Carson SB-008-10 Switch User Manual
Contents
1. CASO Carson Manufacturing Co Inc 5451 North Rural Street Indianapolis IN 46220 Phone 888 577 6877 Fax 317 254 2667 www carsonsirens com SB 008 10 SWITCH CONTROL BOX INSTALLATION AND OPERATING INSTRUCTIONS gt QO AUX1 AUX2 AUX3 AUX4 AUX5 AUX6 AUX7 AUX8 sOOOOOOO SPECIFICATIONS 10 16 VDC negative ground 160 AMPS Max 80 AMPS for Switch 1 4 80 AMPS for switch 5 8 Option to combine Output 1 and 2 for 40 AMP total output on switch 1 or 2 15 F to 140 F 8 ON OFF push button switches with backlit changeable legends Legend changes color when activated Internal option switch combines switch 1 and 2 When switch 1 or 2 is pressed both outputs 1 and 2 activate Internal option switch changes switch 8 to momentary Output 8 is activated for 10 seconds nominal 2 Positive 6AWG Wire Power Input 2 Four Position Harness 10AWG Wire Output 1 Positive and Negative Plug 22AWG Wire to power internal electronics and backlight 6 1 8 Wide 1 3 8 High 6 1 2 Deep 2 1 2 LBS NOTICE Due to continuous product improvements we must reserve the right to change any specifications and information contained in this manual at any time without notice Carson Manufacturing Co Inc makes no warranty of any kind with regard to this manual including but not limited to the implied warranties of merchantability and fitness for a particular purpose Carson Manufacturing Co Inc shall not be liab2. e safety of the installer vehicle operator passengers and the community please observe the following safety precautions Failure to follow all safety precautions and instructions may result in property damage injury or death Qualifications The installer must have a firm knowledge of basic electricity vehicle electrical systems and emergency equipment Mounting Mount the control box for easy access by the vehicle operator DO NOT mount in air bag deployment area Assure clearances before drilling in vehicle To prevent internal damage to the unit mounting bolts must not enter case more than 1 4 Wiring Use wiring capable of handling the current required Make sure all connections are tight Route wiring to prevent wear overheating and interference with air bag deployment Install and check all wiring before connection to vehicle battery Testing Test all functions after installation to assure proper operation UNPACKING Inspect contents for shipping damage If found alert carrier immediately Contents should include switch control box mounting bracket and 2 bolts two power input cables two power output cables backlight and grounding cable sheet of legends and these instructions Contact supplier immediately if any components are missing OPTION SWITCHES Remove cover single screw on back to gain access to option switches inside the unit Combo option switch behind switch 1 combines output 1 and 2 to be activated by switch 1
3. ker face correspond to outputs 1 through 8 Red 22 AWG VDC input for 30mA backlighting optional Black 22 AWG VDC for 1A relay control not optional Yellow 10 AWG Output 1 20A Max Internal ATO Style Fuse Green 10 AWG Output 2 20A Max Internal ATO Style Fuse Internal ATO Style Fuse Recommended Wire Size Blue 10 AWG Output 3 20A Max jE amps UNIT e White 10 AWG Output 4 20A Max Internal ATO Style Fuse 10 15 a Yellow 10 AWG Output 5 20A Max Internal ATO Style Fuse z z gt Green 10 AWG Output 6 20A Max Internal ATO Style Fuse 40 60 Blue 10 AWG Output 7 20A Max Internal ATO Style Fuse 60 80 White 10 AWG Output 8 20A Max Internal ATO Style Fuse U tl i i longer than 10 ft Red 6 AWG VDC input supply for output 5 through 8 80A Input Max Recommend adding 100A breaker CP4914C Page 2 of 2 08 08 05
4. le for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this manual Carson Manufacturing Company Inc warrants this new product to be free from defects in material and workmanship under normal use and service for a period of five 5 years from the date of delivery to the first user purchaser During this warranty period the obligation of Carson Manufacturing is limited to repairing or replacing as Carson Manufacturing may elect any part or parts of such product which after examination by Carson Manufacturing is determined to be defective in material and or workmanship This warranty does not cover labor charges for removal or re installation of the product Fuses and lamps are not covered under this warranty This warranty does not extend to any unit that has been subjected to abuse misuse improper installation or which has not been adequately maintained nor to units which have problems related to service or modification at any facility other than the manufacturer THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FORA PARTICULAR PURPOSE IN NO EVENT SHALL CARSON MANUFACTURING COMPANY INC BE LIABLE FOR ANY LOSS OF PROFITS OR ANY INDIRECT OR CONSEQUENTIAL DAMAGES ARISING OUT OF ANY SUCH DEFECT IN MATERIALS OR WORKMANSHIP RETURN If you have any questions concerning this or any
5. or 2 Momentary option switch behind switch 8 sets switch 8 for momentary operation Output 8 will activate for 10 seconds then de activate LEGENDS Multiple legends are supplied on a single sheet Legends may be selected to match the device controlled Select the legend and place centered over the legend area Press down on the legend to stick over clear window and tuck under rubber framing Gently lift up on the sides of rubber framing to help cover the edges of the legend To remove a legend use a thin edge to gently push rubber frame aside and pry between legend Legend Label _ _________ and clear window Try not to puncture clear window The stick on adhesive is strong Riibber Frame Blank black legends are provided for switches Cle window Ie with no function The white background legends may be written on with permanent marker to create custom legends LOAD LIMITATION STROBES Loads such as strobes that have a high inrush current require a secondary relay This oe l OUTPUT is because the high inrush current may exceed the output rating causing the units FROM internal relay contacts to weld together and get stuck on A 40A BOSCH SPST relay is recommended for the secondary relay WIRING Refer to the following diagram for electrical hookup UNIT Red 6 AWG VDC input supply for output 1 through 4 Switch 1 through 8 on tf ee 80A Input Max Recommend adding 100A brea
6. other Carson product please contact our Technical Service Department at 888 577 6877 Many issues can be handled over the phone We can also be reached via e mail at service carsonsirens com If a product must be returned for any reason please contact our Technical Service Department to obtain a Returned Merchandise Authorization number RMA before you ship the product to Carson Please write the RMA clearly on the package near the mailing label Be sure to provide a return address contact and phone number along with a brief description of the problem CP4914C Page 1 of 2 08 08 05 OPERATION Each pushbutton switch on the face of the unit controls a corresponding output on the back The pushbutton switch is push on push off operation When pushed on the legend above the switch will light red and VDC is supplied to corresponding output The units backlighting may be connected to vehicles accessory panel See OPTION SWITCHES below for further operational enhancements If the internal fuse ruptures the output will automatically de activate If a button is pressed and released but the red light will not stay on then the fuse is blown and must be replaced INSTALLATION Proper installation of the unit is essential for years of safe reliable operation Please read all instruction before installing the unit Failure to follow these instructions can cause serious damage to the unit or vehicle and may void warranties SAFETY PRECAUTIONS For th
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