8 MB RAM memory card 4 MB RAM PS 405 power supply 20 A for 6ES7 654 6KG48 0XX0 B PS 405 power supply 20 A for 6ES7 654 6LG48 0XX0 24 V DC 2 backup batteries 24 V DC 2 backup batteries memory card 16 MB RAM memory card 16 MB RAM Without power supply without 6ES7 654 0KX48 0XX0 Without power supply without 6ES7 654 0LX48 0XX0 PS 407 power supply 10 A for 6ES7 654 1KF58 0XX0 PS 407 power supply 10 A for 6ES7 654 1LE58 0XX0 120 230 V AC DC 2 backup 120 230 V AC DC 2 backup batteries memory card 8 MB batteries RAM memory card 4 MB RAM PS 407 power supply 10 A for 6ES7 654 1KG58 0XX0 B PS 407 power supply 10 A for 6ES7 654 1LG58 0XX0 120 230 V AC DC 2 backup 120 230 V AC DC 2 backup batteries memory card 16 MB batteries RAM memory card 16 MB RAM PS 405 power supply 10 A for 6ES7 654 4KF58 0XX0 PS 405 power supply 10 A for 6ES7 654 4LE58 0XX0 24 V DC 2 backup batteries 24 V DC 2 backup batteries memory card 8 MB RAM memory card 4 MB RAM
199. AM each 6ES7 656 8BE31 1CB0 6ES7 656 8CE31 1CB0 6ES7 656 8BE31 1GBO 6ES7 656 8CE31 1GBO B AS 417 4 2H automation sys tem with SIMATIC PCS 7 AS Runtime license for 100 POs Preassembled and tested without CP 443 5 Extended comprising 2 x CPU 417 4H with 2 x 2 integrated interfaces MPI DP master and DP master 2 x 30 MB RAM 15 MB each for pro gram and data 2 x CP 443 1 communications processors for connection to Industrial Ethernet plant bus as well as Aluminium UR2 H rack 2 x 9 slots 4 sync modules for distances up to 10 m and 2 fiber optic sync cables 1m Two PS 407 power supplies 10 A for 120 230 V AC DC re dundant design without back up batteries 2 memory cards of 4 MB RAM each Two PS 407 power supplies 10 A for 120 230 V AC DC re dundant design without back up batteries 2 memory cards of 8 MB RAM each Two PS 407 power supplies 10 A for 120 230 V AC DC re dundant design without back up batteries 2 memory cards of 16 MB RAM each Two PS 405 power supplies 10 A for 24 V DC without backup batteries 2 memory cards of 4 MB RAM each Two PS 405 power supplies 10 A for 24 V DC without backup batteries 2 memory cards of 8 MB RAM each Two PS 405 power supplies 10 A for 24 V DC without backup batteries 2 memory cards of 16 MB RAM each Runtime licenses for SIMATIC PCS 7 automation systems can be added to existing licenses SIMATIC PCS 7 AS Runtim
200. AO For one DP PA coupler Ex i or 5 A extended temperature 6ES7 307 1EA80 0AA0 FDC 157 0 range 80 mm wide for extended temperature range for hot swapping function 10 A 200 mm wide 6ES7 307 1KA01 0AA0 permissible operating tempera PS 305 load power supply ture 25 to 60 C 24 48 60 110 V DC 24 V DC BM DP PA 6ES7 195 7HG80 0XA0 B e 2 A extended temperature 6ES7 305 1BA80 0AA0 eg i PA couplers Profile rail for hot swapping For max 5 active bus modules 482 mm wide 19 inches e 530 mm wide 620 mm wide B Subject to export regulations AL 6ES7 195 1GA00 0XA0 6ES7 195 1GF30 0XA0 6ES7 195 1GG30 0XA0 N ECCN EAR99H Siemens AG 2007 ommunication PROFIBUS PA Active field distributor AFD and active field splitter AFS Ej Overview Active field distributor AFD and active field splitter AFS Diagnostic displays SEMENS Permissible operating temperature Dimensions W x H x D in mm Weight Status PA main line PA1 PA2 green Fault PA main line PA1 PA2 red Status fault PA spur line X1 to X4 green 25 70 C 120 x 57 x 80 Approx 700 g Active field splitter AFS Connection of PROFIBUS PA field devices Power supply Current consumption Power loss Active field distributor AFD An active field distributor AFD can integrate up to 4 PROFIBUS PA field devices via short circuit proof spur line connections into a PROFIBUS PA ring with automatic bus termi
201. AS Direct AS connection of intelligent distributed field process devices and operator terminals through PROFIBUS DP PA re dundant or in hazardous zones 0 1 2 or 20 21 22 also pos sible Signal groups of the SIMATIC 87 400 can be operated centrally in the automation system and are mainly used in small applica tions or systems of limited distributed expansion Distributed process Os are mainly used nowadays ET 200 remote I Os in conjunction with classical field process devices and HART field devices or intelligent field process devices di rectly on PROFIBUS Decisive for this are properties such as Modularity and consistency Flexible adaptability to the plant structure Minimum cabling and engineering requirements Low commissioning servicing and lifecycle costs Wide technical bandwidth E Design Integration of I O modules in the hazardous area Process control system Industrial Ethernet Class Zone 2 Class Zone 1 Class Zone 0 Zone 2 Zone 1 Zone 0 Class II Zone 2 Class Il Zone 1 Class Il Zone 0 Zone 22 Zone 21 Zone 20 FT 2008 IPC Hazardous area Actuators Ex e Exd sensors ET 200M 1 Actuators THLE Ex i Ex e Ex d sensors Ta BARK 1 1 3 PROFIBUS pp FT 200iSP tiii leidbus Isolating Transformer Exi Actuators sensors mm DP PA link In PROFIBUS PA Actuators nano f sensors rS SITRANS F SITRANS P ET 200 in
202. ATIC PCS 7 automation systems can be trial Ethernet interface module recommended preferred types AS 414 3IE automation system with SIMATIC PCS 7 AS Runtime license for 100 POs Preassembled and tested without CP 4435 Extended comprising CPU 414 3 PN DP with 2 DP inter faces MPI DP and preassembled IF 964 DP module 2 8 MB RAM 1 4 MB each for program and data as well as e Aluminum UR rack 9 slots PS 407 power supply 10 Afor 6ES7654 8BD10 3BBO B 100 POS D 120 230 V AC DC without 1 000 POs 6ES7 653 2BB00 0XB5 ES Eau mernory e 10 000 POs 6ES7 653 2BC00 0XB5 PS 407 power supply 10 A for 6ES7 654 8CD10 3BBO B 120 230 V AC DC without mE backup batteries memory Individual components EI SRM B selection and Ordering Data Order No _p EI D V DO without Backup ed SET RER RES B Individual components for standard SIMATIC PCS 7 automation teries memory card 2 MB systems RAM CPU 414 3 6ES7 414 3XM05 0ABO B PS 405 power supply 10 A for 6ES7 654 8CD10 3GB0 B RAM 2 8 MB 1 4 MB each for 24 V DC without backup bat program and data teries memory card 4 MB module occupies 2 slots RAM CPU 416 2 6ES7 416 2XN05 0ABO B AS 416 3IE automation system RAM 5 6 MB 2 8 M each for with Runtime license for program and data 100 POs module occupies 1 slot Preassembled and tested without CPU 416 3 6ES7 416 3XR05 0ABO B CP 443 5 Extended comprising RAM 11 2 MB 5 6 MB each for CPU 416 3 PN DP with 2 DP
203. AX16 0YE5 Upgrade Package for AS OS upgrade from V6 0 to V6 1 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V6 1 toolset DVD Microsoft SQL Server including EULA PC Anywhere Host and supple mentary CDs DVDs e g Microsoft ServicePacks and tools Upgrade of SIMATIC Version Cross Checker from V6 0 to V6 1 The Version Cross Checker upgrade is included in the PCS 7 AS OS Engineering Upgrade Package V6 0 to V6 1 see above Update upgrade packages SIMATIC PCS 7 upgrades V4 02 to V6 1 SIMATIC PCS 7 upgrades V5 x V6 0 to V6 1 E Overview o Selection and Ordering Data Order No Upgrades of engineering software from V5 x to V6 1 Upgrade PCS 7 Starter Package from V5 x to V6 1 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V6 1 toolset DVD Microsoft SQL Server including EULA PC Anywhere Host and supple mentary CDs DVDs e g Microsoft ServicePacks and tools e AS OS upgrade for 250 POs RC 8K Upgrade AS Software Engineer ing from V5 x to V6 1
204. Active field splitter AFS max current consumption of 1 A for all devices for connecting a PROFIBUS PA line to 2 redundant FDC 157 0 E Technical specifications 6ES7 157 0AF82 0XA0 B DP PA couplers automatic switchover to the active coupler Active field distributor AFD and active field splitter AFS Active field distributor AFD Connection of PROFIBUS PA field devices Profile rail adapter for an active field distributor AFD or active field splitter AFS optional e Max 4 per AFD e Max 31 per ring e Operating environment up to zone 2 or 22 e Max current consumption of all devices 1 A 60 mA 16 V DC 16 32 V Approx 20 mA Current Imax per spur line X1 to X4 Power supply Current consumption Power loss Approx 600 mW Output voltage for PA section 31V 1VDC Voltage failure bridging 5 ms Output current for PA section for 1A dimensioning of device configura tion 6ES7 157 0AF83 0XA0 B Subject to export regulations AL N ECCN EAR99H Siemens ST PCS 7 November 2007 S Es Siemens AG 2007 mmun PROFIBUS PA FastConnect SpliTConnect Overview PROFIBUS FC process cables color coded for the various ap plications Ex non Ex area are available for designing field bus networks in accordance with IEC 61158 2 e g PROFIBUS PA The FastConnect stripping tool can be used to strip the FC pro cess cable for PROFIBUS PA to the correct length for casing and shield
205. Asset Man agement via SIMATIC PC DiagMonitor and SIMATIC PCS 7 Asset Man agement Two digit 7 segment display for visualization of POST codes during BIOS booting Two programmable status LEDs Safety Protection class Safety directives Protection class compliant with IEC 61140 EN 61131 2 UL508 CSA C22 2 No 142 Noise level Operation 55 dB A to DIN 45635 1 Electromagnetic compatibility EMC Emitted interference Immunity to conducted interfer ence on the supply lines Immunity to interference on signal lines Immunity to static discharge Immunity to high frequency irradia tion Immunity to magnetic fields Siemens ST PCS 7 November 2007 FE EN 55022 Class B EN 61000 3 2 Class D EN 61000 3 3 FCC Class A 2 kV to IEC 61000 4 4 burst 1 kV to IEC 61000 4 5 symmetrical surge 2 kV to IEC 61000 4 5 asymmetrical surge 1 kV to IEC 61000 4 4 burst length lt 3 m 2 kV to IEC 61000 4 4 burst length gt 3 m 2 kV to IEC 61000 4 5 surge length gt 30 m 6 kV contact discharge to IEC 61000 4 2 8 kV air discharge to IEC 61000 4 2 10 V m 80 to 1000 MHz and 1 4 to 2 GHz 80 AM to IEC 61000 4 3 1 V m 2 to 2 7 GHz 80 AM to IEC 61000 4 3 10 V 9 kHz to 80 MHz 80 AM to IEC 61000 4 6 100 A m 50 60 Hz to IEC 61000 4 8 Siemens AG 2007 Clay F p mu f e otarter systems SIMATIC PCS 7 BOX SIMATIC P
206. AssetMon is able to process up to 3 analog values and up to 16 binary values With the aid of the AssetMon individual diagnostics structures project specific diagnostics rules and condition monitoring functions can also be implemented 8 A Siemens ST PCS 7 November 2007 Enhanced information for assets according to IEC 61804 2 Further information can be called for assets described by the electronic device description EDD according to IEC 61804 2 This information is automatically read out of the components and made available by SIMATIC PDM in the background Detailed diagnostics information Device specific information from the vendor Information on fault diagnostics and troubleshooting Additional documentation Results of internal condition monitoring functions Status information e g local operation local configuration changes Display of modification logbook audit trail of the component with all entries on the persons times and types of operator in tervention on the component Parameter view of the assets display of parameters saved in the component and in the project if required also differences between them Uniform symbols Gut Wartungs e bedarf gering Simulation a Wartungs Instandhaltungs F anforderung LA Auftrag mittel e angefordert Konfigura A Wartungs Instandhaltungs tions nde P alarm Auftrag rung erkannt hoch in Arbeit Uniform symbols for visualization of the maintenance stat
207. Automation systems 10 2 B Batch automation sssssssss 6 2 Batch Control Center ss 6 8 BatchiiPlaiics fesses 6 10 Branch amp Mergenin 4 6 C Cable duct sh ans 11 12 Central Archive Server 5 23 Central Oran 11 4 Ghipcard read r sent 2 5 Clock synchronization 5 11 Closed loop control modules 11 27 Component view 4 6 Concurrent Engineering 4 6 CONT GUPALON 22 ctt monte 2 18 CONP MO eissucha 4 8 Continuous Function Chart CFC 4 7 Counter modules CP 619 erroe es CP 443 5 Extended 9 41 D BDOCPROSE Sen testas tus 4 9 DP PA link and DP PA coupler 9 45 Dummy module rere 11 12 E Electrical Switch Modules ESM 9 21 Electronic Device Description 4 17 Electronic Signature 2 3 Engineering F FH systems 4 22 Engineering system sssssss 4 2 ES software ET 200lSBP iiie nant ET 200M ceti utate etudes ET 200pr60 cuente tene ETS2009 2 nn Na ar E Ex modules i BL DANILO M pre Exparnsion Ulls sace vester ciere 11 5 Siemens AG 2007 Appendix Subject index F FMOdUISS ic ns nn 11 25 Faceplate Designer ss 4 9 aSt CODD E ses nn 9 23 FastConnect SpliTConnect 9 50 Fault tolerant automation systems
208. B e 1x PS 407 10 A for 120 230 V AC DC redun c dancy possible e 1 x PS 407 20 A for 120 230 V AC DC D e 2 x PS 407 10 A for 120 230 V AC DC redun E dancy possible e 1 x PS 405 10 A for 24 V DC G e 1 x PS 405 10 A for 24 V DC redundancy H possible e 1 x PS 405 20 A for 24 V DC J e 2 x PS 405 10 A for 24 V DC redundancy possible Additive PROFIBUS DP interface modules e Without CP 443 5 Extended e 1 x CP 443 5 Extended e 2 x CP 443 5 Extended e 3 x CP 443 5 Extended e 4 x CP 443 5 Extended 1 With the UR2 rack in combination with a redundant power supply the number of additive CP 443 5 Extended is limited to 2 A O ND O Siemens ST PCS 7 Update November 2008 10 9 Siemens AG 2008 Automation systems Standard automation systems Selection and Ordering Data Order No Selection and Ordering Data Order No AS 414 3IE 6ES7 654 With SIMATIC PCS 7 AS Runtime license for 100 POs CPU with 2 DP interfaces MPI DP and slot for IF module 2 8 MB RAM 1 4 MB each for program and data Preassembled and tested 8 Memory card Memory card 2 MB RAM up to approx B 180 POs Memory card 4 MB RAM up to approx C 300 POs CPU 414 3 PN DP up to approx 250 POs D Additive IF 964 DP interface module Without additive IF 964 DP 0 e 1 x IF 964 DP 1 Integrated without CP 443 1 Rack e UR 9 slots aluminum 3 e UR 9 slots steel 4 UR1 18 slots al
209. B5310 0KR30 0BA1 for customers based in Germany e 6ZB5310 0KS53 0BA1 for customers based outside Germany or download them from the Internet http www siemens com automation mall Germany A amp D Mall Online Help System B Export regulations The products listed in this catalog price list may be subject to European German and or US export regulations Therefore any export requiring a license is subject to approval by the competent authorities According to current provisions the following export regulations must be observed with respect to the products featured in this catalog price list AL Number of the German Export List Products marked other than N require an export license In the case of software products the export des ignations of the relevant data medium must also be generally adhered to Goods labeled with an AL not equal to N are subject to a European or German export authori zation when being exported out of the EU ECCN Export Control Classification Number Products marked other than N are subject to a reexport license to specific countries In the case of software products the export designations of the relevant data medium must also be generally adhered to Goods labeled with an ECCN not equal to N are subject to a US re export authorization Even without a label or with an AL N or ECCN N authoriza tion may be required due to the fina
210. BATCH recipe system option package presents it Self to the user in the form of a recipe editor The recipe editor is a convenient tool for simple intuitive creation and modification of master recipes and library operations It has a graphical user interface editing functions typical of those in Microsoft Windows for single and group objects and a structural syntax check func tion The basis for recipe creation are the batch objects created from the batch plant configuration using the SIMATIC PCS 7 engi neering system e g plant units and technological functions The batch recipe editor can be started individually but can also be called from BatchCC Note The SIMATIC BATCH recipe system option package is included once in the SIMATIC BATCH server basic package Batch automation SIMATIC BATCH software Recipe System E Function e Creation of new master recipes and library operations e Modification of existing master recipes and library operations changes in structure or parameters Documentation of master recipes and library operations Implementation of plausibility checks Selection of unit candidates using limitation of equipment properties Assignment of enabling for test or production of master reci pes and library operations Routing of products of one batch into specific other units H selection and Ordering Data Order No SIMATIC BATCH 6ES7 657 0AX07 2YB5 Recipe System V7 0 6 languages German English
211. BUS DP via standard Sub D socket at the bottom on the RS 485 iS coupler behind the right front door Integral bus connection for PROFIBUS DP with RS 485 iS transmission technology Connection of PROFIBUS DP with RS 485 iS transmission technology via screw terminals at the top of the RS 485 iS coupler behind the right front door The last bus station on the intrinsically safe PROFIBUS DP segment not further RS 485 iS couplers must be terminated by a selectable resistance using the connector Order No GES7 972 0DA60 0XAO RS 485 IS coupler 6ES7 972 0AC80 0XA0 Isolating transformer for connec tion of PROFIBUS DP segments with RS 485 and RS 485 iS trans mission technologies Accessories PROFIBUS connector with 6ES7 972 0DA60 0XA0 B selectable terminating resistor For connection of IM 152 to PROFIBUS DP with RS 485 iS transmission technology S7 300 rails Lengths 160 mm 6ES7 390 1AB60 0AA0 482 mm 6ES7 390 1AE80 0AA0 e 530 mm 6ES7 390 1AF30 0AA0 830 mm 6ES7 390 1AJ30 0AA0 2000 mm 6ES7 390 1BC00 0AA0 PROFIBUS Fast Connect bus 6XV1 830 0EH10 cable Standard type with special design for fast mounting 2 core shielded cut to length max delivery unit 1000 m minimum ordering quantity 20 m B Subject to export regulations AL N ECCN EAR99H Siemens ST PCS 7 November 2007 11 37 Siemens AG 2007 ET 200iSP distributed 1 0 Stainless steel wall enclosure H Design E Selection
212. C 18 to 32 V 2 x 24 V DC 18 to 32 V Current consumption 185 mA 200 mA 215 mA Power loss at 24 V DC AW 4 8 W 5 16 W Network size parameters TP cable length e Oto 55m IE TP Torsion Cable with IE TP Torsion Cable with IE TP Torsion Cable with IE FC RJ45 Plug IE FC RJ45 Plug IE FC RJ45 Plug IE FC Outlet RJ45 with IE TP Torsion Cable 0 to 45 m 10 m TP Cord IE FC Outlet RJ45 with IE TP Torsion Cable 0 to 45 m 10 m TP Cord IE FC Outlet RJ45 with IE TP Torsion Cable 0 to 45 m 10 m TP Cord e0to85m IE FC Marine Trailing IE FC Marine Trailing Flexible IE FC Marine Trailing Flexible FRNC Cable with IE FC FRNC Cable with IE FC RJ45 Flexible FRNC Cable with IE FC RJ45 Plug Plug RJ45 Plug IE FC Outlet RJ45 with IE FC IE FC Outlet RJ45 with IE FC IE FC Outlet RJ45 with IE FC Marine Trailing Flexible Cable Marine Trailing Flexible Cable Marine Trailing Flexible Cable 0 to 75 m 10 m TP Cord 0 to 75 m 10 m TP Cord 0 to 75 m 10 m TP Cord e O to 100m IE FC Standard Cable GP with IE FC Standard Cable GP with IE FC Standard Cable GP with IE FC RJ45 Plug IE FC RJ45 Plug IE FC RJ45 Plug IE FC Outlet RJ45 with IE FC Outlet RJ45 with IE FC Outlet RJ45 with IE FC Standard Cable IE FC Standard Cable GP IE FC Standard Cable GP 0 to 90 m 0 to 90 m 0 to 90 m 10m TP Cord 10 m TP Cord 10 m TP Cord 0to 3 km Glass FOC 62 5 125 pm or 50 125 um lt 1 0 dB km with 1300 nm 2
213. C NET CD Edition 2005 SIMATIC NET S7 REDCONNECT 6GK1 716 0HB63 3ABO 2005 V6 3 for CP 1613 runtime license with out software for fail safe S7 com munication over redundant networks in 2 languages German English executes with Windows 2000 Professional 2000 Server XP Professional Server 2008 single license for 1 installation license key on dis kette software and electronic manual available on separate SIMATIC NET CD Edition 2005 SIMATIC NET S7 REDCONNECT 2005 V6 3 Upgrade Runtime license without software for expansion of 87 1613 to S7 REDCONNECT in 2 lan guages German English exe cutes with Windows 2000 Professional 2000 Server XP Professional Server 2003 sin gle license for 1 installation license key on diskette software and electronic manual available on separate SIMATIC NET CD Edition 2005 6GK1 716 0HB63 3ADO BCE license SOFTNET S7 2005 for Indus trial Ethernet Runtime license for plant bus communication via standard net work card and Basic Communica tion Ethernet already integrated with SIMATIC PCS 7 basic devices ES OS BATCH IT single license for 1 installation license key on diskette software and electronic manual available on separate SIMATIC NET CD Edition 2005 SIMATIC NET CD Edition 2005 6GK1 704 0AA07 3AA0 D Runtime software for SIMATIC NET products Edition 2005 V6 3 in 2 languages German English executes with Windows 2000 Professio
214. C interface blocks and the actual RC configuration in the RC engineering tool The wizard which can be called up from the SIMATIC Man ager menu accepts the RC specific configuration data of the SIMATIC PCS 7 project into the Route Control engineering In doing so it carries out plausibility checks defines the AS OS and AS AS communication connections NetPro and CFC and configures the RC server signals Route Control Engineering tool Following importing of the basic data of a SIMATIC PCS 7 project relevant to the RC into an RC project the RC specific objects are configured using the Route Control Engineering tool Partial routes division of the transport paths into partial routes is used to in crease the flexibility and minimize the configuring overhead by means of repeated application Relevant partial route pa rameters bidirectional and priority lowest total of partial route priorities is decisive when searching for the overall route Interconnections Through inclusion in a partial route the RC elements receive additional properties depending on the type and these can be edited using configuration dialogs e g in the basic set ting close valve e Function catalogs The partial routes can be assigned to function catalogs de pending on technological and product specific aspects e g cleaning or product transport In the route search function catalogs permit restriction of the resulting quantity to t
215. C supply required With the SIMATIC PCS 7 BOX 416 the process I O is connected via the two PROFIBUS DP ports of the WinAC Slot 416 V4 0 In conjunction with SIMATIC PCS 7 V7 0 the WinAC Slot 416 V4 0 also permits changes to the configuration during operation CiR The type and scope of online modifications depend on the process I O used Since SIMATIC PDM can only access field devices on the PROFIBUS DP via the onboard CP 5611 communications pro cessor an additional link is required between the DP port and the CP 5611 The plug required belongs to the scope of delivery of the SIMATIC PCS 7 BOX 416 Use with SIMATIC BATCH SIMATIC PCS 7 BOX 416 systems can also be used for automa tion of batch processes with SIMATIC BATCH The capacity of SIMATIC BATCH is limited to 10 UNITs instances of plant units in this case The following SIMATIC BATCH option packages can be executed on the SIMATIC PCS 7 BOX in addition to the SI MATIC BATCH Server Basic Package for up to 10 UNITs Batch Control Center Recipe System Batch Planning Hierarchical Recipe e ROP Library Separation Procedures Formulas Use with SIMATIC Route Control SIMATIC PCS 7 BOX 416 systems are not only suitable for auto mation of batch processes with SIMATIC BATCH but also for control of material transports with SIMATIC Route Control The capacity of SIMATIC Route Control is limited to 30 simultaneous material transports in this case The SIMATIC Route Con
216. CS 7 BOX RTX Technical specifications cont Climatic conditions E Technical specifications cont Automation WinAC software PLC Temperature e Operation e Storage transport e Gradient Relative humidity e Operation e Storage transport Tested according to IEC 60068 2 1 IEC 60068 2 2 IEC 60068 2 14 e 5 to 45 C with DVD writer only up to 40 C e 5 to 50 C power of all slots max 20 W e 5 to 55 C power of all slots max 10 W 20 to 60 C Operation max 10 C h stor age 20 C h no condensation Tested according to IEC 60068 2 78 IEC 60068 2 30 5 to 80 at 25 C no condensation 5 to 95 at 25 C no condensation Mechanical environmental condi tions Vibrations Operation e Storage transport Shock Operation Storage transport Tested according to IEC 60068 2 6 10 to 58 Hz 0 075 mm 58 to 500 Hz 9 8 m s Limitation with DVD writer 10 to 58 Hz 0 019 mm 58 to 500 Hz 2 5 m s Limitation with portrait assembly 10 to 58 Hz 0 0375 mm 58 to 500 Hz 4 9 m s 5 to 9 Hz 3 5 mm 9 to 500 Hz 9 8 m s Tested according to IEC 60068 2 27 IEC 60068 2 29 50 m s 30 ms Limitation with portrait assembly 25 m s 30 ms 250 m s 6 ms Approvals CE living accommodation Emitted interference Noise immunity CE industrial environment Emitted interference Noise immunity cULus EN 61000 6 3 2001
217. CS 7 engi neering software is defined by installation of the purchased soft ware licenses A 10 100 1000 Mbit s Ethernet RJ45 port is already onboard and can be used for connecting to an OS LAN terminal bus Engineering system ES hardware ES single station The scope of delivery also includes a mouse The keyboard and monitor must be ordered separately see page 2 15 and 2 17 Options expansions A multi VGA card can be added to the engineering system 2 or 4 monitors can then be connected per station see Section SIMATIC PCS 7 Industrial Workstation in Chapter System neutral components Technical specifications Detailed technical data of the single station version of the SIMATIC PCS 7 Industrial Workstation can be found at page 2 12 in tabular format El Selection and Ordering Data Order No Single station Windows XP Professional MUI operating system German English French Italian Spanish Chinese SIMATIC PCS 7 ES OS 547B BCE WXP Connection to plant bus with Ethernet network card RJ45 PCI 10 100 1000 Mbit s and Basic Communication Ethernet BCE for up to 8 automation Systems not H systems SIMATIC PCS 7 ES OS 547B IE WXP Connection to plant bus with CP 1613 A2 communications processor 6ES7 650 0NF07 0YXO D 6ES7 650 0NF07 0YX1 D Additional and expansion components SIMATIC NET S7 REDCONNECT Upgrade for communication with fault toler ant AS systems see pa
218. Cable length multimode FOC at 1000 Mbit s MM492 2 with glass FOC MM492 2 with glass FOC 50 125 um 50 125 um lt 2 7 dB km with 850 nm lt 2 7 dB km with 850 nm 2 600 MHz x km 2 600 MHz x km e 0 to 3000 m Cable length multimode FOC at 100 Mbit s Cable length multimode FOC at 100 Mbit s MM491 2 with glass FOC MM491 2 with glass FOC 62 5 125 um or 50 125 um 62 5 125 um or 50 125 um lt 1 dB km with 1300 nm lt 1 dB km with 1300 nm 2 600 MHz x km 2 600 MHz x km e Oto 10 km Cable length singlemode FOC at 1000 Mbit s Cable length singlemode FOC at 1000 Mbit s M492 2LD with glass FOC MM492 2LD with glass FOC 10 125 um or 9 125 um 10 125 um or 9 125 um lt 0 5 dB km with 1300 nm lt 0 5 dB km with 1300 nm e 0 to 26 km Cable length singlemode FOC at 100 Mbit s Cable length singlemode FOC at 100 Mbit s M491 2LD with glass FOC 10 125 um or MM491 2LD with glass FOC 10 125 um or 9 125 um 9 125 um lt 0 5 dB km with 1300 nm lt 0 5 dB km with 1300 nm e 0 to 40 km Cable length singlemode FOC at 1000 Mbit s Cable length singlemode FOC at 1000 Mbit s M492 2LH with glass FOC MM492 2LH with glass FOC 10 125 um or 9 125 um 10 125 um or 9 125 um lt 0 5 dB km with 1300 nm lt 0 5 dB km with 1300 nm e Oto 70 km Cable length singlemode FOC at 1000 Mbit s Cable length singlemode FOC at 1000 Mbit s M492 2LH with glass FOC 10 125 um or 9 125 um lt 0 5 dB km with 1300 nm MM492 2LH with glass FOC 10 125 um or 9 125
219. Current consumption DP PA coupler Ex i DP PA coupler FDC 157 0 Voltage at coupler output DP PA coupler Ex i DP PA coupler FDC 157 0 Max current at coupler output DP PA coupler Ex i DP PA coupler FDC 157 0 Power loss DP PA coupler Ex i DP PA coupler FDC 157 0 Operating temperature DP PA coupler Ex i and DP PA coupler FDC 157 0 Dimensions W x H x D in mm Weight 2 terminals of a 4 pole screw type terminal integral terminating resistor 4 pole screw type terminal for connection and looping through selectable terminating resistor 9 pin Sub D plug contact assignment as described in IEC 61158 EN 50170 Connection through S7 back plane bus connector only neces sary for DP PA link non floating The active BM DP PA bus mod ules are required for the hot swapping function Bus activity DP yellow Bus activity PA yellow 24 V DC ON green Group fault SF red Bus fault BF rot DP PA coupler activated feed ing transmitting ACT yellow only with PA redundancy 24 V DC 20 4 V 28 8 V Max 400 mA Max 2300 mA 13V 14 V DC Size VDG 110 mA 1 A up to 50 C 0 8 A up to 60 C Approx 7 W Approx 13 4 W 25 60 C horizontal installation 25 40 C vertical installation 80 x 125 x 130 Approx 515 g Function Interfaces Connection for PROFIBUS DP Backplane bus Diagnostic displays Power supply C
220. DA Lo dick Poste 2 x 4 terminals no terminal ul i access to AUX1 bus AUX1 inter Spring loaded terminals connected to the left Fast Con Ordering unit 1 piece nect Ordering unit 5 pieces Accessories for the terminal modules see the IK PI catalog or TM E15S23 01 Te Modul ES7 193 4CB00 0AA Ne Qs i ere Terminal Module E A amp D Mall CA 01 at Distributed I Os ET 200S access to AUX1 bus AUX1 inter connected to the left screw type terminals Ordering unit 5 pieces TM E15C23 01 Terminal Module 6ES7 193 4CB10 0AA0 2 x 3 terminals no terminal access to AUX1 bus AUX1 inter connected to the left spring loaded terminals Ordering unit 5 pieces TM E15N23 01 Terminal Module 6ES7 193 4CB60 0AA0 2 x 3 terminals no terminal access to AUX1 bus AUX1 inter connected to the left Fast Con nect Ordering unit 5 pieces TM E15N26 A1 Terminal Module 6ES7 193 4CA80 0AA0 2x6terminals terminal access to AUX1 bus AUX1 interconnected to the left Fast Connect Ordering unit 5 pieces TM E15S26 A1 Terminal Module 6ES7 193 4CA40 0AA0 2x6terminals terminal access to AUX1 bus AUX1 interconnected to the left screw type terminals Ordering unit 5 pieces TM E15C26 A1 Terminal Module 6ES7 193 4CA50 0AA0 2 x 6 terminals terminal access to AUX1 bus AUX1 interconnected to the left spring type terminals Ordering unit 5 pieces 11 42 Siemens ST PCS 7 November 2007 Siemens AG 2007 Process I O ET 2008 distributed 1
221. DC without backup bat 24 V DC without backup bat teries memory card 16 MB teries RAM memory card 16 MB RAM e Aluminum UR2 rack 9 slots Aluminum UR2 rack 9 slots PS 407 power supply 10 A for 6ES7 654 8DH01 3BB0 B PS 407 power supply 10 A for 6ES7 654 8CK01 3BBO B 120 230 V AC DC without 120 230 V AC DC without backup batteries memory backup batteries card 8 MB RAM memory card 4 MB RAM PS 407 power supply 10 A for 6ES7 654 8EH01 3BB0 B PS 407 power supply 10 A for 6ES7 654 8EK01 3BB0 B 120 230 V AC DC without 120 230 V AC DC without backup batteries memory backup batteries card 16 MB RAM memory card 16 MB RAM PS 405 power supply 10 A for 6ES7 654 8DH01 3GB0 B PS 405 power supply 10 A for 6ES7 654 8CK01 3GB0 B 24 V DC without backup bat 24 V DC without backup bat teries memory card 8 MB teries RAM memory card 4 MB RAM PS 405 power supply 10 A for 6ES7 654 8EH01 3GB0 B PS 405 power supply 10 A for 6ES7 654 8EK01 3GB0 B 24 V DC without backup bat teries memory card 16 MB RAM 10 12 Siemens ST PCS 7 Update November 2008 24 V DC without backup bat teries memory card 16 MB RAM B Subject to export regulations AL N ECCN EAR99H Siemens AG 2008 Automation systems Standard automation systems H selection and Ordering Data Order No Bl selection and Ordering Data Order No SIMATIC PCS 7 standard automation systems with integral Indus Runtime licenses for SIM
222. DP PA coupler can also be operated in stand alone mode as a gateway Benefits Advantages provided by distributed field automation with appli cation of the PROFIBUS PA profile included low hardware over head cost effective engineering increased operational safety and problem free maintenance These advantages are under lined by the following features Modularity and uniformity from the sensor up to the control level permit new plant concepts Implementation of intrinsically safe applications through use of the fieldbus in hazardous areas Flexible Modular Redundancy FMR from the automation sys tem controller down to the PROFIBUS PA field device with re dundant architectures for environments up to Ex zone 2 ring and line topologies with coupler redundancy e Safety related and fault tolerant applications with low device and cabling overheads Reduced configuration costs through simple central engi neering of the field devices PROFIBUS PA and HART with SIMATIC PDM also cross vendor e Simple installation using two wire cable for common power supply and data transmission Reduced commissioning costs through simplified loop check Low servicing costs thanks to simple wiring and comprehen sive diagnostics facilities Siemens ST PCS 7 November 2007 9 43 Siemens AG 2007 Communication PROFIBUS PA Introduction H Design Direct fieldbus interfacing IT AS 414FH A AS 417FH
223. Diagnostic PA Slave DP VO link DP Mastersystem Diagnostics message of a component in the faceplate view Identity The maintenance station provides comprehensive maintenance information for the system components of the plant assets In order to obtain information on the diagnostics status of individual plant areas or components maintenance engineers can change from the overview display to the respective diagnostics display of the subordinate hardware level If a fault is signaled in the overview display the loop in alarm function permits rapid Switching to the diagnostics faceplate of the associated compo nent The scope of information available depends on the individual possibilities of the asset and is filtered according to the user s area of responsibility The following information is available Display of diagnostics status determined by the system Information on components such as tag name vendor or se rial number Display of diagnostics messages of a component Visualization of type and current state of initiated maintenance measure Information on passive or indirect assets For passive or indirect assets pumps motors control loops etc without self diagnostics you can use the programmable logic block AssetMon to derive inadmissible operating states from various measured values and their deviations from a de fined normal status and to display them as a maintenance alarm on the maintenance station
224. Ds Microsoft SQL Server 2005 including EULA and supplemen tary CDs DVDs e g Microsoft ServicePacks and tools SIMATIC PCS 7 OS Client SFC Visualization Upgrade Package V6 0 V6 1 to V7 0 5 languages German English French Italian Spanish exe cutes with Windows XP Professional floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V7 0 toolset DVDs Microsoft SQL Server 2005 including EULA and supplemen tary CDs DVDs e g Microsoft ServicePacks and tools 6ES7 652 5AX07 0YEO 6ES7 652 5CX07 0YE5 Communications software E Selection and Ordering Data Order No Upgrade of S7 REDCONNECT communications software from V6 3 edition 2005 to V6 4 edition 2006 SIMATIC NET S7 REDCONNECT Upgrade from V6 3 to V6 4 Software for upgrading S7 REDCONNECT runtime soft ware 2 languages German Eng lish executes with Windows 2000 Professional 2000 Server XP Professional Server 2003 sin gle license for 1 installation software and electronic manual on CD ROM license key on dis kette 6GK1 716 0HB64 3AE0 SIMATIC Upgrade StoragePlus V1 0 V1 1 to V1 2 Note The SIMATIC Upgrade StoragePlus V1 1 to V1 2 is part of the SIMATIC PCS 7 OS Runtime Upgrade Package V6 0 V6 1 to V7 0 Central Archive Server CAS Upgrade V6 0 V6 1 to V7 0 Note The upgrade of the central archive server CAS from V6 0 V6 1 to V7 0 is
225. ECCN 5D992B1 documents from this range for viewing or downloading Additional information is available in the Internet under http www siemens com simatic docu Siemens ST PCS 7 November 2007 ES Siemens AG 2007 System neutral components Overview IC Safeguis operator Saleguand simane Hui G sinancHuies kiss P SINATIC HIME KH196490 SIMATICHMI GROUP SIMATIC group for c SIMATIC group lorc Central user management access control and electronic signature SIMATIC Logon is a central user administration function with ac cess control based on Windows 2000 XP and Windows Server 2003 for e System components of SIMATIC PCS 7 Non system components linked via an interface It can be used to fulfill the validation requirements of 21 CFR Part 11 An electronic signature function can also be used in conjunc tion with SIMATIC Logon SIMATIC Logon Upgrade All previous versions can be upgraded to the current version E Design The optional chipcard reader can be used for access control in addition to the keyboard SIMATIC Logon additionally supports logon devices which can be operated with a Microsoft device driver for the respective operating system e g logon devices on a USB interface It is also possible to connect logon devices via a separately created device specific drive The number of SIMATIC Logon licenses required depends on the number of clients single stations that
226. EN 61000 6 1 2001 EN 61000 6 4 2001 EN 61000 6 2 2005 UL 60950 1 Report E11 5352 and CAN CSA C22 2 No 60950 1 UL508 and CAN CSA C22 2 No 142 Power supply electrically isolated Power supply DC input current Max power consumption at 24 V DC 24 V DC 15 20 SELV Continuous current up to 8 A up to 14 A for 30 s during startup 210W Dimensions and weights Dimensions including DVD writer W x H x D in mm Weight 3 6 297 x 267 x 100 Approx 7 kg Siemens ST PCS 7 November 2007 CPU WinAC RTX software controller for SIMATIC Box PC 627B with Windows XP Professional operat ing system preconfigured for SIMATIC PCS 7 All in one system Preinstalled software license Number of process objects AS OS engineering and runtime PCS 7 Engineering Software V7 0 for AS OS 250 POs expandable per PowerPack to 2000 POs Runtime system Preinstalled software license umber of process objects runtime PCS 7 OS Software Single Station V7 0 and SIMATIC PCS 7 AS Runtime license e 250 POs for OS expandable per PowerPack to 2000 POs 250 POs for AS expandable per AS Runtime license Siemens AG 2007 a Selection and Ordering Data Order No SIMATIC PCS 7 BOX SIMATIC PCS 7 BOX RTX Selection and Ordering Data Order No SIMATIC PCS 7 BOX RTX all in 6ES7 650 2QA07 0YX0 D one system ES OS and AS assembled and preinstalled comprising
227. FC Marine Trailing Flexible FRNC Cable IE FC Marine Trailing Flexible FRNC Cable with with IE FC RJ45 Plug IE FC RJ45 Plug IE FC Outlet RJ45 with IE FC Marine IE FC Outlet RJ45 with IE FC Marine Trailing Trailing Flexible Cable 0 to 75 m 10m TP Flexible Cable 0 to 75 m 10 m TP Cord Cord e O to 100m IE FC Standard Cable GP with IE FC RJ45 IE FC Standard Cable GP with IE FC RJ45 Plug Plug IE FC Outlet RJ45 with IE FC Outlet RJ45 with IE FC Standard Cable GP IE FC Standard Cable GP 0 to 90 m 10 m TP Cord 0 to 90 m 10 m TP Cord e 0 to 750m Glass FOC 62 5 125 um or 50 125 um lt 1 0 dB km with 1300 nm gt 600 MHz x km e Oto 3km Glass FOC or 9 125 um singlemode fiber 0 5 dB km with 1300 nm e Oto 26 km IE TP Torsion Cable with IE FC RJ45 Plug IE TP Torsion Cable with IE FC RJ45 Plug Permissible ambient conditions Operating temperature 0 to 60 C 0 to 60 C Transport storage temperature 40 to 80 C 40 to 80 C Relative humidity during operation 9596 no condensation 9596 no condensation Design Dimensions W x H x D in mm 120 x 125 x 124 120 x 125 x 124 Weight 1200 g 1200 g Mounting DIN rail S7 300 rail wall mounting DIN rail 7 300 rail wall mounting Degree of protection IP30 IP30 Approvals Radio interference suppression level EN 61000 6 4 Class A EN 61000 6 4 Class A Noise immunity EN 61000 6 2 EN 61000 6
228. French Italian Spanish Chinese executes with Windows XP Professional or Windows Server 2003 floating license for 1 user Type of delivery License key disk certificate of license terms and conditions Siemens ST PCS 7 November 2007 Siemens AG 2007 Batch automation SIMATIC BATCH software Batch Planning E Overview m Function The range of functions includes not only the planning but also the modification canceling deleting and releasing of batches Dividing and saving batches for a production can be performed manually or after specifying the number of batches and the pro duction quantity automatically The following batch parameters can be selected and changed before the release order is given e Quantity to be prepared e Starting mode immediately by operator input or time con Dy PO 250304 4 25 03 2004 14 36 26 trolled Dy P0 280304 2503 2001 1649 T Plant unit assignment Pn 250304 5 25 082004 16 54 25 for r ay ERST 7 e Formula parameter set A Preparation e Run sequence interlinking with the previous or next batch Indication of batch runtime Batch planning and control are conveniently supported and sim plified by special displays such as order category list produc The SIMATIC BATCH BatchCC enables the creation of individual tion order list batch planning list batch status list and batch re production orders and batches Far more planning functionality s
229. French Italian Spanish Chinese executes with Windows XP Professional or Windows Server 2003 single license for 1 installation Type of delivery License key disk certificate of license terms Formula 1 Quanity fooie Gg and conditions Temperature 90 C 80 C Time 10 min 15min Salt Yes Yes Pepper No No Sugar 100 150 Master Recipe 1 Master Recipe 2 CRU CN CRE OA CERN CRI pst emet pes me d zoe m mmm mmm Perd orm Ed pem pet pti The flexibility achieved by recipes which are independent of plant units can be increased even further if the procedure and parameter sets formulas are separated from one another Vari ous master recipes can be created by linking several formulas using a recipe procedure This enables central modification of procedures The formula structure is determined by the formula category defined by the user SIMATIC BATCH API a Overview Selection and Ordering Data Order No SIMATIC BATCH API V7 0 6ES7 657 0MX07 2YBO 1 language English executes with Windows XP Professional or Windows Server 2003 single license for 1 installation Type of delivery License key disk certificate of license terms and conditions The SIMATIC BATCH API application programming interface is an open interface for custom expansions It provides the user with access to SIMATIC BATCH data and functions and enables the programmin
230. Gs to 2048 TAGs 6ES7 658 3XD06 2YD5 From 2048 TAGs to unlimited 6ES7 658 3XH06 2YD5 TAGs 6ES7 658 3XA06 2YB5 6ES7 658 3XB06 2YB5 6ES7 658 3XC06 2YB5 6ES7 658 3XD06 2YB5 Siemens ST PCS 7 November 2007 14 7 Siemens AG 2007 Ordering data for previous version SIMATIC PCS 7 V6 1 ES software V6 1 E Selection and Ordering Data Order No Controller optimization Predefined SIMATIC PDM V6 0 product configurations for special applications SIMATIC PDM Service V6 0 Complete package for stand alone users for servicing with SIMATIC PDM Basic V6 0 Option 128 TAGs 5 languages German English French Spanish Italian exe cutes with Windows 2000 Professional or Windows XP Professional floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions 2 CDs with SIMATIC PDM V6 0 and device library as well as sup plementary DVD with Microsoft ServicePacks and tools 6ES7 658 3JX06 0YA5 B Selection and Ordering Data Order No SIMATIC PCS 7 PID Tuner V6 1 Controller optimization option package for CFC 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 Floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions Simulation with S7 PLCSIM EI Selection and Ord
231. HB cece 11 59 11 64 Siemens AG 2007 Appendix Order no index GES7 195 1B 6ES7 195 1G 6ES7 195 1J GEST 195 1K ies renes BES7 195 7HA inesse 6ES7 195 7HB GES7 195 THC scieisecsaisactisiagesccnccecccccees GES7 195 7HD as 9 48 11 12 14 16 6ES7 195 7HF 9 48 14 16 6ES7 195 7HG 9 48 11 26 ee 9 40 9 48 11 12 14 16 GEST 195 7KF teens 11 26 6ES7 197 1LA 9 42 10 23 6ES7 305 1 oe 9 42 9 48 11 10 14 16 6ES7 307 1 n 9 42 9 48 11 10 14 16 GEST 321 1B aai 11 14 6ES7 321 1C 11 14 6ES7 321 1E 11 14 6ES7 921 1FF01 irn cec 11 14 6ES7 9821 1FF10 iare ciem 11 15 6ES7 321 1FH00 j GEST 921 7 BE aiias 6ES7 921 7 RB iuncti nitas 6ES7 321 7TH GEST 9221 5 cites tiende BOES7 922 5E nn 11 7 6ES7 322 5G 11 7 GES7 322 5H 11 17 GES7 322 5R 11 22 GES7 322 58 11 22 GES7 322 8B 11 17 6ES7 323 1B 11 18 11 25 6ES7 326 1R 11 25 GEST 826 2B ice tice ee 11 26 BEST SSW PRES 11 19 6ES7 331 7 11 19 11 20 11 22 11 24 6ES7 332 5 11 21 11 22 11 24 GESTION Luce en 1121 6ES7 332 8 11 24 6ES7 336 1 11 26 GEST SAk eee 9 52 6ES7 350 6ES7 355 6ES7 370 6ES7 390 1AB sss 9 38 11 37 6ES7 390 1AE 9 38 9 48 11 37 14 16 6ES7 390 1AF 9 38 9 48 11 37 14 16 6ES7 390 1AF85 11 38 11 36 6ES7 390 1AJ80 sss 9 38 11 37 6ES7 390 1AJ85 Ls 11 33 11 36 6ES7 39
232. Hybrid Cable 2x2 4x0 34 4 core shielded installation cable cut to length max delivery unit 1000 m minimum ordering quan tity 20 m IP 67 hybrid connector 1 unit included in delivery of SCALANCE W746 788 Plug for connection of SCALANCE W 700 to Industrial Ethernet and Power over Ethernet PoE with mounting instructions 1 unit Power supply for 100 to 240 VAC PS791 1PRO power supply AC DC power supply 10 W IP65 20 to 60 C input 90 to 265 V AC output 24 V DC metal enclosure Scope of delivery AC power 3 PE cable connector DC power cord M12 mounting material operating instructions German English 6GK1 901 1BE00 0AA3 6XV1 870 2J 09 45 125 1300 00 6GK5 791 1PS00 0AA6 G Accessories For antennas and further acces Sories for access points and Ethernet client modules refer to Catalog IK PI the A amp D Mall or Catalog CA 01 under Communi cation networks SIMATIC NET communication systems Industrial mobile communication G Subject to export regulations AL N ECCN 5A002ENC3 1 Order directly from HARTING Deutschland GmbH amp Co KG P O Box 2451 D 32381 Minden Tel 49 571 8896 0 Fax 49 571 8896 354 E mail de sales HARTING com Internet www HARTING com Further information on country approvals Additional information is available in the Internet under http www siemens com simatic net ik info a More information Note Supplementary compone
233. I LC COM 3RK1 903 0CH20 A DC 24 V DSS1e x soft starters Like control module 2DI COM Electronic switching electronic plus input for switching to manu overload protection al local mode Up to 1 1 KW 400 V 0 3 to 3 0 A 3RK1 301 0AB20 0AA4 M65 PEN F infeed module 3RK1 903 2AC00 to 3 0 KW 400 V 2 4 to 8 0 A RK1 301 0BB20 0AA4 65 mm wide incl two caps UP ee ad se in combination with TM DS65 e Up to 7 5 kW 400 V 3RK1 301 0CB20 0AA4 32 TM RS130 S32 2 4 to 16 0 A 2 M65 PEN S connection module 3RK1 903 2AC10 RS1e x reversing starters 65 mm wide in combination with Mechanical switching electronic TM DS65 31 TM RS130 S31 overload protection g Brake control expansion e Up to 1 1 KW 400 V 0 3 to 3 0 A 3RK1 301 0AB10 1AA4 module e Up to 3 0 kW 400 V 2 4 to 8 0 A 3RK1 301 0BB10 1AA4 For motors with mechanical brake e Up to 7 5 kW 400 V 3RK1 301 0CB10 1AA4 pcm T ALANS UGE A 2 4 to 16 0 A Accessories iu os 3RK1 903 0CC00 Terminal modules formoldr xB3 3RK1 903 0CE00 A 24 V DC 4 DI 2x 24 V DC TM DS65 S32 3RK1 903 0AK00 A with two optional inputs for DS1e x DSS1e x direct start ers with supply connection for S xBA SRIST9US OCEO0 A power bus incl 3 caps for ter eee d E ET VB minating the power bus p p Terminal modules for brake TM DS65 S31 3RK1 903 0AK10 A for DS1e x DSS1e x direct start control expansion module ers without supply connection TM xB15S24 01 3RK1 903 0AG00 for power bus for xB1 or xB2 TM RS13
234. IC PCS 7 Industrial Work station single station version Windows XP Professional MUI operating system German Eng lish French Italian Spanish Chi nese SIMATIC PCS 7 ES OS 547B BCE WXP Connection to plant bus with Ethernet network card RJ45 PCI 10 100 1000 Mbit s and Basic Communication Ethernet BCE SIMATIC PCS 7 ES OS 547B IE WXP Connection to plant bus via In dustrial Ethernet with CP 1613 A2 communications processor 6ES7 650 0NF07 0YXO 6ES7 650 0NF07 0YX1 D D Batch server SIMATIC PCS 7 Industrial Work station server version Windows Server 2003 MUI oper ating system German English French Italian Spanish Chinese SIMATIC PCS 7 OS Server 547B BCE SRVO3 Connection to plant bus with Ethernet network card RJ45 PCI 10 100 1000 Mbit s and Basic Communication Ethernet BCE 6ES7 650 0NH07 0YXO D Batch client SIMATIC PCS 7 Industrial Work station client version Windows XP Professional MUI operating system German Eng lish French Italian Spanish Chi nese SIMATIC PCS 7 OS Client 547B WXP without multi VGA graphics card with Multi VGA graphics card 2 Screens with Multi VGA graphics card 4 Screens 6ES7 650 0NG07 0YXO 6ES7 650 0NG07 0YAO 6ES7 650 0NG07 0YBO 6 4 Siemens ST PCS 7 November 2007 D D D Additional and expansion components See also page 2 15 Desktop adapter network card for redundant communi
235. IC PCS 7 process control system innovative migration solutions and services many years of know how in process automation and migration as well as con tinuous worldwide servicing Siemens demonstrates its exper tise and offers the security of a reliable partner Migration Support Center Siemens has established several global Migration Support Cen ters which offer customers further support for migration projects in addition to product support Migration concepts Quotation preparation Engineering project management Development of further migration products and tools Through the development of flexible migration solutions and ser vices comprehensive sector know how migration experience developed over many years and worldwide support Siemens has laid the foundation for the development of migration solu tions for third party control systems This allows users of third party control systems to take advantage of the globally leading SIMATIC technology in order to safeguard their investments in new automation technology for the future More information For further information see the Chapter Additional migration products and solutions Siemens ST PCS 7 November 2007 13 5 Siemens AG 2007 Migration to SIMATIC PCS 7 13 6 Siemens ST PCS 7 November 2007 Siemens AG 2007 Ordering data for previous version SIMATIC PCS 7 V6 1 42 Basic hardware V6 1 aaa Starter systems V6 1 DL ES soft
236. IMATIC E MAC PER D station sens PDM ou gi the workbench SIMATIC 7E PDM Plant bus S7 400 SITRANS P S7 400 euis Stand alone ppm computer with SIMATIC PDM SIMATIC sou PDM PROFIBUS DP fieldbus Up to 12 Mbit s v HART protocol 4 RS 232 RS 485 DP PA MICROMASTER ET 200M SIMOCODE ET 200iSP link IM 153 2 with E pro 7 Hus e ll ules HART o multiplexer PROFIBUS PA 9 SIMATIC ZB SIMATIC PDM ou PDM gt amp HART device SIPART PS2 SITRANS P SITRANS a UNS p ossible ci ction poi T3K SITRANS LR Configuration options with SIMATIC PDM SIMATIC PDM Process Device Manager is a universal vendor independent tool for the configuration parameterization com missioning diagnostics and servicing of intelligent field devices sensors and actuators and field components remote I Os multiplexers control room devices compact controllers which in the following sections will be referred to simply as devices Using one software SIMATIC PDM enables the processing of more than 1200 devices from Siemens and over 100 vendors worldwide on one homogeneous user interface Parameters and functions for all supported devices are displayed in a consistent and uniform fashion independent of their communications inter face SITRANS F M e of a PG PC with SIMATIC PDM M stand alone operation SIPART PS2 From the viewpoint of device integration SIMATIC PDM is the
237. IMATIC NET S7 REDCONNECT V6 3 communications soft ware is used in OS single stations OS servers with SIMATIC PCS 7 V6 x on the other hand the SIMATIC NET S7 REDCONNECT V6 4 with SIMATIC PCS 7 V7 0 When up grading the OS single stations OS servers to SIMATIC PCS 7 V7 0 an upgrade of the S7 REDCONNECT communications software to V6 4 is therefore required Update upgrade packages SIMATIC PCS 7 upgrades V6 x to V7 0 Upgrades for SIMATIC Route Control E Overview E Selection and Ordering Data Order No SIMATIC Route Control upgrade packages SIMATIC Route Control 6ES7 652 5BX07 0YF0 Upgrade Package V6 0 V6 1 to V7 0 for Route Control Engineering Route Control Server and Route Control Center suitable for single station and client server configu ration 3 languages German English French executes with Windows XP Professional or Windows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certifi cate of license terms and condi tions Software Update Service SIMATIC Route Control See Section Software Update Service Communications software B Selection and Ordering Data Order No Upgrade of S7 REDCONNECT communications software from V6 3 edition 2005 to V6 4 edition 2006 SIMATIC NET S7 REDCONNECT Upgrade from V6 3 to V6 4 Software for upgrading S7 REDCONNECT runtime soft ware 2 languages German Eng lish executes with Windows 2000 Pr
238. If you are not using SIMATIC PCS 7 V7 0 on SIMATIC PCS 7 Industrial Workstations you additionally require a SIMATIC PCS 7 BCE V7 0 license Order No 6ES7 650 1CD07 2YB5 for all single stations or servers which are connected to the plant bus via a standard network card and not via a CP 1613 Requirements on the configuration of the SIMATIC PCS 7 basic hardware Depending on the application of the SIMATIC PCS 7 basic hard ware the following hardware requirements must be observed Target systems Engineering station ES Engineering station with server operating system OS single station OS server OS client Central archive server PCS 7 Web server Maintenance station MS BATCH single station BATCH server BATCH client Common OS BATCH client Route Control RC single sta tion Route Control server Route Control client Common OS BATCH Route Control single station Technical specifications of basic hardware Processor clock Main memory RAM Hard disk e Storage capacity e Size of C partition Network adapter communications interfaces Optical drive 2 8 Siemens ST PCS 7 November 2007 Intel Pentium IV 2 GHz 1GB 120 GB 20 GB RJ45 connection Fast Eth ernet for terminal bus OS LAN CP1613 or RJ45 network card Fast Ethernet with BCE for plant bus ES MS OS single station s
239. M The FM 350 1 counter module is a single channel intelligent counter module for simple counting tasks suitable for the direct connection of incremental encoders It provides a comparison function with 2 preselectable reference values as well as inte grated digital outputs for outputting a reaction upon reaching the reference value The FM 350 2 counter module is an eight channel intelligent counter module for universal counting and measuring tasks as well as for simple positioning jobs max 4 axes Siemens ST PCS 7 November 2007 11 29 Siemens AG 2007 Process 1 0 ET 200iSP distributed 1 0 Introduction a Overview m Design The ET 200iSP is a modular intrinsically safe 1 0 system in IP30 degree of protection and can be configured with up to 32 electronics modules 4 8 channel The range of electronics modules covers 8 channel digital input module DI can also be used as counter or frequency meter 4 channel digital output module DO with external actuator switch off via High or Low signal H L switch off 4 channel analog input modules AI for temperature measure ments with resistance thermometer or thermocouple 4 channel analog input modules AI for connection of 2 4 wire transmitters with or without HART functionality 4 channel analog output module AO for connection of field de vices with or without HART functionality The ET 200iSP suitable for gas and dust atmospheres according
240. MATIC Upgrade StoragePlus V1 0 V1 1 to V1 2 Note The SIMATIC Upgrade StoragePlus V1 0 V1 1 to V1 2 is part of the SIMATIC PCS 7 OS Runtime Upgrade Package V6 0 V6 1 to V7 0 Central Archive Server CAS Upgrade V6 0 V6 1 to V7 0 Note The upgrade of the central archive server CAS based on the OS software server and additive OS Archive PowerPacks from V6 0 V6 1 to V7 0 is part of the SIMATIC PCS 7 OS Runtime Up grade Package V6 0 V6 1 to V7 0 SIMATIC PCS 7 OS Web upgrade Using the SIMATIC PCS 7 OS Web Server Upgrade Package you can upgrade the SIMATIC PCS 7 Web server SIMATIC PCS 7 Web diagnostics server and SIMATIC PCS 7 Web diag nostics clients from V6 1 to V7 0 Siemens AG 2007 OS software Update upgrade packages SIMATIC PCS 7 upgrades V6 x to V7 0 Upgrades for operator system OS long term archiving B selection and Ordering Data Order No B Selection and Ordering Data Order No Upgrades of OS software from V6 0 V6 1 to V7 0 OS upgrade packages for upgrading all PO versions from V6 0 V6 1 to V7 0 SIMATIC PCS 7 OS Runtime Upgrade Package V6 0 V6 1 to V7 0 for OS single station OS server and archive server 5 languages German English French ltalian Spanish executes with Windows XP Professional or Windows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V7 0 toolset DV
241. MTA terminal module Product overview with information on combinable ET 200M modules and connection cables 6ES7 922 3BD00 0AS0 3 m Terminal module for connection of field devices sensors to a single or two redundant ET 200M analog input modules 6ES7 331 7NF00 0ABO Input range 1 5 V and 0 4 20 mA SIMATIC PCS 7 MTA AO 8 channel Terminal module for connection of field devices actuators to a single or two redundant ET 200M analog output modules 6ES7 332 5HF00 0ABO Output range 4 20 mA 6ES7 650 1AB51 2XX0 SIMATIC PCS 7 MTA AI TC 8 channel Terminal module for connection of field devices sensors to a single ET 200M analog input module 6ES7 331 7PF10 0ABO or 6ES7 331 7PF11 0ABO Input range Thermocouple types B GN ERS J L T K U 6ES7 650 1AF51 2XX0 B field devices sensors to a single ET 200M analog input module 6ES7 331 7PF00 0ABO or 6ES7 331 7PF01 0ABO Measuring range Resistance thermometers Pt100 Pt200 Pt500 Pt1000 Ni100 Ni120 Ni200 Ni500 Ni1000 Cu10 1 5V yes 0 4 20 mA from product version 5 6ES7 922 3BJ00 0AS0 8 m 8 channels AO 4 to 20 mA 6ES7 650 1AB51 2XX0 6ES7 332 5HF00 0ABO 6ES7 922 3BD00 0ASO 3 m yes from product version 3 6ES7 922 3BJ00 0ASO 8 m 8 channels AI TC Thermocouple types B C 6ES7 650 1AF51 2XX0 6ES7 331 7PF10 OABO 6ES7 922 3BD00 0ASO 3m no N E R S dl Es T K U from product version 4 6ES7
242. N EAR99H Siemens AG 2008 Aluminum UR1 rack 6ES7 400 1TA11 0AA0 B 18 slots Aluminum UR2 rack 6ES7 400 1JA11 0AA0 9 slots Aluminum UR2 H rack 6ES7 400 2JA10 0AA0 For divided central controllers 2x9 slots Steel UR1 rack 6ES7 400 1TA01 0AA0 18 slots Steel UR2 rack 6ES7 400 1JA01 0AA0 9 slots Steel UR2 H rack For divided central controllers 2 x 9 slots 6ES7 400 2JA00 0AA0 Y Link Y Link 6ES7 197 1LA11 0XA0 B For connection of devices with only one PROFIBUS DP interface to a fault tolerant automation sys tem B Subject to export regulations AL N ECCN EAR99H Automation systems Fault tolerant automation systems ll selection and Ordering Data Order No m Options Y Link e Bus coupler for transition from a redundant PROFIBUS DP master system to a single channel PROFIBUS DP master sys tem e For connecting devices with only one PROFIBUS DP interface to the redundant PROFIBUS DP master system AS 412H AS 414H AS 417H The Y link comprises Two IM 153 2 High Feature interface modules for extended temperature range One Y coupler incl RS 485 repeater One IM157 IM IM bus module for two IM 153 2 High Feature modules for extended temperature range One BM Y coupler bus module Evaluation of the Y Link diagnostics and hence indirectly of the connected DP standard slaves is supported by driver blocks Siemens ST PCS 7 Update November 2008 10 23
243. N20 B e 50m 6XV1 820 5BN50 B e 100m 6XV1 820 5BT10 B Other lengths and cables See Catalog IK PI BFOC Connector Set 6GK1901 0DA20 0AA0 B For standard and trailing FIBER OPTIC CABLES 20 units PROFIBUS OLM G12 V4 0 Optical link module with 1 x RS 485 and 2 x glass FOC interfaces 4 BFOC sockets for standard distances up to 3000 m with sig nal contact and measuring output B Subject to export regulations AL N ECCN EAR99H 1 Note Additional components of the SIMATIC NET wiring range can be ordered from your local contact person For technical advice contact J Hertlein A amp D SE PS Tel 49 911 750 4465 Fax 49 911 750 9991 E mail juergen hertlein siemens com 6GK1 503 3CB00 B Siemens ST PCS 7 November 2007 9 39 Siemens AG 2007 PROFIBUS DP Optical networks with plastic fiber optic cables E Overview SIMATIC NET plastic PCF fiber optic cables can be used to design optical PROFIBUS DP networks inside buildings For AS interfacing of ET 200M with exclusively F modules plastic PCF fiber optic cables are an alternative if compliance with safety integrity level SIL 3 is required for the safety related application Using plastic PCF fiber optic cables the ET 200M Systems are connected to the electrical bus cable of the PROFIBUS DP via optical bus terminals OBT The advantage of this configuration is that the isolating module essential for sig nal decoupling between the IM and the F module
244. OFIBUS FastConnect bus cables 6GK1 905 6AA00 PROFIBUS FastConnect Blade Cassettes Spare blade cassettes for the PROFIBUS FastConnect strip ping tool 5 pcs 6GK1 905 6AB00 SpliTConnect Tap For design of PROFIBUS PA seg ments and connection of PA field devices insulation displacement System IP67 10 pcs 6GK1 905 0AA00 SpliTConnect M12 Outlet Replacement element for direct connection of PA field devices to the SpliTConnect Tap 5 pcs 6GK1 905 0AB10 SpliTConnect Coupler Connection element for cascad ing SpliTConnect Taps in order to configure star points 10 pcs 6GK1 905 0AC00 SpliTConnect Terminator For termination of PROFIBUS PA segments 5 pcs Terminator Ex use possible in hazardous area Terminator non Ex use not possible in hazardous area 6GK1 905 0AD00 6GK1 905 0AE00 SpliTConnect M12 Jack Connection element between FC process cable and M12 plug on the PROFIBUS PA field device 5 pcs 6GK1 905 0AF00 Siemens AG 2007 Other communication AS Interface Overview E Selection and Ordering Data Order No CP 343 2 6GK7 343 2AH00 0XA0 Communications processor for connection of SIMATIC S7 300 and ET 200M to AS Interface without front connector Front Connector 6ES7 392 1AJ00 0AA0 20 pin with screw contacts The actuator sensor interface AS Interface is a multi vendor CP 343 2 Manual networking system for simple usually binary
245. OX RTX 416 PCS 7 single station or client server com bination The following table shows possible hardware software configu rations of the maintenance station MS Basic hardware SIMATIC PCS 7 BOX RTX 416 all in one system Windows XP operating system SIMATIC PCS 7 ES OS 547B BCE IE WXP Windows XP operating system SIMATIC PCS 7 OS Server 547B BCE IE SRVO3 Windows Server 2003 operating system Required SIMATIC PCS 7 software corresponding to operating system or basic hardware without taking into account the quantity frameworks MATIC PCS 7 Engineering oftware V7 0 AS OS MATIC PDM PCS 7 V6 0 P2 HF1 or higher MATIC PCS 7 OS Software erver V7 0 MATIC PCS 7 OS Software lient V7 0 MATIC PCS 7 Asset ngineering V7 0 SIMATIC PCS 7 Asset Runtime V7 0 basic package and additional asset TAGs nn nn nn On mo Two MS servers can also be operated as a redundant pair of servers The redundant MS servers must be configured like re dundant OS servers and expanded by the SIMATIC PCS 7 Asset Runtime software The SIMATIC PCS 7 Asset Runtime basic package already con tains 100 asset TAGs These can be expanded by cumulative SIMATIC PCS 7 Asset Runtime licenses for 10 100 or 1000 asset TAGs Count Relevant Licenses Siemens ST PCS 7 November 2007 8 3 Siemens AG 2007 Asset Management Maintenance station E Function sage
246. Operating temper 25 80 C 20 60 C ature Storage temper 25 80 C 25 70 C ature Behavior in fire Flame retardant to IEC 60332 3 and VDE 0482 266 2 4 Silicone free Yes Yes Resistance to min eral oils and grease Limited resistance UL CSA approvals OFNG UL1651 FT4 IEEE1202 UV resistant Yes Rodent protection Yes Gigabit length 1000BaseSX 750m e 1000BaseL X 2000 m E Selection and Ordering Data Order No Siemens AG 2007 FO Standard Cable 50 125 Preferred lengths preassembled with 2 x 2 SC connectors eim 3m e5m e 10m e 20m e 50m e 100m e 200 m e 300 m 6XV1 873 6AH10 6XV1 873 6DH30 6XV1 873 6DH50 6XV1 873 6AN10 6XV1 873 6DN20 6XV1 873 6DN50 6XV1 873 6AT10 6XV1 873 6AT20 6XV1 873 6GT30 FIBER OPTIC CABLE standard cable 62 5 125 splittable Preferred lengths preassembled with 2 x 2 BFOC ST connectors eim 6XV1 820 5BH10 B 3m 6XV1 820 5BH30 B e5m 6XV1 820 5BH50 B e10m 6XV1 820 5BN10 B e 20m 6XV1 820 5BN20 B e 50m 6XV1 820 5BN50 B e 100m 6XV1 820 5BT10 B e 200m 6XV1 820 5BT20 B e 300 m 6XV1 820 5BT30 B BFOC ST connector set 6GK1 901 0DA20 0AA0 B For FIBER OPTIC CABLE standard cable 20 units B Subject to export regulations AL N ECCN EAR99H 1 Special tools and specially trained personnel are required for pre assembling glass fiber optic cables Communication Industrial Ethern
247. Ordering Data Order No SCD 19101 D industrial LCD monitor same design as SCD 1898 1 Desktop unit 230 V AC 48 cm 19 screen diagonal horizontal frequency 50 97 kHz IP20 degree of protection 6GF6 220 1DA01 B Additional and expansion components Connection cable Video Touch 1 8 m long 6AV8 107 0BA00 0AA0 Video Touch 5 m long 6AV8 107 0DA00 0AA0 e Video Touch 10 m long 6AV8 107 0FA00 0AA0 e Video connecting cable 20 m 6AV8 107 0HB00 0AA0 long B Subject to export regulations AL N ECCN EAR99H Siemens ST PCS 7 November 2007 2 17 Siemens AG 2007 System neutral components SIMATIC PCS 7 Industrial Workstation Special configurations Overview The SIMATIC PCS 7 Industrial Workstations offered in the cata log section Basic hardware already cover the majority of appli cations In the case of special system requirements particularly if several supplementary expansion components such as multi VGA graphics card signal module or memory expansion have to be integrated at the same time we also offer the possibility for ordering completely assembled special configurations of these SIMATIC PCS 7 Industrial Workstations A special SIMATIC PCS 7 Industrial Workstation can be com piled interactively on the Internet using a configurator and its Order No generated in the process This can subsequently be transferred to the shopping cart for ordering 2 18 Siemens ST PCS 7 November 2
248. Os cumulative 6languages German English French Italian Spanish Chinese single license for 1 installation 1x SIMATIC PCS 7 OS Software Single Station V7 0 1000 POs 6 languages German English French Italian Spanish Chinese single license for 1 installation D Subject to export regulations AL N ECCN 5D992B1 3 14 Siemens ST PCS 7 November 2007 Siemens AG 2007 Engineering system Introduction ES hardware ES single station ES software Introduction Standard engineering software Version Cross Manager Version Trail Import Export Assistant SIMATIC PDM Process Device Manager Engineering Process Safety Introduction Engineering F FH systems SIMATIC Safety Matrix SIMATIC PCS 7 Safety ES Packages Simulation Simulation with S7 PLCSIM Siemens ST PCS 7 November 2007 Siemens AG 2007 Engineering system Introduction Overview Technological oS function blocks PCS 7 engineering eee S7 SIMATIC Rent F mn 8 Libraries SIMATIC Manager uniform database Engineering for Engineering for network Engineering Parameteri automation communication hardware for fail safe zation of systems field devices The engineering system of the SIMATIC PCS 7 process control system is based on powerful PC technology combined with the Windows XP Professional operating system This can also be used in offices or industrial environments The
249. PCS 7 November 2007 11 23 Siemens AG 2007 Process 1 0 ET 200M distributed 1 0 Modules with HART E Technical specifications a Selection and Ordering Data Order No You can find the detailed technical data of the modules with SM 331 HART analog input 6ES7 331 7TF01 0ABO B HART at the following points module T u Redundant desi ibl e Catalog IK PI Catalog Section Distributed l Os or edle ane Sha E TEC e on the Mall CA 01 under Distributed I Os ET 200M dancy 8 inputs 0 4 to 20 mA or 20 mA Resolution 15 bit sign Connection of 2 wire or 4 wire transmitters possible HART 2 wire or 4 wire Wire break monitoring e Short circuit proof Front connector required 20 contact SM 332 HART analog output 6ES7 332 8TF01 0ABO B module Redundant design possible module and channel redun dancy 8 outputs 0 4 to 20 mA Resolution 15 bit sign For 2 wire actuators HART 2 wire Wire break monitoring Front connector required 20 contact Ex analog input module with 6ES7 331 7TB00 0ABO B HART EEx ib 2 inputs 0 4 to 20 mA in 2 channel groups Individually floating channels Resolution 15 bit 4 sign Connection of 2 wire or 4 wire transmitters possible Wire break monitoring e Short circuit proof HART 2 wire or 4 wire Front connector required 20 contact Ex analog output module with 6ES7 332 5TB00 0ABO B HART EEx ib 2 outputs 0 4 to 20 mA in 2
250. PCS 7 Upgrade Pack age Runtime OS V6 0 to V6 1 for OS single station OS server and archive server 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 single license for 1 installation 6ES7 652 5AX16 0YEO Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V6 1 toolset DVD Microsoft SQL Server including EULA PC Anywhere Host and supplementary CDs DVDs e g Microsoft ServicePacks and tools SIMATIC PCS 7 Upgrade Pack age OS Client SFC Visualization V6 0 to V6 1 3 languages German English French executes with Windows 2000 Professional or Windows XP Professional floating license or 1 user 6ES7 652 5CX16 0YE5 Type of delivery License key disk emergency key disk certificate of license erms and conditions PCS 7 V6 1 toolset DVD Microsoft SQL server including EULA PC Anywhere Host and supplementary CDs DVDs e g Microsoft ServicePacks and ools Upgrades of OS software from V5 x to V6 1 SIMATIC PCS 7 Upgrade OS Software Single Station V5 x to V6 1 3 languages German English French executes with Windows 2000 Professional or Windows XP Professional single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V6 1 toolset DVD Microsoft SQL Server includi
251. PCS 7 process control system on an engineering station or in the SIMATIC PCS 7 BOX Individual configuration of AS bundles The equipment of the standard automation systems as well as their Order Nos can be individually compiled by selecting pre configured ordering units System specific ordering configura tions are available for this purpose in the Section Selection and ordering data The recommended preferred configurations are additionally listed with their complete Order Nos As an alternative to the ordering data in this catalog the configurator offered in the catalog amp online ordering system A amp D Mall www siemens com automation mall can also be used to select and order the standard automation systems for SIMATIC PCS 7 Siemens ST PCS 7 Update November 2008 10 7 Siemens AG 2008 Automation systems Standard automation systems Selection and Ordering Data Order No Selection and Ordering Data Order No AS 414 3 6ES7 654 AS 416 2 6ES7 654 with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for 100 POs See PSE pos JO LD Eo LL CPU with 3 interfaces MPI DP DP and slot for CPU with 2 interfaces MPI DP and DP IF module 5 6 MB RAM 2 8 MB each for program and 2 8 MB RAM 1 4 MB each for program and data data Preassembled and tested 8 Memory card Memory card 2 MB RAM up to approx B 180 POs Memory card 4 MB RAM up to approx C 300 POs
252. PO Option V7 0 For expansion of the SIMATIC BATCH Server Basic Package 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional or Windows Server 2003 single license for 1 installation Type of delivery License key disk certificate of license terms and conditions To 20 units To 40 units To 100 units To unlimited units SIMATIC BATCH PowerPack V7 0 For expansion of the units 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional or Windows Server 2003 single license for 1 installation Type of delivery License key disk certificate of license terms and conditions 6ES7 657 08A07 0YBO C 6ES7 657 0XB07 2YBO 6ES7 657 0XC07 2YB0 6ES7 657 0XD07 2YBO 6ES7 657 0XE07 2YBO 6ES7 657 0XC07 2YDO 6ES7 657 0XD07 2YDO From 100 units to unlimited units 6ES7 657 0XE07 2YDO C Subject to export regulations AL N ECCN EAR99S 1 Instances of plant units From 20 units to 40 units From 40 units to 100 units Siemens ST PCS 7 November 2007 Siemens AG 2007 Batch automation SIMATIC BATCH software Batch Control Center Overview a Function BatchCC offers powerful functions for the following tasks e Reading in and updating the plant data of the basic automa tion Definition of user privileges for all functions for clients or for plant units of SIMATIC BATCH Definition of material
253. Preengineered function blocks can be positioned configured and intercon nected within CFCs with the support of powerful autorouting and integral configuration of HMI messages Special configuration techniques such as chart in chart for implementing hierarchical plans or the multiple usage of chart block types chart compiled as block type or SFC types standardized sequential controls in the form of instances offer an additional rationalization poten tial When creating a new CFC a new runtime group with the same name as the chart is created All the blocks that are subse quently entered in the chart are automatically added to this run time group Each block is therefore already assigned runtime properties when inserting and these properties can be opti mized by means of modifications in the runtime editor or by us ing algorithms The algorithm first determines the optimum block sequence sep arately for each runtime group and then the optimum sequence of runtime groups In addition to convenient editing functions the scope of CFC functions also includes powerful test and commissioning func tions as well as individually configurable documentation func tions Continuous function chart Engineering system ES software Standard engineering software Sequential function chart SFC The SFC editor is used for the graphical configuration and com missioning of sequential controls for batch produc
254. Routing through S7 400 und Communica tion via standard HART multiplexer and by SIMATIC PDM PowerPacks see under TAG options PowerPacks The follow ing program components are part of SIMATIC PDM S7 SIMATIC PDM Basic Option 128 TAGs Option Integration in STEP 7 SIMATIC PCS 7 Components for individual configuration SIMATIC PDM Basic SIMATIC PDM Basic is the basic component for production of in dividual SIMATIC PDM configurations from single components It contains all functions required for operation and parameteriza tion of the devices as well as enabling for the following commu nication modes PROFIBUS DP PA HART communication modem RS 232 and PROFIBUS Modbus e SIREC bus and e SIPART DR Without TAG expansion SIMATIC PDM Basic can manage projects with up to 4 TAGs and can be used with observation of the system requirements for stand alone operation on any computer PC notebook with local connection to bus segments or with direct connection to the device a ES software SIMATIC PDM Process Device Manager SIMATIC PDM Basic can be expanded by functional options and TAG options PowerPacks Use of the following functions requires at least 128 TAGs Modification logbook Calibration report Detailed diagnostics in the lifelist SIMATIC PDM Basic is also available in the form of a rental li ense for 50 operating hours for low cost processing of short erm proje
255. S 417 4 1H For fault tolerant and safety related AS 412FH AS 414FH or AS 417FH systems With both subsystems in one rack one each of AS 412 3 2H AS 414 4 2H or AS 417 4 2H With the two subsystems in different racks two each of AS 412 3 1H AS 414 4 1H or AS 417 4 1H You require the following components in addition S7 F Systems F programming tool with F block library for programming safety related user programs on the engineering system see Chapter Engineering system e F Runtime license For processing safety related user programs for one AS 412F FH AS 414F FH or AS 417F FH system Option SIMATIC Safety Matrix The convenient safety lifecycle tool for configuration of opera tion and servicing see Chapter Engineering system Siemens AG 2008 Automation systems Safety related automation systems Selection and ordering data Order No Selection and ordering data Order No AS 412F Single Station 6ES7 654 with SIMATIC PCS 7 AS Runtime license for 100 POs CPU with 1 interface MPI DP master 768 KB RAM 512 KB for program and 256 KB for data Preassembled and tested 8 Memory card Memory card 1 MB RAM up to approx A 50 POs Memory card 2 MB RAM up to approx B 180 POs CPU 412 3H with S7 F Systems RT license B up to approx 50 POs Additive interface modules Without additive interface module 0 e 1x CP 443 1 e 2x CP 443 1 for redundant interface
256. S 7 BOX 416 runtime system OS and AS assembled and preinstalled comprising SIMATIC Box PC 627B 24 V DC with WinAC Slot 416 V4 0 Windows XP Professional MUI operating system German En glish French Italian Spanish and DiagMonitor diagnostics software Memory card 2 MB Backup battery Mouse SIMATIC PCS 7 OS Software Single Station V7 0 250 POs 5 languages German English French Italian Spanish single license for 1 installation SIMATIC PCS 7 AS Runtime license 250 POs 5 languages German English French Italian Spanish single license for 1 installation D Subject to export regulations AL N ECCN 5D992B1 6ES7 650 2PA07 0YXO D 6ES7 650 2PB07 0YX0 D Siemens ST PCS 7 November 2007 3 11 SIMATIC PCS 7 BOX Siemens AG 2007 SIMATIC PCS 7 BOX 416 Selection and Ordering Data Order No i Selection and Ordering Data Order No Additional and expansion components SIMATIC PDM PCS 7 V6 0 6ES7 658 3LX06 0YA5 Complete package for integra aus PESI PowerPacks for tion into the engineering toolset of aiinsonesystem the SIMATIC PCS 7 engineering SIMATIC PCS 7 PowerPack Engi system neering Software AS OS V7 0 5 languages German English for extending the engineering French Italian Spanish exe software for AS OS cutes with Windows 2000 5 languages German English Professional or Windows French Italian Spanish exe XP Professional floating l
257. S DP via the connection module Prepares the data for the connected electronics modules Max 16 electronics modules can be operated on an interface module also safety related e PROFIBUS DP address of the ET 200pro station can be set on the connection module Terminating resistor of the PROFIBUS DP can be switched on and off on the connection module Maximum address range 244 bytes for inputs and 244 bytes for outputs Powers the ET 200pro station via the connection module with the sensor electronics supply 1L and the load power supply 2L Integral power module for the load power supply 2L E Technical specifications 1M154 2 High Feature interface module for ET 200pro for communication between ET 200pro and host masters over PROFIBUS DP sup port of PROFIsafe 6ES7 154 2AA00 0ABO B Connection module for IM154 2 High Feature interface module CMIM DP ECOFAST connection module for connection of PROFIBUS DP and 24 V DC power supply to PROFIBUS interface modules 2 ECOFAST Cu connections CM IM DP direct connection module for direct connection of PROFIBUS DP and 24 V DC power supply to PROFIBUS in terface modules up to six M20 cable glands CM IM DP M12 7 8 connection module for connection of PROFIBUS DP and 24 V DC power supply to PROFIBUS interface modules 2xM12and2x 7 8 6ES7 194 4AA00 0AA0 6ES7 194 4AC00 0AA0 6ES7 194 4AD00 0AA0 B B B Ca
258. SIMATIC Safety Matrix Tool 1 lan guage English SIMATIC PCS 7 Engineering Soft ware AS OS 6 languages Ger man English French Italian Spanish Chinese 250 POs incl AS OS Engineering and Runtime licenses for 250 POs Unlimited POs incl AS OS Engineering license for unlimited POs and AS Runtime license for 600 POs 2 hour OS test mode possible 6ES7 651 6BA07 0YA5 6ES7 651 6BF07 0YA5 SIMATIC PCS 7 Safety Matrix ES Extension Package Executes with Windows XP Pro fessional floating license for 1 user Combination of S7 F Systems 2 languages German English SIMATIC Safety Matrix Tool 1 lan guage English 6ES7 651 6BX07 0YA5 Siemens ST PCS 7 November 2007 4 25 Siemens AG 2007 Engineering system Simulation Simulation with S7 PLCSIM BI Overview E Function S7 PLCSIM simulates a SIMATIC S7 CPU with the associated process images The program to be tested is loaded into the OS clients simulated S7 CPU in a manner identical to the procedure with multi clients real hardware and is executed there S7 PLCSIM is completely integrated in STEP 7 Process data can be exchanged between S7 PLCSIM and other Windows applications via an interface ll selection and Ordering Data Order No S7 PLCSIM V5 4 Functional testing of programs which were created with CFC SFC on PC PG 5 languages German English French Italian Spanish executes with Windows 2000 Professional or Windows
259. SP in the SIMATIC Manager of the engineering system isolating transformer RS485 iS coupler as barrier Data transfer extremely simply using HW Config The system function CiR rates of up to 1 5 Mbit s are possible Configuration in Run is also supported and permits the follow The modern architecture with independent wiring and automatic ing changes 10 De made tothe coMiguralon annie FURfme slot coding supports simple and reliable hot swapping of individ Adding of an ET 200iSP station ual modules without a fire certificate To increase plant availabil e Adding of a module in an ET 200iSP station ity both the power supply and the PROFIBUS DP interface can e Reparameterization of modules be of redundant design Vendor specific information and maintenance data are saved powerfail proof on the electronics modules The existing standard diagnostics drivers preprocess the diag nostics messages generated by internal or external faults e g wire breakage or short circuit as well as status messages of the connected HART field devices for the host operator system and the maintenance station of the PCS 7 asset management The ET 200iSP and the HART field devices can also be parameter ized using SIMATIC PDM process device manager With SI MATIC PDM you can directly access the HART field devices on the ET 200iSP by routing via PROFIBUS DP E Technical specifications Degree of protectio
260. Server 2003 SP1 SP2 and Windows 2000 SPA floating license for 1 user Type of delivery Certificate of license as well as software and electronic docu mentation on CD S7 F Systems Upgrade from 6ES7 833 1CC01 0YE5 V5 x to V6 0 2 languages German English executes with Windows XP Professional SP2 Windows Server 2003 SP1 SP2 and Windows 2000 SPA floating license for 1 user Type of delivery Certificate of license as well as software and electronic docu mentation on CD Note With a S7 F Systems Upgrade from V5 x to V6 0 the type of S7 F Systems license changes from single license to floating license Safety Matrix E Selection and Ordering Data Order No a Selection and Ordering Data Order No SIMATIC Route Control Engineering V6 1 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 Type of delivery License key disk emergency key disk certifi cate of license terms and condi tions Floating license for 1 user 6ES7 658 7DX16 0YB5 14 6 Siemens ST PCS 7 November 2007 SIMATIC Safety Matrix Tool 6ES7 833 1SM00 0YA5 Creation configuration compila tion loading and online monitor ing of the Safety Matrix in a SIMATIC PCS 7 environment Including SIMATIC Safety Matrix Viewer for SIMATIC PCS 7 for operation and monitoring of the Safety Matrix in a SIMATIC PCS 7 environment with several operator
261. Spanish Chinese single license for 1 installation 1 x SIMATIC PCS 7 OS Software Single Station V7 0 1000 POs 6 languages German English French Italian Spanish Chinese single license for 1 installation SIMATIC PCS 7 Runtime Basic Package AS 416 2 comprising 1x AS 416 2 automation sys tem with Runtime license for 100 POs according to defini tion in Chapter Standard auto mation systems UR2 rack 9 slots Without power supply without backup batteries Without memory card 1 x SIMATIC PCS 7 AS Runtime license 1000 POs cumula tive 6 languages German English French Italian Spanish Chinese single license for 1 installation 1 x SIMATIC PCS 7 OS Software Single Station V7 0 1000 POs 6 languages German English French Italian Spanish Chinese single license for 1 installation D Subject to export regulations AL N ECCN 5D992B1 6ES7 650 3XH07 0YXO D Siemens ST PCS 7 November 2007 3 13 Siemens AG 2007 Starter systems Runtime Basic Packages Selection and Ordering Data Order No SIMATIC PCS 7 Runtime Basic 6ES7 650 3XJ07 0YX0 D Package AS 417 4 1H comprising e 1x AS 417 4 1H automation system with Runtime license for 100 POs according to definition in Chapter Standard automation Systems UR2 rack 9 slots Without power supply without backup batteries Without memory card 1x SIMATIC PCS 7 AS Runtime license 400 P
262. Suitable for ambient temperatures from 20 to 60 C resistant to condensation For further information and detailed technical specifications re fer to Catalog IK PI the A amp D Mall or Catalog CA 01 under Com munication networks SIMATIC NET communication systems In dustrial mobile communication Communication Industrial Ethernet Industrial Wireless LAN IWLAN E Integration The data and power connections for the SCALANCE W746 1PRO Ethernet client module and the SCALANCE W788 1PRO access point can be made using a hybrid cable or separate cables preferably over short distances With separate cables a 4 core TP 2 x 2 IE FC Standard Ca ble type A is used as the data cable This Industrial Ethernet cable is connected on site to the supplied IP67 hybrid plug connector A Power M12 Cable Connector PRO is additionally required for the power supply IE FC Standard Cable and Power M12 Cable Connector PRO must be ordered in addi tion SCALANCE W746 1PRO PC remote client 24 V DC Power cable 2x0 75 with power M12 cable connector PRO IE FC cable 2x2 with hybrid plug in connector Example of data and power supply connections using separate cables e f the data and power supply are connected using one cable an FC Modular Outlet with power insert and the hybrid cable must be ordered in addition The hybrid connector included in the scope of supply and the FC Modular Outlet with power in sert can b
263. T knowledge The complete configuration can be saved on the optional swap medium C PLUG order separately and transmitted to another security module This permits easy and fast replacement of modules in the event of a fault E Selection and Ordering Data Order No SCALANCE S industrial security modules SCALANCE S602 6GK5 602 0BA00 2AA3 F ndustrial security module for protection against unauthorized access by means of Stateful nspection Firewall SCALANCE S612 ndustrial security module for protection against unauthorized access by means of Stateful nspection Firewall as well as for protection of up to 32 devices per VPN tunnel up to 64 VPN tunnels simultaneously SCALANCE S613 Industrial security module for protection against unauthorized access by means of Stateful Inspection Firewall as well as for protection of up to 64 devices per VPN tunnel up to 128 VPN tun nels simultaneously suitable for extended temperature range from 20 to 70 C Accessories C PLUG Swap medium for simple replace ment of devices in event of fault for saving of configuration and application data can be used in SIMATIC NET products with C PLUG slot B Subject to export regulations AL N ECCN EAR99H F Subject to export regulations AL N ECCN 5D002ENC3 Note For further components and accessories especially cable material and connectors as well as tools and supplementary material for assembly re fer to page 9 23
264. V6 1 incl 128 asset TAGs and one OPC server license For installation on SIMATIC PCS 7 BOX single station or client 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions SIMATIC PCS 7 PowerPack Asset Runtime V6 1 for expanding the TAGs of SIMATIC PCS 7 Asset Runtime V6 1 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions From 128 to 512 asset TAGs 6ES7 658 7GB16 0YDO incl one OPC server license From 512 to 1024 asset TAGs 6ES7 658 7GC16 0YDO From 1024 to 2048 asset TAGs 6ES7 658 7GD16 0YDO From 2048 to unlimited asset 6ES7 658 7GH16 0YDO TAGs Siemens AG 2007 Ordering data for previous version SIMATIC PCS 7 V6 1 PROFIBUS PA components O Selection and Ordering Data Order No E Selection and Ordering Data Order No Asset Engineering SIMATIC PCS 7 Asset Engineer ing V6 1 For installation on SIMATIC PCS 7 BOX single station or client 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Profess
265. Wire break monitoring Diagnostics inside module Front connector required 40 contact Fasi updating of measured val inputs channel GU PT Supporting of isochronous Resolution 15 bit mode e Thermocouples type B C N E R S J L T K U 8 channels Diagnostics inside module internal compensation external Front connector required compensation with Pt100 20 contact through separate inputs possi 8 inputs in 4 channel groups 6ES7 331 7NF00 0ABO B ble Redundant design possible Fast module cycle 10 ms for module and channel redun 4 channels dancy e Short circuit proof Wire break monitoring Diagnostics inside module Front connector required 40 contact Resolution 15 bit sign Current measurement 0 4 to 20 mA 8 channels 2 or 4 wires Voltage measurement 8 channels Wire break monitoring B Subject to export regulations AL N ECCN EAR99H Diagnostics inside module Front connector required 40 contact 8 inputs in 4 channel groups 6ES7 331 7NF10 0ABO B Resolution 15 bit sign Fast module cycle min 10 ms for 4 channels Current measurement 0 4 to 20 mA 8 channels 2 wires with external supply or 4 wires Voltage measurement 8 channels Wire break monitoring e Short circuit proof Isolation between channel groups Diagnostics inside module Front connector required 40 contact 11 20 Siemens ST PCS 7 November 2007
266. a sures in the plant network The security concept is described in detail in the manual SIMATIC PCS 7 recommendations and in formation and comprises advice and recommendations best practices on the following topics Creation of a network architecture with defense in depth com bined with the segmentation of the plant into security cells Network administration with name resolution assignment of IP addresses and division into subnetworks Operation of plants in Windows domains active directory Administration of the Windows and SIMATIC PCS 7 operator privileges integration of the SIMATIC PCS 7 operator privi leges into the Windows administration Reliable control of the clock synchronization in the Windows network Management of security patches for Microsoft products Use of antivirus software and firewalls Support and remote access VPN IPSec Enterprise Resource Planning ERP L Manufacturing Execution System MES Firewall Plant bus 2 Security cell On the system side SIMATIC PCS 7 V7 0 supports the imple mentation of guidelines and recommendations of the security concept by means of Compatibility with the current versions of the antivirus soft ware Trend Micro OfficeScan Symantec Norton AntiVirus and McAfee Virusscan Application of the local Windows XP firewall SIMATIC security control SSC for automatic setting of safety related parameters of DCOM
267. a Cause amp Effect matrix automatically creates complex safety programs once you have assigned the events causes occurring during a process to ex actly defined reactions effects Siemens ST PCS 7 November 2007 4 21 Siemens AG 2007 Engineering m Engineering Process Safet Engineering F FH systems Overview CI f titer IMATIC Mtn 14174 Bh Chat Edt just BC eiu Ven Cotes Hirde Delaj Lale fm rina 51 entis E Pacs FY fin baie The engineering tool S7 F Systems integrated in the SIMATIC Manager can be used to configure an F system F FH With this tool you can e Parameterize CPU and F signal modules e Create safety related applications in the CFC Predefined T V approved blocks are available for this purpose The safety related blocks save the user having to perform redun dant programming for detecting and reacting to errors el Selection and Ordering Data Order No S7 F Systems V6 0 6ES7 833 1CC01 0YA5 Programming and configuration environment for creating and using safety related STEP 7 pro grams for a target system based on S7 400H 2 languages German English executes with Windows XP Professional SP2 Windows Server 2003 SP1 SP2 and Windows 2000 SPA floating license for 1 user Type of delivery Certificate of license as well as software and electronic docu mentation on CD S7 F Systems Upgrade from 6ES7 833 1CC01 0YE5 V5 x to V6 0 2 languages Ger
268. a a point to available with SIMATIC PDM Single Point point coupling All device functions are supported as definedin EDD based diagnostics in the lifelist the device description These functions include m Unlimited selection of devices management of device cata log Communication via PROFIBUS DP PA or HART modem m Parameterization and diagnostics in accordance with the de Project editing e Storage function only exporting and importing of parameter data Recording functions vice description Routing m Exporting and importing of parameter data e Communication with HART field devices via remote I Os m Device identification The functions of SIMATIC PDM Single Point cannot be extended E Lifelist e g to SIMATIC PDM Basic or with the routing option through S7 400 nor can it be expanded with TAG options or Power Packs 4 14 Siemens ST PCS 7 November 2007 Siemens AG 2007 Predefined product configurations SIMATIC PDM Service This is a predefined product configuration especially for mobile use in servicing for projects with up to 128 TAGs It offers service engineers all functions of SIMATIC PDM Basic including modifi cation logbook calibration report and detailed diagnostics in the lifelist SIMATIC PDM Service can be expanded by the functional options Integration in STEP 7 PCS 7 Routing through S7 400 and Communication via standard HART multiplexer as well as by SIMATIC PDM PowerPacks see under TAG
269. a ea ag SIATIE Gecnrenntatew i eoque m ba diet vou Thee iot I dc crane eta te Au pue a radii C pity hav iate MPiostmty tqs Mei set ims pate ipaum at irem Teer sms or gu std nga ey yon eed mnt be avenge nt nd Po tuners opting wn peint sath ie ECS gt id Ba bin PCS T Pd caissas Leman ines atasam coma iam mtoano prem me Creer an nan Vp fn cre eme opera fbi pme ww Hl prt tac ume Publ croi Vo atr The deinet mme rove nan i fe echte ptet Laa n T i 2 The system documentation of the SIMATIC PCS 7 process con trol system is an integral component of the SIMATIC PCS 7 sys tem software It is available in two versions e As online help HTML help e As electronic documentation in Acrobat Reader format PDF The 3 language documentation German English French pro vides both beginners and experienced users with valuable infor mation on all aspects of the process control system The range extends from the system introduction covers initial steps and cross system topics up to a description of individual system components With the Getting Started documentation you can gain initial practical experience using example projects SIMATIC PCS 7 Programming Instructions Driver Blocks Programming Instructions for creating drive blocks and with the title SIMATIC PCS 7 Programming Instructions Driver Blocks can be ordered separately These Programming Instructions help the advanced SIMATIC PCS 7
270. abit ports and FastEthernet ports optical electrical ver sion depends on device 10 ports 3 x Gigabit and 7 x FastEthernet Redundant 24 V DC supply Redundancy manager for the ring Standby redundancy between two rings Variable assembly DIN rail SIMATIC rail horizontal and verti cal wall mounting Electrical ports with collar for FastConnect cabling system Option C PLUG swap medium for simple replacement of de vices in event of fault Communication Industrial Ethernet Introduction SCALANCE X 200 IRT m Compact design m P30 protection 100 Mbit ports electrical optical number and version depend on device Max 4 ports Redundant 24 V DC supply Redundancy manager for the ring Standby redundancy between two rings Variable assembly DIN rail SIMATIC rail horizontal and verti cal wall mounting Electrical ports with collar for FastConnect cabling system m Option C PLUG swap medium for simple replacement of de vices in event of fault SCALANCE X 200 m Compact design m P30 protection 100 Mbit ports electrical optical number and version depend on device m 6 to 24 ports m Redundant 24 V DC supply m Redundancy manager for the ring amp Variable assembly DIN rail SIMATIC rail horizontal and verti cal wall mounting Electrical ports with collar for FastConnect cabling system m Operation of SCALANCE X208 in temperature range from 20 to 70 C amp Option C PLUG swa
271. access applications for which SIMATIC Logon is used for access protection SIMATIC Logon was developed for the SIMATIC PCS 7 process control system but can also be used together with other SIMATIC products in the context of Totally Integrated Automation TIA e g with SIMATIC WinCC A requirement for working together is that user groups have already been created in the partner appli cations or can be defined SIMATIC Logon is already integrated in the system software of the SIMATIC PCS 7 V7 0 process control system Separate licenses are not required in this context 2 4 Siemens ST PCS 7 November 2007 n Function SIMATIC Logon Admin Tool Using the SIMATIC Logon Admin Tool it is possible to assign the roles defined in the SIMATIC PCS 7 applications e g Automa tion License Manager and SIMATIC BATCH to the Windows users user groups Administrators with the necessary Windows administrator privileges can also use the SIMATIC Logon Admin Tool to edit Windows users and user groups SIMATIC Logon Service The login dialog of the SIMATIC Logon Service is activated when an application is started which is managed by SIMATIC Logon The user receives his specific privileges after making the login password and domain entries The SIMATIC Logon Service dia log for logoff user change or password edit can be called in the applications SIMATIC Electronic Signature The SIMATIC Electronic Signature means that operations canno
272. ace It is possible to route the PROFIBUS DP into Ex zone 1 by using a fieldbus isolating trans former RS 485 iS coupler and the RS 485 iS transmission tech nology Connection of the intelligent distributed field process devices and operator terminals on PROFIBUS PA to the automa tion system takes place likewise through PROFIBUS DP Depending on the type of automation system and the number of available slots up to 4 PROFIBUS DP lines can be connected to a SIMATIC PCS 7 automation system through internal interfaces in the CPU and up to 10 PROFIBUS DP lines through additional CP 443 5 Extended communications processors On a PROFIBUS DP line it is possible to operate up to 125 devices and on a bus segment up to 31 devices with PROFIBUS DP in terface 32 stations Electrical and optical transmission technologies offer many dif ferent configuration options for PROFIBUS DP networks Electri cal networks can span up to approx 10 km With optical trans mission systems the total size of the network is governed primarily by the cycle times as a result of the almost loss free transmission With SIMATIC PCS 7 PROFIBUS DP topologies are always im plemented through the standard electrical PROFIBUS DP con nection on the automation system in the form of electrical or mixed electrical optical networks In the case of mixed net works the transition between the two media is implemented by an optical link module OLM As regards commun
273. actuators and Including software and examples sensors in the lowest field area AS Interface enables a wiring German 6GK7 343 2AH00 8AA0 loom with parallel wiring to be replaced by a simple two wire ca ble shared by all sensors or actuators English 6GK7 343 2AH00 8BAO The AS Interface works by the master slave principle Sensors French GIS tU actuators connected through the AS Interface cable are con Italian 6GK7 343 2AH00 8EA0 trolled by the master as slaves DP AS Interface Link 20E 6GK1 415 2AA01 Note PROFIBUS DP AS Interface gateway degree of protection AS Interface is integrated in SIMATIC pcs 7 as a subordinate IP 20 bus Consequently this bus does not offer the full functionality of anual for SIMATIC PCS 7 this applies in particular to diagnostics func DP AS Interface Link 20E tions Further information see Catalog IK PI Paper version incl type and GSD files E Design German 6GK1 971 2DS01 0AA0 English 6GK1 971 2DS01 0AA1 French 6GK1 971 2DS01 0AA2 Spanish 6GK1 971 2DS01 0AA3 e Italian 6GK1 971 2DS01 0AA4 System components The basic components of a system installation are e CP 343 2 AS Interface master module for ET 200M or and DP AS Interface link for connection of an AS Interface line to PROFIBUS DP e AS Interface shaped cable use of round cable also possible if preferred Modules for connecting standard sensors actuators Power supply unit for powering the slaves Actuators and sensors
274. ad free switching of outputs via external intrinsically safe sig nal B Subject to export regulations AL N ECCN EAR99H 6ES7 132 7GD00 0ABO B 6ES7 132 7GD10 0ABO 6ES7 132 7GD20 0ABO Siemens ST PCS 7 November 2007 11 35 ET 200iSP distributed 1 0 Electronics modules and watchdog module a Selection and Ordering Data Order No i Selection and Ordering Data Order No Siemens AG 2007 Analog electronics modules Analog input modules Analog output modules 4 AOI HART 6ES7 135 7TD00 0ABO B For output of currents to field Eo SU UNES abs 6ES7134 7TDOO OABO B devices with without HART func 2 wire transmitters with without tionality HART functionality 4x 2 20 mA HART 4x4 20 mA HART 2 wire max load r50 transmitter e Resolution 14 bit e Transmitter load max 750 Q e Short circuit monitoring e Resolution 12 bit sign e Wire break monitoring e Short circuit monitoring e Parameterizable substitute val e Wire break monitoring ue in case of CPU failure Watchdog module 6ES7 138 7BB00 0AB0 B Fs MEL NIRE eo with SEEN ISERE AS For failure monitoring and for the 2 intrinsically safe power supply of DARE Nunca with without an external actuator switch off e 4 x 0 4 20 mA HART 4 wire terminal magues transmitter TM EM EM60S terminal module 6ES7 193 7CA00 0AA0 B e Transmitter load max 750 Q or a qid l fi or two electronics modules Resolution 12
275. additive to S7 1613 Standard engineering software alternatives SIMATIC PCS 7 AS and OS Engineering including 2 hour Software V7 0 OS test without OS operation Runtime license includi for productive eis oe operation hour OS test operation AS SIMATIC PCS7 AS and OS Engineering Software V7 0 with OS Runtime license for pro ductive operation Supplementary engineering software optional Import Export Assistant V7 0 Version Cross Manager V7 0 Engineering S7 F Systems Process Safety V6 0 Safety Matrix Tool PCS 7 Asset Engineering V7 0 SIMATIC Route Control Engineering V7 0 SIMATIC PDM PCS 7 V6 0 Simulation with S7 PLCSIM V5 4 Available hardware and software components of the engineering system as well as possible configurations Note on Microsoft SQL Server software The SQL Server software from Microsoft delivered with SIMATIC PCS 7 may not be used outside the SIMATIC PCS 7 environment without the written approval of Siemens Siemens AG 2007 ES software Standard engineering software BE Overview m Function The standard engineering software provides the basic function ality for configuration of SIMATIC PCS 7 plants with e Automation systems Process I O e Communication networks Operator systems Maintenance station SIMATIC BATCH SIMATIC Route Control Licensing of the standard engineering software depends on use of the en
276. age 9 28 Single stations and servers with BCE can also be subsequently upgraded to CP 1613 communication Depending on the above mentioned criteria either the 57 1613 communications software or the S7 REDCONNECT software is required in addition to the CP 1613 communications processor Connection to OS LAN terminal bus SIMATIC PCS 7 Industrial Workstations in client server or single station designs are connected as standard to the OS LAN via the onboard Industrial Ethernet interface In the case of servers or single stations without a connection to the plant bus the network card envisaged for BCE can be used as an alternative The OS LAN can also have a redundant configuration where two rings are connected together via two pairs of switches see also Introduction at the beginning of the catalog section on Indus trial Ethernet A SIMATIC PCS 7 Redundant Terminal Bus Adapter Package comprising server and desktop adapter net work cards is required to connect the stations to the two rings of the redundant OS LAN Connection of automation systems The SIMATIC PCS 7 automation systems communicate with other subsystems of the process control system e g operator System or engineering system via the Industrial Ethernet plant bus The automation systems are connected to the plant bus us ing the CP 443 1 communications processor also redundant in the case of fault tolerant systems Siemens AG 2007 muni 14
277. al optical 12 electrical FastEthernet ports and optionally 4 optical FastEthernet ports BFOC can be expanded by ex tender module with 8 electrical or 8 optical FastEthernet ports BFOC e SCALANCE X408 2 with 4 Gigabit Ethernet ports electrical optical and 4 FastEthernet ports electrical optical Both versions permit a maximum communications performance in particular with very large plants with comprehensive quantity frameworks and expansive communication networks 9 6 Siemens ST PCS 7 November 2007 SCALANCE X 300 SCALANCE X 300 switches can be used to implement Industrial Ethernet structures with a line star or ring topology non redun dant and redundant rings with transmission rates up to 1000 Mbit s e SCALANCE X310 with 3 electrical Gigabit Ethernet RJ45 ports and 7 electrical FastEthernet RJ45 ports e SCALANCE X308 2 with 2 optical Gigabit Ethernet SC ports for glass multimode FO cables 1 electrical Gigabit Ethernet RJ45 port and 7 electrical FastEthernet RJ45 ports e SCALANCE X308 2LD with 2 optical Gigabit Ethernet SC ports for glass multimode FO cables 1 electrical Gigabit Ethernet RJ45 port and 7 electrical FastEthernet RJ45 ports SCALANCE X 200 IRT SCALANCE X 200 IRT switches are used for Industrial Ethernet structures with a line star or ring topology non redundant and redundant rings with transmission rates up to 100 Mbit s SCALANCE X204 IRT with 4 electrical RJ45 ports e SCALANCE X
278. also for subsequent shifts Once the maintenance measure has been carried out it is concluded on the maintenance station the status displays then return to the normal state The complete maintenance cy cle is documented on the maintenance station without gaps automatically and without additional configuration overhead Maintenance station Selection and Ordering Data Order No SIMATIC PCS 7 Asset Runtime Basic Package V7 0 including SNMP OPC server license and 100 asset TAGs For installation on SIMATIC PCS 7 BOX RTX 416 single station or server 6 languages German English French Italian Spanish Chi nese executes with Windows XP Professional or Windows Server 2003 single license for 1 installation Type of delivery License key disk certificate of license terms and conditions SIMATIC PCS 7 Asset Runtime V7 0 for expansion of asset TAGs 6 languages German English French Italian Spanish Chi nese executes with Windows XP Professional or Windows Server 2008 single license for 1 installation Type of delivery License key disk certificate of license terms and conditions e 10 asset TAGs e 100 asset TAGS 1000 asset TAGs Asset engineering SIMATIC PCS 7 Asset Engineering V7 0 For installation on SIMATIC PCS 7 BOX 416 single station or client 6 languages German English French Italian Spanish Chi nese executes with Windows XP Professional Server 2003 flo
279. alues and reports of the SI MATIC PCS 7 V7 0 operator systems e Archiving of batch data from SIMATIC BATCH V7 0 Cataloging of all data e Swapping out of all data as well as cataloging onto external storage media e Reading in of the swapped out data and cataloging from ex ternal storage media e Data visualization on the OS clients Parameterizing of views display windows and masks in cluding the selection criteria for displaying the data Visualizing of messages in table form dependent on filter functions Displaying of process values in table or graphic form depen dent on filter functions Visualizing a batch overview selecting the detailed protocol of a batch from the batch overview is possible e Exporting of process values in CSV format e g to Microsoft Excel Access protection with user specific privileges also using SI MATIC logon Configurable redundancy mode E Technical specifications Central archive server CAS Long term archiving Up to 11 servers server pairs simultaneously Data input for process value Approx 1000 s archiving by one server Data input for process value archiving by all servers Approx 10000 s Message input by one server limited by the performance of short term archiving Steady state load approx 10 s Message peak approx 3000 4 s 5 24 Siemens ST PCS 7 November 2007 Central archive server CAS Central Archive Server Basic 6ES7 658 2F
280. amp E or OLE DB License for any number of clients 4 x 5000 variables for 4 stations 6ES7 652 1EA16 2YBO each Single Station Server SFC Visualization per processor C Subject to export regulations AL N ECCN EAR99S E Selection and Ordering Data Order No SIMATIC PCS 7 6ES7 652 0XD16 2YB5 SFC Visualization V6 1 for displaying and operating SFC sequence controls on an operator station 3 languages German English French executes with Windows 2000 Professional or Windows XP Professional floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions SIMATIC PCS 7 Upgrade 6ES7 652 0XD16 2YF5 SFC Visualization V5 x to V6 1 3 languages German English French executes with Windows 2000 Professional or Windows XP Professional floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions 14 10 Siemens ST PCS 7 November 2007 Siemens AG 2007 Ordering data for previous version SIMATIC PCS 7 V6 1 OS redundancy OS software V6 1 OS long term archiving B selection and Ordering Data Order No B selection and Ordering Data Order No Design of redundant OS single stations WinCC Redundancy V6 0 SP3 for alignment of archives following OS restart single license for 2 installations Installation required on each of the two redundant OS single sta
281. an be used for the distributed expansion ofthe SIMATIC S7 400 The IM 460 x interface modules are used as the interface for these expansion units Restrictions compared to standard I O modules from the ET 200M range No redundant interfacing of expansion units No configuration during normal operation Subracks The universal racks UR are used for SIMATIC PCS 7 They can be used as central racks and as expansion racks Other racks see Catalog ST 70 E Selection and Ordering Data Order No IM 460 0 interface module 6ES7 460 0AA01 0ABO Transmitter module for central controller Without transmission of voltage to the expansion unit Cable up to 5 m long With K bus for communication with CPs and FMs in the expan sion unit For connecting as many as 8 ex pansion units IM 461 0 interface module Corresponding receiver module for the expansion unit IM 460 1 interface module Transmitter module for central controller With transmission of the 5 V sup ply for I O modules Cable up to 1 5 m long Without transmission of the K bus hence solely for commu nication from I O modules IM 461 1 interface module Corresponding receiver module for the expansion unit 6ES7 461 0AA01 0AA0 6ES7 460 1BA01 0ABO 6ES7 461 1BA01 0AA0 p Un i Central 1 0 Expansion units for central I O B Overview H Selection and Ordering Data Order No IM 460 3 interface module e Transmitte
282. ance courses we train the complete range of A amp D products as well as interaction of the products in systems Telecourses teach yourself software and seminars with a presenter on the Web supplement our classic range of courses Tailor made training We are only a short distance away You can find us at more than 50 locations in Germany and in 62 countries worldwide You wish to have individual training instead of one of our 300 courses Our solution We will provide a program tailored exactly to your personal requirements Training can be carried out in our Training Centers or at your company The right mixture Blended learning Blended learning means a combination of various training me dia and sequences For example a local attendance course in a Training Center can be optimally supplemented by a teach yourself program as preparation or follow up Additional effect Reduced traveling costs and periods of absence TE Siemens AG 2007 SIEMENS Are you looking for local contaci to help you with questions regarding Siemens Automation and Drives products solutions and sereces OK First pleur select ihe cily nearest to your location orto select diarani country click here Battlin x Now select the appropriate team who you would Mee to deal with your enquiry sse m 1 Contact we Webmaster 2009 Sievers da onaton and Dives atata nns aasa and ella na 1 SIEMENS Select city gt
283. and data Preassembled and tested 8 Memory card e 2 x memory card 4 MB RAM up to approx C 300 POs e 2 x memory card 8 MB RAM up to approx D 800 POs e 2x memory card 16 MB RAM up to approx E 3 000 POs e 2 x CPU 417 4H with S7 F Systems RT license N up to approx 2 500 POs Sync modules and cables 2x2 sync modules for distances up to 10m 3 and 2 x FO sync cable 1 m 2x2 sync modules for up to 10 km and 4 2 x FO sync cable 1 m for testing e 2x CP 443 1 for redundant interface module 2 x 2 CP 443 1 for 4 way connection 2 Rack 1 x UR2 H 2 x 9 slots aluminum 1 x UR2 H 2 x 9 slots steel e 2 x UR2 9 slots aluminum e 2 x UR 9 slots steel BR O N 2 x PS 407 10 A for 120 230 V AC DC B 2x PS 407 10 A for 120 230 V AC DC redun c dancy possible 2 x PS 407 20 A for 120 230 V AC DC D e 2 x 2 PS 407 10 A for 120 230 V AC DC E redundancy possible e 2 x PS 405 10 A for 24 V DC G e 2 x PS 405 10 A for 24 V DC redundancy H possible 2 x PS 405 20 A for 24 V DC J e 2 x PS 405 10 A for 24 V DC redundancy possible Additive PROFIBUS DP interface modules Without CP 443 5 Extended 2 x CP 443 5 Extended 2x 2 CP 443 5 Extended 2 x 8 CP 443 5 Extended 2x 4 CP 443 5 Extended 1 Up to 5 CPs can be plugged in per subsystem with a single power supply or up to 3 with a redundant power supply Siemens ST PCS 7 Update November 2008 10 29 BR
284. and Ordering Data Order No Wall housing 950 x 450 x 230 for 6DL2 804 0DE30 installation of max 25 ET 200iSP modules for use in dusty area with 3 rows of M16 cable glands total 68 and 2 rows of blanking plugs Wall housing 950 x 450 x 230 for 6DL2 804 0DE50 installation of max 25 ET 200iSP modules for use in dusty area with 5 rows of M16 cable glands total 111 Housing with installation of ET 200iSP modules for use in gas eous area IP65 IP54 when using an air conditioning noz zle Wall housing 650 x 450 x 230 for 6DL2 804 1AD30 installation of max 15 ET 200iSP modules for use in gaseous ar ea with 3 rows of M16 cable glands total 41 and 2 rows of blanking plugs Wall housing 650 x 450 x 230 for 6DL2 804 1AD50 installation of max 15 ET 200iSP ET 200iSP modules can also be installed in stainless steel wall housings designed to meet more exacting protection require ments The housings are available in three different sizes They comply with degree of protection IP65 and can also be used in Ex zone 1 a Selection and Ordering Data Order No Stainless steel housing IP65 for Ex zone 1 in protection class EEx e Empty housing without installa tion of modules for use in gas eous area IP65 Wall housing 650 x 450 x 230 for 6DL2 804 0AD30 Wall housing 950 x 450 x 230 for 6DL2 804 1AE50 installation of max 15 ET 200iSP installation of max 25 ET 200iSP modules for use in g
285. anning Mrs G Endiisfi anguages German English SIMATIC BATCH BatchCC French executes with Windows e SIMATIC Logon XP Professional or Windows Server 2003 SIMATIC BATCH Server upgrade package single license for 1 installation The SIMATIC BATCH Server upgrade package contains up Type of delivery License key disk certificate of grade licenses for license terms and conditions e SIMATIC BATCH Server Basic Package including all PO op tions and PowerPacks SIMATIC BATCH Hierarchical Recipe SIMATIC BATCH ROP Library e SIMATIC BATCH Separation Procedures Formulas e SIMATIC BATCH API e SIMATIC Logon 15 10 Siemens ST PCS 7 November 2007 Siemens AG 2007 SIMATIC Route Control upgrade package The SIMATIC Route Control upgrade package comprises all components for upgrading the Route Control Engineering Route Control Server and Route Control Client software from V6 0 V6 1 to V7 0 Also involved are SIMATIC Logon the BCE license PCS 7 BCE and SIMATIC NET S7 1613 for Industrial Ethernet Upgrade of S7 HEDCONNECT communications software If fault tolerant automation systems are used together with SIMATIC Route Control the RC single stations RC servers re quire the S7 REDCONNECT communications software in addi tion to the CP 1613 A2 communications processor for the bus communication This is available as e S7 REDCONNECT e S7 REDCONNECT Upgrade additive to existing S7 1613 communications software The S
286. archiving B Overview Selection and Ordering Data Order No An integral component of the OS software of OS single stations and OS servers is a high performance archiving system which can be configured during runtime and which is based on Microsoft SQL server technology It is used to record process data typical period 1 to 4 weeks and messages events typical period 2 months in cyclic archives The data from the short term archive as well as OS reports and batch data from SIMATIC BATCH can be exported time con trolled or event controlled for permanent archiving in StoragePlus or in a central archive server CAS Commencing with the 512 archive variables present in the sys tem the short term archive for process data can be expanded within the limit of 10000 archive variables with accumulated SIMATIC PCS 7 archives Count Relevant Licenses or SIMATIC PCS 7 Archive PowerPacks The archive variables can be ex panded in steps from 1500 to 5000 or 10000 variables using SIMATIC PCS 7 Archive PowerPacks Further information on licensing in particular in combination with long term archiving per CAS can be found at page 5 19 under Features of archive variables and licensing of short term and long term archiving 5 20 Siemens ST PCS 7 November 2007 Expansion of integral high performance cyclic buffer archive 512 variables of OS Single Station and OS Server SIMATIC PCS 7 Archive V7 0 6 languages German English French I
287. armaceutical industries defined in the follow ing documents for systems for asset management at plant level and for status messages from field devices NAMUR recommendation NE91 requirements for systems for asset management at plant level NAMUR recommendation NE 105 requirements for the inte gration of fieldbus devices in engineering tools NAMUR recommendation NE107 status messages Device failure Maintenance requirements Function check from field devices In addition it observes the IEC 61804 2 for describing devices by means of the Electronic Device Description Language EDDL and specifications made by the PROFIBUS amp PROFINET International PI organization e g e PROFIBUS Profile Guidelines Identification amp Maintenance Functions PROFIBUS PA Profile for Process Control Devices Asset management for plant engineering is understood to be the E Integration administration and management of the plant equipment partic ularly the I amp C equipment as well as all activities and measures which serve to retain or increase the value of a plant These pri marily include e Corrective maintenance Reaction to existing fault and diagnostics messages e Preventive maintenance Preventive diagnostics and maintenance Predictive maintenance Predictive maintenance and diagnostics E Function Maintenance functions and information are frequently only avail able in a separate level independent of the p
288. arters For constructing the independent wiring using self assem bling voltage buses Alternatively with screw type or spring loaded terminals and Fast Connect design Replaceable terminal box Automatic coding of the electronics modules Build as you go shielding of the backplane bus for high data security Optional plug in shield connection Color coding facility for the terminals and for identifying the slot numbers Terminal Modules TM P for Power Modules TM P15S23 A1 Terminal Module 2 x 3 terminals terminal access to AUX1 bus AUX1 interconnected to the left screw type terminals Ordering unit 1 piece 6ES7 193 4CC20 0AA0 TM P15C23 A1 Terminal Module 2 x 8 terminals terminal access to AUX1 bus AUX1 interconnected to the left spring type terminals Ordering unit 1 piece 6ES7 193 4CC30 0AA0 TM P15N23 A1 Terminal Module 2 x 8 terminals terminal access to AUX1 bus AUX1 interconnected to the left Fast Connect Ordering unit 1 piece 6ES7 193 4CC70 0AA0 TM P15S23 A0 Terminal Module 2 x 8 terminals terminal access to AUX1 bus AUX1 interrupted to the left screw type terminals Ordering unit 1 piece 6ES7 193 4CD20 0AA0 TM P15C23 A0 Terminal Module 2 x 3 terminals terminal access to AUX1 bus AUX1 interrupted to the left spring type terminals Ordering unit 1 piece 6ES7 193 4CD30 0AA0 TM P15N23 A0 Terminal Module 2 x 3 terminals terminal access to AUX1 bus AUX1 interrupted
289. as redun SCALANCE X 200 dancy managers and additionally support the standby redun dancy for bus configurations with two redundant rings As a redundancy manager an X 200 IRT switch monitors the SCALANCE X switches connected via its ring ports and switches without interruption to the substitute link on failure of a transmission link or a switch in the ring Each X 200 IRT switch has 4 FastEthernet ports which are designed as follows depend ing on the device type e SCALANCE X204 IRT with 4 electrical RJ45 ports 10 100BaseTX e SCALANCE X202 2 IRT with 2 electrical RJ45 ports 10 100BaseTX 2 optical BFOC ports 100BaseFX for glass multimode FOC e SCALANCE X202 2P IRT with 2 electrical RJ45 ports 10 100BaseTX 2 optical POF Polymer Optical Fiber ports e SCALANCE X201 3P IRT with 1 electrical RJ45 port 10 100BaseTX 3 optical POF ports e SCALANCE X200 4P IRT with 4 optical POF ports With the X208 X216 X224 X204 2 X212 2 X212 2LD and X206 1LD switches from the SCALANCE X 200 range it is pos sible to implement line and star topologies as well as low cost electrical or optical ring topologies with transmission rates up to 100 Mbit s All switches can be used in the ring as redundancy managers As a redundancy manager an X 200 switch monitors the SCALANCE X switches connected via its ring ports and switches without interruption to the substitute link on failure of a transmission link or a swit
290. as well as UR2 aluminum rack 9 slots Safety related SIMATIC PCS 7 automation systems Redundant Stations recommended preferred types AS 412FH automation system with SIMATIC PCS 7 AS Runtime license for 100 POs Preassembled and tested without CP 443 5 Extended comprising 2 x CPU 412 3H each with inte grated interface MPI DP master and S7 F Systems HT license 2x 768 KB RAM 512 KB each for program and 256 KB each for data as well as PS 407 power supply 10 A for 6ES7 654 8ENO1 3BBO B 120 230 V AC DC without Aluminium UR2 H rack backup batteries memory 2 x 9 slots card 16 MB RAM 1 x CP 443 4 sync modules for distances up 1 communications processor to 10 m and 2 fiber optic sync for connection to plant bus cables 1 m PS 407 power supply 10 A for 6ES7 654 8ENO2 3BBO B 2x 2 PS 407 power supplies 6ES7 656 8AB31 1EBO B 120 230 V AC DC without 10 A for 120 230 V AC DC re backup batteries memory dundancy possible without card 16 MB RAM 2 x CP 443 backup batteries 2 memory 1 communications processor cards with 1 MB RAM each for connection to plant bus 2 x CP 443 1 communications PS 405 power supply 10 Afor 6ES7654 8EN01 3GB0 B ru co EAS 24 V DC without backup bat teries memory card 16 MB 2x2 PS 407 power supplies 6ES7 656 8AB32 1EBO B RAM 1 x CP 443 1 communi 10 A for 120 230 V AC DC re cations processor for connec dundancy possible without tion to plant bus backup batteries 2
291. aseous ar modules for use in gaseous ar ea with 3 rows of M16 cable ea with 5 rows of M16 cable glands total 41 and 2 rows of glands total 111 blanking plugs Housing with installation of Wall housing 650 x 450 x 230 for 6DL2 804 0AD50 modules for use in dusty area installation of max 15 ET 200iSP IP65 dun mus ME En Wal housing 650 450 x 280 for 6DL2 804 1DD30 glands total 66 installation of max 15 ET 200iS modules for use in dusty area Wall housing 950 x 450 x 230 for 6DL2 804 0AE30 with 3 rows of M16 cable glands installation of max 25 ET 200iSP total 41 and 2 rows of blanking modules for use in gaseous ar plugs Pr Geane Wal housing 650x450x230 for 6DL2 804 1DD50 blanking plugs installation of max 15 ET 200iS modules for use in dusty area e Wall housing 950 x 450 x 230 for 6DL2 804 0AE50 with 5 rows of M16 cable glands installation of max 25 ET 200iSP total 66 EE ME CAE Wal housing 950x450x230 for 6DL2 804 1DE30 glands total 111 installation of max 25 ET 200iS modules for use in dusty area Empty housing without installa with 3 rows of M16 cable glands tion of modules for use in total 68 and 2 rows of blanking dusty area IP65 plugs e Wall housing 650 x 450 x 230 for 6DL2 804 0DD30 e Wall housing 950 x 450 x 230 for 6DL2 804 1DE50 installation of max 15 ET 200iSP installation of max 25 ET 200iSP modules for use in dusty area modules for use in dusty area with 3 rows of M16 cable glan
292. astic fiber optic cables 6GK1 500 3AA00 6XV1 821 0AH10 6XV1 821 2AN50 B 6GK1 901 0FB00 0AA0 B 6GK1 905 6PA10 B Connection Adapter 6ES7 195 1BE00 0XA0 Pack of 50 for using simplex con nectors with the integrated FO interfaces e g IM 158 2 FO for 25 modules B Subject to export regulations AL N ECCN EAR99H Note For further information on optical PROFIBUS networks as well as compo nents and accessories particularly cable material for special applica tions refer to Catalog IK PI Chapter PROFIBUS Section Optical networks with OLM and Optical networks with OBT and integral inter face Siemens AG 2007 Communication PROFIBUS DP E Overview a Selection and Ordering Data Order No CP 443 5 Extended 6GK7 443 5DX04 0XE0 Communications processor for connection of SIMATIC S7 400 to PROFIBUS as DP master or for S7 communication for data set routing of SIMATIC PDM IF 964 DP 6ES7 964 2AA04 0ABO Interface module for connection of another PROFIBUS DP line for plugging into a free DP module slot of the CPU PROFIBUS DP lines can be connected to a SIMATIC PCS 7 au tomation system controller via up to 4 internal interfaces in the CPU and up to 10 additional CP 443 5 Extended communica tions processors If a module slot provided in the CPU for the PROFIBUS connec tion is still vacant an IF 964 DP interface module is required in addition When using data set
293. ating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions 6ES7 658 7GB07 0YBO 6ES7 658 7GA07 2YBO 6ES7 658 7GB07 2YBO 6ES7 658 7GC07 2YBO 6ES7 658 7GX07 0YB5 1 With asset TAGs the number of asset objects monitored in SIMATIC PCS 7 is licensed An asset object represents individual hardware components within a SIMATIC PCS 7 project e g measuring devices positioners switchgear or remote 1 0 stations monitored per EDD or basic devices or Ethernet components monitored in the maintenance station via an SNMP OPC link The asset TAGs of the SIMATIC PCS 7 Asset Runtime licenses groups of 10 100 and 1000 are cumulative Count Relevant Licenses Siemens ST PCS 7 November 2007 E Siemens AG 2007 Asset Management 8 6 Siemens ST PCS 7 November 2007 Siemens AG 2007 Communication Introduction Industrial Ethernet Introduction SCALANCE X Industrial Ethernet switches OSM ESM OMC Industrial Ethernet switches Passive network components FastConnect Passive network components ITP cables and connectors Passive network components Fiber optic cables System connection PCS 7 systems Industrial Wireless LAN IWLAN Industrial Security Introduction Industrial Security components PROFIBUS Introduction PROFIBUS DP Introduction Electrical networks Optical networks with glass fiber optic cables O
294. ation and lifecycle costs m Minimization of engineering overhead m Facilities for process optimization m Adaptability to changing requirements m Advantages resulting from the use of standard SIMATIC com ponents such as Low hardware and engineering costs Proven quality and stability Simple fast definition and selection of system components Low costs for spare parts Short delivery times for spare parts and expansion compo nents Global availability Savings in logistics maintenance and training costs E Function A consistent and homogeneous overall system SIMATIC PCS 7 is a modern process control system that can be used alone or in combination with other systems e g SIMATIC SIMOTION or drive systems as a consistent and homogenous overall system Its popularity is increasing along with the de mand for seamlessly integrated universal automation engineer ing solutions which is determined by sustained competition and price pressure the demand for increasingly flexible production plants and the need for increased productivity Against the background of ever increasing complexity in partic ular due to the merging of automation engineering with informa tion technology horizontal and vertical integrated system plat forms are being increasingly accepted in comparison to automation solutions with so called best in class products Totally Integrated Automation with SIMATIC PCS 7 combines consistent data management
295. ations and servers can be operated on the plant bus via Basic Communication Ethernet network card plus BCE license or CP 1613 communication CP 1613 communication is always required for ES OS single stations and OS servers if an operator system has more than 8 subordinate automation systems or if fault tolerant automation systems are used In all other cases the more cost effective Basic Communication Ethernet BCE can be used instead BCE and CP 1613 communication is embedded in each case in an alternative SIMATIC PCS 7 Workstation for single station and server The separately available desktop adapter network card can also be used for BCE The BCE license is already included with SI MATIC PCS 7 Workstations If you use alternative hardware in stead for your stations you require an additional BCE license for each station which communicates over the plant bus via BCE 9 28 Siemens ST PCS 7 November 2007 The CP 1613 communication delivered with SIMATIC PCS 7 Workstations for single stations and servers instead of BCE is a combination of CP 1613 communications processor and 87 1613 communications software However if fault tolerant automation systems are used ES OS single stations and OS servers require the S7 REDCONNECT software instead of the S7 1613 communications software ES OS single stations and OS servers with S7 1613 communications software can be accordingly upgraded in this case using the S7 REDCONNECT Upgrade see also p
296. ations are connected to these bus lines through a bus connec tor max 32 stations per segment E Design ET PROP EUS Tor SIEMENS BGK 905 64 FastConnect Stripping Tool FastConnect PROFIBUS FastConnect is a system for fast and easy assembly of PROFIBUS copper cables The system comprises compatible components e FastConnect Standard Cable for fast assembly e FastConnect Stripping Tool with FastConnect Blade Cassettes spare blade cassettes for the stripping tool e FastConnect bus connector for PROFIBUS Repeater for PROFIBUS A repeater links the individual bus segments with RS 485 tech nology Main applications are e Increase in number of nodes and distances e Electrical isolation of segments If diagnostics functions for physical cable diagnostics are re quired in addition to the standard repeater functionality a diag nostics repeater can be alternatively used It additionally per forms physical online monitoring of the copper bus cables In the event of a fault it sends a diagnostic message with detailed in formation about the type and location of the fault to the DP mas ter Communication PROFIBUS DP Electrical networks Active RS 485 terminating element The active RS 485 terminating element is used to terminate bus segments The component supplied with 24 V DC independent of the bus stations provides a defined RS 485 signal level and suppresses reflections on the line Bus stations e g ET 200S can
297. ator system already includes a high performance ar chiving system based on Microsoft SQL Server with cyclic ar chives for short term saving of process values typically 1 to 4 weeks and messages events typically 2 months Data from the short term archive as well as OS reports and batch data from SIMATIC BATCH can be exported time controlled or event con trolled for permanent archiving in a long term archive Design Two alternatives with different features are available for the OS long term archiving e StoragePlus More economical version for the lower performance range for the archiving of about 1600 values s from as many as four sin gle stations servers or pairs of servers Central archive server CAS for single or redundant configu ration High performance version for archiving about 10000 values s from as many as 11 servers or pairs of servers During long term archiving with StoragePlus the archived data can be visualized by means of the StoragePlus viewer Process values and messages exported to the central archive server can also be accessed from an OS client The data managed in StoragePlus and in the central archive server can be saved on commercially available storage media e g DVD This requires additional hardware and software which support the respectively used operating system e g a DVD writer with appropriate writer software S archivinc Introduction The StoragePlus computer and th
298. atory Information Man agement System LIMS for management and control of labo ratory data and processes SIMATIC IT Interspec Specifications Management System for support of product lifecycle Product Lifecycle Management PLM for manage ment and control of production specifications in the entire company SIMATIC IT XHQ provides decision makers in a company with a tool for making better faster and more sound decisions at all levels through the assistance of role based Web views thus increasing the company s total performance This allows manufacturers to positively influence the production result through early and qualified decisions concerning the production sequence As a result of the complete overview of all critical business and operating data from various sources within the company op erators and managers are able to check the true performance compared to corporate targets SIMATIC IT XHQ is initially fo cused on the chemical and oil amp gas industries IT world SIMATIC IT m Function SIMATIC IT from Siemens offers significant advantages The model of the business and production processes is transparent understandable and independent of the control systems Even complex business and production processes are easy to model Subsequent modifications can be incorporated efficiently and without problem Modeling of the business and production processes with SIMATIC IT allows complete documentation as well as eff
299. ature motor starter NUN sensor connection Failsafe kit 2 3RK1 903 1CA01 A PM PF30 S47 C1 Terminal 3RK1 903 1AC00 A Failsafe kit for RS1 x standard Module motor starter not necessary for For PM D F3 4 power modules High Feature motor starter with U1 U2 incoming supply and IN IN control input A Subject to export regulations AL N ECCN EAR99 PM PF30 S47 CO Terminal 3RK1 903 1AC10 Module For PM D F3 4 power modules with U2 incoming supply PM PF30 S47 DO Terminal 3RK1 903 1AD10 Module For PM D F5 power modules PM X15 S27 01 Terminal Module 3RK1 903 1AB00 A For SIGUARD connection module SIGUARD Power Modules PM D F1 SIGUARD Power Module EMERGENCY STOP monitored start 2 channel 3RK1 903 1BA00 PM D F2 SIGUARD Power Module Protective door autostart 2 channel 3RK1 903 1BB00 PM D F3 SIGUARD Power Module Expansion to F1 2 for an addi tional voltage group time delayed 3RK1 903 1BD00 PM D F4 SIGUARD Power Module Expansion to F1 2 for an addi tional voltage group 3RK1 903 1BC00 PM D F5 SIGUARD Power Module Expansion to PM D F1 up to PM D F4 contact multiplier 3RK1 903 1BE00 Siemens ST PCS 7 November 2007 11 55 Siemens AG 2007 Process I O Dezentrale Peripherie ET 200pro Introduction a Overview Design SIMATIC ET 200pro is a modular I O system with high IP65 66 67 protection suitable for use at machine level outside the control cabinet As a r
300. automation support request Requirements for stand alone operation Hardware PG PC notebook with processor corresponding to operating system requirements e Main memory 256 MB or more e Vacant hard disk 210 MB or more Microsoft Windows 2000 Professional SP1 or higher Microsoft Windows XP Professional SP1 SP2 Operating systems alternative Further software components SIMATIC PDM integrated in STEP 7 STEP 7 V5 1 or higher with ServicePack 6 or higher order separately Selection and ordering data for SIMATIC PCS 7 applications H Selection and Ordering Data Order No SIMATIC PDM PCS 7 V6 0 Complete package for integra tion into the engineering toolset of the SIMATIC PCS 7 engineering system 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional Floating license for 1 user with e SIMATIC PDM Basic e Option Integration in STEP 7 PCS 7 e Option Routing through S7 400 e Option 128 TAGs Type of delivery License key disk emergency key disk certificate of license terms and conditions 2 CDs with SIMATIC PDM V6 0 and device library as well as supplementary DVD with Microsoft ServicePacks and tools 6ES7 658 3LX06 0YA5 PowerPacks SIMATIC PDM PowerPack for expanding the TAGs of SIMATIC PDM PCS 7 V6 0 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional Floa
301. bjects in which the diagnostics rules are stored The maintenance station for PCS 7 asset management uses hardware and software components of the engineering system and operator system As a result of the close interlacing ES OS and asset management functions execute on common hard ware Such a multi functional station cannot only be used for as set management but also for system engineering or HMI The message system user desktop display hierarchy and oper ator prompting are oriented according to the HMI philosophy of the operator system The diagnostics data of all assets are dis played on uniform faceplates whose contents depend on the in telligence of the respective component This means that working with the maintenance station is simple and intuitive complex fa miliarization is not required The diagnostics displays structured according to the plant hier archy with the operating states of all PCS 7 components can be displayed on the maintenance station and also on an OS client However enhanced online diagnostics functions in conjunction with HW Config or SIMATIC PDM can only be called from the maintenance station The user management and access control for the maintenance station accept the SIMATIC Logon integrated in SIMATIC PCS 7 Asset Management Maintenance station Dn Design Depending on the architecture of the SIMATIC PCS 7 plant the maintenance station can be implemented based on a SIMATIC PCS 7 B
302. ble BFOC with 100 Mbit s 1 x 10 100 Mbit s RJ45 Port and 1x 100 Mbit s singlemode BFOC redundant 24 V supply and signal contact 6GK5 101 1BC00 2AA3 i E Subject to export regulations AL N ECCN 5A991 Siemens AG 2007 E Overview Industrial Ethernet FastConnect IE FC is a fast assembly sys tem with insulation displacement for easy assembly and wiring of 4 core and 8 core IE FC cables Using the FC Stripping Tool it is possible to remove the outer casing and the woven shield of the IE FC cable accurately in a single step The cable prepared in this manner is subsequently assembled on the contacts of the connection element E Application Connection elements The connection elements which can be used depend on whether the transmission rate is 10 100 Mbit s or 1000 Mbit s e IE FC RJ45 Plug 90 180 10 100 Mbit s in association with 4 core 2 x 2 IE FC cables E FC Outlet RJ45 10 100 Mbit s in association with 4 core 2 x 2 IE FC cables e IE FC RJ45 Modular Outlet 10 100 1000 Mbit s with 8 core 4 x 2 IE FC cables The following table provides an overview of the available Switches the transmission rates they support and the IE FC standard cables and IE FC connection elements which can be used In addition to the IE FC standard cables Catalog IK PI of fers further IE FC cables with special properties Port type 10 100BaseTX Transmission 10 100 Mbit s rate Max cable 100
303. bles and further accessories For cables and further accesso ries for CM IM DP ECOFAST CM IM DP direct and CM IM DP M12 7 8 connection modules see Catalog IK PI or Mall CA 01 under Distributed I O ET 200pro General accessories ET 200pro module support Narrow for interface electronics and power modules 500 mm 1000 mm 2000 mm can be cut to length Compact narrow for interface electronics and power modules For detailed technical specifications of the interface module see Catalog IK PI e Mall CA 01 under Distributed I Os ET 200pro E Accessories Connection modules 500 mm 1000 mm 2000 mm can be cut to length 6ES7 194 4GA00 0AA0 6ES7 194 4GA60 0AA0 6ES7 194 4GA20 0AA0 6ES7 194 4GC70 0AA0 6ES7 194 4GC60 0AA0 6ES7 194 4GC20 0AA0 Spare fuse 12 5 A fast blow for interface and power modules 10 units per pack 6ES7 194 4HB00 0AA0 B Subject to export regulations AL N ECCN EAR99H The connection module for the IM 154 2 DP High Feature inter face module to be ordered separately is available in three dif ferent connection versions e CM IM DP direct e CM IM DP ECOFAST Cu e CM IM DP M12 7 8 The PROFIBUS address can be set on the connection module per DIL switch The segmenting terminating resistor can be con nected using a further DIL switch Siemens ST PCS 7 November 2007 11 59 Siemens AG 2007 Process 1 0 Dezentrale Peripherie ET 200pro
304. bus OS LAN is of particular importance as well as the type and number of subordinate automation systems The maximum re quirements are determined by the redundant configuration shown in the figure with a fault tolerant automation system and two redundant rings each for the plant bus and terminal bus station or server ver sion alternatives Incl CP 1613 and S7 1613 software SIMATIC PCS 7 Single Station Server Redundancy V7 0 including RS 232 connecting cable S7 REDCONNECT Upgrade Connection to redun BCE Desktop adapter network dant plant bus card 2 rings alternatives CP 1613 CP 1613 communications processor 97 1613 software S7 REDCONNECT software Connection to redun dant terminal bus 2 rings SIMATIC PCS 7 Redundant Terminalbus Adapter Package 5 16 Siemens ST PCS 7 November 2007 Siemens AG 2007 Redundant OS single stations OS servers With BCE communication e FastEthernet card e PCS 7 single station redundancy or PCS 7 server redundancy Max 8 automation systems per single station pair of servers e CP 1613 S7 1613 software e PCS 7 single station Max 64 automation systems per single station pair of servers Operator system Redundant operator systems OS redundancy Redundant OS single stations OS servers with CP 1613 communication e CP 1613 e 87 1613 software redundancy or PCS 7 server redundancy PCS 7 sin
305. c Adjust and calibrate devices Presentation of incorporated manuals Monitor process values e Document manager for integration of up to 10 multimedia files Create simulation values Reparameterize devices Global and device specific modification logbook for user op erations audit trail Support of system management SIMATIC PDM supports the operative system management in particular through Uniform presentation and operation of devices Indicators for preventive maintenance and servicing Detection of changes in the project and device Increasing the operational reliability Reducing the investment operating and maintenance costs Graded user privileges including password protection PDM lifelist with status and diagnostics display 4 16 Siemens ST PCS 7 November 2007 Siemens AG 2007 SVSien ES software SIMATIC PDM Process Device Manager a Integration i Technical specifications Device Integration SIMATIC PDM sup ports all devices described by EDD Elec tronic Device Description EDD is standardized to EN 50391 and IEC 61804 In ernationally it is the most widely used stan dardized technology for device integration At the same time it is the directive of the established organizations for PROFIBUS PNO PROFIBUS nication Foundatio The devices are di nternational and HART HCF HART Commu n rectly integrated in SIMATIC PDM through their EDD or the
306. cate of license terms and conditions e PCS 7 V7 0 toolset DVDs Microsoft SQL Server 2005 in cluding EULA and supplemen tary CDs DVDs e g Microsoft ServicePacks and tools 6ES7 658 2CX07 0YA5 SIMATIC PCS 7 Web Diagnos 6ES7 658 2JX07 2YBO tics Client V7 0 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions SIMATIC PCS 7 Web Diagnos 6ES7 658 2HX07 2YBO tics Server V7 0 6 languages German English French Italian Spanish Chinese executes with Windows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certifi cate of license terms and condi tions 1 Deviating from the specification in the ordering data the license of the OS Software Client V7 0 in this special application is also enabled for the Microsoft Windows Server 2003 operating system Siemens AG 2007 Operator systemwwwwww OpenPCS 7 B Overview m Function OPC clients OS clients Microsoft Las d Visual Basic OS multi client for Applications Microsoft Excel SAP with OpenPCS 7 OS server Automation systems Systems for production planning process data evaluation and management OPC clients that are at a higher level than the process control system can a
307. cation between two redundant OS batch servers A5E00504378 B SIMATIC PCS 7 BOX 416 See page 3 8 B Subject to export regulations AL N ECCN EAR99H D Subject to export regulations AL N ECCN 5D992B1 Note Ordering data in abbreviated form for detailed Ordering data see page 2 14 Siemens AG 2007 Batch automation SIMATIC BATCH software Introduction E Overview The basic software for all SIMATIC BATCH system configurations The basic software is always required It provides everything single stations or client server systems is the SIMATIC BATCH needed to implement a small SIMATIC BATCH project on the Server Basic Package configured with hardware of a SIMATIC PCS 7 BOX 416 a single station or a Batch server software for 10 units instances of plant units client server configuration consisting of a batch client and a batch server It also includes the SIMATIC Logon for central user 1x SIMATIC BATCH BatchCC Batch Control Center administration with access control and for the electronic signa 1 x SIMATIC BATCH Recipe System recipe editor ture E Design The capacity of the SIMATIC BATCH server basic packages can be expanded by SIMATIC BATCH PO options and PowerPacks An appropriate number of SIMATIC BATCH BatchCC und SIMATIC BATCH Recipe System option packages is needed to expand the client server configuration with additional batch cli ents The functions of SIMATIC PCS 7 BOX 416 single stations ba
308. ccess SIMATIC PCS 7 V7 0 pro cess data by means of the OpenPCS 7 server The OpenPCS 7 server collects data for the OPC clients Depending on the sys tem configuration these data may be distributed across different SIMATIC PCS 7 stations OS server central archive server The OpenPCS 7 server covers the distribution of data with re gard to the period OS1 OS2 CAS the location OS1 OS2 and the redundancy OS1 master OS1 standby OpenPCS 7 replaces the PCS 7 previously available in the SIMATIC PCS 7 context and is simultaneously the pendant to the Connectivity Pack of the WinCC SCADA system Access to the data of SIMATIC BATCH is therefore impossible a Design The OpenPCS 7 server can be operated in two different config urations e As autonomous OpenPCS 7 server based on a SIMATIC PCS 7 Industrial Workstation in the client version recom mended preferred configuration or as multi functional SIMATIC PCS 7 Industrial Workstation cli ent version with OpenPCS 7 server and OS client functional ities OpenPCS 7 server OS client Each OPC client without PCS 7 OS WinCC license requires a WinCC Client Access license for access to the OpenPCS 7 server The client access license referred to an OpenPCS 7 server is available in two versions e As access privilege for an OPC client and e as access privilege for any number of OPC clients The OpenPCS 7 interface is based on the OPC specifications Openne
309. censes for AS and OS with the corresponding volumes PowerPacks enable further expansion of the volume From 250 POs to 1 000 POs From 1 000 to 2 000 POs in each case including AS OS runtime license From 2 000 POs to unlimited POs only with OS runtime license Essential tools of the standard engineering software and their functions SIMATIC Logon Together with the versatile recording facilities provided by the modification logbook SIMATIC Logon the user administration and access control function used in the engineering system of fers plant owners exceptional system support when complying with FDA requirements Using SIMATIC Logon the administrator can assign specific ac cess privileges to groups of users thus controlling the possibili ties for data access Operator interventions in the engineering system as well as all online modifications which affect the auto mation systems operator systems SIMATIC BATCH or SIMATIC Route Control can be recorded in the modification reports If the modification reports are linked to the data of SIMATIC Logon during evaluation it can be clearly proven who has car ried out a specific modification and at what time SIMATIC Manager The SIMATIC Manager is the control center for engineering of the SIMATIC PCS 7 process control system All aspects of the SIMATIC PCS 7 project are created managed archived and documented here The tools for engineering of the hardware compone
310. cer which can be used in ET 200M remote O stations with IM 153 2 High Feature interface module per mit connection of HART de vices to SIMATIC PCS 7 automation systems FIELD COMMUNICATION PROTOCOL All transmitters or HART actuators certified for digital communi cation using the HART protocol can be connected via these modules Conventional transmitters with 4 to 20 mA technology without HART protocol can also be connected All modules with HART come with diagnostics capability chan nel and module diagnostics The diagnostics and monitoring functions are directly available in SIMATIC PCS 7 They require no additional engineering Plain text messages output on the op erator station provide information on faults or changes in the HART parameter settings Homogenous integration in the SIMATIC Process Device Man ager PDM and the PCS 7 Asset Management permit intuitive online diagnostics and parameterization of all connected field devices from a central position HART is a serial transmission procedure with which additional parameter data such as measuring ranges attenuation etc can be sent to transmitters and actuators over a 4 to 20 mA current loop The HART jobs for each channel can be remotely initiated over the PROFIBUS DP This usually takes place from the central engineering system of the SIMATIC PCS 7 process control sys tem per SIMATIC PDM The modules with HART have the following features Connecti
311. cessories see Catalog IK PI or Mall CA 01 under Distributed 1 0 ET 200pro B Subject to export regulations AL N ECCN EAR99H Br Accessories Connection module The connection module for the power module PM E is used to connect the load voltage 2L It is fitted on the power module The module must be ordered separately and is available with the following types of connection CM PM E direct CM PM E ECOFAST CM PM E 7 8 Siemens ST PCS 7 November 2007 11 65 Siemens AG 2007 Process 1 0 11 66 Siemens ST PCS 7 November 2007 Siemens AG 2007 IT world SIMATIC IT Siemens ST PCS 7 November 2007 Siemens AG 2007 IT world SIMATIC IT ii Overview m Design SIMATIC IT consists of various components designed for differ ent tasks which can all be coordinated by the SIMATIC IT Pro duction Modeler The basic functions are implemented using SIMATIC IT compo nents These are available in the form of the following product bundles e SIMATIC IT Plant Intelligence formally known as MIS Man agement Information System Defines key performance indicators conforming to the plant model SIMATIC IT Plant Intelligence allows realistic assess ment of the plant performance e SIMATIC IT Genealogy Management For materials management in the entire company taking into account the legal terms and conditions Typical tasks are re verse and forwards genealogy fundamental material mon
312. cessors based on Intel 945G Express chipset Powerful AGP graphics with Dynamic Video Memory sound Line In Line Out Mic and 10 100 1000 Mbit s Ethernet RJ45 port integrated onboard e PCI Express technology 1 PCle x16 and 2 PCle x1 slots 6 slots for drives At the front three 5 25 slots 1 occupied by DVD ROM DVD RW and one 8 5 slot occupied by diskette drive Inside two 3 5 slots occupied by 1 hard disk on the client and 2 hard disks on the server and ES OS single station Increased system availability through RAID 1 with 2 SATA hard disks and NCQ technology Native Command Queuing on the server and ES OS single station e Second serial interface for server available COM2 System neutral components SIMATIC PCS 7 Industrial Workstation Basic hardware Total of 6 USB 2 0 interfaces 4 at rear 2 at front High electromagnetic compatibility CE certified for industrial and office environments Dust protection by means of pressurized ventilation in con junction with a front fan and a dust filter PC front complies with IP30 degree of protection when the front door is closed Front door can be locked to prevent unauthorized access to swap media control elements and interfaces located at the front Easy and fast installation and maintenance of PC compo nents access to the front drives through a hinged front door only 3 screws to open the device e 3 LEDs on the front of the PC vis
313. ch in the ring Siemens ST PCS 7 November 2007 9 11 Siemens AG 2007 Industrial Ethernet SCALANCE X Industrial Ethernet switches The SCALANCE X 200 switches have 6 to 24 FastEthernet ports which are designed as follows depending on the device type SCALANCE X224 with 24 electrical RJ45 ports 10 100BaseTX SCALANCE X216 with 16 electrical RJ45 ports 10 100BaseTX e SCALANCE X208 with 8 electrical RJ45 ports 10 100BaseTX SCALANCE X204 2 with 4 electrical RJ45 ports 10 100BaseTX 2 optical BFOC ports 100BaseFX for glass multimode FOC SCALANCE X212 2 with 12 electrical RJ45 ports 10 100BaseTX 2 optical BFOC ports 100BaseFX for glass multimode FOC SCALANCE X212 2LD with 12 electrical RJ45 ports 10 100BaseTX 2 optical BFOC ports 100BaseFX for glass singlemode FOC SCALANCE X206 1LD with 6 electrical RJ45 ports 10 100BaseTX 1 optical BFOC port 100BaseFX for glass singlemode FOC Features of the X 200 switches Rugged metal enclosure of S7 300 format IP30 protection for installation in control cabinets Mounting possibilities DIN rail SIMATIC S7 300 rail direct wall mounting Redundant 24 V DC supply Cable length between two devices with electrical transmission per TP ports 10 100BaseTX with RJ45 sockets Depending on the cable type up to 100 m with IE FC cable and IE FC RJ45 Plugs see page 9 23 or in Catalog IK PI Up to 10 m with TP Cord se
314. channel Overload monitoring by channel Broken wire monitoring by chan nel when 1 signal e Safe monitoring of communica tion with PROFIsafe Diagnostics inside module Ordering unit 1 item 6ES7 138 4FB02 0ABO B Accessories Reserve modules for ET 200S for reserving unused slots for any electronics module 15 mm wide Ordering unit 5 items 6ES7 138 4AA01 0AA0 B e 30 mm wide Ordering unit 1 item 6ES7 138 4AA11 0AA0 B For further accessories e g for labeling see Catalog IK PI B Subject to export regulations AL N ECCN EAR99H Siemens AG 2007 Process I O ET 2008 distributed 1 0 Analog electronics modules Analog inputs and outputs for the ET 200S Can be plugged onto TM E terminal modules with automatic coding High feature variants with enhanced accuracy and resolution Hot swapping of modules possible Overview Design Possible combinations of the TM E terminal modules and analog modules Screw type terminal TM E15S26 A1 TM E15S24 01 TM E15S24 AT Order No 6ES7 198 4CA40 0AA0 4CB20 0AA0 ACL20 0AA0 Spring terminal TM E15C26 A1 TM E15C24 01 TM E15C24 AT Order No 6ES7 198 4CA50 0AA0 4CB30 0AA0 4CL30 0AAO Fast Connect TM E15N26 A1 TM E15N24 01 Order No 6ES7 198 4CA80 0AA0 4CB70 0AA0 2AI U Standard 2AI U High Feature 2AI 2WIRE Standard 2AI 2 4WIRE High Feat
315. channel groups Individually floating channels Resolution 12 bit 4 sign For 2 wire actuators Wire break monitoring HART Front connector required 20 contact B Subject to export regulations AL N ECCN EAR99H 11 24 Siemens ST PCS 7 November 2007 Siemens AG 2007 Process 1 0 ET 200M distributed I O B Overview E Selection and Ordering Data Order No The safety functions of the AS 414F FH and AS 417F FH automa tion systems are matched to the safety related I O modules F modules of the ET 200M distributed I O system The F signal modules DI DO AI in the ET 200M remote I O stations are able to guarantee plant safety even in the event of a CPU failure They are of redundant design and can diagnose both internal and ex ternal faults They carry out self tests for this purpose e g for short circuit or wire breakage and automatically monitor the dis crepancy time defined in the parameter settings They comply with the requirements up to SIL 3 IEC 61508 or AK 6 VDE 0801 The input modules operate internally with single channel evalu ation SIL 2 sensors 2 out of 2 evaluation SIL 3 sensors or 2 out of 3 channel evaluation only F Al module A safety re sponse is triggered immediately there are any differences The type of evaluation influences the number of usable inputs chan nels For example only half of the existing inputs are available in the case of 2 out of 2 channel evalua
316. ching IP routing Summary of interfaces Module type Type and number of ports Gigabit Ethernet 1000 Mbit s Fast Ethernet 100 Mbit s Electrical TP Optical FO Electrical TP Optical FO RJ45 socket SC socket RJ45 socket Plastic FO POF Glass FO PCF ST socket BFOC SC RJ socket connection X414 3E 2 2 multimode or 42 20 42 123 Gigabit ports either optical or electrical singlemode multimode or singlemode X408 2 4 4 multimode or 4 42 multimode or Gigabit and FastEthernet ports each either optical or singlemode singlemode electrical X310 3 7 E X308 2 1 2 multimode if X308 2LD 1 2 singlemode 7 X204 IRT 4 X202 2 IRT optical and electrical ports additive 2 2 multimode X202 2P IRT optical and electrical ports additive 2 2 X201 3P IRT optical and electrical ports additive 1 B E X200 4P IRT 4 X224 24 X216 16 X212 2 12 2 multimode X212 2LD 12 2 singlemode X208 8 X206 1LD 6 1 singlemode X204 2 optical and electrical ports additive 4 2 multimode 1 With additional EM495 8 extender module 2 3 2 additive plug on media modules With EM496 4 extender module and 4 plug on media modules additive to 2 9 8 Siemens ST PCS 7 November 2007 Siemens AG 2007 SCALANCE X414 3E and X408 2 Modular switches with IP20 protection for installation in control cabinets can be combined with media
317. control levels 2 languages German English executes with Windows 2000 Professional Windows XP Professional or Windows 2003 Server single license for 1 installation Type of delivery Certificate of license and authorization diskette for Safety Matrix Tool and Safety Matrix Viewer software and elec tronic documentation on CD SIMATIC Safety Matrix Editor Creation and checking of the Safety Matrix logic on an external computer without a SIMATIC PCS 7 STEP 7 environment 2 languages German English executes with Windows 2000 Professional Windows XP Professional or Windows 2003 Server single license for 1 installation Type of delivery Certificate of icense and authorization dis kette software and electronic documentation on CD C Subject to export regulations AL N ECCN EAR99S C 6ES7 833 19M40 0YA5 C SIMATIC PDM Siemens AG 2007 VW I n I M y ES software V6 1 B selection and Ordering Data Order No B Selection and Ordering Data Order No SIMATIC PDM Single Point SIMATIC PDM Single Point V6 0 6ES7 658 3HX06 0YA5 for operation and parameteriza tion of one field device communi cation via PROFIBUS DP PA or HART modem including 1 TAG cannot be expanded with respect to functions or with TAG option PowerPack 5 languages German English French Spanish Italian exe cutes with Windows 2000 Professional or Windows XP Professional F
318. cope of deliv ery Operating system and diagnostics software Operating system System tested SIMATIC industrial software Windows XP Professional MUI preinstalled on hard disk and enclosed on restore DVD no activation necessary SIMATIC PC DiagMonitor Siemens ST PCS 7 November 2007 3 9 Siemens AG 2007 SIMATIC PCS 7 BO SIMATIC PCS 7 BOX 416 Technical specifications cont Monitoring diagnostics functions i Technical specifications cont Climatic conditions Watchdog Temperature Fans Operating hours counter Displays Monitoring of program execu tion e Can be parameterized for fault scenario or restart Monitoring time adjustable in the software Processor temperature Air inlet temperature Temperature in vicinity of power supply via SIMATIC PC DiagMonitor and SIMATIC PCS 7 Asset Man agement Failure of device fan and power supply fan via SIMATIC PC DiagMonitor and SIMATIC PCS 7 Asset Management via SIMATIC PC DiagMonitor and SIMATIC PCS 7 Asset Management Two digit 7 segment display for visualization of POST codes during BIOS booting Two programmable status LEDs Safety Protection class Safety directives Protection class compliant with IEC 61140 EN 61131 2 UL508 CSA C22 2 No 142 Noise level Operation 55 dB A to DIN 45635 1 Electromagnetic compatibility EMC Emitted interference
319. course also be acknowledged there Filter mechanisms and subscriptions ensure that only selected mod ified data are transmitted OPC H A amp E historical alarm amp events server For read only access to archived alarms and messages By means of a Siemens extension to the OPC standard interface the OpenPCS 7 server is also able to transmit historical alarms and messages from the archive to the subscribers at the produc tion and corporate management levels OLE DB Simple standardized direct access to the archive data in the Microsoft SQL server database of the operator system is possi ble with the OLE DB Through this all OS archive data are ac cessible with the accompanying process values message texts and user texts Siemens ST PCS 7 November 2007 5 27 Siemens AG 2007 Operator system Data exchange with host systems OpenPCS 7 H Selection and Ordering Data Order No El Selection and Ordering Data Order No Multi functional OpenPCS 7 server OS client OPC client access licenses to an OpenPCS 7 server SIMATIC PCS 7 OpenPCS 7 0S 6ES7 658 0GX07 2YB0 Access privilege for an 6AV6 371 1ES06 0AX0 Client V7 0 OPC client Software for expansion of an WinCC Client Access License existing OS client by OpenPCS 7 CAL server functionality Single license for 1 installation 6 languages German English Access privilege for any num 6AV6 371 1ES06 0CX0 French Italian Spanish Chinese ber of OPC clients executes with Wi
320. cts MATIC PDM option Integration in STEP 7 PCS 7 S This option is required for use of SIMATIC PDM within a SIMATIC S7 or SIMATIC PCS 7 project with a local connection to the PROFIBUS SIMATIC PDM can then be started directly from the hardware project HW Config SIMATIC PDM option Routing through S7 400 This option is required additive to the option Integration in STEP7 PCS 7 if SIMATIC PDM is to be used in a central engi neering system for SIMATIC PCS 7 S7 with Ethernet bus connec tion to the automation systems for plant wide configuration pa rameterization commissioning and diagnostics of field devices SIMATIC PDM option Communication via standard HART multi plexer This option permits SIMATIC PDM to use the HART OPC server for communication with HART field devices via HART multiplex ers mo TAG options PowerPacks A TAG corresponds to a SIMATIC PDM object which represents individual field devices or components within a project e g measuring instruments positioners switching devices or remote Os TAGs are also relevant for diagnostics with the lifelist of SIMATIC PDM In this case TAGs are considered to be all rec ognized devices with diagnostics capability whose detailed di agnostics is effected through the device description EDD In contrast to PowerPacks TAG options are only suitable for product configurations on the basis of individual components Using the SIMATIC PDM TAG option
321. current HCF catalog In the EDD the device is described in terms of its functions and construction using the Electronic Device Description Language EDDL specified by PNO Using this description SIMATIC PDM automatically cre ates its user interface with the specific device data The current device catalog of SIMATIC PDM covers more than 1200 devices from tion devices from over 100 manufacturers world wide In addi all manufacturers can be integrated in SIMATIC PDM by simply importing their EDDs It is thus possible to keep the device number of manufa PDM To permit im range up to date at all times and to add to the cturers and devices supported by SIMATIC proved transparency SIMATIC PDM also al lows the creation of project specific device catalogs If devices are to be used whi ch cannot be found in the SIMATIC PDM de vice catalog we will be glad to help you integrate them Contact addresses Siemens AG Auto Technical Support Europe mation and Drives Phone 49 180 50 50 222 Fax 49 180 50 50 223 E mail FPlease fill low for address Asia Pacific in a Support Request on the Internet see be Phone 86 1064 719 990 Fax 86 1064 747 474 E mail adsupport America asia siemens com Phone 1 423 262 2522 Fax 1 428 262 2200 E mail techsupport sea siemens com Support Request http www siemen Additional information is available in the Internet under s com
322. d 20 contact 8 outputs in 8 channel groups 6ES7 332 5HF00 0ABO Redundant design possible module and channel redun dancy Resolution 12 bit 4 sign Voltage 0 1 to 5 10 V 10 V 8 channels 4 wires Current 0 4 to 20 mA 20 mA 8 channels 2 wires Parameterizable substitute val ue output in case of CPU stop Broken wire monitoring only for current e Short circuit monitoring only for voltage Diagnostics inside module Front connector required 40 contact 4 outputs in 4 channel groups Resolution 15 bit 4 sign Voltage 0 1 to 5 10 V 10 V 4 channels 4 wires Current 0 4 to 20 mA 20 mA 4 channels 2 wires Parameterizable substitute val ue output in case of CPU stop Isolated by channel Diagnostics inside module Front connector required 20 contact 6ES7 332 7ND02 0ABO B B Subject to export regulations AL N ECCN EAR99H Siemens ST PCS 7 November 2007 11 21 Siemens AG 2007 ET 200M distributed 1 0 Ex modules EEi xb E Overview E Selection and Ordering Data Order No 4 outputs 15 V DC 20 mA in 6ES7 322 5RD00 0ABO 4 channel groups Individually floating channels Wire break monitoring e Short circuit monitoring Diagnostics inside module Front connector required 20 contact Ex analog input module 4 inputs 0 4 to 20 mA in 6ES7 331 7RD00 0ABO 4 channel groups Redundant design possible module red
323. d detailed technical data on the ET 200M and 87 300 I O modules in Catalog ST 70 or e in the Mall Catalog CA 01 under Industrial automation sys tems Controllers SIMATIC S7 m Options SIPLUS extreme range for extended temperature ranges and corrosive environments The standard properties of an individual device or system are often insufficient for harsh environmental conditions applica tions in corrosive environments or extreme temperature ranges Depending on the location of use the result could be limitations in functionality or operational safety or even total failure of the plant The SIPLUS extreme range offers individually adapted standard products which permit retention of the functionality of your plant or process even under extreme conditions of use These in clude e Ambient temperature range from 25 to 60 70 C e Condensation high humidity e Increased mechanical stress Extreme loading by media e g toxic atmospheres Voltage ranges deviating from the standard Increased degree of protection dust water You can find a summary of the available range of products clas sified according to their special properties on the Internet The corresponding SIPLUS product is assigned there to the stan dard product Note SIPLUS products are also included in the Catalog ST 70 Additional information is available in the Internet under http www siemens com siplus Siemens ST PCS 7 Nov
324. d export functions for graphics text and data e g from the CAD CAE world SIMATIC PCS 7 can therefore also be combined with components from other vendors and integrated in existing infrastructures Siemens ST PCS 7 November 2007 1 11 Siemens AG 2007 Introduction 1 12 Siemens ST PCS 7 November 2007 Siemens AG 2007 System neutral components System documentation Administration Operating system SIMATIC PCS 7 Industrial Workstation Introduction Basic hardware Multi VGA graphics cards Operator panels monitors Special configurations Siemens ST PCS 7 November 2007 Siemens AG 2007 System neutral components System documentation Overview Welcome to PCS 7 SIMATIC PS T The Posen Coste Spituos i Totally bsnyated fessa alto Tha DALANE ACG pamana sare pyntar w n puo Duns bo modum dap weet wal acces ses n the peces agmen ddr ba reader tart adus svi ec bete ondis semere makrana ai peat Me pua peng a dio Marre Mes VON Masa piat carats as vanag sat Mita Ve pr indies eni bide epum SAT PCS A Geod Dacus a a mate pacem conte ram SAATE ECS 7 pret congesta heoqannne PS purn Fron orqmrn 1 ER Ua tn etes el 4 Pon idest donnes Ib pentes wanton yabara amm day Ltd es fen nada De gt acras eet MATE rae mere she ERES Pouce bot issue oi ta CARE PCA eroe rude arte a pur et iow encore Viri int orem ren CONCH ud fo cere rna rot cobalt ose re pros LA weza pes ttn Del omer eod uazA enn
325. d if required Design Microbox automation system The compact and rugged automation system based on the SIMATIC Microbox PC 427B has been designed for mainte nance free 24 hour continuous operation at ambient tempera tures up to 55 C Since there are no fans or rotating storage me dia it is resistant to vibration and shock The Windows XP Embedded operating system the WinAC RTX controller software and the SIMATIC PC DiagMonitor diagnos tics software are preinstalled on the supplied 2 GB Compact Flash card The scope of delivery also includes an AS runtime license for 250 POs Modular automation systems of the S7 400 range The SIMATIC PCS 7 automation systems of the 87 400 range are delivered as preassembled and tested all in one systems AS bundles at no extra charge Each of these AS bundles is already combined with a SIMATIC PCS 7 AS Runtime license for 100 process objects PO The configuration of the AS bundles and their Order Nos can be individually combined by selecting preconfigured ordering units System specific ordering configurations are available for this purpose in the Sections Standard automation systems Fault tolerant automation systems and Safety related automa tion systems In order to facilitate selection of preferred configu rations these are additionally listed with their complete Order Nos As an alternative to this catalog for ordering the AS bundles a configurator offered in the catal
326. d on the plant bus in paral lel with other single user systems or with a multi user system ar chitecture Two OS single stations can however also be oper ated redundantly SIMATIC PCS 7 single station redundancy All operator stations are based on modern SIMATIC PCS 7 in dustrial workstations optimized for use as OS single station Multi user system with client server architecture OS client or OS server The SIMATIC PCS 7 industrial worksta tions are characterized by powerful PC technology combined with the Microsoft Windows XP Professional or Server 2003 op erating system They can be used in harsh industrial environ ments or also in offices A multi user system consists of operator terminals OS clients which receive data project data process values archives alarms and messages from one or more OS servers through an OS LAN terminal bus The OS LAN can share the transmission medium with the plant bus or it can be designed as a separate Standard components and interfaces from the PC world offer bus Ethernet with TCP IP generous scope for system customer or sector specific op tions and expansions Central Archive OS clients max 32 in multi client mode The connection of as many as 4 process monitors via an optional Server CAS multi VGA graphics card in the OS single station or in the OS cli ent permits the user friendly control of several plant areas from one operator station OS servers max 12 r
327. distributed I O used ET 200M and ET 2008 remote O stations or PROFIBUS PA devices accord ing to Profile 3 0 LJ Flexible Modular Redundancy Single channel non redundant configuration Distributed I O and direct fieldbus interfacing AS 412F AS 414F AS 417F F modules ane ET 200M F and standard modules ET 200M PROFIBUS DP Standard modules ET 200S F and standard modules DP PA Link PROFIBUS PA Design versions for safety related systems Redundant high availability and fault tolerant configuration at module or device level Distributed 1 0 Direct fieldbus interfacing PROFIBUS DP 10 24 Siemens ST PCS 7 Update November 2008 ET 200M Module or channel redundancy over several separate stations ET 200S AS 412FH AS 412FH AS 414FH AS 414FH AS 417FH AS 417FH DP PA Link PROFIBUS PA E DP PA Link with redundant DP PA couplers PROFIBUS PA Active field splitter PROFIBUS DP DP PA Link with redundant DP PA couplers PROFIBUS PA Siemens AG 2008 The safety related SIMATIC PCS 7 automation systems at the controller level are categorized in accordance with the two de sign versions as follows Single stations AS 412F AS 414F and AS 417F with only one CPU safety related Redundant stations AS 412FH AS 414FH and AS 417FH with two redundant CPUs safety related and fault tolerant Single
328. ds with 5 rows of M16 cable glands total 41 and 2 rows of blanking total 111 plugs 1 The ET 200iSP components have to be ordered separately e Wall housing 650 x 450 x 230 for 6DL2 804 0DD50 installation of max 15 ET 200iSP modules for use in dusty area with 5 rows of M16 cable glands total 66 11 38 Siemens ST PCS 7 November 2007 modules for use in gaseous ar ea with 5 rows of M16 cable glands total 66 Wall housing 950 x 450 x 230 for installation of max 25 ET 200iSP modules for use in gaseous ar ea with 3 rows of M16 cable glands total 68 and 2 rows of blanking plugs 6DL2 804 1AE30 Siemens AG 2007 ET 2008 distributed I O Introduction a Overview m Design The ET 200S is a bit modular distributed I O system in IP 20 de gree of protection and is approved for operation in Ex zone 2 or 22 except for operation with motor starters It is designed with independent wiring that supports the hot swapping of I O modules with fire certificate The range of I Os that can be used with SIMATIC PCS 7 includes power modules for electronics modules and motor starters ana log and digital signal modules and motor starters up to 7 5 kW The implementation of safety engineering applications is sup ported by e Safety related F components which are integrated in the SI MATIC Safety Integrated System e g terminal power and electronics modules as well as motor starters e SIGUARD safety enginee
329. e archiving by one server Data input for process value archiving by all servers Max data volume input per day Up to 4 single stations servers or pairs of servers simultaneously Approx 1000 s Approx 1600 s 500 MB Hardware requirements Main memory Hard disk memory recommended e Security e Capacity 512 MB or more 2 GB recom mended EIDE RAID 1 with 2 hard disks for 80 GB or more 2 hard disks for 80 GB or more for separating database and log files Software requirements Operating system applications Software required for StoragePlus from the scope of delivery of SIMATIC PCS 7 when used for Stor agePlus no additional licenses are required e Microsoft Windows XP Professional including SP2 or Windows Server 2003 including SP1 e Microsoft Internet Explorer V6 0 including SP1 e Microsoft Internet Information Services IIS and installed Message Queuing e Microsoft SQL Server 2005 OS client SIMATIC PCS 7 V7 0 e Client software SIMATIC BATCH V7 0 5 22 Siemens ST PCS 7 November 2007 SIMATIC StoragePlus V1 2 Software for long term archiving of data from up to 4 single sta tions servers or pairs of servers 4 languages German English French Chinese executes with Windows XP Professional or Win dows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions 6ES7 652 0XC2
330. e inserted All block types used in a multi project can also be up dated centrally The sub projects belonging to a multi project are saved on a central server and can be sent to local engineering stations for editing The engineering performance is then not affected by network access Concurrent engineering In the case of concurrent engineering several configuration en gineers can work in CFC and SFC simultaneously on a project without this having to be first divided into subprojects The project is located on one of the engineering stations involved This requires connections to the OS LAN terminal bus and plant bus in order to download the configuration data to the tar get systems The engineering stations working as project clients can access the project data via the OS LAN terminal bus or a different LAN WAN A CFC can be opened and viewed simultaneously by several configuration engineers However simultaneous write operations to the database are rejected by the system It is then possible for example to use charts in online debug ging mode during commissioning while carrying out modifica tions to the project at the same time Branch amp Merge Branch amp Merge supports the division and combination of projects from the technological viewpoint Charts or plant units can be copied into another project and ed ited there Interconnections which are not specific to a project typically for interlocking beco
331. e license 6 languages German English French Italian Spanish Chi nese executes in the engineer ing system with Windows XP Professional floating license for 1 installation Type of delivery License key disk certificate of license terms and conditions 6ES7 656 8CM31 1CB0 B 6ES7 656 8DM31 1CB0 B 6ES7 656 8EM31 1CBO B 6ES7 656 8CM31 1GB0 B 6ES7 656 8DM31 1GB0 B 6ES7 656 8EM31 1GB0 B 100 POs 6ES7 653 2BA00 0XB5 1 000 POs 6ES7 653 2BB00 0XB5 10 000 POs 6ES7 653 2BC00 0XB5 B Subject to export regulations AL N ECCN EAR99H Siemens ST PCS 7 Update November 2008 10 21 Automation systems Fault tolerant automation systems Individual components E Selection and Ordering Data Order No al Selection and Ordering Data Order No Siemens AG 2008 Individual components of the fault tolerant SIMATIC PCS 7 automation systems CPU 412 3H RAM 768 KB 512 KB for program and 256 KB for data Module occupies 2 slots 6ES7 412 3HJ14 0ABO B CPU 414 4H RAM 2 8 MB 1 4 MB each for program and data Module occupies 2 slots 6ES7 414 4HM14 0AB0 CPU 417 4H RAM 30 MB 15 MB each for pro gram and data Module occupies 2 slots 6ES7 417 4HT14 0AB0 Sync set For linking the two redundant 412 3H 414 4H or 417 4H CPUs for distances up to 10 m consisting of 4 sync mod ules for up to 10 m and 2 fiber optic sync cables 1 m each
332. e 6ES7 305 1BA80 0AA0 PROFIBUS DP master system AS 414H AS 417H range 80 mm wide B Subject to export regulations AL N ECCN EAR99H H Design Fault tolerant automation system Connection of non redundant PROFIBUS DP devices to redundant PROFIBUS DP redundant PROFIBUS DP The Y link comprises Two IM 153 2 High Feature interface modules for extended temperature range One Y coupler incl RS 485 repeater e One IM 157 IM IM bus module for two IM 153 2 High Feature modules for extended temperature range One BM Y coupler bus module Evaluation of the Y Link diagnostics and hence indirectly of the connected DP standard slaves is supported by driver blocks It is recommendable to have a redundant 24 V DC supply for the Y Link e g with two PS 307 PS 305 load power supplies 9 42 Siemens ST PCS 7 November 2007 Siemens AG 2007 Overview Direct interfacing of the devices in the field especially in the hazardous area together with the information content of the communication are of significant importance in the process in dustry PROFIBUS PA which permits both digital data transmis sion and the power supply on a two wire line with the intrinsi cally safe MBP transmission technology Manchester Coded Bus Powered is tailored to these requirements It is optimally suitable for direct integration of the pneumatic actuators sole noid valves and sensors positioned in operating environments
333. e F FH automation system via the interface module of the ET 200S Combined with a terminal module according to the table a PM D F PROFIsafe power module opens up a new potential group The scope of the group is limited in that the total current of all modules in a potential group must not exceed the current carrying capacity of the power module with PM D F PROFIsafe inrush current 10 A continuous current 5 A 11 50 Siemens ST PCS 7 November 2007 With power bus supply TM FD65 TM FRS130 for one load group S32 S32 including 3 caps for 3RK1 903 3RK1 903 termination of power bus 3ACOO SADOO With power bus bushing TM FD65 TM FRS130 S31 S31 3RK1 903 3RK1 903 3AC10 3AD10 With screw terminals TM PF30S47 F0 3RK1 903 3AA00 Power module PM D F PROFIsafe e Motor starters F DS1e x e High Feature direct on line starter F RS1e x High Feature reversing starter Supplementary expansion modules for safety oriented motor starter applications The PM D F X1 power expansion module permits selective shut down of 1 to 6 shut down groups through external safety de vices e g safety relay or AS i safety monitor The PM D F X1 uses the safety oriented shut down signals connected to the module to trigger the downstream failsafe motor starters which then safely switch off the assigned motors In addition external safety devices can also be powered by a safe 24 V DC voltage V via the safety orie
334. e Motors D 81 1 Migration solutions with the SIMATIC PCS 7 ST PCS 7 2 IEC Squirrel Cage Motors New Generation 1LE1 D81 1N dina pb E ST PC PDF Geared Motors M 15 es n oe STDA Automation Systems for Machine Tools SIMODRIVE NC 60 SUMSUCHURS NOTES Main Spindle Feed Motors Converter Systems SIMODRIVE 611 POSMO E SIMATIC Sensors Automation Systems for Machine Tools SINAMICS NC 61 Sensors for Factory Automation FS 10 e Main Spindle Feed Motors e Drive System SINAMICS S120 Drive and Control Components for Hoisting Equipment HE 1 N Systems Engineering Power supplies SITOP power KT 10 1 Bl Electrical installation Technology System cabling SIMATIC TOP connect KT 10 2 PDF ALPHA Small Distribution Boards and ETA1 Distribution Boards Terminal Blocks PDF ALPHA 8HP Molded Plastic Distribution System ETA3 E System Solutions Applications and Products for Industry are part of the PDF BETA Low Voltage Circuit Protection ET BI interactive catalog CA 01 PDF DELTA Switches and Socket Outlets ET D1 GAMMA Building Controls ET G1 E TELEPERM M Process Control System B Human Machine Interface Systems SIMATIC HMI ST 80 PDF AS 488 TM automation systems PLT 112 PDF These catalogs are only available as paf files A amp D 3U En 26 11 07 Siemens AG 2007 1007 OV sueueis Aueuuso u pejuud OZOSIS U30v Q8 OL ZOLL OX 80660 OdSId e nououd ynoyy m ebueup o1 12efqns
335. e Section Passive network com ponents in Catalog IK PI Cable length of a segment with optical transmission via 100BaseFX ports with BFOC socket corresponds to ST socket Up to 3 km with Industrial Ethernet glass multimode FOC see page 9 26 or in Catalog IK PI Up to 26 km with Industrial Ethernet glass singlemode FOC see Section Passive network components in Catalog IK PI The permissible operating temperatures vary depending on the device type 20 to 70 C X208 10 to 60 C X204 2 O to 60 C all others a Technical specifications Type SCALANCE X414 3E SCALANCE X408 2 Transmission rate 10 100 1000 Mbit s 10 100 1000 Mbit s Interfaces e Communications connection electrical see In the basic device also table Summary of interfaces 2 x RJ45 10 100 1000 Mbit s TP 4 x RJ45 10 100 1000 Mbit s TP 4 x RJ45 10 100 Mbit s TP 12 x RJ45 10 100 Mbit s TP With extender modules 8 x RJ45 10 100 Mbit s TP via EM495 8 Communications connection optical see also In the basic device Up to 4 x glass FOC with SC sockets 1000 Mbit s table Summary of interfaces up to 2 x glass FOC with SC sockets 1000 Mbit s via MM492 2 MM492 2LD MM492 2LH or MM492 2LH media module or up to 4 x glass FOC with BFOC sockets 100 Mbit s via MM491 2 or MM491 2LD media module With extender modules up to 12 x glass FOC with BFOC sockets 100 Mbit s
336. e V6 1 Standard engineering software B Selection and Ordering Data Order No E Selection and Ordering Data Order No SIMATIC PCS 7 Engineering Software V6 1 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2008 floating license for 1 user Electronic documentation on PCS 7 toolset DVD Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V6 1 toolset DVD Microsoft SQL Server including EULA PC Anywhere Host and supplementary CDs DVDs e g Microsoft ServicePacks and tools Engineering software for AS 250 POs process objects 6ES7 658 1AA16 0YA5 SIMATIC PCS 7 PowerPacks for engineering software SIMATIC PCS 7 PowerPack Engineering Software AS for extending the engineering software for AS 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions From 250 POs to 1000 POs From 1000 POs to 2000 POs From 2000 POs to 3000 POs From 3000 POs to 5000 POs From 5000 POs to unlimited POs 6ES7 658 1AB16 0YD5 6ES7 658 1AC16 0YD5 6ES7 658 1AD16 0YD5 6ES7 658 1AE16 0YD5 6ES7 658 1AF16 0YD5 1000 POs 6ES7 658 1AB16 0YA5 2000 POs 6ES7 658 1AC16 0YA5 3
337. e assembled and connected on site SCALANCE X 400 IE Hybrid cable connector 24 V DC IE FC RJ45 Modular Outlet Power Insert SCALANCE IE Hybrid Cable 2x2 4x0 34 ee ane Example of data and power supply connections using a hybrid cable e f 100 240 V AC is available on site the PS791 1PRO power supply can be used to be ordered in addition It is supplied including AC connector and cable to the Ethernet client mod ule access point but without AC cable Siemens ST PCS 7 November 2007 9 31 Industrial Ethernet Industrial Wireless LAN IWLAN Siemens AG 2007 a Selection and Ordering Data Order No E Selection and Ordering Data Order No Stationary remote client SCALANCE W746 1PRO IWLAN Ethernet client module with built in radio interface IEEE 802 11b g a radio networks at 2 4 5 GHz up to 54 Mbit s Country approvals WPA AES Power over Ethernet PoE IP65 protection 20 to 60 C for administration of the radio connection of up to eight linked devices with Industrial Ethernet connection Scope of delivery Two ANT795 4MR antennas IP67 hybrid connector mounting material manual on CD ROM German English Country approvals for operation outside the USA and Canada Country approvals for operation in the USA and Canada 6GK5 746 1ST00 2AA6 6GK5 746 1ST00 2AB6 Access point SCALANCE W788 1PRO IWLAN access point with built in radio interface IEEE
338. e central archive server are stations on the terminal bus and are not connected to the plant bus When using a SIMATIC PCS 7 Industrial Workstation BCE version as the hardware platform the Ethernet interface Ethernet RJ45 port already onboard can be used for connect ing to the terminal bus Through a redundant design of the central archive server the availability of long term data is increased and these can also be accessed by the OS clients or the OpenPCS 7 station SIMATIC BATCH does not yet swap out the batch data to the two central archive servers However following automatic matching of the archives the batch data are available on both central archive servers following swapping out Function Features of the archive variables and licensing of short term and long term archiving There is only one type of archive variable for OS short term ar chiving and CAS long term archiving SIMATIC PCS 7 Archive and SIMATIC PCS 7 Archive PowerPacks can be used univer sally both for the operator system and for the CAS The SIMATIC PCS 7 Archives are Count Relevant Licenses i e the archive variables of several licenses are cumulative Starting with the smallest cumulative number of 1500 variables any combinations are possible with consider ation of the expansion limits of 10000 variables for OS short term archiving and 120000 variables for CAS long term ar chiving e g 2 x 1500 or 1 x 1500 with 1 x 5000 variables e The
339. e fol lowing exchange functions e Export of CAx relevant data e g global declarations techno ogical hierarchy or measuring points e Export of files in SIMATIC XML format SML e Import of CAx data present in SIMATIC XML format twi varsie 1 0 ancoding UTF 8 ctandalonae no t gt Document iminsz hitp verem siemens com automation 2005 SimaticML gt Documantinfo Formatvarsion 2 0 Toci VXM Usarlanes auheimut Created 2007 06 10T13 26 14 gt Project Neme TIA PA Demo OS D ODO0112001 00000039 00000000 00000000 Versinnz v3 0 ExportScopsz e1 Appl ppNamos SIMATIC Valua ODQD112001 00000029 00000000 00000000 gt cAttnbutelist Author f comment gt attrbutaList lt ObjectList lt GlobalDeclarations Nama Globala DoMarationen ID DTODOAODSB 10000002 vorzion v7 0 lt ppld AppNemez BIMATIC Valoe DTUDOA4005B 10000002 gt lt Attrbutel ist lt ObjectUst gt lt Enumaration Types Names Aufziihiunen ID DTOOD4005010000004 Varsion V7 0 gt Appld Apptiamez BIMATIC Vslusz DTUOUA0050 10000004 gt lt AttibutaList gt Comment Attributalist lt ObyectList gt lt EnumerationTypa Name Oparating Stata D DTOOD400SE 10000010 Varsin V7 0 Appld Appfiame SIMATIC Vslue DTDOD4003E 100000 1C gt Attnibutaists Author commant versions 1e Version lt fatirbuteLists lt ObjectList gt rumeration aus Name Em
340. e for connection of SIMATIC PCS 7 MTA DO 16 channel Terminal module for connection of field devices sensors to a single or two redundant ET 200M digital output modules 6ES7 322 8BH01 0ABO Output range 24 V DC 0 5 A 6ES7650 1AD10 2XX0 B Subject to export regulations AL N ECCN EAR99H B Siemens ST PCS 7 November 2007 11 7 Siemens AG 2007 SIMATIC PCS 7 MTA terminal module H Selection and Ordering Data Order No H Selection and Ordering Data Order No SIMATIC PCS 7 MTA F AI 6ES7 650 1AH51 5XX0 B Preassembled cable for connection of ET 200 module and SIMATIC 6 channel PCS 7 MTA Terminal module for connection of C ti ble with 40 pol field devices sensors to a single i Satta ing a ET 2M e or two redundant safety related ind 50 pole Sub D t ET 200M analog input modules ie is a connector 6ES7 336 1HE00 0ABO prie or Input range 4 to 20 mA l Accessories included rm 6ES7 922 3BD00 0AS0 One 5 6 V Zener diode board for 8m 6ES7 922 3BJ00 0AS0 MTA F AI 6 channel Connecting cable with 40 pole 6ES7 650 1BB51 0XX0 front connector for ET 200M One 6 2 V Zener diode board for and 25 pole Sub D connector MTA F Al 6 channel for MTA 6ES7 650 1BC51 0XX0 Lengths Two FET switch adapters for eam 6ES7 922 3BD00 0ATO GES7 650 1808 Toi 8m 6ES7 922 3BJ00 0ATO SIMATIC PCS 7 MTA DI 6ES7 650 1AC11 3XX0 Connecting cable with 40 pole 16 channel front connector for ET 200M Terminal module
341. e front which are protected by a cover PROFIBUS DP with intrinsically safe RS 485 iS transmission LEDs on the front of the IM 152 signal the supply voltage group technology with transmission rates up to 1 5 Mbit s A redundant faults bus faults the active IM with redundant operation and the connection is also possible In this case the ET 200iSP is con operating state of the fitted power supply modules nected via two interface modules to two redundant PROFIBUS DP segments of a fault tolerant automation system E Selection and Ordering Data Order No The IM 152 is plugged onto a special terminal module to be or dered separately The following terminal modules are available E AR rasg module for 6ES7 152 1AA00 0ABO e TM IM EM60 terminal module for one interface module and incl terminating module PUE a module with screw type or spring loaded ter TM IM EM60 terminal module inals for ET 200iSP TM IM IM terminal module for two interface modules for re for one IM 152 module and one dundant PROFIBUS DP connection electronics module Tasks of the IM 152 interface module e TM IM Ta screw type 6ES7 193 7AA00 0AA0 B terminals e Connection of ET 200iSP to the intrinsically safe PROFIBUS DP d e TM IM EM60S spring loaded 6ES7 193 7AA10 0AA0 B terminals e Autonom mmunication with the h tomation system mong es i bien MES osi non TM IM IM terminal module for 6ES7 193 7AB00 0AA0 e Preparation of data for the f
342. e link FZ Active Field Splitter ET 200M Hill with CP 341 Il III T I amp PROFIBUS PA Modbus serial connection PROFIBUS DP CONO ELLE NTT DP PA link 111 TAN ET 200pro ITI ET 200S ET 200iSP ES T 5 ET 200S i Ei MAT Integrated Drives E PROFIBUS PA SIMATIC PCS 7 system configuration Totally Integrated Automation with SIMATIC PCS 7 The SIMATIC PCS 7 process control system is a significant com ponent of Totally Integrated Automation TIA the unique basis offered by Siemens for uniform and customized automation in all sectors of the production process and hybrid industries Using TIA Siemens is the only company able to offer uniform automa tion technology on one single platform for all applications of pro cess automation starting with input logistics covering produc tion or primary processes as well as downstream secondary processes up to output logistics This is suitable for optimization of all operating sequences of an entire company i e from the ERP Enterprise Resource Planning level and MES Manage ment Execution System level to the control level right down to the field level Integrated in a holistic automation solution for a production site automation of the primary processes is the prime task of SI MATIC PCS 7 On the other hand secondary processes e g fill ing packaging or input output logistics e g raw material distri bution storage are frequently implemented
343. e outlet With insulation displacement System max data transfer rate 12 Mbit s Without PG interface With PG interface 6ES7 972 0BA50 0XA0 6ES7 972 0BB50 0XA0 PROFIBUS FastConnect bus connector RS 485 Plug 180 With 180 cable outlet with insu lation displacement system for connection of PC PG OP Other bus connectors See Catalog IK PI 6GK1 500 0FC00 RS 485 Repeater for PROFIBUS Data transfer rate max 12 Mbit s 24 V DC IP 20 housing 6ES7 972 0AA01 0XA0 RS 485 Diagnostic Repeater For connection of 1 or 2 segments to PROFIBUS DP with online diagnostics functions for monitor ing of bus cables 6ES7 972 0AB01 0XA0 Active RS 485 Terminating Element for PROFIBUS For terminating bus segments for data transfer rates from 9 6 kbit s to 12 Mbit s 6ES7 972 0DA00 0AA0 9 38 Siemens ST PCS 7 November 2007 B Subject to export regulations AL N ECCN EAR99H Note For further information on electrical PROFIBUS networks as well as com ponents and accessories particularly cable material for special applica tions refer to Catalog IK PI Chapter PROFIBUS Section Electrical networks with OLM Siemens AG 2007 Communication PROFIBUS DP Optical networks with glass fiber optic cables a Overview Selection and Ordering Data Order No We recommend use of glass fiber optic cables with 2 multi mode fibers for optical PROFIBUS networks in indoor and outdoor ar eas The s
344. e transmitter 20 mA 4 20 mA 15 bit high feature Module internal diagnostics Overflow underflow diagnos tics Wire break monitoring e Al 2x TC 15 bit high feature Module internal diagnostics Overflow underflow diagnos tics Wire break monitoring Internal temperature compen sation with TM E15S24 AT or TM E15C24 AT terminal mod ule e Al 2x RTD 15 bit high feature Module internal diagnostics Overflow underflow diagnos tics Wire break monitoring Resistance thermometer Pt100 200 500 1000 Ni100 1000 2 3 or 4 wires Temperature in Celsius or Fahrenheit 6ES7 134 4FB01 0ABO 6ES7 134 4GB01 0AB0 6ES7 134 4GB11 0AB0 6ES7 134 4JB00 0ABO 6ES7 134 4JB50 0ABO 6ES7 134 4LB02 0ABO 6ES7 134 4MB02 0AB0 6ES7 134 4NB01 0AB0 6ES7 134 4NB51 0AB0 11 48 Siemens ST PCS 7 November 2007 Analog output e AO 2xU 1 5 V 12 bit 10 V 13 bit standard Module internal diagnostics Connection of substitute value in event of CPU stop parame terizable Short circuit monitoring e AO 2x1 20 mA 4 20 mA 13 bit standard Module internal diagnostics Connection of substitute value in event of CPU stop parame terizable Wire break monitoring AO2xU 1 5V 10V 15 bit high feature Module internal diagnostics Connection of substitute value in event of CPU stop parame terizable Short circuit monitoring e AO 2 x I 20 mA 4 20
345. ective protection of know how The plant and production models can be saved in libraries and then used again in other projects In this manner they can be used at any company location for standardization of procedures Best practices are therefore available everywhere This prevents implementation errors provides investment safeguarding re duces launch and maintenance costs and results in a signifi cant shortening in the project duration The product architecture and functionality of SIMATIC IT are in conformance with ISA 95 the internationally recognized stan dard for Manufacturing Execution Systems and Manufacturing Operation Management m Integration Integration of SIMATIC IT and SIMATIC PCS 7 The Product Integration Pack is available for joint projects with SIMATIC IT und SIMATIC PCS 7 and includes two data media one each for the two target systems SIMATIC IT and SIMATIC PCS 7 These contain the software updates required for inte grated configurations A user manual is also enclosed which provides information and important notes for persons planning developing and imple menting integration projects The integration pack can be obtained using the SIMATIC IT pur chasing methods m More information Contact partners Marketing Germany Andreas Kempenich E mail andreas kempenich siemens com Europe Helpline 49 0 180 5050 111 Siemens Automation and Drives Automation Solutions MES Viale Cembrano 11 l
346. ed for each of the above mentioned electronics modules ordered separately Safety related digital input output Connection module CM IO 16 x M12 module for the electronics module 8 16 F DI 24 V DC 2 A Safety related digital input out ES7 148 4F AB B Connection module CM IO 12 x M12 put module 4 8 FDL AEDO A dinar for the electronics module 4 8 F DI 4 F DO 24 V DC 2 A 24 V DC including bus module Connection module must be ordered separately Accessories Connection module e CM IO 16 x M12 for the electron 6ES7 194 4DD00 0AA0 B ics module 8 16 F DI 24 V DC 2 A e CM IO 12 x M12 for the electron 6ES7 194 4DC00 0AA0 B ics module 4 8 F DI 4 F DO 24V DC 2A Further accessories For plugs cables and further accessories see Catalog IK PI or Mall CA 01 under Distributed O ET 200pro B Subject to export regulations AL N ECCN EAR99H 11 64 Siemens ST PCS 7 November 2007 Siemens AG 2007 The power module PM E DC 24 V is used within an ET 200pro station when generating 24 V DC load voltage groups for elec tronics modules You can position power modules in an ET 200pro station any where to the right of the interface module The first power mod ule is already integrated in the interface module Each power module which you install in the ET 200pro station in terrupts the load voltage busbar and opens up a new potential group common potential for the load voltage supply 2L All
347. edundant Industrial Ethernet Automation systems In this architecture redundant OS servers may be set up to meet higher availability requirements Critical applications running on the OS server are monitored by Health Check for software faults If a fault is detected switchover to the redundant system is trig gered Synchronization of the redundant OS servers takes place automatically and at high speed OS clients can access the data of not only one OS server server pair but from several OS servers pairs of servers simultaneously multi client mode This makes it possible to divide a plant into technological units and to distribute the data accordingly to sev eral OS servers pairs of servers In addition to scalability the ad vantage of distributed systems is the ability to decouple plant ar eas from each other which results in higher availability 5 4 Siemens ST PCS 7 November 2007 Siemens AG 2007 SIMATIC PCS 7 supports multi user systems with up to 12 OS servers or 12 redundant OS pairs of servers In multi client mode OS clients can access data from one or more of the 12 OS servers pairs of servers in parallel up to 32 OS clients si multaneously on all The OS servers are designed in addition with client functions which permit them to access the data archives messages tags variables from the other OS servers of the multi user sys tem This means that process graphics on one OS server can also be linked
348. eering software E Selection and Ordering Data Order No SIMATIC Route Control Engineering V7 0 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional or Windows Server 2003 Type of delivery License key disk emergency key disk not with rental license certificate of license terms and conditions e Floating license for 1 user 6ES7 658 7DX07 0YB5 Rental license for 30 days 6ES7 658 7DX07 0YB6 Siemens ST PCS 7 November 2007 7 9 Siemens AG 2007 SIMATIC Route Control 7 10 Siemens ST PCS 7 November 2007 Siemens AG 2007 Asset Management 82 Introduction Maintenance station Siemens ST PCS 7 November 2007 Siemens AG 2007 Asset Management Introduction Overview Enterprise Resource Enterprise Asset Planning Management ERP level System Manufacturing MES Execution Systems Maintenance MES level Operations Controls Plant Process Asset and field level Management The PCS 7 Asset Management supplements SIMATIC PCS 7 by a valuable instrument for minimization of the total cost of owner ship of a plant When implementing the SIMATIC PCS 7 asset management consistent attention was paid to the conformity with international standards specifications and recommendations SIMATIC PCS 7 asset management takes into account e g the NAMUR requirements process control standards committee in the chemical and ph
349. eering system with a uniform and matched range of tools minimizes the configuration overhead The engi neering tools for the application software the hardware compo nents and the communications functions can be called from a central project manager SIMATIC Manager This is also the ba sic application for creation management saving and documen tation of a project Compatibility of further developments is guaranteed within TIA This also guarantees that the company s investments have a se cure future and allows the company to modernize and expand the plants throughout the complete lifecycle Siemens AG 2007 HN Benefits With its pioneering design modular and open architecture based on state of the art SIMATIC technology consistent appli cation of industrial standards and the I amp C functionality paired with high performance the SIMATIC PCS 7 process control sys tem allows cost effective implementation and economical oper ation of I amp C plants in all phases of their lifecycle and with con sideration of all aspects from planning engineering commissioning training through operation maintenance and repair up to expansion and refurbishment In the process SI MATIC PCS 7 combines high performance and reliability with simple and safe operation and maximum convenience You primarily profit from Totally Integrated Automation with the SIMATIC PCS 7 process control system through Calculable development implement
350. egulations AL N ECCN EAR99H 1 The PCS 7 systems are delivered as standard with a European power cable The country specific versions listed above are required for some countries System neutral components SIMATIC PCS 7 Industrial Workstation Basic hardware Accessories Keyboards The SIMATIC PCS 7 Industrial Workstations are delivered without a keyboard The SIMATIC PC keyboard with USB connection for example is suitable for process operation with SIMATIC PCS 7 The SIMATIC PC keyboard is a standard MF2 keyboard with 105 keys without additional special functions It combines the convenience of an office keyboard with the EMC of an industrial device Standards approvals UL 1950 CSA C22 2 No 950 FCC Part 15 subpart B class B VDE GS EN 60950 ZHI 618 CE C TICK Mark Australia Power supply cable for Rack PC The SIMATIC PCS 7 systems are delivered as standard with a European power cable This can be used in Germany France Spain Netherlands Belgium Sweden Austria and Finland The country specific versions listed in the Ordering data are re quired for other countries The following picture shows the ap pearance of the power supply plugs NP Europe X USA b Great Britain Ye Italy Ye Switzerland Country specific power supply cables for Rack PC Tower Kit A Tower Kit for converting a SIMATIC PCS 7 Industrial Worksta tion of Rack PC design into an industrial Tower PC can be or dered as a
351. el EN 61000 6 4 Class A EN 61000 6 4 Class A EN 61000 6 4 Class A Noise immunity EN 61000 6 2 EN 61000 6 2 EN 61000 6 2 cUL Listung UL 60950 1 CSA C22 2 UL 60950 1 CSA C22 2 UL 60950 1 CSA C22 2 No 60950 1 No 60950 1 No 60950 1 FM FM 3611 FM 3611 FM 3611 ATEX Zone 2 EN 50021 EN 50021 EN 50021 C Tick AS NZS 2064 Class A AS NZS 2064 Class A AS NZS 2064 Class A e CE EN 61000 6 2 EN 61000 6 4 EN 61000 6 2 EN 61000 6 4 EN 61000 6 2 EN 61000 6 4 e Shipbuilding approvals American Bureau of Shipping Nippon Kaiji Kyokai Det Norske Veritas American Bureau of Shipping Nippon Kaiji Kyokai Det Norske Veritas Lloyds Register of Shipping Det Norske Veritas e Germanischer Lloyd Siemens ST PCS 7 November 2007 9 15 Industrial Ethernet Siemens AG 2007 SCALANCE X Industrial Ethernet switches Type SCALANCE X201 3P IRT SCALANCE X200 4P IRT Transmission rate 10 100 Mbit s 10 100 Mbit s Interfaces Communications connection electrical see also table Summary of interfaces 1 x RJ45 10 100 Mbit s TP Communications connection optical see also table Summary of interfaces 3 x SC RJ socket 100 Mbit s 4 x SC RJ socket 100 Mbit s Connection for power supply 1 x 4 contact terminal block 1 x 4 contact terminal block Connection for signaling contact 1 x 2 contact terminal block 1 x 2 contact terminal block
352. elated CFC pro gram as well as compilation and downloading to the automation system are only possible by means of the SIMATIC engineering system with the SIMATIC Safety Matrix Tool Siemens ST PCS 7 November 2007 4 23 Siemens AG 2007 Engineering m Engineering Process Safet SIMATIC Safety Matrix B Function Selection and Ordering Data Order No ini xj SIMATIC Safety Matrix Tool 6ES7 833 1SM00 0YA5 C Edt View Tode Window Hb je Creation configuration compila tion loading and online monitor ing of the Safety Matrix in a SIMATIC PCS 7 environment Including SIMATIC Safety Matrix Viewer for SIMATIC PCS 7 for operation and monitoring of the TO REM TO AREAZ Hopper Feed block vive i Safety Matrix in a SIMATIC PCS 7 ePi lal environment with several operator FETI iN zi control levels 1 language English executes with Windows XP Professional floating license for 1 user AT i CS RE tht Type of delivery Certificate of 200 Level swich L TS HN LEITLLILLITII license and authorization diskette CET a rs sisis EN E i j for Safety Matrix Tool and Safety pes CLA ALME Le sn In a 14 Matrix Viewer software and elec tronic documentation on CD SIMATIC Safety Matrix Editor 6ES7 833 1SM40 0YA5 C Creation and checking of the Safety Matrix logic on an external computer without a SIMATIC PCS 7 STEP 7 environment 1 language English executes with Windows 2000 Professi
353. elect them by process tag name and save them for reuse 5 10 Siemens ST PCS 7 November 2007 Messages and alarms Up to 150 000 messages alarms can be configured per OS sin gle station OS server Message priorities are issued as an additional attribute to the known signal classes in order to make it easier to assess large quantities of signals and to be better able to distinguish impor tant messages from the less important By means of intelligent alarm management alarms that are of lower importance for the safe and fault free operation of the plant in certain plant states can be hidden and silenced These alarms are still logged and archived as before This saves a noticeable amount of work for the operators Insignificant alarms can be hidden in two ways Dynamically i e depending on preconfigured definition for up to 32 operating states Smart Alarm Hiding Manually with time limit Operators can specifically disable messages alarms from indi vidual process tags or from all process tags of a display area in the event of faults in a sensor actuator or during startup Dis abling and enabling are recorded in an input report Active messages are signaled by group displays representing preconfigured views based on message groups The group dis plays also indicate whether messages are disabled or not The last message to have arrived or the message with the high est priority when alarm priorities are utilized
354. ely isolated operating voltages for logic via the backplane bus PROFIBUS DP interface IM 152 1 power bus for powering the electronics modules They handle the safety related limitation of the output voltage They have a pressurized metal enclosure explosion protec tion EEx d e They can be operated in redundant mode 11 32 Siemens ST PCS 7 November 2007 Siemens AG 2007 Process 1 0 ET 200iSP distributed I O IM 152 1 interface module a Overview a Design The terminal module of the IM 152 TM IM EM or TM IM IM is connected directly next to the power supply unit on the DIN rail The PROFIBUS DP connection of the IM 152 is made using the standard Sub D socket on the terminal module The matching connection element we provide is a special terminating plug with selectable terminating resistance The terminating resistance must be activated on the last ET 200iSP station of each PROFIBUS DP segment Hot swapping of the IM 152 and the PROFIBUS connector is per missible under hazardous conditions A terminating module is provided together with the IM 152 and must be fitted atthe right end of each ET 200iSP station following the last electronics module The IM 152 has a slot for micro memory cards MMC The firm ware can therefore be updated either via the PROFIBUS DP or using MMCs The PROFIBUS addresses can be set using DIL switches at the The IM 152 interface module connects the ET 200iSP to th
355. ember 2007 SCALANCE X 200 IRT Industrial Ethernet switches SCALANCE X204 IRT 4 x 10 100 Mbit s RJ45 ports SCALANCE X202 2 IRT 2 x 10 100 Mbit s RJ45 ports 2x 100 Mbit s multi mode BFOC ports 100BaseFX SCALANCE X202 2P IRT 2 x 10 100 Mbit s RJ45 ports 2 x 100 Mbit s POF PCF SC R ports SCALANCE X201 3P IRT 1 x 10 100 Mbit s RJ45 port 3 x 100 Mbit s POF PCF SC RJ ports e SCALANCE X200 4P IRT 4 x 100 Mbit s POF PCF SC RJ 6GK5 204 0BA00 2BA3 6GK5 202 2BB00 2BA3 6GK5 202 2BH00 2BA3 6GK5 201 3BH00 2BA3 6GK5 200 4AH00 2BA3 SCALANCE X 200 Industrial Ethernet switches with electrical ports and optical ports for glass multimode FO cable up to 3 km SCALANCE X204 2 4 x 10 100 Mbit s RJ45 ports 2 x 100 Mbit s multi mode BFOC ports 100BaseFX SCALANCE X212 2 12 x 10 100 Mbit s RJ45 ports 2 x 100 Mbit s multi mode BFOC ports 100BaseFX 6GK5 204 2BB10 2AA3 6GK5 212 2BB00 2AA3 SCALANCE X 200 Industrial Ethernet switches with electrical ports and optical ports for glass singlemode FO cable up to 26 km SCALANCE X206 1LD 6 x 10 100 Mbit s RJ45 ports 1 x 100 Mbit s singlemode BFOC ports 100BaseFX SCALANCE X212 2LD 12 x 10 100 Mbit s RJ45 ports 2 x 100 Mbit s singlemode BFOC ports 100BaseFX 6GK5 206 1BC10 2AA3 6GK5 212 2BC00 2AA3 SCALANCE X 200 Industrial Ethernet switches with electrical ports SCALANCE X208 8 x 10 100 Mbit s RJ45
356. ember 2007 11 9 Siemens AG 2007 Process I O ET 200M distributed 1 0 Power supply E Overview a Selection and Ordering Data Order No You can use the PS 307 or PS 305 load power supplies as the PS 307 Load Power Supply power supply module for the ET 200M You can select different cluding connection assembly input voltages and output currents 120 230 V AC with 2 A 5 A e 120 230 V AC 24 V DC or 10 A or 24 to 110 V DC with 2 A depending on the applica 2 A 50 mm wide 6ES7 307 1BA00 0AA0 tion dps 5A 80 mm wide 6ES7 307 1EA00 0AA0 With a redundant ET 200M configuration it is also recommend able to have a redundant 24 V DC supply e g with two PS 307 5 A extended temperature 6ES7 307 1EA80 0AA0 PS 305 load power supplies range 80 mm wide 10 A 200 mm wide 6ES7 307 1KA01 0AA0 PS 305 Load Power Supply Including connection assembly 24 48 60 110 V DC 24 V DC 2A extended temperature 6ES7 305 1BA80 0AA0 range 80 mm wide 11 10 Siemens ST PCS 7 November 2007 Siemens AG 2007 Process 1 0 ET 200M distributed I O Interface modules B Overview m Selection and Ordering Data Order No IM 153 2 High Feature 6ES7 153 2BA02 0XB0 B Slave interface module for con nection of an ET 200M to PROFIBUS DP with time stamp accuracy 1 ms support of HART functionality F modules FM modules Configuration in RUN function also for use in redundant systems IM 153 2 FO High
357. ems of S7 400 de sign The hardware and the system software of this product bundle are scalable and can be expanded using other SIMATIC PCS 7 system components The three versions differ with re gards to the automation system used as platform AS 414 3 AS 416 2 or AS 417 4 1H The have a neutral design so that all options remain available for an individual system configuration E Design A SIMATIC PCS 7 Runtime Basic Package V7 0 comprises One AS 414 3 AS 416 2 or AS 417 4 1H automation system with Runtime license for 100 POs as defined in the Chapter Automation systems in each case as follows UR2 rack 9 slots Without power supply without backup batteries Without memory card One cumulative SIMATIC PCS 7 AS Runtime license with 1000 POs AS 414 3 AS 416 2 or 400 PO AS 417 4 H single license for 1 installation One SIMATIC PCS 7 OS Software Single Station V7 0 1000 POs single license for 1 installation Runtime Basic Packages Order No 6ES7 650 3XG07 0YX0 D Selection and Ordering Data SIMATIC PCS 7 Runtime Basic Package AS 414 3 comprising e 1 x AS 414 3 automation sys tem with Runtime license for 100 POs according to definition in Chapter Standard automation systems UR2 rack 9 slots Without power supply without backup batteries Without memory card e 1 x SIMATIC PCS 7 AS Runtime license 1000 POs cumula tive 6 languages German English French Italian
358. ens ST PCS 7 November 2007 5 23 Siemens AG 2007 OS archiving OS long term archiving with Central Archive Server a Function B Selection and Ordering Data Order No The central archive server CAS can archive approx 10000 process values s from as many as 11 servers or pairs of servers of the SIMATIC PCS 7 V7 0 process control system It is configured in a SIMATIC PCS 7 project like other stations of the SIMATIC PCS 7 process control system e g OS server batch server route control server all clients or OpenPCS 7 station The process values and messages managed in the database of the CAS can be visualized clearly on the OS clients The Stor agePlus Viewer of the CAS can be used for data visualization on the OS single station Data selection is supported by integrated filter functions Messages and process values can be shown in table form and process values also in graphic form Tables of process values can be exported in CSV format for processing in other Windows applications e g Microsoft Excel The data managed by CAS and the cataloging can be swapped out onto all commercially available storage media This requires additional hardware and software which support the CAS oper ating system e g a DVD writer with appropriate writer software Swapping out can be initiated either by an operator input or when a certain amount of the hard disk is full Overview of functions Archiving of messages process v
359. ense for 100 process objects PO The number of process objects can be extended by addi tional Runtime licenses for 100 1000 or 10000 POs The process objects of additional Runtime licenses can be added to process objects which already exist The number and type e g 100 or 1000 of additional Runtime licenses are irrelevant The AS Run time licenses are administered on a SIMATIC PCS 7 engineering system or in the SIMATIC PCS 7 BOX Connection of process I Os Several PROFIBUS DP lines with distributed process I Os can be operated on each sub AS through the internal PROFIBUS DP in terface or by using additional communications processors e The ET 200M remote O stations are connected via two IM 153 2 High Feature interface modules on a special bus module to two redundant PROFIBUS DP segments The intelligent field devices on the PROFIBUS PA are con nected over a DP PA link to two redundant IM 153 2 High Feature interface modules e Non redundant PROFIBUS DP devices e g ET 200S distributed 1 0 devices can be connected to the redundant PROFIBUS DP over the Y link These configurations can also be mixed together Communication over the plant bus The AS 412H AS 414H and AS 417H automation systems are connected as standard by one communications processor per sub AS to the plant bus The plant bus can be implemented in the form of a ring structure which can also be configured with redundant architecture if the availability
360. ental license for 30 days Type of delivery License key disk certificate of icense terms and conditions PCS 7 V7 0 toolset DVDs icrosoft SQL Server 2005 including EULA and supplemen tary CDs DVDs e g Microsoft ServicePacks and tools For AS unlimited POs 6ES7 658 1AF07 0YA6 C For OS unlimited POs 6ES7 658 2DF07 0YA6 C A combined engineering operator station for small applications suitable for productive operation as an operator station SIMATIC PCS 7 Engineering Software V7 0 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional floating license for 1 user Electronic documentation on PCS 7 toolset DVD Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V7 0 toolset DVDs Microsoft SQL Server 2005 including EULA and supplemen tary CDs DVDs e g Microsoft ServicePacks and tools AS OS engineering software including AS OS Runtime license for productive operation 250 POs 1000 POs e 2000 POs SIMATIC PCS 7 Engineering PowerPack AS OS V7 0 for extending the engineering software for AS OS of a combined ES OS station 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions e From 250 to 1000 POs
361. er version of the SIMATIC PCS 7 Indus trial Workstation with BCE communication is used The 10 100 1000 Mbit s Ethernet RJ45 port is already onboard and can be used for connecting to the OS LAN Batch automation SIMATIC BATCH SIMATIC BATCH hardware Redundancy The batch server redundancy is supported by the SIMATIC BATCH basic package The two batch servers of a redundant pair of servers have identical configurations Contrary to the case of OS redundancy they must always be connected via a separate Ethernet connection in order to optimize the internal communication Since the batch server is not usually connected to the plant bus the Ethernet network card of the SIMATIC PCS 7 Industrial Workstation which is provided as standard for the plant bus connection can be used for the redundant communication An optical or electrical connection can be used depending on the environmental conditions and the distance between the two batch servers e g up to 100 m per crossover network cable RJ45 connectors For details refer to Manual SIMATIC PCS 7 V7 0 fault tolerant process control systems for appropriate ca ble material and further accessories refer to Catalog IK PI If the SIMATIC BATCH software and the SIMATIC PCS 7 OS software are installed together on a redundant pair of serv ers the two servers must be connected together via an addi tional desktop adapter network card for the redundant commu nication The serial RS 232 co
362. erator control unit An intrinsically safe PC operator control unit can be used in haz ardous areas zone 1 2 21 or 22 if required For further details on this operator control unit see Catalog Add Ons for the SI MATIC PCS 7 Process Control System Process I O Introduction E Function Possible online modifications among the process l Os ET 200M Adding of ET 200M stations Adding of 1 0 modules for the station e Reparameterization of I O modules Parameterization of connected HART field devices with SIMATIC PDM ET 200iSP Adding of ET 200iSP stations Adding of modules for the station Reparameterization of modules ET 2008 Adding of ET 2008 stations PROFIBUS DP Adding of PROFIBUS DP stations PROFIBUS PA Adding of DP PA links and field devices Parameterization of field devices with SIMATIC PDM Siemens ST PCS 7 November 2007 11 3 Process O Central I O Central 1 0 modules E Overview E Selection and Ordering Data Order No Siemens AG 2007 Signal modules from the SIMATIC S7 400 range can be used in the SIMATIC PCS 7 automation system if necessary These are primarily an alternative to use of distributed I Os in the case of small applications or systems with a small distributed configura tion For SIMATIC PCS 7 the I O modules listed in the Ordering data have been selected from the range of S7 400 signal modules Notes Apart from these selected modules i
363. eries without memory card Siemens ST PCS 7 November 2007 14 19 Siemens AG 2007 us version SIMATIC PCS 7 V6 1 Automation systems Ei Selection and Ordering Data Order No E Selection and Ordering Data Order No AS 417 4 1H automation AS 417 4 2H automation system Prepared system with one CPU 417 4H for physically separated system Complete fault tolerant system with two CPUs 417 4H redundant systems for F systems or for later upgrading to a redun dant system comprising SIMATIC PCS 7 AS Runtime license for 100 POs applies to comprising SIMATIC PCS 7 V6 1 also as SIMATIC PCS 7 AS Runtime Runtime license PCS 7 Library license for 100 POs applies to Blocks SIMATIC PCS 7 V6 1 also as 4 i Runtime license PCS 7 Library d Oi aM cin m Blocks MPI DP master and DP master Controller type 417 4 1H with 2 x 30 MB main memory 15 MB 2 integrated interfaces MPI DP each for program and data two master and DP master 30 MB CP 443 1 communications pro main memory 15 MB each for cessors for connection to program and data CP 443 1 Industrial Ethernet plant bus as communications processor for well as aps e Aluminium UR2 H rack 2 x 9 slots with 4 sync modules for distanc es up to 10 m and 2 fiber optic sync cables 1 m Aluminum UR1 rack 18 slots without sync modules Without power supply without 6ES7 654 0RX48 0XX0 backup batteries without Two PS 407 power suppli
364. ering Data Order No 6ES7 653 0SP16 2YB5 S7 PLCSIM V5 3 Functional testing of programs SIMATIC PDM S7 V6 0 Complete package for use in a SIMATIC S7 configuration envi ronment with SIMATIC PDM Basic V6 0 Option Integration in STEP 7 PCS 7 Option 128 TAGs 5 languages German English French Spanish Italian exe cutes with Windows 2000 Professional or Windows XP Professional floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions 2 CDs with SIMATIC PDM V6 0 and device library as well as sup plementary DVD with Microsoft ServicePacks and tools 6ES7 658 3KX06 0YA5 which were created with CFC SFC on PC PG 5 languages German English French Spanish Italian exe cutes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 Type of delivery License key disk certificate of license terms and conditions Floating license for 1 user SIMATIC PDM PCS 7 V6 0 Complete package for integra tion into the engineering toolset of the SIMATIC PCS 7 engineering system Floating license for 1 user with SIMATIC PDM Basic Option Integration in STEP 7 PCS 7 Option Routing through S7 400 Option 128 TAGs 5 languages German English French Spanish Italian exe cutes with Windows 2000 Professional or Windows XP Professional Type of delivery License ke
365. erver and RC single station server DVD ROM Target systems Siemens AG 2007 c I SIMATIC PCS 7 Industrial Workstation Introduction Engineering station with server operating e system OS single station e OS server OS client e Central archive server e PCS 7 Web server e Maintenance station MS e BATCH single station e BATCH server e BATCH client e Common OS BATCH client e Route Control RC single station e Route Control server e Route Control client e Common OS BATCH Route Control e single station Engineering station with server operating e system Technical specifications of basic hardware PC type SIMATIC Rack PC 547B CPU Processor clock Intel Core 2 Duo E6600 2 x 2 4 GHz Intel Core 2 Duo E6600 2 x 2 4 GHz Front Side Bus FSB 1066 MHz 1066 MHz e Second Level Cache 4MB 4 MB Main memory RAM 2 GB 1 GB Hard disks Number storage capacity type e Size of C partition 2 x 250 GB SATA in RAID 1 network for server and ES OS single stations 1x 250 GB SATA for client systems 50 GB 1 x 250 GB SATA 50 GB Network adapter communications interfaces RJ45 connection Gigabit Ethernet for terminal bus OS LAN on board RJ45 connection Gigabit Ethernet for terminal bus OS LAN on board CP1613 A2 or RJ45 Ethernet network card 10 100 1000 Mbit s with BCE for plant bus
366. es 6ES7 654 2PE68 0XCO memory card 10 A for 120 230 V AC DC redundant design possible Aluminum UR2 rack 9 slots 4 backup patience 2 memory without sync modules cards of 4 MB RAM each PS 407 power supply 10 A for 6ES7 654 2RE58 0XX0 TS u 120 230 V AC DC redundant EE m possible 2 CMM redundant design possible BE memory ear 4 backup batteries 2 memory cards of 8 MB RAM each PS 407 power supply 10 A for 6ES7 654 2RG58 0XX0 TM is W 120 230 V AC DC redundant A eee AT CES Coe arses KC design possible 2 backup redundant design possible batteries memory card 16 MB 4 backup batteries 2 memory RAM cards of 16 MB RAM each PS 405 power supply 10 A for 6ES7 654 4RE58 0XX0 E 4 T is A 24 V DC 2 backup batteries Pen DADC ADS AUD SEEN ESA memory card 4 MB RAM batteries 2 memory cards o PS 405 power supply 10 Afor 6ES7 654 4RG58 0XX0 4 MB RAM each 24 V DC 2 backup batteries Two PS 405 power supplies 6ES7 654 4PF68 0XCO memory card 16 MB RAM 10 A for 24 V DC 4 CM Without power supply without 6ES7 654 0RX58 0XX0 batteries 2 memory cards o backup batteries without 8 MB RAM each memory card Two PS 405 power supplies 6ES7 654 4PG68 0XCO 10 A for 24 V DC 4 backup batteries 2 memory cards o 16 MB RAM each Without power supply without 6ES7 654 0PX68 0XCO backup batteries without memory card B Subject to export regulations AL N ECCN EAR99H S7 F Systems Runtime License B Selection and Ordering Data
367. es with RJ45 TP interface can be con nected via an Industrial Ethernet media converter to one of the 8 optical ports of an OSM BCO8 The two types of media con verter SCALANCE X101 1 or X101 1LD convert the electric twisted pair interface port type 10 100BaseTX 10 100 Mbit s RJ45 socket as follows e X101 1 into an optical interface for multimode glass FOC e X101 1LD into an optical interface for singlemode glass FOC The port type of the optical interface is 100BaseFX in each case 100 Mbit s 2 x BFOC socket Notes Just like the OMC TP11 media converter the SCALANCE X101 1 does not support diagnostics per SNMP protocol For further information on the Industrial Ethernet media converter see Catalog IK PI Section Active network components Industrial Ethernet media converter E Technical specifications Selection support for product versions of OSM and ESM o o E C BE X 6 9 a E 3 4 g EN B p OSM TP22 2 2 OSM ITP62 2 Standard OSM TP62 6 2 OSM ITP62 LD 6 2 OSM ITP53 5 3 OSM BC08 8 SCALANCE 1 1 X101 1 SCALANCE jl 1 X101 1LD ESM ITP80 8 ESM TP40 4 a ESM TP80 8 1 2 3 TP cable preferably inside a control cabinet For cross building connection of Fast Ethernet networks with OSM For design of an optical network where TP cables are preferably only used inside control cabinets Connects a station
368. esign avoids communication failures if e g the line is damaged or opened at a particular point To increase the avail ability even further the OS LAN can also be distributed redun dantly between two rings which are connected together by two pairs of switches see example configuration The switches from the SCALANCE X 400 X 300 and X 200 IRT ranges have the standby redundancy function required for this Each of the redundant servers and clients can then be connected to both rings via two separate interface modules redundant terminal bus adapter package Communication is as standard on ring 1 Communication on ring 2 is only activated in the event of a fault on ring 1 which is relevant to the redundant switchover Industrial Ethernet plant bus The automation systems AS communicate with one another and with the engineering system and operator systems serv ers single stations over the Industrial Ethernet plant bus This can be designed analogous to the OS LAN with standard SIMATIC NET components such as switches network cards communications processors CP cables etc In the case of small plants with up to 8 standard automation systems per oper ator system single stations and servers can be operated cost effectively on the plant bus using Basic Communication Ether net BCE and a FastEthernet network card The CP 1613 com munications processor is always required if more than 8 stan dard automation systems or fault tolerant auto
369. ess Instrumentation and Analytics SINAMICS S150 Drive Converter Cabinet Units D 21 3 Field Instruments for Process Automation FI 01 A M Standardli D 86 1 Measuring Instruments for Pressure synchronous Motors Standardline 6 Differential Pressure Flow Level and Temperature Synchronous Motors with Permanent Magnet D 86 2 Positioners and Liquid Meters Technology HT direct PDF Indicators for panel mounting MP 12 DC Motors e DA 12 SIREC Recorders and Accessories MP 20 AAE MASTER 6RA70 Digital Chassis ete SIPART Controllers and Software MP 31 SIMOREG K 6RA22 Analog Chassis Converters DA 21 2 SARX EIE Be Poeci ya E PDF SIMOREG DC MASTER 6RM70 Digital Converter DA 22 MER MR occa Cabinet Units Process Analytical Instruments PA 01 SIMOVERT PM Modular Converter Systems DA 45 PDF Process Analytics PATI Components for the System Integration SIEMOSYN Motors DA 48 ICROMASTER 410 420 430 440 Inverters DA 51 2 ICROMASTER 411 COMBIMASTER 411 DA 51 3 Bl SIMATIC Industrial Automation Systems SIMOVERT MASTERDRIVES Vector Control DA 65 10 SIMATIC PCS Process Control System ST 45 SIMOVERT MASTERDRIVES Motion Control DA 65 11 Products for Totally Integrated Automation and ST 70 Synchronous and asynchronous servomotors for DA 65 3 Micro Automation SIMOVERT MASTERDRIVES SIMATIC PCS 7 Process Control System STPCS7 SIMODRIVE 611 universal and POSMO DA 65 4 Add ons for the SIMATIC PCS 7 ST PCS 7 1 Low Voltage Three Phase Motors Process Control System IEC Squirrel Cag
370. esult of the innovative design the ET 200pro has a relatively small size and can be flexibly adapted to the require ments of the respective automation task with regard to the con nection system and I Os Summary of the most important fea tures of the SIMATIC ET 200pro e Distributed I O system with IP65 67 protection for use without a control cabinet at machine level Small multi functional complete solution analog and digital I O modules as well as safety related digital 1 0 modules Communication over PROFIBUS DP transmission rate up to 12 Mbit s Mixed design of fail safe and standard modules possible in the same station Free selection of connection system direct ECOFAST or M12 7 8 Power module for simple implementation of load groups Hot swapping of modules Simple assembly and independent wiring Comprehensive diagnostics exact to the module or channel 11 56 Siemens ST PCS 7 November 2007 The architecture of the ET 200pro is based on the proven sepa ration of modules from the bus power supply connection system This permits the T functionality for bus and 24 V DC power sup ply for the interface module and prewiring of sensor actuator connections for the electronics modules independent wiring When servicing the independent wiring permits hot swapping of an electronics module without having to switch off the remaining station This can continue without interruption during the re placement When replacing an e
371. et Passive network components Fiber optic cables Other lengths and other fiber optic cables can be found in Catalog IK PI Note Supplementary components for the SIMATIC NET cable range can be ordered from your local contact person For technical support please contact J Hertlein A amp D SE PS Tel 49 911 750 4465 Fax 49 911 750 9991 E mail juergen hertlein siemens com Further information on assembly is provided in the manual for TP and fiber optic networks Siemens ST PCS 7 November 2007 9 27 Siemens AG 2007 Communication Industrial Ethernet System connection PCS 7 systems a Design Connection of single stations servers and clients SIMATIC PCS 7 subsystems for engineering operation and monitoring also via Internet Intranet batch control route con trol asset management or IT applications are distributed be tween various SIMATIC PCS 7 Industrial Workstations of single station server or client design depending on the configuration Depending on their task and the associated integration into the complete system these SIMATIC PCS 7 Industrial Workstations are connected either only on the plant bus only on the OS LAN terminal bus or on both buses of the Industrial Ethernet network The redundant or non redundant connection is made using onboard interfaces simple network cards or spe cial communications processors e g CP 1613 CP 1613 Connection to plant bus Single st
372. ets Depending on the cable type up to 100 m with IE FC cable and IE FC RJ45 Plugs see page 9 23 or in Catalog IK PI Up to 10 m with TP Cord see Section Passive network com ponents in Catalog IK PI Permissible operating temperature for all device types O to 60 C With the X310 X308 2 and X308 2LD switches from the SCALANCE X 300 range it is possible to implement line and star topologies as well as low cost electrical or optical ring topolo gies with transmission rates up to 1000 Mbit s All switches can be used in the ring as redundancy managers They additionally support standby redundancy for bus configurations with two re dundant rings As a redundancy manager an X 300 switch mon itors the SCALANCE X switches connected via its ring ports and Switches without interruption to the substitute link on failure of a transmission link or a switch in the ring Each X 300 switch has 3 Gigabit Ethernet ports and 7 FastEthernet ports which are de signed as follows depending on the device type SCALANCE X310 with 8 electrical Gigabit Ethernet RJ45 ports 1000BaseTX 7 electrical FastEthernet RJ45 ports 10 100BaseTX 9 10 Siemens ST PCS 7 November 2007 Siemens AG 2007 1 n Industrial Ethernet SCALANCE X Industrial Ethernet switches SCALANCE X 200 IRT Features of the X 200 IRT switches e Rugged metal enclosure of 87 300 format IP30 protection for installation in control cabinets Mounti
373. event of CPU failure or CPU stop Programmable safety setpoint values or safety manipulated variables are set for this purpose Feedforward control The analog inputs can be optionally used for feedforward control as well as for actual value acqui sition Siemens ST PCS 7 November 2007 11 27 Siemens AG 2007 Process 1 0 ET 200M distributed I O Closed loop control modules Integration Y Automation system FM 355 module 80 mm wide ET 200 Rack Standard modules Use in SIMATIC PCS 7 The FM 355 FM 355 2 modules can be used to implement con trol tasks outside the SIMATIC PCS 7 automation system The modules have not only controller structures but also analog and digital channels thus eliminating the need for additional mod ules to detect the setpoint actual value or to control the actuator On the one hand this reduces the work load for the CPU on the other hand it enables backup mode with which the control sys tem continues to work even if the CPU fails In this case the FM 355 module can be operated further with an OP operator panel does not apply to FM 355 2 The operator panel is connected to the PROFIBUS DP fieldbus for this purpose The CPU of the automation system can surren der input privilege to the operator panel in normal operation as well The parameters that can be accessed with the operator panel are the setpoint and manipulated variable If the FM 355 module is operated f
374. explosive gas and dust atmospheres 1 2 With 10 A DC standard power supply 3 Also complies with FM UL according to Class Division 2 The diagram shows the various interfacing possibilities for the distributed I Os of SIMATIC PCS 7 with consideration of various ambient conditions 11 2 Siemens ST PCS 7 November 2007 Dust atmospheres installation of components always in an enclosure with IP6x degree of protection Siemens AG 2007 Ex I O modules from the ET 200M range The ET 200M can be run in Ex zone 2 22 The actuators sensors can be positioned in Ex zone 1 21 when suitable Ex input output modules are used Hot swapping of I O modules within Ex zone 2 is allowed with the right permit e g fire certificate FM ap provals Class Division 2 and Class Zone 2 Field devices with PROFIBUS PA capability Using PROFIBUS it is possible to integrate field process devices directly in Ex zones 1 2 21 or 22 and sensors actuators can also be integrated in zone 0 or 20 FM approvals Class Division 1 and Class Zone 0 Integration of actuators sensors using ET 200iSP The ET 200iSP appropriate for gaseous and dusty atmospheres can be installed according to CENELEC Il 2 G 1 GD Eexd e ib ia IIC T4 directly in the Ex zones 1 2 21 or 22 as well as in non hazardous areas The intrinsically safe sensors actuators and HART field devices can also be located in zone 0 or 20 if necessary Intrinsically safe op
375. ext of SIMATIC PCS 7 e g SUS S7 PLCSIM 15 2 Siemens ST PCS 7 November 2007 Structure and content of the SUS packages for the SIMATIC PCS 7 Software Update Service Note Each item of an SUS package list element represents one soft ware license SUS Engineering AS OS e PCS 7 Engineering AS OS from 250 POs to unlimited POs PCS 7 Import Export Assistant e PCS 7 PID Tuner Version Cross Manager Version Trail e PCS 7 SFC Visualization PCS 7 BCE SUS PDM PDM Single Point 1 TAG PDM Basic from 4 TAGs to unlimited TAGs PDM Service from 128 TAGs to unlimited TAGs PDM S7 from 128 TAGs to unlimited TAGs PDM PCS 7 from 128 TAGs to unlimited TAGs PDM Integration in STEP 7 PCS 7 PDM Routing S7 400 PDM Standard HART Multiplexer SUS Runtime OS e PCS 7 OS Software Single Station from 250 POs to 5000 POs OS Software Server from 250 POs to 8500 POs e PCS 7 OS Archive e StoragePlus PCS 7 Central Archive Server CAS e PCS 7 OpenPCS 7 Server OS Client multi functional e PCS 7 OpenPCS 7 Server stand alone PCS 7 BCE e PCS 7 SFC Visualization SUS OS Client SFC Visualization e PCS 7 OS Software Client e PCS 7 SFC Visualization SUS OS Web Server e PCS 7 OS Web Server from 3 clients to 50 clients e PCS 7 OS Web Diagnostics Server e PCS 7 OS Web Diagnostics Client SUS Asset Management PCS 7 Asset Engineering e PCS 7 Asset Runtime PCS 7 Asset Runtime Basic Package including 100 TAGs
376. face 482 mm long 19 inches 6ES7 195 1GA00 0XA0 module and the first Ex 1 0 module For the hot swapping func 530 mm long 6ES7 195 1GF30 0XA0 tion an Ex partition is installed which guarantees the prescribed isolation distance between non intrinsically safe and intrinsi 630 mm long 6ES7 195 1GG30 0XA0 cally safe areas of an ET 200M remote O station e 2000 mm long for vertical instal 6ES7 195 1GC00 0XA0 lati LK 393 cable duct ial Covers 6ES7 195 1JA00 0XA0 The LK 393 cable duct provides the prescribed isolation be Pack with 4 backplane bus tween the load voltage input and the intrinsically safe inputs out covers and 1 bus module cover puts The cable duct is easy to fit following insertion of the load voltage inputs L DM 370 dummy module Front connector 1 unit 20 pin with screw contacts 6ES7 392 1AJ00 0AAO0 20 pin with spring contacts 6ES7 392 1BJ00 0AA0 Reservation of slots for unconfigured 1 0 modules s 40 pin with screw contacts 6ES7 392 1AM00 0AA0 e Retention of design and address assignment when replacing EA by I O module 40 pin with spring contacts 6ES7 392 1BM01 0AA0 20 pin FastConnect 6ES7 392 1CJ00 0AAO0 B a Design 40 pin FastConnect 6ES7392 1CM00 0AA0 B Front connector for Ex analog 6ES7 392 1AJ20 0AA0 Redundant Redundant ET 200M Special modules input module connection IM 153 2 standard 80 mm wide 6ES7 331 7SF00 0ABO 1 unit High Feature modules e g FM 355
377. fessional or Windows Upgrade of SIMATIC PDM XP Professional floating license SIMATIC PDM can be integrated in the engineering system i e for 1 user in the configuration environment of SIMATIC PCS 7 or operated Type of delivery Authorization in stand alone mode diskette certificate of license terms and conditions software Since the version cycle of SIMATIC PDM is different from that of and electronic documentation on SIMATIC PCS 7 the upgrade information is summarized in a Separate section Upgrades of SIMATIC PDM directly before S7 PLCSIM Software Update 6ES7 841 0CA01 0YX2 this section Service m bscription for 1 ith A Upgrade of S7 PLCSIM simulation software S AN A A S7 PLCSIM can be integrated in the engineering system i e in Current software version the configuration environment of SIMATIC PCS 7 However the version cycle of S7 PLCSIM is not always synchronous with the version cycle of SIMATIC PCS 7 SIMATIC PCS 7 V6 1 corresponds to S7 PLCSIM V5 3 SIMATIC PCS 7 V7 0 ServicePack 1 corresponds to the cur rent program version S7 PLCSIM V5 4 Siemens ST PCS 7 November 2007 15 7 Siemens AG 2007 Update upgrade packages SIMATIC PCS 7 upgrades V6 x to V7 0 Upgrades for operator system i Overview Upgrades combined in packages permit upgrading of existing operator systems V6 0 or V6 1 to V7 0 Upgrades of OS software The upgrades for all PO versions of the OS software from V6 0 V6
378. ffering TIA and TIP are the basis of our integrated range of products and systems for the manufacturing and process industries as well as building automation This portfolio is rounded off by innovative services over the entire life cycle of your plants Learn for yourself the potential our products and systems offer And discover how you can permanently increase your productivity with us Your regional Siemens contact can provide more infor mation He or she will be glad to help 1 2 Siemens ST PCS 7 November 2007 Siemens AG 2007 Siemens ST PCS 7 November 2007 1 3 Management Level 1 4 Siemens AG 2007 Sharpen your competitive edge Totally Integrated Automation With Totally Integrated Automation TIA Siemens is the only manufacturer to offer an integrated range of products and sys tems for automation in all sectors from incoming goods to out going goods from the field level through the production control level to connection with the corporate management level On the basis of TIA we implement solutions that are perfectly tailored to your specific requirements and are characterized by a unique level of integration This integration not only ensures sig nificant reductions in interface costs but also guarantees the highest level of transparency across all levels ERP Enterprise Resource Planning Ethernet MES Manufacturing Execution Systems Ethernet SIMATIC PCS 7 Process Con
379. for connection of ana Aa poe uo connector field devices sensors to a single fema e or or two redundant ET 200M digital Lengths DES Lege ER aes 3m 6ES7 922 3BD00 0ANO Input range 24 V DC 8m 6ES7 922 3BJ00 0ANO Connecting cable with 20 pole SIMATIC POS 7 MTA F DI 6ES7 650 1AK11 7XX0 front connector for ET 200M Terminal module for connection of nie e vin connector field devices sensors to a single Lengths or two redundant safety related ET 200M digital input modules e3 m 6ES7 922 3BD00 0AMO dec Sed E DAE 8m 6ES7 922 3BJ00 0AMO Input range 24 V DC Accessories SIMATIC PCS 7 MTA F DO 6ES7 650 1AL11 6XX0 Power monitor board PMB 6ES7 650 1BA01 0XX0 10 channel for display of status of redundant Terminal module for connection of MTA power supply field devices actuators to a Boards and adapter for single or two redundant safety SIMATIC PCS 7 MTA F Al related ET 200M digital output 6 channel d modules 6ES7 326 2BF01 0ABO Output range 24 V DC 2A e 5 6 V Zener diode board 6ES7 650 1BB51 0XX0 B SIMATIC PCS 7 MTA F DO relay 6ES7650 1AM31 6XX0 B e 6 2 V Zener diode board pore Ru E 10 channel Terminal module for connection of field devices actuators to a single or two redundant safety related ET 200M digital output modules 6ES7 326 2BF01 0ABO Output range 110 220 VAC 5A 24VDC 5A Notice Available with 12 2007 11 8 Siemens ST PCS 7 November 2007 FET switch adapter B Subject to export regulations AL 6ES7 6
380. g automation systems operator system or SIMATIC BATCH The engineering system automatically en sures that the sequence is correct The procedure is displayed and controlled in a central dialog Selective configuration modifications can be downloaded online to the corresponding target systems Short turnaround times re sult in short waiting times for the commissioning engineer and have a favorable effect on the commissioning costs Program modifications relevant to automation systems can be initially de bugged in a test system prior to downloading to the target sys tem of the running plant Siemens ST PCS 7 November 2007 4 5 Siemens AG 2007 Engineering system ES software Standard engineering software Multi project engineering Multi project engineering permits division of a large complex project into several subprojects in accordance with technologi cal criteria in order to allow several teams to work on the project in parallel To achieve this a host Multi project is defined in the SIMATIC Manager Individual sub projects can be inserted into or removed from a multi project at any time Similarly projects can be divided or combined Branch amp Merge Central configuration functions for multi projects help to reduce the configuration overhead For example a hierarchy folder can be created in the current project and also automatically in all other projects It cannot be modified there but objects can b
381. g of special industry or project specific applica tions 6 12 Siemens ST PCS 7 November 2007 Siemens AG 2007 SIMATIC Route Control Fan Introduction Ima Route Control hardware me Route Control runtime software Route Control engineering software Siemens ST PCS 7 November 2007 Siemens AG 2007 SIMATIC Route Control Introduction Overview E Application The possible applications of SIMATIC Route Control extend from 11 LER i Le routes pipes zt 4 am n d Nh b nh er 4 small plants with simple static lines up to plants in the medium T M JE ri D and upper performance range with an extensive network of nu i i SIMATIC Route Control is particularly recommended for the fol lowing conditions e Frequent conversions and extensions of the transport network including actuators and sensors Transport routes with high flexibility characterized by Regularly changing materials Dynamic selection of the origin and destination of the mate rial transport including reversal of direction on bidirectional transport routes e Numerous simultaneous material transports Plant projects in combination with SIMATIC BATCH SIMATIC Route Control adds a tool for the configuration control monitoring and diagnostics of material transports in pipeline net works It is not specialized on any particular industry With SIMATIC Route Control which can also be combined
382. g with statutory requirements for ad hoc reporting e g EU directive EC 178 2002 for Europe US bioterrorism act for North America SIMATIC IT OEE DTM Option Overall Equipment Efficiency Down Time Management offers support for the dedicated configuration for downtime management and efficient utilization of the overall equipment through various predefined KPIs for evaluation of perfor mance and efficiency It also allows customized performance calculations as well as real and consistent efficiency analysis using graphic objects Thanks to integration within the com plete SIMATIC IT infrastructure it supports the implementation of corrective and or preventive actions for avoiding reductions in quality SIMATIC IT SPC Statistical Process Control is used for the dedicated configuration of statistical process control through various predefined KPIs for evaluation with the most common control charts e g Nelson and Western Elec tric It also allows customized KPI calculations as well as con sistent statistical analyses with application of graphic objects Thanks to integration within the complete SIMATIC IT infra structure it supports the implementation of corrective and or preventive actions for avoiding reductions in quality The MES product range of SIMATIC IT is completed by the fol lowing components for special ISA 95 functions also offered as stand alone products SIMATIC IT Unilab Laboratory Information System Labor
383. ge 9 28 Further additional and expansion components can be found at page 2 15 D Subject to export regulations AL N ECCN 5D992B1 Note Ordering data in abbreviated form for detailed Ordering data see page 2 14 Siemens ST PCS 7 November 2007 4 3 Siemens AG 2007 Engineering system ES software Introduction E Overview m Design The functionality of the engineering system is largely covered by the standard engineering software The following software op tions are available in addition for special functions e SIMATIC PCS 7 Import Export Assistant SIMATIC Version Cross Manager SIMATIC Version Trail Engineering Process Safety for safety applications based on Safety Integrated for Process Automation SIMATIC PCS 7 Asset Engineering SIMATIC Route Control Engineering SIMATIC PDM Process Device Manager for SIMATIC PCS 7 S7 PLCSIM for the functional testing of CFC SFC programs 4 4 Siemens ST PCS 7 November 2007 Combined engineering operator sta tion for small applications Versions Can be used as operator station for productive operation SIMATIC PCS 7 Industrial Workstation including operating system alternatives BCE communication for up to 8 automation systems not H systems Communication IE Additional IE communications software for SIMATIC PCS 7 ES OS 547B IE WXP Software for IE communication with fault tolerant automation systems
384. ger uite nod iiit nn LEE aen mattea ER Inest ttem M t Process object view Siemens AG 2007 The OS areas and the image hierarchy for process control as well as the SIMATIC PCS 7 asset management can be derived from the technological hierarchy Furthermore it also forms the basis for the plant oriented identification of process objects Common displays can be positioned in pictures by means of the image hierarchy and automatically linked to subordinate im ages The configuration engineer is only responsible for the cor rect positioning Since the number of common display fields and their semantics can be configured it is also possible to imple ment customized alarm configurations Using the process object view Smart Alarm Hiding can also be configured This function is understood as the dynamic hiding of messages alarms of the technological blocks grouped in a plant unit which are of secondary importance depending on the operating state of this unit startup service etc Alarms can be displayed or hidden separately for each of the maximum 32 operating states through selection of option boxes in the alarm matrix of the process object view Although hidden alarms are not signaled visually and audibly they are still logged and ar chived as before Continuous function chart CFC The CFC editor is the tool for graphical configuration and com missioning of continuous automation functions
385. gineering station as Classic exclusive engineering station not suitable for pro ductive operation as an operator station Combined engineering operator station for small applications suitable for productive operation as an operator station Classic exclusive engineering station with unlimited number of process objects POs Three software versions with unlimited POs are available for the classic engineering station AS OS for engineering of automation systems AS and operator systems OS OS only for OS engineering e AS only for AS engineering With the OS and AS OS software versions the OS configuration can be tested in an OS test mode limited to 2 hours This OS test mode is not suitable for productive operation After 2 hours the engineering station automatically switches to demonstration mode The AS OS software version is additionally upgraded by adding an AS runtime license for 600 POs By means of a Rental License limited to 30 days for AS engineer ing or OS engineering unlimited POs in each case a cost ef fective alternative is offered for short term projects or short term capacity bottlenecks Combined engineering operator station for small applica tions scalable POs To support compact process control plants an ES OS software combination of limited volume is offered with 250 1 000 or 2 000 POs In addition to the engineering licenses these All in one Li censes also contain runtime li
386. gle station redundancy or PCS 7 server redundancy Fault tolerant systems AS 414H AS 417H Connection of redundant OS single stations OS servers on the plant bus Connection to plant bus The operator systems single stations or servers communicate with the automation systems via the Industrial Ethernet plant bus The following special points must be observed for redundant configurations e BCE communication via Ethernet network card 10 100 1000 Mbit s is generally also sufficient for redundant operator stations Up to 8 automation systems can be con nected per pair of servers in this manner Communication using CP 1613 is only required in the follow ing cases Connection of a subordinate fault tolerant automation sys tem More than 8 stations are required per OS Anoperator station with CP 1613 is delivered with the S7 1613 software If a subordinate fault tolerant automation system is to be connected the S7 REDCONNECT software is required In this case the S7 REDCONNECT upgrade must be ordered f an operator station with BCE communication is to be up graded for operation with a subordinate fault tolerant automa tion system the S7 REDCONNECT software is required in ad dition to the CP 1613 communications processor e Ifthe plant bus is to be designed as a redundant dual ring you require two interface modules 2 x Ethernet network cards 10 100 1000 Mbit s or 2 x CP 1613 per OS single station OS server
387. h electrical isolation and mains buffering Process data can be safely saved by a buffered 2 MB SRAM Parameterizable monitoring functions program execution watchdog processor and board temperatures as well as en hanced diagnostics messages e g operating hours counter hard disk system status can be recorded via SIMATIC PC DiagMonitor and the maintenance station PCS 7 asset manage ment and evaluated or signaled by LED power watchdog Siemens AG 2008 Two Ethernet interfaces 10 100 1000 Mbit s RJ45 are inte grated in the SIMATIC PCS 7 AS RTX for plant bus communica tion with SIMATIC PCS 7 subsystems such as operator system engineering system or maintenance station ET 200M ET 200ISP and ET 2008 1 0 stations can be linked over a PROFIBUS DP interface to a comprehensive range of low cost signal function modules as well as intelligent field process devices on the PROFIBUS PA The SIMATIC PCS 7 AS RTX is configured using the central en gineering system of the SIMATIC PCS 7 process control system The engineering system also administers the AS Runtime li censes of the SIMATIC PCS 7 AS RTX The scope of delivery of the SIMATIC PCS 7 AS RTX already includes an AS Runtime license for 250 POs This can be expanded by further AS Run time licenses for 100 POs The process objects of additional AS Runtime licenses are then added to process objects which already exist E Technical specifications SIMATIC PCS 7 AS RTX
388. h IE TP Torsion Cable 0 to 45 m 10 m TP Cord IE FC Outlet RJ45 with IE TP Torsion Cable 0 to 45 m 10m TP Cord e0to85m IE FC Marine Trailing Flexible IE FC Marine Trailing Flexible 1E FC Marine Trailing Flexible FRNC Cable with IE FC RJ45 FRNC Cable with IE FC RJ45 FRNC Cable with IE FC RJ45 Plug Plug Plug IE FC Outlet RJ45 with IE FC IE FC Outlet RJ45 with IE FC IE FC Outlet RJ45 with IE FC Marine Trailing Flexible Cable Marine frailing Flexible Cable Marine Trailing Flexible Cable 0 to 75 m 10 m TP Cord 0 to 75 m 10 m TP Cord 0 to 75 m 10 m TP Cord e O to 100m IE FC Standard Cable GP with IE FC Standard Cable GP with IE FC Standard Cable GP with IE FC RJ45 Plug IE FC RJ45 Plug IE FC RJ45 Plug IE FC Outlet RJ45 with IE FC Outlet RJ45 with IE FC Outlet RJ45 with IE FC TP Standard Cable GP IE FC Standard Cable GP IE FC Standard Cable GP 0 to 90 m 10 m TP Cord 0 to 90 m 10 m TP Cord 0 to 90 m 10 m TP Cord e0to750m Cable length multimode FOC at 1000 Mbit s glass FOC 50 125 um lt 2 7 dB km with 850 nm 2 600 MHz x km e O to 10 km Cable length singlemode FOC at 1000 Mbit s 10 125 um or 9 125 um lt 0 5 dB km with 1300 nm Permissible ambient conditions e Operating temperature 0 to 60 C 0 to 60 C 0 to 60 C Transport storage temperature 40 to 80 C 40 to 80 C 40 to 80 C Relative humidity during operation
389. he AS Runtime licenses by further AS Runtime licenses for 100 or 1000 POs to a maximum of 2000 POs The process objects of additional AS Runtime licenses are then added to process ob jects which already exist The number and type 100 or 1000 of additional AS Runtime licenses are only limited by the expansion limit OS LAN Terminal bus Plant bus Engineering system Automation systems Integration in the SIMATIC PCS 7 system network using example of the SIMATIC PCS 7 BOX 416 SIMATIC PCS 7 BOX systems SIMATIC PCS 7 BOX RTX as well as SIMATIC PCS 7 BOX 416 are based on the industrial SIMATIC Box PC 627B which permits combination of the fre quently distributed PCS functionality for automation HMI and engineering in one system They use standard system software of SIMATIC PCS 7 V7 0 and are integrated in the SIMATIC PCS 7 engineering and the PCS 7 project wizard This guarantees full compatibility with SIMATIC PCS 7 V7 0 SIMATIC PCS 7 BOX can be configured either using the engi neering software integrated in the system or a central engineer ing system OS specific changes in the configuration on the SIMATIC PCS 7 BOX or on the central engineering system can be downloaded online i e without terminating OS process oper ation SIMATIC PCS 7 BOX support ET 200M ET 200ISP and ET 200S remote O stations connected over PROFIBUS DP by means of a comprehensive range of low cost signal function modules as well as i
390. he ITP XP standard cable 9 9 is equipped with two 9 pin con 0m 6XV1 850 0BN70 nectors This cable is crossed for direct connection of two Indus 80m 6XV1 850 0BN80 trial Ethernet network components with ITP interface 90m 6XV1 850 0BN88 The TP XP standard cable 15 15 is equipped with two 15 pin e 100m 6XV1 850 0BT10 connectors This cable is crossed for direct connection of two terminals with ITP interface ITP XP Standard Cable 9 9 Crossed ITP installation cable for The Industrial Ethernet TP connectors have Sub D connectors direct connection of two Industrial made of metal and are available in two versions Ethernet network components R with ITP interface 9 pin plug with straight cable outlet for connection to with two 9 pin Sub D plugs Hip idi bind or i f2m 6XV1 850 0CH20 15 pin plug with variable cable outlet for connection to termi nals with ITP interface 5m 6XV1 850 0CH50 Alternatively the terminals can also be connected to twisted pair AUN SD TP cord cables Detailed information on TP cord cables can be 12m 6XV1 850 0CN12 found in the IK PI catalog in the A amp D Mall or in CA 01 at Com 15 6XV1 850 0CN15 munication Networks SIMATIC NET communication systems i e20m 6XV1 850 0CN20 e30m 6XV1 850 0CN30 e 40m 6XV1 850 0CN40 ITP XP Standard Cable 15 15 Crossed ITP installation cable for direct connection of two terminals with ITP interface with two 15 pin sub D plugs e2m 6XV1
391. he automation systems When a material transport is requested through the Route Control Center it is the job of the RC Server to dynamically compile a suitable transport route from the partial routes which were configured using a map of the automation Systems on the basis of the selected parameters source desti nation and intermediate locations and with due consideration of other parameters e g function catalogs function IDs or material IDs Configuration changes can be taken immediately into ac count in the determination of a suitable transport route after transfer from the Route Control Engineering Tool to the Route Control Server and subsequent activation through the Route Control Center online loading PIENENEE aasuaaszcices Route Control Center Route Control Center RCC The RCC can be called either from the faceplate of a route block or from the keyset on the operator station It displays all of a ma terial transport s relevant route data and error information in sev eral coordinated views Siemens AG 2007 Key functional features are Overview of all RC elements partial routes and request details Operation of the selected material transport Selection of op erating mode manual automatic request start stop con tinue and end material transport in manual mode set change request parameters locations source destination intermedi ate locations and general properties function catalog func
392. he batch are made known to the batch server during configuration of the batch applications Operator instructions and dialogs can also be integrated into the batch AS communi cation Attention is then drawn to necessary operator inputs or data input is made possible e g for laboratory values SIMATIC BATCH provides special standard faceplates for controlling and monitoring plant units and equipment modules SFC instances derived from a SFC type template are generally used as the interface to the subordinate automation level The properties of the SFC type can be defined in a features dialog Operations e Setpoints actual values nstance parameters Times etc It is also possible to use special batch interface blocks for com munication with the processing programs in the automation sys tems e g for plant expansions or for connection of non SIMATIC systems Siemens AG 2007 Design Engineering System SIMATIC BATCH clients and OS clients Batch server Plant bus Automation systems The modularity and flexibility of SIMATIC BATCH are optimally supported by the hardware available The basic hardware from the Section SIMATIC PCS 7 Industrial Workstation in the Chap ter System neutral components can be used for SIMATIC BATCH Please note that the operating system and the ES OS software of the SIMATIC PCS 7 process control system are pre installed as standard on the single station server or client as the
393. he type of material transport Function steps sequence functions Function catalogs contain as many as 32 configurable techno logical sequence functions which define the sequence of ma terial transport by means of the RC elements connected in the partial routes e g base position of the control elements open transport valves open origin valve switch on pump Siemens AG 2007 Configuration of the partial routes and assignment of the RC el ements to the partial routes are performed in a matrix of the Route Control Engineering tool With the aid of generic elements objects or blocks generated on a user specific basis can be in tegrated into the RC project and handled like RC elements Special configuration functions make it easier to perform repeti tive routine work and extend the range of options for controlling material transport e g Exporting configuration data in the form of CSV files to Microsoft Excel copying and editing the data there and then re importing the files into Route Control Controlling the joint use of partial routes by configurable func tion IDs Checking material compatibilities and interlocking partial routes in case of incompatible material sequences based on the material ID saved in the connection element of the partial route Injection of dynamic external setpoints coming from the pro cess at runtime into the route block e g weighed quantity SIMATIC Route Control Route Control engin
394. her and decouples the transmission rates In contrast to the DP PA coupler which limits the data transmis sion rate on the PROFIBUS DP to 45 45 kbit s the DP PA link does not influence the performance of the PROFIBUS DP The DP PA link functions as a slave on the PROFIBUS DP and as To create a smooth network transition between PROFIBUS DP a master on the PROFIBUS PA From the viewpoint of the host and PROFIBUS PA the SIMATIC product range offers two ver PROFIBUS DP master the DP PA link is a modular slave whose sions the DP PA coupler and the DP PA link modules are the devices connected on the PROFIBUS PA Ad The following criteria can be applied when choosing the network dressing of these devices is carried out indirectly via the DP PA Senate ormen cp d link which itself only requires one node adaress The host PROFIBUS master can scan devices connected to the DP PA coupler DP PA link all at once For small quantity frameworks volumes of data and low tim ing requirements limiting of data transfer rate on the If the router is a DP PA coupler the nodes on the PROFIBUS PA PROFIBUS DP to 45 45 kbit s are directly addressed by the PROFIBUS DP master controller DP PA link The DP PA coupler is an electrical node but is transparent for For large number of stations and high cycle time require communication between the master and PA field devices it therefore does not require setting of parameters or addresses ment
395. his re sults in two alternatives for users Create two different servers as masters for NTP and S7 time synchronization and tolerate any time differences which may result Use a SICLOCK central plant clock as the common time mas ter The standard automation systems for SIMATIC PCS 7 are avail able as preassembled and tested all in one systems AS bun dles at no extra charge Depending on the type of automation system the RAM of these AS bundles varies as follows AS type Main memory AS 414 3 414 3IE 2 8 MB 1 4 MB each for program and data AS 416 2 5 6 MB 2 8 MB each for program and data AS 416 3 416 3IE 11 2 MB 5 6 MB each for program and data AS 417 4 30 MB 15 MB each for program and data The firmware of the standard automation systems listed in this catalog can be updated in two ways Per Flash EPROM memory card 8 MB e From the central engineering system via the Industrial Ether net plant bus Runtime licenses The SIMATIC PCS 7 AS Runtime license for 100 POs already in tegrated in each AS bundle can be expanded by additional Runtime licenses for 100 1000 or 10000 POs The process ob jects of additional Runtime licenses can be added to process objects which already exist The number and type e g 100 or 1000 of additional Runtime licenses are irrelevant with regard to the implementable quantity framework The AS Runtime licenses are administered in the engineering system of the SIMATIC
396. hiving with Central Archive Server Operation and monitoring via Web SIMATIC PCS 7 Web server Data exchange with host systems OpenPCS 7 Siemens ST PCS 7 November 2007 Siemens AG 2007 Operator system Introduction BI Overview Ei Benefits User interface of the OS process control system with freely positionable windows The operator system of the SIMATIC PCS 7 process control sys tem permits user friendly and secure execution of the process by the operating personnel The operator can observe the pro cess sequence by means of various views and intervene to con trol the system when necessary The operator system architecture is extremely variable and can be flexibly adapted to different plant architectures and customer requirements The basis is formed by perfectly coordinated operator stations for single user systems OS single stations and for multi user systems with client server architecture The system software of the operator stations is available in differ ent levels based on the number of process objects PO used e 250 1000 2000 3000 or 5000 POs per OS single station e 250 1000 2000 3000 5000 or 8500 POs per OS server with client server architecture The number of POs for an operator station can be increased up to 5000 OS single station or 8500 OS server at any time by means of PowerPacks to allow for higher requirements or system expansions 5 2 Siemens ST PCS 7 November 200
397. ia Industrial Ethernet with CP 1613 A2 communications processor D Subject to export regulations AL N ECCN 5D992B1 6ES7 650 0LE16 0YXO D 6ES7 650 0LE16 0YX1 D 6ES7 650 0LH16 0YXO D 6ES7 650 0LH16 0YX1 D Ordering data for previous version SIMATIC PCS 7 V6 1 Siemens AG 2007 Basic hardware V6 1 German English French ltalian Spanish Chinese Japanese SIMATIC PCS 7 OS Client IL43 W2K Windows XP Professional MUI operating system German English French Italian Spanish Chinese Japanese SIMATIC PCS 7 OS Client IL43 WXP 6ES7 650 0LD16 0YX0 6ES7 650 0LG16 0YX0 D D B Selection and Ordering Data Order No E Selection and Ordering Data Order No Client Additional and expansion components SIMATIC PC in rack of 19 design Memory modules for expanding Pentium 4 3 4 GHz 512 MB RAM the main memory ERA MD ete disk 120 e 512 MB memory expansion kit 6ES7 648 2AF30 0GB0 B GB graphics controller on board ed for SIMATIC Rack PC IL 43 with dynamic video memory DVD ROM IDE 3 5 diskette 2 x 256 MB for dual channel drive optical mouse 1 GB memory expansion kit for 6ES7 648 2AF40 0GBO B FastEthernet RJ45 on board for SIMATIC Rack PC IL 43 connection to OS LAN 2 x 512 MB for dual channel without monitor keyboard and 2 GB memory expansion kit for 6ES7 648 2AF50 0GBO B printer SIMATIC Rack PC IL 43 SIMATIC PCS 7 preinstalled and 2 x 1 GB for dual channel 2 re
398. iables Count Relevant Licenses The short term archive can also be combined with a long term archive See page 5 19 for details The OS standard software of OS single stations and OS clients can be expanded by SFC visualization and the safety matrix viewer 5 12 Siemens ST PCS 7 November 2007 OS Software Single Station SIMATIC PCS 7 OS Software Single Station V7 0 6 languages German English French Italian Spanish Chinese executes with Win dows XP Professional single icense for 1 installation Electronic documentation on PCS 7 toolset DVD Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V7 0 toolset DVDs icrosoft SQL Server 2005 including EULA and supplemen tary CDs DVDs e g Microsoft ServicePacks and tools e 250 POs e 1000 POs e 2000 POs e 3000 POs e 5000 POs 6ES7 658 2AA07 0YAO 6ES7 658 2AB07 0YA0 6ES7 658 2AC07 0YAO 6ES7 658 2AD07 0YAO 6ES7 658 2AE07 0YAO SIMATIC PCS 7 OS Software Single Station PowerPack V7 0 for extending the OS Software Single Station 6 languages German English French Italian Spanish Chinese executes with Win dows XP Professional single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions From 250 POs to 1000 POs From 1000 POs to 2000 POs From 2000 POs to 3000 POs From 3000 POs to 5000 POs 1
399. ically switched over to the new master in this case Following return of the failed RC server data matching is carried out with the active RC server and the latter remains the master For information and components for the redundant bus connec tion plant bus and terminal bus see page 9 28 Expansion options The basic hardware PC basic unit is expandable with the fol lowing options according to the customer s particular require ments and whether the hardware is used as RC Single Station RC Server or Batch Client Multi VGA graphics card for connection of up to 4 monitors Process monitors see page 2 17 The Multi VGA graphics cards 2 Screens and 4 Screens are offered for multichannel operation of an OS RC Single Station or a client with 2 up to 4 process monitors Views distributed over 2 or as many as 4 process monitors by means of a graphics card can be controlled using one keyboard and one mouse The Multi VGA graphics cards are compliant with EN 55022 and EN 50082 standards Each card occupies one PCI slot in the op erator station Note Since all messages from SIMATIC Route Control are processed in the operator system s message system it is not necessary to use a signal module Requirements for selection of the automation systems SIMATIC Route Control can operate together with the WinAC Slot 416 controller of the SIMATIC PCS 7 BOX 416 up to 30 simultaneous material transports and with the following auto
400. ication be tween the stations there is no difference between electrical two wire technology and fiber optic technology Electrical networks can be configured with a line or tree topol ogy Mixed electrical optical networks with OLMs as routers can be configured with a line ring or star topology E Technical specifications PROFIBUS DP Data transmission RS 485 RS 485 iS Fiber optic Transmission rate 9 6 kbit s 12 Mbit s 9 6 kbit s 1 5 Mbit s 9 6 kbit s 12 Mbit s Cable 2 wire shielded 2 wire shielded Plastic as well as multi mode and single mode glass fiber Type of protection EEx ib Topology Line tree Line Ring star line Nodes per segment 32 32 Nodes per network with 126 126 126 repeater Cable length per segment depen dent on transmission rate 1200 m at max 93 75 kbit s 1000 m at 187 5 kbit s 400 m at 500 kbit s 200 m at 1 5 Mbit s 100 m at 12 Mbit s 1000 m at 187 5 kbit s 400 m at 500 kbit s 200 m at 1 5 Mbit s Max 80 m plastic 2 3 km multi mode glass fiber 15 km at 12 Mbit s single mode glass fiber Repeater for signal refreshing Max 9 Max 91 Not relevant With RS 485 networks 1 According to PROFIBUS installation guideline 2 262 9 36 Siemens ST PCS 7 November 2007 Siemens AG 2007 E Overview Shielded twisted pair cables are used as the transmission me dium for electric PROFIBUS DP networks The PROFIBUS DP st
401. icense cutes with Windows for 1 user with XP Professional floating license e SIMATIC PDM Basic for 1 user FADUM Pd Option Integration in e of delivery nin added STEP 7 PCS 7 isk emergency key disk certifi A cate of license terms and condi 2e Routing through S7 tions e From 250 to 1000 POs includ 6ES7 658 5AB07 0YD5 P PRIOR tee TAGS ing AS OS Runtime license Software and electronic docu mentation on toolset DVD From 1000 to 2000 POs includ 6ES7 658 5AC07 0YD5 T f deli ing AS OS Runtime license ype or delvery e License key disk emergency SIMATIC PCS 7 PowerPacks key disk certificate of license licenses for runtime terms and conditions system 2 CDs with SIMATIC PDM V6 0 apium it A Um o and device library CAE SIS Sao Note TAG options and eo CURE PowerPacks see page 4 14 5 languages German English Further SIMATIC PCS 7 system French Italian Spanish exe software cutes with Windows SIMATIC BATCH see Section XP Professional single license Batch automation id installation SIMATIC PCS 7 asset manage Type of delivery License key ment see Section Asset man disk emergency key disk certifi agement cate of license terms and condi oc SIMATIC PC keyboard USB Fi PO PO ES AB07 0YD ae 250 to 1000 7 2 7 ih PIS 2 P 658 DES International key assignment 6ES7 648 0CB00 0YAO From 1000 POs to 2000 POs 6ES7 658 2AC07 0YDO Power supply 230 V AC SIMATIC PCS 7 AS Runtime 24 V DC li
402. ilable in the Internet under http support automation siemens com WW view de 15208817 Siemens AG 2007 The SIMATIC Safety Matrix which can be used in addition to the CFC is an innovative safety lifecycle tool from Siemens that can be used not only for user friendly configuration of safety applica tions but also for their operation and service The tool which is based on the proven principle of a cause amp effect matrix is ide ally suited to processes where defined statuses require specific safety reactions The SIMATIC Safety Matrix not only means that programming of the safety logic is significantly simpler and more convenient but also much faster than in the conventional manner During the risk analysis of a plant the configuration engineer can assign exactly defined reactions effects to events causes which may occur during a process E Benefits The advantages of the SIMATIC Safety Matrix in the implementa tion phase m Simple programming using Cause amp Effect method No programming knowledge required m Automatic generation of CFCs including driver blocks m Automatic version tracking m integrated change tracking m 1 to 1 printout of Cause amp Effect matrix Engineering system Engineering Process Safet SIMATIC Safety Matrix E Overview m Design In the context of SIMATIC PCS 7 the following individual prod ucts are offered for the SIMATIC Safety Matrix e SIMATIC Safety Matrix Tool for co
403. in Catalog IK PI Chapter PROFIBUS Section Optical networks with OBT and integrated interface 9 40 Siemens ST PCS 7 November 2007 The following components are available for on site assembly of the PROFIBUS Plastic Fiber Optic standard cable e Simplex connector polishing set set with 100 simplex con nectors and 5 polishing sets e Stripping tool set for removing the outer casing and core cas ing You require additional plug adapters for connecting cables with Simplex connectors to devices with integrated FO inter faces e g IM 153 2 FO E Selection and Ordering Data Order No PROFIBUS OBT Optical bus terminal for connect ing a PROFIBUS station or an RS 485 segment without integrated optical interface to the optical PROFIBUS without simplex con nector PROFIBUS Plastic Fiber Optic standard cable Robust round cable with 2 plastic fiber optic cores PVC external sheath and PA internal sheath without connectors for indoor use cut to length PROFIBUS Plastic Fiber Optic duplex core Plastic fiber optic cable with 2 cores PVC sheath without con nectors for use in environments with low mechanical stress 50 m ring PROFIBUS Plastic Fiber Optic Simplex Connector Polishing Set 100 simplex connectors and 5 polishing sets for assembling PROFIBUS plastic fiber optic cables for the optical PROFIBUS DP PROFIBUS Plastic Fiber Optic Stripping Tool Set To remove the external or core sleeve of pl
404. in data which were swapped out using StoragePlus V1 0 V1 1 and to convert the data into the SI MATIC PCS 7 V7 0 StoragePlus V1 2 data format Overview of functions Archiving of messages process values and reports of the SI MATIC PCS 7 V7 0 operator systems e Archiving of batch data from SIMATIC BATCH V7 0 Cataloging of all StoragePlus data e Swapping out of all StoragePlus data as well as the cataloging onto external storage media Reading in of the swapped out StoragePlus data and catalog ing from external storage media Parameterizing of views display windows and masks includ ing the selection criteria for displaying the data e Visualizing of messages in table form dependent on filter func tions Displaying of process values in table or graphic form depen dent on filter functions Exporting of process values in CSV format e g to Microsoft Excel Visualizing a batch overview selecting the detailed protocol of a batch from the batch overview is possible Web based presentation of data Access protection with user specific rights Migration of messages and measurement values from Stor agePlus V1 0 V1 1 Siemens ST PCS 7 November 2007 5 21 OS archiving OS long term archiving with StoragePlus E Technical specifications m Selection and Ordering Data Order No Siemens AG 2007 Operator system StoragePlus Long term archiving Data input for process valu
405. in server client 3 5 diskette drive 1 44 MB DVD writer DVDXRW 5 25 ATAPI Read DVD ROM single layer 16x dual layer 12x DVD R R single layer 16x dual layer 7x DVD RW RW 13x CD ROM CD R 48x CD RW 40x Write DVD R 18x DVD RW 8x DVD R 18x DVD RW 6x e DVD R9 DL 8x DVD R DL 8x CD R 48x CD RW 32x DVD ROM 5 25 ATAPI Read DVD ROM single layer 16x dual layer 8x DVD R RW DVD R RW 8x DVD RAM 2x CD ROM CD R 32x CD RW 20x Graphics card Graphics memory Resolutions frequencies colors Intel GMA950 graphics controller on board 2D and 3D engine integrated in chipset up to 2048 x 1536 pixels with 75 Hz image refresh rate Dynamic video memory technol ogy up to 224 MB Up to 800 x 600 at 120 Hz 32 bit colors Up to 1280 x 1024 at 100 Hz 32 bit colors Up to 2048 x 1536 at 75 Hz 16 bit colors Mouse Optical mouse Interface modules interfaces OS LAN interface module Plant bus interface module single station server alternatives RACK PC 547B BCE RACK PC 547B IE USB e Serial Parallel Audio e VGA Keyboard Mouse 10 100 1000 Mbit s Ethernet RJ45 on board Broadcom BCM5751 controller Ethernet network card RJ45 PCI 10 100 1000 Mbit s CP 1613 A2 communications processor 6 x USB 2 0 4 x at rear and 2 x at front high current in each case Server 1 x COM1 and 1 x COM2 each V 24
406. inal module for SIGUARD connection module For connecting an external incoming supply contactor second shut down option in Categories 3 and 4 The SIGUARD con nection module is inserted to the right of the last motor starter in a safety segment The terminals for connecting the positively driven NC contact of the contactor are located alongside the ter minals for connecting the contactor coil on the TM X terminal module If no redundant contactor is required in Category 2 EN 954 1 for example the feedback circuit has to be closed at these terminals by a jumper This arrangement is also used in stead of SIGUARD power module as an interface to the external safety relay when external safety relays are used SIGUARD PM D F1 F2 F3 F4 F5 power modules The following SIGUARD PM D power modules are available for selection e PM D F1 for evaluating emergency stop circuits with the func tion Monitored start e PM D F2 for monitoring safety doors with the function Auto matic start e PM D F3 as expansion for PM D F1 F2 for time delayed trip ping e PM D F4 for expanding safety circuits with other ET200S mo tor starters e g on a different tier e PM D F5 for transmitting the status of PM D F1 4 over four floating relay circuits to external safety devices contact multi pliers No additional PM S power module is required when using the SIGUARD power modules SIGUARD PM D F1 F2 F3 F4 power modules monitor auxiliary voltages a
407. including AS OS Runtime license From 1000 to 2000 POs includ ing AS OS Runtime license From 2000 to unlimited POs including OS Runtime license 6ES7 658 5AA07 0YA5 6ES7 658 5AB07 0YA5 6ES7 658 5AC07 0YA5 6ES7 658 5AB07 0YD5 6ES7 658 5AC07 0YD5 6ES7 658 5AF07 0YD5 C Subject to export regulations AL N ECCN EAR99S Siemens ST PCS 7 November 2007 4 9 Siemens AG 2007 Engi ES software Version Cross Manager E Overview a Selection and Ordering Data Order No rss aigla miaj aj ei nein viv SEN vl Achapam 3 ke Deeps uen Eregma mpm TA cB UB Le aa a sg ciem m Penri furet WNI 4 The SIMATIC Version Cross Manager is a user friendly tool for determining the differences between various versions of individ ual projects or multi projects by Tracing missing additional or differing objects by comparing hardware configuration communication technological hierar chy CFC SFC plans SFC details block types alarms global variables signals and run sequences Graphic display of comparison results in a combination of tree and tabular formats Clear hierarchical structuring according to the technological hierarchy of the plant Color coded identification of the differences a Function Data exchange with planning tools Using the SIMATIC Version Cross Manager you can also ex change data with planning tools CAx data It supports th
408. ing Data Order No B Selection and Ordering Data Order No SIMATIC Version Cross Checker V6 1 3 languages German English French executes with Windows 2000 Professional or Windows XP Professional floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions Version Trail 6ES7 658 1CX16 2YB5 E Selection and Ordering Data Order No SIMATIC Version Trail V6 1 5 languages German English French Spanish Italian executes with Windows 2000 Professional Windows XP Professional or Windows Server 2003 floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions Import Export Assistant 6ES7 658 1FX16 2YB5 B Selection and Ordering Data Order No SIMATIC PCS 7 Import Export Assistant V6 1 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions Route Control Engineering 6ES7 658 1DX16 2YB5 S7 F Systems V6 0 6ES7 833 1CC01 0YA5 Programming and configuration environment for creating and using safety related STEP 7 pro grams for a target system based on S7 400H 2 languages German English executes with Windows XP Professional SP2 Windows
409. ing Station Switch Switch SCALANCE JT 1 Gbit s terminal bus SCALANCE X414 3E X414 3E OS Server redundant Switch Switch SCALANCE SCALANCE HU X414 3E x414 3E U 1 Gbit s plant bus Switch HII Switch SCALANCE SCALANCE X414 3E i ij X414 3E AS 414H AS 417H redundant controller ILI TEILT PROFIBUS l ALLTEL ET 200M ET 200M PROFIBUS Example of the use of SCALANCE X414 3E switches in the SIMATIC PCS 7 process control system Siemens ST PCS 7 November 2007 Siemens AG 2007 Industrial Ethernet SCALANCE X Industrial Ethernet switches E Design Product characteristics Features X414 3E X408 2 X310 X204 IRT X201 3P X224 X212 2 X208 X308 2 X202 2 IRT IRT X216 X212 2LD X206 1LD X308 2LD X202 2P X200 4P X204 2 IRT IRT Compact enclosure LED diagnostics e e e e e SIMATIC world e 2x24VDC e e e e e e e e Signaling contact e e e e Local display set button e e e e Diagnostics Web SNMP PROFINET diagnostics e e C PLUG e e e e e e e e Ring redundancy with RM e e Standby redundancy e IRT capability Gigabit technology e Modular design e Digital inputs 8 IT features VLAN RSTP IGMP e e Layer 3 swit
410. ing of 4 sync mod 6ES7 656 7XX40 0XX0 CP 443 5 Extended 6GK7 443 5DX04 0XEO ules for up to 10 km Communications processor for Note please order fiber optic connection of SIMATIC S7 400 to sync cables 2 units in the re PROFIBUS as DP master or for S7 quired length separately communication for increasing the number of DP lines for data set Sync module routing with SIMATIC PDM and for For linking the two 412 3H 10 ms time stamp 414 4H or 417 4H CPUs two electronic manual on CD modules required per CPU module occupies 1 slot For distances of up to PS 407 power supply module 6ES7 407 0KA02 0AA0 e10m 6ES7 960 1AA04 0XA0 10A 7 120 230 V AC DC 5 V DC 10 A 10 km 6ES7 960 1AB04 0XA0 24 V DC 1 A Sync cable fiber optic cable with battery compartment for For connecting the two 412 3H 2 backup batteries module occu 414 4H or 417 4H CPUs pies 2 slots gach redundant automation sys PS 407 power supply module 6ES7 407 0KR02 0AA0 tem requires 2 cables 10 A redundant design possi eim 6ES7 960 1AA04 5AA0 ble 2m 6ES7 960 1AA04 5BAO 2 DD r P DC 5V DURS e 10m 6ES7 960 1AA04 5KA0 with battery compartment for Other lengths auf Anfrage 2 backup batteries module occu pies 2 slots B Subject to export regulations AL N ECCN EAR99H Siemens ST PCS 7 Update November 2008 10 33 Siemens AG 2008 Automation systems Safety related automation systems H selection and Ordering Data Order No ll
411. ing of intelligent field devices Configuration of ET 200M I Os in RUN mode of the automation system m Connection to redundant AS 412H AS 414H and AS 417H automation systems m Use of ET 200M function modules controller and counter modules m Operation of up to 8 I O modules per remote O station Notes In order to use the hot swapping function it is necessary to use the active bus modules and the DIN rail for hot swapping refer to page 11 12 When using the IM 153 2 FO additional plastic FOCs and an assembly set for Simplex connectors are required refer to page 9 40 Siemens ST PCS 7 November 2007 11 11 Siemens AG 2007 ET 200M distributed 1 0 ET 200M accessories E Overview a Selection and Ordering Data Order No Following components are available as accessories for the Bus modules for hot swapping ET 200M BM PS IM for load power supply 6ES7 195 7HA00 0XA0 i and IM 153 Bus mogugs Torna Swapping incl 1 bus module cover e DIN rail for hot swapping e BM 2x40 for 2 modules each 6ES7 195 7HB00 0XA0 Covers for backplane bus and bus modules 40 mm wide e Front connectors BM 1x80 for 1 module 80mm 6ES7 195 7HC00 0XA0 Ex partition for ET 200M wide e LK 393 cable duct BM IM IM 6ES7 195 7HD10 0XA0 e DM 370 dummy module for two IM 153 2 2 FOs for de sign of redundant systems Ex partition Profile rail for hot swapping A mechanical isolation is required between the IM 153 inter
412. ing per channel e Short circuit monitoring to M L per channel Module internal diagnostics functions Front connector required 20 contact 6ES7 322 8BF00 0ABO 16 outputs 24 V DC 0 5 A Redundant design possible module and channel redun dancy Electrically isolated in groups of4 Connection of a default value by channel in the event of CPU stop parameterizable Wire break monitoring per chan nel with O and 1 signals e Signaling of output overload Load voltage monitoring or ground monitoring per channel group e Short circuit monitoring to M L per channel group Module internal diagnostics functions Front connector required 40 contact 6ES7 322 8BH01 0ABO for AC voltage suitable for AC coils contactors motor starters small motors and indicator lights 8 outputs 120 230 VAC 2A Electrically isolated in groups of 1 Connection of a default value by channel in the event of CPU stop parameterizable Module internal diagnostics functions Front connector required 40 contact 16 outputs 24 48 V AC DC 0 5A Electrically isolated in groups of 1 Connection of a default value by channel in the event of CPU stop parameterizable Module internal diagnostics functions Front connector required 40 contact 6ES7 322 5FF00 0ABO B 6ES7 322 5GH00 0ABO B for relay output suitable for AC DC coils contactors motor starters small motors a
413. ink The DP PA link is a modular combination consisting of the IM 153 2 High Feature PROFIBUS DP interface module with op tional redundancy and up to 5 DP PA couplers Ex i or FDC 157 0 packaged in an 87 300 design All components of the DP PA link are interconnected through the S7 backplane bus Use of active bus modules on the backplane allows hot swapping of individual modules and redundancy of the IM 153 2 High Feature PROFIBUS DP interface modules and the FDC 157 0 DP PA coupler The PS 307 or PS 305 load power supply can be used for the 24 V DC With a redundant IM 153 2 High Feature interface module for PROFIBUS DP it is also recommendable to have a redundant 24 V DC supply e g with two PS 307 PS 305 load power supplies The PROFIBUS PA lines rings designed with the DP PA couplers are physically separated as regards current input but form one bus system in communication terms A PROFIBUS PA ring or a PROFIBUS PA line with coupler redundancy can be operated on each DP PA link Further PROFIBUS PA lines can be operated on this DP PA link using individual couplers The FDC 157 0 DP PA couplers provided for the ring coupling or coupler redun dancy must always be located at the right hand end of a se quence of up to 5 couplers 9 46 Siemens ST PCS 7 November 2007 Low cost solution with direct addressing 45 45 kbit s PROFIBUS DP DP PA coupler PROFIBUS PA DP PA coupler transparent for communicati
414. interface Siemens ST PCS 7 November 2007 Siemens AG 2007 System neutral components SIMATIC PCS 7 Industrial Workstation Introduction Options Notes on the use of other basic hardware and non SIMATIC software Siemens guarantees the compatibility of hardware and software for system configurations based on components in this catalog The system test confirms that the system software of the SIMATIC PCS 7 process control system can be run on the SIMATIC PCS 7 Industrial Workstations offered in this catalog Despite comprehensive tests it cannot be excluded that the function of a SIMATIC PCS 7 system could be disturbed or inter fered with as a result of additional non SIMATIC software i e Software which has not been explicitly approved for SIMATIC PCS 7 If you use hardware other than the basic hardware offered in this catalog or additional non SIMATIC software this is at your own risk If compatibility problems arise as a result of these hard ware software components the support provided for elimination thereof is not free of charge The licenses for plant bus communication via Industrial Ethernet i e for Basic Communication Ethernet BCE and CP 1613 com munication are bound to the SIMATIC PCS 7 Industrial Worksta tions Depending on the selected type of communication the SIMATIC PCS 7 Industrial Workstations for single stations and servers are delivered either with a BCE license or CP 1613 li cense
415. ion is completed Siemens AG 2007 h tch automation SIMATIC BATCH software Server Basic Package E Overview E Selection and Ordering Data Order No The SIMATIC BATCH server basic package contains e Batch server software for 10 units instances of plant units e SIMATIC BATCH BatchCC Batch Control Center e SIMATIC BATCH Recipe System recipe editor An integral component is also SIMATIC Logon for central user administration and access control as well as for the Electronic signature e g for enabling basic recipes formulas and library objects A small SIMATIC BATCH project can be implemented on the hardware of a SIMATIC PCS 7 BOX 416 single station or cli ent server combination batch client and batch server with the SIMATIC BATCH Server Basic Package The capacity of the Server Basic Package can be extended by means of SIMATIC BATCH PO options and SIMATIC BATCH PowerPacks to batches with 20 40 100 or unlimited units SIMATIC BATCH Server Basic Package V7 0 10 units For single station client server configuration or SIMATIC PCS 7 BOX 416 comprising e Batch server for 10 units e Recipe System e Batch Control Center BatchCC 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional or Windows Server 2003 single license for 1 installation Type of delivery License key disk certificate of license terms and conditions SIMATIC BATCH
416. ional Server 2003 floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions 6ES7 658 7GX16 0YB5 1 With asset TAGs the number of asset objects monitored in SIMATIC PCS 7 is licensed An asset object represents individual hardware components within a SIMATIC PCS 7 project e g measuring devices positioners switchgear or remote I Os monitored per EDD or basic devices or Ethernet components monitored in the maintenance sta tion via an OPC link In conjunction with PowerPacks licenses are available for 128 512 1024 2048 and unlimited asset TAGs DP PA Coupler For transition from RS 485 to MBP Ex version 6ES7 157 0AD82 0XA0 6ES7 157 0AC82 0XA0 6ES7 153 2BA81 0XBO B Non Ex version IM 153 2 High Feature Interface module for DP PA Link and Y Link Accessories PS 307 Load Power Supply Including connection assembly 120 230 V AC 24 V DC 2 A 50mm wide e 5 A 80 mm wide e 5 extended temperature range 80 mm wide 10 A 200 mm wide PS 305 Load Power Supply 24 48 60 110 V DC 24 V DC 2 A extended temperature range 80 mm wide 6ES7 307 1BA00 0AA0 6ES7 307 1EA00 0AA0 6ES7 307 1EA80 0AA0 6ES7 307 1KA01 0AA0 6ES7 305 1BA80 0AA0 Standard profile rails without hot swapping function 482 mm wide 19 inches 6ES7 390 1AE80 0AAO e 530 mm wide 6ES7 390 1AF30 0AA0 B Subject to export regulations
417. ions of SIMATIC PCS 7 by more ad vanced control algorithms e g Model based multi variable controller The use of a multi variable controller is recommendable for com plex processes where several variables which are mutually de pendent have to be controlled Separate control of the individual variables e g using PID controllers has the disadvantages that interactions result in different effects on the respective variables The model based ModPreCon multi variable controller inte grated in SIMATIC PCS 7 separately analyzes the response of up to four mutually dependent variables over a longer period of time A parameter matrix is calculated from the results and used by the ModPreCon for optimum control of the variables Note The ModPreCon makes great demands on memory and processing time of the designated automation system For that reason please check the resources of the designated automation system before use We recom mend the use of an automation system of type AS 416 or higher 4 8 Siemens ST PCS 7 November 2007 e Setting of control parameters dependent on working point The GainSched block has been designed for variable setting of controller parameters depending on the working point in non lin ear controlled systems The block functions similar to the poly gon block and can derive three separate output variables from the response of an input variable and apply these as control pa rameters for a linked control
418. ish CP443 5 Extended Memory card 2 MB 1 x engineering station with Basic device SIMATIC PCS 7 Backup battery ES OS IL 43 BCE WXP Mouse PCS 7 engineering software e SIMATIC PCS 7 Engineering for AS OS 1000 POs RC 32K Software V6 1 for AS OS 250 floating license POs RC 8K SFC Visualization floating 3 languages German English license French floating license for PCS 7 Import Export Assis 1 user tant floating license e PCS 7 Library Blocks V6 1 SIMATIC PDM PCS 7 floating 3 languages German English license French runtime license for 1 x OS Single Station 1 automation system Basic device SIMATIC PCS 7 ES OS IL 43 BCE WXP SIMATIC PCS 7 BOX runtime 6ES7 650 2MB16 0YX0 D BS 7 OS cic Single system OS and AS Station for 1000 POs RT 32K assembled and preinstalled single license comprising SFC Visualization floating e SIMATIC Box PC 627 24 V DC license with WinAC Slot 416 and Windows XP Professional MUI D Subject to export regulations AL N ECCN 5D992B1 German English French Ital ian Spanish Memory card 2 MB Backup battery Mouse SIMATIC PCS 7 OS Software Single Station V6 1 250 POS RT 8 K 3 languages German English French single license for 1 installation PCS 7 Library Blocks V6 1 3 languages German English French runtime license for 1 automation system 14 4 Siemens ST PCS 7 November 2007 Siemens AG 2007 ES softwar
419. ish Italian exe cutes with Windows 2000 Professional or Windows XP Professional Type of delivery License key disk emergency key disk certificate of license terms and conditions Floating license for 1 user 6ES7 658 3CX06 2YB5 Communication via standard HART multiplexer 5 languages German English French Spanish Italian exe cutes with Windows 2000 Professional or Windows XP Professional Type of delivery License key disk emergency key disk certificate of license terms and conditions Floating license for 1 user 6ES7 658 3EX06 2YB5 TAG options PowerPacks SIMATIC PDM TAG option for TAG expansion additive to SIMATIC PDM Basic V6 0 5 languages German English French Spanish Italian exe cutes with Windows 2000 Professional or Windows XP Professional Floating license for 1 user Type of delivery License key disk certificate of license terms and conditions Up to 128 TAGs Up to 512 TAGs Up to 1024 TAGs Up to 2048 TAGs SIMATIC PDM PowerPack for subsequent TAG expansion of all SIMATIC PDM V6 0 product configurations 5 languages German English French Spanish Italian exe cutes with Windows 2000 Professional or Windows XP Professional Floating license for 1 user Type of delivery License key disk certificate of license terms and conditions From 128 TAGs to 512 TAGs 6ES7 658 3XB06 2YD5 From 512 TAGs to 1024 TAGs 6ES7 658 3XC06 2YD5 From 1024 TA
420. istence of field devices from different vendors on one line in PROFIBUS transmission systems teroperability as well as the vendor independent exchangeabil PROFIBUS DP ity of devices from one profile family m RS 485 simple and low cost electrical transmission system based on shielded two wire cable m RS 485 iS intrinsically safe electrical transmission system for hazardous areas up to Ex zone 1 implemented using a shielded two wire cable with a transmission rate of 1 5 Mbit s E Fiber optic optical transmission system with glass or plastic fiber optic cables for fast transmission of large quantities of data in environments with high interferences or for covering long distances PROFIBUS PA amp MBP Manchester Coded Bus Powered intrinsically safe transmission system which permits simultaneous transmission of digital data and powering of the field devices on a single two wire cable It is suitable for direct connection of devices in environments up to Ex zone 1 or 21 and associated sen sors actuators in environments up to Ex zone 0 or 20 Siemens ST PCS 7 November 2007 9 35 Siemens AG 2007 Communication PROFIBUS DP Introduction E Application The PROFIBUS DP fieldbus enables the SIMATIC PCS 7 auto mation systems controllers to communicate with distributed Os from the ET 200 range remote I Os as well as with field process devices CPUs CPs and operator terminals that have a PROFIBUS DP interf
421. itor ing and synchronization of material master data with the ERP system e SIMATIC IT Order Management For job management from planning to execution including scheduling materials planning new planning of sequence monitoring and recording of execution Further bundles are available e g SIMATIC IT Basic Tracking amp Tracing SIMATIC IT Basic Production Management or SIMATIC IT Production Suite providing a fully scaled product portfolio Integration and synchronization of all business processes with SIMATIC IT In order to remain competitive manufacturers must shorten their product launch times increase production transparency and flexibility optimize planning and scheduling and reduce waste storage costs and downtimes At the same time directives and high quality standards must be observed in the global produc tion locations and maximum productivity and optimum costs must be guaranteed Manufacturing Execution Systeme MES such as SIMATIC IT from Siemens permit effective integration of product processes and material management systems and support the coordina tion of all equipment and applications relevant to production dur ing all phases SIMATIC IT can be used to model the complete production know how to precisely define the operating processes and to record data in real time from the ERP and production levels It is then possible to control corporate processes more effectively to minimize downtimes p
422. itted electronic modules ET 200iSP e Saving of parameters of the electronics modules lt ee un The IM 152 can assign a 20 ms time stamp to digital process p signals Accessories PROFIBUS connector with 6ES7 972 0DA60 0XA0 B selectable terminating resistor for connection of IM 152 to PROFIBUS DP with RS 485 iS transmission technology RS 485 IS coupler 6ES7 972 0AC80 0XA0 Isolating transformer for connec tion of PROFIBUS DP segments with RS 485 and RS 485 iS trans mission technologies S7 300 rails e 585 mm long suitable for 6ES7 390 1AF85 0AA0 assembly of ET 200iSP in a 650 mm wide wall housing e 885 mm long suitable for 6ES7 390 1AJ85 0AA0 assembly of ET 200iSP in a 950 mm wide wall housing B Subject to export regulations AL N ECCN EAR99H For further accessories such as labeling strips or plates see Catalog IK PI or the A amp D Mall CA 01 under ET 200iSP distributed I O The maximum address space of the interface module is 244 bytes for inputs and 244 bytes for outputs Siemens ST PCS 7 November 2007 11 33 Siemens AG 2007 Process 1 0 ET 200iSP distributed 1 0 Electronics modules and watchdog module Overview Design The electronics modules are plugged as planned onto the cor responding terminal modules using screw type systems TM EM EM6OS or spring loaded systems TM EM EM60C The terminal modules must be ordered in addition The mechanical coding of the termina
423. ity 4 channel analog output module AO for connection of field de vices with or without HART functionality A TC sensor module for internal temperature compensation is provided with the 4 AI TC module and is fitted on the corre sponding terminals of the associated terminal module External compensation is possible for the 4 Al RTD module by connect ing a Pt100 The DO modules have a switch off function which is triggered by an external signal High or Low from a switch off device in the hazardous area This permits implementation of an external switch off independent of the automation system controller It is also possible to combine several DO modules into a switch off group for this purpose The intrinsically safe power supply for the switch off device is either via the watchdog module or a sep arate intrinsically safe source Watchdog module The watchdog module has two fundamental functions e Monitoring of the ET 200iSP remote O station for hardware failures hardware lifebeat external applicative failure moni toring is also possible via an I O address area of the module e Intrinsically safe power supply for external actuator switch off The watchdog module must be plugged onto a terminal module order separately The first slot directly next to the interface module is provided for the watchdog module You can use the same terminal modules for the watchdog module as for the elec tronics modules 11 34 Sieme
424. ive variables and licensing of short term and long term archiving The CAS does not require a connection to the plant bus It can be connected to the OS and batch servers of the SIMATIC PCS 7 plant via OS LAN terminal bus e g via the integral network connection Ethernet RJ45 port onboard of the server Redundant design of central archive server The CAS can also have a redundant design This increases the availability of long term data and these can also be accessed by the OS clients or the OpenPCS 7 station SIMATIC BATCH does not yet swap out the batch data to the two central archive servers However following automatic matching of the archives the batch data are available on both central archive servers fol lowing swapping out The following table shows the corresponding number of compo nents required for single and redundant CAS configurations SIMATIC PCS 7 Industrial Work 1 station server version Incl Ethernet network card and BCE Central archive server basic package SIMATIC PCS 7 Archives SIMATIC Licenses for 4 PCS 7 Archive PowerPacks or one server additional archive variables WinCC option Redundancy E RS 232 connecting cable 10m Instead of the serial RS 232 connection it is also possible to use a separate Ethernet connection for optimization of internal com munication between the redundant central archive servers e g as an alternative for larger distances Siem
425. l Server PowerPack V6 1 for expansion of SIMATIC Route Control Server 3 languages German English French executes with Windows 2000 Server or Windows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certifi cate of license terms and condi tions From 30 to up to 100 simulta neous material transports From 100 to up to 300 simulta neous material transports 6ES7 658 7FB16 0YDO 6ES7 658 7FC16 0YDO Siemens ST PCS 7 November 2007 14 13 Siemens AG 2007 Ordering data for previous version SIMATIC PCS 7 V6 1 Asset Management Software V6 1 E Selection and Ordering Data Order No Ej Selection and Ordering Data Order No SIMATIC Route Control Center 6ES7 658 7EX16 0YB5 V6 1 3 languages German English French executes with Windows 2000 Professional or Windows XP Professional floating license for 1 user Type of delivery License key disk emergency key disk certifi cate of license terms and condi tions SIMATIC Route Control Engi neering V6 1 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 Type of delivery License key disk emergency key disk certifi cate of license terms and condi tions Floating license for 1 user 6ES7 658 7DX16 0YB5 14 14 Siemens ST PCS 7 November 2007 SIMATIC PCS 7 Asset Runtime 6ES7 658 7GA16 0YBO
426. l destination and purpose for which the goods are to be used The deciding factors are the AL or ECCN export authorization indicated on order confirmations delivery notes and invoices Errors excepted and subject to change without prior notice A amp D VuL_ohne MZ En 05 09 06 Siemens AG 2007 Further information can be obtained from our branch offices listed in the appendix or at www siemens com automation partner utomation and Drives atalog ndustrial Communication for atalog Ha i d Dri Catal Industrial C ication f Catal Interactive catalog on CD ROM and on DVD Automation and Drives IK PI e The Offline Mall of Automation and Drives CA 01 Bl Automation Systems for Machine Tools lll Low voltage SINUMERIK amp SIMODRIVE NC 60 Controls and Distribution LV 1 SINUMERIK amp SINAMICS NC 61 SIRIUS SENTARON SPACON Controls and Distribution W1T E 3 Technical Information Driye Systems SIRIUS SENTRON SIVACON Variable Speed Drives SIDAC Reactors and Filters LV 60 SINAMICS G110 SINAMICS G120 D 11 1 SIVENT Fans LV 65 Inverter Chassis Units SINAMICS G120D SIVACON 8PS Busbar Trunking Systems LV 70 Distributed Frequency Inverters SINAMICS G130 Drive Converter Chassis Units D11 SINAMICS G150 Drive Converter Cabinet Units lll motion Control System SIMOTION PM 10 SINAMICS GM150 SINAMICS SM150 D 12 edium Voltage Converters SINAMICS 120 Drive Converter Systems D 21 1 lll Proc
427. l module which is car ried out when an electronics module is plugged on for the first time prevents the connection of incorrect replacement mod ules Hot swapping of individual modules is possible under hazard ous conditions The process signals are connected to the terminals of the ter minal modules assigned according to the plan using either conventional screw type or spring loaded systems conduc tor cross sections 0 14 to max 2 5 mm depending on the type of module All electronics modules are implemented in the EEx i intrinsi cally safe degree of protection and can be easily replaced under hazardous conditions hot swapping Electronics modules Using a spare module plugged onto a terminal module for electronics modules TM EM EM60S TM EM EM60C you The current range of electronics modules covers can reserve a slot for any electronics modules or close a gap 8 channel digital input module DI NAMUR can also be used resulting from the design The spare module can be simply re as counter or frequency meter placed by the electronics module at a later point in time 4 channel digital output module DO with external actuator switch off via High or Low signal H L switch off 4 channel analog input modules AI for temperature measure ments with resistance thermometer RTD or thermocouple TC 4 channel analog input modules AI for connection of 2 4 wire transmitters with or without HART functional
428. l power for 3 3 V and 5 V max 190 W e 12V 15A e 12V 0 2A e 5 Vaux 2A Dimensions and weights Overall dimensions in mm WxHxD Weight E Selection and Ordering Data Order No 433 5 x 176 5 x 445 5 16 23 kg SIMATIC PCS 7 Industrial Workstation single station version SIMATIC PC in 19 rack without monitor keyboard and printer Core 2 Duo E6600 2 4 GHz pro cessor 2 GB RAM 2 x 1 GB sound SATA RAID 1 with 2 hard disks of 250 GB graphics con troller on board with dynamic video memory DVD writer DVD RW IDE 3 5 diskette drive optical mouse Ethernet 10 100 1000 Mbit s RJ45 on board for connection to OS LAN SIMATIC PC DiagMonitor diag nostics software and 2 restore DVDs SIMATIC PCS 7 ES OS software preinstalled Windows XP Professional MUI operating system German English French Italian Spanish Chinese SIMATIC PCS 7 ES OS 547B BCE WXP Connection to plant bus with Ethernet network card RJ45 PCI 10 100 1000 Mbit s and Basic Communication Ethernet BCE for up to 8 automation systems not fault tolerant systems SIMATIC PCS 7 ES OS 547B IE WXP Connection to plant bus with CP 1613 A2 communications processor 6ES7 650 0NF07 0YXO D 6ES7 650 0NF07 0YX1 D 2 14 Siemens ST PCS 7 November 2007 SIMATIC PCS 7 Industrial Workstation server version SIMATIC PC in 19 rack without monitor keyboard and printer Core 2 Duo E6600 2 4 GHz pro cessor 2 GB RAM
429. lation soft ware and electronic manual on CD ROM license key on diskette 6GK1 716 0HB64 3AA0 SIMATIC NET S7 REDCONNECT 2006 Upgrade Software for expansion of 97 1613 to S7 REDCONNECT runtime software in 2 languages German English executes with Windows 2000 Professional 2000 Server XP Professional Server 2003 single license for 1 installation software and electronic manual on CD ROM license key on dis kette 6GK1 716 0HB64 3ACO System connection of single stations and servers which are not based on the SIMATIC PCS 7 Industrial Workstation PCS 7 BCE V7 0 6ES7 650 1CD07 2YB5 Runtime license for plant bus communication via standard net work card and Basic Communication Ethernet already integrated in SIMATIC PCS 7 Industrial Workstations in 3 languages German English French executes with Windows XP Professional or Windows Server 2003 floating license for 1 user Type of delivery License key disk certificate of license terms and conditions System connection of automation systems CP 443 1 6GK7 443 1EX11 0XE0 Communications processor for connection of SIMATIC S7 400 to Industrial Ethernet through TCP IP ISO and UDP for S7 com munication S5 compatible com munication SEND RECEIVE with FETCH WRITE with or without RFC 1006 diagnostics expan sion Multicast commissioning through LAN 10 100 Mbit s with electronic manual on CD ROM B Subject to export regulations AL N ECCN
430. le with IE FC RJ45 Plug IE TP Torsion Cable with IE FC RJ45 Plug IE FC Outlet RJ45 with IE TP Torsion Cable IE FC Outlet RJ45 with IE TP Torsion Cable 0 to 45 m 0 to 45 m 10m TP Cord 10 m TP Cord e0to85m IE FC Marine Trailing Flexible FRNC Cable IE FC Marine Trailing Flexible FRNC Cable with with IE FC RJ45 Plug IE FC RJ45 Plug IE FC Outlet RJ45 with IE FC Marine Trailing 1E FC Outlet RJ45 with IE FC Marine Trailing Flexible Cable 0 to 75 m 10 m TP Cord Flexible Cable 0 to 75 m 10 m TP Cord e O to 100m IE FC Standard Cable GP with IE FC RJ45 IE FC Standard Cable GP with IE FC RJ45 Plug Plug IE FC Outlet RJ45 with IE FC Standard Cable GP 0 to 90 m 10 m TP Cord IE FC Outlet RJ45 with IE FC Standard Cable GP 0 to 90 m 10 m TP Cord Permissible ambient conditions e Operating temperature 0 to 60 C 0 to 60 C Transport storage temperature 40 to 80 C 40 to 80 C Relative humidity during operation 9596 no condensation 95 no condensation Design Dimensions W x H x D in mm 120 x 125 x 124 120 x 125 x 124 Weight 1200 g 1200 g Mounting DIN rail S7 300 rail wall mounting DIN rail 7 300 rail wall mounting Degree of protection IP30 IP30 Approvals Radio interference suppression level EN 61000 6 4 Class A EN 61000 6 4 Class A Noise immunity EN 61000 6 2 EN 61000 6 2 cUL Listung UL 60950 1 CSA C22
431. lectronics module the com plete I O wiring remains on the connection module and need be neither labeled nor removed Up to 16 electronics modules can be arranged in any order be tween the interface module left and the terminating module right limit Modules of an ET 200pro station The ET 200pro modules are usually designed in two or three parts Interface and power modules as well as digital and analog electronics modules comprise Bus module as mechanical and electrical connection element of the individual ET 200pro modules they form the backplane bus of the system Electronics or interface module Connection module The ET 200pro modules are fitted when delivered on the associ ated bus module An ET 200pro station comprises Module support Interface module for PROFIBUS DP Connection module for the PROFIBUS DP interface module CM IM DP direct with up to 6 M20 cable glands CM IM DP ECOFAST Cu CM IM DP M12 7 8 Max 16 electronics modules with associated connection modules which may be assembled up to a station width of 1 m Terminating module included in scope of delivery of interface module Expansion modules The following expansion modules are available Digital electronics modules Analog electronics modules e Safety related electronics modules O connection modules CM IO 4 x M12 for digital or analog electronics modules CM IO8 x M12 for digital electronics modules CM IO 12
432. ler block The GainSched block then adjusts the control parameters of the combined controller de pending on the response of the actual value The faceplate of the GainSched block can be called from the faceplate of the associated controller Monitoring of control quality The ConPerMon block can be used to monitor the quality of a controller block according to a patented procedure The set point actual value and manipulated variable of the controller block e g PID controller are connected to the ConPerMon block which determines the control quality using these online values The block can trigger a warning or alarm depending on the deviation from a reference value e g the control quality de termined during commissioning The faceplate of the ConPerMon block can be called from the faceplate of the associated controller OS displays can be gen erated during engineering which list all deviations in the control quality of a plant or unit The plant operator can use these dis plays to recognize problems early and to analyze and specifi cally eliminate such before they result in serious deficiencies or a production failure PID Tuner fie CFC1 4 PID Tuner The PID Tuner is a function integrated in the CFC for optimization of the CTRL_PID and CTRL_S software controllers The optimum parameters for a control loop can then be determined for PID PI and P control modes in defined steps The tool is suitable for optimizing contro
433. les e 32 outputs 24 V DC 0 5 A 32 outputs 24 V DC 0 5 A with diagnostics 16 outputs 24 V DC 2A 16 outputs relay contacts 16 outputs 120 230 V AC 2A 6ES7 422 1BL00 0AA0 6ES7 422 7BL00 0ABO 6ES7 422 1BH11 0AA0 6ES7 422 1HH00 0AA0 6ES7 422 1FH00 0AA0 SM 431 Analog Input Modules e 16 inputs non floating 13 bit 8 inputs floating 13 bit 8 inputs floating 14 bit with linearization RTD TC 8 inputs floating 14 bit 16 inputs floating 16 bit pro cess interrupt capability with diagnostics interrupt 8 inputs floating 16 bit process interrupt capability for thermo couples with diagnostics inter rupt 8inputs floating 16 bit process interrupt capability for thermal resistors with diagnostics inter rupt 6ES7 431 0HH00 0ABO 6ES7 431 1KF00 0ABO 6ES7 431 1KF10 0ABO 6ES7 431 1KF20 0ABO 6ES7 431 7QH00 0AB0 6ES7 431 7KF00 0ABO 6ES7 431 7KF10 0ABO SM 432 Analog Output Modules 8 outputs floating 13 bit for 10V Oto 10 V 1t05 V 20 mA 0 to 20 mA 4 to 20 mA 6ES7 432 1HF00 0ABO Front Connector 1 unit With screw contacts With spring clamps With crimp contacts 6ES7 492 1AL00 0AA0 6ES7 492 1BL00 0AA0 6ES7 492 1CL00 0AA0 B Subject to export regulations AL N ECCN EAR99H B Siemens AG 2007 IM 460 x Central controller Expansion units 1 0 modules CP and FM IM 461 x Expansion units c
434. livery License key disk emergency key disk certificate of license terms and conditions 2 CDs with SIMATIC PDM V6 0 and device library 6ES7 658 3AX06 0YA5 6ES7 658 3AX06 0YA6 Floating license for 1 user Rental license for 50 hours Siemens AG 2007 ES software SIMATIC PDM Process Device Manager O Selection and Ordering Data Order No a Selection and Ordering Data Order No Integration in STEP 7 SIMATIC PCS 7 Only required if integration of SIMATIC PDM into HW Config is to be used 6 languages German English French Spanish Italian Chinese executes with Windows 2000 Professional or Windows XP Professional Type of delivery License key disk emergency key disk certificate of license terms and conditions Floating license for 1 user 6ES7 658 3BX06 2YB5 Routing through S7 400 6 languages German English French Spanish Italian Chinese executes with Windows 2000 Professional or Windows XP Professional Type of delivery License key disk emergency key disk certificate of license terms and conditions Floating license for 1 user 6ES7 658 3CX06 2YB5 Communication via standard HART multiplexer 6 languages German English French Spanish Italian Chinese executes with Windows 2000 Professional or Windows XP Professional Type of delivery License key disk emergency key disk certificate of license terms and conditions Floating license for 1 user 6ES7 65
435. ll CA 01 under Automation Systems PC based Automation Expansion Components Industrial LCD Moni tors E Benefits Outstanding characteristics of the SCD 19101 D LCD monitor include E Rugged fail safe and long life industrial design High resistance to shock and vibration Extremely high electromagnetic compatibility Anti glare and hardened mineral glass pane for high mechanical protection IP20 degree of protection Complies with CE standard Industry m Modern design with exceptional ergonomics Sharp and high contrast picture with uniform brightness No flickering Large reading angle up to 170 horizontal and vertical Automatic picture adjustment Auto Adjust m No X rays m Low energy consumption and heat development Small space requirement and low weight m Configuration using on screen display OSD m Long service life Operator panels monitors Technical specifications Monitor SCD 19101 D Screen 19 48 cm TFT color monitor 1280 x 1024 pixels 16 million colors Line frequency 50 97 Kriz Image refresh rate 30 100 Hz Power supply 110 230 V AC Dimensions WxHxD in mm 465 x 444 x 91 depth of stand 240 Degree of protection IP20 Weight Approx 10 kg Detailed technical data can be found in Catalog ST PC PC based Automation or the Mall CA 01 at Automation systems Monitors printers and input devices for industry ial Selection and
436. ll applications it is an ex ceptionally good alternative to standard automation systems of S7 400 design E Application As a result of its exceptional physical properties and small di mensions the SIMATIC PCS 7 AS RTX Microbox automation sys tem is exceptionally suitable for industrial use at plant level Just like the runtime systems AS plus OS and complete systems AS plus OS and ES based on SIMATIC PCS 7 BOX it can be used for e Small production applications e Package units e Laboratory automation SIMATIC PCS 7 AS RTX can also be combined with SIMATIC PCS 7 BOX or automation systems of S7 400 design within a plant 10 4 Siemens ST PCS 7 Update November 2008 2 x Gigabit PROFIBUS Cooling slots 4 x USB 2 0 ria 12 Mbit s NUI mm At d ET m nr EIE hun waa sd o CLE 24V DC DVI I connection COM1 power supply DVI VGA combined All metal enclosure Displays Interface inscriptions Power Watchdog CS ER 180188880803 Design of the SIMATIC PCS 7 AS RTX The SIMATIC PCS 7 AS RTX Microbox automation system is based on a SIMATIC Microbox PC 427B with a system specific configuration The following are preinstalled on the supplied 2 GB CompactFlash card e Windows XP Embedded operating system WinAC RTX controller software e SIMATIC PC DiagMonitor diagnostics software Microbox automation system with CompactFlash card The SIMATIC PCS 7 AS RTX has an integral power supply wit
437. lled on CompactFlash card CF card 2 GB no activation required WinAC RTX DiagMonitor Monitoring diagnostics functions Watchdog Temperature Operating hours counter Safety Protection class Safety directives onitoring of program execution Restart can be parameterized following faults onitoring time adjustable in the software Processor otherboard via SIMATIC PC DiagMonitor and SIMATIC PCS 7 Asset Manage ment via SIMATIC PC DiagMonitor and SIMATIC PCS 7 Asset Manage ment Protection class compliant with IEC 61140 EN 60950 1 UL 60950 CAN CSA C22 2 No 60950 1 UL 508 CAN CSA C22 2 No 142 or CAN CSA C22 2 No 14 05 Noise level Operation 40 dB A to DIN 45635 1 Siemens ST PCS 7 Update November 2008 10 5 Siemens AG 2008 Automation systems Microbox automation system B Technical specifications m Technical specifications Electromagnetic compatibility EMC Emitted interference Immunity to conducted interference on the supply lines Immunity to interference on signal lines Immunity to static discharge Immunity to high frequency irradia tion Immunity to magnetic fields EN 55022 Class B FCC Class A 2 kV to IEC 61000 4 4 burst 1 kV to IEC 61000 4 5 sym metrical surge 2 kV to IEC 61000 4 5 asym metrical surge 1 kV to IEC 61000 4 4 burst ength lt 3 m 2 kV to IEC 61000 4 4 burst ength gt 3 m 2 kV to
438. lled systems with or with out an integral component Optimization can be carried out in manual or automatic mode The transient response of the con trollers with the determined parameters can be checked by de fining jumps The controller parameters can be saved and re called as required During determination of the controller parameters the typical controller values actual value setpoint manipulated variable are recorded by a trend function Siemens AG 2007 Graphics designer and faceplate designer The project data for the engineering of the operator systems are organized with the SIMATIC Manager All the data relevant to op eration and monitoring of a process tag such as messages and HMI variables are generated automatically during definition of the automation function powerful graphics designer is avail able for the generation of process displays In addition to the standard faceplates the faceplate designer is used to simply generate customized faceplates for operation and monitoring of process tags or plant components Block sym bols can be conveniently interconnected to process tags using Drag amp Drop DOCPRO DOCPRO is a tool for effective generation and management of plant documentation in accordance with defined standards DOCPRO permits you to structure your project data in any man ner to process them in the form of standardized circuit manuals and to print them in a uniform layout You can incorpo
439. llowing ordering data 2000 Server XP Professional again shows a comparison of the two versions Server 2003 single license for 1 installation When upgrading from SIMATIC PCS 7 V6 x to V7 0 it must be software and electronic manual observed that a separate upgrade from V6 3 Edition 2005 to on CD ROM license key on dis V6 4 Edition 2006 is only required for the S7 REDCONNECT kette communications software For the other products the version SIMATIC NET S7 6GK1 716 0HB64 3AA0 upgrade is implemented during the SIMATIC PCS 7 upgrade REDCONNECT 2006 V6 4 with the SIMATIC PCS 7 Upgrade Packages V6 x to V7 0 Software for fail safe S7 commu nication over redundant networks for CP 1613 runtime software in 2 languages German English executes with Windows 2000 Professional 2000 Server XP Professional Server 2003 sin gle license for 1 installation soft ware and electronic manual on CD ROM license key on diskette SIMATIC NET S7 6GK1 716 0HB64 3ACO REDCONNECT 2006 V6 4 Upgrade Software for expansion of 97 1613 to S7 REDCONNECT runtime software in 2 languages German English executes with Windows 2000 Professional 2000 Server XP Professional Server 2003 single license for 1 installation software and electronic manual on CD ROM license key on dis kette Upgrade of S7 REDCONNECT communications software V6 3 edition 2005 to V6 4 edition 2006 SIMATIC NET S7 REDCONNECT 6GK1 716 0HB64 3AE0 U
440. loating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions From 250 POS RC 8K to 1000 POs RC 32K From 1000 POS RC 32K to 2000 POS RC 64K From 2000 POS RC 64K to 3000 POS RC 100K From 3000 POS RC 100K to 5000 POS RC 150K From 5000 POS RC 150K to 8500 POS RC 256K 6ES7 658 2DB16 0YD5 6ES7 658 2DC16 0YD5 6ES7 658 2DD16 0YD5 6ES7 658 2DE16 0YD5 6ES7 658 2DF16 0YD5 SIMATIC PCS 7 PowerPack Engineering Software AS OS for extending the engineering software for AS OS 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions From 250 POS RC 8K to 1000 POs RC 32K From 1000 POS RC 32K to 2000 POS RC 64K From 2000 POS RC 64K to 3000 POS RC 100K From 3000 POS RC 100K to 5000 POS RC 150K From 5000 POS RC 150K to unlimited POs RC 256K 6ES7 658 5AB16 0YD5 6ES7 658 5AC16 0YD5 6ES7 658 5AD16 0YD5 6ES7 658 5AE16 0YD5 6ES7 658 5AF16 0YD5 Siemens ST PCS 7 November 2007 14 5 Le lering data f ita d for r prev iou Siemens AG 2007 IS versic ES software V6 1 Version Cross Checker on SIM PCS a D 7 V6 1 ATIC Engineering F FH Systems B Selection and Order
441. loating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions 2 CDs with SIMATIC PDM V6 0 and device library as well as sup plementary DVD with Microsoft ServicePacks and tools SIMATIC PDM Basic SIMATIC PDM Basic V6 0 for operation and parameteriza tion of field devices and compo nents communication via PROFIBUS DP PA HART modem interface RS 232 Modbus SIREC bus SIPART DR including 4 TAGs 5 languages German English French Spanish Italian exe cutes with Windows 2000 Professional or Windows XP Professional Type of delivery License key disk emergency key disk certificate of license terms and conditions 2 CDs with SIMATIC PDM V6 0 and device library as well as sup plementary DVD with Microsoft ServicePacks and tools 6ES7 658 3AX06 0YA5 Rental license for 50 hours 6ES7 658 3AX06 0YA6 Floating license for 1 user Functional options for SIMATIC PDM V6 0 Integration in STEP 7 SIMATIC PCS 7 Only required if integration of SIMATIC PDM into HW Config is to be used 5 languages German English French Spanish Italian exe cutes with Windows 2000 Professional or Windows XP Professional Type of delivery License key disk emergency key disk certificate of license terms and conditions Floating license for 1 user 6ES7 658 3BX06 2YB5 Routing through S7 400 5 languages German English French Span
442. long 19 inches PS IM bus module PROFIBUS DP IM 153 2 High Feature interface module I O subsystem Extended for ET 200M stations with up to 12 1 0 modules suitable for hot swapping comprising DIN rail for active bus modules 630 mm long PS IM bus module PROFIBUS DP IM 153 2 High Feature interface module IM 153 redundancy bundle for operation of the ET 200M on the AS 412H AS 414H AS 417H fault tolerant automation system comprising 2 PROFIBUS DP IM 153 2 High Feature interface modules 1 IM IM active bus module VO subsystem for ET 200M for ET 200M stations with up to 8 I O modules suitable for hot swapping comprising e DIN rail for active bus modules 482 mm long 19 inches e PS IM bus module e PROFIBUS DP IM 153 2 High Feature interface module 6ES7 654 0XX08 1XA0 B VO subsystem extended for ET 200M for ET 200M stations with up to 12 1 0 modules suitable for hot swapping comprising DIN rail for active bus modules 630 mm long e PS IM bus module e PROFIBUS DP IM 153 2 High Feature interface module IM 153 redundancy bundle for operation of a ET 200M station on the AS 412H AS 414H or AS 417H fault tolerant automa tion system comprising e 2 PROFIBUS DP IM 153 2 High Feature interface modules 1 IM IM active bus module B Subject to export regulations AL N ECCN EAR99H 6ES7 654 0XX08 1XBO B 6ES7 153 2AR03 0XA0 B Siemens ST PCS 7 November 20
443. luminum oa A o 18 slots steel e 1 x PS 407 10 A for 120 230 V AC DC B e 1 x PS 407 10 A for 120 230 V AC DC redun Cc dancy possible e 1 x PS 407 20 A for 120 230 V AC DC D 2x PS 407 10 A for 120 230 V AC DC redun E dancy possible e 1 x PS 405 10 A for 24 V DC G e 1 x PS 405 10 A for 24 V DC redundancy H possible e x PS 405 20 A for 24 V DC J e 2 x PS 405 10 A for 24 V DC redundancy possible Additive PROFIBUS DP interface modules Without CP 443 5 Extended e 1x CP 443 5 Extended e 2 x CP 443 5 Extended e 3 x CP 443 5 Extended e 4 x CP 443 5 Extended BR ND 1 With the UR2 rack in combination with a redundant power supply the number of additive CP 443 5 Extended is limited to 3 Siemens AG 2008 Recommended preferred types Automation systems Standard automation systems a Selection and Ordering Data Order No Selection and Ordering Data Order No SIMATIC PCS 7 standard automation systems with Industrial Ether net interfacing via CP recommended preferred types AS 414 3 automation system with SIMATIC PCS 7 AS Runtime license for 100 POs Preassembled and tested without additive IF 964 DP and without CP 443 5 Extended comprising CPU 414 3 with 3 interfaces MPI DP DP and slot for IF mod ule 2 8 MB RAM 1 4 MB each for program and data CP 443 1 communications processor for connection to Industrial Ethernet plant bus as well as e Aluminum UR1 rack
444. ly defined sub routes into a complete transport route From this point onward the Route Control takes over control and monitoring of all RC elements in volved in the transport route If faults occur detailed diagnostics information is provided concerning the cause e g why the search for a suitable transport route was unsuccessful The plant control program only switches the individual technological func tions everything else is handled by the Route Control The Route Control Server RC Server supplies the Route Control Clients Route Control Center with the necessary data and transfers their operations to the automation systems For maintenance purposes an automation system can be spe cifically set to in maintenance out of service The material transports being carried out by this automation system are still continued until finished However new material transports are no longer permitted RC block symbols and faceplates In the process displays of the SIMATIC PCS 7 operator systems each route block is represented by an RC block symbol and an RC faceplate Through a route block s RC block symbol it is pos sible to select its RC faceplate and through a route block s RC faceplate it is possible to select the Route Control Center Drop down lists for location selection The selection of locations synonym nodes is made simpler in the process display by means of drop down lists Siemens ST PCS 7 November 2007 7 3
445. m Commissioning of individual process tags with the user m OS display hierarchy friendly CFC and SFC graphic tools Technological D ct Exporting of parameters optimized during commissioning hierarehy OO he back to the CAD CAE world Consistent data in the host planning tools Er Function OS displays Generation modification of process tag types or example so lutions Efficient processing of mass data Importing of data from plant planning Generation of process tags from process tag types and de The import export assistant IEA is an effective tool for rational rivatives from example solutions provision with data from the engineering of mass data and is based on multiple use of pro import file one process tag derivative per import file line in cess tag types and example solutions It is particularly suitable each case for large plants with many process tags of the same type or with Assignment of an import file to a process tag type and several plant components of the same type Plant data which checking of the assignment have already been configured such as process tag lists or Generation of a template for an input file for the process tag charts from the CAD CAE world can be imported into the engi Exporting of data for plant planning neering system and used for largely automatic generation of Generation of an export file per process tag type example solu
446. m length Cable type IE FC Standard IE FC Standard Cable 2x2 Cable 4 x 2 Connection IE FC RJ45 JIE FC RJ45 elements Plug 90 180 Modular Outlet alternative IE FC with insert 2FE Outlet RJ45 4 TP Cord TP Cord IE FC RJ45 Plugs The IE FC RJ45 Plugs are the ideal solution for communication links with a transmission rate up to 100 Mbit s They permit sim ple fast and direct assembly of the 4 core 2 x 2 twisted pair TP FastConnect installation cables in the field without patch technology up to a cable length of 100 m Since the IE FC RJ45 Plugs have no parts which can be lost assembly is also possible under difficult conditions Communication Industrial Ethernet Passive network components FastConnect IE FC Outlet RJ45 and IE FC RJ45 Modular Outlet SCALANCE X 400 SIMATIC PCS 7 IE FC RJ45 Modular Outlet automation Insert 1GE system IE FC Standard Cable 4x2 1000 Mbit s connection IE FC RJ45 Modular Outlet Insert 1GE Alternatives for conversion from RJ45 to the insulation displace ment system are the e IE FC Outlet RJ45 for 4 core TP 2 x 2 IE FC cables and trans mission rates up to 100 Mbit s and E FC RJ45 Modular Outlet for 8 core TP 4 x 2 IE FC cables and transmission rates up to 1000 Mbit s The latter has the advantage that the existing wiring can still be used if the communication is converted from 100 Mbit s to 1000 Mbit s It is only necessary to replace the 2FE insert by one
447. m the operator sta tion such as Common display and Operator prompting using loop in alarm Important information is then shown in the faceplate of the associated device e g process tag number location and device type The existing detailed diagnostics information on the problem can then be called using the Diagnostics view depending on the device type and vendor e g fault description cause trend information or handling instructions They can assess the fault in the Maintenance view and ini tiate corresponding reactions This can be e g the input of a comment or handling instruction the assignment of a work in struction number or the increasing decreasing of the mainte nance requirement priority depending on the significance for the technological plant Current working measures can also be traced accompanied in this view All operations can be logged The log also contains the faceplate contents with ID data messages detailed diagnostics information work in structions notes and status The work request with all information gained on the mainte nance station is passed on to the corresponding maintenance department identified by symbol Maintenance order re quested The release for maintenance of the component can also be made on the maintenance station identified by sym bol Maintenance order being processed The current status of the maintenance measure is then indicated for all involved parties and
448. main memory 1 4 MB each for cessors for connection to Indus program and data CP 443 1 trial Ethernet plant bus as well as communications processor for connection to Industrial Ethernet Aluminium UR2 H rack 2 x 9 slots plant pubes well as with 4 sync modules for distanc es up to 10 m and 2 fiber optic sync cables 1 m e Aluminum UR1 rack 18 slots without sync modules Without power supply without 6ES7 654 0MX48 0XX0 Two PS 407 power supplies 6ES7 654 2ND68 0XCO backup batteries without 10 A for 120 230 V AC DC memory card redundant design possible Aluminum UR rack 9 slots bec MM without sync modules PS 407 power supply 10 Afor 6ES7 654 2MD58 0XX0 oo 4r pone supplies ES 120 230 V ate fea redundant design possible design possible 2 backup 4 backup batteries 2 memory batteries memory card 2 MB cards of 4 MB RAM each RAM PS 407 power supply 10 A for 6ES7 654 2ME58 0XX0 a cu UE BEST GP ANDOS OKCO 120 230 V AC DC redundant batteries 2 memory cards of design possible 2 backup 2 MB RAM each batteries memory card 4 MB RAM Two PS 405 power supplies 6ES7 654 4NE68 0XCO PS 405 power supply 10 A for 6ES7 654 4MD58 0XXO ERE T 24 V DC 2 backup batteries 4 MB RAM each memory card 2 MB RAM l PS 405 power supply 10 A for 6ES7 654 AME58 0XX0 a es UEM PESO UU 24 V DC 2 backup batteries memory card memory card 4 MB RAM Without power supply without 6ES7 654 0MX58 0XX0 backup batt
449. mall applications e g for laboratory automation SIMATIC BATCH can also be combined with the PC based starter system SIMATIC PCS 7 BOX 416 The capacity of SIMATIC BATCH is limited to 10 units in this case However characteristic for the automation of batch processes using SIMATIC BATCH are client server architectures with which one batch server and several batch clients process a plant project together The batch server can also be configured with redundancy in order to increase availability 6 2 Siemens ST PCS 7 November 2007 Integration in SIMATIC PCS 7 SIMATIC BATCH is fully integrated in SIMATIC PCS 7 The plant data can be configured entirely using the engineering system The engineering system transfers all data required for creating recipes to the batch server It is therefore possible to edit recipes separate from the engineering system Changes to the configu ration which are made on the engineering system are available to the batch server using an update function online offline The SIMATIC Logon integrated in SIMATIC PCS 7 implements the following functions Central user administration with access control Function Electronic Signature This means that operations cannot be performed until enabled by authorized Windows users user groups Communication with the automation systems SIMATIC BATCH communicates with the automation system through the operator system The PCS 7 operator stations rele vant to t
450. man English executes with Windows XP Professional SP2 Windows Server 2003 SP1 SP2 and Windows 2000 SPA floating license for 1 user Type of delivery Certificate of license as well as software and electronic docu mentation on CD Note With a S7 F Systems Upgrade from V5 x to V6 0 the type of S7 F Systems license changes from single license to floating license E Configuration E Options S7 F Systems supports configuration by means of functions for Comparison of safety related F programs Recognition of changes in the F program using the checksum e Separation of safety related and standard functions Access to the F functions can be password protected The F block library integrated in S7 F Systems contains pre defined function blocks for generation of safety related applica tions with the CFC or the SIMATIC Safety Matrix based on it The certified F blocks are extremely robust and intercept program ming errors such as division by zero or out of range values They avoid the need for diverse programming tasks for detecting and reacting to errors 4 22 Siemens ST PCS 7 November 2007 S7 F ConfigurationPack When using the safety related SM 326F 336F 1 0 modules Al DI DO as standard Os without F functionality an S7 F Con figurationPack is required for engineering This is included in S7 F Systems V6 0 and is also available on the Internet for downloading Additional information is ava
451. mation systems are used As far as availability is concerned ring topologies are always the first choice for the plant bus With particularly high availability re quirements the plant bus can also be configured as a redundant double ring two CPs per AS CPU and OS server Double faults such as a switch failure on ring 1 with a simultaneous interruption in the bus cable on ring 2 can then be tolerated The two rings in such a configuration are physically separated The coupling partners are linked together logically when configuring with NetPro over a fault tolerant S7 connection 4 way redundancy One switch each takes over the function of the redundancy man ager for each ring The current switches of the SCALANCE X 400 X 300 X 200 IRT and X 200 ranges can be used as the redundancy manager in a ring Note Detailed information on Industrial Ethernet and on the network compo nents can be found in Catalog IK PI in the A amp D Mall or in Catalog CA 01 under Communication Networks SIMATIC NET communication sys tems Siemens AG 2007 E Function Decision aid for Industrial Ethernet switches Different types of switches can be used for the Industrial Ether net communication within the SIMATIC PCS 7 process control system In addition to the OSM ESM switches these are cur rently the following switches SCALANCEX Switches range X 400 SCALANCE X414 3E and X408 2 X 300 SCALANCE X308 2 X308 2LD and X310
452. me text interconnections When merging charts with the same name are overwritten in the origi nal object and text interconnections even those which you have entered yourself can be closed by pressing a button Siemens ST PCS 7 November 2007 4 6 Project views The SIMATIC Manager supports the various tasks for creating a plant project by means of the following project views Component view HW Config for configuration of hardware such as automation systems bus components or process O eae 3 z pr Component view hardware configuration in the SIMATIC Manager with HW Config Process object view as the central development environment for all aspects of pro cess tags objects The process object view of the SIMATIC Manager supports the work of a process engineer by providing a universal view of the process tag It shows the technological hierarchy of the plant presented in tree form in combination with a tabular view of all aspects of the process tag object general data parameters signals messages image objects and measured value ar chives This provides the technologist with fast orientation All objects in the marked branch of the hierarchy are displayed in the table so that they can be directly processed with user friendly edit filter replace import and export functions A spe cial test mode offers the facility for testing process tags and CFCs online and for starting them up SIMATIC Mana
453. media modules fiber 50 125 mm fiber 62 5 125 mm Damping a Technical specifications At 850 nm lt 2 7 dB km lt 3 1 dB km Switches X414 3E MM492 2 X414 3E MM491 2 e At 1300 nm lt 0 7 dB km lt 0 8 dB km Zioa MN eU pui Modal bandwidth X202 2 IRT X206 1LD e At 850 nm gt 600 MHz x km gt 200 MHz x km Loi cs At 1300 nm gt 1200 MHz x km gt 600 MHz x km Port ype nee basin Number o fibers 2 2 Transmission rate 1000 Mbit s 10 100 Mbit s Cable design Segmentable Segmentable outer Max cable length 750m 3000 m conductor Cable type FO Standard Cable Fiber optic standard Core type Hollow core filled Compact core cable Materials d fiber LLL pates Basic element PVC orange black PVC gray Connector type 2x2SC 2 x 2 BFOC ST e Strain relief Aramide fiber Kevlar fiber and impreg 9 26 Siemens ST PCS 7 November 2007 nated glass fiber Outer sheath color of cable PVC green PVC black Mechanical charac teristics Dimensions of ba sic element 2 9 mm diam 3 5 0 2 mm diam Cable dimensions 4 5 x 7 4 mm 6 3 x 9 8 0 4 mm Cable weight Approx 40 kg km Approx 74 kg km Permissible tensile force lt 500 N lt 500 N temporary Bending radius 70 mm 2 100 mm only on the flat side Resistance to later 300 N cm al force Permissible ambi ent conditions e Routing and instal 5 50 C 5 50 C lation temperature e
454. module 2 Rack e UR2 e UR2 e UR1 e UR1 9 slots aluminum 9 slots steel 18 slots aluminum oa BR o 18 slots steel e 1x PS 407 10 A for 120 230 V AC DC B e 1x PS 407 10 A for 120 230 V AC DC redun C dancy possible 1 x PS 407 20 A for 120 230 V AC DC D e 2 x PS 407 10 A for 120 230 V AC DC redun E dancy possible e 1 x PS 405 10 A for 24 V DC G 1 x PS 405 10 A for 24 V DC redundancy H possible e x PS 405 20 A for 24 V DC J e 2 x PS 405 10 A for 24 V DC redundancy possible Additive PROFIBUS DP interface modules e Without CP 443 5 Extended e 1 x CP 443 5 Extended 2 x CP 443 5 Extended 3x CP 443 5 Extended Ax CP 443 5 Extended 1 Up to 5 CPs can be plugged into the UR2 rack with a single power supply or up to 3 with a redundant power supply BR OND AS 414F Single Station 6ES7 654 With SIMATIC PCS 7 AS Runtime license for 100 POs CPU with 2 interfaces MPI DP master and DP master 2 8 MB RAM 1 4 MB each for program and data Preassembled and tested 8 Memory card Memory card 2 MB RAM up to approx B 180 POs Memory card 4 MB RAM up to approx C 300 POs CPU 414 4H with S7 F Systems RT license F up to approx 250 POs Additive interface modules Without additive interface module 0 e 1x CP 443 1 e 2x CP 443 1 for redundant interface module 2 Rack e UR2 UR2 e UR1 e UR1
455. modules X414 3E and X408 2 and extenders only X414 3E Mounting possibilities SIMATIC S7 300 rail or 35 mm DIN rail Redundant 24 V DC supply 10 100 1000 Mbit s technology for different transmission me dia 8 core electric twisted pair or fiber optic multimode singlemode Two X414 3E or four X408 2 integral Gigabit Ethernet twisted pair interfaces 10 100 1000 Mbit s RJ45 sockets for connecting several switches together Node connection via 12 X414 3E or 4 X408 2 Fast Ethernet twisted pair ports integrated in the switch 10 100 Mbit s RJ45 sockets with retaining collar Extender interface for expansion by 8 Fast Ethernet ports only X414 3E Electrical ports with Fast Ethernet extender can be docked on right of switch or optical ports with module extender and media modules mplementation of optical Gigabit rings with 2 port Gigabit Ethernet media module for conversion of integral Gigabit Ethernet ports to fiber optic conductors FOC Module version for multimode 1000BaseSX ports for up to 750 m FOC and singlemode up to 70 km FOC see Catalog IK PI SCALANCE X414 3 has 2 slots for optical Fast Ethernet media modules with 2 ports SCALANCE X408 2 has 2 universal slots which can be alternatively used for optical Fast Ethernet or Gigabit Ethernet media modules with 2 ports Integration in optical 100 Mbit s rings using plug in 2 port Fast Ethernet media module for multi mode FOC up to 3 km or alte
456. modules which can be used per station may be limited depending on the current con sumption of the modules required to solve the automation task However up to 16 electronics modules can be used without lim itation If the ET 200iSP is used in a hazardous area it must be installed in an appropriate Ex housing which at least corresponds to the IP54 degree of protection Appropriate versions of an IP65 hous ing are offered in the Section Stainless steel wall housings Exceptional features of the ET 200iSP architecture Installation and testing of the wiring is possible in advance without the electronics module solation of the mechanical and electronic systems in con junction with the independent process wiring permits fast and easy replacement of the electronics modules Mechanical coding which is carried out when an electronics module is plugged onto a terminal module for the first time prevents the connection of incorrect replacement modules Hot swapping of the power supply modules and electronics modules is possible without a fire certificate Siemens AG 2007 ET 200iSP distributed 1 0 a Integration Distributed ET 200iSP stations are connected to the SIMATIC The ET 200iSP is integrated into SIMATIC PCS 7 using standard PCS 7 automation systems controllers via the PROFIBUS DP driver blocks You can therefore configure and parameterize the which can be routed intrinsically safe into Ex zone 1 using an ET 200i
457. ms and condi tions as well as TIA toolset CD V7 0 SIMATIC Version Trail Upgrade V7 0 6 languages German English French Spanish Italian Chi nese executes with Windows 2000 Professional Windows XP Professional or Windows Server 2003 floating license for 1 user Type of delivery License key disk emergency key disk certifi cate of license terms and condi tions as well as TIA toolset CD V7 0 The SIMATIC Version Trail is a SIMATIC product which was de veloped for the SIMATIC PCS 7 process control system but which can also be used together with other SIMATIC products in the context of Totally Integrated Automation TIA In the case of products which can be used in both the SIMATIC PCS 7 and TIA environments the ordering data and type of delivery may differ depending on the application To provide a better overview and to avoid faulty ordering the selection and ordering data of such products are therefore listed separately depending on the target application 6ES7 658 1FX07 2YA5 6ES7 658 1FX07 2YA5 6ES7 658 1FX07 2YE5 lis More information Upgrade SIMATIC PCS 7 engineering systems with Engineering Software V6 0 or V6 1 can be upgraded to Version 7 0 using the SIMATIC PCS 7 Engineering Upgrade Package A component of this up grade package is also the upgrade for SIMATIC Version Trail from V6 1 to V7 0 For applications outside SIMATIC PCS 7 a separate SIMATIC Upgrade Version Trail V7 0 can be obtai
458. ms can be present in the same rack or separated by up to 10 km The spatial separation provides additional security in the case of extreme influences in the environment of the active sub system e g resulting from a fire The redundancy of the FH systems is only used to increase the availability It is not relevant to processing of the safety functions and the associated fault detection Runtime licenses Each AS bundle is already provided as standard with the SIMATIC PCS 7 AS Runtime license for 100 process objects PO The number of process objects can be extended by addi tional Runtime licenses for 100 1000 or 10000 POs The process objects of additional Runtime licenses can be added to process objects which already exist The number and type e g 100 or 1000 of additional Runtime licenses are irrelevant The AS Runtime licenses are administered on a SIMATIC PCS 7 engineering system or in the SIMATIC PCS 7 BOX Automation systems Safety related automation systems Communication over the plant bus The safety related automation systems are connected as stan dard to the plant bus using one communications processor per AS F systems or sub AS FH systems The plant bus can be implemented in the form of a ring structure which can also be configured with redundant architecture if the availability requirements are high When there are two redundant rings it makes sense to use two communications processors per AS F systems or
459. multi function modules for current voltage and temperature measurements and special highly accurate modules for current and voltage mea surements or temperature measurements All modules automatically supply channel specific and module internal diagnostics data except module 6ES7 331 1KF01 OABO With the latter module channel failure is identified by the PCS 7 analog driver block The individual channels of the analog input modules can be pa rameterized in groups independently of each other SM 331 modules for current voltage and temperature measure ments 8 inputs individually parame 6ES7 331 1KF01 0ABO terizable Resolution 12 bit 4 sign Current measurement 0 4 to 20 mA 8 channels 2 wires with external supply or 4 wires Voltage measurement 8 channels Resistance thermometer Pt100 Ni100 Ni1000 LG Ni1000 8 channels 2 3 or 4 wires Front connector required 40 contact 8 inputs in 4 channel groups 6ES7 331 7KF02 0ABO Redundant design possible module redundancy Changeover of measurement type by range module per chan nel group Resolution 14 bit 4 sign Current measurement 0 4 to 20 mA 8 channels 2 or 4 wires Voltage measurement 8 channels Resistance thermometer Pt100 Ni100 4 channels 2 or 4 wires Thermocouples type E N J K L 8 channels internal compensation or exter nal compensation with compen sating box or 0 C cold junction e Wire b
460. n See under OS Software Single Station PowerPack V7 0 2 PowerPacks each required Siemens ST PCS 7 November 2007 5 17 Siemens AG 2007 Redundant operator systems OS redundancy HE Selection and Ordering Data Order No E Selection and Ordering Data Order No Design of redundant OS servers SIMATIC PCS 7 Server Redundancy V7 0 6 languages German English French Italian Spanish Chinese executes with Windows Server 2003 single license for 2 installations with OS Software Server und WinCC Redundancy as well as RS 232 connecting cable 10 m Type of delivery 2 license key disks 2 emergency key disks certificate of license terms and conditions PCS 7 V7 0 toolset DVDs Microsoft SQL Server 2005 including EULA supplementary CDs DVDs e g Microsoft ServicePacks and tools as well as RS 232 connecting cable 10 m e 250 POs 6ES7 652 3BA07 2YA0 e 1000 POs 6ES7 652 3BB07 2YA0 e 2000 POs 6ES7 652 3BC07 2YA0 e 3000 POs 6ES7 652 3BD07 2YA0 e 5000 POs 6ES7 652 3BE07 2YAO 8500 POs 6ES7 652 3BF07 2YAO PowerPacks for PO expansion See under OS Software Server PowerPack V7 0 2 PowerPacks each required Individual components for redundancy upgrading with existing OS single stations OS servers WinCC Redundancy V6 2 For alignment of archives follow ing OS restart single license for 2 installations Installation required on each of the two redundant SIMATIC PCS 7 Industrial Workstati
461. n Assemblies enable simple fast and reliable connection of field devices sensors and actuators to the I O modules of the ET 200M remote O stations They can be used to significantly reduce the costs and required work for cabling and commission ing and prevent wiring errors The individual SIMATIC PCS 7 MTAs are each tailored to specific 1 0 modules from the ET 200M range see design for assignment table MTA versions are available for standard 1 0 modules as well as for redundant and safety related 1 0 modules The SIMATIC PCS 7 MTAs are connected to the I O modules us ing 3 m or 8 m long preassembled cables Design SIMATIC PCS 7 MTA in versions for standard redundant and safety related I O modules of the ET 200M distributed I O sys tem Redundant 24 V DC supply e 3or8m long preassembled cables for connecting SIMATIC PCS 7 MTA and ET 200M module in each case with 50 25 pole Sub D socket or 25 pole Sub D connector for connection to SIMATIC PCS 7 MTA 40 20 pole Siemens front connector female version for con nection to ET 200M module Screw terminals for the 1 1 connection of field devices sen sors and actuators Fuse assembly with LED for each input output channel Test and release as SIMATIC PCS 7 system component with corresponding approvals FM UL CE ATEX TUV 11 6 Siemens ST PCS 7 November 2007 8 channels AI Siemens AG 2007 6ES7 650 1AA51 2XX0 6ES7 331 7NF00 0ABO SIMATIC PCS 7
462. n IP30 Ambient temperature 20 70 C Loading of media According to ISA S71 04 severity level G1 G2 G3 except for NH3 only level G2 in this case EMC Electromagnetic compatibility according to NE21 Vibration resistance 0 5 g continuously 1 g occasionally Approvals standards ATEX II 2 G 1 GD Ex de ia ib IIC T4 M2 Ex de ia ib e ECEx Zone 1 Ex de ia ib IIC T4 e cFMus Class I II II NI Division 2 Groups A B C D E F G T4 AIS Division 1 Groups A B C D E F G Class Zone 1 AEx de ia ib IIC T4 e cULus Class I I Il Division 2 Groups A B C D E F G T4 providing int safe circuits for Division 1 Groups A B C D E F G Class I Zone 1 AEx de ia ib IIC T4 PROFIBUS EN 50170 Volume 2 e IEC IEC 61131 Part 2 CE According to 94 9 EU ATEX 100a 89 336 EEC and 73 23 EEC e Shipbuilding approval Classification companies ABS American Bureau of Shipping BV Bureau Veritas DNV Det Norske Veritas e GL Germanischer Lloyd LRS Lloyds Register of Shipping Class NK Nippon Kaiji Kyokai For detailed technical specifications especially on individual components such as power supply module interface module or electronics modules see Catalog IK PI e Mall CA 01 under Distributed I Os ET 200iSP Siemens ST PCS 7 November 2007 11 31 Siemens AG 2007 Process 1 0 ET 200iSP distributed 1 0 ET 200iSP power supply unit Overview Design Depending on the operating mode standa
463. n and Ordering Data Order No E Options SM 326F failsafe digital output suitable for solenoid valves DC contactors and signal lamps 10 outputs 24 V DC 2A 6ES7 326 2BF01 0ABO Electrically isolated in groups of 5 outputs with internal diode Redundant design possible module and channel redun dancy SIL 2 SIL 3 parameterizable 10 channels P P switching for non floating loads ground and earth con nected together Wire break and short circuit monitoring Diagnostics inside module PROFIsafe telegram Front connector required 40 contact 8 outputs 24 V DC 2A Electrically isolated in groups of 4 SIL 2 SIL 3 parameterizable 8 channels P M switching for floating loads ground and earth sepa rate Wire break and short circuit monitoring Diagnostics inside module e PROFIsafe telegram e Front connector required 40 contact 6ES7 326 2BF40 0AB0 SM 336F failsafe analog input module 6 inputs 4 to 20 mA 6ES7 336 1HE00 0AB0 Redundant design possible module redundancy e Resolution 13 bit sign e Isolated from the backplane bus e 2 wire or 4 wire connection e SIL 2 two channel evaluation 6 sensors e SIL 3 two channel evaluation 12 sensors adjustable toler ance window e Wire break monitoring e Tolerance monitoring between 2 sensors SIL 3 e Diagnostics inside module e PROFIsafe telegram e Front connector required 40 contact Options
464. n from 30000 to 80000 variables For expansion from 80000 to 120000 variables Additional components for redundant CAS WinCC Redundancy 6AV6 371 1CF06 2AX0 For alignment of archives follow ing restart single license for 2 installations Installation required on each of the redundant SIMATIC PCS 7 Industrial Workstations 6ES7 658 2EC07 2YD0 6ES7 658 2ED07 2YD0 6ES7 658 2EE07 2YD0 6ES7 658 2EF07 2YDO RS 232 connecting cable 10 m 6ES7 902 1AC00 0AA0 Siemens AG 2007 SIMATIC PCS 7 Web clients Modem LAN intranet Web server in a SIMATIC PCS 7 client OS LAN terminal bus Plant bus The SIMATIC PCS 7 Web server can be used to operate and monitor a system via intranet Internet The SIMATIC PCS 7 Web Server uses the mechanisms of a multi client for accessing the subordinate OS servers and makes the project data globally available via intranet Internet The project specific process data in the SIMATIC PCS 7 Web server are accessed via Web clients which are equipped with Internet Explorer E Application A differentiation is basically made between the following types of application when operating and monitoring SIMATIC PCS 7 sys tems via the Web e Standard Up to 50 Web clients access the data of one SIMATIC PCS 7 Web server over intranet Internet Diagnostics One or only a few Web clients have access to several SIMATIC PCS 7 Web servers single user systems for remote
465. n of SIMATIC Route Control Server 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional or Windows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certifi cate of license terms and condi tions From 30 to up to 100 simultaneous material transports From 100 to up to 300 simultaneous material transports 6ES7 658 7FB07 0YDO 6ES7 658 7FC07 0YDO SIMATIC Route Control Center V7 0 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional or Windows Server 2003 floating license for 1 user Type of delivery License key disk emergency key disk certifi cate of license terms and condi tions Siemens ST PCS 7 November 2007 6ES7 658 7EX07 0YB5 Siemens AG 2007 SIMATIC Route Control Route Control engineering software E Overview a Function ex nie La l x oy T E T The Route Control RC configuration supplements the basic SIMATIC PCS 7 plant configuration with blocks from the PCS 7 standard library Existing plants are then also easy to upgrade with SIMATIC Route Control Technological elements of rele vance for control of the material transport RC elements are adapted in the CFC Editor using uniform interface blocks from the Route Control Library The RC elements include e Control elements actuators e Sensor
466. n of SIMATIC S7 400 to PROFIBUS as DP master or for S7 communication for increasing the number of DP lines for data set routing with SIMATIC PDM and for 10 ms time stamp electronic manual on CD module occupies 1 slot 6GK7 443 5DX04 0XEO PS 407 power supply module 10A 120 230 V AC DC 5 V DC 10 A 24 V DC 1 A with battery compartment for 2 backup batteries module occu pies 2 slots 6ES7 407 0KA02 0AA0 PS 407 power supply module 10 A redundant design 120 230 V AC DC 5 V DC 10 A 24 V DC 1 A with battery compartment for 2 backup batteries module occu pies 2 slots 6ES7 407 0KR02 0AA0 PS 407 power supply module 20A 120 230 V AC DC 5 V DC 20 A 24 V DC 1 A with battery compartment for 2 backup batteries module occu pies 2 slots 6ES7 407 0RA02 0AA0 PS 405 power supply module 10A 24 V DC 5 V DC 10 A 24 V DC 1 A with battery compartment for 2 backup batteries module occu pies 2 slots 6ES7 405 0KA02 0AA0 PS 405 power supply module 10 A redundant design 24 V DC 5 V DC 10 A 24 V DC 1 A with battery compartment for 2 backup batteries module occu pies 2 slots 6ES7 405 0KR02 0AA0 PS 405 power supply module 20A 24 V DC 5 V DC 20 A 24 V DC 1 A with battery compartment for 2 backup batteries module occu pies 2 slots 6ES7 405 0RA02 0AA0 Backup battery Type AA 2 3 Ah 6ES7 971 0BA00 B Subject to export regulations AL N ECC
467. n option The Tower Kit is suitable for SIMATIC PCS 7 Industrial Workstations based on the Rack PC types 547B and IL 48 Siemens ST PCS 7 November 2007 2 15 Siemens AG 2007 System neutral components SIMATIC PCS 7 Industrial Workstation Multi VGA graphics cards Overview The SIMATIC PCS 7 industrial workstations are supplied as stan dard with a graphics interface module for controlling one pro cess monitor The multi VGA graphics cards 2 Screens and 4 Screens are available for multi channel mode with 2 or up to 4 process monitors Using a multi VGA graphics card the visualization of a project subproject when engineering or a plant unit in process operation can be divided among up to 4 process monitors per operator station with application of different views These project plant sections can all be operated using just one key board and one mouse Compared to single channel mode it is thus possible to enormously improve the efficiency convenience and ergonomics of engineering and process control 2 16 Siemens ST PCS 7 November 2007 a Technical specifications Multi VGA graphics cards Memory 32 MB DDRAM per output e Graphics card 2 Screens 2 x 32 MB e Graphics card 4 Screens 4x 32 MB Clock Max analog resolution per channel 360 MHz integrated RAMDAC 2048 x 1536 at 24 bpp and 85 Hz Max digital resolution per channel 1280 x 1024 Electromagnetic compatibility EMC Emitted
468. n to plant bus 2 x 2 PS 407 power supplies 10 A for 120 230 V AC DC re dundancy possible without backup batteries 2 memory cards 16 MB RAM 2x2 CP 443 1 communications processors for connection to plant bus 2 PS 405 power supplies 10 A for 24 V DC without backup batteries 2 memory cards with 16 MB RAM each 2 x CP 443 1 communications processors for connection to plant bus 2 PS 405 power supplies 10 A for 24 V DC without backup batteries 2 memory cards with 16 MB RAM each 2x 2 CP 443 1 communications 6ES7 656 8EN31 1EBO 6ES7 656 8EN32 1EBO 6ES7 656 8EN31 1GBO 6ES7 656 8EN32 1GBO processors for connection to plant bus Runtime licenses for SIMATIC PCS 7 automation systems can be added to existing licenses SIMATIC PCS 7 AS Runtime license 6 languages German English French Italian Spanish Chi nese executes in the engineer ing system with Windows XP Professional floating license for 1 installation Type of delivery License key disk certificate of license terms and conditions 100 POs 6ES7 653 2BA00 0XB5 1 000 POs 6ES7 653 2BB00 0XB5 10 000 POs 6ES7 653 2BC00 0XB5 AS 412F FH AS 414F FH and AS 417F FH engineering see Chapter Engineering System Section Engineering Process Safety B Subject to export regulations AL N ECCN EAR99H Siemens AG 2008 Automation systems Safety related automation systems Individual components E Selection and Orderi
469. nables you to display and operate the sequence controls configured with the SFC tool in the same way as on the engineering system No additional configuration work is necessary In an overview display it is possible for example to open step and transition displays and to present step comments or dynam ically supplied stepping conditions 5 14 Siemens ST PCS 7 November 2007 Siemens AG 2007 Operator yid S software SIMATIC PCS 7 Safety Matrix OS Packages E Overview m Selection and Ordering Data Order No Using the SIMATIC Safety Matrix Viewer you can operate and monitor the SIMATIC Safety Matrix from the SIMATIC PCS 7 OS Single Station or from the SIMATIC PCS 7 OS Client The SIMATIC Safety Matrix Viewer is available together with the SIMATIC PCS 7 OS software as a low price SIMATIC PCS 7 Safety Matrix OS Package The difference is in the SIMATIC PCS 7 OS software which depends on whether the OS Single Station or the OS Client is the target system By means of the SIMATIC PCS 7 Safety Matrix OS Extension Package a SIMATIC PCS 7 OS Single Station or a SIMATIC PCS 7 OS Client can be subsequently expanded by the SIMATIC Safety Matrix Viewer Details on the SIMATIC Safety Matrix as well as information on SIMATIC PCS 7 Safety ES Packages can be found from page 4 20 SIMATIC PCS 7 Safety Matrix OS Single Station Package Executes with Windows XP Pro fessional single license for 1 installation Combination of
470. nal 2000 Server XP Professional Server 2003 software and electronic manual on CD D Subject to export regulations AL N ECCN 5D992B1 6GK1 704 1CW63 3ABO Siemens ST PCS 7 November 2007 15 5 Siemens AG 2007 Update upgrade packages SIMATIC PDM upgrades i Overview ET Selection and Ordering Data Order No SIMATIC PDM can be integrated in the engineering system i e SIMATIC PDM upgrade update service in the configuration environment of SIMATIC PCS 7 or operated SIMATIC PDM Upgrade from 6ES7 651 5CX06 0YE5 in stand alone mode Since the version cycle of SIMATIC PDM is V5 x to V6 0 different from that of SIMATIC PCS 7 the upgrade information is for all product versions and com summarized here in a separate paragraph Upgrades of binations SIMATIC PDM 5 languages German English French Spanish Italian exe cutes with Windows 2000 Professional or Windows XP Professional floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions 2 CDs with SIMATIC PDM V6 0 and device ibrary as well as supplementary DVD with Microsoft ServicePacks and tools SIMATIC PDM Software Update 6ES7 658 3XX00 0YL8 Service Subscription for 1 year with auto matic extension Requirement current software version 15 6 Siemens ST PCS 7 November 2007 Siemens AG 2007 Update upgrade packages SIMATIC PCS 7 upgrades V6 x to V7
471. nality and VPN Virtual Private Network functionality for up to 32 devices up to 64 simultaneous VPN tunnels e SCALANCE S613 industrial security module with firewall functionality and VPN Virtual Private Network functionality for up to 64 devices up to 128 simultaneous VPN tunnels suitable for extended temperature range from 20 to 70 C Security functions of the SCALANCE S industrial security mod ules e Firewall functionality S602 S612 and S613 Filtering of data packets as well as enabling or blocking of communication links on the basis of filter lists packet filter firewall IP and MAC addresses can be filtered as well as communication protocols ports with incoming and outgo ing communication Saving of access data in a log file for verification purposes and for recognition of attacks and derivation of preventive measures e VPN functionality S612 and S613 Secure authentication identification of the network notes through monitoring and checking the incoming data traffic using proven VPN mechanisms Data encryption and data integrity checking for protection against espionage and data manipulation establishment of VPN tunnels to other security modules 9 34 Siemens ST PCS 7 November 2007 Configuration Using the supplied configuration tool it is easy to create and configure the security modules which are to communicate se curely with one another You do not require any special I
472. nctions are pro cessed twice in different sections of a CPU by means of redun dant diverse instruction processing Potential errors are de tected by the system during the subsequent comparison of results The S7 F Systems engineering tool as a component of the SIMATIC Manager allows parameterization of the F FH systems and the safety related F modules from the ET 200 series It sup ports configuration by means of functions for Comparison of safety related F programs Recognition of changes in the F program using the checksum e Separation of safety related and standard functions Access to the F functions can be password protected The F block library integrated in S7 F Systems contains pre defined function blocks for generation of safety related applica tions with the CFC or the SIMATIC Safety Matrix based on it The certified F blocks are extremely robust and intercept program ming errors such as division by zero or out of range values They avoid the need for diverse programming tasks for detecting and reacting to errors 10 26 Siemens ST PCS 7 Update November 2008 Ordering information An AS 412H AS 414H or AS 417H system is required as the hardware for a safety related automation system The following H systems can be used depending on the type and structure of the safety related automation system For single channel AS 412F AS 414F or AS 417F safety re lated systems one each of AS 412 3 1H AS 414 4 1H or A
473. nd contain the complete functionality of a safety relay The PM D F1 and PM D F2 mod ules can be combined with the PM D F3 or PM D F4 modules A PM D F5 can be arranged in any position between PM D F1 4 and a PM X Every safety circuit starting with a PM D F1 4 has to be ter minated with a PM X Failsafe kit Every standard motor starter in a safety segment has to be sup plemented by the failsafe kit F kit in order to monitor the switch ing function F kit 1 supplements the DS1 x direct on line starter F kit 2 the RS1 x reversing starter The F kits comprise contact carriers for the terminal modules one or two auxiliary switch blocks for the contactor s of the motor starter and connecting lines High feature motor starters and their terminal modules come equipped with the F kit functions Siemens AG 2007 ET 2008 distributed I O SIGUARD safety technology O Selection and Ordering Data Order No Selection and Ordering Data Order No SIGUARD Terminal Modules Accessories PM PF30 S47 B1 Terminal 3RK1 903 1AA00 A PM X SIGUARD 3RK1 903 1CB00 A Module Connection module for incoming For PM D F1 2 power modules feeder contactor external safety with U1 U2 incoming supply and circuits Senor connection Failsafe kit 1 3RK1 903 1CA00 A PM PF30 S47 BO Terminal 3RK1 903 1AA10 A Failsafe kit for DS1 x standard Module motor starter not necessary for For PM D F1 2 power modules High Fe
474. nd indicator lights 8 outputs 24 to 120 V DC 24 to 6ES7 322 5HF00 0ABO B 230 VAC max 5 A Electrically isolated in groups of 1 With RC suppressor element for protection of contacts per chan nel Connection of a default value by channel in the event of CPU stop parameterizable Module internal diagnostics functions Front connector required 40 contact B Subject to export regulations AL N ECCN EAR99H Siemens ST PCS 7 November 2007 11 17 Siemens AG 2007 Process 1 0 ET 200M distributed 1 0 DI DO digital input output modules B Overview a Selection and Ordering Data Order No SM 323 for DC voltage suitable for switches BERO proximity switches solenoid valves contactors indicator lights etc 8 inputs 24 V DC 6ES7323 1BH01 0AA0 Suitable for connection of 2 wire proximity switches BERO as sensors 8 outputs 24 V DC 0 5 A Inputs and outputs electrically isolated in groups of 8 Front connector required 20 contact e Standard signal module for DC voltage 24 V DC with 8 digital inputs and 8 digital outputs For connection of switches 2 wire proximity switches BERO solenoid valves contactors signal lamps 11 18 Siemens ST PCS 7 November 2007 Siemens AG 2007 Process 1 0 ET 200M distributed I O Al analog input modules B Overview E Selection and Ordering Data Order No The analog input modules described here break down into e
475. ndows WinCC Client Access License XP Professional single license for CAL per processor 1 installation License for any number of clients Type of delivery per processor License key disk emergency key disk certificate of license terms and conditions Autonomous OpenPCS 7 server SIMATIC PCS 7 OpenPCS 7 6ES7 658 0HX07 2YBO V7 0 OpenPCS 7 software for a sepa rate OpenPCS 7 server based on the hardware of the SIMATIC PCS Workstation client version 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions 5 28 Siemens ST PCS 7 November 2007 Siemens AG 2007 Batch automation SIMATIC BATCH Introduction 68 SIMATIC BATCH hardware SIMATIC BATCH software Introduction Server Basic Package Batch Control Center Recipe System Batch Planning Hierarchical Recipe ROP Library Separation Procedures Formulas SIMATIC BATCH API Siemens ST PCS 7 November 2007 Siemens AG 2007 Batch automation SIMATIC BATCH Introduction E Design af Integration SIMATIC BATCH is configured as a single user system or as a client server system and can be used in plants of any size due to its modular architecture and scalability in 5 steps using 10 20 40 100 and unlimited units instances of plant units With s
476. nections with 2 channels per plug double assignment e 8 x M12 round plug connections with 1 channel per plug single assignment 11 60 Siemens ST PCS 7 November 2007 Siemens AG 2007 B Overview M o Q mang Otte The following analog electronics modules can be used for con necting actuators sensors in the context of SIMATIC PCS 7 Analog input modules EM 4 Al U High Feature e 4 inputs for voltage measurements nput ranges 10 V resolution 15 bit sign 5 V resolution 15 bit sign Oto 10 V resolution 15 bit 1to 5 V resolution 15 bit Electrically isolated from load voltage 2L Diagnostics Short circuit of sensor supply to M per module Diagnostics Short circuit open circuit per channel depend ing on measuring range e Process interrupt with limit violation on channel O Permissible common mode voltage 5 Vpp AC EM 4 AI I High Feature e 4 inputs for current measurements nput ranges 20 mA resolution 15 bit sign Oto 20 mA resolution 15 bit 4to 20 mA resolution 15 bit Two wire and four wire transmitters can be connected Electrically isolated from load voltage 2L Diagnostics Short circuit of sensor supply to M per module Diagnostics Short circuit open circuit per channel depend ing on measuring range e Process interrupt with limit violation on channel O Permissible common mode voltage 5 Vpp AC Technical specifications
477. ned for upgrading SIMATIC Version Trail V6 1 For further information see Chapter Update upgrade pack ages Note Please note that Version Trail cannot be used on its own but only in combination with SIMATIC Logon see page 2 4 Siemens ST PCS 7 November 2007 4 11 Siemens AG 2007 ES software Import Export Assistant B Overview Bis Benefits The import export assistant offers the following benefits when CADICAE Higher level planning tools using previously configured plant data E Importing of previously configured plant data from the host CAD CAE world such as process tag list No multiple inputs with the associated input errors Exemple solutions end Simple handling easy to use graphic environment Typical process object types m Automatic and reproducible generation of process tags and libraries Dire derivatives based on the imported process tag lists and exam ple solutions technological hierarchy charts of the individual process tags Drastic reduction in time required and avoidance of errors amp Automatic derivation of the OS display hierarchy automatic in terconnecting of blocks and positioning in displays Considerable reduction in time required and costs Process object plans
478. neering of operation and monitoring systems Using DBA and a plug in interface it is possible to download the configuration data and to display and configure them using a standardized user interface DBA allows System based migration of operator system data from different output systems in standardized form thus providing uniform software quality security and understandability The migration products can be categorized as follows SIMATIC IT SIMATIC PCS 7 LT Clients ru Engineering System S7 400 S H HF controller PROFIBUS PA interface PROFIBUS DP VT ITI T7 LL Migration component Description OS migration products Faceplate library e Interface from SIMATIC PCS 7 OS Server to system bus of legacy system OS conversion tool e g DBA Services for OS migration Tools services for conversion of process displays Services for AS migration Tools services for function based conversion of AS engineering data to SIMATIC PCS 7 BATCH migration components Enables existing system to use SIMATIC BATCH Gateway Engineering tool for gateway Gateway between system bus of legacy system and SIMATIC PCS 7 mainly for AS AS communication Reuse of legacy system I Os or Field Termination Assembly FTA Reuse of I Os connection of old I Os to SIMATIC PCS 7 automation systems mostly for Siemens systems Field Termination Assemblies FTAs for field cabling Siemens ST
479. nels each e Sensor supply by the module additional external redundant sensor supply possible Diagnostics of missing sensor supply for channel group 8 channels Diagnostics inside module Wire break monitoring Front connector required 20 contact 16 inputs NAMUR Redundant design possible module redundancy Electrically isolated in groups of 8 Time stamping in association with IM 153 2 High Feature ac curacy 5 ms rising or falling edge can be parameterized channel granular Two sensor supplies 8 2 V DC or 18 V DC each Connection of NAMUR sensors or contacts with resistor circuit Pulse stretching Channel granular diagnostics short circuit open circuit chat ter monitoring discrepancy with changeover contacts Diagnostics inside module Front connector required 40 contact B Subject to export regulations AL N ECCN EAR99H 6ES7 321 7TH00 0ABO Siemens ST PCS 7 November 2007 11 15 Siemens AG 2007 LC ed I O E Overview a Selection and Ordering Data Order No SM 322 for AC voltage suitable for AC coils contactors motor starters small motors and indicator lights 8 outputs 120 230 V AC 2A 6ES7 322 1FF01 0AA0 B Redundant design possible module redundancy Electrically isolated in groups of 4 Front connector required 20 contact 16 outputs 120 230 V AC 1A Electrically isolated in groups of 8 Front connector required
480. nfiguration of safety functions on the SIMATIC PCS 7 en gineering system e SIMATIC Safety Matrix Editor for creating and debugging the Safety Matrix logic in an exter nal computer independent of the engineering system can be optionally used additive to the SIMATIC Safety Matrix Tool e SIMATIC Safety Matrix Viewer for SIMATIC PCS 7 for operation and monitoring of the SIMATIC Safety Matrix us ing the SIMATIC PCS 7 operator system for ordering data re fer to page 5 15 System requirements Software requirement SIMATIC PCS 7 V6 0 SP2 Hardware requirement SIMATIC Safety Matrix SIMATIC PCS 7 Tool AS 412H F FH or higher AS 414H F FH or S7 F Systems V5 2 HF 2 AS 417H F FH or higher with S7 F Lib S7 F Systems V1 2 RT license is inte grated in the case of F FH systems Windows 2000 Profes sional SP2 or higher or Windows XP Professional SIMATIC PCS 7 OS V6 0 SP2 or higher SIMATIC Safety Matrix Editor SIMATIC Safety Matrix SIMATIC PCS 7 Viewer AS 412H F FH AS 414H F FH or AS 417H F FH S7 F Systems RT license is inte grated in the case of F FH systems The SIMATIC Safety Matrix Editor offers the advantage that the Safety Matrix can also be created processed further and de bugged outside the SIMATIC PCS 7 engineering system The SIMATIC Safety Matrix Editor can be used on a computer with Windows 2000 Professional SP2 or higher or Windows XP Pro fessional However generation of the safety r
481. nfiguration rules or parameterization a Application Industrial Ethernet OSM and ESM The Industrial Ethernet OSM Optical Switch Module and ESM Electrical Switch Module are used in the construction of switched networks with data transmission rates of 100 Mbit s in the control level range in which strict demands are placed on network availability and comprehensive diagnostics are re quired In existing networks load decoupling and thus increased net work performance can be achieved by creating segments di viding a network into subnetworks segments and connecting these segments to an OSM ESM The redundancy manager integrated into OSM ESM allows In dustrial Ethernet rings to be constructed in switching technology with high speed switching over of the communication path on failure of a switch or interruption in the transmission path recon figuration time max 0 3 seconds Industrial Ethernet OSM ESM OMC Industrial Ethernet switches The transmission rate in the ring is 100 Mbit s for each ring up to 50 Industrial Ethernet OSMs optical ring or ESMs electrical ring can be used Apart from the 2 ring ports OSM ESM has other ports with either RJ45 ITP or BFOC interfaces to which data terminals or network segments can be connected Selection support for the various product versions of OSM is pro vided by the table under Technical specifications Industrial Ethernet media converter Industrial Ethernet nod
482. ng 1x CPU 417 4H with 2 integrated interfaces MPI DP master and DP master 30 MB main memory 15 MB each for program and data CP 443 1 communications processor for connection to Industrial Ethernet plant bus as well as UR2 aluminum rack 9 slots PS 407 power supply 10 A for 120 230 V AC DC redundant design without backup batter ies memory card 4 MB RAM 6ES7 654 8CM01 3CB0 B PS 407 power supply 10 A for 120 230 V AC DC redundant design without backup batter ies memory card 16 MB RAM PS 405 power supply 10 A for 24 V DC without backup bat teries memory card 4 MB RAM PS 405 power supply 10 A for 24 V DC without backup bat teries memory card 16 MB RAM 6ES7 654 8EM01 3CB0 B 6ES7 654 8CM01 3GB0 B 6ES7 654 8EM01 3GB0 B Fault tolerant SIMATIC PCS 7 automation systems Redundant stations recommended preferred types AS 412 3 2H automation sys tem with SIMATIC PCS 7 AS Runtime license for 100 POs Preassembled and tested without CP 443 5 Extended comprising 2 x CPU 412 3H with 2 x 1 integrated interface MPI DP master 2 x 768 KB main memory 512 KB each for program and 256 KB each for data two CP 443 1 communications pro cessors for connection to Indus trial Ethernet plant bus as well as Aluminium UR2 H rack 2 x 9 slots 4 sync modules for distances up to 10 m and 2 fiber optic sync cables 1m Two PS 407 power supplies 10 A for 120 230 V
483. ng Data Order No m Selection and Ordering Data Order No Individual components of the safety related SIMATIC PCS 7 automation systems Memory Card RAM e 1MB 6ES7 952 1AK00 0AA0 S7 F Systems RT License 6ES7 833 1CC00 6YX0 For processing safety related e 2 MB 6ES7 952 1 AL00 0AA0 application programs for one e 4MB 6ES7 952 1AM00 0AA0 AS 412F FH AS 414F FH or AS 417F FH system e 8 MB 6ES7 952 1AP00 0AA0 CPU 412 3H 6ES7 412 3HJ14 0ABO B e 16 MB 6ES7 952 1AS00 0AA0 RAM 768 KB 512 KB for program 4 MB ES7 952 1 AY00 0AA and 256 KB for data ne SESTMS QU QAAD Module occupies 2 slots Memory Card Flash EPROM CPU 414 4H 6ES7414 4HM14 0AB0 B tee ee a eva RAM 2 8 MB 1 4 MB each for the engineering system program and data Module occupies 2 slots e 8 MB 6ES7 952 1KP00 0AA0 CPU 417 4H 6ES7 417 4HT14 0AB0 B CP 443 1 6GK7 443 1EX11 0XE0 RAM 30 MB 15 MB each for pro Communications processor for gram and data connection of SIMATIC S7 400 to Module occupies 2 slots Industrial Ethernet through TCP IP ISO and UDP for S7 com ue ce munication S5 compatible com munication SEND RECEIVE with 2129H 4144H DSTI FETCH WRITE with or without for distances up to RFC 1006 diagnostics expan e 10 m consisting of 4 sync mod 6ES7 656 7XX30 0XX0 sion Multicast commissioning ules for up to 10 m and 2 fiber through LAN 10 100 Mbit s with optic sync cables 1 m each electronic manual on CD ROM e 10km consist
484. ng EULA PC Anywhere Host and supple mentary CDs DVDs e g Microsoft ServicePacks and tools e 2000 POs RT 64K e 5000 POs RT 150K 6ES7 658 2AC16 0YEO 6ES7 658 2AE16 0YEO 15 14 Siemens ST PCS 7 November 2007 SIMATIC PCS 7 Upgrade OS Software Server V5 x to V6 1 3 languages German English French executes with Windows 2000 Server or Windows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V6 1 toolset DVD Microsoft SQL Server including EULA PC Anywhere Host and supple mentary CDs DVDs e g Microsoft ServicePacks and tools e 2000 POs RT 64K e 5000 POs RT 150K 1 6ES7 658 2BC16 0YEO 6ES7 658 2BE16 0YEO SIMATIC PCS 7 Upgrade OS Software Client V5 x to V6 1 3 languages German English French executes with Windows 2000 Professional or Windows XP Professional floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V6 1 toolset DVD Microsoft SQL Server including EULA PC Anywhere Host and supple mentary CDs DVDs e g icrosoft ServicePacks and tools 6ES7 658 2CX16 0YE5 Upgrade of SFC Visualization SIMATIC PCS 7 Upgrade SFC Visualization V5 x to V6 1 3 languages German English French executes with Windows 2000 Professional or Windows XP Professional floating license fo
485. ng distributed 1 0 and field devices e Communication networks Automation functionality for continuous and batch processes AS engineering Operation and monitoring functionality OS engineering e y applications Safety Integrated for Process Automa tion e Diagnostics and asset management functionality e Batch processes automated using SIMATIC BATCH e Material transports controlled using SIMATIC Route Control e Cooperation with higher level CAD CAE planning tools im porting and exporting of tags and example solutions Technologists as well as process and production engineers can carry out planning and configuration in their acquainted environ ments when using this range of tools as well as predefined blocks tag types and plans example solutions Siemens AG 2007 E Overview Just like the single user system of the operator system the cen tral engineering system of the SIMATIC PCS 7 process control system is based on the single station version of a SIMATIC PCS 7 industrial workstation This is characterized by powerful PC technology combined with the Windows XP Professional op erating system It can be used in offices or industrial environ ments One process monitor can be connected to the integral graphics interface Increased user friendliness can be achieved by con necting up to 4 process monitors using a special multi VGA graphics card E Design The hardware platform for the engineering system of
486. ng possibilities DIN rail SIMATIC S7 300 rail direct wall mounting Redundant 24 V DC supply Cable length between two devices with electrical transmission per TP ports 10 100BaseTX with RJ45 sockets Depending on the cable type up to 100 m with IE FC cable and IE FC RJ45 Plugs see page 9 23 or in Catalog IK PI Up to 10 m with TP Cord see Section Passive network com ponents in Catalog IK PI Cable length of a segment with optical transmission Up to 3 km via 100BaseFX ports with BFOC socket corre sponds to ST socket and Industrial Ethernet glass multi mode FOC see page 9 26 or in Catalog IK PI Up to 100 m via POF ports and Industrial Ethernet PCF Polymer Cladded Fiber see Section Passive network components in Catalog IK PI Up to 50 m via POF ports and Industrial Ethernet POF Polymer Optical Fiber see Section Passive network com ponents in Catalog IK PI The permissible operating temperatures vary as follows de pending on the device type 20 to 70 C X204 IRT 10 to 60 C X202 2 IRT 0 to 60 C X202 2P IRT 0 to 50 C X201 3P IRT With the X204 IRT X202 2 IRT X202 2P IRT X201 3P IRT and X200 4P IRT switches from the SCALANCE X 200 IRT range it is possible to implement line and star topologies as well as low 5 cost electrical or optical ring topologies with transmission rates 0 to 40 C X200 4P IRT up to 100 Mbit s All switches can be used in the ring
487. nglish Siemens AG 2007 muni if Industrial Ethernet Passive network components ITP cables and connectors E Overview E Selection and Ordering Data Order No P Yi M ITP Standard Cable for Electrical transmission media Industrial Ethernet Not preassembled cut to length i i 2 x 2 core without connectors 6XV1 850 0AH10 Industrial twisted pair cable For connection of a terminal for ds Sheath self assembly of connectors or for the connection between patch panel and socket eM ITP Standard Cable 9 15 Foil shield around wire pair ITP installation cable for direct x connection of terminals with ITP e pri interface to Industrial Ethernet network components with ITP interface with a 9 pin and a 15 pin Sub D 8 plug s 2m 6XV1 850 0BH20 e5m 6XV1 850 0BH50 G 8m 6XV1 850 0BH80 Terminals can be connected through industrial twisted pairs i2m 6XV1 850 0BN12 ITPs The preassembled TP standard cable with Sub D con i5m 6XV1 850 0BN15 nectors is available for connection between stations and network components Line lengths of up to 100 m can be achieved while 20m 6XV1 850 0BN20 saving on patch technology 30m 6XV1 850 0BN30 The TP standard cable 9 15 is equipped with a 9 pin and a 40m 6XV1 850 0BN40 15 pin connector The cable is used for direct connection of ter 50m 6XV1 850 0BN50 minals with ITP interface to Industrial Ethernet components with ITP interface e 60m 6XV1 850 0BN60 T
488. nnection described in the Section OS redundancy is omitted For information and components for connection to a redundant terminal bus see page 9 28 Expansion options The basic hardware is expandable according to the customer s particular requirements and whether the hardware is used as single station server or client with the following options Multi VGA graphics card for connection of up to 4 monitors Process monitors see Spage 2 17 The multi VGA graphics cards 2 Screens and 4 Screens are offered for multichannel operation of an OS batch single station or a batch client with 2 up to 4 process monitors Using a multi VGA graphics card the visualization of the plant unit can be di vided among up to 4 process monitors per operator station by using different views These plant sections can all be operated using just one keyboard and one mouse The multi VGA graph ics cards are compliant with the EN 55022 and EN 50082 stan dards Each card occupies one PCI slot Note Since all messages from SIMATIC BATCH are processed in the operator System s message system the use of a signal module is only recom mendable with multi function OS batch stations clients single stations Siemens ST PCS 7 November 2007 6 3 Batch automation SIMATIC BATCH SIMATIC BATCH hardware Siemens AG 2007 E Selection and Ordering Data Order No Selection and Ordering Data Order No Batch single station SIMAT
489. nodes andup to fouriclecincal nodes 1 electrical Gigabit Ethernet RJ45 port 1000BaseTX 7 electrical FastEthernet RJ45 ports 10 100BaseTX Example2 2 3 45 67 8 Features of the X 300 switches e Rugged metal enclosure of 87 300 format IP30 protection for installation in control cabinets Gigabit or Fast Eno Mounting possibilities DIN rail SIMATIC S7 300 rail direct a re a e g for use in optical gigabit ring wall mounting a a a a connecting up to six electrical nodes a a 2 or e Redundant 24 V DC supply g S 8 for redundant connection of optical gigabit lel h A ith el ical PAS M g lt W B EE E GEEIS e Cable length between two devices with electrical transmission connecting up to four electrical nodes 8 per TP ports 1000BaseTX with RJ45 sockets a Depending on the cable type up to 90 m with IE FC cable 2 IE FC RJ45 Modular Outlet and patch cable up to 10 m with E TP Cord see page 9 23 Cable length between two devices with optical transmission Possible applications of media modules with SCALANCE X 408 2 Up to 750 m via 1000BaseSX ports 1000 Mbit s and SCALANCE X 300 Industrial Ethernet glass multimode FOC see page 9 26 or in Catalog IK PI Up to 10 km via 1000BaseFX ports 1000 Mbit s and Indus trial Ethernet glass singlemode FOC see Section Passive network components in Catalog IK PI Cable length between two devices with electrical transmission per TP ports 10 100BaseTX with RJ45 sock
490. nostics e Short circuit monitoring Ordering unit 5 items 6ES7 131 4BD01 0AB0 DI 4 x 24 to 48 V AC DC High Feature with diagnostics e Wire break monitoring external resistance circuit required e Monitoring of the fuse e Monitoring of the load voltage Ordering unit 5 items 6ES7 131 4CD00 0AB0 DI 4 x 24 V DC NAMUR Ordering unit 1 item 6ES7 131 4RD00 0ABO DI 2 x 120 V AC standard Ordering unit 5 items 6ES7 131 4EB00 0AB0 DI 2 x 230 V AC standard Ordering unit 5 items 6ES7 131 4FB00 0AB0 Failsafe digital input 4 8 F DI 24 V DC PROFIsafe 8 DI safety related SIL 2 or 4 DI safety related SIL 3 with diagnos tics e Cyclic short circuit test e Discrepancy monitoring of 2 channels for SIL 3 adjustable discrepancy time e Safe monitoring of communica tion with PROFIsafe Ordering unit 1 item 6ES7 138 4FA03 0AB0 Digital outputs for DC voltage suitable for solenoid valves DC contactors indicator lights etc DO 2 x 24 V DC 0 5 A standard Ordering unit 5 items 6ES7 132 4BB01 0AA0 B DO 2 x 24 V DC 2 A standard Ordering unit 5 items 6ES7 132 4BB31 0AA0 DO 2 x 24 V DC 0 5 A High Feature with diagnostics e Connection of a default value by channel in the event of CPU fail ure parameterizable e Short circuit monitoring by channel e Broken wire monitoring by chan nel when 1 signal Ordering unit 5 items 6ES7 132 4BB01 0AB0 11 46
491. ns ST PCS 7 November 2007 Siemens AG 2007 ET 200iSP distributed I O Electronics modules and watchdog module E Selection and Ordering Data Order No i Selection and Ordering Data Order No Digital electronics modules Digital input modules 8 DI NAMUR For evaluation of NAMUR sen Sors connected non connected contacts as well as for recording counter pulses or measuring fre quencies 8 x NAMUR NAMUR sensor on off NAMUR changeover contact or connected non connected inputs single changeover contact 2 channels optionally usable as counters max 5 kHz or fre quency meters 1 Hz 5 kHz Time tagging 5 ms rising or fall ing edge Wire break monitoring e Short circuit monitoring e Sensor power supply monitoring Flutter monitoring 6ES7 131 7RF00 0ABO B Digital output module with H switch off external actuator switch off via H signal for switching of solenoid valves DC relays signal lamps actua tors 4 DO DC 23 1 V 20 mA 4 channels with 20 mA each e Short circuit monitoring Wire break monitoring Parameterizable connection of substitute value in case of CPU failure Load free switching of outputs via external intrinsically safe signal 6ES7 132 7RD01 0ABO B 4 DO DC 17 4 V 27 mA e 4 channels with 27 mA each or 2 outputs connected in parallel with 54 mA each e Short circuit monitoring Wire break monitoring Parameterizable connection
492. nse key on diskette Upgrading for communication with fault tolerant AS Starting from OS single stations OS servers with CP 1613 and 57 1613 software SIMATIC NET S7 EDCONNECT 2006 Upgrade Software for expansion of 87 1613 to S7 REDCONNECT runtime software in 2 languages German English executes with Windows 2000 Professional 2000 Server XP Professional Server 2003 single license for 1 installation software and electronic manual on CD ROM license key on dis kette 6GK1 716 0HB64 3ACO Components for connection of OS single stations OS servers OS clients to a redundant terminal bus SIMATIC PCS 7 Redundant 6ES7 652 0XX01 1XF0 B Terminal Bus Adapter Package Server and desktop adapter for designing a redundant terminal bus consisting of 2 Intel PCI network cards for connection to Industrial Ethernet 10 100 1000 Mbit s with RJ45 connection B Subject to export regulations AL N ECCN EAR99H Siemens AG 2007 E Overview OS server short term archiving cyclic Process values Slow archiving cycle QUO CREE saving e g daily e 2 weeks Central archive server long term archiving Fast archiving cycle 1 min 0s 7 days m Saving on hard disk Messages events e g for 6 months Alarm archive e g 2 months Batch server Automatic saving applicative e g weekly Backup archiving on DVD Overview of short term and long term archiving The oper
493. nt features Design Degree of protection to EN 60529 19 rack 4 HU for horizontal and vertical installation prepared for easy mounting with telescopic rails 19 fixing bracket with han dle easy to remove IP30 with front door closed IP20 at rear Motherboard FSC D2156 S21 Chipset Intel 945G Express CPU e Processor base e Processor clock e Front Side Bus FSB e Second Level Cache LGA 775 Intel Core 2 Duo E6600 2 x 2 4 GHz 1066 MHz 4 MB Main memory SDRAM Type Maximum configuration e Standard configuration Motherboard slots Dual channel DDR2 667 SDRAM PC2 5300 4 memory bases in total expandable to 4 GB Single station server 2 GB 2x 1 GB Client 1 GB 2 x 512 MB 4 x PCI max 265 mm long 2 x PCle x1 1 x PCIe x16 Slots for drives On the front On the inside RAID controller 1 x 3 5 occupied by diskette drive 3 x 5 25 1 occupied by DVD ROM DVD RW 2 x 3 5 for hard disk drives 2 occupied with server single station 1 occupied with client RAID controller Intel ICH7R with Intel Storage Manager software onboard Hard disks Storage volumes features Single station server Client 250 GB 3 5 SATA 8 MB cache 7200 rpm NCQ SATA RAID 1 mirror with 2 hard disks 1 SATA hard disk 2 12 Siemens ST PCS 7 November 2007 Interchangeable drives Diskette drive DVD drive in ES OS single station DVD drive
494. nted PM D F X1 power expansion module The F CM contact multiplier equipped with four safe floating contacts NO contacts can be used together with the PM D F PROFIsafe or the PM D F X1 as an interface to plants with con ventional safety engineering It has internal diagnostics func tions and can be set to one of 6 shut down groups Without supply from left TM PFX30 S47 as power module G1 3RK1 903 3AE00 TM PFX30 S47 Go With supply from left for expansion 3RK1 903 3AE 10 TM FCM30 S47 3RK1 903 3AB10 Additional expansion modules PM D F X1 e safety oriented power expansion module F CM safety oriented contact multiplier Siemens AG 2007 ET 2008 distributed I O Motor starters H Selection and Ordering Data Order No a Selection and Ordering Data Order No High Feature motor starters With diagnostics expandable with brake control module Control modules Control module 2DI COM 3RK1 903 0CH10 A DS1e x direct on line starters DC 24 V Mechanical switching electronic Digital input module with two in overload protection puts for parameterizable motor starters for mounting on front of Up to 1 1 kW 400 V 0 3 to 3 0A 3RK1 301 0AB10 0AA4 motor starter with PC connec e Up to 3 0 kW 400 V 2 4 to 8 0 A 3RK1 301 0BB10 0AA4 tion LOGO PC cable 6ED1057 1AA00 0ABO required e Up to 7 5 kW 400 V 3RK1 301 0CB10 0AA4 2 4 to 16 0 Control module 2D
495. ntelligent field process devices connected directly over PROFIBUS DP PA Siemens ST PCS 7 November 2007 3 3 Siemens AG 2007 Starter systems SIMATIC PCS 7 BOX SIMATIC PCS 7 BOX RTX Overview m Design All metal enclosure rack mountable also suitable for portrait assembly 1 vacant PCI expansion slot e g for multi VGA graphics card 1 x DVI I VGA via supplied adapter DP interface CP 5613 1 3 Slot for CompactFlash card accessible from outside COM1 Serial interface 1 Power supply 4 x USB 2 0 interfaces 24V DC On off button 2 x Gigabit Ethernet connection for 10 100 1000 Mbit s DP interface Optical drive DVD R RW Power supply fan The SIMATIC PCS 7 BOX RTX equipped with a WinAC RTX soft SIMATIC PCS 7 BOX RTX design ware controller features an exceptional price performance ratio SIMATIC PCS 7 BOX RTX P ka systems are offered in the form of With regard to the automation performance it is positioned two product bundles slightly below the SIMATIC PCS 7 BOX 416 but is primarily char acterized by its very fast program execution Preinstalled SIMATIC PCS 7 all in one system with AS ES and OS functionality The WinAC RTX software controller working on the SIMATIC including AS OS Engineering and Runtime licenses for Box PC 627B basic hardware only generates a low basic load 250 POs and particularly exhibits its strengths in applications character
496. nts communication and application software are also called from here The hardware required for use in a SIMATIC project such as au tomation systems communications components and process I O is stored in an electronic catalog The hardware is config ured and parameterized using the HW Config tool To create the automation logic standardized function blocks are combined with one another in the graphic configuration tool CFC according to technological specifications Predefined blocks process tag types or charts example solutions can be used for this purpose simply by selecting them from a catalog and then positioning graphically interconnecting and parameteriz ing them in the working area No detailed programming knowl edge is required one can completely concentrate on the tech nological aspects of configuration The process tag data relevant to operation and monitoring such as messages and variables are generated at the same time as configuration of the automation functions Sequential controls permit control and selective processing of the basic automation functions created per CFC by means of changes in operating mode and status Powerful test and com missioning functions for the graphic configuration and commis sioning of sequential controls are offered by the SFC editor Complete SIMATIC PCS 7 projects or all project modifications can be compiled in one working step and downloaded to the tar get systems involved e
497. nts for the SIMATIC NET cable range can be ordered from your local contact person Technical advice on this subject is available from J Hertlein A amp D SE PS Tel 49 0 911 750 44 65 Fax 0911 750 99 91 E mail juergen hertlein siemens com Siemens AG 2007 Communication Industrial Securit Introduction 0 verview Firewall pe L Plant bus 1 Security cell Example of defense in depth security architecture The progressive standardization opening and networking of control systems has been accompanied by an enormous in crease in security risks The potential dangers arising from de structive programs such as computer viruses worms or trojans or from access by unauthorized personnel range from network overloads or failures theft of passwords and data to unautho rized access to the process automation Apart from material damage specifically targeted sabotage can also have danger ous consequences for people and the environment E Function With its pioneering security concept SIMATIC PCS 7 offers com prehensive solutions for safeguarding a process engineering plant that are based on a hierarchical security architecture de fense in depth The special feature of this concept is its inte grated approach It is not just restricted to the use of individual security methods e g encryption or devices e g firewalls Its strengths lie more in the interaction of a host of security me
498. nts the starter system in the lower performance range of SIMATIC PCS 7 As aresult of its exceptional physical properties and small dimensions it is particularly suitable for use at plant level in industrial applications Modular automation systems of the S7 400 range In these Automation system bundles selected components of the SIMATIC 57 400 are combined together The following characteristics make the SIMATIC S7 400 predes tined for use as a SIMATIC PCS 7 automation system Modular design without fans m High expansion capability and ruggedness m Single or redundant design Comprehensive communication facilities m Integral system functions Integrable safety functions Safety Integrated m Simple linking of central or distributed I O In accordance with their functionalities the modular automation systems of the S7 400 range can be classified into e Standard automation systems Fault tolerant automation systems e Safety related automation systems 10 2 Siemens ST PCS 7 Update November 2008 Various automation systems are available with a price perfor mance ratio which can be tailored to your system requirements The CPU of the automation systems is already equipped as stan dard with an onboard PROFIBUS DP fieldbus connection Depending on the type of CPU 1 or 2 further PROFIBUS DP in terfaces are possible using additional IF 964 DP interface mod ules PROFIBUS communication modules can be additionally fit te
499. number of archive variables can also be increased using SIMATIC PCS 7 Archive PowerPacks Starting with 1500 variables increasing is possible in steps through 5000 10000 30000 and 80000 variables up to 120000 variables e f a CAS is not used the licenses of the SIMATIC PCS 7 Ar chive are installed on the OS single stations and OS servers of the system Otherwise the installation is only on the CAS OS single stations and OS servers then book their archive variables from the CAS s stock of variables It is therefore un necessary to carry out the complex installation of archive vari able licenses on all OS single stations and OS servers in the System Operator systems OS single stations and OS servers are assigned 512 archive variables each by the OS software the CAS is immediately provided with 1500 archive variables by the central archive server basic package If the short term ar chiving of the operator systems is combined with the CAS long term archiving the 512 archive variables of the OS single stations and OS servers are not cumulated with the 1500 archive variables of the CAS The 1500 archive variables of the CAS are then available universally for short term and long term archiving In the case of redundant systems two archives must be con figured with the corresponding number of archive variables Siemens ST PCS 7 November 2007 5 19 Siemens AG 2007 Operator system OS archiving OS short term
500. o separate vari ous safety circuits by function or else to cascade them Each such group has to be terminated with a SIGUARD PM X connec tion module The TM PF30 S47 B1 terminal module always stands at the beginning of a safety segment and integrates either the PM D F1 power module for emergency stop applications or the PM D F2 power module for protective door monitoring The 2 channel connection of the safety sensor e g emer gency stop button as well as the 24 V DC supply for the elec tronics V4 and the contactor supply V5 of the motor starters have to be connected to this terminal module Connections for the ON button enable and the safe output of the power mod ule are also available The TM PF30 847 BO terminal module is used for the cascad ing of subordinate safety segments and integrates either the PM D F1 power module for emergency stop applications or the PM D F2 power module for protective door monitoring No additional auxiliary voltage has to be connected to this termi nal module The supply is fed through the terminal module voltage buses from the preceding PM D F1 or PM D F2 power module Switching off the voltage of the preceding power module means that the terminal module has no voltage either The TM PF30 S47 C1 terminal module always stands at the beginning of an expansion of a safety segment in a new sta tion e g in an interlaced configuration It integrates the PM D F3 power module for time delayed shut do
501. of substitute value in case of CPU failure Load free switching of outputs via external intrinsically safe sig nal 6ES7 132 7RD11 0ABO 4 DO DC 17 4 V 40 mA e 4 channels with 40 mA each or 2 outputs connected in parallel with 80 mA each e Short circuit monitoring Wire break monitoring Parameterizable connection of substitute value in case of CPU failure Load free switching of outputs via external intrinsically safe sig nal 6ES7 132 7RD21 0ABO Digital output module with L switch off external actuator switch off via L signal for switching of solenoid valves DC relays signal lamps actua tors 4 DO DC 23 1 V 20 mA 4 channels with 20 mA each e Short circuit monitoring Wire break monitoring Parameterizable connection of substitute value in case of CPU failure Load free switching of outputs via external intrinsically safe signal 4 DO DC 17 4 V 27 mA 4 channels with 27 mA each or 2 outputs connected in parallel with 54 mA each e Short circuit monitoring Wire break monitoring Parameterizable connection of substitute value in case of CPU failure Load free switching of outputs via external intrinsically safe sig nal 4 DO DC 17 4 V 40 mA 4 channels with 40 mA each or 2 outputs connected in parallel with 80 mA each e Short circuit monitoring Wire break monitoring Parameterizable connection of substitute value in case of CPU failure Lo
502. ofessional 2000 Server XP Professional Server 2003 sin gle license for 1 installation software and electronic manual on CD ROM license key on dis kette 6GK1 716 0HB64 3AE0 Siemens ST PCS 7 November 2007 15 11 Siemens AG 2007 Update upgrade packages SIMATIC PCS 7 upgrades V6 x to V7 0 Upgrades for Asset Management E Overview ET Selection and Ordering Data Order No SIMATIC PCS 7 Asset upgrade SIMATIC PCS 7 Asset upgrade With the SIMATIC PCS 7 Asset upgrade package you can up Package UE eros Upgrade ausu grade SIMATIC PCS 7 Asset Engineering as well as all TAG ver for Asset Engineering and Asset sions of SIMATIC PCS 7 Asset Runtime from V6 1 to V7 0 The Runtime 3 languages German SNMP OPC server license is also involved English French executes with Windows XP Professional or Windows Server 2003 single license for 1 installation Type of delivery License key disk certificate of license terms and conditions 15 12 Siemens ST PCS 7 November 2007 Siemens AG 2007 This section provides an overview of the upgrade packages with which existing systems based on SIMATIC PCS 7 V5 x or V6 0 can be upgraded to V6 1 The upgrade packages are grouped as follows Engineering system Operator system SIMATIC BATCH SIMATIC Route Control Engineering system E Selection and Ordering Data Order No Upgrade of engineering software from V6 0 to V6 1 PCS 7 AS OS Engineering 6ES7 651 5
503. oft ServicePacks and tools e 250 POs 6ES7 658 2BA07 0YA0 1000 POs 6ES7 658 2BB07 0YAO 2000 POs 6ES7 658 2BC07 0YA0 3000 POs 6ES7 658 2BD07 0YAO 5000 POs 6ES7 658 2BE07 0YAO 8500 POs 6ES7 658 2BF07 0YAO SIMATIC PCS 7 OS Software Server PowerPack V7 0 for extending the OS Software Server 6 languages German English French Italian Spanish Chinese executes with Win dows Server 2008 single license for 1 installation Type of delivery License key disk emergency key disk certifi cate of license terms and condi tions From 250 POs to 1000 POs 6ES7 658 2BB07 0YDO From 1000 POs to 2000 POs 6ES7 658 2BC07 0YDO From 2000 POs to 3000 POs 6ES7 658 2BD07 0YDO From 3000 POs to 5000 POs 6ES7 658 2BE07 0YDO From 5000 POs to 8500 POs 6ES7 658 2BF07 0YDO 6ES7 658 2CX07 0YA5 Siemens ST PCS 7 November 2007 5 13 Siemens AG 2007 Operator system OS software SFC Visualization E Overview a Selection and Ordering Data Order No SIMATIC PCS 7 6ES7 652 0XD07 2YB5 SFC Visualization V7 0 For displaying and operating SFC sequence controls on an operator station 6 languages German English French Italian Spanish Chi nese executes with Windows XP Professional or Windows Server 2003 floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions The SFC visualization function of the operator system e
504. oft ServicePacks and tools 250 POS RT 8K 1 6ES7 658 2AA16 0YAO 250 POS RT 8K 6ES7 658 2BA16 0YAO 1000 POS RT 32K 6ES7 658 2AB16 0YAO 1000 POS RT 32K 6ES7 658 2BB16 0YAO 2000 POS RT 64K 6ES7 658 2AC16 0YAO 2000 POS RT 64K 6ES7 658 2BC16 0YAO e 3000 POs RT 100K 6ES7 658 2AD16 0YAO 3000 POS RT 100K 6ES7 658 2BD16 0YAO e 5000 POS RT 150K 6ES7 658 2AE16 0YAO e 5000 POS RT 150K 6ES7 658 2BE16 0YAO SIMATIC PCS 7 PowerPack 8500 POS RT 256K 6ES7 658 2BF16 0YAO V Paid Md SIMATIC PCS 7 PowerPack for extending the OS software for OS Software Server V6 1 a single station o extending the OS Software erver 3 languages German English French executes with Windows Arguages Nos Fnglish 2000 Professional or Windows Dora 2 OWS XP Professional single license for PYETON MOONS Enr 1 installation 2003 single license for a f deli 1 installation ype of delivery o License key disk emergency key e of PE k disk certificate of license terms Icense Rey ASK emergency Key and conditions disk certificate of license terms and conditions Eus n ERN EST Gb ZADIGOFDO e From 250 POs RT 8K to 1000 6ES7 658 2BB16 0YD0 POS RT 32K epom 1000 pOs RT 32K to 2000 Munus e From 1000 POs RT 32K to 2000 6ES7 658 2BC16 0YD0 POs RT 64K og RT 64K to 3000 e e From 2000 POs RT 64K to 3000 6ES7 658 2BD16 0YDO POs RT 100K POET ISO S AT 100K 105000 See e From 3000 POs RT 100Kto 5000 6ES7 658 2BE16 0YDO POS RT 150K From 5000 POS RT 150K to 8500 6ES7 6
505. og amp online ordering system A amp D Mall www siemens com automation mall can also be used Depending on the configuration as Single Station or Redundant Station an AS bundle is equipped with the following compo nents e 1 or 2 racks with 9 or 18 slots 1 or 2 SIMATIC S7 400 CPUs 1 20r 4 PS 405 24 V DC or PS 407 120 230 V AC DC power supplies without backup batteries in each case e 1 or 2x RAMs from 768 KB to 30 MB e 1 or 2 memory cards with 2 to 16 MB RAM 1 20r4 interface modules for Industrial Ethernet plant bus via CP or integrated in CPU Additive PROFIBUS communications processors by means of configurator up to 4 per Single Station up to 8 per Redun dant Station 4 sync modules for a range up to 10 m or 10 km and 2 fiber optic sync cables 1 m longer lengths can be ordered sepa rately Siemens AG 2008 Introduction B Technical specifications AS AS AS AS AS AS AS AS AS AS AS 412 414 3IE 414 3 414 416 2 416 3 416 3IE 417 4 417 417 4 417 H F FH H F FH H F FH H F FH Memory card in MB 2 2 4 4 8 16 16 4 16 Analog value measure 10 35 125 125 125 150 700 ments Digital value measure 15 110 350 350 350 400 1 200 ments PID controls 6 35 110 110 110 130 300 Motors 10 50 125 125 125 150 450 Valves 10 50 125 125 125 150 450 SFC 0 15 40 40 40 50 200 Steps 0 150 400 400 400 500 2 000 Dosing 0 a 15 15 15 15 45 Digital inputs DI 50 220 800 800 800 85
506. on Ex version 13 5 V 110 mA Non Ex version 31 V 1000 mA The following basic components are available to configure the DP PA link M 153 2 High Feature interface module for extended temper ature range DP PA coupler Ex i and FDC 157 0 e Components for redundant design and for hot swapping DIN rail for hot swapping as an alternative to the standard DIN rail BM PS IM for 1 load power supply and 1 IM 153 2 High Fea ture module IM IM IM 157 bus module for two IM 153 2 High Feature modules for redundant and non redundant design and for extended temperature range DP PA bus module for one DP PA coupler Ex i or FDC 157 0 for extended temperature range up to 5 DP PA couplers possible per DP PA link DP PA but module for 2 DP PA coupler FDC 157 0 for ex tended temperature range Additive option e PS 307 load power supply for 120 230 V AC 24 V DC version in 2 5 or 10 A or PS 305 load power supply for 24 48 60 110 V DC 24 V DC 2A Siemens AG 2007 MMUNI ion PROFIBUS PA Routers DP PA link and DP PA coupler a Technical specifications DP PA coupler IM 153 2 High Feature for extended temperature range Connection for PROFIBUS PA e DP PA coupler Ex i e DP PA coupler FDC 157 0 Connection for PROFIBUS DP Backplane bus Diagnostic displays e DP PA coupler Ex i and DP PA coupler FDC 157 0 e Additive with DP PA coupler FDC 157 0 Power supply
507. on that a license for a previous version of the product is already held The licensee receives a new license agreement and CoL with the upgrade This CoL together with the CoL for the previous product proves that the new version is licensed A separate upgrade must be purchased for each original license of the software to be upgraded ServicePack ServicePacks are used to debug existing products ServicePacks may be duplicated for use as prescribed accord ing to the number of existing original licenses License key Siemens Automation amp Drives supplies software products with and without license keys The license key serves as an electronic license stamp and is also the switch for activating the software floating license rental license etc The complete installation of software products requiring license keys includes the program to be licensed the software and the license key which represents the license Detailed explanations concerning license conditions can be found in the Terms and Conditions of Siemens AG or under http www siemens com automation mall A amp D Mall Online Help System A amp D Software licenses En 03 08 06 A ACCOSSIPOIDE Se tenes 9 31 Active Field Distributor 9 49 AGIMIRISTAUON EE nn 2 3 Advanced Process Control APC TUNCUONS T m 4 8 N oot aeri rore 5 10 Archive Server 5 23 AS Interface sssssssssssssss 9 51 Asset Management 8 2
508. onal or Windows XP Professional floating license for 1 user Type of delivery Certificate of license and authorization diskette software and electronic documentation on CD C Subject to export regulations AL N ECCN EAR99S Tarh 100 High Temperature switch 8 PU T ER T NER poe Configuration of analog or digital causes and their digital effects The matrix table is comparable with a spreadsheet program and the configuration engineer first enters the possible process events inputs in the horizontal lines and then configures their type and number logical links possible delays and interlocks and any tolerable faults In the vertical columns he subse quently defines the reactions outputs to a particular event Events and reactions are linked simply by clicking the cell at the intersection of the row and column Using these data the SIMATIC Safety Matrix automatically generates complex safety related CFC programs No special programming knowledge is required of the configuration engineer and he can completely concentrate on the safety requirements of the plant 4 24 Siemens ST PCS 7 November 2007 Siemens AG 2007 The SIMATIC PCS 7 standard engineering software can be orde red together with software components for engineering the inte grated safety technology as low cost all in one packages Their composition depends on the application of the SIMATIC PCS
509. ons 6AV6 371 1CF06 2AX0 RS 232 connecting cable 10 m 6ES7 902 1AC00 0AA0 Expansion components for OS single stations OS servers For connection to redundant plant bus BCE CP 1613 for upgrading from BCE to CP 1613 including communication with fault tolerant AS Desktop adapter network card A5E00504378 B for BCE and as spare part for redundant terminal bus INTEL PCI network card for con nection to Industrial Ethernet 10 100 1000 Mbit s with RJ45 connection CP 1613 A2 PCI card for connection to Industrial Ethernet with ITP and RJ45 connections 6GK1 161 3AA01 B SIMATIC NET S7 1613 2006 for Industrial Ethernet S7 communications software for CP 1613 runtime software in 2 languages German English executes with Windows 2000 Professional 2000 Server XP Professional Server 2003 single license for 1 installation software and electronic manual on CD ROM license key on dis kette 6GK1 716 1CB64 3AA0 5 18 Siemens ST PCS 7 November 2007 Communications software when using fault tolerant AS To be used instead of the S7 1613 software SIMATIC NET S7 6GK1 716 0HB64 3AA0 REDCONNECT 2006 Software for fail safe S7 commu nication over redundant networks for CP 1613 runtime software in 2 languages German English executes with Windows 2000 Professional 2000 Server XP Professional Server 2003 sin gle license for 1 installation soft ware and electronic manual on CD ROM lice
510. ons compatible with the conventional analog mod ules of the ET 200M Additional communications possibility over the current loop e 8 analog channels per module 2 analog channels with Ex modules Each channel is a primary master of the HART protocol e Selectable input range per channel Al 0 to 20 mA without HART function 20 mA without HART function not with Ex module 4 to 20 mA with without HART function e Selectable output range per channel AO O to 20 mA with without HART function in the case of Ex module only without HART function 4 to 20 mA with without HART function Additional functions of the HART analog modules 6ES7 331 7TF01 0ABO and 6ES7 332 8TF01 0ABO e Supplementary HART variables up to 4 per channel up to 8 per module allow the transmission of additional values from to the HART devices Modules can be operated in redundant mode module and channel redundancy Parameterization For the analog input modules Al it is possible to parameter ize e g conversion time input range limits alarms smooth ing of measured values For the analog output modules AO it is possible to parame terize e g output range response on stoppage of AS CPU diagnostics Remote parameterization per PROFIBUS DP of the HART transmitters and actuators with SIMATIC PDM It is still possible to parameterize the HART devices using an operator terminal handheld Siemens ST
511. options PowerPacks The following program components are part of SIMATIC PDM Service SIMATIC PDM Basic Option 128 TAGs MATIC PDM PCS 7 SIMATIC PDM PCS 7 is a predefined product configuration for integration into the engineering system engineering tool set and the maintenance station of SIMATIC PCS 7 The product ver sion designed for projects with up to 128 TAGs allows the use of all functions of SIMATIC PDM Basic including modification log book calibration report and detailed diagnostics in the lifelist In addition it contains the functionality for integration of the SIMATIC PDM into HW Config as well as the routing from the central engineering system to the field devices SIMATIC PDM PCS 7 can be expanded by the option Communication via stan dard HART multiplexer and by SIMATIC PDM PowerPacks see under TAG options PowerPacks The following program compo nents are part of SIMATIC PDM PCS 7 SIMATIC PDM Basic Option 128 TAGs Option Integration in STEP 7 SIMATIC PCS 7 Option Routing through S7 400 SIMATIC PDM S7 SIMATIC PDM S7 is a predefined product configuration tailored to the use of SIMATIC PDM in a SIMATIC S7 configuration envi ronment It offers all functions of SIMATIC PDM Basic including modification logbook calibration report and detailed diagnos tics in the lifelist as well as the functionality for integration of PDM into HW Config SIMATIC PDM S7 can be expanded by the functional options
512. or 120 230 V AC DC B 2x PS 407 10 A for 120 230 V AC DC redun C dant design 2 x PS 407 20 A for 120 230 V AC DC D e 2 x 2 PS 407 10 A for 120 230 V AC DC re E dundant design e 2 x PS 405 10 A for 24 V DC G 2 x PS 405 10 A for 24 V DC redundant de H sign 2 x PS 405 20 A for 24 V DC J 2 x PS 405 10 A for 24 V DC redundant de sign Additive PROFIBUS DP interface modules Without CP 443 5 Extended 2 x CP 443 5 Extended 2x 2 CP 443 5 Extended 2 x 8 CP 443 5 Extended 2x 4 CP 443 5 Extended 1 Up to 5 CPs can be plugged in per subsystem with a single power supply or up to 3 with a redundant power supply Siemens ST PCS 7 Update November 2008 10 19 BR ND Automation systems Fault tolerant automation systems Recommended preferred types B Selection and Ordering Data Order No a Selection and Ordering Data Order No Siemens AG 2008 Fault tolerant SIMATIC PCS 7 automation systems Single Stations recommended preferred types AS 412 3 1H automation sys tem with SIMATIC PCS 7 AS Runtime license for 100 POs Preassembled and tested without CP 443 5 Extended without sync modules and cables comprising 1 x CPU 412 3H with one inte grated interface MPI DP mas ter 768 KB main memory 512 KB for program and 256 KB for data CP 443 1 communica tions processor for connection to Industrial Ethernet plant bus as well as UR2 aluminum rack 9 slots
513. or 24 V DC G e 2 x PS 405 10A for 24 V DC G e 1x PS 405 10 A for 24 V DC redundancy H 2xPS 405 10 A for 24 V DC redundancy H possible possible e 1x PS 405 20 A for 24 V DC J e 2 x PS 405 20 A for 24 V DC J e 2 x PS 405 10 A for 24 V DC redundancy e 2 x PS 405 10 A for 24 V DC redundancy possible possible Additive PROFIBUS DP interface modules e Without CP 443 5 Extended e 1 x CP 443 5 Extended 2 x CP 443 5 Extended 3x CP 443 5 Extended Ax CP 443 5 Extended 1 Up to 5 CPs can be plugged into the UR2 rack with a single power Supply or up to 3 with a redundant power supply 10 28 Siemens ST PCS 7 Update November 2008 BR OND O Additive PROFIBUS DP interface modules Without CP 443 5 Extended e 2 x CP 443 5 Extended 2x 2 CP 443 5 Extended 2x 3 CP 443 5 Extended 2x 4 CP 443 5 Extended 1 Up to 5 CPs can be plugged in per subsystem with a single power supply or up to 3 with a redundant power supply BR ND Siemens AG 2008 Automation systems Safety related automation systems Selection and ordering data Order No Selection and ordering data Order No AS 414FH Redundant Station 6ES7 656 with SIMATIC PCS 7 AS Runtime license for 100 POs 2 x CPU with 2 interfaces MPI DP master and DP master 2 x 2 8 MB RAM 1 4 MB each for program and data Preassembled and tested 8 Memory card 2 x memory card 2 MB RAM up to app
514. or long term archiving of process val ues and messages OS reports and SIMATIC BATCH data from up to 4 single stations servers pairs of servers of the SIMATIC PCS 7 V7 0 process control system For this purpose Storage Plus has to be installed on a separate computer with Windows XP Professional oder Windows Server 2003 see page 2 14 which is connected by terminal bus to the OS and batch serv ers single stations of the SIMATIC PCS 7 system Operator aom S archiving OS long term archiving with StoragePlus a Function StoragePlus manages the process values messages and OS re ports which are swapped out of the OS archives as well as batch data from SIMATIC BATCH in a central database and makes these data available independent of the PCS 7 runtime systems e All data can be visualized in a graphic and clear manner using the Internet Explorer selection of the data is selected by inte grated filter functions Messages and process values can be shown in table form and process values also in graphic form Tables of process values can be exported in CSV format for processing in other Windows applications e g Microsoft Excel The data managed by StoragePlus and the cataloging can be swapped out onto all commercially available storage media You require additional hardware and software for this which support the StoragePlus operating system e g DVD writer with appropri ate writer software StoragePlus is able to read
515. or offered in the catalog amp online ordering system A amp D Mall www siemens com automation mall can also be used to select and order fault tolerant automation systems for SIMATIC PCS 7 Ordering information For a redundant configuration based on 2 Single Stations you additionally require 4 sync modules up to 10 m or 10 km and 2 fiber optic sync cables Their selection depends on the dis tance between the two Single Stations The AS 412H AS 412 3 1H AS 412 3 2H automation systems currently only support sync modules with a range up to 10 m Fiber optic sync cables longer than 1 m must always be ordered separately 2 of each required 10 16 Siemens ST PCS 7 Update November 2008 m Function The fault tolerant automation systems of SIMATIC PCS 7 are based on the 1 out of 2 principle In the event of a fault they switch over to the standby system These systems use a com pletely redundant design to maximize availability Therefore all important system components are present twice such as e Central processing unit e Power supply e Hardware for linking the two CPUs Which other components are also made available in pairs in the interest of availability depends on the application specific sys tem architecture The two subsystems of a redundant automation system are elec trically isolated from one another This increases the system sta bility with respect to electromagnetic interference The firmware of the fa
516. orgoncy_stop ID DTDOD400SF 10000022 ppld Apphome SIMATIC Vale DT0004005F 10000022 AttrbutaLists Pe lt Enumerstionvalue gt remeration aus Name Maintenance ID DTDOD4OOSF 1000001F gt lt ppid AppNeme SIMATIC Valoe DTUDUA005F 1000001F gt lt AttrbuteLits lt Objactlist jerumerationvslue Example of an XML export 4 10 Siemens ST PCS 7 November 2007 For SIMATIC PCS 7 applications SIMATIC Version Cross Manager V7 0 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional or Windows Server 2003 floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions as well as TIA toolset CD V7 0 For TIA applications SIMATIC Version Cross Manager V7 0 6 languages German English French Spanish Italian Chinese executes with Windows 2000 Professional Windows XP Professional or Windows Server 2003 floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions as well as TIA toolset CD V7 0 SIMATIC Version Cross Manager Upgrade V7 0 for upgrading from Version Cross Checker V6 0 V6 1 to Version Cross Manager V7 0 6 languages German English French Spanish Italian Chi nese executes with Windows 2000 Professional Windows XP Professional or Windows Server 2003 floa
517. original automatically result in corresponding changes in all instances An SFC type may contain up to 32 sequences Using the function Create update block sym bols a block symbol is automatically positioned and intercon nected in the associated process display for all SFC instances with HMI features Sequential function chart Siemens ST PCS 7 November 2007 Siemens AG 2007 Engineering system ES software Standard engineering software I amp C libraries Examples of editable OS standard displays faceplates from the PCS 7 library Preconfigured and tested blocks faceplates and symbols are organized in I amp C libraries and form the basic elements for the graphic configuration of automation solutions The use of these library elements plays a major role in minimizing the engineering input and project costs The comprehensive range of blocks can be categorized as fol lows e Simple logic and driver blocks Technological blocks with integral operation and signaling functions such as PID controllers motors or valves Blocks for integration of PROFIBUS field devices in accor dance with PROFIBUS PA profile 3 0 including standardized evaluation of the process value status Blocks with more advanced control algorithms for Advanced Process Control APC functions Advanced Process Control APC functions The APC functions concentrated in separate blocks expand the PID based control funct
518. ot binding Insofar as there are no remarks on the corresponding pages especially with regard to data dimensions and weights given these are subject to change without prior notice The prices are in Euro ex works exclusive packaging The sales tax value added tax is not included in the prices It shall be debited separately at the respective rate according to the applicable legal regulations Prices are subject to change without prior notice We will debit the prices valid at the time of delivery Surcharges will be added to the prices of products that contain silver copper aluminum lead and or gold if the respective basic official prices for these metals are exceeded These surcharges will be determined based on the official price and the metal fac tor of the respective product The surcharge will be calculated on the basis of the official price on the day prior to receipt of the order or prior to the release order The metal factor determines the official price as of which the metal surcharges are charged and the calculation method used The metal factor provided it is relevant is included with the price information of the respective products 16 16 Siemens ST PCS 7 November 2007 An exact explanation of the metal factor and the text of the Comprehensive Terms and Conditions of Sale and Delivery are available free of charge from your local Siemens business office under the following Order Nos e 62
519. otors The following modules are available For brakes with external supply 24 V DC A A xB3 with two optional inputs for special functions xB1 For brakes with internal supply 500 V DC 0 7 A xB4 with two optional inputs for special functions xB2 The externally supplied 24 V DC brakes can be released inde pendent of the switching status of the motor starter The 500 V DC brakes on the other hand are generally supplied direct from the junction plate of the motor via a rectifier module and cannot be released if the motor starter is switched off These brakes cannot be used in conjunction with the DSS1e x motor starter direct on line soft starter The outputs of the brake control modules can also be used for other purposes e g for controlling DC valves Independent spe cial functions can be implemented with the help of two optional local inputs each on a brake control module xB3 or xB4 and a control module 2DI of the High Feature motor starter These op erate independently of the bus and higher level control e g to implement rapid stop functions for slide controls Brake control modules are operated on different terminal mod ules depending on the design xB1 oder xB2 TM xB15S24 01 m 3RK1 903 0AGO0 xB3 oder xB4 TM xB215S24 01 3RK1 903 0AG01 Siemens ST PCS 7 November 2007 11 49 Siemens AG 2007 Process I O ET 2008 distributed I O Motor starters High Feature motor starter
520. out using the POs and additionally includes checking of the total number of OS variables used Every block fulfilling the following criteria is counted and calculated as a PO t is not a driver block e t can be operated and monitored t can send messages Process objects OS variables approx 250 12500 1000 50000 2000 100000 3000 150000 5000 250000 8500 425000 OS quantity framework ax number of OS servers pairs of servers ax number of automation systems per OS server pair of servers ax number of OS clients in multi ient mode per multi user system Q ax number of monitors per perator station with multi channel peration oo ax number of OS areas ax number of windows per monitor umber of trends per trend window Selection time for OS area display 100 process symbols ax number of process objects Per OS single station Per OS server ax number of configurable mes sages per server single station Number of process tags Per OS single station Per OS server Per multi user system 64 32 64 1 to 16 adjustable 10 2s 5000 POs 8500 POs 150 000 Approx 3000 Approx 5000 Approx 60000 Integral high performance archive system cyclic buffer based on Microsoft SQL server for Process value archiving per OS server single station Message archiving per OS server single station Approx
521. oyds Register of Shipping Det Norske Veritas Germanischer Lloyd Nippon Kaiji Kyokai Bureau Veritas Lloyds Register of Shipping Det Norske Veritas e Germanischer Lloyd Nippon Kaiji Kyokai Bureau Veritas Siemens ST PCS 7 November 2007 9 17 Industrial Ethernet Siemens AG 2007 SCALANCE X Industrial Ethernet switches Type SCALANCE X212 2 SCALANCE X212 2LD Transmission rate 10 100 Mbit s 10 100 Mbit s Interfaces Communications connection electrical see also table Summary of interfaces 12 x RJ45 10 100 Mbit s TP 12 x RJ45 10 100 Mbit s TP Communications connection optical see also table Summary of interfaces 2 x BFOC socket 100 Mbit s 2 x BFOC socket 100 Mbit s Connection for power supply 1 x 4 contact terminal block 1 x 4 contact terminal block Connection for signaling contact 1 x 2 contact terminal block 1 x 2 contact terminal block Slot for swap medium C PLUG C PLUG Power supply 2x24 V DC 18 to 32 V 2 x 24 V DC 18 to 32 V Current consumption 330 mA 330 mA Power loss at 24 V DC 7 92W 7 92W Network size parameters TP cable length e0to55m IE TP Torsion Cable with IE FC RJ45 Plug IE TP Torsion Cable with IE FC RJ45 Plug IE FC Outlet RJ45 with IE TP Torsion Cable IE FC Outlet RJ45 with IE TP Torsion Cable 0 to 45 m 0 to 45 m 10m TP Cord 10 m TP Cord e0to85m IE
522. p medium for simple replacement of de vices in event of fault OSM ESM E Standby redundancy between two rings m Redundancy manager for the ring Digital inputs amp Configuration of MAC address filtersand had E Technical specifications Plant bus OS LAN Number of stations Industrial Ethernet 1 023 per network segment IEEE 802 3 standard Number of switches Up to 50 Length of the network e Local network Electrical up to approx 5 km Optical up to approx 150 km Worldwide with TCP IP Line tree ring star e WAN Topology Siemens ST PCS 7 November 2007 9 5 Siemens AG 2007 Industrial Ethernet SCALANCE X Industrial Ethernet switches t Overview Switches are active network components that specifically dis tribute data to the relevant addressees SCALANCE X is the modern range of Industrial Ethernet switches from SIMATIC NET The SCALANCE X family comprises product lines that comple ment each other and are carefully tuned to the specific automa tion task m Application The products referred to below from the SCALANCE X 400 X 300 X 200 IRT and X 200 ranges are suitable for use in SIMATIC PCS 7 systems SCALANCE X 400 SCALANCE X 400 switches are suitable for designing a plant bus and OS LAN terminal bus with an electrical or optical Gigabit ring technology non redundant and redundant rings e SCALANCE X414 3E with 2 Gigabit Ethernet ports electri c
523. pactFlash card 2GB 6ES7 648 2BF01 0XFO B B Subject to export regulations AL N ECCN EAR99H Siemens AG 2008 Automation systems Standard automation systems E Overview m Design The AS 414 3 414 3IE AS 416 2 AS 416 3 416 3IE and AS 417 4 standard automation systems are extremely robust and feature high processing and communications perfor mances fa Application The AS 414 3 414 3IE automation systems are tailored for small applications with small quantity frameworks They therefore fulfill the requirements for a low cost starter solution with a modular and scalable system based on the S7 400 controller range Larger quantity frameworks can be implemented using the AS 416 2 AS 416 3 416 3IE and AS 417 4 automation sys tems These systems are preferred for medium sized systems and bigger Automation systems with integral Industrial Ethernet interface In addition to the AS 414 3 and AS 416 3 systems with Industrial Ethernet connection via CP 443 1 two automation systems are now offered where the Industrial Ethernet interface is integrated in the CPU These AS 414 3IE and AS 416 3IE systems are a little cheaper than the comparable AS 414 3 and AS 416 3 sys tems with the same performance but differ in their time synchro nization NTP instead of S7 When using the AS 414 3IE and AS 416 3IE systems there are therefore two separate time syn chronization circuits within the SIMATIC PCS 7 system T
524. pe of delivery CD license key The reader is available with an USB interface for the connection disk emergency key disk certifi of the operator station cate of license terms and condi tions Note The reader with USB interface can only be used with SIMATIC Logon SIMATIC Logon Upgrade to 6ES7 658 7BX41 2YEO V1 4 Single license for 1 installation 7 languages German English French Spanish Italian Chi nese Japanese executes with Windows 2000 Professional SP4 Windows 2000 Server Windows XP Professional SP2 or Windows Server 2003 SP1 and R2 Engineering software and elec tronic documentation on CD Type of delivery CD license key disk emergency key disk certifi cate of license terms and condi tions Options Chipcard reader USB 6ES7 652 0XX02 1XC0 B Chipcard reader with USB inter face driver software and operating instructions Chipcard 6ES7 652 0XX05 1XD1 Chipcard for chipcard reader 1 card required per user package with 10 chipcards B Subject to export regulations AL N ECCN EAR99H Siemens ST PCS 7 November 2007 ais Siemens AG 2007 System neutral components Operating system Overview Operating system upgrade When existing SIMATIC PCS 7 systems are updated to Version 7 0 it may also be necessary to upgrade the operating system If you replace your existing hardware by new SIMATIC PCS 7 Industrial Workstations from this catalog when carrying
525. perating system Redundancy Without SIMATIC PCS 7 Industrial Workstation including operating system alternatives SIMATIC PCS 7 ES OS 547B BCE WXP 1 with BCE communication for up to 8 automation systems not H systems SIMATIC PCS 7 ES OS 547B IE WXP 1 with Industrial Ethernet communication Additional IE communications software for SIMATIC PCS 7 ES OS 547B IE WXP SIMATIC NET S7 REDCONNECT Upgrade 1 OS standard software SIMATIC PCS 7 OS Software Single Station V7 0 1 SIMATIC PCS 7 Single Station Redundancy V7 0 including RS 232 connecting cable 10 m Supplementary OS software optional SIMATIC PCS 7 SFC Visualization V7 0 1 SIMATIC Safety Matrix Viewer for PCS 7 1 SIMATIC PCS 7 Archive V7 0 SIMATIC PCS 7 1 Archive PowerPack for expansion of short term cyclic buffer archive OS server with Windows 2003 Server operating system Redundancy Without SIMATIC PCS 7 Industrial Workstation including operating system alternatives SIMATIC PCS 7 OS Server 547B BCE SRVO3 1 with BCE communication for up to 8 automation systems not H systems SIMATIC PCS 7 OS Server 547B IE SRVO3 1 with Industrial Ethernet communication Additional IE communications software for SIMATIC PCS 7 OS Server 547B IE SRV03 SIMATIC NET S7 REDCONNECT Upgrade 1 OS standard software SIMATIC PCS 7 OS Software Server V7 0 1 PCS 7 Server Redundancy V7 0 including RS 232 connecting cable 10 m
526. perator obtains the specific rights when logging on within the scope of the access control Apart from the keyboard an optional chipcard reader for exam ple can be used as the logon device In addition SIMATIC Logon offers the electronic signature function SIMATIC Logon is already integrated in SIMATIC PCS 7 and need not be ordered separately For further information on SIMATIC Logon as well as ordering data for an optional chipcard reader see page 2 5 Sign of life monitoring With the Sign of life monitoring function the operator system is able to monitor the correct operation of all subordinate systems connected to the plant bus A graphical plant configuration dis play shows the status of each monitored component The SIMATIC PCS 7 asset management offers enhanced functional ity in this context see Chapter Asset Management Operator yid S software Introduction Clock synchronization SICLOCK TM central plant clock Together with a SICLOCK time generator see Catalog Add Ons for SIMATIC PCS 7 the operator system of the SIMATIC PCS 7 process control system can implement the system wide syn chronization on the basis of UTC Universal Time Coordinated This feature is especially beneficial for widely distributed plants present in different time zones e g pipelines Script languages Visual Basic and C are the scripting languages available for cus tom programming of OS applications Siemens ST PCS 7 No
527. pgrade from V6 3 to V6 4 Software for upgrading S7 REDCONNECT runtime soft ware 2 languages German Eng lish executes with Windows 2000 Professional 2000 Server XP Professional Server 2003 sin gle license for 1 installation software and electronic manual on CD ROM license key on dis kette BCE license PCS 7 BCE V7 0 6ES7 650 1CD07 2YB5 Runtime license for plant bus communication via standard net work card and Basic Communica tion Ethernet already integrated in SIMATIC PCS 7 Industrial Work stations in 3 languages German English French executes with Windows XP Professional or Windows Server 2003 floating license for 1 user Type of delivery License key disk certificate of license terms and conditions 15 4 Siemens ST PCS 7 November 2007 Siemens AG 2007 Update upgrade packages Software licenses for system communication via Industrial Ethernet B Selection and Ordering Data Order No Ej Selection and Ordering Data Order No Communications software licenses for SIMATIC PCS 7 V6 x SIMATIC NET S7 1613 2005 6GK1 716 1CB63 3ABO V6 3 for Industrial Ethernet S7 communications software for CP 1613 runtime license without software in 2 languages German Eng lish executes with Windows 2000 Professional 2000 Server XP Professional Server 2003 sin gle license for 1 installation license key on diskette software and electronic manual available on separate SIMATI
528. ptical networks with plastic fiber optic cables AS connection Y Link PROFIBUS PA Introduction Routers DP PA link and DP PA coupler Active field distributor AFD and active field splitter AFS FastConnect SpliTConnect Other communication AS Interface Modbus Siemens ST PCS 7 November 2007 Siemens AG 2007 Introduction Overview m Design Incorporated in Totally Integrated Automation the unique basis offered by Siemens for uniform automation of all sectors in the production process or hybrid industries the SIMATIC NET bus ses promote fast and reliable communication between the indi vidual systems applications of the SIMATIC PCS 7 process con trol systems such as e Automation systems distributed l Os and field components Asset management engineering system and operator system SIMATIC BATCH and SIMATIC Route Control Process control via Internet intranet and IT applications Industrial Ethernet is used as the plant bus as well as OS LAN terminal bus for multi user systems with client server architec ture For small systems the Basic Communication Ethernet BCE integrated in the SIMATIC PCS 7 Industrial Workstations permits operation of single stations and servers on the plant bus even without a CP 1613 communications processor In medium and large plants characterized by high requirements SIMATIC PCS 7 applies modern Gigabit and FastEthernet tech nology which combines the high secu
529. ption AES for high security against il legal access Rugged metal enclosure resistant to shock and vibration and with IP65 dust protection e Suitable for ambient temperatures from 20 to 60 C resistant to condensation For further information and detailed technical specifications re fer to Catalog IK PI the A amp D Mall or Catalog CA 01 under Com munication networks SIMATIC NET communication systems In dustrial mobile communication Siemens AG 2007 SCALANCE W788 1PRO access point The SCALANCE W788 1PRO access point is highly suitable for designing Industrial Wireless LAN IWLAN radio networks with reliable communication It has an Industrial Ethernet interface for the connection to the wire bound network Special features of the SCALANCE W788 1PRO access point Versatile power supply facilities operation on 100 V to 240 V AC network with PS791 1PRO power supply Antenna diversity for reliable reception in complex radio envi ronments with two ANT795 4MR omnidirectional antennas screwed onto the housing can be replaced by other types from the SCALANCE W700 range Transmission rate up to 54 Mbit s at 2 4 GHz and 5 GHz with radio approval in more than 30 countries e Conforms to the IEEE 802 11b g and IEEE 802 11a standards WPA and 128 bit encryption AES for high security against il legal access Rugged metal enclosure resistant to shock and vibration and with IP65 dust protection
530. quest Relative humidity Atmospheric pressure 5 100 795 1080 hPa Mechanical stress Vibrations Shock Approvals Vibration test according to IEC 60068 Part 2 6 sinusoidal Constant acceleration 5 g occasionally 10 g for interface digital and analog modules e 2 g for motor starters e Shock test according to IEC 680068 Part 2 27 half sine 30 g 18 ms duration for inter face digital and analog mod ules e 15 g 11 ms duration for motor starters UL CSA and cULus 11 58 Siemens ST PCS 7 November 2007 For detailed technical specifications especially for individual components such as interface module power module and elec tronics modules see e Catalog IK PI e Mall CA 01 under Distributed I Os ET 200pro Siemens AG 2007 Process I O rI OG j Dezentrale Peripherie ET 200pro Interface module IM 154 2 DP High Feature E Overview E Selection and Ordering Data Order No The IM 154 2 DP High Feature interface module is responsible for PROFIBUS communication between the ET 200pro station and the host automation system controller as PROFIBUS DP master The scope of delivery of the interface module also in cludes a terminating module which is plugged in following the last electronics module of the station B Function Features of the IM 154 2 DP High Feature interface module Mounted on delivery on the bus module Connects the ET 200pro station to the PROFIBU
531. r 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions 6ES7 652 0XD16 2YF5 Upgrade of SIMATIC StoragePlus SIMATIC Upgrade StoragePlus V1 0 to V1 1 Type of delivery License key disk emergency key disk certificate of license terms and conditions 6ES7 652 0XC11 2YFO 1 The OS Software Single Station and OS Software Server upgrades support a high performance archive system for up to 512 variables To implement larger archives this volume can be extended using additive OS Archive V6 1 PowerPacks bundles see OS archiving SIMATIC BATCH Siemens AG 2007 Update upgrade packages SIMATIC PCS 7 upgrades V4 02 to V6 1 SIMATIC PCS 7 upgrades V5 x V6 0 to V6 1 SIMATIC Route Control upgrade packages B selection and Ordering Data Order No B selection and Ordering Data Order No SIMATIC BATCH Upgrade from 6ES7 657 0XX16 0YFO BATCH flexible V4 02 to SIMATIC BATCH V6 1 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 floating license for 1 user Type of delivery License key disk certificate of license terms and conditions SIMATIC BATCH Upgrade Package BATCH Client from V6 0 to V6 1 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 floating license for 1 user Type of
532. r active monitoring of the switching and protection functions e Can be combined with brake control module for controlling electromechanical brakes in three phase motors Power modules and motor starters are operated on the terminal modules which are assigned to them in the tables in the sections High Feature motor starters and Safety oriented motor start ers The terminal modules are a carrier system which is simulta neously used for the power supply to the motor starters elec tronics 24 V DC and load 400 V AC 24 V DC for the electronics is provided by the power module in serted to the left of the first motor starter The power module and the downstream motor starters constitute a potential group whose scope is limited by the current carrying capacity of the power module When this limit is reached a new potential group must be established with a further power module The load current is applied to the first left TM xxxxS32 motor starter terminal module and reaches the other motor starters via the power bus of the adjacent TM xxxxS31 terminal modules The power bus is designed for loads up to 50 A When this limit is reached a new load group must be started with a further TM xxxxS32 terminal module and provided with load current Brake control modules for motor starters High Feature and safety oriented motor starters can be ex panded by a brake control module for controlling electrome chanical brakes in three phase m
533. r module for central controller e Without transmission of voltage to the expansion unit e Cable up to 100 m long e With K bus for communication with CPs and FMs in the expan sion unit e For connecting as many as 8 ex pansion units 6ES7 460 3AA01 0AB0 IM 461 3 interface module Corresponding receiver module for the expansion unit 6ES7 461 3AA01 0AA0 UR1 rack for central controllers and expan sion units 18 slots e Suitable for redundant power supply 6ES7 400 1TA01 0AA0 UR2 rack for central controllers and expan sion units 9 slots e Suitable for redundant power supply 6ES7 400 1JA01 0AA0 Accessories 468 1 connecting cable for connecting IM 460 0 and IM 461 0 IM 460 3 and IM 461 3 0 75m 15m e5m Additional lengths for connecting IM 460 3 and IM 461 3 6ES7 468 1AH50 0AA0 6ES7 468 1BB50 0AA0 6ES7 468 1BF00 0AA0 10m 6ES7 468 1CB00 0AA0 25m 6ES7 468 1CC50 0AA0 50m 6ES7 468 1CF00 0AA0 e 100m 6ES7 468 1DB00 0AA0 Terminator 6ES7 461 0AA00 7AA0 for IM 461 0 468 3 connecting cable for connecting IM 460 1 and IM 461 1 0 75m 15m 6ES7 468 3AH50 0AA0 6ES7 468 3BB50 0AA0 Siemens ST PCS 7 November 2007 11 5 Siemens AG 2007 Process 1 0 SIMATIC PCS 7 MTA terminal module BE Overview ET 200M redundant ET 200M single Preassembled cable with front connector The terminal modules SIMATIC PCS 7 MTA Marshaled Termina tio
534. r module for uni versal control tasks It can be used to control temperature pres sure and flow The following versions of the FM 355 are available e FM 355 C Continuous action controller with 4 analog outputs for control ling analog actuators e FM 355S Step or pulse controller with 8 digital outputs for controlling motor driven integrating actuators or binary controlled actu ators e g electrical heating strips and cartridges FM 355 2 C S Specially optimized for temperature controls with user friendly online self optimization integrated The FM 355 FM 355 2 modules have four separate control channels These controllers have the following features e Predefined controller structures for fixed setpoint control cascade control ratio control 3 component control e Various operating modes automatic mode manual mode safety mode follow up mode backup mode Sampling interval dependent on the resolution of the analog inputs and the compensation input at 12 bit 20 ms to 100 ms only FM 355 2 at 14 bit 100 ms to 500 ms dependent on the number of en abled analog inputs e 2 control algorithms self optimized temperature control algorithm PID algorithm Integrated online self optimization without configuration only FM 355 2 for faster adoption of the operating point e User friendly controller optimization Backup mode The controller can maintain its control function in the
535. r of the SIMATIC PCS 7 V7 0 process control system is preinstalled on this basic device in ad dition to the operating system In order to configure the SIMATIC PCS 7 Web server you require the license OS Software Client in addition to the SIMATIC PCS 7 Web Server license or SIMATIC PCS 7 Web Diagnostics Server license Deviating from the specification in the ordering data the license of the OS Software Client in this special application is enabled for the Microsoft Windows Server 2003 operating system E Function The Web clients equipped with Internet Explorer and with plug ins installable via the World Wide Web access the project data provided by the SIMATIC PCS 7 Web server via intranet Internet The process displays are converted by Publishing into a form suitable for presentation by the Internet Explorer A plant can be operated and monitored via the Web clients in the same manner as via the OS clients The user must log on with the Web client just as with an OS client and the rules for assignment of privileges are also identical The input operations made on the Web clients are recorded in the OS operating log The integral OS user management guarantees high security when accessing the OS servers from the SIMATIC PCS 7 Web server In line with the security requirements of the respective System access protection is possible using password firewall technology and individual security strategies Siemens ST PCS 7 November 2007
536. r oriented products structure of SIMATIC PDM sup SIMATIC PDM S7 for integration in a SIMATIC S7 configura ports you in adaptation of the scope of functions and perfor tion environment mance to your individual requirements You can select the mini mum configuration SIMATIC PDM Single Point one of the application specific predefined product configurations SI SIMATIC PDM stand alone as service tool for operation on a mobile computer on the PROFIBUS or with direct connection i to the device MATIC PDM Service SIMATIC PDM PCS 7 or SIMATICPDMS7 SIMATIC PDM Single Point for processing of a single field device via a point to point coupling SIMATIC PDM Service for enhanced servicing including modification logbook and lifelist detailed diagnostics or produce your desired configuration from the individual com ponents offered see table Product name TAGs included in scope of delivery TAG expansions Option Integration in STEP 7 PCS 7 Option Routing through S7 400 Option Communication via standard HART multiplexer Components included in delivery of individual PDM configurations opt Can be ordered as options Note For definition of TAG see page 4 15 Minimum configuration SIMATIC PDM Single Point This low cost minimum configuration with handheld functionality The following system functions of SIMATIC PDM Basic are not is tailored to processing exactly one field device vi
537. rage transport Mechanical environmental conditions Vibrations Tested according to IEC 60068 2 6 10 cycles Operation 20 58 Hz amplitude 0 015 mm 58 200 Hz 2 m s Note No mechanical interfer ences are tolerable when writing with CD DVD writers e Storage transport 5 8 51 Hz amplitude 3 5 mm 8 51 500 Hz 9 8 m s Shock Tested according to IEC 60068 2 27 Operation Half sine 9 8 m s 20 ms 100 shocks per axis Note No mechanical interfer ences are tolerable when writing with CD DVD writers Half sine 250 m s 6 ms 1000 shocks per axis e Storage transport Approvals CE living accommodation emitted EN 61000 6 3 2001 interference EN 61000 6 2 2005 60950 1 CE industrial areas noise immunity cULus Siemens ST PCS 7 November 2007 2 13 Siemens AG 2007 SIMATIC PCS 7 Industrial Workstation Technical specifications cont Bi Selection and Ordering Data Order No Power supply Nominal supply voltage Frequency Short term voltage dip Power consumption with 210 W secondary AC input current Max current output 100 to 240 V AC wide range 90 to 264 V AC 50 60 Hz minimum 47 to maximum 63 Hz sinusoidal 16 ms at 0 85 of nominal supply voltage max 10 events per hour recovery time min 1 s 310 W approx 68 efficiency Continuous current up to 7 A up to 30 A for 5 ms during startup e 3 3 V 24 A e 45V 26A tota
538. ransmission rates up to 1 Gbit s Siemens ST PCS 7 November 2007 9 3 Siemens AG 2007 Communication Industrial Ethernet Introduction E Design In the various SIMATIC PCS 7 subsystems ES OS AS etc on board interface modules simple network cards or special com munications processors e g CP 1613 are used as communica tion interfaces These are defined when selecting the respective system components depending on the requirements for further information refer to page 9 28 The communication nodes are integrated into the bus with the aid of Industrial Ethernet switches The modern Industrial Ether net switches from the SCALANCE X range are to be recom mended in particular These offer scalable performance at an attractive price and support a wide variety of possible configu rations Further alternatives result by using the tried and tested ESM and OSM switches Redundant Industrial Ethernet plant bus double ring AS 412H AS 414H AS 417H Example configuration with plant bus and OS LAN with two redundant rings 9 4 Siemens ST PCS 7 November 2007 OS LAN terminal bus Client server and server server communication is carried out on a dedicated Ethernet LAN The communication network identi fied as OS LAN or terminal bus can be implemented with stan dard SIMATIC NET components such as switches onboard in terfaces network cards communications processors CP cables etc A ring d
539. rate your own cover sheets layouts graphics logos or title block data It is easy to control printing i e you can specifically output individ ual parts of the project or all project data on the printer ll selection and Ordering Data Order No A classic exclusive engineering station without limitation of quanti ties not suitable for productive operation as an operator station SIMATIC PCS 7 Engineering Software V7 0 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional floating license for 1 user Electronic documentation on PCS 7 toolset DVD Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V7 0 toolset DVDs Microsoft SQL Server 2005 including EULA and supplemen tary CDs DVDs e g Microsoft ServicePacks and tools AS OS engineering software enabled for two hour OS test operation Unlimited POs including AS Runtime license for 600 POs 6ES7 658 5AF07 0YA5 OS engineering software enabled for two hour OS test operation Unlimited POs AS engineering software Unlimited POs 6ES7 658 2DF07 0YA5 6ES7 658 1AF07 0YA5 ES software Standard engineering software a Selection and Ordering Data Order No SIMATIC PCS 7 Engineering Software V7 0 Rental License 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional R
540. rd or redundant one or two power supply modules are plugged onto the correspond ing terminal modules Hot swapping is also possible in the haz ardous area The operating status of the power supply modules is displayed on two LEDs on the IM 152 interface module one for each mod ule The 24 V DC supply for the station is provided via EX e terminals on the terminal module of the power supply unit This connection must not be removed in the hazardous area The feeding power supply must be installed in the non hazardous area The ET 200iSP must be terminated on the right hand side fol lowing the last electronics module by a terminating module The terminating module is included in the scope of delivery of the IM 152 m Selection and Ordering Data Order No ET 200iSP power supply unit is the designation for the combina Power supply module PS for 6ES7 138 7EA01 0AA0 tion of one standard or two redundant power supply modules ET 200iSP PS with the matching terminal module TM PS A terminal module 6ES7 193 7DA10 0AA0 B e Standard TM PS A terminal module for standard operation e Redundancy TM PS B terminal module additionally TM PS B terminal module 6ES7 193 7DB10 0AA0 B for redundant operation Power supply modules and terminal modules must each be or P dered separately B Subject to export regulations AL N ECCN EAR99H Functions of the power supply modules They provide the ET 200iSP with the saf
541. reak monitoring Diagnostics inside module Front connector required 20 contact 2 inputs in 1 channel group Changeover of measurement type by range module Resolution 14 bit 4 sign Current measurement 0 4 to 20 mA 2 channels 2 or 4 wires Voltage measurement 2 channels Resistance thermometer Pt100 Ni100 1 channel 2 or 4 wires Thermocouples type E N J K L 2 channels internal compensation or exter nal compensation with compen sating box or 0 C cold junction Wire break monitoring Diagnostics inside module Front connector required 20 contact B Subject to export regulations AL N ECCN EAR99H 6ES7 331 7KB02 0ABO B Siemens ST PCS 7 November 2007 11 19 Siemens AG 2007 buted 1 0 ET 200M Al analog input modules a Selection and Ordering Data Order No a Selection and Ordering Data Order No SM 331 modules for current and voltage measurements SM 331 modules for temperature measurement 8 inputs in 4 channel groups 6ES7 331 7HF01 0ABO 8 inputs in 4 channel groups 6ES7 331 7PF01 0ABO B high speed Resolution 15 bit Resolution 13 bit sign Resistance thermometer Measurement type and range Pt100 1000 Ni100 1000 selection adjustable per channel Cu10 8 channels 2 3 or group 4 wires Current measurement 0 4 to e Short circuit proof 20 mA 2 or 4 wires Voltage measurement Limit monitoring adjustable for 2 channels
542. redundant interface module 2 2x 2 CP 443 1 for 4 way connection 2 Rack Rack UR2 9 slots aluminum 3 1 x UR2 H 2 x 9 slots aluminum 1 e UR 9 slots steel 4 1 x UR2 H 2 x 9 slots steel 2 e UR1 18 slots aluminum 5 e 2 x UR 9 slots aluminum 3 e UR1 18 slots steel 6 2 x UR2 9 slots steel 4 e 1x PS 407 10 A for 120 230 V AC DC B e 1x PS 407 10 A for 120 230 V AC DC redun Cc dant design 1 x PS 407 20 A for 120 230 V AC DC D 2x PS 407 10 A for 120 230 V AC DC redun E dant design e 1 x PS 405 10 A for 24 V DC G 1 x PS 405 10 A for 24 V DC redundant de H sign e x PS 405 20 A for 24 V DC J 2 x PS 405 10 A for 24 V DC redundant de sign Additive PROFIBUS DP interface modules e Without CP 443 5 Extended e 1 x CP 443 5 Extended 2x CP 443 5 Extended 3x CP 443 5 Extended e 4 x CP 443 5 Extended BR ND 1 Up to 5 CPs can be plugged into the UR2 rack with a single power supply or up to 3 with a redundant power supply 10 18 Siemens ST PCS 7 Update November 2008 2 x PS 407 10 A for 120 230 V AC DC B 2x PS 407 10 A for 120 230 V AC DC redun Cc dant design 2 x PS 407 20 A for 120 230 V AC DC D e 2 x 2 PS 407 10 A for 120 230 V AC DC re E dundant design e 2 x PS 405 10 A for 24 V DC G e 2 x PS 405 10 A for 24 V DC redundant de H sign 2 x PS 405 20 A for 24 V DC J 2 x PS 405 10 A for 24 V DC redundant de sign Additive PROFIBUS DP inte
543. registry and Windows firewall during the setup User administration and authentication by means of SIMATIC Logon Integration of the SCALANCE S602 S612 and S613 industrial security modules of SIMATIC NET The manual SIMATIC PCS 7 Security Concept Recommenda tions and Advice is available on the Internet via the SIMATIC Guide for Technical Documentation under SIMATIC PCS 7 Process Control Systems amp Migration You can find the SIMATIC Guide for Technical Documentation on the Internet Additional information is available in the Internet under http www siemens com simatic docu Siemens ST PCS 7 November 2007 9 33 Siemens AG 2007 Communication Industrial Securit Industrial Security components E Overview The SCALANCE S industrial security modules can safeguard in dustrial systems devices or network segments of an Ethernet against unauthorized access by means of a firewall Some of them e g SCALANCE S612 and S613 additionally use encryp tion and authentication VPN to protect the data transmission between systems devices or network segments against data manipulation and espionage E Design SCALANCE S industrial security modules The following SCALANCE S industrial security modules can be used in the context of the SIMATIC PCS 7 security concept e SCALANCE S602 industrial security module with firewall functionality e SCALANCE S612 industrial security module with firewall functio
544. res and guarantee high reliability of the radio channel Note Please note that Industrial Wireless LAN is not approved of as a terminal bus OS LAN or plant bus of SIMATIC PCS 7 9 30 Siemens ST PCS 7 November 2007 ni Design SCALANCE W746 1PRO Ethernet client module The SCALANCE W746 1PRO Ethernet client module is highly suitable for integrating devices with an Industrial Ethernet con nection into Industrial Wireless LAN IWLAN radio networks with reliable communication The SCALANCE W746 1PRO Ethernet client module handles the radio connection for a maximum of eight connected devices with Ethernet interface If one of the connected devices is exchanged the Ethernet client module recognizes this immediately and administers the new address Special features of the SCALANCE W746 1PRO Ethernet client module Versatile power supply facilities operation on 100 V to 240 V AC network with PS791 1PRO power supply Antenna diversity for reliable reception in complex radio envi ronments with two ANT795 4MR omnidirectional antennas screwed onto the housing can be replaced by other types from the SCALANCE W700 range Transmission rate up to 54 Mbit s at 2 4 GHz and 5 GHz with radio approval in more than 30 countries Conforms to the IEEE 802 11b g and IEEE 802 11a standards High reliability through reservation of data transfer rate with IWLAN communication with SCALANCE W788 1PRO access point e WPA and 128 bit encry
545. rface modules Without CP 443 5 Extended 2 x CP 443 5 Extended 2x 2 CP 443 5 Extended 2 x 3 CP 443 5 Extended e 2x 4 CP 443 5 Extended BR ND 1 Up to 5 CPs can be plugged in per subsystem with a single power supply or up to 3 with a redundant power supply Siemens AG 2008 Automation systems Fault tolerant automation systems Selection and ordering data Order No Selection and ordering data Order No AS 414 4 2H Redundant Station With SIMATIC PCS 7 AS Runtime license for 100 POs 2 x CPU with 2 interfaces MPI DP master and DP master 2 x 2 8 MB RAM 1 4 MB each for program and data 6ES7 656 Preassembled and tested 8 Memory card 2 x memory card 2 MB RAM up to approx B 180 POs e 2 x memory card 4 MB RAM up to approx C 300 POs e 2 x CPU 414 4H up to approx 250 POs E Sync modules and cables 2x2 sync modules for distances up to 10 m 3 and 2 x FO sync cable 1 m 2x2 sync modules for up to 10 km and 4 2 x FO sync cable 1 m for testing e 2x CP 443 1 for redundant interface module 2 x 2 CP 443 1 for 4 way connection 2 Rack 1 x UR2 H 2 x 9 slots aluminum x UR2 H 2 x 9 slots steel e 2 x UR 9 slots aluminum e 2 x UR 9 slots steel BR O N 2 x PS 407 10 A for 120 230 V AC DC B 2x PS 407 10 A for 120 230 V AC DC redun Cc dant design 2 x PS 407 20 A for 120 230 V AC DC D e
546. rface on the PC status visualization as well as definition of response to various oper ating states of the DC UPS module executes with Windows NT 2000 and XP freeware for downloading at www sie mens com sitop SITOP battery module 24 V DC 20 A 7 Ah for DC UPS module 15A 3 8 Siemens ST PCS 7 November 2007 Siemens AG 2007 1 IS SIMATIC PCS 7 BOX SIMATIC PCS 7 BOX 416 E Function Technical specifications WinAC Slot 416 V4 0 Basic hardware SIMATIC Box PC 627B Through use of the WinAC Slot 416 V4 0 it is possible for the au tomation program in the Slot CPU to execute completely auton omously from the SIMATIC Box PC and its Windows operating system Therefore the system can be restarted even if the SIMATIC Box PC is switched off or faulty 24 V DC from a sepa rate source is connected to the Slot CPU to provide a power sup ply independent of the PC Neither software faults on the PC side nor a power loss nor rebooting of the PC have an effect on execution of the automation program in the Slot CPU If one of the following events occurs the automation program is immediately informed and can thus react accordingly e g by in termediate storage of production data and transfer of the system to a defined status e Shutting down of the Windows operating system Fault in the Windows operating system blue screen Failure of PC internal communication Switching off of the PC Separate 24 V D
547. rial Ethernet SIMATIC NET expands the Ethernet technology by special components and capabilities for use in in dustrial environments amp Network components for tough industrial environments SIMATIC PCS 7 BOX m Fast local assembly using the FastConnect cabling system with RJ45 technology m Failsafe networks with fast switchover to redundant system lt 300 ms amp Continuous monitoring of network components through a sim ple yet effective signaling concept m Future oriented network components with the SCALANCE X SCALANCE X 200 X 200 IRT Plant bus Industrial Ethernet optical electrical SCALANCE X 400 AS 412H AS 414 Ethernet product family AS 414H AS 416 AS 417H AS 417 AS 412H AS 414H AS 417H Industrial Ethernet connection examples The plant bus and the OS LAN terminal bus for multi user Systems with client server architecture are implemented with Industrial Ethernet a powerful area and cell network for indus trial applications in line with the international IEEE 802 3 stan dard Ethernet Bus structures with optical rings are particularly suitable for this because of their high noise immunity and high availability In medium sized and large plants characterized by high requirements SIMATIC PCS 7 applies modern Gigabit and FastEthernet technology This combines the high reliability of op tical rings with the scalable performance of switching technol ogy and high t
548. ring for motor starter applications with conventional safety logic in plants of safety categories 2 to 4 EN 954 1 Note In addition to the selected modules all other current ET 200S electronics modules can be used but with limited functionality Use of components from the SIPLUS extreme range in extended temperature ranges and under medial loading on request PM D power module Bus terminating module PM E power module Electronic modules IM 151 interface module Terminal modules Motor starter TM D terminal module with integrated power bus PE N component Main components of the ET 2008 distributed I O system Terminal modules enable the electrical and mechanical con nection of the 1 0 modules and carry the terminals for the pro cess wiring TM P terminal modules for power modules TM E terminal modules for electronics modules TM DS TM RS terminal modules for motor starters and TM xB expansion modules IM 151 interface module for connecting the PROFIBUS DP to the ET 2008 station The terminal module is included in the scope of delivery Power modules for PM E electronics modules and PM D mo tor starters Individual grouping of load and sensor supply voltages and their monitoring as well as for the safe shutting down of digital output modules Supplying and monitoring the auxiliary voltages for motor starters as well as for the shutting down of a complete group of motor s
549. rity provided by redundant optical rings with the scalable performance provided by switch ing technology and high transmission rates up to 1 Gbit s PROFIBUS in the DP or PA version is used as the communica tions medium for interfacing intelligent distributed I O devices transmitters and actuators to the controller level The rugged and reliable PROFIBUS is a universal open fieldbus complying The SIMATIC NET network components based on globally es with the IEC 61158 and IEC 61784 international standards In the tablished standards provide SIMATIC PCS 7 with a powerful and PA version which permits digital data transmission and power rugged range of products for implementing totally integrated supply for the field devices on a two wire cable or with a series communications networks for reliable data exchange between connected isolating transformer RS 485 iS coupler it can be all system components and levels of a plant routed intrinsically safe into hazardous areas of Zone 1 The SIMATIC NET products specially developed for industrial applications are completely suitable for all types of plant in all in dustrial sectors They are matched to one another and meet high standards especially in areas where they are subject to extreme influences such as interfering electromagnetic fields corrosive liquids and atmospheres explosion hazards high mechanical loads The SIMATIC NET products guarantee expandability and safe
550. rksta tion is a SIMATIC industrial PC without Keyboard or monitor This basic hardware can be combined with the industrial LCD moni tors recommended in the Section HMI devices monitors for SIMATIC PCS 7 in the Catalog PC based Automation to suit the operating environment and the customer s requirements Using a multi VGA graphics card the visualization of a project subproject when engineering or a plant unit in process operation can be divided among up to 4 process monitors per operator station with application of different views see page 2 16 This is supported in the SIMATIC PCS 7 workstations designed as clients by additional hardware versions SIMATIC PCS 7 OS Client RACK PC 547B WXP with multi VGA graphics card 2 Screens and We offer a range of modern powerful SIMATIC PCS 7 Industrial Workstations for the systems positioned in the SIMATIC PCS 7 SIMATIC PCS 7 OS Client RACK PC 547B WXP with multi System architecture above the controller level e g for engineer VGA graphics card 4 Screens ing operation and monitoring also via Internet intranet batch control route control asset management or IT applications etc module for controlling a process monitor can also be expanded These are optimized for use as single station client or server n nop and can be expanded specific to the system VERI CR graphics card 2 Screens or 4 Screens see Clients and single stations with a standard graphic
551. rman English French Italian Spanish Chinese e SIMATIC PCS 7 OS Client 547B WXP Without multi VGA graphics 6ES7 650 0NG07 0YXO D card With Multi VGA graphics card 6ES7 650 0NG07 0YAO D 2 Screens With Multi VGA graphics card 6ES7 650 0NG07 0YBO D 4 Screens OS server D Subject to export regulations AL N ECCN 5D992B1 Siemens ST PCS 7 November 2007 Siemens AG 2007 Operator system OS hardware OS basic hardware a Selection and Ordering Data Order No B Options Upgrade from BCE to CP 1613 communication CP 1613 A2 6GK1 161 3AA01 B PCI card for connection to Industrial Ethernet with ITP and RJ45 connections SIMATIC NET S7 1613 2006 for Industrial Ethernet S7 communication software for CP 1613 can be used with Windows 2000 Professional 2000 Server XP Professional Server 2003 Single license for 1 installation runtime software software and electronic manual on CD ROM license key on diskette Class A 2 languages German English 6GK1 716 1CB64 3AA0 Expansion of communication software from S7 1613 to S7 REDCONNECT SIMATIC NET S7 REDCONNECT Upgrade For communication with fault tol erant AS systems see page 9 28 Additional and expansion components See page 2 15 B Subject to export regulations AL N ECCN EAR99H Note Ordering data in abbreviated form for detailed Ordering data see page 2 14 The basic hardware referred to may be e
552. rman English French Italian on CD ROM FM 355 2 C temperature con troller module With 4 analog outputs for 4 continuous action controllers Required front connector 2 x 20 pin Incl multi lingual configuration package manual and Getting Started German English French Italian on CD ROM FM 355 2 S temperature con troller module With 8 digital outputs for 4 step or pulse controllers Required front connector 2 x 20 pin ncl multi lingual configuration package manual and Getting Started German English French Italian on CD ROM 6ES7 355 0VH10 0AE0 6ES7 355 1VH10 0AE0 6ES7 355 2CH00 0AE0 6ES7 355 2SH00 0AE0 Note n the case of the FM 355 C and FM 355 S controller modules the chan nels are not electrically isolated from one another Siemens AG 2007 Process I O ET 200M distributed I O Counter modules Overview a Selection and Ordering Data Order No FM 350 1 counter module 6ES7 350 1AH03 0AE0 Counting functions up to 500 kHz 1 channel for the connection of 5 V and 24 V incremental encod ers Required front connector 1 x 20 pin incl configuration package on CD ROM FM 350 2 counter module 6ES7 350 2AH00 0AE0 8 channels with max 20 kHz counting frequency for 24 V encoders for the following tasks counting frequency measure ment speed measurement period measurement dosing Required front connector 1 x 40 pin incl configuration package on CD RO
553. rnatively single mode FOC up to 26 km Optical interfacing of remote nodes via a second plug in 2 port FOC media module for Fast Ethernet Hot swapping of extenders only X414 3 and media modules Max cable lengths between two modules for communication via multimode FOC for cables see page 9 26 Up to 3000 m via 100BaseFX ports 100 Mbit s Up to 750 m via 1000BaseSX ports 1000 Mbit s Max cable lengths between two modules for communication via twisted pair for cables see page 9 25 Up to 100 m via 10 100BaseTX 10 100 Mbit s or 1000BaseTX Ports 1000 Mbit s Communication Industrial Ethernet SCALANCE X Industrial Ethernet switches e Detection of failure of a transmission link or a switch in the ring and activation of the replacement link within 0 3 s also in large networks With Gigabit Ethernet SCALANCE X 400 switches in ring just like with Fast Ethernet SCALANCE X 400 switches in ring with SCALANCE X 200 X 200 IRT or OSM ESM e Standby functionality for redundant connection of two rings Slot numbering and labeling strips for unambiguous port iden tification e Suitable for operating temperatures from O to 60 C SCALANCE X414 3E SCALANCE X414 3E Fast Ethernet Slot number N Ethernet 8565 o TP Ports Fast m 9 10 11 2345678 CEG Gigabit L rj Gigabit Fast Ethernet Q a e g for use in optical gigabit ring y Qo N
554. rnet RJ45 net work card PCI card SIMATIC PCS 7 ES OS IL43 IE WXP Connection to plant bus via Industrial Ethernet with CP 1613 A2 communications processor 6ES7 650 0LC16 0YX0 D 6ES7 650 0LC16 0YX1 D 6ES7 650 0LF16 0YXO D 6ES7 650 0LF16 0YX1 D 14 2 Siemens ST PCS 7 November 2007 Server SIMATIC PC in rack of 19 design Pentium 4 3 4 GHz 1 GB RAM 2x 512 MB sound SATA RAID 1 with 2 hard disks of 120 GB graphics controller on board with dynamic video memory DVD ROM IDE 3 5 diskette drive opti cal mouse FastEthernet RJ45 on board for connection to OS LAN without monitor keyboard and printer SIMATIC PCS 7 software pre installed and 2 restore DVDs Windows 2000 Server MUI operating system German English French Italian Spanish Chinese Japanese SIMATIC PCS 7 OS Server IL43 BCE W2K Connection to plant bus through Basic Communication Ethernet BCE with FastEthernet RJ45 net work card PCI card SIMATIC PCS 7 OS Server IL43 IE W2K Connection to plant bus via Industrial Ethernet with CP 1613 A2 communications pro cessor Windows Server 2003 MUI operating system German English French Italian Spanish Chinese Japanese SIMATIC PCS 7 OS Server IL43 BCE SRV03 Connection to plant bus through Basic Communication Ethernet BCE with FastEthernet RJ45 network card PCI card SIMATIC PCS 7 OS Server IL43 IE SRVO3 Connection to plant bus v
555. roduction Parallel to process control SIMATIC PCS 7 with the integral asset man agement system also provides uniform maintenance information and functions in the process control system for the system com ponents of the plant assets Supplementary hardware or soft ware tools for asset management functions are therefore super fluous Whereas the plant operator receives all information relevant to the process via the operator system and can specifically access the process the maintenance engineer checks the hardware of the automation plant via the maintenance station and processes its diagnostics messages and maintenance requests 8 2 Siemens ST PCS 7 November 2007 The SIMATIC PCS 7 Asset Management is integrated seam lessly into the SIMATIC PCS 7 process control system as a sec tor independent software package It consistently uses the hard ware and software components of the engineering system and operator system The system interface for maintenance engineers is the mainte nance station based on the engineering system for details see the next Section Maintenance station E Configuration The PCS 7 Asset Management is based on the hardware and software project of the application which is generated during the standard configuration with the SIMATIC PCS 7 engineering sys tem Supported by the system all data relevant to the PCS 7 as set management are derived from the project data of the appli cation simply by pres
556. roduction waste and postprocessing to optimize stockkeeping and to react rapidly and flexibly to changing customer requirements Summary of SIMATIC IT bundles Each of these product bundles contains the optional SIMATIC IT Client Application Builder CAB which provides the GUI for the MES applications in a complete Web based environment Pat ented functions for optimization of image updating are available based on standard technology The SIMATIC IT Client Applica tion Builder offers complete support for operator stations which require practically no administrative overhead so called zero administration cost clients 12 2 Siemens ST PCS 7 November 2007 Siemens AG 2007 Additional options can be separately purchased for each bundle SIMATIC IT PDS I Predictive Detailed Scheduler Interactive is the detailed scheduling component of SIMATIC IT It coordi nates and processes the job list coming from the ERP Enter prise Resources Planning or APS Advanced Planning Sys tem with consideration of all available resources in real time An advanced dedicated interface even allows users who have no IT or scheduling experience to produce optimum pro duction job planning A number of predefined steps addition ally support users in selection of the best planning scenario SIMATIC IT Report Manager offers comprehensive reporting functions It provides valuable knowledge concerning the company and supports users in complyin
557. rom the operator panel the automation sys tem reads back the values accessible from the operator panel after the input privilege is withdrawn or recovered again Bump less continuation of the operations is thus assured IM 153 2 High Feature interface modules are needed for the PROFIBUS DP connection when the FM 355 FM 355 2 control ler modules are used in ET 200M PCS 7 blocks CFC blocks with OS faceplates for all FM 355 modules are in cluded in the scope of supply of the standard SIMATIC PCS 7 li brary part of engineering software These blocks are integrated into the PCS 7 driver concept This guarantees homogenous System integration including automatic diagnostics messages Parameterization in HW Config A configuration package containing all parameterization masks required for configuring parameterizing and commissioning is included in the scope of supply of the FM 355 controller mod ules 11 28 Siemens ST PCS 7 November 2007 E Selection and Ordering Data Order No FM 355 C controller module With 4 analog outputs for 4 continuous action controllers Required front connector 2 x 20 pin Incl multi lingual configuration package manual and Getting Started German English French Italian on CD ROM FM 355 S controller module With 8 digital outputs for 4 step or pulse controllers Required front connector 2 x 20 pin Incl multi lingual configuration package manual and Getting Started Ge
558. roup is limited by the maximum current carrying capacity of the power module up to 10 A depending on the voltage and temperature range for details refer to the technical specifications of the power modules in Catalog IK PI Possible combinations of the TM P terminal modules and PM E power modules Screw type terminal GES7 193 Spring terminal GES7 193 Fast Connect GES7 193 PM E DC 24 V PM E DC 24 48 V AC 24 230 V PM E F DC 24 V PROFIsafe PM D F DC 24 V PROFIsafe Selection and Ordering Data Order No Power module PM E for electronics modules Power module PM E 24V DC 10A Monitoring of the load voltage e 24 48 V DC 24 280 VAC Monitoring of the fuse Monitoring of the load voltage Power module PM E F PM E F pm DC 24 V PROFIsafe 1 x relay 24 V DC 10 A P M switching for switching off series connected standard digital output modules up to AK 4 SIL 2 2x 24 V DC 2 A P M switch ing with wire breakage moni toring by channel with 1 signal Safe monitoring of communi cation with PROFIsafe Diagnostics inside module Overload diagnostics by chan nel PM E F pp DC 24 V PROFIsafe 1xrelay 24 V DC 10 A P P switching for switching off Series connected standard digital output modules up to AK 4 SIL 2 Safe monitoring of communi cation with PROFIsafe Diagnostics inside module Overload
559. roups Di tics insid Redundant design possible IORNS MAES moan module redundancy Front connector required 20 contact Voltage supply to sensors 8 2 V Not m ote Individually floating channels A special front connector for the Wire break and short circuit Ex analog input module 6ES7 monitoring directly at the con 331 7SF00 0ABO enables greater tact for contacts with external accuracy when taking thermo resistor circuit couple temperature measure Diagnostics inside module ments in internal compensation mode see page 11 12 Front connector required 20 contact Ex analog output module Ex digital output module 4 outputs 0 4 to 20 mA in 6ES7 332 5RD00 0AB0 4 channel groups 4 outputs 24 V DC 10 mA in 6ES7 322 5SD00 0ABO Redundant design possible 4 channel groups module redundancy Redundant design possible module redundancy Individually floating channels Resolution 15 bit Wire break monitoring For 2 wire transmitters Short circuit monitoring Wire break monitoring Diagnostics inside module Diagnostics inside module Front connector required s on eee required 20 contact contac Individually floating channels For additional Ex modules refer to page 11 23 11 22 Siemens ST PCS 7 November 2007 Siemens AG 2007 Process 1 0 ET 200M distributed I O Modules with HART Bi Overview m Function The modules with HART High way Addressable Remote Transdu
560. rox B 180 POs e 2 x memory card 4 MB RAM up to approx C 300 POs 2x CPU 414 4H with S7 F Systems RT license F up to approx 250 POs Sync modules and cables 2x2 sync modules for distances up to 10 m 3 and 2 x FO sync cable 1 m 2x2 sync modules for up to 10 km and 4 2 x FO sync cable 1 m for testing e 2x CP 443 1 for redundant interface module 2 x 2 CP 443 1 for 4 way connection 2 Rack 1 x UR2 H 2 x 9 slots aluminum x UR2 H 2 x 9 slots steel e 2 x UR 9 slots aluminum e 2 x UR 9 slots steel BR O N 2 x PS 407 10 A for 120 230 V AC DC B 2x PS 407 10 A for 120 230 V AC DC redun Cc dancy possible 2 x PS 407 20 A for 120 230 V AC DC D 2 x2 PS 407 10 A for 120 230 V AC DC E redundancy possible 2 x PS 405 10 A for 24 V DC G 2x PS 405 10 A for 24 V DC redundancy H possible 2 x PS 405 20 A for 24 V DC J e 2 x PS 405 10 A for 24 V DC redundancy possible Additive PROFIBUS DP interface modules e Without CP 443 5 Extended 2 x CP 443 5 Extended 2x 2 CP 443 5 Extended e 2x 3 CP 443 5 Extended 2x 4 CP 443 5 Extended 1 Up to 5 CPs can be plugged in per subsystem with a single power supply or up to 3 with a redundant power supply BR ND AS 417FH Redundant Station 6ES7 656 With SIMATIC PCS 7 AS Runtime license for 100 POs 2 x CPU with 2 interfaces MPI DP master and DP master 2 x 30 MB RAM 15 MB each for program
561. rs Association ZVEI 1 8 Siemens ST PCS 7 November 2007 Siemens AG 2007 Siemens ST PCS 7 November 2007 Siemens AG 2007 S stem architecture SIMATIC PCS 7 V7 0 Overview SIMATIC PCS 7 Management information Tak b d the limits m Web Client SAP Manufacturing Execution System akes you beyond the limits a JA En simatic ir Office LAN Ethernet OS Batch Route Control SIMATIC os Clients PCS7BOX Single Station LL LLLI LIII D FS E Web Server OpenPCS 7 Security Modules Network printer Engineering Station Asset Management Maintenance station E OS LAN pem Ethernet T Es Em T 1r OS Route Control Batch archive ur Server server Industrial Ethernet single redundant Ss I Standard Fault tolerant MIT Safety related tl automation automation d automation ET 200M SIMATIC systems systems systems i PCS7 AS RTX ET 200M ET 200M ET 200M nl l hi single redundant m lll Standard and edd systems m NII F modules B MTA I FF H1 Zone 2 Zone 1 ET 200M Hj ET200isP Il F modules E D P amp ET 200M amp DPIFE Link 2 Il NNI g operator DP PA link meua 2 DP PA link in 2 Ex 1 0 HART terminal CE with redundant N 9 9 DP PA couplers a amp DP PA link PROFIBUS PA E DE AS Interfac
562. rtifi cate of license terms and condi tions From 250 to 1000 POs includ 6ES7 658 5AB07 0YD5 ing AS OS Runtime license From 1000 to 2000 POs includ 6ES7 658 5AC07 0YD5 ing AS OS Runtime license D Subject to export regulations AL N ECCN 5D992B1 SIMATIC PCS 7 PowerPacks licenses for runtime system SIMATIC PCS 7 PowerPack OS Software Single Station V7 0 for extending the OS Software Single Station 5 languages German English French Italian Spanish exe cutes with Windows XP Professional single license for 1 installation Type of delivery License key disk emergency key disk certifi cate of license terms and condi tions From 250 POs to 1000 POs From 1000 POs to 2000 POs SIMATIC PCS 7 AS Runtime license can be added to exist ing licenses 5 languages German English French Italian Spanish exe cutes with Windows XP Professional single license for 1 installation Type of delivery License key disk certificate of license terms and conditions 100 POs 1000 POs SIMATIC PDM SIMATIC PDM PCS 7 V6 0 Complete package for integra tion into the engineering toolset of the SIMATIC PCS 7 engineer ing system 5 languages German English French Italian Spanish exe cutes with Windows 2000 Profes Sional or Windows XP Professional floating license for 1 user with SIMATIC PDM Basic Option Integration in STEP 7 PCS 7 Option Routing through S7 400 Op
563. rvice amp Support Knowledge Base on CD comes complete in 5 lan guages German English French Italian Spanish You can order the Service amp Support Knowledge Base CD from your Siemens contact Order no 6ZB5310 0EP30 0BA2 Orders via the Internet with Automation Value Card or credit card at http www siemens com automation service amp support in the Shop domain By entering the card number and PIN you have full access to the Service amp Support services being offered The charge for the services procured is debited from the credits on your Automa tion Value Card All the services offered are marked in currency neutral credits so you can use the Automation Value Card worldwide Automation Value Card order numbers Credits Order no 200 6ES7 997 0BA00 0XA0 500 6ES7 997 0BB00 0XA0 1000 6ES7 997 0BC00 0XA0 10000 6ES7 997 0BG00 0XA0 Detailed information on the services offered is available on our Internet site at http www siemens com automation service amp support Service amp Support la Card Examples Technical Support Priority Priority processing for urgent cases 24 h Availability round the clock Extended Technical consulting for complex questions Support Tools in the Support Shop System Utili Tools that can be used directly for configuration anal ties ysis and testing Applications Complete topic solutions including ready tested soft ware
564. rview a Selection and Ordering Data Order No SIMATIC Version Trail is a software option for engineering which together with the SIMATIC Logon central user administration can assign a version history to libraries projects and multi projects It can be used within SIMATIC PCS 7 or also in the con text of Totally Integrated Automation with SIMATIC a Function When archiving SIMATIC Version Trail in association with SIMATIC Logon creates a version history with the following infor mation e Version e Version name e Date and time e User Comment This version history can be displayed and printed Individual ver sion releases can be dearchived from the version history and used further SIMATIC Logon organizes the access protection For SIMATIC PCS 7 applications SIMATIC Version Trail V7 0 6 languages German English French Italian Spanish Chi nese executes with Windows XP Professional or Windows Server 2008 floating license for 1 user Type of delivery License key disk emergency key disk certifi cate of license terms and condi tions as well as TIA toolset CD V7 0 For TIA applications SIMATIC Version Trail V7 0 6 languages German English French Spanish Italian Chinese executes with Windows 2000 Professional Windows XP Professional or Windows Server 2003 floating license for 1 user Type of delivery License key disk emergency key disk certifi cate of license ter
565. ry module occu pies 1 slot PS 405 power supply module 6ES7 405 0KA02 0AA0 Siemens AG 2008 Automation systems Fault tolerant automation systems i Overview m Design Fault tolerant automation systems are used to reduce the risk of production failures The higher investment costs for fault tolerant automation systems are frequently negligible compared to the costs resulting from production failures The higher the costs of a production failure the more worthwhile it is to use a fault toler ant system Fault tolerant automation systems can be mounted in a UR2 H compact rack with divided backplane bus or in two separate racks UR1 or UR2 The design in two racks allows physical separation of the redundant subsystems e g by a fireproof par tition Fault tolerant automation systems can be used on their own in a plant configuration or together with standard and safety related automation systems Fault tolerant automation systems for SIMATIC PCS 7 are avail able as preassembled and tested all in one systems AS bun dles at no extra charge Depending on the type of automation system the RAM of these AS bundles varies as follows AS type Main memory AS 412H 768 KB 512 KB for program and 256 KB for data AS 414H 2 8 MB 1 4 MB each for program and data AS 417H 30 MB 15 MB each for program and data Runtime licenses Each AS bundle is already provided as standard with the SIMATIC PCS 7 AS Runtime lic
566. s Communications connection electrical see also table Summary of interfaces 4 x RJ45 10 100 Mbit s TP 2 x RJ45 10 100 Mbit s TP 2 x RJ45 10 100 Mbit s TP Communications connection optical see also table Summary of interfaces 2 x BFOC socket 100 Mbit s 2 x SC RJ socket 100 Mbit s Connection for power supply 1 x 4 contact terminal block 1 x 4 contact terminal block 1 x 4 contact terminal block Connection for signaling contact 1 x 2 contact terminal block 1 x 2 contact terminal block 1 x 2 contact terminal block Slot for swap medium C PLUG C PLUG C PLUG Power supply 2 x 24 V DC 18 to 32 V 2 x 24 V DC 18 to 32 V 2 x 24 V DC 18 to 32 V Current consumption 200 mA 300 mA 300 mA Power loss at 24 V DC 4 8W 7 2W 7 2W Network size parameters TP cable length e0to50m POF 980 1000 with 650 nm 10 MHz x 100 m e0to55m IE TP Torsion Cable with IE FC IE TP Torsion Cable with IE FC IE TP Torsion Cable with IE FC RJ45 Plug RJ45 Plug RJ45 Plug IE FC Outlet RJ45 with IE TP E FC Outlet RJ45 with IE TP IE FC Outlet RJ45 with IE TP Torsion Cable 0 to 45 m Torsion Cable 0 to 45 m Torsion Cable 0 to 45 m 10m TP Cord 10 m TP Cord 10m TP Cord e0to85m IE FC Marine Trailing Flexible IE FC Marine Trailing Flexible IE FC Marine Trailing Flexible FRNC Cable with IE FC RJ45 FRNC Cable with IE FC RJ45 FRNC Cable
567. s The High Feature motor starters are used together with the PM D power module Combined with a terminal module according to the table a PM D power module opens up a new potential group The scope of the group is limited in that the value speci fied for the current carrying capacity of the power module 10 A for PM D must not be exceeded by the total current of all mod ules in a potential group The PM D handles the following tasks for the motor starters in a potential group Supply of voltages for the electronics via the voltage buses of the terminal modules Monitoring of voltages for the electronics and contactors With power bus supply TM DS65 TM RS130 for one load group S32 S32 including 3 caps for ter 3RK1 903 3RK1 903 mination of power bus OAKOO OALOO With power bus bushing TM DS65 TM RS130 S31 S31 3RK1 903 3RK1 903 OAK10 OAL10 With screw terminals TM P15 S27 01 3RK1 903 OAAO00 Power module PM D 24 V DC e Motor starters DS1e x e High Feature direct on line starter DSS1e x High Feature direct on line soft starter RS1e x O High Feature reversing starter Safety oriented motor starters In EMERGENCY STOP applications safety oriented motor start ers can be shut down selectively by means of the upstream PM D F PROFIsafe power module Up to 6 shut down groups can be formed per power module The PM D F PROFIsafe ob tains the shut down signal from th
568. s data transfer rate on the PROFIBUS DP up to 12 Mbit s exception FDC 157 0 DP PA coupler used as PROFIBUS diag nostics slave PROFIBUS diagnostics with FDC 157 0 DP PA coupler configured as PROFIBUS diagnostics slave FDC 157 0 DP PA couplers configured as PROFIBUS diagnos tics slaves supply extensive diagnostic and status information via PROFIBUS for swift location and clearance of faults amp M data Identification amp Maintenance Current and voltage values on the main cable Redundancy status Wire breakage e Short circuit Signal level For this purpose each FDC 157 0 DP PA coupler requires its own PROFIBUS address This applies independent of use in a DP PA link or as a DP PA router The DP PA link and DP PA couplers as DP PA routers can be mounted on an S7 300 profile rail They are operated with 24 V DC and can be installed in environments up to Ex zone 2 with extended temperature range Siemens ST PCS 7 November 2007 9 45 Siemens AG 2007 Communication PROFIBUS PA Routers DP PA link and DP PA coupler H Design High Speed solution with DP PA link PROFIBUS master S7 400 up to 12 Mbit s DP PA link A PROFIBUS PA 31 25 kbit s DP PA link IM 153 2 interface module single redundant DP PA couplers max 5 per IM 153 2 Slave on DP side master on PA side Max 64 PA devices 244 bytes I O data Configuration examples with DP PA link and DP PA coupler DP PA l
569. s e g Microsoft French executes with Windows ServicePacks and tools Server 2003 single license for SIMATIC PCS 7 Web Diagnos 6ES7 658 2JX16 2YBO 1 installation tics Client V6 1 Type of delivery 3 languages German English License key disk emergency key French executes with Windows disk certificate of license terms Server 2003 single license for and conditions 1 installation For expansion of PCS 7 Web Type of delivery server license License key disk emergency key disk certificate of license terms From 3 to up to 10 clients 6ES7 658 2GB16 2YDO and conditions e From 10 to up to 25 clients ues ssec and SIMATIC PCS 7 Web Diagnos 6ES7 658 2HX16 2YBO From 25 to up to 50 clients 6ES7 658 2GD16 2YDO tics Server V6 1 3 languages German English French executes with Windows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions 1 Deviating from the specification in the ordering data the license of the OS Software Client V6 1 in this special application is also enabled for the Microsoft Windows Server 2003 operating system B selection and Ordering Data Order No B Selection and Ordering Data Order No SIMATIC BATCH 6ES7 657 0SA16 0YBO SIMATIC BATCH Server Basic Package V6 1 PO Options V6 1 PO 150 For expansion of the SIMATIC For single station or client server BATCH Server Basic Package configuration
570. s the basic software SI MATIC PDM Basic can be expanded from 4 TAGs to 128 512 1024 or 2048 TAGs and with the help of an additive PowerPack also to unlimited TAGs The number of available TAGs can be subsequently increased for all SIMATIC PDM product configurations by means of the SIMATIC PDM PowerPacks PowerPacks are available for ex pansion to 512 1024 2048 and unlimited TAGs Demonstration software A demonstration version of SIMATIC PDM is also available On line communication and storage functions are not available with this version Siemens ST PCS 7 November 2007 4 15 Siemens AG 2007 Engineering system ES software SIMATIC PDM Process Device Manager Function Graphical user interface The GUI of SIMATIC PDM satisfies the requirements of the direc tives VDI VDE GMA 2187 and IEC 65 349 CD Even complex de vices with several hundred parameters can thus be represented clearly and processed quickly Using SIMATIC PDM it is very easy to navigate in highly complex stations such as remote l Os and even connected field devices Several views are available to users to help them with their tasks Hardware project view Process device network view preferably for stand alone ap plication Process device plant view as TAG related view also with dis play of diagnostics information heurter Parameter view for parameterizing the field devices Lifelist view for commissioning and service
571. s and services available is essential when planning and configuring automation Systems It goes without saying that this information must always be fully up to date The Siemens Automation and Drives Group A amp D has therefore built up a comprehensive range of information in the World Wide Web which offers quick and easy access to all data required Welcome to Siemens Automation and Drives agazine Under the address 1 Serera Automation and D an 60 000 pecqie are resohtety parzung the aa goa ers 2 rity silty We are conm fysto Per n 2 oai Thanks to our commmanent w 1o cet new stands n euceatoo end http www siemens com automation escritura Yotaity Mitenratsd Auemsen Solution Partners you will find everything you need to know about products sys YR TAN Ferd amp A s E s m tems and services metal SIEMENS Product Selection Using the Offline Mall of Automation and Drives Detailed information together with convenient interactive functions Ste Mon Cartact Ds The Offline Mall CA 01 covers more than 80 000 products and DUET thus provides a full summary of the Siemens Automation and a Vn z Drives product base SIEMENS Here you will find everything that you need to solve tasks in the fields of automation switchgear installation and drives All information is linked into a user interface which is easy to work with and intuitive After selecting the product of your choice you can order at the
572. s are recorded and ar chived with manual hiding the duration until display takes place again can be set Alarm priorities as additional attribute for filtering important messages m Central user management access control electronic signa ture m Sign of life monitoring for subordinate systems connected to the plant bus E System wide time synchronization based on UTC Universal Time Coordinated Siemens AG 2007 m Introduction a Technical specifications Definitions Process object PO A process object PO is a synonym for an opera ble and observable block with approx 30 to 50 individual OS variables parameters Thus the quantity framework data of the engineering sys tem can be compared with those of the operating system OS variable An OS variable or parameter is a defined memory location required for operating and monitoring with the operator system values can be written into it and read from it e g setpoint actual value etc A PO usually has several OS variables which can be operated and monitored Licensing As of SIMATIC PCS 7 V7 0 the OS software will only be licensed on the basis of POs This signifi cantly simplifies calculation of the required license An average of 50 OS variables will be calculated for a PO where motors valves etc require fewer variables and controls dosing functions etc require more variables Checking of the license will also be carried
573. s for connection via PROFIBUS DP with transmission rates of up to 12 Mbit s e Up to 12 I O modules for connection of sensors actuators All I O modules have optical electrical isolation from the back plane bus Up to 12 1 0 modules can be connected to an IM 153 2 High Feature interface module or up to 8 to an IM 153 2 FO High Feature interface module The interface modules can also have a redundant design if required Process 1 0 ET 200M distributed I O Introduction In addition to the standard SIMATIC S7 1 0 modules special I O modules with diagnostics capability offer the following func tions among others Channel based diagnostics e g open circuit short circuit limit violations Internal module monitoring e g parameterization error RAM error tripped fuse Flatter monitoring for sensors Pulse stretching Output of a selectable substitute value on failure of the central processing unit In the event of a fault the modules with diagnostics capability automatically pass on the corresponding message to the opera tor station permitting fast and simple troubleshooting The ET 200M can be used in standard environments and also in Ex zones 2 and 22 The actuators sensors can be positioned in Ex zones 1 and 21 when suitable Ex input output modules are used Hot swapping of I O modules within Ex zone 2 and 22 is allowed with the right permit e g fire certificate E Technical specifications You can fin
574. s in the case of a direct electrical connection of the ET 200M only F modules in a rack with IM 153 2 can be omitted Safety related automation system IM 153 2 ET 200M with standard 1 0 modules PROFIBUS DP copper cable IM 153 2 FO ET 200M with safety related F modules Plastic Fiber Optic Cable OBT for PROFIBUS DP Using the OBT optical bus terminal for PROFIBUS it is possible to connect a PROFIBUS DP station with integrated optical inter faces to an RS 485 segment or a PROFIBUS DP station without integrated optical interface Plastic PCF fiber optic cables can be used for the optical connection between the PROFIBUS DP station with integrated optical interface and the OBT E Design We particularly recommend the following plastic PCF standard cables for implementing optical networks in indoor areas e PROFIBUS Plastic Fiber Optic standard cable Rugged round cable with purple PVC outer casing and Kev lar tension relief elements as well as plastic fibers with rug ged polyamide inner casing Easy to assemble on site with 2 x 2 Simplex connectors Cable lengths up to 50 m e PROFIBUS PCF Fiber Optic standard cable Preassembled rugged round cable with purple PVC outer casing and Kevlar tension relief elements as well as two PCF fibers Polymer Optical Fiber Cannot be assembled on site Cable lengths up to 300 m Further SIMATIC NET plastic PCF fiber optic cables can be found
575. selection and Ordering Data Order No PS 407 power supply module 6ES7 407 0RA02 0AA0 Aluminum UR1 rack 6ES7 400 1TA11 0AA0 B 20 A 18 slots E UD juke ee Ot es Aluminum UR2 rack 6ES7 400 1JA11 0AA0 with battery compartment for 9 slots 2 backup batteries module occu Aluminum UR2 H rack 6ES7 400 2JA10 0AA0 pies 2 slots For divided central controllers PS 405 power supply module 6ES7 405 0KA02 0AA0 2 x 9 slots 10A Steel UR1 rack 6ES7 400 1TA01 0AA0 24 V DC 5 V DC 10 A 24 V 18 slots DC 1 A Um battery compartment for Steel UR2 rack 6ES7 400 1JA01 0AA0 2 backup batteries module occu 9 slots pies 2 slots Steel UR2 H rack 6ES7 400 2JA00 0AA0 PS 405 power supply module 6ES7405 0KR02 0AA0 B For divided central controllers 10 A redundant design possi 2 x 9 slots pu DC 5 V DC 10 A 24 V B Subject to export regulations AL N ECCN EAR99H DC 1 A with battery compartment for 2 backup batteries module occu pies 2 slots PS 405 power supply module 6ES7 405 0RA02 0AA0 20A 24 V DC 5 V DC 20 A 24 V DC 1 A with battery compartment for 2 backup batteries module occu pies 2 slots Backup battery 6ES7 971 0BA00 Type AA 2 3 Ah 10 34 Siemens ST PCS 7 Update November 2008 Siemens AG 2007 Process I O Introduction Central 1 0 Central I O modules Expansion units for central 1 0 SIMATIC PCS 7 MTA terminal module ET 200M distributed I O Introduction Power supply Interface modules ET 200M acces
576. sh EPROM Only required to update firmware 8MB 6ES7 952 1KP00 0AA0 B Subject to export regulations AL N ECCN EAR99H Siemens ST PCS 7 Update November 2008 10 13 Siemens AG 2008 Automation systems Standard automation systems 10A 24 V DC 5 V DC 10 A 24 V DC 1 A with battery compartment for 2 backup batteries module occu pies 2 slots 10 14 Siemens ST PCS 7 Update November 2008 E Selection and Ordering Data Order No m Selection and Ordering Data Order No CP 443 1 6GK7 443 1EX11 0XE0 PS 405 power supply module 6ES7 405 0KR02 0AA0 B Communications processor for 10 A redundant design possi connection of SIMATIC S7 400 to ble Industrial Ethernet through 24 V DC 5 V DC 10 A 24 V TCP IP ISO and UDP for S7 com DC 1 A munication S5 compatible com with battery compartment for munication SEND RECEIVE with 2 backup batteries module occu FETCH WRITE with or without pies 2 slots RFC 1006 diagnostics expan sion Multicast commissioning aad power supply module 6ES7 405 0RA02 0AA0 through LAN 10 100 Mbit s with electronic manual on CD ROM Bol r 5 V DC 20 A 24 V CP 443 5 Extended 6GK7 443 5DX04 0XE0 with battery compartment for Communications processor for 2 backup batteries module occu connection of SIMATIC S7 400 to pies 2 slots PROFIBUS as DP master or for S7 communication for increasing the nears battery 6ES7 971 0BA00
577. sing a button and the diagnostics displays are also generated The procedure is simple and no additional overhead is required for the asset management It can be summarized as follows Generation of the hardware and software project of the appli cation e System supported generation of the diagnostics displays with all components present in the project including the display hi erarchy according to the project s hardware structure The names of the displays symbols etc imported from the project can be changed by users according to personal requirements or depending on project specific features These modifica tions are retained during further operations Compilation of the configuration data and downloading to the operator station and maintenance station with subsequent test and commissioning phase Siemens AG 2007 E Overview D The maintenance engineer can process the diagnostics mes sages and maintenance requests of the assets on the mainte nance station Via the maintenance station the engineer can ac cess e Components of the process control system e g intelligent field devices and 1 0 modules fieldbus controller network components and plant bus as well as servers and clients of the operator systems Assets that do not belong directly to the process control sys tem such as pumps motors centrifuges heat exchangers or control loops passive or indirect assets These are repre sented by proxy o
578. sories Bundles DI digital input modules DO digital output modules DI DO digital input output modules Al analog input modules AO analog output modules Ex modules EEi xb Modules with HART F modules Closed loop contro modules Counter modules ET 200iSP distributed I O Introduction ET 200iSP power supply unit IM 152 1 interface module Electronics modules and watchdog module RS 485 IS coupler Stainless steel wall enclosure ET 200S distributed I O Introduction Terminal modules Interface modules Power modules Digital electronics modules Analog electronics modules Motor starters SIGUARD safety technology ET 200pro distributed I O Introduction Interface module IM 154 2 DP High Feature Digital electronics modules EM 141 EM 142 Analog electronics modules EM 144 EM 145 Safety related electronics modules Power module PM E Siemens ST PCS 7 November 2007 Siemens AG 2007 Process 1 0 Introduction E Overview The SIMATIC PCS 7 process control system offers various pos sibilities for connecting I O devices and for detecting and emit ting process signals through sensors and actuators Analog and digital I O modules of the SIMATIC S7 400 oper ated centrally in the automation system e ET 200M ET 200S ET 200iSP and ET 200pro remote I O sta tions with an extensive range of cost effective signal and func tion modules connected through PROFIBUS DP to the auto mation system
579. ss Productivity Collaboration that mainly make use of Microsoft s DCOM technology Distributed Component Object Model for communication between the applications It supports the following standardized access options OPC DA data access server For read and write access to process values according to OPC specification OPC DA V1 00 V2 05a V3 00 As an OPC DA server the OpenPCS 7 server provides other ap plications with current data from the OS data management The OPC client can log itself on to ongoing changes or also write val ues OPC HDA historical data access server For read only access to archived process values according to OPC Specification OPC HDA V1 20 As an OPC HDA server the OpenPCS 7 server provides other applications with historical data from the OS archive system The OPC client e g a reporting tool can specifically request the re quired data by defining the start and end of a time interval Nu merous functions e g variance mean value or integral already permit preprocessing by the HDA server and thus contribute to wards reduction of the communications load OPC A amp E alarm amp events server For read only access to messages alarms and events accord ing to OPC Specification OPC A amp E V1 10 As an OPC A amp E server the OpenPCS 7 server passes on OS messages together with all accompanying process values to the subscribers at the production and corporate management lev els They can of
580. ssional Server 2008 single license for 1 installation Type of delivery License key disk certificate of license terms and conditions 6ES7 657 0GX16 2YBO SIMATIC BATCH Separation Procedures Formulas V6 1 3 languages German English French executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 single license for 1 installation Type of delivery License key disk certificate of license terms and conditions 6ES7 657 0HX16 2YBO SIMATIC BATCH API V6 1 1 language English executes with Windows 2000 Professional 2000 Server or Windows XP Professional Server 2003 single license for 1 installation Type of delivery License key disk certificate of license terms and conditions 6ES7 657 0MX16 2YBO 1 Whereas process objects PO represent operable and observable blocks with approx 30 variables batch process objects batch POs represent instances of plant units and equipment modules EPH EOP B Selection and Ordering Data Order No SIMATIC Route Control Server V6 1 for up to 30 simultaneous material transports For single station and cli ent server configuration 3 languages German English French executes with Windows 2000 Server or Windows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certifi cate of license terms and condi tions 6ES7 658 7FA16 0YBO SIMATIC Route Contro
581. standard motor starter only already integrated in high feature motor starter The SIGUARD safety system is based on special terminal and e power modules that can be combined with the ET 200S motor Possible combinations of power and terminal modules starters and a failsafe kit to achieve the highest safety category 4 according to EN 954 1 It enables the evaluation of emer gency stop circuits the monitoring of protective doors or the im plementation of time delayed shut downs The costs involved in TM PF30 S47 B1 S x the configuration and wiring of conventional safety systems are TM PF30 S47 B0 e no longer incurred All standard safety applications can be cov TW pr30 S47 C1 o 5 ered with SIGUARD see the ET 200 manual for examples of 3j applications TM PF30 S47 CO TM PF30 S47 DO e TM X15 S27 01 1 2 3 4 For F1 or F2 in higher level or individual safety group voltage group For F1 or F2 in lower level cascaded safety group partial voltage group For expansion with F3 or F4 in separate ET 2008 station voltage group For expansion with F3 or F4 in the same ET 2008 station partial voltage group Siemens ST PCS 7 November 2007 11 53 Siemens AG 2007 ET 2008 distributed 1 0 SIGUARD safety technology Terminal modules for SIGUARD power modules The terminal modules integrate the SIGUARD power modules Using different terminal modules it is possible t
582. store DVDs SIMATIC PC keyboard Windows 2000 Professional MUI USB connection operating system International key assignment 6ES7 648 0CB00 0YAO Tower kit for SIMATIC PCS 7 Industrial Workstations based on Rack PC 547B and IL 43 Tower kit for conversion of a Rack PC into an industrial Tower PC 6ES7 648 1AA00 0XCO 3 m power cable for Rack PC For Great Britain For Switzerland For USA For Italy 6ES7 900 0BA00 0XA0 6ES7 900 0CA00 0XA0 6ES7 900 0DA00 0XA0 6ES7 900 0EA00 0XA0 B Subject to export regulations AL N ECCN EAR99H D Subject to export regulations AL N ECCN 5D992B1 1 The PCS 7 systems are delivered as standard with a European power cable The country specific versions listed above are required for some countries Siemens ST PCS 7 November 2007 14 3 Siemens AG 2007 Ordering data for previous version SIMATIC PCS 7 V6 1 Starter systems V6 1 SIMATIC PCS 7 BOX PCS 7 Basic Package B selection and Ordering Data Order No B Selection and Ordering Data Order No SIMATIC PCS 7 BOX complete 6ES7 650 2MA16 0YX0 D PCS 7 Basic Package V6 1 6ES7 650 3GD16 0YX0 D system ES OS and AS comprising assembled and preinstalled e 1x AS 416 3 with comprising PS 407 power supply 10 A for SIMATIC Box PC 627 24 V DC 120 230 V AC DC with WinAC Slot 416 and UR2 rack 9 slots Windows XP Professional MUI Memory card 8 MB German English French Ital CP 443 1EX11 ian Span
583. sub AS FH systems and to distribute their connections between the two rings 4 way connection Double faults such as failure of the OSM SCALANCE switch on ring 1 with simultaneous interruption in the bus cable on ring 2 can thus be tolerated Individual configuration of AS bundles The equipment of the safety related automation systems as well as their Order Nos can be individually compiled by selecting preconfigured ordering units System specific ordering configu rations are available for this purpose in the following Section Selection and ordering data These are divided into e Single stations AS 412F AS 414F and AS 417F with only one CPU e Redundant stations AS 412FH AS 414FH and AS 417FH with two redundant CPUs mounted on one common rack UR2 H or two separate racks UR2 In order to rapidly access the recommended preferred configu rations these are additionally listed with their complete order numbers As an alternative to the ordering data in this catalog the configurator offered in the catalog amp online ordering system A amp D Mall www siemens com automation mall can also be used to select and order safety related automation systems for SIMATIC PCS 7 Ordering information The AS 412F FH automation systems currently only support sync modules with a range up to 10 m Fiber optic sync cables longer than 1 m must always be ordered separately 2 of each required Siemens ST PCS 7 Update November
584. subsequent load voltages of the electronics modules are fed from this power module Each power module has a replaceable fuse for protecting the device Only line protection according to DIN VDE 0100 need be provided externally in addition The electronics sensor supply 1L is not interrupted by the power module it is looped through The power module is fitted on the associated bus module when delivered a Technical specifications For detailed technical specifications of the power module PM E see Catalog IK PI Mall CA 01 under Distributed I Os ET 200pro Process 1 0 Dezentrale Peripherie ET 200pro Power module PM E B Overview E Selection and Ordering Data Order No Power module Power module PM E DC 24 V For generating 24 V DC load volt age groups for electronics mod ules within an ET 200pro station 6ES7148 4CA00 0AA0 B Accessories Connection modules for power module e Connection module CM PM E ECOFAST for supply of 24 V DC load volt age 1 ECOFAST Cu connection e Connection module CM PM E direct for supply of 24 V DC load volt age up to two M20 cable glands e Connection module CM PM E 7 8 for supply of 24 V DC load volt age 1 x 7 8 6ES7 194 4BA00 0AA0 B 6ES7 194 4BC00 0AA0 B 6ES7 194 4BD00 0AA0 B Spare fuse 12 5 A fast blow for interface and power modules 10 units per pack 6ES7 194 4HB00 0AA0 Further accessories For plugs cables and further ac
585. such as might be used for a labo ratory system or a test center up to a distributed multi user sys tem with client server architecture and approx 60 000 process tags such as might be used for automation of a very large pro duction plant or for groups of connected facilities SIMATIC PCS 7 thus covers all sizes of plant and if the plant grows SIMATIC PCS 7 grows with it Open for the future SIMATIC PCS 7 is based on modular hardware and software components which are perfectly matched to one another due to their conformance with TIA These components can be ex panded and innovated seamlessly and with little effort and are open for the future via long term stable interfaces This makes long term protection of customer investments possible despite the fast pace of innovation and short product cycles SIMATIC PCS 7 consistently applies new powerful technologies together with internationally established industrial standards such as IEC XML PROFIBUS Ethernet Gigabit technology TCP IP OPC ISA 88 or ISA 95 just to mention a few Openness with SIMATIC PCS 7 covers all levels and equally ap plies to automation systems and process I Os as to industrial communications networks operator systems or engineering systems Not just system architecture and communication are character ized by openness This is a feature also evident in the program ming and data transfer interfaces for user programs as well as in the import an
586. system innovation m Adaptable to the specific conditions of the plant E Flexible according to production requirements Step by step Adaptable Flexible e Innovative technologies 13 2 Siemens ST PCS 7 November 2007 Siemens AG 2007 Migration to SIMATIC PCS 7 Introduction E Function Portfolio of the migration products Early on Siemens recognized the significance of migration for process automation and for many years has offered a wide range of innovative migration products and solutions for its glo bally proven systems Right from the beginning the maxim of Siemens migration strategy is to modernize the existing in stalled basis in steps without completely changing the system and where possible without or with minimal plant downtime Siemens has the products to support customers endeavors to achieve long term safeguarding of investments together with maximization of their return on assets even for legacy systems from other vendors Legacy system LU Engineering Station SD Im Controller Wiring rack Step by step migration with the right products and services Gateway Siemens know how in the migration sector has continuously grown as time has passed The experience gained in numerous migration projects has been incorporated into new products and technologies which are even more efficient For example Data base Automation DBA is available for engi
587. t be performed until enabled by previously assigned Windows users user groups Users user groups are assigned to the oper ations in the respective application At the moment this function is implemented as a system function only on SIMATIC BATCH However the Electronic Signature can be used on any products in the specific applications The software products listed here under Selection and ordering data are only relevant to use in the TIA environment Siemens AG 2007 System neutral components Administration BH Selection and Ordering Data Order No Options only for TIA applications SIMATIC Logon V1 4 6ES7 658 7BX41 2YAO Single license for 1 installation 7 languages German English Access security by means of chipcard reader A chipcard reader can be used to check a person s authorization to access and operate a single station or a client This method of d T access security uses the chipcard as a key to the operator ter cua kalan en i minals Operations are only allowed when the card is actually in Windows 2000 Professional SP4 serted in the reader Windows 2000 Server Windows Vina XP Professional SP2 or Windows The unmistakable identification of access rights is required in Server 2003 SP1 and R2 particular for plants which have to meet validation requirements Erainset n NT The chipcard reader is compliant with EN 55022 Class B and tronic documentation on CD EN 50082 1 standards Ty
588. t ia evar MENPRORBUYS connected Furthermore the PROFIBUS is fully integrated into Distributed peripherals such as remote 1 0 stations with their the global asset management of the SIMATIC PCS 7 process I O modules transmitters drives valves or operator terminals control system communicate with the automation systems controllers at field level through a powerful real time bus system This communica tion is characterized by In addition to all these properties the following PROFIBUS func tions are particularly relevant to process automation e Cyclic transmission of process data Integration of previously installed HART devices e Acyclic transfer of interrupts parameters and diagnostics Redundancy data Safety related communication with PROFIsafe up to SIL 3 ac cording to IEC 61508 PROFIBUS is predestined for these tasks because it enables high speed communication with the intelligent distributed I Os Clock synchronization by means of a communications protocol PROFIBUS DP as well Time tagging oe Ro power supply Tor transmit On account of its exceptional characteristics PROFIBUS is now established in all sectors of the production process and hybrid PROFIBUS is simple rugged and reliable can be expanded on industries and has become the most successful open field bus line by further distributed components and can be used in both in the world standard environments and hazardous areas It supports the co poe ex
589. t is also possible to use with limitations in functions all other 1 0 modules from the cur rent range of S7 400 signal modules All process data from the I O are available for PCS 7 engineering in the CFC and can be graphical name in the signal list Diagnostics information is generated au y interconnected to the signal tomatically when using the I O modules listed here When using other I O modules in is limited to the process data i e tegration in SIMATIC PCS 7 the full scope of diagnostics functions is not automatically available These modules can therefore only be used meaningfully in SIMATIC PCS 7 if the diagnostics capability can be om itted Online modifications and redundancy are not supported by the central I O E Technical specifications You can find the detailed technical data of the S7 400 modules at the following points e Catalog ST 70 or on the Mall CA 01 under Industrial automation systems Con trollers SIMATIC S7 11 4 Siemens ST PCS 7 November 2007 SM 421 Digital Input Modules 32 inputs 24 V DC 32 inputs 120 V AC DC 16 inputs 24 V DC with process diagnostics inter rupt 16 inputs 24 to 60 V AC DC with process diagnostics inter rupt 16 inputs 120 230 V AC DC inputs according to IEC 1131 2 Type 2 6ES7 421 1BL01 0AA0 6ES7 421 1EL00 0AA0 6ES7 421 7BH01 0ABO 6ES7 421 7DH00 0ABO 6ES7 421 1FH20 0AA0 SM 422 Digital Output Modu
590. tal sustainability Environmental protection will continue to grow in importance as a result of progressive urbanization and global population growth These global mega trends make the careful and sus tainable handling of natural resources a central challenge We are convinced that every individual and especially every company has an ecological responsibility At Siemens Automation and Drives we stand by this conviction Our high environmental protection goals are part of our strict environ mental management We investigate the possible effects of our products and systems on the environment right back at the de velopment stage We concern ourselves for example with the question of how to reduce power consumption in plant operation and we offer appropriate solutions such as our energy saving motors that cut power consumption in industrial manufacturing by up to 4096 thanks to their high efficiency levels Our products and systems comply with the EC Directive RoHS Restriction of Hazardous Substances All the relevant Siemens AG sites are of course certified in accordance with DIN EN ISO 14001 Our commitment goes well beyond compliance with the rele vant directives and legislation we are an active driving force behind environmental protection through further develop ment of environmental management systems for example and we are involved in professional associations such as the German Electrical and Electronic Manufacture
591. talian Spanish Chinese executes with Windows XP Professional or Windows Server 2003 single license for 1 installation Count Relevant License Type of delivery License key disk emergency key disk certificate of license terms and conditions 1500 variables e 5000 variables 10000 variables 6ES7 658 2EA07 2YBO 6ES7 658 2EB07 2YBO 6ES7 658 2EC07 2YB0 SIMATIC PCS 7 Archive PowerPack V7 0 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional or Windows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certificate of license terms and conditions For expansion from 1500 to 6ES7 658 2EB07 2YDO 5000 variables For expansion from 5000 to 10000 variables 6ES7 658 2EC07 2YD0 Siemens AG 2007 Overview OS clients OS server Batch server redundant redundant Plant bus Automation systems StoragePlus is a program package for long term archiving of OS archive data process values and messages OS reports and batch data of the SIMATIC PCS 7 process control system StoragePlus manages the process values and messages ex ported from the OS archives the OS reports as well as batch data from SIMATIC BATCH in a central database All these data can be visualized in a graphic and clear manner using the Inter net Explorer E Application StoragePlus can be used f
592. tandard FIBER OPTIC CABLE is available in fixed lengths for distances up to 2000 m preassembled with 4 BFOC connec tors A BFOC connector set with 20 connectors is available as an accessory Further fiber optic cables can be found in Catalog IK PI Chapter PROFIBUS Section Optical networks with OLM Optical Link Module Optical Link Modules OLM permit the construction of optical and hybrid electrical optical networks in line ring or star topol ogy The maximum distance between two OLMs can be up to 15 km for OLMs of type G12 1300 see Catalog IK PI and glass fiber optic cables with single mode fibers on request The PROFIBUS OLM G12 used as standard is equipped with one RS 485 interface and two glass fiber optic cable interfaces 4 BFOC sockets The fiber optic line length between two OLMs of this type can be up to 3000 m when using the standard FIBER OPTIC CABLE The OLMs have a compact metal housing suitable for DIN rail assembly They automatically recognize all PROFIBUS data transfer rates Faults can be rapidly located as follows Display of module status via floating signaling contact Checking of FO link quality loss per section via test output for optical receivers for logging and plausibility checks FIBER OPTIC CABLE Standard glass FO cable splittable Pre assembled with 4 BFOC connectors Preferred lengths eim 6XV1 820 5BH10 B e5bm 6XV1 820 5BH50 B e 10m 6XV1 820 5BN10 B e 20m 6XV1 820 5B
593. tarters Electronics modules for process data exchange Digital electronics modules for connecting digital sensors and actuators Analog electronics modules for connecting analog sensors and actuators Motor starter modules for switching and protecting any three phase loads Accessories Reserve module for reserving a slot for any electronics mod ule Label sheets for printing ID labels on a laser printer Shield connection shield connecting element shield termi nal ground terminal copper voltage bus 3 x 10 mm components for the low impedance connection of cable shielding at low cost of installation Siemens ST PCS 7 November 2007 11 39 Siemens AG 2007 Process I O ET 2008 distributed I O Introduction Mounting ATechnical specifications The terminal modules that can be mounted on a DIN rail 35 x 15 x 7 5 or 15 mm form the carrier system for the I O modules Detailed technical data on the ET 200 can be found They are used for the process wiring and enable the electrical e in the IK PI catalog or and mechanical connection of the I O modules The terminal e Dictri modules can be prewired and tested without the 1 0 modules inne MAIN GR ONSE Dismoued De ET 2005 The 1 0 modules are simply plugged in place later Terminal modules are available with screw connections spring loaded terminals or FastConnect design for fast mounting The automatic coding of the I O modules reliably prevents the
594. tation Flexible Modular Redundancy FMR You can find an overview of the redundant architectures of PROFIBUS PA under Design The PROFIBUS PA is based on electrical transmission compo nents A shielded two wire cable is used for digital data trans mission and for the power supply With line tree and ring topol ogies it is possible to configure networks with spur lines up to 120 m and bus segments up to approx 1 9 km for operating en vironments up to Ex zone 2 With bus segments for hazardous areas in line with zone 1 the max possible length per spur line is reduced to 30 m and per bus segment to 1 km The line lengths actually achievable in practice depend on the number of PA devices and their current consumption Bus segments are terminated either automatically with active field distributors AFD in the case of ring topologies or with the passive terminating el ement for PROFIBUS PA SpliTConnect terminator The DP PA Link is preferred for the gateway from PROFIBUS PA to PROFIBUS DP When using the DP PA Link the transmission rate on the PROFIBUS DP is independent of the subordinate PROFIBUS PA segments The configuration of the DP PA Link depends on the operating environment Ex zone or the selected redundancy architecture The types of coupler described in the Section Gateways DP PA link and DP PA coupler are used for the configuration With a small amount of data small quantity framework and low timing requirements the
595. tch clients and batch servers can be expanded using the fol lowing optional packages see table SIMATIC BATCH software components for SIMATIC PCS 7 BOX single station batch server and batch client Basic software SIMATIC BATCH server basic package Batch Server for 10 units Batch Control Center Recipe System Option packages SIMATIC BATCH ROP Library SIMATIC BATCH Hierarchical Recipe SIMATIC BATCH Separation Procedures Formulas SIMATIC BATCH API SIMATIC BATCH Batch Planning SIMATIC BATCH Batch Control Center SIMATIC BATCH Recipe System SIMATIC BATCH PO options 20 units For expansion of the SIMATIC BATCH 40 units Server Basic Package to 100 units Unlimited units Components included in delivery of basic software opt Can be ordered as options SIMATIC BATCH works closely with the operator system and communicates through the operator system with the automation systems For small plants SIMATIC BATCH can therefore be installed together with the OS software on a single station or a SIMATIC PCS 7 BOX 416 The ordering data for the OS software can be found in the Chapter Operator system Siemens ST PCS 7 November 2007 6 5 Siemens AG 2007 Batch automation SIMATIC BATCH software Introduction E Function SIMATIC BATCH offers a versatile range of powerful functions for automating batch processes and these are described in detail in the
596. tches Type SCALANCE X310 SCALANCE X308 2 SCALANCE X308 2LD Transmission rate 10 100 1000 Mbit s 10 100 1000 Mbit s 10 100 1000 Mbit s Interfaces Communications connection electrical 3 x RJ45 10 100 1000 Mbit s 1 x RJ45 10 100 1000 Mbit s 1 x RJ45 10 100 1000 Mbit s see also table Summary of interfaces WP 7 x RJ45 10 100 Mbit s TP TP 7 x RJ45 10 100 Mbit s TP mE 7 x RJ45 10 100 Mbit s TP e Communications connection optical see also table Summary of interfaces 2 x glass FO cable multimode with SC socket 1000 Mbit s 2 x glass FO cable single mode with SC socket 1000 Mbit s e Connection for power supply 1 x 4 contact terminal block 1 x 4 contact terminal block 1 x 4 contact terminal block e Connection for signaling contact 1 x 2 contact terminal block 1 x 2 contact terminal block 1 x 2 contact terminal block e Slot for swap medium C PLUG C PLUG C PLUG Power supply 2 x 24 V DC 18 to 32 V 2 x 24 V DC 18 to 32 V 2 x 24 V DC 18 to 32 V Current consumption 400 mA 400 mA 400 mA Power loss at 24 V DC 9 6W 9 6W 9 6W Network size parameters TP cable length e0to55m IE TP Torsion Cable with IE FC RJ45 Plug IE TP Torsion Cable with IE FC RJ45 Plug IE TP Torsion Cable with IE FC RJ45 Plug IE FC Outlet RJ45 with IE TP Torsion Cable 0 to 45 m 10m TP Cord IE FC Outlet RJ45 wit
597. ted by the Route Control Center RCC The RCC can be installed on an OS Client a Batch Client or separate client hardware RC server and OS RC single stations can be connected to the Industrial Ethernet plant bus via a CP 1613 A2 communications processor or via a simple FastEthernet network card with BCE suitable for communication with up to 8 automation systems not H systems 7 4 Siemens ST PCS 7 November 2007 The CP 1613 communication integrated in the IE version of the SIMATIC PCS 7 Workstation for single stations and servers is a combination of CP 1613 communications processor and 87 1613 communications software When using fault tolerant automation systems the SIMATIC PCS 7 Workstation requires the S7 REDCONNECT software instead of the S7 1613 commu nications software The S7 REDCONNECT Upgrade is suitable for upgrading the communications software for ordering data see page 9 28 Redundancy RC Server redundancy is supported by the SIMATIC Route Con trol Server software Further software components or a separate connection between the two servers as is the case with the OS server redundancy or batch server redundancy are not re quired With the assistance of the SIMATIC Route Control Server soft ware the two redundant RC servers carry out mutual monitoring during operation If the active RC server fails the redundant partner immediately becomes the master and takes over opera tion The RC clients are automat
598. the SIMATIC PCS 7 process control system is the SIMATIC PCS 7 Industrial Workstation of single station design This is based on the SIMATIC Rack PC 547B and is already prepared for installa tion in 19 rack systems The SIMATIC PCS 7 Industrial Workstation of single station de sign is available in two versions which differ in their communica tions interface to the Industrial Ethernet plant bus e SIMATIC PCS 7 ES OS RACK PC 547B BCE WXP FastEthernet connection to plant bus with 10 100 1000 Mbit s RJ45 network card and Basic Communication Ethernet BCE for communication with up to 8 automation systems not fault tolerant SIMATIC PCS 7 ES OS RACK PC 547B IE WXP FastEthernet connection to plant bus with CP 1613 communi cations processor without limitations The CP 1613 communication integrated in the IE version SIMATIC PCS 7 ES OS RACK PC 547B IE WXP is a combination of CP 1613 communications processor and S7 1613 communi cations software When using fault tolerant automation systems the ES OS single station requires the S7 REDCONNECT soft ware instead of the 87 1613 communications software The S7 REDCONNECT Upgrade is suitable for upgrading the com munications software for ordering data see page 9 29 The Windows XP Professional operating system and the SIMATIC PCS 7 engineering software for AS OS are preinstalled on the SIMATIC PCS 7 Industrial Workstation on delivery The Scope of performance of the preinstalled SIMATIC P
599. tics ofthe SIMATIC PCS 7 asset management using the SIMATIC PC DiagMonitor software Equipped as an all in one system with software licenses for SIMATIC PDM and SIMATIC PCS 7 asset management they are additionally suitable for use as a mainte nance station For further information see Chapter Asset man agement 3 2 Siemens ST PCS 7 November 2007 Siemens AG 2007 Starter systems SIMATIC PCS 7 BOX Introduction SIMATIC PCS 7 BOX systems can be operated in stand alone SIMATIC PCS 7 BOX mode and also in the system network with other SIMATIC PCS 7 system components The two architectures are illustrated using examples of the SIMATIC PCS 7 BOX 416 A system produced with SIMATIC PCS 7 BOX can be expanded at any time by further SIMATIC PCS 7 hardware and software components It is just as easy to integrate SIMATIC PCS 7 BOX into existing SIMATIC PCS 7 systems The connections on the plant bus and OS LAN terminal bus are made using the Ether net interfaces integrated in the SIMATIC PCS 7 BOX The engineering licenses as well as the runtime licenses for AS and OS are administered by the engineering software With a SIMATIC PCS 7 BOX all in one system the runtime li censes for AS and OS are components of the engineering soft ware and can be expanded by AS OS Software Engineering PowerPacks to a maximum of 2000 POs With a SIMATIC PCS 7 BOX runtime system the OS Runtime li censes can be expanded by OS Software PowerPacks t
600. ting license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions as well as TIA toolset CD V7 0 The SIMATIC Version Cross Manager is a SIMATIC product which was developed for the SIMATIC PCS 7 process control System but which can also be used together with other SIMATIC products in the context of Totally Integrated Automation TIA In the case of products which can be used in both the SIMATIC PCS 7 and TIA environments the ordering data and type of de livery may differ depending on the application To provide a bet ter overview and to avoid faulty ordering the selection and or dering data of such products are therefore listed separately depending on the target application 6ES7 658 1CX07 2YA5 6ES7 658 1CX07 2YA5 6ES7 658 1CX07 2YE5 m More information Upgrade SIMATIC PCS 7 engineering systems with Engineering Software V6 0 or V6 1 can be upgraded to Version 7 0 using the SIMATIC PCS 7 Engineering Upgrade Package This upgrade package also includes the upgrade from SIMATIC Version Cross Checker V6 0 V6 1 to SIMATIC Version Cross Manager V7 0 For applications outside SIMATIC PCS 7 a separate SIMATIC Upgrade Version Cross Manager V7 0 can be obtained for up grading the SIMATIC Version Cross Checkers V6 0 V6 1 For further information see Chapter Update upgrade pack ages Siemens AG 2007 Engineering system ES software Version Trail E Ove
601. ting license for 1 user Type of delivery License key disk certificate of license terms and conditions e From 128 TAGs to 512 TAGs e From 512 TAGs to 1024 TAGs e From 1024 TAGs to 2048 TAGs e From 2048 TAGs to unlimited TAGs 6ES7 658 3XB06 2YD5 6ES7 658 3XC06 2YD5 6ES7 658 3XD06 2YD5 6ES7 658 3XH06 2YD5 Siemens ST PCS 7 November 2007 4 17 Siemens AG 2007 ES software SIMATIC PDM Process Device Manager E Selection and Ordering Data Order No E Selection and Ordering Data Order No Demonstration software SIMATIC PDM Demo V6 0 without online communication and storage functionality 6 languages German English French Italian Spanish Chi nese executes with Windows XP Professional Type of delivery 2 CDs with SIMATIC PDM V6 0 and device library as well as sup plementary DVD with Microsoft ServicePacks and tools 6ES7 658 3GX06 0YC8 SIMATIC PDM Upgrade Update Service SIMATIC PDM Upgrade from 6ES7 651 5CX06 0YE5 V5 x to V6 0 for all product versions and com binations 6 languages German English French Italian Spanish Chi nese executes with Windows XP Professional floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions 2 CDs with SIMATIC PDM V6 0 and device library as well as supplementary DVD with Microsoft ServicePacks and tools SIMATIC PDM Software Update Service Subscription for 1
602. tion The digital output modules enable safe disconnection through a second disconnect path in the event of a faulty output SM 326F failsafe digital input module for floating contacts 24 inputs 24 V DC 6ES7 326 1BK01 0ABO Electrically isolated in groups of 12 Redundant design possible module redundancy 4 short circuit proof sensor power supplies each for 6 channels isolated in groups of 3 e External sensor power supply possible SIL 2 single channel evaluation 24 channels SIL 3 2 out of 2 evaluation on the module 12 channels adjustable discrepancy time e Short circuit monitoring to L Discrepancy monitoring e Supports time stamping SOE Diagnostics inside module PROFIsafe telegram Front connector required 40 contact 8 inputs NAMUR EEx ib Isolated by channel Redundant design possible module redundancy 8 short circuit resistant sensor power supplies each for 1 channel mutually isolated SIL 2 single channel evaluation 8 channels SIL 3 2 out of 2 evaluation on the module 4 channels adjustable discrepancy time Wire break and short circuit monitoring for contacts with external resistor circuit Discrepancy monitoring Diagnostics inside module PROFIsafe telegram Front connector required 40 contact 6ES7 326 1RF00 0ABO Siemens ST PCS 7 November 2007 11 25 Siemens AG 2007 Process I O ET 200M distributed 1 0 E Selectio
603. tion 128 TAGs Software and electronic docu mentation on toolset DVD Type of delivery License key disk emergency key disk certificate of license terms and conditions 2 CDs with SIMATIC PDM V6 0 and device library Note TAG options and PowerPacks see page 4 14 Further SIMATIC PCS 7 system software SIMATIC BATCH see Section Batch automation SIMATIC PCS 7 asset manage ment see Section Asset management SIMATIC PC keyboard USB connection 6ES7 658 2AB07 0YDO 6ES7 658 2AC07 0YDO 6ES7 653 2BA00 0XB5 6ES7 653 2BB00 0XB5 6ES7 658 3LX06 0YA5 e International key assignment 6ES7 648 0CB00 0YAO Siemens ST PCS 7 November 2007 Siemens AG 2007 Starter systems SIMATIC PCS 7 BOX SIMATIC PCS 7 BOX 416 Overview Design All metal enclosure rack mountable also suitable for portrait assembly RUN STOP LEDs 1 x DVI I VGA via lied adapt RUN mode switch Supplied adapter Backup battery connection 1 vacant PCI expansion slot e g for multi VGA MPI DP interface graphics card External connection 24 V DC supply Slot for CompactFlash card accessible from DP interface outside COM1 Serial interface 1 T d Power supply 24V DC e On off button no I 2 x Gigabit Ethernet ge G amp connection for x P V2 10 100 1000 Mbit s L x DP interface Optical drive a DVD R RW 4 x USB 2 0 interfaces Power
604. tion ID material ID and ignore error in manual mode acti vate deactivate sequence functions in manual mode Diagnostics of material transport request errors caused by locked RC elements locked partial routes inconsistent actu ations or prohibited sequential material Diagnostics of currently running material transports color and text display of transport route status in the route view of the RCC detailed analyses by evaluation of feedback signals from RC elements Server functions select RC Server display RC Server status update view read in data again from the RC Server Display of the operator who has logged on Definition of route parameters source destination material function ID etc and saving and loading these settings with names Switchover between AS in maintenance and AS in operation SIMATIC A oute Control Route Control runtime software E Selection and Ordering Data Order No SIMATIC Route Control Server V7 0 for up to 30 simultaneous material transports For SIMATIC PCS 7 BOX 416 single station and client server configuration 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional or Windows Server 2003 single license for 1 installation Type of delivery License key disk emergency key disk certifi cate of license terms and condi tions 6ES7 658 7FA07 0YBO SIMATIC Route Control Server PowerPack V7 0 For expansio
605. tion in each case with one line for each process tag of this type or each derivative of this example solution Matching of process tags process tags The data of the host planning system can be sub sequently matched again with the parameters optimized during commissioning To permit simple and fast modification the PCS 7 projects can Removal of parameter signal connection points not present also be exported the data processed using the IEA editor or on the process tag type and of messages from the process other programs e g Microsoft Excel or Access and subse tags quently reimported Addition of parameter signal connection points and mes sages newly defined on the process tag type Correction of modified categories of process tag type Display of inconsistencies between process tag and type which cannot be matched automatically ll selection and Ordering Data Order No SIMATIC PCS 7 Import Export 6ES7 658 1DX07 2YB5 Assistant V7 0 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional floating license for 1 user Type of delivery License key disk emergency key disk certificate of license terms and conditions 4 12 Siemens ST PCS 7 November 2007 Siemens AG 2007 Engineering system ES software SIMATIC PDM Process Device Manager Overview S
606. tion opera tions It possesses convenient editing functions as well as pow erful test and commissioning functions Using a sequential control basic automation functions usually created using CFC are controlled and selectively processed by means of changes in operating mode and status Depending on the subsequent use the sequential controls can be created ei ther as a SFC plan or SFC type SFC plan The SFC plan can be used to implement sequential controls which can be applied once and which access several partial ar eas of the production plant Each SFC plan contains standard ized inputs and outputs for status information and for control by the user program or the user The SFC plan can be positioned and linked as a block in the CFC The required CFC block con nections are selected by simple operations and connected to the steps or transitions of the step chains An ISA 88 conform status manager enables the configuration of up to 8 separate se quence chains within a single SFC e g for states such as HOLDING or ABORTING for SAFE STATE or for different operat ing modes SFC type SFC types are standardized sequential controls which can be applied repeatedly and which access one partial area of the pro duction plant They can be organized in libraries and handled like normal function blocks i e they can be selected from a cat alog and positioned interconnected and parameterized as an instance in a CFC plan Changes to the
607. to the left Fast Connect Ordering unit 1 piece 6ES7 193 4CD70 0AA0 TM P15S22 01 Terminal Module 2x2terminals no terminal access to AUX1 bus AUX1 inter connected to the left screw type terminals Ordering unit 1 piece 6ES7 193 4CE00 0AA0 TM P15C22 01 Terminal Module 2x2terminals no terminal access to AUX1 bus AUX1 inter connected to the left spring loaded terminals Ordering unit 1 piece 6ES7 193 4CE10 0AA0 TM P15N22 01 Terminal Module 2 x 2 terminals no terminal access to AUX1 bus AUX1 inter connected to the left Fast Con nect Ordering unit 1 piece 6ES7 193 4CE60 0AA0 TM P30S44 A0 Terminal Module 7 x 2 terminals terminal access to AUX1 bus AUX1 interrupted to the left screw type terminals for PM E F PROFIsafe Ordering unit 1 piece 6ES7 193 4CK20 0AA0 TM P30C44 A0 Terminal Module 7 x 2 terminals terminal access to AUX1 bus AUX1 interrupted to the left spring loaded terminals for PM E F PROFIsafe Ordering unit 1 piece Siemens ST PCS 7 November 2007 11 41 6ES7 193 4CK30 0AA0 Siemens AG 2007 ET 200S distributed 1 0 Terminal modules a Selection and Ordering Data Order No a Selection and Ordering Data Order No TM E Terminal Modules for Electronic Modules TM E30S44 01 Terminal Module 6ES7 193 4CG20 0AA0 TM E15S24 A1 Terminal Module 6ES7 193 4CA20 0AA0 A no termnmal 2 x 4 terminals terminal access to
608. to 750 m e MM492 2LD media module 1000BaseLX single mode FO cable up to 10 km e MM492 2LH media module 1000BaseLX single mode FO cable up to 40 km e MM492 2LH media module 1000BaseLX single mode FO cable up to 70 km Media modules with 2 ports 100 Mbit s BFOC connection ST sockets e MM491 2 media module 100BaseFX multi mode FO cable up to 3 km MM491 2LD media module 100BaseFX long distance sin gle mode FO cable up to 26 km 6GK5 492 2AL00 8AA2 6GK5 492 2AM00 8AA2 6GK5 492 2AN00 8AA2 6GK5 492 2AP00 8AA2 6GK5 491 2AB00 8AA2 6GK5 491 2AC00 8AA2 EM495 EM496 extender mod ules for SCALANCE X414 3E EM495 8 extender module 6GK5 495 8BA00 8AA2 with 8 x 10 100 Mbit s TP ports EM496 4 extender module 6GK5 496 4MA00 8AA2 with 4 slots for 100 Mbit s media modules Industrial Ethernet switches transmission rate 10 100 Mbit s for Industrial Ethernet line star or ring topologies SCALANCE X 300 Industrial Ethernet switches SCALANCE X310 3 x 10 100 1000 ports 7 x 10 100 Mbit s RJ45 ports SCALANCE X308 2 2 x 1000 Mbit s multimode SC ports 1000BaseSX 1 x 10 100 1000 Mbit s RJ45 ort bit s RJ45 6GK5 310 0FA00 2AA3 6GK5 308 2FL00 2AA3 7 x 10 100 Mbit s RJ45 ports SCALANCE X308 2LD 2 x 1000 Mbit s singlemode SC ports 1000BaseFX 1 x 10 100 1000 Mbit s RJ45 port 7 x 10 100 Mbit s RJ45 ports 9 20 6GK5 308 2FM00 2AA3 I Siemens ST PCS 7 Nov
609. to SIMATIC The compact narrow module support permits the most space PCS 7 automation systems controllers over PROFIBUS DP saving design Data transfer rates of up to 12 Mbit s are possible The ET 200pro is integrated into SIMATIC PCS 7 using standard driver blocks You can therefore configure and parameterize the ET 200pro in the SIMATIC Manager of the engineering system extremely simply using HW Config Siemens ST PCS 7 November 2007 11 57 Process 1 0 Siemens AG 2007 Dezentrale Peripherie ET 200pro Introduction E Technical specifications General technical specifications Electronics modules Connection system for actuator sensor Data transfer rate max Power supply Current consumption of an ET 200pro internal and sensor supply non switched voltage up to 55 C max Load current for ET 200pro per incoming supply IM PM switched voltage up to 55 C max For total configuration with looping through several ET 200pro up to 55 C max Degree of protection Digital inputs outputs Analog inputs outputs Safety related digital inputs outputs M12 round plug connection with standard assignments for actuator sensor 12 Mbit s PROFIBUS DP 24 V DC 5A 10A 16 A with direct connection module 1P65 66 IP67 for interface digital and analog modules Material Thermoplast glass fiber reinforced Ambient conditions Temperature 0 55 C 25 C on re
610. to provide prod ucts meeting market requirements However since the installed basis of hardware application software and know how of the op Time to Market 3 A erating and maintenance engineers represents an enormous Production time Further use of I Os eee Available downtime value the safeguarding of investments for companies operating rie Pc e improvement the plants is always assigned a high priority during all modern ECOL Ep Renewal replacement ization plans with state of the art technology Experience has shown that the success of migration is largely determined by providing a technical solution that optimally matches the customer requirements and the customer s plant Minimization of the technical and financial risks together with safeguarding of investments for as long a period as possible are always fundamental aspects The different lifecycles of the vari ous system components must also be considered which cur rently vary from 5 years for PC based workstations 15 years for controllers up to 25 years or more for input output components and wiring Therefore Siemens does not consider its task to sim ply be the complete replacement of an existing system but in close collaboration together with customers and their system in tegrators of an individual future oriented solution based on the state of the art SIMATIC PCS 7 process control system always under the directives E Step by step
611. tomatic bumpless isolation of defective sub segments in event of short circuit or wire breakage Changing of the ring configuration and the instrumentation during operation including addition or removal of ring seg ments e Safety related and fault tolerant applications with low device and cabling overheads m Technical specifications PROFIBUS PA Data transmission MBP Transmission rate 31 25 Mbit s Cable 2 wire shielded Type of protection EEx ia ib Topology Line tree ring PA devices per segment coupler 31 PA devices per DP PA link 64 Cable length per segment depen dent on transmission rate 1900 m standard 1900 m EEx ib 1000 m EEx ia Siemens AG 2007 Communication PROFIBUS PA Routers DP PA link and DP PA coupler B Overview E Application The two DP PA routers are based on two versions of the DP PA coupler Ex i DP PA coupler max output current 110 mA for implementation of PROFIBUS PA networks with a line or tree topology in environments up to Ex zone 1 not for redun dant architectures coupler redundancy ring FDC 157 0 DP PA coupler max output current 1000 mA for implementation of PROFIBUS PA networks with a line tree or ring topology in environments up to Ex zone 2 can be used for the redundant architectures Ring and Coupler redun dancy DP PA couplers are also integral components of the DP PA link see design The DP PA link connects PROFIBUS DP and PROFIBUS PA toget
612. trol DCS Industrial Software for Design and Engineering Maintenance Installation and Commissioning Modernization Operation SINUMERIK Computer Numeric Control Process Instrumentation H8 Siemens ST PCS 7 November 2007 and Upgrade SIMOTION Motion Control System AS Interface SIMATIC Sensors AMNES t E Siemens AG 2007 It goes without saying that you profit from Totally Integrated Automation during the entire life cycle of your plants from the first planning steps through operation right up to moderniza tion Consistent integration in the further development of our products and systems guarantees a high degree of investment security here Totally Integrated Automation makes a crucial contribution towards optimizing everything that happens in the plant and thus creates the conditions for a significant increase in produc tivity SIMATIC WinCC SCADA System SIMATIC NET an SIMATIC Controllers SIMATIC HMI Safety Integrated Industrial B Modular Embedded PC based Human Machine Interface PEE el a i T SINAMICS Drive Systems LE i SIRIUS Industrial Controls SENTRON Switching Devices SIMOCODE pro Motor Management System ES TT LI Siemens ST PCS 7 November 2007 KNX EIB GAMMA instabus 1 5 1 6 Siemens AG 2007 Integrated energy distribution from a single source Totally Integrated Power Totally Integrated Power
613. trol Server and SIMATIC Route Control Center runtime software is then executed on the SIMATIC PCS 7 BOX 416 The Route Con trol Engineering is also possible on a SIMATIC PCS 7 BOX 416 all in one system Design and equipment features Design Degree of protection to EN 60529 CPU Processor Front Side Bus e Second Level Cache Chipset Main memory Graphics e Graphics controller Graphics memory Resolutions colors frequencies Rack mountable device with rug ged metal enclosure suitable for wall and portrait mounting IP20 Intel Core 2 Duo T7400 2 16 GHz 667 MHz 4 MB Intel 945 GM 2 GB DDR2 667 SDRAM 2x1GB Intel 2D 3D GMA950 integrated in chipset Dynamic video memory 8 to 128 MB VGA Max 1600 x 1200 32 bit colors 85 Hz e DVI Max 1600 x 1200 32 bit colors 60 Hz Drives Flash drive Hard disk Optical drive Diskette drive For CompactFlash card 3 5 SATA 160 GB DVD R RW Connectable via USB not included in scope of delivery Interfaces PROFIBUS MPI Ethernet USB e Serial Parallel Graphics connection Keyboard mouse 1 x 9 contact Sub D socket 12 Mbit s electrically isolated CP 5611 compatible 2 x 10 100 1000 Mbit s RJ 45 4 x USB 2 0 high speed 2 x high current 1 x COM1 V 24 9 contact Sub D connector 1 x DVI I DVI VGA combined DVI digital e VGA analog Connectable via USB keyboard not included in s
614. ualize the operating status Power switched on HD hard disk access Status fan and temperature monitoring e Suitable for easy mounting with telescopic rails e Easy to remove fixing bracket with handles e Card hold down device to secure PC modules during trans portation and to protect them from vibration and shock e Power supply unit with temperature controlled fan Power connector lock for the power supply cable SIMATIC PC DiagMonitor diagnostics software for monitoring program execution watchdog temperature fan speed hard disk status and system failure heartbeat including operating hours counter e Can be integrated into the system diagnostics of the SIMATIC PCS 7 asset management by means of SIMATIC PC DiagMon itor Restore DVD The operating system and SIMATIC PCS 7 software are prein stalled on the basic devices Two restore DVDs are supplied for quickly restoring the delivered status if required Restore DVD 1 only contains the operating system with default settings for optimum PCS 7 operation Restore DVD 2 contains a full installation operating system plus ES OS software including SQL server Siemens ST PCS 7 November 2007 2 11 l l SIMATIC PCS 7 Ind Ba dware Technical specifications ustrial Workstation Siemens AG 2007 m Technical specifications cont SIMATIC PCS 7 Industrial Workstation single station server client Design and equipme
615. uch as labeling strips or plates see Catalog IK PI or the A amp D Mall CA 01 under ET 200iSP distributed 1 0 Siemens AG 2007 Process 1 0 ET 200iSP distributed I O RS 485 IS coupler a Overview E Selection and Ordering Data Order No siemens Tasks of the RS 485 iS coupler Conversion of the electrical PROFIBUS DP RS 485 transmis sion technology into the intrinsically safe RS 485 iS transmis sion technology with a transmission rate of 1 5 Mbit s Required to connect intrinsically safe PROFIBUS DP stations e g ET 200iSP ET 200iS or devices from other vendors with Ex i DP connection Functionality as a safety barrier Additional use as a repeater in the hazardous area Passive bus station no configuration necessary Certified according to ATEX 100a E Design The RS 485 iS coupler is an open unit assembly is only per missible in housings cabinets or rooms for electrical equip ment The RS 485 iS coupler is approved for use in hazardous areas of zone 2 It must be fitted in a housing which at least corresponds to the IP54 degree of protection A manufacturer s declaration for zone 2 according to EN 50021 is required for the housing and the necessary cable glands The RS 485 iS coupler can be used in a horizontal or vertical position Installation is on a SIMATIC S7 300 rail Diagnostics LEDs on the front panel signal the operating sta tus Connection to PROFIBUS DP Connection to standard PROFI
616. ular Outlet Base Module designed for transmission rates up to 1 000 Mbit s consists of a rugged metal housing with IP40 degree of protection which is suitable for both DIN rail and wall mounting It has 8 barrel contacts for connect ing 8 core Industrial Ethernet FC installation cables and an inter face for the replaceable insert e g e IE FC RJ45 Modular Outlet Insert 2FE with 2 x RJ45 sockets for 100 Mbit s e E FC RJ45 Modular Outlet Insert 1GE with 1 x RJ45 socket for 1 000 Mbit s Bl selection and Ordering Data Order No a Selection and Ordering Data Order No IE FC RJ45 Plug 180 RJ45 plug connector for Industrial Ethernet with a rugged metal housing and integrated insulation displacement contacts for con necting Industrial Ethernet FC installation cables with 180 cable outlet for network compo nents and CPs CPUs with Indus trial Ethernet interface 6GK1 901 1BB10 2AA0 6GK1 901 1BB10 2ABO 6GK1 901 1BB10 2AE0 1 pack 1 unit 1 pack 10 units 1 pack 50 units Industrial Ethernet FC RJ45 Plug 90 RJ45 plug connector for Industrial Ethernet with a rugged metal housing and integrated insulation displacement contacts for con necting Industrial Ethernet FC installation cables with 90 cable outlet 6GK1 901 1BB20 2AA0 6GK1 901 1BB20 2ABO 6GK1 901 1BB20 2AE0 1 pack 1 unit 1 pack 10 units 1 pack 50 units Industrial Ethernet FC Standard Cable GP 2 x 2 For universal use
617. ult tolerant automation systems can be up dated in two ways Per Flash EPROM memory card 8 MB e From the central engineering system via the Industrial Ether net plant bus Siemens AG 2008 Automation systems Fault tolerant automation systems Selection and ordering data Order No Selection and ordering data Order No AS 412 3 1H Single Station with SIMATIC PCS 7 AS Runtime license for 100 POs CPU with 1 interface MPI DP master 768 KB RAM 512 KB for program and 256 KB for data 6ES7 654 Preassembled and tested 8 Memory card Memory card 1 MB RAM up to approx A 50 POs Memory card 2 MB RAM up to approx B 180 POs CPU 412 3H up to approx 50 POs A Additive IF 964 DP interface module Without additive IF 964 DP 0 e 1x CP 443 1 e 2x CP 443 1 for redundant interface module 2 Rack e UR2 e UR2 e UR1 e UR1 9 slots aluminum 9 slots steel 18 slots aluminum oa fF o 18 slots steel e 1 x PS 407 10 A for 120 230 V AC DC B e 1x PS 407 10 A for 120 230 V AC DC redun Cc dant design possible e 1 x PS 407 20 A for 120 230 V AC DC D 2x PS 407 10 A for 120 230 V AC DC redun E dant design possible e 1 x PS 405 10 A for 24 V DC G 1 x PS 405 10 A for 24 V DC redundant de H sign possible e 1 x PS 405 20 A for 24 V DC J 2 x PS 405 10 A for 24 V DC redundant de sign Additive PROFIBUS DP interface modules e Without CP 443 5 Extended e
618. ults list is offered by the additional SIMATIC BATCH batch planning op tion package BatchCC can then be used to plan batches in ad All batches and their plant unit assignments can be clearly pre vance for a large number of production orders sented by a combination of Gantt diagram and table Conflicts of time or due to multiple assignment of plant units are marked by symbols Time conflicts are easily eliminated by moving the affected batches in the Gantt diagram B Selection and Ordering Data Order No SIMATIC BATCH 6ES7 657 0BX07 2YB5 Batch Planning V7 0 6 languages German English French Italian Spanish Chinese executes with Windows XP Professional or Windows Server 2003 floating license for 1 user Type of delivery License key disk certificate of license terms and conditions 6 10 Siemens ST PCS 7 November 2007 Siemens AG 2007 Batch automation SIMATIC BATCH software Hierarchical Recipe Overview Hierarchical recipes according to ISA 88 01 SIMATIC BATCH and SIMATIC PCS 7 form a functional unit that Selection and Ordering Data Order No fully covers the models described in the ISA 88 01 standard The hierarchical recipe structure is mapped on the plant module Hierarchical Recipe V7 0 esu IEE SNE as follows 6 languages German English Recipe procedure for controlling the process or the produc French Italian Spanish Chinese tion in a plant executes
619. um lt 0 5 dB km with 1300 nm Permissible ambient conditions Operating temperature 0 to 60 C 0 to 60 C Transport storage temperature 40 C to 80 C 40 C to 80 C Relative humidity during operation 9596 no condensation 9596 no condensation Design Dimensions W x H x D in mm 344 x 145 x 117 275 x 145 x 117 Weight 3 1 kg 1 9 kg Mounting S7 300 rail DIN rail S7 300 rail DIN rail Degree of protection IP20 IP20 Approvals Radio interference suppression level EN 61000 6 4 Class A EN 61000 6 4 Class A Noise immunity EN 61000 6 2 EN 61000 6 2 cUL Listung UL 60950 1 CSA C22 2 No 60950 1 UL 508 CSA C22 2 No 14 M91 UL 1604 and 2279 Hazardous Location UL 60950 1 CSA C22 2 No 60950 1 UL 508 CSA C22 2 No 14 M91 UL 1604 and 2279 Hazardous Location e FM FM 3611 FM 3611 FM Hazardous Location FM Hazardous Location ATEX Zone 2 EN 50021 EN 50021 C Tick AS NZS 2064 Class A AS NZS 2064 Class A CE EN 61000 6 2 EN 61000 6 4 EN 61000 6 2 EN 61000 6 4 e Shipbuilding approvals Germanischer Lloyd GL American Bureau of Shipping ABS e lyods Register of Shipping LRS Bureau Veritas BV Nippon Kaiji Kyokai NK Det Norske Veritas DNV Available soon Siemens ST PCS 7 November 2007 9 13 Industrial Ethernet Siemens AG 2007 SCALANCE X Industrial Ethernet swi
620. uminum 5 e UR1 18 slots steel 6 e 1x PS 407 10 A for 120 230 V AC DC B e 1x PS 407 10 A for 120 230 V AC DC redun C dancy possible 1 x PS 407 20 A for 120 230 V AC DC D e 2 x PS 407 10 A for 120 230 V AC DC redun E dancy possible e 1x PS 405 10 A for 24 V DC G 1 x PS 405 10 A for 24 V DC redundancy H possible e 1 x PS 405 20 A for 24 V DC J e 2 x PS 405 10 A for 24 V DC redundancy possible Additive PROFIBUS DP interface modules Without CP 443 5 Extended e 1x CP 443 5 Extended e 2 x CP 443 5 Extended e 3 x CP 443 5 Extended 4 x CP 443 5 Extended BR OND 1 With the UR2 rack in combination with a redundant power supply the number of additive CP 443 5 Extended is limited to 3 10 10 Siemens ST PCS 7 Update November 2008 AS 416 3IE with SIMATIC PCS 7 AS Runtime license for 100 POs 6ES7 654 CPU with 2 DP interfaces MPI DP and slot for IF module 11 2 MB RAM 5 6 MB each for program and data Preassembled and tested 8 Memory card Memory card 4 MB RAM up to approx C 300 POs Memory card 8 MB RAM up to approx D 800 POs Memory card 16 MB RAM up to approx E 3 000 POs CPU 416 3 PN DP up to approx 900 POs J Additive IF 964 DP interface module Without additive IF 964 DP e 1 x IF 964 DP Integrated without CP 443 1 Rack e UR2 e UR2 e URI e UR1 9 slots aluminum 9 slots steel 18 slots a
621. undancy Individually floating channels Resolution 15 bit 4 sign Connection of 2 wire or 4 wire transmitters possible Wire break monitoring Measurement range monitoring The following analog and digital I O modules are suitable for use in hazardous plants They separate the non intrinsically safe DR electrical circuits of the automation system and the intrinsically e Short circuit proof safe electrical circuits of the process Sensors and actuators Diagnostics inside module suitable for placing in zone 1 or 21 and 2 or 22 hazardous areas e Front connector required as well as intrinsically safe equipment compliant with DIN 50020 20 contact and EEx ib IIC can be operated on these modules 3 inputs in 4 channel groups 6ES7 331 7SF00 0AB0 All Ex modules come with diagnostics capability channel and e Resolution 15 bit sign module diagnostics e Thermocouples type T U E J Ex modules identified by redundant design possible L K N R S B 8 channels 6ES7 321 7RD00 0ABO 6ES7 322 5SD00 0ABO 6ES7 331 Internal eta a 7RD00 0ABO 6ES7 332 5RD00 0ABO can also be configured chante compensa box redundant when used in non hazardous plants or 0 50 C cold junction e Resistance thermometer Pt100 Bl selection and Ordering Data Order No Pt200 Ni100 4 channels 2 wire or 4 wire 3 wire Pt100 on Ex digital input module request 4 NAMUR inputs in 4 channel 6ES7 321 7RD00 0ABO Wire break monitoring g
622. ure 2 Al 4WIRE Standard 2Al RTD Standard 2AI RTD High Feature 2 Al TC Standard 2 Al TC High Feature 2A0 U Standard 2AO U High Feature 2 AO I Standard 2AO High Feature Siemens ST PCS 7 November 2007 11 47 ET 2008 distributed I O Analog electronics modules H Selection and Ordering Data Order No E Selection and Ordering Data Order No Siemens AG 2007 Analog input e Al2xU 5V 1 5V 10V 13 bit standard Module internal diagnostics Overflow underflow diagnos tics e Al 2 x I 2 wire transmitter 4 20 mA 13 bit standard Module internal diagnostics Overflow underflow diagnos tics Wire break monitoring e Al 2 x I 4 wire transmitter 20 mA 4 20 mA 13 bit standard Module internal diagnostics Overflow underflow diagnos tics Wire break monitoring AI2x TC 15 bit standard Module internal diagnostics Overflow underflow diagnos tics Wire break monitoring Compensation through exter nal Pt100 in the same station with Al 2 x RTD standard AI2x RTD 15 bit standard Module internal diagnostics Overflow underflow diagnos tics Wire break monitoring Resistance thermometer Pt100 Ni100 2 3 or 4 wires AI2xU 1 5V 5V 10V 15 bit High Feature Module internal diagnostics Overflow underflow diagnos tics e Al 2 x 2 4 wir
623. urrent consumption Power loss Voltage failure bridging Mechanical design of power supply Permissible operating temperature Dimensions W x H x D in mm Weight Linking of PROFIBUS DP 9 6 kbit s to 12 Mbit s slave functionality and PROFIBUS PA with support of the Configuration in Run function The DP PA link function is only implemented by extending the IM 153 2 High Feature with one or more DP PA couplers Stand alone operation of the IM 153 2 High Feature is not possible 1 Y coupler up to 5 DP PA couplers or up to 64 slaves can be connected Isolation from the higher level DP master system 9 pin Sub D plug contact assign ment as described in IEC 61158 EN 50170 Vol 2 Connection through S7 back plane bus connector non floating Bus modules and profile rails for hot swapping are required for the hot swapping function and for a redundant PROFIBUS DP inter face module Group fault SF red Bus fault DP BF 1 red Bus fault PA BF 2 red IM active ACT yellow 24 V DC ON green 24 V DC Max 100 mA in DP PA link Max 200 mA in Y link Approx 2 W in DP PA link Approx 4 W in Y link 20 ms 4 pin screw terminal short circuiting link between PE and M24 the short circuiting link must be removed for floating operation independent of this the DP inter face is always floating 25 60 C horizontal installation 25 40 C vertical installation 40 x 1
624. us and for HMI on the maintenance station Instandhaltungs Auftrag unbek nicht angefordert A significant feature with visualization of the access manage ment functionality is the uniform symbols and texts for displaying the statuses of all assets i e for operator stations as well as for network components controllers or field devices The asset faceplates are also uniform The amount of information dis played depends on the intelligence of the respective compo nent Siemens AG 2007 Typical sequence of a maintenance cycle Intelligent sensors recognize the threat of failures by means of the implemented diagnostics system long before the actual failure and can signal these Diagnostics information on network components and basic PC devices is transferred to the maintenance station via an OPC SNMP link present in the assets The symbol of the associated component e g a field device signals Maintenance required on the maintenance station An entry is automatically made in the message log so that the chronology of occurred events can also be analyzed later Parallel to this the vendor s detailed diagnostics information is determined by means of SIMATIC PDM and the device de scription EDD On the overview display maintenance engineers recognize Maintenance required in the technological plant The mainte nance engineers are rapidly guided to the corresponding de vice using standard mechanisms known fro
625. user to create system con form driver blocks which can be placed like standard blocks on system plans and automatically parameterized and intercon nected in HW Config 2 2 Siemens ST PCS 7 November 2007 S7 Manual Collection As a supplement to the SIMATIC PCS 7 system documentation the S7 Manual Collection provides comprehensive information on all system components offered in the context of SIMATIC S7 This multi language collection of electronic manuals on DVD contains documentation on the following in addition to the SIMATIC PCS 7 system documentation e SIMATIC S7 200 300 400 e SIMATIC C7 e LOGO logic module e SIMATIC DP e SIMATIC PC e SIMATIC programming devices STEP 7 engineering software runtime software SIMATIC PCS 7 SIMATIC HMI and SIMATIC NET The electronic manuals of the S7 Manual Collection are usually in 5 languages German English French Italian Spanish those of the integral SIMATIC PCS 7 system documentation mostly in 3 languages German English French For the migration of existing plants you may also require de tailed information on the system components of TELEPERM M or SIMATIC S5 TELEPERM M Manual Collection The TELEPERM M Manual Collection comprises TELEPERM M manuals in 2 languages German English on CD S5 Manual Collection An S5 Manual Collection in 2 languages German English on CD which contains all electronic manuals concerning SIMATIC S5
626. using the PLC based or PC based components of SIMATIC The advantages of Totally Integrated Automation in particular the uniform data management communication and configura tion are already evident during planning and engineering but also during installation and commissioning everyday operation as well as maintenance repairs and modernization 1 10 Siemens ST PCS 7 November 2007 Active Field Distributors Uniform data management means that all software components access a common database Within a project inputs and modi fications are therefore only necessary at one point This reduces the work required and simultaneously avoids potential faults Once symbolic identifications have been introduced they are understood by every software component Data consistency is also guaranteed even if several persons are working simulta neously on a project Parameters defined in the engineering sys tem can be transferred beyond the network limits down to sen Sors actuators or drives in the field Uniform communication from the corporate management level down to the field level is based on internationally recognized standards such as Industrial Ethernet or PROFIBUS and also supports the global flow of information via the Internet Since the hardware and software components involved also use these communications mechanisms connections are extremely easy to configure also cross system or over different networks The use of an engin
627. ustrial Workstations are based on a SIMATIC Rack PC of type 547B which features powerful innova tive Intel PC architecture of 19 design They are certified by the CE marking for use in offices and industrial environments and comply with the specific requirements of process control tech nology 2 10 Siemens ST PCS 7 November 2007 a Application Specially optimized versions are available for operation as sin gle stations servers or clients The operating system and the fol lowing ES OS software of the SIMATIC PCS 7 process control system are already preinstalled when delivered e Single station PCS 7 Engineering Software for AS OS includ ing OS Runtime software e Server PCS 7 OS Software Server Client PCS 7 OS Software Client You only need the corresponding licenses in order to use the preinstalled SIMATIC PCS 7 software Note Please note the standard installation if you use the SIMATIC PCS 7 Industrial Workstations within the SIMATIC PCS 7 pro cess control system for other tasks e g as basic hardware for SIMATIC BATCH SIMATIC Route Control StoragePlus Central Archive Server or PCS 7 Web Server You can then extend or re ject the existing SIMATIC PCS 7 installation and restore it for the operating system using the restore DVD The CP 1613 communication integrated in the IE version of the SIMATIC PCS 7 Workstation for single stations and servers is a combination of CP 1613 communications processor and S7 161
628. uts 24 V DC 0 5 A 6ES7 322 1BL00 0AA0 Redundant design possible module redundancy Electrically isolated in groups of8 Front connector required 40 contact 8 outputs 48 to 125 V DC 1 5 A Electrically isolated in groups of4 Front connector required 20 contact 6ES7 322 1CF00 0AA0 B 11 16 Siemens ST PCS 7 November 2007 of 2 Front connector required 20 contact 8 outputs 24 to 120 V DC 48 to 230 V AC max 5A Electrically isolated in groups of 1 Front connector required 40 contact 6ES7 322 1HF10 0AA0 16 outputs 24 to 120 V DC 48 to 230 V AC max 2A Electrically isolated in groups of 8 Front connector required 20 contact 6ES7 322 1HH01 0AA0 B Subject to export regulations AL N ECCN EAR99H Siemens AG 2007 Process I O ET 200M distributed I O DO digital output modules E Selection and Ordering Data Order No H Selection and Ordering Data Order No SM 322 modules with diagnostics capability with channel and module diagnostics for DC voltage suitable for solenoid valves DC contactors and indicator lights 8 outputs 24 V DC 0 5 A Redundant design possible module redundancy e Electrically isolated in groups of 8 2 connections per output with and without series diode Connection of a default value by channel in the event of CPU stop parameterizable Wire break monitoring per chan nel Load voltage monitor
629. vember 2007 5 11 Siemens AG 2007 OS software OS standard software for single station server client E Overview B Selection and Ordering Data Order No The OS standard software is adapted to the SIMATIC PCS 7 Industrial Workstations offered OS single station OS server and OS client The OS standard software for OS single stations and OS servers can be adapted to plants of various size by means of the number of process objects PO The number of POs can be increased at any time by adding more PowerPacks in order to allow for higher requirements of system expansions You can also implement redundant system configurations with OS single stations and OS servers See page 5 16 for details The engineering of the SIMATIC PCS 7 process control system is usually concentrated in a separate engineering system In the case of OS single stations used for small plants engineering and operator functionality can be combined in one station ex cept with redundant systems for engineering software see Sec tion Engineering system The high performance cyclic buffer archiving system integrated as standard in OS single station and OS server for short term ar chiving of up to 512 variables can be expanded to 1500 5000 or 10000 variables using SIMATIC PCS 7 Archive PowerPacks Furthermore the variables of the SIMATIC PCS 7 archive itself can also be accumulated for the short term archive within the ex pansion limit of 10000 var
630. via EM496 4 and MM491 2 or MM491 2LD via MM492 2 or MM492 2LD media module or up to 4 x glass FOC with BFOC sockets 100 Mbit s via MM491 2 or MM491 2LD media module Extender interface EM495 8 or EM496 4 Connection for power supply 1 x 4 contact terminal block 1 x 4 contact terminal block Connection for signaling contact 1 x 4 contact terminal block 1 x 4 contact terminal block Connection for digital input signals 2 x 5 contact terminal block Slot for swap medium C PLUG C PLUG Power supply 2 x 24 V DC 18 to 32 V 2x24V DC 18 to 32 V Current consumption 2000 mA 700 mA Power loss at 24 V DC 15 W without media and extender modules 48 W maximum configuration 9 12 Siemens ST PCS 7 November 2007 15 W without media modules 48 W maximum configuration Siemens AG 2007 Industrial Ethernet SCALANCE X Industrial Ethernet switches Type SCALANCE X414 3E SCALANCE X408 2 Network size parameters TP cable length e0to55m IE TP Torsion Cable with IE FC RJ45 Plug IE TP Torsion Cable with IE FC RJ45 Plug e0to85m IE FC Marine Trailing Flexible FRNC Cable IE FC Marine Trailing Flexible FRNC Cable with with IE FC RJ45 Plug IE FC RJ45 Plug e O to 100m IE FC Standard Cable GP with IE FC RJ45 IE FC Standard Cable GP with IE FC RJ45 Plug Plug e O to 750 m Cable length multimode FOC at 1000 Mbit s
631. voltage 1L e Diagnostics Short circuit of sensor supply to M per module Diagnostics Open circuit per channel e Substitute value output For detailed technical specifications of the analog electronics modules see Catalog IK PI e Mall CA 01 under Distributed I Os ET 200pro Siemens ST PCS 7 November 2007 11 61 Siemens AG 2007 herie ET 200pro Dezen Analog electronics modules EM 144 EM 145 a Selection and Ordering Data Order No E Accessories Analog electronics modules Analog input modules Analog input module 4 AI U 6ES7 144 4FF00 0ABO B High Feature 10 V 5 V 0 to 10 V 1 to 5 V channel diagnos tics including bus module Con nection module must be ordered separately Analog input module 4 AI I 6ES7 144 4GF00 0ABO B High Feature 20 mA 0 to 20 mA 4 to 20 mA channel diag nostics including bus module Connection module must be ordered separately Analog input module 4 AI RTD 6ES7 144 4JF00 0ABO B High Feature resistances 150 300 600 and 3000 Ohm resis tance thermometers Pt100 200 500 1000 Ni100 120 200 500 and 1000 channel diagnostics including bus module Connec tion module must be ordered sep arately Analog output modules Analog output module 4 AO U 6ES7 145 4FF00 0ABO B High Feature 10 V O to 10 V 1 to 5 V channel diagnostics including bus module Connec tion module must be ordered sep arately
632. ware V6 1 1419 OS software V6 1 1413 SIMATIC BATCH Software V6 1 aana Route Control Software V6 1 Asset Management Software V6 1 1416 PROFIBUS PA components Automation systems Siemens ST PCS 7 November 2007 Siemens AG 2007 Ordering data for previous version SIMATIC PCS 7 V6 1 Basic hardware V6 1 E Selection and Ordering Data Order No E Selection and Ordering Data Order No Single station SIMATIC PC in rack of 19 design Pentium 4 3 4 GHz 1 GB RAM 2 x 512 MB sound SATA RAID 1 with 2 hard disks of 120 GB graphics controller on board with dynamic video memory DVD writer DVD RW IDE 3 5 diskette drive optical mouse FastEthernet RJ45 on board for connection to OS LAN without monitor keyboard and printer SIMATIC PCS 7 software pre installed and 2 restore DVDs Windows 2000 Professional MUI operating system German English French Italian Spanish Chinese Japanese SIMATIC PCS 7 ES OS IL43 BCE W2K Connection to plant bus through Basic Communication Ethernet BCE with FastEthernet RJ45 net work card PCI card e SIMATIC PCS 7 ES OS IL43 IE W2K Connection to plant bus via Industrial Ethernet with CP 1613 A2 communications processor Windows XP Professional MUI operating system German English French Italian Spanish Chinese Japanese e SIMATIC PCS 7 ES OS IL43 BCE WXP Connection to plant bus through Basic Communication Ethernet BCE with FastEthe
633. with SIMATIC BATCH users of SIMATIC PCS 7 are capable of auto mating not only their production processes and associated warehouses but also the material transports linking both areas SIMATIC Route Control can handle complex networks as well as simple transport routes In particular SIMATIC Route Control is predestined for plants with a multitude of complex route combi nations or extensive tank farms such as are found above all in the chemical petrochemical and food and drinks industries 7 2 Siemens ST PCS 7 November 2007 Siemens AG 2007 SIMATIC Route Control Introduction E Configuration SIMATIC Route Control is fully integrated in SIMATIC PCS 7 and thanks to the modular architecture and 3 step scalability up to 30 up to 100 up to 300 simultaneous material transports can be flexibly adapted to different sizes of plant SIMATIC Route Control provides graded user privileges for en gineering operating and maintenance personnel who are inte grated into the user administration with SIMATIC logon SIMATIC Logon is an integral component of SIMATIC PCS 7 Route Control in the engineering system The Route Control Engineering Tool the Route Control Library and the Route Control Assistant are integrated together with the other engineering tools of the SIMATIC PCS 7 process control system in the central engineering system In SIMATIC PCS 7 blocks from the SIMATIC PCS 7 standard li brary are inserted into CFC
634. with IE FC RJ45 Plug Plug Plug IE FC Outlet RJ45 with IE FC E FC Outlet RJ45 with IE FC IE FC Outlet RJ45 with IE FC Marine Trailing Flexible Cable Marine Trailing Flexible Cable Marine Trailing Flexible Cable 0 to 75 m 10 m TP Cord 0 to 75 m 10 m TP Cord 0 to 75 m 10 m TP Cord e Oto 100m PCF 200 230 with 650 nm 17 MHZ x km IE FC Standard Cable GP with IE FC Standard Cable GP with IE FC Standard Cable GP with IE FC RJ45 Plug IE FC RJ45 Plug IE FC RJ45 Plug IE FC Outlet RJ45 with IE FC Outlet RJ45 with IE FC Outlet RJ45 with IE FC TP Standard Cable GP IE FC Standard Cable GP IE FC Standard Cable GP 0 to 90 m 10 m TP Cord 0 to 90 m 10 m TP Cord 0 to 90 m 10 m TP Cord e O to 3000 m Glass FOC 62 5 125 um or 50 125um lt 1 0 dB km with 1300 nm gt 600 MHz x km Permissible ambient conditions Operating temperature 20 C to 70 C 10 to 60 C 0 to 60 C Transport storage temperature 40 C to 80 C 40 to 80 C 40 to 80 C Relative humidity during operation 95 no condensation 9596 no condensation 95 no condensation Design Dimensions W x H x D in mm 60 x 125 x 124 60 x 125 x 124 60 x 125 x 124 Weight 780g 780 g 780 g Mounting DIN rail S7 300 rail wall DIN rail S7 300 rail DIN rail S7 300 rail mounting wall mounting wall mounting Degree of protection IP30 IP30 IP30 Approvals Radio interference suppression lev
635. with Windows XP Professional or Windows Partial recipe procedure for controlling a process step in a Server 2003 single license for plant unit 1 installation Recipe operation function for the process engineering Type of delivery License key task function in an equipment module disk certificate of license terms and conditions Siemens ST PCS 7 November 2007 6 11 Siemens AG 2007 Batch automation SIMATIC BATCH software ROP Library B Overview a Selection and Ordering Data Order No The management of recipe operations is conveniently sup SIMATIC BATCH 6ES7 657 0GX07 2YBO A A ROP Library V7 0 ported by a user library ROP library Library recipe operations 6 languages German English can be inserted as a reference in recipe procedures and can Perei ian Spanish Chi i thus be modified from a central location This reduces the re nese executes with Windows quirements for engineering and validation If the reference link is XP Professional or Windows broken the recipe operation becomes a fixed component of the Server 2003 single license for recipe procedure and is thus independent of further central 1 installation modifications Type of delivery License key disk certificate of license terms and conditions Separation Procedures Formulas Overview E Selection and Ordering Data Order No SIMATIC BATCH 6ES7 657 0HX07 2YB0 Separation Procedures Formulas V7 0 6 languages German English
636. with variables on other OS servers area indepen dent displays Like the OS single stations the OS servers can be connected to the Industrial Ethernet plant bus using a CP 1613 communica tions processor or a standard FastEthernet card with Basic Co munication Ethernet BCE A 10 100 1000 Mbit s Ethernet RJ45 port is already onboard and can be used for connecting to an OS LAN terminal bus The CP 1613 communication integrated in the IE version of the ES OS single station and the OS server is a combination of CP 1613 communications processor and S7 1613 communica tions software When using fault tolerant automation systems the SIMATIC PCS 7 Workstation requires the S7 REDCONNECT Software instead of the S7 1613 communications software The S7 REDCONNECT Upgrade is suitable for upgrading the com munications software for ordering data see page 9 28 Operator system OS hardware Introduction OS archiving The operator system already includes a high performance ar chiving system based on Microsoft SQL Server with cyclic ar chives for short term saving of process values and messages events alarms This short term archive can be combined with a long term archive on the basis of StoragePlus or the central ar chive server CAS The StoragePlus provided for the bottom performance range is able to archive approx 1600 process values s from a total of 4 single stations servers pairs of servers The powerful CAS sat isfies
637. wn or the PM D F4 power module for direct shut down in physically separated ET 2008 stations The 24 V voltages for the electronics V4 and for the contactor supply Vo are provided again The shut down command of a preceding ET 2006 station is inte grated through a safe input Separate terminals are available for connecting the feedback circuit to the upstream ET 200S station It is not possible to connect safety sensors to this ter minal module The TM PF30 S47 CO terminal module is used to cascade subordinate safety segments and integrates either the PM DF3 power module for time delayed shut down or the PM DF4 power module Only the supply voltage V for the contactor supply need be connected on this terminal module The sup ply with V4 is via the voltage buses of the terminal modules of the previous power modules partial voltage group It is not possible to connect safety sensors to this terminal module The TM PF30 S47 D0 terminal module is used to integrated the PM D F5 power module At this terminal module it is pos sible to forward safe signals to external systems through four groups each with two safety relay contacts in redundant con figuration The terminal module must always be positioned be tween one of the above mentioned terminal modules and a ter minal module for the TM X connection module It is not possible to connect safety sensors to this terminal module 11 54 Siemens ST PCS 7 November 2007 TM X term
638. x PS 407 10 A for 120 230 V AC DC B e 1x PS 407 10 A for 120 230 V AC DC redun C dancy possible e 1 x PS 407 20 A for 120 230 V AC DC D 2x PS 407 10 A for 120 230 V AC DC redun E dancy possible e 1 x PS 405 10 A for 24 V DC G e 1 x PS 405 10 A for 24 V DC redundancy H possible e x PS 405 20 A for 24 V DC J e 2 x PS 405 10 A for 24 V DC redundancy possible Additive PROFIBUS DP interface modules Without CP 443 5 Extended e 1x CP 443 5 Extended e 2 x CP 443 5 Extended 3 x CP 443 5 Extended 4 x CP 443 5 Extended 1 With the UR2 rack in combination with a redundant power supply the number of additive CP 443 5 Extended is limited to 2 A ND c AS 417 4 6ES7 654 With SIMATIC PCS 7 AS Runtime license for 100 POs CPU with 4 interfaces MPI DP DP and 2 slots for IF modules 30 MB RAM 15 MB each for program and data Preassembled and tested 8 Memory card Memory card 4 MB RAM up to approx C 300 POs Memory card 8 MB RAM up to approx D 800 POs Memory card 16 MB RAM up to approx E 3 000 POs CPU 417 4 up to approx 3 000 POs K Additive IF 964 DP interface module Without additive IF 964 DP e 1 x IF 964 DP e 2 x IF 964 DP 2 e 1x CP 443 1 Rack UR2 UR2 UR1 UR1 9 slots aluminum 9 slots steel 18 slots aluminum oa fF o 18 slots steel e 1x PS 407 10 A for 120 230 V AC DC
639. xB4 500 VDC 0 7 A DI2x24 VDC with two optional inputs 3RK1 903 0CE00 A 3RK1 903 0CF00 A Terminal modules for brake control expansion module TM xB215S24 01 for xB3 or xB4 3RK1 903 0AG01 A PM D F X1 power module For power supply of emergency stop signals of external safety units for 6 switch off groups 24 V DC 3RK1 903 3DA00 A Terminal module for PM D F X1 power module e TM PFX30 S47 G0 With infeed on left TM PFX30 S47 G1 Without infeed on left 3RK1 903 3AE10 A 3RK1 903 3AE00 A F CM contact multiplexer 3RK1 903 3CA00 With 4 safe floating contacts Terminal module for F CM 3RK1 903 3AB10 contact multiplexer TM FCMSO S47 F01 A Subject to export regulations AL N ECCN EAR99 Note For color coded labels and further accessories for ET 2008 configura tions with High Feature motor starters and for ET 2008 configurations with safety related motor starters refer to Distributed I Os ET 200S in the A amp D Mall or in the Catalogs IK PI and CA 01 Siemens AG 2007 Process I O ET 2008 distributed I O SIGUARD safety technology Overview m Design Components required for applications with safety require ments PM D F1 5 RD TM PF30 S47 5 F Kit 1 2 _ 2 7 n aA PM X e TM X15 S27 01 Redundantly e switching external infeed contactor 1 PM D F3 power module only approved up to Category 3 2 F kit required for
640. xpanded with the fol lowing options depending on the customer s particular require ments and whether the hardware is used as OS single station OS server or OS client e g with Hardware and software components for redundant operation Industrial LCD monitors for office and industry environments see page 2 17 e Signal module for audible and visual signaling of messages Chipcard reader for access protection see page 2 4 Multi VGA operation with up to 4 process monitors is supported in the OS client by two additional hardware versions SIMATIC PCS 7 OS Client 547B WXP with multi VGA graphics card 2 Screens and SIMATIC PCS 7 OS Client 547B WXP with multi VGA graphics card 4 Screens OS clients and OS single stations with an integral standard graphic interface module for controlling a process monitor can also be functionally expanded by a multi VGA graphics card 2 Screens or 4 Screens see page 2 16 for ordering data Upgrading from BCE to CP 1613 communication OS single stations and OS servers with BCE communication can be subsequently upgraded for communication with CP 1613 Items required CP 1613 A2 PCI card for connecting to Industrial Ethernet SIMATIC NET S7 1613 S7 communications software for CP 1613 Siemens ST PCS 7 November 2007 Siemens AG 2007 Operator system OS hardware Signal output E Overview E Selection and Ordering Data Order No PCI Signal Module 6DS1 916
641. y disk emergency key disk certificate of license terms and conditions 2 CDs with SIMATIC PDM V6 0 and device library as well as sup plementary DVD with Microsoft ServicePacks and tools 6ES7 658 3LX06 0YA5 14 8 Siemens ST PCS 7 November 2007 6ES7 841 0CC04 0YA5 Siemens AG 2007 OS software V6 1 OS standard software for single station server client B Selection and Ordering Data Order No B Selection and Ordering Data Order No OS Software Single Station SIMATIC PCS 7 OS Software Single Station V6 1 3 languages German English French executes with Windows 2000 Professional or Windows XP Professional single license for 1 installation Electronic documentation on PCS 7 toolset DVD Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V6 1 toolset DVD Microsoft SQL Server including EULA PC Anywhere Host and supplementary CDs DVDs e g Microsoft ServicePacks and tools OS Software Server SIMATIC PCS 7 OS Software Server V6 1 3 languages German English French executes with Windows 2000 Server or Windows Server 2003 single license for 1 installation Electronic documentation on PCS 7 toolset DVD Type of delivery License key disk emergency key disk certificate of license terms and conditions PCS 7 V6 1 toolset DVD icrosoft SQL Server including EULA PC Anywhere Host and supplementary CDs DVDs e g icros
642. y to the Solution Partner Finder www siemens com automation partnerfinder Additional information about the Siemens Solution Partner Program is available in the Internet at www siemens com automation solutionpartner Siemens ST PCS 7 November 2007 16 7 Siemens AG 2007 Appendix Software Licenses E Overview Software types Software requiring a license is categorized into types The following software types have been defined Engineering software Runtime software Engineering software This includes all software products for creating engineering user software e g for configuring programming parameteriz ing testing commissioning or servicing Data generated with engineering software and executable programs can be duplicated for your own use or for use by third parties free of charge Runtime software This includes all software products required for plant machine operation e g operating system basic system system expan sions drivers etc The duplication of the runtime software and executable pro grams created with the runtime software for your own use or for use by third parties is subject to a charge You can find information about license fees according to use in the ordering data e g in the catalog Examples of categories of use include per CPU per installation per channel per instance per axis per control loop per variable etc Information about extended rights of use

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