Craftsman 315.2145 Saw User Manual
Contents
1. 1 42 977196 001 On Off 809 1 43 977038 001 Logo Plate 1 44 977004 001 Lock Post eei e e reete 1 45 977035 001 Hex NU saa 1 46 977034 001 LC 1 47 977097 001 SCI W Ua teen 8 48 977023 001 Circuit Board Cover erenneren 1 49 977024 001 Star Washer ee 1 50 977020 001 SGfOW iis eee tuse 1 51 977026 001 Circuit Board meet 1 52 977011 001 Gama 1 53 STD840610 Quick Release Knob sess 1 54 STD852006 Tension Adjustment Knob 1 55 979864 001 Pill ehe a died 1 56 977047 001 Cover Laltch esito 2 57 979866 001 docu c 1 58 STD541110 Adjustment Shaft esses 1 59 STD551010 1 60 977005 001 Tension Tracking 858 1 61 977006 001 Tracking ScrewW cerit ener dites 1 62 977041 001 Washa esset ns 3 63 979861 001 Lock Label anni eite 1 64 977013 001 He NULL 3 65 977012 001 Spring Washer 4 66 STD512503 o emer eres 1 67 980035 001 DOT OW xt htt elit ret co YE 7 68 977042 001 Screw Hex Cap es 4 69 980198 001 Data Plate 7 1 70 980064 001 71 980196 001 Standard Hardware Item May Be Purchased Locally Avallable at your nearest Sears Retail Store Description Quan Spring Washer ee 4 LOCK NUt2. LOCK FRONT COVER POST COVER BLADE GUIDE TABS ASSEMBLY BLADE SAW BLADE GUARD BACK VIEW OF BAND SAW ADJUSTMENT SCREW P ant e LOCK LEVER BLADE GUIDE KNOB BLADE GUIDE 3 ASSEMBLY SCALE 9 P 45 ms Nr TABLE LOCK se Nh KNOB E DE A SCALE INDICATOR ANGLE ADJUSTMENT KNOB DATA PLATE Fig 6 ASSEMBLY INSTALLING SCALE INDICATOR See Figure 7 M Attach the bevel scale indicator to the saw frame below the scale using the screw supplied ANGLE ADJUSTMENT KNOB ANGLE BRACKET SCALE INDICATOR Fig 7 TABLE LOCK KNOB SCALE INSTALLING THE TABLE See Figure 8 B Slide the table onto the angle bracket from the back of the saw to front with the blade traveling through the slot in the table TRUSS HEAD FLAT HEAD SCREW S WING NUT M Align the three holes on the table with the three holes in the angle bracket Fasten the table to the angle bracket using the three flat head screws and three hex nuts Assemble the truss head screw and wing nut to the edge of the table at the end of the slot Snap the throat plate in place on the table Note The wing nut goes below the table MOUNTING BAND SAW TO WORKBENCH See Figure 9 If the band saw is to be used in a permanent applica tion we recommend that you secure it in a permanent location such as a workbench When mounting the saw to a workbench holes should be drilled through th
3. CRAFTSMAN ADVERTENCIA 11 in Band Saw From Btade 3 wheel max developed Allow Tool To Stop 1 3 HP Before Adjusting Blade Guide A WARNING ADVERTENCIA For your safety read owner s manual before operating saw Wear eye protection Do not remove cutoff pieces until blade has stopped Maintain proper adjustment of blade tension blade guides and thrust bearings Adjust upper guide to clear workpiece Hold workpiece firmly against table Do not expose to rain or use in damp places Para su seguridad lea el manual del usuario antes de usar la sierra Select The Right Blade For The Job Blade Blade Blade DE ircumference Width Thickness Application E 4 For fine scroll cuts in thin wood 3 6 materials and plastics up to 1 2 thick AE y For extra fast straight cutting Best for T pel cutting thick woods JN g A in EIE For straight and curved cuts in solid woods T ZA CAIN For straight and curved cuts in thin materials wood plywood veneer and plastic For non ferrous metal cutting 56 7 8 in kn A in The following labels are on the band saw with locations indicated BLADE TENSION ADJUSTMENT TO RFLEASE BLADE TENSION TO ADJUST BLADE TENSION TO ENGAGE BLADE TENSIO Release Turn the Adjustment Knob Reate the Quick se SIER vise In mere ds turn ek 1 Turn gounter before apecatinq t ISP 10 erre ase rij until bits trys ks A WARNING ADVE
4. 1 iss 1 HEX Bolt certe eec 2 Saw Blade cereis 1 Retaining C Ring aaeeei 3 Washer 8 6 Bearing BUSHING sss 3 3 Drive nee 1 Drive Wheel 1 Thrust Bearing eios 1 Bearing Pin pneter 1 Blade Guide oor e re pat 1 Blade Guide Support isese 1 Blade Guide es 1 Wheel Shaft 3 ESTE piso desta mim feceis 1 Spring Washer Ne 5 Brush Holder sseseeee me 1 BIFUSP c ibt 1 Wire COVER 1 Hex 3 3 Wheel 2 Cable Clamp es 2 COIQ tacts oes Rs 1 ET 1 Upper Wheel Support 1 Upper Wheel Bracket 1 Re 4 Blade Selection Label 1 Wire Cover Plate sse 1 Rubber Pad 4 Washer usos OE ic ierne ael 4 ARE 4 Available From Division 98 Source 980 00 CRAFTSMAN BAND SAW MODEL 315 214500 12 17 1 16 n 15 14 19 FIGURE D CRAFTSMAN BAND SAW MODEL NO 915 214500 The model number will be found on a plate attached to the frame Always mention the model number in all correspondence regarding your BAN
5. tion square on table beside blade Rotate angle adjustment knob to tilt the table up or down to align table 90 to blade 0 position Tighten the table lock knob Using the 1 8 in hex key adjust the zero stop set screw until the set screw just touches the frame Check squareness of table to blade Make readjustments if necessary Loosen screw on scale indicator and align red mark to zero on scale Tighten all screws securely ADJUSTMENTS LOCK LEVER BLADE GUIDE ASSEMBLY SMALL COMBINATION SQUARE SAW BLADE ZERO STOP SET SCREW JJ TABLE LOCK KNOB SCALE INDICATOR ANGLE ADJUSTMENT KNOB Fig 17 ADJUSTING THRUST BEARINGS BLADE GUIDE SUPPORT AND BLADE GUIDES See Figures 18 19 and 20 The upper and lower blade guides and thrust bearings support the band saw blade during cutting operations The adjustment of the guides and bearings should be checked whenever a different blade is installed WARNING To prevent accidental starting that could cause possible serious personal injury turn off the saw and unplug the saw before making adjustments BLADE GUARD REMOVED FOR CLARIFICATION ONLY THRUST BEARING THRUST BEARING SCREW BLADE GUIDE 4 BLADE GUIDE SCREWS SUPPORT SCREW Ge BLADE GUIDE ASSEMBLY l Fig 18 17 To Adjust Thrust Bearings M Adjust the thrust bearings first Using the 1 8 in hex key loosen the thrust bearing screw Note The thrust beari
6. 001 979863 001 979862 001 979865 001 PARTS LIST FOR FIGURE B Description Grommet Strain Relief P shanvaueenennavv nnannvavneennenasenerenenesennteruennnunnnenaueneerevervmmerneennnervveneennuvaneennesnvvernnanarser Motor includes Key Nos 9 10 sss nemen nennen Motor Pulley Retaining C Ring wuseeseorosserreesennenvsnerrnnssnrranenenesnevnnssenesessavsenevenensessnnererenennesanerenensrveenene Motor Brush RESO HH hana CRAFTSMAN BAND SAW MODEL NO 315 214500 FIGURE C LE Part Number 977071 001 977037 001 977098 001 977074 001 977002 001 977001 001 977195 001 977188 001 977185 001 977039 001 977198 001 977199 001 977083 001 977007 001 980032 001 979865 001 977008 001 977057 001 977010 001 977009 001 977081 001 977040 001 977014 001 977015 001 977197 001 977189 001 977079 001 STD851008 977069 001 STD541031 ut STD852008 977060 001 979865 001 977090 001 977186 001 CRAFTSMAN BAND SAW MODEL NO 315 214500 PARTS LIST FOR FIGURE C Key Part Description Quan No Number Hand Warning Label 1 36 STD852005 PUIG Ree E 2 37 977091 001 8 38 977036 001 Warning Label RN 1 39 STD835020 Front Cover ose eoor iarere aaae naain 1 40 pie Switch Knob 1 41 977080 001 Knob 8064
7. Hd RN 1 4 977085 001 Screw 1 4 20 x 7 8 in Flat Hd eese 3 5 977027 001 Throat Plate EE 1 6 977028 001 ee 1 7 977030 001 Table Lock ceteri 1 8 977092 001 Washer M 1 9 977031 001 1 10 977093 001 nescit tertie 1 977086 001 5 12 STD541025 Hex Nub soni en 3 13 977033 001 Angle Adjustment Shaft pe 1 14 977032 001 Angle Bracket seesvrervrevrsorernrvarranvraveravennvnennenrerereneravennr 1 15 977105 001 Washer Shim 1 977029 001 977065 001 STO551025 WASHOE uror irri tote rep Da trt ick Pena sic ir Ls 19 977088 001 Retaining Ring eese nennen 1 20 820193 005 Hex Key 1 8 in Item No 9 28135 1 vanesnanannanpnnannnnennrunnnnenseereeneenannnnnnnmrer Standard Hardware Item May Be Purchased Locally Available From Division 98 Source 980 00 27 CRAFTSMAN BAND SAW MODEL 315 214500 FIGURE B CRAFTSMAN BAND SAW MODEL 915 214500 The model number will be found on a plate attached to the frame Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts ec oovoohonb Part Number 979861 001 977082 001 979865 001 980032 001 977055 001 977059 001 977016 001 977080
8. possible serious personal injury M Do not discard the packing materials until you have carefully inspected the saw identified all parts and satisfactorily operated your new saw Note If any parts are damaged or missing do not attempt to plug in the power cord and turn the switch on until the damaged or missing parts are obtained and are installed correctly LOOSE PARTS LIST Check all loose parts from the box with the list below For your convenience when identifying parts items A H below have been drawn actual size Assemble according to the instructions on the following pages A Flat Head Screw 1 4 20 x 7 8 in 3 B Hex Nut 1 4 20 ee 3 C Wing Nut 1 4 20 srerneroresvrravernrrsvornvesnnrnvernen 1 D Truss Head Screw 1 4 20 x 5 8 in 1 E Screw M5 x 8 es 1 F Scale Indicator esses 1 G Throat Plate 1 H Hex Key 1 8 in mn 1 I Saw Table not shown 1 J Owner s Manual not shown 1 B Q9 TOOLS NEEDED The following tools not included are needed for assembly and alignment 42 Phillips Screwdriver Adjustable Wrench Small Combination Square 5 16 in Socket or Nut Driver SMALL COMBINATION SQUARE Em 2 PHILLIPS SCREWDRIVER ADJUSTABLE WRENCH 5 16 in SOCKET NUT DRIVER Fig 3 LABELS A WARNING B
9. the blade teeth hit the blade guides while using the band saw will ruin the blade The set of teeth and the sharpened edge of teeth would be damaged by hitting the blade guides Proper adjustment of the upper and lower blade guides will prevent this from happening Loosen the two blade guide screws that lock the upper blade guides Press the two guides evenly near the sides of the blade leaving about 0 004 in from the blade 0 004 is the thickness of a dollar bill Do not pinch the blade Make sure one guide is not further away from the blade than the other Release the guides and tighten both screws securely W Repeat this procedure on the lower blade guides located under the table See Figure 19 This band saw is designed to cut wood wood compo sition products plastic and nonferrous metals alumi num brass copper A CAUTION Do not cut ferrous metals steel ron or hardened steel or serious damage to the saw could result ON OFF KNOB See Figure 21 B Pullthe knob out to turn the saw ON Note The motor will gradually come up to speed after the saw is turned ON B Push the knob in to turn the saw OFF PUSH OFF PULL ON ON OFF KNOB WITH VARIABLE SPEED Fig 21 BASIC OPERATION BLADE GUARD REMOVED FOR CLARIFICATION ONLY THRUST BEARING THRUST BEARING SCREW BLADE GUIDE BLADE GUIDE SCREW SCREW BLADE GUIDES SAW BLADE Fig 20 VARIABLE SPEED See Figure 22 The variable sp
10. the desired position Use a scrap piece of the same wood you are about to cut as a guide to set the height of the blade guide assembly B Lock position in place by returning the lock lever to its upward position Always lock the blade guide assembly in place before turning on the band saw LADE GUI LOCK LEVER PP KNOB LOCKED A POSITION EP 4 WORKPIECE BLADE GUIDE ASSEMBLY ADJUSTMENTS INSTALLING AND ADJUSTING THE A WARNING Always wear safety goggles or BLADE safety glasses with side shields to protect your See Figures 13 eyes while uncoiling band saw blades Failure to heed this warning could result in a serious eye A WARNING To prevent accidental starting that injury could cause possible serious personal injury turn off the saw and unplug the saw before E Wearing gloves carefully uncoil the blade at installing or removing blade arms length If the new blade was oiled to j prevent rusting it may need to be wiped to keep From the back of the saw push the lock lever the oil from your workpiece Carefully wipe in the counterclockwise or to the left 1 4 turn to unlock same direction the teeth are pointing so the rag the blade guide assembly Use the blade guide does not catch on the teeth of the saw blade knob to position the blade guide assembly about li Turn the quick release knob counterclockwise or half way between the table and the frame to the left to release the tension Turn the tension
11. the power source use an exten sion cord heavy enough to carry the current that the tool will draw An undersized extension cord will cause a drop in tine voltage resulting in a loss of power and causing the motor to overheat Use the chart provided below to determine the minimum wire size required in an extension cord Only round jack eted cords listed by Underwriter s Laboratories UL should be used Length of Extension Cord Wire Size A W G Up to 25 feet 18 26 100 feet 16 When working with the tool outdoors use an exten sion cord that is designed for outside use This is indicated by the letters WA on the cord s jacket Before using an extension cord inspect it for loose or exposed wires and cut or worn insulation A CAUTION Keep the cord away from the cutting area and position the cord so that it will not be caught on lumber tools or other objects during cutting ELECTRICAL CONNECTION Your Sears Craftsman Band Saw is powered by a precision built electric motor It should be connected to a power supply that is 120 volts 60 Hz AC only normal household current Do not operate this tool on direct current DC A substantial voltage drop will cause a loss of power and the motor will overheat If the saw does not operate when plugged into an outlet double check the power supply GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown grounding provides a path of least resistance for electric curre
12. to avoid risk of personal injury DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only NEVER LEAVE TOOL RUNNING UNAT TENDED TURN THE POWER OFF Do not leave tool until it comes to a complete stop USE ONLY CORRECT BLADES Use the right blade size style and cutting speed for the material and the type of cut Blade teeth should point down toward the table KEEP BLADES CLEAN SHARP AND WITH SUFFICIENT SET Sharp blades minimize stalling and kickback DO NOT REMOVE THE SAW S BLADE GUARDS Never operate the saw with any guard or cover removed Make sure all guards are operating properly before each use KEEP HANDS AWAY FROM CUTTING AREA Do not hand hold pieces so small that your fingers go under the blade guard Do not reach underneath work or in blade cutting path with your hands and fingers for any reason A WARNING Blade coasts after turn off DO NOT ABUSE CORD Never yank cord to disconnect it from receptacle Keep cord from heat oil and sharp edges INSPECT TOOL CORDS PERIODICALLY and if damaged have repaired by a qualified service technician at a Sears store Stay constantly aware of cord location and keep it well away from the moving blade DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF Have defective switches replaced by a qualified service technician at a Sears store KEEP TOOL DRY CLEAN AND FREE FROM OIL AND GREASE Always use a clea
13. BLADE FORWARD J MOVES BLADE BACK BLADE ON WHEEL HEX KEY 1 8 in Fig 16 16 If the blade moved away from the front of the saw turn the adjustment screw out to the left or counterclockwise while turning the wheel by hand until the blade moves forward and rides in the center of the tire M Check the position of the blade on the other two tires The blade should be completely on the tires If not adjust the tracking until the blade is on all three tires WB Rotate the upper wheel by hand in a clockwise direction for a few more turns Make sure the blade stays in the same location on the tires Readjust if necessary until blade is tracking properly Note The 1 8 in blade may not track properly in the center of the wheel It may be better to track this blade on the back half of the upper wheel M Replace hex key in holder located inside of the front cover Close front cover ALIGNING THE TABLE SQUARE TO THE BLADE See Figure 17 A WARNING To prevent accidental starting that could cause possible serious personal injury turn off the saw and unplug the saw before making adjustments From the back of the saw push the lock lever counterclockwise or to the left 1 4 turn to unlock the blade guide assembly Rotate the blade guide knob to move the blade guide assembly all the way up Return lock lever to the upward position to lock assembly in place Loosen table lock knob Place a small combina
14. D SAW or when ordering repair parts Part Number 977026 001 977020 001 977090 001 977025 001 977024 001 977097 001 PARTS LIST FOR FIGURE D Description Blade Guide Blade Guide SUPPO e Screw 10 32 x 1 2 in Hex Cap sse neret nane tenete nnne Blade Guard Blade Guide nnn ne nmn hare nennt nnn 977023 001 977096 001 977022 001 Blade Guard Support sse et a i ia A SEE a 977106 001 Screw 10 24 x 3 8 in Pan Hg et 2 977021 001 M 977019 001 977018 001 977017 001 977066 001 977087 001 STD541425 972000 510 Standard Hardware Item May Be Purchased Locally Available From Division 98 Source 980 00 fe9stemhesssHsasddge esumuapeotusesmtuurevedubPevvusussevhbtbotyspusseevi eseuecsseded EtesemssteBoevtsssueeviveseesueesa oo N ONA OND mA Oo recat eer err eee ieee reer ere oo E E A A o ree eee Ser eee Pee reer eC Teeter revere eter rr errr re cere rrr steerer rr ser N O For in home major brand repair service Call 24 hours a day 7 days a week 1 800 4 MY Home 1 800 469 4663 Para pedir servicio de reparaci n a domicilio 1 800 676 5811 In Canada for all your service and parts needs call Au Canada pour tout le
15. FORCE THE TOOL It will do the job radiators ranges refrigerator enclosures better and safer at the rate for which it was KEEP GUARDS IN PLACE and in good working designed order NM USE THE RIGHT TOOL Do not force the tool or ttachment to do a job it was not designed for EN REMOVE ADJUSTING KEYS AND uude WRENCHES Get in the habit of checking to see Don t use it for a purpose not intended that hex keys and adjusting wrenches are USE THE PROPER EXTENSION CORD Make removed from tool before turning it on sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating A wire gage size A W G of at least 18 is recommended for an extension cord 25 feet or less in length if in doubt use the next heavier gage The smaller the gage number the heavier the cord r INSPECT EXTENSION CORDS PERIODI CALLY and replace if damaged DRESS PROPERLY Do not wear loose clothing gloves neckties rings bracelets or other jewelry They can get caught and draw you into moving parts Rubber gloves and nonslip foot wear are recommended Also wear protective hair covering to contain long hair ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS Everyday eyeglasses have only impact resistant lenses they are NOT safety glasses PROTECT YOUR LUNGS Wear a face o
16. MAN Band Saw fails due to a defect in material or workmanship within one year from the date of purchase Sears will repair it free of charge Contact a Sears Service Center for repair If this product is used for commercial or rental purposes this warranty applies only for 90 days from the date of purchase This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Dept 817WA Hoffman Estates IL 60179 INTRODUCTION Your saw has many features for making cutting A CAUTION Carefully read through this entire operations more pleasant and enjoyable Safety owner s manual before using your new saw Pay performance and dependability have been given top close attention to the Rules For Safe Operation priority in the design of this saw making it easy to and all Safety Alert Symbols including Danger maintain and operate Warning and Caution If you use your saw properly and only for what it is intended you will enjoy years of safe reliable service A Look for this symbo to point out important safety precautions It means attention Your safety is involved A WARNING WEAR YOUR The operation of any power tool can result in foreign objects being thrown into your eyes which can result in severe eye damage Before beginning power tool operation always wear safety goggles or safety glasses with side shields and a full face shield when needed We recommend Wide
17. Metal Cutting 1 4 in METAL CUTTING Many kinds of metals can be cut with your saw Be careful not to twist or bend the blades Do not force f blade heats excessively use lower speed If blade teeth become filled or clogged when cutting soft metals such as aluminum use a coarser tooth blade or lower speed We recommend the use of cutting oil when cutting most soft metals to keep blades cool increase cutting action and prolong blade life MAINTENANCE A WARNING When servicing use only identical Craftsman replacement parts Use of any other part may create a hazard or cause product damage GENERAL MAINTENANCE Avoid using solvents when cleaning plastic parts Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use Use clean cloths to remove dirt carbon dust etc A WARNING Do not at any time let brake fluids gasoline petroleum based products penetrating oils etc come in contact with plastic parts They contain chemicals that can damage weaken or destroy plastic M Keep your band saw clean mM Remove sawdust from the inside frequently M Do not allow pitch to accumulate on the table blade guides or thrust bearings Clean them with gum and pitch remover M Apply a thin coat of automobile type wax to the table top so the wood slides easily while cutting Also apply wax to the inside surfaces of the angie bracket A WARNING To prevent accidental startin
18. Owner s Manual CRRFTSMRNI 11 in variable speed BAND SAW Model No 315 214500 Save this manual for future reference A CAUTION Read and SAFETY follow all Safety Rules and FEATURES Operating Instructions before ADJUSTMENTS first use of this product OPERATION l MAINTENANCE Customer Help Line 1 800 932 3188 PARTS LIST Sears Roebuck and Co Hoffman Estates IL 60179 USA Visit the Craftsman web page www sears com craftsman 4 p 972000 510 NRTL 6 98 TABLE CONTENTS m Table of Contents osse lae etie re vetet E t doe e cepi emet e ree adeo den 2 W Warranty and Introduction L 2 E Rules For Safe Operation nene iet Re dh ae 3 5 Mug c Be 6 M Glossary and Product Specifications pp 7 Unpacking Loose Parts List and Tools 8 eB TE 9 10 LES 11 bade 12 13 EATON AT 13 18 us ciere Herr dace creat iue lovin Eia laste under seeds e den Ta eed e 18 21 LM i i re eer VAI 21 23 24 W Exploded View and Repair Parts List eere ener enne tnr tnet sn se tnnt 26 33 jy MTM aa Gaaraa a aaeain e oen 34 WARRANTY FULL ONE YEAR WARRANTY ON CRAFTSMAN BAND SAW If this CRAFTS
19. RTENCIA For your safety read owner s manual before making adjustments Failure to unplug your saw could result in accidental starting causing possible serious personal injury Para su seguridad lea el manual del usuario antes de hacer ajustes WARNIN is ie EVENT PARTS ODEL Customer Help Line 1 800 932 3188 10 Fig 5 FEATURES KNOW YOUR BAND SAW Before attempting to use familiarize yourself with ail operating features and safety requirements of your Sears Craftsman band saw See Figure 6 BLADE The saw comes with a standard 1 4 in blade installed BLADE GUIDES Blade guides support the blade and keep it from twisting during operation An adjustment is necessary when blades are changed or replaced BLADE GUIDE KNOB AND LOCK LEVER The blade guide assembly should just clear the workpiece while cutting Use the blade guide knob and lock lever to adjust the blade guide assembly to keep the blade from twisting or breaking Always lock the upper blade guide assembly in place before turning on the band saw TABLE LOCK KNOB Loosening table lock knob allows table to be tilted at different angles Tightening knob locks table in place ANGLE ADJUSTMENT KNOB Once the table lock knob has been loosened use the angle adjustment knob to tilt or change the angle of the table Always tighten the table lock knob before turning on the saw SCALE The scale shows the angle or degree the table is tilted for bevel
20. Return the lock lever to its upright locked posi adjusting knob counterclockwise or to the left to tion See Figures 11 and 12 lower the upper wheel See page 15 M Open the front cover of the saw by the cover M Carefully remove the old blade The spring on tabs the upper wheel allows it to be pulled down M Loosen and remove the wing nut and truss head slightly to remove the saw blade from the wheel screw from the table See Figure 8 E Slide the new blade into the slot of the table with the teeth of the biade toward the front of the saw and facing down toward the table TENSION ADJUSTING KNOB QUICK RELEASE KNOB oe rea COVER TAB EXHAUST PORT OPENING LOWER LEFT WHEEL COVER TAB A E M LOWER RIGHT EXHAUST WHEEL PORT 14 ADJUSTMENTS Note The blade may need to be turned inside out if the teeth are pointing in the wrong direction Hold the blade with both hands and rotate it inward M Place the blade through the upper blade guides and around the upper wheel Place the blade around the lower wheel on the left Work the blade around the third wheel making sure it goes between the lower blade guides Pull down on the upper wheel slightly to place the saw blade on the third wheel if needed Slowly turn the upper wheel to the right or clockwise by hand to center the blade on the rubber tires Adjust the blade tension and check or adjust the blade tracking See pages 15 and 16 Adjust both upper and lower blade guides and
21. Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields available at Sears Retail Stores FORESIGHT iS BETTER THAN NO SIGHT 2 RULES FOR SAFE OPERATION The purpose of safety symbols is to attract your attention to possible dangers The safety symbols and the explanations with them deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substitutes for proper accident prevention measures SYMBOL MEANING A SAFETY ALERT SYMBOL Indicates danger warning or caution May be used in conjunction with other symbols or picto graphs A DANGER Failure to obey a safety warning will result in serious injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury A WARNING Failure to obey a safety warning can result in serious injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury A CAUTION Failure to obey a safety warning may result in property damage or personal injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury Note Advises you of information or instructions vital to the operation or maintenance of the equipment IMPORTANT Servicing requires extreme care and know
22. a miter angle and a bevel angle at the same time FPM Feet per minute Used in reference to surface speed of blade Ferrous Metal Metal that contains iron such as steel Freehand for band saw Performing a cut without the workpiece properly supported on the table Gum A sticky sap based residue from wood products Kerf The material removed by the blade in a through cut or the slot produced by the blade in a nonthrough or partial cut Leading End The end of the workpiece pushed into the cutting tool first Nonferrous Metal Metal that does not contain iron such as aluminum brass and copper Miter Cut cutting operation made with the edge of the workpiece at any angle to the blade other than 90 degrees p Push Stick device used to feed the workpiece through the saw blade during narrow cutting operations It helps keep the operator s hands well away from the blade Resaw cutting operation to reduce the thickness of the workpiece to make thinner pieces Resin sticky sap based substance Ripping cutting operation along the length of the workpiece Saw Blade Path The area directly in line over under behind or in front of the blade As it applies to the workpiece that area which will be or has been cut by the blade Set The distance that the tip of the saw blade tooth is bent or set outward from the face of the blade Throw Back Throwing of a workpiece in a manner si
23. brushes Do not replace one side without replacing the other B Reassemble using new brush assemblies Make Sure curvature of brush matches curvature of motor and that brush moves freely in brush tube M Make sure brush cap is oriented correctly straight and replace M Tighten brush cap securely Do not overtighten M Repeat for other brush MOTOR BRUSH BRUSH CAP Fig 24 MAINTENANCE DRIVE BELT See Figures 25 26 27 and 28 A WARNING To prevent accidental starting that could cause possible serious personal injury turn off the saw lock the knob in the off position and unplug the saw before working on the band Saw Due to wear or breakage the drive belt may need to be replaced The drive belt is located on the motor pulley and on the lower right wheel of the band saw LOWER RIGHT WHEEL v MOTOR PULLEY 7 S DRIVE BELT Fig 25 M Loosen the three motor nuts and rotate the motor to the right or clockwise to reduce tension on the old drive belt COUNTERCLOCKWISE TO TIGHTEN CLOCKWISE gt Y LOOSEN MOTOR PULLEY DRIVE BELT LOWER RIGHT c5 a WHEEL Fig 27 m Remove the worn drive belt by sliding it off the wheel and then off the motor pulley M Matching grooves place new drive belt on the motor pulley and then on the wheel E Rotate the motor to the left or counterclockwise from the front of the saw to apply tension to the drive belt Using a thumb and finger to squeeze th
24. cut in the middle of the pattern line since band saw blades are thin Always inspect your band saw for proper adjust ments before each use M A curved radius cut is best performed by follow ing the pattern line with the blade while turning the workpiece 19 Use both hands while feeding the work into the blade Hold the workpiece firmly against the table Use gentle pressure Do not force the work but allow the blade to cut The smallest diameter circle that can be cut out is determined by the width of the blade A 1 4 in wide blade will cut a minimum diameter of approximately 1 1 2 in A 1 8 in wide blade will cut a minimum diameter of approximately 1 2 in Relief cuts are made when an intricate curve too small a radius for the blade is to be cut A relief cut is made by cutting through the scrap section of workpiece to curve in pattern line then care fully backing blade out Several relief cuts should be made for intricate curves then follow pattern line as sections are cut off of curve relieving blade pressure Avold injury from unexpected saw move ment Put the saw on a firm level surface with plenty of room for handling and properly supporting the workpiece Make sure table is level and saw does not rock Bolt the saw to the support surface to prevent slipping walking or sliding during operations like cutting long heavy boards Turn saw off lock with padlock and unplug cord before moving
25. cutting TENSION ADJUSTMENT KNOB The tension adjustment knob controls the amount of blade tension when changing blades and when making adjustments for various sawing applications TRACKING ADJUSTMENT SCREW Tracking adjustment screw adjusts to keep the blade running in the center of the wheels It is a set screw located in the center of the frame on the back of your band saw BAND SAW TABLE Your band saw has an 11 1 2 in square aluminum saw table with a rack and pinion tilt control for maxi mum accuracy It has a red snap in throat plate and a miter slot for use with an optional miter gage SAWDUST EXHAUST PORT A standard 2 1 4 in dust exhaust port has been provided to make dustless cutting possible The pickup adapter end of a vacuum hose fits inside the dust exhaust port with a wedge fit type connection COVER TABS Easy open cover tabs allow the front cover to be opened for making adjustments See Figure 13 11 HEX KEY HOLDER A hex key holder inside the front cover keeps hex key conveniently located for blade guide and blade tracking adjustments ON OFF KNOB Your band saw has an easy access On Off knob with variable speed Pull the knob out to turn ON the saw and push the knob in to turn OFF the saw Turn the the knob to adjust the speed Place a pad lock in the lock post next to the knob to lock the saw in the OFF position FRONT VIEW OF BAND SAW QUICK RELEASE KNOB TENSION ADJUSTMENT
26. e Clear everything except the workpiece and related support devices off the table before turning the saw on Plan the way you will hold the workpiece from start to finish Do not hand hold pieces so small that your fingers will go under the blade guard Keep your hands away from the blade Avoid awkward operations and hand positions where a sudden slip could cause serious injury from contact with the blade Never place hands in path of blade WARNING Do not allow familiarity with your saw make you careless Remember that a careless fraction of a second is sufficient to inflict severe injury 20 When saw is running Before starting your cut watch the saw while it runs Hf you experience excessive vibration or unusual noise stop immediately Turn the saw off lock with padlock and unplug the saw Do not restart until locating and correcting problem Before freeing any jammed material Turn switch OFF Wait for all moving parts to stop Unplug the saw When backing up the workpiece the blade may bind in the kerf cut This is usually caused by sawdust clogging up the kerf or because the blade comes out of the guides If this happens Turn switch Off Wait for all moving parts to stop Unplug the saw Open band saw cover Wedge the kerf open with a flat blade screw driver or wooden wedge Turn the upper wheel by hand while backing up the workpiece Before removing loose pleces from the table turn sa
27. e belt it should give about 1 4 in Tighten the three motor nuts Note A drive beit that is too tight may cause in creased noise or overload the motor TO TIGHTEN DRIVE BELT TO LOOSEN DRIVE BELT TROUBLESHOOTING A WARNING For your own safety turn saw Off lock knob in the off position and remove plug from power source before adjusting or aligning your band saw PROBLEM CAUSE SOLUTION Motor will not run 1 Problem with On Off switch or 1 Have worn parts replaced powercord before using Band Saw again 2 Motor Defective 2 Do not attempt any repair Have repaired by a qualified service technician at a Sears store Blade does not run in the approxi 1 Not tracking properly 1 Adjust tracking See Adjust mate center of the upper wheel ments section Tracking the Blade Band Saw slows down when 1 Cutting too small a radius 1 Stop feeding and back up the cutting material slightly until the band saw speeds up 2 Dull blade 2 Heplace blade Blades breaking 1 Too much tension 1 Adjust tension See Adjust ments section Adjusting Blade Tension 2 Kink in blade caused by cutting 2 Use correo cutting technique too small a radius or turning the See section Basic Operation materiai too fast when cutting of the Band Saw 3 Thrust bearings scarred or not 3 Replace the thrust bearings rotating Saw is noisy when running 1 Too much blade tension 1 Adjust blade tension S
28. e sound the blade makes when plucked like a guitar string B Piuckthe back straight edge on the coasting side opposite the blade guides while turning the tension knob Sound should be a musical note Sound becomes less flat as tension increases Sound decreases with too much tension Using either method to check tension requires knowing your band saw and can be developed with practice W Never tension the blade so tight as to completely compress the spring The spring can no longer act as a shock absorber Note Be careful not to over tension the blade Too much tension may cause the blade to break Too little tension may cause the blade to slip on the wheels ADJUSTMENTS TRACKING THE BLADE See Figure 16 Note Blade tension must be properly adjusted before tracking the blade M Open the front cover of the saw Slowly turn the upper wheel to the right or clockwise by hand and watch the blade on the upper tire Ifthe blade moves away from the center of the tire the tracking must be adjusted TO ADJUST B Remove 1 8 in hex key located in the holder inside the front cover M insert the 1 8 in hex key into the tracking adjust ment screw located on the back of the saw behind the upper wheel the blade moved toward the front of the saw turn the adjustment screw in to the right or clockwise while turning the wheel by hand until the blade moves back and rides in the center of the tire MOVES
29. e supporting surface of the workbench using dimen sions illustrated M Each leg should be bolted securely using 5 16 in diameter machine screws lock washers and 5 16 in hex nuts not included Screw length should be 1 3 4 in plus the thickness of the bench top E Locate and mark the holes where band saw is to be mounted Drill 4 3 8 in diameter holes through work bench M Place band saw on workbench aligning holes in the frame with holes drilled in the workbench insert all four 5 16 in screws and tighten se curely with lock washers and hex nuts Note All bolts should be inserted from the top Install the lock washers and hex nuts from the underside of the bench Supporting surface where band saw is mounted should be examined carefully after mounting to insure that no movement during use can result If any tipping or walking is noted secure workbench or supporting surface before beginning cutting operations 3 1 8 in 5 3 4 in 3 1 8 in 4 3 1 2 in 3 1 2 in Fig 9 12 ASSEMBLY CLAMPING BAND SAW TO WORKBENCH See Figure 10 If the band saw is to be used in a portable application we recommend that you fasten it permanently to a mounting board that can easily be clamped to a workbench or other supporting surface The mounting board should be of sufficient size to avoid tipping of saw while in use Any good grade plywood or chip board with a 3 4 in thickness is recommend
30. ed WB Mount saw to board using holes in frame as a template for hole pattern or the diagram in Figure 9 Locate and mark the holes where band saw is to be mounted B6 Follow last three steps in previous section called Mounting Band Saw to Workbench If lag bolts are used make sure they are long enough to go through holes in the saw and material the saw is being mounted to if machine bolts are being used make sure bolts are long enough to go through holes in the saw frame material being mounted to lock washers and hex nuts Note It may be necessary to countersink hex nuts and washers on bottom side of mounting board MOUNTING C CLAMP S WORKBENCH Fig 10 ADJUSTMENTS ADJUSTING BLADE GUIDE ASSEMBLY See Figures 11 and 12 A WARNING To avoid blade contact adjust the blade guide assembly to just clear the workpiece approximately 1 8 in Failure to do so could result in serious personal injury The blade guide assembly should be positioned approximately 1 8 in above the top surface of the workpiece being cut This helps to keep the blade from twisting or breaking Adjust from the back of the band saw M Push the lock lever that secures the blade guide assembly counterclockwise or to the left 1 4 turn BLADE GUIDE LOCK LEVER al UNLOCKED rn BLADE GUIDE POSITION ASSEMBLY mn e to unlock the blade guide assembly M Rotate the blade guide knob to position the blade guide assembly to
31. ee Adjustments section Adjusting Blade Tension 2 Blade guides and backup 2 Adjust upper and lower blade bearings are in contact with the guides and bearings See blade Adjustments section Adjusting Thrust Bearings Blade Guide Support and Blade Guides Blade will not cut straight 1 Blade guides and bearings not 1 Adjust upper and lower blade properly adjusted guides and bearings See Adjustments section Adjusting Thrust Bearings Blade Guide Support and Blade Guides 2 Worn or defective blade 2 Replace blade Blade guides will not stay in 1 Blade guide screws have 1 Tighten blade guide screws position loosened securely NOTES 25 CRAFTSMAN BAND SAW MODEL 315 214500 The model number will be found on a plate attached to the frame Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts FIGURE A CRAFTSMAN BAND SAW MODEL NO 315 214500 The model number will be found on a plate attached to the frame Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS PARTS LIST FOR FIGURE A Key Part No Number Description Quan 1 STD541625 Wing Nut 1 4 20 s srevorerererrvrrvenerernnennenvnnvernrerennvnrnnser hn 1 2 977095 001 Screw 1 4 20 x 3 4 in Truss Hd esses 1 3 977079 001 Screw 1 4 20 x 5 8 in Socket
32. eed control may be adjusted to the approximate speeds identified on the On Off knob label Turn the knob clockwise or to the right to increase speed up to 3000 FPM feet per minute Turn the knob counterclockwise or to the left to reduce speed as low as 500 FPM feet per minute TO INCREASE SPEED ON OFF KNOB WITH VARIABLE SPEED TO REDUCE SPEED Fig 22 BASIC OPERATION LOCK POST To prevent unauthorized use your band saw we suggest that you disconnect it from the power supply and lock the knob in the OFF position A padlock with a shackle of 6 mm or 1 4 in diameter may be used EH When the lock is installed and locked the switch is inoperable Store the padlock key in another location i Tolock knob in OFF position install a padlock i through the lock post beside the knob and lock the padlock m ON OFF KNOB WITH VARIABLE SPEED E LOCK POST PADLOCK Fig 23 GENERAL OPERATION a A band saw is basically a curve cutting machine It can also be used for straight line cutting operations such as cross cutting ripping mitering beveling compound cutting and resawing It is not capable of making inside or non through cuts For general type scroll cutting follow the pattern lines by pushing and turning the workpiece at the same time Do not try to turn the workpiece while engaged in the blade without pushing it or the workpiece could bind or twist the blade The blade should
33. er until you hear it snap in place Remove the brush holder screw to replace both brush and holder BRUSH BRUSH HOLDER BRUSH HOLDER SCREW Fig 24 BLADE GUIDES See Figures 18 and 19 on page 17 W The blade guides may become rounded and worn during use Remove the blade guides and file or grind flat M Replace the guides when filing or grinding has worn down guides and they can no longer be properly secured in place MOTOR ELECTRICAL M Frequently vacuum or blow out any sawdust from the motor A WARNING If the power cord is worn cut or damaged in any way have it replaced immedi ately by a qualified service technician at a Sears store Failure to do so could result in serious personal injury 22 WARNING avoid fire or electrocution reassemble electric parts with only identical Craftsman replacement parts Reassemble exactly as originally assembled MOTOR BRUSHES See Figure 24 Your saw has externally accessible brush assemblies that should be periodically checked for wear When one of the two brushes becomes worn replace both brushes B Unplug your saw A WARNING Failure to unplug your saw could result in accidental starting causing serious injury E Remove brush cap with a flat blade screwdriver Brush assembly is spring loaded and will push against the cap as it releases M Remove brush assembly M Check for wear If one brush is worn down shorter than 1 4 in replace both
34. g that could cause possible serious personal injury turn off the saw and unplug the saw before working on the band saw LUBRICATION All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions Therefore no further lubrication is required TIRES To properly and safely maintain the wheel tires the blade should be removed from the band saw The tires should be kept clean When the tires become worn they should be replaced M Pitch and sawdust that accumulates on the tires should be removed with a fine wire brush or a piece of wood Do not use a sharp knife or any kind of solvent M Remove the saw blade and the worn tires Stretch the new tires around each wheel M Reinstall saw blade BRUSH See Figure 24 A WARNING To prevent accidental starting that could cause possible serious personal injury turn off the saw lock knob in the off position and unplug the saw before working on the band saw There is a brush located inside the saw s cover next to the lower right wheel The brush heips protect the tire and wheel by brushing off saw dust As the brush becomes worn it will need to be adjusted or replaced W Loosen the screw to slide the brush and holder toward the wheel The brush should just touch the wheel Carefully pull the brush straight off of the brush holder to replace the brush Push the new brush on the hold
35. ledge of the system and should be performed only by a qualified service technician For service we suggest you return the tool to your nearest Sears store for repair Always use original factory replacement parts when servicing i A WARNING Do not attempt to operate this tool KEEP THE WORK AREA CLEAN Cluttered until you have read thoroughly and understand work areas and work benches invite accidents completely all instructions safety rules etc DO NOT leave tools or pieces of wood on the contained in this manual Failure to comply can saw while it is in operation result in accidents involving fire electric shock or serious personal injury Save owner s manual M DO NOT USE IN DANGEROUS ENVIRON and review frequently for continuing safe MENT Do not use power tools near gasoline or other flammable liquids in damp or wet loca oa and Instructing others who may use tions or expose them to rain Keep the work area well lit READ ALL INSTRUCTIONS KEEP CHILDREN AND VISITORS AWAY All i visitors should wear safety glasses and be kept a M E E safe distance from work area Do not let visitors and limitations as well as the specific potential contact tool or extension cord while operating hazards related to this tool E MAKE WORKSHOP CHILD PROOF with E GUARD AGAINST ELECTRICAL SHOCK BY padiocks and master switches or by removing PREVENTING BODY CONTACT WITH starter Keys GROUNDED SURFACES For example pipes B DO NOT
36. milar to a kickback Usually associated with a cause other than the kerf closing such as a workpiece being dropped into the blade or being carelessly placed in contact with the blade Through Sawing Any cutting operation where the blade extends completely through the workpiece Workpiece The item on which the cutting operation is being done The surfaces of a workpiece are commonly referred to as faces ends and edges Worktable The surface on which the workpiece rests while performing a cutting operation PRODUCT SPECIFICATIONS Blade Width 1 8 in to 3 8 in Blade Length 56 7 8 in Capacities Frame to Blade 11 in Under guide 3 1 8 in Table Size 11 172 in x 11 1 2 in Table Tilt 0 45 Input 120 V 4 2 amp 60 Hz AC only No Load Speed 300 3000 FPM Overall Dimensions 24 1 2 in x 12 1 2 in x 24 1 2 in Net Weight 28 Ibs UNPACKING A WARNING To prevent accidental starting that could cause possible serious personal injury assemble all parts to your saw before connecting it to power supply Saw should never be connected to power supply when you are assembling parts making adjustments installing or removing blades or when not in use E Carefully remove all parts from the carton and place the saw on a level work surface Separate and check against the list of loose parts A WARNING If any parts are missing do not operate this tool until the missing parts are replaced Failure to do so could result in
37. n cloth when cleaning Never use brake fluids gasoline petroleum based products or any solvents to clean tool ALWAYS SUPPORT LARGE WORKPIECES while cutting To minimize risk of blade pinching and kickback always support large workpieces Saw may slip walk or slide while cutting large or heavy boards RULES FOR SAFE OPERATION Continued BEFORE MAKING A CUT BE SURE ALL ADJUSTMENTS ARE SECURE BEFORE CHANGING THE SETUP REMOVING COVERS GUARDS OR BLADE TURN OFF THE SAW AND UNPLUG THE SAW DO NOT FEED THE MATERIAL TOO QUICKLY Do not force the workpiece against the blade NEVER cut more than one piece at a time DO NOT STACK more than one workpiece on the saw table at a time AVOID CUTTING NAILS Inspect for and remove all nails from lumber before cutting NEVER TOUCH BLADE or other moving parts during use NEVER START A TOOL WHEN THE BLADE IS IN CONTACT WITH THE WORKPIECE ALLOW THE MOTOR TO COME UP TO FULL SPEED before starting a cut FIRMLY CLAMP OR BOLT your band saw to a firm level workbench or table The most comfort able saw table height is 36 inches or at approxi mately hip height AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause your hand to move into the blade ALWAYS make sure you have good balance A REPLACEMENT PARTS All repairs whether electrical or mechanical should be made by a qualified service technician at a Sears store WARNING When servici
38. ng use only identical Craftsman replacement parts Use of any other parts may create a hazard or cause product damage NEVER USE IN AN EXPLOSIVE ATMO SPHERE Normal sparking of the motor could ignite fumes DO NOT OPERATE THIS TOOL WHILE UN DER THE INFLUENCE OF DRUGS ALCOHOL OR ANY MEDICATION STAY ALERT AND EXERCISE CONTROL Watch what you are doing and use common sense Do not operate too when you are tired Do not rush MAKE SURE THE WORK AREA HAS AMPLE LIGHTING to see the work and that no obstruc tions will interfere with safe operation BEFORE performing any work using your saw ALWAYS TURN OFF SAW before disconnecting it to avoid accidental starting when reconnecting to power supply NEVER leave the band saw unattended while connected to a power source SAVE THESE INSTRUCTIONS Refer to them frequently and use to instruct other users If you loan someone this tool loan them these instruc tions also SAVE THESE INSTRUCTIONS The blade guides and thrust bearings have been pre assembled but will require final adjustment before using your saw Refer to ADJUSTING THRUST BEARINGS BLADE GUIDE SUPPORT AND BLADE GUIDES procedures explained in the ADJUSTMENTS section of the owner s manual ELECTRICAL EXTENSION CORDS Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug When using a power tool at a consider able distance from
39. ng screw is the upper cap screw located on the right side of the blade guide assembly It is the lower cap screw on the right side of the frame below the table for the lower bearing m Move the thrust bearing to within 1 64 in of the blade Tighten the thrust bearing screw securely Repeat this procedure on the lower thrust bearing located below the table Note The thrust bearing is to support the back edge of the blade while cutting The blade should not contact the bearings when you stop cutting It is important that both thrust bearings be adjusted equally To Adjust Blade Guide Support W Next adjust the position of the blade guide support Loosen the bottom screw on the right side of the blade assembly using the hex key M Slide the blade guide support on the shaft until the front edge of the blade guides are about 1 64 in behind the gullet of the blade Tighten the screw securely Repeat this procedure for the lower blade guide support Note The lower blade guide support screw is the top screw located on the right of the saw frame under the table See Figure 19 WARNING Never operate saw without blade guard secured in place To do so could result in possible serious personal injury BLADE GUIDE SUPPORT SCREW THRUST BEARING SCREW BLADE GUIDE THRUST BEARING SCREWS LOWER BLADE GUIDE Fig 19 ADJUSTMENTS To Adjust Blade Guides The blade guides help keep the blade from twisting and binding Letting
40. nt to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Repair or replace a damaged or worn cord immedi ately This tool is intended for use on a circuit that has an outlet like the one shown in Figure 1 It also has a grounding pin like the one shown GROUNDING PIN COVER OF GROUNDED OUTLET BOX Fig 1 GLOSSARY TERMS FOR WOODWORKING Bevel Cut A cutting operation made with an angled table Crosscut A cutting operation made across the grain or the width of the workpiece Compound Cut A compound cut is a cut made using
41. r dust mask if the cutting operation is dusty PROTECT YOUR HEARING Wear hearing protection during extended periods of operation SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and it frees both hands to operate tool DO NOT OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer perfor mance Follow instructions for lubricating and changing accessories DISCONNECT ALL TOOLS When not in use before servicing or when changing attachments blades bits cutters etc all tools should be disconnected from power supply AVOID ACCIDENTAL STARTING Be sure switch is off when plugging in USE RECOMMENDED ACCESSORIES The use of improper accessories may cause risk of injury NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the blade is unin tentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts RULES FOR SAFE OPERATION Continued binding of moving parts breakage of parts saw stability mounting and any other conditions that may affect its operation A guard or other part that is damaged must be properly repaired or replaced by a qualified service technician at a Sears store
42. service ou les pi ces 1 800 665 4455 For the repair or replacement parts you need Call 7 am 7 pm 7 days a week 1 800 366 PART 1 800 366 7278 Para ordenar piezas con entrega a domicilio 1 800 659 7084 For the location of a Sears Parts and Repair Center in your area Call 24 hours a day 7 days a week 1 800 488 1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am 5 pm Monday Saturday 1 800 827 6655 SEARS HomeCentral The Service Side of Sears
43. the saw Avoid injury from jams slips or thrown pieces Choose right size and style blade for material and the type of cut you pian to do USE ONLY RECOMMENDED ACCESSORIES The use of improper accessories may cause risk of injury to persons Make sure the blade teeth point downward toward the table Make sure blade guides and thrust bearings are properly adjusted Make sure blade tension is properly adjusted Make sure table lock knob is tight and no parts have excessive play Always adjust the blade guide assembly to just clear the workpiece to avoid accidental blade contact minimize blade breakage and provide maximum blade support BASIC Use extra caution with large very small or awkward workpieces Use extra supports tables saw horses blocks etc Never use a person as a substitute for a table extension or as additional support for a work piece that is longer or wider than the basic saw table or to help feed support or pull the work piece When cutting irregularly shaped workpieces plan your work so it will not pinch the blade For example a piece of molding must lay flat on the table Workpieces must not twist rock or slip while being cut Properly support round material such as dowel rods or tubing They have a tendency to roll during a cut causing the blade to bite To avoid this always use a V block or clamp workpiece to a miter gage Cut only one workpiece at a tim
44. thrust bearings See pages 17 and 18 Replace the truss head screw and wing nut Tighten securely M Close the cover of the band saw ADJUSTING BLADE TENSION See Figures 14 and 15 M Turn off and unplug the saw A WARNING Failure to unplug your saw could result in accidental starting causing possible serious personal injury QUICK RELEASE KNOB TO RELEASE TO ENGAGE RELY The tension adjusting knob is on the top of the saw Rotate the quick release knob outer larger knob 1 4 turn to the left or counterclockwise to release blade tension Fig 14 15 TENSION ADJUSTING KNOB NUS TO DECREASE TO INCREASE TENSION TENSION Fig 15 M Turn the tension adjusting knob upper smaller knob to the right or clockwise to increase tension or raise the upper wheel Turn it to the left or counterclockwise to decrease tension on the blade or lower the upper wheel Note Adjustments of the blade tension can be made at anytime The quick release knob can be either released or engaged while making adjustments with the tension adjusting knob BM Rotate the quick release knob to the right or clockwise 1 4 turn to engage tension before using the band saw W Tocheckthe tension raise the blade guide assembly all the way up exposing the blade B Pushing the blade to the side with moderate force the blade should deflect approximately 1 8 in Another method of checking the tension has to do with th
45. w off and wait for all moving parts to stop Before leaving the saw Turn switch Off Wait for all moving parts to stop Lock the knob in the OFF position using a padlock to keep children and others not qualified to use the tool from using the tool Unplug the saw Make workshop child proof Lock the shop BASIC OPERATION CHOICE OF BLADE AND SPEED Your band saw will cut a wide variety of material including wood wood like products and nonferrous metals aluminum brass copper Note Inside the front cover of the saw and printed on page 9 in this manual is a blade size label M Always use the correct blade for the material being cut MW Use a fine tooth blade for cutting thin workpieces when a smooth cut is required when cutting hard material or when using lower speeds Always use a blade that will have at least 2 teeth in the material at all times m For best results use thin narrow blades for tight radius work and thick wide blades for large curves and straight cuts M Match the approximate blade speed FPM to the material being cut A CAUTION Do not cut ferrous metals steel iron or hardened steel or serious damage to the saw could result TYPES OF BLADES AND APPROXIMATE SPEEDS Material Speed Blade Maximum Thickness Wood 2460 FPM General Purposes 3 in Plastic 1230 FPM General Purposes 172 in Aluminum 1130 FPM Metal Cutting 1 4 in Brass 840FPM Metal Cutting 1 4 in Copper 400 FPM
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