Craftsman 315.21449 Saw User Manual
Contents
1. oo nN e Standard Hardware Item May Be Purchased Locally Available From Division 98 Source 980 00 25 1S1 SLHYYd CRAFTSMAN BAND SAW MODEL NO 315 214490 The model number will be found on a plate attached to the frame Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts FIGURE B 26 CRAFTSMAN BAND SAW MODEL NO 315 214490 The model number will be found on a plate attached to the frame Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts o ON oar OND G _ O Part Number 977084 001 977083 001 977058 001 STD551208 977082 001 977056 001 STD51008 STD52008 STD835020 977367 001 977045 001 PARTS LIST FOR FIGURE B Description Gepssu snaebosen onsnoepsusensonsabtOteseeusavrsetsonsoco0ottbenanueqoootonvonveus asseosodavonusobhetbt onondensOUbbuvenseVvbOetb sssen oU9600evnensod ovsenseaypebenvenseey Washer M4 scccccsciccitscussascasscecstsssavevsncscoscovecesrsesoudvonossseostianss Cord CLAMP H MP COdBnsoE Ss oos o EM dte ute ON ei dtes Washar M8 c S Spring Washer M8 Hex Bolt M8 x 1 25 x 20 entente B UBURPORRAMATONDABPAPAAONUONETEPARRAAH UNPNPOARDARUSTPONPARRAANUNPORASOAAS OREPIARER ONUS Rr tbbusavsescabr svvsassenad tevseussaped vevsuqphaasedsessapcaosee2. DRIVE BELT See Figure 25 A WARNING To prevent accidental starting that could cause possible serious personal injury turn off the saw remove the switch key and unplug the saw before working on the band saw Due to wear or breakage the drive belt may need to be replaced The drive belt is located behind the lower wheel of the band saw B Remove the saw blade and set it aside See section on Installing and Adjusting Saw Blade Using retaining ring pliers remove the retaining ring from the lower wheel B Remove the shim washer mM Remove the 3 screws in the wheel and slide the wheel off of the pulley shaft E Remove the pulley and worn drive belt M Piace new drive belt on the pulley As you return pulley to pulley shaft place drive belt over motor pulley Position the pulley on the raised portion of the pulley shaft E Return the wheel to the pulley shaft For correct orientation of wheel notice that the screw holes on the wheel are all in recessed areas These must align with the screw holes on the pulley E Replace the screws and tighten to secure wheel Put the shim washer and retaining ring back on the pulley shaft B Replace the saw blade Check thrust bearings and blade guides LOWER WHEEL PULLEY SHAFT E De e SCREW S O SHIM g WASHER S MOTOR PULLEY DRIVE BELT PULLEY Fig 25 LUBRICATION All of the bearings in this tool are lubricated with a sufficient amount of h
3. if lag bolts are used make sure they are long enough to go through holes in the saw and material the saw is being mounted to If machine bolts are being used C CLAMP S make sure bolts are long enough to go through holes WORKBENCH E N E ADJUSTMENTS m T ADJUSTING BLADE GUIDE ASSEMBLY cut as a guide to set the height of the blade See Figures 11 and 12 guide assembly The blade guide assembly should always be set about l Lock position in place by returning the lock lever 1 8 in above the top surface of the workpiece being to its upward position cut to keep the blade from twisting or breaking Adjust B from the back of the band saw E Push the lock lever that secures the blade guide assembly counterclockwise or to the left 1 4 turn to unlock the blade guide assembly LOCK LEVER B Rotate the blade guide knob to position the blade LOCKED guide assembly to the desired position Use a POSITION scrap piece of the same wood you are about to Always lock the blade guide assembly in place before turning on the band saw BLADE GUIDE KNOB BLADE GUIDE w LOCK LEVER BLADE GUIDE KNOB ASSEMBLY BLADE GUIDE ASSEMBLY WORKPIECE Fig 12 13 ADJUSTMENTS INSTALLING AND ADJUSTING THE BLADE See Figures 13 and 14 WARNING To prevent accidental starting that could cause possible serious personal injury turn off the saw remove the switch key and unplug the saw before installing or remo
4. 1 8 in wide blade will cut a minimum diameter of approximately 1 2 in Relief cuts are made when an intricate curve too small a radius for the blade is to be cut A relief cut is made by cutting through the scrap section of work piece to curve in pattern line then carefully backing blade out Several relief cuts should be made for intricate curves then follow pattern line as sections are cut off of curve relieving blade pressure m Avold injury from unexpected saw move ment e Put the saw on a firm level surface with plenty of room for handling and properly supporting the workpiece Make sure table is level and saw does not rock Boltthe saw to the support surface to prevent slipping walking or sliding during operations like cutting long heavy boards 18 Turn saw off remove switch key and unplug cord before moving the saw Avoid injury from jams slips or thrown pieces Choose right size and style blade for material and the type of cut you plan to do USE ONLY RECOMMENDED ACCESSORIES The use of improper accessories may cause risk of injury to persons Make sure the blade teeth point downward toward the table Make sure blade guides and thrust bearings are properly adjusted Make sure blade tension is properly adjusted Make sure table lock knob is tight and no parts have excessive play Always adjust the blade guide assembly to just clear the workpiece to avoid accidental blade conta
5. a Sears store WARNING When servicing use only identical Craftsman replacement parts Use of any other parts may create a hazard or cause product damage NEVER USE IN AN EXPLOSIVE ATMO SPHERE Normal sparking of the motor could ignite fumes DO NOT OPERATE THIS TOOL WHILE UN DER THE INFLUENCE OF DRUGS ALCOHOL OR ANY MEDICATION STAY ALERT AND EXERCISE CONTROL Watch what you are doing and use common sense Do not operate tool when you are tired Do not rush MAKE SURE THE WORK AREA HAS AMPLE LIGHTING to see the work and that no obstruc tions will interfere with safe operation BEFORE performing any work using your saw ALWAYS TURN OFF SAW before disconnecting it to avoid accidental starting when reconnecting to power supply NEVER leave the band saw unattended while connected to a power source SAVE THESE INSTRUCTIONS Refer to them frequently and use to instruct other users If you loan someone this tool loan them these instruc tions also SAVE THESE INSTRUCTIONS ELECTRICAL EXTENSION CORDS Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug When using a power tool at a consider able distance from the power source use an exten sion cord heavy enough to carry the current that the tool will draw An undersized extension cord will cause a drop in line voltage resulting in a loss of power and causing the motor to overheat Use the chart provid
6. antes de usar la sierra Select The Right Blade For The Job Blade Blade Blade i 59 1 4 in 1 8 in 15 For fine scroll cuts in thin wood materials and plastics up to 1 2 thick 59 1 4 in 1A in 4 For extra fast straight cutting Best for cutting thick woods cuts in solid woods 4 Heavy duty cuts in all wood LABELS The following labels are on the band saw with locations indicated BLADE TENSION ADJUSTMENT TO RELEASE BLADE TENSION TO ADJUST BLADE TENSION TO ENGAGE BLADE TENSION Rotate the Quick Release Knob Turn Ihe Adjustment Knob Rotate the Quick Release Knob 14 turn eounterclorkezise clockwise to ir TR t l turn clocks elore Tura counte D operating banil saw For your safety read owner s manual before making adjustments Fallure to remove switch key and unplug your saw could result in accidental starting causing possible serious personal Injury Para su seguridad lea el manual del usuario antes de hacer ajustes BLADE TRACKING Insert Hex Key in tracking adjustment hole Adjust Hex Key while rotating upper wheel by hand until blade tracks properly on wheel 9 inch Band Saw 3000 FPM 120 VOLTS 60 Hz AC ONLY WARNING usE IDENTICAL REPLACEMENT PARTS G MODEL 315 214490 SER NO MADE iN TAIWAN we SEARS ROEBUCK AND CO amp TATIONARY TOOL Customer Help L ne 1 800 932 3188 10 Fig 5 l FEATURES KNOW YOUR BAND SAW Before attempting t
7. right or clockwise to increase tension or raise the upper wheel Turn it to the left or counterclockwise to decrease tension on blade or to lower upper wheel See Figure 16 Note Adjustments of the blade tension can be made at anytime The quick release knob can be either released or engaged while making adjustments with the tension adjusting knob M Rotate the quick release knob to the right or clockwise 1 4 turn to engage tension before using the band saw See Figure 17 To check the tension raise the blade guide assembly all the way up exposing the blade Pushing the blade to the side with moderate force the blade should deflect approximately 1 8 in TENSION ADJUSTING KNOB TO INCREASE TENSION TO DECREASE TENSION Fig 16 15 QUICK RELEASE KNOB TO ENGAGE W Fig 17 Another method of checking the tension has to do with the sound the blade makes when plucked like a guitar string MI Pluckthe back straight edge on the coasting side opposite the blade guides while turning the tension knob Sound should be a musical note Sound becomes less flat as tension increases Sound decreases with too much tension Using either method to check tension requires knowing your band saw and can be developed with practice B Never tension the blade so tight as to completely compress the spring When completely com pressed the spring can no longer act as a shock absorber Note Be careful not to over tension
8. 226 L00 P20226 100 120226 400 90226 L00 01226 L00 290226 JequnN Med ce ce LE 0 ec 8c Le 9c Sc vc c CC 0c 6L 8L Zt 9l SL vi L el LL OL 6 8 Z 9 9 V L N Kay 29 aaHno5ld O6ttLZ SLE ON TSCOW MVS ANVYE NVASLJVHO 30 anv 00 086 95noS 86 uolsiAla U1043 SIGEIIBAY y pum TT nueN SJ eu MO sa OnN oj L ssssaasaaccas dasaeuhecntevbteesseveeveevs ic LL I CE QW JOuseA pm reeset Buuds L sesu sase 4mpensavsecnapposeappsasccapseosaopcena Baaaasaaacsanscaasen Paseaaussqanasttamueemussmtbusduauosa qouy epiny epeig i senkbctvartbaveeccssaeswssescrisstsesendses TR 18487 4901 m wep iiOIUd 27 Sai gupu etn pomo Eh pU ueg Ul B E X 2 01 eos pe vaaraa uoddng puen epeig ee mE 4aass cuusrecessosavreoo 4asspracansaenubsussecussuscesns yog E TTE EN n ORA agent eee m NEEE tastes dene oam re eat geste AEE T em ate cea Ai sient Rea posten dul uuu ia ian al ae ait aaa bee cain GRE ee Satins E nia ome e M Ld ueno uonduoseg a aunbi4 HOS LS S18 Vd O6tvLC SLE ON 1300W MVS ANY NVINSLHVHO 88y 000Z 6 9Szyly9q1S 100 280226 100 990226 100 410226 100 810226 100 610226 L00 100246 100 901246 L00 220446 L00 960246 L00 20446 100 2602
9. 26 LO00 yz0ZL6 100 920446 L00 060446 L00 020446 L00 920226 JequinN Hed je201 peseuoung eg Aew wey azempsepy plepuelS TT NOT HO OnO gt o oO xz sued sedas 6uueplo ueuAM JO MYS amp 1no 6ulple6el eouepuodse100 IIe ui Jequinu lepow y uolue SAeNlY Swe eui ol payoene oed e uo punoj eq jii Jequunu japow eu 1 3 _ For the repair or replacement parts you need delivered directly to your home Cail 7 am 7 pm 7 days a week 1 800 366 PART 1 800 366 7278 For repair service Call 24 hours a day 7 days a week 1 800 4 REPAIR 1 800 473 7247 For the location of a Sears Parts and Repair Center in your area Call 24 hours a day 7 days a week 1 800 488 1222 The model number of this tool will be found on a serial plate attached to the motor housing When requesting service or ordering parts always provide the following information e Product N e Model Numb Eee mm SEARS Band Saw REPAIR SER VICES America s Repair Specialists e Part Name e Part Number
10. D GREASE Always use a clean cloth when cleaning Never use brake fluids gasoline petroleum based products or any solvents to clean tool ALWAYS SUPPORT LARGE WORK PIECES while cutting To minimize risk of blade pinching and kickback always support large workpieces Saw may slip walk or slide while cutting large or heavy boards x BEFORE MAKING A CUT BE SURE ALL ADJUSTMENTS ARE SECURE BEFORE CHANGING THE SETUP REMOVING COVERS GUARDS OR BLADE UNPLUG THE SAW AND REMOVE THE SWITCH KEY DO NOT FEED THE MATERIAL TOO QUICKLY Do not force the workpiece against the blade NEVER cut more than one piece at a time DO NOT STACK more than one workpiece on the saw table at a time AVOID CUTTING NAILS Inspect for and remove all nails from lumber before cutting NEVER TOUCH BLADE or other moving parts during use NEVER START A TOOL WHEN THE BLADE IS IN CONTACT WITH THE WORKPIECE ALLOW THE MOTOR TO COME UP TO FULL SPEED before starting a cut FIRMLY CLAMP OR BOLT your band saw to a firm level workbench or table The most comfort able saw table height is 36 inches or at approxi mately hip height AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause your hand to move into the blade ALWAYS make sure you have good balance RULES FOR SAFE OPERATION Coritinued A REPLACEMENT PARTS All repairs whether electrical or mechanical should be made by a qualified service technician at
11. DE GUIDE SUPPORT AND BLADE GUIDES See Figures 20 21 and 22 The upper and lower blade guides and thrust bearings support the band saw blade during cutting operations The adjustment of the guides and bearings should be checked whenever a different blade is installed A WARNING To prevent accidental starting that could cause possible serious personal injury turn off the saw remove the switch key and unplug the saw before making adjustments To Adjust Thrust Bearings B Adjust the thrust bearings first Using the 1 8 in hex key loosen the thrust bearing screw Note The thrust bearing screw is the upper cap screw located on the right side of the blade guide assembly It is the lower cap screw on the right side of the frame below the table for the lower bearing BLADE GUARD REMOVED FOR CLARIFICATION ONLY THRUST BEARING THRUST BEARING SCREW BLADE GUIDE SUPPORT SCREW BLADE GUIDE SCREWS BLADE GUIDE ASSEMBLY Fig 20 Move the thrust bearing to within 1 64 in of the blade Tighten the thrust bearing screw securely Repeat this procedure on the lower thrust bearing located below the table Note The thrust bearing is to support the back edge of the blade while cutting The blade should not contact the bearings when you stop cutting It is important that both thrust bearings be adjusted equally To Adjust Blade Guide Support M Next adjust the position of the blade guide support Loosen the
12. M5 x 8 supplied ANGLE ADJUSTMENT KNOB ANGLE BRACKET TABLE LOCK KNOB SCALE SCALE INDICATOR Fig 7 INSTALLING THE TABLE See Figure 8 mM Slide the table onto the angle bracket from the back of the saw to front with the blade traveling through the slot in the table LL FLATHEAD n SCREW S J a j j HEX NUT S L E WING NUT Fig 8 5 15 16 in m Align the three holes on the table with the three holes in the angle bracket Fasten the table to the angle bracket using the three flat head screws and three hex nuts m Assemble the truss head screw and wing nut to the edge of the table at the end of the slot Snap the throat plate in place on the table Note The wing nut goes below the table MOUNTING BAND SAW TO WORKBENCH See Figure 9 If the band saw is to be used in a permanent applica tion we recommend that you secure it in a permanent location such as a workbench When mounting the saw to a workbench holes should be drilled through the supporting surface of the workbench using the dimensions illustrated in figure 9 Wi Each leg should be bolted securely using 5 16 in diameter machine screws lock washers and 5 16 in hex nuts not included Screw length should be 1 3 4 in plus the thickness of the workbench top B Locate and mark the holes where band saw is to be mounted Wi Drill 4 3 8 in diameter holes through work bench E Place band saw on workbe
13. Note The 1 8 in blade may not track properly in the center of the wheel It may be better to track this blade on the back half of the upper wheel B Replace hex key in holder located inside of the front cover Close front cover BLADE ON WHEEL FORWARD TURN HEX KEY TO RIGHT Fig 18 ALIGNING THE TABLE SQUARE TO THE BLADE See Figure 19 A WARNING To prevent accidental starting that could cause possible serious personal injury turn off the saw remove the switch key and unplug the saw before making adjustments W From the back of the saw push the lock lever counterclockwise or to the left 1 4 turn to unlock the blade guide assembly See Figure 11 page 13 M Rotate the blade guide knob to move the blade guide assembly all the way up Return lock lever to the upward position to lock assembly in place B Loosen table lock knob See Figure 7 page 12 Place a small combination square on table beside blade Bi Rotate angle adjustment knob to tilt the table up or down to align table 90 to blade 0 position Tighten the table lock knob B Using the 1 8 in hex key adjust the zero stop set screw until the set screw just touches the frame B Check squareness of table to blade Make readjustments if necessary WB Loosen screw on scale indicator and align red mark to zero on scale See Figure 7 page 12 B Tighten all screws securely ZERO STOP SET SCREW Fig 19 ADJUSTING THRUST BEARINGS BLA
14. Owner s Manual CRAFTSMAN 9 in single speed BAND SAW ALAAVS Tl m gt Em C JJ m o Model No 315 214490 Save this manual for future reference CAUTION Read and follow all Safety Rules and SONVNSLNIVIN Nea Erle SLNZWiSnray Operating Instructions before first use of this product i1SdSlHuVd Sears Roebuck and Co Hoffman Estates IL 60179 USA 972000 488 4 98 TABLE OF CONTENTS E Table OF COMO n eam cR 2 BE Warranty and introduction SINN RR 2 Bi Rules For Safe Operation cane MARCO Ro HET Wi Electrical eigen PUE Guede alias Sasa hee sigan THO IE 6 Wi Glossary and Product Specifications Pe An NOE ME 7 WI Unpacking Loose Parts List and Tools Needed s an 8 Br CETUR ORI PM T exc 9 10 LM T A A ET ET AE A PPS 11 L ME ne eT mE 12 13 MED I gig En 13 17 Ia Basie DDOIBUOD oso rec mrt te Hein epo QU tag Pudor A Fal eit ordre Au utum den Hd QU NRS 18 19 B MaIntenance E EA E oed ds scasks etant es Dec focus di evel E A E dU RC 20 21 B Troubleshoolihg u s aon A A etr E pedo p vx bad dass EHE e etu ertet c EE Rede 22 E Exploded View and Repair Parts List sscsssssssscccessessessesssesseesseecoecsessessessessceccecseevacsarsncatsscenesese 24 31 Parts Ordering Service mete 32 WARRANTY FULL ONE YEAR WARRANTY ON CRAFTSMAN BAND SAW If this CRAFTSMAN Band Saw fails due to a defect in material or workmanship within one year
15. YOUR LUNGS Wear a face or dust mask if the cutting operation is dusty PROTECT YOUR HEARING Wear hearing protection during extended periods of operation SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and it frees both hands to operate tool DO NOT OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer perfor mance Follow instructions for lubricating and changing accessories DISCONNECT ALL TOOLS When not in use before servicing or when changing attachments blades bits cutters etc all tools should be disconnected from power supply AVOID ACCIDENTAL STARTING Be sure switch is off when plugging in USE RECOMMENDED ACCESSORIES The use of improper accessories may cause risk of injury NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the blade is unin tentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts RULES FOR SAFE OPERATION Continued binding of moving parts breakage of parts saw stability mounting and any other conditions that may affect its operation A guard or other part that is damaged must be properly repaired or replaced by a qualified service t
16. a qualified service technician For service we suggest you return the tool to your nearest Sears store for repair Always use original factory replacement parts when servicing A WARNING Do not attempt to operate this tool B KEEP THE WORK AREA CLEAN Cluttered until you have read thoroughly and understand work areas and work benches invite accidents completely all instructions safety rules etc DO NOT leave tools or pieces of wood on the contained in this manual Failure to comply can saw while it is in operation result in accidents involving fire electric shock or serious personal injury Save owner s manual and review frequently for continuing safe operation and instructing others who may use B DONOT USE IN DANGEROUS ENVIRON MENT Do not use power tools near gasoline or other flammable liquids in damp or wet loca tions or expose them to rain Keep the work mvs tool area well lit READ ALL INSTRUCTIONS W KEEP CHILDREN AND VISITORS AWAY All E KNOW YOUR POWER TOOL Read the owner s visitors should wear safety glasses and be kept a safe distance from work area Do not let visitors mEnUA Careful E BRIT Th saws applicatione contact tool or extension cord while operating and limitations as well as the specific potential hazards related to this tool N8 MAKE WORKSHOP CHILD PROOF with N GUARD AGAINST ELECTRICAL SHOCK BY FERGA nid master switches or by removing PREVENTING BODY CONTACT WITH ys GROUNDED SURFACES For example
17. ade Tension 2 Kink in blade caused by cutting 2 Use correct cutting technique too small a radius or turning the See section Basic Operation material too fast when cutting of the Band Saw 3 Thrust bearings scarred or not 3 Replace the thrust bearings rotating el Saw is noisy when running 1 Too much blade tension 1 Adjust blade tension See Adjustments section Adjusting Blade Tension 2 Blade guides and backup 2 Adjust upper and lower blade bearings are in contact with the guides and bearings See blade Adjustments section Adjusting Thrust Bearings Blade Guide Support and Blade Guides R s tmt ML NN NDUW MVP UP Blade will not cut straight 1 Blade guides and bearings not 1 Adjust upper and lower blade properly adjusted guides and bearings See Adjustments section Adjusting Thrust Bearings Blade Guide Support and Blade Guides 2 Worn or defective blade 2 Replace blade p Mg SELL A A Blade guides will not stay in 1 Blade guide screws have 1 Tighten blade guide screws position loosened securely NOTES e N CRAFTSMAN BAND SAW MODEL NO 315 214490 The model number will be found on a plate attached to the frame Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts FIGURE A 24 CRAFTSMAN BAND SAW MODEL NO 315 214490 T
18. auseanoone NOTE A The assembly shown represents an Important part of the Electrical System To avoid the possibility of aiteration or damage to the System service should be performed by your nearest Sears Repair Center Contact your nearest Sears Retail Store for Service Center information Standard Hardware item May Be Purchased Locally Available From Division 98 Soutce 980 00 27 CRAFTSMAN BAND SAW MODEL NO 315 214490 1 28 28 FIGURE C alls IIeleH Sivas 1Seieeu INO je slqelieAVY yss 00 086 e24nog 86 uoISIAIQ Ul0443 slIqelleAV pee een GGZZZ 6 ON Wel Aey YMS p sees oossusossean co ON hay Sepnloul UNMS eleld YOUMS JepjoH usnig t Me aa DH ued g X vIN MOOS z bes nnesannnasasecobpetudensseansenanaos Ce usnig L aansen 0eb vorsecapsacopseacaone sottoevtotosecapsaanopta deg e ug L d vvbredeappacnansconoso IDEM CEETETETT nee epint epeig uoddng eplno epeig I A epinsy epe g L sanannaaaaanssoovtavuprpasaanpaaaanaa UUeeeyeus Aglind L Marecsnusocanneoaoos M eesaduappaennpeconsasaeneeeevpsee TD Aayind passed cate leeuM 10901 ee oemneeeea CPH ued OL x TA M S 6uueasag eases wys jeuseM prsesnuoasnnunanso s Bury Bujurejey L PPPS errr riers sesevovosasupseannnnnsse ut t L 65 epe g zZ euuneenaa wrrrecnnussaconsane saeoreaae SIN JOUSEAA ee Peer eet rarebeccamnaarsaaereas Sw JBYSEAA Buds Pesesttonrecdusseaanascooonetoon pH XoH oz x 8
19. aw is running Before starting your cut watch the saw while it runs If you experience excessive vibration or unusual noise stop immediately Turn the saw off and remove switch key Unplug the saw Do not restart until locating and correcting problem Before freeing any jammed material Turn switch OFF Wait for all moving parts to stop Remove switch key Unplug the saw 19 BASIC OPERATION B When backing up the workpiece the blade may bind In the kerf cut This is usually caused by sawdust clogging up the kerf or because the blade comes out of the guides If this happens Turn switch OFF Wait for all moving parts to stop Remove switch key Unplug the saw Open band saw cover Wedge the kerf open with a flat blade screw driver or wooden wedge Turn the upper wheel by hand while backing up the workpiece Before removing loose pleces from the table turn saw off and wait for all moving parts to stop Before leaving the saw Wait for all moving parts to stop Remove the switch key Store it away from children and others not qualified to use the tool Unplug the saw Make workshop child proof Lock the shop ie v m pu gt e z x MAINTENANCE A WARNING When servicing use only identical Craftsman r placement parts Use of any other part may create a hazard or cause product damage GENERAL MAINTENANCE Avoid using solvents when cleaning plastic parts Most plastics are s
20. bottom screw on the right side of the blade assembly using the hex key W Siide the blade guide support on the shaft until the front edge of the blade guides are about 1 64 in behind the gullet of the blade Tighten the Screw securely Repeat this procedure for the lower blade guide support Note The lower blade guide support screw is the top screw located on the right of the saw frame under the table See Figure 21 A WARNING Never operate saw without blade guard secured in place To do so could result in possible serious personal injury 17 BLADE GUIDE SUPPORT SCREW THRUST BEARING SCREW THRUST BEARING SCREWS LOWER BLADE GUIDE Fig 21 To Adjust Blade Guides The blade guides help keep the blade from twisting and binding Letting the blade teeth hit the blade guides while using the band saw will ruin the blade The set of teeth and the sharpened edge of teeth will be damaged by hitting the blade guides Proper adjustment of the upper and lower blade guides will prevent this from happening E Loosen the two blade guide screws that lock the upper blade guides Press the two guides evenly near the sides of the blade leaving about 0 004 in from the blade 0 004 is the thickness of a dollar bill Do not pinch the blade Make sure one guide is not further away from the blade than the other Release the guides and tighten both Screws securely Repeat this procedure on the lower blade guides located unde
21. ct minimize blade breakage and provide maximum blade support Use extra caution with large very small or awkward workpieces Use extra supports tables saw horses blocks etc Never use a person as a substitute for a table extension or as additional support for a work piece that is longer or wider than the basic saw table or to help feed support or pull the work piece When cutting irregularly shaped workpieces plan your work so it will not pinch the blade For example a piece of molding must lay flat on the table Workpieces must not twist rock or slip while being cut Properly support round material such as dowel rods or tubing They have a tendency to roll during a cut causing the blade to bite To avoid this always use a V block or clamp workpiece to a miter gage Cut only one workpiece at a time Clear everything except the workpiece and related support devices off the table before turning the saw on Plan the way you will hold the workpiece from start to finish Do not hand hold pieces so small that your fingers will go under the blade guard Keep your hands away from the blade Avoid awkward operations and hand positions where a sudden slip could cause serious injury from contact with the blade Never place hands in path of blade WARNING Do not allow familiarity with your saw make you careless Remember that a careless fraction of a second is sufficient to inflict severe injury When s
22. d saw has an 11 1 2 in square aluminum saw table with a rack and pinion tilt contro for maxi mum accuracy It has a red snap in throat plate and a miter slot for use with an optional miter gage SAWDUST EXHAUST PORT A standard 2 1 4 in dust exhaust port has been provided to make dustless cutting possible The pickup adapter end of a vacuum hose fits inside the dust exhaust port with a wedge fit type connection COVER TABS Easy open cover tabs allow the front cover to be opened for making adjustments HEX KEY HOLDER A hex key holder inside the front cover keeps hex key conveniently located for blade quide and blade tracking adjustments SWITCH Your band saw has an easy access power switch To lock the switch in the OFF position remove the yellow switch key from the switch Place the key in a location ELS TRAE SAC REN OE BANDSAW that is inaccessible to children and others not qualified D to use the tool L NOB ni QUICK RELEASE KNO p Hu ON ADJUSTMENT FRONT COVER COVER TAB a A LOCK LEVER il TRACKING COVER TAB A yl ADJUSTMENT BLADE GUIDE l SCREW KNOB El T BLADE GUIDE RENDET SAW BLADE ASSEMBLY e BLADE GUARD SWITCH aa SCALE TABLE LOCK KNOB SWITCH KEY BAND IW SCALE INDICATOR EXHAUST TABLE l PORT ANGLE ADJUSTMENT COVER TAB _ KNOB T DATA PLATE Fig 6 7 ASSEMBLY INSTALLING SCALE INDICATOR See Figure 7 E Attach the scale indicator to the saw frame below the scale using the screw
23. dance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Repair or replace a damaged or worn cord immedi ately This tool is intended for use on a circuit that has an outlet like the one shown in Figure 1 It also has a grounding pin like the one shown GROUNDING PIN COVER OF GROUNDED OUTLET BOX Fig 1 2 GLOSSARY OF TERMS FOR WOODWORKING Bevel Cut A cutting operation made with an angled table Crosscut A cutting operation made across the grain or the width of the workpiece Compound Cut A compound cut is a cut made using a miter angle and a bevel angle at the same time FPM Feet per minute Used in reference to surface speed of blade Freehand for band saw Performing a cut without the workpiece properly supported on the table Gum A sticky sap bas
24. echnician at a Sears store to avoid risk of personal injury DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only NEVER LEAVE TOOL RUNNING UNAT TENDED TURN THE POWER OFF Do not leave tool until it comes to a complete stop USE ONLY CORRECT BLADES Use the right blade size style and cutting speed for the material and the type of cut Blade teeth should point down toward the table KEEP BLADES CLEAN SHARP AND WITH SUFFICIENT SET Sharp blades minimize stalling and kickback DO NOT REMOVE THE SAW S BLADE GUARDS Never operate the saw with any guard or cover removed Make sure all guards are operating properly before each use KEEP HANDS AWAY FROM CUTTING AREA Do not hand hold pieces so small that your fingers go under the blade guard Do not reach underneath work or in blade cutting path with your hands and fingers for any reason A WARNING Blade coasts after turn off DO NOT ABUSE CORD Never yank cord to disconnect it from receptacle Keep core from heat oil and sharp edges INSPECT TOOL CORDS PERIODICALLY and if damaged have repaired by a qualified service technician at a Sears store Stay constantly aware of cord location and keep it well away from the moving blade DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF Have defective switches replaced by a qualified service technician at a Sears store KEEP TOOL DRY CLEAN AND FREE FROM OIL AN
25. ed below to determine the minimum wire size required in an extension cord Only round jack eted cords listed by Underwriter s Laboratories UL should be used Length of Extension Cord Wire Size A W G Up to 25 feet 18 26 100 feet 16 When working with the tool outdoors use an exten sion cord that is designed for outside use This is indicated by the letters WA on the cord s jacket Before using an extension cord inspect it for loose or exposed wires and cut or worn insulation A CAUTION Keep the cord away from the cutting area and position the cord so that it will not be caught on lumber tools or other objects during cutting operations ELECTRICAL CONNECTION Your Sears Craftsman Band Saw is powered by a precision built electric motor It should be connected to a power supply that is 120 volts 60 Hz AC only normal household current Do not operate this tool on direct current DC A substantial voltage drop will cause a loss of power and the motor will overheat If the saw does not operate when plugged into an outlet double check the power supply GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accor
26. ed residue from wood products Kerf The material removed by the blade in a through cut or the slot produced by the blade in a nonthrough or partial cut Leading End The end of the workpiece pushed into the cutting tool first Miter Cut A cutting operation made with the edge of the workpiece at any angle to the blade other than 90 degrees Push Stick A device used to feed the workpiece through the saw blade during narrow cutting operations it helps keep the operator s hands well away from the blade Resaw A cutting operation to reduce the thickness of the workpiece to make thinner pieces Resin A sticky sap base substance Ripping A cutting operation along the length of the workpiece Saw Blade Path The area directly in line over under behind or in front of the blade As it applies to the workpiece that area which will be or has been cut by the blade Set The distance that the tip of the saw blade tooth is bent or set outward from the face of the blade Throw Back Throwing of a workpiece in a manner similar to a kickback Usually associated with a cause other than the kerf closing such as a workpiece being dropped into the blade or being carelessly placed in contact with the blade Through Sawing Any cutting operation where the blade extends completely through the workpiece Workpiece The item on which the cutting operation is being done The surfaces of a workpiece are commonly referred to a
27. from the date of purchase Sears will repair it free of charge Contact a Sears Service Center for repair If this product is used for commercial or rental purposes this warranty applies only for 90 days from the date of purchase This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Dept 817WA Hoffman Estates IL 60179 INTRODUCTION Your saw has many features for making cutting A CAUTION Carefully read through this entire operations more pleasant and enjoyable Safety owner s manual before using your new saw Pay performance and dependability have been given top close attention to the Rules For Safe Operation priority in the design of this saw making it easy to and all Safety Alert Symbols including Danger maintain and operate Warning and Caution If you use your saw properly and only for what it is intended you will enjoy years of safe reliable service Look for this symbol to point out important safety precautions It means attention Your safety is involved A WARNING WEAR YOUR The operation of any power tool can result in foreign objects being thrown into your eyes which can result in severe eye damage Before beginning power tool operation always wear safety goggles or safety glasses with side shields and a full face shield when needed We z recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses
28. g down toward the table Note The blade may need to be turned inside out if the teeth are pointing in the wrong direction Hold the blade with both hands and rotate it inward M Place the blade through the lower blade guides located under the table and around the lower wheel Pull down on the upper wheel slightly to place the saw blade on the wheel Slowly turn the upper wheel to the right or clockwise by hand to center the blade on the rubber tires Adjust the blade tension and check or adjust the blade tracking See pages 15 and 16 Adjust both upper and lower blade guides and thrust bearings See pages 16 and 17 Replace the truss head screw and wing nut Tighten securely Close the cover of the band saw TENSION ADJUSTING KNOB FRONT COVER OPEN d QUICK RELEASE KNOB UPPER WHEEL SAW BLADE BLADE GUIDE ASSEMBLY nA LOWER BLADE GUIDES 14 ADJUSTMENTS ADJUSTING BLADE TENSION See Figures 15 16 and 17 B Turn off saw remove switch key and unplug saw A WARNING Failure to remove switch key and unplug your saw could result in accidental starting causing possible serious personal injury B The tension adjusting knob is on the top of the saw Rotate the quick release knob outer larger knob 1 4 turn to the left or counterclockwise to release blade tension See Figure 15 QUICK RELEASE KNOB TO RELEASE Fig 15 Turn the tension adjusting knob upper smaller knob to the
29. he model number will be found on a plate attached to the frame Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS PARTS LIST FOR FIGURE A Part No Number Description Quan 1 STD541610 Wing Nut 1 4 20 sooo itor certes 1 2 977095 001 Screw 1 4 20 x 3 4 in Truss Hd esee 1 3 977079 001 Screw 1 4 20 x 5 8 in Socket Hd sese 1 4 977085 001 Screw 1 4 20 x 7 8 in Flat Hd ees 3 5 977027 001 Throat Plate e a eona 1 6 977028 001 MEAD EP 1 7 977030 001 Table Lock Knob pp 1 8 977092 001 Washo arbusto er A NR a A 1 9 977031 001 a a rope RT 1 eo 977093 001 Washer Shim pe 977086 001 SCG site rover t der ira dar EC o TuE STD541025 HexNut 1 4 20 isses 977033 001 Angle Adjustment Shaft seeees 977032 001 AngleBracket eseseesssseeeeeetreerreteteteteenee 977105 001 Washer Shim sessssseeeeeertrretrteteteteee 977029 001 Angle Adjustment Knob RN 977065 001 Wig coii vn lr tale ado rte hr p det RU ce 977087 001 Washer M6 RN 977088 001 Retaining Ring sssescesssssssssssscsessscssssnsscsersussessesessesneess 820193 005 Hex Key 1 8 in Item No 9 28135 ssee N e b A T ao e N
30. igh grade lubricant for the life of the unit under normal operating conditions Therefore no further lubrication is required z Es m z z O m TROUBLESHOOTING A WARNING For your own safety turn switch Off remove switch key and unplug the saw from power supply before adjusting or aligning your band saw PROBLEM CAUSE SOLUTION Motor will not run 1 Problem with On Off switch or 1 Have worm parts replaced power cord before using Band Saw again 2 Motor Defective 2 Do not attempt any repair Have repaired by a qualified service technician at a Sears store E t ssni swws Blade does not run in the approxi 1 Not tracking properly 1 Adjust tracking See Adjust mate center of the upper wheel ments section Tracking the Blade ener reer D Ha P P B R BRBR BR Yx Band Saw slows down when 1 Cutting too small a radius 1 Stop feeding and back up the cutting material slightly until the band saw speeds up 2 Dull blade 2 Replace blade s ssm l un nmase vemp Blades breaking 1 Too much tension 1 Adjust tension See Adjust ments section Adjusting Bl
31. n yog PPM Petvootanor oseg c c i L Buueeg smu L eesesaeon spes abreaopsaanae eet vbeuusph secaarsanarea ld DBuueeg pem Md S eleld eieq L aniasheseqeubotunscannsasaaaaaua ETETETT SIN InN X901 XoH L L L v L L pee ivesbseee mM Banaesaansa seeevestseusspsenosso SIN JOeuseA Buuds pij ued 8 X SIN M S NA DH XH Ul 2 L X pZ 0L Mes TM sashetoostesnscamnsoaacansoovtes 8 JBYSEAA Buds E m 8 L 94 9 INN X H ueno uonduoseg yy y y4 00 898926 890 8085896 L00 8p0LZ6 L00 9v0476 L00 80226 L00 LP0226 L00 670226 00 920226 L00 020226 4100 20226 100 090226 L00 LSOZ26 100 c90ZL6 t00 Z0LZZ6 00 S02 6 L00 001226 LO0O LOLZZ6 800LS801S 800 S80 LS OcosEesals L00 9 0226 L00 260226 L00 20226 L00 220226 L00 L60226 S00 S60LS 100 090226 L00 680226 L00 060226 8002SQ S LEOLPSQLLS sOqUINN Hed S9 v9 9 c9 19 09 6S 89 ZS 9S SS vS es eg IS os ev 8p 2 9 Sv vv er ev LP Or 6 8E Ze 98 S ve ON fay j e201 peseyoing og Aew wey eempiey piepuelS pisses oa IE D 9W INN XeH pomme PRETI 9IN JOuSeA Buds p aiesteiseeide eee leqe 19497 4201 po eee raden atadasa 19qe 1UeuUlsnfpV uoisue pe isses vus PH 1eyooS ul g s x OZ p L MaS eene OAH L fiaamstesevvosecepapsecaapeaana ecetsovav ut 94 9 INN XoH L weosseesspssaaasacaaa votavessosecaa y
32. nch aligning holes in the frame with holes drilled in the workbench B6 Insert all four 5 16 in screws and tighten se curely with lock washers and hex nuts Note All bolts should be inserted from the top Install the lock washers and hex nuts from the underside of the bench Supporting surface where band saw is mounted should be examined carefully after mounting to insure that no movement during use can result If any tipping or walking is noted secure workbench or supporting surface before beginning cutting operations 3 13 32 in 3 13 32 in ug 3 1 32 in 3 1 32 in 3 13 32 in 31332 Fig 9 ASSEMBLY CLAMPING BAND SAW TO WORKBENCH in the saw frame material being mounted to lock See Figure 10 washers and hex nuts If the band saw is to be used in a portable application Note It may be necessary to countersink hex nuts we recommend that you fasten it permanently to a and washers on bottom side of mounting board mounting board that can easily be clamped to a workbench or other supporting surface The mounting board should be of sufficient size to avoid tipping of saw while in use Any good grade plywood or chip board with a 3 4 in thickness is recommended W Mount saw to board using holes in frame as a template for hole pattern or the diagram in Figure 9 Locate and mark the holes where band saw is to be mounted M Follow last three steps in previous section called Mounting Band Saw to Workbench
33. o use familiarize yourself with all operating features and safety requirements of your Sears Craftsman band saw BLADE The saw comes with a standard 1 4 in blade installed BLADE GUIDES Blade guides support the blade and keep it from twisting during operation An adjustment is necessary when blades are changed or replaced BLADE GUIDE KNOB AND LOCK LEVER The blade guide assembly should just clear the workpiece while cutting Use the blade guide knob and lock lever to adjust the blade guide assembly to keep the blade from twisting or breaking Always lock the upper blade guide assembly in place before turning on the band saw TABLE LOCK KNOB Loosening table lock knob allows table to be tilted at different angles Tightening knob locks table in place ANGLE ADJUSTMENT KNOB Once the table lock knob has been loosened use the angle adjustment knob to tilt or change the angle of the table Always tighten the table lock knob before turning on the saw SCALE The scale shows the angle or degree the table is tilted for bevel cutting TENSION ADJUSTMENT KNOB The tension adjustment knob controls the amount of blade tension when changing blades and when making adjustments for various sawing applications TRACKING ADJUSTMENT SCREW Tracking adjustment screw adjusts to keep the blade running in the center of the wheels It is a set screw located in the center of the frame on the back of your band saw BAND SAW TABLE Your ban
34. oddns e0UM Jeddn secsenesseasaee jexoeig JeeuM Jeddn pH Ued Ul B E X O2 p 1 AeJoS L s0445652592251409529220004042049 esvscvosevpsenusosava yeus Jeddn i eeeeeeesseeeaeeeedseasesa JeeuM Jeddn pee T leqe uonoejes epelg c eecosecaaconaaa ever taeresccuunnece 0009 Buueeg ieg c ieaasrisususpecasaonsaconse o6svsbreuspeau aan wiys JOUSEAA ux ie Burg BuiurejeH MM ay L do rracopsuecaepen Metdevorrananspsaps asoscashans evo reccn Buuds Arres yeys jueunsn py uoisuo pee emere WBE eseeled JINO emen qouy BSBAIBH YOIND EEEE emm ula Ilo aasrpoovovssaqaaaaaass TM qouy jueuusn py uoua pue M REC MITES 19A09 1U01J L meoyaserrasoceaanacsasnnesoooppracaonaaosasssaysingpa ejeld oBo1 L Revosuscaam suamopetaduossaqadaancemaevavvseeopns Jeqe1 BurueM DIDIT gem arrreenaneaonoc sestosovvtuvseuusoe DP L aeaesssevsaseansphsaeseveevespreceon jeqe7 Buren pueH c amp oud savurssaosEIqAaas deuwseyuvessecupsansanasana sat brdveveppsea diio Geass ud 4007 qL 16402 uondisoseq 2 3ufi5i3 HO4 LSM SLYVd 06tt1Z SLE ON T200W MVS GNV8 NVWSLAVHS 4 y ae 4 0 90r8ALS 900ZS8ALS 100 690226 00 020226 100 620226 800LSALS L00 99 226 00 ZE0226 t00 860226 LEOLPSALS L00 vv0 76 00 8f0ZL6 9Sc9019QqJLS 100 666926 L00 866946 L00 920446 L00 820226 00 PO1L2Z6 400 080226 L00 2669426 L00 790426 100 S9E226 00 2S0226 00 010226 L00 180Z46 L00 600226 00 966926 b00 20
35. pipes E DO NOT FORCE THE TOOL It will do the job radiators ranges refrigerator enclosures better and safer at the rate for which it was KEEP GUARDS IN PLACE and in good working Gesigned order BN USE THE RIGHT TOOL Do not force the tool or attachment to do a job it was not designed for BN REMOVE ADJUSTING KEYS AND j WRENCHES Get in the habit of checking to see Don t use it for a purpose not intended that hex keys and adjusting wrenches are BH USE THE PROPER EXTENSION CORD Make removed from tool before turning it on sure your extension cord is in good condition AlddVS When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating A wire gage size A W G of at least 18 is recommended for an extension cord 25 feet or less in length If in doubt use the next heavier gage The smaller the gage number the heavier the cord INSPECT EXTENSION CORDS PERIODI CALLY and replace if damaged DRESS PROPERLY Do not wear loose clothing gloves neckties rings bracelets or other jewelry They can get caught and draw you into moving parts Rubber gloves and nonslip foot wear are recommended Also wear protective hair covering to contain long hair ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS Everyday eyeglasses have only impact resistant lenses they are NOT safety glasses PROTECT
36. r the table See Figure 21 BLADE GUARD REMOVED FOR CLARIFICATION ONLY THRUST BEARING THRUST BLADE GUIDE SCREW BASIC OPERATION BASIC OPERATION OF THE BAND SAW A band saw is basically a curve cutting machine It can also be used for straight line cutting operations such as cross cutting ripping mitering beveling compound cutting and resawing It is not capable of making inside or non through cuts _ This band saw is designed to cut wood and wood composition products only For general type scroll cutting follow the pattern lines by pushing and turning the workpiece at the same time Do not try to tum the workpiece while engaged in the blade without pushing it the workpiece could bind or twist the blade A curved radius cut is best performed by following the pattern line with the blade while turning the workpiece The blade should cut in the middle of the pattern line since wood cutting band saw blades are thin A blade guide assembly to just clear the workpiece Failure to do so could result in serious personal injury WARNING To avoid blade contact adjust the m Use both hands while feeding the work into the blade Hold the workpiece firmly against the table Use gentle pressure Do not force the work but allow the blade to cut B The smaliest diameter circle that can be cut out is determined by the width of the blade A 1 4 in wide blade will cut a minimum diameter of approximately 1 1 2 in A
37. s faces ends and edges Worktable The surface on which the workpiece rests while performing a cutting operation PRODUCT SPECIFICATIONS Blade Width 1 8 in to 3 8 in Blade Length 59 1 4 in Capacities Frame to Blade 9 in Under guide 3 1 2 in Table Size 11 1 2 in x 11 1 2 in Table Tilt 0 45 Input 120 V 2 5 amp 60 Hz AC only No Load Speed 3000 FPM Overall Dimensions 19 1 2 in x 12 1 2 in x 28 in Net Weight 30 Ibs UNPACKING A WARNING To prevent accidental starting that could cause possible serious personal injury assemble ail parts to your saw before connecting it to power supply Saw should never be connected to power supply when you are assembling parts making adjustments installing or removing blades or when not in use Carefully remove all parts from the carton and place the saw on a level work surface Separate and check against the list of loose parts A WARNING If any parts are missing do not operate this too until the missing parts are replaced Failure to do so could resuit in possible serious personal injury E Donot discard the packing materials until you have carefully inspected the saw identified all parts and satisfactorily dperated your new saw Note If any parts are damaged or missing do not attempt to plug in the power cord and turn the switch on until the damaged or missing parts are obtained and are installed correctly LOOSE PARTS LIST Check ail loose parts from
38. se Remove the blade guides and file or grind flat E Replace the guides when filing or grinding has worn down guides and they can no longer be properly secured in place MOTOR ELECTRICAL B Frequently vacuum or blow out any sawdust from the motor A WARNING If the power cord is worn cut or damaged in any way have it replaced immedi ately by a qualified service technician at a Sears store Failure to do so could result in serious personal injury A WARNING To avoid fire or electrocution reassemble electric parts with only identica Craftsman replacement parts Reassembie exactly as originally assembled BRUSHES See Figures 23 and 24 A WARNING To prevent accidental starting that could cause possible serious personal injury turn off the saw remove the switch key and unplug the saw before working on the band saw There are two brushes located inside the saw s cover one next to each wheel They help protect the tires and wheels by brushing off saw dust As the brushes become worn they will need to be adjusted or re placed mM Loosen the screw to slide the brush and holder toward the wheel The brush should just touch the wheel LOWER WHEEL SCREW Fig 23 MAINTENANCE B Carefully pull the brush straight off of the brush holder to replace the brush Push the new brush on the holder until you hear it snap in place B Remove the screw to replace both brush and holder BRUSH HOLDER BRUSH
39. the blade Too much tension may cause the blade to break Too little tension may cause the blade to slip on the wheels TRACKING THE BLADE See Figure 18 Note Blade tension must be properly adjusted before tracking the blade B Open the front cover of the saw Slowly turn the upper wheel to the right or clockwise by hand and watch the blade on the upper tire If the blade moves away from the center of the tire the tracking must be adjusted TO ADJUST B Remove 1 8 in hex key located in the holder inside the front cover Insert the 1 8 in hex key into the tracking adjust ment screw located on the back of the saw behind the upper wheel If the blade moved toward the front of the saw turn the adjustment screw in to the right or clockwise while turning the wheel by hand until the blade moves back and rides in the center of the tire If the blade moved away from the front of the saw turn the adjustment screw out to the left or counterclockwise while turning the wheel by hand until the blade moves forward and rides in the center of the tire ADJUSTMENTS B Check the position of the blade on the lower tire The blade should be completely on the tire If not adjust the tracking until the blade is on both tires Rotate the upper wheel by hand in a clockwise direction for a few more turns Make sure the blade stays in the same location on the tires Readjust if necessary until blade is tracking properly
40. the box with the list below For your convienence when identifying parts items A I below have been drawn actual size Assemble according to the instructions on the following pages A Flat Head Screw 1 4 20 x 7 8 in 8 B Hex Nut 1 4 20 0 3 C SSWIHCHKOY ienciccsisccsssecccsceeccestecccnscccousscdesecseoeucsece 1 D Truss Head Screw 1 4 20 x 5 8 in 1 E Wing Nut 1 4 20 see 1 F Screw MB x 8 ccscessessesssessrecsersesssersereeresses 1 G Scale Indicator 1 H Throat Plate 1 l Hex Key 1 8 inn oo ee sse 1 J Saw Table not shown pp 1 K Owner s Manual not shown ee 1 mum Q N TOOLS NEEDED The following tools not included are needed for assembly and alignment 2 Phillips Screwdriver Adjustable Wrench Small Combination Square SMALL COMBINATION SQUARE e JE gt 2 PHILLIPS SCREWDRIVER ADJUSTABLE WRENCH CRAFTSMAN 9 in Band Saw Keep Hands Away From Blade Alloys Toot To Siop 1 3 HP Before Adjusting Blade Guide 2 wheel max developed 4 WARNING ADVERTENCIA For your safety read owner s manual before operating saw Wear eye protection Do not remove cutoff pieces until blade has stopped Maintain proper adjustment of blade tension blade guides and thrust bearings Adjust upper quide to clear workpiece Hold workpiece firmly against table e Para su seguridad lea el manual del usuario
41. usceptible to damage from various types of commercial solvents and may be damaged by their use Use clean cloths to remove dirt carbon dust etc A WARNING Do not at any time let brake fluids gasoline petroleum based products penetrating oils etc come in contact with plastic parts They contain chemicals that can damage weaken or destroy plastic mM Keep your band saw clean Remove sawdust from the inside frequently E Donot allow pitch to accumulate on the table blade guides or thrust bearings Clean them with gum and pitch remover Wi Apply a thin coat of automobile type wax to the table top so the wood slides easily while cutting Also apply wax to the inside surfaces of the angle bracket A WARNING To prevent accidental starting that could cause possible serious personal injury turn off the saw remove the switch key and unplug the saw before working on the band saw TIRES To properly and safely maintain the wheel tires the blade should be removed from the band saw The tires should be kept clean When the tires become worn they should be replaced B Pitch and sawdust that accumulates on the tires should be removed with a fine wire brush or a piece of wood Do not use a sharp knife or any kind of solvent B Remove the blade guard the saw blade and the worn tires Stretch the new tires around each wheel BLADE GUIDES See Figure 22 on page 17 B The blade guides may become rounded and worn during u
42. ving blade From the back of the saw push the lock lever counterclockwise or to the left 1 4 turn to unlock the blade guide assembly Use the blade guide knob to position the blade guide assembly about half way between the table and the frame Return the lock lever to its upright locked posi tion See Figures 11 and 12 Open the front cover of the saw by pushing both the upper and lower cover tabs See Figure 6 Loosen and remove the wing nut and truss head screw from the table See Figure 13 BLADE GUARD TRUSS HEAD SCREW WING NUT A Fig 13 WARNING Always wear safety goggles or safety glasses with side shields to protect your eyes while uncoiling band saw blades Failure to heed this warning could result in a serious eye injury Wearing gloves carefully uncoil the blade at arms length If the new blade was oiled to prevent rusting it may need to be wiped to keep the oil from your workpiece Carefully wipe in the same direction the teeth are pointing so the rag does not catch on the teeth of the saw blade W Turn the quick release knob to the left to release blade tension Turn the tension adjusting knob to the left to lower the upper wheel See page 15 Carefully remove the old blade The spring on the upper wheel allows it to be pulled down slightly to remove the saw blade from the wheel Slide the new blade into the slot of the table with the teeth of the biade toward the front of the saw and facin
43. zu ex FORESIGHT IS BETTER he il Stor THAN NO SIGHT with side shields available at Sears Retail Stores 2 RULES FOR SAFE OPERATION The purpose of safety symbols is to attract your attention to possible dangers The safety symbols and the explanations with them deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substitutes for proper accident prevention measures SYMBOL MEANING A SAFETY ALERT SYMBOL Indicates danger warning or caution May be used in conjunction with other symbols or picto graphs A DANGER Failure to obey a safety warning will result in serious injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury A WARNING Failure to obey a safety warning can result in serious injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury A CAUTION Failure to obey a safety warning may result in property damage or personal injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury Note Advises you of information or instructions vital to the operation or maintenance of the equipment IMPORTANT Servicing requires extreme care and knowledge of the system and should be performed only by
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