Country Home Products ROTO
Contents
1. 43 Parts kist Axle Assembly eu cise vce eot dera inerte ea ncn vr eire 44 Schematic Diagram Axle Assembly iita ea tete none an awanan anan nanas 45 Wiring Diagram Manual Start model nenen 46 Wiring Diagram Electric Start model tee uro e Gator nihit 47 M E 49 DR ROTO HOG POWER TILLER 1 INTRODUCING THE DR POWER TILLER This manual will help you set up and safely operate your new DR ROTO HOG POWER TILLER Careful adherence to the safety and operating instructions in this manual will ensure many years of productive use Please let us know of any questions you may have We want to answer them as quickly as possible When you do call please have your order number or serial number handy For technical assistance please call Toll Free 1 800 DR OWNER 376 9637 and one of our Technical Support Representatives will be happy to help you Conventions used in this manual THIS INDICATES A HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY PN caution THIS INDICATES A HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN MINOR OR MODERATE INJURY PN notice THIS INFORMATION IS IMPORTANT IN THE PROPER USE OF YOUR MACHINE FAILURE TO FOLLOW THIS INSTRUCTION COULD RESULT IN DAMAGE TO YOUR MACHINE OR P2. Congratulations Your DR ROTO HOG TILLER will till faster and with far less effort than any walk behind tiller However like any tiller you have to respect its power and use it properly for best results Please read the instructions in this manual and especially remember the following IF YOU ARE BREAKING NEW GROUND be sure to clear the area to be tilled of large sticks rocks string or wire If the area is covered with vegetation mow it first and remove the cut vegetation to avoid wrapping MAKE SURE THE SOIL IS DRY ENOUGH TO TILL let the ground dry out before tilling If it is slow to dry you can till a very shallow first pass to expose the soil to the sun and air and then wait several days for it to dry TILL GRADUALLY start tilling shallow and gradually work your way deeper with successive pass In compacted soil and when busting sod you will need to make several passes in order to reach maximum tilling depth Ifthe Engine stalls you trying to till too deeply DO A SOIL TEST if you creating a garden or food plot in a new area it is very important to do a soil test to determine the nutritional needs of your new plot and to add the necessary amendments before planting Daily Checklist for the DR ROTO HOG POWER TILLER To help maintain your DR ROTO HOG POWER TILLER for optimum performance we recommend you follow this checklist each time you use your machine OIL With the machine on a level surface remove th
3. Remove the Hardware Bag from on top of the Gas Tank of the machine CALL TOLL FREE 1 800 DR OWNER 13 Negative Terminal Battery Bar Fuse Location in Front of Battery 1 4 x 7 1 2 Bolts 2 places Positive Terminal Figure 4 Figure 5 Tie Cotter Pins Figure 6 14 DR ROTO HOG POWER TILLER Place the Battery in the Battery Bracket and secure it using the Battery Bar with two 2 1 4 x 7 1 2 Bolts and 1 4 Lock Nuts from the Hardware Bag using two 2 7 16 Wrenches Figure 4 Using a 1 2 Wrench or Socket remove the three 3 screws securing the SMOOTH TRAK Hitch to the shipping pallet Figure 5 Using the two 2 4 Pins and Bow Tie Cotter Pins from the Hardware Bag attach the Tow Hitch to the machine Figure 6 Using a 1 2 Wrench remove the four 4 Bolts from the Axle Hold Down Brackets at the rear of the shipping pallet Figure 7 on page 15 and remove the Bracket from each Axle NOTE At this point you will have two 2 Screws from the 10 11 12 13 Hitch four 4 Screws from the Axle Brackets and the two 2 Axle Brackets All this hardware was for shipping and is NOT required for assembly Using two 2 5 16 Wrenches attach the Battery Cables to the Battery Figure 4 Using the Control Box Figure 8 on page 15 lower the Tines all the way down which will raise the Wheel Axles from the pallet Slide a Wheel onto each Axle making sure tha
4. 29 Regular Maintenance Checklist sedes os aetati eee n Fe 29 EV eg on aa enact ENE ah 30 Removing and Replacing the Engine Oi nn 31 Battery Care tte eere PE eT p qahaq aa 32 Charging the Battely cioe tip ir I RaT 32 Recycling aX Sed Battery ua iste ve 33 Removing and Replacing the 34 TMS SISA PIS et e sa 35 Tine Operation EG Ge 35 End of Season and 36 CALL TOLL FREE 1 800 DR OWNER iii CHAPTER OG 37 TROUBLESHOOTING EE 37 Troubleshooting Table iio ee eee me Ordo 37 CHAPTER EE v set t i 40 PARTS LISTS SCHEMATIC DIAGRAMS AND 40 Parts List Main Assembly u rede eet da aa ua eda e 40 Schematic Diagram Main Assetribly iiiese other orte 41 Parts List Tine Drive Transmission Assembly essere 42 Schematic Diagram Tine Drive Transmission
5. Unit weighs 259 pounds and the Electric Start Unit weighs 264 pounds We recommend you have an extra set of hands available before you begin Parts Supplied on Shipping Pallet Opening the Shipping Carton Tool Needed DR ROTO HOG POWER TILLER Hardware Bag Located on the Gas Tank of the unit 6 Shear Pin 3 8 x 1 3 4 1 Safety amp Operating Instructions Manual 6 Hair Cotter Pin 1 8 x 1 5 8 1 Briggs amp Stratton Engine Manual 1 Battery Charger 1 Hook amp Loop Strap 1 Alligator Clip Wire 1 Battery Strap 2 Flat Washer 3 4 2 Bolt 1 4 x 7 1 2 2 Cotter Pin 3 16 x 2 2 Lock Nut 1 4 1 Channel Pin 1 2 1 Clevis Pin 3 8 x 4 1 Hair Cotter Pin 5 32 x 3 1 Hair Cotter Pin 08 x 1 58 1 2 Wheels Tow Bar w SMOOTH TRAK Hitch Battery w Battery Bar Pliers Knife 2 7 16 Wrench 1 2 Wrench or Socket Hammer or Mallet Gloves 2 5 16 Wrench Figure 2 Figure 3 PX caution STABILIZE THE SHIPPING CONTAINER ON A FLAT SURFACE BEFORE ATTEMPTING TO UNPACK AND ASSEMBLE THE MACHINE 1 Using Pliers carefully remove the staples from the bottom corners of the cardboard box and lift it off the pallet Figure 2 Be careful of the staples they are sharp Using a Hammer or Mallet remove the top and sides of the shipping crate Figure 3 Cut the Zip Ties from around the Tires and Battery and remove them from the shipping pallet
6. memory so don t worry about overcharging the Battery or charging it too often You can charge the Battery many times The Battery lasts longer if you charge it before it is fully drained Keep it fully charged and at room temperature when not using your DR ROTO HOG POWER TILLER Once the Battery is charged pull the plug from the wall outlet and then remove the Charger from your Battery However you can leave your Battery plugged in and charging for an extended period Store the Charger in its self locking plastic shipping bag Keep the Charger in a dry location If the Battery does not hold its charge for very long under normal conditions or it simply won t hold a charge then replace it You can purchase replacement Batteries directly from us To install your new Battery detach the cables remove the Battery Clamp and remove the dead Battery Next install the new Battery replace the Battery Clamp and attach the cables Refer to the assembly instructions for more details on page 14 PNnortice WHEN THE BATTERY GETS OLD AND NO LONGER ACCEPTS A CHARGE REMOVE IT FROM YOUR DR ROTO HOG POWER TILLER NEVER LEAVE A DEAD BATTERY IN YOUR MACHINE CALL TOLL FREE 1 800 DR OWNER 17 Adding the Engine Oil and Gasoline PXYnonce YOU MUST ADD OIL BEFORE STARTING THE ENGINE THIS MACHINE SHIPPED WITHOUT OIL TRACES OF OIL MAY BE IN THE RESERVOIR FROM FACTORY TESTING BUT YOU MUST ADD OIL BEFORE STARTING THE ENGINE FILL THE RESERVO
7. CHAPTER 2 GENERAL SAFETY RULES READ THIS SAFETY amp OPERATING INSTRUCTIONS MANUAL BEFORE YOU USE THE DR ROTO HOG POWER TILLER BECOME FAMILIAR WITH THE SERVICE RECOMMENDATIONS TO ENSURE THE BEST PERFORMANCE FROM YOUR TILLER Labels Your DR ROTO HOG POWER TILLER carries prominent labels as reminders for its proper and safe use Shown below are copies of all the labels that appear on the equipment Take a moment to study them and make a note of their location on your DR ROTO HOG POWER TILLER as you assemble and before you operate the machine Replace damaged or missing safety and information labels immediately 19 ROTO HOG VER TILLER TO START Raise tiller to transport position Start tiller engine Move throttle control to full s peed Push back on the tine clutch lever to start tines rotation Select lowest tractor ground speed Set tractor throttle at or just above idle TO STOP Tines Raise tiller to transport position Pull forward on the tine clutch lever Engine Move throttle control to STOP position Never use choke to stop engine A division of Country Home Products 127 Meigs Road Vergennes VT 05491 1 800 DR OWNER www DRpower com Read the instruction manual thoroughly and review this label before using the machine 224531 CALL TOLL FREE 1 800 DR OWNER 3 TO AVOID SERIOUS INJURY DO NOT OPERATE WITHOUT BELT GUARD AND ALL OTHER SHIELDS IN PLACE AND IN GOOD CONDITION NEVER
8. E Electric Starting 1 When starting a cold Engine push the Choke Control Lever to the far right CHOKE and the Throttle Control Lever to the far right FAST RABBIT See Figure 10 on page 19 2 Turn the Key Figure 14 all the way clockwise until the Engine starts then release The Key will snap back to the RUN position and the Engine will continue to run 3 After the Engine starts slowly push the Choke Control Lever to the left RUN position Figure 10 on page 19 Wait until the Engine runs smoothly before each Choke adjustment For optimum performance of the DR ROTO HOG POWER TILLER you should operate the Engine with the Throttle in the Fast RABBIT position Figure 10 on page 19 IGNITION SPREADER Starter Key Switch DR ROTO HOG POWER TILLER Figure 14 Stopping the Engine Manual Start model Move the Throttle Figure 10 on page 19 all the way back to the STOP position Electric Start model Move the Throttle Figure 10 on page 19 all the way back to the STOP position or move the Throttle to the SLOW Turtle position and turn the Key to OFF PNnorice NEVER STOP THE ENGINE BY MOVING THE CHOKE LEVER TO THE CHOKE POSITION THIS COULD CAUSE AN ENGINE BACKFIRE RESULTING IN ENGINE DAMAGE CALL TOLL FREE 1 800 DR OWNER 23 Operating Safety BE THOROUGHLY FAMILIAR WITH THE CONTROLS AND THE PROPER USE OF YOUR DR ROTO HOG POWER TILLER B
9. 3 Remove the Hair Clevis Pin and Clevis Pin from the Clevis Back the Tow Vehicle so Figure 11 the Hitch on the Tow Vehicle goes into the Clevis Set the Parking Brake on the Tow Vehicle and reinstall the Clevis Pin and Hair Clevis Pin Figure 11 Attaching the DR ROTO HOG POWER TILLER Control Box The following procedure includes the steps necessary for attaching the DR ROTO HOG POWER TILLER Control Box to your Tow Vehicle There are two 2 options for attaching the Control Box Hang the Control Box by the attached U Bolt Figure 12 in an accessible and comfortable position on your Tow Vehicle from which you can operate the Control Box or e Attach the Control Box on a clean flat surface using the self adhesive Hook and Loop strips provided with the DR ROTO HOG POWER TILLER Figure 12 NOTE prevent the Control Cable from entering the Tines during 5 operation coil up any excess Cable Mate up and and secure with a Cable Tie push together Make sure you leave enough Cable length to accommodate turns Hook Strip attached to R back side of Control Box Control Box Clean flat surface Figure 12 on Tow Vehicle 20 DR ROTO HOG POWER TILLER CHAPTER 4 OPERATING YOUR DR ROTO HOG POWER TILLER This chapter covers the procedures for starting and stopping your new DR ROTO HOG POWER TILLER and discusses basic operation features There are three 3 applications for the DR ROTO HOG P
10. AIR INTAKE REMOVED EXCEPT FOR ADJUSTMENT REMOVAL OF SUCH PARTS COULD CREATE A FIRE HAZARD DO NOT USE FLAMMABLE SOLUTIONS TO CLEAN AIR FILTER ALWAYS CHECK FUEL LINES AND FITTINGS FREQUENTLY FOR CRACKS OR LEAKS REPLACE IF NECESSARY CALL TOLL FREE 1 800 DR OWNER 7 General Safety SAFE OPERATION OF THE DR POWER TILLER IS NECESSARY TO PREVENT OR MINIMIZE THE RISK OF DEATH OR SERIOUS INJURY UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR YOU ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN OPERATING THIS MACHINE THE DR ROTO HOG POWER TILLER IS A POWERFUL TOOL AND NOT A PLAYTHING WHEN USING THIS MACHINE EXERCISE EXTREME CAUTION AT ALL TIMES THE DESIGN OF THIS MACHINE IS TO TILL SOIL DO NOT USE IT FOR ANY OTHER PURPOSE THE OPERATOR OR USER OF THE DR ROTO HOG POWER TILLER IS RESPONSIBLE FOR ACCIDENTS OR HAZARDS OCCURRING TO OTHER PEOPLE THEIR PROPERTY AND THEMSELVES KNOW HOW TO QUICKLY STOP THE DR ROTO HOG POWER TILLER SEE PAGE 23 NEVER ALLOW PEOPLE OR PETS TO RIDE ON THIS MACHINE IF THE MACHINE SHOULD MAKE AN UNUSUAL NOISE OR VIBRATION SHUT OFF THE TOW VEHICLE AND THE DR ROTO HOG POWER TILLER ENGINES VIBRATION IS GENERALLY A WARNING OF TROUBLE WAIT FIVE 5 MINUTES FOR THE DR ROTO HOG POWER TILLER ENGINE TO COOL DISCONNECT THE SPARK PLUG WIRE AND THEN INSPECT THE MACHINE FOR CLOGGING DAMAGED TINES OR LOOSE ENGINE MOUNTING BOLTS CLEAR ANY OBSTRUCTIONS AND REPAIR AND OR REPLACE DAMAGED PARTS ALWAYS KEE
11. ENGINE WITH OIL BEFORE STARTING SEE PAGE 18 Tools amp Supplies Recommended e Flat Head Screw Driver e Vacuum Pump Oil Drainer e SAE 30 High Detergent 20 oz 0 601 NOTE Remove the oil when the engine is warm Warm oil flows quickly and completely 1 Using a Flat Head Screw Driver remove the Oil Fill Cap and vacuum the oil from the Engine through the Oil Fill Figure 10 on page 19 using a Vacuum Pump Oil Drainer 2 Replace the oil by following the instructions on page 18 NOTE Use SAE 30 High Detergent oil classified For Service SF SG SH SJ or higher Do not use special additives Other types of oil could cause problems operating your machine Please refer to your Engine Owner s Manual for detailed oil information 3 Reattach the Spark Plug wire NOTE Be sure to use environmentally safe disposal procedures for the used oil CALL TOLL FREE 1 800 DR OWNER 31 Battery Care Proper care can extend the life of a Battery Follow these recommendations to ensure your Battery s best performance and long life e Before charging the Battery observe its external appearance and keep it clean and dry Never charge or use a Battery that shows cracks changes shape leaks or otherwise obviously damaged Do not allow the Battery to run down completely before charging Leaving the Battery discharged damages the Battery If the machine is not used charge the Battery every 4 to 6 weeks Operate the Engine for at leas
12. Figure 20 engage the Tine Clutch Lever and replace the Belt Guard Disengage lt Belt Routing Figure 19 Figure 20 Hex Nut 34 DR ROTO HOG POWER TILLER Tine Shear Pins WHEN PERFORMING ANY MAINTENANCE YOU MUST FIRST SHUT OFF THE ENGINE WAIT FIVE 5 MINUTES ALLOW PARTS TO COOL AND DISCONNECT THE SPARK PLUG WIRE KEEPING IT AWAY FROM THE SPARK PLUG 9 The DR ROTO HOG POWER TILLER drive components are protected from damage by Grade 5 Shear Pins in the Tine Assemblies Figure 21 The Shear Pins hold the Tine Assemblies in proper location on the Drive Axles Should a Tine Assembly strike or pick up a large hidden object and jam the Shear Pin holding the Tine Assembly to the drive shaft will shear or break and the drive components of the DR ROTO HOG POWER TILLER will not sustain damage 9 Two 2 extra sets of Tine Shear Pins are included with the DR ROTO HOG POWER TILLER e design of the Tine Shear Pin is to loosely fit when properly installed NEVER ATTEMPT TO USE A BOLT OR PIN THAT IS LARGER OR HARDER THAN THE ORIGINAL GRADE 5 SHEAR PIN Shear Pin Shear Pin Figure 21 Tine Operation Check BEFORE PERFORMING THIS CHECK YOU MUST FIRST SHUT OFF THE ENGINE WAIT FIVE 5 MINUTES TO ALLOW PARTS TO COOL AND DISCONNECT THE SPARK PLUG WIRE KEEPING IT AWAY FROM THE SPARK PLUG l Disengage the Tines and raise them up off the ground using the Control Box 2 Rotate one
13. GENERAL SAFETY RULES AND OPERATING INSTRUCTIONS TO USE YOUR DR ROTO HOG POWER TILLER NEVER ALLOW PEOPLE WHO ARE UNFAMILIAR WITH THESE RULES AND INSTRUCTIONS TO USE YOUR MACHINE HAVE A COMPLETE WORKING KNOWLEDGE OF YOUR TOW VEHICLE AND KNOW HOW TO HANDLE IT WITH THE DR ROTO HOG POWER TILLER ATTACHED NEVER PLACE YOUR HANDS FEET OR ANY PART OF YOUR BODY NEAR OR UNDER ANY MOVING PART WHILE THE DR ROTO HOG POWER TILLER ENGINE IS RUNNING KEEP BYSTANDERS AWAY FROM YOUR WORK AREA AT ALL TIMES TO BE SAFE DO NOT OPERATE THE DR ROTO HOG POWER TILLER NEAR CHILDREN OR PETS AND NEVER ALLOW CHILDREN TO OPERATE THE MACHINE STOP THE TOW VEHICLE AND THE DR ROTO HOG POWER TILLER ENGINE WHEN ANOTHER PERSON OR PET APPROACHES DO NOT TOUCH THE MUFFLER AND ENGINE WHEN THE MACHINE IS IN USE AS THEY BECOME VERY HOT AND CAN CAUSE SEVERE BURNS CLEAR THE WORK AREA OF OBJECTS THAT MIGHT JAM OR WRAP AROUND THE TINES SUCH AS GLASS LARGE STICKS STONES METAL OBJECTS WIRE ROPE AND STRING LIKE MATERIALS USE ON THESE OBJECTS COULD DAMAGE THE DR ROTO HOG POWER TILLER AND OR CAUSE INJURY DO NOT USE THIS MACHINE AROUND LARGE ROOTS AND SURFACE ROCKS THAT YOU CANNOT REMOVE DO NOT USE THIS MACHINE AROUND UNDERGROUND PIPES AND WIRING IF THE DR ROTO HOG POWER TILLER ENGINE SHOULD STALL RAISE THE TINES OUT OF THE SOIL AND DISENGAGE THEM NEVER ENGAGE THE TINES WHEN THEY ARE IN THE GROUND NEVER UNDER ANY CONDITIONS REMOVE BEND CUT FIT
14. Table of Contents ana M 1 INTRODUCING THE DR ROTO HOG POWER TILLER 1 Conventions used in this manual 1 DR ROTO HOG POWER TILLER Specification Sheet 2 CHABE ER 2 nn ee 3 GENERAL SAFETY RULES ene 3 CN 3 Protecting Yourself and Those Around You sse 5 Slope Opeth sureste Sa wa 6 Safety for Children kng kak 6 Safety with Gasoline Powered Machines a 7 General Safety ga a aaa adito se Seed tae te 8 A Note To AU Bede 9 Additional Information and Potential Changes a s 9 CHAPTER 3 cares a ae ca s ga 11 SETTING UP YOUR DR ROTO HOG POWER 11 DR ROTO HOG POWER TILLER Controls and 12 Unpacking and Assembling the Machine 13 Opening the Shipping Carton Ves babet caa 13 Charging the Battery a aaa anna 16 About the Battery n A a er BG A Ag 16 sa
15. aaa as 16 Adding the Engine Oil and Gasoline aaa 18 Connecting the DR ROTO HOG POWER TILLER to your Tow Vehicle 20 Attaching the DR ROTO HOG POWER TILLER Control 20 CHAPTER 21 OPERATING YOUR DR POWER 8 21 Operator COHtrols suspe Aga adang l esa anus 21 Before Starting the 22 Manual Starting ua Ru an 22 RR EN a Ga aa PS 23 Stopping the Engiher eid a tule ea 23 Operating Safety ERE aan 5 24 Understanding the Control Box s5 25 Operating Parameters coss aus 26 Operating Proced res nisor n E ua 26 Pee 27 ar maaa tanqa 27 Slopes and Uneven 28 Handling arid Trans POTIN bage Nai 28 CHAPTER 5 asa aaa v6 e um e eR eed lass 29 MAINTAINING THE DR POWER
16. by individual site and soil conditions Ifthe machine stalls repeatedly you should till slower or not as deep e Check the ground moisture DO NOT till if you can make a ball of soil in your hand from the ground to be tilled it is too wet Create full tillage depths up to 7 after entire area is dry 9 To obtain the most efficient tillage operate the DR ROTO HOG POWER TILLER Engine at full throttle at the slowest speed of your Tow Vehicle e When operating the machine for the first time proceed slowly and carefully until you become familiar with the proper method of operating the machine e Soil conditions will determine how deep the machine can penetrate on the first pass e In damp soil till only the top inch of seedbed Allow tillage to dry for several hours in sunny and or windy conditions e Listen to your DR ROTO HOG POWER TILLER Engine When the Engine RPM decreases or stalls overloaded condition raise the Tines for shallower tilling If the Engine is lightly loaded lower the Tines to increase the tilling depth e Ifthe soil is extremely hard and dry it may be desirable to cross till an area at a shallow depth first then till the soil in the direction of planting rows on subsequent passes until the desired tillage is obtained 9 Where possible we recommend that you till in a pattern similar to that shown in Figure 16 1 Make the first pass NOTE If you raise the tines at the end of a pass use care to lower the
17. fc VEN Country Home Products Inc shall not be liable under any circumstances for any incidental or consequential damages or 220 S e expenses of kind including but not limited to cost of equipment rentals loss of profit or cost of hiring services to perform gt ina Tm l p tern West 22 tasks normally performed by the DR ROTO HOG POWER TILLER He NG Eire 22 SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE E In t a A e s ABOVE LIMITATIONS MAY NOT APPLY TO YOU MU lt 1 M rr ET aS Customer Service Hotline es a 25 a Country Home Products Inc s objective is to have 100 satisfied customers For that reason we operate a 6 day a week He 01 vestre Technical Service Department for our Owners You can access a Representative by dialing our TOLL FREE Hotline at 1 800 DR OWNER 376 9637 The sole job of our well trained and friendly folks is to ensure that you get any help you need in a timely ke ut rs 52220 i i fashion They are there to answer all your questions including 1 inquiries on any of the above warranties 2 inquiries about 2 a replacement parts or 3 your questions regarding service maintenance and op
18. set of Tines with your hand the other set should also rotate 3 Replace the Spark Plug wire CALL TOLL FREE 1 800 DR OWNER 35 End of Season and Storage WHEN PERFORMING MAINTENANCE YOU MUST FIRST SHUT OFF THE ENGINE WAIT FIVE 5 MINUTES ALLOW PARTS TO COOL AND DISCONNECT THE SPARK PLUG WIRE KEEPING IT AWAY FROM THE SPARK PLUG NOTE Please refer to the Engine Owner s Manual for Engine specific procedures e Change the Engine oil 9 If your DR ROTO HOG POWER TILLER will be idle for more than 30 days we recommend using a gas stabilizer This will prevent sediment from gumming up the carburetor If there is dirt or moisture in the gas or tank remove it by draining the tank Completely fill the tank with fresh unleaded gas and add the appropriate amount of stabilizer or gasoline additive Run the Engine for a short time to allow the additive to circulate e Remove the Spark Plug and pour about 1 ounce of motor oil into the cylinder hole Replace the Plug and pull the Recoil Starter Rope until you feel strong resistance This will coat the Piston and seat the Valves to prevent moisture buildup 9 Clean or replace the Engine Air Filter Reference the Engine Owner s Manual e Clean dirt and debris from the Engine Cylinder Head Cooling Fins Debris Screen and Muffler e Clean out residual debris from the under the Debris Shield and Tine Assemblies e Lubricate the Tine Assemblies See page 30 9 Touchup all rusted or
19. AND CAUTIONS CAN BE ALL INCLUSIVE IF SITUATIONS OCCUR THAT ARE NOT COVERED BY THIS MANUAL THE OPERATOR MUST APPLY COMMON SENSE AND OPERATE THE DR ROTO HOG POWER TILLER IN A SAFE MANNER CALL 1 800 DR OWNER 376 9637 FOR ASSISTANCE DR ROTO HOG POWER TILLER A Note to All Users Under California law and the laws of some other states you are not permitted to operate an internal combustion Engine using hydrocarbon fuels without an Engine Spark Arrester This also applies to operation on US Forest Lands All DR TILLERS shipped to California and Washington State provided with spark arresters Failure ofthe owner operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and or federal regulations Contact your local fire marshal or forest service for specific information in your area Additional Information and Potential Changes Country Home Products Inc reserves the right to discontinue change and improve its products at any time without notice or obligation to the purchaser The descriptions and specifications contained in this manual were in effect at printing Equipment described within this manual may be optional Some illustrations may not be applicable to your machine CALL TOLL FREE 1 800 DR OWNER 9 10 DR ROTO HOG POWER TILLER EE XIH lt IO II I IT I I UHI IIII Ie E I
20. ARK PLUG WIRE KEEPING IT AWAY FROM THE SPARK PLUG SYMPTOM POSSIBLE CAUSE The Engine will not start using Electric Start Please refer to the Engine Owner s Manual for engine specific procedures Check all the items under the section called Electric Starting on page 23 Check the previous section on Manual Starting for possible causes Check the In Line Fuses in front of the Battery Figure 4 on page 14 Check the wire connections especially the ground connection This is the large black wire leading from the Battery and connected to the Engine Check the wire connections to the Solenoid To avoid sparks first disconnect the black Battery ground wire Check to be sure that all of the connections are clean and tight Reconnect the Battery ground wire Check the ground connection on the Solenoid where it bolts to the Frame Using a Wrench or Socket tighten the Bolts to ensure a good connection to the Frame The Battery may not be charged Check the voltage yourself or at a service station Ifit is low charge it with a 12 volt 1 to 2 Amp trickle charger If you do not use your machine for at least 45 minutes at a time the Battery may need to be periodically charged See the Battery Care section on page 32 If the Battery is charged and your DR POWER TILLER still will not start call 1 800 DR OWNER 376 9637 for assistance The Engine lacks power or is not running smoo
21. DR ROTO HOG POWER TILLER SAFETY amp OPERATING INSTRUCTIONS JIN WARNING READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE OPERATING THIS TILLER Congratulations on your purchase of a new DR ROTO HOG POWER TILLER We have done our utmost to ensure that your DR ROTO HOG POWER TILLER will be one of the most trouble free and satisfying pieces of equipment you have ever owned Please let us know of any questions you may have We want to answer them as quickly as possible When you do call please have your order number or serial number handy For technical assistance please call Toll Free 1 800 DR OWNER 376 9637 and one of our Technical Support Representatives will be happy to help you We also hope to hear from you on how much you like your new helper In addition please tell your friends about your new DR ROTO HOG POWER TILLER Having DR Owners spread the word about our products and our way of doing business is the best advertising we can have and the best way to help us provide even better service in the years to come Thanks once again for all of us at arm Country Home Products Inc SALES MANAGER COPYRIGHT 2007 Country Home Products Inc All rights reserved DR Power Equipment A division of Country Home Products 127 Meigs Road Vergennes VT 05491 Toll Free phone 1 800 DR OWNER 376 9637 Fax 1 802 877 1213 Web site www dr owner com ii DR ROTO HOG POWER TILLER
22. E I I YeYPWITI lt I HII OIOIISI I I IO lt I I I I IZIKI IKK KK KISTSTWTW N IK IIIIIHIGIIH I z I eI III I IIIHEIE2 I I I II lt III III IXKW IzAH III II s CHAPTER 3 SETTING UP YOUR DR ROTO HOG POWER TILLER This chapter outlines a few simple steps you will need to follow to set up your new machine before you use it It may be helpful to familiarize yourself with the controls and features on your new machine by reviewing Figure 1 on the following page before beginning the steps outlined in this chapter If you have any questions at all please feel free to contact our Technical Support Representatives at our Toll Free number 1 800 DR OWNER 376 9637 CALL TOLL FREE 1 800 DR OWNER 11 DR ROTO HOG POWER TILLER Controls and Features NOTE The model shown in Figure 1 may look slightly different from your machine Briggs amp Stratton Engine 875 Series Manual Recoil Start Handle Rear Debris Guard Gas Fill Tine Drive Clutch Lever SMOOTH TRAK Hitch OPTIONAL Spreader ON OFF Switch Electric Starter Switch Control Box Tines Up Down Switch Figure 1 12 DR ROTO HOG POWER TILLER Unpacking and Assembling the Machine Your DR ROTO HOG POWER TILLER shipped in one carton completely assembled except for the Wheels Tow Bar and Battery NOTE Unpacking and assembling the DR ROTO HOG POWER TILLER is a two person job as the Manual Start
23. E AREA OF THE SPILL AND AVOID CREATING ANY SOURCE OF IGNITION UNTIL THE GAS VAPORS HAVE DISSIPATED WIPE UP ANY SPILLED FUEL TO PREVENT A FIRE HAZARD AND PROPERLY DISPOSE OF THE WASTE ALLOW THE DR ROTO HOG POWER TILLER ENGINE TO COOL COMPLETELY BEFORE STORING IN ANY ENCLOSURE NEVER STORE THE MACHINE WITH GAS IN THE TANK OR WITH GAS IN A FUEL CONTAINER NEAR AN OPEN FLAME OR SPARK SUCH AS A WATER HEATER NEVER MAKE ADJUSTMENTS OR REPAIRS WITH THE ENGINE RUNNING BEFORE MAKING AN ADJUSTMENT OR REPAIR SHUT OFF THE DR ROTO HOG POWER TILLER ENGINE WAIT FIVE 5 MINUTES TO COOL THEN DISCONNECT THE SPARK PLUG WIRE AND KEEP THE WIRE AWAY FROM THE SPARK PLUG TO PREVENT ACCIDENTAL STARTING NEVER CHECK FOR AN IGNITION SPARK WITH THE SPARK PLUG OR SPARK PLUG WIRE REMOVED ALWAYS USE AN APPROVED SPARK TESTER NEVER TAMPER WITH SAFETY DEVICES REGULARLY CHECK THEIR PROPER OPERATION NEVER CHANGE THE ENGINE GOVERNOR SETTINGS OR MODIFY THE ENGINE SPEED MODIFICATIONS WILL VOID YOUR WARRANTY TO REDUCE FIRE HAZARD KEEP THE ENGINE AND MUFFLER AREA FREE OF DEBRIS BUILD UP SUCH AS LEAVES GRASS OIL GREASE OR ANY OTHER COMBUSTIBLE MATERIAL CLEAN THE ENGINE AREA AFTER EACH USE NEVER OPERATE THE ENGINE WITHOUT THE MUFFLER INSPECT THE MUFFLER PERIODICALLY AND REPLACE IF NECESSARY IF THE ENGINE IS EQUIPPED WITH A MUFFLER DEFLECTOR INSPECT IT PERIODICALLY AND REPLACE IF NECESSARY NEVER OPERATE THE ENGINE WITH THE AIR CLEANER OR COVER OVER THE CARBURETOR
24. EFORE USING NEVER ALLOW ANYONE TO OPERATE THE DR ROTO HOG POWER TILLER WITHOUT FIRST READING AND UNDERSTANDING ALL INSTRUCTIONS IN THIS MANUAL e NEVER ALLOW PEOPLE OR PETS TO RIDE ON THIS MACHINE e ALWAYS CHECK FOR OBJECTS AND OBSTACLES IN THE PATH OF THIS MACHINE BEFORE MOVING e ALWAYS WEAR PROTECTIVE GOGGLES OR SAFETY GLASSES WITH SIDE SHIELDS TO PROTECT YOUR EYES FROM POSSIBLE OBJECTS THROWN FROM THIS MACHINE DO NOT WEAR LOOSE CLOTHING OR JEWELRY WHICH CAN CATCH ON THE MACHINE S MOVING PARTS WE RECOMMEND WEARING LONG PANTS AND GLOVES WHILE USING THIS MACHINE BE SURE THE GLOVES FIT PROPERLY AND DO NOT HAVE LOOSE CUFFS OR DRAWSTRINGS WE RECOMMEND WEARING SAFETY SHOES WHEN USING THIS MACHINE WEAR SHOES WITH NON SLIP TREADS TO IMPROVE FOOTING ON SLIPPERY SURFACES DO NOT USE THE MACHINE WEARING OPEN SANDALS OR WHILE BAREFOOT WE RECOMMEND THE USE OF EAR PROTECTORS OR EAR PLUGS RATED FOR AT LEAST 20 DBA TO PROTECT YOUR HEARING e NEVER PUT YOUR HANDS NEAR THE TINES TO CLEAR DEBRIS WHILE THE ENGINE IS RUNNING ALWAYS SHUT OFF THE DR ROTO HOG POWER TILLER ENGINE AND DISCONNECT THE SPARK PLUG WIRE BEFORE CLEARING DEBRIS DO NOT REFUEL THE ENGINE WHILE IT IS HOT OR RUNNING FN vore USE COMMON SENSE WHEN USING THE MACHINE LEARN TO RECOGNIZE THE CHANGE IN SOUNDS WHEN IT IS OVERLOADED TURN OFF THE ENGINE IMMEDIATELY IF THE MACHINE BECOMES JAMMED TO PREVENT DAMAGE TO THE DRIVE SYSTEM 24 DR ROTO HOG POWER TILL
25. ER Understanding the Control Box The Control Box contains a 3 position momentary Rocker Switch The Raise position raises the Tines lowers the Wheels The Lower position lowers the Tines raises the Wheels When you release the Switch it will return to center or OFF position Figure 15 The Control Box also contains the Engine Electric Start Key Switch for the Electric Start model and the Optional Spreader ON OFF Switch U Bolt for Hanging the Control Box Electric Start OPTIONAL Spreader Key Switch ON OFF Switch For alternate attachment using the Hook and Loop see Figure 12 on page 20 Figure 15 CALL TOLL FREE 1 800 DR OWNER 25 Operating Parameters The DR ROTO HOG POWER TILLER is designed to be used with most ATVs Lawn Garden Tractors and Compact Tractors The DR ROTO HOG POWER TILLER should never be used with a Truck 2WD or 4WD Use of a Truck will void the DR ROTO HOG POWER TILLER Warranty Operating Procedures There are three 3 applications for the DR ROTO HOG POWER TILLER Garden Tilling Sod Busting and small Food Plot installation Gardens 1 Check the area for large stones and foreign objects that could snag or wedge into the tines 2 Performa soil test to assess needs for soil treatment Tip If a soil test indicates amendments necessary lime fertilizers sulfur etc then apply before tilling to best integrate it into the soil You can apply amendment with the Optional S
26. G SPEED IS 10 MPH 28 DR ROTO HOG POWER TILLER EE CHAPTER 5 MAINTAINING THE DR ROTO HOG POWER TILLER This chapter covers regular maintenance procedures that will ensure the best performance and long life of your DR ROTO HOG POWER TILLER For Engine maintenance please refer to the Engine Owner s Manual that came with your machine Service intervals listed in the checklist below supercede those listed in the Engine Owner s Manual WHEN PERFORMING MAINTENANCE YOU MUST FIRST SHUT OFF THE ENGINE WAIT FIVE 5 MINUTES ALLOW PARTS TO COOL AND DISCONNECT THE SPARK PLUG WIRE KEEPING IT AWAY FROM THE SPARK PLUG Regular Maintenance Checklist NOTE Consider that the service intervals shown are the maximum under normal operating conditions Increase frequencies under extremely dirty or dusty conditions Before Each Every 8 10 Every 35 Procedure Use Hours Hours Check the Engine Oil Level A Clean the Tines and Debris Shield After each use Check the general condition of the machine e g nuts bolts welds etc Clean Engine Exterior amp Cooling Fins Check the Tines Shear Pins for wear Grease the Tines Shaft Check Battery Voltage Clean Air Filter Inspect the Tine Drive Belt for wear Check Tines for Wear Change Engine Oil NOTE 1 time 5 hrs Replace Air Filter and Pre cleaner Replace the Tine Drive Belt p P P bb Repla
27. IR SLOWLY CHECKING THE DIPSTICK FREQUENTLY TO AVOID OVERFILLING TO GET AN ACCURATE READING WHEN CHECKING THE OIL LEVEL gt THE MACHINE SHOULD BE ON A LEVEL SURFACE Capacities Briggs amp Stratton 875 Series 8 75 FPT OHV 206CC SAE 30 High Detergent Oil 20 oz 60L Gasoline Tank Unleaded Gas 85 Octane minimum 3 0 Qts 2 8 L Tip To avoid confusion we recommend leaving the Caps on the Fuel and Engine Oil Fills and only removing one Cap each time when you are ready to pour gasoline or oil into the correct Fill NOTE Use SAE 30 High Detergent oil classified For Service SF SG SH SJ or higher Do not use special additives Other types of oil could cause problems operating your machine Please refer to your Engine Owner s Manual for detailed oil information 1 Place the machine on a level surface and initially add 16 oz 1 2 quart of SAE 30 High Detergent oil recommended by the Engine Manufacturer and wait one minute for the oil to settle Figure 10 page 19 2 Continue adding a few ounces of oil at a time until the oil reaches just below the threads Be careful not to overfill Figure 10 page 19 3 Fill the Gas Tank with fresh unleaded gas with a minimum of 85 Octane to approximately 1 to 1 1 2 below the bottom of the Fill Neck to allow for Fuel expansion Figure 10 page 19 Be careful not to overfill and reinstall the Cap before starting the Engine See your Engine Ow
28. O CHARGE THE BATTERY THE ELECTRICITY INVOLVED IN CHARGING THE BATTERY COULD CAUSE SEVERE INJURY e EXAMINE THE CHARGER ITS CONNECTORS AND THE BATTERY FOR EXCESSIVE WEAR OR DAMAGE EACH TIME YOU CHARGE THE BATTERY IF YOU SEE ANY EXCESSIVE WEAR OR DAMAGE DO NOT USE THE CHARGER OR THE BATTERY REPLACE THEM e NEVER LIFT OR CARRY THE BATTERY BY THE CABLES OR TERMINALS THIS CAN DAMAGE THE BATTERY AND POSSIBLY START A FIRE RESULTING IN SERIOUS INJURY LIFT AND CARRY THE BATTERY ONLY BY ITS CASE DO NOT SHORT CIRCUIT THE BATTERY About the Battery The DR ROTO HOG POWER TILLER comes with a 12 Volt maintenance free rechargeable sealed lead acid Battery A fully charged Battery runs about 20 hours or 400 up down cycles Properly maintained and charged the Battery provides years of dependable service Extra Wire NOTE There is an extra wire in the Battery Wire Harness This wire is for connection to an Optional Electric Spreader 16 DR ROTO HOG POWER TILLER O OU NN Charging the Battery Charging the Battery is a simple process Leave the Battery in your DR ROTO HOG POWER TILLER when you charge it 1 Attach the Black alligator clipped wire from the Charger Adapter to the terminal of the Battery then attach the Red alligator clipped wire to the Battery terminal Plug the Charger into a standard wall outlet Typically the Battery takes between 6 and 8 hours to fully charge The Battery does not have a
29. OWER TILLER Garden Tilling Sod Busting and small Food Plot installation THE DESIGN OF THIS MACHINE IS FOR TILLING SOIL NEVER USE THIS MACHINE FOR ANY OTHER PURPOSE AS IT COULD CAUSE SERIOUS INJURY e CONTACT WITH INTERNAL ROTATING PARTS WILL CAUSE SERIOUS PERSONAL INJURY NEVER PUT HANDS FACE FEET OR CLOTHING UNDER OR NEAR THE DEBRIS SHIELD WITH THE ENGINE RUNNING e BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION STOP THE ENGINE AND WAIT FIVE 5 MINUTES TO ALLOW ALL PARTS TO STOP AND COOL DISCONNECT THE SPARK PLUG WIRE KEEPING IT AWAY FROM THE SPARK PLUG Operator Controls The Operator s Position is from the seat of the Tow Vehicle See Figure 13 for the Operator s controls Disengage amp Engage Tine Clutch Lever gt Electric Starter Switch Electric Start only OPTIONAL Spreader ON OFF Switch Tines UP DOWN Rocker Switch Figure 13 CALL TOLL FREE 1 800 DR OWNER 21 Before Starting the Engine INSPECT THE AREA WHERE YOU WILL BE WORKING THE SITE MUST BE FREE OF POTENTIALLY HAZARDOUS OBSTACLES SUCH AS GLASS LARGE STONES STICKS WIRE ROPE AND STRING LIKE MATERIALS MAKE SURE THERE ARE NO PEOPLE OR ANIMALS IN THE AREA AROUND THE DR ROTO HOG POWER TILLER PX caution REMOVE ALL LONG VEGETATION FROM THIS SITE LONG VEGETATION WILL WRAP AROUND THE TINES AND CAUSE POOR PERFORMANCE 1 Raise the Tines and place the machine on level ground Check t
30. P THE MACHINE IN GOOD SAFE OPERATING CONDITION ALWAYS MAKE CERTAIN NUTS AND BOLTS ARE TIGHT AND ALWAYS USE THE SUPPLIED SELF LOCKING HARDWARE DO NOT USE SUBSTITUTE HARDWARE ALWAYS SHUT OFF THE TOW VEHICLE AND DR ROTO HOG POWER TILLER ENGINE WAIT FIVE 5 MINUTES TO COOL AND DISCONNECT THE SPARK PLUG WIRE BEFORE ATTEMPTING TO CLEAR ANY OBSTRUCTIONS USE THE DR ROTO HOG POWER TILLER ONLY IN DAYLIGHT AND GIVE COMPLETE AND UNDIVIDED ATTENTION TO THE JOB AT HAND DO NOT HURRY OR TAKE THINGS FOR GRANTED WHEN USING THE DR ROTO HOG POWER TILLER WHEN IN DOUBT ABOUT THE MACHINE OR YOUR SURROUNDINGS STOP THE MACHINE AND TAKE TIME TO LOOK THINGS OVER EXERCISE EXTREME CAUTION WHEN ON OR CROSSING DRIVES WALKS OR ROADS STAY ALERT FOR HIDDEN HAZARDS OR TRAFFIC NEVER LEAVE THE DR ROTO HOG POWER TILLER UNATTENDED WITH THE ENGINE RUNNING IF LEAVING THE MACHINE SHIFT THE TOW VEHICLE INTO NEUTRAL AND SET THE PARKING BRAKE DISENGAGE AND LOWER THE TINES TURN OFF THE TOW VEHICLE ENGINE AND REMOVE ITS KEY TURN OFF THE DR ROTO HOG POWER TILLER ENGINE ON ELECTRIC START MODELS REMOVE THE KEY PRIOR TO TRANSPORTATION TO AND FROM THE WORK AREA DISENGAGE THE TINE DRIVE STOP THE ENGINE AND RAISE THE TINES DO NOT OPERATE THE MACHINE WHEN UNDER THE INFLUENCE OF ALCOHOL DRUGS OR MEDICATION SEE MANUFACTURER S INSTRUCTIONS FOR PROPER OPERATION AND INSTALLATION OF ACCESSORIES ONLY USE ACCESSORIES APPROVED BY COUNTRY HOME PRODUCTS INC NO LIST OF WARNINGS
31. ROPERTY Tip This is a helpful hint to guide you in getting the most out of your DR POWER TILLER Tools Needed This indicates you will need a special tool to perform a maintenance function on your Tiller NOTE This information may be helpful to you If you are ever unsure about an action you are about to take don t do it Contact Country Home Products Toll Free support at 1 800 DR OWNER 376 9637 for help or information CALL TOLL FREE 1 800 DR OWNER 1 w Vsa DR ROTO HOG POWER TILLER Specification Sheet Engine Briggs amp Stratton 8 75 FPT 206 CC Single Cylinder Approximate Run Time on a Tank of Fuel 90 minutes Battery 12 Volt 17 Towing type Pin Hitch Ground Clearance in Transport Mode 2 75 Height Adjustment Electric Actuator Range 7 to 2 Actuator Stroke 3 94 Actuator Maximum Load 250 Ibs Length of Remote Control Cable 46 of Cycles for Fully Charged Battery 400 Tine Size 12 Number of Tines 24 Wheels 15 x 6 00 6 NHS x 5 5 Machine Size 39 w x 66 L Transport 35 H x 77 L Lowest Position Machine Weight 259 165 Manual Start 264 lbs Electric Start Tongue Weight 90 lbs Transport 112 lbs Lowest Position Shipping Weight 310 165 Manual Start 320 165 Electric Start Gauge of Steel on Shroud 13 Gauge of Steel on Frame 12 Gauge 1 5 Tubular Steel 2 DR ROTO HOG POWER TILLER
32. SN CA Ns NI S TY ti tatayta ta tactus ta tmt ti ee if i i 1 ji i i if 2 ag An EN EEE EEE EEE EE s pn s qu s qeu DW s iis a S A Nr ee SS Ser ee rer SS peer EI se DR ROTO HOG Met ut 0 eos TN ess ge s pae AM Ae paria im c 2 Year Limited Warranty VE GN d diti S a Terms and Conditions te V S The DR ROTO HOG POWER TILLER is warranted for two 2 years against defects in materials or workmanship when put to M St NE lt ordinary and normal consumer use ninety 90 days for any other use The Engine Manufacturer warrants the Engine separately III fi 2 Z n Fe For the purposes of all the above warranties ordinary and normal consumer use refers to non commercial residential use and does not include misuse accidents or damage due to inadequate maintenance fll ELE SEN NE Country Home Products Inc home of DR Power Equipment certifies that the DR ROTO HOG POWER TILLER is fit for E PE ordinary purposes for which a product of this type is used Country Home Products Inc however limits the implied warranti
33. UL CARE OF A RESPONSIBLE ADULT e BEALERT AND ALWAYS TURN OFF YOUR TOW VEHICLE AND THE DR ROTO HOG POWER TILLER ENGINE IF CHILDREN ENTER THE WORK AREA e BEFORE AND WHILE MOVING YOUR TOW VEHICLE BACKWARDS LOOK BEHIND AND DOWN FOR SMALL CHILDREN e NEVER ALLOW CHILDREN TO OPERATE THE DR ROTO HOG POWER TILLER e USE EXTRA CARE WHEN APPROACHING BLIND CORNERS SHRUBS TREES OR OTHER OBJECTS THAT MAY OBSCURE YOUR VISION 6 DR ROTO HOG POWER TILLER Safety with Gasoline Powered Machines GASOLINE IS A HIGHLY FLAMMABLE LIQUID GASOLINE ALSO GIVES OFF FLAMMABLE VAPOR THAT BE EASILY IGNITED AND CAUSE FIRE OR EXPLOSION NEVER OVERLOOK THE HAZARDS OF GASOLINE AND ALWAYS FOLLOW THESE PRECAUTIONS NEVER RUN THE DR ROTO HOG POWER TILLER ENGINE IN AN ENCLOSED AREA OR WITHOUT PROPER VENTILATION AS THE EXHAUST FROM THE ENGINE CONTAINS CARBON MONOXIDE WHICH IS AN ODORLESS TASTELESS AND DEADLY POISONOUS GAS STORE ALL FUEL AND OIL IN CONTAINERS SPECIFICALLY DESIGNED AND APPROVED FOR THIS PURPOSE AND KEEP AWAY FROM HEAT OPEN FLAME AND OUT OF THE REACH OF CHILDREN FILL THE GASOLINE TANK OUTDOORS WITH THE ENGINE OFF AND ALLOW THE ENGINE TO COOL COMPLETELY DO NOT HANDLE GASOLINE IF YOU OR ANYONE NEARBY IS SMOKING OR IF YOU ARE NEAR ANYTHING THAT COULD CAUSE IT TO IGNITE OR EXPLODE REPLACE THE FUEL TANK AND FUEL CONTAINER CAPS SECURELY IF YOU SPILL GASOLINE DO NOT ATTEMPT TO START THE ENGINE MOVE THE MACHINE AWAY FROM TH
34. WELD OR OTHERWISE ALTER STANDARD PARTS ON THE DR ROTO HOG POWER TILLER THIS INCLUDES ALL SHIELDS AND GUARDS MODIFICATIONS TO YOUR MACHINE COULD CAUSE PERSONAL INJURIES AND PROPERTY DAMAGE AND WILL VOID YOUR WARRANTY CALL TOLL FREE 1 800 DR OWNER 5 Slope Operation USE OF MACHINERY ON SLOPES IS A MAJOR FACTOR RELATED TO ACCIDENTS WHICH CAN RESULT IN SEVERE PERSONAL INJURY USE OF MACHINERY ON SLOPES REQUIRES CAUTION IF YOU FEEL UNEASY USING THE DR ROTO HOG POWER TILLER ON A SLOPE DO NOT OPERATE IT ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN USING THIS MACHINE ON SLOPES ALWAYS e EXERCISE EXTREME CAUTION WHEN CHANGING DIRECTION ON SLOPES e WATCH FOR HOLES RUTS AND BUMPS ON THE GROUND NEVERS e NEVER OPERATE NEAR DROP OFFS DITCHES OR EMBANKMENTS YOU COULD LOSE CONTROL OF YOUR TOW VEHICLE AND OR THE DR ROTO HOG POWER TILLER e NEVER OPERATE ON SLOPES GREATER THAN 5 DEGREES OR ON ANY EXCESSIVELY STEEP SLOPE e NEVER OPERATE ON WET OR SLIPPERY SLOPES REDUCED TRACTION COULD RESULT IN TIPPING OVER YOUR TOW VEHICLE AND OR THE DR ROTO HOG POWER TILLER e NEVER PARK THE TOW VEHICLE ON A STEEP GRADE OR SLOPE Safety for Children TRAGIC ACCIDENTS CAN OCCUR IF THE OPERATOR IS NOT ALERT TO THE PRESENCE OF CHILDREN CHILDREN CAN BE ATTRACTED TO THE DR ROTO HOG POWER TILLER AND ITS TILLING ACTIVITY NEVER ASSUME THAT CHILDREN WILL REMAIN WHERE YOU LAST SAW THEM e KEEP CHILDREN OUT OF THE WORK AREA AND UNDER THE WATCHF
35. agram Manual Start model SPREADER MOTOR J L SPREADER ON OFF lt n d lt z lt a 2 3 25 55 a Y Nz amp gt ests th 288 7 VE aa lt o s Ji 9 MEN z 3 ENGINE R 5 BL 3 OR NOT 858 WT 3 BK 3 MANUAL START LINEAR ACTUATOR FUSE 20 AMP BATTERY 12V I a CC ha Ol til Seco 46 DR ROTO HOG POWER TILLER Wiring Diagram Electric Start model SPREADER MOTOR SPREADER ON OFF IGNITION SWITCH SWITCH BOX FUSE 20 AMP LINEAR FUSE 20 AMP TO STARTER STARTER SOLENOID BATTERY 12V CALL TOLL FREE 1 800 DR OWNER 47 Notes 48 DR ROTO HOG POWER TILLER HE R RE EN RR FR Me M M M MM M M M M M M M MM M M M Mc M M MN UC Neto Ah NO e QOL NES se EL t Sa e d n b SS AND e SON NO KOSA OU PAKAN ANAA NS PRAKA d nh nh t INS fist Nh RX
36. ce Spark Plug Cover the Engine Muffler Carburetor and Air Filter before using a hose to clean the Tines and Debris Shield Do not use a power washer this may force water through the seals of the Actuator CALL TOLL FREE 1 800 DR OWNER 29 ___ _ ____ Lubrication WHEN PERFORMING MAINTENANCE YOU MUST FIRST SHUT OFF THE ENGINE WAIT FIVE 5 MINUTES ALLOW PARTS TO COOL AND DISCONNECT THE SPARK PLUG WIRE KEEPING IT AWAY FROM THE SPARK PLUG Your DR ROTO HOG POWER TILLER was lubricated at the Factory However periodic lubrication of the Engine and Tines Shaft is required Supplies Needed 9 Grease Gun w General purpose grease PN Norrce NEVER OILOR GREASE PIVOT POINTS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT CAN CAUSE WEAR ON PIVOT POINTS IF YOU FEEL YOU MUST LUBRICATE THEM USE ONLY DRY POWDERED GRAPHITE TYPE LUBRICANTS Tines Shaft Grease the Tines Shaft using a Grease Gun with General Purpose grease every 8 10 hours Apply about ten 10 pumps of the grease in the Grease Fitting Figure 18 Perform this lubrication more often in dry and dusty environments Figure 18 30 DR ROTO HOG POWER TILLER Removing and Replacing the Engine Oil WHEN PERFORMING ANY MAINTENANCE YOU MUST FIRST SHUT OFF THE ENGINE WAIT FIVE 5 MINUTES ALLOW PARTS TO COOL AND DISCONNECT THE SPARK PLUG WIRE KEEPING IT AWAY FROM THE SPARK PLUG PNWnorrce BE CERTAIN TO FILL THE
37. chipped paint surfaces Sand them lightly before painting 9 Be sure all Nuts Bolts and Screws are securely fastened e Inspect moving parts and the Tine Drive Belt for damage and wear replace if necessary 9 Store the Battery in a dry area that will not freeze If you will not use the machine over a long period charge the battery every four to six weeks See page 32 e f possible store your DR ROTO HOG POWER TILLER inside but not near an open flame or spark such as found in a water heater After the DR ROTO HOG POWER TILLER has cooled cover the machine with a suitable protective cover that does not retain moisture Do not use plastic as this material cannot breathe it also allows condensation to form which will cause your machine to rust 36 DR ROTO HOG POWER TILLER ss CHAPTER 6 TROUBLESHOOTING Most problems are easy to fix Consult the Troubleshooting Table for common problems and their solutions If you continue to experience problems call Country Home Products Inc for support at 1 800 DR OWNER 376 9637 Troubleshooting Table WHEN PERFORMING ANY MAINTENANCE YOU MUST FIRST SHUT OFF THE ENGINE WAIT FIVE 5 MINUTES TO ALLOW PARTS TO COOL AND DISCONNECT THE SPARK PLUG WIRE KEEPING IT AWAY FROM THE SPARK PLUG SYMPTOM POSSIBLE CAUSE Recoil will not pull Check that the Tine Drive Clutch is disengaged out or is difficult to pull Check the Engine oil level the Engine may be seize
38. d There may be an oil compression lock in the cylinder Take out the Spark Plug hold a rag over the Spark Plug hole and pull the Recoil Cord several times to blow out any oil in the Cylinder Wipe off the Spark Plug and reinstall it The Recoil may be broken or jammed Call 1 800 DR OWNER 376 9637 for assistance y The Engine will not start manually Check that the Tine Drive Clutch is disengaged Check that the Spark Plug Wire is attached Make sure that the Fuel Shut Off is in the ON position Please refer to the Engine Owner s Manual for Engine specific procedures Check the oil and gas level See page 18 The gas may be old change it if necessary Use a fuel stabilizer if you keep gas longer than one month Check the Choke settings adjustment travel The Spark Plug may be dirty or cracked change it if necessary it s oily leave it out hold a rag over the Plug Hole and pull the Recoil Cord several times to blow out any oil in the Cylinder then wipe off the Plug and reinsert it The Air Filter may be dirty change it following the procedure in the Engine Owner s Manual If your Engine still won t start call 1 800 DR OWNER 376 9637 for assistance CALL TOLL FREE 1 800 DR OWNER 37 _ WHEN PERFORMING ANY MAINTENANCE YOU MUST FIRST SHUT OFF THE ENGINE WAIT FIVE 5 MINUTES ALLOW PARTS TO COOL AND DISCONNECT THE SP
39. e Oil Fill Cap and check the oil level Fill the reservoir until the oil reaches just below the threads with SAE 30 HD motor oil See page 18 GAS Fill the gas tank with fresh unleaded gasoline See page 18 ENGINE It is very important to keep the engine clean Remove dirt and other debris from the Engine Cooling Fins and Debris Shield A dirty Engine retains heat and can cause damage to internal Engine components HARDWARE Check all nuts and bolts to be sure that the components are secure FRAME Check all welds to be sure that the Frame is intact and secure TINES Make sure that the Tine Assemblies and Debris Shield are free of accumulated debris J 4 aS lt lt MEO DR Power Equipment A division of Country Home Products 127 MEIGS ROAD P O BOX 25 VERGENNES VERMONT 05491 1 800 DR OWNER 376 9637 www dr owner com 2007 CHP Inc 223931
40. e the Battery Clamp and attach the cables Refer to the assembly instructions for more details on page 14 PN norrce WHEN THE BATTERY GETS OLD AND NO LONGER ACCEPTS A CHARGE REMOVE IT FROM YOUR DR ROTO HOG POWER TILLER NEVER LEAVE A DEAD BATTERY IN YOUR MACHINE Disposing of the Battery Responsibly The Battery is a sealed lead acid Battery Recycle or dispose of it in an environmentally sound way 9 Do not dispose of a lead acid Battery a fire the Battery may explode or leak e Do not dispose of a lead acid Battery in your regular household trash Law in most areas prohibits incinerating disposing in a landfill or mixing a sealed lead acid Battery with household trash Recycling a Used Battery PNnotice PLEASE DISPOSE OF USED BATTERIES RESPONSIBLY ACCORDING TO YOUR LOCAL HAZARDOUS MATERIALS REGULATIONS NEVER THROW AWAY USED BATTERIES IN YOUR HOUSEHOLD TRASH Please dispose of your used Batteries responsibly by recycling them Call your local Solid Waste Management District or your local waste handler to locate the collection site nearest you Some collection sites recycle Batteries year round others collect them periodically You can also visit the Web site of Earth 911 for more information www earth911 org Once there click the Municipal HHW link under Hazardous Household Waste and enter your zip code The site lists recycling centers located near you For a fee you can recycle your Batteries with the In
41. eration pe 2n se E i i i i i i 1 Our Customer Service Representatives will also be happy to answer any of your questions regarding the separate warranties on N M dE s HE West all Engines However to obtain service repair or replacement of any Engine within the period covered by the manufacturer s EN gt ere z c I Sa limited warranty follow the instructions and warranty information specifically pertaining to those items provided by their NS separate manufacturers EL i 62 27272 THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE e lt Mo Ne HN 9 d 22 i N N 25 MES ih KA y ee LL M 5 E Sy T T E gt STETTIN E KUE GST GSE EEG SENSE M E b VS d SOR OT M Sd a Ed Nh SKN edis n SEIN ce UON code SN cu n HN Rede Ne ate d n ca HQ NAM th di n NAM acie VR d M EE NGA SE NGA SE NG pt ad AUSSEN Sen du uu D itis du epp D i D sen pu n s er Du D du epp CU Or WIES A See ae ae Se eee i See See Se See SSS Quick Tilling Tips
42. es Hn Gee e n of merchantability and fitness in duration to a period of two 2 years in consumer use ninety 90 days for any other use fr zy Na t 2 Year Limited Warranty on the DR ROTO HOG POWER TILLER starts on the date the machine ships from our factory gt NA I M on S The 2 Year Limited Warranty is applicable only to the original owner EL ieee em E 3 The warranty holder is responsible for the performance of the required maintenance as defined by the manufacturer s owner manuals B i 2 The warranty holder is responsible for replacement of normally wearing parts such as the Drive Belt Tines Tires Air Filter and Battery Sy ores I fi Sl Attachments and accessories to the machine are not covered by this warranty 5 VEE During the warranty period the warranty holder is responsible for the machine transportation charges if required During the warranty kg gt mE 2 4 3 period warranty parts will ship by standard method at no charge to the warranty holder Expedited shipping of warranty parts is the ELS Mcr em d EN Wes responsibility of the warranty holder mL SOME STATES DO NOT ALLOW LIMITATIONS ON THE LENGTH OF IMPLIED WARRANTIES SO THE ABOVE LIMITATIONS MAY Boe t NOT APPLY TO YOU
43. gle Reinforcement 14 233081 Nut Hex Nylock 5 16 18 15 232941 Bolt Hex 1 4 20 x 1 G5 16 231281 Cap Fender End LH 17 231271 Cap Fender End RH 18 231301 Brace Rear Case 19 233301 Nut Jam 5 16 24 20 233041 Nut Hex 1 4 20 w Lock Washer 21 23359 Pin Hair 1 8 x 1 5 8 22 233351 Pin Clevis 3 8 x 1 3 4 23 233621 Pin Clevis 1 2 x 2 24 233011 Pin Hair 08 x 1 58 25 233211 Assembly Fender Tube 26 23324 Transmission 27 231261 Tube Frame 28 232961 Bolt Hex 5 16 18 x 2 1 2 29 233281 Bolt Hex 1 4 20 x 1 1 4 G5 30 232561 Actuator 31 233321 Pin Hair 5 32 x 3 32 233181 Assembly Tongue 33 233001 Pin Clevis 3 8 x 4 34 232861 Nut Hex 5 16 18 Lock 3 Way 35 233201 Assembly Hitch Bracket 36 23295 Washer 10 37 232660 Clutch Lever 40 DR ROTO HOG POWER TILLER Reff Part Description 38 233381 Screw 5 16 18 x 5 16 39 233551 Pulley 4 5 OD 40 233361 Key 3 16 x 1 3 4 41 233111 Rod Guide V Belt 42 233061 Bolt Hex 5 16 24 x 1 w Lock 43 232871 Washer 5 16 Std 375 x 875 44 231231 Rod Clutch 45 231331 Bracket Idler Arm 46 233561 Bolt Shoulder 3 8 16 x 7 8 W 47 233611 Switch Interlock 48 233371 Pulley Idler 2 3 4 49 233131 Rivet Pop 50 232821 Bolt Hex 3 8 16 x 1 3 4 G5 51 233121 Screw Washer Head 1 4 20 1 2 52 224290 Belt Cover Universal 53 232720 Spring Extension 54 233581 Key Woodruff 61 55 233481 Ring Re
44. he Engine oil level every time you use the machine see Figure 10 on page 19 Check the gasoline level see Figure 10 on page 19 Remove any built up debris from the Tines UA om oe Pull the Tine Clutch Lever all the way forward until it locks into place to disengage the Tines A Safety Interlock Switch prevents the Engine from starting with the Tines engaged 6 Turn the Fuel Shut Off to the ON position see Figure 10 on page 19 Manual Starting NOTE You may use this starting method even though the DR ROTO HOG POWER TILLER may be equipped with Electric Starting however make sure the Key is in the RUN position 1 When starting a cold Engine push the Choke Control Lever to the right CHOKE and the Throttle Control Lever to the far right FAST RABBIT See Figure 10 on page 19 2 Grasp the Recoil Starter Handle Figure 10 on page 19 and slowly pull until you feel resistance then pull the cord with a smooth accelerating motion to start the Engine Do not let the Starter Handle snap back against the Engine One or two pulls usually starts the DR ROTO HOG POWER TILLER 3 Afterthe Engine starts slowly push the Choke Control Lever to the left RUN See Figure 10 on page 19 Wait until the Engine runs smoothly before each Choke adjustment For the best Engine performance you should operate the Engine with the Throttle in the Fast RABBIT position Figure 10 on page 19 22 DR ROTO HOG POWER TILLER m
45. m back to the same depth Tilling too deep on the first pass may cause the Tiller to stall or break Shear Pins 2 Skip space equal to the width of the machine 3 Make the return pass 4 Tillthe skipped areas Figure 16 Cultivating Tips You can use the DR ROTO HOG POWER TILLER for cultivating Figure 17 which requires a minimum of two 2 inches of soil penetration Set the tines so they will penetrate the soil to a depth of two 2 to three 3 inches Runthe DR ROTO HOG POWER TILLER Engine at Full Throttle Figure 17 CALL TOLL FREE 1 800 DR OWNER 27 aaa Slopes and Uneven Terrain NEVER OPERATE YOUR DR ROTO HOG POWER TILLER ON SLOPES GREATER THAN 5 DEGREES DOING SO COULD RESULT IN SERIOUS INJURY OR DAMAGE TO YOUR MACHINE e WHEN OPERATING THE MACHINE OVER UNEVEN TERRAIN AND SLOPES USE EXTREME CAUTION TO NOT TIP OVER THE MACHINE MOVE SLOWLY IF THE GROUND HAS RUTS BUMPS AND OTHER DEPRESSIONS Handling and Transporting NEVER LIFT THE MACHINE WHILE THE ENGINE IS RUNNING We recommend using two 2 people to lift the DR ROTO HOG POWER TILLER Lift the machine by the SMOOTH TRAK Hitch to connect and disconnect from your Tow Vehicle To transport the machine with your Tow Vehicle first raise the tines to the MAX position lower the Wheels using the Control Box PN notice e THE DR ROTO HOG POWER TILLER IS NOT EQUIPPED FOR TOWING ON ANY PUBLIC ROADWAY e WHEN TOWED THE MAXIMUM SAFE TOWIN
46. mple process Leave the Battery in your DR ROTO HOG POWER TILLER when you charge it To connect a Battery Charger to your DR ROTO HOG POWER TILLER follow the steps listed below 1 Attach the Black alligator clipped wire from the Charger Adapter to the terminal of the Battery then attach the Red alligator clipped wire to the Battery terminal 2 Plug the Charger into a standard wall outlet 9 Typically the Battery takes between 6 and 8 hours to fully charge The Battery does not have memory so don t worry about overcharging the Battery or charging it too often 9 You can charge the Battery many times The Battery lasts longer if you charge it before it is fully drained Keep it fully charged and at room temperature when not using your DR ROTO HOG POWER TILLER 32 DR ROTO HOG POWER TILLER O sss 9 Once the Battery is charged pull the plug from the wall outlet and then remove the Charger from your Battery However you can leave your Battery plugged in and charging for an extended period e Store the Charger in its self locking plastic shipping bag Keep the Charger in dry location e Ifthe Battery does not hold its charge for very long under normal conditions or it simply won t hold a charge then replace it You can purchase replacement Batteries directly from us To install your new Battery detach the cables remove the Battery Clamp and remove the dead Battery Next install the new Battery replac
47. ner s Manual for more information NOTE To refill the Gas Tank turn the Engine OFF and let the Engine cool at least two 2 minutes before removing the Gas Fill Cap FILL GAS TANK OUTDOORS OR IN A WELL VENTILATED AREA AWAY FROM SPARKS OPEN FLAMES PILOT LIGHTS HEAT AND OTHER IGNITION SOURCES 18 DR ROTO HOG POWER TILLER Choke Air Filter Gas Fill EE 8 75 ft lbs gross torque per SAE J1940 FEATURING CAST IRON SLEEVE CHOKE Oil Fill amp Drain Figure 10 Fuel Shut Off Throttle Recoil Starter Handle CALL TOLL FREE 1 800 DR OWNER 19 Connecting the DR ROTO HOG POWER TILLER to your Tow Vehicle The following procedure is for connecting the DR ROTO HOG POWER TILLER to your tow vehicle 1 Back up your Tow Vehicle so that the Hitch of the Vehicle is in line with and next to the Hitch on the DR ROTO HOG POWER TILLER Set the Parking Brake on the Tow Vehicle 2 Adjust the height of the Clevis on the Hitch on the DR ROTO HOG POWER TILLER using the Control Box for the Actuator so the Clevis is ready to attach to the Hitch of M 9 Clevis the Tow Vehicle Pins og NOTE The height of machine is adjustable by m 7 3 by removing the two 2 Clevis Pins Jen So Figure 11 and re positioning the Hitch up or down The lower the front of the frame the deeper the Tine depth for tilling but you will lose transport height Clevis Hair Clevis Pin
48. operate the DR ROTO HOG POWER TILLER without the guards and shields in place 224511 KEEP AWAY FROM ROTATING TINES ROTATING TINES WILL CAUSE INJURY NEVER place your hands or feet near the rotating Tines 224521 4 DR ROTO HOG POWER TILLER Protecting Yourself and Those Around You THE DR ROTO HOG POWER TILLER IS A HIGH POWERED MACHINE WITH FAST MOVING PARTS OPERATING AT HIGH SPEEDS YOU MUST OPERATE THIS MACHINE SAFELY UNSAFE OPERATION CAN CREATE HAZARDS FOR YOU AS WELL AS ANYONE ELSE IN THE WORK AREA USE PROPER CLOTHING AND SAFETY GEAR WHEN OPERATING THIS MACHINE TO PREVENT OR MINIMIZE THE RISK OF SEVERE INJURY ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN OPERATING THE DR ROTO HOG POWER TILLER ALWAYS WEAR PROTECTIVE GOGGLES OR SAFETY GLASSES WITH SIDE SHIELDS TO PROTECT YOUR EYES FROM POSSIBLE OBJECTS THROWN FROM THE MACHINE WE RECOMMEND WEARING SAFETY SHOES WHEN USING THIS MACHINE WEAR SHOES WITH NON SLIP TREADS TO IMPROVE FOOTING ON SLIPPERY SURFACES DO NOT USE THE MACHINE WEARING OPEN SANDALS OR WHILE BAREFOOT DO NOT WEAR LOOSE CLOTHING OR JEWELRY WHICH CAN CATCH ON THE MACHINE S MOVING PARTS WE RECOMMEND WEARING LONG PANTS AND GLOVES WHILE USING THIS MACHINE BE SURE THE GLOVES FIT PROPERLY AND DO NOT HAVE LOOSE CUFFS OR DRAWSTRINGS WE RECOMMEND THE USE OF EAR PROTECTORS OR EAR PLUGS RATED FOR AT LEAST 20 DBA TO PROTECT YOUR HEARING ALLOW ONLY RESPONSIBLE INDIVIDUALS WHO ARE FAMILIAR WITH THESE
49. preader and incorporate it with the Tiller 3 Check wetness in the soil to determine if clumping will require slower Tow Vehicle speeds Food Plot Installation and Sod Busting 1 Clear the work area of objects such as glass large sticks and stones roots metal objects wire rope and string like materials 2 Cut all vegetation to the lowest possible height 3 Remove the cut vegetation by either rake vacuum blowing OR allow it to dry several days and re cut PX caution FAILURE TO REMOVE LONG VEGETATION WILL RESULT IN FREQUENT STALLING OF THE ENGINE NOTE For information on ordering the optional equipment call Country Home Products at 1 800 DR OWNER 376 9637 Refer to seed specifications to determine the optimal depth of tillage necessary With initial pass begin breaking only the top inch of soil to breakup sod Break the soil thoroughly across the entire area See Tilling Tips on the next page Gradually lower the Tines 1 2 inches and repeat step 6 until you are satisfied with the tillage created 09 4 omo Using the Optional Spreader apply seed at a rate specified the seed manufacturer 26 DR ROTO HOG POWER TILLER FEE Tilling Tips e In compacted soil or sod or in food plot and sod busting applications several passes may be necessary to till to a depth of seven 7 inches For the first pass just scratch the surface The depth for each successive pass needs to be determined
50. r assistance The Engine runs well but the Tines won t move U UIU I The Tine Drive Clutch is not engaged The Tine Drive V Belt is off the pulleys or broken See page 34 The Engine runs well but labors when tilling Operator is being too aggressive raise the Tines Be sure the Engine Throttle is set on the Fast RABBIT position Excessive bounce and difficult handling The tilled soil balls up or clumps The area you are tilling may be too dry and hard Moisten the ground or wait for conditions that are more favorable Be sure the Engine Throttle is set on the Fast RABBIT position If your DR ROTO HOG POWER TILLER still bounces call 1 800 DR OWNER 376 9637 for assistance The ground that you are trying to till is too moist See Tilling Tips on page 27 CALL TOLL FREE 1 800 DR OWNER 39 CHAPTER 7 PARTS LISTS SCHEMATIC DIAGRAMS AND WARRANTY Parts List Main Assembly NOTE Part numbers listed are available through Country Products Inc Ref Part Description 01 232971 Pin Channel Pivot 1 2 02 232891 Washer 1 4 Std 312 x 734 03 233071 Bolt Hex 5 16 18 x 3 4 Self 04 231251 Fender 05 232921 Bolt Hex 5 16 18 x 2 1 4 G5 06 232991 Bolt Hex 5 16 18 x 3 1 2 G5 07 233091 Bolt Hex 5 8 11 x 7 1 2 G5 08 231221 Chassis RH 09 231211 Chassis LH 10 231391 Spacer 11 233311 Nut Hex Nylock 5 8 11 12 231311 Brace Front Case 13 231291 An
51. t 45 minutes to maintain proper Battery charge Electric Start model only 9 Store an unused Battery in a dry area that does not freeze e Do not charge an already charged Battery In theory you cannot overcharge our Battery with a trickle charger however when a Battery is fully charged and the Charger is still on it generates heat that could be harmful to the Battery A fully charged Battery will read 12V 13 2V with a voltmeter e Do not continue to crank the Engine or raise and lower the Tines when the Battery charge is low e Ifthe Battery begins to leak avoid contact with the leaking acid Place the damaged Battery in a plastic bag then dispose of it properly PN WARNING IF BATTERY ACID DOES CONTACT YOUR SKIN OR EYES FLUSH WITH COOL WATER FOR AT LEAST 15 MINUTES AND CALL A PHYSICIAN IF YOU INGEST ACID CALL A PHYSICIAN IMMEDIATELY Charging the Battery Operate the Engine for at least 45 minutes to maintain proper Battery charge Electric Start model only If the Battery loses its charge you will need to use a trickle Charger like the DR Battery Charger to recharge it The Charger should have an output of 12 volts at no more than 2 amps 9 At1 amp the Battery may need charging for as long as 48 hours e At2amps the Battery may need charging for as long as 24 hours NOTE Using the recoil starter and then running the Engine will not recharge a dead or significantly discharged Battery Charging the Battery is a si
52. t the Wheel Valve Stem is to the outside Figure 9 on page 15 From the Hardware Bag place one 1 Flat Wheel Washer on each Axle slide a Cotter Pin through the Hole in the Axle on each side and spread the Cotter Pin Legs using Pliers Figure 9 on page 15 Raise the Tines lowering the Wheels and roll the machine from the shipping pallet Do not discard your packaging material until you are fully satisfied with your new DR ROTO HOG POWER TILLER 2 Bolts each side Figure 8 Cotter Pin Legs j mm Wheel Washer spread apart Figure 9 CALL TOLL FREE 1 800 DR OWNER 15 Charging the Battery PN warnine WARNING ELECTRICAL HAZARD PREVENT FIRE NEVER MODIFY THE DR ROTO HOG POWER TILLER S ELECTRICAL SYSTEM MODIFICATIONS COULD RUIN THE ELECTRICAL SYSTEM AS WELL AS CAUSE A FIRE RESULTING IN SERIOUS INJURY e USING ELECTRICAL COMPONENTS OTHER THAN THOSE SUPPLIED WITH YOUR MACHINE COULD CAUSE THE ELECTRICAL SYSTEM TO OVERHEAT EXPLODE OR START A FIRE e USING THE WRONG TYPE OF BATTERY OR CHARGER COULD CAUSE A FIRE OR EXPLOSION RESULTING IN SERIOUS INJURY e USE THE 12 VOLT CHARGER SUPPLIED WITH YOUR MACHINE OR A 12 VOLT 2 AMP MAX SUBSTITUTE CHARGER TO CHARGE THE BATTERY e USE THE CHARGER ONLY IN DRY LOCATIONS AVOID CONTACT WITH WATER e ONLY ADULTS SHOULD HANDLE THE BATTERY IT CONTAINS SULFURIC ACID AN ELECTROLYTE AND THE BATTERY IS HEAVY DROPPING IT COULD RESULT IN SERIOUS INJURY e NEVER ALLOW CHILDREN T
53. taining 56 217630 V Belt 45 57 233571 Pulley 8 OD 58 1 231241 Cover Drive Electric Start 58 2 231341 Cover Drive Manual Start 59 231351 Guard Foot 60 233261 Engine B amp S 8 75 Manual Start 233271 Engine B amp S 8 75 Electric Start 61 233601 Nut Hex Nylock 3 8 16 62 232911 Nut Hex 1 4 20 63 233031 Nut Hex Nylock 1 4 20 64 232851 Bolt Hex 5 16 18 x 1 G5 65 231461 Plug Threaded Pipe 66 232931 Bolt Slotted 410 32 x 5 8 67 233021 Nut Nylock 10 32 68 231481 Screw Round 8 32 x 5 8 69 232791 Nut Nylon 8 32 70 231451 Tie Nylon 71 233171 Module 72 232841 Bolt Hex 1 4 20 x 3 4 G5 Schematic Diagram Main Assembly 41 CALL TOLL FREE 1 800 DR OWNER Parts List Tine Drive Transmission Assembly NOTE Part numbers listed are available through Country Home Products Inc Ref Part Description 01 233401 Washer Felt 985 x 1 515 02 231381 03 233161 Nut Hex 5 16 18 Flanged Lock 04 233231 Assembly Flange amp Bearing 05 233391 Gasket Flange 06 233531 Assembly Drive Housing Side LH 07 233491 Gasket Drive Housing 08 233431 Plug Oil 09 233511 Bearing 10 233501 Bearing Roller 11 233051 Nut Hex 1 4 20 w Lock Washer 12 233251 Assembly Tine Shaft amp Sprocket 13 233451 Chain Roller Short 14 233441 Assembly Idler Shaft 15 233461 Assembly Input Shaft 16 233541 Seal 17 233411 Chain Roller Long 18 233521 Assembly Drive Ho
54. ternational Metals Reclamation Company Visit them at www inmetco com and click Services or contact them at INMETCO PO Box 720 245 Portersville Road Ellwood City PA 16117 724 758 2825 fax 724 758 2845 To learn more about hazardous waste recycling visit the Web site for Battery Council International www batterycouncil org or for the Environmental Protection Agency www epa gov CALL TOLL FREE 1 800 DR OWNER 33 Removing and Replacing the V Belt Replace the Tine Drive V Belt if damaged from slipping under heavy loads or if it shows cracks or frayed edges WHEN PERFORMING ANY MAINTENANCE YOU MUST FIRST SHUT OFF THE ENGINE WAIT FIVE 5 MINUTES ALLOW PARTS TO COOL AND DISCONNECT THE SPARK PLUG WIRE KEEPING IT AWAY FROM THE SPARK PLUG PN notice DO NOT MOVE OR REMOVE THE BELT GUIDE FIGURE 20 IF YOU ACCIDENTALLY ALTER THE POSITION OF THE BELT GUIDE RETURN IT TO THE CORRECT SETTING OF 6 1 4 VERTICAL INCHES FROM THE FENDER TO THE BOTTOM OF GUIDE FIGURE 20 Tools and Supplies Needed e Screwdriver 7 16 Socket 1 Remove the Screw from the top of the Belt Guard Figure 19 2 Remove the Hex Nut from the rear of the Belt Guard using a 7 16 Socket and remove the Belt Guard Figure 19 3 Disengage the Tine Clutch Lever Figure 19 and remove the worn Belt Tip Lifting up on the Clutch Idler Pulley Figure 20 may help in removing the Belt 4 Reinstall a new Belt
55. thly Please refer to the Engine Owner s Manual for engine specific procedures Check the Throttle it should be set in the FAST position The Air Filter may be dirty change it following the procedure in the Engine Owner s Manual The Spark Plug may be dirty or cracked change it if necessary If it s oily leave it out hold a rag over the Plug hole and pull the Recoil Cord several times to blow out any oil in the Cylinder then wipe off the Plug and reinsert it The gas may be old change it if necessary Use a fuel stabilizer if you keep gas longer than one month The Engine oil may be dirty Change it if necessary following the procedure on page 31 If your Engine still lacks power call 1 800 DR OWNER 376 9637 for assistance 38 DR ROTO HOG POWER TILLER w Gss WHEN PERFORMING ANY MAINTENANCE YOU MUST FIRST SHUT OFF THE ENGINE WAIT FIVE 5 MINUTES ALLOW PARTS TO COOL AND DISCONNECT THE SPARK PLUG WIRE KEEPING IT AWAY FROM THE SPARK PLUG SYMPTOM POSSIBLE CAUSE Engine smokes gt gt Check the oil level adjust as needed The Air Filter may be dirty change it following the procedure in the Engine Owner s Manual You may be using the wrong oil Refer to your Engine Owner s Manual for detailed information Clean the Engine cooling fins and the carburetor housing if they are dirty If the Engine still smokes call 1 800 DR OWNER 376 9637 fo
56. using Side RH 19 233471 Bracket Belt Guard amp Idler 20 231421 Bolt Hex 1 4 20 x 5 8 w Washer 21 233421 Washer Thrus t 64 x 9375 22 231371 Tine Assy RH 23 26148 Tine Assy LH 42 DR ROTO HOG POWER TILLER m E Schematic Diagram Tine Drive Transmission Assembly CALL TOLL FREE 1 800 DR OWNER 43 Parts List Axle Assembly NOTE Part numbers listed are available through Country Home Products Inc Ref Part Description 01 233041 Nut Hex 1 4 20 w Lock Washer 02 231431 Spacer 0 266 x 0 625 x 1 5 03 231401 Bracket Battery Mounting 04 231441 Bolt Hex 1 4 20 x 3 1 2 GR 5 05 231411 Strap Battery Hold Down 06 233141 Bolt Flange Hex 1 4 20 X 3 1 2 07 104831 Battery 17AH 12V 08 101551 Solenoid Electric Start 09 232981 Pin 3 16 x 2 10 232831 Washer Flat 11 233291 Wheel 15 x 6 3 4 12 232901 Pin 1 8 X 1 1 2 13 231321 Axle Pivot 14 233191 Assembly Wheel Mount 15 223831 Cord Assembly Manual Start 223841 Cord Assembly Electric Start 16 125411 Charger Battery 17 113041 Clips Alligator 18 231471 Washer Star 19 232841 Bolt Hex 1 4 20 x 3 4 G5 20 233031 Nut Hex Nylock 1 4 20 21 232801 Bolt Nylon Manual Start 22 232811 Nut Nylon Manual Start 23 233101 Wire Engine Ground 44 DR ROTO HOG POWER TILLER hr ss Schematic Diagram Axle Assembly CALL TOLL FREE 1 800 DR OWNER 45 Wiring Di
Download Pdf Manuals
Related Search