Canon 3035 All in One Printer User Manual
Contents
1. A REPEAT ADJUSTMENT STEP 3 AFTER EACH ADJUSTMENT OF DOOR ARM LENGTH CLOSE FORCE OR DOWN LIMIT ANY REPAIR OR ADJUSTMENT OF GARAGE DOOR INCLUDING SPRINGS AND HARDWARE ANY REPAIR OR BUCKLING OF THE GARAGE FLOOR ANY REPAIR OR ADJUSTMENT OF THE GARAGE DOOR OPENER THE PROTECTOR SYSTEM PROVIDES AN ADDITIONAL MEASURE OF SAFETY AGAINST A SMALL CHILD BEING CAUGHT UNDER A GARAGE DOOR It uses an invisible beam which when broken by an obstruction causes a closing door to open and prevents an open door from closing STRONGLY RECOMMENDED FOR HOMEOWNERS WITH SMALL CHILDREN Code Programming Instructions Manufactured under 1 or more of the following U S patents RE29 525 4 037 201 4 750 118 4 806 930 Other Patents Pending CHILDREN OPERATING OR PLAYING WITH A GARAGE DOOR OPENER CAN INJURE THEMSELVES OR OTHERS THE GARAGE DOOR COULD CLOSE AND CAUSE SERIOUS INJURY OR DEATH DO NOT ALLOW CHILDREN TO OPERATE THE DOOR CONTROL S OR REMOTE CONTROL TRANSMITTER S A MOVING GARAGE DOOR COULD INJURE OR KILL SOMEONE UNDER IT ACTIVATE THE OPENER ONLY WHEN YOU CAN SEE THE DOOR CLEARLY IT IS FREE OF OBSTRUCTIONS AND IS PROPERLY ADJUSTED Your garage door opener receiver and remote control transmitter has been set at the factory to a matching code The door will open when the button on the remote is pressed Below are instructions for programming any additional remotes you may purchase See available acc2. PROCEDURE Position opener on garage floor below header bracket Use packing material as a protective base NOTE To enable T rail to clear sectional door springs it may be necessary to lift opener onto a temporary support CAUTION The opener must either be secured to a support or held firmly in place by another person Raise T rail until pulley and header brackets come together Align bracket holes and join with clevis pin as shown Insert ring fastener to secure Header Bracket Clevis Pin 5 16 x2 3 4 Material Installation Step 3 Position the Opener Follow instructions which apply to your door type as illustrated SECTIONAL DOOR amp 1 PIECE DOOR WITH TRACK NOTE A 25mm board is convenient for setting an ideal door to T rail distance It is not necessary when headroom is insufficient PROCEDURE Raise the opener onto a stepladder Open garage door Place a 25mm board on the top section of door near centerline as shown Rest T rail on 25mm board as shown T rail 25mm Board I ay OD VA ol v g d A Door Stepladder If the top panel hits the trolley when you raise the door pull down the trolley release arm to disconnect the inner and outer sections The trolley Installation Step 4 Hang the Opener before installing opener PROCEDURE Measure the distance from EACH side of the op
3. If you need to install the header bracket on a 25mm board on wall or ceiling use lag screws not supplied to securely fasten the 25mm board to structural supports o E Ceiling Header Wall Header a Track ne ae e Open your door to the highest Sa point of travel as shown Draw an intersecting horizontal line on the header wall 5cm above the high point This height will N Jamb provide travel clearance for the J Nae Hardware top edge of the door SECTIONAL DOOR WITH ONE PIECE DOOR WITH CURVED TRACK HORIZONTAL TRACK amp JAMB HARDWARE Proceed to Step 2 page 12 ONE PIECE DOOR WITHOUT TRACK Please read and comply with the warnings on page 10 They apply to the installation of the header bracket regardless of door type e Close the door and mark the inside vertical centerline of your garage door Extend the line onto the header wall Unfinished Ceiling Header Wall Vertical Centerline above door If headroom clearance is minimal you can install the header bracket on the ceiling See page 12 e If you need to install the header bracket on a 25mm board on wall or ceiling use lag screws not supplied to securely fasten the 25mm board to structural supports as shown Highest Point of Travel Jamb Hardware Distance One piece door without track jamb hardware e Open your door to the highest point of tra
4. Installation Step 1 Determine Header Bracket Location Installation procedures vary according to garage STRUCTURAL SUPPORT ON THE IF THE HEADER BRACKET IS NOT A RIGIDLY FASTENED TO A HEADER WALL OR CEILING THE SAFETY REVERSE SYSTEM MAY NOT door types Follow the instructions which apply to WORK PROPERLY SEE PAGE 22 THE DOOR your door MIGHT NOT REVERSE WHEN REQUIRED AND COULD CAUSE SERIOUS INJURY OR DEATH THE GARAGE DOOR SPRINGS CABLES PULLEYS IF YOURS IS A CANOPY OR DUAL TRACK BRACKETS AND THEIR HARDWARE ARE UNDER STYLE GARAGE DOOR A DOOR ARM EXTREME TENSION DO NOT ATTEMPT TO CONVERSION KIT IS REQUIRED FOLLOW THE Er UE PERSO A NIORT ODE A COULD E E AET O A a SER RESULT CALL FOR GARAGE DOOR SERVICE SECTIONAL DOOR AND ONE PIECE DOOR WITH TRACK S Vertical e Close the door and mark the inside Guideline Finished Ceiling Header Sethi vertical centerline of the garage door Wa Board Structural e Extend the line onto the header wall Suppors above the door SS yyy L Remember you can fasten the N m header bracket within 60cm of the left or right of the door center only if a torsion spring or center bearing plate is in the way or you can attach Vertical it to the ceiling refer to page 12 Guideling when clearance is minimal
5. side up Dispose of old battery properly INCREASE TRAVEL DOWN UP Adjustment Label MAINTENANCE OF YOUR OPENER ONCE A MONTH MANUALLY OPERATE DOOR If it is unbalanced or binding call professional garage door service CHECK TO BE SURE DOOR OPENS AND CLOSES FULLY Adjusts Limits and or Force if necessary REPEAT SAFETY REVERSE TEST Make any necessary adjustments See page 22 TWICE A YEAR CHECK CHAIN TENSION Adjust if necessary ONCE A YEAR OIL DOOR ROLLERS BEARINGS AND HINGES THE OPENER DOES NOT REQUIRE ANY ADDITIONAL LUBRICATION DO NOT GREASE DOOR TRACKS TO AVOID INSTALLATION DIFFICULTIES DO Assembly Step 1 NOT RUN THE GARAGE DOOR OPENER UNTIL Attach Cable Pulley Bracket Z T RAIL BACK TO OPENER e Place the 4 T rail sections on a flat surface for assembly Center sections are interchangeable Square Carriage Front and back sections are also interchangeable Bomag for ease of assembly e Connect rail braces and lock nuts to rail sections from the direction shown Otherwise the trolley will hit against the nut page 8 T rail End Section O Carriage Bolt 1 4 20x1 2 11mm Socket Wrench Center Section Make sure bolt necks are seated in the square holes and rails are aligned before you tighten lock nuts See right and wrong views Improper assembly can cause jerky trolley operation noise and or nuisance door reversals Cable pulley bracket attaches to FRON
6. to structural supports Lift opener and fasten to hanging bracket as shown Check to make sure T rail is centered over door REMOVE 25MM BOARD Operate door manually If door hits the rail raise header bracket Bracket Not Supplied FINISHED CEILING Lag Screws OTs 5 16 x1 7 8 a Ct oD Not Supplied 5 16 18x7 8 Screw 5 16 Lock Washer 5 16 18 Nut Figure 2 13mm Socket Wrench LOCATE LIGHTED DOOR CONTROL BUTTON OR ANY ADDITIONAL PUSH BUTTONS WHERE THE GARAGE DOOR IS VISIBLE AWAY FROM DOOR AND DOOR HARDWARE AND OUT OF THE REACH OF CHILDREN SERIOUS PERSONAL INJURY FROM A MOVING GARAGE DOOR MAY RESULT FROM MISUSE OF OPENER DO NOT ALLOW CHILDREN TO OPERATE LIGHTED DOOR CONTROL BUTTON S OR REMOTE CONTROL TRANSMITTER FASTEN THE CAUTION LABEL ON THE WALL NEAR LIGHTED DOOR CONTROL BUTTON AS A REMINDER OF SAFE OPERATING PROCEDURES Installation Step 5 Install Lighted Door Control Button Models 4000E 2000E amp 1000E Remove about 6mm of insulation from both ends of 2 strand bell wire Connect one end to terminal screws on back of lighted door control button as follows white to terminal screw 2 and white red to terminal screw 1 Fasten the lighted door control button on an inside garage wall as shown If installing into drywall drill 4mm diameter holes for anchors A convenient place is alongside the service door and OUT OF THE REACH OF CHILDREN Run bell wire up the wall
7. AS PART NUMBER NEAR AS YOUR TELEPHONE SIX DAYS A WEEK SIMPLY DIAL OUR NUMBER MEARE NAME e MODEL NUMBER 1 602 792 0511 In Mexico City 368 5501 OUTSIDE OF MEXICO ADDRESS ORDERS TO Toll Free Outside Mexico City 01 800 500 9300 THE CHAMBERLAIN GROUP INC HOURS 7 00 A M TO 3 30 P M International Operations Mountain Std Time 845 Larch Avenue MONDAY through SATURDAY Elmhurst IL 60126 1196 USA gt IN MEXICO ADDRESS ORDERS TO For professional installation parts and service MERIK S A DE C V contact your local CHAMBERLAIN dealer Look for him Poniente 152 929 in the Yellow Pages or call our Service number for a list OUR LARGE SERVICE ORGANIZATION SPANS AMERICA Col Industrial Vallejo of dealers in your area M xico 02300 D F CHAMBERLAIN GARAGE DOOR OPENER ONE YEAR LIMITED WARRANTY The Chamberlain Group warrants to the first retail purchaser of this product that it will be free from any defect in materials and or workmanship for a period of twelve full months from the date of purchase The product must be used in complete accordance with Chamberlain s instructions for installation operation and care LIMITED WARRANTY ON MOTOR Model Series 5000E The motor is warranteed to be free from any defect in materials and or workmanship for a period of 60 full months 5 years from the date of purchase Model Series 4000E The motor is warranteed to be free from any defect in materials and or workmanship for a perio
8. amperes Electronic Independent UP and DOWN DRIVE MECHANISM force adjustment screws 16 1 worm gear reduction Electrical Motor overload protector amp low i voltage push button wiring Chain amp cable with one piece Himitdevi Gireut actuated by limitni trolley on steel T rail imit device ircuit actuated by limit nut Length of travel Adjustable to 2 29m Limit adjustment z CE adjustment on side T l 15 2 onions ravel rate 320cm per Second Start circuit Low voltage push button or On when door starts to travel radio control off 4 1 2 minutes after stop Model 5000E Has separate DIMENSIONS Light Feature Length overall 0 3 15m Adjustable door arm Pull cord 3 25m Model 5000E trolley release Headroom required Hanging weight YOU LL NEED TOOLS During assembly and installation of your opener the instructions will call for the use of various hand tools shown below 0000 A Hack Saw 50 gt Wire Cutters wWw 5mm amp 8mm Drill Bits RIGG ae Screwdriver Stepladder J Sakati Adjustable End Wrench LD Claw Hammer BEFORE YOU BEGIN PLEASE TAKE SOME TIME TO CAREFULLY EXAMINE THE ILLUSTRATIONS OF A TYPICAL GARAGE DOOR OPENER INSTALLATION ON BOTH A SECTIONAL AND A ONE PIECE DOOR Some installation instructions vary for sectional and one piece doors Follow only those instructions which apply to your door type Do you have a finished ceiling in your garage If so you will need a s
9. 18 Washers 5 16 yo Clevis Pin Straight 5 16 x1 1 4 Arm Screws oo 5 16 18x7 8 lt 0 urved Door Arm 13mm Socket Wrench Before connecting door arm to trolley limits of travel must be adjusted on one piece doors Limit adjustment screws are located on left side panel as shown in illustration on page 20 Follow procedures below Fully Closed Trolley Door Arm Closed i Door Open Door Connector Hole Door with I Backward Slant Fully Open Trolley Door Arm Connector Hole Door Arm ADJUSTMENT PROCEDURES OPEN DOOR ADJUSTMENT Decrease UP limit Turn UP limit adjustment screw counterclockwise 5 1 2 turns Press door control button Trolley will travel to full open position Manually raise door arm to open position parallel to floor and lift door arm to trolley The arm should touch trolley just in back of door arm connector hole as shown in solid line drawing If arm does not extend far enough adjust limit further One full turn equals 5cm of door travel CLOSED DOOR ADJUSTMENT Decrease DOWN limit Turn DOWN limit adjustment screw clockwise 5 complete turns Press door control button Trolley will travel to full closed position Manually close door and lift door arm to trolley The arm should touch trolley just ahead of door arm connector hole as shown in dotted line drawing If arm is behind the connector hole adjust limit further One full turn equals 5cm of door t
10. CCORDANCE WITH THE FOLLOWING SAFETY INSTRUCTIONS FAILURE TO COMPLY WITH THE FOLLOWING INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR PROPERTY DAMAGE CAUTION IF YOUR GARAGE HAS NO SERVICE ENTRANCE DOOR INSTALL MODEL 1702E EMERGENCY RELEASE KEYLOCK THIS ACCESSORY ALLOWS MANUAL OPERATION OF GARAGE DOOR FROM OUTSIDE IN CASE OF POWER FAILURE KEEP GARAGE DOOR BALANCED Sticking or binding doors must be repaired Garage doors door springs cables pulleys brackets and their hardware are under extreme tension and can cause serious personal injury DO NOT ATTEMPT TO LOOSEN MOVE OR ADJUST THEM Call for garage door service DO NOT WEAR RINGS WATCHES OR LOOSE CLOTHING while installing or servicing a garage door opener To avoid serious personal injury from entanglement REMOVE ALL THE ROPES CONNECTED TO GARAGE DOOR before installing the garage door opener Installation and wiring must be in compliance with your local building and electrical codes CONNECT THE POWER CORD ONLY TO A PROPERLY GROUNDED OUTLET LIGHTWEIGHT DOORS OF FIBERGLASS ALUMINUM OR STEEL MUST BE SUB STANTIALLY REINFORCED TO AVOID DOOR DAMAGE See page 17 The best solution is to check with your garage door manufacturer for an opener installation reinforcement kit THE SAFETY REVERSE SYSTEM TEST IS VERY IMPORTANT page 22 Your garage door MUST reverse on contact with a 25mm obstacle placed on the floor Failure to properly adjust the opene
11. CREWDRIVER ie Back Tab Slot over Front Tab Slot Mounting Plate Pulley CAUTION DO NOT REMOVE THE CHAIN CABLE FROM THE DISPENSER CARTON pt Master Link Clip On Spring Master ra Link Cap Master Link i Clip On Spring Flat End EZ 1 of Trolley my Threaded Shaft Trolley Flat End Master Link Bar Install Chain amp Cable In This Direction Opener Sprocket ATTACH SPROCKET COVER TO OPENER Insert back tab in opener slot Squeeze cover slightly and insert the front tab in the slot on mounting plate TIGHTEN CHAIN CABLE e Spin the inner nut and lock washer down the threaded shaft away from the trolley e To tighten the chain turn outer nut in the direction shown As you turn the nut keep the chain from twisting e When the chain is approximately 13mm above the base of the T rail at its midpoint re tighten the inner nut to secure the adjustment Sprocket noise can result if chain is either too loose or too tight When installation is complete you may notice some chain droop with the door closed This is normal If the chain returns to the position shown when the door is open do not re adjust the chain Lock Outer Nut Wachee Inner Nut To Tighten Inner Nut To Tighten Outer Nut gt Base of T rail ASSEMBLY OF YOUR GARAGE DOOR OPENER IS NOW COMPLETE
12. E SURE THAT THE UNIT IS GROUNDED ACCORDING TO LOCAL CODE IMPORTANT NOTE TO AVOID INSTALLATION DIFFICULTIES DO NOT RUN OPENER NOW Installation Step 8 Fasten Door Bracket Follow instructions which apply to your door type as illustrated below TO PREVENT DAMAGE TO LIGHTWEIGHT AND METAL GARAGE DOORS OR ONES WITH GLASS PANELS ALWAYS REIN FORCE THE INSIDE OF DOOR BOTH VERTICALLY AND HORIZONTALLY WITH 25MM BOARDS OR ANGLE IRON IF YOURS IS A CANOPY OR DUAL TRACK STYLE GARAGE DOOR A DOOR ARM CONVERSION KIT IS REQUIRED FOLLOW THE INSTALLATION INSTRUCTIONS INCLUDED WITH THE REPLACEMENT DOOR ARM A FROM THE SLIDING PARTS SECTIONAL DOOR INSTALLATION PROCEDURE Header Bracket i i Vertical H Center 1 Line 1 Door Bracket Top of I Reinforcement Board for Lightweight Doors ONE PIECE DOOR INSTALLATION PROCEDURE WITHOUT VERTICAL TRACK Center bracket on top edge of door as shown Mark holes Drill 8mm holes and fasten the door bracket with hardware supplied Lock Washer 5 16 1 5 16 Nut Top Edge i of Door f Outside Optional Carriage Bolt 5 5 16 18x2 1 2 The horizontal brace should be at least 1 8m long The vertical brace should cover height of top panel The best solution is to check with your garage door manufacturer for a door reinforcement kit for an opener installation 13mm Socket Wrench 13mm Socket Wrench EXERCISE CARE IN REMOVIN
13. G AND ASSEMBLING ARM CONVERSION KIT KEEP FINGERS AWAY Assemble door bracket as shown Center bracket on previously marked vertical guideline used for the header bracket installation Position the bracket assembly on the face of the door within the following limits A The top edge of the bracket 5 10cm below top edge of door B Directly below any structural support across top of door Placement depends on your particular needs Mark and drill 8mm top and bottom fastening holes Secure bracket as shown Rea Door Bracket Carriage Bolt 5 16 18x2 1 2 ws Nut Oe ne 8 6 Lock Washer T 5 16 Inside Edge of Door or Reinforcement Board NOTE If the door has no exposed framing drill 5mm pilot holes and use 5 16 x1 1 2 lag screws not supplied to fasten bracket to top of door NOTE The door bracket may be installed on face of door if required for your installation Refer to dotted line drawing HOWEVER drill 5mm pilot holes and substitute 5 16 x1 1 2 lag screws not supplied to fasten the bracket to the door eae ar se mE 4 Header Bracket Optional Face of Door Installation Vertical Center Line Installation Step 9 Connect Door Arm to Trolley Follow only those instructions which apply to your door type SECTIONAL DOORS ONLY Make sure garage door is closed tight Pull the manual release handle to disconnect the trolley Manually move outer trol
14. S PAGE CAREFULLY e DO NOT PERMIT CHILDREN TO PLAY IN THE AREA OF THE DOOR TO ACTIVATE THE OPENER Use any of the following devices 1 The Remote Control Transmitter Hold the push button down until the door starts to move 2 The Door Control Hold push button down until the door starts to move 3 Key Switch or Keyless Entry System if you have installed either of these accessories HOW TO OPERATE THE DOOR MANUALLY DOOR SHOULD BE FULLY CLOSED IF POSSIBLE WEAK OR BROKEN SPRINGS COULD ALLOW AN OPEN DOOR TO FALL RAPIDLY PROPERTY DAMAGE OR SERIOUS PERSONAL INJURY COULD RESULT DO NOT USE MANUAL RELEASE HANDLE TO PULL DOOR OPEN OR CLOSED Disconnect door from opener by pulling down sharply on red handle Lift door manually To automatically reconnect door to opener press Door Control button OPENER LIGHT will turn on under the following conditions When the opener is initially plugged in when the power is interrupted when the opener is activated Light turns off automatically after 4 1 2 minutes Bulb size is 75 watts maximum If the Multi Function Door Control Panel with the Light Feature is installed the light can remain ON or turn OFF before the automatic cycle is completed if desired e TO AVOID DIFFICULTY DURING INSTALLATION DO NOT RUN OPENER UNTIL INSTRUCTED TO DO SO OPERATE ONLY WHEN OPENER IS PROPERLY ADJUSTED AND THE DOOR IS VISIBLE AND UNOBSTRUCTED HOW DOOR ACTIVATES 1 If open door wi
15. Slot e 75 Watt Max Light Bulb WIRING INSTRUCTIONS FOR ACCESSORIES The Protector System To opener terminal screws White to 2 and White Black to 3 Lens Outside Keylock To opener terminal screws White Red to 1 and White to 2 Model 5000E Only e Run the bell wire up the wall and across the ceiling to the opener Use insulated staples to secure the wire in several places Be careful not to pierce the wire with a staple thereby resulting in a short e Receiver terminals and the antenna are located on the back panel of the opener Position the antenna wire as shown e Then connect the bell wire as follows white red to terminal screw 1 and white to terminal screw 2 e Remember to affix the User Safety Instruction label to the wall near the Door Control and the Maintenance Instruction label in a prominent location on the inside of the garage door If the label adhesive will not adhere to your garage wall surface or becomes loose with time use tacks to secure the label alongside the control button Opener Terminal Screws Multi Function Door Control Panel Terminal Screws 2 Strand Bell Wire D Antenna OPERATION OF THE MULTI FUNCION DOOR CONTROL PANEL THE DOOR CONTROL PUSH BAR Press to open or close the door Press again to REVERSE the door during the closing cycle or to STOP the door while it s opening LIGHT FEATURE Press the Light button If the o
16. T END of T rail End Section Hardware Shown Actual Size RAIL FRONT TO DOOR Carriage Bolts Lock Nut 1 4 20x1 2 4 e Position the cable pulley bracket on the front end Le eRe of the T rail as shown Fasten securely with the hardware shown Hex Screws 5 16 18x7 8 Hex Screw Nut Lock Washer 5 16 18x7 8 3 5 16 18 5 5 16 4 When tightening the screws be sure to keep bracket parallel to the rail Otherwise the rail may bow when the opener Wrong is operated Cable Pulley Bracket Lock Washer 5 16 Assembly Step 2 Assemble and Install Trolley AS A TEMPORARY STOP INSERT A SCREW DRIVER INTO HOLE IN FRONT END OF T RAIL Attach threaded shaft to trolley with lock washer and nuts as shown S gt Inner Nut SS 5 16 D SA Trolley Trolley Threaded Shaft Trolley 13mm Socket Wrench Temporary Stop Screwdriver Slide trolley assembly along rail to screwdriver stop NOTE If trolley hits against nut on T rail bolts and nuts were attached from the wrong side and must be repositioned Review Step 1 USE ONLY THOSE SCREWS MOUNTED Assembly Step 3 IN TOP OF OPENER FAILURE TO DO SO Fasten T rail to Opener WILL CAUSE SERIOUS DAMAGE TO OPENER Washered Screw 5 16 18x1 2 PROCEDURE Place the opener on packing material to protect the cover For convenience Hex Screw N USE ONLY THIS TYPE AND SIZE p
17. The Chamberlain Group Inc 845 Larch Avenue Elmhurst Illinois 60126 1196 Garage Door Opener Owner s Manual FOR RESIDENTIAL USE ONLY Model Series 5000E 1 2 HP Model Series 4000E 1 2 HP OoO0000 Oo0000 Model Series 2000E 1 3 HP Model Series 1000E 1 4 HP CAUTION PLEASE READ THIS MANUAL CAREFULLY The MODEL NUMBER label is located on the front panel of your opener CONTENTS CONTENTS Safety Rules Force Adjustments Features of Your Opener Safety Reverse Test Specifications The Protector System You ll Need Tools Code Programming Instructions Completed Installation Illustration Having a Problem ccccccesesceeeseeeeesneeeesseeeeeeeees 24 25 Operation of Your Opener Carton Contents amp Hardware Illustrated Accessories Repair Parts Rail Assembly Care amp Maintenance of Your Opener Repair Parts Installation Assembly Instructions Repair Parts Opener Assembly Installation Instructions How To Order Repair Parts Travel Limit Adjustments Warranty FASTEN THIS MANUAL NEAR THE GARAGE DOOR AFTER INSTALLATION PERIODIC CHECKS OF THE OPENER ARE REQUIRED TO INSURE SATISFACTORY OPERATION Start By Reading These Important Safety Rules THESE SAFETY ALERT SYMBOLS MEAN CAUTION PERSONAL SAFETY PROPERTY DAMAGE OR DANGER FROM ELECTRIC SHOCK READ THESE INSTRUCTIONS CAREFULLY THIS GARAGE DOOR OPENER IS DESIGNED AND TESTED TO OFFER REASONABLY SAFE SERVICE PROVIDED IT IS INSTALLED AND OPERATED IN STRICT A
18. and across the ceiling to the opener Secure with insulated staples Receiver terminals and antenna are located on back panel of opener Position antenna wire as shown Then connect the white wire to terminal screw 2 and the white red wire to terminal screw 1 2 Strand Bell Wire Lighted Door Control Button Terminal Screws Opener Terminal 2 Strand Bell Wire Staples Control Button 6ABx1 1 2 Ka Metal Screws OPERATION OF WIRING INSTRUCTIONS FOR ACCESSORIES LIGHTED DOOR CONTROL BUTTON The Protector System Press to open or close door To opener terminal screws e Back Panel of Opener Antenna Press again to REVERSE door during the CLOSING White to 2 and White Black to 3 cycle or to STOP door during OPENING cycle Outside Keylock To opener terminal screws White Red to 1 and White to 2 INSTALL LIGHT Models 4000E 2000E amp 1000E Install a 75 watt maximum light bulb in socket as shown Light will turn on and remain lit for 4 1 2 minutes when power is connected After 4 1 2 minutes it will turn off If light bulb burns out prematurely due to vibrations replace with bulb specifically packaged for Garage Door Openers INSTALL LENS Model 2000E only Locate and we loosen approximately 3mm the two screws near top of opener front panel Position lens against panel with slotted tabs directly below screws Slide len
19. citor bracket Terminal block w screws Drive worm gear kit w grease Lens Series 5000E amp 4000E Universal replacement motor amp bracket assembly Includes motor worm bracket bearing assembly RPM sensor PART NO 41A3666 41A3666 1 41A3666 2 41A3666 3 41A2818 41D3452 4104398A 4104285 41A2826 41A2822A 41A4201 2C 41A4201 3C 41A4447 41A4448 41A2825 Series 2000E amp 1000E Series 2000E Sprocket Cover Rail Grese Light Lens Light Lens 1 5000E 2 amp 4000E Series 2000E Single Function Transmitter DESCRIPTION Cover Series 5000E Cover Series 4000E Cover Series 2000E Cover Series 1000E Helical gear amp retainer w grease Limit switch assembly RPM sensor assembly Wire harness assy w plug Shaft bearing kit Interrupter cup assembly Receiver logic board assembly Series 5000E Receiver logic board assembly Other Series Complete with Logic board End panel w all labels End panel w all labels Series 5000E End panel w all labels Other Series NOT SHOWN Opener assembly hardware kit includes screws not designated by number in illustration CHAMBERLAIN SERVICE HOW TO ORDER IS ON CALL REPAIR PARTS Selling prices will be furnished on request or parts will be shipped at prevailing prices and you will be billed accordingly WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION INSTALLATION AND SERVICE INFORMATION IS
20. d If operational noise is a problem because of proximity of the opener to the living quarters Vibration Isolator Kit 41A3263 can be installed This kit was designed to eliminate the sounding board effect and is easy to install 25 Repair Parts Separate all hardware for assembly and installation procedures as shown below i ASSEMBLY HARDWARE Rail Assembly Hardware Kit 41A2848 Hex Screw Washered Screw 5 16 18x7 8 3 5 16 18x1 2 2 mounted in opener Lock Washer 5 16 4 Master Link 2 Nut 5 16 18 5 Carriage Bolts 1 4 20x1 2 12 DDD Lock Nut Trolley 1 4 20x7 16 12 Threaded Shaft 1 RAIL ASSEMBLY PARTS o 2 Rail Brace Master Link Kit each 183B112 1A995 Trolley 41A3489 Rail Brace 8 pA a Chain and Cable 41A3473 T Rail End Section each 183B113 NOT SHOWN Owner s Manual 114A1773 Cable Pulley Bracket Assy 41B2616 6 8 End Section A Z each 183B113 T Rail Rail Brace Center Section each 183B111 INSTALLATION HARDWARE Installation Hardware Bag 41A3475 5 Clevis Pin 5 16 x2 3 4 1 Carriage Bolt 5 16 18x2 1 2 2 HENTAI HTD Lag Screw 5 16 18x1 7 8 2 DODOORDOOR Lag Screw 5 16 9x1 5 8 2 Clevis Pin 5 16 x1 1 4 1 Ring Fastener 3 Screw 6ABx1 2 L Handle Clevis Pin 5 16 x1 1 Anchors 2 O Lock Washer Nut 5 16 6 5 16 18 6 Rope Insulated Staples 10 He
21. d of 72 full months 6 years from the date of purchase Model Series 2000E The motor is warranteed to be free from any defect in materials and or workmanship for a period of 48 full months 4 years from the date of purchase Model Series 1000E The motor is warranteed to be free from any defect in materials and or workmanship for a period of 12 full months 1 years from the date of purchase This warranty does not cover non defect damage damage caused by unreasonable use including abuse failure to provide reasonable and necessary maintenance or any alterations to the product labor charges for dismantling or reinstalling of a repaired or replaced unit or replacement batteries If during the warranty period the product appears as though it may be defective CALL OUR SERVICE NUMBER BEFORE DISMANTLING IT 1 602 792 051 1 368 5501 01 800 500 9300 If the product is then alleged to be defective please send it pre paid and insured to our Service Center to obtain warranty repair You will be advised of shipping instructions when you call the number listed above Please be sure to include a brief description of the problem and a dated proof of purchase receipt with any product that is returned for warranty repair Product under warranty which upon receipt by Chamberlain is determined to be defective in materials and or workmanship will be repaired or replaced Chamberlain s option at no cost to you and returned pre paid Defective parts w
22. en broken by an obstruction causes a closing door to open and prevents an open door from closing Model 740CB Keyless Entry System Enables the homeowner to operate garage door opener from outside by entering code on specially designed keypad Outside Keylock Opens the garage door automatically from outside with the turn of a key when remote control transmitter is not handy Emergency Release Keylock REQUIRED for a garage with NO service door Allows manual operation of garage door from outside in case of power failure Care of the Opener When properly installed on a door which is in balance and in good repair opener will provide high performance with a minimum of maintenance The opener does not require additional lubrication Most complaints of unsatisfactory opener operation can be traced to problems with the door itself When operated manually a properly balanced door will stay in any point of travel while being supported entirely by its springs THE OPENER IS NOT INTENDED TO CORRECT ANY PROBLEMS THAT ARE CAUSED BY AN UNBALANCED OR BINDING DOOR BROKEN DOOR SPRINGS OR BY FAULTY DOOR HARDWARE LIMIT AND FORCE ADJUSTMENTS These adjustments must be checked and properly set when opener is installed Only a screwdriver is required Pages 20 and 21 refer to the limit and force adjustments Follow the instructions carefully REPEAT THE SAFETY REVERSE TEST AFTER ANY ADJUSTMENT Weather conditions may cause so
23. ener to structural support Cut both pieces of the hanging bracket to required lengths Flatten one end of each bracket and bend or twist to fit the fastening angles Do not bend at the brackets holes Drill 5mm pilot holes in the structural supports Attach flattened ends of brackets to suppports with 5 16 x1 7 8 lag screws Figure mera 4 5 Measure _ x Distance Structural Lag Screws 5 16 x1 7 8 5 16 18x7 8 Screw 5 16 Lock Washer 5 16 18 Nut can remain disconnected until Step 9 is completed cy TO PREVENT DAMAGE TO ALL LIGHT WEIGHT DOORS AND DOORS WITH WINDOWS DO NOT REST THE OPENER ON THE DOOR 1 PIECE DOOR WITHOUT TRACK PROCEDURE Measure the distance from floor to top of door in fully open position and parallel to the floor Using a stepladder as a support raise opener to the same distance from the floor it will have a slight angle as shown The top of the door should be level with the top of opener For maximum efficiency do not position opener more than 5cm above this point Header Trolley Release Arm 2 2 THE OPENER MUST BE SECURELY FASTENED TO A STRUCTURAL SUPPORT OF THE GARAGE Two representative installations are shown Yours may be different Hanging brackets should be angled Figure 1 to provide rigid support On finished ceilings Figure 2 attach a sturdy metal bracket not supplied
24. essories on page 5 Your Smart garage door opener will operate with up to four Smart remote control transmitters with green indicator lights a Keyless Entry System and code switch transmitters with red indicator lights To Add A Remote 1 Press and hold the remote push button 2 Then press and release the Smart button on the back panel of the opener Figure 2 The opener light will flash once Now the opener will operate when the remote control push button is pressed If you release the remote control push button before the opener light flashes the opener has not accepted the code To Change the Selected Push Button On the Same Remote If you purchase a multi function remote control and decide to use a different remote control button than originally programmed into the opener you need to erase all the learned codes and reprogram each remote used to operate the garage door opener To Erase All Remote Control Codes e Press and hold the Smart code button on the opener panel until the indicator light turns off about 6 seconds All the codes the opener has learned will be erased e Repeat Steps 1 and 2 for each remote control in use 23 Figure 1 Push button Figure 2 Garage Door Opener With Green SMART Button Indicator Light Smart Button Code programming instructions are also located on the opener panel Having a Problem Review Pages 2 and 3 Before Proceeding Situat
25. f it does not call for professional garage door service Garage door springs are broken SEE ABOVE The trolley may be jammed into stop bolts Pull or push on door while motor is humming to release jammed condition Re adjust door limits page 20 to prevent over travel REPEAT SAFETY REVERSE TEST after adjustment is complete If the problem occurs on first operation of the opener door is locked DISABLE DOOR LOCK If chain was removed and reinstalled motor may be out of phase Remove chain cycle motor to the down position Observe drive sprocket When it turns in clockwise direction and stops in down position reinstall chain REPEAT SAFETY REVERSE TEST after adjustment is complete OPENER WON T OPERATE 1 DUE TO POWER FAILURE CHAIN DROOPS OR SAGS 1 OPENER NOISE IS 1 DISTURBING IN LIVING QUARTERS OF HOME Use manual release rope and handle to disconnect trolley Door can be opened and closed manually When the power is restored press the door control button and trolley will automatically reconnect The Emergency Release Keylock accessory for use on garages with no service door disconnects the trolley from outside the garage in case of power failure It is normal for chain to droop slightly in the closed door position Use manual release rope and handle to disconnect trolley If chain returns to normal height when the trolley is disengaged and door reverses on a 25mm obstruction no adjustments are neede
26. hat handle is 1 8m above the floor Secure with an overhand knot as above NOTE If it is necessary to cut rope heat seal cut end with a match or lighter to prevent fraying and or raveling Trolley Manual Release Handle Knot TO AVOID SERIOUS PERSONAL INJURY FROM ENTANGLEMENT REMOVE ALL Installation Step 7 Connect Electric Power ROPES CONNECTED TO THE GARAGE DOOR BEFORE OPERATING OPENER i TO AVOID DAMAGE TO GARAGE DOOR Opener MUST be permanently wired or plugged into a grounded 3 prong receptacle wired according to AN INOPERATIVE BEFORE CONNECTING local electrical codes DO NOT use a 2 wire adapter ELECTRIC POWER USE A WOOD DO NOT USE an extension cord SCREW OR NAIL TO HOLD THE LOCKS IN OPEN UNLOCKED POSITION INSTALLATION AND WIRING MUST BE IN COMPLIANCE WITH LOCAL ELECTRICAL AND BUILDING CODES OPERATING AT OTHER THAN 120V 60Hz WILL CAUSE OPENER MALFUNCTION AND DAMAGE AND OPENER MAKE DOOR LOCKS PERMANENT WIRING CONNECTION DISCONNECT THE POWER AT THE FUSE if required by local codes BOX BEFORE PROCEEDING Ground Tab Refer to illustration Make connection through the Green Gt una 22mm diameter hole in top of opener Screw 1 Remove opener cover screws and set cover aside 2 Remove attached 3 prong cord 3 Connect black line wire to black wire on terminal block white neutral wire to white terminal wire ground wire to green ground screw CAUTION B
27. ill be repaired or replaced with new or factory rebuild parts at Chamberlain s option THE DURATION OF IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY SOME STATES MAY NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU All claims for consequential or incidental damages for breach of this warranty are excluded and in no event shall manufacturer s liability for breach of warranty negligence strict liability or breach of contract exceed the cost of the product covered herein but the purchaser is entitled to the remedies expressly provided in this policy Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you No representative or person is authorized to assume for us any other liability in connection with the sale of this product This warranty gives you specific legal rights and you may also have other rights which may vary from state to state 2001 The Chamberlain Group Inc 114A1773H All Rights Reserved Printed in Mexico
28. in the car A metal garage door HAS SHORT RANGE foil backed insulation or metal siding will reduce the transmission range 2 Make sure antenna on the back panel of opener extends fully downward THE GARAGE DOOR OPENS 1 Make sure that the remote control push button is not stuck in the on AND CLOSES BY ITSELF position 2 Remove bell wire from opener terminals and operate from remote control only If this solves the problem the door control is faulty replace or there is a short or broken wire between door control button and opener DOOR DOESN T 1 Is something obstructing the door OPEN COMPLETELY 2 If door opens at least 1 5m travel limits may need to be increased One turn equals 5cm of travel See page 20 REPEAT SAFETY REVERSE TEST after the adjustment is complete 3 If door has been working properly but now doesn t open all the way increase the UP FORCE See page 21 REPEAT SAFETY REVERSE TEST after the adjustment is complete DOOR DOESN T 1 Is something obstructing the door CLOSE COMPLETELY 2 Review the Travel Limits Adjustment Chart on page 20 REPEAT SAFETY REVERSE TEST after any adjustment of door arm length close force or down limit DOOR WON T CLOSE 1 Check the Protector System if you have installed this accessory If the light is blinking correct alignment 24 Having a Problem Continued Situation Probable Cause amp Solution DOOR REVERSES FOR NO 1 Is something obstructing the door Pull red man
29. ion Probable Cause amp Solution OPENER DOESN T OPERATE 1 Have you disengaged all door locks Review Step 7 page 16 FROM EITHER THE REMOTE 2 Does the opener have electric power Plug a lamp into the outlet If it doesn t CONTROL TRANSMITTER OR light check fuse box or circuit breaker Some outlets are controlled by a wall THE DOOR CONTROL switch 3 Repeated operation may have tripped the overload protector in the motor Wait 15 minutes Try again 4 Is there a build up of ice or snow under door Door may be frozen to ground Remove any obstruction 5 Remove bell wire from opener terminals Short red and white terminals by touching both terminals at same time with a piece of metal screwdriver or coin If opener runs check for a faulty wire connection at door control button or a short under staples OPENER OPERATES FROM 1 Is door control button lit If not refer to No 5 above REMOTE CONTROL BUT NOT 2 Are wiring connections correct Review Step 5 pages 14 and 15 FROM DOOR CONTROL DOOR OPERATES FROM 1 Is the Lock Feature on the Multi Function Door Control ON Turn it OFF DOOR CONTROL BUT 2 Is any door push button flashing Your opener needs to relearn the code CON THOIGANEHEAEE Follow the instructions located on the opener end panel 3 Was the receiver programmed to match the transmitter code 4 Repeat the receiver programming procedure with all transmitters REMOTE CONTROL 1 Change the location of the remote control
30. lace a support under the cable pulley bracket BIAXIN Remove the 2 5 16 18x1 2 washered screws mounted in the top of the opener Align holes in 2 back section of T rail with holes in opener Fasten T rail the rail with the 2 washered screws previously Back Section removed and tighten securely Lock Washer CAUTION USE ONLY THESE SCREWS Use of 5 16 any other screws will cause serious damage to Nut door opener SOAS Insert a 5 16 18x7 8 hex screw into trolley stop hole in T rail as shown Tighten securely with a 5 16 lock washer and nut 13mm Socket Wrench Assembly Step 4 Install Chain Cable and Attach Sprocket Cover Detach cable loop from carton and fasten to flat end of trolley with a master link from coin envelope MASTER LINK PROCEDURE Push pins of master link bar through cable loop and hole in front end of trolley See Figure A Push cap over pins and into notches Slide clip on spring over cap and into notches until both pins are securely locked Caution Keep the chain and cable taut during installation to help prevent kinking In This Direction With trolley against screwdriver dispense cable around pulley Proceed back around opener sprocket as shown in Figure B be sure sprocket teeth engage chain and forward to trolley threaded shaft See Figure C Use second master link to connect chain to flat end of shaft Check to make sure the chain is not twisted REMOVE THE S
31. ley back to the center of inner trolley as shown in Figures A B and C FIGURE A Fasten straight door arm section to outer trolley with the 5 16 x1 clevis pin Secure the connection with a ring fastener Fasten curved section to the door bracket in the same way using the 5 16 x1 1 4 clevis pin A Inner Trolley Clevis Pin 5 16 x1 Ring Fastener Straight Door Arm OD00000000 Curved Door Arm Clevis Pin 5 16 x1 1 4 FIGURE C If holes in curved arm are above holes in straight arm disconnect straight arm Cut about 15cm from the solid end Reconnect to trolley with cut end down as shown Bring arm sections together Find two pairs of holes that line up and join with screws lock washers and nuts FIGURE B Bring arm sections together Find two pairs of holes that line up and join sections Select holes as far apart as possible to increase door arm rigidity mA Screws 5 16 18x7 8 Door Bracket 13mm Socket Wrench 5 16 18 Screws 5 16 18x7 8 Cut This End Proceed to Step 1 page 20 Trolley will re engage automatically when opener is operated ONE PIECE DOORS ASSEMBLE DOOR ARM Fasten straight and curved door arm sections together to their longest possible length With door closed connect straight door arm section to door bracket with the 5 16 x1 1 4 clevis pin Secure with a ring fastener Door Ring Bracket Q Fastener Nuts Lock 5 16
32. ll close If closed the door will open 2 If closing the door will reverse 3 If opening the door will stop allowing space for entry and exit of pets and for fresh air 4 lf the door has been stopped in a partially open position it will close 5 If obstructed while closing the door will reverse If obstructed while opening the door will stop 7 The optional Protector System uses an invisible beam which when broken by an obstruction causes a closing door to open and prevents an open door from closing It is STRONGLY RECOMMENDED for homeowners with young children MOVES WHEN OPENER o gt LOCKOUT FEATURE Pr events tro ll e y fr om T i j Trolley reconnecting automatically If A you need to use this feature Arm pull manual release handle down and back toward N opener Trolley will remain Manual Locked Out and door can pu Donn S Back be raised and lowered Towards Opener manually To reconnect trolley pull manual release handle straight down Trolley ACCESSORIES AVAILABLE FOR YOUR OPENER Model 850CB Single Function Remote Control Transmitter with visor clip Model 845CB Multi Function Door Control Panel Provides a Lock Feature which prevents operation of garage door opener from remotes and a Light Switch for constant light The Protector System Provides auxiliary support to the safety features built into your opener The system s invisible beam wh
33. me minor changes in the door operation requiring some readjustments particularly during the first year of operation THE SAFETY REVERSE SYSTEM IS IMPORTANT see page 22 GARAGE DOOR MUST REVERSE ON CONTACT WITH A 25MM OBSTACLE PLACED ON THE FLOOR FAILURE TO PROPERLY ADJUST OPENER MAY RESULT IN SERIOUS PERSONAL INJURY FROM A CLOSING GARAGE DOOR Adjustment Label CHAIN TENSION ADJUSTMENT After installation of the opener and adjustment of forces and limits the chain may appear loose This is normal TO CHECK THE CHAIN TENSION Disconnect the trolley by pulling the red manual release handle If the chain returns to the position described and illustrated in Step 4 page 9 DO NOT make ANY further adjustments REMOTE CONTROL TRANSMITTER The portable remote control may be secured to a car sun visor with the clip provided Additional remote transmitters can be purchased at any time for use in all vehicles using the garage Refer to Accessories on page 5 The opener must learn the code of any new remote control Page 23 explains how to program your garage door opener and how to erase all codes if required Self service of your receiver and remote control is not recommended If service is needed call the toll free number listed on the back page THE REMOTE CONTROL BATTERY The lithium battery should produce power for up to 5 years To replace battery pry open case with visor clip or screwdriver as shown Insert battery positive
34. ottom edge of the bracket on the horizontal line as shown with the arrow pointing toward the ceiling Vertical Center Line 1 Lag Screws 5 16 x9x1 5 8 L Garage __ P g Door Highest Vertical Point of Travel Center of Garage Door Line e Mark either set of bracket holes do not use the holes designated for ceiling mount Drill 5mm pilot holes and fasten the bracket securely to a structural support with the hardware provided Wall Mounting Holes The nail hole is for positioning only You must use lag screws to mount the header bracket Optional Wall Mounting Holes 13mm Socket Wrench FASTEN THE HEADER BRACKET TO THE CEILING e Extend the vertical guideline onto the ceiling as shown e Center the bracket on the vertical mark no more than 15cm from the wall Make sure the arrow is pointing toward the wall The bracket can be mounted flush against the ceiling when clearance is minimal Ceiling Mounting Holes CEILING MOUNTNONLY The nail hole is for positioning only You must use lag screws to mount the header bracket e Mark holes designated for ceiling mount only Drill 5mm pilot holes and fasten bracket securely to a structural support with the hardware provided 1 Header Bracket 24 vertical EA Center Line __ Finished __ Ceiling Lag Screws 5 16 x9x1 5 8 Vertical Center Line Garage __ Door ATTACH T RAIL TO HEADER BRACKET All Door Types
35. pener light is off it will turn on If the opener light is on even in the 4 1 2 minute automatic cycle it will turn off But if you use the Light Button to turn the light s on and then activate the opener the light s will turn off after 4 1 2 minutes The Light Feature will not turn the opener light s off when the door is in motion LOCK FEATURE Designed to prevent operation of the door from portable remote controls However the door will open and close from the Door Control push bar and from the Keylock and the Keyless Entry Accessories TO ACTIVATE Press and hold the Lock button for 2 seconds The push bar light will flash as long as the Lock feature is on TO TURN OFF Press and hold the Lock button again for 2 seconds The push bar light will stop flashing Normal operation will resume The Lock feature will also turn off whenever the Smart button on the opener end panel is activated DISENGAGE TROLLEY DO NOT USE ROPE AND HANDLE TO PULL DOOR OPEN OR CLOSED Installation Step 6 T USE MANUAL RELEASE ROPE ONLY TO Attach Manual Release Rope amp Handle PROCEDURE Thread one end of rope through hole in top of red handle so NOTICE reads right side up Overhand Knot as shown Secure with an overhand knot NOTE Knot should be at least 25mm from the end of the rope to prevent slipping Trolley Release Arm Thread other end of rope through hole in release arm of outer trolley Adjust rope length so t
36. r each adjustment run the opener through a complete travel cycle Adjustment Step 3 Test Safety Reverse System PROCEDURE Place a 25mm obstacle on the floor under the garage door Operate door in DOWN direction The door MUST reverse on the obstruction If the door STOPS on the obstruction it is not traveling far enough in the DOWN direction Increase the DOWN limit by turning DOWN limit adjustment screw counterclockwise 1 4 turn REPEAT TEST NOTE Make sure limit adjustments do not force the door arm beyond a straight up and down position See the illustration on page 18 When the door reverses on the 25mm obstacle remove the obstruction and run the opener through 3 or 4 complete travel cycles to test the adjustment Door MUST NOT reverse in closed position Repeat Adjustment Steps 1 2 and 3 if necessary SECTIONAL DOOR y 25mm Obstacle The Protector System Installation of Optional Safety Feature After opener has been installed and adjusted THE PROTECTOR SYSTEM accessory can be installed Instructions are included with this optional device THE SAFETY REVERSE SYSTEM TEST IS IMPORTANT GARAGE DOOR MUST REVERSE ON CONTACT WITH A 25MM OBSTACLE PLACED ON THE FLOOR FAILURE TO PROPERLY ADJUST OPENER MAY RESULT IN SERIOUS PERSONAL INJURY FROM A CLOSING GARAGE DOOR REPEAT TEST ONCE A MONTH AND ADJUST AS NEEDED ONE PIECE DOOR ee 25mm Obstacle
37. r may result in serious personal injury from a closing garage door REPEAT THE TEST ONCE A MONTH AND MAKE ANY NEEDED ADJUSTMENTS DO NOT USE THE FORCE ADJUSTMENTS TO COMPENSATE FOR A BINDING OR STICKING GARAGE DOOR Excessive force will interfere with the proper operation of the safety reverse system or damage the garage door page 21 Fasten the CAUTION LABEL adjacent to the lighted door control as a reminder of safe operating procedures DISENGAGE ALL EXISTING GARAGE DOOR LOCKS to avoid damage to garage door Install lighted door control or any additional push buttons IN A LOCATION WHERE GARAGE DOOR IS VISIBLE BUT OUT OF THE REACH OF CHILDREN DO NOT ALLOW CHILDREN TO OPERATE PUSH BUTTON S OR REMOTE CONTROL TRANSMITTER Serious personal injury from a closing garage door may result from misuse of the opener CAUTION Activate opener only when the door is in full view free of obstructions and opener is properly adjusted NO ONE SHOULD ENTER OR LEAVE THE GARAGE WHILE DOOR IS IN MOTION DO NOT ALLOW CHILDREN TO PLAY NEAR THE DOOR Use the manual release ONLY to disengage the trolley and if possible ONLY when the door is closed DO NOT USE THE RED HANDLE TO PULL DOOR OPEN OR CLOSED DISCONNECT ELECTRIC POWER TO GARAGE DOOR OPENER BEFORE MAKING REPAIRS OR REMOVING COVERS Before you begin please check the contents of the cartons Illustrations of parts and hardware are shown on pages 26 and 27 Separate the ha
38. ravel CONNECT DOOR ARM TO TROLLEY With door closed join curved arm to connector hole in trolley with remaining clevis pin Secure with ring fastener NOTE connection It may be necessary to lift door slightly to make Run opener through a complete travel cycle If door has a slight backward slant in full open position decrease UP limits until door is parallel to floor Adjustment Step 1 Adjust UP and DOWN Limits LIMIT ADJUSTMENT settings regulate the points at which the door will stop when moving up or down NOTE Door STOPS in the UP direction if anything interferes with door travel Door REVERSES in the DOWN direction if anything interferes with the door travel including binding or unbalanced doors Left Side Limit Adjustment PROCEDURE To operate the opener press the rene aii Door Control Button or transmitter Run the opener through a COMPLETE TRAVEL CYCLE No limit adjustments are necessary when the door opens and closes completely and doesn t reverse unintentionally when fully closed INCREASE TRAVEL DOWN UP Adjustment Label The following chart outlines adjustments procedures RUN THE OPENER THROUGH A COMPLETE TRAVEL CYCLE AFTER AFTER EACH ADJUSTMENT NOTE REPEATED OPERATION OF THE OPENER DURING ADJUSTMENT PROCEDURES MAY CAUSE MOTOR TO OVERHEAT AND SHUT OFF SIMPLY WAIT 15 MINUTES AND TRY AGAIN Read the chart carefully before proceeding to Step 2 Use a screwdriver to make limit adjustmen
39. rdware for assembly and installation as shown FEATURES OF YOUR OPENER 1 Opener Light s Turns on and off automatically with 4 Motor Permanently lubricated with automatic reset 4 1 2 minute illumination for your safety and Safety System Independent up and down force convenience Model 5000E The Light Feature on the adjustment The door REVERSES automatically when Multi Function Door Gontral Fane Gan be activated for obstructed in DOWN direction The door STOPS when constant light Optional accessory available for other obstructed in UP direction models Lock Feature Standard on Model 5000E Optional Automatic Reconnect Trolley halves reconnect for for Other Models When the Lock Feature is automatic operation when opener is activated after a activated on the Multi Function Door Control Panel the manual disconnect opener will not operate from portable remote control Easy Limit Adjustment Limits of door opening and transmitters The door will OPEN from the Door Control closing adjusted by turning screws without removing Button Key Switch and Keyless Entry System opener cover accessories Manual Disconnect Pull cord disconnect permits manual door operation in case of an emergency or power failure SPECIFICATIONS MOTOR SAFETY Permanent split capacitor Personal Push button and automatic 1500 rom reversal in down direction p Push button and automatic stop 120 Volts AC 60 Hz Only in UP direction 4 5
40. s in UP direction Weather conditions can affect the door movement so occasional adjustment may be needed Maximum force adjustment range is 260 degrees about 3 4 of a complete turn Do not force controls beyond that point Turn force adjustment controls with a screwdriver Adjustment Label DO NOT USE FORCE ADJUSTMENTS TO COMPENSATE FOR A BINDING OR STICKING GARAGE DOOR EXCESSIVE FORCE WILL INTERFERE WITH PROPER OPERATION OF SAFETY REVERSE SYSTEM OR DAMAGE GARAGE DOOR Force Adjustment Controls Antenna FORCE ADJUSTMENT CHART TEST DOWN CLOSE FORCE Grasp the door handle or door bottom when door is about halfway through DOWN CLOSE TRAVEL Door should reverse If the door is hard to hold or doesn t reverse decrease DOWN CLOSE FORCE by turning the control in a counterclockwise direction Make 10 degree turn adjustments until door reverses normally After each adjustment run opener through a complete cycle PROCEED TO STEP 3 21 IF DOOR DOES NOT OPEN AT LEAST 1 5M Increase UP OPEN FORCE by turning the control in a clockwise direction Make 10 degree turn adjustments until door opens completely Readjust UP LIMIT if necessary After each adjustment run opener through a complete travel cycle IF DOOR REVERSES DURING DOWN CLOSE CYCLE Increase DOWN CLOSE FORCE by turning control clockwise Make 10 degree turn adjustments until door completes close cycle Afte
41. s up to seat tabs behind screws Snap bottom tabs of lens into panel slots Retighten top panel screws to secure lens Lens Tab Lens Slot oe Watt Max Light Bulb Install Multi Function Door Control Panel Model 5000E Only e Remove about 6mm of insulation from both ends of 2 strand bell wire Connect one end to terminal screws on back of multi function door control panel as follows white red to terminal screw 1 and white to terminal screw 2 e Locate the Door Control within sight of the door at a minimum height of 3 5m where small children cannot reach and away from all moving parts of the door and door hardware Fasten the Multi Function Door Control Panel securely with 6ABx1 screws If installing into drywall drill 4mm holes and use the anchors provided Lock 2 Strand Bell Wire Button Sai CDe Light lt Button u 4p 3 CE Door Control Ey on Push Bar Multi Function Door Control Panel Back Panel of Opener INSTALL THE LIGHT S Install a 75 watt maximum light bulb in each socket Light will turn ON and remain lit for 4 1 2 minutes when power is connected After 4 1 2 minutes they will turn OFF If bulb burns out prematurely due to vibration replace with bulb specifically packaged for garage door openers INSTALL LENS Models 5000E amp 4000E Side lens into guides as shown Snap bottom tabs into lens slots For convenience lenses may be installed after adjustment Step 3 on Page 22
42. ts LIMIT ADJUSTMENT CHART IF DOOR DOES NOT OPEN COMPLETELY IF OPENER REVERSES BUT OPENS AT LEAST 1 5M IN FULLY CLOSED POSITION Increase UP travel Turn the UP LIMIT adjustment Decrease DOWN travel Turn down limit adjustment screw clockwise One turn equals 5cm of travel screw clockwise One turn equals 5cm of travel If door does not open at least 1 5m Adjust UP OPEN FORCE as explained in step 2 IF DOOR REVERSES WHEN CLOSING AND THERE IS NO INTERFERENCE TO TRAVEL CYCLE IF DOOR DOES NOT CLOSE COMPLETELY Test door for binding Pull manual release Increase DOWN travel Turn down limit adjustment handle Manually open and close door If door is screw counterclockwise One turn equals 5cm of binding call for garage door service If door is not travel binding or unbalanced adjust DOWN CLOSE If the door still will not close completely the header FORCE See SER 2 bracket is positioned too high See Step 1 page 10 20 Adjustment Step 2 Adjust Force Force Adjustment Controls are located on back panel of opener FORCE ADJUSTMENT settings regulate amount of the power required to open and close door NOTE The door STOPS in the UP direction if anything interferes with its travel Door REVERSES in the DOWN direction if anything interferes with its travel including binding or unbalanced doors If the force adjustments are set too light door travel may be interrupted by nuisances reversals in DOWN direction and stop
43. ual release handle Operate APPARENT REASON door manually If it is unbalanced or binding call for professional garage door service 2 Clear any ice or snow from garage floor area where garage door closes 3 Review the Force Adjustment Chart on page 21 REPEAT SAFETY REVERSE TEST after adjustment is complete 4 If door reverses in FULLY CLOSED position decrease travel limits Page 20 REPEAT SAFETY REVERSE TEST after the adjustment is complete THE NEED FOR OCCASIONAL ADJUSTMENT OF THE FORCE AND LIMIT SETTINGS IS NORMAL WEATHER CONDITIONS IN PARTICULAR CAN AFFECT DOOR TRAVEL 5 Check the Protector System if you have installed this accessory If the light is blinking correct alignment OPENER LIGHT DOES NOT TURN ON 1 Replace the light bulb 75 watts maximum Use a garage door opener bulb if standard bulb burns out prematurely due to vibration Vibration may be caused by loose end panel Retighten screws DOES NOT TURN OFF 1 There may be a defective ground at ceiling or wall receptacle UNIT MUST BE GROUNDED 2 Is the Light Feature ON Model 5000E Turn it OFF OPENER STRAINS OR 1 Door may be out of balance or springs are broken Close door and use MAXIMUM FORCE IS NEEDED TO OPERATE DOOR OPENER MOTOR HUMS 1 BRIEFLY THEN WON T WORK 2 manual release rope and handle to disconnect trolley Open and close door manually A properly balanced door will stay in any point of travel while being supported entirely by its springs I
44. upport bracket and additional fastening hardware Refer to Step 4 Page 13 for specific requirements Do you have a lightweight or metal door or does it have glass panels If so horizontal and vertical reinforcement is required Refer to Step 8 Page 17 If possible install the door opener 2 1m or more above floor with the manual release handle mounted 1 8m above the floor JJ Support Bracket and Fastenin SECTIONAL DOOR Y Hardware INSTALLATION Header Bracket Cable Pulley Trolley Bracket Cable Chain Access Door Support Not Supplied Needed Only for Li Lightweight Garage _ A a b gt g g g oy imc Door Installation Garage Door O srg Horizontal Garage Door Reinforcement o ep If needed Ky Manual Trolley Release Header Door Bracket Garage Door N M Vertical Garage Door Reinforcement if needed ONE PIECE DOOR INSTALLATION AR TE ar Hardware INSTALLATION Not Supplied Cable Pulley Bracket Cable Trolley Chain 3 Header Coree Bracket o Access Door Door Bracket 50050009L Manual LEP Trolley Straight Curved Release oor Garage Door Header Door Arm Arm Operation of Your Opener CAUTION e BEFORE YOU PROCEED PLEASE READ SAFETY RULES ON PAGE 2 AND THE OPERATING INSTRUCTIONS ON THI
45. vel as shown Measure the distance from the top of the door to the floor Subtract the actual height of the door Add 20cm to the remainder See Example e Close the door and draw an intersecting horizontal line on the header wall at the determined height NOTE If the total number of centimeters exceeds the height available in your garage use the maximum height possible or refer to page 12 for ceiling installation Proceed to Step 2 page 12 Structural 25mm Board i i Vertical Centerline of Garage Door OPTIONAL CEILING MOUNT Header Highest Point Wall of Travel c amp 3 gt 2 a One piece door without track pivot hardware EXAMPLE Distance from top of door at highest point of travel to floor 234cm Actual height of dOOrf eseese 224cm Remainder ssssesssseseesrrnrrrreseeerrrrrnnnrenrseeerrrrtnnn 10cm Addeen A e ei cel E 20cm Bracket height on header wall 00006 30cm Measure UP from top of CLOSED door Installation Step 2 Install the Header Bracket amp Attach T rail To Header Bracket All Door Types You can attach the header bracket either to the wall above the garage door or to the ceiling Follow the instructions which will work best for your particular requirements FASTEN THE HEADER BRACKET TO THE WALL e Center the bracket on the vertical guideline with the b
46. x Screw 5 16 18x7 8 4 INSTALLATION PARTS Model 5000E Only J ll Lighted Door Control Button 41A4166 c 2 Strand Bell Wire 217A238 A Remote Contol Transmitter Visor Clip 290128 Single Function Remote Control Transmitter Case Cover amp Screw Assembly circuit board not included 41A3984 14 Multi Function S Door Control Panel 41A4251 3A 3V2032 Lithium Battery Ree Manual Release Rope amp Handle Assembly 41A2828 Clevis and Fastener 41A4353 Door Bracket plus Clevis and Fastener 41A5047 ese 8 egg ggges8 2 Straight Door Arm Section 178B34 Hanging Brackets 12B350 Curved Door Arm Section 178B35 OPENER ASSEMBLY PARTS Series 5000E Series 4000E 2000E amp 1000E Down LIMIT SWITCH ASSY Contact Brown wire Drive Gear Center Limit Up Contact Contact KEY PART NO NO 31D380 4104220A DESCRIPTION Sprocket cover Gear and sprocket assembly Repair Parts KEY NO Complete with Spring washer Thrust washer Retaining ring Bearing plate Roll pins 2 Drive gear Worm gear Helical gear w retainer Grease 41A2817 Roll pins 2 Line cord End panel Series 2000E amp 1000E End panel Other Series Light socket Lens Series 2000E 41B4245 143D100 143D152 175B88M 108D36 108D34 30B363 30B387 30B366 12A373 41A3150 41D3058 Capacitor 1 2HP Capacitor 1 3HP Capacitor 1 4HP Capa
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