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Chamberlain 5100-2K Garage Door Opener User Manual

1. eech e Open your door to the highest r point of travel as shown Draw Gg an intersecting horizontal line on the header wall 2 above Header the high point This height will LS Gang provide travel clearance for the S CC ae top edge of the door Highest Point EE of Travel Highest Point of Travel Sectional door One piece door with curved track with horizontal track Proceed to Step 2 page 14 12 ONE PIECE Door Without Track Read the Safety Instructions on page 12 They also apply to doors without tracks Header Wall e Close the door and mark the inside vertical centerline of your garage door Extend the line onto the header wall above door If headroom clearance is minimal you can install the header bracket on the ceiling See page 14 e If you need to install the header bracket on a 2x4 on wall or ceiling use lag screws not supplied to securely fasten the 2x4 to structural supports as shown Header Wall 2 Highest Point of Travel e o is Cc sS e Q Jamb Hardware One piece door without track jamb hardware e Open your door to the highest point of travel as shown Measure the distance from the top of the door to the floor Subtract the actual height of the door Add 8 to the remainder See Example e Close the door and draw an intersecting horizontal line on the header wall at the determined hei
2. Index Access Door Outside Quick Release Accesson nesteet rnst ttnnntsttrnnnnttnnnnnttn nannt ttn nnnre nnmnnn nnn 4 5 Le UR VC Te IN EE EE 4 5 11 Electrical Safety Warnlpgs eu erer dee See sidan geev et EEN 2 20 31 Garage Door Testing for balance binding and stckimg nnn nn nanne nt 3 28 31 Determining high point of travel SECHOMal RT EE 12 iome Pece DOOM ee ege ee dee Beete aaa oe 13 Disabling SxisStiNnGlOCkKS EE 3 11 Force Controls Adjustment dee CEET 29 Problems that might require Force adjustments AAA 34 35 Safety Ee EE EE EE 29 31 DOO daa TEE EE 3 9 11 12 18 31 32 Maintenance Instruction Label 11 28 Reinforcement requirements cccccccceceeeeeeeeeeeeeaanee eee eeee eee eaaaaeaaeeeeceeeeeeecaaaaaeaeaaeeeeeeeeseeeeeeeececaeeaeeeeeeeeess 4 24 REMOVING OF All ee 3 11 POSSIDIE dOOF Gamage EE 16 24 Travel Limits Adjustment Procedures EE 28 Problems that might require Limit acdiustmemts AAA 34 35 SALSTy WANING EE 28 31 Manual Release Rope amp Handle HOCKOUT FOAUUKG fc cctt tice liedic er a a a a a a eet cate aa aa a Seaaneatery tance de 32 Manual DISCOMNMGCE EE 32 Safety Ed e EE 11 19 31 32 Opener Terminals Wall Control e elle EE 18 Safety Reversing Sensor Connections sssssseessseessessssessrttsrtrssttnsetnssttnsttnntunatnnnttnnatnnnsttenstnasstennenasen nsen n nenn 23 Outside Keylock Accessory Connections ccccceeceeeeeeeeeneeeeeeeeeeeaeeeeeeeeeceaeeeeeeeeeseaeeeesaa
3. How and When to Adjust the Forces Test the DOWN close force Grasp the door bottom when the door is about halfway through DOWN close travel The door should reverse Reversal halfway through down travel does not guarantee reversal on a one inch obstruction See page 30 If the door is hard to hold or doesn t reverse decrease the DOWN close force by turning the control counterclockwise Make 10 degree turn adjustments until the door reverses normally After each adjustment run the opener through a complete cycle Test the UP open force Grasp the door bottom when the door is about halfway through UP open travel The door should stop If the door is hard to hold or doesn t stop decrease UP open force by turning the control counterclockwise Make 10 degree turn adjustments until the door stops easily After each adjustment run the opener through a complete travel cycle 29 If the door doesn t open at least 5 feet Increase UP Open force by turning the control clockwise Make 10 degree turn adjustments until door opens completely Re adjust the UP limit if necessary After each adjustment run the opener through a complete travel cycle If the door reverses during the down close cycle and the opener lights aren t flashing Increase DOWN close force by turning the control clockwise Make 10 degree turn adjustments until the door completes a close cycle After each adjustment run the opener through a comp
4. See page 11 Check to be sure door opens amp closes fully Once a Year Adjust limits and or force if necessary See Oil door rollers bearings and hinges pages 28 amp 29 Repeat the safety reverse test Make any Do not grease the door tracks necessary adjustments See page 30 The opener does not require additional lubrication 31 Operation of Your Opener Weak or broken springs could allow an open door to fall either rapidly or unexpectedly resulting in serious injury death or property damage If possible use the manual release rope and handle only when door is fully closed Activate opener with any of the following 1 The Remote Control Hold the large push button down until the door starts to move 2 The Door Control Hold the push bar down until the door starts to move 3 The Outside Keylock or Keyless Entry System See Accessories When the opener is activated with the safety reversing sensor installed and correctly aligned 1 If open door will close If closed the door will open 2 If closing the door will reverse 3 If opening the door will stop allowing space for entry and exit of pets and for fresh air 4 If the door has been stopped in a partially open position it will close 5 If obstructed while closing the door will reverse If obstructed while opening the door will stop 7 The door will reverse in the closing cycle when the invisible beam is broken If ful
5. possible only when the door is closed Garage doors are heavy If the door is open when the handle is pulled the door could close inadvertently if it is not properly balanced Serious injury may result to persons Overhand under the door Make sure the doorway is clear Knot of persons and obstructions before pulling handle when door is open Trolley Trolley Release Arm e Thread one end of the rope through the hole in the top of the red handle so NOTICE reads right side Manual up as shown Secure with an overhand knot EE The knot should be at least 1 from the end of the rope to prevent slipping e Thread the other end of the rope through the hole in the release arm of the outer trolley e Adjust rope length so the handle is 6 feet above the floor Secure with an overhand knot If it is necessary to cut the rope heat seal the cut end with a match or lighter to prevent unraveling Knot 19 Installation Step 9 Electrical Requirements To prevent electrocution or fire installation and wiring must be in compliance with local To reduce the risk of electric shock your garage electrical and building codes door opener has a grounding type plug with a third grounding pin This plug will only fit into a grounding type outlet If the plug doesn t fit into the outlet you have contact a qualified electrician to install the proper outlet To avoid installation difficulties d S Wi d
6. Alternate floor mounting of the safety reversing sensor will require hardware that is not provided e Step 11 page 25 Generally a one piece door does not require reinforcement If your door is lightweight you can refer to the information relating to sectional doors on page 24 e Step 11 page 25 Depending on your door s construction you might need additional mounting hardware for the door bracket e Do you have an access door in addition to the garage door If not Model 7702CB Outside Quick Release is required See page 38 e The gap between the bottom of the garage door and the floor cannot exceed 1 4 Otherwise the safety reverse system may not work properly See page 30 The floor or the door should be repaired Header Bracket Door Bracket Manual Release Rope amp Handle Straight Curved Door Door Arm Arm One Piece Door With Track Slack in Chain Tension is Normal When Garage Door is Closed Access Door O Safety Reversing Floor must be level Sensor across width of door Safety Reversing Sensor Closed Position Cable Pulley Bracket g Bracke a7 Cable Trolley Chain Curved Door Arm 00000000000 T Rail Manual Release Door Rope amp Handle Bracket Straight Door Arm You may find it helpful to refer b
7. Remote Control Programming NOTICE To comply with FCC rules adjustment or modifications of this receiver and or transmitter are prohibited except for changing the code setting or replacing the battery THERE ARE NO OTHER USER SERVICEABLE PARTS Your garage door opener receiver and remote control transmitter s have been set at the factory to a matching code The opener will activate when the LARGE button on the remote s is pressed The multi function remote s can also activate additional garage door openers and or light control models 874CB and 872CB Your Smart garage door opener will operate with e up to twelve Smart remote control transmitters with green indicator lights e a Keyless Entry System and e code switch remote controls with red indicator lights Below are instructions for programming your opener to match the other buttons on your multi function remote and any additional remotes you may purchase See available accessories on page 38 To Add A Remote Select a push button to operate the receiver Figure 1 1 Press and hold the remote push button 2 Then press and release the Smart button on the back panel of the opener Figure 2 The opener lights will flash once 3 Release the remote push button Now the opener will operate when the remote control push button is pressed If you release the remote control push button before the opener lights flash the opener will will not accept
8. and receiving eyes face each other as shown in Figure 1 If an obstruction breaks the light beam while the garage door is closing the door will stop and reverse to full open position and the opener lights will flash for 5 seconds 21 Installation Step 10 Install the Safety Reversing Sensor Figures 2 and 3 show assembly of brackets and C wrap based on the recommended installation of the sensors on each side of the garage door as shown on page 21 However Figures 4 and 5 are variations which may fit your installation requirements better Make sure the wraps and brackets are aligned so the sensors will face each other across the garage door e Fasten the C wraps to the mounting brackets having square holes using the hardware shown in Figure 2 e Connect each assembly to a slotted bracket using the hardware shown in Figure 3 Note the alignment of the brackets for left and right sides of the door e Finger tighten the lock nuts e Use bracket mounting holes as a template to locate and drill 2 3 16 diameter pilot holes on both sides of the garage door 4 6 above the floor but not exceeding 6 See warning on page 21 e Attach bracket assemblies with 1 4 x1 1 2 lag screws as shown in Figure 3 e Adjust right and left side bracket assemblies to the same distance out from the mounting surface Make sure all door hardware obstructions are cleared Tighten the nuts securely Figure 2 Mounting Brack
9. be at a slight angle as shown e The top of the door should be level with the top of the opener Do not position the opener more than 2 above this point Top of Opener Stepladder 16 Installation Step 5 Hang the Opener Two representative installations are shown Yours may be different Hanging brackets should be angled Figure 1 to provide rigid support On finished ceilings Figure 2 attach a sturdy metal bracket to structural supports before installing the opener The bracket and fastening hardware are not supplied e Measure the distance from each side of the opener to the structural support e Cut both pieces of the hanging bracket to required lengths e Drill 3 16 pilot holes in the structural supports e Attach one end of each bracket to a support with 5 16 x1 7 8 lag screws e Fasten the opener to the hanging brackets with 5 16 18x7 8 hex screws lock washers and nuts e Check to make sure the T rail is centered over the door or in line with the header bracket if the bracket is not centered above the door e Remove the 2x4 Operate the door manually If the door hits the rail raise the header bracket Grease the top and underside of the rail surface where the trolley slides with rail grease Lag Screw 5 16 18 x 1 7 8 Hex Screw 5 16 18 x 7 8 Nut 5 16 18 Lockwasher 5 16 17 The opener could fall an
10. or it will hit against the nuts Cable pulley bracket attaches to FRONT END of T rail End Section RAIL FRONT TO DOOR e Position the cable pulley bracket on the front end of the T rail as shown Fasten securely with the hardware shown Hex Screws 5 16 18x7 8 Cable Pulley Bracket Lock Washer Nie 5 16 ve Gl T RAIL BACK TO OPENER Square Carriage Bolt Hole T rail End Section Carriage Bolt 1 4 20x1 2 Make sure bolt necks are seated in the square holes and rails are aligned before you tighten lock nuts See right and wrong views Improper assembly can cause jerky trolley operation noise and or nuisance door reversals Lock Nut Carriage Bolts 1 4 20 1 4 20x1 2 mm Hex Screw Nut Lock Washer 5 16 18x7 8 5 16 18 5 16 When tightening the screws be sure to keep bracket parallel to the rail Otherwise the rail may bow when the opener is operated Assembly Step 2 Install the Trolley on the T rail e Attach the threaded shaft to the trolley with the lock washer and nuts as shown Inner Nut lt gt 16 lt Gi Outer Nut Sp Trolley Threaded Trolley Temporary Stop Screwdriver Assembly Step 3 Fasten the T rail to the Opener e Place the opener on packing material to protect the cover For convenience put a support under the cable pulley bracket e Remove the 2 5 16 18x1
11. other than 120V 60 Hz will cause opener malfunction and damage Before you begin complete the following test to make sure your door is balanced and is not sticking or binding e Lift the door about halfway as shown Release the door It should stay in place supported entirely by its springs e Raise and lower the door to see if there is any binding or sticking SECTIONAL Door Installation Before you begin survey your garage area to see whether any of the conditions below apply to your installation SX XSL fastening hardware e Ne is required Horizontal and vertical reinforcement d See page 17 is needed for lightweight garage doors Slack in Chain Tension is Normal When Garage Door is Closed D i ie Wak SE fiberglass steel aluminum door with glass panels etc See page 24 for details SSS yyy SS aes ol Torsion Spring FINISHED CEILING Support bracket amp Extension Spring OR eeng Access Door CH Floor must be level across width of door Safety Reversing Sensor Based on your particular requirements there are several installation steps which might call for materials and or hardware not included in the carton e Step 1 page 12 Look at the wall or ceiling above the garage door The header bracket must be securely fastened to structural
12. release handle straight down The trolley will reconnect on the next UP or DOWN operation T Trolley Release Arm Trolley Manual Release Handle Pull Down amp Back a A d Towards Opener Lockout position Operation of the Multi Function Door Control Panel The Door Control Push Bar Press to open or close the door Press again to reverse the door during the closing cycle or to stop the door while it s opening Light Feature Press the Light button If the opener lights are off they will turn on If the opener lights are on even in the 4 1 2 minute automatic cycle they will turn off But if you use the Light button to turn the light s on and then activate the opener the light s will turn off after 4 1 2 minutes The Light Feature will not control the opener lights when the door is in motion 32 Lock Feature Designed to prevent operation of the door from portable remote controls However the door will open and close from the Door Control push bar and from the Keylock and the Keyless Entry Accessories To activate Press and hold the Lock button for 2 seconds The push bar indicator light will flash as long as the Lock is on To turn off Press and hold the Lock button again for 2 seconds The indicator light will stop flashing Normal operation will resume The Lock feature will also turn off whenever the Smart button on the opener end panel is activated Receiver and
13. supports e Step 5 page 17 Do you have a finished ceiling in your garage If so a support bracket and additional fastening hardware may be required e Safety reversing sensor page 21 Depending upon garage construction wood blocks may need to be fastened to mounting locations before sensors are installed e Step 10 page 22 Alternate floor mounting of the safety reversing sensor will require hardware not provided e Step 11 page 24 Do you have a steel aluminum fiberglass or glass panel door If so horizontal and vertical reinforcement is required e Look at the garage door where it meets the floor It must close on the floor all the way across Other wise the safety reverse system may not work properly See page 30 Floor or door should be repaired e If your door is more than 7 feet high see longer rails available on page 38 O Safety Reversing Sensor Closed Position Header Cable Pulley Bracket Bracket i Trolley Chain Cable 5 Dee d GA Garage Door EE Spring Manual Release Rope amp Handle Header Wall Door Bracket Garage Door e The opener can be installed within 2 feet of the left or right of the door center if there is a torsion spring or center bearing plate in the way of the header bracket or door bracket area If your door has extension springs the opener must be installed in the center of the door See pages 12 and 24 e Do yo
14. to the floor 27 Adjustment Section Pages 28 30 Adjustment Step 1 Adjust the UP and DOWN Limits Do not make any limit adjustments until the safety reversing sensors are completely installed Limit adjustment settings regulate the points at which the door will stop when moving up or down The door will stop in the up direction if anything interferes with door travel The door will reverse in the down direction if anything interferes with the door travel including binding or unbalanced doors To operate the opener press the Door Control push bar Run the opener through a complete travel cycle e Does the door open and close completely e Does the door stay closed and not reverse unintentionally when fully closed If your door passes both of these tests no limit adjustments are necessary unless the reversing test fails see page 30 Adjustment procedures are outlined below Run the opener through a complete travel cycle after each adjustment Repeated operation of the opener during adjustment procedures may cause the motor to overheat and shut off Simply wait 15 minutes and try again Read the procedures carefully before proceeding to Adjustment Step 2 Use a screwdriver to make limit adjustments If the door does not open completely but opens at least five feet Increase up travel Turn the UP limit adjustment screw clockwise One turn equals 2 of trave
15. 2 washered screws mounted in the top of the opener e Align the holes in the back section of the T rail with the holes in the opener e Fasten the rail with the 2 washered screws previously removed Tighten securely Remember to use only these screws Any other screws will cause serious damage to the opener e Insert a 5 16 18x7 8 hex screw into the trolley stop hole in the T rail as shown Tighten securely with a 5 16 lock washer and nut This screw limits trolley travel in the UP direction Hardware Shown Actual Size EENM Hex Screw 5 16 18 x 7 8 Nut Lock washer 5 16 18 5 16 Hardware Shown Actual Size Lock Washer Trolle 5 16 e As a temporary stop insert a screwdriver into the hole in the front end of the T rail e Slide the trolley assembly along the rail to the screwdriver stop If trolley hits against the nut on the T rail the bolts and nuts were attached from the wrong side and must be repositioned Review Step 1 Use only those screws mounted in the top of the Opener Any other screws will cause serious damage to the opener Washered Screw 5 16 18x1 2 USE ONLY THIS Hex Screw TYPE AND SIZE 5 16 18x7 8 SCREW Trolley Stop Hole T Rail _ Back Section Lock Washer 5 16 Nut 5 16 18 Assembly Step 4 Install the Chain Cable amp Attach the Sprocket Cover Dispensing Carton Leave Chain and Cable Inside Dispensing C
16. 8 Lockwasher 5 16 Ring Fastener SBS BN a Hex Screw Clevis Pin 5 16 18 x 7 8 5 16 x 1 Figure 3 Proceed to Adjustment Step 1 page 28 Trolley will re engage automatically when the opener is operated 26 All ONE PIECE Door Installation Procedure Please read and comply with the warnings and reinforcement instructions on page 24 They apply to one piece doors also Finished Ceiling ee aa a ese Horizontal and vertical reinforcement is needed for lightweight garage doors fiberglass aluminum steel door with glass panel etc Lock Washer 5 16 Top of Door Inside Garage Door Bracket Top Edge of Door Optional Placement ae Header Wall 2x4 Support T EE A SE TANNINS Header aoe SS Bracket i i Door A i Bracket ei Optional A Placement i At of Door i Se Bracket S Vertical E rr Centerline of Ke Garage Door E ES E Leal l 1 bi all sede eens e Center the bracket on the top of the door in line with the header bracket as shown Mark holes e Drill 5 16 pilot holes and fasten the door bracket with hardware supplied If the door has no exposed framing drill 3 16 pilot holes and fasten the bracket with 5 16 x1 1 2 lag screws not supplied to the top of the door The door bracket may be installed on the top edge of the door if required for your installation Refer to the dotted line optional
17. Connections Connections eee ae dotted line D KC STT lL TAE P D D Sie i H EE RRRS Bri OPENER TERMINAL SCREWS i EE D T e Center each sensor unit in a C wrap with lenses RE i pointing toward each other across the door i ia Ze GE SS e Secure sensors with the hardware shown in Figure 7 Finger tighten the wing nut on the e r receiving eye to allow for final adjustment lg Si GE Securely tighten the sending eye wing nut U U f Wing Nut a A Ff 7 ig I AA i Ehl Less 1 M bop i stl eee SIT Sensor e Invisible Light Beam Sensor Protection Area e Run paired wires from both sensors to the opener Use insulated staples to secure wire to wall and ceiling e Strip 1 4 of insulation from each set of wires Separate white and white black wires sufficiently to connect to the opener terminal screws white to 2 and white black to 3 e Plug in the opener Make sure the Lock Feature is off Green indicator lights in both the sending and receiving eyes will glow steadily if wiring connections and alignment are correct If the indicator light is offin the receiving eye and the invisible light beam path is not obstructed alignment is required e Loosen the receiving eye wing nut to allow slight rotation of unit Adjust sensor vertically and horizontally until the green indicator light glows with a steady light e When indicator lights are glowing steadily in both units tighten the wing
18. O PROVIDE REASONABLE AND NECESSARY MAINTENANCE OR ANY ALTERATIONS TO THIS PRODUCT LABOR CHARGES FOR DISMANTLING OR REINSTALLING A REPAIRED OR REPLACED UNIT OR REPLACEMENT BATTERIES UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES ARISING IN CONNECTION WITH THE USE OR INABILITY TO USE THIS PRODUCT IN NO EVENT SHALL SELLER S LIABILITY FOR BREACH OF WARRANTY BREACH OF CONTRACT NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT Some states do not allow the exclusion or limitation of consequential incidental or special damages so the above limitation or exclusion may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state LIMITED WARRANTY ON MOTOR MODEL 5100 2K The motor is fully warranted for the lifetime of the product to the first time purchaser i eleele e eel pel e eee e eee eee pel eee eee ee ele eel el ele el eee eee eee eee ele pel ee eee eee ee fel ele 1996 The Chamberlain Group Inc 114A1912B All Rights Reserved Printed in Mexico
19. P limit Decrease DOWN limit e Turn the UP limit adjustment screw counter e Turn the DOWN limit adjustment screw clockwise clockwise 5 1 2 turns 5 complete turns e Press the Door Control push bar The trolley will e Press the Door Control push bar The trolley will travel to the fully open position travel to the fully closed position e Manually raise the door to the open position e Manually close the door and lift the door arm to the parallel to the floor and lift the door arm to the trolley The arm should touch the trolley just ahead trolley The arm should touch the trolley just in of the door arm connector hole Refer to the fully back of the door arm connector hole Refer to the closed trolley door arm positions in the illustration If fully open trolley door arm positions in the the arm is behind the connector hole adjust the illustration If the arm does not extend far enough limit further One full turn equals 2 of trolley travel adjust the limit further One full turn equals 2 of trolley travel Connect the Door Arm to the Trolley e Close the door and join the curved arm to the connector hole in the trolley with the remaining clevis pin It may be necessary to lift the door slightly to make the connection e Secure with a ring fastener e Run the opener through a complete travel cycle If the door has a slight backward slant in full open position as shown in the illustration decrease the UP limit until the door is parallel
20. The Chamberlain Group Inc A DUCHOSSOIS ENTERPRISE 845 Larch Avenue Elmhurst Illinois 60126 1196 Complies with UL 324 Regulations effective U January 1 1993 Garage Door Opener Owner s Manual For Residential Use Only Model 5100 2K 1 2HP m Please read this manual and the enclosed safety materials carefully m Fasten the manual near the garage door after installation m The door WILL NOT CLOSE unless the Protector System is connected and properly aligned m Periodic checks of the opener are required to ensure safe operation m The model number label is located on the front end panel of your opener Contents Contents A review of safety alert symbols Install the lights and lenses You ll need tools Attach manual release rope and handle Safety information regarding garage door locks Electrical requirements and ropes The Protector System safety reversing Testing your garage door for sticking binding sensor information and balance Install the safety reversing sensor Illustration of sectional door installation Fasten door bracket sectional door Illustration of one piece door installation Fasten door bracket one piece door Carton inventory Connect door arm to trolley sectional door Hardware inventory Connect door arm to trolley one piece door Assembly section pages 8 11 Adjustment section pages 28 30 Assemble T rail Travel limit adjustments Attach cable pulley bracket Force adjustments Install t
21. ack to this page as you proceed with the installation of your opener Carton Inventory Your garage door opener is packaged in one carton which contains all parts illustrated below If anything is missing carefully check the packing material Parts may be stuck in the foam Hardware for assembly and installation is shown on page 7 Multi Function 2 Conductor Bell Wire Remote Control Transmitter 2 Cable Pulley White amp White Red Bracket Multi Function Control Panel Se J Wireless Keyless Entry 1 Rail Brace 3 Door Bracket Door Bracket Plate T Rail End Section 2 T Rail Center Section 2 Light Lens 2 Header Bracket f es ey ay Chain and Cable in Sprocket Cover Dispensing Carton Safety Reversing Sensor Mounting Bracket With Square Holes 2 see ee ee ee e e Hanging Brackets 2 Straight Door C Wrap 2 Curved Door Arm Section Arm Section Safety Reversing Sensor Mounting Bracket With Slot 2 Safety Reversing Sensor 2 2 Conductor Bell Wire with Connector 1 Sending Eye White amp White Black 2 rolls 1 Receiving Eye Safety Labels and Literature Hardware Separate all hardware from the packages in the rail carton and the opener carton as shown below for the assembly and installation procedures Washered Screw 5 16 18 x 1 2 2 mounted in chassis 5 16 Hex Screw 18 x 7 8 ee Assembly Hardware 18 5 o AU Threaded Troll
22. al reinforcement Z Le Figure 1 5 16 Installation Step 12 Connect Door Arm to Trolley Follow instructions which apply to your door type as illustrated below and on page 27 SECTIONAL Doors Only Make sure garage door is fully closed Pull the manual release handle to disconnect the outer trolley from the inner trolley Slide the outer trolley back away from the door about 2 as shown in Figures 1 2 and 3 Figure 1 Figure 2 e Fasten straight door arm section to outer trolley e Bring arm sections together Find two pairs of holes with a clevis pin Secure the connection with a ring that line up and join sections Select holes as far fastener apart as possible to increase door arm rigidity e Fasten curved section to the door bracket in the same way as shown Inner Trolley Clevis Pin oO o o Manual Q Release o 5 16 18 Handle oO oO o O Straight a Screws o Door Arm Ke 5 16 18x7 8 Door Bracket Clevis Pi Curved A SSC Door Arm Figure 1 Figure 2 Hole Alignment Alternative Figure 3 e If holes in curved arm are above holes in straight arm disconnect straight arm Cut about 6 from the solid end Reconnect to trolley with cut end down as shown e Bring arm sections together e Find two pairs of holes that line up and join with screws lock washers and nuts 5 16 18 Hardware Shown Actual Size Q Screws R 5 16 18x7 8 Nut 5 16 1
23. alanced adjust the DOWN close force See Adjustment Step 2 Adjustment Step 2 Adjust the Force Force adjustment controls are located on the back panel of the opener Force adjustment settings regulate the amount of power required to open and close the door The door will stop in the up direction if anything interferes with its travel The door will reverse in the down direction if anything interferes with its travel including binding or unbalanced doors If the forces are set too light door travel may be interrupted by nuisance reversals in the down direction and stops in the up direction Weather conditions can affect the door movement so occasional adjustment may be needed The maximum force adjustment range is 260 degrees about 3 4 of a complete turn Do not force controls beyond that point Turn force adjustment controls with a screwdriver Adjustment Label Too much force on the door will interfere with the proper operation of the safety reverse system The door might not reverse properly when required and could seriously injure or kill someone under it Do not increase the force beyond the minimum amount required to close the door Do not use the force adjustments to compensate for a binding or sticking garage door Test the safety reverse system following all adjustments to force levels See page 30 Force Adjustment Controls Back Panel of Opener
24. arton to Prevent Kinking Keep Chain and Cable Taut When Dispensing e Detach the cable loop from the carton and fasten it to the trolley with a master link from the hardware bag See master link procedure Figure 1 e With the trolley against the screwdriver dispense the cable around the pulley e Proceed back around the opener sprocket Figure 2 Be sure sprocket teeth engage the chain Continue forward to the trolley threaded shaft Figure 3 e Use the second master link to connect the chain to the flat end of the shaft Check to make sure the chain is not twisted e Remove the screwdriver Pulley Install Chain and Cable In This Direction Sprocket Cover Back Tab Slot Top of Opener Front Tab Slot Mounting Plate Master Link Clip On Spring Serious injury can result if fingers become entangled in moving opener sprocket Attach sprocket cover securely Never operate opener while your hand is near the opener sprocket Opener Sprocket Figure 3 Master Link Clip On Spring Flat End of Trolley i Threaded Shaft 1 Master Link Cap Trolley Link Bar Figure 1 Master Link Procedure Push pins of master link bar through cable loop and hole in front end of trolley Push cap over pins and into notches Slide clip on spring over cap and into notches until both pins are securely locked To attach the sprocket cover e Insert the back tab in the o
25. control 1 Check the battery test light If the light is dim change the battery has short range 2 Change the location of the remote control in your car 3 Check to be sure the antenna on the side or back panel of opener extends fully downward 4 Some installations may have shorter range due to a metal door foil backed insulation or metal garage siding Opener noise is If operational noise is a problem because of proximity of the opener to the living disturbing in living quarters the Vibration Isolator Kit 41A3263 can be installed This kit was designed to quarters of home minimize vibration to the house and is easy to install The garage door 1 Be sure that all remote control push buttons and battery indicator lights are off opens and closes 2 Remove the bell wire from the door control terminals and operate from the remote by itself control only If this solves the problem the door control is faulty replace or there is an intermittent short on the wire between the door control and the opener The door doesn t 1 If the door has been working properly but now doesn t open all the way increase the open completely up force See page 29 2 Is something obstructing the door Remove the obstruction or repair the door 3 If door opens at least 5 feet the travel limits may need to be increased One turn equals 2 inches of travel See page 28 Repeat the safety reverse test after the adjustment is complete The doo
26. d injure someone if it is not properly secured Fasten the opener securely to structural supports of the garage Figure 1 Structural Supports Lag Screws 5 16 x1 7 8 Measure X Distance E 5 16 18x7 8 Screw 5 16 Lock Washer gt y 5 16 18 Nut Figure 2 Hidden eg S Support _ 777 E s 022 222277 FINISHED CEILING S SES Lag Screws 5 16 x1 7 8 __ Not Supplied 5 16 18x7 8 Screw 5 16 Lock Washer 5 16 18 Nut 5 16 18x7 8 Screw 5 16 Lock Washer 5 16 18 Nut Installation Step 6 Install the Door Control e Strip 1 4 of insulation from one end of the bell wire connect the wire to the two screw terminals on the back of the Door Control white to 2 white red to 1 e Locate the Door Control within sight of the door at a minimum height of 5 feet where small children cannot reach and away from all moving parts of the door and door hardware Fasten the Multi Function Door Control Panel with 6ABx1 screws If installing into drywall drill 5 32 holes and use the anchors provided e Run the bell wire up the wall and across the ceiling to the opener Use insulated staples to secure the wire in several places Be careful not to pierce the wire with a staple thereby resulting in a short e Receiver terminal screws and the antenna are located on the back panel of the opener Position the antenna wire as shown e Then connect the bell wire to the opener termi
27. dly fastened to garage door types Follow the instructions a structural support on the header wall or which apply to your door ceiling the safety reverse system may not work properly see page 30 The door might not reverse when required and could cause serious injury or death SECTIONAL Door and The garage door springs cables pulleys ONE PIECE Door With Track brackets and their hardware are under extreme tension Do not attempt to loosen move or adjust them yourself Serious personal injury or death could result Call for garage door service Finished Vertical Ceiling Header Guideline Wall Structural e Close the door and mark the inside Ronee vertical centerline of the garage door e Extend the line onto the header wall EE wy above the door GR Remember you can fasten the header bracket within 2 feet to the left or right of the door center only if a torsion spring or center bearing plate is in the way or you can attach it to the ceiling refer to page 14 when clearance is minimal It may be mounted on the wall upside down if necessary to gain approximately 1 2 If you need to install the header bracket on a 2x4 on wall or ceiling use lag screws not supplied to securely fasten the 2x4 to structural supports as shown Vertical Guideline
28. e Door Control push power failure bar or button and trolley will automatically reconnect unless trolley is in lockout position See page 32 2 The Outside Quick Release accessory for use on garages with no service door disconnects the trolley from outside the garage in case of power failure The chain droops It is normal for the chain to droop slightly in the closed door position Use the manual or sags release rope and handle to disconnect the trolley If the chain returns to the normal height when the trolley is disengaged and the door reverses on a one inch board or a 2x4 laid flat no adjustments are needed See page 11 Repair Parts Rail Assembly Parts So di KEY PART NO NO DESCRIPTION 1A995 Master link kit 41A3489 Complete trolley assembly 183B112 Rail braces each 183B111 T rail center sections each 183B113 T rail end sections each 41A3473 Chain and cable in dispensing carton 41B2616 Cable pulley bracket assembly 83A4 Rail Grease NOT SHOWN 41A2848 Rail assembly hardware kit includes hardware illustrated on page 7 OD JO Om PS WD KEY PART NO NO DESCRIPTION 41A4251 3A Multi function door control panel 10A14 12V battery 290128 Transmitter visor clip 41A3888 3 Multi function remote control transmitter Housing amp screw only no circuit board 41A2828 Manual release rope amp handle assy 217A238 2 conductor bell wire white amp white red 41A4353 Header bracket w clevis pin amp fa
29. e for sectional injured or killed by a closing garage door Read and one piece doors and follow all instructions To protect small children install the safety reversing sensor so that the beam will be no higher than 4 6 above the garage floor Disconnect power to the garage door opener before installing the safety reversing sensor Sensor Beam Sensor Beam 4 6 max above floor 5 4 6 max oo above floor TTT TIE Invisible Light Beam Protection Area Figure 1 Facing the door from inside the garage Be sure power to the opener is disconnected The brackets must be securely fastened to a solid The sending eye transmits an invisible light beam to surface such as the studs on either side of the door either side of the garage door as long as the sun masonry construction never shines directly into the receiving eye lens The invisible light beam path must be unobstructed Look at the label on the connector end of each case No part of the garage door or door tracks springs to identify the sensors hinges rollers or other hardware can interrupt the beam while the door is closing If it does use a piece of wood to build out each sensor mounting location to the minimum depth required for light beam clearance The brackets must be connected and fastened so that the sending
30. eeseeeeenaeeseeeeeesiaeesseneee 18 Operational Noise eelere 11 Vibration noise isolator Kit EE 34 Protector System isi des EE Deg A E E EE Dee ee EN 21 30 Receiver and Remote Controls Programming hue 33 Erasingiall COUGS ieee dpe ebe geg geE ECK EEE E E AAE EE SEEL TEE E EERE E ite at 33 Activating other openers and or light products A 33 Ed ue TEE 33 Problems with remote Control operationis sereia euti eet eeu ie REE Eee Aa ARE ENEE EREE E EERE AERLE ERES E 34 Safety Reverse Test Procedure Tra ed a Ta a a a aa aa Er aA Edge aE AAE aaa aaa a a elite AE E res 30 TOStING Re UE DEE EE 11 30 34 35 Safety Reverse System Problems securing header bracket To Wallis ccci cctetcebesceticklbaayvecevtd gage sete Pedbate chad reve a aaa a a Eed EE ey AAAA AEEA EE 12 Adjusting tavol IMIE E E 28 Applying excessive force On the COO eccccccceescccceeeseececeeeeeeceeeeeeeeneeeeeeeeeceeeesneaeeeeensneeeeeeeneesaeeeeseeneeeeeenenees 29 Buckling or UNGVEN Re Le 4 5 Safety WarningS ccccccceeeeeeeeceeeeeeeeeaeeneneees 2 3 9 11 12 16 18 19 20 21 24 28 29 30 31 32 33 User Instruction Label for garage wall ccc cece eee eeee eter eeeee ae eee eeeeaaeeeeeeeaaaeeeseseaaeeeeseeaaeeeessenaees 11 18 CHAMBERLAIN SERVICE IS ON CALL OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION IS AS NEAR AS YOUR TELEPHONE SIX DAYS A WEEK HOW TO ORDER REPAIR PARTS Selling price
31. ersons READ AND FOLLOW ALL INSTRUCTIONS Do not permit children either to operate or to play with the opener Keep remote control in a location inaccessible to children Operate opener only when the door is in full view and free from any obstruction Keep the door in sight until it is completely closed NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR Check safety reversal system monthly See page 30 The garage door MUST reverse on contact with a one inch object or a 2x4 board laid flat placed on the floor If an adjustment is made to one of the controls either force or limits of travel the other control may need to be adjusted also and the safety reversal system must be checked Failure to properly adjust the opener may result in severe injury or death If possible use the manual release only when the door is in a closed position Caution should be taken whenever the disconnect cord is actuated with the door open Weak or broken springs may cause the door to fall rapidly causing injury or death to persons KEEP GARAGE DOORS PROPERLY BALANCED See page 3 An improperly balanced door may not reverse when required and could result in severe injury or death Repairs to cables spring assemblies and other hardware must be made by a professional garage door person 7 Disconnect the electric power to the garage door opener before making any repairs or removing the covers s SAVE THESE INSTRUCTIONS Care of Your Opener L
32. et With Square Holes Ce 10 32 ae Lock Nuts Z Ze 10 32x3 8 Screws Figure 3 1 4 x 1 1 2 1 4 20 x 1 2 Carriage Bolts Lag Screws with square shoulder with Slot Mounting Bracket with Square Holes 1 4 20 Lock Nuts Hardware Shown Actual Size A Vill d t Vi ihh eg HOA 1 4 x 1 1 2 1 4 20 x 1 2 1 4 20 Screw Lock Nut Lag Screw Staples Carriage Bolts Lock Nut Figure 4 Alternate Wall Mount Inside Mounting Bracket with Slot Mounting Bracket with Square Holes Sensor Q SA Indicator Light Garage See Floor 22 Figure 5 Alternate Floor Mount Inside Garage Indicator Wall Light Sensor Mounting Bracket with Square Holes Mounting Bracket C Wrap with Slot Attach with concrete anchors not provided Garage Floor e Insert the wire connector into each sensor and push until you hear a click Figure 6 The white tab on the sensor should be flush with the back of the connector Safety Sensor Ges White Tab Push connector in Wire te Figure 6 Tab should be flush with back of connector until you hear a click Figure 7 Connect Wire to E Opener Terminals A8 ON Finished ec is Bell Wire Ceiling ee l P EEN eg Wall Control Sensor PP Pee nee
33. ey Shaft 1 BI L Hex Screw 5 16 18 x 7 8 4 L HDD Lag Screw 5 16 18 x 1 7 8 4 Carriage Bolt 5 16 18 x 2 1 2 2 Installation Hardware Nut 5 16 18 6 Screw Clevis Pin 5 16 x 2 3 4 1 UU Ill Lag Screw 1 4 x 1 1 2 4 Hex Screw 1 4 20 x 1 1 2 2 Insulated Staples 10 Safety Reversing Sensor Installation Hardware Carriage Bolts 1 4 20 x 1 2 4 Screw 10 32 x 3 8 4 Carriage Bolts 1 4 20 x 1 2 12 Lock Nut 1 4 20 x 7 16 12 Lockwasher 5 16 4 Rail Grease Lockwasher 5 16 6 TR Dry Wall Anchors 2 Clevis Pin Ring 5 16 x 1 2 Fastener 3 Lock Nut Wing Nut 2 1 4 20 4 Lock Nut 10 x 32 4 Insulated Staples 20 Assembly Section Pages 8 11 To avoid installation difficulties do not run the garage door opener until instructed to do so Assembly Step 1 Assemble the T rail amp Attach the Cable Pulley Bracket e Align the 4 T rail sections on a flat surface exactly as shown Center sections are interchangeable Front and back sections are also interchangeable for ease of assembly e Insert the carriage bolts so the square bolt necks seat in the square holes in the T rail sections and pass through the round holes in the rail braces Assemble lock nuts ensure alignment and tighten If T rail is not assembled exactly as shown trolley will not travel smoothly along length of rail
34. ght If the total number of inches exceeds the height available in your garage use the maximum height possible or refer to page 14 for ceiling installation Proceed to Step 2 page 14 Vertical Centerline 13 Fesch Unfinished Ceiling Vertical Centerline of Garage Door OPTIONAL CEILING MOUNT FOR HEADER BRACKET Highest Point of Travel Header 1 Wall Distance One piece door without track pivot hardware EXAMPLE Distance from top of door at highest point of travel to foor eee 92 Actual height of door 88 Hemamder nnn d ne KEE 8 Bracket height on header wall 12 Measure UP from top of CLOSED door You can attach the header bracket either to the Installation Step 2 wall above the garage door or to the ceiling Follow the instructions which will work best for Install the Header Bracket your particular requirements Fasten the Header Bracket to the Wall e Center the bracket on the vertical guideline with e Mark either set of bracket holes do not use the the bottom edge of the bracket on the horizontal holes designated for ceiling mount Drill 3 16 pilot line as shown with the arrow pointing toward the holes and fasten the bracket securely to a structural ceiling support with the hardware provided Wall gt Mounting Holes Vertical Lag Screws 5 16 x18x1 7 8 Structural Support T
35. he door within the following limits A The top edge of the bracket 2 4 below the top edge of the door B The top edge of the bracket directly below any structural support across the top of the door e Mark and drill 5 16 left and right fastening holes Secure the bracket as shown in Figure 1 if there is vertical reinforcement If your installation doesn t require vertical reinforce ment but does need top and bottom fastening holes for the door bracket position the door plate over the door bracket as shown in Figure 2 Fasten securely with hardware shown in Figure 1 Aye 24 is needed for lightweight garage doors fiberglass aluminum steel doors with glass panel etc Carriage Bolt 5 16 18x2 1 2 Door Bracket f Nut Vertical 5 16 18 Guideline Inside Edge of Door or Reinforcement Board Door Bracket Plate Hardware Shown Actual Size Nut 5 16 18 Lockwasher 5 16 Carriage Bolt 5 16 18 x 2 1 2 Lock Washer A horizontal brace should be long enough to be secured to 2 vertical supports A vertical brace should The illustration shows one piece of angle iron as the horizontal brace For the vertical brace 2 pieces of angle iron are used to create a U shaped support The best solution is to check with your garage door manufacturer for an opener installation door reinforcement kit SECTIONAL Door Installation Procedure Bracket ee ee and vertic
36. he nail hole is for positioning only You must use lag screws to mount the header bracket Optional Wall Mounting Holes Hardware Shown Actual Size a Garage _ 1 Door Highest Point of Travel Vertical of Garage Door Center Line Lag Screw 5 16 18 x 1 7 8 Fasten the Header Bracket to the Ceiling e Extend the vertical guideline onto the ceiling as shown e Center the bracket on the vertical mark no more y Finished than 6 from the wall Make sure the arrow is we _ Ceiling pointing toward the wall The bracket can be se sat ot mounted flush against the ceiling when clearance coe A Vertical is minimal e TI n Center Line e Mark holes designated for ceiling mount only Drill 3 16 pilot holes and fasten bracket securely to a structural support with the hardware provided Ceiling Mounting Holes CEILJAG MOUN NONLY _ Garage _ Door The nail hole is for positioning only You must use lag screws to mount the header bracket 14 Installation Step 3 Attach the T rail to the Header Bracket e Position the opener on the garage floor below the header bracket Use packing material as a protective base If the door spring is in the way you ll need help Header Wall Header Bracket Have someone hold the opener securely on a temporary support to allow the T rail to clear the Cable spring Pulley XN Bracket e Position the cable pulley bracket against the header bracket e A
37. imit and force adjustment controls The remote control transmitter The opener must learn the code of any new remote Limit Controls Force Controls control Page 33 explains how to program your CO CO receiver and how to erase all codes if required Self kg ec service of your receiver and remote control is not INCREASE TRAVEL x DOWN UP recommended If service is needed call the toll free number listed on the back page Adjustment Label Adjustment Label Located on the left side panel Located on the back panel The transmitter battery Weather conditions may cause some minor The green test light will glow and the opener will changes in door operation requiring some re operate when the remote control is activated as long adjustments particularly during the first year of as there is adequate battery power operation If the test light is dim or off replace the battery Also Pages 28 and 29 refer to the limit and force check the test light if transmission range decreases adjustments Only a screwdriver is required Follow The 12V battery should produce power for at least the instructions carefully a year Repeat the safety reverse test page 30 after any Dispose of your old battery properly adjustment of limits or force Maintenance Schedule Once a Month Twice a Year Manually operate door If it is unbalanced or Check chain tension Disconnect trolley first binding call for professional garage door service Adjust if necessary
38. l If door does not open at least 5 feet Adjust the UP open force as explained in Adjustment Step 2 If the door does not close completely Increase down travel Turn the DOWN limit adjustment screw counterclockwise One turn equals 2 of travel If door still won t close completely try lengthening the door arm Page 26 If you have adjusted the door arm to the maximum length and the door still will not close completely lower the header bracket See Installation Step 1 pages 12 and 13 Improper adjustment of the travel limits will interfere with the proper operation of the safety reverse system The door might not reverse when required and could seriously injure or kill someone under it Test the safety reverse system following all adjustments to the travel limits See page 30 Left Side Limit Panel Adjustment Screws INCREASE TRAVEL DOWN UP Adjustment Label How and When to Adjust the Limits If the opener reverses in fully closed position Decrease down travel Turn the DOWN limit adjustment screw clockwise One turn equals 2 of travel If the door reverses when closing and there is no visible interference to travel cycle If the opener lights are flashing the Safety Reversing Sensor is obstructed Remove the obstruction Test the door for binding Pull the manual release handle Manually open and close the door If the door is binding call for garage door service If the door is not binding or unb
39. lease note that the safety reverse system in order to operate properly with your garage door must be adjusted and periodically tested in accordance with the Owner s Manual If during the limited warranty period it appears as though this product contains a defect which is covered by this limited warranty call our toll free service number before dismantling this product at 1 800 528 9131 Then send this product pre paid and insured to our service center for warranty repair You will be advised of shipping instructions when you call the toll free service number Please include a brief description of the problem and a dated proof of purchase receipt with any product that is returned for warranty repair Products returned to Seller for warranty repair which upon receipt by Seller are confirmed to be defective and covered by this limited warranty will be repaired or replaced at Seller s sole option at no cost to you and returned pre paid Defective parts will be repaired or replaced with new or factory rebuilt parts at Seller s sole option THIS LIMITED WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE AND OF ANY OTHER OBLIGATIONS OR LIABILITY ON SELLER S PART THIS LIMITED WARRANTY DOES NOT COVER NON DEFECT DAMAGE DAMAGE CAUSED BY IMPROPER INSTALLATION OPERATION OR CARE INCLUDING BUT NOT LIMITED TO ABUSE MISUSE FAILURE T
40. lete travel cycle Do not increase the force beyond the minimum amount required to close the door Adjustment Step 3 Test The Protector System e Press the remote control push button to open the door e Place the opener carton in the path of the door e Press the remote control push button to close the door The door will not move more than an inch and the opener light s will flash for 5 seconds The garage door opener will not close from a remote if the indicator light in either sensor is off alerting you to the fact that the sensor is misaligned or obstructed The garage door can be closed by pressing and holding the Door Control push bar until down travel is completed Professional service is required if the opener closes the door when the safety reversing sensor is obstructed Adjustment Step 4 Test the Safety Reverse System Test e Place a one inch board or a 2x4 laid flat on the floor centered under the garage door e Operate the door in the down direction The door must reverse on striking the obstruction Adjustment If the door stops on the obstruction it is not traveling far enough in the down direction e Increase the DOWN limit by turning the DOWN limit adjustment screw counterclockwise 1 4 turn e Repeat the test On a sectional door make sure limit adjustments do not force the door arm beyond a straight up and down position See the illustration on page 26 e When the door reve
41. ley will travel to the full open position but will not return to the close position until the sensor beam is connected and properly aligned See Safety Reversing Sensor Instructions beginning on page 21 Outside Keylock Accessory Connections To opener terminal screws white to 2 white red to 1 Multi Function Control Panel Terminal Screws 2 Conductor Bell Wire Opener Terminal Back Panel Antenna of Opener Installation Step 7 Install the Light and the Lenses Install the lights e Install a 75 watt maximum light bulb in each socket The lights will turn ON and remain lit for approximately 4 1 2 minutes when power is connected Then the lights will turn OFF e H the bulbs burn out prematurely due to vibration replace with Garage Door Opener bulbs Install the lenses The Force Adjustment Control and Smart Button are located on the back panel For convenience you may wish to install the lens Slot after installation and adjustment procedures are 75 Watt Maximum completed Light Bulb e Slide each lens into guides Snap bottom tabs into lens slots e Reverse the procedure to remove the lenses Installation Step 8 Attach the Manual Release Rope and Handle Do not use the red handle to pull the door open or closed The rope knot could become untied and you could fall Use the manual release only to disengage the trolley and if
42. lign the bracket holes and join with a clevis pin as shown e Insert a ring fastener to secure Clevis Pin 5 16 x2 3 4 Garage Door Temporary Support Hardware Shown Actual Size Clevis Pin 5 16 x 2 3 4 Ring Fastener 15 Installation Step 4 A CAUTION Position the Opener To prevent damage to steel aluminum fe Sie SES EES fiberglass or glass panel doors do not rest the ype as eee eee opener on the door without using a 2x4 SECTIONAL Door amp ONE PIECE Door with Track A 2x4 laid flat is convenient for setting an ideal door to T rail distance Raise the opener onto a stepladder Su You will need help at this point if the ladder is a SS oy not tall enough v v e Open the door all the way and place a 2x4 laid flat fz aa Door on the top section beneath the T rail If the top panel hits the trolley when you raise the door pull down on the trolley release arm to disconnect inner and outer sections The trolley can remain disconnected until Step 12 is completed Stepladder Trolley Release Arm eg Trolley ONE PIECE Door without Track e With the door fully open and parallel to the floor EA measure the distance from the floor to the top of Bracket the door e Using a stepladder as a support raise the opener to the same distance as the door from the floor it will
43. ly open the door will not close when the beam is broken Sensor has no effect in the opening cycle If the sensor is not installed or not aligned correctly you o gt can t close the door from any remote control transmitter You can close the door with the Door Control the Outside Keylock or Keyless Entry however if you activate them until down travel is complete If you release them too soon the door will reverse The opener light will blink for 5 seconds when the safety reversing sensor causes the door to reverse The Opener Lights will turn on under the following conditions When the opener is initially plugged in when the power is interrupted when the opener is activated They will turn off automatically after 4 1 2 minutes or provide constant light when the Light feature is activated Bulb size is 75 watts maximum To open the door manually The door should be fully closed if possible Pull down on the red manual release handle and lift the door manually To reconnect the door to the opener press the Door Control push bar Trolley A H A H 4 H Manual J gt Release Handle 4 Pull Down Dee Manual disconnect position The lockout feature prevents the trolley from reconnecting automatically Pull the manual release handle down and back toward the opener The door can then be raised and lowered manually as often as necessary To disengage the lockout feature pull the manual
44. mplete with 143D152 End panel Logic board 175B88 Light socket End panel w all labels 108D34 Lens 41A3673 End panel w all labels 30B363 Capacitor NOT SHOWN 12A373 Capacitor bracket 41A2825 Opener assembly hardware kit 41A3150 Terminal block w screws includes screws not designated by a number in illustration 37 7702CB Accessories Available for your Opener Outside Quick Release Required for a garage with NO access door Outside Keylock Opens the garage door automatically from outside when remote control is not handy 8 foot Rail Extension Kit To allow an 8 foot door to open fully 10 foot Rail Extension Kit To allow a 10 foot door to open fully Keyless Entry Enables homeowner to operate garage door opener from outside by entering code on specially designed keyboard 38 Multi Function Mini Remote Control With key ring amp Velcro fastening strip Multi Function Standard Size Remote Control Includes visor clip Single Function Standard Size Remote Control Includes visor clip Security Remote Control Enables homeowner to operate garage door opener by entering 2 3 4 or 5 digit code from backlit keyboard Includes visor clip Wire In Light Control Controls interior or exterior lights Wires into the electrical box like a dimmer switch Plug In Light Control Controls interior lights Plugs into a wall receptacle
45. nal screws white to 2 white red to 1 e Remember to affix the User Safety Instruction label to the wall near the Door Conirol and the Maintenance Instruction label in a prominent location on the inside of the garage door If the label adhesive will not adhere to your garage wall surface or becomes loose with time use tacks to secure the label alongside the control button Page 32 explains how to operate the opener using the Door Controls and the Lock and Light features available on the Multi Function Door Control Panel Hardware Shown Actual Size Tr Dry Wall Anchors 6AB x 1 Screw Multi Function Door Control Insulated Staples 2 Conductor Bell Wire Lock Button Light Button Door Control Push Bar Multi Function Control Panel Children operating or playing with a garage door opener can injure themselves or others The garage door could close and cause serious injury or death Install the Door Control or any additional push buttons out of the reach of children and away from all moving parts of the door and door hardware but where the garage door is visible Do not allow children to operate the push button s or the remote control transmitter s A moving garage door could injure someone under it Activate the opener only when the door is properly adjusted you can see it clearly and there are no obstructions to door travel Do NOT connect the power and operate the opener at this time The trol
46. nut in the receiving eye unit 1 4 20x1 1 2 Hex Bolt Sensor Trouble Shooting 1 If the sending eye indicator light does not glow steadily after installation check for e Electric power to the opener e A short in the white or white black wires These can occur under staples or at screw terminal connections e Incorrect wiring between sensors and opener e An open wire wire break 2 If the sending eye indicator light glows steadily but the receiving eye indicator light doesn t e Check alignment e Check for an open wire to the receiving eye Hardware Shown Actual Size 1 4 20 x 1 1 2 Fimo lt 4 k Installation Step 11 Fasten Door Bracket Follow instructions which apply to your door type as illustrated below or on page 25 To prevent damage to steel aluminum fiberglass or glass panel doors always reinforce the inside of the door both vertically and horizontally with an angle iron cover the height of the top panel Header Ll D ES Door 3 SSS Bracket fl T SS Location 0 Ge a i 55 4 Vertical ef Guideline A 0 oD E ED g ei g i o Elle eh e Center the door bracket on the previously marked vertical guideline used for the header bracket installation e Position the bracket on the face of t
47. o not run the opener at this time Right ey e Do not change the plug in any way e Do not use a 2 wire adapter e Do not use an extension cord If permanent wiring is required by your local code refer to the following procedure To prevent electrocution remove power from the garage door opener and from the circuit you plan to use for the permanent connection connection Permanent wiring To make a permanent connection through the 7 8 diameter hole in the top of the opener according to local code Remove the opener cover screws and set the cover aside Remove the attached 3 prong cord Ground Tab Connect the black line wire to the screw on the brass terminal the white neutral wire to the Green Ground screw on the silver terminal and the ground wire Sie to the green ground screw The opener must be grounded Ground Wire Reinstall the cover To avoid installation difficulties do not run the opener at this time White Wire 20 The Protector System Information you ll need before you begin the installation of the safety reversing sensor The safety reversing sensor must be connected and aligned correctly before the garage door ed correc garage door AA WARNING opener will move in the down direction This is a required safety device and cannot be disabled J S Without a properly working safety reversing sensor persons particularly children could be Installation procedures are the sam
48. pener slot Squeeze the cover slightly and insert the front tab in the slot on the mounting plate 10 Assembly Step 5 Tighten the Chain amp Cable Lock e Spin the inner nut and lock washer down the Outer Nut Washer Inner Nut threaded shaft away from the trolley e To tighten the chain turn outer nut in the direction To Tighten Outer Nut shown As you turn the nut keep the chain v from twisting Te Tighten e When the chain is approximately 1 2 above the Inner Nut base of the T rail at its midpoint re tighten the OTA e inner nut to secure the adjustment L Trolley Q O Sprocket noise can result if chain is either too loose or too tight When installation is complete you may notice some Gees chain droop with the door closed This is normal If the chain returns to the position shown when the I door is open do not re adjust the chain 1 2 Inch NOTE During future maintenance ALWAYS pull the manual release handle to disconnect trolley before adjusting chain Base of T rail You have now finished assembling your garage door opener Please read the following warnings before proceeding to the installation section IMPORTANT INSTALLATION INSTRUCTIONS To reduce the risk of severe injury or death to persons READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS Install only on a pro
49. perly balanced and lubricated garage door An improperly balanced door could result in severe injury or death Repairs to cables spring assemblies and other hardware must be made by a professional service person before installing opener Disable all locks and remove all ropes connected to the garage door before installing the opener Ropes connected to a garage door can cause entanglement and death If possible install door opener 7 feet or more above floor with the manual release handle mounted 6 feet above the floor 5 Do not connect the opener to power source until instructed to do so 6 Locate the Door Control within sight of the door at a minimum height of 5 feet where small children cannot reach and away from all moving parts of the door Install the User Safety Instruction Label on the wall adjacent to the control button and the Maintenance Instruction Label in a prominent location on the inside of the garage door Upon completion of the installation the door must reverse when it comes in contact with a one inch high object or a 2x4 laid flat on the floor Do not wear watches rings or loose clothing while installing or servicing an opener Jewelry or loose clothing can be caught in the mechanism of the garage door or the opener 11 Installation Section Pages 12 27 Installation Step 1 A WARNING Determine Header Bracket Location Installation procedures vary according to If the header bracket is not rigi
50. placement drawing Drill 3 16 pilot holes and substitute 5 16 x1 1 2 lag screws not supplied to fasten the bracket to the door exposed framing or for the optional installation use 5 16 x1 1 2 lag screws not supplied to fasten door bracket For a door with no Carriage Bolt 5 16 18x2 1 2 Hardware Shown Actual Size Nut 5 16 18 Lockwasher 5 16 Carriage Bolt 5 16 18 x 2 1 2 All ONE PIECE Doors v Door Assemble the Door Arm Bracke e Fasten the straight and curved door arm sections together to the longest possible length with a 2 or 3 hole overlap Dn Ring Fastener Nuts Lock 5 16 18 Washers e With the door closed connect the straight door Clever SE arm section to the door bracket with a clevis pin ii gt e Secure with a ring fastener Screws SE 5 16 18x7 8 GI c urved Door Arm On one piece doors before connecting the door arm to the trolley the travel limits must be adjusted Limit adjustment screws are located on the left side panel as shown on page 28 Follow adjustment procedures below Fully Closed Trolley p bas Fully Open 7 y Op OSS Trolley ee U eg f E EE Door Arm ti Door Arm SS DEE DEE Connector Hole Door Arm if di Get Connector Hole e Weeder EENS ee LBE d e eee ania EE Lee U E i Closed Door Open Door Door with Door Arm Backward Slant Adjustment Procedures for One Piece Doors Open Door Adjustment Closed Door Adjustment Decrease U
51. r stops but Review the travel limits adjustment procedures on page 28 doesn t close Repeat the safety reverse test after any adjustment of door arm length close force completely or down limit 34 Having a Problem continued Situation Probable Cause amp Solution The door opens but 1 If the opener lights blink check the safety reversing sensor See page 23 won t close 2 If the opener lights do not blink and it is a new installation check the down force See Adjustment Step 2 page 29 For an existing installation see below Repeat the safety reverse test after the adjustment is complete The door reverses for 1 Is something obstructing the door Pull the manual release handle Operate the door no apparent reason manually If it is unbalanced or binding call for professional garage door service and opener light s 2 Clear any ice or snow from the garage floor area where the door closes don t blink 3 Review the force adjustment procedures on page 29 Repeat the safety reverse test after the adjustment is complete 4 If door reverses in the fully closed position decrease the travel limits page 28 Repeat safety reverse test after the adjustment is complete The need for occasional adjustment of the force and limit settings is normal Weather conditions in particular can affect door travel The door reverses for Check the safety reversing sensor Remove any obstruction or align the receiving eye no apparent
52. reason See page 23 and opener light s blink for 5 seconds after reversing The opener lights don t turn on 1 Replace the light bulb s 75 watts maximum Use a standard neck garage door opener bulb if regular bulb burns out don t turn off Is the Light Feature on Turn it off The opener strains or The door may be out of balance or the springs are broken Close the door and use the maximum force is manual release handle to disconnect the trolley Open and close the door manually A needed to operate properly balanced door will stay in any point of travel while being supported entirely by its door springs If it does not disconnect the opener and call for professional garage door service Do not increase the force to operate the opener The opener motor 1 The garage door springs are broken See above hums bere then 2 If the problem occurs on the first operation of the opener door may be locked Disable won t work the door lock H the chain was removed and re installed the motor may be out of phase Remove the chain cycle the motor to the down position Observe the drive sprocket When it turns in a clockwise direction and stops in the down position reinstall the chain Repeat the safety reverse test after the adjustment is complete The opener won t 1 Use the manual release rope and handle to disconnect the trolley The door can be operate due to opened and closed manually When power is restored press th
53. rict accordance with the safety instructions contained in this manual You ll Need Tools During assembly installation and adjustment of the opener instructions will call for hand tools shown below A il Hack Saw Wire Cutters 3 16 5 16 and LD Claw Hammer 5 32 Drill Bits Pliers N GE e Stepladder Be 1 2 and 7 16 Sockets Screwdriver and Wrench Adjustable End Wrench An unbalanced garage door might not reverse when required and someone under the door could be seriously injured or killed If your garage door binds sticks or is out of balance call for professional garage door service Garage doors door springs cables pulleys brackets and their hardware are under extreme tension and can cause serious injury or death Do not try to loosen move or adjust them yourself Ropes left on a garage door could cause someone to become entangled and killed Remove all ropes connected to the door before installing and operating the opener Identify the type and height of your door and any special conditions that exist and any additional materials that may be required by referring to the lists on page 4 or page 5 SECTIONAL DOOR To avoid damage to the garage door and opener disable locks before installing and operating the opener Use a wood screw or nail to hold locks in the open unlocked position Operation at
54. rolley Test the safety reversing sensor Fasten T rail to opener Test the Protector System Install chain cable Operation safety instructions Attach sprocket cover Care of your opener Tighten the chain and cable Maintenance schedule Installation section pages 11 27 Operation of your opener Installation safety instructions Receiver and remote control programming Determine header bracket location Having a problem Sectional door Repair parts rail assembly One piece door Repair parts installation Install the header bracket Repair parts opener assembly Attach the T rail to header bracket Accessories Position the opener Hang the opener How to order repair parts Install the door control Warranty Start by reviewing these important safety alert symbols When you see these safety symbols on the following pages they will alert you to the possibility of serious injury or death if you do not comply with the corresponding instructions The hazard may come from something mechanical or from electric shock Read the instructions carefully Mechanical Electrical When you see this Safety Symbol on the following pages it will alert you to the possibility of damage to your garage door and or the garage door opener if you do not comply with the corresponding instructions Read the instructions carefully This garage door opener is designed and tested to offer safe service provided it is installed operated maintained and tested in st
55. rses on the one inch board remove the obstruction and run the opener through 3 or 4 complete travel cycles to test adjustment If the door will not reverse after repeated adjustment attempts call for professional garage door service 30 Without a properly working safety reversing sensor persons particularly children could be seriously injured or killed if trapped by a closing garage door Repeat this test once a month A A A V V D D e V V V D D D A V V MN Se WAAR Safety Reversing Sensor Safety Reversing Sensor Failure to test and adjust the safety reverse system may result in serious injury or death from a closing garage door Repeat this test once a month and adjust as needed es l Era oa aA One inch board or a 2x4 laid flat Important safety check Repeat Adjustment Steps 1 2 and 4 after e Each adjustment of door arm length force controls or limit controls e Any repair to or adjustment of the garage door including springs and hardware e Any repair to or buckling of the garage floor e Any repair to or adjustment of the opener IMPORTANT SAFETY INSTRUCTIONS To reduce the risk of severe injury or death to p
56. s will be furnished on request or parts will be shipped at prevailing prices and you will be billed accordingly WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION e PART NUMBER SIMPLY DIAL OUR TOLL FREE NUMBER PART NAME e MODEL NUMBER 1 800 528 9131 HOURS Mountain Std Time 6 00 A M TO 6 00 P M Monday through Friday 7 00 A M TO 3 00 P M Saturday Closed Sunday For professional installation parts and service contact your local CHAMBERLAIN dealer Look for him in the Yellow Pages or call our Service number for a list of dealers in your area ADDRESS ORDERS TO THE CHAMBERLAIN GROUP INC Parts and Service Department 2301 N Forbes Boulevard Suite 104 Tucson Arizona 85745 SERVICE INFORMATION TOLL FREE NUMBER 1 800 528 9131 pele el elle el el ele pel ele el el fel pele le pel ele el el fel pelea el el pele epee pele el ele el eee eel el eee eee el ele el ell feted eee el CHAMBERLAIN GARAGE DOOR OPENER ONE YEAR LIMITED WARRANTY The Chamberlain Group Inc Seller warrants to the first retail purchaser of this product that it is free from defect in materials and or workmanship for a period of one year from the date of purchase The proper operation of this product is dependent on your compliance with the Owner s Manual instructions regarding installation operation maintenance and testing Failure to comply strictly with those instructions will void this warranty in its entirety P
57. stener 12B374 Door bracket 12B380 Door bracket plate 178B35 Curved door arm section 178B34 Straight door arm section 12B350 Hanging brackets 41A4373 Safety sensor kit receiving and sending eye only 41B4115 2 conductor bell wire w connector 2 rolls white amp white black 12B483 C wrap bracket 12B424 Square hole mounting bracket 12B485 Slotted hole mounting bracket NOT SHOWN 41A3475 Installation hardware bag includes hardware illustrated on page 7 41A4116 Safety sensor hardware 114A1888 Owner s manual O es ee ee e e Repair Parts Opener Assembly Parts Down LIMIT SWITCH ASSY Contact Brown Wire Drive Gear Center Limit Up Yellow Contact Contact Wire KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 31D380 Sprocket cover 11 41D3058 Universal replacement motor amp 41C4220A Gear and sprocket assembly bracket assembly Complete with Complete with motor worm bracket bearing Spring washer assembly RPM sensor Thrust washer 41A3666 Cover Retaining ring 41A2818 Helical gear amp retainer w grease Bearing plate 41D3452 Limit switch assembly Roll pins 2 41C3005A RPM sensor assembly Drive gear and worm gear 4104246 Wire harness assembly w plug Helical gear w retainer and grease 41A2826 Shaft bearing kit 41A2817 Drive worm gear kit w grease 41A2822A Interrupter cup assy Roll pins 2 41A4252 6B_ Receiver logic board assy 41B4245 Line cord Co
58. ther check the fuse box or the circuit breaker Some outlets are controlled by a wall switch the door control or 2 Have you disabled all door locks Review installation instruction warnings on the remote control Page 11 3 Is there a build up of ice or snow under the door The door may be frozen to the ground Remove any restriction 4 The garage door spring may be broken Have it replaced 5 Repeated operation may have tripped the overload protector in the motor Wait 15 minutes Try again Opener operates 1 Is the door control push bar lit If not Remove the bell wire from the opener terminal from the remote screws Short the red and white terminals by touching both terminals at the same control but not from time with a piece of wire If the opener runs check for a faulty wire connection at the the door control door control a short under the staples or a broken wire 2 Are the wiring connections correct Review Step 6 page 18 The door operates 1 If the Lock button is on turn it off from the door control 2 Le the wall push button flashing Your opener needs to re learn a remote control but not from the code Refer to instructions on the opener panel female COMOL 3 Does the battery test light glow when the remote control push button is pressed If not replace the battery 4 Program the receiver to match the remote control code 5 Repeat the receiver programming procedure with all remote controls The remote
59. ththe code To Change the Selected Push Button On the Same Remote If you decide to use a different remote control button than originally programmed into the opener you need to erase all the learned codes and reprogram each remote used to operate the garage door opener To Erase All Remote Control Codes e Press and hold the Smart button on the opener panel until the indicator light turns off about 6 seconds All the codes the opener has learned will be erased e To reprogram repeat Steps 1 3 for each remote control in use Code programming instructions are also located on the opener panel 33 Children operating or playing with a garage door opener can injure themselves or others The garage door could close and cause serious injury or death Do not allow children to operate the door control s or remote control transmitter s A moving garage door could injure or kill someone under it Activate the opener only when you can see the door clearly it is free of obstructions and is properly adjusted Figure 1 Multi Function Remote Control Battery Indicator Light Select a Remote Push Button Figure 2 Garage Door Opener With Smart Button art Button Indicator Light END PANEL Having a Problem Situation Probable Cause amp Solution The opener doesn t 1 Does the opener have electric power Plug a lamp into the outlet If it doesn t light operate from ei
60. u have an access door in addition to the garage door If not Model 7702CB Outside Quick Release is required See page 38 You may find it helpful to refer back to this page as you proceed with the installation of your opener ONE PIECE Door Installation Before you begin survey your garage area to see whether any of the conditions below apply to your installation Slack in chain tension is normal when garage door is closed One Piece Door Without Track FINISHED CEILING Support bracket amp fastening hardware is required See page 17 Closed Position Cable Pulley Bracket Gable Trolley Access Door EC Safety Reversing Sensor peso ap between floor and bottom of door must not exceed 1 4 Safety Reversing Sensor Based on your particular requirements there are several installation steps which might call for materials and or hardware not included in the carton e Step 1 page 13 Look at the wall or ceiling above the garage door The header bracket must be securely fastened to structural supports e Step 5 page 17 Do you have a finished ceiling in your garage If so a support bracket and additional fastening hardware not supplied may be required e Safety reversing sensor page 21 Depending on garage construction wood blocks may need to be securely fastened to mounting locations before sensors are installed e Step 10 page 22

Chamberlain 5100-2K Garage Door Opener User Manual

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