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        Craftsman 315.21477 Saw User Manual
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1.                                                           FIGURE B   Key Part  No  Number Description Qty  1 BS90106800 Motor  Assembly La ARA Ree d E Baia vinta 1  2 BS90104800     Washer M8 x22  STD851008  siirsin a aa aeiaai 2  3 BS90106700    JBOIt MB 3 25 mm  svar prank nte e re b Rete meri N eres 2  4 BS90108000 Power Cord  SJP18AWG 3Cc 6ft                   esee esee enne nnns 1  5 BS90103900     Screw  M4 x 10 mm Flat Hd  uccisi titre tart deca i acd 2  6 089120100024  dari                                1  7 BS90108100 Strain Reliefzc uae o entere te ei er dea aetna de ct 2  8 089120100037   Stak Washer Mad     aie e ea e de Aa eet 1  9 089120100036 iE IMP 1   10 089120100035   Screw  MA x 6mm Pan He  uis eei eteeetiese tese EYE RR 1     Standard Hardware Item   May Be Purchased Locally     Available From Div  98   Source 980 0                                                       Complete assortment available at your Nearest Sears Retail Store    27                         fF   CRAFTSMAN BAND SAW   MODEL NO  315 214770                                                       The model number will be found on a plate attached to the housing  Always mention the model number  in all correspondence regarding your band saw or when ordering repair parts                 SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS                                                                      PARTS LIST FOR FIGURE C                                                                       
2.                                 FIGURE C  Key Part  No  Number Description  1 089120100006   Hex Socket Head Screw  M5 x 8 mm      Er  2 BS90102400 Blade QUIS ai iets C                                                  3 BS90101700 GO                                            M 1  4 BS90101600 iz co MR 1  5 BS90101500   Garriage Bolt  Me X 66 MM  acct chennai odes NAAN 1  6 BS90101900 avec                           1  T BS90102000 Guide  B   eed tne erred dere eanet leae tande aera eue adea e 1  8 089120100032   Hex Socket Head Screw  M5 x 15 mm     1  9 BS90102200 GUIDE   A                                               1  10 089120100005   Hex Socket Head Screw  M5 x 12 mm     2  11 BS90101800   Ball Bearing   625Z2Z        2  5 etae pet e ree y e Wat lous vs 1  12 BS90102300 Upper or Lower Guide Brackel      55 enis eei iecee e seek e he teet nn nana enn gS 1  13 089120100905 No  Hands Label     ciii ete it pter Ro P p EH RR ER Leg aeaa 1  14 089120100906 Depth Scale Label  e Exe Ne deed 1    Standard Hardware Item   May Be Purchased Locally     Available From Div  98   Source 980 0                                                   Complete assortment available at your Nearest Sears Retail Store  28                         FIGUR             ED                CRAFTSMAN BAND SAW   MODEL NO  315 214770                                                                                                             CRAFTSMAN BAND SAW   MODEL NO  315 214770                            
3.                               OPERATOR   S MANUAL  C MAN   9 in  BAND SAW    Model No   315 214770                                                                                                                                  WARNING  To reduce the risk of injury   the user must read and understand the  operators manual before using this product        Customer Help Line  1 800 932 3188  Sears  Roebuck and Co   3333 Beverly Rd   Hoffman Estates  IL 60179 USA  Visit the Craftsman web page  www sears com craftsman    983000 577 Save this manual for future reference  8 04                                                                                                                                                                                        IEEE                                                            M                Introduction e DD ct  EL  Gerieral Safely Rules imme Ea 3 4  Symbols  iine mass 5 6   feud ME E  Glossary OF Tertns  o i iuerre ranna  Ep cep Eee dig se FER owen Fo eye CHR Eh ullkur cea denen dt ara da se eee i Eee ea dea   X cm E A TE E EE E EMI 9 10  TOOIS  e e Lin E A E A A E E T  11  Loose  Parts List  5 uoo ecient oh at Oni E A eee ee eal E oe 11  E Assembly  Operation    BEER  AAEE E E HIER 21 22  B  roubieshootiligu 4 E E S E E E A E ew E 23  E Exploded View and  Parts List  dere a a Eee RE a a a T e E EET ri 24  W Parts Ordering Service       WARRANTY    FULL ONE YEAR WARRANTY ON CRAFTSMAN TOOL    If this CRAFTSMAN tool fails to give complet
4.        1  Tighten blade guide screws  securely                                                                                                                                                                                                                                                                                                                       24                                                                      CRAFTSMAN BAND SAW   MODEL NO  315 214770                         FIGURE A                                                                               ae CRAFTSMAN BAND SAW   MODEL NO  315 214770                               The mode  number will be found on a plate attached to the housing  Always mention the model number  in all correspondence regarding your band saw or when ordering repair parts                                   SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS                                                                                  PARTS LIST FOR FIGURE A                               Key Part   No  Number Description Qty  1 BS90105900 Table  290 mm x 290 mm x 22 mm     nennen 1  2 089120100014 Phroat Plate   38 rrirri x  38 mtm  ie iie a a aeaa aa daadaa 1  3 089120100805 Miter Gauge Assembly                    eeeeeeeeeeeeeeee eene nennen nennen enne eese annu  4 089120100018   Hex Screw  M5 x 25 mm   5 089120100026   Washer  M5 x 9    STD851005  mmmnnvvevrrsvversvverrvsvrevevssernssvevevssrevsvrevevsnrever 1  6 089120100019 Y
5.       Using the scale indicator  check angle markings        Retighten the table lock handle to hold saw table securely  in place     20        TABLE LOCK  HANDLE    SCALE  INDICATOR             Fig  18    USING THE MITER GAUGE   See Figure 19    The miter gauge can be turned 45   to the right or left   E Loosen the lock knob on the miter gauge     B With the miter gauge in the miter gauge slot  rotate the  gauge until the desired angle is reached on the index  scale     E Retighten the lock knob     MITER  GAUGE  SLOT    GAUGE    Fig  19          WARNING  When servicing  use only identical  replacement parts  Use of any other part may create  a hazard or cause product damage     WARNING  Always wear safety goggles or safety  glasses with side shields during power tool operation  or when blowing dust  If operation is dusty  also wear  a dust mask     GENERAL    Avoid using solvents when cleaning plastic parts  Most  plastics are susceptible to damage from various types of  commercial solvents and may be damaged by their use   Use clean cloths to remove dirt  carbon dust  etc     A       WARNING  Do not at any time let brake fluids   gasoline  petroleum based products  penetrating  oils  etc  come in contact with plastic parts  Chemi   cals can damage  weaken or destroy plastic which  may result in serious personal injury     It has been found that electric tools are subject to  accelerated wear and possible premature failure when  they are used on fiberglass boats  sports car
6.       in all correspondence regarding your band saw or when ordering repair parts                      The model number will be found on a plate attached to the housing  Always mention the model number                                                                                33    lt        L hook S    ra    L    L  OMAN OAARoONM    COCO O10 0 C IS       L    N N  a oO              CO CO CO Q2 IO IO TO IO IO 29 P9 M  ah OM OO ON OAR WD    Part  Number    BS90100100  BS90100200  089120100001  089120100002  BS90100500  BS90100600  BS90100700  089120100003  089120100004  BS90101000  BS90101100  BS90101200  BS90101300  BS90101400  089120100010  BS90105800  089120100028  089120100011  BS90105300  089120100027  BS90103400  BS90103500  BS90103600  BS90103800  BS90107000  BS90103700  BS90108700  089120100902  BS90104000  089120100031  089120100008  BS90104100  BS90104500  089120100029  BS90104300                                              kkk             SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS                                     PARTS LIST FOR FIGURE D                                                     Description Qty  Screw  MAX O MM andakter A anaie eaaa aa tarai iaa ainsin 9  Washer  M4 x 8    STD851004                 esses nnne 12  FAAS Au cas sitet rrr TRES 2  IG m                                             1  Nut  IMS   iste deo co inei e as epp neben Senaste 8  Ret  ining Spring sce e cscs cec Ee kannada AN 2  Clamp Brackets en 2  SOrew  M3XG mm  2vvveeestecccc
7.      A       Scroll cutting and circle cutting of wood and wood  composition products    Relief cutting of wood and wood composition products                                        WARNING  Before starting any cutting operation   clamp or bolt the band saw to a workbench  Never  operate the band saw on the floor or in a crouched  position  Failure to heed this warning can result in  serious personal injury        18    BASIC OPERATION OF THE BAND SAW   A band saw is basically a  curve cutting  machine that  can also be used for straight line cutting operations like  cross cutting  ripping  mitering  beveling  compound cut   ting  and resawing  It is not capable of making inside or  non through cuts     This band saw is designed to cut wood and wood compo   sition products only     Before starting a cut  watch the saw run  If you experience  excessive vibration or unusual noise  stop immediately   Turn the saw off  remove the switch key  and unplug the  saw  Do not restart until locating and correcting the prob   lem     CUTTING PROCEDURES    Bi Hold the workpiece firmly against the saw table     E Use gentle pressure and both hands when feeding the  work into the blade  Do not force the work  allow the  blade to cut     E The smallest diameter circle that can be cut is deter   mined by blade width  A 1 4 in  wide blade will cut a  minimum diameter of 1 1 2 in   a 1 8 in  wide blade will  cut a minimum diameter of 1 2 in     Keep your hands away from the blade  Do not handle  
8.    Depression made at either end of a workpiece by cutter  blades when the workpiece is not properly supported     Throw Back   The throwing back of a workpiece usually caused by the  workpiece being dropped into the blade or being placed  inadvertently in contact with the blade    Through Sawing   Any cutting operation where the blade extends completely  through the thickness of the workpiece    Workpiece or Material   The item on which the operation is being done   Worktable   Surface where the workpiece rests while performing a  cutting  drilling  planing  or sanding operation        PRODUCT SPECIFICATIONS       Blade Width ve   cedente 1 8 in  to 3 8 in  Input susce 120 Volt  60Hz  AC Only  2 3 Amps  Blade Length              sesssssssssssesseeeeee enne 59 1 4 in  No Load Speed aste bete tete 3 000 SFPM  Frame to Blade Capacity    Qin  Overall Dimensions             19 1 2 in  x 12 1 2 in  x 28 in   Cutting Thickness Capacity       mrnrrrvrrrrrrrrrrvernn 3 1 8 in  Net Weight  Sete te eee 37 Ibs  Table Size orem erre 11 3 8 in  x 11 3 8 in  D  stPort ci i uses es 1 3 4 in   Brio e 0    45     BLADE TENSION                       KNOB BLADE TENSION FP TRACKING           TRACKING KNOB  KNOB VIEW WINDOW  LATCH BLADE  BLADE GUIDE GUARD  KNOB  BLADE  GUIDE  SUPPORT  LOCK LEVER    y  SWITCH     AND ag SAW BLADE  TABLE LOCK    HANDLE       DUST EXHAUST       j PORT  AND ADAPTER         SCALE  INDICATOR       ADJUSTMENT    KNOB Fig  2          BAND SAW    KNOW YOUR  See Figure 2   
9.   Before attempting to use this product  familiarize yourself  with all operating features and safety rules     Angle Adjustment Knob  Tilts the saw table for bevel cutting     Blade Guard  Protects the operator from coming in contact with the  blade     Blade Guide Support  Helps keep the blade from twisting during operation     Blade Guide Knob with Lock Lever   Use the blade guide knob and lock lever to adjust the  blade guide assembly to keep the blade from twisting or  breaking  Always lock the blade guide assembly in place  before turning on the band saw     Blade Tension Knob  Controls blade tension when changing blades and making  adjustments for various sawing applications     Dust Exhaust Port and Adapter   A 1 3 4 in  dust exhaust port makes dustless cutting pos   sible by blowing the dust away from the user  Attach the  adapter to the dust exhaust port when using a dust col   lection system or shop vac     Latch  Easy open latches allow front cover to be opened for  making adjustments        10    Saw Blade  The band saw comes with a standard saw blade installed   Two extra saw blades are included with the loose parts     Saw Table   The band saw has a square 11 3 8 in  aluminum saw table  with tilt control for maximum accuracy  The throat plate   installed in the saw table at the factory  allows for blade  clearance     Scale and Scale Indicator  The scale and scale indicator show the angle or degree  the saw table is tilted for bevel cutting     Switch and Switc
10.   See section on  Installing and Adjusting the Blade  page 14     E Pry the worn tire away from the wheel carefully   Bi Stretch the new tire around the wheel   E Replace the saw blade and close the front cover     BLADE GUIDES  See Figure 20     Blade guides may become rounded and worn during use   B Unplug the band saw   E Remove the blade guides and file or grind flat     E Replace blade guides when filing or grinding has worn  them down and they can no longer be properly secured  in place     BLADE GUIDE  ASSEMBLY             UPPER BLADE    GUIDE SUPPORT THRUST    BEARING    THRUST  BEARING  SCREW  BLADE GUIDES  BLADE GUIDE   SUPPORT SCREW   BLADE GUARD REMOVED  FOR CLARIFICATION ONLY Fig  20                            MOTOR ELECTRICAL TIRE    Frequently vacuum or blow out sawdust from the mo  BRUSH  tor     WASHER LOWER  SCREW WHEEL        A WARNING  If the power cord is worn  cut or dam   aged in any way  have it replaced immediately by a  qualified service technician  Failure to do so could  result in serious personal injury     A WARNING  To avoid fire or electrocution  reas   semble electric parts with only identical replacement  parts  Reassemble exactly as originally assembled     BRUSHES  See Figure 21     The saw has accessible brush assemblies that should be  periodically checked for wear    W Unplug the band saw    iil Remove the screw and washer then pull the brush off  Fig  21    lll Place the new brush in the groove with the plastic tabs  under the saw housi
11.   Several relief cuts should be made for  intricate curves before following the pattern line as sec   tions are cutoff of curve    relieving    blade pressure     SCROLL CUTTING  For general type scroll cutting  follow the pattern lines by  pushing and turning the workpiece at the same time  Do  not try to turn the workpiece while engaged in the blade   without pushing it  the workpiece could bind or twist the  blade        19    REMOVING JAMMED MATERIA  Never remove jammed cutoff pieces until the blade has  come to a full and complete stop                    E Place the switch in the OFF position  remove the  switch key from the switch assembly     E Unplug the saw from the power source before remov   ing jammed material     AVOIDING INJURY   B Make sure saw is level and does not rock  Saw should  always be on a firm  level surface with plenty of room  for handling and properly supporting the workpiece   Bolt saw to the support surface to prevent slipping   walking  or sliding during operations like cutting long   heavy boards    Turn saw off  remove switch key  and unplug cord from  the power source before moving the saw    Do not remove jammed cutoff pieces until blade has  come to a full and complete stop    Choose the right size and style blade for the material  and type of cut you plan to do    Make sure that the blade teeth point down toward the  saw table  that the blade guides  thrust bearings  and  blade tension are properly adjusted  that the blade  guide knob is t
12.   pieces so small your fingers will go under the blade  guard           Avoid awkward operations and hand positions where  a sudden slip could cause serious injury from contact  with the blade  Never place hands in blade path    Use extra supports  tables  saw horses  blocks  etc    when cutting large  small  or awkward workpieces   Never use a person as a substitute for a table exten     sion or as additional support for a workpiece that is  longer or wider than the basic saw table              When cutting irregularly shaped workpieces  plan your  work so it will not pinch the blade  For example  a  piece of molding must lie flat on the saw table  Work   pieces must not twist  rock or slip while being cut     When backing up the workpiece  the blade may bind in  the kerf  cut   This is usually caused by sawdust clogging  the kerf or when the blade comes out of the guides  If this  happens     W Wait until the saw has come to a full and complete  stop    Place the switch in the OFF position then remove the  switch key from the switch assembly  Store key in a  safe place     Unplug the saw from the power source     Wedge the kerf open with a flat screwdriver or wooden  wedge     Open front cover and turn the upper wheel by hand  while backing up the workpiece     RELIEF CUTS   Relief cuts are made when an intricate curve  too small a  radius for the blade  is to be cut  Cut through a scrap sec   tion of the workpiece to curve in pattern line then carefully  back the blade out
13.  Before using an extension cord  inspect it for loose or  exposed wires and cut or worn insulation     A WARNING  Keep the extension cord clear of the   working area  Position the cord so that it will not get  caught on lumber  tools or other obstructions while  you are working with a power tool  Failure to do so  can result in serious personal injury     A WARNING  Check extension cords before each  use  If damaged replace immediately  Never use tool  with a damaged cord since touching the damaged  area could cause electrical shock resulting in serious  injury     ELECTRICAL CONNECTION    This tool is powered by a precision built electric motor    t should be connected to a power supply that is 120  volts  60 Hz  AC only  normal household current   Do  not operate this tool on direct current  DC   A substantial  voltage drop will cause a loss of power and the motor will  overheat  If the saw does not operate when plugged into  an outlet  double check the power supply                    SPEED AND WIRING    The no load speed of this tool is approximately 3 000  Sfpm  This speed is not constant and decreases under   a load or with lower voltage  For voltage  the wiring in a  shop is as important as the motor   s horsepower rating  A  line intended only for lights cannot properly carry a power  tool motor  Wire that is heavy enough for a short distance  will be too light for a greater distance  A line that can  support one power tool may not be able to support two  or three tool
14.  Hex Socket Screw  M5 x 12 mm               essen 5  ej EDS 1  Adi  sting Kobe re teneretur ee cete Eee EE ERE nre ER EE HERE M EE RRRE 1  SPRING Hab diae da rz   li eb ECC 1     Washo  M6318   STD851006 Luka hehe 1  Lock Knob   MO    3  exo te de eh Nx REO d debes 1  Tracking Knob  M6        fal  Elevating Plate              wed    Nylon Nut  M6                  veut  Tracking View Window        ad  Tension Knob  M6 x 70       f     Washer  MO  cie ioter ee nett geo iva eh ED eed e Edd 1  MET gg Mcr UE 2  eprirng  9 3C24 x28  tete eser reste eee eie eoe ree TETA  1   Esel                             S 1  Nylon Nut  MS  e        3  Upper or Lower Guide Bracket                     essen 1  I    m E                                  1  Data Pl  te MEETS 1  No Hands Label    3 nce rtr ata ke tees 1  Reid cec 1  CRipEJDSf                                              1  Amm Hex MOY assis evivacesis                                EPD 4  SMN HeX ROY kadavere 4  Operator s Manual  not shown       eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeaeeeeeeeeeeee 1                                       Standard Hardware Item     May Be Purchased Locally       Available From Div  98   Source 980 0        Complete assortment available at your Nearest Sears Retail Store    31                      Get it fixed  at your home or ours        Your Home  For repair   in your home     of all major brand appliances   lawn and garden equipment  or heating and cooling systems   no matter who made it  no matt
15.  knob from the side of  the saw housing    NOTE  Take care when removing the nut and washer  from the center of the angle adjustment knob  There is  a spring in the center that is released after the nut and  washer are removed           Remove the table aligning bolt  washer  and wing nut  from the saw table        Standing at the front of the band saw  slide the saw  table through the slot moving from the right side of the  saw table to the left     12       TABLE   71    l       re NH  uses LIEN p a                 Kg    WING  NUT  TABLE  LOCK  HANDLE  Fig  5  TABLE  LOCK  HANDLE          Insert the washer on the threaded end of the table lock  handle  The table lock handle is spring loaded and   is released by pulling the handle away from the saw  housing  Tighten the saw table to the saw housing by  ratcheting the table lock handle clockwise or by finger  tightening the table lock handle        Reattach the angle adjustment knob using the spring   washer  and nut        Reattach the table aligning bolt  washer  and wing nut  to the saw table     NOTE  The wing nut goes below the saw table     MOUNTING BAND SAW TO WORKBENCH    If the band saw is to be used in a permanent location  we  recommend that you secure it to a workbench or other  stable surface  When mounting the saw to a workbench   holes should be drilled through the supporting surface of  the workbench     lll Each hole in the saw base should be bolted securely  using bolts  lock washers  and hex nuts  not inclu
16.  long hair   ALWAYS WEAR SAFETY GLASSES WITH SIDE  SHIELDS  Everyday eyeglasses have only impact   resistant lenses  they are NOT safety glasses   SECURE WORK  Use clamps or a vise to hold work  when practical  It s safer than using your hand and it  frees both hands to operate tool    DO NOT OVERREACH  Keep proper footing and  balance at all times                                                                                   MAINTAIN TOOLS WITH CARE  Keep tools sharp  and clean for best and safest performance  Follow  instructions for lubricating and changing accessories     DISCONNECT ALL TOOLS  When not in use  before  Servicing  or when changing attachments  blades  bits   cutters  etc   all tools should be disconnected from  power source     REDUCE THE RISK OF UNINTENTIONAL  STARTING  Be sure switch is off when plugging in     USE RECOMMENDED ACCESSORIES  Consult the  operator s manual for recommended accessories  The  use of improper accessories may cause risk of injury     NEVER STAND ON TOOL  Serious injury could occur  if the tool is tipped or if the blade is unintentionally  contacted     CHECK DAMAGED PARTS  Before further use of   the tool  a guard or other part that is damaged should  be carefully checked to determine that it will operate  properly and perform its intended function  Check for  alignment of moving parts  binding of moving parts   breakage of parts  mounting and any other conditions  that may affect its operation  A guard or other part that  is 
17.  through holes in the saw base and material the saw is  being mounted to  If machine bolts are being used  make  sure bolts are long enough to go through holes in the saw  base  the material being mounted to  and the lock wash   ers and hex nuts     NOTE  It may be necessary to countersink hex nuts and  washers on bottom side of mounting board           Fig  7       ADJUSTING BLADE GUIDE ASSEMBLY  See Figure 8        WARNING  To avoid personal injury  maintain proper  adjustment of blade tension  blade guides  and thrust  bearings     To prevent the blade from twisting or breaking  the blade  guide assembly should always be set approximately 1 8  in  above the workpiece     Turn the lock lever counterclockwise to unlock the  blade guide assembly    As a guide  use a scrap piece of the same wood you  are about to cut to set the height of the blade guide  assembly  Adjust blade guide assembly by turning the  blade guide knob     Lock blade guide assembly in place by turning the lock  lever clockwise     W Always lock the blade guide assembly in place before  turning on the band saw     INSTALLING AND ADJUSTING THE BLADE  See Figures 9   10     A WARNING  Always wear safety goggles or safety   glasses with side shields to protect your eyes while  uncoiling band saw blades  Failure to heed this  warning could result in a serious eye injury              iil Loosen and remove the wing nut and table aligning  bolt from the saw table     W Remove the saw table before opening the fron
18. 5 214770                in all correspondence regarding your band saw or when ordering repair parts             The model number will be found on a plate attached to the housing  Always mention the model number                                                                                  Key  No     36  37  38  39  40  41  42  43  44  45  46  47  48  49  50  51  52  53  54  55  56  57  58  59  60  61  62  63  64  65  66  67  68    Part  Number    BS90104400  BS90104600  BS90101800  BS90101900  BS90104800  BS90104900  089120100012  BS90104900  BS90104700  089120100005  BS90106900  089120100021  BS90107500  BS90107400  089120100020  089120100022  BS90103100  BS90108500  089120100023  089120100007  BS90102700  BS90102800  BS90102900  089120100903  089120100030  BS90102300  089120100904  089120100901  089120100905  BS90113800  BS90119800  BS90119900  BS90110000  983000577                                                                                       SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS                                     PARTS LIST FOR FIGURE D                            Description Qty                                 T 1  Shan ari cR          1  Ball Bearing  625277     rea de a aaa p dee Deed dece besseres 1  ll                               1     Washer M8 x22   STD851008     itn reitera non aes eek fui 2    Spring Washer  MS    STD852008         ie cacissei etes esee caue eie eee ven ego 2    XBolt M83   22 mme Lassa 4  CANET 2  Base               PQ   1   
19. E Adjust the thrust bearings first  Using the 4 mm hex  key  loosen the thrust bearing screw     E Move the thrust bearing to within 1 64 in  of the blade   Tighten the thrust bearing screw securely  Repeat this  procedure on the lower thrust bearing located below  the saw table     E Replace the blade guard if no additional adjustments  are to be made     To Adjust Blade Guide Support     E Remove the blade guard by loosening the two set  screws with the 4 mm hex key     E Adjust the position of the blade guide assembly   Loosen the bottom screw on the right side of the blade  guide assembly using the 4 mm hex key     E Slide the upper blade guide support on the shaft until  the front edge of the blade guides are about 1 64 in   behind the gullet of the blade  Tighten the screw se   curely  Repeat this procedure for the lower blade guide  support     E Replace the blade guard if no additional adjustments  are to be made     NOTE  The lower blade guide support screw is the top  screw located on the right of the saw housing under  the table     BLADE GUIDE  suprort SCREW  MR ET m  THRUST  A BEARING  SCREW    IK GUIDE    SCREWS    PRK LOWER BLADE    GUIDE SUPPORT    THRUST BEARING    Fig  15       To Adjust Blade Guides     The blade guides help keep the blade from twisting and  binding  The blade will be ruined if the blade teeth hit the  blade guides while using the band saw  The set of teeth  and the sharpened edge of teeth will be damaged by hit   ting the blade guides  Pro
20. This tool is heavy  To avoid back injury  lift with  your legs  not your back  and get help when needed                    Inspect the tool carefully to make sure no breakage or  damage occurred during shipping     Do not discard the packing material until you have  carefully inspected and satisfactorily operated the tool     The saw is factory set for accurate cutting  After  assembling it  check for accuracy  If shipping has  influenced the settings  refer to specific procedures  explained in this manual                                                        W  f any parts are damaged or missing  please call  1 800 932 3188 for assistance   A WARNING  If any parts are missing  do not operate  this tool until the missing parts are replaced  Failure  to do so could result in possible serious personal  injury     A WARNING  Do not attempt to modify this tool   or create accessories not recommended for use  with this tool  Any such alteration or modification is  misuse and could result in a hazardous condition  leading to possible serious personal injury     WARNING  Do not connect to power supply until  assembly is complete  Failure to comply could result  in accidental starting and possible serious personal  injury     MOUNTING THE SAW TABLE  See Figures 5   6     A    A    WARNING  Always make sure the band saw is  securely mounted to a workbench or an approved  work stand  Failure to heed this warning can result in  serious personal injury        Remove the angle adjustment
21. d   is designed to stop the workpiece from being kicked back  toward the front of the saw during a ripping operation   Arbor   The shaft on which a blade or cutting tool is mounted   Bevel Cut      cutting operation made with the blade at any angle  other than 90   to the table surface    Chamfer   A cut removing a wedge from a block so the end  or part  of the end  is angled rather than at 90      Compound Cut      cross cut made with both a miter and a bevel angle   Crosscut   A cutting or shaping operation made across the grain or  the width of the workpiece     Cutter Head  planers and jointers    A rotating piece of adjustable blades  The cutter head  removes material from the workpiece    Dado Cut   A non through cut which produces a square sided notch  or trough in the workpiece  requires a special blade    Featherboard   A device used to help control the workpiece by guiding it  securely against the table or fence during any ripping  operation    FPM or SPM   Feet per minute  or strokes per minute   used in reference  to blade movement    Freehand   Performing a cut without the workpiece being guided by a  fence  miter gauge  or other aids    Gum      sticky  sap based residue from wood products    Heel   Alignment of the blade to the fence    Kerf   The material removed by the blade in a through cut or the  slot produced by the blade in a non through or partial cut   Kickback   A hazard that can occur when the blade binds or stalls   throwing the workpiece back towar
22. d operator    Leading End   The end of the workpiece pushed into the tool first    iter Cut      cutting operation made with the workpiece at any angle  to the blade other than 90          Non Through Cuts  Any cutting operation where the blade does not extend  completely through the thickness of the workpiece     Push Blocks and Push Sticks   Devices used to feed the workpiece through the saw  blade during cutting operations  A push stick  not a push  block  should be used for narrow ripping operations   These aids help keep the operator s hands well away from  the blade     Pilot Hole  drill presses      small hole drilled in a workpiece that serves as a guide  for drilling large holes accurately     Resaw  A cutting operation to reduce the thickness of the work   piece to make thinner pieces     Resin  A sticky  sap based substance that has hardened     Revolutions Per Minute  RPM    The number of turns completed by a spinning object in  one minute    Ripping or Rip Cut   A cutting operation along the length of the workpiece   Riving Knife Spreader Splitter  table saws    A metal piece  slightly thinner than the blade  which helps  keep the kerf open and also helps to prevent kickback     Saw Blade Path   The area over  under  behind  or in front of the blade  As  it applies to the workpiece  that area which will be or has  been cut by the blade     Set  The distance that the tip of the saw blade tooth is bent  or  Set  outward from the face of the blade     Snipe  planers
23. damaged must be properly repaired or replaced by  an authorized service center to avoid risk of personal  injury    DIRECTION OF FEED  Feed work into a blade or  cutter against the direction or rotation of the blade or  cutter only    NEVER LEAVE TOOL RUNNING UNATTENDED   TURN POWER OFF  Do not leave tool until it comes to  a complete stop    DO NOT ABUSE CORD  Never carry tool by the cord  or yank it to disconnect from receptacle  Keep cord  from heat  oil  and sharp edges    PROTECT YOUR LUNGS  Wear a face or dust mask if  the cutting operation is dusty    PROTECT YOUR HEARING  Wear hearing protection  during extended periods of operation    BLADE COASTS AFTER TURN OFF    KEEP TOOL DRY  CLEAN  AND FREE FROM   OIL AND GREASE  Always use a clean cloth when  cleaning  Never use brake fluids  gasoline  petroleum   based products  or any solvents to clean tool   INSPECT TOOL CORDS AND EXTENSION CORDS  PERIODICALLY and  if damaged  have repaired by a  qualified service technician  Stay constantly aware of  cord location and keep it well away from the rotating  wheel    NEVER USE IN AN EXPLOSIVE ATMOSPHERE   Normal sparking of the motor could ignite fumes   USE ONLY OUTDOOR EXTENSION CORDS with  approved ground connection that are intended for use  outdoors and so marked    BE SURE THE BLADE PATH IS FREE OF NAILS   Inspect for and remove nails from lumber before  cutting                                                                 AVOID AWKWARD OPERATIONS AND HAND PO   SITIONS 
24. ded      W Place band saw on the workbench  Using the saw  base as a pattern  locate and mark the holes where the  band saw is to be mounted     W Drill four holes through the workbench     W Place band saw on the workbench aligning holes in the  saw base with the holes drilled in the workbench     W Insert all four bolts  not included  and tighten securely  with lock washers and hex nuts  not included      NOTE  All bolts should be inserted from the top  Install  the lock washers and hex nuts from the underside of  the bench     Supporting surface where band saw is mounted should  be examined carefully after mounting to insure that no  movement during use can result  If any tipping or walk   ing is noted  secure workbench or support surface before  beginning cutting operation     13    CLAMPING BAND SAW TO WORKBENCH  See Figure 7     If the band saw is to be used as a portable tool  it is  recommended that you fasten it permanently to a mount   ing board that can easily be clamped to a workbench or  other supporting surface  The mounting board should be  of sufficient size to avoid tipping of saw while in use  Any  good grade plywood or chipboard with a 3 4 in  thickness  is recommended        E Mount saw to board using holes in saw base as a  template for hole pattern  Locate and mark the holes  where the band saw is to be mounted     E Follow the last three steps in the section Mounting  Band Saw to Workbench     If lag bolts are used  make sure they are long enough to  go
25. e Figures 14   16           i WARNING  Never operate saw without blade guard  secured in place  To do so could result in possible  serious personal injury     The upper and lower blade guides and thrust bearings  support the band saw blade during cutting operations   The adjustment of the guides and bearings should be  checked whenever a different blade is installed     To Adjust Thrust Bearings     The thrust bearings support the back edge of the blade  during cutting  The blade should not contact the thrust  bearings when you stop cutting  It is important that both  upper and lower thrust bearings be adjusted equally     NOTE  The thrust bearing screw is the upper cap screw  located on the right side of the blade guide assembly  It is  the lower cap screw on the right side of the saw housing  below the saw table for the lower bearing     WW Remove the blade guard by loosening the two set  screws with the 4 mm hex key     W Turn the lock lever counterclockwise to unlock the  blade guide assembly  Turning the blade guide knob   clockwise raises the blade guide assembly  counter   clockwise lowers it   position the blade guide assembly    about halfway between the saw table and saw housing     Retighten the lock lever     VY    W        EVA BLADE  51  Ej GUIDE  A AIK E ASSEMBLY  eto     z    THRUST  UPPER BLADE BEARING  GUIDE SUPPORT    THRUST BEARING  SCREW        BLADE GUIDE  SUPPORT SCREW       BLADE GUIDE    SCREWS ZZ  BLADE GUARD REMOVED Z    FOR CLARIFICATION ONLY       
26. e satisfaction within one year from the date of purchase  RETURN IT TO  THE NEAREST SEARS STORE OR SEARS SERVICE CENTER IN THE UNITED STATES  and Sears will repair it  free  of charge     If this CRAFTSMAN tool is used for commercial or rental purposes  this warranty applies for only 90 days from the date  of purchase     This warranty gives you specific legal rights  and you may also have other rights which vary from state to state   Sears  Roebuck and Co   Dept  817WA  Hoffman Estates  IL 60179       This tool has many features for making its use more pleasant and enjoyable  Safety  performance  and dependability  have been given top priority in the design of this product making it easy to maintain and operate        WARNING  Read and understand all instruc   tions  Failure to follow all instructions listed below   may result in electric shock  fire and or serious  personal injury     READ ALL INSTRUCTIONS    KNOW YOUR POWER TOOL  Read the operator   s  manual carefully  Learn the applications and limitations  as well as specific potential hazards related to this tool     GUARD AGAINST ELECTRICAL SHOCK by   preventing body contact with grounded surfaces   For example  pipes  radiators  ranges  refrigerator  enclosures     KEEP GUARDS IN PLACE and in working order  Never  operate the tool with any guard or cover removed   Make sure all guards are operating properly before  each use     Il REMOVE ADJUSTING KEYS AND WRENCHES   Form habit of checking to see keys and adjusting  
27. er who sold it   For the replacement parts  accessories and  owner   s manuals that you need to do it yourself   For Sears professional installation of home appliances  and items like garage door openers and water heaters     1 800 4 MY HOME    1 800 469 4663   Call anytime  day or night  U S A  and Canada     WWW Sears com www sears ca         Our Home    For repair of carry in items like vacuums  lawn equipment   and electronics  call or go on line for the location of your nearest    Sears Parts  amp  Repair Center   1 800 488 1222  Call anytime  day or night  U S A  only   www sears com                         To purchase a protection agreement  U S A    or maintenance agreement  Canada  on a product serviced by Sears     1 800 827 6655  U s A   1 800 361 6665  Canada     Au Canada pour service en frangais   1 800 LE FOYER       1 800 533 6937   WWW Sears ca    Para pedir servicio de reparaci  n  a domicilio  y para ordenar piezas     1 888 SU HOGAR       SEARS       Registered Trademark       Trademark    M Service Mark of Sears  Roebuck and Co      Marca Registrada       Marca de Fabrica       Marca de Servicio de Sears  Roebuck and Co     MC Marque de commerce   V  Marque d  pos  e de Sears  Roebuck and Co     Q Sears  Roebuck and Co     
28. esult in foreign objects being thrown into your eyes  which  can result in severe eye damage  Before beginning power tool operation  always wear safety  goggles or safety glasses with side shields and a full face shield when needed  We recommend  Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields   Always use eye protection which is marked to comply with ANSI Z87 1     SAVE THESE INSTRUCTIONS       EXTENSION CORDS                se only 3 wire extension cords that have 3 prong  grounding plugs and 3 pole receptacles that accept the  tool   s plug  When using a power tool at a considerable  distance from the power source  use an extension cord  heavy enough to carry the current that the tool will draw   An undersized extension cord will cause a drop in line  voltage  resulting in a loss of power and causing the motor  to overheat  Use the chart provided below to determine  the minimum wire size required in an extension cord  Only  round jacketed cords listed by Underwriter   s Laboratories   UL  should be used       Ampere rating  on tool faceplate    0 2 0 21 34 35 50 5 1 7 0    Cord Length Wire Size  A W G    25  16 16 16 16 14 14  50  16 16 16 14 14 12  100  16 16 14 12 10           Used on 12 gauge   20 amp circuit   NOTE  AWG   American Wire Gauge    7 1 12 0 12 1 16 0    When working with the tool outdoors  use an extension  cord that is designed for outside use  This is indicated by  the letters    WA    on the cord s jacket    
29. h Key   Your band saw has an easy access power switch  To lock  in the OFF position  remove the yellow switch key  Place  the key in a location inaccessible to children and others  not qualified to use the tool     Table Lock Handle   Loosening the table lock handle allows the saw table  to be tilted at different angles  Tightening the table lock  handle locks the saw table in place     Tracking Knob  Adjusts tracking to keep blade centered on the wheels     Tracking View Window  The tracking view window makes tracking adjustments  easier to see        The following tools  not included  are needed for checking adjustments of the saw or for installing the blade     em          ADJUSTABLE WRENCH        EP    PHILLIPS SCREWDRIVER        COMBINATION  SQUARE    Fig  3    LOOSE PARTS LIST    The following items are included with the tool     3 mim Hex Key  oreet Petre ee eben 1 Table Lock Handle                      esses enne 1  Amin  Hex  Keys eor as Deoa Dee it ESETE EI EERE 1 Wasliet 2  hne fetta ae dme Rs 1  SMM Flex Keys site tti t Ses recte erre stance 1 Saw Blades 4 4 a edet terere enero 2  Mer Gauge    doe E e ener uit a fireb ire ee teaE 1 Operator s Manual  not shown     1  SAW  TAD C                alfa 1          SAW TABLE  SAW BLADES  MITER GAUGE  TABLE LOCK HANDLE  HEX KEY   3 mm  4   amp  mm  5 mm  WASHER  Fig  4    11       UNPACKING  This product requires assembly                    Carefully lift saw from the carton and place it on a level  work surface    NOTE  
30. ight  and that no parts have excessive  play    To avoid accidental blade contact  minimize blade  breakage  and provide maximum blade support  al   ways adjust the blade guide assembly to just clear the  workpiece    Use only recommended accessories    With the exception of the workpiece and related sup   port devises  clear everything off the saw table before  turning the saw on    Properly support round materials such as dowel rods  or tubing because they have a tendency to roll during  a cut causing the blade to    bite     To avoid this  always  use a  V  block or clamp workpiece to a miter gauge   Before removing loose pieces from the saw table  turn  saw off and wait for all moving parts to stop           BEFORE LEAVING THE SAW  See Figure 17                          Wait until the saw has come to a full and complete  stop   Place the switch in the OFF position  remove the switch  key from the switch assembly  Store key in a safe  place        Unplug the saw from the power source   Make workshop childproof   Lock the shop     LOCKING THE SWITCH  See Figure 17              Wait until the saw has come to a full and complete  stop        Fig  17       Place the switch in the OFF position  remove the switch  key from the switch assembly  Store key in a safe  place     TILTING THE TABLE  See Figure 18   Loosen the table lock handle slightly     Turn the angle adjustment knob  tilting the saw table  toward the front of the saw housing until it reaches the  desired angle     
31. ing Nut  My  toon LEUR HE ie E 1  7 BS90105800 usi  E 2  8 BS90108200    BoelE MB  AEA ES T 1  9 089120100900 Angle Scale Label  10 BS90105100   Bolt  M6 x 16 mm   11 BS90105200   Spring Washer  M6     STD852006    nnnevnnnvnennnvvvenenvennnvnennssvnnnnsvenvsvenenrer 4  12 BS90105300  Washer  M6 x 12    STD851006           enitn eterna neuron nne 4  13 BS90105400 Trunnion Bracketui re e rcc dece e remp Ead 1  14 089120100700 Table Locking Handle Assembly                    eese 1  15 BS90105500   Washer  M10  18     STDS FOO ainan nnan prre 1  16 089120100025 Beyel Knob  e EE E T 1  17 BS90108400 Spring KS 24  B  1  18 BS90108500   Nylon Nut  MO           1 titii n s nerit nene pha cite rh EN 1  19 BS90107400   Washer  MOX 18  4    rrr en nde dera ERR Re 1                                                   Standard Hardware Item   May Be Purchased Locally     Available From Div  98   Source 980 0      Complete assortment available at your Nearest Sears Retail Store    26                                  fF   CRAFTSMAN BAND SAW   MODEL NO  315 214770                                        The model number will be found on a plate attached to the housing  Always mention the model number  in all correspondence regarding your band saw or when ordering repair parts                    SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS                                                                                  PARTS LIST FOR FIGURE B                                                   
32. ivities contains chemicals known to cause can   cer  birth defects or other reproductive harm  Some  examples of these chemicals are     E lead from lead based paints     E crystalline silica from bricks and cement and other  masonry products  and    E arsenic and chromium from chemically treated  lumber     Your risk from these exposures varies  depending on  how often you do this type of work  To reduce your  exposure to these chemicals  work in a well ventilated  area  and work with approved safety equipment  such  as those dust masks that are specially designed to  filter out microscopic particles        A WARNING  The blade guides have been preset at the factory  These settings are functional for some applications   We recommend that you check and adjust blade guide settings before first use of the saw  Refer to    ADJUSTING  THRUST BEARINGS  BLADE GUIDE SUPPORT  AND BLADE GUIDES  procedures explained in the ADJUST        MENTS section of this operator s manual                                        Some of the following symbols may be used on this tool  Please study them and learn their meaning  Proper  interpretation of these symbols will allow you to operate the tool better and safer                                                                                                                    SYMBOL NAME  V Volts  A Amperes  Hz Hertz  Ww Watt  min Minutes    Alternating Current  mum Direct Current  No No Load Speed  E  Class II Construction      min Per Minute  We
33. l blade is tracking properly    Close front cover and relatch    NOTE  The 1 8 in  blade may not track properly in the                                     center of the wheel  It may be better to track this blade on    the back half of the upper wheel     16    SQUARING THE SAW TAB  See Figure 13              E TO THE          B       ADE                   B Remove the blade guard by loosening the two set  screws with the 4 mm hex key     E Turn the lock lever counterclockwise to unlock the  blade guide assembly  Turning the blade guide knob  clockwise  raise the blade guide assembly as far as it    will go  Retighten the blade guide knob    Place a small combination square on the saw table  beside the blade    Loosen the table lock handle and rotate the angle ad   justment knob to tilt the saw table up or down to align  table 90  to blade  0  position   Retighten the table lock  handle     Using an adjustable wrench  adjust the zero stop set  screw until the set screw just touches the saw housing     Check squareness of the saw table to the blade  Make  readjustments if necessary     Loosen screw on scale indicator with a phillips screw   driver and align scale indicator to zero     Tighten all screws securely     Replace the blade guard once the saw table has been  squared           BLADE GUIDE  ASSEMBLY       ZERO STOP RE  SET SCREW      SAW  gt   BLADE    SMALL  COMBINATION  SQUARE    Fig  13          ADJUSTING THRUST BEARINGS  BLADE    GUIDE SUPPORT  AND BLADE GUIDES  Se
34. ng     il Retighten using the washer and screw     DRIVE BELT  See Figures 22   23     A WARNING  To prevent accidental starting that  could cause possible serious personal injury  turn  off the saw  remove the switch key  and unplug the  saw before working on the band saw     Due to wear or breakage  the drive belt may need to be  replaced  The drive belt is located behind the lower wheel  of the band saw        Unplug the band saw     Remove the saw blade and set it aside  See section on  Installing and Adjusting the Blade  page 14                                   Remove the nut and washer from the middle of the saw          housing  PULLEY 4 amp   Pull the lower wheel away from the saw housing  SHAFT    Remove the worn drive belt        Place new drive belt on the pulley  As you slide the pul   ley shaft back into the hole in the saw housing  place  the drive belt over the motor pulley        Replace the nut and washer on the pulley shaft and  retighten     Replace saw blade  DRIVE BELT       Check thrust bearings and blade guides  LOWER  WHEEL MOTOR PULLEY    Fig  23  22                   PROBLEM                      Motor will not run     CAUSE    1  Problem with On Off switch or  power cord     2  Motor defective                       SOLUTION                      1  Have worn parts replaced before  using band saw again     2  Do not attempt any repair  Have  tool repaired by a qualified service  technician        Blade does not run in the approximate 1  Not tracking p
35. ob    on the top of the saw clockwise to engage tension    lower blade guides and around the lower wheel  Pull    down on the upper wheel to place the saw blade on E To check tension  raise the blade guide assembly all  the wheel  the way up to expose the blade     E Push the blade to the side with moderate force  the  blade should flex approximately 1 8 in        With the teeth of the blade toward the front of the saw  and facing downward  place the blade through the       Slowly turn the upper wheel to the right or clockwise  by hand to center the blade on the rubber tires     Adjust the blade tension  Check or adjust the blade  tracking     NOTE  Adjustments of blade tension can be made at  anytime   Another method of checking blade tension has to do with  the sound the blade makes when plucked like a guitar  string           Adjust both upper and lower blade guides and thrust  bearings  See page 16     W Reattach the saw table and the aligning bolt  washer          E Pluck the back straight edge on the coasting side  and wing nut  Tighten securely     opposite the blade guides while turning the tension   W Reattach the blade guard  knob  Sound should be a musical note  Sound   WW Close front cover  becomes higher pitched as tension increases    Using either method to check blade tension can be   developed with practice    E Never increase blade tension so tight as to completely  compress the spring  When completely compressed   the spring can no longer act as a shock abso
36. per adjustment of the upper and  lower blade guides will prevent this from happening     Remove the blade guard by loosening the two screws  set with the 4 mm hex key     Loosen the two blade guide support screws that lock  the upper blade guides  Slide the two guides to within  1 32 in  of the blade  Do not pinch the blade  Make  sure one guide is not further away from the blade  than the other  Retighten the two blade guide support  screws securely     Replace the blade guard if no additional adjustments  are to be made           Repeat this procedure on the lower blade guides  located under the saw table     BLADE GUIDE  ASSEMBLY             UPPER BLADE  GUIDE SUPPORT       THRUST  BEARING    THRUST  BEARING  SCREW  BLADE GUIDES  BLADE GUIDE   SUPPORT SCREW   BLADE GUARD REMOVED  FOR CLARIFICATION ONLY Fig  16    OPERATION    WARNING  Do not allow familiarity with tools to  make you careless  Remember that a careless frac   tion of a second is sufficient to inflict severe injury     A    WARNING  Always wear safety goggles or safety  glasses with side shields when operating tools   Failure to do so could result in objects being thrown  into your eyes resulting in possible serious injury     A    WARNING  Do not use any attachments or acces   sories not recommended by the manufacturer of  this tool  The use of attachments or accessories not  recommended can result in serious personal injury     APPLICATIONS  This product has been designed only for the purposes  listed below
37. rber   NOTE  Too much tension may cause the blade to  break  Too little tension may cause the blade to slip on             Al the wheels   NN  WHEEL 8mm HEX NUT  WHEEL 8mm  BLADE GUIDE f  ASSEMBLY ee M TO INCREASE  SAW BLADE   QT TENSION  BLADE TENSION KNOB Fig  1    TRACKING THE BLADE  See Figure 12     NOTE  Adjust blade tension properly before making  tracking adjustments  Check that the blade guides are not  interfering with the blade    To Adjust    E Open the front cover by releasing the upper and lower  latches  Watch the blade s position on the upper tire  through the tracking view window as  by hand  you  slowly turn the upper wheel clockwise  If the blade  moves away from the center of the tire  the tracking  must be adjusted                             Fig 10    15             BLADE  TENSION  KNOB  Tracking  View  BLADE ON Lm  WHEEL FEE  TTE WINDOW  BLADE TRACKING  KNOB  Fig  12    If the blade has moved left or right of center    W Turn the blade tracking knob  clockwise if blade has  moved left and counterclockwise if blade has moved  right  while turning the wheel by hand until the blade  moves back and rides in the center of the tire   Check the position of the blade on the lower tire  The  blade should be completely on the tire  If not  adjust  the tracking until the blade is on both tires    Rotate the upper wheel by hand in a clockwise  direction for a few more turns  Make sure the blade  stays in the same location on the tires  Readjust  if  necessary  unti
38. roperly     center of the upper wheel     1  Adjust tracking  See Adjustments  section  Tracking the Blade        Band saw slows down when cutting     1  Cutting too small a radius     2  Dull blade     1  Stop feeding and back up the  material slightly until the band saw  speeds up     2  Replace blade        Blade breaking     1  Too much blade tension     2  Kink in blade caused by cutting too  small radius or turning the material  too fast when cutting     3  Thrust bearings scarred or not  rotating     1  Adjust tension  See Adjustments  section  Adjusting Blade Tension     2  Use correct cutting technique  See    section  Operation     3  Replace the thrust bearings  See  Adjusting Thrust Bearings        Saw is noisy when running     1  Too much blade tension     2  Blade guides and bearings are in  contact with the blade     1  Adjust tension  See Adjustments  section  Adjusting Blade Tension     2  Adjust upper and lower blade  guides and bearings  See Adjustments  sections  Adjusting Thrust Bearings   Blade Guide Support  and Blade  Guides        Blade will not cut straight                       Blade guides will not stay in position                 1  Blade guides and bearings not  properly adjusted     2  Worn or defective blade        1  Blade guide screws have loosened        23    1  Adjust upper and lower blade  guides and bearings  See Adjustments  sections  Adjusting Thrust Bearings   Blade Guide Support  and Blade  Guides     2  Replace blade                
39. s     GROUNDING INSTRUCTIONS    In the event of a malfunction or breakdown  grounding  provides a path of least resistance for electric current to  reduce the risk of electric shock  This tool is equipped with  an electric cord having an equipment groundlng conduc   tor and a grounding plug  The plug must be plugged into a  matching outlet that is properly installed and grounded in  accordance with all local codes and ordinances     Do not modify the plug provided  If it will not fit the outlet   have the proper outlet installed by a qualified electrician   Improper connection of the equipment grounding con   ductor can result in a risk of electric shock  The conductor  with insulation having an outer surface that is green with or  without yellow stripes is the equipment grounding  conductor  If repair or replacement of the electric cord or  plug is necessary  do not connect the equipment   grounding conductor to a live terminal     Check with a qualified electrician or service personnel if  the grounding instructions are not completely understood   or if in doubt as to whether the tool is properly grounded   Repair or replace a damaged or worn cord immediately   This tool is intended for use on a circuit that has an outlet    like the one shown in figure 1  It also has a grounding pin  like the one shown        GROUNDING    PIN COVER OF GROUNDED  OUTLET BOX    Fig  1       Anti Kickback Pawls  radial arm and table saws    A device which  when properly installed and maintaine
40. s  wallboard   spackling compounds  or plaster  The chips and grindings  from these materials are highly abrasive to electric tool  parts such as bearings  brushes  commutators  etc   Consequently  it is not recommended that this tool be  used for extended work on any fiberglass material  wall   board  spackling compounds  or plaster  During any use  on these materials it is extremely important that the tool is  cleaned frequently by blowing with an air jet     W Keep your band saw clean   W Remove sawdust from the inside frequently     W Do not allow pitch to accumulate on the saw table  blade  guides  or thrust bearings  Clean them with gum and pitch  remover        Apply a thin coat of automobile type wax to the saw  table   s top so the wood slides easily while cutting     LUBRICATION    All of the bearings in this tool are lubricated with a suffi   cient amount of high grade lubricant for the life of the unit  under normal operating conditions  Therefore  no further  lubrication is required   A WARNING  To ensure safety and reliability  all  repairs     with the exception of the externally acces   sible brushes     should be performed by a qualified  service technician at a Sears store to avoid risk of  personal injury     21    TIRES    Gleaning tires    E Pitch and sawdust accumulates on tires and needs to be  removed with a fine wire brush or a piece of wood  Do  not use a sharp knife or any kind of solvent    Replacing tires    E Open front cover and remove saw blade
41. t Conditions Alert                                     Read The Operator s Manual    Eye Protection    Safety Alert    No Hands Symbo    No Hands Symbo    No Hands Symbo                                        No Hands Symbo                                                                 amp  P  996 O oe    Hot Surface    DESIGNATION EXPLANATION                      Voltage                   Current                Frequency  cycles per second   Power   Time   Type of current   Type or a characteristic of current  Rotational speed  at no load  Double insulated construction    Revolutions  strokes  surface speed  orbits etc   per minute    Do not expose to rain or use in damp locations     To reduce the risk of injury  user must read and understand  operator s manual before using this product     Always wear safety goggles or safety glasses with side  shields and a full face shield when operating this product     Precautions that involve your safety     Failure to keep your hands away from the blade will result in  serious personal injury                                                 Failure to keep your hands away from the blade will result in  Serious personal injury                    Failure to keep your hands away from the blade will result in  Serious personal injury                    Failure to keep your hands away from the blade will result in  serious personal injury                                                  To reduce the risk of injury or damage  avoid contac
42. t cover  of the saw housing     W Loosen the two set screws that hold the blade guard in  place using the 4 mm hex key provided  then remove  the blade guard     W Turn the lock lever counterclockwise to unlock the  blade guide assembly  Turning the blade guide knob   clockwise raises the blade guide assembly  counter   clockwise lowers it   position the blade guide assembly  about halfway between the saw table and saw housing   Retighten the lock lever     Release blade tension by loosening the 8 mm hex nut  then turning the blade tension knob counterclockwise           Carefully remove the old blade        NOTE  The spring on the upper wheel allows the wheel  to be pulled down for easier rernoval of the blade        Wearing gloves  carefully uncoil the blade at arm   s  length  If the new blade was oiled to prevent rust   ing  it may need to be wiped to keep the oil from your  workpiece  Carefully wipe in the same direction the  teeth are pointing so the rag does not catch on the  teeth of the saw blade         BLADE GUIDE  KNOB aD    BLADE GUIDE  ASSEMBLY          BLADE    GUARD SET SCREWS       TSN    TABLE ALIGNING  BOLT    SAW  TABLE    ue    Fig  9          NOTE  The blade may need to be turned inside out if ADJUSTING BLADE TENSION  the teeth are pointing in the wrong direction  Hold the See Figures 10   11     blade with both hands and rotate it inward        E Turn off and unplug the saw  Remove the switch key    E Before using the band saw  turn the blade tension kn
43. t with  any hot surface     5                                                                            The following signal words and meanings are intended to explain the levels of risk associated with this product                                               SYMBOL SIGNAL MEANING     DANGER  Indicates an imminently hazardous situation  which  if not avoided  will  result in death or serious injury                                      WARNING  Indicates a potentially hazardous situation  which  if not avoided  could  result in death or serious injury                 CAUTION  Indicates a potentially hazardous situation  which  if not avoided  may  result in minor or moderate injury           CAUTION   Without Safety Alert Symbol  Indicates a situation that may result in  property damage                                                                                   SERVICE A WARNING  To avoid serious personal injury  do not  Servicing requires extreme care and knowledge and attempt to use this product until you read thoroughly  should be performed only by a qualified service tech  and understand completely the operator s manual   nician  For service we suggest you return the product to Save this operator   s manual and review frequently for  your nearest AUTHORIZED SERVICE CENTER for repair  continuing safe operation and instructing others who  When servicing  use only identical replacement parts  may use this product    A WARNING     The operation of any power tool can r
44. teds sees eavvnge eaea eiaa ari re keen DG 8   Eo g PE SE REE NE 2  Blade  1 4 in  x 59 1 4 in  x 0 012 x 6 TPI  eeveveervrrnnvvvevvrrssrrveveeevsrrreveeenr 3  Retaining Ring uec 2  B  l    Bearing  620022  ig reci tete rere eee er E DER ERR 4  Blei  c 1  EowWet WG  uice ue eene Sabani 1  Set Screw   MO x 15 imr   i isi ese era RE RD D eher  Nut  M6   STD840610          Star Washer  M6                                Hex Socket Screw  M6 x 45 mm      Washer  M6 x 12   STD851006        Spring  2X T4 x 12Dy   eie  Special Washer 6 x 20x 1  5T   4  estere Dems eter rd pepe e  EI M                                 1  Adjusting Plate    cose ceci ep ve a RER esee re et 1  Switch  J  O30 T     EP tre rrt apada dbanie teaa aaraa i 1  Nut  M4    STD840407         cert rete Py Po add daca 8   cedi ET 1  Dust Port Adapter  OD63 5 x OD55 mm                     eese 1  ME abo                                        1  SwitchiPlates   use citi iride t   ae tunet 1  Screw  M4 x12 mmm  PAM Ad LIS 1  Aluminum Housing  ciiin rp eee ee dote sete ivte teta ed aede posed te 1  Brush ER 1  Pulley 22735  ccecg a en en Ty NIE eH ok es dive cun deve ee Piero 1  Screw  M5 x 15 mm Flat Hd   oisein eanan nere iiaii aa 3  d il                                        1    Standard Hardware Item   May Be Purchased Locally     Available From Div  98   Source 980 0      Complete assortment available at your Nearest Sears Retail Store                         30                   CRAFTSMAN BAND SAW   MODEL NO  31
45. walk  or slide while cutting large or  heavy boards    DO NOT REMOVE JAMMED CUTOFF PIECES until  blade has stopped    NEVER START THE TOOL when the blade is in con   tact with the workpiece    NEVER TOUCH BLADE or other moving parts during  use                             B DO NOT OPERATE THIS TOOL WHILE UNDER THE    B BEFORE CHANGING THE SETUP  REMOVING COV        ERS  GUARDS  OR BLADES  unplug the saw and re   move the switch key     B KEEP BLADES CLEAN  SHARP  AND WITH SUFFI     CIENT SET  Sharp blades minimize stalling and kick   backs     B ALWAYS TURN OFF SAW before disconnecting it to    avoid accidental starting when reconnecting to a power  source                 INFLUENCE OF DRUGS  ALCOHOL OR ANY MEDI   CATION     B STAY ALERT AND EXERCISE CONTROL  Watch    what you are doing and use common sense  Do not  operate too  when you are tired  Do not rush     B MAKE SURE WORK AREA HAS AMPLE LIGHTING    to see the work and that no obstructions will interfere  with safe operation BEFORE performing any work us   ing the saw     B SAVE THESE INSTRUCTIONS  Refer to them fre     quently and use them to instruct other users  If you  loan someone this tool  loan them these instructions  also     B MAINTAIN PROPER ADJUSTMENT OF BLADE TEN     SION  BLADE GUIDES  AND THRUST BEARINGS     E ADJUST UPPER GUIDE TO JUST CLEAR WORK     PIECE     B HOLD WORKPIECE FIRMLY AGAINST TABLE     WARNING  Some dust created by power sand   ing  sawing  grinding  drilling  and other construction  act
46. where a sudden slip could cause your hand  to move into the blade  ALWAYS make sure you have  good balance    ALLOW THE MOTOR TO COME UP TO FULL SPEED  before starting a cut to avoid binding or stalling    DO NOT USE TOOL IF SWITCH DOES NOT TURN IT  ON AND OFF  Have defective switches replaced by an  authorized service center     REPLACEMENT PARTS  All repairs  whether electrical  or mechanical  should be made by a qualified service  technician at an authorized service center     WHEN SERVICING USE ONLY IDENTICAL RE   PLACEMENT PARTS  Use of any other parts may  create a hazard or cause product damage     KEEP HANDS AWAY FROM CUTTING AREA  Do  not hand hold pieces so small that your fingers go  under the blade guard  Do not reach underneath work  or in blade cutting path with your hands and fingers  for any reason    NEVER CUT MORE THAN ONE PIECE AT A TIME or  stack more than one workpiece on the saw table at a  time    FIRMLY CLAMP OR BOLT the saw to a stable  level  workbench or table  The most comfortable table height  is approximately waist height    DO NOT FEED THE MATERIAL TOO QUICKLY  Do  not force the workpiece against the blade    USE ONLY CORRECT BLADES  Use the right blade  size  style  and cutting speed for the material and the  type of cut  Blade teeth should point down toward the  table    BEFORE MAKING A CUT  BE SURE ALL ADJUST   MENTS ARE SECURE    ALWAYS SUPPORT LARGE WORKPIECES while  cutting to minimize risk of blade pinching and kick   back  Saw may slip  
47. wrenches are removed from tool before turning it on     mi KEEP THE WORK AREA CLEAN  Cluttered work  areas and work benches invite accidents     ll DO NOT USE IN DANGEROUS ENVIRONMENTS  Do  not use power tools near gasoline or other flammable  liquids  in damp or wet locations or expose them to  rain  Keep work area well lighted     ii KEEP CHILDREN AND VISITORS AWAY  All visitors  should wear safety glasses and be kept a safe distance  from work area     ll MAKE WORKSHOP CHILDPROOF with padlocks   master switches  or by removing starter keys     ll DO NOT FORCE THE TOOL  It will do the job better  and safer at the rate for which it was designed    W USE THE RIGHT TOOL  Do not force the tool or  attachment to do a job for which it was not designed     Hm USE THE PROPER EXTENSION CORD  Make sure  your extension cord is in good condition  When using  an extension cord  be sure to use one heavy enough to  carry the current your product will draw  An undersized  cord will cause a drop in line voltage resulting in loss of  power and overheating  A wire gage size  A W G   of at  least 16 is recommended for an extension cord 25 feet  or less in length  If in doubt  use the next heavier gage   The smaller the gage number  the heavier the cord   WEAR PROPER APPAREL  Do not wear loose  clothing  neckties  or jewelry that can get caught in the  tool s moving parts and cause personal injury  Nonslip  footwear is recommended when working outdoors   Wear protective hair covering to contain
    
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