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Craftsman 917.27224 Lawn Mower User Manual

1. 41 TRACTOR MODEL NUMBER 917 272240 ENGINE 3 ul E lt z o E 8 E x 2 N TRACTOR MODEL NUMBER 917 272240 ENGINE KEY PART NO NO 1 175438 qe Saa ia 4 149723 5 146699 6 146700 8 171877 10 146629 13 24 041 02 14 148456 16 11050600 17 17490624 23 169837 25 175441 26 73920600 29 137180 31 157103 32 161696 33 123487X 34 106082 37 85438 38 148315 39 109227X 45 17000612 81 73510400 101 M73030800 102 164863 111 10010500 DESCRIPTION Control Throttle Engine See Breakdown Kohler Model Number CV208 65570 Muffler Pipe Exhaust Lh Pipe Exhaust Rh Bot 5 16 18 Unc x 3 4 Shield Heat GasketKohler CV 18 CV26 See Engine Breakdown Tube Drain Cil Easy Washer Lock External Tooth 3 8 Screw Thdrol 3 8 16 x 1 1 2 Shield Browning Debris Guard Choke Control Nut Keps 3 8 24 UNF Kit Spark Arrestor TankFuel Cap Asm Fuel Clamp Hose Pad Spacer Line Fuel Plug Drain Oil Easy Pad idler Screw Hexwsh Thdr 3 8 16 x 3 4 Nut Keps Hex 1 4 20 UNC NutFlange M8 1 25 Screw Hwhd H Lo 13016 x 3 4 Washer Split NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 272240 SEAT ASSEMBLY KEY PART NO NO 1 175134 2 140551 3 71110616 4 19131610 5 145006 6 STD541437 7 124181X 8 17000616
2. eec Deg IER MAL rr E SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE em 15 MAX 920 214844240 99432 304910944 961249 10194491 Ade A Moda m 7 Operate your Tractor up and down the face of slopes not greater than 15 never across the face Make turns gradu ally to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes For repair of major brand appliances in your own home no matter who made t no matter who sold it 1 800 4 MY HOME Anytime day or right 1 800 469 4663 U S A and Canada www sears com WWW Sears ca SO For repair of carry in products like vacuums lawn equipment and electronics call for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytime day or night U S A only WWW Sears com KE For the replacement parts accessories and owner s manuals that you need to do it yourself call Sears PartsDirect 1 800 366 P ART 6am 11pm 7 days a week 1 800 366 7278 U S A only WWW Sears com partsdirect E AENA To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement 1 800 827 6655 USA 1 800 361 6665 Canada 7 am 5 p m CST Mon Sat 9a m 8 p m EST 4 p m Sat WRN SNR EIE M Anna RRA SIRE AAA AN
3. Never cany passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before turning Never leave a running machine unattended Always tum off blades set parking brake stop engine and remove keys before dismounting Tum off blades when not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unload ing the machine into a trailer or truck Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and bum Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage SLOPE OPERATION Sl
4. Service and Adjustments section of this manual PURGETRANSMISSION ACAUTION Never engage or disengage freewheel lever while the engine is running To ensure proper operation and perfor mance it is recommended that the transmission be purged before operating tractor for the first time This procedure will remove any trapped air inside the trans mission which may have developed during Shipping of your tractor IMPORTANT Should your transmission require removal for service or replacement it should be purged after reinstallation before operating the tractor 1 Place tractor safely on level surface with engine off and parking brake set 2 Disengage transmission by placing freewheel control in freewheeling position See TO TRANSPORT in this section of manual 3 Sitting in the tractor seat start engine After the engine is running move throttle control to slow position Disengage parking brake 4 Depress forward drive pedal to full forward position and hold for five 5 seconds and release pedal Depress reverse drive pedal to full reverse position and hold for five 5 seconds and release pedal Repeat this procedure three 3 times NOTE During this procedure there will be no movement of drive wheels The air is being removed from hydraulic drive system 5 Shut off engine and set parking brake 6 Engage transmission by placing freewheel control in driving position See TO TRANSPORT in this s
5. To disengage the cruise control pull the lever backward to OFF position or fully depress the brake pedal TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height Grasp lift lever Press plunger with thumb and move lever to desired position The cutting height range is approxi mately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Be sure tractor is on a flat level surface 1 Lower mower and adjust mower to desired cutting height 2 Remove retainer spring and clevis pin which secure each gauge wheel bar 3 Lower gauge wheels to ground Raise gauge wheels slightly to align
6. sary Contact your nearest autho rized service center department With Parking Brake Engaged Nut A Do Not touch this nut If further brake adjustment is necessary contact your nearest authorized service center department TO REPLACE MOTION DRIVE BELT Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest 1 Remove mower See TO REMOVE MOWER in this section of this manual Disconnect clutch wire harness Remove clutch locator Remove belt from stationary idler and clutching idler Pull belt slack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over cooling fan blades 6 Pull belt toward front of tractor and remove downwards from around electric clutch 7 Install new belt by reversing above procedure Electric Clutch a RON TRANSMISSION REMOVAL REPLACE MENT Should your transmission require removal for service or replacement it Should be purged after reinstallation and before operating the tractor See PURGE TRANSMISSION in the Operation section of this manual TO ADJUST STEERING WHEEL ALIGN MENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steering wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The fron
7. 6 Lower seat into operating position and sit in seat 7 Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down 8 Get off seat without moving its adjusted position 8 Raise seat and tighten adjustment knob securely Seat Shoulder Bolt Flat Washer As o 3 N Adjustment NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid TO ROLLTRACTOR OFF SKID See Operation section for location and function of controls 1 Press lift lever plunger and raise attachment lift lever to its highest position 2 Release parking brake by depressing brake pedal 3 Place freewheel control in freewheel ing position to disengage transmis sion See TRANSPORT in the Operation section of this manual 4 Roll tractor forward off skid TO DRIVETRACTOR OFF SKID See Operation section for location and function of controls WARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects 1 Be sure all the above assembly steps have been completed Check engine oil level and fill fuel tank with gasoline Place freewheel control in transmis sion engaged position Sit on seat in op
8. Terminal Guard Positive Red Cable Negative Y Black Cable TO REPLACE HEADLIGHT LAMP ACAUTION When lit the halogen lamps get extremely hot Hold lamp assembly by the holder and do not touch the bulb 1 Raise hood 2 Disconnect hamess from lamp assembly Rotate counterclockwise and pull lamp assembly out of the hole in the backside of the grill Insert new lamp assembly and rotate clockwise to lock 5 Reconnect harness to lamp assembly 6 Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL AS SEMBLY 1 Raise hood 2 Unsnap headlight wire connector 3 Standin front of tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace reverse above procedure 3 4 Hood Headlight Wire Connector ENGINE Maintenance repair or replacement of the emission control devices and sys tems which are being done at the customers expense may be performed by any non road engine repair establish ment or individual Warranty repairs must be performed by an authorized engine manufacturer s service outlet TO ADJUST THROTTLE CONTROL CABLE The throttle control has bee
9. Trunnion Front Susp Nut Lock w Wsh 1 2 13 Unc Retainer Spring Trunion Sups Arm Nut Lift Link 7 16 20 Pointer Height Indicator Plug Hole Screw 5 16 18 x 1 Washer 11 32 x 1 1 2 x 10 Ga Indicator Height Stit Nut Hex Large Lock Washer 17 32 x 7 8 x 16 Ga Arm Suspension Rear LH Arm Suspension Rear RH PinFlange NOTE All component dimensions given in U S inches 1 inch 25 4 mm 4 TRACTOR MODEL NUMBER 917 272240 MOWER DECK TRACTOR MODEL NUMBER 917 272240 MOWER DECK KEY PART NO NO DESCRIPTION 1 174348 Deck Weldment Mower 48 3 138017 Bracket Asm Sway Bar 5 4939M Retainer Spring 6 130832 Arm Suspension Rear Sway Bar 8 174365 Bott 7 16 Asm Blade 11 173920 Blade 13 174360 Shaft Mandrel Asm Greaseable 14 174358 Housing Mandrel 15 110485 Bearing Ball Mandrel 16 174493 Stripper Mandrel Deck 17 72110610 Bolt Sq Neck 3 8 16 x 1 25 18 72140505 Bolt Carriage 5 16 18 x 5 8 19 132827 Bolt Hex Hd Shoulder 5 16 18 20 174378 Baffle Vortex Mower 21 73680500 Nut Crownlock 5 16 18 UNC 24 105304X Cap Sleeve 25 178102 Spring Torsion 26 110452X Nut Push 27 174346X428 Deflector Shield 28 19111016 Washer 11 32 x 5 8 x 16 Ga 29 131491 Rod Hinge 30 157722 Screw Thdroll Washer Head 31 129963 Washer Spacer Mower Vented 32 177865 Pulley Mandrel 33 178342 Nut Fig Top Lock Cntr 9 16 36 19131316 Washer 13 32 x 13 16 x 16 Ga 37 173437 Pulley Idler Flat 39 174375
10. E Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers or children even with the blad
11. new or resharpened blade with trailing edge up towards deck as shown IMPORTANT To ensure proper assembly center hole in blade must align with star on mandrel assembly 4 Reassemble hex bolt lock washer and flat washer in exact order as shown 5 Tighten bolt securely 45 55 Ft Lbs torque Trailing Edge Up Flat Washer os A Lock DON Hole Washet Blade S Hex Bolt Grade 8 Grade 8 heat treated bolt can be identified by six lines on the bolt head IMPORTANT Blade bolt is grade 8 heat treated TO SHARPEN BLADE NOTE We do not recommend sharpen ing blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and eventual damage to mower and engine The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower To check blade balance you will need a 5 8 diameter steel bolt pin or a cone balancer When using a cone bal follow the instructions supplied with balancer NOTE Do not use a nail for balancing blade The lobes of the center hole may appear to be centered but are not Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end
12. shown Tighten hardware securely NOTE Be sure bracket tabs are posi tioned in tab holes in deck brackets Nose Roller INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage parking brake 1 Cut and remove ties securing anti sway bar and belts Swing anti sway bar to left side of mower deck 2 Slide mower under tractor with deflector shield to right side of tractor IMPORTANT Check belt for proper routing in all mower pulley grooves 3 If equipped turn height adjustment knob counterclockwise until it stops 4 Lower mower linkage with attachment lift control Lock Bracket Belt Tension Rod Disengaged Position Chassis Bracket Double Loop Retainer Spring Anti Sway Bar Double Loop Retainer Spring Outward pointing deck pins 5 Be sure belt tension rod is in disen gaged position 6 Install belt into electric clutch pulley groove 7 Place the suspension arms on outward pointing deck pins Retain with double loop retainer spring with loops up as shown 8 Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown 9 Position front plate assembly between front mower brackets Raise deck and plate assembly to align holes and insert flanged pins Secure pins with double loop retainer springs between the plate assembly and mower brackets NO
13. the engine Be sure brake system is in safe operating condition Itis important to purge the transmission before operating your tractor for the first lime Follow proper starting and transmission purging instructions See TO START ENGINE and PURGE TRANSMISSION in the Operation section of this manual These symbols may appear your tractor or in literature supplied with the product Learn and understand their meaning CAUTION REVERSE FORWARD FAST SLOW WARNING 2 z Ma ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED o E S k P e ATTACHMENT IGNITION KEEP AREA CLEAR CLUTCH DISENGAGED SLOPE HAZARDS SEE SAFETY RULES SECTION DANGER KEEP HANDS AND FEET AWAY FREE WHEEL Automatic Models onty 12 KNOWYOURTRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Ammeter Throttle Control Brake Pedal Choke Control Freewheel Hourmeter Light Switch Position Ignition Switch Attachment Clutch Switch Lift Lever Plunger Attachment Lift Lever Ou
14. tube Bracket oil fill tube Tube oil fill Screw hex flange M5x0 8x16 O Ring upper oll fill tube D SCC assembly Includes Kit ei fill Posi E 23 O Ring dipstic Pin hitch Washer plain 6 mm Seal governor cross shaft Washer plain 1 4 Shaft governor cross NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 272240 KOHLER ENGINE MODEL NUMBER CV20 TYPE NUMBER 65570 IGNITION ELECTRICAL BLOWER HOUSING AND BAFFLES AIR INTAKE TRACTOR MODEL NUMBER 917 272240 KOHLER ENGINE MODEL NUMBER CV20 TYPE NUMBER 65570 IGNITION CHARGING KEY PART NO NO DESCRIPTION 1 54 755 15 S Kit grass screen Includes 2 4 and 24 113 18 M 403025 S a hex cap M4x0 7x25 4 X 25 92 S Washer 5 16 4 24 112 04 S Spacer grass screen 4 25 086 47 S Em shoulder M6 X1 0 X16 4 24 157 03 S Fan 12 086 14 S Screw hex flange M10x1 5x46 12 468 03 S Washer plaln 3 8 X 42 15 S Key 24 025 04 S Flywheel 25 403 03 S Rectifier regutator 25 92 8 gt Washer plain 3 16 2 24 086 18 8 d phillips hd 11 16x7 8 236602 S Connector 3 contact 54 755 09 S Kit 15 amp stator Includes 24 126 71 12 132 06 S Spark Plug 2 M 548025 S hex cap M5x0 8x25 235173 S Clip cable 48 154 02 S Clip cable X 25 63 S Washer plain 1 4 24 584 01 S Module ignition 2 M 545020 S Screw hex flange M5x0 8x20 4 NOT ILLUSTRATED 24 126 71 S Bracket stator wi
15. 00 hours of operation more often under extremely dusty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds removed will cause engine damage due to overheating AIR FILTER Your engine will not run properly using a dirty air filter Clean the foam pre cleaner after every 25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions 1 Loosen knob and remove cover TO SERVICE PRE CLEANER 2 Slide foam pre cleaner off cartridge 3 Wash it in liquid detergent and water 4 Squeeze it dry in a clean cloth Allow it to dry 5 Saturate it in engine oil Wrap it in clean absorbent cloth and squeeze to remove excess oil TO SERVICE CARTRIDGE Replace a dirty bent or damaged cartridge NOTE Do not wash the paper cartridge or use pressurized air as this will damage the cartridge 6 Remove nut and cartridge plate 7 Reinstall the pre cleaner cleaned and oiled over the paper cartridge 8 Check rubber seal for damage and proper position around stud Replace if necessary 9 Reassemble air cleaner cartridge plate and nut 10 Reinstall air cleaner cover a
16. 12 170 05 Armatura 11 24 153 08 S O Ring 12 X 75 32 8 Plug hex ctsk 3 8 13 24 136 01 S Nipple oil filter 14 52 050 02 S Filter oil 15 52 032 08 S Seal oll PTO end ENGINE CONTROLS 16 24 086 17 S Screw hex flange M8x1 25x45 KEY PART 17 24 086 16 5 Screw hex flange NO NO DESCRIPTION M8x1 25x45 9 18 X 75 10 S Plug sq hd solid 3 8 1 SM 642025 S Screw hex flange N P T F M6x1 0x25 2 24 090 14 S Lever governor NOTE Ali component dimensions given in U S 3 641060 5 Nut hex flange 6 1 0 inches 1 Inch 25 4 mm 4 24 089 01 S Spring linkage 5 25 158 08 5 Bushing linkage retaining 6 24 079 04 S Linkage throttle 7 25 158 11 5 Bushing throttle linkage 8 547050 5 Nut hex lock M5x0 8 9 24 089 03 S Spring choke return 10 24 126 56 S Bracket control 11 M 645016 S Screw hex flange M6x1 0x16 4 12 12 237 01 8 Clamp cable 2 13 M 545016 S Screw hex flange M5x0 8x16 1 14 24 090 07 S Lever throttle actuator 15 24 468 01 S Washer plain 5 5 mm 3 16 24 089 18 8 Spring governor 17 M 446030 S Nut hex M4x0 7 18 24 090 13 S Lever throttle control 19 M 545020 S Screw hex flange M5x0 8x20 20 24 089 51 S Spring throttle limiter 21 24 090 05 S Lever choke 22 41 468 03 S Washer spring 1 4 23 M 403025 S Screw hex cap M4x0 7x25 24 24 079 05 S Linkage choke 25 24 086 43 Screw thread forming 2 TRACTOR MODEL NUMBER 917 272240 KOHLER ENGINE MODEL NUMBER CV20 TYPE NUMBER 65570 TRA
17. 3 03 S Element air cleaner 231032 S Seal breather 24 096 01 S Cover inner air cleaner 12 100 01 S Wing Nut 24 096 73 S Cover air cleaner 54 755 01 S Kit knob with sea Includes 15 amp 16 24 153 15 S O Ring 25 341 03 S Knob cover 24 063 51 S Baffle fuel spit back A IER zl OD OD E L Na OU BONO as NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 272240 KOHLER ENGINE MODEL NUMBER CV20 TYPE NUMBER 65570 STARTING SYSTEM ENGINE CONTROLS i Gi r TRACTOR MODEL NUMBER 917 272240 KOHLER ENGINE MODEL NUMBER CV20 TYPE NUMBER 65570 STARTING SYSTEM OIL PAN LUBRICATION KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 M 839070 S Screw hex fiange 1 M 645025 S Screw hex flange M8x1 25x70 M6x1 0x25 2 2 24 096 05 S Cover pinion 2 M 631005 S Washer plain 6 mm 2 3 839080 5 Screw hex flange 24 199 07 5 Pan oil assembly M8x1 25x80 Includes 1 2 amp 4 10 4 12 468 01 S Washer plain 11 32 3 4 24 393 08 S pump assembly Includes 5 25 098 07 S Starter Includes 6 11 5 24 123 05 S Tube oil pickup 6 24 162 26 S Screen oil 6 12 221 01 S brush 7 24 043 12 S Kit governor gear w pin 7 12 227 13 8 Includes 8 8 12 211 01 S Bolt thru 2 8 12 380 01 5 Pin governor regulating 9 12 755 54 S Kit drive 9 52 448 02 5 Tab locking 10 12 227 18 S Cap drive end 10 12 144 02 S Shaft governor gear 11
18. 437 28 174945 418 29 174944 418 30 175692X615 31 139976 37 17490508 38 175710 42 172545 599 43 172544X599 58 174993 59 110436 60 STD533707 64 174997 74 STD541437 142 175702 143 154966 144 175582 145 156524 154 174679 155 174680 156 163805 157 163806 158 162037 159 155123X418 166 164863 206 170165 207 17670508 209 17000612 212 174988 215 172543X615 DESCRIPTION Chassis Drawbar Screw 3 8 16 x 3 4 Dash Bolt Carriage 3 8 16 x 1 Panel Dash LH Panel Dash RH Screw Thdrol 3 8 16 x 1 2 Hood Assembly BumperHood Plate Battery Bushing Snap Washer 13 32 x 13 16 x 12 Gauge Locknut Hex with Insert 3 8 16 UNC Grille Lightbox Duat Fender Footrest Bracket Fender Support Screw Thdrol 5 16 18 x 1 2 TYT Bracket Asm Pivot Mower Rear Lens Lh Lens Rh DuctHood Bushing Snap Split Bolt Rdhd Sqnk 3 8 16 UNC x 3 4 Dash Lower Nut Crownlock 3 8 16 UNC Plate Reinforcement Bracket Swaybar Chassis Bracket Footrest Rod Pivot Chassis Hood Bracket Dash Rh Bracket Dash Lh Striker Plate Magnet YTGT Parking Brake Bkrt Cupholder Sti Bik HWHDH Lo 13 16 x 3 4 Bolt Shoulder 5 16 18 Screw Thdrol 5 16 18 x 1 2 Screw Hexwsh Thdr 3 8 16 x 3 4 Bracket Pivot Hood Bumper NOTE component dimensions given in U S inches 1 inch lt 25 4 mm 37 TRACTOR MODEL NUMBER 917 272240 GROUND DRIVE 1 50 9 gan _ 160 L TRACTOR MODEL NUMBER 917 2
19. 72240 GROUND DRIVE KEY PART NO NO 2020 5 9 174367 15 74490544 16 73800500 17 126197 19 73800600 20 173937 21 175036505 22 175896 24 73350600 25 106888X 19131316 76020412 175798 175799X505 169592 74760512 72140506 175578 120183X 19211616 1572H 165936 74760648 175461 175556 19131312 127783 154407 123205 74760624 73680600 73680500 105710X 105709X 17060616 140294 169691 17060612 123533X 175417 10040700 154778 137057 121749X AN BSRESLSAPSRASSSSSASSSSSLBREEREBSNG DESCRIPTION Transaxle See Breakdown Hydro gear Model 323 0510 Clutch Elec Hex Flghd 5 16 18 Gr 5 Nut Lock Hex W Ins 5 16 18 Unc Washer 1 1 2 OD x 15 32 1D x 250 Nut Lock Hex W AWsh 3 8 16 Unc Bott Hex 7 16 20 x 4 x Gr 5 1 5 Knob Custom Control Cruise Rod Brake Nut Hex Jam 3 8 16 Unc Spring Brake Rod Washer Pin Cotter 1 8 x 3 4 CAD Rod Parking Brake Knob Brake Parking Bracket Transaxle Bolt Hex Hd 5 16 18 Unc x 3 4 Rdhd Sqnk 5 16 18 Unc x 3 4 Shaft Foot Pedal Bearing Nylon Washer Pin Roll Pulley Composite Flat Bolt Fin Hex 3 8 16 Unc x 3 Spacer Split Keeper Belt Idler Flat Washer 13 32 x 13 16 x 12 Ga Pulley idler V Groove Bellcrank Clutch Gmd Drw Stl Retainer Belt Nut Crownlock 3 8 16 UNC Nut Crownlock 5 16 18 Unc Link Clutch Spring Retum Clutch Screw 3 8 16 x 1 0 V Belt Ground Drive Keeper Center Span Screw 3 8 16 x 3 4 Cover Pedal
20. 8 8 OZ OZ de 78 820 d Huile 127 Seal and O ring Kit Phoque O Sonne Jeu 121 OLSO EZE UIANNN TIDOM 3TIXVSNV31 9 ONOAH 0 LV 6 HOLOVMHL KEY PART NO NO 1 170351 2 170352 3 170353 4 170354 5 169898 6 170355 7 170356 8 170357 8 170358 10 170359 11 170360 12 169870 13 170361 14 169869 16 170362 17 170363 18 178781 19 150771 23 170365 24 170366 27 170367 28 170368 29 170369 30 170370 31 170371 32 170389 33 142991 34 170390 35 170391 36 170382 37 150792 38 150793 39 150809 40 170393 41 170394 42 170395 43 170396 44 150797 45 170397 46 170398 47 170999 48 170400 49 170401 50 170402 51 170403 52 170404 53 170405 54 170406 55 142977 56 142978 57 150798 58 170407 59 170408 60 142883 61 142882 62 142887 63 170410 64 142892 65 170411 66 170412 TRACTOR MODEL NUMBER 917 272240 HYDRO GEAR TRANSAXLE MODEL NUMBER 323 0510 DESCRIPTION Main Housing Assembly Side Housing Assembly Center Section Assembly Swashplate Trunion Machined Block Assembly Seatant 10 5 Oz Hex Flange Screw 1 4 20 X 1 25 Stud 5 16 24 Hex Double End Shaft Input Ring Retaining Spacer Ring Retaining Seal Lip 67 X 1 58 X 276 Brg 17mm Id X 40mm Od X 12mm Hex Flange Head Screw 5 16 24X0 75 Lip Seal 18 X 32X 7 Arm Control Bearing 30x52x13 Thrust Check Plug Assembly Washer Shaft Motor Gear Pinion 13t 10t 48t Gear Gear 10
21. 9 19131614 10 174894 11 177957 12 121246X 13 121248X DESCRIPTION Seat Bracket Pivot Seat Bolt Washer 13 32 x 1 x 10 Gauge Clip Push In Hinged Nut Spring Seat Screw 3 8 16 x 1 1 2 Washer 13 32 x 1 x 14 Gauge Pan Seat Knob Seat Bracket Switch Mounting Bushing Snap KEY PART NO NO DESCRIPTION 14 72050412 Carriage 1 4 20 x 1 1 2 15 121249X Spacer Split 16 123740X Spring 17 423976X Locknut Flange 1 4 Grade 5 18 124238X Cap Spring Seat 21 171852 Bolt Shoulder 5 16 18 UNC 22 570541431 Nut 24 19171912 Washer 17 32 x 1 3 16 x 12 Gauge 25 127018X Bolt Shoulder 5 16 18 x 62 NOTE All component dimensions given in U S inches 1 inch 25 4 mm DECALS TRACTOR MODEL NUMBER 917 272240 18 KEY PART NO NO DESCRIPTION 1 177888 Decal Hood Seat 2 174969 Reflector L H 3 177909 Decal Hood R H 4 177910 Decal Hood L H 5 177917 Decal Engine HP LH 8 133644 Decal Customer Maintenance 7 177967 Decal Lower Dash 8 177816 Decal Engine HP RH 10 156439 Decal Fender Danger 12 146046 Decal V Belt Drive Schematic 13 177890 Decal Strg Wheel 14 175291 Decal V Belt Schematic 15 177254 Decat Replc 16 138047 Decal Battery Diehard WHEELS amp TIRES 1 2 3 58 Ey Oly 4 10 KEY NO 7 18 19 21 23 KEY 200 AWN Z o EN O PART NO 164757 177913 177918 149516 177888 174970 177955 138311 174998X418 175542X418 169210 177769 177770 PA
22. AD VALVE AND BREATHER TRACTOR MODEL NUMBER 917 272240 KOHLER ENGINE MODEL NUMBER CV20 TYPE NUMBER 65570 HEAD VALVE BREATHER KEY PART NO NO 1 a 222 200 NOM AUN 24 033 03 S 24 041 23 S 24 096 59 S M 645020 75 23 5 25 351 01 24 755 66 S 24 411 05 S 24 041 08 5 24 318 12 5 25 186 01 5 24 599 01 5 M640034 S 12 086 16 S 24 755 74 S DESCRIPTION Kit breather cover w gasket Includes 2 3 Gasket breather Cover breather Screw hex fiange M6x1 0x20 4 Plug allen hd 1 8 Lifter valve 4 Kit valve train Includes 8 11 12 Rod push 4 Gasket cylinder head 2 Head assembly 2 cylinder Arm rocker 4 Pivot rocker arm 4 Screw hex flange M6x1 0x34 4 Screw hex flange M10x1 5x90 8 Kit valve cover plain Includes 16 17 24 153 16 S O Rin 24 086 32 S 24 445 01 S 24 016 01 S 24 016 02 S 24 017 01 S 24 017 02 S 24 032 05 S 235011 S 24 089 02 S 12 173 01 S 12 755 03 S 24 318 11 S 24 755 76 S 25 313 02 24 755 57 M 545016 S 24 445 02 S 24 126 44 S 24 112 12 8 24 294 06 8 24 326 13 8 24 326 14 X 426 9 S ing Screw shoulder 4 Strap lifting Valve exhaust 58 2 Valve exhaust 25 2 Valve intake Std 2 Valve intake 25 2 Seal valve stem 2 Retainer spring 4 Spring valve 4 Cap valve spring 4 Kit retainer 4 Head assembly 1 cylinder Kit valve cover breather Inci 16 17 28 Grommet rubber Ki
23. CTOR MODEL NUMBER 917 272240 KOHLER ENGINE MODEL NUMBER CV20 TYPE NUMBER 65570 CRANKSHAFT FUEL SYSTEM KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 24 014 42 8 Crankshaft Includes 2 1 24 853 25 S Kit carburetor w gaskets 2 52 139 09 S Plug cup Includes 2 4 2 24 041 15 S Gasket carburetor 3 24 053 25 Carburetor assembly For information only not available separately EXHAUST Includes 24 757 18 24 757 19 24 757 20 24 757 KEY PART 22 NO NO DESCRIPTION 24 041 14 S Gasket air cleaner base M 629095 S Stud M6x1 0x95 2 M 641060 S Nut hex flange M6x1 0 2 4 5 1 24 041 02 S Gasket exhaust La d 154 01 S Clip cable 8 9 1 2 25 072 04 S Stud M8x1 25x3 NOT ILLUSTRATED 24 822 62 Short Block 24 782 05 Miniblock 24 755 03 8 Gasket Set 24 353 03 S Line fuel 10 5 8 2 X 426 9 S Clamp hose 6 0 24 086 12 S 6 1 7 18 2 11 24 393 16 8 Pump fuel pulse 12 24 100 01 S Nut plastic 2 13 15 353 04 S Line fuel 11 1 2 14 24 050 02 S Filter fuel NOT ILLUSTRATED 24 757 18 S Kit overhaul wigaskets 24 757 19 S Kit choke repair w gaskets 24 757 20 S Kit gasket 24 757 22 S Kit solenoid replacement wi gaskets NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm SERVICE NOTES SERVICE NOTES 61 SERVICE NOTES SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
24. DAY WARRANTY ON BATTERY For ninety 90 days from date of purchase if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge Sears will replace the battery at no charge War ranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center In home warranty service is available but a trip charge will apply This warranty applies only while this product is in the United States TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN HOME WARRANTY SERVICE SIMPLY CONTACT SEARS AT 1 800 4 MY HOME This Warranty gives you specific legal rights and you may also have other rights which may vary from state to state Sears Roebuck and Co D 817 WA Hoffman Estates IL 60179 IMPORTANT This cutting machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death GENERAL OPERATION Read understand and follow all instructions in the manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mowing Stop machine if anyone enters the area
25. IR PARTS TRACTOR MODEL NUMBER 917 272240 ELECTRICAL TRACTOR MODEL NUMBER 917 272240 ELECTRICAL KEY PART NO NO 1 163465 2 74760412 8 7603 10 145211 11 150109 12 145769 16 153664 21 175449 24 88606 25 145148 26 175158 27 73510400 28 145491 29 160784 30 175442 33 175447 40 178451 41 71110408 42 131563 43 175141 45 175548 46 175549 50 178461 55 17490508 79 175448 81 109748X 89 169639 90 176717 91 176730 92 176733 93 176732 DESCRIPTION Battery Bolt 1 4 20 x 3 4 Tray Battery Bolt Front 1 4 20 x 7 1 2 Hoiddown Battery Front Mount Nut Push Nylon Battery Front 1 4 Switch Interlock Push In Hamess Light Cable Battery Cable Battery Fuse Nut Hex 1 4 20 UNC Cable Ground Switch Seat Ignition Hamess Ignition Bolt Fin Hex 1 4 20 Une x 1 2 Cover Terminal Solenoid Ammeter Hourmeter Switch Pto Screw Thdrol 5 16 18 x 1 2 Lamp and Holder Asm Relay Asm Bracket Snap In Hourmeter Clamp Back Amp Gauge Washer Lock Amp Gauge Nut Amp Gauge Clamp NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 272240 CHASSIS AND ENCLOSURES TRACTOR MODEL NUMBER 917 272240 CHASSIS AND ENCLOSURES KEY PART NO NO 1 174619 2 176554 3 17060612 9 172542X418 10 570533710 11 174996 13 175256X010 14 17490608 17 172540 615 18 126938X 20 156437 23 124028 25 19131312 26 570541
26. NAN E Para pedir servicio de reparaci n a Au Canada pour service en francais domicilio y para ordenar piezas 1 800 LE FOYERY 1 888 SU HOGARM 1 800 533 6937 1 888 784 6427 SEARS HomeCentral O Registered Trademark Trademark Service Mark of Sears Roebuck and Co Marca Registrada Marca de Fabrica Marca de Servicio de Sears Roebuck and Co Marque de commerce V Marque d pos e de Sears Roebuck and Co 177769 Rev 1 2 16 01 TR Printed in U S A
27. Nut 5 16 24 Cotter Pin 3 32 X 3 4 Compression Spring Brake Anti Washer Ht 5 I D X 1 0 D X Flat Washer 11 32 1 0 X 7 8 Od Oil Seal 625 X 1 0 25 Check Plug Assembly 027 Washer Stud 5 16 24 Friction Pack Puck 330 X 1 50 X 0975 Spring Helical Comp Spacer Hex Lock Nut 5 16 24Unjf Nylon insert Wedge Friction Pack Clip Washer 316x1 50x 1046 Plated Pin Standard Headless Fitting 5 16 Sae 5 32 Tube Hose Expansion Tank Cap Poppet Valve Bolt Self Tapping 10 32 X 1 2 Puck Inner Wedge Spring Clip Housing Thrust Beating Screw Socket Head Cap 5 16 24X1 1 2 Spacer Locating Screw SFHCS 5 16 18 X1 Arm Retum Puck Adjusting Washer 24 ID X 1 60 OD X 239 Spring Extension Spacer 260 ID X 560 OD X 870 Bracket Torque Deflector Washer Motor Shaft 71idx1 150dx 030thk Plug Sae 6 O Ring 07 X 301 1 0 Bracket Support Expansion Tank Spring Silicon Sponge Pin Spring Fan 7 In Puitey Hex Lock Nut 1 2 20 Nylon Ins Washer Belleville Belt Keeper Center Section Filter Bypass Asm Filter Assembly Fan Pulley Service Assembly Seal O Ring Kit Kit Expansion Tank Stud Ball Bracket Cruise Damper Hex Nut 5 16 18 NC Damper Washer Helical Spring Lock 5 16 Transaxle Complete NOTE All component dimenslons given in U S inches t inch lt 25 4 mm TRACTOR MODEL NUMBER 917 272240 KOHLER ENGINE MODEL NUMBER CV20 TYPE NUMBER 65570 CYLINDER HE
28. Owner s Manual CRRFTSMRN 20 0 HP ELECTRIC START 48 MOWER AUTOMATIC LAWN TRACTOR Model No 917 272240 Safety Assembly Operation Maintenance Repair Parts CAUTION For answers to your questions Read and follow all about this product Call Safety Rules and Instructions 1 800 659 5917 before operating this equip Epp ella ell ment Sears Roebuck and Co Hoffman Estates IL 60179 Visit our Craftsman website www sears com craftsman TABLE OF CONTENTS Warranty 2 18 Safety Rules 3 Service and Adjustments 22 Product Specifications 6 Storage eese eene eet 29 Assembly 8 Troubleshooting eese 30 Operation 12 Repair 34 Maintenance Schedule 18 Parts Ordering Back Cover WARRANTY LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two 2 years from the date of purchase if this Craftsman Riding Equipment is maintained lubricated and tuned up according to the instructions in the owner s manual Sears will repair or replace free of charge any parts found to be defective in mater al or workmanship Warranty service is available free of charge by retuming your Craf
29. Pulley Engine Washer Keeper Belt Engine Spacer Axle Washer 25 32 x 1 1 4 x 16 Ga KEY PART NO 76 78 243 244 NO 12000001 123583X 121748X 174901X418 124346X 175899 4497H 72140608 73900600 175456 19133210 72110612 145212 174735 175646 175647 174737 174713 174839 174711 72140606 73680700 174840 174736 174712 174902 174710 171873 176451 17060512 174573 175570 174856 174858 174857 128903 170165 175807 17490508 175610 73930400 74760408 178289 17060508 DESCRIPTION E Ring Key Square Washer 25 32 x 1 5 8 x 16 Ga Console Shift Nut Self Thd Wsh hd 1 4 Zinc Rod Bypass Retainer Spring 1 Zinc Cad Bolt ROHD SQNK 3 8 16 Unc x 1 Nut Lock Flg 3 8 16 Unc Spacer Retainer Washer 13 32 x 2 x 10 Ga Bolt Carr Sh 3 8 16 x 1 1 2 Gr 5 Nut HexFlange Lock Link Transaxle Cover Pedal Forward Cover Pedal Reverse Pedai Reverse Arm Control Pedal Reverse Bracket Frest Pdl Ctrl Hyd Bracket Mig Pedal Control Rdhd Sqnk 3 8 16 Unc x 3 4 Nut Crownlock 7 16 14 Unc Washer Nylon 11 16 10 x 060 PedalForward Arm Control Pedal Forward Bolt Pivot Spacer Cam Reverse Pedal LT Bolt Shoulder 5 16 18 Washer Serrated 5 16 x 75 Screw 5 16 18 StrapTorque Actuator Cruise Disengage Pawl Control Cruise Lever Control Cruise Sector Control Cruise Bolt Shoulder 3 8 16 Unc 1 44 Bott Shoulder 5 16 18 Arm Mig Cruise Sector Screw Thdrol 5 16 x 1 2 Spring Return Cruise Controi Nut Cen
30. Pulley Idler Driven 42 165723 Spacer Retainer 43 174373 Arm Idler Secondary 45 174343 Cover Mandrei Deck 46 137729 Screw Thdroll 1 4 20 x 5 8 47 174369 V Beit Mower Secondary 48 174368 V Belt Mower Primary 49 73680600 Nut Crownlock 3 8 16 50 72110612 Bolt Carr 3 8 16 x 1 1 2 Gr 5 49 KEY PART NO NO 175820 155986 156941 175384 176066 175996 133943 174370 175080 72110616 175294 72110404 73680400 175016 174387 72110508 174384 174609 137644 174873 73930600 19121414 174371 174606 174372 17060616 175312 2825222988 174356 DESCRIPTION Pulley Flat Bar Pnt Adj PIn Head Rivet Bracket Asm Noseroller LH Noserolier Bracket Asm Noseroller RH Washer Hardened Spring Primary Drive Idler v Bolt ROHD Sqnk 3 8 16 UNC x 2 Baffle Vac Edge Mower Bolt Carr Nut Crownlock 1 4 20 Arm Spring Secondary Link Tension Relief Lever Bolt Carr 5 16 18 x 1 Tension Asm Relief Lever Arm Spring Tension Relief Bolt Shoulder Gauge Wheel Nut Centerlock 3 8 16 UNC Washer 3 8 x 7 8 x 14 Ga Spring Secondary Drive Bushing Pivot Tension Relief Arm Idler Primary Deck Screw 3 8 16 x 1 0 Deck Complete Std Deck Order separately mulcher plate and gauge wheel components Key Nos 101 106 and 116 118 Mandrel Asm Service Includes Key Nos 13 15 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 6 Seelant Joint d etanchelte 57 20W50 Oil 7
31. RT NO 59192 65139 177750 59904 106732X417 278H 9040H 106108X417 177751 7152J 104757X417 144334 DESCRIPTION Decal Hp Engine Decal Panel Side Decal Engine Decal Battery Dngr Psn Eng Decal Grille Reflector RH Decal Fender Oper Cruise Decal Lift Handle Pad Footrest LH Pad Footrest RH Decal By Pass 1t Hydro Owner s Manual English Owner s Manual Spanish DESCRIPTION Valve Cap Tire Stem Valve Tire Front Tube Front Tire Not Provided Service Item Only Rim Front Fitting Grease Front Wheel Only Bearing Flange Front Wheel Only Rim Rear Tire Rear Tube Rear Tire Not Provided Service Item Only Cap Axle Sealant Tire 10 oz NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 272240 LIFT ASSEMBLY TRACTOR MODEL NUMBER 917 272240 LIFT ASSEMBLY KEY PART NO NO 1 176263 2 159476 3 138284 4 12000002 5 19211621 6 120183X 7 175830 14 175370 12 175371 13 4939M 15 175562 16 73350800 17 175688 18 73800800 20 163552 31 176205 32 175994 36 155097 37 123935X 3B 17060516 40 19112410 41 155098 49 145212 51 19171416 52 175378 53 175802 54 175560 DESCRIPTION Plunger Assembly Shaft Assembly Lift Pin Groove E Ring Washer 21 32 x 1 x 21 Gauge Bearing Nylon Grip Handle Fluted Link Lift L H Link Lift Retainer Spring Plate Asm Suspension Front Nut Jam Hex 1 2 13 Unc
32. STMENTS BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS 1 Depress brake pedal fully and set parking brake 2 Place attachment clutch in DISENGAGED position 3 Turn ignition key OFF and remove key 4 Make sure the blades and all moving parts have completely stopped 5 Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR 7 Remove retainer springs from TO REMOVE MOWER suspension arms at deck and disen 1 Place attachment clutch in DISEN gage arms from deck GAGED position 8 Raise attachment lift to its highest 2 If equipped turn height adjustment position knob to lowest setting 9 Slide mower forward and remove belt 3 Lower mower to its lowest position from electric clutch pulley 4 Disengage tension rod from lock 10 Slide mower out from under right side bracket of tractor ACAUTION Rod is spring loaded Have TOINSTALL MOWER a tight grip on rod and release slowly Follow procedure described in INSTALL 5 Remove retainer spring holding anti MOWER AND DRIVE BELT in the swaybar to chassis bracket and Assembly section of this manual disengage anti swaybar from bracket 6 Remove four retainer springs from front plate assembly and remove plate Suspension Electric Belt Tension Arms Clutch Pulley Rod A Disengaged Sy Position a Front Mower Bracket Chassis Bracket Retainer gt Both Sides Spring Fron
33. TE To assist in locating hole in flanged pin the hole in pin is inline with notch on head of pin IMPORTANT Check belt for proper routing in all mower pulley grooves 10 Engage belt tension rod by pushing rod into locking bracket A CAUTION Belt tension rod is spring loaded Have a tight grip on rod and engage slowly 11 Connect anti sway bar to chassis bracket under left footrest and retain with double loop retainer spring 12 1f equipped tum height adjustment knob clockwise to remove slack from mower suspension 13 Raise deck to highest position 14 Adjust gauge wheels before operating mower as shown in the Operation section of this manual Electric Clutch Front Suspention Brackets Front Plate Assembly Double Loop Retainer Springs Single Loop Retainer Springs CHECKTIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed co
34. ance Recheck idle speed Readjust if necessary 28 ACCELERATION TEST 5 Move throttle control lever from slow to fast position If engine hesitates or dies turn idle fuel adjusting needle out counterclockwise 1 8 turn Repeat test and continue to adjust if necessary until engine accelerates smoothly High speed stop is factory adjusted Do not adjust damage may result IMPORTANT Never tamper with the engine governor which is factory set for proper engine speed Overspeeding the engine above the factory high speed setting can be dangerous If you think the engine govemed high speed needs adjusting contact your nearest Sears or other qualified service center which has proper equipment and experience to make any necessary adjustments STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more A CAUTION Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area 1 Clean entire tractor See CLEANING in the Maintenance section of this manual 2 Inspect and replace belts if necessary See belt replacement instructions in th
35. e or load If the carburetor does need adjustment proceed as follows In general turning the adjusting needles in clockwise decreases the supply of fuel to the engine giving a leaner fuel air mixture Turning the adjusting needles out counterdockwise increases the supply of fuel to the engine giving a richer fuel air mixture IMPORTANT Damage to the needles and the seats in carburetor may result if screw is turned in too tight PRELIMINARY SETTING 1 Be sure you have a clean air filter and the throttle control cable is adjusted properly see TO ADJUST THROTTLE CONTROL CABLE in the Service and Adjustments section of this manual 2 With engine off tum idle fuel adjusting needle in clockwise closing it finger tight and then turn out counterclock wise 1 turn FINAL SETTING 1 Start engine and allow to warm for five minutes Make final adjustments with engine running and shift motion control lever in neutral N position NOTE The high idle is set at the factory and cannot be adjusted 2 ing With throttle control lever in slow position engine should idle at 1200 RPM If engine idles too slow or fast turn idle speed adjusting screw in or out until correct idle is attained ing With throttle control lever in slow position turn idle fuel adjusting needle in clockwise until engine speed decreases and then turn out counterclockwise approximately 3 4 turn to obtain the best low speed perform
36. e Service and Adjustments section of this manual 3 Lubricate as shown in the Mainte nance section of this manual 4 Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary 5 Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY Fully charge the battery for storage After a period of time in storage battery may require recharging To help prevent corrosion and power leakage during long periods of storage battery cables should be disconnected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMI NALS in the Maintenance section of this manual After cleaning leave cables discon nected and place cables where they cannot come in contact with battery terminals If battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces ENGINE FUEL SYSTEM IMPORTANT It is important to prevent gum deposites from forming in essential fuel system parts such as carburetor fuel hose or tank during storage Also indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of and engine while in storage 1 Drain the fuel tank 2 Start the engine and let it run until the fuel line
37. e instructions under Mainte nance and Storage sections of this owner s manual A WARNING This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any spark arrester is used it should be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the Califomia Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest Sears service center See REPAIR PARTS section of this manual UNASSEMBLED PARTS Steering Wheel Steering Wheel Insert Steering Sleeve 1 Washer 17 32 x 1 3 16 x 12 Gauge E 1 Knob 5 Retainer Springs Mower 2 Flanged double loop Pins 1 Front Plate 2 Retainer Springs single loop Assembly 4 Adjusting 5 Gauge Wheels 4 Retainer Springs E 1 double loop 4 Clevis Pins as imr C mm Wheels 4 Washers 4 Shoulder Bolt 3 8 x 3 4 x 14 Ga Nose a P Roller Brackets Nose Roller 9 Salt 2 Locknuts Oe SC SO 2 Washers 5 16 18 17 32 x 7 8 x 16 Ga Video Cassette Slope Sheet lt 2 Keys E 1 Drain Tube gt For F
38. e muffler 13 Check all wiring 14 See To Adjust Carburetor in Service Adjustments section 15 Contact a Sears or other qualified service center Dirty fuel filter Stale or dirty fuel mw mms o oos Water in fuel 10 Spark plug wire loose 11 Dirty engine air screen fins 12 Dirty clogged muffler 13 Loose or damaged wiring 14 Carburetor out of adjustment 15 Engine valves out of adjustment Worn bent or loose blade Replace blade Tighten blade bolt 2 Replace blade mandrel 3 Tighten loose part s Replace damaged parts Bent blade mandrel 3 Loose damaged part s Engine continues to run when operator leaves seat with attachment clutch engaged Faulty operator safety Check wiring switches and presence control system connections If not corrected contact a Sears or other qualified service center Poor cut uneven 1 Worm bent or loose blade Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent from build up of grass leaves and trash around mandrels OR DN Mower blad
39. ead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling PRODUCT SPECIFICATIONS GASOLINE 3 5 GALLONS CAPACITY UNLEADED AND TYPE REGULAR OIL TYPE SAE 10W30 ABOVE 32 F SAE 5W 30 BELOW 32 F OIL CAPACITY WIFILTER 4 5 PINTS W OFILTER 4 0 PINTS CHAMPION RC12YC API SF SJ SPARK PLUG GAP 030 GROUND SPEED FORWARD 0 5 5 MPH REVERSE 0 2 4 TIRE PRESSURE FRONT 14 PSI REAR 10PSI CHARGING SYSTEM BATTERY 15 AMPS 3600 RPM AMP HR 30 MIN CCA 240 CASE SIZE U1R BLADE BOLT TORQUE CONGRATULATIONS your purchase of a new tractor it has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact a Sears or other qualifled service center We have competent well trained techni cians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES 45 55 FT LBS REPAIR AGREEMENT Repair Agreement is available on this product Contact your nearest Sears store for details CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintain ing caring for and using your tractor Follow th
40. eaving the ignition switch in any position other than OFF will cause the battery to be discharged dead OTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas ACAUTION Always stop tractor completely as described above before leaving the operator s position to empty grass catcher etc THROTTLE CONTROL Always operate engine at full throttle Operating engine at less than full mede reduces the battery charging rate Full throttle offers the best bagging and mower performance TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke control pull knob out Slowly push knob in to disengage TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the forward and reverse drive pedals 1 Start tractor and release parking brake 2 Slowly depress forward or reverse drive pedal to begin movement Ground speed increases the further down the pedal is depressed TO USE CRUISE CONTROL The cruise control feature can be used for forward travel ony 1 With forward drive pedat depressed to desired speed move cruise control lever forward to SET position and hold while lifting your foot off the pedal then release the cruise control lever
41. ection of Hol S 7 Sitting in the tractor seat start engine After the engine is running move throttle control to half 1 2 speed Disengage parking brake 8 Drive tractor forward for approximately five feet then backwards for five feet Repeat this driving procedure three times Your tractor is now purged and now ready for normal operation MOWING TIPS Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trimming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the tractor This will result in a more even distribu tion of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate englne at full throttle when mowing to assure better mowing performance and proper discharge of material Regulate gro
42. erating position depress brake pedal and set the parking brake 5 Press lift lever plunger and raise attachment lift lever to its highest position 6 Start the engine After engine has started move throttle control to idle position 7 Release parking brake 8 Slowly depress forward drive pedal and drive tractor off skid 9 Apply brake to stop tractor and set parking brake 10 Tum ignition key to OFF position Continue with the instructions that follow ASSEMBLE GAUGE WHEELS TO MOWER DECK The gauge wheels are designed to keep the mower deck in proper position when operating mower Be sure they are properly adjusted to ensure optimum mower performance 1 Slide gauge wheel bar down into bracket channel Be sure that gauge wheel bar aligning holes are on top Assemble gauge wheels as shown using shoulder bolts 3 8 washers and 3 B 16 center locknuts and tighten securely 2 For ease of mower to tractor assem bly raise gauge wheels to highest position and retain with clevis pins and spring retainers NOTE Adjust gauge wheels before operating mower See TO ADJUST GAUGE WHEELS in the Operation section of this manual PP M Retainer Spring 3 8 16 Center Locknut TO ATTACH NOSE ROLLER 1 Position brackets 17 32 x 7 8 x 16 gauge washers and nose roller between deck mounting brackets as shown Be sure to position brackets on correct side as shown 2 Install hex bolts and lock nuts as
43. ering wheel adapter 5 Secure steering wheel to steering shaft with hex nut and large flat washer previously removed Tighten securely 6 Snap steering wheel insert into center of steering wheel 7 Remove protective materials from tractor hood and grill IMPORTANT Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid Steering FR Wheel insert Lock Nut CS Large Fiat Washer Steering Wheel Steering Wheel 4 Adapter Steering Shaft Steering Sleeve HOWTO SET UPYOURTRACTOR CHECK BATTERY 1 Lift hood to raised position NOTE If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Maintenance section of this manual for charging instructions INSTALL SEAT Adjust seat before tightening adjustment knob 1 Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor 2 Pivot seat upward and remove from the cardboard packing Remove the cardboard packing and discard 3 Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan 4 Push down on seat to engage shoulder bolt in slot and puli seat towards rear of tractor 5 Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten
44. ery to start other vehicles TO ATTACH JUMPER CABLES 1 Connect each end of the RED cable to the POSITIVE terminal of each battery taking care not to short against chassis Connect one end of the BLACK cable to the NEGATIVE terminal of fully charged battery Connect the other end of the BLACK cable to good CHASSIS GROUND away from fuel tank and battery TOREMOVE CABLES REVERSE ORDER 1 BLACK cable first from chassis and then from the fully charged battery 2 RED cable last from both batteries Negative REPLACING BATTERY ACAUTION Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from accidental grounding 1 Lift hood to raised position 2 Remove terminal guard 26 Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor Install new battery with terminals in same position as old battery Reinstall terminal guard First connect RED battery cable to positive battery terminal with hex bolt and keps nut as shown Tighten securely Connect BLACK grounding cable to negative battery terminal with remaining hex bolt and keps nut Tighten securely 8 Close terminal access doors 9 Close hood keps Nut Terminal Access Door
45. es off Do not mow in reverse unless abso lutely necessary Always look down and behind before and while backing Never children They may fall off and be seriously injured or interfere with safe machine operation Keep children out of the mowing area and under the watchful care of another responsible adult Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Be alert and tum machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles SAFETY RULES Use slow speed Choose a low gear so tha
46. es will not rotate Obstruction in clutch mechanism Wom damaged mower drive belt Frozen idler pulley Frozen blade mandrel Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel N 31 TROUBLESHOOTING CHART PROBLEM cause CORRECTION Engine speed too slow Place throttle control in FAST position Travel speed too fast Shift to slower speed Wet grass Allow grass to dry before mowing Mower deck not level Low uneven tire air pressure Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive Reinstall blades sharp edge down 10 Replace with blades listed in this manual 11 Clean around mandrels to open vent holes Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades impropery installed om N Dt YN On PA WN 10 Improper blades used 11 Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Switch is OFF Bulb s or lamp s burned out Turn switch ON Replace bulb s or Lamp s Faulty light switch Check replace light switch Loose or damaged wiring Check wiring and connec tions Replace fuse Blo
47. holes in bracket and gauge wheel bar and insert clevis pin Gauge wheels should be slightly off the ground 4 5 Be sure all gauge wheels are in the same setting IMPORTANT Be sure to readjust gauge wheels if you change the cutting height of the mower deck ME 4 Retainer Spring Clevis Pin TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine 1 Select desired height of cut 2 Start mower blades by engaging attachment clutch control Replace retainer spring into clevis pin 15 TO STOP MOWER BLADES disengage attachment clutch control ACAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the deflector shield in place Attachment Ciutch Switch Pull Out To Attachment Lift Lever High Position Low Position Deflector Shield e Push In To EN pas Disengage 7 NS MSN TO OPERATE ON HILLS ACAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope Choose the slowest speed before starting up or down hills Re stopping or changing speed on ills If stopping is absolutely necessary push brake pedal quickly to brake position and engage parking brake restart movement slowly release parking bra
48. ight side of tractor Measure distance D directly in front and behind the mandrel at bottom edge of mower housing as shown Before making any necessary adjust ments check that both front links are equal in length If links are not equal in length adjust one link to same length as other link To lower front of mower loosen nut E on both front links an equal number of tums When distance D is 1 8 to 1 2 lower at front than rear tighten nuts F against trunnion on both front links To raise front of mower loosen nut from trunnion on both front links Tighten nut E on both front links an equal number of turns When distance D is 1 8 to 1 2 lower at front than rear tighten nut F against trunnion on both front links Recheck side to side adjustment Mandre BOTH FRONT LINKS MUST BE EQUAL IN LENGTH Nut E t Front Plate Assembly TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL 1 Park tractor on a level surface Engage parking brake 2 Lower mower to its lowest position 3 Disengage belt tension rod from lock bracket A CAUTION Rod is spring loaded Have a firm grip on rod an release slowly 4 Remove screws from R H mandrel cover and remove cover Trunnion 23 Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface Disconnect R H suspension arm from rear deck bracket by removi
49. ke and brake pedal Slowly depress appropriate drive pedal to slowest setting Make all turns slowly TO TRANSPORT When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel control is located at the rear drawbar of tractor 1 Raise attachment lift to highest position with attachment lift control 2 Pull freewheel control out and into the slot and release so it is held in the disengaged position Donot push or tow tractor at more than two 2 MPH To re engage transmission reverse above procedure NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc TOWING CARTS AND OTHER ATTACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL The son in your tractor has been shipped from the factory already filled with summer weight oil 1 Check engine oil with tractor on level ground 2 Unthread and remove oil fill cap dipstick wipe oil off Reinsert the dipstick into the tube and res
50. lified service center Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section Contact a Sears or other qualified service center Depress brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition Switch Checkfreplace solenoid or starter Contact a Sears or other qualified service center Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Set in Higher Cut positiorv reduce speed Adjust throttle control TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Loss of power Build up of grass leaves Clean underside of mower continued and trash under mower housing Dirty air filter Clean replace air filter Low oil level dirty oil Check oil level change oil Faulty spark plug Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter 10 Connect and tighten spark plug wire 11 Clean engine air fins 12 Clean replac
51. ligence To receive full value from the warranty operator must maintain O Front O Front tractor as instructed in this manual Wheel Wheel Some adjustments will need to be made Bearing Bearing periodically to properly maintain your Zerk Zerk tractor AN adjustments in the Service and Adjustments section of this manual should O Edge e M QEngine be checked at least once each season Once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE D General Purpose Grease Q Refer to Maintenance ENGINE Section IMPORTANT Do not oil or grease the pivot points which have special nylon Kr qoom Check engine oil level Check brake operation Check tire pressure Check operator presence and interlock systems for proper operation Check for loose fasteners bear ings Viscous lubricants will attract dust and dirt that will shorten the life of the self lubricating bearings If you feel they must be lubricated use only a dry powdered graphite type lubricant sparingly TRACTOR Always observe safety rules when performing any maintenance BRAKE OPERATION If tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be ad justed See TO ADJUST BRAKE in the Service and Adjustments
52. manent damage may occur ACAUTION Fill to bottom of gas tank filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine 1 Be sure freewheel control is in the transmission engaged position 2 Sit on seat in operating position depress brake pedal and set parking brake 3 Move attachment clutch to DISEN GAGEP position 4 Move throttle control to fast position 5 Pull choke control out for a cold engine start attempt For a warm engine start attempt the choke control may not be needed NOTE Before starting read the warm and cold starting procedures below 6 Insert key into ignition and turn ke clockwise to START position an release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts push choke control in wait a few minutes and try again If engine still does not start pull the choke control out and retry WARM WEATHER STARTING 50 and above 7 When engine starts slowly push choke control in until the engine begins to run smoothly If the engine starts to run roughly puil the choke control out slightly for a few seconds and then continue to push the control in slo
53. n preset at the factory and adjustment should not be necessary Check adjustment as de scribed below before loosening cable If adjustment is necessary proceed as follows 1 With engine not running move throttle control lever to fast position 2 Check that speed control lever is against stop screw If it is not loosen casing clamp screw and pull throttle cable until lever is against screw Tighten clamp screw securely Idle Fuel idle Speed Adjusting Adjusting Needle Screw MA MB coma pis Cable AR Choke Control Stop Cable Screw Clamp Screw TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary check adjustment as de scribed below before loosening cable If adjustment is necessary proceed as follows 1 With engine not running move choke control located on dash panel to full choke position 2 Remove air cleaner cover filter and cartridge plate to expose carburetor choke See AIR FILTER in the Maintenance section of this manual 3 Choke should be closed If it is not loosen casing clamp screw and move choke cable until choke is completely closed Tighten casing clamp screw securely 4 Reassemble air cleaner TO ADJUST CARBURETOR The carburetor has been present at the factory and adjustment should not be necessary However minor adjustment may be required to compensate for differences in fuel temperature altitud
54. nd secure by tightening knob Foam Pre Cleaner Cartridge ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual IN LINE FUEL FILTER The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carbure tor replacement is required 1 With engine cool remove filter and plug fuel line sections 2 Place new fuel filter in position in fuel line with arrow pointing towards carburetor 3 Be sure there are no fuel line leaks and clamps are properly positioned 4 Immediately wipe up any spilled gasoline CLEANING We do not recommend using a garden Clean engine battery seat finish etc hose to clean your tractor unless the of all foreign matter electrical system muffler air filter and Keep finished surfaces and wheels free carburetor are covered to keep water out of all gasoline oil etc Water in engine can result in a shortened Protect painted surfaces with automo engine life tive type wax SERVICE AND ADJU
55. ne and exhaust areas are stili warm 29 TROUBLESHOOTING CHART Out of fuel Engine not properly Engine flooded Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug air filter Replace fuel filter Drain fuel tank and carbure Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loss of power Loose or damaged wiring Carburetor out of adjustment 10 Engine valves out of Hog Da adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position tor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section 10 Contact a Sears or other 0 Na qua
56. ng retainer spring Carefully roll belt over the top of R H mandrel pulley Remove belt from electric clutch pulley Remove belt from idler pulleys Check primary idler arm and two idlers to see that they rotate freely 11 Be sure spring is securely hooked to primary idler arm and spring arm MOWER DRIVE BELT INSTALLATION 12 Install belt in both idlers 13 Install new belt onto electric clutch pulley 14 Carefully belt into upper groove of R H mandrel pulley 15 Carefully check belt routing making sure belt is in the grooves correctly 16 Reconnect R H suspension arm to rear deck bracket with retainer spring 17 Reassemble R H mandrel cover 18 Engage belt tension rod by pushing rod into locking bracket Belt Tension 7 8 9 10 R H Mandrel Cover 1 Electric K Clutch Pulley Disengaged Position R H Suspension Arm Primary Idler Arm TO REPLACE MOWER BLADE DRIVE BELT Park the tractor on level surface Engage parking brake 1 Remove mower drive belt See REPLACE MOWER DRIVE BELT in this section of this manual Remove mower See TO REMOVE MOWER in this section of this manual Remove screws from L H mandrel cover and remove cover 24 Carefully roll belt off L H mandrel pulley Remove belt from center mandrel pulley idler pulley and R H mandrel pulley Remove any dirt or grass which may have accumulated around mandrels and entire up
57. ontainer Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil Remove cap from end of drain valve and install the drain tube onto the fitting Unlock drain valve by pushing inward slightly and turning counterclockwise To open pull out on the drain valve After oil has drained completely close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown Remove the drain tube and replace the cap onto to the end of the drain valve Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this manual Use gauge on oil fill cap dipstick for checking level Insert dipstick into the tube and rest the oil fill cap on the tube Do not thread the cap onto the tube when taking reading Keep oil at FULL tine on dipstick Tighten cap onto the tube securely when finished 104430 1 Oil Drain Valve Closed and Locked Position Cap Drain Tube CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubbom dried gum fibers CLEAN AIR INTAKE COOLING AREAS To insure proper cooling make sure the grass screen cooling fins and other external surfaces of the engine are kept clean at all times Every 1
58. opes are a major factor related to loss of control and tipover accidents which can re sult in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overtum the machine grass can hide obstacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Follow the manufacturer s recommenda tions for wheel weights or counter weights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope DO NOT Do not tum on slopes unless necessary and then tum slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly tum over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do notuse grass catcher on steep slopes CHILDREN
59. per deck surface Check secondary idler arm and idler pulley to see that they rotate freely Be sure spring is hooked in secondary idler arm and secondary spring arm Install new belt in lower groove of R H mandrel pulley pulley and center mandrel pulley as shown 10 Carefully roll belt over L H mandrel pulley Make sure is in all grooves properly 11 Reinstall L H mandrel cover 12 Reinstall mower to tractor See INSTALL MOWER AND DRIVE BELT in the Assembly section of this manual 13 Reassemble mower drive belt See TO REPLACE MOWER DRIVE BELT in this section of this manual L H Secondary Idler Arm Idler Pulley Spring Secondary Spring Arm TO ADJUST BRAKE Your tractor is equipped with an adjust able brake system which is mounted on the side of the transaxle If tractor requires more than six 6 feet stopping distance at high speed in highest gear on a level dry concrete or paved surface then brake must be adjusted 1 Depress clutch brake pedal and engage parking brake 2 Measure distance between brake operating arm and nut A on brake rod If distance is other than 1 11 16 loosen jam nut and turn nut A until distance becomes 1 11 16 Re tighten jam nut against nut 4 Road test tractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than six 6 feet in highest gear further maintenance is neces
60. r tractors conform to the safety standards of the American National Standards Institute ATTACHMENT CLUTCH SWITCH Used to engage the mower blades or other attachments mounted to your tractor LIGHT SWITCH Turns the headlights on and off THROTTLE CONTROL Used to control engine speed CHOKE CONTROL Used when starting a cold engine BRAKE PEDAL Used for braking the tractor and starting the engine FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off ATTACHMENT LIFT LEVER Used to raise lower and adjust the mower deck or other attachments mounted to your tractor LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position IGNITION SWITCH Used for starting and stopping the engine AMMETER Indicates battery charging or discharging PARKING BRAKE Locks clutch brake into the brake position FORWARD DRIVE PEDAL Used for forward movement of tractor REVERSE DRIVE PEDAL Used for reverse movement of tractor CRUISE CONTROL LEVER Used to set forward movement of tractor at desired speed without holding the forward drive pedal HOURMETER Indicates hours of operation standard safety glasses HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch When engine 15 running any attempt by the operator to leave the seat without first setting the parking brake will
61. re 22 11 8 Washer lock 1 4 24 176 79 S Hamess wiring Lead black rect reg 5 12 gauge 24 518 12 S Insulated grip barrel eyelets 24 113 18 S Decal grass screen 25 454 03 S Tie wire 3 anda gt 090 NOD w N NNa ae ao 2000 NO WN O BLOWER HOUSING amp BAFFLES KEY PART NO NO DESCRIPTION 24 027 20 S Housing blower Incl 2 4 24 100 01 S Nut plastic 3 25 139 16 S Plug button 9 16 24 100 02 S Nut plastic 2 M 545020 S Screw hex flange M5x0 8x20 4 M 548016 S Screw hex flange M5x0 8x16 3 M 551016 S Screw hex flange 5 0 8 16 645016 Screw hex flange M6x1 0x16 6 24 146 16 S Plate backing 2 side 24 146 20 S Plate backing 1 side 24 063 20 S para cylinder barrel 2 side 24 063 14 S Baffle valley 2 side 24 063 30 8 Bafe cylinder barrel 1 side 24 063 23 S Baffle valley 1 side M 545010 S Screw hex flange M5x0 8x10 2 NOT ILLUSTRATED 24 096 66 S Cover control 24 086 06 S phillips hd 11 16x3 4 E 220 O RON ma gt Gh CN cO AIR INTAKE FILTRATION KEY PART NO NO DESCRIPTION 24 164 06 S Manifold Intake M 651055 S Screw hex flange M6x1 0x55 4 24 041 01 S Gasket intake manifold 2 24 041 14 S Gasket air cleaner base 24 094 18 S Base air cleaner 24 041 13 S Gasket fuel spitback cup 24 109 09 S Cup fuel spitback 24 083 05 S Precleaner element 24 08
62. rrectly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual 11 v CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed 7 No remaining loose parts in carton y Battery is properly prepared and charged Minimum 1 hour at 6 amps Y Seat is adjusted comfortably and tightened securely Y All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Y Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Y Check wiring See that all connections are still secure and wires are properly clamped Y Before driving tractor be sure free wheel control is in drive position WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level V Fuel tank is filled with fresh clean regular unleaded gasoline Y Become familiar with all controls their location and function Operate them before you start
63. running or while the transmission is hot To prevent possible damage to seals do not use high pressure water or steam to clean transaxle Inspect cooling fan to be sure fan blades are intact and clean Inspect cooling fins for dirt grass clippings and other materials To prevent damage to seals do not use compressed air or high pressure sprayer to clean cooling fins TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department a n o 20 ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF SJ Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES SW 30 A 1 C x 20 10 o 10 20 w 20 Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL Determine temperature range expected before oil change All oil must meet service classification SF SJ Be sure tractor is on level surface Cil will drain more freely when warm Catch oil in a suitable c
64. s and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable altemative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine See ENGINE in the Maintenance section of this manual CYLINDER S 1 Remove spark plug s 2 Pour one ounce of oil through spark plug hole s into cylinder s 3 Turn ignition key to START position for a few seconds to distribute oil 4 Replace with new spark plug s OTHER Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems If possible store your tractor indoors and cover it to give protection from dust and dirt Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows conden sation to form and will cause your tractor to rust IMPORTANT Never cover tractor while engi
65. section of this manual TIRES Maintain proper air pressure in all tires See PRODUCT SPECIFICATIONS section of this manual Keep tires free of gasoline oil or insect control chemicals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working properly If your tractor does not function as de scribed below repair the problem immediately The engine should not start unless the brake pedal is fully depressed and attachment clutch control is in the disengaged position When the engine is running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine The attachment clutch should never operate unless the operator is in the seat BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades BLADE REMOVAL 1 Raise mower to highest position to allow access to blades 2 Remove hex bolt lock washer and flat washer securing blade 3 Install
66. shut off the engine 1 Depress brake pedal into full BRAKE osition and hold 2 Place parking brake lever in EN position and release pressure from brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure Push In to Disengaged Attachment Clutch Switch Pull Out To Engage Forward Drive Pedal Parking Brake Cruise Control Lever Brake Pedal T Drive Disefigaged Engaged Position Position Position STOPPING MOWER BLADES To stop mower blades move attach ment clutch switch to DISENGAGED position GROUND DRIVE To stop ground drive depress brake pedal into full BRAKE position IMPORTANT Forward and reverse drive pedals return to neutral position when not depressed ENGINE Move throttle control to slow position NOTE Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to backfire Tum ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine The operation of any tractor can result in foreign objects thrown into the 4 eyes which can result in severe eye damage Always wear safety glasses el or eye shields while operating your tractor or performing any adjustments or repairs We recommend a wide vision safety mask over spectacles or IMPORTANT L
67. t breather separator Includes 28 30 33 Screw hex flange M5x0 8x16 2 Strap breather Bracket breather separator Spacer Fitting Hose breather Hose breather Clamp hose 2 CRANKCASE KEY PART NO NO N Noll Ad 2 boat 22 24 032 01 S 24 294 13 S 12 380 17 S 24 067 13 S 24 067 14 S 24 874 01 S 24 874 02 S 24 874 03 S 24 874 14 S 24 108 01 8 24 108 02 S 24 108 03 S 24 018 01 S 12 422 09 S 12 422 13 S 12 422 07 S 12 422 08 S 12 422 10 S 12 422 11 S 12 422 12 S 24 010 06 S 24 089 35 S 24 089 34 S 52 139 09 S M 545010 S 24 018 04 5 24 402 05 8 12 153 01 S 24 126 19 S 12 123 04 5 M 545016 S 12 153 02 S 24 038 04 S 24 755 46 S 12 153 03 S 12 380 04 S M 631005 S 12 032 01 5 X 25 102 S 24 144 01 S DESCRIPTION Seal oil front Crankcase USE Miniblock 24 782 05 Fitting Pin dowel locating 6 Connecting Rod Std 2 Connecting Rod 25 2 Piston win Set Std 2 Includes 7 Piston w Ring Set 2 Piston w Ring Set 50 2 Piston w ring set 08 Ring Set Std e Ring Set 29 2 Ring Set 50 2 Retainer piston pin 4 Shim camshaft AR Shim camshaft A R Shim camshaft A R Shim camshaft A R Shim camshaft Shim camshatt A R Shim camshaft A R Camshaft Includes 11 12 Spring acr Heavy Spring acr light Plug cup Screw hex flange M5x0 8x10 2 Retainer reed 2 Reed breather 2 O Ring lower oll fill
68. t Jackshaft 60t Bull Gear Sleeve Bearing 75 X 1 575 X 625 SleeveBearing Outboard 75 1 750x 625 Washer 3 4 Id X 1 1 2 Od X 13 Thk Lip Seal Axle Seal Shaft Axle 75 X 11 39 Key R H Shaft Axle 75 X 16 99 Key L H Miter Gear Splined Miter Gear 15t 0 5 14 Shaft Ring Spiral Retaining Pin Jackshaft Magnet Ring Spring Bypass Hydro Mtg Screw 3 8 24 X 2 5 Lg Filter Base Filter Actuator Bypass Rod Bypass Actuator Arm Bypass Retaining Ring 250 External Seal Lip 741 X 250 X 250 Tc Washer 5 84 x 1 0 Od x 05 Retaining Ring Bearing Center Block Spring Helical Compression Washer 20w 50 Oil Brake Yoke Rotor Brake Brake Puck Puck Plate Brake Actuating Pin Hfhcs 1 4 20x2 W Patch SpecialFlange Bolt 1 4 20 X 1 W Patch Spacer Spring Brake Arm Bias 51 KEY PART 67 68 69 70 71 72 73 SSSRSSRGEREERSSSSSESIS 8988588848 SEES x NO 170413 178782 170415 170416 170417 170418 142884 170419 170420 170421 170422 142969 142980 150778 170423 170424 161165 170425 170426 142917 170428 170430 170431 178783 178784 178786 178787 178789 178792 178793 178794 178795 178796 170432 170433 170434 170435 170437 178797 170438 178799 170439 170440 170441 170442 178800 170444 170445 170446 170447 173165 178802 178803 178804 178806 178808 173839 DESCRIPTION Sq Hd Bolt 5 16 24 Ribbed Arm Brake Slotted Hex
69. t Mower Bracket Bar Retainer Springs 22 TOLEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PROD UCT SPECIFICATIONS section of this manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT Raise mower to its highest position At the midpoint of both sides of mower measure height from bottom edge of mower to ground Distance A on both sides of mower should be the same or within 1 4 of each other If adjustment is necessary make adjustment on one side of mower only To raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Each full tum of adjustment nut will change mower height about 1 8 Recheck measurements after adjust ing Bottom Edge of Mower to Ground Mower to Ground Bottom Edge of AAN GROUND LINE Lift Link Adjustmen Nut FRONT TO BACK ADJUSTMENT IMPORTANT Deck must be level side to side If the following front to back adjust ment is necessary be sure to adjust both front links equally so mower will stay level side to side To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear when the mower is in its highest position Check adjustment on r
70. t oil fill cap on the tube Do not thread the cap onto the tube Remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Mainte nance section of this manual To change engine oil see the Mainte nance section in this manual ADD GASOLINE Fill fuel tank Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness IMPORTANT When operating in tem peratures below 32 F 0 C use fresh clean winter grade gasoline to help insure good cold weather starting AWARNING Experience indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or per
71. t wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest Sears or other qualified service center TO REMOVE WHEEL FOR REPAIRS 1 Block up axle securely 2 Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose 3 Repair tire and reassemble NOTE On rear wheels only align grooves in rear wheel hub and axle Insert square key 4 Replace washers and snap retaining ring securely in axle groove 5 Replace axle cover NOTE To seal tire punctures and prevent fiat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion Retaining Ring Washers Axle Cover Square Key Rear Wheel Only 25 TO START ENGINE WITH A WEAK BATTERY ACAUTION Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the MAINTENANCE section of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT Your tractor is equipped with a 12 volt negative grounded system The other vehical must also be a 12 volt negative grounded system Do not use your tractor batt
72. t you will not have to stop or shift while on the slope Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope f machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless neces sary and then turn slowly and gradu ally downhill if possible for this symbol to point out important safety precautions It means CAUTION BECOME ALERT YOUR SAFETY 1S INVOLVED dACAUTION In order to prevent accidental starting when setting up transporting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug A CAUTION Do not coast down a hill in neutral you may lose control of the tractor AACAUTION Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only at the lowest possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor AWARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro ductive harm A WARNING Battery posts terminals and related accessories contain lead and l
73. terlock 1 4 20 Unc Bolt Fin Hex 1 4 20 Unc x 1 2 Bracket Anti Rotation CVX Screw 5 16 18 x 1 2 NOTE Ali component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 272240 STEERING ASSEMBLY TRACTOR MODEL NUMBER 917 272240 STEERING ASSEMBLY KEY PART NO NO DESCRIPTION 175139X418 Steering Wheel 172393 Axle Assembly 169840 Spindle Assembly L H 169839 Spindle Assembly R H 6266 Bearing Race Thrust Hardened 121748X Washer 25 32 x 1 5 8 x 16 Gauge 12000029 Ring Klip 175121 Draglink STD551137 Washer Lock 73940800 Hex Jam Toplock 1 2 20 Unf 136518 Spacer Brg Axle Front 145212 Nut Hexflange Lock 177883 Shaft Assembly Steering 17060612 Screw 3 8 16 x 3 4 170162 Rod Tie 19111216 Washer 11 32 x 3 4 x 16 Ga STD551131 Washer Lock Hvy Spr 5 16 73540500 Crownlock Nut 5 16 24 Unf 155105 Bushing Steering 152927 Screw 175140X418 Insert Steering Wheel STD541537 Nut Lock Center 3 8 24 Unf 159945 Adaptor Steering Wheel 174530X418 Boot Steering Shaft 121749 Washer 25 32 x 1 1 4 x 16 Gauge 121232X Cap Spindle 160367 Spacer Brace Axle 72140618 Bolt Rdhd Sq 3 8 16 UNC x 2 1 4 169827 Axle Brace 175146 SteeringAsm 19182411 Washer 9 16 ld x 1 1 20d 11 G Zin 169835 Bracket Susp Chassis Front 173966 Washer Flat 781 x 1 1 2 x 14 175118 Bolt Shoulder 7 16 20 Unc 175553 Clip Steering NOTE All component dimensions given in U S inches 1 inch 25 4 mm
74. tsman riding equipment to your nearest Sears Service Center In home warranty service is available but a trip charge will apply This warranty applies only while this product is in the United States This Warranty does not cover Expendable items which become worn during normal use such as blades spark plugs air cleaners belts and oil filters Tire replacement or repair caused by punctures from outside objects such as nails thorns stumps or glass Repairs necessary because of operator abuse including but not limited to damage caused by towing objects beyond the capability of the riding equipment impacting objects that bend the frame or crankshaft or over speeding the engine Repairs necessary because of operator negligence including but not limited to electrical and mechanical damage caused by improper storage failure to use the proper grade and amount of engine oil failure to keep the deck clear of flammable debris or the failure to maintain the equipment according to the instructions contained in the owner s manual Engine fuel system cleaning or repairs caused by fuel determined to be contami nated or oxidized stale In general fuel should be used within thirty 30 days of its purchase date Riding equipment used for commercial or rental purposes product is used for commercial purpose if is used for any purpose other than single family household dwellings or in usage where profit is made LIMITED 90
75. und speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used MAINTENANCE MAINTENANCE SCHEDULE SS AS AS YOU COMPLETE gt FE ZI REGULAR SERVICE ES ELE euren inse Imp s AL c Interlock Systems VI v DL vl T Check Transaxle Cooling WI _ Aon wiv iv III _ T I Expo AA E vis dir Replace Oil Filter If equipped Y Aus Clean Engine Cooling Fins JP E l1 L jd E 1 Change more often when operating under a heavy loed or in high ambient temperatures 6 If equipped with adjustable system 6 Not required if equipped with maintenance frea battery 7 Tighten front axle pivot to 35 ft Ibs maximum Do nol over ghten 2 Service more often when operating in dirty or dusty conditions 3 equipped with oil change every 50 hours 4 Replace blades more often when mowing in sandy sod GENERAL RECOMMENDATIONS LUBRICATION CHART The warranty on this tractor does not cover Spindle Spindle items that have been subjected to operator Zerk Zerk abuse or neg
76. until the blade is balanced Center Hole Y Blade 5 8 Bolt or Pin BATTERY Your tractor has a battery charging system which is sufficient for normal use How ever periodic charging of the battery with 19an automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power 1 Remove terminal guard 2 Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor Rinse the battery with plain water and dry Clean terminals and battery cable ends with wire brush until bright Coat terminals with grease or petro leum jelly Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section of this manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling Do not attempt to clean fan or transmis sion while engine is
77. uture Use ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness Review the video cassette before you begin TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes you need are listed below 1 9 16 wrench 1 1 2 wrench drive ratchet 1 Utility knife 1 Pliers 1 Tire pressure gauge When right or left hand is mentioned in this manual it means from your point of view when you are in the operating position seated behind the steering wheel TO REMOVETRACTOR FROM CARTON UNPACK CARTON 1 Remove all accessible loose parts and parts cartons from carton 2 Cut from top to bottom along lines on ali four comers of carton and lay panels flat 3 Remove mower and packing materi als 4 Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL 1 Remove hex nut and large flat washer from steering shaft 2 Position front wheels of the tractor so they are pointing straight forward 3 Slide the steering sleeve over the 4 1 3 4 Socket w steering shaft Position steering wheel so cross bars are horizontal left to right and slide onto ste
78. wly The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below T When engine starts slowly push choke control in until the engine begins to run smoothly Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load until the choke control is fully in H the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly This may require an engine warm up period from several seconds to several minutes depending on the 16 temperature AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather the transmission should be warmed up as follows 1 Be sure the tractor is on level ground 2 Release the parking brake and let the brake slowly return to operating position 3 Allow one minute for transmission to warm up This can be done during the engine warm up period The attachments can be used during the engine warm up period after the transmission has been warmed up and may require the choke control be pulled out slightly NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best performance See TO ADJUST CARBURETOR in the
79. wn fuse Bad battery cell s Replace battery Poor cable connections Check clean all connec tions Replace regulator Faulty regulator if so equipped Faulty alternator Replace alternator Loss of drive Freewheel control in disengaged position 2 Motion drive belt wom damaged or broken 3 Air trapped in transmission during shipment or servicing Place freewheel control in engaged position 2 Replace motion drive belt Purge transmission Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine Engine throttle control not set at SLOW position for 30 seconds before stopping engine 32 TRACTOR MODEL NUMBER 917 272240 SCHEMATIC IGNITION SWITCH BLACK SEAT SWITCH NOT OCCUPIED He FUEL SHUT OFF SOLENOID SO EQUIPPED CHARGING SYSTEM OUTPUT 28 VOLTS AC 3600 RPM 15 AMP DC 3600 RPM REGULATOR DISCONNECTED 75 i ng ALTERNATOR HEAD 6 9 UGHTS PTO SWITCH IGNITION SWITCH E on GEC REMOVABLE NON REMOVABLE CONNECTIONS CONNECTIONS OFF NONE WIRING INSULATED CLIPS H NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR RUNUGHT Beat eras none SERVICING OF UNIT THEY SHOULD REPLACED TO DA Bessa none PROPERLY SECURE YOUR WIRING REPA

Craftsman 917.27224 Lawn Mower User Manual

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