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        Craftsman 917.271815 Lawn Mower User Manual
         Contents
1.      TO START ENGINE    When starting the engine for the first time  or if the engine has run out of fuel  it will  take extra cranking time to move fuel from  the tank to the engine    1  Be sure freewheel control is in the  transmission engaged position    2  Sit on seat in operating position   depress clutch brake pedal and set  parking brake    3  Place motion control lever in neutral   N  position    4  Move attachment clutch to  DISEN   GAGED  position    5  Move throttle control to choke position    NOTE  Before starting  read the warm   and cold starting procedures below    6  Insert key into ignition and tum key  clockwise to    START    position and  release key as soon as engine starts   Do not run starter continuously for  more than fifteen seconds per minute   If the engine does not start after  several attempts  move throttle control  to fast position  wait a few minutes and  try again  If engine still does not start   move the throttle control back to the  choke position and retry    WARM WEATHER STARTING  50   F and   above     7  When engine starts  move the throttle  control to the fast position     15    The attachments and ground drive can  now      used  If the engine does not  accept the load  restart the engine and  allow it to warm up for one minute  using the choke as described above     COLD WEATHER STARTING   50  F and  below     7  When engine starts  allow engine to  run with the throttle control in the  choke position unt  l the engine runs  roug
2.      With throttle control   lever in slow position  engine should idle   at 1750 RPM  If engine idles too slow or  fast  tum idle speed adjusting screw in or  out until correct idle is attained      Idle fuel needle setting   With throttle  control lever in slow position  tum idle fuel  adjustment needle in  clockwise  until  engine begins to die and then tum out   counterclockwise  until engine runs  rough  Tum needle to a point midway  between those two positions     Recheck idle speed  Readjust if neces   sary     28    ACCELERATION TEST     6  Move throttle control lever from slow to  fast position  If engine hesitates or dies   tum idle fuel adjusting needie out   counterclockwise  1 8 tum  Repeat test  and continue to adjust  if necessary  until  engine accelerates smoothly    High speed stop is factory adjusted  Do   not adjust   damage may result    IMPORTANT  Never tamper with the   engine governor  which is factory set for   proper engine speed  Overspeeding the  engine above the factory high speed  setting can be dangerous  If you think the  engine governed high speed needs  adjusting  contact a Sears or other  qualified service center  which has propel  equipment and experience to make any  necessary adjustments     Idle Speed  Adjusting  Screw         Idle Fuel  Adjusting  Needle    STORAGE    immediately prepare your tractor for  storage at the end of the season or if the   ractor will not be used for 30 days or  more        CAUTION  Never store the tractor  wi
3.     Be alert and turn machine off if children  enter the area      Before and when backing  look behind  and down for small children      Never carry children  They may fall off  and be seriously injured or interfere  with safe machine operation       Never allow children to operate the  machine      Use extra care when approaching blind  corners  shrubs  trees  or other objects  that may obscure vision     IV  SERVICE      Use extra care in handling gasoline  and other fuels  They are flammable  and vapors are explosive      Use only an approved container      Never remove gas cap or add fuel  with the engine running  Allow  engine to cool before refueling  Do  not smoke      Never refuel the machine indoors      Never store the machine or fuel  container inside where there is an  open flame  such as a water heater           Be sure the area is clear of other  people before mowing  Stop machine if  anyone enters the area      Never carry passengers or children  even with the blades off      Do not mow in reverse unless abso   lutely necessary  Always look down  and behind before and while backing        Never carry children  They may fall off  and be seriously injured or interfere  with safe machine operation      Keep children out of the mowing area  and under the watchful care of another  re pensitita adult       Never run a machine inside a closed  area     Keep nuts and bolts  especially blade  attachment bolts  tight and keep  equipment in good condition   Never tamper 
4.   19 570541437  21 130564   22 169498   24 73350600    BERABAUSHERAESSEIREEBELTB  EEREBENEN    106888X  STD551037  STD561210  145204  71673  169592  74760512  155071  120183X  19211616  1572H  131494  74760644  4470J  165838  19131312  127783  154407  123205X  STD523715  STD541437  STD541431  105710X  105709X  STD523712  140294  169691  17060612  8883R  140186  71170764    DESCRIPTION    Transaxle  See Breakdown   Hydro Gr 314 0510   Rod Shift Fender Adjust   Pin Cotter 1 8 x 1 CAD  Washer Lock Hvy Helical   Bolt Hex FLGHD 5 16 18 x Gr 5  Nut Lock Hex W Ins  5 16 18 Unc  Nut Lock Hex W Wsh 3 8 16 Unc  Knob  Deluxe 1 2 13   Rod  Brake Hydro   Nut  Hex Jam 3 8 16 Unc  Spring  Brake Rod   Washer   Pin Cotter 1 8 x 3 4 CAD   Rod  Parking Brake   Cap  Parking Brake   Bracket  Transaxle   Bolt Hex Hd 5 16 18 Unc x 3 4  Shaft  Foot Pedal   Bearing  Nylon   Washer   Pin  Roll   Pulley  Idler  Flat   Bolt Fin Hex 3 8 16 x 2 3 4  Spacer  Split   Keeper  Beit Idler   Washer 13 32 x 13 16 x 12 Ga   Pulley  Idier  V Groove                    Clutch   Retalner  Belt   Bolt   Nut Crowntock 3 8 16 UNC  Nut  Crownlock 5 16 18 Unc  Link  Clutch   Spring  Retum  Clutch   Bolt Hex 3 8 16 x 1 1 4   V Belt   Keeper  Center Span   Screw   3 8 16 x 3 4   Cover  Pedal   Pulley  Engine   Bolt Hex 7 16 20 x 4 Gr  5    KEY PART  NO  NO     65  66  70  71    STD551143  154778  134683  169183  19132012  169182  137057  121749X  STD581075  123583X  121748X  165696  165711  19171216  169594  164890X428  124
5.  S Control  speed assembly   Includes 6 9    6 M 443025 S Screw  pan head M4x0 7x25   7    443020 5 Screw  pan head M4x0 7x20   8 12 089 11 S Spring  choke  2    9 12 089 23 S Spring  choke retum   10 12 089 24 5 Spring  governor   11  12 755 83 S Kit  governor lever  Includes  12 14    12 12 100 07 5 Nut  hex flange 1 4 20   13  52 211 04 S Bolt  1 4 20x1    14  12 090 28 S Lever  govemor   15  25 158 08 S Bushing  throttle linkage   16  12 079 10 S Linkage  throttle   17  25 158 11 S Bushing  throttle linkage    NOTE  All component dimensions given in U S     inches 1 inch 2 25 4 mm    TRACTOR     MODEL NUMBER 917 272060  KOHLER ENGINE MODEL NUMBER CV460  TYPE NUMBER 26509    CRANKSHAFT EXHAUST    FUEL SYSTEM       TRACTOR    MODEL NUMBER 917 272060  KOHLER ENGINE MODEL NUMBER CV460  TYPE NUMBER 26509    FUEL SYSTEM    KEY PART   NO  NO  DESCRIPTION   1 M 641060 5 Nut  hex  flange M6x1 0  2   2 X 22 11 S Washer  lock 1 4    3    629116 85 Stud M6x1 0x116  2    4 12 853 115 S Kit  carburetor w gasket     Includes 5 6 7 qty 1   12 041 02 S Gasket  air cleaner  12 053 115 Carburetor assembly   For information only not  available separately    Service with  Kit  float  12 757 02 S  Kit  solenoid  repair 12 757 33 S   Kit  repair 12 757 03 S    7 12 041 01 S Gasket  carburetor  2    8 12 265 06 S Deflector  heat   9 25 237 14 S Clamp  hose  2    10  25 353 10 S Line  fuel 9     11 25 050 02 S Filter  fuel in line   12  47 154 01 S Clip cable    aan    NOT ILLUSTRATED   M 561010 
6.  Standard Headiess  Fitting  5 16 Sae 5 32 Tube  Hose  Expansion Tank  Expansion Tank   Cap   Poppet Valve   Bolt  Self Tapping 10 32 X 1 2  Puck  Inner Wedge   Spring Clip   Housing Thrust  Deftector   Washer  Motor Shaft  71id x  1 150dx 030thk   Plug  Sae 46   O Ring  07 X  301 1 0   Shield  Vent   Bracket  Support Expansion  Tank   Sillcon Sponge   Fan  7 In    Pulley   Hex Lock Nut 1 2 20  Nylon  Insert    Washer  Belleville   Belt Keeper   Center Sectlon Filter Bypass  Assembly   Filter Assembly   Fan   Pulley Service Assembly  Seal   O Ring Kit   Kit  Expansion Tank  Transaxle Complete    NOTE  All component dimensions given in U S   inches 1 inch   25 4 mm    51    TRACTOR     MODEL NUMBER 917 272060  KOHLER ENGINE MODEL NUMBER CV460  TYPE NUMBER 26509    CYLINDER HEAD  VALVE AND BREATHER       TRACTOR     MODEL NUMBER 917 272060  KOHLER ENGINE MODEL NUMBER CV460  TYPE NUMBER 26509    CYLINDER HEAD VALVE BREATHER  KEY PART    NO  NO     1  2           Qo  O NRW    DESCRIPTION  25 351 01 S Lifter  valve  2       12 755 94 S Kit  cylinder head     Includes 3 17  Gaskets 12  041 01 S  Qty  2  12 041 02   S   amp  12 041 03 5   12 411 03 S Rod  push  2   12 041 08 S Gasket  cylinder head  12 017 01 S Valve  intake  Std    12 017 02 S Valve  intake   25   12 016 01 S Valve  exhaust  Std    12 016 02 S Valve  exhaust   25   X 75 23 S Plug  allen hd  pipe 1 8   12 318 36 S Cylinder Head  25 186 01 S Arm  rocker  2   12 599 03 S Pivot  rocker arm 2   M 640034 S Screw  hex  fl
7.  cold weather operation you should   change oil for easier starting  See  OIL   VISCOSITY CHART  in the Mainte    nance section of this manual     To change engine oil  see the Mainte    nance section in this manual     ADD GASOLINE     Fill fuel tank  Use fresh  clean  regular  unleaded gasoline with a minimum of  87 octane   Use of leaded gasoline  will increase carbon and lead oxide  deposits and reduce valve life   Do not  mix oil with gasoline  Purchase fuel in  quantities that can be used within 30  days to assure fuel freshness     IMPORTANT  When operating in  temperatures below 32  F 0  C   use fresh   clean winter grade gasoline to help  insure good cold weather starting    A WARNING  Experience indicates that  alcohol blended fuels  called gasohol or  using ethanol or methanol  can attract  moisture which leads to separation and  formation of acids during storage  Acidic  gas can damage the fuel system of an  engine while in storage  To avoid engine  problems  the fuel system should be  emptied before storage of 30 days or  longer  Drain the gas tank  start the  engine and let it run until the fuel lines  and carburetor are empty  Use fresh fuel  next season  See Storage Instructions for  additional information  Never use engine  or carburetor cleaner products in the fuel  tank or permanent damage may occur   ACAUTION  Fili to bottom of gas tank  filler neck  Do not overfill  Wipe off any  spilled oil or fuel  Do not store  spill or  use gasoline near an open flame
8.  engine s exhaust system is equipped with  a spark arrester meeting applicable local  or state laws  if any   If a spark arrester is  used  it should be maintained in effective  working order by the operator    In the state of California the above is   required by law  Section 4442 of the   California Public Resources Code     Other states may have similar laws    Federal laws apply on federal lands  A   spark arrester for the muffler is available   through your nearest Sears service  center  See REPAIR PARTS section of  this manual      UNASSEMBLED PARTS       Steering Steering Wheel  Wheel Insert     1  Large Flat Washer    1  Lock   1  Hex Bolt   gt  gt     1  Hex Bolt  3 8 16 x 1 washer 3 8 5116 18 x 1 1 4     O   1  Locknut  I 5 16 18    Steeri ng   Extension    Boot    Steering    1  Washer  c   Mine x 12  Gauge     1  Knob    Keys     lt  lt     Slope Sheet   2  Keys Video Cassette     C  1  Oil Drain Tube  gt     For Future Use       ASSEMBLY    Your new tractor has been assembled at the factory with exception of those parts left  unassembled for shipping purposes  To ensure safe and proper operation of your  tractor alt parts and hardware you assemble must be tightened securely  Use the  correct tools as necessary to insure proper tightness  Review the video cassette before    you begin    TOOLS REQUIRED FOR ASSEMBLY  A socket wrench set will make assembly  easier  Standard wrench sizes you need  are listed below     1  9 16  wrench  1  Pliers    2  1 2  wrench  1  U
9.  for holes  ruts  or bumps   Uneven terrain could overturn the  machine  Tall grass can hide obstacles   Use slow speed  Choose a low gear  so that you will not have to stop or shift  while on the slope    Follow the manufacturers recommen   dations for wheel weights or counter   weights to improve stability      Use extra care with grass catchers or  other attachments  These can change  the stability of the machine    Keep all movement on the slopes siow  and gradual  Do not make sudden  changes in speed or direction    Avoid starting or stopping on a slope  H  tires lose traction  disengage the  blades and proceed slowly straight  down the slope    O NOT     D      Do not tum on slopes unless neces   sary  and then  tum slowly and gradu   ally downhill  if possible      Do not mow near drop offs  ditches  or  embankments  The mower could  suddenly tum over if a wheel is over  the edge of a cliff or ditch  or if an edge  caves in       Do not mow on wet grass  Reduced   traction could cause sliding    Do not try to stabilize the machine by   putting your foot on the ground    Do not use grass catcher on steep   slopes     SAFETY RULES    Ill  CHILDREN    Tragic accidents can occur if the operator  is not alert to the presence of children   Children are often attracted to the  machine and the mowing activity  Never  assume that children will rernain where  you last saw them      Keep children out of the mowing area  and under the watchful care of another  responsible adult   
10.  is 1 8  to 1 2  lower    at front than rear  tighten nut    F    against       trunnion on both front links     Recheck side to side adjustment     Nut  E     Front Links    TO REPLACE MOWER BLADE DRIVE  BELT   The mower blade drive belt may be  replaced without tools  Park the tractor on  level surface  Engage parking brake     BELT REMOVAL     1  Remove mower from tractor  See          REMOVE MOWER     in this section of  this manual     2  Work belt off both mandrel pulleys and  idler pulleys    3  Pull belt away from mower     Mandrel       Pulley      RL        CH   d Dt   Mandrel ope  cd               Pulley CCS 287            ar INSTALLATION     Install new belt in reverse order of  removal    5  Make sure belt is in all pulley grooves  and inside all belt guides    6  Install mower in reverse order of  removal instructions    TO ADJUST BRAKE   Your tractor is equipped with an adjustable   brake system which is mounted on the   side of the transaxle    If tractor requires more than six  6  feet   stopping distance at high speed in highest   gear  then brake must be adjusted    1  Depress clutch brake pedal and  engage parking brake    2  Measure distance between brake  operating arm and nut  A  on brake rod    3  If distance is other than 1 9 16   loosen  jam nut and tum nut    A    until distance  becomes 1 9 16   Retighten jam nut  against nut  A     4  Road test tractor for proper stopping  distance as stated above  Readjust if  necessary  If stopping distance is s
11.  now roll or drive your  tractor off the skid  Follow the appropriate  instruction below to remove the tractor  from the skid     TO ROLL TRACTOR OFF SKID  See  Operation section for location and  function of controls     1  Press lift lever plunger and raise  attachment lift lever to its highest  position    2  Release parking brake by depressing  clutch brake pedal    3  Place freewheel control in freewheel   ing position to disengage transmis   sion  See  TO TRANSPORT  in the  Operation section of this manual     4  Roll tractor forward off skid    5  Remove banding holding deflector   shield up against tractor     TO DRIVETRACTOR OFF SKID  See  Operation section for location and  function of controls     A WARNING  Before starting  read    understand and follow all instructions in   the Operation section of this manual  Be  sure tractor is in a well ventilated area  Be  sure the area in front of tractor is clear of  other people and objects    1  Be sure all the above assembly steps  have been completed      Check engine oil level and fill fuel  tank with gasoline      Place freewheel control in  transmis   sion engaged  position      Sit on seat in operating position   depress clutch brake pedal and set  the parking brake      Place motion control lever in neutral   N  position    6  Press lift lever plunger and raise  attachment lift lever to its highest  position    7  Start the engine  After engine has  started  move throttle control to idle  position      Release par
12.  seconds  before stopping engine       Move throttle control to     SLOW    position and allow  to idle for 30 seconds before   stopping engine        TRACTOR     MODEL NUMBER 917 272060                     SCHEMATIC       BED A                      BATTERY SOLENOD   C A      NG    AMMETER FUSE   OPTIONAL   CLUTCH   BRAKE  RED get  PEDAL UP            5           B M EI  Qe 1 mt           ATT MENT CLUTCH   CLUTCH OFF        IGNITION       DEE EE  SWITCH         SEAT SWITCH   NOT OCCUPIED                       g PLUGS ON  TWIN CYL  ENGINES     VOLTS AC MIN    3000       SYSTEM DISCONNECTED   CHARGING SYSTEM OUTPUT                         DC   3600 RPM                 LIGHTING SYSTEM  5 AMP AC   3800 Ri       14 VOLTS AC NHN  8 3600 RPM                          1    1    LIGHTS OFF         sP  P   Qu SN  s A            OPERATOR  SITE PRESENCE RELAY                  we 85 86  s           BI   HEADLIGHTS    BLACK             027        B RED 187             4 e Us        1 SS A RED  NS            1       NOTE  I Wr      NE EEE SE YOUR TRACTOR IS EQUIPPED  REMOVABLE WITH A SPECIAL ALTERNATOR  CONNECTIONS   SYSTEM  THE LIGHTS ARE NOT  L  l S     87A             ELECTRICAL SOURCE   NON REMOVABLE   BECAUSE OF THIS  THE BRIGHT   CONNECTIONS RELAY NESS OF THE LIGHTS WILL  CHANGE WITH ENGINE SPEED   WIRING INSULATED CLIPS ATIDLE THE LIGHTS WILL DIM        NOTE  IF WIRING INSULATED CLIPS WERE REMOVED FOR AS THE ENGINE IS SPEEDED UP   SERVICING OF UNIT  THEY SHOULD BE REPLACED TO THE LIGH
13.  x  88   4 19131610 Washer 13 32 x 1 x 10 Gauge 16 121250X Spring   5 145006 Clip  Push In Hinged 17 123976   Locknut  Flange 1 4 Grade 5  6 STD541437 Nut 21 171852 Bolt  Shoulder 5 16 18 UNC   7 124181X Spring  Seat 22  STD541431 Nut   B 17000616 Screw 3 8 16 x 1 1 2 24 19171912 Washer 17 32 x 1 3 16 x 12 Ga   9 19131614 Washer 13 32 x 1 x 14 Gauge 25 127018X Bolt  Shoulder 5 16 18 x  62  10 174894 Pan  Seat n   11 166369 Knob Seat NOTE  All component dimensions given in U S   12 121246X Bracket  Switch Mounting inches 1 Inch   25 4 mm    TRACTOR     MODEL NUMBER 917 272060    DECALS    KEY PART  NO  NO  DESCRIPTION  1 156811 Decal  Oper  instr   2 177368 Decai  HP Engine  3 171698 Decal  Hood  R H   4 171699 Decal  Hood  L H   5 171763 Decal Hood Replacement  6 133644 Decal  Customer Maintenance  7 177325 Decal  Hood Side  B 172331 Decal  Deck  9 163204 Decal  Fender  Craftsman  10 156439 Decal  FenderDanger  12 146046 Decal  V Beit Drive Schematic  WHEELS  amp  TIRES    22272508             410                KEY PART   NO  NO DESCRIPTION   13 177336 Decal  Lower Dash   14 160396 Decal  V Beit Schematic   16 138047 Decal  Battery Diehard   20 149516 Decal  Battery Ongr Psn Eng    138311 Decal  Lift Handle        165800X428 Pad Footrest    STLT  165799X428 Pad Footrest RH STLT       169210                Pass LT Hydro      177370 Owner s Manual  English      177371 Owner s Manual  Spanish   KEY PART   NO  NO  DESCRIPTION   1 59192 Valve Cap  Tire   2 65139 Stem  Valve   3 1
14. 06222X Tire  Front   4 59904 Tube  Front Tire   Not Provided  Service Item Only    5 106732X427 Rim Front   6 278H Fitting  Grease  Front Wheel Only    7 9040H Bearing  Flange  Front Wheel  Only    8 106108X427 Rim  Rear   9 122082X Tire  Rear   10 7152  Tube  Rear Tire     Not Provided  Service Item Only   104757X428 Cap  Axle  144334 Sealant  Tire 10 oz                 NOTE  All component dimensions given in U S   inches 1 inch   25 4 mm    TRACTOR     MODEL NUMBER 917 272060    LIFT ASSEMBLY       TRACTOR     MODEL NUMBER 917 272060    LIFT ASSEMBLY    KEY PART  NO  NO    1 159460   2 159471   3 105767X  4 12000002  5 19211621  6 120183X  7 125631X  8 122365X  11     139865  12 139866  13 STD624008  15 173288  16 173350800  17 130171   18 73800800  19 139868  20 163552  31 169865  32 173540600    DESCRIPTION    Lift Lever Inner Wire Assembiy  Shaft Assembly  Lift   Pin  Groove   E Ring   Washer 21 32 x 1 x 21 Gauge  Bearing  Nylon   Grip  Handle  Fluted   Button  Plunger  Red   Link  Lift  L H    Link  Lift  R H    Retainer Spring   Link  Front   Nut  Hex  Jam 1 2 13 UNC  Trunnion   Locknut  Hex  with Washer Insert 1 2 13 UNC  Arm  Suspension  Rear  Retainer Spring   Bearing  Pvt  Lift   Nut  Crownlock 3 8 24    NOTE  All component dimenslons given In U S  inches  1 inch   25 4 mm    47    TRACTOR    MODEL NUMBER 917 272060    MOWER DECK       TRACTOR     MODEL NUMBER 917 272060    MOWER DECK   KEY PART   NO  NO  DESCRIPTION   1 165892 Mower Deck Assembly  42    2 STD53310
15. 1  Block up axle securely    2  Remove axle cover  retaining ring and  washers to allow wheel removal  rear  wheel contains a square key   Do not  lose     Repair tire and reassembie    Nore  On rear wheels only  align   grooves in rear wheel hub and axle    Insert square key    4  Replace washers and snap retaining  ring securely in axle groove    5  Replace axle cover    NOTE  To seal tire punctures and prevent   flat tires due to slow leaks  tire sealant   may be purchased from your local parts  dealer  Tire sealant also prevents tire dry  rot and corrosion     26          Retaining  Ring   Axle  Cover    Square Key             Rear Wheel Only     TO START ENGINE WITH A WEAK  BATTERY     dAcaunon  Leac anid batteries generate  explosive gases  Keep sparks  flame an  smoking melo al away from batteries   Always wear eye protection when around  batteries    If your battery is too weak to start the engine  it  should be recharged   See  BATTERY  in the  MAINTENANCE section of this manual     If jumper cables  are used for emergency  starting  follow this procedure    IMPORTANT  Your tractor is equipped with a  12 volt negative grounded system  The other  vehical must also be a 12 volt negative  grounded system  Do not use your tractor  battery to start other vehicles     TO ATTACH JUMPER CABLES     1  Connect each end of the RED cable to  the POSITIVE     terminal of each  battery  taking care not to short  against chassis      Connect one end of the BLACK cable  to the NEGAT
16. 346X  170201  4497H  72110610  73900600    73680400  74780416  19091010  165623  166880  165492  165580  169613  169593  169612  72140508  72110612    DESCRIPTION    Washer   Keeper Belt Engine Hydro  Keeper Belt Engine   Strap Torque Lh Hydro   Washer 13 32 x 1 1 4 x 12 Ga   Strap Torque Rh Hydro   Spacer   Washer 25 32 x 1 1 4 x 16 Gaug   E Ring   Key  Square   Washer 25 32 x 1 5 8 x 16 Gaug  Shaft Asm Cross Tapered   Spring Torsion   Washer 17 32 x 3 4 x 16 Ga   Link Transaxle   Console  Shift   Nut Self Thd Wsh hd 1 4 Zinc  Control Bypass Hydro 20  Tires  Retainer Spring 1  Zinc Cad   Bolt Rdhd Sqneck 3 8 16 x 1 25  Nut Lock Flg 3 8 16   Bushing Bellcrank Grd Drive  Washer 13 32 x 2 x 10 Ga   Washer Srrted 5 16ID x 1 125  Bracket Shift Mount   Hub Tapered Flange Shift Lt   Bolt Rdhd Sqnk 1 4 20 x 3 4 Gr 5  Nut Crownlock 1 4 20 Unc   Bolt Hex Fin 1 4 20 Unc x 1 Gr 5  Washer 5 8 x  281 x 10 Ga  Bracket Pivot Lever   Screw 5 16 18 x 5 8   Bolt Shoulder 5 16 18 x  561  Plate Fastening   Nyliner Snap in 5 8 ID   Washer Nyl 7 8 ID x  105  Hyd  Bolt Shoulder 5 16 18UNC   Bolt Adhd Sgnk 5 16 18UNC x 1  Bolt Carr Sh 3 8 16 x 1 1 2 Gr 5    NOTE  All component dimensions given in U S   Inches 1 Inch   25 4 mm    TRACTOR     MODEL NUMBER 917 272060  STEERING ASSEMBLY       TRACTOR     MODEL NUMBER 917 272060  STEERING ASSEMBLY    KEY PART  NO  NO  DESCRIPTION    1 139768 Steering Wheel  2 154427 Axle Assembiy STMP Dropped STL  3 169840 Spindle Assembly  L H   4 169839 Spindle Assembl
17. 46 Arm  idier   56 165723 Spacer  Retainer   59 141043 Guard  TUV Idler    PART  NO     149846  144959  73800600    136420  71081010  19061216  STD551110  160793  2029J  155197  155198  17060514  STD541431  72110504    4898H  165746  73930600  STD551037  143723  19131312  STD523710  STD533710  165890    DESCRIPTION   Knob Custom Oval   V Belt   Nut Lock Hex w Ins  3 8 16  Mulcher Cover   Screw Pan Hd Phillips 10 24 x 5 6  Washer  10   Washer  Lock   Latch Assembly  Bagger   Nut  Weld   Bracket  Gauge  Wheel L H   Bracket  Gauge  Wheel R H   Screw Taping 5 16 18   Nut  Hex  Keps 5 16 18 Unc  Bolt  Carriage 5 16 Unc x 1 2  Bolt  Shoulder   Wheel  Gauge   Nut  Centerlock 3 8 16  Washer 3 8 x 7 8 x 14 Gauge  Bracket   Washer 13 82 x 13 16 x12 Ga   Bolt  Fin Hex 3 8 16 Unc x1 Gr  5  Bolt  Rdhd Sqnk 3 8 16UNCx 1  Arm Spring Brake Mower  Bracket Arm Idler 42    Keeper Belt 42  Clutch Cable  Puliey Idler Flat   Bolt Carriage Idler   Spring Extension   Spring Retum Idler   Retalner Spring Yellow Zinc  Washer 9 32 x 3 4 x 16 Ga   Bracket Clutch   Cable Clutch 42 in   Washer Flat 3 8  Type B  Spring Retainer   Spring Retention Lever   r    pace  RodClutch  Screw Hex Thd Cut 1 4 20 x5 8  Bolt Rdhd Sqn 3 8 16 UNC x 1  3 4  Mandrel Assembly  includes Key  Numbers 8 10  12 15  31 and 32   Mower Deck  Complete  Standard  Deck  Order Separately Mulcher  Plate and Gauge Wheel  Components  Key Nos  101 106  and 111 121     NOTE  All component dimenslons given in U S inches  1 inch   25 4 mm    
18. 49       0180 9016 HIGNNN VAQON     3IXVSNVHL          OYOAH    090222716 YHAGINNN 13GOM     HOLOVUL    KEY PART  NO  NO    1 170351  2 170352  3 170353  4 170354  5 169898  6 170355  7 170356  8 170357  9 170358  10 170359  11 170360  12 169870  13 170361  14 169869  16 170362  17 170363  18 170364    150771  170365  170366  170367  170368  170369  170370  170371  170389    142991  170390    898805 B9 258555 t555505899989 8 KYSBENDUS  8        TRACTOR    MODEL NUMBER 917 272060  HYDRO GEAR TRANSAXLE     MODEL NUMBER 314 0510    DESCRIPTION    Main Housing  Assembly   Side Housing  Assembly  Center Section  Assembly  Swashplate  Trunion Machined  Block   Assembly   Sealant 10 5 Oz   Hex Flange Screw 1 4 20 X 1 25  Stud  5 16 24 Hex Double End  Shaft  input   Ring   Retaining   Spacer   Ring  Retaining   Seal  Lip  67 X 1 58 X  276  Ball Brg 17mm Id X 40mm Od X  12mm    Hex Flange Head Screw 5 16 24 X  0 75   Lip Seal 18 X 32X 7   Arm  Control   Bearing  30x52x13 Thrust   Check Plug Assembly  Washer  Shaft  Motor   Gear   Pinion  13t   10V48t Gear   Gear  10t Jackshaft   601 Bul  Gear   Sleeve Bearing  75 X 1 575 X 625  SleeveBearing Outboard    75x1 750x 625   Washer  3 4 id X 1 1 2 Od X   13 Thk   Lip Seal Axle Seal   Shaft  Axle  75 X11 39 Key  R H    Shaft  Axle  75 X16 99  Key L H    Miter Gear  Splined    Miter Gear 15t  0 5 Id    Shaft   Ring  Spiral Retaining   Pin  Jackshaft   Magnet  Ring   Spring  Bypass   Hydro Mtg Screw 3 8 24 X 2 5   L    ONG  Filter  Base  Filte
19. 58  31 139976   37 17490508  38 169834   51 173800400  52 19091416  53 145201   54 161464   55 145202   57 570522507  58 150127   60 172140606  64 154798   74   142 165867   143 154966   144 154207   145 156524   159  155123X428  206 170165   207 17670508  208 17670608  212 165919      5479      DESCRIPTION  Chassis Stamping  Drawbar    Screw 3 8 16 x 3 4   Bumper Hood Dash   Dash   Bolt  Carriage 3 8 16 x 1   Panel  Dash  L H    Clip Yinnerman Grille P L   Panel  Dash  R H    Hood Assembly   BumperHood   Washer 13 32 x 13 16 x 12 Gauge  Nut   Grille Lens Asm   Lens  Grille   Fend Ftrest Pnt STLT   Bracket  Fender Support   Screw Thdrol 5 16 18 x 1 2 Tyt  Bracket Asm  Pivot Mower Rear  Nut Lock w Insert 1 4 20 UNC  Washer 9 32 x 7 8 x 16 Ga   Bracket Grille Pickoff LH   Screw Hex Wshd 8 18 x 7 8  Bracket Grille Pickoff RH   Bolt  Fin Hex 1 4 20 UNC x  75  Duct Air Engine P L LT   Bolt Rdhd Sqnk 3 8 16 UNC x 3 4  Dash Lower STLT   Nut Crownlock 3 8 16 UNC   Plate Reinforcement STLT  Bracket Swaybar Chassis  Bracket Pnt Footrest STLT   Jod Pivot Chassis Hood  Cupholder   Bolt Shoulder 5 16  18 TT  Screw Thdrol 5 16 18 x 1 2 TYTT  Screw Thdrol 3 8 16 x 1 2  Insert Lens Reflective   Plug  Button    NOTE  All component dimensions given in U S  inches  1 Inch   25 4 mm    37    TRACTOR     MODEL NUMBER 917 272060    GROUND DRIVE       TRACTOR     MODEL NUMBER 917 272060    GROUND DRIVE    KEY PART  NO  NO    1 senere   8 165866   10 STD561210  14 10040400  15 74490544  16 570541431
20. 7 Bolt   3 138017 Bracket Assembly Sway Bar   Front   4 165460 Bracket Sway Bar 38 42    eck   5 STD624008 Retainer Spring   6 130832 Arm  Suspension  Rear   8 850857 Bolt  Hex 38 24    1 25 Gr  8   9 STD551137 Washer  Lock   10 140296 Washer  Hardened   11 134149 Blade  Mulching   13 137645 Shaft Assembly  Mandrel  Vented   includes Key Number 12    14 128774 Housing  Mandrel  Vented   15 110485   Bearing  Bail  Mandrel   16 140329 Stripper  Vented Mower Deck   18 72140505 Bolt  Carriage 5 16 18 x 5 8   19 132827 Bolt  Shouider   20 159770 Baffle  Vortex   21  STD541431 NutCrownlock 5 16 18 UNC   22 134753 Stiffener Bracket   23 131267 Bracket  Deflector   24 105304X Cap  Sleeve   25 123713   Spring  Torsion  Deflector   26 110452   Nut  Push   27 130968  428 Shield  Deflector   28 19111016 Washer 11 32 x 5 8 x 16 Ga    29 131491 Rod  Hinge   30 157722 Screw Thdrol Washer Head   31 129963 Washer  Spacer   32 153535 Pulley  Mandrel   33 137266 Nut  Toplock  Flanged   34  STD533717 Bolt   35 133835 Fastner  Christmas Tree   36 131494 Pulley    er  Flat   37  STD551037 Washer 13 32 x 13 16 x 16 Ga   40 570541437 NutCrownlock 3 8 16 UNC   44 140088 Guard  Mandrel  L H    45 570624003 Retainer   46 137729 Screw  Thd  Roll 1 4 20 x 5 8   48 133944 Washer  Hardened   49 174284 Roller Assembly  Cam Follower   50 131340 Bolt  Shoulder  10 24 Gr  5   51  STD541410 Locknut   52 139888 Bolt  Shoulder 5 16 18 UNC   53 131845 Arm Assembly  Pad  Brake   54 133943 Washer  Hardened   55 1550
21. F    OIL CAPACITY  W FILTER  4 0 PINTS  W OFILTER  3 5 PINTS    SPARK PLUG  CHAMPION RC12YC   GAP   040     VALVE  CLEARANCE     GROUND  SPEED MPH      TIRE    NOT ADJUSTABLE  FORWARD  5 5  REVERSE  2 4  FRONT  14PSI  REAR  10 PSI   3 AMPS BATTERY   5 AMPS HEADLIGHTS  AMP HR  30   MIN  CCA  240  CASE SIZE  U1R    27 35 FT  LBS     CHARGING  SYSTEM     BATTERY     BLADE BOLT  ORQUE        CONGRATULATIONS on your purchase  of a new tractor  It has been designed   engineered and manufactured to give  you the best possible dependability and  performance    Should you experience any problem you  cannot easily remedy  please contact a  Sears or other qualified service center   We have competent  well trained techni   cians and the proper tools to service or  repair this tractor    Please read and retain this manual  The  instructions will enable you to assemble  and maintain your tractor properly   Always observe the  SAFETY RULES      REPAIR AGREEMENT    A Repair Agreement is available on this  product  Contact your nearest Sears  store for details     CUSTOMER RESPONSIBILITIES      Read and observe the safety rules      Follow a regular schedule in maintain   ing  caring for and using your tractor      Follow the instructions under  Mainte   nance  and  Storage  sections of this  owners manual    WARNING  This tractor is equipped  with an internal combustion engine and  Should not be used on or near any  unimproved forest covered  brush   covered or grass covered land unless the 
22. IN            270      292  lt   AS YOU COMPLETE FEA LO AEA  lt   REGULAR SERVICE  lt  HEHE       Check Tro pressure       Check Operator Presence and  Intestock Systems     lt        EXE      ENE   R KI vi  v      sharpenepiace Mower lados           Fi  EN IE           fruan     5           L  iv     o  Check Banay lev TC Sm Was iss          OisanBanoryanaTomnae          iv        CwekTumade Geng            ba     Adjust Blade           Tension     Aman ES   Agus Moton Drive Ben  Tension     Cl ze  Tech Engine Oe JS EST CTT   change Engine         l Ez                   21 12 SS  clean Al Seren   Se m   inspect MumenSpark Anester   212020      Replace Oi Finer equipped      vil     See  EE     22 E   wan      Replace      Fiter Paper Cas       s                   Fueros NN   1  Change more often when operating under a heavy load or in high ambient temperatures  5   ll equipped with adjustable system    2   Service more often when operating in dirty or dusty conditions  6   Not required if equipped with malntenance free battery    3   H equipped with      Bier  change      every 50 hours      Tighten front axle pivot        to 35    Ibe  maximum    4   Replace blades more often when mowing in sandy ech  Do not overtighten    GENERAL RECOMMENDATIONS LUBRICATION CHART    The warranty on this tractor does not cover  items that have been subjected to operator  abuse or negligence  To receive full value  from the warranty  operator must maintain  tractor as instructed in this manu
23. IVE     terminal of fully    charged battery      Connect the other end of the BLACK  cable to good CHASSIS GROUND   away from fuel tank and battery     TO REMOVE CABLES  REVERSE ORDER    1  BLACK cable first from chassis and  then from the fully charged battery   2  RED cable last from both batteries     Positive T mi         Cables    Charged  Battery    Negative    Positive  Terminal        Terminal    REPLACING BATTERY    Acaution  Do not short battery  terminals by allowing a wrench or any    other object to contact both terminals at   the same time  Before connecting battery    remove metal bracelets  wristwatch  bands  rings  etc    Positive terminal must be connected first   to prevent sparking from accidental   grounding    1  Lift seat pan to raised position and  open battery box door    2  Disconnect BLACK battery cable first  then RED battery cable and carefully  remove battery from tractor    3  Install new battery with terminals in  same position as old battery    4  First connect RED battery cable to  positive     terminal with hex bolt and  keps nut as shown  Tighten securely    5  Connect BLACK grounding cable to  negative     terminal with remaining  hex boit and keps nut  Tighten  securely    6  Close battery box door        Positive  Red  Cable Negative  Black  Cabie   TO REPLACE HEADLIGHT BULB   1  Raise hood    2  Pull bulb holder out of the hole in the  backside of the grill    3  Replace bulb in holder and push bulb  holder securely back into the hole 
24. N BATTERY    For ninety  90  days from date of purchase  if any battery included with this riding  equipment proves defective in material or workmanship and our testing determines  the battery will not hold a charge  Sears will replace the battery at no charge  Warranty  service is available free of charge by taking your Craftsman riding equipment to your  nearest Sears Service Center  In home warranty service is available but a trip charge  will apply  This warranty applies oniy while this product is in the United States     TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN   HOME WARRANTY SERVICE  SIMPLY CONTACT SEARS AT 1 800 4 MY HOME    This Warranty gives you specific legal rights  and you may also have other rights  which may vary from state to state     Sears  Roebuck and Co   D 817 WA  Hoffman Estates  IL 60179    SAFETY RULES    IMPORTANT  This cutting machine is capable of amputating hands and feet and  throwing objects  Failure to observe the following safety instructions could result in  serious injury or death     I  GENERAL OPERATION                        Read  understand  and follow all  instructions in the manual and on the  machine before starting    Only allow responsible adults  who are  familiar with the instructions  to operate  the machine    Clear the area of objects such as  rocks  toys  wire  etc   which could be  picked up and thrown by the blade    Be sure the area is clear of other  people before mowing  Stop machine  if anyone enters 
25. Owner s Manual    CRAFTSMAN       16 0 HP  ELECTRIC START  42    MOWER  AUTOMATIC       LAWN TRACTOR      Model No   917 272060      Safety     Assembly     Operation     Maintenance    Repair Parts       This product has a low emission engine which operates    differently from previously built engines  Before you start the  Ej engine  read and understand this Owner s Manual        CAUTION  For answers to your questions  Read and follow all Safety about this product  Call   Rules and Instructions before 1 800 659 5917  operating this equipment  Sears Craftsman Help Line    5 am   5 pm  Mon   Sat    Sears  Roebuck and Co   Hoffman Estates       60179    Visit our Craftsman website www sears com craftsman    TABLE OF CONTENTS       Warranty                                                 2 Maintenance Schedule                        18  Safety Rules               3 Service and Adjustments                      23  Product Specifications       aubo  Storag EE 29  Assembly        8 Troubleshooting                                   30  Operation EN 11 Repair Parts                                         34  Maintenancoe                                         18 Parts Ordering                       Back Cover    WARRANTY    LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS  For two  2  years from the date of purchase  if this Craftsman Riding Equipment is  maintained  lubricated and tuned up according to the instructions in the owner s  manual  Sears will repair or repl
26. S Screw  thread forming  M5x0 8x10   12 757 02 S Kit  float   12 757 33 S Kit  solenoid repair   12 757 03 S Kit  repair   12 454 03 S Tie cable   12 518 37 S Lead  red   37    20 gauge    uninsulated socket and  insulated socket terminais     CRANKSHAFT    KEY PART  NO  NO  DESCRIPTION   1 12 014 57 S Crankshaft  includes 2   2 25 139 27 S Plug  cup    EXHAUST   KEY PART   NO  NO  DESCRIPTION   1 25 072 04 S Stud  M8x1 25x33  2    2 12 041 03 S Gasket  exhaust manifoid   3 12 126 11 S Bracket muffler   4 12 445 06 S Strap  lifting   5 M 645025 S Screw  hex  flange M6xl 0x25     2   12 522 50 Short Block  12 755 93 S Gasket Set    NOTE  All component dimensions given in U S   inches 1 inch   25 4 mm    19    SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION       en   ONLY RIDE UP AND DOWN HILL   SIGHTING       Cur  NOT ACROSS HILL    GUIDE  M    SIGHT AND HOLD THIS  SKY LINE OR TREE         T      Operate your Tractor up and down the face of slopes  not  greater than 15     never across the face  Make tums gradu     ally to prevent tipping or loss of control  Exercise extreme  caution when changing direction on slopes        Get it fixed  at your home or ours     For repair of major brand appliances In your own home     no matter who made it  no matter who sold it     1  800 4 MY HOM E  Anytime  day or night   1 800 469 4663   www sears com    To bring in products such as vacuums   lawn equipment and electronics for repair  call for  the location of your nearest Sears P
27. STEM    KEY PART    NO  NO          DESCRIPTION    M 839070 5 Screw  hex  flange  M8x1 25x70  2     2 25 098 04 S Starter assembly  Includes 3    8    3 12 755 39 S Kit  drive end   4 12 227 03 5 Cap  drive end   5 12 170 04 8 Armature   6 12 755 38 S Kit  drive parts   7 12 243 04 S Cap  commutator end   8 12 086 20 S Screw  hex  flange  2    OIL PAN LUBRICATION   KEY PART   NO  NO  DESCRIPTION   1 12 038 01 S Dipstick assembly  Includes  2 3    2 25 755 13 S Kit  oil fill cap  Includes 3    3 12 153 03 S O Ring  oil fill cap   4 12 153 02 S O Ring  upper oil fill tube   5 12 123 04 S Tube  oil fill   6 M 645025 S Screw  hex  flange  M6x1 0x25   7 12 153 01 S O Ring  lower oil fill tube   8 25 162 07 S Screen  oil pickup   9 12 096 03 S Cover  oil pickup screen   10  M 545016 S Screw  hex  flange  M5x0 8x16   11  25 462 09 S Valve  oil pressure relief   12 12 050 01 5 Filter  oil   13 X 75 10 S Plug  sq  hd  solid 3 8    14  12 393 01 S Pump  oil   15 12 153 06 5 O Ring  oil pump cover   16  12 096 34 S Cover  oil pump   17  M 545016 S Screw  hex  flange  M5x0 8x16  3    18 12 032 03 5 Seal  oil  P T O  end    19 24 086 16 5 Screw  hex  flange  M8x1 25x45  11    20  24 086 17 S Screw  hex  flange  M8x1 25x45   21  12 199 56 S Assembly Pan  oil  Incl   11 14 17     57    ENGINE CONTROLS   KEY PART   NO  NO  DESCRIPTION   1 12 079 11 S Linkage  choke   2 12 237 01 S Clamp  cabie   3 24 086 43 S Screw  hex  flange   4 M 664020 S Screw  lobed socket   M6xl 0x20  2    5 12 536 10
28. TANT  It is important to prevent  Jum deposites from forming in essential  fuel system parts such as carburetor  fuel            or tank during storage     5     29    Also  experiance indicates that alcohol  blended fuels  called gasohol or using  ethanol or methanol  can attract moisture  which leads to separation and formation  of acids during storage  Acidic gas can  damage the fuel system of and engine  while in storage    1  Drain the fuel tank    2  Start the engine and let it run until the   fuel lines and carburetor are empty      Never use engine or carburetor cleaner  products in the fue  tank or permanent  damage may occur      Use fresh fuel next season    NOTE  Fuel stabilizer is an acceptable   altemative in minimizing the formation of   fuel gum deposits during storage  Add  stabilizer to gasoline in fuel tank or   storage container  Always follow the mix   ratio found on stabilizer container  Run   engine at least 10 minutes after adding  stabilizer to allow the stabilizer to reach  the carburetor  Do not drain the gas tank  and carburetor if using fuel stabilizer    ENGINE OIL   Drain oil  with engine warm  and replace   with clean engine oil   See    ENGINE    in   the Maintenance section of this manual     CYLINDER S    1  Remove spark plug s     2  Pour one ounce of oil through spark   plug hole s  into cylinder s     Tum ignition key to  START  position   for a few seconds to distribute oil    4  Replace with new spark plug s      OTHER     Do not store 
29. TS WILL BECOME  PROPERLY SECURE YOUR WIRING  THEIR BRIGHTEST        Ru  H   lt                    tr    TRACTOR     MODEL NUMBER 917 272060    ELECTRICAL        108010              a w                 bI ftii       TRACTOR     MODEL NUMBER 917 272060    ELECTRICAL    KEY PART  NO  NO   163465  74760412  156417  161343  166182  4152J  4799J  146147  175158  73510400  4207J  160784  175566  140403  170220  71110408  131563  175141  121433X  141940  109748X                                                   DESCRIPTION   Battery 12 Volt 28 Amp   Bolt  Hex Head 1 4 20 unc x 3 4  Case  Battery Mech Hinge   Switch  interlock N Opn N Opn  Hamess  Light Socket  Includes 4152    Bulb  Light   Cable  Battery  6 Gauge  Red  11    Cable  Battery  6 Gauge  Red  W 16 Wire  Fuse  20 Amp   Nut Keps Hex1 4 20 Unc   Cable  Ground  6 Gauge  Black  12   Switch  Plunger Normal Op Olive  Switch  Ignition   Key  Ignition   Hamess  Ignition   Bolt  Hex Head  Fin  1 4 20 x 1 2  Cover  Terminal  Red   Solenoid   Ammeter Rectangular   Protection Wire Loop   Relay Asm     NOTE  All component dimensions given in U S  inches  1 inch 2 25 4 mm    TRACTOR     MODEL NUMBER 917 272060  CHASSIS AND ENCLOSURES       TRACTOR     MODEL NUMBER 917 272060    CHASSIS AND ENCLOSURES    KEY PART   NO  NO    1 169830   2 169061   3 17060612   5 155272   9 168337X013  10  STD533710  11 155927   12 145660   13 172107  010  17 144983  558  18 126938X   25 19131312  26 510541437  28  156725X558  29 155217  599  30  164919X5
30. ace  free of charge  any parts found to be defective in  material or workmanship  Warranty service is available free of charge by taking your  Craftsman riding equipment to your nearest Sears Service Center  In home warranty  service is available but a trip charge will apply  This warranty applies only while this  product is in the United States     This Warranty does not cover      Expendable items which become worn during normal use  such as blades  spark  plugs  air cleaners  belts and oil filters    Tire replacement or repair caused by punctures from outside objects  such as nails   thoms  stumps  or glass    Repairs necessary because of operator abuse  including but not limited to  damage  caused by towing objects beyond the capability of the riding equipment  impacting  objects that bend the frame or crankshaft  or over speeding the engine    Repairs necessary because of operator negligence  including but not limited to   electrical and mechanical damage caused by improper storage  failure to use the  proper grade and amount of engine oil  failure to keep the deck clear of flammable  debris  or the failure to maintain the equipment according to the instructions  contained in the owner s manual    Engine  fuel system  cleaning or repairs caused by fuel determined to be contami   nated or oxidized  stale   In general  fuel should be used within thirty  30  days of its  purchase date      Riding equipment used for commercial or rental purposes     LIMITED 90 DAY WARRANTY O
31. ak or dead battery     Corroded battery terminals       Loose or damaged wiring       Faulty solenoid or starter       Cutting too much grass too    fast       Throttle in  CHOKE     position       Fill fuel tank     See         START ENGINE     in Operation section       Wait several minutes before    attempting to start       Replace spark plug       Clean replace air filter     Replace fuel filter     Drain fuel tank and carbure     tor  refill tank with fresh  gasoline and replace fuel  filter       Check all wiring     See  To Adjust Carburetor       in Service Adjustments  section     10 Contact a Sears or other    qualified service center       Clean replace air filter     Replace spark plug     Recharge or replace battery       Replace fuel filter       Drain fuel tank and refill with    fresh gasoline       Check all wiring     See  To Adjust Carburetor  in                                 Service  Adjustments  section       Contact a Sears or other    qualified service center       Depress clutch brake pedal       Disengage attachment    clutch       Recharge or replace battery     Replace fuse      Clean battery terminals      Check all wiring      Check replace ignition    Switch       Check replace solenoid or    starter       Contact a Sears or other    qualified service center       Recharge or replace battery     Clean battery terminals      Check all wiring      Check replace solenoid or    starter       Set in  Higher Cut    position     reduce speed       Ad
32. al    Some adjustments will need to be made   periodically to properly maintain your   tractor    All adjustments in the Service and   Adjustments section of this manual should   be checked at least once each season      Once a year you should replace the  spark plug  clean or replace air filter  and  check blades and belts for wear  A new  spark plug and clean air filter assure  proper air fuel mixture and help your       engine run better and last longer       or 10w30 MOTOR OIL  REFER TO Maintenance  ENGINE  SECTION   BEFORE EACH USE IMPORTANT  Do not oil or grease the  1  Check engine oil level  ivot points which have special nylon  2  Check brake operation  Bearings  Viscous lubricants will attract  3  Check tire pressure  dust and dirt that will shorten the life of  4  Check operator presence and the self lubricating bearings  If you feel   interlock systems for proper operation  they must be lubricated  use only a dry   5  Check for loose fasteners  pd graphite type lubricant   sparingly     18    TRACTOR    Always observe safety rules when  performing any maintenance    BRAKE OPERATION   If tractor requires more than six  6  feet  stopping distance at high speed in  highest gear  then brake must be ad   justed   See  TO ADJUST BRAKE  in the  Service and Adjustments section of this  manual     TIRES   Maintain proper air pressure in all tires   See  PRODUCT SPECIFICATIONS   section of this manual     Keep tires free of gasoline  oil  or insect  control chemicals which 
33. ange M6x  0x34    2   12 089 01 S Eine  valve  2   12 173 01 S Cap  valve spring  2   12 755 03 S Kit  retainer  2   12 468 05 S Washer  plain 13 32   12 112 13 S Spacer  head bolt exhaust    port   12 086 15 S Screw  hex  flange  M10x1 5x81 9   25 237 14 5             hose  2   12 326 03 5 Hose  breather   M 645020 S Screw  hex  flange M6x1 0x20    5   12 096 07 S SAA valve w nipple  M 545010 S Screw  hex  flange M5x0 8x10  12 018 01 S Retainer  breather reed  12 402 02 S Reed  breather    CRANKCASE    KEY PART  NO  NO     DADO BO Na    DESCRIPTION    12 032 03 S Seal  crankshaft   Block  cylinder    Use Short Block 12 522 50   12 445 02 S Strap  lifting  M 839025 S Screw  hex  flange   M8x1 25x25  24 380 13 5 Dowel  locating  4   12 755 49 S Kit  camshaft  Includes 7 8   12 089 31 S Spring  actuatin  12 422 08 5 Shim  camshaft  A R   blue  12 422 09 S Shim  camshaft  A R   red  12 422 10 5 Shim  camshaft  A R   yellow  12 422 11 S Shim  camshaft  A R   green  12 422 12 S Shim  camshaft  A R   gray  12 422 13 S Shim  camshaft  A R  Back  12 422 07 S Shim  camshaft  A R   white  12 144 28 S Shaft  balance  12 874 01 S Piston w Ring Set  Std      Includes 11 12   12 874 02 S Piston w Ring Set   25  12 874 03 S Piston w Ring Set   50  12 018 02 S Retainer  plston pin  2   12 108 01 S Ring Set  Std    12 108 02 S Ring Set   25   12 108 03 S Ring Set   50   12 067 11 S Connecting Rod ES  12 067 12 S Connecting Rod   25   12 380 01 S Pin  governor regulating  12 043 05 S Gear  gov
34. arts  amp  Repair Center     1  800 488 1 222 Anytime  day or night    www sears com    For the replacement parts  accessories and owner s manuals  that you need to do it yourself  call Sears PartsDirect        1  800 366 PART 6 a m    11 p m  CST      1 800 366 7278  7 days a week    www sears com partsdirect    To purchase or inquire about a Sears Service Agreement     1 800 827 6655      7 a m    5 p m  CST  Mon      Sat     Para pedir servicio de reparaci  n a domicilio  Au Canada pour service en francais   y para ordenar plezas con entrega a domicilio  1 877 LE FOYER     1 888 SU HOGAR      1 877 533 6937      1 888 784 6427     SEARS    HomeCentral             Registered Trademark      Trademark of Sears  Roebuck and Co      Sears  Roebuck and Co     Marca Registrada   7    Marca de F  brica de Sears  Roebuck and Co     177370 11 29 00 TR Printed in U S A     
35. ason or after every 100   hours of operation  whichever occurs first    Spark plug type and gap setting are   shown in  PRODUCT SPECIFICATIONS    section of this manual    ENGINE OIL FILTER   Replace the engine oil filter every season   or every other oil change if the tractor is   used more than 100 hours in one year    1  Drain oil from engine crankcase  See   TO CHANGE ENGINE OIL  in this  section of this manual  through step  remove drain plug       Remove oil filter and wipe off filter  adapter     21      Apply a thin coating of new engine oil  to the rubber gasket on replacement  oil filter      Install replacement oil filter on filter  adapter  Turn oil filter clockwise until  rubber gasket contacts the filter  adapter  then tighten filter an addi   tional 1 2 turn      Fill crankcase with new oil  See  TO  CHANGE ENGINE OIL  in this section  of this manual   For approximate  capacity see  PRODUCT SPECIFICA   TIONS  section of this manual      Start the engine and check for oil  leaks  Correct any leaks before  placing engine into full operation        IN LINE FUEL FILTER   The fuel filter should be replaced once   each season  If fuel filter becomes   clogged  obstructing fuel flow to carbure   tor  replacement is required    1  With engine cool  remove filter and  plug fuel line sections    2  Place new fuel filter in position in fuel  line with arrow pointing towards  carburetor    3  Be sure there are no fuel line leaks  and clamps are properly positioned    4  Im
36. can harm  rubber    Avoid stumps  stones  deep ruts  sharp  objects and other hazards that may  cause tire damage    NOTE  To seal tire punctures and prevent  flat tires due to slow leaks  tire sealant  may be purchased from your local parts  dealer  Tire sealant also prevents tire dry  rot and corrosion    OPERATOR PRESENCE SYSTEM   Be sure operator presence and interlock  systems are working properly  If your  tractor does not function as described   repair the problem immediately    The engine should not start unless the  clutch brake pedal is fully depressed  and attachement clutch control is in the  disengaged position    When the engine is running  any  attempt by the operator to leave the  seat without first setting the parking  brake should shut off the engine   When the engine is running and the  attachment clutch is engaged  any  attempt by the operator to leave the  seat should shut off the engine    The attachment clutch should never  operate unless the operator is in the    seat   BLADE CARE  For best results mower blades must be    kept sharp  Replace bent or damaged  blades     BLADE REMOVAL   1  Raise mower to highest position to  allow access to blades    Remove hex bolt  lock washer and flat  washer securing blade    Install new or resharpened blade with  trailing edge up towards deck as  shown     2   3     19    IMPORTANT  To ensure proper assembly    center hole in blade must align with star   on mandrel assembly    4  Reassemble hex bolt  lock washer  an
37. ches and    to run when presence control system  connections  If not corrected   operator leaves contact a Sears or other  seat with qualified service center   attachment    clutch engaged          Poor cut   uneven  1  Worn  bent or loose blade    Replace blade  Tighten  blade bolt      Level mower deck      Clean underside of mower  housing      Replace blade mandrel      Clean around mandrels to    open vent holes                 Mower deck not level      Buildup of grass  leaves   and trash under mower      Bent blade mandrel      Clogged mower deck vent  from build up of grass    leaves  and trash around   mandrels                   ON                                Obstruction in clutch   Remove obstruction   mechanism      Worn damaged mower  drive belt      Frozen idler pulley       Frozen blade mandrel     Mower blades will  not rotate              Replace mower drive belt             Replace idler pulley     Replace blade mandrel        m  Aw N    31    TROUBLESHOOTING CHART    PROBLEM   CAUSE  CORRECTION        Engine speed too slow     Place throttle control in     FAST    position                                 Travel speed too fast    Shift to slower speed      Wet grass    Allow grass to dry before  mowing      Mower deck not level    Level mower deck      Low uneven tire air pressure  Check tires for proper air  pressure       Worn  bent or loose blade    Replace sharpen blade   Tighten blade bolt      Clean underside of mower  housing      Replace mower driv
38. d flat washer in exact order as    shown     5  Tighten bolt securely  27 35 Ft  Lbs   torque    IMPORTANT  Blade bolt is grade 8 heat  treated     Trailing Edge Up Mandrel Assembly         Flat Washer    Lock Washe  Gf    Hex Bolt  Grade     A Grade 8 heat treated bolt can be identified  by six lines on the boit head     TO SHARPEN BLADE   NOTE  We do not recommend sharpen    ing blade   but if you do  be sure the   blade is balanced    Care should be taken to keep the blade   balanced  An unbalanced blade will   cause excessive vibration and eventual  damage to mower and engine      The blade can be sharpened with a file   or on a grinding wheel  Do not attempt   to sharpen while on the mower    To check blade balance  you will need   a 5 8  diameter steel bolt  pin  or a cone   balancer   When using a cone bal    ancer  follow the instructions supplied  with balancer     NOTE  Do not use a nail for balancing   blade  The lobes of the center hole may   appear to be centered  but are not      Slide blade on to an unthreaded  portion of the steel bolt or pin and hold  the bolt or pin parallel with the ground   If blade is balanced  it should remain in  a horizontal position  If either end of  the blade moves downward  sharpen  the heavy end until the blade is  balanced        BATTERY    Your tractor has a battery charging system  which is sufficient for normal use  How   ever  periodic charging of the battery with  an automotive charger will extend its life     Keep battery a
39. e  clamp screw and align the holes by  inserting a pencil or a 1 4  drill bit through  both holes    4  Pull throttle cable up to remove slack and  tighten cable clamp screw  Remove  alignment pencil or drill bit        Throttle Lever    27    TO ADJUST CARBURETOR   The carburetor has been preset at the factory   and adjustment should not be necessary    However  minor adjustment may be required   to compensate for differences in fuel    temperature  altitude or load  If the carburetor  does need adjustment  proceed as follows    In general  tuming the adjusting needles in    clockwise  decreases the supply of fuel to   the engine giving a leaner fuel air mixture    Tuming the adjusting needles out  counter    clockwise  increases the supply of fuel to the   engine giving a richer fuel air mixture    IMPORTANT  Damage to the needles and   seats in carburetor may result if tumed in too   tight    NOTE  The carburetor on this engine is low   emission  It is equipped with an idle fuel   adjusting needle with a limiter cap  which  allows some adjustment within the limits  allowed by the cap  Do not attempt to remove  the limiter cap  The limiter cap cannot be  removed without breaking the adjusting  needle    1  Be sure you have a clean air filter and the  throttle control cable is adjusted properly   see above       Start engine and allow to warm for five  minutes  Make adjustments with engine  running and shift motion control lever in    neutral  N  position   Ide speed setting
40. e belt      Reinstall blades sharp edge      Buildup of grass  leaves and  trash under mower      Mower drive belt wom      Blades improperly installed                             Son    ob              down   10 Replace with blades listed  in this manual   11 Clean around mandrels to  open vent holes         10 Improper blades used     11 Clogged mower deck vent  holes from buildup of  grass  leaves  and trash  around mandrels                         Headlight s  not  working   if so equipped       Switch is    OFF        Bulb s  burned out      Faulty light switch      Loose or damaged wiring       Turn switch  ON       Replace bulb s       Check replace light switch      Check wiring and connec   tions      Replace fuse                  a PON  m PWD       Blown fuse                    Battery will not      Bad battery cell s    charge      Replace battery     Poor cable connections       Check clean all connec   tions     Replace regulator              Faulty regulator   if so equipped      Faulty alternator            Replace alternator                         Freewheel control in     disengaged    position   2  Motion drive belt worn   damaged  or broken   3  Air trapped in transmission  during shipment or  servicing     Loss of drive 1  Place freewheel  control in     engaged    position     2  Replace motion drive belt              Purge transmission                 Engine   backflres     1  Engine throttle control not  whenturning set at    SLOW      i position for 30
41. e materials from  tractor hood and grill    IMPORTANT  Check for and remove any   staples in skid that may puncture tire   where tractor is to roll off skid     HOWTO SET UPYOURTRACTOR  CHECK BATTERY  1  Lift seat pan to raised position and  open battery box door   NOTE  If this battery is put into service  after month and year indicated on label   label located between terminals  charge  battery for minimum of one hour at 6 10  amps   See  BATTERY  in Maintenance  section of this manual for charging  instructions         INSTALLSEAT   Adjust seat before tightening adjustment   knob    1  Remove adiustment knob and flat  washer securing seat to cardboard  packing and set aside for assembly of  seat to tractor    2  Pivot seat upward and remove from  the cardboard packing  Remove the  cardboard packing and discard    3  Place seat on seat pan so head of  shoulder bolt is positioned over large  slotted hole in pan    4  Push down on seat to engage  shoulder bolt in slot and pull seat  towards rear of tractor    5  Pivot seat and pan forward and  assemble adjustment knob and flat  washer loosely  Do not tighten    6  Lower seat into operating position and  sit in seat    7  Slide seat until a comfortable position  is reached which allows you to press  clutch brake pedal all the way down    8  Get off seat without moving its  adjusted position    8  Raise seat and tighten adjustment  knob securely             gt  gt   Seat MG 2  a    etl Bolt    PSU EN  23  DR       NOTE  You may
42. elds while operating your tractor or performing any  adjustments or repairs  We recommend a wide vision safety mask over  spectacles or standard safety glasses     13      Never use choke to stop engine   IMPORTANT  Leaving the ignition switch  in any position other than  OFF  will  cause the battery to be discharged    dead     NOTE  Under certain conditions when  tractor is standing idle with the engine  running  hot engine exhaust gases may  cause  browning  of grass  To eliminate  this possibility  always stop engine when  stopping tractor on grass areas     SN        leaving the operator s position  to empty   grass catcher  etc    TO USE THROTTLE CONTROL   Always operate engine at full throttle       Operating engine at less than full  throttle reduces the battery charging    rate     Full throttle offers the best bagging and  mower performance     TO MOVE FORWARD AND  BACKWARD    The direction and speed of movement is  controlled by the motion control lever   1  Start tractor with motion control lever  in neutral  N  position   2  Release parking brake and clutch   brake pedal   3  Slowly move motion control lever to  desired position   TO ADJUST MOWER CUTTING HEIGHT  The position of the attachment lift lever  determines the cutting height       Grasp lift lever     Press plunger with thumb and move  lever to desired position   The cutting height range is approxi   mately 1 1 2 to 4   The heights are  measured from the ground to the blade  tip with the engine not runni
43. eled  See    TO  LEVEL MOWER HOUSING     in the  Service and Adjustments section of this  manual     CHECK FOR PROPER POSITION OF  ALL BELTS    See the figures that are shown for  replacing motion and mower blade drive  belts in the Service and Adjustments  section of this manual  Verify that the  belts are routed correctly     CHECK BRAKE SYSTEM    After you leam how to operate your  tractor  check to see that the brake is  properly adjusted  See  TO ADJUST  BRAKE   in the Service and Adjustments  section of this manual       Y CHECKLIST   Before you operate and enjoy your new   tractor  we wish to assure that you receive   the best performance and satisfaction  from this Quality Product    Please review the following checklist    y All assembly instructions have been  completed    y No remaining loose parts in carton    y Battery is properly prepared and  charged   Minimum 1 hour at 6 amps     y Seat is adjusted comfortably and  tightened securely    y All tires are properly inflated   For  shipping purposes  the tires were  overinflated at the factory     Be sure mower deck is properly leveled  side to side front to rear for best cutting  results   Tires must be properly inflated  for leveling     y Check mower and drive belts  Be sure  they are routed properly around pulleys  and inside all belt keepers    y Check wiring  See that all connections  are still secure and wires are properly  clamped       Before driving tractor  be sure free   wheel control is in drive positi
44. er materials  To  prevent damage to seals  do not use  compressed air or high pressure  sprayer to clean cooling fins     20    TRANSAXLE PUMP FLUID   The transaxle was sealed at the factory  and fluid maintenance is not required for  the life of the transaxle  Should the  transaxle ever leak or require servicing   contact your nearest authorized service  center department     ENGINE   LUBRICATION   Only use high quality detergent oil rated  with API service classification SF SJ   Select the oil s SAE viscosity grade  according to your expected operating  temperature     SAE VISCOSITY GRADES    EE ren Een un     10   30        c ag 20 06 o 10   20   30   TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE          Change the oil after every 50 hours of  operation or at least once a year if the  tractor is not used for 50 hours in one    year    Check the crankcase oil level before  starting the engine and after each eight   8  hours of operation  Tighten oil fill cap   dipstick securely each time you check the  oil level    TO CHANGE ENGINE OIL   Determine temperature range expected  before oil change  All oil must meet        service classification SF SJ    Be sure tractor is on level surface    Oil will drain more freely when warm   Catch oil in a suitable container                not to allow dirt to enter the engine  when changing oil    2  Remove cap from end of drain valve  and install the drain tube onto the  fitting    3  Unlock drain valve by pushing inward   slight
45. ernor  M 631005 S Washer  plain 6 mm  12 144 02 S Shaft  governor gear  52 139 09 S Plug  cup  12 755 64 S Kit  gov  cross shaft w clip    Includes 23    X 25 102 5 Washer  plain 1 4   12 032 01 S Seal  governor cross shaft  M 631015 S Washer  plain 6 mm  12 154 05 S Clip  hitch pin    NOTE  All component dimensions given in U S     inches1 inch   25 4 mm    TRACTOR     MODEL NUMBER 917 272060  KOHLER ENGINE MODEL NUMBER CV460  TYPE NUMBER 26509    IGNITION ELECTRICAL BLOWER HOUSING AND BAFFLES       TRACTOR     MODEL NUMBER 917 272060  KOHLER ENGINE MODEL NUMBER CV460  TYPE NUMBER 26509    IGNITION ELECTRICAL  KEY PART  NO  NO  DESCRIPTION    1 12 086 14 S Screw  hex  flange  M10x1 5x46   12 468 03 S Washer  plain 3 8    24 162 03 S Screen  grass   25 086 47 S Bolt  shoulder M6x1 0x16  4    12 157 06 S Fan   X 42 15 S Key   12 025 37 S Flywheel   12 155 09 S Connector   M 548025 S Screw  hex  cap M5x0 8x25    2    10  12 085 10 S Stator   3 amp   11 M 545020 S Screw  hex  flange  M5x0 8x20  2    17  12 132 02 S Spark Plug   18    728 1 5 Clip  cable  2    19  M 545010 S Screw  hex  flange  M5x0 8x10  2    20  12 584 04 S Module  ignition   NOT ILLUSTRATED   12 154 06 S Clip  2   12 454 03 S Tie  wire            JO Om 2  G N    12 518 35 S Lead  white  36    18 gauge      fully insulated push on tab  and uninsulated socket  terminals     BLOWER HOUSING  amp  BAFFLES  KEY PART  NO  NO  DESCRIPTION    1 M 545010 5 Screw  hex  flange    5  0 8  10  4   2 24 468 10 S Washer  plai
46. gasoline from one season  to another    Replace your gasoline can if your can  starts to rust  Rust and or dirt in your  gasoline will cause problems    if possible  store your tractor indoors  and cover it to give protection from dust  and dirt    Cover your tractor with a suitable  protective cover that does not retain  moisture  Do not use plastic  Plastic  cannot breathe which allows conden   sation to form and will cause your  tractor to rust    IMPORTANT  Never cover tractor while  engine and exhaust areas are still warm     3     TROUBLESHOOTING CHART  PROBLEM       cause       CORRECTION         Engine will not  turn over    Engine clicks but  will not start    Loss of power      Outof fuel     Engine not  CHOKED     properly       Engine flooded       Bad spark plug     Dirty air filter       Dirty fuel filter       Water in fuel       Loose or damaged wiring     Carburetor out of adjustment     10  Engine valves out of    adjustment       Dirty air filter      Bad spark plug      Weak or dead battery     Dirty fuel filter       Stale or dirty fuel       Loose or damaged wiring       Carburetor out of adjustment       Engine valves out of    _                     m    adjustment       Clutch brake pedal not    depressed      Attachment clutch is    engaged   Weak or dead battery       Blown fuse     Corroded battery terminals       Loose or damaged wiring     Faulty ignition switch       Faulty solenoid or starter       Faulty operator presence    Switch es        We
47. hly  then move throttle control to  fast position  This may require an  engine warm up period from several  seconds to several minutes  depend   ing on the temperature     AUTOMATIC TRANSMISSION WARM UP  Before driving the unit in cold weather   the transmission should be warmed up as  follows    1  Be sure the tractor is on level ground    2  Place the motion control lever in  neutral  Release the parking brake  and let the clutch brake slowly retum  to operating position    3  Allow one minute for transmission to  warm up  This can be done during  the engine warm up period      The attachments can also be used  during the engine warm up period after  the transmission has been warmed up    NOTE  If at a high altitude  above 3000   feet  or in cold temperatures  below 32 F    the carburetor fuel mixture may need to   be adjusted for best engine performance    See  TO ADJUST CARBURETOR  in the   Service and Adjustments section of this   manual     PURGETRANSMISSION    ACAUTION  Never engage or disen   gage freewheel lever while the engine is  running    To ensure proper operation and perfor   mance  it is recommended that the  transmission be purged before operating  tractor for the first time  This procedure will  remove any trapped air inside the  transmission which may have developed  during shipping of your tractor   IMPORTANT  Should your transmission  require removal for service or replace   ment  it should be purged after reinstalla        2  tion before operating the t
48. in  the backside of the grill    4  Close hood    INTERLOCKS AND RELAYS   Loose or damaged wiring may cause your   tractor to run poorly  stop running  or   prevent it from starting      Check wiring  See electrical wiring   diagram in the Repair Parts section    TO REPLACE FUSE   Replace with 20 amp automotive type   plug in fuse  The fuse holder is located   behind the dash     TO REMOVE HOOD AND GRILL AS    SEMBLY   1  Raise hood    2  Unsnap headlight wire connector    3  Stand in front of tractor  Grasp hood at  sides  tilt toward engine and lift off of  tractor    4  To replace  reverse above procedure     ER      Hood  7  X Headlight Wire  5   Connector       ENGINE    Maintenance  repair  or replacement of the  emission control devices and systems  which  are being done at the customers expense   may be performed by any non road engine  repair establishment or individual  Warranty  repairs must be performed by an authorized  engine manufacturer s service outlet    TO ADJUST THROTTLE CONTROL   CABLE   The throttle control has been preset at the   factory and adjustment should not be   necessary  Check adjustment as described  below before loosening cable  If adjustment is  necessary  proceed as follows    1  With engine not running  move throttle  control lever from slow to choke position   Slowly move lever from choke to fast  position    2  Checkto see if hole in throttle lever and  hole in speed control bracket are aligned    3  If holes are not aligned  loosen cabl
49. is manual for future reference     Attachment  Clutch    Throttle Choke  Control    Clutch Brake  Pedal    Freewheel  Control    Ignition Switch    Light Switch                 Lift  Lever  Plunger    Attachment  Lift Lever       Height  Adjustment  Indicator           5          Parking Brake Lever    Motion Control  Lever       Our tractors conform to the safety standards of the American  National Standards Institute     AMMETER   Indicates charging     or  discharging     of battery   ATTACHMENT CLUTCH LEVER   Used  to engage the mower blades  or other  attachments mounted to your tractor   ATTACHMENT LIFT LEVER   Used to  raise  lower  and adjust the mower deck  or other attachments mounted to your  tractor    CLUTCH BRAKE PEDAL   Used for  declutching and braking the tractor and  starting the engine    MOTION CONTROL LEVER   Selects the  speed and direction of tractor     IGNITION SWITCH   Used for starting and  stopping the engine    LIFT LEVER PLUNGER   Used to release  attachment lift lever when changing its  position    LIGHT SWITCH   Turns the headlights on    and off    PARKING BRAKE LEVER   Locks clutch   brake pedat into the brake position   THROTTLE CHOKE CONTROL   Used  for starting and controlling engine speed   FREEWHEEL CONTROL     Disengagages transmission for pushing  or slowly towing the tractor with the  engine off          HOWTO USE YOURTRACTOR     TO SET PARKING BRAKE   Your tractor is equipped with an operator   presence sensing switch  When engine   
50. is running  any attempt by the operator to   leave the seat without first setting the   parking brake will shut off the engine    1  Depress clutch brake pedal into full   BRAKE  position and hold          2  Place parking brake lever in    EN   GAGED  position and release  pressure from clutch brake pedal   Pedal should remain in  BRAKE   position  Make sure parking brake will  hold tractor secure    Throttie  Attachment Clutch Lever  Choke  Engaged   Control _ Position  D  Ignition Key       Disengaged     Position  Clutch  arking Brake  Brake Pedal  A     Motion Control   Disenga Position  Position SES  STOPPING  MOWER BLADES        To stop mower blades move attach   ment clutch lever to  DISENGAGED   position     GROUND DRIVE        To stop ground drive  depress clutch   brake pedal into full  BRAKE  position      Move motion control lever to neutral  N    osition    IMPORTANT  The motion control lever   does not return to neutral  N  position   when the clutch brake pedal is de    pressed     ENGINE        Move throttle control to slow position   NOTE  Failure to move throttle control to  slow position and allowing engine to idle  before stopping may cause engine to     backfire         Turn ignition key to    OFF    position and  remove key  Always remove key when  leaving tractor to prevent unauthorized  use     The operation of any tractor can result in foreign objects thrown into the  eyes  which can result in severe eye damage  Always wear safety  glasses or eye shi
51. just throttle control        ROUBLESHOOTING CHART    PROBLEM LEAISE        CORRECTION                                    Loss of power Build up of grass  leaves 3  Clean underside of mower   continued  and trash under mower  housing     Dirty air filter    Clean replace air filter     Low oil level dirty oil    Check oil level change oil     Faulty spark plug    Clean and regap or change          spark plug      Replace fuel filter      Drain fuel tank and refill  with fresh gasoline      Drain fuel tank and  carburetor  refill tank with  fresh gasoline and replace  fuel filter    10  Connect and tighten spark   plug wire    11 Clean engine air screen    fins    12 Clean replace muffler    13 Check all wiring    14 See  To Adjust Carburetor      in Service Adjustments  section    15 Contact a Sears or other   qualified service center           Dirty fuel filter     Stale or dirty fuel           ON               ON OAL      Water in fuel        10 Spark plug wire loose         11 Dirty engine air screenffins                            12 Dirty clogged muffler   13 Loose or damaged wiring   14 Carburetor out of   adjustment         15  Engine valves out of  adjustment               Excessive   Worn  bent or loose blade    Replace blade   vibration Tighten blade bolt     Bent blade mandrel    Replace blade mandrel     Loose damaged part s     Tighten loose part s      Replace damaged parts                           Enginecontinues   1  Faulty operator safety   Check wiring  swit
52. justment bolt    5  Move motion control lever to the  neutral  N   lock gate  position    6  Tighten adjustment bolt securely    NOTE  If additional clearance is needed   to get to adjustment boit  move mower   deck height to the lowest position    After above adjustment is made  if the   tractor still creeps forward or backward   while motion control lever is in neutral  position  follow these steps    1  Loosen the adjustment bolt       Move the motion control lever 1 4 to  1 2 inch in the direction it is trying to  creep    3  Tighten adjustment bolt securely    4  Start engine and test    5  If tractor still creeps  repeat above  steps until satisfied     Motion Control    Neutral Lock Gate  Lever er        Adjustment Bolt    TRANSMISSION REMOVAL REPLACE   MENT   Should your transmission require  removal for service or replacement  it  should be purged after reinstallation and  before operating the tractor  See   PURGE TRANSMISSION  in the  Operation section of this manual     TO ADJUST STEERING WHEEL ALIGN   MENT    If steering wheel crossbars are not  horizontal  left to right  when wheels are  positioned straight forward  remove  steering wheel and reassemble per  instructions in the Assembly section of  this manual    FRONT WHEEL TOE IN CAMBER    The front wheel toe in and camber are  not adjustable on your tractor  If damage  has occurred to affect the front wheel toe   in or camber  contact a Sears or other  qualified service center    TO REMOVE WHEEL FOR REPAIRS   
53. ke sure the cooling shrouds are  reinstalled    NOTE  Operating the engine with a  blocked grass screen  dirty or plugged  cooling fins  and or cooling shrouds  removed will cause engine damage due  to overheating     AIR FILTER    Your engine will not run properly using a   dirty air filter  Clean the foam pre cleaner   after every 25 hours of operation or every   Season  Service paper cartridge every   100 hours of operation or every season    whichever occurs first    Service air cleaner more often under   dusty conditions    1  Remove knob and cover    2  Remove wing nut and air cleaner  from base     TO SERVICE PRE CLEANER     Slide foam pre cleaner off cartridge    Wash it in liquid detergent and water    Squeeze it dry in a clean cloth  Allow it   to dry      Saturate it in engine oil  Wrap it in  clean  absorbent cloth and squeeze to  remove excess oil     TO SERVICE CARTRIDGE    Replace a dirty  bent  or damaged  cartridge    NOTE  Do not wash the paper cartridge   or use pressurized air  as this will damage   the cartridge    7  Reinstall the pre cleaner  cleaned and  oiled  over the paper cartridge    8  Reassemble air cleaner  wing nut   cover and t  ghten knob securely     e    4   5   6    Air Cleaner        Air Cleaner  Paper  Cartridge    Air Cleaner  Base    MUFFLER   Inspect and replace corroded muffler and   spark arrester  if equipped  as it could   create a fire hazard and or damage    SPARK PLUGS   Replace spark plugs at the beginning of   each mowing se
54. king brake      Slowly move the motion control lever  forward and slowly drive tractor off  skid      10 Apply brake to stop tractor  set parking  brake and place motion control lever  in neutral position    11  Turn ignition key to  OFF  position    Continue with the instructions that follow        oC nm    or               INSTALL MULCHER PLATE     If previously removed    1  Raise and hold deflector shield in  upright position    2  Place front of mulcher plate over front  of mower deck opening and slide into  place  as shown    3  Hook front latch into hole on front of  mower deck    4  Hook rear latch into hole on back of  mower deck     AACAUTION  Do not remove deflector  shield from mower  Raise and hold shield  when attaching mulcher plate and allow it  to rest on plate while in operation        Mulcher  Plate    TO CONVERT TO BAGGING OR  DISCHARGING    Simply remove mulcher plate and store in  a safe place  Your mower is now ready for  discharging or installation of optional  grass catcher accessory    NOTE  It is not necessary to change  blades  The mulcher blades are de   signed for discharging and bagging also     CHECKTIRE PRESSURE    The tires on your tractor were overinflated   at the factory for shipping purposes    Correct tire pressure Is important for best   cutting performance       Reduce tire pressure to PSI shown in   PRODUCT SPECIFICATIONS  section  of this manual     CHECK DECK LEVELNESS    For best cutting results  mower housing  should be ropery lev
55. lower one side of mower  loosen lift  link adjustment nut on that side   NOTE  Each full turn of adjustment nut  will change mower height about 1 8       Recheck measurements after adjust   ing     SI        Bottom edge of Bottom edge of  mower to mower to  ground ground  A A  Suspension Arm  Lift Link    Adjustment Nut    FRONT TO BACK ADJUSTMENT  IMPORTANT  Deck must be level side to  side  If the following front to back adjust   ment is necessary  be sure to adjust both  front links equally so mower will stay level  side to side    To obtain the best cutting results  the  mower housing should be adjusted so  that the front is approximately 1 8  to 1 2   lower than the rear when the mower is in  its highest position    Check adjustment on right side of tractor   Measure distance  D  directly in front and  behind the mandrel at bottom edge of  mower housing as shown      Before making any necessary adjust   ments  check that both front links are  equal in length  Both links should be  approximately 10 3 8     If links are not equal in length  adjust  one link to same length as other link   To lower front of mower loosen nut  E   on both front links an equal number of  tums    When distance  D  is 1 8  to 1 2  lower  at front than rear  tighten nuts  F   against trunnion on both front links              24      To raise front of mower  loosen nut  F   from trunnion on both front links   Tighten nut  E  on both front links an  equal number of turns        When distance    D   
56. ly and turning counterclockwise      To open  pull out on the drain valve      After oil has drained completely  close  and lock the drain valve by pushing  inward and turning clockwise until the  pin is in the locked position as shown    6  Remove the drain tube and replace  the cap onto to the end of the drain  valve    7  Refill engine with oil through oil fill  dipstick tube  Pour slowly  Do not  overfill  For approximate capacity see     PRODUCT SPECIFICATIONS     section of this manual     af      Remove      fill cap dipstick  Be careful           Use gauge on oil fill cap dipstick for  checking level  Insert dipstick into the  tube and rest the oil fill cap on the  tube  Do not thread the cap onto the  tube when taking reading  Keep oil  at  FULL  line on dipstick  Tighten cap  onto the tube securely when finished     Oil Drain Valve        Closed  and   Locked  Position    Cap    Drain Tube    CLEAN AIR SCREEN     Air screen must be kept free of dirt and  chaff to prevent engine damage from  overheating  Clean with a wire brush or  compressed air to remove dirt and  stubborn dried gum fibers     CLEAN AIR INTAKE COOLING AREAS  To insure proper cooling  make sure the  grass screen  cooling fins  and other  external surfaces of the engine are kept  clean at all times    Every 100 hours of operation  more often  under extremely dusty  dirty conditions    remove the blower housing and other  cooling shrouds  Clean the cooling fins  and external surfaces as necessary   Ma
57. mediately wipe up any spilled  gasoline     Clamp       CLEANING      Clean engine  battery  seat  finish  etc   of all foreign matter      Keep finished surfaces and wheels free  of all gasoline  oil  etc      Protect painted surfaces with automo   tive type wax    We do not recommend using a garden   hose to clean your tractor unless the   electrical system  muffler  air filter and   carburetor are covered to ksep water out    Water in engine can result in a shortened   engine life     SERVICE AND ADJUSTMENTS       I ARON           come in contact with plug     TRACTOR  TO REMOVE MOWER    Mower will be easier to remove from the   right side of tractor    1  Place attachment clutch in    DISEN   GAGED     position      Move attachment lift lever forward to  lower mower to its lowest position      Roll belt off engine pulley      Remove small retainer spring  and lift  clutch spring off pulley bolt      Remove large retainer spring  slide  collar off and push housing guide out  of bracket      Disconnect anti swaybar from chassis  bracket by removing retainer spring    7  Disconnect suspension arms from   rear deck brackets by removing  retainer springs    8  Disconnect front links from deck by   removing retainer springs    9  Raise lift lever to raise suspension   arms  Slide mower out from under  tractor                      o    Small Retainer Spring    Housing Guide  Large Retainer Spring    ACAUTION  BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS     Depress clutch brake 
58. ment being used     125        17    MULCHING MOWINGTIPS  IMPORTANT  For best performance   keep mower housing free of built up  grass and trash  Clean after each use           The special mulching blade will recut  the grass clippings many times and  reduce them in size so that as they fall  onto the lawn they will disperse into the  grass and not be noticed  Also  the  mulched grass will biodegrade quickly  to provide nutrients for the lawn   Always mulch with your highest engine   blade  speed as this will provide the  best recutting action of the blades   Avoid cutting your lawn when it is wet   Wet grass tends to form clumps and  interferes with the mulching action   The best time to mow your lawn is the  early afternoon  At this time the grass  has dried and the newly cut area will  not be exposed to the direct sun    For best results  adjust the mower  cutting height so that the mower cuts off  only the top one third of the grass  blades  For extremely heavy mulching   reduce your width of cut on each pass  and mow slowly    Certain types of grass and grass  conditions may require that an area be  mulched a second time to completely  hide the clippings  When doing a  second cut  mow across or perpendicu   lar to the first cut path    Change your cutting pattern from week  to week  Mow north to south one week  then change to east to west the next  week  This will help prevent matting  and graining of the lawn        MAINTENANCE    MAINTENANCE SCHEDULE  lt   AC     FILL 
59. n 1 4   3 12 146 07 S Plate  blower housing  4 M 550010 S Screw  hex  flange  M5x0 8x10  5 24 096 05 S Cover  pinion  6 12 027 55 5 Housing  blower  7 12 063 18 S Baffle  intake side  8 25 154 02 S Clip  mounting  3   9 12 086 37 5 Screw  captive washer  M5x0 8x20  3   10  12 063 20 S Baffle  cylinder head  11  M 645016 S Screw  hex  flange  M6x1 0x16  2   12  12 063 19 S Baffle  cylinder  NOT ILLUSTRATED  M 541050 S Nut  hex  flange M5x0 8  12 096 40 5 Cover  goes over rectifier   regulator hole in blower  housing   12 141 01 S Retainer  ring  2   secures  Cover 12 096 40 S to  housing     AIR INTAKE FILTRATION    KEY PART  NO  NO  DESCRIPTION  12 281 01 5 Duct  air  25 341 03 S Knob  air cleaner cover  12 096 24 S Cover  air cleaner  12 083 12 5 Precleaner  element  12 100 08 S Wing Nut  12 083 10 S Kit  air cleaner element   Includes 5  7  8   12 743 12 S Filter  element  includes 5  8   12 032 11 S Seal 1 7 16   12 094 07 6 Base  alr cleaner  Includes  10  11   10 12 072 04 5 Stud  mounting plate  M6x1 0x75  11 12 086 01 S Screw   10 Hi Lo thread  forming  2    12 12 041 02 5 Gasket  air cleaner  NOT ILLUSTRATED   12 113 53 S Decal  air cleaner    Oo   G 5      oan    NOTE  Ali component dimensions given in U S   inches 1 inch   25 4 mm    TRACTOR     MODEL NUMBER 917 272060  KOHLER ENGINE MODEL NUMBER CV460  TYPE NUMBER 26509    STARTING SYSTEM ENGINE CONTROLS          TRACTOR     MODEL NUMBER 917 272060  KOHLER ENGINE MODEL NUMBER CV460  TYPE NUMBER 26509    STARTING SY
60. n by  placing freewheel control in freewheeling  position  Free whee  control is located at  the rear drawbar of tractor    1  Raise attachment lift to highest  position with attachment lift control    2  Pull freewheel control out and down  into the slot and release so it is held in  the disengaged position      Do not push or tow tractor at more than   two  2  MPH      To reengage transmission  reverse   above procedure     14    NOTE  To protect hood from damage  when transporting your tractor on a truck  or a trailer  be sure hood is closed and  secured to tractor  Use an appropriate  means of tying hood to tractor  rope  cord   etc          TOWING CARTS AND OTHER ATTACH    MENTS   Tow only the attachments that are   recommended by and comply with   specifications of the manufacturer of your  tractor  Use common sense when towing    Too heavy of a load  while on a slope  is   dangerous  Tires can lose traction with   the ground and cause you to lose contro   of your tractor    BEFORE STARTINGTHE ENGINE   CHECK ENGINE OIL LEVEL   The engine in your tractor has been   shipped  from the factory  already filled   with summer weight oil    1  Check engine oil with tractor on level   ground    2  Unthread and remove oil fill cap   dipstick  wipe oil off  Reinsert the  dipstick into the tube and rest oil fill  cap on the tube  Do not thread the  cap onto the tube  Remove and read  oil level  If necessary  add oil until   FULL  mark on dipstick is reached   Do not overfill    For
61. nd terminals clean      Keep battery bolts tight      Keep small vent holes open      Recharge at 6 10 amperes for 1 hour   NOTE  The original equipment battery on  your tractor is maintenance free  Do not  attempt to open or remove caps or covers   Adding or checking level of electrolyte is  not necessary     TO CLEAN BATTERY AND TERMINALS    Corrosion and dirt on the battery and  terminals can cause the battery to    leak     power    1  Open battery box door    2  Disconnect BLACK battery cable first  then RED battery cable and remove  battery from tractor      Rinse the battery with plain water and    3   ry    4  Clean terminals and battery cable  ends with wire brush until bright    5  Coat terminals with grease or petro   leum jelly    6  Reinstall battery  See  REPLACING  BATTERY  in the SERVICE AND  ADJUSTMENTS section of this  manual      V BELTS    Check V belts for deterioration and wear  after 100 hours of operation and replace  if necessary  The belts are not adjustable   Replace belts if they begin to slip from  wear     TRANSAXLE COOLING    The transmission fan and cooling fins  should be kept clean to assure proper  cooling      Do not attempt to clean fan or transmis    sion while engine is running or while the   transmission is hot  To prevent possible  damage to seals  do not use high  pressure water or steam to clean  transaxle       nspect cooling fan to be sure fan  blades are intact and clean      inspect cooling fins for dirt  grass  clippings and oth
62. ng  These  heights are approximate and may vary  depending upon soil conditions  height of  grass and types of grass being mowed     The average lawn should be cut to  approximately 2 1 2 inches during the  cool season and to over 3 inches  during hot months  For healthier and  better looking lawns  mow often and  after moderate growth     For best cutting performance  grass  over 6 inches in height should be  mowed twice  Make the first cut  relatively high  the second to desired  height    TO ADJUST GAUGE WHEELS   Gauge wheels are properly adjusted   when they are slightly off the ground   when mower is at the desired cutting  height in operating position  Gauge  wheels then keep the deck in proper  position to help prevent scalping in most  terrain conditions    NOTE  Adjust gauge wheels with tractor   on a flat level surface    1  Adjust mower to desired cutting height   See  TO ADJUST MOWER CUTTING  HEIGHT  in the Operation section of  this manual     2  With mower in desired height of cut  position  gauge wheels should be  assembled so they are slightly off the  ground  Install gauge wheel in  appropriate hole with shoulder bolt   3 8 washer  and 3 8 16 locknut and  tighten securely    3  Repeat for opposite side installing   gauge wheel in same adjustment   hole         3 8 16    Locknut       Mounting  Bracket    Shoulder  3   8 wana    6   Gauge Wheel ur                                          Your tractor is equipped with      operator   presence sensing switch  An
63. nt dimensions given in U S  inches  1 inch   25 4 mm    41    TRACTOR    MODEL NUMBER 917 272060    ENGINE       TRACTOR     MODEL NUMBER 917 272060    ENGINE    KEY PART  NO  NO    1 170548   2 17720410       mmy  4 159420  13 12 041 03  14 148456  16 STD551237  23 169837  29 137180   31 109202X  32 158990  33 123487    37 137040  38 148315  40 124028    44 17670412  45 17000612  46 19091416  77 19101216  80 74760508  81 73510400  101   73030800  105 17120616    DESCRIPTION   Control  Throttle   Screw  Hex Head  Thread Cutting 1 4 20 x 5 8  Engine   See Breakdown  Kohler Model No  CV460 26509  Muffler   Gasket Kohler   Tube Drain Oil Easy   Washer   Shield BrrvDbr Guard   Arrestor  Spark   Tank  Fuel   Cap Assembly  Fuel Sears  Vented   Clamp  Hose   Line  Fuel   Plug  Drain Oll Easy   Bushing  Snap  Fuel Line   Screw  Hex Washer Head  Thd   Roll  1 4 20 x 3 4  Screw Hex Wsh Thdr 3 8 16 x 3 4   Washer 9 32 x 7 8 x 16 Gauge   Washer 5 16 x 34 x 16 Ga    Bolt Hex Hd 5 16 18 Unc x 1 2   Nut Keps Hex 1 4 20Unc   NutFlan ge M8 1 25 Non Lk Zinc   Screw 3 8 16 x 1    NOTE  All component dimenslons given in U S  inches  1 inch   25 4 mm    TRACTOR     MODEL NUMBER 917 272060  SEAT ASSEMBLY                                                           2 9       AZ       KEY PART KEY PART   NO  NO  DESCRIPTION NO  NO  DESCRIPTION   1 140123 Seat 13 121248X Bushing  Snap   2 140551 Bracket  Pivot  Seat 14 72050412 Bolt  Carriage 1 4 20 x 1 1 2  3 71110616        15 134300 Spacer  Split  28
64. on    While learning how to use your tractor    pay extra attention to the following   important items    y Engine oil is at proper level    y Fuel tank is filled with fresh  clean   regular unleaded gasoline    y Become familiar with all controls   their  location and function  Operate them  before you start the engine       Be sure brake system is in safe  operating condition    y It is important to purge the transmission  before operating your tractor for the first  time  Follow proper starting and  transmission purging instructions  See   TO START ENGINE  and  PURGE  TRANSMISSION  in the Operation  section of this manual      10    OPERATION    These symbols may appear on your tractor or in literature supplied with the product   Leam and understand their meaning     CA  i    m    BATTERY CAUTION OR REVERSE FORWARD FAST SLOW  WARNING  m9     sro      LI       ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP  LIGHT  FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT  LOCKED  ATTACHMENT REVERSE NEUTRAL HIGH OW PARKING BRAKE  CLUTCH ENGAGED       E   Gp  x S  KEEP AREA CLEAR SLOPE HAZARDS    ATTACHMENT  IGNITION CLUTCH DISENGAGED  SEE SAFETY RULES SECTION        FREE WHEEL  DANGER  KEEP HANDS AND FEET AWAY  Automatic Models only     11    KNOWYOURTRACTOR    READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING    YOUR TRACTOR    Compare the illustrations with your tractor to familiarize yourself with the locations of  various controls and adjustments  Save th
65. on slopes unless neces   sary  and then  turn slowly and gradu   ally downhill  if possible     lock for this symbol to point out  important safety precautions  It means  CAUTION    BECOME ALERT    YOUR  SAFETY IS INVOLVED     A CAUTION  In order to prevent  accidental starting when setting up   transporting  adjusting or making repairs   always disconnect spark plug wire and  place wire where it cannot contact spark  plug    A CAUTION  Do not coast down a hill  in neutral  you may lose control of the  tractor     A CAUTION  Tow only the attachments  that are recommended by and comply  with specifications of the manufacturer of  your tractor  Use common sense when  towing  Operate only at the lowest  possible speed when on a slope  Too  heavy of a load  while on a slope  is  dangerous  Tires can lose traction with  the ground and cause you to lose control  of your tractor          WARNING  Engine exhaust  some of  its constituents  and certain vehicle  components contain or efnit chemicals  known to the State of California to cause  cancer and birth defects or other repro   ductive harm     diy WARNING  Battery posts  terminals  and related accessories contain lead and  lead compounds  chemicals known to the  State of California to cause cancer and  birth defects or other reproductive harm   Wash hands after handling       PRODUCT SPECIFICATIONS    GASOLINE 1 25 GALLONS  CAPACITY UNLEADED  ANDTYPE  REGULAR    OILTYPE SAE 10W30 above 32  F     API SF SJ   SAE 5W 30  below 32  
66. pedal fully and set parking brake      Place motion control lever in neutral  N  position      Place attachment clutch in  DISENGAGED  position      Turn ignition key    OFF    and remove key      Make sure the blades and all moving parts have completely stopped      Disconnect spark plug wire from spark plug and place wire where it cannot    IMPORTANT  If an attachment other than  the mower deck is to be mounted on the  tractor  remove the front links and hook  the clutch spring Into square hole in  frame    TOINSTALL MOWER   1      Raise attachment lift lever to its   highest position    2  Slide mower under tractor with  discharge guard to right side of tractor    3  Lower lift lever to its lowest position    4  Install mower in reverse order of  removal instructions    TOLEVEL MOWER HOUSING   Adjust the mower while tractor is parked   on level ground or oe Make sure   tires are pepe inflated  See    PROD    UCT SPECIFICATIONS     section of this   manual   If tires are over or   underinflated  you will not properly adjust   your mower            Retainer Springs   Both Sides     DE TO SIDE ADJUSTMENT   Raise mower to its highest position    At the midpoint of both sides of mower   measure height from bottom edge of  mower to ground  Distance  A  on  both sides of mower should be the  same or within 1 4  of each other    If adjustment is necessary  make  adjustment on one side of mower only   To raise one side of mower  tighten lift  link adjustment nut on that side    To 
67. r  Actuator  Bypass  Rod  Bypass Actuator  Arm  Bypass  Retaining Ring  250 External  Seal  Lip  741 X  250 X 250 Tc  Flat Washer  5 8 Id X 1 0 Od  X  05 Thk  Retaining Ring  Bearing  Center Block  Spring   Hellcal Compression  Washer  20w 50 Oil  Brake Yoke    KEY PART  NO  NO    59 170408  60 142883  61 142881  62 142887  63 170410  64 142892  65 170411  66 170412  67 170413  68 170414  69 170415  70 170416  71 170417  72 170418  73 142884  74 170419  75 170420  76 170421  77 170422  78 142969  79 142980  80 150778  81 170423  B2 170424  83 161162  84 170425  85 170426  86 170427  87 170424  88 170429  90 170430  93 170431  107 170432  108 170433  109 170434  111 170435  112 170436  113 170437  116 170438  119 170439  120 170440  121 170441  122 170442  123 170443  124 170444  125 170445  126 170446  127 170447  128 173165  900 166768    DESCRIPTION    Rotor  Brake   Brake Puck   Puck Plate   Brake Actuating Pin   Hfhes 1 4 20x2 W Patch   SpecialFlange   Bolt  1 4 20 X 1 WiPatch  Spacer   Spring  Brake Arm Bias   Sq  Hd  Bolt 5 16 24 Ribbed  Am  Brake   Slotted Hex Nut 5 16 24  Cotter Pin 3 32 X 3 4  Compression Spring Brake  Anti Drag   Washer  Ht  5 I D  X 1        X  032    Flat   Washer 11 32 I D  X 7 8  OD    Oil Seal  625 X 1 0 X  25  Check Plug Assembly   027   Washer    Stud  5 16 24 Friction Pack  Puck   330 X 1 50 X  0975  Spring  Helical Comp   Spacer   Hex Lock Nut 5 16 24Unjf   Nylon Insert    Wedge  Friction Pack   Clip  Washer  316x1 50x 1046   Plated    Pin 
68. ractor     1  Place tractor safely on level surface  with engine off and parking brake set     2  Disengage transmission by placing  freewheel control in freewheeling  position  See  TO TRANSPORT  in  this section of manual     3  Sitting in the tractor seat  start engine   After the engine is running  move  throttle control to slow position  With  motion control lever in neutral  N   position  slowly disengage clutch   brake pedal    4  Move mot  on control lever to full  forward position and hold for five  5   seconds  Move lever to full reverse  position and hold for five  5  seconds   Repeat this procedure three  3  times    NOTE  During this procedure there will be   no movement of drive wheels  The air is   being removed from hydraulic drive  system    5  Move motion control lever to neutral   N  position  Shut  off engine and set  parking brake    6  Engage transmission by placing  freewheel control in driving position   See  TO TRANSPORT  in this section  of manual     7  Sitting in the tractor seat  start engine   After the engine is running  move  throttle contro  to half  1 2  speed  With  motion control lever in neutral  N   position  slowly disengage clutch   brake pedal    8  Slowly move motion control lever  forward  after the tractor moves  approximately five  5  feet  slowly  move motion control lever to reverse  position  After the tractor moves  approximately five  5  feet return the  motion control lever to the neutral  N   position  Repeat this procedure 
69. th gasoline in the tank inside a building  where fumes may reach an open flame or  spark  Allow the engine to cool before  storing in any enclosure     TRACTOR    Remove mower from tractor for winter  storage  When mower is to be stored for  a period of time  clean it thoroughiy   remove all dirt  grease  leaves  etc  Store  ina clean  dry area    1  Clean entire tractor  See  CLEANING    in the Maintenance section of this   manual       Inspect and replace belts  if necessary   See belt replacement instructions in  the Service and Adjustments section  of this manual       Lubricate as shown in the Mainte   nance section of this manual      Be sure that all nuts  bolts and screws   are securely fastened  Inspect moving   parts for damage  breakage and wear    Replace if necessary    Touch up all rusted or chipped paint   surfaces  sand lightly before painting     BATTERY    Fully charge the battery for storage   After a period of time in storage  battery  may require recharging    To help prevent corrosion and power  leakage during long periods of storage   battery cables should be disconnected  and battery cleaned thoroughly  see     TO CLEAN BATTERY AND TERMI   NALS  in the Maintenance section of  this manual     After cleaning  leave cables discon   nected and place cables where they  cannot come in contact with battery  terminals    If battery is removed from tractor for  storage  do not store battery directly on  concrete or damp surfaces     ENGINE  FUEL SYSTEM    IMPOR
70. the area    Never car  y passengers    Do not mow in reverse unless abso   lutely necessary  Always look down  and behind before and while backing   Be aware of the mower discharge  direction and do not point it at anyone   Do not operate the mower without  either the entire grass catcher or the  guard in place    Slow down before turning    Never leave a running machine  unattended  Always tum off blades  set  parking brake  stop engine  and  remove keys before dismounting    Tum off blades when not mowing        Stop engine before removing grass    catcher or unclogging chute    Mon oniy in daylight or good artificial  light    Do not operate the machine while  under the influence of alcohol or drugs   Watch for traffic when operating near or  crossing roadways    Use extra care when loading or  unloading the machine into a trailer or  truck    Data indicates that operators  age 60  years and above  are involved in a  large percentage of riding mower   related injuries  These operators  should evaluate their ability to operate  the riding mower safely enough to  protect themselves and others from  serious injury           SLOPE OPERATION    Slopes are a major factor related to loss   of control and tipover accidents  which  can result in severe injury or death  All  slopes require extra caution  If you  cannot back up the slope or if you feel  gd on it  do not mow it    DO       Mow up and down slopes  not across     Remove obstacles such as rocks  tree  limbs  etc    Watch
71. tility knife    1  Tire pressure gauge   When right or left hand is mentioned in  this manual  it means  from your point of  view  when you are in the operating  position  seated behind the steering  wheel      TO REMOVETRACTOR FROM   CARTON   UNPACK CARTON   1  Remove all accessible loose parts  and parts cartons from carton    2  Cut  from top to bottom  along lines on  all four corners of carton  and lay  panels flat    3  Check for any additional loose parts  or cartons and remove     BEFORE REMOVINGTRACTOR  FROM SKID  ATTACH STEERING WHEEL    ASSEMBLE EXTENSION SHAFT AND  BOOT    1  Slide extension shaft onto lower  steering shaft  Align mounting holes  in extension and lower shafts and  install 5 16 hex bolt and locknut   Tighten securely    2  Place tabs of steering boot over tab  slots in dash and push down to  secure     INSTALL STEERING WHEEL   3  Position front wheels of the tractor so  they are pointing straight forward    4  Remove steering wheel adapter from  steering wheel and slide adapter onto     Steering shaft extension    5  Position steering wheel so cross bars  are horizontal  left to right  and slide  inside boot and onto adapter        Cr insert  o 3 8 Hex Bolt  H 3 8 Lock Washer    Large Flat  Washer       Lower d   d   Steering                     Shaft ER  gt  Tab  ESSEN P Slots    6  Assemble large flat washer  3 8 lock  washer  3 8 hex bolt and tighten  securely    7  Snap steering wheel insert into center  of steering wheel    8  Remove protectiv
72. till  greater than six  6  feet in highest gear   further maintenance is necessary   Contact a Sears or other qualified  Service center     With Parking Brake  Engaged         Nut  A     perating  rm    20 Not touch t this nut  If further brake adjust    nent is necessary contact your nearest   authorized service center department   TO REPLACE MOTION DRIVE BELT   Park the tractor on level surface  Engage   darking brake  For assistance  there is a          installation guide decal on bottom   side of left footrest    t  Remove mower  See  TO REMOVE  MOWER     in this section of this  manual      2  Remove belt from stationary idler and  clutching idler    3  Pull beit slack toward rear of tractor   Carefully remove belt upwards from  transmission input pulley and over  cooling fan blades    4  Pull belt toward front of tractor and  remove downward from around  engine pulley    5  Install new belt by reversing above  procedure     Engine  Pulley    Clutching Idler  Stationary Idler        Transmission  Input Pulley    TRANSAXLE MOTION CONTROL  LEVER NEUTRAL ADJUSTMENT    The motion control lever has been preset  at the factory and adjustment should not  Ce necessary     Loosen adjustment bolt in front of the  right rear wheel  and lightiy tighten    2  Start engine and move motion control  lever until tractor does not move  forward or backward    3  Hold motion control lever in that  position and turn engine off    4  While holding motion control lever in  place  loosen the ad
73. with  the motion control lever three  3   times    Your tractor is now purged and now ready   for normal operation     MOWINGTIPS     gt     Mower should be property leveled for  best mowing performance  See    TO  LEVEL MOWER HOUSING    in the  Service and Adjustments section of this  manual    The left hand side of mower should be  used for trimming    Drive so that clippings are discharged  onto the area that has been cut  Have  the cut area to the right of the tractor     This will result in a more even distribu       tion of clippings and more uniform  cutting    When mowing large areas  start by  turning to the right so that clippings will  discharge away from shrubs  fences   driveways  etc  After one or two  rounds  mow in the opposite direction  making left hand tums until finished    If grass is extremely tall  it should be  mowed twice to reduce load and  possible fire hazard from dried clip   pings  Make first cut relatively high  the  second to the desired height    Do not mow grass when it is wet  Wet  grass will plug mower and leave  undesirable clumps  Allow grass to dry  before mowing    Always operate engine at full throttie  when mowing to assure better mowing  performance and proper discharge of  material  Regulate ground speed by  selecting a low enough gear to give the  mower cutting performance as well as  the quality of cut desired    When operating attachments  select a  ground speed that will suit the terrain  and give best performance of the  attach
74. with safety devices   Check their proper operation regularly   Keep machine free of grass  leaves  or  other debris build up  Clean oil or fuel  spillage  Allow machine to cool before  storing   Stop and inspect the equipment if you  strike an object  Repair  if necessary   before restarting   Never make adjustments or repairs  with the engine running   Grass catcher components are subject  to wear  damage  and deterioration   which could expose moving parts or  allow objects to be thrown  Frequently  check components and replace with  manufacturer s recommended parts   when necessary     Mower blades are sharp and can cut   Wrap the blade s  or wear gloves  and  use extra caution when servicing them   Check brake operation frequently   Adjust and service as required                 Be alert and tum machine off if children  enter the area    Before and when backing  look behind  and down for small children    Mow up and down slopes  15   Max    not across    Remove obstacles such as rocks  tree  limbs  etc    Watch for holes  ruts  or bumps   Uneven terrain could overturn the  machine  Tall grass can hide obstacles             Use slow speed  Choose a low gear so   that you will not have to stop or shift   while on the slope    Avoid starting or stopping on a slope  If   tires lose traction  disengage the   blades and proceed slowly straight   down the slope    If machine stops while going uphill    disengage blades  shift into reverse   and back down slowly      Do not turn 
75. y  R H   5 6266H Bearing  Race  Thrust  Hardened  6 121748X Washer 25 32 x 1 5 8 x 16 Gauge  7 19272016 Washer 27 32 x 1 1 4 x 16 Gauge  8 12000029 Ring  Klip  9 3366R Bearing  SteeringColumn   Draglink    11 STD551137 Washer  Lock   13 136518 Spacer Brg Axle Front   15 145212 Nut  Hexftange Lock   17 156546 Shaft Assembly  Steering   18 57079 Washer  Thrust  515 x  750 x  033  19 160395 Support  Shaft   22 165857 Screw Hex Wshhd Torx   23    165851 Pittman Shaft Assembly   25 154406 Bracket  Steering   26 126847   Bushing  Link  Drag   27 136874 Gear  Sector   19131416 Washer 13 32 x 7 8 x 16 Gauge  17060612 Screw 3 8 16 x 3 4   510561210 Pin   130465 Rod  Tie   155099 Bushing  Steering   152927 Screw   139769 Insert  Steering Wheel   19133812 Washer 13 32 x 2 3 8 x 12 Gauge  STD541537 Nut Lock Center 3 8 24 UNF  100711L Adaptor  Steering Wheel  145054x428 Boot  Steering Shaft   121749X Washer 25 32 x 1 1 4 x 16 Gauge  153720 Extension Shaft Steering LR LT  121232X Cap  Spindle   6855M Fitting  Grease   STD541431 Nut Lock Hex w Ins  5 16 18 UNC  74780520 Bolt Fin Hex 5 16 18 UNC x 1 1 4  167902 Kit Steering Asm Service  STD523710 Bolt  Fin Hex 38 16 UNC x 1 Gr5  160367 Spacer Brace Axle   154404 Bearing Arm Pittman   72140618 Bolt Rdhd Sqnk 38 16 x 2 1 4  169827 Axle  Brace   19132012 Washer 13 32 x 1 1 4 x 12 Ga  74950612 Bolt Hex Nylon 3 8 16 x 3 4  169835 Bracket Susp Chassis Front  133835 Fastner Christmas Tree    88858890880880205525263246856 6680 8    NOTE  Ali compone
76. y attempt by   the operator to leave the seat with the   engine running and the attachment   clutch engaged will shut off the engine    1  Select desired height of cut    2  Start mower blades by engaging  attachment clutch control    TO STOP MOWER BLADES     disengage attachment clutch control     A CAUTION  Do not operate the  mower without either the entire grass  catcher  on mowers so equipped  or the  deflector shield in place     Attachment Clutch Lever Attachemnt          Engaged  Lift Lever High  Position Position   T N Low   2 Position    Position       Disengaged         TN    Deflector  Shield    TO OPERATE ON HILLS    ACAUTION  Do not drive up or down   hills with slopes greater than 15  and do   not drive across any slope      Choose the slowest speed before  starting up or down hills                 stopping or changing speed on   ills      If slowing is necessary  move throttle   control lever to slower position    If stopping is absolutely necessary    push clutch brake pedal quickly to   brake position and engage parking   brake      Move motion control lever to neutral  N   position    IMPORTANT  The motion control lever   does not return to neutral  N  position   when the clutch brake pedal is de    pressed      To restart movement  slowly release  parking brake and clutch brake pedal      Slowly move motion control lever to  slowest setting      Make all turns slowly     TO TRANSPORT    When pushing or towing your tractor  be  sure to disengage transmissio
    
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