Craftsman 919.67937 Portable Generator User Manual
Contents
1. TORQUE 20 25 IN LBS 19 TORQUE 96 120 IN LBS 14 FUEL HOSE GS 0225 15 DRAIN COCK GROMMET GS 0446 16 FRAME ASSEMBLY GS 0611 17 GENERATOR ASSEMBLY GS 0672 18 GROUND LUG GS 0117 19 SCREW HEX WASHER UNSLOTTED SSF 928 20 VIBRATION ISOLATOR GS 0033 21 VIBRATION ISOLATOR GS 0433 22 SCREW 10 24 x 9 16 SSF 553 1 23 DRAIN COCK GS 0437 24 END COVER GS 0077 18 ENG GENERATOR PARTS CRAFTSMAN 3750 WATT GENERATOR 919 679370 SHOWN FOR REFERENCE ONLY 29 33 KEY NO DESCRIPTION 24 RECTIFIER 25 SCREW 10 24 X 75 T25 TORX 26 DRIVE END ADAPTER 27 LOCK WASHER 3 8 28 CAP SCREW 3 8 16X 1 29 ROTOR ASSEMBLY 30 STATOR THRU BOLT 31 STATOR ASSEMBLY 32 WASHER 11 16 OD X 11 32 33 NUT 5 16 24 34 ROTOR THRU BOLT 35 BEARING SUPPORT 36 HEX NUT 4 20 37 CAPACITOR 38 CAPACITOR BRACKET 39 SCREW 10 32 ITEMS NOT SHOWN Diode s 19 ENG 36 Q A a EN VEA AEA ap e REZZA a X SHOWN FOR REFERENCE ONLY PART NUMBER GS 0767 SSF 3158 1 GS 0830 SSN 619 SSF 577 GS 0588 GS 0110 GS 0673 SS 6506 CD SSF 576 GS 0091 1 GS 0793 SSF 575 GS 0748 GS 0595 SSF 553 1 GS 0082 GENERATOR PARTS CRAFTSMAN 3750 WATT GENERATOR 919 679370 KEY NO DESCRIPTION PART NUMBER 40 SCREW 10 9 x 50 PLASTITE SSF 3156 41 SCREW 6 32 X 5 TORX SSF 583 42 SPEED NUT 46 32 SSF 584 43 RECEPTACLE 120V DUPLEX GS 0804 44 RECEPTACLE 3 PRONG TWISTLOCK GS 0021 45 RECEPTACLE 4 PRON2. 737 REF PART REF PART REF PART NO NO DESCRIPTION NO NO DESCRIPTION NO NO DESCRIPTION 23 715429 Flywheel 334 710047 Screw Hex 890A 710644 Bracket Support 120 93836 Washer Lock 354 710068 Nut Hex 892 493625 Key Switch 154 93837 Nut Hex 356C 710324 Wire Ground Includes Keys 281A 710658 Panel Control 455 710277 Cup Flywheel 990 392832 Key Set Starter 332 710048 Nut Hex 475 715200 Rectifier Switch 332A 710345 Nut Hex 521 710045 Shielding Cable 1054 710349 Tie Cable 333 715464 Armature Magneto 526 710089 Srew Hex 729 710046 Clip Wire 737 710074 Screw Hex elncluded in Gasket Set Part No 715482 xincluded inValve Overhaul Kit Part No 715483 alncluded in Carburetor Kit Part No 715484 included in Gasket Gasket Set Part No 715485 29 ENGINE PARTS CRAFTSMAN 3750 WATT GENERATOR 919 679370 ENGINE NUMBER 138432 0035 A1 PART PART PART NO DESCRIPTION NO DESCRIPTION NO DESCRIPTION 715132 Housing Rewind 710275 Rope Starter 805955 Screw Shoulder Starter Cut to Required 805953 Spring Pawl 710274 Pulley Starter Length 715133 Starter Rewind 710270 Spring Rewind 490652 Grip Starter Rope 805952 Ring Rewind Starter Starter 710272 Plate Pawl Friction 710074 Screw Hex 715256 Pawl Ratchet elncluded in Gasket Set Part No 715482 xincluded inValve Overhaul Kit Part No 715483 alncluded in Carburetor Kit Part No 715484 included in Gasket Gasket
3. AIR CLEANER Includes filter element and foam pre cleaner that limits the amount of dirt that enters the engine FULL POWER SWITCH Switch used to convert every receptacle on the panel when placed in the 120 position to a 120 volt receptacle This will allow you to receive the full capacity of the generator by using all 120 volt recep tacles When in the 120 240 position you will only be able touse half ofthe 3750 watts when using the 120 volt recep tacles But in this position the full 3750 watts can be re ceived in the 240 twistlock receptacle IDLE CONTROL SWITCH When on allows the engine to run at a lower speed when there is no load on the generator su FULL POWER SWITCH CIRCUIT BREAKERS AIR CLEANER A KU T d IDLE CONTROL SWITCH 120 240 TWISTLOCK RECEPTACLE 120 TWISTLOCK RECEPTACLE 12 VOLT DC 120 DUPLEX CHARGES RECEPTACLES ENG RECEPTACLES Your generator is equipped with duplex 120 volt receptacle a 120 twistlock and a 120 240 volt twistlock receptacle The unit is also equipped with a 15 amp circuit breaker for the duplex 120 volt receptacles a 15 amp circuit breaker for the 120 volt twistlock receptacle and a 15 amp circuit breaker for the 120 240 volt twistlock receptacle If the cir cuit breaker trips unplug all electrical loads from the gen erator Let the circuit breaker cool down Push circuit breaker button to reset 240V 20A or 120V 20A 120V 20
4. 6 ENG READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR RISK OF UNSAFE OPERATION HAZARD WHAT COULD HAPPEN HOW TO PREVENT IT Operation of generator in careless All sources of energy include the poten Review and understand all of the e manner tial for injurv Unsafe operation or main operating instructions and warn tenance of vour generator could lead to ings in this manual serious injurv or death to vou or others Become familiar with the operation and controls of the generator Know how to shut it off quickly Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires Keep children or others away from the generator at all times Operation of voltage sensitive appli Any gasoline operated household gen Always use U L listed voltage pro ances without a voltage surge protec erator will incur voltage variations caus tector to connect voltage sensitive tor ing damage to voltage sensitive appli appliances TV computer stereo ances or result in fire etc Failure to use a ULL listed volt age surge protector will void the war ranty on your generator Notice A multiple outlet strip is not a surge protector make sure you use a ULL listed voltage surge protector RISK OF HOT SURFACES HAZARD WHAT COULD HAPPEN HOW TO PREVENT IT Contact with hot engine and generator Contact with hot surfaces such as en During operation touc
5. ELECTROCUTION AND FIRE cont d WHAT COULD HAPPEN Water is an excellent conductor of electricity Water which comes in contact with electricity charged components can transmit electricity to the frame and other surfaces resulting in electrical shock to anyone contact ing them Contact with worn or damaged exten sion cords could result in electrocution Use of undersize extension cords could result in overheating of the wires or at tached items resulting in fire Use of ungrounded cordsets could pre vent operation of circuit breakers and result in electrical shock Accidental leakage of electrical current could charge conductive surfaces in contact with the generator Exceeding the load capacity of the gen erator by attaching too many items or items with very high load ratings to it could result in overheating of some items or their attachment wiring result ing in fire or electrical shock Attempting to use the unit when it has been damaged or when it is not func tioning normally could result in fire or electrocution Removal of guarding could expose elec trically charged components and result in electrocution 4 ENG HOW TO PREVENT IT Operate generator in a clean dry well ventilated area Make sure hands are dry before touching unit Inspect extension cords before use and replace with new if required Use proper size wire gauge cordset for application Always use electrically a
6. EU ce Fatt Home i Sump Pump d Clothes Washer Water Heater Air Conditioner 20 000 BTU 12V DC Battery Charger M Radio JB Electric Blanket a Eloctric Skillet _ a Coffee Maker 10 ENG OBTAINING ELECTRICITY FROM GENERATOR There are basically two ways to obtain electricity form a generator e Use of extension cords directly form the generator to the appliance lights tools etc e Use of a doubie throw transfer switch installed directly to the main electrical supply outside of the house Extension Cord When using an appliance or tool at a considerable distance from the generator a 3 wire extension cord that has a 3 blade grounding plug and 3 slot receptacle that accepts the tool s plug should be used A cord of adequate size must be used A minimum of 12 gauge wire size with at least a 20 amp draw can be used When amperage exceeds 20 amps a 10 gauge wire size should be used Connecting Generator To Main Electrical Supply Potential hazards exist when a electrical generator is con nected to the main electrical supply coming into the house Itis at that point that the generator could feed back into the utility company s system causing possible electrocution of workers who are repairing electrical lines To avoid back feeding of electricity into utility systems a double throw transfer switch should be installed between the genera tor and utility power This device should be installe
7. PART NO NO DESCRIPTION NO NO DESCRIPTION NO NO ESCRIPTION 710099 Stud 710057 Screw Hex 832 710565 Guard Muffler Muffler Mounting 93705 Screw Hex 863 714319 Bracket Muffler 715508 Muffler Exhaust 715230 Deflector Muffler 883 710082 Gasket Muffler 710307 Screw Phillips 710074 Screw Hex 994 715491 Arrester Spark 710090 Nut Lock 710248 Screw Hex 1075 710329 Screen Outlet elncluded in Gasket Set Part No 715482 xincluded inValve Overhaul Kit Part No 715483 alncluded in Carburetor Kit Part No 715484 included in Gasket Gasket Set Part No 715485 27 ENGINE PARTS ENGINE NUMBER 138432 0035 A1 CRAFTSMAN 3750 WATT GENERATOR 919 679370 ALI 356B 347 Y REF PART REF PART NO NO DESCRIPTION NO NO DESCRIPTION 10 710023 Screw Hex 304 715465 Housing Blower 281 710646 Panel Control 305 710095 Screw Hex Used on Type No s 347 493521 Switch Rocker 0035 Without Lamp REF NO 356A 356B 663A 663B 670 813 1036 1053 PART NO 710120 710087 710160 710234 710159 710083 499350 710305 DESCRIPTION Wire Stop Wire Stop Screw Hex Screw Hex Spacer Fuel Tank Clamp Label Kit Emission Module elncluded in Gasket Set Part No 715482 xincluded inValve Overhaul Kit Part No 715483 alncluded in Carburetor Kit Part No 715484 included in Gasket Gasket Set Part No 715485 28 ENGINE PARTS CRAFTSMAN 3750 WATT GENERATOR 919 679370 ENGINE NUMBER 138432 0035 A1
8. Remove cartridge from cover then retainer if equipped and pre cleaner To service pre cleaner wash in liquid detergent and water Squeeze dry in a clean cloth Saturate in engine oil Squeeze in clean absorbent cloth to remove all excess oil Replace if very dirty or damaged To service cartridge clean by tapping gently on a flat surface Do not oil cartridge Replace if dirty or dam aged 3 Reassemble pre cleaner or retainer if equipped Place in cover with pre cleaner mesh side toward cartridge Place cartridge in retainer in cover 4 Push cover and air cleaner assembly squarely onto base tabs must be in slots if equipped and hold firmly Tighten cover screws securely PRE CLE amp NER CARTRIDGE COVER Do not clean engine with a forceful spray of water because water could contaminate fuel system With a brush or cloth clean finger guard after every use to prevent engine damage caused by overheating FINGER GUARD 14 ENG Before running engine clean muffler area to remove all combustible debris Clean and Replace Spark Plug Change the spark plug every 100 hours of operation or once each year whichever comes first This will help your engine to start easier and run better 030 0 76 MM WIRE GAGE RESISTOR SERVICE ADJUSTMENTS Carburetor The carburetor of your generator is pre set at the factory The carburetor should not be tampered with If your gen erator is used at an a
9. and you may also have other rights which vary from PROVINCE TO PROVINCE Sold by Sears Canada Inc Toronto Ont 2 ENG SAFETY GUIDELINES DEFINITIONS This manual contains information that is important for you to know and understand This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROB LEMS To help you recognize this information we use the symbols to the right Please read the manual and pay attention to these sections 4 DANGER URGENT SAFETY INFORMATION A HAZ ARD THAT WILL CAUSE SERIOUS INJURY OR LOSS OF LIFE A WARNING IMPORTANT SAFETY INFORMATION A HAZARD THAT MICHT CAUSE SERIOUS INJURY OR LOSS OF LIFE ACAUTION information for preventing damage to equipment information that you should pay special attention to IMPORTANT SAFETY INSTRUCTIONS e SAVE THESE INSTRUCTIONS E n Al w HAZARD Attempting to connect generator directly to the electrical system of any building structure Inadequate electrical grounding of gen erator x When using this product basic precautions should always be followed including the following RISK OF ELECTROCUTION AND FIRE WHAT COULD HAPPEN Back feeding electricity through a building s electrical system to the outside utility feed lines could en danger repair persons attempting to restore service Attempting to connect to the incoming utility service could result in ele
10. insufficient or contaminated lubricating oil oran incorrect grade of lubricating oil check oil level daily or after every 8 hours of operation Refill when necessary and change at recommended intervals Read Owner s Manual Repair or adjustment of associated parts or assemblies such as clutches transmissions remote controls etc which are not manufactured by Briggs amp Stratton Damage or wear to parts caused by dirt which entered the engine because of improper air cleaner maintenance re assembly or use of a non original air cleaner element or cartridge At recommended intervals clean and re oil the Oil Foam element or the foam pre cleaner and replace the cartridge Read Owner s Manual Parts damaged by overspeeding or overheating caused by grass debris or dirt which plugs or clogs the cooling fins or flywheel area or damage caused by operating the engine in a confined area without sufficient ventilation Clean fins on the cylinder cylinder head and flywheel at recommended intervals Read Owner s Manual Engine or equipment parts broken by excessive vibration caused by a loose engine mounting loose cutter blades unbalanced blades or loose or unbalanced impellers improper attachment of equipment to engine crankshaft overspeeding or other abuse in operation A bent or broken crankshaft caused by striking a solid object with the cutter blade of a rotary lawn mower or excessive v belt tightness R
11. other similar items then an approved spark arrester must be installed and is legallv required in the state of California lt is a violation of California statutes section 130050 and or sections 4442 and 4443 of the California Public Resources Code unless the engine is equipped with a spark arrester as defined in section 4442 and maintained in effective working order Spark arresters are also required on some U S Forest Service land and may also be legally required under other statutes and ordinances Engine exhaust contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm FA ASSEMBLY CARTON CONTENTS e Main Unit e E Owner s Manual Battery Charge Cables Owner s Manual e Battery Charge Cables Main Generator Unit GROUNDING THE GENERATOR This generator should be grounded to help prevent accidental electrical shock Shown below is a picture of the grounding lug supplied on your generator First drive a 3 4 or 1 diameter copper pipe or rod into the ground close to the generator set The pipe must penetrate moist CAUTION Read owner s manual Do not attempt to operate equipment until you have read Owner s Manual for Safety Operation and Maintenance In structions REMOVE GENERATOR FROM CARTON Open carton from top e Cut carton along dotted lines e Remove all carton inserts e Remove generator through opening in carton IMPORTANT Before any attempt to
12. start your generator be sure to check engine oil See OPERATION under Engine Oil on page 1 1 earth Using 10 gauge wire connect one end of the wire into the grounding lug Next connect the other end of the wire to the copper pipe or rod using an approved ground clamp e E i Grounding Lug 8 ENG OPERATION KNOW VOUR GENERATOR Read this Owner s Manual and Safetv Rules be fore operation of vour Generator Compare this illustration with your generator to familiarize yourself with the location of various controls and adjustments Save the manual for future references FUEL TANK Capacity of 4 US gallons CHOKE SWITCH Lever used to start cold engine ENGINE RUN STOP SWITCH Sets engine in starting mode for recoil starter Stops running engine ENGINE OIL FILL Place where engine oil is poured CIRCUIT BREAKER Each receptacle has a circuit breaker to protect the generator from overloading 120 VOLT DUPLEX RECEPTACLES Usedto supply 1800 watts of electrical power per receptacle for operations Protected by 15 amp circuit breaker FUEL TANK 120 240 VOLT TWISTLOCK RECEPTACLE Used to supply 1800 watts of electrical power for 120 volt operations and for 240 volt operation 3750 Will only supply 1875 watts each if both receptacles are being used Protected by 15 amp circuit breaker 120 VOLT TWISTLOCK RECEPTACLE Used to supply 1800 watts of power per receptacle protected by a 15 amp circuit breaker
13. 034 Spacer Carburetor NOTE 715473 Carburetor 710720 JetPilot High Altitude 154 710081 Nut Hex 1639x44710639 Gasket Air Cleaner 620 710635 Bracket Control elncluded in Gasket Set Part No 715482 xincluded inValve Overhaul Kit Part No 715483 alncluded in Carburetor Kit Part No 715484 included in Gasket Gasket Set Part No 715485 25 DESCRIPTION Seal Throttle Shaft Sold in Kit Only Bushing Choke Shaft Sold in Kit Only Screw Bowl Mounting Plug Carburetor Bowl Float ENGINE PARTS CRAFTSMAN 3750 WATT GENERATOR 919 679370 ENGINE NUMBER 138432 0035 A1 REF PART REF PART REF PART NO NO ESCRIPTION NO NO DESCRIPTION NO NO ESCRIPTION 11 710115 Tube Breather 710637 Link Mechanical 620B 715025 Bracket Control 516xA 710060 Gasket Intake Governor 663 710057 Screw Hex 53 710148 Stud Carburetor 710702 Spring Governor 967 491588 Air Filter Mounting 710638 Spring Link 968 495872 Cover Air Cleaner 129 715024 Screw Governor 710522 Shield Fuel Spray 969 93473 Screw Hex Speed 710068 Nut Hex High and Idle 280715 Knob Control Speed Adjustment 491435 Filter Air 161 710521 Base Air Cleaner elncluded in Gasket Set Part No 715482 xincluded inValve Overhaul Kit Part No 715483 Alncluded in Carburetor Kit Part No 715484 included in Gasket Gasket Set Part No 715485 26 ENGINE PARTS CRAFTSMAN 3750 WATT GENERATOR 919 679370 ENGINE NUMBER 138432 0035 A1 MO 408 5 e REF PART REF PART REF
14. 750 WATT GENERATOR 919 679370 ENGINE NUMBER 138432 0035 A1 SAE 1 29 KEYWAY REF PART NO NO DESCRIPTION l DESCRIPTION ESCRIPTION 16 715426 Crankshaft 715456 Piston Assy 710040 Lock Piston Pin Used on Type No s Standard 715455 Pin Piston Std 0035 0084 715457 Piston Assy 715427 Rod Connecting 010 O S Standard 715448 Piston Assy 715502 Rod Connecting 020 O S 020 Undersize 715452 Ring Set 710041 Screw Connecting Standard Rod 715453 Ring Set 715451 Grear Cam 010 O S 710616 Pin Compression 715454 Ring Set 710039 Ring Retaining 010 0 8 elnciuded in Gasket Set Part No 715482 xincluded inValve Overhaul Kit Part No 715483 alncluded in Carburetor Kit Part No 715484 included in Gasket Gasket Set Part No 715485 24 ENGINE PARTS CRAFTSMAN 3750 WATT GENERATOR 919 679370 ENGINE NUMBER 138432 0035 A1 REF PART REF PART REF PART NO NO DESCRIPTION NO NO DESCRIPTION NO NO 51 6xa 710060 Gasket Intake 710671 Valve Throttle 634A 9 95 710672 Screw Round Head 131 715480 Shaft Throttle 98 715478 Screw ldle Speed 715477 Float Carburetor 634B 104 8 710663 Pin Float e Gasket Float Bowl 105 710661 Valve Needle Sold in Kit Only 108 710674 Valve Choke e Washer 955 710667 117 8 710665 Jet Main Sold in Kit Only NOTE 715479 Choke Shaft Kit 955A 710679 710719 Jet Main e 10664 Nozzle Carburetor 975 715476 High Altitude e 710675 Jet Pilot 715
15. A Q 120V 15A Combined total from both outlets 120 30A FULL POWER SWITCH Your Craftsman generator has a full power switch on the control panel This switch has two positions 120 VOLT ONLY and 120 240 VOLT 120 Position When placed in the 120 position Shown below every re ceptacle on the panel will be converted to a 120 volt recep tacle 240 volt power is not available This position allows full capacity of the generator to be received by using all 120 volt receptacles While in the 120 position each re ceptacle has the ability to reach the maximum 4650 surge wattage for inductive motors that require 4650 watts or be low to start 120V 120 240V 120 240 Position When in the 120 240 position Shown Below only half of the 3750 watts can be received when using the 120 volt receptacles and the 120 240 volt twistlock receptacle will be converted to allow the full 3750 watts to be received from this one receptacle Also in this position the 120 volt receptacles will only reach a maximum of 4650 surge watts 120V 120 240V To select the right generator for your needs total the wattage of the items to be run at the same time JE le IE 468 8 WG Recreational EE Small Refrigerator The wattage ratings shown are averages Wattage requirements may vary with different brands of appliances GENERATOR CAPACITY Exceeding the rated capacity of your generator can result in seri
16. AD AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR Risk of Injury and Property Damage When Transporting Generator HAZARD WHAT COULD HAPPEN HOW TO PREVENT IT Fire Inhalation Damage to Vehicle Fuel or oil can leak or spill and could If generator is equipped with a fuel Surfaces result in fire or breathing hazard seri shut off valve turn the valve to the ous injury or death can result Fuel oroil off position before transporting to leaks will damage carpet paint or other avoid fuel leaks If generator is not surfaces in vehicles or trailers equipped with a fuel shut off valve drain the fuel from tank before trans porting Only transport fuel in an CSA approved container Always place generator on a protective mat when transporting to protect against dam age to vehicle from leaks Remove generator from vehicle immediately upon arrival at your destination RISK OF BREATHING INHALATION HAZARD HOW TO PREVENT IT Operate generator in clean dry well ventilated area Avoid enclosed ar eas like garages basements stor age sheds etc which lack a steady exchange of air Never operate unit in a location occupied by humans or animals Keep children pets and oth ers away from area of operating unit WHAT COULD HAPPEN Breathing exhaust fumes will cause se rious injury or death Gasoline engines produce toxic carbon monoxide exhaust fumes
17. ESCRIPTION NO NO DESCRIPTION e 710628 Gasket Crankcase 22A 710306 Screw Hex 710027 Cup Govemor 710003 Bearing Ball 116B 710029 Seal O Ring 710028 Shaft Governor Gear 715463 Cover Crankcase 219 715341 Gear Governor 715007 Dipstick e 710215 Seal Oil 220 710035 Washer Spacer 710005 Pin Locating 710032 Screw Hex elncluded in Gasket Set Part No 715482 xincluded inValve Overhaul Kit Part No 715483 alncluded in Carburetor Kit Part No 715484 Included in Gasket Gasket Set Part No 715485 22 ENGINE PARTS CRAFTSMAN 3750 WATT GENERATOR 919 679370 ENGINE NUMBER 138432 0035 A1 REF PART REF PART NO DESCRIPTION NO NO DESCRIPTION 2 DESCRIPTION 715444 Head Cvlinder 710008 Tappet Valve 635 710634 Boot Spark Plug 64 10624 Gasket Cvlinder Head 710148 Stud Carburetor 830 710016 Stud Rocker Arm 710023 Screw Hex Mounting 868 710019 Seal Valve 710020 Screw Hex 710099 Stud 1022 10626 Gasket Rocker 715445 Valve Exhaust Muffler Mounting Cover 715446 Valve Intake 491055 Plug Spark 710622 Rod Push 710011 Spring Valve 710007 Nut Lock 710014 Arm Rocker 710012 Retainer Valve 19374 Wrench Spark 710017 Guide Push Rod 715130 Retainer Valve Plug 710015 Adjuster Rocker Arm 715450 Cover Rocker elncluded in Gasket Set Part No 715482 xincluded inValve Overhaul Kit Part No 715483 alncluded in Carburetor Kit Part No 715484 included in Gasket Gasket Set Part No 715485 23 ENGINE PARTS CRAFTSMAN 3
18. G TWISTLOCK GS 0445 46 FULL POWER SWITCH GS 0045 47 IDLE CONTROL SWITCH GS 0679 48 15A CIRCUIT BREAKER GS 0024 49 10A CIRCUIT BREAKER GS 0681 50 SWITCH FACE PLATE GS 0207 51 CIRCUIT BOARD FOR IDLE CONTROL SWITCH GS 0663 52 JAM NUT 7 16 SSF 595 53 WASHER 3 8 SS 1525 CD U RESISTOR ASSY D C SHUNT GS 0835 Not Shown 20 ENG ENGINE PARTS ENGINE NUMBER 138432 0035 A1 CRAFTSMAN 3750 WATT GENERATOR 919 679370 REF PART REF PART NO NO DESCRIPTION NO NO 715461 Cylinder Assembly 10 710023 e 10000 Seal Oil 715000 710003 116 9710055 116A 6710091 227 710051 230 710058 277 710004 306 710063 356 710308 elnciuded in Gasket Set Part No 715482 xIncluded inValve Overhaul Kit Part No 715483 Alnciuded in Carburetor Kit Part No 715484 Included in Gasket Gasket Set Part No 715485 21 DESCRIPTION Screw Hex Plug Oil Drain Bearing Ball Seal O Ring Seal O Ring Lever Governor Washer Spacer Washer Seal Sheild Cylinder Wire Oil Sensor REF NO 373 505 614 616 718 25 890 1019 1052 1058 PART NO 710059 710090 710056 710636 710005 710102 715136 715031 715353 273126 ESCRIPTION Nut Lock Nut Lock Pin Retainer Crank Governor Pin Locating Sheild Heat Bracket Support Label Kit Sensor Oil Owners Manual ENGINE PARTS CRAFTSMAN 3750 WATT GENERATOR 919 679370 ENGINE NUMBER 138432 0035 A1 ki Oy REF PART REF PART REF PART NO NO DESCRIPTION NO NO D
19. RESPONSIBILITIES TABLE Before each Every 25 Every 50 Every 100 use Hours of Every Hours of Every Hours of Every Season Season Season MAINTNENANCE TASK Check oil level X See Note 2 Change oil X See Note 1 Clean Air Filter Assembly X Check Spark Plug X X Prepare Unit for Storage Prepare unit for storage if it is to remain idle for more than 30 days Note 1 Change oil after first two 2 operating hours and every 50 operating hours thereafter more often if operated in extreme dusty or dirty conditions Note 2 Check oil after 5 hours of operation See page 14 ENGINE MAINTENANCE Changing Engine Cil 13 ENG GENERAL RECOMMENDATIONS The warranty of the generator does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain the generator as instructed in this manual Some adjustments will need to be made periodically to maintaining your generator GENERATOR MAINTENANCE Your generator should be kept clean and dry at all times The generator should not be stored or operated in enviroments that includes excessive moisture dust or any corrosive vapors If these substances are on the generator clean with a cloth or soft bristle brush Do not use a garden hose or anything with water pressure to clean the genera tor Water may enter the cooling air slots and could possi bly damage the rotor stator and the inter
20. SEARS OWNER S MANUAL Model No 919 679370 CRRFTSMRN 120 240 VOLT 3750 WATT GENERATOR IMPORTANT Read the Safety Guidelines and All Instructions Carefully Before Operating e SAFETY GUIDELINES e ASSEMBLY e OPERATION MAINTENANCE e TROUBLESHOOTING REPAIR PARTS Sold by Sears Canada Inc Toronto Ont M5B2B8 MGP 679370A 8 12 99 TABLE OF CONTENTS WAIT AD ii a iS 2 Safety Guidelines sss 3 8 P Crit 8 Operation adasia wici av ali 9 13 Maintenance sssenennuzanzuznnnnenzan 13 15 Service Adjustments 15 DATE PURCHASED MODEL NO SERIAL NO STORE WHERE PURCHASED ADDRESS CITY TELEPHONE Record the above information about your unit so that you will be able to provide it in case of loss or theft MOMRGE ou uio ARA AME 15 Troubleshooting sess 16 PIES anaiona www ira 17 31 EPA COS pc ro G ae 32 33 How To Order Parts Back Cover Francais HORSE POWER 7 5 HP GASOLINE CAPACITY 4 GALLON OIL CAPACITY 30 OZ MAINTENANCE AGREEMENT The Craftsman Warranty plus a Maintenance Agreement provide maximum value for your Sears products Contact your nearest Sears store for details CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and us
21. Set Part No 715485 30 ENGINE PARTS CRAFTSMAN 3750 WATT GENERATOR 919 679370 358 GASKET SET ne 524 TEAR a ne 70 gest 883 C 51 DR gt i j 1 O 1162 121 CARBURETOR KIT i104 138 105 1478 17 6 634A 63480 D LP 163 EL i2 977 CARBURETOR GASKET SET p neo 169 WD REF PART DESCRIPTION NO NO PART REF PART NO DESCRIPTION NO NO ENGINE NUMBER 138432 0035 A1 DESCRIPTION Carburetor Kit 617 770069 Gasket Float 634A 8 Bowl Sold in Kit Only Washer Sold in Kit Only Nozzle Carburetor Jet Pilot 868 Gasket Air Cleaner 883 Washer Seal 977 Gasket Set Seal O Ring 710000 Seal Oil 121 715484 710624 Gasket Cylinder Head 137 A 12 710628 Gasket Crankcase 20 710215 Seal Qil 51 44740060 Gasket Intake 138 aw 4 710663 Pin Float m Valve Needle 142 amp 710664 Seal Oil 147 A 710675 Seal O Ring 1636 4 710639 Seal O Ring 277 710004 Jet Main 358 715482 524 710072 3 7 dx 634B 8 710661 710055 710091 710029 710665 710019 x 710082 715485 1022 710262 1033 715483 elncluded in Gasket Set Part No 715482 xincluded inValve Overhaul Kit Part No 715483 alncluded in Carburetor Kit Part No 715484 included in Gasket Gasket Set Part No 715485 31 Seal O Ring Seal Throttle Shaft Sold in Kit Only Bushing Choke Shaft Sold in Kit Only Seal Valve Gasket Exhaus
22. ctrocu tion Restoration of electrical service while the generator is connected to the in coming utility could result in a fire or serious damage if a isolator switch is not installed The failure of one of the generator s electrical devices a broken wire wet surfaces etc could result in the entire unit becoming electrically charged Contact with electrically charged surfaces could result in electrocution 3 ENG HOW TO PREVENT IT Never back feed electricity through a structure s electrical system To connect to a structure s electrical system in a safe manner and always have a Double Throw Transfer Switch installed by a qualified electrician in compliance with local ordinances When installing a Double Throw Transfer Switch a minimum of 10 gauge wiring must be used Make sure that the unit is connected to an appropriate electrical ground in accordance with the requirement of the National Electric Code See page 8 for grounding instructions READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR w HAZARD Operation of generator in rain wet icy or flooded conditions Use of worn damaged undersized or un grounded extension cords Placing generator on or against highly conductive surface such as a steel walkway or metal roof Improper connection of items to gen erator Operation of unit when damaged or with guards or panels removed RISK OF
23. d by a licensed electrician and in compliance with all local electri cal codes NOTE When installing a Double Throw Transfer Switch a minimum of 10 gauge wiring must be used CHARGING A BATTERY IMPORTANT Always use safety glasses rubber gloves and protective clothing while charging battery Your generator has the capability of recharging a 12 volt storage or automotive battery To recharge a 12 volt battery proceed as follows e First check the fluid level in all of the battery cells Add distilled water if necessary Do not use tap water e Clean battery posts if necessary e Connect battery charge cables to panel receptacle fa 4 367 e Connect the battery charge cable with the red handle to the battery post indicated by POS or e Connect the battery charge cable with the black handle to the battery post indicated by NEG or e Start the engine Let it run while the battery charges e When the battery is fully charged stop the engine and disconnect the battery charge cables from the panel and battery Batteries should not be charged when the unit is unattended NOTE ro not use the unit to charge any 6 volt batteries Do not use the unit to crank an engine having a discharged battery BEFORE STARTING ENGINE CAUTION Always check engine oil level before every start Running engine low of oil or out of oil could result in serious damage to the engine Automatic Idle Control The automatic
24. e sure the fuel shutoff valve is turned to the open posi tion cios OPE e Remove gas cap Add unleaded gasoline slowly to fuel tank e Do not overfill On the engine there is a choke run lever Place lever tothe choke position e Throttle is factory set e Grasp the starter grip and pull slowly until resistance is felt then pull firmly to start engine e When engine starts gradually move choke lever to RUN position e f engine does not start after 5 pulls place choke back to run position For hot engine starts make sure choke lever is in the run position Make sure fuel shut off valve is open 12 ENG Connecting Electrical Loads Stopping The Engine Let engine run and warm up for about five minutes e Disconnect all electrical loads after starting Switch the start off switch to the off position Plugin the desired 120 or 240 volts tools e DO NOT connect 240 volt equipment to the 120 volt duplex receptacles e DO NOT connect 3 phase loads to the panel receptacles IMPORTANT You should always add up the rated watts of all lights tools and appliances you are power IMPORTANT Never store engine with fuel in tank indoors or in enclosed poorly ventilated areas or where ing at one time This total should not exceed the rated fuel fumes may reach an open flame capacity of your generator or circuit breaker rating of the receptacle supplying power MAINTENANCE CUSTOMER
25. eriods of time listed below provided there has been no abuse neglect or improper maintenance of your ULGE engine Your emission control system includes parts such as the carburetor air cleaner ignition system muffler and catalytic converter Also included may be connectors and other emission related assemblies Where a warrantable condition exists B amp S will repair your ULGE engine at no cost to you including diagnosis parts and labor Briggs amp Stratton Emission Control Defects Warranty Coverage ULGE engines are warranted relative to emission control parts defects for a period of two years subject to provisions set forth below If any covered part on your engine is defective the part will be repaired or replaced by B amp S Owner s Warranty Responsibilities As the ULGE engine owner you are responsible for the performance of the required maintenance listed in your Operator Owner Manual B amp S recommends that you retain all your receipts covering mainte nance on your ULGE engine but B amp S cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the ULGE engine owner you should however be aware that BAS may deny you warranty coverage if your ULGE engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your ULGE engine to an Autho rized B amp S Service Dealer as
26. h only the con components gines exhaust components could result trol surfaces of the generator Keep in serious burns children away from the generator at all times They may not be able to recognize the hazards of this prod uct RISK OF MOVING PARTS WHAT COULD HAPPEN The generator contains parts which ro tate at high speed during operation These parts are covered by guarding to prevent injury HAZARD Contact with moving parts can result in serious injury HOW TO PREVENT IT Never operate generator with guard ing or cover plates removed Avoid wearing loose fitting clothing or jew elry which could be caught by mov ing parts 7 ENG READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR N e E RISK FROM LIFTING HOW TO PREVENT IT The generator is too heavy to be lifted by one person Obtain assistance from others before you try to move it HAZARD WHAT COULD HAPPEN Serious injury can result from attempt ing to lift too heavy an object Lifting a very heavy object l A WARNING Read Owner s Manual Do not operate equipment until vou have read Owner s Manual for Safetv Operation and Maintenance Instructions This product is not equipped with a spark arresting muffler If the product will be used around flammable materials or on land covered with materials such as agricultural crops forest brush grass or
27. heating and possible ignition of the materials Engine speed has been factory set to provide safe operation Tampering with the engine speed adjustment could re sult in overheating of attachments and could cause a fire Spilled fuel and its vapors can become ignited from hot surfaces or sparks 5 ENG HOW TO PREVENT IT Turn engine off and allow it to cool before adding fuel to the tank Equip area of operation with a fire extin guisher certified to handle gasoline or fuel fires Add fuel to tank in well ventilated area Make sure there are no sources of ignition nearthe generator Store fuel in a container designed to hold gasoline Store container in se cure location to prevent use by oth ers Operate generator in a clean dry well ventilated area a minimum of four feet from any objects or wall DO NOT OPERATE UNIT INDOORS OR IN ANY CONFINED AREA Never attempt to speedup the en gine to obtain more performance Both the output voltage and fre quency will be thrown out of stan dard by this practice endangering attachments and the user Use care in filling the tank to avoid spilling fuel Make sure fuel cap is secured tightly and check engine for fuel leaks before starting engine Move generator away from refueling area or any spillage before starting engine Allow for fuel expansion Keep maximum fuel level 14 inch below the tip of the fuel tank Never refuel with the engine running RE
28. idle control switch when in the ON posi tion allows the engine to run at lower speed when there is no load on the generator This will lower the engine noise save on fuel consumption and engine life When in the OFF position the engine will run at 3600 RPM s continuous with or without a load ON OFF NOTE The idle cona CONTROL OFF position when operating large motor loads Refrigerators freezers etc or voltage sensitive electronic equipment TV computers etc Engine Oil Your unit has been shipped without oil in the engine A bottle of SAE 30 weight oil is included in the carton Remove oil dip stick located on the side of engine The oil dip stick is clearly marked with a line that tells you when unit has enough oil Do not fill above this point Pour slowly Service SF SG SH rated SAE 30 weigh no special additives Select the oil s viscosity grade according to you expected operating temperatures 11 ENG SAE Viscosity Grades ai E STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE Air cooled engines run hotter than automotive engines The use of multi viscosity oil such as 10W 30 etc in ambient temperatures above 40 F 4 C will result in higher than normal oil consumption If multi viscosity oil is used check the oil level more frequently to prevent any posssible en gine damage due to lack or lubrication Use of SAE30 oil below 40 F 4 C will result i
29. ing your generator Follow the instructions under Customer Responsibilities and Storage sections of this owner s manual FULL ONE YEAR WARRANTY ON CRAFTSMAN GENERATORS For one year from the date of purchase when this Craftsman generator is maintained and operated according to the instructions in this owner s manual Sears will repair free of charge any defect in material and workmanship If your Craftsman Generator is used for commercial or rental purposes this warranty applies for only 90 days from the original date of purchase FULL ONE YEAR WARRANTY ON CRAFTSMAN ENGINE For one year from the date of purchase when this Craftsman engine is maintained and operated according to the instructions in this owner s manual Sears will repair free of charge any defect in material and workmanship If your Craftsman engine is used for commercial or rental purposes this warranty applies only for 90 days from the date of purchase This warranty does not cover Expendable items such as spark plugs and air filters which become worn during normal use Repairs necessary because of operator abuse or negligence including damage resulting from no oil being supplied to the engine or failure to maintain the equipment according to the instructions contained in this owner s manual are not covered under warranty WARRANTY SERVICE IS AVAILABLE BY RETURNING THE GENERATOR TO THE NEAREST SEARS SERVICE CENTER This warranty gives you specific legal rights
30. lly reimbursed for those items that are defective To avoid misunderstanding which might occur between the customer and the Dealer listed below are some of the causes of engine failure that the warranty does not cover improper maintenance The life of an engine depends upon the conditions under which it operates and the care it receives Some applications such as tillers pumps and rotary mowers are very often used in dusty or dirty conditions which can cause what appears to be premature wear Such wear when caused by dirt dust spark plug cleaning grit or other abrasive material that has entered the engine because of improper maintenance is not covered by warranty This warranty covers engine related defective material and or workmanship only and not replacement or refund of the equipment to which the engine may be mounted Nor does the warranty extend to repairs required because of 1 PROBLEMS CAUSED BY PARTS THAT ARE NOT ORIGINAL BRIGGS amp STRATTON PARTS 2 Equipment controls or installations that prevent starting cause unsatisfactory engine performance or shorten engine life Contact equipment manufacturer 3 Leaking carburetors clogged fuel pipes sticking valves or other damage caused by using contaminated or stale fuel Use clean fresh lead free gasoline and Briggs amp Stratton gasoline stabilizer Part No 5041 33 10 11 Parts which are scored or broken because an engine was operated with
31. ltitude in excess of 4000 feet perfor mance may be affected If so consult with your nearest Sears Service Center regarding high altitude set changes Governor Your engine governor maintains the constant operating speed of your generator DO NOT tamper with the engine governor which is factory set for proper engine speed Over speeding your engine above factory high speed set ting can be dangerous and could possibly cause personal injury or property damage If you believe the engine is run ning too fast or slow take your generator to a Authorized Sears Service Center for repair and adjustment CAUTION Low engine speeds impose a heavy load on the engine and when sufficient power is not avail able the engine life could be shorten STORAGE If you are going to store your generator for more than 30 days use the following information as a guide to prepare the generator for storage STORAGE INSTRUCTIONS CAUTION Never store generator with fuel in the tank indoors or in enclosed poorly ventilated areas where fumes can reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliances Engine Preparation Add fuel stabilizer to fuel tank to minimize the formation of fuel gum deposits during storage Run engine at least 10 minutes after adding stabilizer to allow it to enter the fuel system Next shut off engine e Disconnect the spark plug wire and remove the s
32. n hard start ing and possible engine damage due to inadequate lubri cation Low Oil Shutdown Your Craftsman generator engine is equipped with Low Oil Shutdown Low Oil Shutdown is a safetydevice designed to protect your engine from damage in the event the oil level in the crankcase is low If while the engine is running the oil gets low it will automatically shut itself down and will not restart until the oil is added If the oil is low before start up the genera tor will not start until oil is added NOTE The Low Oil Shutdown mechanism is very sensi tive You must fill the engine to the full mark on the dipstick to inactivate this safety device Gasoline Your generator engine is 4 cycle Use unleaded fuel only Never mix oil with gasoline CAUTION Never fill fuel tank completely Fill tank to 1 2 below the bottom of the filler neck to provide space for fuel expansion Wipe any fuel spillage from engine and equipment before starting engine WARNING Never fill fuel tank indoors Never fill fuel tank when engine is running or hot Do not smoke when filling fuel tank Use clean fresh regular unleaded gasoline with a mini mum of 85 octane Do not mix oil with gasoline If unleaded fuel is not available leaded fuel may be used To Start Your Generator CAUTION Never run engine indoors or in enclosed poor ventilated areas engine exhaust contains car bon monoxide an ordorless and deadly gas Mak
33. nal windings of the gen head All adjustments in the Maintenance section of this manual should be made at least once each season ENGINE MAINTENANCE Changing Engine Oil For a new engine change oil after the first 5 hours of operation Thereafter change oil after every 50 hours of operation Change the oil while the engine is still warm The oil will flow freely and carry away more impurities Make sure the engine is level when filling checking or changing oil Change the oil as follows e To keep dirt grass clippings etc out of the engine clean the area around the drain plug and dipstick before removing it e Remove the oil drain plug and dipstick Tilt the engine slightly towards the oil drain to obtain better drainage Be sure to allow ample time for complete drainage QIL DRAIN PLUG GIL DRAIN OIL FILL Reinstall the drain plug Make sure it is tightened securely e Fill the crankcase with new oil of the proper type to the Full mark on the dipstick Always check the level with the dipstick before adding more oil Reinstall the oil fill cap or plug and tighten securely Service Air Cleaner NOTE Do not use petroleum solvents e g kerosene which will cause the cartridge to deteriorate Do not use pressurized air to clean cartridge Pressurized air can damage the cartridge To service air cleaner follow these steps 1 Unscrew cover screws Remove cover and air cleaner assembly 2
34. oad Faulty cords or equipment 2 Checkfor damaged bare or frayed wires on equipment Replace Generator overheating Generator overloaded 1 Reduce load Insufficient ventilation 2 Moveto adequate supply of fresh air No auto idle Faulty solenoid 1 Have Service Center replace Faulty idle control switch 2 Have Service Center replace Faulty windings in stator 3 Have Service Center replace Faulty circuit board 4 Have Service Center replace Faulty wire harness 5 Have Service Center replace DC does not have power with the circuit breaker depressed Faulty rectifier Faulty windings in stator 3 Faulty wire harness 16 ENG Have Service Center replace Have Service Center replace Have Service Center replace GENERATOR PARTS CRAFTSMAN 3750 WATT GENERATOR 919 679370 KEY COON AOR wh i RS a Sa Dn 6 TORQUE 120 144 IN LBS 4 TORQUE 96 120 IN LBS 2 TORQUE 60 70 IN LBS DESCRIPTION HEAT SHIELD SCREW 1 4 20 x 75 FUEL CLAMP SCREW 5 16 18 X 1 25 WASHER NUT HEX WIZ LOCK WASHER LOCK GROUND STRAP CAP SCREW 5 16 18 X FUEL TANK 4 GALLON ENGINE WASHER 875 OD 35 ID 083 THK FUEL TANK CAP 17 ENG PART NUMBER GS 816 91895680 GS 0227 SSF 605 SSN 60 ZN SSF 8150 SSN 1619 ZN GS 0118 SS 12 SD GS 0650 GS 0665 SSN 632 GS 0443 GENERATOR PARTS CRAFTSMAN 3750 WATT GENERATOR 919 679370
35. ous damage to your generator and connected electrical devices You should observe the following to prevent overloading the unit e Starting and running wattage requirements must be calculated to match your generator wattage capacity Resistive load appliances such as light bulbs TV s and microwaves have the same starting and running wattage The wattage used for calculating the capacity can usually be found on each of these appliances Some inductive appliances and tools will list on the motor name plate the starting and running voltage and amperage requirements Use the following formula to convert voltage and amperage to wattage Volts X Amp z Watts Inductive load appliances and tools such as refrigerators air compressors and washers require approximately 2 to 4 times the listed running wattage for starting the equip ment This initial load only lasts for a few seconds on start up but is very important when figuring your total wattage to be used NOTE Always start your largest electric motor first and then plug in other items one at a time The guide below is provided to assist you in determining the appliances and tools that can be ran with the wattage capacity of your generator Bun BE start _ HEHHH EN Wattage Electric Appliance 3 8 Hand Drill i Jigsaw p 1 3 HP Airless Sprayer 6 Bench Grinder Demolition Hammer T tra Circutar Saw Light Bulb a Security S Television EIA wave
36. outine tune up or adjustment of the engine Engine or engine component failure i e combustion chamber valves valve seats valve guides or burned starter motor windings caused by the use of alternate fuels such as liquified petroleum natural gas altered gasolines etc Dear Customer In manufacturing this product many steps have been taken to provide you with the highest quality Unfortunately errors or omissions occasionally occur In the event that you find a missing or defective part please contact your nearest Sears store SERVICE AND REPAIR PARTS CALL 1 800 665 4455 Keep this number handy should you require a service call or need to order repair parts If ordering parts make sure you have the name make and model no of the merchandise and the name and number of the part you wish to order If calling locally please use one of the following numbers Regina 566 5124 Montreal 333 5740 Toronto 744 4900 Halifax 454 2444 Kitchener 894 7590 Ottawa 738 4440 Vancouver 420 8211 If you have any suggestions that would help us to improve our assembly operation instructions or this product please write them down and mail it to Sears Canada Inc 222 Jarvis Street Toronto Ontario M5B 2B8 Attention Buyer Dept D671 Model No NAME ADDRESS POSTAL CODE PHONE COMMENTS
37. park plug Add one teaspoon of oil through the spark plug hole Place rag over spark plug hole and pull the recoil a few times to lubricate the combustion chamber Replace the spark plug but do not connect the spark plug wire NOTE If a fuel stabilizer is not used all gasoline must be drained from the tank and carburetor to prevent gum deposits from forming on these parts and causing possible malfunction of the engine Generator Cleanthe generator as outlined on Page 14 Generator Maintenance e Check that cooling air slots and openings on generator are open and unobstructed 15 ENG TROUBLESHOOTING GUIDE PROBLEM Engine will not start No electrical output Low on fuel or oil ignition switch in Off position Faulty spark plug Choke in wrong position Fuel shut off valve in closed position Unit loaded during start up Spark plug wire loose Faulty receptacle Circuit breaker kicked out Defective capacitor Faulty power cord GFCI switch breaker kicked out if equipped CORRECTION Add fuel or oil Turnto ON position Replace spark plug Adjust choke accordingly Open fuel shut off valve Remove load from unit Attach wire to spark plug Have Service Center replace Depress and reset Have Service Center replace capacitor Repair or replace cord Depress and reset Repeated circuit breaker tripping Overload 1 Reducel
38. rounded cordset Place generator on low conductivity surface such as a concrete slab Read the load rating chart and in structions on page 9 10 and 11 Make sure that the summation of electrical loads for all attachments does not exceed the load rating of the generator Do not operate generator with me chanical or electrical problem Have unit repaired by an Authorized Ser vice Center Do not operate generator with pro tective guarding removed READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR HAZARD Attempting to fill the fuel tank while the engine is running Sparks fire hot objects improper storage of fuel inadequate ventilation for generator Tampering with factory set engine speed settings Overfilling the fuel tank fuel spillage RISK OF FIRE WHAT COULD HAPPEN Gasoline and gasoline vapors can become ignited by coming in contact with hot components such as the muffler engine exhaust gases or from an electrical spark Cigarettes sparks fires or other hot objects can cause gasoline or gasoline vapors to ignite improperly stored fuel could lead to ac cidental ignition Fuel improperly secured could get into the hands of children or other unqualified persons Materials placed against or nearthe gen erator or operating the generator in ar eas where the temperature exceeds 104 F ambient can interfere with its proper ventilation features causing over
39. soon as a problem exists The undis puted warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact a B amp S Service Hepresentative at 1 414 259 5262 The emission warranty is a defects warranty Defects are judged on normal engine performance The warranty is not related to an in use emission test Briggs amp Stratton Emission Control Defects Warranty Provisions The following are specific provisions relative to your Emission Control Defects Warranty Coverage It is in addition to the B amp S engine warranty for non regulated engines found in the Operator Owner Manual 1 Warranted Parts Coverage under this warranty extends only to the parts listed below the emission control systems parts to the extent these parts were present on the engine purchased a Fuel Metering System e Cold start enrichment system soft choke e Carburetor and internal parts e Fuel Pump b Air Induction System e Aircleaner e Intake manifold c Ignition System e Spark plug s e Magneto ignition system d Catalyst System Catalytic converter e Exhaust manifold s Air injection system or pulse valve e Miscellaneous Items Used in Above Systems e Vacuum temperature position time sensitive valves and switches e Connectors and assemblies 2 Length of Coverage B amp S warrants to the initial owner and each subsequent p
40. t Gasket Set Carburetor Gasket Rocker Cover Kit Valve Overhaul Briggs amp Stratton Corporation B amp S the California Air Resources Board CARB and the United States Environmental Protection Agency U S EPA Emission Control System Warranty Statement Owner s Defect Warranty Rights and Obligations in the interest of the environment B amp S engines that meet strict emis Sion requirements are labeled This engine conforms to 1995 1998 California emission regulations for ULGE engines and U S EPA Phase regulations for small non road engines EMISSION CONTROL WARRANTY COVERAGE IS APPLICABLE TO CERTIFIED ENGINES PURCHASED IN CALIFORNIA IN 1995 AND THEREAFTER WHICH ARE USED IN CALIFORNIA AND TO CERTIFIED MODEL YEAR 1997 AND LATER ENGINES WHICH ARE PURCHASED AND USED ELSEWHERE IN THE UNITED STATES California and United States Emission Control Defects Warranty Statement CARB U S EPA and B amp S are pleased to explain the Emission Control System Warranty on your 1996 and later utility or lawn and garden equipment ULGE engine In California new ULGE engines produced on or after August 1 1995 must be designed built and equipped to meet the State s stringent anti smog standards Else where in the United States new non road spark ignition engines certified for model year 1997 and later must meet similar standards set forth by the U S EPA B amp S must warrant the emission control system on your engine for the p
41. uled for replacement as required maintenance shall be warranted as to defects only for the period of time up to the first scheduled replacement for that part Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs The owner is responsible for the performance of all required maintenance as defined in the B amp S Operator Owner Manual 6 Consequential Coverage Coverage hereunder shall extend to the failure of any engine components caused by the failure of any Warranted Part still under warranty Briggs amp Stratton welcomes warranty repair and apologizes to you for being inconvenienced Any Authorized Service Dealer may perform warranty repairs Most warranty repairs are handled routinely but sometimes requests for warranty service may not be appropriate For example warranty would not apply if engine damage occurred because of misuse lack of routine maintenance shipping handling warehousing or improper installation Similarly warranty is void if the serial number of the engine has been removed or the engine has been altered or modified If a customer differs with the decision of the Service Dealer an investigation will be made to determine whether the warranty applies Askthe Service Dealer to submit ali supporting facts to his Distributor or the Factory for review If the Distributor or the Factory decides that the claim is justified the customer will be fu
42. urchaser that the Warranted Parts shall be free from defects in materials and workmanship which caused the failure of the Warranted Parts for a period of two years from the date the engine is deliv ered to a retail purchaser 32 3 No Charge Repair or replacement of any Warranted Part will be performed atno charge to the owner including diagnosticlabor which leads to the determination that a Warranted Part is defective if the diagnostic work is performed at an Authorized B amp S Service Dealer For emissions warranty service contact your nearest Authorized B amp S Service Dealer as listed in the Yellow Pages under Engines Gasoline Gasoline Engines Lawn Mowers or similar category 4 Claims and Coverage Exclusions Warranty claims shall be filed in accordance with the provisions of the B amp S Engine Warranty Policy Warranty coverage shall be excluded for failures of Warranted Parts which are not original B amp S parts or because of abuse neglect or improper mainte nance as set forth in the B amp S Engine Warranty Policy B amp S is not liable to cover failures of Warranted Parts caused by the use of add on non original or modified parts 5 Maintenance Any Warranted Part which is not scheduled for replacement as required maintenance or which is scheduled only for regular inspection to the effect of repair or replace as necessary shall be warranted as to defects for the warranty period Any Warranted Part which is sched
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