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Canon 2160B002 Printer User Manual

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3. Media Type Print Priority Printing Direction Resolution Pee K dpi Coated Coated Paper Line Document Dra 1 Bi directional 1200x1200 MBK Paper Text 1 Bi directional 1200x1200 MBK Standard 2 Bi directional 1200x1200 MBK Hig 4 Bi directional 1200x1200 MBK 4 Bi directional 1200x1200 MBK Image Standard 4 Bi directional 1200x1200 Hig 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 MBK Heavyweight Coated Line Document Dra 1 Bi directional 1200x1200 Paper m 1 Bi directional 1200x1200 Standard 2 Bi directional 1200x1200 MBK Hig 4 Bi directional 1200x1200 MBK 4 Bi directional 1200x1200 MBK Image Standard 4 Bi directional 1200x1200 MBK Hig 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 MBK Extra Heavyweight Line Document Dra 1 Bi directional 1200x1200 MBK Coated Raper 1 Bi directional 1200x1200 Standard 2 Bi directional 1200x1200 MBK Hig 4 Bi directional 1200x1200 MBK 4 Bi directional 1200x1200 MBK Image Standard 4 Bi directional 1200x1200 MBK Hig 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 MBK Recycled Coated Paper Line Document Dra 1 Bi directional 1200x1200 MBK 1 Bi directional 1200x1200 MBK Standard 2 Bi directional 1200x1200 MBK Hig 4 Bi directional
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5. 2 Print Media Type Print Priority nalis Vnd Printing Direction Resolution ros K Proofing Proofing Paper Image Standard 6 Bi directional 1200x1200 MBK Paper Hig Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Professional Proof and Image Standard 6 Bi directional 1200x1200 BK Photo Glossy 195g Hig Bi directional 2400x1200 BK Highest 16 Bi directional 2400x1200 BK Professional Proofand Image Standard 6 Bi directional 1200x1200 BK Photo Semiglossy 195g Hig Bi directional 2400x1200 BK Highest 16 Bi directional 2400x1200 BK Professional Proofand Image Standard 6 Bi directional 1200x1200 BK Photo Semigloss 255g Hig 8 Bi directional 2400x1200 BK Highest 16 Bi directional 2400x1200 BK Syntheti Synthetic Paper Image Standard 6 Bi directional 1200x1200 Hig 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Adhesive Synthetic Paper Image Standard 6 Bi directional 1200x1200 MBK Hig 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Adhesiv High Resolution Graphic Image Standard 6 Bi directional 1200x1200 BK E Paper Self ADH Hig 8 Bi directional 2400x1200 Highest 16 Bi directional 2400x1200 BK CAD CAD Tracing Paper Line Document Draft 1 Bi directional 1200x1200
6. 2 2 4 Printer Electrical System 2 4 1 Outline 2 4 1 1 Overview The printer electrical system consists of the main controller PCB and power supply PCB which are mounted on the back side of the printer the carriage relay PCB the head relay PCB and printhead which are mounted in the carriage the operation panel on the right upper cover and other electrical components such as sensors and motors The main controller PCB manages the image data processing and the entire electrical system and controls relay PCBs and driver functions Carriage relay PCB Power supply PCB Main controller PCB Operation panel PCB Head relay PCB Maintenance cartridge relay PCB F 2 24 2 37 2 Multi Head 2 38 i sensor EEPROM EEPROM Linear encoder sensor i Main controller PCB 1501 1701 1601 1603 Power supply control function 1C601 1C602 1 603 1 604 1C301 1C302 SDRAM BAT801 Lithium battery 802 RTC EEPROM IC1 gt Interface 1C1201 control function LAN Controller 4 Linear encoder detection function Thermistor 1 204 1 205 Multi sensor control function 1 1 1 Temperature reading control function 1 1 1 Head relay Carriage relay PCB Sensors Heat pulse con
7. 2 Pinch roller Paper release lever Printhead Feed roller Basic operation of the paper loading sequence 1 Light intensity 2 Detection of leading edge of media 3 Paper width detection sensor Detects the left and right edges of paper 4 Barcode read This function is operable only if the remaining roll media detection sensor is turned on 5 Ditection of leading skew of media 6 Ditection of leading right edge of media 7 Ditection of precut When precut is only an automatic cutting it does 8 Precut of media In the following cases the form point is cut a When Up to date precut is a compulsion cutting b When necessary having of cutting is judged from an automatic cutting Up to date precut c When Roll paper remainder amount detection is on and the bar code is detected Compulsorily cut it regardless of the setting of Up to date precut 9 Detection of leading edge of media Basic operations of the cut media loading sequence 1 Paper trailing edge detection sensor 2 Light intensity 3 Detection of paper width 4 Detection of skewed movement of paper MEMO When offline press the V key to discharge the media and the key to rewind the media 2 34 2 2 3 3 2 Paper Path 2 3 3 2 1 Structure of Feed Roller Unit a Feed roller assembly The feed roller assembly consists mainly o
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9. p46 uojsuedxg zs 41 15 24 sen09 1451H Lu 20100 1eddry S 1600 epis ye1 gs yo gs 919 ddns Jejonuoo gu zo eued uone1edo gs 1 epis zs epis 487 jeddn ued S 24 2 8 04 6 4 2 Chapter 4 4 3 Points to Note Disassembly and Reassembly 4 3 1 Note on locations prohibited from disassembly A Assemblies that are prohibited from disassembly and their adjustment outside the factory cannot be conducted are indicated by red screws Don t never loosen or remove the red screw because normal operation and print can t be done if it is loosened or removed F 4 3 4 3 2 Moving the carriage manually A Move the carriage as required during disassembly reassembly to prevent the carriage form contacting the parts to be removed The carriage does not move when capped When uncapping moving the carriage refer to the procedures in DISASSEMBLY REASSEMBLY gt Points to Note on Disassembly and Reassembly gt Opening the Cap Moving the Wiper Unit 4 3 3 Units requiring draining of ink Before disassembling the units in the ink passage mentioned below drain them of inks completely to prevent their leakage For i
10. Length Unit meter feet inch Time Zone 0 London GMT 1 Paris Rome 2 Athens Cairo 3 Moscow 1 27 1 First Level Second Level Third Level Fourth Level Fifth Level 4 Eerenan Baku 5 Islamabad 6 Dacca 7 Bangkok 8 Hong Kong 9 Tokyo Seoul 10 Canberra 11 NewCaledonia 12 Wellington 12 Eniwetok Midway is 10 Hawaii AHST 9 Alaska AKST 8 Oregon PST 7 Arizona MST 6 Texas CST 5 NewYork EST T 1 8 First Level Second Level Third Level Fourth Level Fifth Level System Setup 1 28 Time Zone 4 Santiago 3 Buenos Aires 2 1 Cape Verde Date Format Lyyyy mm dd dd mm yyyy mm dd yyyy Date amp Time Date yyyy mm dd 8 Time hh mm Language Japanese Francais Italiano Deutsch Espanol Pyccknn Chinese Korea Engulish Contrast Adj 4 to 4 Reset PaprSetngs No Yes 1 First Level Second Level Third Level
11. Signal name IN OUT Function Number 3 LFSP_AB OUT Feed motor drive signal AB 4 LFSP_BB OUT Feed motor drive signal BB 5 LFSP_VM OUT Power supply 32V 6 LFSP_B OUT Feed motor drive signal B T 6 12 J3001 Pin Signal name IN OUT Function Number 1 VM OUT Power supply 32V 2 6 13 13004 Signal name IN OUT Function Number 1 7 2 VM CR IN Upper cover lock switch output signal 3 N C N C T 6 14 J3101 Pin Signal name IN OUT Function Number 1 CRM OUT Carriage motor phase drive signal C 2 CRM_B OUT Carriage motor phase drive signal B T 6 15 J3201 Pin Signal name IN OUT Function Number 1 TANK CLK OUT Ink tank clock signal 2 GND GND 3 TANK DAT2 IN OUT Ink tank data signal 2 4 TANK ON 43 3V OUT Power supply 3 3V 5 TANK DATI IN OUT Ink tank data signal 1 6 TANK DATO IN OUT Ink tank data signal 0 6 6 Chapter 6 13201 Signal name IN OUT Function Number 7 GND GND 8 INK DETECTO IN Ink detection sensor output signal 0 9 INK DETECTI IN Ink detection sensor output signal 1 10 INK DETECT2 IN Ink detection sensor output signal 2 T 6 16 J3202 Pin Number Signal name IN OUT Function 1 OUT Ink tank clock signal 2 GND GND 3 TANK DATS8 IN OUT Ink tank data signal 8 4 TANK ON 43 3V OUT Power supply 3 3V 5
12. 10 SERVICE MANUAL Canon DU7 1244 000 OCTOBER 2007 REV 0 Application This manual has been issued by Canon Inc for qualified persons to learn technical theory installation maintenance and repair of products This manual covers all localities where the products are sold For this reason there may be information in this manual that does not apply to your locality Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products When changes occur in applicable products or in the contents of this manual Canon will release technical information as the need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This manual is copyrighted with all rights reserved Under the copyright laws this manual may not be copied reproduced or translated into another language in whole or in part without the written consent of Canon Inc COPYRIGHT 2001 CANON INC Printed in Japan Caution Use of this manual should be strictly supervised to avoid disclosure of confidential information Introduction Symbols Used
13. 8372 4 LHA 3 ole ale 7 2 eje 5 2 4 2 3 2 2 2 1 20 19 18 17116 15 14 1312 11 10 9 8 7 6 5 4 31 2 1 ans 2 3 4 5 6 7 1021122131 4 1 5161718152021 2 2 ale 4 2 5 2 Ble 7 e 8 2 8 30 2 3 4 5 6 7 10 4 4 2 516171 3 o2 1 2 2 2 ale 4 2 5 2 Ble 7 2 8 2 8 30 J601 1257215 0 vY085723ISY 0I ASSNS 222117 5 0 222117 15 0 222117 1 0 222117010 21n050 rH T1n0SQ IH and B 3H 3 TH 80 8 1 0 3 00 1 0 2 OT 3H 4 TH 840 0 7 1 0 41 80 1 0 4 3 4 3 1 0 4 AZ OT ViVG 4 TH 6 3H 3 TH A3 B Y1V 0 3 TH K3 8 VLYU 1 LH L 3H Q0 TH 3 4 1 0 0 3 8 1 0 0 9 3 0 80 9 1 0 0 00 Z4 viva a rH 3127 TH 5 3 2 3 5 1 0 2 A3 vy Y1VYVQ0 2 TH E 3H B TIH A3 E Y1VQ 0 H TIH Ad3 2 VYV1V 0 H TH 3 A3 T V1VQ V TH
14. High 8 Bi directiona 2400x1200 MBK Highest 12 Bi directiona 2400x1200 MBK Extra Line Document Draft 1 Bi directiona 1200x1200 MBK Tex 1 Bi directional 1200x1200 Standard 2 Bi directiona 1200x1200 MBK High 4 Bi directiona 1200x1200 4 Bi directiona 1200x1200 MBK Image Standard 4 Bi directiona 1200x1200 MBK High 8 Bi directiona 2400x1200 MBK Highest 12 Bi directiona 2400x1200 MBK Recycled Line Document Draft 1 Bi directiona 1200x1200 Coated Paper Text 1 Bi directional 1200x1200 Standard 2 Bi directiona 1200x1200 MBK High 4 Bi directiona 1200x1200 4 Bi directiona 1200x1200 MBK Image Standard 4 Bi directiona 1200x1200 High 8 Bi directiona 2400x1200 MBK Highest 12 Bi directiona 2400x1200 MBK Premium Line Document Draft 1 Bi directiona 1200x1200 MBK Matte Paper Text 1 Bi directiona 1200x1200 Standard 2 Bi directiona 1200x1200 MBK High 4 Bi directiona 1200x1200 4 Bi directiona 1200x1200 MBK Image Standard 6 Bi directiona 1200x1200 High 8 Bi directiona 2400x1200 MBK Highest 16 Bi directiona 2400x1200 MBK Colored Image Standard 4 Bi directiona 1200x1200 BK Coated Paper High 8 Bi directional 1200x1200 BK 1 Print Print Print Used Media Type Print Priority Quality Pass Printing Direction Resolution BK ink dpi Coated Premium Line Document Draft 1 Bi directiona 1200x1200 BK Paper Coated Paper Text 1 Bi directi
15. zn BN3 1n0 21165 SIO HA c AE 83A402 7 82 H zr N0 r031Ad X EAR ale NO EG31Md sr N0 2031Kd m m 1le m m z m zl 8 00 0 v1vQ0 V IH m m m e Hi 8 00 I vV1YQ V TIHpa e m m 8 2 3H 8 TIH m a qo yviva 3 TH Sis 87 2 e 0N2 S 8 00 E v1vYQO 8 THpi Sin ed ra 8 00 2 vV1vY0 8 TH a H A3 B Y1YO0 3 TH x eH 8 6 3H 3 rH X Sir 5 7 3 0 1 0 3 SE 5 1 0 3 5 E zm 8 TII 3H 4 IH a EIE AIR 8 00 TT V1VO0 43 TH m sj s 870 3 3 5415 5 87 00 6 v1v0 3 IH o 8 00 0rT VIYQ 3 IH 8 3 8 V1YQ 3 TH n n 111 8 8 3H 3 IH m m 8740 1 0 0 E 2 3 4 5 6 7 8 3 10 11 12 13 14 15 15 17 1 8 1 S2 0 2 1 2 2 2 ale 4 2 5 2 5 2 7 2 8 2 0 3 1 32 3 3 3 4 3 5 3 37 38 33 40 4 1 42 43 44 45 4 6 47 4 8 4 3 50 13601 Main controller PCB 1 3 p ONIY 0 SNA CEEE J1001 524 NOTASI3NVYd 32d ans 03171700H Idd
16. If media remains it is ejected even when printing is in progress v Power off automatic recovery v Capping v Sensor system power OFF v Backup of various data Writing to EEPROM v Power off F 2 6 2 7 2 2 2 3 Print Control 1 Print mode This printer is capable of fast high quality printing without blur and non uniform density by changing the carriage operation media feeding other printing methods according to the selected media type print quality print data and so on Printing is performed for each color using a maximum of 16 paths in each print mode according to the selected print quality This reduces density irregularities caused by the variation in the amounts of ink discharged from individual nozzles In addition it shifts the printing timing so that the current ink layer is nearly fixed before the next ink layer is applied thus minimizing bleeding Even in the same mode the printer operates in a different way depending on the media setting made using the printer driver a Draft mode In the draft mode image data is thinned out and a single band equivalent to the width of a nozzle array is printed using one path To use this mode select Draft under Print Quality in the printer driver b Standard mode In the standard mode a single band equivalent to the width of a nozzle array is printed using 1 6 1 2 4 or 6 paths To
17. This documentation uses the following symbols to indicate special information Description Indicates an item of a non specific nature possibly classified as Note Caution or Warning Indicates an item requiring care to avoid electric shocks Indicates an item requiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question D 3 o Indicates an item of reference assisting the understanding of the topic in question S by REF Provides a description of a service mode mT Provides a description of the nature of an error indication Introduction The following rules apply throughout this Service Manual 1 Each chapter contains sections explaining the purpose of specific functions and the relationship between elec trical and mechanical systems with reference to the timing of operation In the diagrams represents the path of mechanical drive where a signal name accompanies the symbol the arrow indicates the direction of the electric signal The expression turn on the power means flipping on the power switch closing the front door and closing the delivery unit door which results in supplying the machi
18. 4 5 2 Procedure after Replacing the Feed Roller or Feed Roller Encoder Feed roller eccentricity is factory adjusted correction of variation in the paper feed amount per rotation It is necessary to adjust feed roller eccentricity after replacing the feed roller or feed roller encoder In the service mode perform automatic adjustment of feed roller eccentricity Service mode SERVICE MODE gt ADJUST gt PRINT PATTERN gt LF TUNING Media type Photo glossy paper Media size Media having awidth equal to or larger than that of A2 size paper If adjustment cannot be done properly by selecting SERVICE MODE gt ADJUST gt PRINT PATTERN gt LF TUNING auto adjustment carry out manual adjustment Service mode SERVICE MODE gt ADJUST gt PRINT PATTERN gt LF TUNING2 Media type Photo glossy paper Media size Media having awidth equal to or larger than that of A2 size paper Check the printed pattern and enter values for adjustment 4 5 3 Procedure after Replacing the Carriage Unit or Multi Sensor a Multi Sensor Recalibration Since multi sensors have individual electrical specificity the following are recalibrated at the factory namely the optical axis of the sensor the sensor gain for measuring the printhead height and color reproduction Accordingly carry out the following adjustments in the service mode whenever replacing the carriage unit or multi sensor A The multi sensor reference plate must be replaced at the sam
19. Screens 1 and 2 are selectable with the 4 and gt buttons These screens display the associated sensor status as listed in the table below T 7 11 Display position Sensor name LCD display contents 1 Pump Cam Sensor 0 Sensor ON 1 Sensor OFF 2 Valve Open Closed Detection Sensor 0 Sensor ON 1 Sensor OFF 3 Not Used 0 4 Not Used 0 5 Not Used 0 6 Not Used 0 7 Feed Roller HP Sensor 0 Sensor ON 1 Sensor OFF 8 Upper Cover Lock Switch L R 0 Cover open 1 Cover close 9 Carriage Cover Sensor 0 Cover open 1 Cover close 10 Ink Tank Cover Switch 0 Cover open 1 Cover close 11 Not Used 0 12 Not Used 0 N _ Chapter 7 id Sensor name LCD display contents 13 Not Used 0 14 Not Used 0 15 Not Used 0 16 Not Used 0 17 Not Used 0 18 Not Used 0 19 Not Used 0 20 Not Used 0 21 Not Used 0 22 Lift Cam Sensor 0 Sensor ON I Sensor OFF 23 Pressure Release Switch 0 Pinch Roller Unit open 1 Pinch Roller Unit close 24 Media Sensor 0 Sensor ON 1 Sensor OFF 25 Not Used 0 26 Not Used 0 27 Not Used 0 28 Not Used 0 29 Not Used 0 30 Not Used 0 31 Not Used 0 32 Not Used 0 7 13 Chapter 7 ADJUST Performs adjustments and prints the adjustment and check patterns necessary for adj
20. Difference of version of print head 03800300 2801 Unable to correct printhead DI 03800400 2803 Printhead EEPROM error 03800500 280C Many nozzle on printhead did not inject ink 03800500 2F2F No ink ejection detection error 03800500 2F30 No ink ejection detection position adjustment error 03810101 2501 No ink Y 03810102 2502 No ink M 03810103 2503 No ink C 03810104 2500 No ink BK 03810106 2506 No ink MBK 03810106 2507 No ink MBK2 03810201 2581 Remaining ink low Y 03810201 2591 Remaining ink low Y 03810202 2582 Remaining ink low M 03810202 2592 Remaining ink low M 03810203 2583 Remaining ink low C 03810203 2593 Remaining ink low 038 10204 2580 Remaining ink low BK 03810204 2590 Remaining ink low BK 03810206 2586 Remaining ink low MBK 03810206 2587 Remaining ink low MBK2 03810206 2596 Remaining ink low MBK 03810206 2597 Remaining ink low MBK2 03830101 2521 Ink tank not installed Y 03830102 2522 Ink tank not installed M 03830103 2523 Ink tank not installed C 03830104 2520 Ink tank not installed BK 03830106 2526 Ink tank not Installed MBK 03830106 2527 Ink tank not installed MBK2 03830201 2541 Ink tank ID error Y 8 4 Chapter 8 Code Description 03830202 2542 I
21. 1 VH2 OUT Power supply 2 VH2 OUT Power supply 3 VH2 OUT Power supply 4 VHT12 OUT Head transistor drive power supply 5 H1 F DATA 10 EV OUT Even head data signal 10 F 6 IO ASIC SDA IN OUT Head ROM control signal data 7 IO ASIC SCL IN OUT Head ROM control signal clock 6 21 6 7601 Pin Number Signal name IN OUT Function 8 H3V 1 OUT Power supply 3V 9 H1 C DIA1 IN Head DI sensor signal 1 C 10 H1 A HE 1 OUT Head heat enable signal 1 A 11 OUT Power supply 12 OUT Power supply 13 OUT Power supply 14 VH2 OUT Power supply 15 VH2 OUT Power supply 16 H1 E DATA 9 OD OUT Odd head data signal 9 E 17 H1 F HE 11 OUT Head heat enable signal 11 F 18 HI E DIAI IN Head DI sensor signal 1 E 19 HI D DIAI IN Head DI sensor signal 1 D 20 H3V 1 OUT Power supply 43V 21 H3V 1 OUT Power supply 43V 22 H1 B DATA 3 EV OUT Even head data signal 3 B 23 H1 A DATA 0 EV OUT Even head data signal 0 A 24 1 2 OUT Head heat enable signal 2 B 25 OUT Power supply 26 OUT Power supply 27 H1 D DIA2 IN Head DI sensor signal 2 D 28 H1 E HE 8 OUT Head heat enable signal 8 E 29 HI E DIA2 IN Head DI sensor signal 2 E 30 HI F DIA2 IN Head DI sensor signal 2 F 31 1 9 OUT Head heat enable signal 9 E 32 H1 D DAT
22. 2 1 2 0 00400400 008000000000000 5 000 50 00 1 7 2 7 1 3 Details of Service Mode sse nennen 7 10 7 T 4 Sample Printout eh rette preteen rented nete 7 27 725 7 32 7 2 1 Special Modes for Servicing sse 7 32 Chapter 7 7 1 Service Mode 7 1 1 Service Mode Operation a How to enter the Service mode Enter the Service mode following the procedure below 1 Turn off the printer 2 Turn on the printer while holding down the Paper Source button and Information button Keep pressing the above buttons until Initializing appears on the display 3 S is displayed in the upper right corner of the display showing the version 4 After display of Online pressing the Menu button displays the SERVICE MODE top menu and the MESSAGE LED flashes The Service mode is added to the options in the Main menu The Service mode can be entered even in the error status when an error message is shown on the display by turning the power off and then using the above key operation b How to exit the Service mode Turn off the printer c Key operation in the service mode Selecting menus and parameters or gt button Going to the next lower level menu V button Going to the next higher level menu key Determining a sele
23. 2 42 246 Power Supply e eria tee RE eun dial qian mia Gus aaa 2 42 2 4 6 1 Power supply block diagram sss nentes 2 42 2 5 Detection Functions with Sensors seen 2 43 2 5 1 Sensors for 2 5 2 Ink passage system 2 5 3 Carriage system 2 5 4 Paper path system Chapter 3 INSTALLATION 3 1 Transporting the Printer sssessseeeeeeeenenenn nennen 3 1 1 Transporting the Printer 3 1 1 1 Transporting the Printer 3 1 2 Reinstalling the Printer 3 1 2 1 Reinstalling the Printer Chapter 4 DISASSEMBLY REASSEMBLY 4 Service Parts ub etant ep dea bat ge toes A VA Service Parts e tette ee eae eed dero pie 4 2 Disassembly Reassembly esses 4 2 Disassembly Reassembly 4 3 Points to Note on Disassembly and Reassembly 4 3 1 Note on locations prohibited from disassembly 4 3 2 Moving the carriage manually 4 3 3 Units requiring draining of ink 4 3 4 External Covers 4 3 5 Waste Ink Box 4 3 6 DriVirig Unit ore Renee emend ene RR RD dedit rede ERR 4 3 7 Ink Tube Unit 4 3 8 Carriage Unit 4 3 9 Feeder Unit 4 3 TO Purge Unit incederet Tank UNI yess rrr mte e nega 4 3 12 Head Management Sensor 4 3 13 Multi Sensor 2m M duo S1 4 3 1
24. 7 Cutter unit A curved cutting edge that cuts paper automatically It is tucked inside when cutting is not performed 1 20 1 1 6 Basic Operation 1 6 1 Operation Panel The functions of the keys and meanings of LED indications on the operation panel are described below 3 2 1 14 nline Data Infomation Power O lt gt 7 143 4 4 Cleaning 99e Eject Stop 8 9 100 1 F 1 15 1 Display Displays the printer menu status or messages 2 Data lamp green Blinking The printer is receiving or processing a print job when it is printing The printer has suspended a print job or is receiving firmware data when it is not printing Off No print job is available 3 Message lamp orange Lit continuously A warning message is on display Blinking An error message is on display Off The printer is normal or is powered off 4 Online key Switches the printer between two alternative modes online and offline Lit continuously The printer is in online mode Lights green Off The printer is in offline mode 5 Menu key Displays a printer main menu 6 Paper source selector a Roll media lamp green Lit continuously Roll media have been selected as a paper source Off Cut media have been selected as a paper source b Cut media lamp green Lit continuously Cut media have been selected as a
25. BK Text 1 Bi directional 1200x1200 BK Standard 2 Bi directional 1200x1200 BK Hig 4 Bi directional 1200x1200 BK 4 Bi directional 1200x1200 BK CAD Translucent Matte Line Document Draft 1 Bi directional 1200x1200 BK Film 1 Bi directional 1200x1200 BK Standard 2 Bi directional 1200x1200 Hig 4 Bi directional 1200x1200 4 Bi directional 1200x1200 BK CAD Translucent Matte Line Document Standard 2 Bi directional 1200x1200 MBK Film Text Hig 4 Bi directional 1200x1200 4 Bi directional 1200x1200 MBK Highest 8 Bi directional 1200x1200 MBK 8 Bi directional 1200x1200 MBK 2 Media Print Priority Dui ae Printing Direction Resolution Mie K dpi Special Special 1 Image Standard 6 Bi directiona 1200x1200 MBK High 8 Bi directiona 2400x1200 MBK Highest 16 Bi directiona 2400x1200 MBK Special 2 Image Standard 6 Bi directiona 1200x1200 MBK High 8 Bi directiona 2400x1200 MBK Highest 16 Bi directiona 2400x1200 MBK Special 3 Image Standard 6 Bi directiona 1200x1200 MBK High 8 Bi directiona 2400x1200 MBK Highest 16 Bi directiona 2400x1200 MBK Special 4 Image Standard 6 Bi directiona 1200x1200 MBK High 8 Bi directiona 2400x1200 MBK Highest 16 Bi directiona 2400x1200 MBK Special 5 Image Standard 6 Bi directiona 1200x1200 MBK High 8 Bi directiona 2400x1200 M
26. Margins Cut sheet 3mm top margin 23mm bottom margin and 3mm left and right margins Borderless printing does not support cut media as yet Memory 256MB Increase of memory none Firmware Flash ROM update from USB or Ethernet IEEE1394 Printer description language GARO Graphic Arts language with Raster Operation HP GL 2 HP RTL Emulation Not available Interface USB2 0 Ethernet IEEE1394 option 1 Operation panel LCD 160 X 128 dots 12 keys 5 LEDs Panel language English Message language English German French Italian Spanish Chinese Korean Russianand and Japanese Printhead Ink Tank type Printhead and separate ink tanks Printhead PF 03 Number nozzles 2560 nozzles per color Ink tank PFI 102 MBK BK C M Y Capacity 130ml per color Ink tanks supplied with the printer contain 90ml of each color Detection functions Cover system Head cap position sensor Yes Cover open closed sensor Yes Detection functions Ink passage system Ink tank sensor Yes Remaining ink level sensor Yes Maintenance cartridge sensor Yes Used ink tank full sensor Yes Printhead sensor Yes Detection functions Carriage system Paper slip sensor Yes Carriage position sensor Yes Carriage home position sensor Yes Carriage cover open closed sensor Yes Carriage temperature sensor Yes Detection functions Paper path syst
27. 2 3 B WNH2 3 WH2 10H LNO20 NY2 dMfd ans AESNS CAGS 82N3 HdMnd n43 SSNS CAGS V2N3 HdMfd QNS dV TWdWid WY TWdWNd TN XG EWLIIT B TNWLIJII ON XW 72W14I7 VOOWL4IT CAQSZ27 gt WAIYWA W14T7 1 3 and AESNS ASYIQO3N CAG H 12710045 7 ONS AE E WHV IV 1 NY3J1SIN AS27WA and AE E IWHVIV H NY3ISIN AS27WA aNd CAE E CAE E WHV TV NVAININAY AS27MW CAE E 0 dH 41 0 AESNS CAGS VIN3G47 CAS 0N0 2N3431 CA6 0282N341 and 874631 WA dS41 88745341 BY dS4i1 746521 125 Carriage motor
28. 24 H1 B HE 3_B OUT Head heat enable signal 3 B 25 GND GND 26 H1 C DATA 4 EV_B OUT Even head data signal 4 C 27 GND GND 28 H1 B DATA 3 EV_B OUT Even head data signal 3 B 29 GND GND 30 H1 B DATA 2 EV_B OUT Even head data signal 2 B 31 GND GND 32 H1 A DATA 1 EV_B OUT Even head data signal 1 A 33 GND GND 34 OUT Head heat enable signal 1 A 35 GND GND 36 H1 A DATA 0 EV_B OUT Even head data signal 0 A 37 GND GND 38 0 OUT Head heat enable signal 0 A 39 GND GND Chapter 6 J3602 Pin Signal name IN OUT Function Number 40 ENCODER A IN Carriage encoder output signal A 41 ENCODER_B IN Carriage encoder output signal B 42 H DASH_LICC2_B OUT Head analogue switch A D trigger signal 43 H1 DASLK_LICC2 OUT Head analogue switch clock signal 44 H1 DLD_LICC2 OUT Head analogue switch latch signal 45 H1 DATA_LICC2 OUT Head analogue switch data signal 46 H1 DSOUT2 IN Head temperature output signal 2 47 H1 DSOUT1 IN Head temperature output signal 1 48 IO IN OUT Head ROM control signal clock 49 IO ASIC SDA IN OUT Head ROM control signal data 50 GND GND 6 6 2 2 Carriage relay PCB 4101 J103 J102 J601 LL J201 J202 F 6 2 T 6 21 J101 Pin Signal n
29. 48 SNSSV OUT Power supply 5V 49 IO ASIC SDA IN OUT Head ROM control signal data 50 IO ASIC SCL IN OUT Head ROM control signal clock Chapter 6 6 2 3 Head relay PCB F 6 3 T 6 28 J101 Pin Number Signal name IN OUT Function 1 VMGND GND 2 PWLED1 IN Multi sensor LEDI drive signal 3 PWLED2 IN Multi sensor LED2 drive signal 4 PWLED3 IN Multi sensor LED3 drive signal 5 PWLED4 IN Multi sensor LED4 drive signal 6 VMGND GND 7 H3V IN Power supply 3V 8 GND GND 9 GND GND 10 IN VH feed back voltage 11 Power supply 12 Power supply 13 Power supply 14 Power supply 15 Power supply 16 Power supply 17 VMGND GND 18 VMGND GND 19 VMGND GND 20 VMGND GND 21 VMGND GND 22 VH2 IN Power supply 23 VH2 IN Power supply 24 VH2 IN Power supply 25 VH2 IN Power supply 26 VH2 IN Power supply 27 VH2 IN Power supply 28 VH_FB IN VH feed back voltage 6 19 6 J101 Pin Number Signal name IN OUT Function 29 VHT IN Head transistor drive power supply 30 GND GND T 6 29 J102 Pin Number Signal name IN OUT Function 1 IO ASIC SCL IN OUT Head ROM control signal clo
30. Further use of the maintenance cartridge will cause the appearance of the message Replace Maintenance Cartridge to report that the maintenance cartridge is full When this error is displayed the printer assumes that the used ink tank is full shutting down its operation even while it is printing until the maintenance cartridge is replaced The maintenance cartridge houses EEPROM so that engine firmware can control the status of the maintenance cartridge by writing to and reading from the EEPROM content F 2 19 2 32 Chapter 2 2 3 2 7 Air Flow 2 3 2 7 1 Air flow This printer is furnished with two fans a mist fan which collects ink mist and a platen fan which allows paper to be adsorbed on the plate and a platen fan Ink mist floating during printing or bouncing back from the paper is collected in the maintenance cartridge by airflow in the printer Airflow fans located on both sides of the printer coupled with the suction fan in the middle of the printer create airflow to carry the ink mist to the mist suction port Suction of mist Waste ink BOX mist fan F 2 20 2 3 3 Paper Path 2 3 3 1 Outline 2 3 3 1 1 Overview of Paper Path The key components of the paper passage consist of a feed roller assembly a pinch roller drive that locks and releases the pinch roller and sensors that detect the feed status of paper It feeds paper in trays conveys and delivers paper Paper passage schematic diagram 2 33
31. in the direction of the arrow The cap 5 and lock pin 4 move down allowing you to move the carriage 2 F 4 34 MEMO After opening the caps and removing the carriage lock pin rotating the gear further will close the caps after the wiper unit has completed the return movement and the carriage lock pin will rise and lock the carriage 4 28 Chapter 4 2 Moving the wiper unit 1 Remove the right side cover right rear cover and right upper cover 2 To move the wiper unit 3 turn the gear 1 of the purge unit 2 in the direction of the arrow F 4 35 4 3 16 Opening Closing the Ink Supply Valve 1 Remove the right side cover 2 To open the ink supply valve turn the cam 2 in the direction of the arrow and press the link 1 A If the tube is full of ink releasing the printhead lock lever with the ink supply valve open can cause the ink to flow back to the ink supply unit resulting in leakage of ink from the ink supply needle If the ink supply valve is held open due to a problem such as a valve motor error 03 13003 1 2F3A remove the valve motor unit refer to DISASSEMBLY REASSEMBLY gt Points to Note on Disassembly and Reassembly gt Ink Tank Unit and close the ink supply valve F 4 36 4 29 Chapter 4 4 3 17 Draining the Ink There are two methods of removing the ink using a manual method or automatic method When the ink is drained the ink inside the ink passage totaling a
32. remove the two connectors 3 from the back of operation panel 1 to which harnesses are attached 1 F 4 8 4 6 Chapter 4 4 Right upper cover To detach the right upper cover 1 first open the top cover remove the operation panel right cover lid and right side cover and then unscrew the front panel screws 2 Next pull the right side of the right upper cover to front and slide it down out of position by lifting up the upper left edge of the cover F 4 9 A Take maximum care in reinstalling the right upper cover not to interfere with the harnesses connected to the operation panel e Ink tank cover To detach the ink tank cover 1 remove the right side cover right upper cover and ink tank cover lid and unscrew the front panel screws 2 Next detach the right cover by lifting it up as a whole F 4 10 4 7 Chapter 4 f Front cover To detach the front cover 1 the right cover needs to be removed and the maintenance cartridge cover opened beforehand so the front cover can be slid to right to remove To do this unscrew the four front panel screws 2 and remove two bottom claws 3 and slide the front cover to right Then pull out the upper eight hooks to front to detach the front cover F 4 11 4 8 g Upper rear cover Chapter 4 To detach the upper rear cover first remove the top cover the right rear cover and left front cover left rear cover and paper release lever Upper rear
33. 200x1200 BK Standard 2 Bi directiona 200x1200 BK High 4 Bi directiona 200x1200 BK 1 Print Used Media Type Print Priority Quality Pass Printing Direction Resolution BK ink dpi Plain Economy Office Document Standard 1 2 Bi directional 1200x1200 MBK Paper Bond Paper Line Document Draft 1 Bi directional 1200x1200 MBK Recycled Text 1 Bi directional 200x1200 Paper Standard 1 Bi directional 200x1200 High 2 Single directional 200x1200 MBK 2 Single directional 200x1200 MBK Image Draft 1 Bi directional 1200x1200 MBK Standard 2 Bi directional 200x1200 MBK High 4 Bi directional 200x1200 MBK Universal Office Document Standard 1 2 Bi directional 1200x1200 MBK Bond Paper Line Document Draft 1 Bi directional 1200x1200 MBK Text i Bi directional 200x1200 Standard 1 Bi directional 200x1200 MBK High 2 Single directional 200x1200 MBK 2 Single directional 200x1200 MBK Image Draft 1 Bi directional 1200x1200 MBK Standard 2 Bi directional 200x1200 MBK High 4 Bi directional 200x1200 MBK Standard Office Document Standard 1 2 Bi directional 1200x1200 MBK ie 1569B Line Document Draft 1 Bi directional 1200x1200 MBK Text 1 Bi directional 200x1200 Standard 1 Bi directional 200x1200 MBK High 2 Single directional 200x1200 MBK 2 Single directional 200x1200 MBK Image Draft 1 Bi directional 1200x1200 MBK Standard 2 Bi directional 200x1200 MBK High 4 Bi directional 200x120
34. 7 2 First Level Second Level Third Level Fourth Level Fifth Level COUNTER PRINTER LIFE TTL LIFE ROLL LIFE CUTSHEET LIFE A LIFE F 7 3 7 First Level Second Level Third Level Fourth Level Fifth Level POWER ON W INK CUTTER WIPE CARRIAGE PRINT CR COUNT CR DIST PRINT COUNT PURGE CLN A 1 CLN A 2 CLN A 3 CLN A 6 CLN A 7 CLN A 10 CLN A 11 CLN A 15 CLN A 16 CLN A 17 CLN A TTL CLN M 1 CLN M 4 CLN M 5 CLN M 6 CLN M TTL CLEAR CLR INK CONSUME CLR CUTTER EXC CLR MTC EXC CLR HEAD EXC CLR UNIT A EXC CLR UNIT D EXC CLR UNIT F EXC CLR UNIT H EXC CLR UNIT K EXC CLR UNIT M EXC CLR FACTORY CNT 7 4 Chapter 7 7 3 First Level Second Level Third Level Fourth Level Fifth Level COUNTER EXCHANGE CUTTER EXC MTC EXC HEAD EXC BOARD EXC M B INIT A EXC INIT D EXC INIT F EXC INIT K EXC U U U UNIT H EXC U U INIT M EXC DETAIL CNT MOVE PRINTER N INK CHK C N INK CHK BK MEDIACONFIG CNT INK USEI INK USE1 C INK USE1 BK INK USEI TTL N INK USEI C N INK USE1 BK N INK USE1 TTL INK USE2 INK USE2
35. BK High 8 Bi directiona 2400x1200 BK Highest 12 Bi directiona 2400x1200 BK LightWeight Line Document Draft 1 Bi directiona 1200x1200 Coated Paper 1 Bi directional 1200x1200 Standard 2 Bi directiona 1200x1200 BK Hig 4 Bi directiona 1200x1200 BK 4 Bi directiona 1200x1200 BK Image Standard 4 Bi directiona 1200x1200 BK Hig 8 Bi directiona 2400x1200 Highest 2 Bi directiona 2400x1200 BK Photo Glossy Photo Image Standard 6 Bi directiona 1200x1200 Paper Paper Hig 8 Bi directional 2400x1200 Highest 6 Bi directiona 2400x1200 MBK Semi Glossy Image Standard 6 Bi directiona 1200x1200 Photo Paper Hig 8 Bi directional 2400x1200 Highest 6 Bi directiona 2400x1200 MBK Heavyweight Image Standard 6 Bi directiona 1200x1200 MBK iy hoto Hig 8 Bi directional 2400x1200 Highest 6 Bi directiona 2400x1200 MBK Heavywght Image Standard 6 Bi directiona 1200x1200 MBK pos de Hig 8 Bi directional 2400x1200 Highest 6 Bi directiona 2400x1200 MBK 1 Print Print Print Used Media Type Print Priority Quality Pass Printing Direction Resolution BK ink dpi Photo Satin Image Standard Bi directiona 1200x1200 MBK Paper Photographic High Bi directional 2400x1200 Paper 190gsm Highes 16 Bi directiona 2400x1200 MBK Premium RC
36. Bi directional 1200x1200 BK d and High 8 Bi directiona 2400x1200 Semigloss Highest 16 Bi directiona 2400x1200 BK 255g Synthetic Synthetic Image Standard 6 Bi directiona 1200x1200 MBK Paper Paper High 8 Bi directiona 2400x1200 Highest 16 Bi directiona 2400x1200 MBK Adhesive Image Standard 6 Bi directiona 1200x1200 MBK oe High 8 Bi directiona 2400x1200 Highest 16 Bi directiona 2400x1200 MBK 1 Print Print Print Used Media Type Print Priority Quality Pass Printing Direction A BK ink Adhesive High Image Standard 6 Bi directiona 1200x1200 BK Matt Paper Resolution High 8 Bi directional 2400x1200 Graphic Paper Self ADH Highest 16 Bi directiona 2400x1200 BK CAD CAD Tracing Line Document Draft 1 Bi directiona 200x1200 BK Paper Text 1 Bi directiona 200x1200 Standard 2 Bi directiona 200x1200 BK High 4 Bi directiona 200x1200 BK 4 Bi directiona 200x1200 BK CAD Line Document Draft 1 Bi directiona 200x1200 BK Tent 1 Bi directional 200x1200 Standard 2 Bi directiona 200x1200 BK Hig 4 Bi directiona 200x1200 BK 4 Bi directiona 200x1200 BK CAD Line Document Standard 2 Bi directiona 200x1200 MBK T Text Hig 4 Bi directional 200x1200 4 Bi directiona 200x1200 MBK Highest 8 Bi di
37. C INK USE2 BK INK USE2 TTL N INK USE2 C N INK USE2 BK N INK USE2 TTL INK EXC INK EXC C INK EXC BK INK EXC TTL N INK EXC C 7 5 Chapter 7 First Level Second Level Third Level Fourth Level Fifth Level N INK EXC BK N INK EXC TTL 7 4 First Level Second Level Third Level Fourth Level Fifth Level COUNTER 7 6 MEDIA 1 NAME TTL TTL ROLL ROLL CUTSHEET CUTSHEET MEDIA 7 NAME TTL TTL ROLL ROLL CUTSHEET CUTSHEET MEDIA OTHER NAME TTL TTL ROLL ROLL CUTSHEET CUTSHEET MEDIASIZE1 ROLL P SQ 36 44 P SQ 36 44 P SQ 24 36 P SQ 24 36 P SQ 17 24 P SQ 17 24 50 17 50 17 P CNT 36 44 P CNT 24 36 P CNT 17 24 Chapter 7 First Level Second Level Third Level Fourth Level Fifth Level P CNT 17 MEDIASIZE2 ROLL D SQ 36 44 D SQ 36 44 D SQ 24 36 D SQ 24 36 D SQ 17 24 D SQ 17 24 D SQ 17 D SQ 17 D CNT 36 44 D CNT 24 36 D CNT 17 24 D CNT 17 MEDIASIZEI CUT P SQ 36 44 P SQ 36 44 P SQ 24 36 P SQ 24 36 P SQ 17 24 P SQ 17 24 P SQ 17 P SQ 17 P C
38. Fourth Level Fifth Level Test Print Status Print No Yes Media Details No Yes Print Job Log No Yes Menu Map No Yes Nozzle Check No Yes Information System Info Error Log Job Log Choose from Document Name information about the TUser Name latest three print jobs Page Count Job Status Print Start Time yyyy mm dd hh mm Print End Time yyyy mm dd hh mm Print Time sec Print Size XXXXXXXxSq mm Media Type Interface Ink Consumed xx x ml Displayed if a roll is loaded 2 Displayed if Chk Remain Roll is On 3 Displayed if IP Mode is Automatic 4 Displayed if IP Mode is Automatic 5 For information on the types of paper the printer supports refer to the Media Guide The media type setting in the printer driver and related software as well as on the Control Panel is updated when you install Media Configuration Tool from the User Software CD ROM or if you change paper information by using Media Configuration Tool 6 Available only if NetWare is On 7 Available only if Auto Detect is Off 8 Follows the setting in Date Format 9 Not displayed if a roll or a sheet has been fed 3 Main menu during printing The structure of the main menu during printing is as follows 1 29 1 1 9 First Level Second Level Third Level Fourth Level Fifth Level Menu Durng Prtng Head Cleaning
39. HI A DIAI IN Head DI sensor signal 1 A 63 H1 A DATA 1 OD OUT Odd head data signal 1 A 64 GND GND 65 GND GND 66 GND GND 67 GND GND 68 H1 F DATA 10 OD OUT Odd head data signal 10 F 69 HI F DIAI IN Head DI sensor signal 1 F 70 H1 D HE 7 OUT Head heat enable signal 7 D 71 GND GND 72 OUT Head clock signal 73 LT OUT Head latch signal 74 H1 B DATA 2 EV OUT Even head data signal 2 B 75 H1 A DATA 0 OD OUT Odd head data signal 0 A 76 GND GND 77 GND GND 78 GND GND 6 23 6 6 3 Version Up 6 3 1 Firmware Update Tool Use of the following tools allows you to update the firmware of the main controller incorporated in the printer GARO Firmware Update Tool L Printer Service Tool 1 GARO Firmware Update Tool GARO Firmware Update Tool is the same as that for user Procedure 1 Start CARO Firmware Update Tool 2 Place the printer in the online mode 3 Transfer the firmware data to the printer according to the instructions shown on the display 4 The data shown on the LCD on the operation panel changes and the firmware is updated automatically 5 When firmware update is completed the printer will start again File transfer route USB IEEE1394 network 2 L Printer Service Tool Procedure 1 Start L Printer Service Tool 2 Place the printer in the online mode 3 Specify the firmware file jdl and then transfer it 4 The data shown on the
40. Ink warning W110x Waste ink warning WI2xx GARO warning 03 20 Media feeding error O3xxxxxx 2Exx Data mismatch error 03 25 Ink error 03xxxxxx 280x Printhead error 03 281 Maintenance cartridge error 03 282 Adjustment error 03 2 Other errors Exxx 40xx Service call error x stands for a numeric or letter 8 8 2 Warning Table 8 2 1 Warnings The codes correspond to the numbers shown on the DIPLAY in the service mode T 8 2 Code Display massage Status 1000 Ink Lv1 Chk BK ink tank is almost empty 1001 Ink Lv1 Chk Y ink tank is almost empty 1002 Ink Lv1 Chk M ink tank is almost empty 1003 Ink Lv1 Chk C ink tank is almost empty 1006 Ink Lv1 Chk MBK ink tank is almost empty 1007 Ink Lv1 Chk 2 ink tank is almost empty 100F Feed Limit Force feed limit 1010 Check printed document Ink non discharging 1100 Check maint cartridge capacity Maintenance cartridge is almost full 1221 GARO WI221 Unsupported command in GARO image mode 1222 GARO W1222 Invalid number of parameters in GARO image mode no parameter 1223 GARO WI223 Required item was omitted in GARO image mode 1225 GARO 1225 Other warning image mode 1231 GARO WI231 Unsupported command in GARO setting mode 1232 GARO 1232 Invalid number o
41. MBK Highest 16 Bi directiona 2400x1200 Heavywght SemiGlos Image Standard 6 Bi directiona 1200x1200 MBK Photo Paper 2 High 8 Bi directional 2400x1200 Highest 16 Bi directiona 2400x1200 Satin Photographic Paper Image Standard 6 Bi directiona 1200x1200 MBK 190gsm High 8 Bi directional 2400x1200 MBK Highest 16 Bi directiona 2400x1200 Premium RC Photo Image Standard 6 Bi directional 1200x1200 BK Luster 10 mil Hig 8 Bi directional 2400x1200 BK Highest 16 Bi directional 2400x1200 BK Instant Dry Papers Image Standard 6 Bi directional 1200x1200 BK Glossy 200g Hig 8 Bi directional 2400x1200 Highest 16 Bi directional 2400x1200 BK Instant Dry Papers Satin Image Standard 6 Bi directional 1200x1200 BK 200g Hig Bi directional 2400x1200 BK Highest 16 Bi directional 2400x1200 BK Photo Paper High Glossy Image Standard 6 Bi directional 1200x1200 BK 250g Hig Bi directional 2400x1200 Highest 16 Bi directional 2400x1200 BK Photo Paper Semi Matt Image Standard 6 Bi directional 1200x1200 BK 250g Hig 8 Bi directional 2400x1200 BK Highest 16 Bi directional 2400x1200 Photo Paper Satin 240g Image Standard 6 Bi directional 1200x1200 Hig 8 Bi directional 2400x1200 Highest 16 Bi directional 2400x1200 Photo Paper Pearl 260g Image Standard 6 Bi directional 1200x1200 Hig 8 Bi directional 2400x1200 BK Highest 16 Bi directional 2400x1200 BK
42. MC BOARD and then press the ok button 7 Check that TURN POWER OFF appears on the display and then turn off the printer 8 Turn on the printer 9 Check the firmware version If the firmware is not the latest version update b Procedure for replacing the main controller PCB 1 Turn off the printer and unplug the power cord 2 Replace the main controller PCB 3 Plug the power cord to the outlet and then turn on the printer whth the PAPER SOURCE button and INFORMATION button pressed down The printer will start up in the PCB Replacement mode 4 Check that Initializing appears on the display and then release the buttons When the printer enters the PCB Replacement mode the message lamp goes on 5 What until REPLACE MODE appears on the display 6 Select CPU BOARD and then press the ok button 7 Check that TURN POWER OFF appears on the display and then turn off the printer 8 Turn on the printer 9 Check the firmware version If the firmware is not the latest version update 4 27 Chapter 4 4 3 15 Opening the Cap Moving the Wiper Unit The procedures for manually opening the caps and ink supply valves are presented below The carriage lock pin and caps need to be released manually if moving the carriage when the power is turned off 1 Opening the caps and releasing the carriage lock pins 1 Remove the right side cover right rear cover and right upper cover 2 Turn the gear 1 of the purge unit 3
43. Off Frame Type 6 Auto Detect Ethernet 2 Ethernet 802 2 Ethernet 802 3 Ethernet SNAP Print Service 6 BinderyPServer RPrinter NDSPServer NPrinter AppleTalk On Off Ethernet Driver Auto Detect On Off Comm Mode 7 Half Duplex Full Duplex Ethernet Type 7 10 Base T 100 Base TX Spanning Tree Not Use Use MAC Address Ext Interface No IEEE1394 Init Settings No Yes Maintenance Maint cart No Yes 1 26 1 First Level Second Level Third Level Fourth Level Fifth Level Replace P head No Yes Repl S Cleaner No Yes Change Cutter No Yes Move Printer No Yes System Setup Warning Buzzer Off On Detect Mismatch Pause Warning None 1 7 First Level Second Level Third Level Fourth Level Fifth Level System Setup Keep Media Size Off On Paper Size Basis Sht Selection 1 ISO A34 13 x19 Super B Sht Selection 2 ISO BIT 28 x40 ANSI F Noz Check Freq Off 1 page 10 pages Automatic Sleep Timer 5 min 10 min 15 min 20 min 30 min 40 min 50 min 60 min 240 min
44. PCB replacement mode Turning off the Power button of the printer allows you to exit the PCB replacement mode For details on how to replace the PCB see Parts Replacement Procedure gt Disassembly Reassembly gt Points to Note on Disassembly and Reassembly gt Boards 2 Download mode Use this mode only when updating the firmware without performing initialization a Entering the download mode 1 Turning off the Power button of the printer 2 With the Stop and Information buttons pressed down turn on the Power button of the printer Keep pressing the above buttons until Initializing appears on the display 7 32 Chapter 7 b Procedure When Download Mode Send Firmware is shown on the display transfer the firmware When downloading of the firmware is completed the printer is turned off automatically 3 Counter display mode Use this mode to view only printer counter information a Invoking counter display mode 1 Press the MENU button to keep Information gt System Info selected 2 Press the 4 button whole holding down the MENU button OK button to invoke counter display mode b How to view counter display mode S N Unit serial number CNT Number of copies printed in A4 terms unit copies 7 33 Chapter 8 ERROR CODE Contents Contents A 8 1 RA a le ey ened ns 8 1 8 2 Warning Table e etus 8 2 8 21 WAITS PPP PS 8 2 8 3 Erro
45. Paper Heavyweight Coated Paper Line drawing 2 05 Heavyweight Coated Paper 2 35 Premium Matte Paper 2 65 Premium Matte Paper Temperature 15 30 Humidity 10 40 g Paper width detection function skew detection function The multisensor attached to the lower left part of the carriage detects the width of paper fed on the platen and skews in it h Automatic printhead position adjustment function The multisensor attached to the lower left part of the carriage reads the result of an adjustment pattern printed allowing for automatic adjustment of the printhead position accordingly i Remaining roll media detection function The printer prints a bar code on roll media when they are unloaded The multisensor attached to the lower left part of the carriage indicates the remaining volume of roll media j Internal unit temperature sensor A thermistor installed on the head relay PCB detects the internal unit temperature near the printhead 2 22 2 2 3 2 3 2 Structure of Carriage Unit a Printhead mount The printhead is secured to the carriage by the printhead fixer cover and the printhead fixer lever When the printhead is secured to the carriage the signal contact of the head relay PCB is pressed against that of the printhead to convey print signals Further the ink passage from the ink tanks is connected to the printhead via the ink tubes b Ink port Ink is supplied to the printhead via an ink tube which
46. Product Overview ee tinere tette titer eres 1 1 IA 1 Product Overview eee tret tete rete er laces Heise tme ees ghe cut 1 1 1 2 Features 1 2 1 Features 1 2 2 Printhead de e aede ere e dee e deo dicte Hd bords 1 2 1 2 3 InKS Erik sena ene ende en HI REM 1 3 VDA Cutter e 1 3 1 2 5 Roll Holder 1 3 ura m 1 4 1 2 7 IEEE1394 FireWire Board et rette rend ton 1 5 1 2 8 Consutables 2 ee eet Pa n Pad eerie itp dt e eri 1 5 1 3 Product Specifications trennen enne nnn 1 7 1 3 1 Product Specifications sse 1 7 1 4 Detailed Specifications essent 1 10 1 4 1 Print Speed and Direction esses 1 10 1 42 Interface specifications eee 1 17 1 5 Names and Functions of Components 1 18 toe ipit drin et neq 1 18 1 5 2 ETA 1 19 155 3 ceo ende bee vet an ae ette e RII 1 20 1 6 Basic Operations 2 e etr ete ete PORE ER YE 1 21 1 6 1 Operation Panel cioe net t iden m eet Reiten ea 1 21 1 6 2 Main IR 1 22 1 7 Safety and 2 2 20401 2 0000 00000000000500000000000000000080 1 40 1 7L Satety Precautions delude m Rb 1 40 T7 T1 MovingParls nn ione en INS 1 40 1 71 2 Ink e e RO
47. Scan Wait Time Off sec 3 sec 5 sec 7 sec 9 sec Feed Priority Automatic Band Joint Print Length Adjust Length 0 70 to 0 70 Head Height Automatic Highest High Standard Low Lowest 1 4 First Level Second Level Third Level Fourth Level Fifth Level Paper Details The paper type is Skew Check Lv Standard displayed here 5 Loose Off VacuumStrngth Automatic Strongest 1 23 1 First Level Second Level Third Level Fourth Level Fifth Level Strong Standard Weakest Width Detection Off On NearEnd 3mm RollMrgn 20mm Cut Speed Fast Standard Slow Trim Edge First Automatic Off On Cutting Mode Automatic Eject Manual Bordless Margin Automatic Fixed CutDustReduct Off On NearEnd Sht Mrgn 3mm 20mm Return Defaults No Yes GL2 Settings GL2 Replot No Yes GL2 BufferClear No Yes Color Mode Color Monochrome Print Quality Draft Standard High Input Resolution 600dpi 300dpi Media Source Roll Paper Cassette Manual Conserve Paper Off On 1 24 1 1 5 First Level Second Level Third Level Fourth Level Fifth Level
48. TANK DAT7 IN OUT Ink tank data signal 7 6 TANK DAT6 IN OUT Ink tank data signal 6 7 GND GND 8 INK_DETECT6 IN Ink detection sensor output signal 6 9 INK_DETECT7 IN Ink detection sensor output signal 7 10 INK_DETECT8 IN Ink detection sensor output signal 8 11 6 17 413301 Pin Number Signal name IN OUT Function 1 MENT SDA IN OUT Maintenance cartridge ROM control signal data 2 MENT_SCL IN OUT Maintenance cartridge ROM control signal clock 3 GND GND 4 3 3V OUT Power supply 3 3V 5 N C N C T 6 18 13401 Signal name IN OUT Function Number 1 VMGND GND 2 VMGND GND 3 VMGND GND 4 VMGND GND 6 7 6 13401 Signal name IN OUT Function Number 5 VH MONII IN VH control signal 1 6 VH ENB OUT VH power supply ON OFF signal 7 VH MOND IN VH control signal 2 8 GND GND 9 3 3V OUT Power supply 3 3V 10 T3 32V OUT Power supply 3 3V 11 GND GND 12 SNS5V OUT Power supply 5V 13 SNS5V OUT Power supply 5V 14 VM OUT Power supply 32V 15 VM OUT Power supply 32V 16 VM OUT Power supply 32V 17 VM OUT Power supply 32V 18 VM OUT Power supply 32V 19 VM OUT Power supply 32V 20 VM OUT Power supply 32V 21 VM OUT Power supply 32V 22 VMGND GND 23 VMGND GND 24 VMGND GND 25
49. Update Tool 6 4 Service 8 eremi ie Pea eene edes 41 6 4 2 Using the Cover Switch 2 2 1 2 202 2210000000080000000000000000000000050 0 6 26 Chapter 7 SERVICE MODE TV Service Mode en nete eee deti ib et ri eR eR 7 1 7 1 1 Service Mode Operation 220022 4 00 0 0000000000000000000000000000000000000012 7 1 7 1 2 Map of the Service Mode 2 21 2 82 0 4000001000000000000005000000 58005220 1 7 2 7 1 3 Details of Service Mode 22 4 20 2 2 0 0 2400004040000000000000000040005000051 7 10 7 1 4 Sample Printout 7 2 Special Mode 7 2 1 Special Modes for Servicing sse 7 32 Contents Chapter 8 ERROR CODE eer m dd n t Oe 8 1 8 1 8 2 Warming Table 3 ted dote da nite 8 2 cers AR MERERI DOVER 8 2 8 3 Etfor Table 5n 8 3 8 32 Error Gode 8 3 8 4 Sevice Call Tables uc eene rende 8 6 8 4 1 Service call errors Chapter 1 PRODUCT DESCRIPTION Contents Contents 1 1
50. VMGND GND T 6 19 J3601 Pin Signal name IN OUT Function Number 1 GND GND 2 H1 D DATA 7 OD_B OUT Odd head data signal 7 D 3 GND GND 4 HI E HE 8 OUT Head heat enable signal 8 E 5 GND GND 6 H1 E DATA 8 EV_B OUT Even head data signal 8 E 7 GND GND 8 HI F DATA 10 OD B OUT Odd head data signal 10 9 GND GND 10 HI E DATA 9 OD OUT Odd head data signal 9 E 11 GND GND 12 HI F HE 10 B OUT Head heat enable signal 10 F 13 GND GND 6 8 Chapter 6 13601 Signal name IN OUT Function Number 14 HI F DATA 11 OD B OUT Odd head data signal 11 F 15 GND GND 16 HI F HE 11 B OUT Head heat enable signal 11 F 17 GND GND 18 HI F DATA 11 EV B OUT Even head data signal 11 F 19 GND GND 20 HI F DATA 10 EV B OUT Even head data signal 10 F 21 GND GND 22 HI E HE 9 B OUT Head heat enable signal 9 E 23 GND GND 24 HI E DATA 9 EV B OUT Even head data signal 9 E 25 GND GND 26 H1 B DATA 2 OD OUT Odd head data signal 2 B 27 GND GND 28 HI B DATA 3 OD OUT Odd head data signal 3 B 29 GND GND 30 4 B OUT Head heat enable signal 4 C 31 GND GND 32 H1 C DATA 4 OD B OUT Odd head data signal 4 C 33 GND GND 34 2 B OUT Head heat enable signal 2 B 35 GND GND 36 HI A DATA 1 OD OUT Odd head
51. W Enter the IP address assigned to the printer as well as the network subnet mask and default gateway NetWare NetWare Specify the NetWare protocol To apply your changes choose Store Setting Frame Type Specify the frame type to use Print Service Choose the print service AppleTalk Specify whether to use the AppleTalk protocol To apply your changes choose Store Setting Ethernet Driver Auto Detect Specify the communication method To apply your changes choose Store Setting Choose On for automatic configuration of the LAN communication protocol Choose Off to use settings values of Comm Mode and Ethernet Type Comm Mode Choose the LAN communication method Ethernet Type Choose the LAN transfer rate Spanning Tree Choose whether spanning tree packets are supported over the LAN MAC Address Displays the MAC address Ext Interface When installing the expansion interface board choose whether the expansion interface board is used Init Settings A confirmation message is displayed if you press the V button Choose OK to restore the network settings to the default values 1 35 1 Maintenance T 1 16 Setting Item Description Instructions Maint cart When exchanging the maintenance cartridge choose Yes and follow the instructions on the screen Replace P head Not displayed during a warning mes
52. by mistake obtain medical attention immediately Inks contain a pigment and would not come off once they adhere to clothing 1 41 1 b Ink mists As the printhead jets an ink against paper to print traces of ink mists floating during printing or springing back from the paper are produced in the print station Such ink mists are collected by mist collection air flow into the printer The uncollected portion of ink mists could smear the platen unit carriage unit exterior surfaces and the purge unit and their surrounding areas Such smears could in turn spoil the paper or your hands or clothes during servicing Wipe such smears off with a soft cloth moistened with water and wrung carefully Platen carriage unit Top cover Purge unit 1 7 1 3 Electric Parts Any electrical portion of the printer becomes live when AC power is supplied to it The main controller power supply and interface connector are found on the left rear side of the printer with the operation panel being located on the upper right cover In checking printer operations with the cover open during servicing take maximum care to avoid electrical shocks and not to cause damage to electrical components 1 42 1 Operation panel Carriage PCB Power connector SKK supply Main controller Interface connector 99 1 19 1 43 1 1 7 2 Other Precautions 1 7 2 1 Pr
53. e o e e 1 41 1L Pals uite erm meet ee 1 42 1 7 2 Other Precautioris re erret tente ee ie eene ta eee rore eei i i 1 44 17 2 Y Printhead ERREUR REOR UE ant RU INE ER 1 44 1 7 2 2 Ink 1 45 1 7 2 3 Handling the 1 46 1 7 3 Precautions When Servicing Printer 1 48 1 7 3 1 Notes on the Data Stored in the Printer 1 48 1 7 3 2 Confirming the Firmware Version 1 48 1 7 3 3 Precautions against Static Electricity sse 1 48 1 7 3 4 Precautions for Disassembly Reassembly sssssssssseseseeeeerenenees 1 49 1 7 3 5 Self diagnostiC Feature re e ERR 1 49 1 7 3 6 Disposing of the Lithium Battery sess 1 49 1 1 1 Product Overview 1 1 1 Product Overview This printer is a large format printer that prints in a maximum width of 36 inches with high speed photographic picture quality This printer is a desktop product that delivers its output on roll media or cut sheets 1 2 7 13 1 1 1 1 1 Cover 91 USB Port 2 Upper Left Cover 10 Power Supply Connector 3 Stand option 11 Roll Holder Set 4 Output Stacker included with stand 12 Printhead 5 Operation Panel 13 Ink Tank 6 Ink Tank Cover 14 Power Cord 7 Expansion Board Slot 15 Cleaner Brush 8 Ethernet C
54. from precipitating Cleaning 17 CLN A 17 Cleaning weak Performs cleaning weaker than normal cleaning to unclog nozzles 2 27 2 Cleaning operation timings as follows Consumption Printer status Cleaning operation ee typ 1 Standby 168 hours elapsed capped Cleaning 1 Normal lg Cleaning At least 720 to 960 hours elapsed since the last session of Cleaning Cleaning 6 Normal 5g 2 3 6 or 10 480 hours after initial installation strong Cleaning At initial installation and 96 hours elapsed since the last session of Cleaning 16 Cleaning 16 Precipitated ink agitation 1 hour elapsed capped with a specified number of dots discharged Wiping Idle ejection 0 0136 per chip completed after last wiping Power Atinitial installation Cleaning 3 initial filling 15g on ink Both heads and The print operation has 168 to 720 hours Cleaning 1 Normal lg inks available completed elapsed capped Cleaning At least 720 to 960 Cleaning 6 Normal 5g hours elapsed since the strong Cleaning last session of Cleaning 2 3 6 or 10 360 to 480 hours after initial installation At least 960 to 2160 Cleaning 2 Ink level 10g hours elapsed since the adjustment and last session of Cleaning cleaning 2 3 6 or 10 480 hours after initial installation At least 96 hours Cle
55. from the ASIC e Driver IC 1C2902 This IC generates a lift motor control signal based on the control signal from the ASIC f DIMMs 1C301 IC302 1C601 1C602 1C603 1C604 The DIMM comprising a 128 MB DDR SDRAM and a 128 MB SDR SDRAM is connected to the 32 bit data bus to be used as a work area During print data reception it is also used as an image buffer It cannot be expanded g FLASH ROM 701 A 16 MB flash ROM is connected to the 8 bit data bus to store the printer control program h EEPROM 1C802 The 128 KB EEPROM stores various setting values adjustment values log data counter values related to the user servicing MEMO After replacement of the main controller PCB the printer must be started up in the service mode to take over the setting and adjustment values to the new PCB properly the service mode will be switched to the PCB replacement mode automatically 2 40 2 2 4 3 Carriage Relay PCB 2 4 3 1 Carriage relay PCB components F 2 27 a Regulator IC 1C302 This IC generates power for the printhead heater 2 4 4 Head Relay PCB 2 4 4 1 Head relay PCB components 204 TH201 71 09 E 201 N fo eae N T4 F 2 28 Latch IC 201 DI sensor read control function Obtains reading value of the DI sensor
56. gt CLR INK CONSUME CUTTER CHG CNT Initialize the cutter unit replacement frequency Clear COUNTER gt EXCHANGE gt CUTTER EXC and count up COUNTER gt CLEAR gt CLR CUTTER EXC W INK CHG CNT Initialize the maintenance cartridge replacement frequency Clear COUNTER gt EXCHANGE gt MTC EXC and count up COUNTER gt CLEAR gt CLR MTC EXC HEAD CHG CNT Initialize the printhead replacement frequency Clear COUNTER gt EXCHANGE gt HEAD EXC and count up COUNTER gt CLEAR gt CLR HEAD EXC 7 25 7 Display Description PARTS PARTS Unit number of consumable parts CHG CNT For details refer to Maintenance and Inspection gt Consumable Parts Initialize the consumable part replacement frequency Clear COUNTER gt EXCHANGE gt UNIT x EXC and count up COUNTER gt CLEAR gt CLR UNIT x EXC PARTS PARTS Unit number of consumable parts COUNTER xx For details refer to Maintenance and Inspection gt Consumable Parts Initialize the counter amount of the consumable parts Clear COUNTER gt PARTS CNT gt PARTS x After replacing the consumable part be sure to execute this menu 7 26 Chapter 7 7 1 4 Sample Printout a PRINTINF A sample printout that is produced by executing SERVICE MODE gt DISPLAY gt PRINTINF is shown below along
57. moves to the home position capping the nozzle assembly to protect it Carriage lockpin Cap Pump cam sensor Glycerin tank Purge motor Pump encoder F 2 16 2 30 2 b Wipers The wipers are driven by the purge motor to wipe the face of the printhead A pair of two wiper blades are installed to ensure wiping performance The wiping operation operates on a slide wiping basis sliding the wiper blades via wiper cams through the rotation normal of the purge motor Wiping is executed by the wiper blades moving at a constant speed to the front of the printer after the end of a print or suction operation A wiper blade set perpendicularly to the head wipes the entire face of the printhead followed by a narrower blade wiping the nozzle assembly The wiper blades are cleaned after wiping before they are replaced at the wiping position to maintain wiping performance Wiper blade cleaning is carried out by scraping off the inks that have been wipe off from the head with the ink scraper The wiper blade is subjected to wet wiping whereby it is pressed against an absorber impregnated with glycerin for added wiping removal performance The quantity of glycerin used tank capacity 50 mL is managed by counting the number of times the wiper blade has been pressed against the absorber When this count falls to equal any of the following values either a replacement warning continued print available or replacement requ
58. of A4 equivalent paper equal to or larger than sheets 24 inches but less than 36 inches physical size P CNT 17 24 Cumulative number of sheets of A4 equivalent paper equal to or larger than sheets 17 inches but less than 24 inches physical size P CNT 17 Cumulative number of sheets of A4 equivalent paper less than 17 inches sheets physical size 15 MEDIASIZE2 CUT Counters related to cut sheet printing T 7 28 Display Description Unit D SQ 36 44 Cumulative print area of paper equal to or larger than 36 inches but less than 44 m2 Sq f inches data size D SQ 24 36 Cumulative print area of paper equal to or larger than 24 inches but less than 36 m2 Sq f inches data size D SQ 17 24 Cumulative print area of paper equal to or larger than 17 inches but less than 24 m2 Sq f inches data size D SQ 17 Cumulative print area of paper less than 17 inches data size m2 Sq f D CNT 36 44 Cumulative number of sheets of A4 equivalent paper equal to or larger than 36 sheets inches but less than 44 inches data size D CNT 24 36 Cumulative number of sheets of A4 equivalent paper equal to or larger than 24 sheets inches but less than 36 inches data size D CNT 17 24 Cumulative number of sheets of A4 equivalent paper equal to or larger than 17 sheets inches but less than 24 inches data size D CNT 17 Cumulative number of sheets of A4 equivalent paper less than 17 inches data sheets size 7 23 7 16 HEAD DO
59. of the printhead Remaining ink level detection function This function detects the remaining level of each color of ink based on the signal received from the hollow needle mounted in the ink tank unit LED control function This function controls the LEDs on the ink tank unit port function This function controls input signals from sensors Power ON OFF control function This function controls turning on off of the drive power 26 V and 21 5 V supplied from the power supply PCB Head DI sensor read control function This function controls read operation by the head DI sensor Multi sensor control function This function controls the LED adjusts the gain and controls obtainment of the reading for the multi sensor EEPROM control function This function controls the EEPROMs of individual ink tanks the maintenance cartridge EEPROM the EEPROM on the maintenance cartridge relay PCB and the head EEPROM in addition to the on board EEPROM Motor control function This function controls the carriage motor feed motor valve motor lift motor and purge motor based on the input signals from sensors b Driver IC 1C3100 This IC generates a carriage motor control signal based on the control signal from the ASIC Driver 1C2802 This IC generates feed motor control signal based on the control signal from the ASIC d Driver IC 1C2900 This IC generates purge motor and valve motor control signals based on the control signal
60. power supply converts AC voltages ranging from 100 V to 240 V from the AC inlet to DC voltages for driving the ICs motor and others The voltage generator circuits include the 32 V generation circuit for driving motors fans and the 5 1V generator circuit for driving sensors logic circuits When in the power saving mode the power supply cut outs the 32 V and the 5 1 V Power ON OFF operation is controlled by the main controller PCB When the upper cover is open the power supply cut outs only the 32V power to the carriage 2 42 Chapter 2 2 5 Detection Functions with Sensors 2 5 1 Sensors for covers Upper Cover lock switch left Upper cover lock switch right Ink tank cover switch F 2 31 Upper cover lock switch The micro switch based Upper cover lock switch detects the open closed states of the upper cover When the upper cover closes the switch is pressed to detect the closed state of the cover The printer has one sensor installed on the left and right sides each to prevent one sided tightening of the upper cover Ink tank cover switch The micro switch based Ink tank cover switch detects the open closed states of the ink tank cover When the ink tank cover closes the switch is pressed to detect the closed state of the cover Memo 26 5V is supplied from the power supply unit to drive the carriage motor and the feed motor while the top cover is closed 2 43 2 2 5 2 Ink
61. printer will remain in offline mode and it will not switch to online mode Ink Filling is performed when the power is turned back on after canceling so repeat Move Printer from the beginning 4 Once the Move Printer operation is completed turn off the Power button 5 Open the upper cover check that the heads are capped and then use the belt stopper to secure the carriage in place PRODUCT DESCRIPTION gt Safety and Precautions gt Other Precautions gt Handling the Printer gt Fixing the carriage A When mounting the belt stopper be careful not to move the carriage by applying too much pressure If the carriage moves when the heads are capped the rubber part of the cap may touch the nozzles on the heads and damage the printhead 6 Close the upper cover 7 Disconnect the interface cable and power cord from the printer 8 Wait 15 minutes after Move Printer and then remove the maintenance cartridge and package them so that used ink does not leak from them A Check that used ink is no longer leaking after removing the maintenance cartridge If it is leaking install the maintenance cartridge and wait until leaking stops 9 Attach the cushioning materials and tape 10 If the printer is mounted on a stand remove the printer from the stand 11 Pack the printer into the packing box and then put the roll media ink tank and optional devices in another packing box for moving Use the original p
62. the latest version If not update it to the latest version Reference For how to up update the main controller refer to TROUBLESHOOTING gt Update 1 7 3 3 Precautions against Static Electricity Certain clothing may generate static electricity causing an electrical charge to build up on your body Such a charge can damage electrical devices or change their electrical characteristics 1 48 1 Before disassembling the printer for servicing discharge any static buildup by touching a grounded metal fitting or the like 1 7 3 4 Precautions for Disassembly Reassembly The precautions for disassembly reassembly are described Disassembly Reassembly 1 7 3 5 Self diagnostic Feature The printer has a self diagnostic feature to analyze hardware problems The self diagnosis result is shown on the display and indicated by lamps For detailed information see Error Codes 1 7 3 6 Disposing of the Lithium Battery The main controller PCB of this printer is equipped with a lithium battery to back up various data A Risk of explosion if battery is replaced by an incorrect type Dispose of used batteries according to the instructions For CA USA Only Included battery contains Perchlorate Material special handling may apply See http www dtsc ca gov hazardouswaste perchlorate for detail Achtung Die Lithiumbatterie darf nur durch das Originalersatzteil Parts Katalog ersetzt w
63. the printer 2 Eject guide Supports ejected media to keep it from floating up 3 Maintenance cartridge Blots excess inks 4 Maintenance cartridge cover Open this cover to replace the maintenance cartridge 5 Operation panel Operate the printer or check its status from this panel 6 Ink tank cover Open this cover to replace ink tanks 7 Stand option It is a stand that puts the printer 8 Output stacker included with stand It is a stacker made of the cloth that stacks the ejected media 1 1 5 2 Rear 2 F 1 13 1 Release lever Releases the paper retainer Press this lever rearward to load paper or clean the interiors of the printer 2 Power connector Connect the power cord to this connector 3 Roller holder slot Set the roll holder in this guide slot 4 Expansion PCB slot Mount an IEEE1394 Fire Wire expansion PCB on his slot 5 USB port Connect the USB cable to this port Ready for the USB2 0 hi speed mode 6 Ethernet connector Connect the Ethernet cable to this connector 1 1 5 3 Carriage 1 Carriage cover Protects the carriage 2 Printhead fixer cover Clamps the printhead 3 Printhead A key component that houses nozzles 4 Shaft cleaner Keeps the carriage shaft clean 5 Printhead fixer lever Locks the printhead fixer cover 6 Slant adjustment lever Fine adjusts slants in ruled lines during printing
64. time Hours CR COUNT Cumulative carriage scan count count as 1 by moving back and forth Times CR DIST Cumulative carriage scan distance count as 1 by moving 210mm Times PRINT COUNT Cumulative print end count count as by capping Times 3 PURGE Counters related to purge unit 7 16 Chapter 7 7 16 Display Description Unit CLN A 1 Cumulative number of automatic cleaning 1 normal suction operations Times CLN A 2 Cumulative number of automatic cleaning 2 ink level adjusting operations Times CLN A 3 Cumulative number of automatic cleaning 3 initial filling operations Times CLN A 6 Cumulative number of automatic cleaning 6 strong normal suction operations Times CLN A 7 Cumulative number of automatic cleaning 7 aging operations CLN A 10 Cumulative number of automatic cleaning 10 ink filling after secondary Times transportation operations CLN A 11 Cumulative number of automatic cleaning 11 ink filling after head Times replacement operations CLN A 15 Cumulative number of automatic cleaning 15 dot count small suction Times operations CLN A 16 Cumulative number of automatic cleaning 16 sedimented ink agitation Times operations CLN A 17 Cumulative number of automatic cleaning 17 small suction operations Times CLN A TTL Total number of automatic cleaning operations Times CLN M 1 Cumulative number of manual cleaning 1 normal suction op
65. use this mode select Standard under Print Quality in the printer driver c High quality mode In the high quality mode a single band is printed using 2 4 or 8 paths To use this mode select High under Print Quality in the printer driver d Highest quality mode In the high quality mode a single band is printed using 8 12 or 16 paths To use this mode select Highest under Print Quality in the printer driver T 2 1 Printing Modes 2 2 2 Media Print Priority NA po Printing Direction Resolution cos Plain Plain Paper Office Document Standard 1 2 Bi directional 1200x1200 BK Line Document Draft 1 Bi directional 1200x1200 BK Recycled Text Paper 1 Bi directional 1200x1200 BK Standard 1 Bi directional 1200x1200 BK High 2 Single directional 1200x1200 BK 2 Single directional 1200x1200 BK Image Draft 1 Bi directional 1200x1200 BK Standard 2 Bi directional 1200x1200 BK Hig 4 Bi directional 1200x1200 BK Plain Paper High Office Document Standard 1 2 Bi directional 1200x1200 BK Quality Line Document Dra 1 Bi directional 1200x1200 BK Text 1 Bi directional 1200x1200 Standard 1 Bi directional 1200x1200 BK Hig 2 Single directional 1200x1200 BK 2 Single directional 1200x1200 BK Image Dra 1 Bi directional 1200x120
66. with instructions about how to interpret it xxxx_PRINT INF 1 2 TYPE DF029090 24 0 TMP 26 SIZE_LF 0 0 SIZE_CR 514 3 HEAD S N 39410000 HEAD LOT 166L09A0 INK M 0 Y 0 MBK OMBK2 0 BK 0 WARNING 01 0000 02 0000 03 0000 04 0000 05 0000 06 0000 07 0000 08 0000 09 0000 10 0000 11 0000 12 0000 13 0000 14 0000 15 0000 16 0000 17 0000 18 0000 19 0000 20 0000 ERROR 01 03060A00 2E01 02 0000 03 0000 04 0000 05 0000 06 0000 07 0000 08 0000 09 0000 10 0000 11 0000 12 0000 13 0000 14 0000 15 0000 16 0000 17 0000 18 0000 19 0000 20 0000 INK CHK 0 M 0 0 0 MBK2 0 0 COUNTER LIFE TILO LIFE ROLL O 3 ISHEET 0 LIFE CASSETTE 0 MEDIA 7 MEDIA NAME A NAME TTL 0 0m2 0 0644 TTL 0 0 m2 ROLL 0 0m2 0 0644 ROLL 0 0 m2 CUTSHEET 0 0m2 0 0644 CUTSHEET 0 0 m2 CASSETTE 0 0m2 0 0644 CASSETTE 0 0m2 a b c d PARTS MM COUNTER A OK 36 PARTS A1 0 0 36 1 0 COUNTER B OK 36 PARTSB1 0 0 64 0 0 COUNTER D 36 PARTS D1 1362 13028571 0 PARTS D2 377 6700000 0 PARTS D3 2238 16500000 0 PARTS D4 33 60000 0 COUNTER 36 PARTSF1 377 4000000 0 COUNTER OK 36 PARTSH1 15 50000 0 COUNTER L OK 36 PARTSL1 4 12500 0 COUNTER P OK 36 PARTSP1 0 750 0 COUNTER Q OK 36 PARTSQ1 0 750 0 COUNTER OK 3
67. 0 BK Standard 2 Bi directional 1200x1200 BK Hig 4 Bi directional 1200x1200 BK Plain Paper High Grade Office Document Standard 1 2 Bi directional 1200x1200 BK Line Document Dra 1 Bi directional 1200x1200 BK ds 1 Bi directional 1200x1200 Standard 1 Bi directional 1200x1200 BK Hig 2 Single directional 1200x1200 BK 2 Single directional 1200x1200 BK Image Dra 1 Bi directional 1200x1200 BK Standard 2 Bi directional 1200x1200 BK Hig 4 Bi directional 1200x1200 BK All Plain Office Document Standard 1 2 Bi directional 1200x1200 BK Paper_Conserve MBK Line Document Dra 1 Bi directional 1200x1200 BK Text 1 Bi directional 1200x1200 BK Standard 1 Bi directional 1200x1200 BK Hig 2 Single directional 1200x1200 BK 2 Single directional 1200x1200 BK Image Dra 1 Bi directional 1200x1200 BK Standard 2 Bi directional 1200x1200 BK Hig 4 Bi directional 1200x1200 BK 2 Print Priority Dui ges Printing Direction Resolution Mie K dpi Economy Bond Paper Office Document Standard 1 2 Bi directiona 200x1200 MBK Line Document Draft 1 Bi directiona 200x1200 MBK us 1 Bi directiona 200x1200 MBK Standard 1 Bi directiona 200x1200 MBK High 2 Single directional 1200x1200 MBK 2 Single directional 1200x1
68. 0 MBK Standard Office Document Standard 1 2 Bi directional 1200x1200 MBK Pd 1570B Line Document Draft 1 Bi directional 1200x1200 MBK Text 1 Bi directional 200x1200 Standard 1 Bi directional 200x1200 MBK High 2 Single directional 200x1200 MBK 2 Single directional 200x1200 MBK Image Draft 1 Bi directional 1200x1200 MBK Standard 2 Bi directional 200x1200 MBK High 4 Bi directional 200x1200 MBK 1 Print Print Print Used Media Type Print Priority Quality Pass Printing Direction Resolution BK ink dpi Coated Coated Paper Document Draft 1 Bi directiona 1200x1200 Paper Text 1 Bi directiona 1200x1200 Standard 2 Bi directiona 1200x1200 MBK High 4 Bi directiona 1200x1200 4 Bi directiona 1200x1200 MBK Image Standard 4 Bi directiona 1200x1200 High 8 Bi directiona 2400x1200 MBK Highest 12 Bi directiona 2400x1200 MBK Heavyweight Line Document Draft 1 Bi directiona 1200x1200 Coated Paper Text 1 Bi directiona 1200x1200 Standard 2 Bi directiona 1200x1200 MBK High 4 Bi directiona 1200x1200 4 Bi directiona 1200x1200 MBK Image Standard 4 Bi directiona 1200x1200
69. 0 d I e e ee d e era tie adu 2 17 2 3 2 T Ink Passage Pereira DU EORR UIDES 2 17 2 3 2 2 Ink Trank Unit den te e Ren ERGO T Geass RR RR 2 19 23 23 Carriage Unit sc Ra ERROR IER NE RAE ERES hays 2 22 2 3 2 4 Printhead d ettet tie ie Rid e ns 2 3 2 5 Purge Unit 2 3 2 6 Maintenance Cartridge sss entente tenete tenen 2 32 2 327 TAIEEIOW ie ERE UR RE 2 3 3 Paper Path 2 3 3 1 2 3 3 2 Paper Path 2 3 3 3 Cutter Unit eee eee e EUR UE RE EUR RUNE TR REDIERE 2 4 Printer Electrical System s 2 37 24 1 Outline a UIROS d e 20 2 37 24 TL T OVerVIGW PH tene Ree rH 2 37 2 4 2 MainiGontroller remettre treten tle n ere e ee 2 39 2 4 2 1 Main controller components ssssesssseseeeeeeereenennr enne ener nennen nenne 2 39 2 43 Carriage Relay PCB 5520 mete ere ete dte olet 2 41 2 4 3 1 Carriage relay components sess 2 41 2 44 Head Relay POB uae Ve eh es deo je e erede een ho ie 2 41 Contents 2 4 4 1 Head relay components sse nnns 2 41 2 4 5 Maintenance Cartridge Relay 2 42 2 4 5 1 Maintenance cartridge relay PCB
70. 1200x1200 MBK 4 Bi directional 1200x1200 MBK Image Standard 4 Bi directional 1200x1200 Hig 8 Bi directional 2400x1200 MBK Highest 12 Bi directional 2400x1200 MBK Premium Matte Paper Line Document Dra 1 Bi directional 1200x1200 MBK Text 1 Bi directional 1200x1200 MBK Standard 2 Bi directional 1200x1200 MBK Hig 4 Bi directional 1200x1200 MBK 4 Bi directional 1200x1200 MBK Image Standard 6 Bi directional 1200x1200 MBK Hig 8 Bi directional 2400x1200 MBK Highest 16 Bi directional 2400x1200 MBK Colored Coated Paper Image Standard 4 Bi directional 1200x1200 BK Hig 8 Bi directional 1200x1200 BK Premium Coated Paper Line Document Draft 1 Bi directional 1200x1200 BK 1 Bi directional 1200x1200 BK Standard 2 Bi directional 1200x1200 BK 2 11 2 Media Type Print Priority Du pe Printing Direction Resolution rien K dpi Photo Glossy Photo Paper Image Standard 6 Bi directiona 1200x1200 MBK Paper High 8 Bi directional 2400x1200 MBK Highest 16 Bi directiona 2400x1200 MBK Semi Glossy Photo Paper Image Standard 6 Bi directiona 1200x1200 MBK High Bi directiona 2400x1200 MBK Highest 16 Bi directiona 2400x1200 Heavyweight Glossy Image Standard 6 Bi directiona 1200x1200 MBK Photo Paper 2 High Bi directional 2400x1200
71. 16 18 18 18 18 18 18 20 20 20 20 20 20 E4 2 4 ES 00090000 4 dA 4 a x B ig Bs EA a ag ge 04 7 47 7 47 7 477 FA 0 2 10 12 F 7 5 7 30 Chapter 7 f BASIC A sample printout that is produced by executing SERVICE MODE gt ADJUST gt HEAD ADJ gt AUTO HEAD ADJ BASIC is shown below Printhead Adjustment Pattern D 1 D 2 D 3 D 5 D 6 0 0 0 0 0 2 2 2 2 2 2 4 s 6 6 6 6 6 6 8 8 8 8 8 10 10 10 10 10 12 12 12 12 12 14 14 14 14 14 16 16 16 16 16 16 18 18 18 18 18 18 20 20 20 20 20 D 7 D 8 D 9 0 11 0 12 0 0 0 0 0 0 2 2 2 2 2 2 4 4 4 4 4 4 6 6 6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 12 12 12 12 12 12 14 14 14 14 14 14 16 16 16 16 16 16 18 18 18 18 18 18 20 20 20 20 20 20 7 6 7 31 Chapter 7 7 2 Specia
72. 17 2 322 Ink Tank Unit rmt testet rere noie rabie 2 19 2 3 2 Y Carriage Ult eee d 2 22 2 32 4 Printhiead oe ont e entrer aaa epp eene n Pee 2 25 2 3 2 5 Purge Uniti ERES SURE REA 2 26 2 3 2 6 Maintenance Cartridge 2 32 2 3 2 7 Air Flow 2 2 33 2 3 3 Paper Path 2 3 3 1 Outline 2 3 3 2 Paper Path 2 35 2 3 3 3 Cutter aer ee E c o ee OR ERRORI RO CO e eis 2 36 2 4 Printer Electrical 1 442 0 0000000000000000500000000000000004 2 37 2 4 OUllinie ter SR DP REC ERE RR 2 37 2 4 1 1 OVerVIeW oett ir i en gd nere gai ret 2 37 2 442 Main Gontrollr eter eet rte entre 2 39 2 4 2 1 Main controller components sess 2 39 24 3 Carriage Relay PCB ri heo e e eren 2 41 2 4 3 1 Carriage relay components sese 2 41 244 Head Relay PGB decet beers eventos ded ra et Hoo Eee veda e ee ene pee 2 41 2 4 4 1 Head relay components sesenta 2 41 Contents 2 4 5 Maintenance Cartridge Relay sse 2 4 5 1 Maintenance cartridge relay PCB components 2 4 6 Power 2 4 6 1 Power supply block diagram 2 5 Detection Functions with Sensors 2 5 1 Sensors for 2 5 2 Ink passage sy
73. 200 MBK Image Draft 1 Bi directiona 200x1200 MBK Standard 2 Bi directiona 200x1200 MBK High 4 Bi directiona 200x1200 Universal Bond Paper Office Document Standard 1 2 Bi directiona 200x1200 Line Document Draft 1 Bi directiona 200x1200 MBK Text i Bi directiona 200x1200 Standard 1 Bi directiona 200x1200 MBK High 2 Single directional 1200x1200 MBK 2 Single directional 200x1200 Image Draft Bi directiona 200x1200 Standard 2 Bi directiona 200x1200 MBK High Bi directiona 200x1200 Standard Paper 1569B Office Document Standard 2 Bi directiona 200x1200 MBK 80g Line Document Draft 1 Bi directiona 200x1200 Text 1 Bi direciona 200x1200 MBK Standard Bi directiona 200x1200 MBK High 2 Single directional 1200x1200 MBK 2 Single directional 200x1200 MBK Image Draft Bi directiona 200x1200 MBK Standard 2 Bi directiona 200x1200 MBK High 4 Bi directiona 200x1200 MBK Standard Paper 1570B Office Document Standard 2 Bi directiona 200x1200 MBK 90g Line Document Draft Bi directiona 200x1200 MBK uos 1 Bi direciona 200x1200 MBK Standard Bi directiona 200x1200 MBK High 2 Single directional 1200x1200 MBK 2 Single directional 200x1200 MBK Image Draft Bi directiona 200x1200 MBK Standard 2 Bi directiona 200x1200 MBK High 4 Bi directiona 200x1200 MBK 2 Print
74. 3 2 1 4103 4102 25 2 aj ale 22 120 13 18 17 15 15 14 1312 1110 7 65 5 4 3 2 1 2 3 4 5 85 7 8 3 10112213 1415 18 1711851 3 2 02 1 2 22 3e 42 5 13401 3 10 1112 13 14 1515 17 1 1 2 0 2 1 2 2 2 3 2 4 2 5 2 82 7 2 8 2 33 03 13 2 3 33 4 35 37 3 8 33 40 41 42 43 44 45 4 6 47 4 8 49 50 8 3 10 11 12 13 14115 16 17418 19 20 2 1 2 2 2 ale 4 2 5 2 7 2 8 2 8 30 3132 3 3 34 35 37 3 8 33 40 41 42 43 44 45 4 8 47 4 84 3 5 0 7 7 2 3 415 2 3 41 5 QNOWATS ONOWATS WATS WATS 5 WATS WATS WATS AGSNS gt AE E P AE E anaj 2INON HA w 8N3 HA TINOW HA GNOKA GNOWA mm S Y0S5 2ISY D
75. 5 Opening the Cap Moving the Wiper Unit 4 3 16 Opening Closing the Ink Supply Valve Contents 4 3 17 Draining the Ink sss 4 4 Applying the Grease 4 4 1 Applying the Grease sse eere 4 31 4 5 Adjustment and Setup 22 2 2 1 2 000000000000000000 0 8 4 33 4 5 1 Adjustment Item ist noise eem reete een RE 4 33 4 5 2 Procedure after Replacing the Feed Roller or Feed Roller Encoder 4 33 4 5 3 Procedure after Replacing the Carriage Unit or Multi Sensor 4 33 4 5 4 Procedure after Replacing the Head Management 4 34 Chapter 5 MAINTENANCE 5 1 Periodic Replacement Parts sss 5 1 1 Periodic Replacement Parts 5 2 Go0nsumable Parts ar mr Wein ee Heec oes 2 1 Consumable Parts Beer met oio rid dad 5 3 Periodic Mainterance eie e adierit 3 1 Penodic Malntenarice cet eet irri e RH er Eee Chapter 6 TROUBLESHOOTING 6 1 Troubleshooting Outline d ERG ae 6 1 1 1 Outline of Troubleshooting 6 2 Location of Connectors and Pin 6 2 6 2 1 Main controller 3 1 5 e prete ed in Pani 6 2 6 2 2 Carriage relay PGB er aret hec de EE 6 12 6 2 3 Head relay PCB 6 3 Version Up un cite mnc ener me etus 6 3 1 Firmware
76. 6 PARTS 1 0 27500 0 COUNTER V OK 36 PARTS V1 0 0 15 2 0 af 1 a 0 7 1 id PV AUTO JUDGE 2 7 27 Chapter 7 1 Version numbers of the firmware installed the printer boot and MIT DB format 2 Printer information For more item details see Detail of Service Mode gt a Display 3 Counter information For more item details see Detail of Service Mode gt e Counter a Consumables status b Number of days elapsed since the counter was last reset c Counter value d Value with which consumables reach their replacement timing e Ratio of the current count to the replacement timing f Cumulative counter value 4 Ink saver mode setting a Ink saver mode status b Number of times ink save mode has been executed unit times b NOZZLE 1 A sample printout that is produced by executing SERVICE MODE gt ADJUST PRINT PATTERN gt NOZZLE 1 is shown below Nozzle Check Pattern SERVICE 7 2 7 28 Chapter 7 NOZZLE 2 NOZZLE 3 A sample printout that is produced by executing SERVICE MODE gt ADJUST gt PRINT PATTERN gt NOZZLE 2 or NOZZLE 3 is shown below F 7 3 d OPTICAL AXIS A sample printout that is produced by executing SERVICE MODE gt ADJUST gt PRINT PATTERN g
77. 68 hours have expired since the agitation was last carried out agitation is carried out regardless of whether printing or cleaning is in progress Ink supply valve open closed 30 times 30 seconds If 336 hours or more have elapsed the ink supply valve open closed count and the time to the next session of agitation are varied according to the elapsed time 2 2 3 2 2 Ink Tank Unit 2 3 2 2 1 Structure of Ink Tank Unit a Ink tanks Each color specific ink tank is filled with 130 mL of ink 90 mL for the starter ink tanks bundled with the printer The ink level in each ink tank is memorized in EEPROM attached to the tank and is detected as a dot count on the basis of the EEPROM information When an electrode attached to a hollow needle detects no continuity it displays a message reporting that the ink tank is nearly empty If the dot count reaches a predesigned value in this state an ink out condition is assumed b Ink port Depressing the ink tank fixer lever on the printer would cause would cause a hollow needle to pierce the ink port sealed by a rubber plug linking the ink passage of the ink tank to the printer c Air passage Depressing the ink tank fixer lever on the printer would cause an open hollow needle to pierce the air passage sealed by a rubber plug releasing the internal pressure of the ink tank to keep it constant d Notches for preventing incorrect installation Ink tanks are furnished with a notch f
78. 8 9 1011 12131415 1617 18192021 2223 24252627 28293031 3233343536373839 Block No 4 Printhead nozzle No 2559 The pattern is repeated until 2560 nozzles is reached F 2 3 2 2 Print drive timing Each printhead houses 12 trains of nozzles which share the same data transfer clock Hx CLK and data latch pulses Hx LT Even numbered nozzle data Hx x DATA x EV odd numbered nozzle data Hx x DATA x OD and the Heat Enable Hx x HE x signal are generated for each nozzle train and controlled individually Printing is carried out in two ways through reciprocating motion of the carriage An encoder sensor mounted on the carriage generates a 150 dpi pitched linear scale detection signal ENCODER and a signal ENCODER shifted 120 degrees in phase The direction of carriage motion is detected from the status of the ENCODER B signal relative to the leading edge of the ENCODER signal The printhead is driven using a 2400 dpi timing signal internal signal which is generated by dividing the ENCODER A signal detected at the 150 dpi timing into 16 equal sections Printing in the forward direction is triggered
79. 9 5 5 Bo alle o 0 iE ee gt 5 4 add Sa 2a 4 By lm M a m 5 HUVTV 17NY4ISIN mI u 0 mim A82 HA 2 liz QN9NA z HUVTV H NYA4ISIN llo r A827WA Tm mm E GQNOWA AM a sl WHd NVININAY tr s 9 oc 5 c s al S mim 2 m 8 zT 2 o xn Lam yt 15 4 E jm 99 16 oo m jm uw E x i5 m alin 259 o i 98 5 5 Uu 9 9 m zi E e a release switch F 1 2 3 4 ircuit Diagram General C Main controller PCB 3 3 520 AGEs aNd 128 1N3N Y0S5 347 55 5 N0 01n4 dW12 01n43 HL WOH CAE E H7H3A02DINVLI CAE E H N3d40 N38DNI aNd AESNS dV LWN38DNI WY IHN3BHDNI I N 8123130 NT 419331307 812313073 1 35 1 LLYQ NYI 1 aNd 3127 ANVIL 21231307 1 12311307 ANT 012313073 1 OLVG ANWL T1YO AE E NO NYE 3127 4NVI1
80. A 7 EV OUT Even head data signal 7 D 33 H1 D HE 6 OUT Head heat enable signal 6 D 34 H1 C DATA 5 OD OUT Odd head data signal 5 C 35 H1 C DATA 4 EV OUT Even head data signal 4 C 36 H1 A DATA 1 EV OUT Even head data signal 1 A 37 H1 A DIA2 IN Head DI sensor signal 2 A 38 HI B DIA2 IN Head DI sensor signal 2 B 39 H1 C HE 4 OUT Head heat enable signal 4 C 40 H1 D DATA 7 OD OUT Odd head data signal 7 D 41 H1 E DATA 8 OD OUT Odd head data signal 8 E 42 H1 F HE 10 OUT Head heat enable signal 10 F 43 H1 F DATA 11 EV OUT Even head data signal 11 F 44 H1 E DATA 8 EV OUT Even head data signal 8 E 45 H1 D DATA 6 EV OUT Even head data signal 6 D 46 H1 C DIA2 IN Head DI sensor signal 2 C 47 H1 C DATA 5 EV OUT Even head data signal 5 C 6 22 Chapter 6 J601 Pin Number Signal name IN OUT Function 48 HI B DIAI IN Head DI sensor signal 1 B 49 H1 A HE 0 OUT Head heat enable signal 0 A 50 H1 B DATA 2 OD OUT Odd head data signal 2 B 51 H1 B DATA 3 OD OUT Odd head data signal 3 B 52 H1 C DATA 4 OD OUT Odd head data signal 4 C 53 GND GND 54 GND GND 55 GND GND 56 H1 F DATA 11 OD OUT Odd head data signal 11 F 57 H1 E DATA 9 EV OUT Even head data signal 9 E 58 GND GND 59 H1 D DATA 6 OD OUT Odd head data signal 6 D 60 1 5 OUT Head heat enable signal 5 C 61 H1 B HE 3 OUT Head heat enable signal 3 B 62
81. BK Highest 16 Bi directiona 2400x1200 MBK 2 2 4 Print Position Adjustment Function This printer supports a print position adjustment function to adjust the vertical and horizontal print position and the bidirectional print position of the print head mounted on the carriage and the feed rate Print position adjustment work in two modes automatic adjustment in which print position adjustment patterns printed are detected by a multisensor attached to the lower left part of the carriage and manual adjustment in which print position adjustment patterns that are slightly modified from one another are printed so that visually verified adjustment values can be set from the operation panel To make print position adjustment A4 or larger sized roll media or cut media are needed 2 2 5 Head Management This printer supports a nozzle check function to spot non discharging nozzles in the printhead When the printer detects a non discharging nozzle it starts cleaning the printhead automatically to correct its discharge failure If cleaning does not work the printer backs up the non discharging nozzle with an alternative nozzle automatically to ensure unfailing print performance Detection timings automatic Power on open carriage cover detection print start check timing variable by selecting Nozzle Check from the system menu 2 2 6 Printhead Overheating Protection Control When an abnormal temperature rise in the printhead is detec
82. CAL AXIS Media type Photo glossy paper Media size Media having a width equal toor larger then that of Al size paper 4 26 Chapter 4 4 3 14 PCBs Do not replace the main controller PCB and maintenance cartridge relay PCB ROM board at the same time These PCBs store important data such as settings and carriage drive time Before replacement of enther PCB the data stored in it is move to the other PCB through internal communication so that it can be taken over to the new PCB automatically This is the reason whey the two PCBs should not be replaced at the same time If you want to replace both PCBs at the same time first carry out the procedure a and then carry out the procedure b After replacing whth the maintemance controller PCB or maintenance cartridge relay PCB which are supplied as service parts check that the firmware to the latest version 2 Procedure for replacing the maintenance cartridge relay PCB ROM board 1 Turn off the printer and unplug the power cord 2 Replace the maintenance cartridge relay PCB 3 Plug the power cord to the outlet and then turn on the printer whth the PAPER SOURCE button and INFORMATION button pressed down The printer will start up in the PCB Replacement mode 4 Check that Initializing appears on the display and then release the buttons When the printer enters the PCB Replacement mode the message lamp goes on 5 What until REPLACE MODE appears on the display 6 Select
83. FACTORY CNT For factory Times Chapter 7 5 EXCHANGE Counters related to parts replacement T 7 18 Display Description Unit CUTTER EXC Cutter replacement count Times Count of executing cutter replacement mode MTC EXC Maintenance cartridge replacement count Times HEAD EXC Printhead replacement count Times BOARD EXC M B Main controller PCB replacement count Times UNIT A EXC Unit A waste ink system replacement count Times Count of executing INITIALIZE gt PARTS COUNTER gt PARTS UNIT D EXC Unit D carriage unit replacement count Times Count of executing INITIALIZE gt PARTS COUNTER gt PARTS UNIT EXC Unit F ink supply system replacement count Times Count of executing INITIALIZE gt PARTS COUNTER gt PARTS UNIT H EXC Unit H purge unit replacement count Times Count of executing INITIALIZE gt PARTS COUNTER gt PARTS HJ UNIT K EXC Unit K head management sensor replacement count Times Count of executing INITIALIZE gt PARTS COUNTER gt PARTS UNIT EXC Unit M carriage unit replacement count Times Count of executing INITIALIZE gt PARTS COUNTER gt PARTS 6 DETAIL CNT Other counters T 7 19 Display Description Unit MOVE PRINTER Count of Move Printer operations Times N INKCHK XX XX Ink color Times Count of turning off the ink remaining level detection for eac
84. GL2 Settings End Point Shape Software Rounded Smoothing Software Smooth Line Width 1dot 2dot 3dot 4dot Sdot 6dot 7dot Adjust Printer Auto Head Adj Standard Adj No Yes Advanced Adj No Yes Auto Print Off On Manual Head Adj No Yes Auto Band Adj Standard Adj No Yes Advanced Adj No Yes Manual Band Adj No Yes Adjust Length 3 No Yes Adjust Head Skew No Yes Interface Setup EOP Timer 10 sec 30 sec min 2 min 5 min 10 min 30 min 60 min TCP IP IP Mode Automatic Manual Protocol 4 DHCP On 1 25 1 First Level Second Level Third Level Fourth Level Fifth Level Off BOOTP On Off RARP On Off T 1 6 First Level Second Level Third Level Fourth Level Fifth Level Interface Setup TCP IP IP Setting IP Address 0 0 0 0 to 255 255 255 255 Subnet Mask 0 0 0 0 to 255 255 255 255 Default G W 0 0 0 0 to 255 255 255 255 NetWare NetWare On
85. HE EE Q 5 3 E 31373NY1 5 t mad edu 22 5 p JOEA 2 Ink detection sensor Ink detection sensor Ink tank CMBKkOCMBKkOCPBK Ink tank L CM CY CC BxANVI LANNVL S NVI 24NVI OJNYL F 1 3 4 4 ircuit Diagram General C Printhead Multi sensor 8 275 5711 7658 5711 ang CuI yaaIKd 31182603184 s 7 s s 4 s z s 7 s s 4 s z N33Hu302031Md 1 2 3 4 5 6 7 C03U 0T0371M d immi s201 121211516 18 Head relay 1101 0 2 ale 8 27 2 5 2 5 2 4 2 3 22 21 20 19 18 117 15 1514 13 1211 110 8 7 5 4 32 1 1102 5 914 7 4 B4 5 4 44 34 2 4 1 4 03 3 3 8 37 3 6 3 5 4 3 3 2 3 1 3 0 2 S2 82 7 2 Ble Sle 4 2 ale 2 2 1 20 19 18 17 15 15 14 1342111110 9 7 6 5 4 2 1 ano T031Md 2803184 E031Md r031Md ang AEH ang ang B4 THA THA THA THA THA THA THA QNOWA NINA GNOWA QNOWA QNOWA 2HA ZHA ZHA
86. Head Cleaning A Head Cleaning B Fine Band Adj 5 to 5 Information System Info Error Log Job Log Choose from Document Name information about the latest three print jobs User Name Page Count Job Status Print Start Time Print End Time Print Time Print Size Media Type Interface Ink Consumed 1 30 1 4 Main Menu Settings Main menu items are described in the following tables T 1 10 Setting Item Description Instructions Paper Cut Displayed if a roll is loaded Choose Yes to cut the roll at the current position The paper will be fed if necessary so that the sheet is at least 10 cm 39 4 in long after the cut The paper will not be cut if there is not enough paper left to feed the paper this much Rep Ink Tank When exchanging the ink tank choose Yes and follow the instructions on the screen Head Cleaning Specify Printhead cleaning options Choose Head Cleaning A if printing is faint oddly colored or contains foreign substances Choose Head Cleaning B if no ink is printed at all or if printing is not improved by Head Cleaning Media Menu Specify the type and size of paper Paper Details Specify detailed paper related settings including the ink drying time and borderless printing options GL2 Settings Make settings for maki
87. High 8 Bi directiona 2400x1200 BK Highest 12 Bi directiona 2400x1200 BK 1 Print Print Print Used Media Type Print Priority Quality Pass Printing Direction Resolution BK ink dpi Coated Opaque Paper Line Document Draft 1 Bi directiona 1200x1200 Paper White 1208 Text 1 Bi directional 1200x1200 BK Standard 2 Bi directiona 1200x1200 BK High 4 Bi directiona 1200x1200 4 Bi directiona 1200x1200 BK Image Standard 4 Bi directiona 1200x1200 BK High 8 Bi directiona 2400x1200 BK Highest 12 Bi directiona 2400x1200 BK Matt Coated Line Document Draft 1 Bi directiona 1200x1200 BK Paper 140g 1 Bi directiona 1200x1200 Standard 2 Bi directiona 1200x1200 BK High 4 Bi directiona 1200x1200 4 Bi directiona 1200x1200 BK Image Standard 4 Bi directiona 1200x1200 BK High 8 Bi directiona 2400x1200 BK Highest 12 Bi directiona 2400x1200 BK Photo Line Document Draft 1 Bi directiona 1200x1200 BK oe aper Text 1 Bi directional 1200x1200 Standard 2 Bi directiona 1200x1200 BK High 4 Bi directiona 1200x1200 BK 4 Bi directiona 1200x1200 BK Image Standard 4 Bi directiona 1200x1200
88. I S 8 128 2ISY 0I 1 22211 v1vGO TH c 22311 010 IH x 222117315 Y0 TH X 8 22211 H5Y0 H E 8 u3002N3 Z Y7U3002N3 z 5 a 0 3H V TH S ano a Aga 0 ViIVQ V THTS 2 8 T 3H V THpa x 8 A3 I Vl1VvQ V IH 8 3 2 V1YQ0 8 TH a H A3 E V1vYO 8 TH 5 a Ad VIVG 9 THES H H E 3H B TIHp x HS 87 A3 5 V1YQO 2 TH X HE 87117 TH 8 312 THE 8 00 S V1YQ0 2 TH a a S 3H 9 TH S 8 9 3 4 8 00 9 viva a rnu 87 3 8 1 0 0 87 43 4 1 0 0 8 4 3 0 aNd 8700 8 1 0 3 2 3 4 5 8 7 8 3 10112231 32 41 515 171 8 1 3l 0 2 1 2 2 2 32 4 2 Sie 7 2 8 2 33 1 3 4 3 53 6 7 3 9 4 0 41 42 4 3 4 44 54 8474 8 44 50 135602 1 5 mis t NI27SN3S LINES EIE 6 35 11 zl
89. Image Standard 6 Bi directional 1200x1200 BK a gt High Bi directiona 2400x1200 BK Highes 16 Bi directiona 2400x1200 BK Instant Dry Image Standard 6 Bi directional 1200x1200 BK 5 M Glossy High Bi directiona 2400x1200 Highes 16 Bi directiona 2400x1200 BK Instant Dry Image Standard 6 Bi directional 1200x1200 BK 5 Satin High Bi directiona 2400x1200 Highes 16 Bi directiona 2400x1200 BK Photo Paper Image Standard 6 Bi directional 1200x1200 BK TE Glossy High 8 Bi directiona 2400x1200 Highes 16 Bi directiona 2400x1200 BK Photo Paper Image Standard 6 Bi directional 1200x1200 BK nra Matt High 8 Bi directiona 2400x1200 Highes 16 Bi directiona 2400x1200 BK Photo Paper Image Standard 6 Bi directional 1200x1200 BK Satin 240g High 8 Bi directiona 2400x1200 Highes 16 Bi directiona 2400x1200 BK Photo Paper Image Standard 6 Bi directiona 1200x1200 BK Pearl 260g High 8 Bi directiona 2400x1200 Highes 16 Bi directiona 2400x1200 BK Proofing Proofing Paper Image Standard 6 Bi directional 1200x1200 MBK Paper High Bi directional 2400x1200 Highes 16 Bi directiona 2400x1200 MBK Professional Image Standard 6 Bi directional 1200x1200 BK E ae pU High 8 Bi directiona 2400x1200 195g Highes 16 Bi directiona 2400x1200 BK Professional Image Standard 6 Bi directional 1200x1200 BK d and High Bi directiona 2400x1200 Semiglossy Highes 16 Bi directiona 2400x1200 BK 195g Professional Image Standard 6
90. LCD on the operation panel changes and the firmware is updated automatically 5 When firmware update is completed the printer will start again File transfer route USB IEEE1394 network 6 24 Chapter 6 6 4 Service Tools 6 4 1 Tool List T 6 32 General purpose tools Application Long phillips scerewdriver Inserting and removing screw Phillips scerewdriver Inserting and removing screw Flat head screwdriver Removing the E ring Needle nose pliers Inserting and removing the spring parts Hex key wrench Inserting and removing hexagonal screws Flat brush Applying grease Lint free paper Wiping off ink Rubber gloves Preventing ink stains 6 33 Special purpose tools Application Grease MOLYKOTE PG 641 CK 0562 000 Applying to specified locations Grease PERMALUBE G 2 CK 055 1 020 Applying to specified locations Cover Switch Tool QY9 0103 000 Pressing the cover switch 6 25 6 4 2 Using the Cover Switch Tool Use the cover switch tool 1 by inserting the hook into the cover switch Chapter 6 Lp SWI SA 6 26 Chapter 7 SERVICE MODE Contents Contents 7 Service Mode re netten De ee ite deere 7 1 7 1 1 Service Mode Operation 2 0222 4 1 00 4060000040000000000000000000000 80 7 1 7 1 2 Map of the Service
91. M Mm m alf 7 alla 7353222 XO alle JE m E gt alig iS Ino 0 5 amm 4842224 S sis wal IR m lo 0 X 115 Sh 7 mE o 906 U N3d0 N38XNI z 05 IIe mim 0 0 0 m m al m bala rn e AESNS 00050 d TWNAGXNT Sie oN ad WY THNGGXNT 000 m dx 2 0 33 5 0 ells Won E M alps 9 gt 8123130 3NI amp ose Q 41231307 81231307 6 aS a TT Q CONI NN 2 EST xo M XT ENT rms t lo o 5 lo mla a Sis e 5 E ox 5 alo 6 O m a 91YOTANYL 15 E tL mazs L1VYO XNVL x ES Em wl ds Is CARE Erno anvi gt E 81V0 JNVL v ws MES EE ps 70 XE gt 4 1 EE ays 5 m bal OAA S os a Nn 223 2 CAD 2123130 NI CW 11231307 ANT m amp 69 0123130 JNI x ans ES u Oo Nn z 5 Bo RI ale FE 7 2285 o c 55 M Xm Sis al R EE c 3 JE alle E 50 c d 01VO0 XNVL 15 waji E mazs TIVOTANYL Y oe or Em wl sk CAE E NO FA gt sekl a Z1VOTANYL ES zl
92. MENU button to display the main menu 3 Press the and V buttons to select Maintenance and then press button 4 Press the and V buttons to select Platen Cleaning and press gt button 5 Press the and V buttons to select Yes and press OK button 6 Open the top cover 5 2 Chapter 5 7 If chad has deposited on suction port 1 on the platen or in borderless printing ink receiving channel 2 wipe it off with the cleaner brush 3 MEMO Rinse the cleaner brush with water when it gets dirty 5 3 5 8 Using damp cloth wringed well wipe dirt off the inside of the top cover Wipe ink contamination off the roller 1 overall surface of the platen 2 pinch roller unit 3 borderless print ink receiving groove 4 delivery guide 5 and guide rail 6 5 4 Chapter 5 Do not dry the interiors of the top cover with a dry cloth Electrostatic charges could make the internal components susceptible to dirt resulting in degraded print quality Do not use flammable solvents such as thinner and benzine on the printer Solvents coming into contact with any electrical parts inside the printer could result in fires or electrical shock hazards Do not touch linear scale 1 and carriage shaft 2 9 Remove the roll feed unit and fold plain paper two to three times and then insert through the printer rear into the underside of the pinch rolle
93. Maintenance and Inspection gt Consumable Parts Counter of the consumable part current Life of the consumable part Use rate until part replacement Counter of the consumable part accumulate 7 24 Chapter 7 f SETTING Make various settings 1 Pth Turn on or off the head pulse rank control function Default OFF 2 RTC Set RTC real time clock after replacing the lithium battery on the main controller PCB T 7 32 Display Description DATE yyyy mm dd Set date TIME hh mm Set time 3 PV AUTO JUDGE Sets ink saver mode Default OFF g INITIALIZE Clear the DISPLAY histories ADJUST settings COUNTER values and other parameters T 7 33 Display Description WARNING Initialize the history of WARNING displayed contents of DISPLAY gt WARNING will be initialized ERROR Initialize the history of ERROR displayed contents of DISPLAY gt ERROR will be initialized ADJUST Initialize the value of band adjustment by user and head adjustment The automatically adjusted value will not be initialized W INK Initialize the remaining capacity 96 of maitenance cartridge Clear COUNTER PRINTER W INK PURGE Initialize the counter related to purge unit Clear COUNTER gt PURGE INK USE CNT Initialize the consumption amount of ink Clear COUNTER gt INK USE2 and count up COUNTER gt CLEAR
94. NT 36 44 P CNT 24 36 P CNT 17 24 P CNT 17 7 7 7 7 5 First Level Second Level Third Level Fourth Level Fifth Level COUNTER MEDIASIZE2 D SQ 36 44 CUT D SQ 36 44 D SQ 24 36 D SQ 24 36 D SQ 17 24 D SQ 17 24 D SQ 17 D SQ 17 D CNT 36 44 D CNT 24 36 D CNT 17 24 D CNT 17 HEAD DOT CNT C 1 222 HEAD DOT CNT C 2 EN BK TTL PARTS CNT COUNTER A OK W1 W2 E PARTS Al 1 00 2 00 3 00 4 00 COUNTER M OK W1 W2 E PARTS MI 1 00 2 00 3 00 4 00 SETTING Pth ON OFF RTC DATE XXXX XX XX Date entry TIME XX XX Time entry PV AUTO JUDGE ON PFF 7 8 Chapter 7 First Level Second Level Third Level Fourth Level Fifth Level INITIALIZE WARNIG Press the OK button to clear ERROR Press the OK button to clear ADJUST Press the OK button to clear W INK Press the OK button to clear PURGE Press the OK button to clear INK USE CNT Press the OK button to clear CUTTER CHG Press the OK button CNT to clear W INK CHG CNT Press the OK to clear button HEAD CHG CNT Press the OK to clear button PARTS CHG CNT PARTS Al Press the OK button to clear PARTS MI Press the OK button to clear PARTS PARTS Al Press the OK COUNTER but
95. ON OUT Head management sensor ON OFF signal 15 5V OUT Power supply 5V 16 FUTO_CMP IN Head management sensor ink detection signal T 6 5 J2503 Pin Signal name IN OUT Function Number 1 GND GND 2 MEDIA R IN Media sensor output signal 6 3 6 2503 Signal name IN OUT _ Function Number 3 MEDIASV OUT Power supply 5V 4 SNS3V OUT Power supply 3 3V 5 GND GND 6 CRHP IN Lift cam sensor output signal 7 LIFTM_VM OUT Power supply 32V 8 LIFTMO A OUT Lift motor Drive signal A 9 LIFTM2 AX 0 OUT Lift motor Drive signal AX 10 LIFTMI B OUT Lift motor Drive signal B 11 LIFTM3 NI OUT Lift motor Drive signal BX T 6 6 J2601 Pin Signal name IN OUT Function Number 1 POWER IN Power switch signal 2 GND GND 3 RGV20 5V OUT Power supply 5V 4 BUZZER OUT Buzzer control signal 5 PDO OUT Panel IC control signal 6 5V OUT Power supply 5V 7 PDI OUT Panel IC data signal 8 N C HDD LED N C 9 PRESET OUT Panel reset signal 10 GND GND 11 PCK OUT Panel IC clock signal 12 PANELSV ON OUT Power supply 5V 13 PCS OUT Panel IC chip select signal T 6 7 72701 Pin Number Signal name IN OUT Function 1 GND GND 2 LFENCB IN Feed roller encoder output signal B 3 LFENC_ON 5V OUT Power supply 5V 4 LFENCA IN Feed roller encoder output signa
96. OUT USB data 4 GND USB GND T 6 2 J1801 Pin Signal name IN OUT Function Number 1 AFCONT OUT Normal power saving switch signal 2 VM_ENB OUT VM enable signal 3 VMGND GND 4 VMGND GND 5 VM IN Power supply 32V 6 VM IN Power supply 32V T GND GND 8 GND GND 9 GND GND 10 RGV20 5V IN Power supply 5V 11 RGV20 5V IN Power supply 5V 12 RGV20 5V IN Power supply 5V 42701 42801 Chapter 6 6 3 12501 Signal name IN OUT Function Number 1 PUMPM1_AM OUT Purge motor Drive signal AM 2 OUT Purge motor Drive signal AP 3 GND GND 4 PUMPR ENCA IN Pump encoder output signal A 5 5 55 OUT Power supply 5V 6 PUMPR ENCB IN Pump encoder output signal B 7 SNS3V OUT Power supply 3 3V 8 GND GND 9 CONTROL CAM R Pump cam sensor output signal T 6 4 J2502 Pin Signal name IN OUT Function Number 1 INKBENMI OUT Valve motor drive signal AM 2 INKBENMI AP OUT Valve motor drive signal AP 3 SNS3V OUT Power supply 3 3V 4 GND GND INKBEN OPEN R IN Valve open close detection sencor output signal 6 R IN Ink tank cover switch output signal 7 GND GND 8 GND GND 9 5V OUT Power supply 5V 10 HUM IN Humidity sensor output signal 11 GND GND 12 TH IN Thermistor output signal 13 GND GND 14 FUTO_
97. OUT Power supply 21 OUT VH feed back voltage 22 GND GND 23 GND GND 24 H3V OUT Power supply 3V 25 GND GND 26 PWLED4 OUT Multi sensor LED 4 drive signal 27 PWLED3 OUT Multi sensor LED 3 drive signal 28 PWLED2 OUT Multi sensor LED 2 drive signal 29 PWLED1 OUT Multi sensor LED 1 drive signal 30 VMGND GND 6 16 Chapter 6 6 27 7702 Pin Number Signal name IN OUT Function 1 MLT SNS 2IN IN Multi sensor signal 2 2 SNS IIN IN Multi sensor signal 1 3 H1 C DATA 4 OD OUT Odd head data signal 4 C 4 H1 C HE 4 OUT Head heat enable signal 4 C 5 H1 B DATA 3 OD OUT Odd head data signal 3 B 6 H1 B DATA 2 OD OUT Odd head data signal 2 B 7 1 2 OUT Head heat enable signal 2 B 8 H1 A DATA 1 OD OUT Odd head data signal 1 A 9 H1 A DATA 0 OD OUT Odd head data signal 0 A 10 H1 A HE 0 OUT Head heat enable signal 0 A 11 H1 A DATA 0 EV OUT Even head data signal 0 A 12 H1 A DATA 1 EV OUT Even head data signal 1 A 13 H1 A HE 1 OUT Head heat enable signal 1 A 14 H1 B DATA 2 EV OUT Even head data signal 2 B 15 H1 B DATA 3 EV OUT Even head data signal 3 B 16 1 3 OUT Head heat enable signal 3 B 17 H1 C DATA 4 EV OUT Even head data signal 4 C 18 LT OUT Head latch signal 19 H1 C DATA 5 EV OUT Even head data signal 5 C 20 H1 C HE 5 OUT Hea
98. T CNT 1 Counter related to dot count T 7 29 Display Description Unit XX XX Ink color x 1 000 000 dots Dot counts of each colors of the currently installed printhead TTL Total dot counts of each colors of the currently installed printhead x 1 000 000 dots 17 HEAD DOT CNT 2 Counter related to dot count T 7 30 Display Description Unit XX XX Ink color x 1 000 000 dots Cumulative dot counts of each colors TTL Total cumulative dot counts of each colors x 1 000 000 dots 18 PARTS CNT Counter related to consumable parts T 7 31 Display Description Unit COUNTER x Unit number of consumable parts For detail refer to Maintenance and Inspection gt Consumable Parts Display the status and the days passed since the counter resetting Status OK Use rate until part replacement of all consumable parts included in each unit are below 90 W1 Use rate until part replacement of either of the consumable parts included in each unit has reached 90 or more W2 Use rate until part replacement of either of the consumable parts included in each unit has reached 100 but no need to stop the printer E Use rate until part replacement of either of the consumable parts included in each unit has reached 100 and the printer needs to be stopped Day s PARTS yy yy Unit number of consumable parts For detail refer to
99. Threshold 10Base T Max 585mV min 300mV 100Base TX Turn on 1000mV diff pk pk turn off 200mV diff pk pk Output 10Base T 2 2V 2 8V 100Base TX 0 95V 1 05V 4 Interface cable Category 5 UTP or FTP cable 100 m or shorter Compliant with the ANSI EIA TIA 568A or ANSI EIA TIA 568B standard 5 Interface connector Printer side IEEE802 3 and ANSI X3 263 compliant ISO IEC60603 7 standard IEEE1394 option 1 Interface Type 1394 1995 P1394a Version 2 0 compliant interface 2 Method of data transfer Asynchronous transfer 3 Signal levels Input Differential input voltage 173mV 260mV during S100 arbitration 142mV 260mV receiving data 171mV 262mV during S200 arbitration 132mV 260mV receiving data 168mV 265mV during S400 arbitration 118mV 260mV receiving data 1 Output Differential output voltage 172mV 265mV 4 Interface cable Twisted pair shielded cable 4 5 mm or shorter Compliant with the IEEE1394 1995 or Version 2 0 standard 5 Interface connector Printer side IEEE1394 compliant 6 pin connector socket Cable side IEEE1394 compliant 6 pin connector plug Cable side Compliant with the ANSI EIA TIA 568A or ANSI EIA TIA 568B standard Type RJ 45 1 5 Names and Functions of Components 1 5 1 Front F 1 12 1 Top cover Open this cover when installing the printhead load media and clear jams inside
100. Unit 2 Disconnect the ground wire from the side of the purge unit 3 Remove the connector and release the harness from the harness guide 4 Unscrew four screws 4 and remove the waste ink tube joint 2 and then remove the purge unit 1 4 A Install the purge unit with care not to let the waste ink tube 3 bent Exchange absorbents that exist under the purge unit at the same time when you exchange purge unit 4 22 Chapter 4 4 3 11 Ink Tank Unit a Removing the ink tank unit 1 Drain the printer of inks See Disassembly Reassembly gt Point to Note on Disassembly and Reassembly gt Draining the Ink 2 Remove the joint between the ink tube unit and the ink tank unit 3 Remove the four screws 2 remove five connectors and two hooks 1 then remove the ink tank unit F 4 30 4 23 Chapter 4 b Removing the valve motor unit ew and then remove the valve motor unit 1 1 Remove four screws 2 and remove one scr 4 24 Chapter 4 4 3 12 Head Management Sensor a Installing the head management sensor 1 Attach the connector 2 to the head management sensor 1 and then set the head management sensor 1 where it is to be mounted and fasten it with screw 3 b Procedure after replacing the head management sensor The optical axis is compensated at factory shipment in order to adjust the non discharge detection position because there are fluctuations among machines in th
101. a feed system initialization v Recovery system initialization v Carriage position initialization Y Remaining ink level detection Waste ink level detection Y Power on automatic recovery operation v Capping v Waiting for print operation Initialization of software Initialization of various devices Engine startup status check Previous power off status check etc Printhead installation status check Ink tank installation status check EEPROM check Cassette pick up unit initialization Roll feed unit initialization Roll feed unit initialization Sensor check Recovery system return to origin Sensor check Carriage motor return to origin F 2 5 Chapter 2 2 2 2 Operation Sequence at Power off Turning off the power switch cuts off the drive voltage supply launching a firmware power off sequence as shown below A If the power cord is disconnected from the wall outlet or the top cover or any other cover is opened the printer cancels the ongoing operation and shuts down immediately Since printhead capping may or may not have been carried out properly reconnect the power cord to the wall out and turn on the power switch Making sure that the printer has entered online or offline mode turn off the power switch Power button OFF Hold down for at least once second v Media ejection
102. acking material for the printer and optional devices If it is not available pack them with a sufficient amount of cushioning materials Chapter 3 b When the printer is not operating properly 1 Make sure that the printer is turned off 2 Disconnect the interface cable and power cord from the printer 3 Remove the roll holder from the roll holder slot 4 While referring to DISASSEMBLY REASSEMBLY gt Draining the Ink gt Manual Ink Drainage drain the ink from the printer 5 While referring to INSTALLATION gt Transporting the Printer gt Transporting the Printer gt Manual Capping perform the capping operation 6 Remove the maintenance cartridge and then package it so that the waste ink does not leak from it 7 Attach all of the exterior covers 8 Open the upper cover and then use the belt stopper to secure the carriage in place Refer to PRODUCT DESCRIPTION gt Safety and Precautions gt Other Precautions gt Handling the Printer gt Fixing the carriage 9 Close the upper cover 10 Attach the cushioning materials and tape 11 If the printer is mounted on a stand remove the printer from the stand 12 Use the original packing material for the printer and optional devices If it is not available pack them with a sufficient amount of cushioning materials 3 Manual capping When transporting the printer cap the Printhead to protect the nozzles from drying out and to keep them clean Follow the procedures descr
103. ame IN OUT Function Number 1 VMGND GND 2 VMGND GND 3 VMGND GND 4 VMGND GND 5 VM OUT Power supply 32V 6 VM OUT Power supply 32V 7 VM OUT Power supply 32V 8 VM OUT Power supply 32V 9 VM OUT Power supply 32V 10 VM OUT Power supply 32V 11 VM OUT Power supply 32V 12 VM OUT Power supply 32V 13 SNS5V OUT Power supply 5V 14 SNS5V OUT Power supply 5V 15 GND GND 16 3 3V OUT Power supply 3 3V 17 3 3V OUT Power supply 3 3V 18 GND GND 19 VH MOND IN VH control signal 2 20 VH ENB OUT VH power supply ON OFF signal 21 VH MONII IN VH control signal 1 22 VMGND GND 23 VMGND GND 24 VMGND GND 25 VMGND GND gt N Chapter 6 6 22 J102 Pin Signal name IN OUT Function Number 1 GND GND 2 H1 D DATA 7 OD_B OUT Odd head data signal 7 D 3 GND GND 4 HI E HE 8 OUT Head heat enable signal 8 E 5 GND GND 6 HI E DATA 8 EV B OUT Even head data signal 8 E 7 GND GND 8 HI F DATA 10 OD B OUT Odd head data signal 10 9 GND GND 0 HI E DATA 9 OD B OUT Odd head data signal 9 E 1 GND GND 2 HI F HE 10 B OUT Head heat enable signal 10 F 3 GND GND 4 HI F DATA 11 OD B OUT Odd head data signal 11 5 GND GND 6 HI F HE 11 B OUT Head heat enable signal 11 F 7 GND GND 8 HI F DATA 11 EV B OUT Even head da
104. aning 16 elapsed since the last Precipitated ink session of Cleaning 16 agitation At least 1 hour elapsed Wiping Idle ejection 0 0136 capped with a specified number of dots discharged per chip completed after last wiping Print operation aborted Up to 72 hours elapsed Cleaning 1 Normal lg uncapped and CR after an abort Cleaning Over 72 hours elapsed Cleaning 6 Normal 5g after an abort strong Cleaning Print operation aborted uncapped and no CR Cleaning 11 ink filling 10g error occurring after head replacement No heads are available Cleaning 10 ink filling 15g on secondary transport Power Specified number of dots discharged per chip completed since Wiping Idle ejection 0 013g off last session of wiping Before Less than 168 hours elapsed capped Idle ejection 0 013g start At least 168 hours elapsed capped Cleaning 1 Normal lg Cleaning printing Before printing in the wake of an error occurrence Cleaning 1 Normal lg Cleaning Printing Before scanning while printing Idle ejection Wiping 0 013g 2 28 Chapter 2 Consumption Printer status Cleaning operation Pop typ 1 After the A specified number of dots color discharged per chip since the last Cleaning 6 Normal 5g end of session of Cleaning 2 3 6 or 1 strong Cleaning printing A specified number of dots discharged per chip after the last s
105. ank replacement ml 7 20 Chapter 7 10 MEDIA x x to 7 Counters related to media One to seven media types are displayed individually in order with large cumulative print area T 7 23 Display Description Unit NAME Media type TTL Total amount of cumulative print area of roll media and cut sheet metric m2 TTL Total amount of cumulative print area of roll media and cut sheet inch Sq f ROLL Cumulative print area of roll media metric m2 ROLL Cumulative print area of roll media inch Sq f CUT SHEET Cumulative print area of cut sheet metric m2 CUT SHEET Cumulative print area of cut sheet inch Sq f 11 MEDIA OTHER Counters related to media Displays the total amount of cumulative print area of the other media type than the above mentioned T 7 24 Display Description Unit NAME Media type TTL Total amount of cumulative print area of roll media and cut sheet metric m2 TTL Total amount of cumulative print area of roll media and cut sheet inch Sq f ROLL Cumulative print area of roll media metric m2 ROLL Cumulative print area of roll media inch Sq f CUT SHEET Cumulative print area of cut sheet metric m2 CUT SHEET Cumulative print area of cut sheet inch Sq f 7 21 7 12 MEDIASIZE1 ROLL Counters related to roll media printing T 7 25 Dis
106. aper just printed hanging above the platen and waiting for a predetermined period of time before delivery The wait time is user programmable from the print driver This feature is particularly useful on paper that takes time to dry after printing A 30 second drying time is set automatically for borderless printing 2 2 8 White Raster Skip This printer supports a white raster skip function to bypass carriage scanning in a consecutive sequence of voids in print data for added throughput 2 2 9 Sleep Mode The printer has sleep mode to save on its standby power requirement The printer transitions to sleep mode automatically when it has been left idle or no print data has been received for a predetermined period of time while the printer is online or offline The printer exits sleep mode when any operation panel key is activated or print data is received from the host computer The time to transition to sleep mode is variable from the operation panel Default 5 minutes 2 2 3 Printer Mechanical System 2 3 1 Outline 2 3 1 1 Outline The printer mechanism is broken down into two broad sections the passage and paper passage Consisting mainly of a carriage unit that houses ink tanks and a printhead and a maintenance cartridge the ink passage supplies circulates sucks and otherwise handles inks The paper passage consists of such mechanical components as a paper unit and is designed to feed convey and deliv
107. at the leading edge of the detection signal ENCODER Printing in the backward direction is carried out the same way as printing in the forward direction but at the trailing edge of the detection signal ENCODER when the order of heated nozzles is reversed depending on the sequence of transfer of even numbered nozzle data and odd numbered nozzle data 150dpi zt TE SSS SS ENCODERA 4 ENCODER_B Z on 2400dpi Internal signal zd eS 3 uum mn ARM C 2400dpi 3 f HO_CLK m HO DATA 0 Data of block 0 ry Data of block 2 Data of block 4 HO DATA 1 EV x Data of block 0 M of block 2 gt lt Data of block 4 ml HO A DATA 0 OD Data of block 0 X Data of block 2 gt Data of block 4 HO A DATA 1 OD DataofblockO Data of block 2 Data of block 4 HO_LT Ii M I HO A HE 1 Low active F 2 4 2 2 2 Firmware 2 2 1 Operation Sequence at Power on The sequence of printer operations from power on to transition to online mode is flowcharted below This flowchart does not include the times spent supply inks and cleaning after leaving the printer for extended periods of time Power Button ON Y Device resource initializarion v Engine status check v Printhead ink tank check Y Medi
108. ays the version of the printer and firmware Boot Displays the Boot ROM version of the printer MIT Displays the DB format version of the MIT Ext Interface Identifies boards in the expansion slot s n Displays the printer serial number MAC Displays the MAC address of the printer IP Displays the printer IP address Error Log TRHHHHHHI Displays the most recent error messages up to two HHHH Job Log Choose from Document Displays the document name in the last print job information Name about the latest User Name Displays the name of the user who sent the print job three print jobs Page Count Displays the number of pages in the print job Job Status Displays the results of the print job processed Print Start Displays the time when the print job was started Time Print End Time Displays the time when the print job was finished Print Time Displays the time required to print the job Print Size Displays the paper size in the print job Media Type Displays the paper type in the print job Interface Displays the interface used for the print job Ink Consumed Displays the ink density of each color in the print job 1 39 1 1 7 Safety and Precautions 1 7 1 Safety Precautions 1 7 1 1 Moving Parts Be careful not to get your hairs clothing accessories or any other objects caught in the moving parts of the printer The moving part
109. be cut after printing Instead a line will be printed at the cut position Bordless Margin Adjust the margin during borderless printing CutDustReduct Choose On to reduce the amount of debris generated when cutting film and similar media by printing a line at the cut position This option reduces the amount of debris given off after cutting Manual Feed Choose how the paper is supplied Top for printing from the Tray or Front for printing from the Front Paper Feed Slot NearEnd Sht Mrgn Specify a margin at the leading edge of sheets to ensure better printing quality at the leading edge Note that if you choose 3 mm it may lower the printing quality at the leading edge and affect feeding accuracy The printed surface may be scratched and ink may adhere to the the leading edge If you have selected 20 mm the test print sheet may not be printed completely Return Defaults Choose Yes to restore Med Detail Set to the factory default values GL2 Settings T 1 13 Setting Item Description Instructions GL2 Replot Reprint the last printed page stored in the printer GL2 BufferClear Delete the last printed page stored in the printer Color Mode Choose the color mode Print Quality Choose the print quality Input Resolution Select 600dpi or 300dpi as the print resolution Media Source Select the method of feeding paper when using the HP GL 2 for pri
110. bout228g about38g x 6colors is drained as waste ink To prevent ink leaks be sure to always remove the ink inside the ink passage when disassembling or transporting the parts of the ink passage section 1 Automatic ink drainage Automatic ink drainage is performed by going to the Main Menu and selecting Maintenance gt Move Printer It takes about 4 minutes for automatic ink drainage to be performed A Perform automatic ink drainage again if a power outage or other cause shuts off the power during the operation for automatic ink drainage 2 Manual ink drainage A syringe or other implement is used to remove the ink inside the ink passages one color at a time in the event of a printer electrical failure firmware error or malfunction in supplying power to the printer Manual Ink Drainage Procedure 1 Remove ink tank cover Refer to Disassembly Reassembly gt Point to Note on Disassembly and Reassembly gt External cover 2 Move the carriage onto the platen Refer to Disassembly Reassembly gt Point to Note on Disassembly and Reassembly gt Opening the Cap Move the Wiper Unit 3 Turn the cam 1 in the direction of the arrow and then press the link 2 to open the ink supply valve F 4 37 4 Release both printhead fixer levers 1 to flow the ink from inside the ink tube to the sub buffer of the ink tank unit 1 Ae S 4 30 Chapter 4 4 4 Apply
111. ck 2 IO ASIC SDA IN OUT Head ROM control signal data 3 SNS5V IN Power supply 5V 4 H1 DASH_LICC2 IN Head analogue switch A D trigger signal 5 H1 DASLK_LICC2 IN Head analogue switch clock signal 6 H1 DATA LICC2 IN Head analogue switch data signal 7 H1 DLD_LICC2 IN Head analogue switch latch signal 8 DSOUT2 OUT Head temperature output signal 2 9 H1 DSOUTI OUT Head temperature output signal 1 0 GND GND 1 1 8 Head heat enable signal 8 E 2 H1 E DATA 8 OD IN Odd head data signal 8 E 3 H1 E DATA 9 OD IN Odd head data signal 9 E 4 H1 F HE 10 IN Head heat enable signal 10 F 5 H1 F DATA 10 OD IN Odd head data signal 10 F 6 H1 F DATA 11 OD IN Odd head data signal 11 F 7 H1 F HE 11 IN Head heat enable signal 11 F 8 H1 F DATA 11 EV IN Even head data signal 11 F 9 H1 F DATA 10 EV IN Even head data signal 10 F 20 H1 E HE 9 IN Head heat enable signal 9 E 21 H1 E DATA 9 EV IN Even head data signal 9 E 22 H1 E DATA 8 EV IN Even head data signal 8 E 23 H1 D HE 7 IN Head heat enable signal 7 D 24 H1 D DATA 7 EV IN Even head data signal 7 D 25 H1 D DATA 6 EV IN Even head data signal 6 D 26 H1 D HE 6 IN Head heat enable signal 6 D 27 H1 D DATA 6 OD IN Odd head data signal 6 D 28 H1 D DATA 7 OD IN Odd head data signal 7 D 29 IN Head clock signal 30 H1 C DATA 5 OD IN Odd head data signal 5 C 31 H1 C HE 5 IN Head heat enable signal 5 C 32 H1 C DATA 5 EV IN Even head data signal 5 C 33 LT Hea
112. cover 1 has upper top claw 2 inserted into cover stay 3 Rotate the upper edge of the upper rear cover about 90 degrees to detach it Attach the upper rear cover with claw 2 at its upper edge into cover stay 3 first F 4 12 h Rear cover To detach rear cover 1 unscrew 12 screws 2 and remove the cover from the bottom side first 2 4 9 Chapter 4 i Paper release lever To remove paper release lever 1 do so with the pinch roller pressurized In assembling paper release lever 1 into position align the gear of paper release lever 1 with the mark on the receiving gear phase 2 F 4 14 If pinch roller cam 3 has been overrun when paper release lever 1 is installed remove cam sensor 4 and replace pinch roller cam 3 in original position If pinch roller cam 3 is replaced with cam sensor 4 in position damage to cam sensor 4 could result 4 10 Chapter 4 4 3 5 Waste Ink Box a Removing the waste ink box To remove the waste ink box remove waste ink tray 1 from the back by unscrewing two screws 4 Then unscrew four screws 2 to remove waste ink box 3 F 4 15 Chapter 4 4 3 6 Driving Unit a Timing belt for driving the feed roller To assemble the timing belt for driving the feed roller loosen the tensioner setscrew and establish the tension of the timing belt by adjusting the spring pressure When the timing belt is a
113. cted menu or parameter OK button 7 1 7 7 1 2 Map of the Service Mode The hierarchy of menus and parameters in the Service mode is shown below 7 2 7 1 First Level Second Level Third Level Fourth Level Fifth Level DISPLAY YES NO Select YES to SYSTEM S N execute print TYPE LF TYPE TMP SIZE LF SIZE LF SIZE CR SIZE CR HEAD S N LOT INK C BK WARNING 1 20 ERROR 1 20 INK CHECK 1000000 IO I O DISPLAY 1 DISPLAY DISPLAY 2 ADJUST PRINT NOZZLE 1 Press the OK PATTERN button to execute NOZZLE 2 Press the OK button to execute NOZZLE 3 Press the OK button to execute OPTICAL AXIS Press the OK button to execute LF TUNING Press the OK button to execute Chapter 7 First Level Second Level Third Level Fourth Level Fifth Level LF TUNING 2 Press the OK button to execute SENSOR CHECK HEAD ADJ MANUAL HEAD _ DETAIL Press the ADJ OK button to execute BASIC Press the OK button to execute ADJ SETTING A 1 Adjustme nt value entry A 24 Adjustme nt value entry F F 1 Adjustme nt value entry SAVE YES NO SETTINGS RESET SETTINGS YES NO NOZZLE 5 POS GAP CALIB YES NO CHANGE LF 0 1 TYPE REPLACE CUTTER YES NO T
114. d heat enable signal 5 C 21 H1 C DATA 5 OD OUT Odd head data signal 5 C 22 OUT Head clock signal 23 H1 D DATA 7 OD OUT Odd head data signal 7 D 24 H1 D DATA 6 OD OUT Odd head data signal 6 D 25 H1 D HE 6 OUT Head heat enable signal 6 D 26 H1 D DATA 6 EV OUT Even head data signal 6 D 27 H1 D DATA 7 EV OUT Even head data signal 7 D 28 H1 D HE 7 OUT Head heat enable signal 7 D 29 HI E DATA 8 EV OUT Even head data signal 8 E 30 HI E DATA 9 EV OUT Even head data signal 9 E 31 1 9 OUT Head heat enable signal 9 E 32 H1 F DATA 10 EV OUT Even head data signal 10 F 33 H1 F DATA 11 EV OUT Even head data signal 11 F 34 H1 F HE 11 OUT Head heat enable signal 11 F 35 H1 F DATA 11 OD OUT Odd head data signal 11 F 36 H1 F DATA 10 OD OUT Odd head data signal 10 F 37 H1 F HE 10 OUT Head heat enable signal 10 F 38 H1 E DATA 9 OD OUT Odd head data signal 9 E 39 H1 E DATA 8 OD OUT Odd head data signal 8 E 6 17 6 J702 Pin Number Signal name IN OUT Function 40 H1 E HE 8 OUT Head heat enable signal 8 E 41 GND GND 42 H1 DSOUTI IN Head temperature output signal 1 43 DSOUT2 IN Head temperature output signal 2 44 H1 DLD_LICC2 OUT Head analogue switch latch signal 45 H1 DATA LICC2 OUT Head analogue switch data signal 46 H1 DASLK_LICC2 OUT Head analogue switch clock signal 47 H1 DASH_LICC2 OUT Head analogue switch A D trigger signal
115. d latch signal 34 H1 C DATA 4 EV IN Even head data signal 4 C 6 20 Chapter 6 J102 Pin Number Signal name IN OUT Function 35 H1 B HE 3 IN Head heat enable signal 3 B 36 H1 B DATA 3 EV IN Even head data signal 3 B 37 H1 B DATA 2 EV IN Even head data signal 2 B 38 H1 A HE 1 IN Head heat enable signal 1 A 39 H1 A DATA 1 EV IN Even head data signal 1 A 40 H1 A DATA 0 EV IN Even head data signal 0 A 41 1 0 IN Head heat enable signal 0 A 42 H1 A DATA 0 OD IN Odd head data signal 0 A 43 H1 A DATA 1 OD IN Odd head data signal 1 A 44 H1 B HE 2 IN Head heat enable signal 2 B 45 H1 B DATA 2 OD IN Odd head data signal 2 B 46 H1 B DATA 3 OD IN Odd head data signal 3 B 47 H1 C HE 4 IN Head heat enable signal 4 C 48 H1 C DATA 4 OD IN Odd head data signal 4 C 49 835 OUT Multi sensor signal 1 50 MLT SNS 2IN OUT Multi sensor signal 2 T 6 30 J201 Pin Number Signal name IN OUT Function 1 PWLEDI OUT Multi sensor LEDI drive signal 2 PWLED2 OUT Multi sensor LED2 drive signal 3 PWLED3 OUT Multi sensor LED3 drive signal 4 PWLED4 OUT Multi sensor LED4 drive signal 5 GND GND 6 MLT SNS 1 IN Multi sensor signal 1 7 MLT SNS 2 IN Multi sensor signal 2 8 5V OUT Power supply 5V T 6 31 J601 Pin Number Signal name IN OUT Function
116. dard 1 2 Bi directional 1200x1200 BK Line Document Draft 1 Bi directiona 200x1200 BK Recycled Text e Paper 1 Bi directiona 200x1200 BK Standard 1 Bi directiona 200x1200 BK High 2 Single directional 200x1200 BK 2 Single directional 200x1200 BK Image Draft 1 Bi directiona 200x1200 BK Standard 2 Bi directiona 200x1200 BK High 4 Bi directiona 200x1200 BK Plain Paper Office Document Standard 1 2 Bi directional 1200x1200 BK High Quality Tine Document Draft 1 Bi directiona 200x1200 BK Text 1 Bi directional 200x1200 Standard 1 Bi directiona 200x1200 BK High 2 Single directional 200x1200 BK 2 Single directional 200x1200 BK Image Draft 1 Bi directiona 200x1200 BK Standard 2 Bi directiona 200x1200 BK High 4 Bi directiona 200x1200 BK Plain Paper Office Document Standard 1 2 Bi directional 200x1200 BK High Grade Line Document Draft 1 Bi directiona 200x1200 BK den 1 Bi directiona 200x1200 Standard 1 Bi directiona 200x1200 BK High 2 Single directional 200x1200 BK 2 Single directional 200x1200 BK Image Draft 1 Bi directiona 200x1200 BK Standard 2 Bi directiona 200x1200 BK High 4 Bi directiona 200x1200 BK All Plain Office Document Standard 1 2 Bi directional 1200x1200 BK Paper_Conser Line Document Draft 1 Bi directiona 200x1200 BK ve MBK Text 1 Bi directiona 200x1200 BK Standard 1 Bi directiona 200x1200 BK High 2 Single directional 200x1200 BK 2 Single directional 200x1200 BK Image Draft 1 Bi directiona
117. data signal 1 A 37 GND GND 38 H1 A DATA 0 OD_B OUT Odd head data signal 0 A 39 GND GND 40 PWLED2_ON OUT Multi sensor LED2 drive signal 41 PWLED3_ON OUT Multi sensor LED3 drive signal 42 PWLED1_ON OUT Multi sensor LED1 drive signal 43 PWLED4 ON OUT Multi sensor LED4 drive signal 44 CR_COVER IN Carriage cover sensor output signal 45 VH_DIS OUT VH selection signal 46 OUT_ENB OUT Head data enable signal 47 H3V ON B OUT Power supply 43V 48 SENS IN Multi sensor signal 1 49 MLT SENS 2IN IN Multi sensor signal 2 50 GND GND 6 9 6 6 20 13602 Signal name IN OUT Function Number 1 GND GND 2 HI E DATA 8 OD OUT Odd head data signal 8 E 3 GND GND 4 H1 D HE 7_B OUT Head heat enable signal 7 D 5 GND GND 6 H1 D DATA 7 EV_B OUT Even head data signal 7 D 7 GND GND 8 H1 D DATA 6 EV_B OUT Even head data signal 6 D 9 GND GND 10 H1 D DATA 6 OD B OUT Odd head data signal 6 D 11 GND GND 12 H1 D HE 6_B OUT Head heat enable signal 6 D 13 GND GND 14 H1 C HE 5_B OUT Head heat enable signal 5 C 15 GND GND 16 H1 C DATA 5 OD_B OUT Odd head data signal 5 C 17 GND GND 18 OUT Head clock signal 19 GND GND 20 H1_LT B OUT Head latch signal 21 GND GND 22 H1 C DATA 5 EV_B OUT Even head data signal 5 C 23 GND GND
118. discharging nozzles and less than 100 non discharging nozzles per train are located as a result of the third session of non discharging nozzle detection the print operation can resume after the message display as needed If 100 or more non discharging nozzles are located a head replacement prompt message is displayed Printhead Nozzle unit Head management sensor unit F 2 36 2 46 2 2 5 3 Carriage system HeadrelayPCB multisensor Linear encoder sensor Lift cam sensor 2 47 2 Multisensor The photoreflector based multisensor consists of four LEDs red blue green infrared and two light receiving sensors to detect the leading edges and width of paper and skews in it and to adjust its registration head height and calibration At head height adjustment the two light receiving sensors detect infrared light reflected upon the paper to work out the head height form differences in its measurement LED blue LED green LED red n i i Infrared sensor 99 LED Media L b Platen F 2 38 Service mode After SERVICE MODE gt ADJUST gt GAP CALIB has been carried out pass paper to make sure that it is detected properly Carriage cover sensor The photointerrupter based carriage cover sensor detects the opening and closing of the carriage sensor When the carriage cover is clo
119. e changes in the flexible cables on the carriage side that come into contact with two terminals of the printhead with remote contact surfaces the power terminals and GND terminal 2 5 4 Paper path system Feed roller HP sensor Feed roller encoder sensor Media sensor Media sensor The photoreflector based media sensor detects the presence or absence of paper on the platen The sensor detects the presence of paper when it receives sensor light reflected upon the paper Feed roller HP sensor The feed roller HP sensor sets an LF eccentricity correction home position by detecting transitions from black shielded to white transmitted or a reference in the scale in the code wheel Feed roller encoder sensor The feed roller encoder sensor detects the carriage position from slits in the feed roller pulley as it is driven 2 49 Chapter 3 INSTALLATION Chapter 3 3 1 Transporting the Printer 3 1 1 Transporting the Printer 3 1 1 1 Transporting the Printer Do not remove the printhead once they are installed as this may cause the nozzles to dry out or accumulate foreign matter Also the head must be capped and stay in the carriage while transporting the printer In spite of this precaution shocks incurred during transportation can still damage the print heads Print the Nozzle Check before moving the printer print the Nozzle Check after installing in a new location and compare the two printouts If any deteri
120. e distance between the head management sensor and carriage unit Therefore adjustment must be made when the head management sensor is replaced or disassembling assembling components that may cause error in the distance between the head management sensor and carriage unit Enter the service mode as follows SERVICE MODE gt ADJUST gt NOZZLE POS gt YES 4 25 Chapter 4 4 3 13 Multi Sensor a Removing the multi sensor 1 The head holder is opened See Disassembly Reassembly gt Points to Note on Disassembly Reassembly gt Carriage unit gt d Removing the head holder 2 Remove the screw 1 disconnect the flexible cable 2 and then remove the multi sensor 3 1 F 4 33 Since multi sensors have individual electrical specificity the following are recalibrated at the factory namely the optical axis of the sensor the sensor gain for measuring the printhead height and color reproduction Accordingly carry out the following adjustments in the service mode whenever replacing the carriage unit or multi sensor The multi sensor reference plate must be replaced at the same time whenever the carriage or the multi sensor is being replaced When replacing the carriage unit refer to Adjustment and Setup gt Procedure after Removing or Replacing the Carriage Unit Service mode SERVICE MODE gt ADJUST gt GAP CALIB Service mode SERVICE MODE gt ADJUST gt PRINT PATTERN gt OPTI
121. e is mechanically locked by the lock arm in the purge unit at the same time as the printhead caps itself at the end of printing Before shipping the printer secure the carriage at the home position with a belt stopper so the carriage won t be damaged when it is released from the lock arm or inks won t leak during transit c Contact of Linear Scale Carriage Shaft Please do not touch a linear scale and the carriage shaft when the inside of the top cover is opened and execute maintenance When touching a linear scale and the carriage shaft it might cause defective movement of the carriage and a defective print F 1 24 1 Linear Scale 2 Carriage Shaft 1 47 1 4 Handling maintenance cartridges Be careful in unloading a maintenance cartridge from the printer not to keep the used ink from spilling over e Refilling the printer with inks If the printer has been purged of inks through an automatic or manual ink drain for disassembly reassembly or for reshipping refill the printer with inks as soon as possible after the completion of the work If residual inks in the printer dry they could seize mechanical components with the result of malfunctioning 1 7 3 Precautions When Servicing Printer 1 7 3 1 Notes on the Data Stored in the Printer This printer counts the print length number of ink tank replacements number of cleaning operations number of cutter operations and so on and stores them in
122. e time whenever the carriage or the multi sensor is being replaced Service mode SERVICE MODE gt ADJUST gt GAP CALIB Service mode SERVICE MODE gt ADJUST gt PRINT PATTERN gt OPTICAL AXIS Media type Photo glossy paper Media size Media having a width equal toor larger then that of A2 size paper 4 33 4 4 5 4 Procedure after Replacing the Head Management Sensor Since the distance between the head management sensor and the carriage unit varies among printers the optical axis is factory adjusted to adjust the non discharging detection position When you have replaced the head management sensor or performed assembly reassembly of surrounding parts that can change the distance between the head management sensor and the carriage unit reasjustment is required Peform the readjustment in the service mode Service mode SERVICE MODE gt ADJUST gt NOZZLE CHK POS 4 34 Chapter 5 MAINTENANCE Contents Contents 5 1 Periodic Replacement 042420 22 22 12502 010 0000000000000000000000000 5 1 1 Periodic Replacement Parts 52 Consumable Parts 3a ats Reseed sens Ch esses tette ee Chapter 5 5 1 Periodic Replacement Parts 5 1 1 Periodic Replacement Parts 5 1 Level Periodic Replacement part User None Service Personnel None 5 2 Consumable Parts 5 2 1 Cons
123. e wall surrounding the hollow needles in the air passage continuity with the hollow needle on the ink supply side is disrupted causing the sensor to detect that is ink is out Ink tank AL Te Rubber plug Needle ink supply Needle air passage F 2 35 Head management sensor The photo transmission type sensor detects that the printhead is discharging ink The carriage moves to and stops at the detection positions for individual nozzle arrays When the carriage is at a stop nozzles discharge ink on after another The sensor detects each nozzle due to the voltage change caused when ink discharged from the nozzle blocks the sensor light Non discharging nozzle detection is carried out at the following timings After the execution of Cleaning 1 Cleaning 2 Cleaning 3 Cleaning 6 or Cleaning 10 After the number of copies that has been set by the user menu choice Nozzle Check Frequency have been 2 45 Chapter 2 printed Ifmore than a specified number of non discharging nozzles have been located in one session of non discharging nozzle detection the normal cleaning sequence is launched before a second session of non discharging nozzle detection is conducted If more than a specified number of non discharging nozzles are located in the second session of non discharging nozzle detection the normal High cleaning session is launched before a third session of non discharging nozzle detection is conducted If30 or more non
124. eaning 2 CLN A 2 Ink level adjustment and Adjust the ink level in the head by suction and cleaning then performs normal cleaning Cleaning 3 CLN A 3 Initial filling ink Fills the empty tube during initial installation with ink and then performs normal cleaning Cleaning 4 CLN M 4 Ink drainage for head Drains ink to replace the head drains only the Replace P head replacement ink in the head Cleaning 5 CLN M 5 Ink drainage for secondary Drains ink from the head and tube for Move Printer transport secondary transport Cleaning 6 CLN A 6 CLN M 6 Normal strong cleaning Performs suction stronger than when adjusting Head Cleaning B the ink filling amount in the head or normal cleaning to unclog nozzles Cleaning 7 CLN A 7 Aging Performs idle ejection after replacement ofthe head Cleaning 10 CLN A 10 Ink filling after secondary Fills the empty tube during installation after transport secondary transport with ink and performs normal cleaning Cleaning 11 CLN A 11 Ink filling after head replacement Per rep orms normal cleaning after head acement and ink filling Cleaning 15 CLN A 15 Dot count suction Performs suction to remove ink adhered to dried nozzles and thick ink accumulated on the face when the dot count reaches the prescribed value Cleaning 16 CLN A 16 Precipitated ink agitation Performs the agitation ink supply valve open close operation to prevent the ink ingredient
125. ect the power cord to the wall outlet while the electrical assembly is wet with an ink 1 7 2 2 Ink Tank a Opening ink tanks Do not unpack ink tanks until they are ready for immediate use When placing an ink tank in position shake it slowly seven to eight times before opening it Without shaking the ingredients of the ink might settle resulting in degraded print quality Once an ink tank is opened mount it in the printer promptly to prevent any foreign matter from sticking to the ink port b Handling ink tanks 1 45 1 To prevent foreign matter from infiltrating the ink passage to impair ink suction or print quality never touch contact 3 or ink port 4 of ink tank 1 Depressing ink tank cover 2 of the printer would cause a needle to pierce the ink port linking the ink passage of linking ink tank 1 to the printer Do not lift up and down ink tank cover 2 except for purposes other than replacing ink tank 1 1 2 1 7 2 3 Handling the Printer a Protecting against electrostatic breakdowns Pieces of clothing rubbing each other could build up static electricity producing static charges in human bodies to cause harm to an electrical component or corrupt its electrical characteristics You are strongly advised never to touch the printhead contact of the carriage 1 Contact with the printhead 1 46 1 b Securing the carriage in position The carriag
126. ed since the BK ink tank was installed Day s 7 10 Chapter 7 Display Description Unit MBK Number of days passed since the MBK ink tank was installed Day s MBK2 Number of days passed since the MBK2 ink tank was installed Day s C Number of days passed since the C ink tank was installed Day s M Number of days passed since the M ink tank was installed Day s Y Number of days passed since the Y ink tank was installed Day s 5 WARNING Displays the warning history up to 20 events The newest event has the smallest history number 6 ERROR Displays the error history up to 20 events The newest event has the smallest history number 7 INK CHECK Displays the history of execution of turning off the remaining ink level detection by using the refilled ink tank in the order of C M Y MBK MBK BK 0 No execution 1 Executed at least once 7 11 Chapter 7 b DISPLAY The information of each sensor and switch is shown in the display Sensor and switch status is shown in the display ON 1 OFF or not used 0 1 OFF or not used 0 Screen 1 7 9 Y 1 Upper row 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Lower row 12 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Display position Screen 2 T 7 10 I Y 2 Upper row 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Lower row 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Display position
127. em Paper sensor Yes Leading and trailing paper end sensors Yes Paper width sensor Yes Slant sensor Yes Paper release lever position Yes Roll media bottom Yes Remaining roll media sensor Yes Feed roller rotation sensor Yes sensor sensor Operating noise Sound pressure level 54dB A or less operating 35dB or less idle Acoustic power level 6 8 Bels Operating environment Temperature 15 to 30 degrees centigrade Humidity 10 to 80 without dew condensation Print quality guaranteed environment Temperature 15 to 30 degrees centigrade Humidity 10 to 80 RH Power supply 100 240VAC 50 60Hz Power consumption Maximum 140W or less Power consumption When idle in energy save mode sleep mode 100 120V 5W or less When IEEE1394 board installed 10W or less 220 240V 6W or less When IEEE1394 board installed 11W or less When switched off idle 1W or less Printer unit dimensions WxDxH 1507mm width x including the stand 871mm depth x 1094mm height Weight Approx 64kg including the stand 1 9 1 1 4 Detailed Specifications 1 4 1 Print Speed and Direction T 1 2 Media Type Print Priority oie Ur Printing Direction Retin si nk Plain Plain Paper Office Document Stan
128. ensor One thermistor is installed on the head relay PCB on the back of the head holder to detect the internal unit temperature 2 3 2 4 Printhead 2 3 2 4 1 Structure of Printhead A printhead incorporates six nozzle arrays Each nozzle can be controlled individually so that a six color discharge action can be performed by a single printhead a Nozzle arrays A total of 2560 nozzles are arranged in a two column staggered pattern In each column 1280 nozzles are arranged in a staggered pattern at intervals of 600 dpi forming a 2560 nozzle arranged at intervals of 1200 dpi 5 600inch 1 1200inch F 2 13 2 25 2 b Nozzle structure Ink supplied from the ink tank is filtered by a mesh ink filter and the supplied to the nozzles Ink is supplied from the shared ink chamber to the nozzles When the head driving current is applied to the nozzle heater ink boils and form bubbles so that ink droplets are discharged from the nozzles Resin Sillicon plate Heater Heater Shared ink chamber F 2 14 2 3 2 5 Purge Unit 2 3 2 5 1 Functions of Purge Unit To maintain high print quality the purge unit performs maintenance of the nozzles o the printhead The purge unit supports a capping function cleaning function and ink supply function a Capping function The capping function presses the cap of the purge unit against the face plate on the nozzle section of the printhead to prevent nozzle dr
129. er Specify the period before the printer enters sleep mode Length Unit Choose the unit of measurement when roll length is displayed You can switch the unit displayed for Roll Length Set and the remaining paper amount displayed in the submenu Time Zone Specify the time zone Time zone options indicate a main city in this time zone and the difference from Greenwich Mean Time Date Format Specify the date format Date amp Time Date Set the current date Time Set the current time Language Specify the language used on the Display Screen Contrast Adj Adjust the contrast of the Display Screen Reset PaprSetngs Restores settings that you have changed with Media Configuration Tool to the factory default values 1 37 1 Information 1 18 Setting Item Description Instructions System Info Version Firmware Displays the version of the printer and firmware Boot Displays the Boot ROM version of the printer MIT Displays the DB format version of the MIT s n Displays the printer serial number MAC Displays the MAC address of the printer IP Displays the printer IP address Error Log eae TH Displays the most recent error messages up to two Job Log Choose from Document Displays the document name in the last print job information about Name the latest three User Name Displays the name of the user wh
130. er paper in two ways A summary description of each mechanical component is given below Ink tank unit F 2 7 2 16 2 2 3 2 Ink Passage 2 3 2 1 Ink Passage 2 3 2 1 1 Overview of Ink Passage The ink passage comprises ink tanks a printhead caps a waste ink collector ink tubes interconnecting the mechanical components and a suction pump that is driven to suck inks It supplies circulates sucks and otherwise handles inks The ink passage per color is schematically shown below along with the ink flow Mechanical Drive Unit up Ink or air flow Carriage unit Ink tank Printhead Agitation plate rd Li Li Sub buffer Ink supply valve r Li a v Maintenance cartridge F 2 8 2 17 Chapter 2 Supplying inks from the ink tanks to the ink supply valve assembly The ink tanks each contain an ink to feed the printhead Head differences allow the inks to flow from the ink tanks to the ink supply valves b Inks flowing from the ink tanks into the subbuffer As the inks flow from the ink tanks to the subbuffers due to head differences air infiltrates the ink tanks through air passages in the subbuffers to keep its internal pressure constant When the ink stored in a subbuffer exceeds a predetermined level it flows into the absorber under the ink tank through the air passage c Supplying inks from the ink supply valves to the printhead The ink stored in an ink tank f
131. erations Times CLN M 4 Cumulative number of manual cleaning 4 ink draining from head after head Times replacement operations CLN M 5 Cumulative number of manual cleaning 5 ink draining from head and tube Times before transportation operations CLN M 6 Cumulative number of manual cleaning 6 normal strong suction operations Times CLN M TTL Total number of manual cleaning operations Times Chapter 7 4 CLEAR Counters related to counter initialization T 7 17 Display Description Unit CLR INK CONSUME Cumulative count of ink section consumption amount clearing Times CLR CUTTER EXC Cumulative count of cutter replacement count clearing Times CLR MTC EXC Cumulative count of maintenance cartridge replacement count Times clearing CLR HEAD EXC Cumulative count of printhead replacement count clearing Times CLR UNIT A EXC Cumulative count of unit A waste ink system replacement count Times clearing CLR UNIT D EXC Cumulative count of unit D carriage unit replacement count clearing Times CLR UNIT F EXC Cumulative count of unit F ink supply system replacement count Times clearing CLR UNIT H EXC Cumulative count of unit H purge replacement count clearing Times CLR UNIT K EXC Cumulative count of unit K head management sensor replacement Times count clearing CLR UNIT M EXC Cumulative count of unit M carriage motor replacement count Times clearing CLR
132. erden ansonsten besteht Brand Explosionsgefahr Lithiumbatterien niemals aufladen demontieren oder durch Verbrennen entsorgen bei der Entsorgung die rtlichen Entsorgungsvorschriften beachten Schadstoffe Sonderm ll 1 49 Chapter 2 TECHNICAL REFERENCE Contents Contents 2 1 Basic Operation Outline 0024 2 2 2 00000000000000000000 nennen 22 b Printer Diagraim uie nee OR 2 1 2 Print Signal Sequence essent entere nennen nenne 2 1 3 P rint Drivilg neri e a ete edente eb 2 2 EIIf WAEe niit Ue en Re e bs E dee EL ERE ied 2 2 1 Operation Sequence at Power on 4 1 2 00 222 0 0 70 0 002 8 2 2 2 Operation Sequence at Power off sss 2 2 3 Print Control sss 2 2 4 Print Position Adjustment Function 2 25 Head Management rtr ar IRR 2 2 6 Printhead Overheating Protection Control sese 2 14 2 2 7 Pause between Pages 2 2 8 White Raster Skip sis 22 9 Sleep ModE RD 2 3 Printer Mechanical 2 41 2 2 00000000000000000000000000000000 2 16 23 1 RE E A A E E LEARE A 2 16 2 31 A NM teat ded 2 16 2 32 Ink Passage RO OT d e een es 2 17 2 3 2 T Ink Passage 2
133. es data size D SQ 17 Cumulative print area of paper less than 17 inches data size m2 Sq f D CNT 36 44 Cumulative number of sheets of A4 equivalent paper equal to or larger than 36 sheets inches but less than 44 inches data size D CNT 24 36 Cumulative number of sheets of A4 equivalent paper equal to or larger than 24 sheets inches but less than 36 inches data size D CNT 17 24 Cumulative number of sheets of A4 equivalent paper equal to or larger than 17 sheets inches but less than 24 inches data size D CNT 17 Cumulative number of sheets of A4 equivalent paper less than 17 inches data sheets size 7 22 Chapter 7 14 MEDIASIZE1 CUT Counters related to cut sheet printing T 7 27 Display Description Unit P SQ 36 44 Cumulative print area of paper equal to or larger than 36 inches but less than m2 Sq f 44 inches physical size P SQ 24 36 Cumulative print area of paper equal to or larger than 24 inches but less than m2 Sq f 36 inches physical size P SQ 17 24 Cumulative print area of paper equal to or larger than 17 inches but less than m2 Sq f 24 inches physical size P SQ 17 Cumulative print area of paper less than 17 inches physical size m2 Sq f P CNT 36 44 Cumulative number of sheets of A4 equivalent paper equal to or larger than sheets 36 inches but less than 44 inches physical size P CNT 24 36 Cumulative number of sheets
134. ession Wiping Idle ejection 0 013g of wiping 3 minutes elapsed since the last session of capping Wiping Idle ejection 0 013g Total 2 hours elapsed uncapped since the last session of Cleaning 1 Cleaning 1 Normal lg 2 3 6 or 10 Cleaning When the Manual Cleaning Head Cleaning A Cleaning 1 Normal lg Head Cleaning Cleaning Manual cleaning Head cleaning B Cleaning 6 Normal 5g strong Cleaning choice is executed When the After head replacement Cleaning 2 ink level 10g Replace adjustment and Print cleaning Cleaning 4 Head ink drainage for head menu replacement choice is executed When the After the Move Printer menu choice is executed Cleaning 5 ink drainage 10g Move for secondary transport Printer After power on at secondary installation After power on at 15g menyn secondary installation choice is executed 1 Quantities of ink consumption by nozzle train 2 29 Chapter 2 2 3 2 5 2 Structure of Purge Unit Purge unit a Caps The caps cap the nozzle assembly in the printhead during cleaning The part of the caps that comes into contact with the face plate of the nozzle assembly is made of rubber Two caps are in position to meet the printhead mounted on the printhead six trains of nozzles These caps cap the nozzle assembly to suck inks from the printhead by means of the suction pump The caps are elevated by the cap cam that is driven by the purge motor when the carriage
135. f a feed roller that is driven by the feed motor a pinch roller unit that follows up the motion of the feed roller and so on Paper is fed horizontally under the printhead on the carriage as it is kept level on the platen to prevent heaving b Sensors The feed roller assembly includes a feed status detection sensor and paper passage mechanical component status detection sensors c Roll media rewind drive unit The paper feed unit is provided with a roll media rewind drive to prevent paper from slacking during roll media feed The rewind drive turns on the roll media rewinding clutch to rewind the roll media The roll media rewinding clutch can be turned on only when the roll media is fed during the backward feed The feed motor rotates the roll holder to rewind the roll media During the forward feed the roll media rewinding clutch is held off Pinch roller Paper release lever Printhead Roll media Feed roller 1 Feed motor Feed roller encoder sensor Roll media rewinding clutch F 2 22 2 35 2 2 3 3 3 Cutter Unit 2 3 3 3 1 Structure of the cutter unit a Sheet cutter When Autocut Yes is selected in the Printer Driver the cutter unit mounted on the left side of the carriage automatically cuts the roll media However the roll media is not cut if it is suppressed by the Printer driver Cutter unit F 2 23 2 36
136. f parameters in GARO setting mode 1233 GARO W1233 Reauired item was omitted in GARO setting mode 1234 GARO 1234 Data out of range in GARO image mode 1235 GARO 1235 Other warning in GARO setting mode Prepare for parts replacement Call for Parts counter warning level 1 service Parts replacement time has passed Parts counter warning level 2 Call for service 8 2 Chapter 8 8 3 Error Table 8 3 1 Error Code List The codes correspond to the numbers shown on the DISPLAY in the service mode T 8 3 Code Description 03010000 200C Media leading edge not detected 03010000 200D The trailing edge of cut sheet cannot be detected 03010000 200E Too small media 03010000 200F Too large media 03010000 2016 Paper came off at paper feed 03010000 2017 Media right edge not detected 03010000 2018 Media left edge not detected 03010000 2820 Head registration in proper adjustment 03010000 2821 LF adjustment error 03010000 2822 Eccentricity improper adjustment 03010000 2823 Printhead check error 03010000 2E1F Media is too small to print adjustment pattern 03010000 2E27 Media became misaligned during printing 03010000 2F33 Transparent media was loaded and cannot adjust 03016000 2010 Skewed media 03016000 2010 Skewed media 03030000 2E21 IEEE1394 error 03031000 2 0 Upper cover erro
137. ge Unit 2 3 2 3 1 Functions of Carriage Unit a Printhead mounting function The carriage which fixes the printhead in position mechanically is connected to the contact of the head relay PCB b Control function The carriage carries a carriage relay PCB which relays printhead drive signals and an encoder which generates print timing signals The carriage relay PCB is connected to the main controller by a flexible cable c Carriage drive function The carriage is caused to reciprocate level on t he plat en by means of the carriage belt that is driven by the power imparted from the carriage motor d Printhead maintenance function This printer performs cleaning operations such as wiping the printhead and sucking inks with the carriage halted at its home position e Nozzle check function This printer carries out an ink discharge operation with the carriage halted at the maintenance jet tray locating the nozzles in the printhead failing to discharge with a head management sensor attached to the head management sensor f Carriage height adjustment function The separation between the face of the printhead and the paper varies with each paper thickness A narrow gap makes quality better but could smear the print surface as a result of paper rubbing against the face or cause damage to the nozzle assembly T 2 3 Head height mm Temperature 1525 Humidity 40 60 1 45 Glossy Paper Plain Paper Line drawing 1 75 Plain
138. h color MEDIACONFIG CNT Count of media registered by media editor Times 7 19 7 7 INK USE1 Counters related to ink consumption T 7 20 Display Description Unit INK USE1 XX XX Ink color ml Cumulative consumption amount of generic ink INK USEI TTL Total amount of the cumulative consumption of generic ink N INK USE1 XX XX Ink color ml Cumulative consumption amount of refilled ink N INK USEI TTL _ Total amount of the cumulative consumption of refilled ink ml 8 INK USE2 Counters related to ink consumption T 7 21 Display Description Unit INK USE2 XX XX Ink color ml Consumption amount of generic ink of the currently installed ink tank INK USE2 TTL Total consumption amount of generic ink of the currently installed ink ml tanks N INK USE2 XX XX Ink color ml Consumption amount of refilled ink of the currently installed ink tank N INK USE2 TTL Total consumption amount of refilled ink of the currently installed ink tanks 9 INK EXC Counters related to ink tank replacement T 7 22 Display Description ye INK EXC XX XX Ink color ml Cumulative count of generic ink tank replacement INK EXC TTL Total amount of tho cumulative count of generic ink tank replacement ml N INK EXC XX XX Ink color ml Cumulative count of refilled ink tank replacement N INK EXC TTL Total amount of tho cumulative count of refilled ink t
139. he platen See Disassembly Reassembly gt Disassembly Reassembly gt Opening the Caps and Moving the Wiper Unit 3 Remove the shaft cleaner and detach the tube holder cover F 4 17 4 13 Chapter 4 4 Disconnect three flexible cables from the main controller 5 Remove the feed guide right that encloses the flexible cables extending from the main controller 6 Disconnect all connectors from the carriage relay PCB 7 Disconnect the joint between the ink tube unit and the ink tank unit F 4 18 8 Remove the printhead 9 Remove printhead fixer lever 1 10 Cover the joint of the ink tube unit in a plastic bag or the like to prevent ink splashing and leakage and seal the mouth of the bag F 4 19 4 14 4 11 Release the cable cover from its claw away from the frame 12 Unscrew one screw 2 and remove the cable clamp 1 from the frame F 4 20 13 Release the ink tube unit from the carriage b Reassembling the ink tube unit When the ink unit has been replaced turn on the power switch without the printhead and the ink tanks mounted Then mount the printhead and ink tanks as directed by message guidance to fill the tanks 4 15 Chapter 4 4 3 8 Carriage Unit a Removing the carriage unit 1 Drain the printer of inks See Disassembly Reassembly gt Tips on Disassembly Reassembly gt Ink Drain 2 Switch off the printer and move the carriage to above
140. head data signal 8 E 3 GND GND 4 HI D HE 7 B OUT Head heat enable signal 7 D 5 GND GND 6 H1 D DATA 7 EV_B OUT Even head data signal 7 D 7 GND GND 8 H1 D DATA 6 EV_B OUT Even head data signal 6 D 9 GND GND 10 H1 D DATA 6 OD OUT Odd head data signal 6 D 11 GND GND 12 H1 D HE 6_B OUT Head heat enable signal 6 D 13 GND GND 14 H1 C HE 5_B OUT Head heat enable signal 5 C 15 GND GND 16 H1 C DATA 5 OD_B OUT Odd head data signal 5 C 17 GND GND 18 B OUT Head clock signal 19 GND GND 20 H1 LT B OUT Head latch signal 21 GND GND 22 H1 C DATA 5 EV OUT Even head data signal 5 C 23 GND GND 6 14 Chapter 6 J103 Pin Signal name IN OUT Function Number 24 H1 B HE 3_B OUT Head heat enable signal 3 B 25 GND GND 26 H1 C DATA 4 EV_B OUT Even head data signal 4 C 27 GND GND 28 H1 B DATA 3 EV_B OUT Even head data signal 3 B 29 GND GND 30 H1 B DATA 2 EV_B OUT Even head data signal 2 B 31 GND GND 32 H1 A DATA 1 EV_B OUT Even head data signal 1 A 33 GND GND 34 H1 A HE 1_B OUT Head heat enable signal 1 A 35 GND GND 36 H1 A DATA 0 EV_B OUT Even head data signal 0 A 37 GND GND 38 H1 A HE 0_B OUT Head heat enable signal 0 A 39 GND GND 40 ENCODER A IN Carriage encoder output signal A 41 ENCODER_B IN Carriage encoder output signa
141. ibed below 1 While referring to DISASSEMBLY REASSEMBLY gt Points to Note on Disassembly and Reassembly gt Opening the caps and releasing the carriage lock pins open all of the caps 2 Move the carriage to the home position 3 While referring to DISASSEMBLY REASSEMBLY gt Points to Note on Disassembly and Reassembly gt Opening the caps and releasing the carriage lock pins A Manual capping is an emergency measure when the printer does not operate Manual capping can damage the printhead Carriage unit 3 3 Chapter 3 3 1 2 Reinstalling the Printer 3 1 2 1 Reinstalling the Printer 1 Installing the printer on the same floor If ink has not been drained from the printer when moving it to another place on the same floor then an operation check Test Print needs to be performed after the printer is moved to a new location 2 Installing the printer on a different floor If ink has been drained when transporting the printer to a different floor follow the installation procedure below It is nearly identical to the procedure when installing for the first time 1 Unpack the printer and mount the printer on a stand if a stand is included 2 Remove the cushioning materials and tape 3 Reattach the maintenance cartridge 4 Remove the belt stopper 5 Connect the power cord 6 Turn on the power and following the instruction in the message to install the ink tank The ink is filled 7 Load the media and pe
142. in the printhead and the head rank value for each color and outputs them to the main controller based on the control commands from the main controller Environment temperature read control function Outputs the environment temperature detected by the thermistor on the head relay PCB to the main controller based on the control commands from the main controller Relay function of the power to the logic components in the printhead Supplies the power to the logic components in the printhead based on the control commands from the main controller b Thermistor TH201 The environment temperature surrounding the head relay PCB detected by this thermistor is output to the main controller through the carriage relay PCB Multi sensor control IC IC204 IC205 These IC s generates the LED control signals and makes gain adjustment for the multi sensor 2 41 Chapter 2 2 4 5 Maintenance Cartridge Relay PCB 2 4 5 1 Maintenance cartridge relay PCB components 6 2 29 128 KB EEPROM stores all information written the EEPROM on the main controller PCB 2 4 6 Power Supply 2 4 6 1 Power supply block diagram AC inlet 100V to 240V Operation panel Main controller PCB Power supply DC power suppl POWER ON P PES 32V Noize filter circuit control circuit generation circuit Transformer 5V 3 3V 5 1V generation circuit Rectifying circuit generation circuit F 2 30 The
143. ing Internal area excluding top bottom and left and right margins The printable area may vary with each type of paper media used Width of media allowing borderless printing 36 914mm 0 841 Bl 728mm 24 610mm Al 594mm B2 515mm 16 407mm 14 356mm 10 524mm Media type allowing borderless printing Heavyweight Coated Paper Premium Matte Paper Glossy Photo Paper Semi Glossy Photo Paper Extra Heavyweight Coated Paper Heavyweight Glossy Photo Paper 2 Heavywght SemiGlos Photo Paper 2 Satin Photographic Paper 190gsm Premium Coated Paper Glossy Photographic Paper 190gsm Glossy Photographic Paper 240gsm Satin Photographic Paper 240gsm HW Glossy Photo Paper HW Satin Photo Paper Premium RC Photo Luster Printable area Cut sheet Internal area excluding a 3mm top margin 23mm bottom margin and 3mm left and right margins Borderless printing does not support cut media as yet 2 The printable area may vary with each type of paper media used Printing recommendation area Roll media Internal area excluding a 20mm top margin 5mm bottom margin and 5mm left and right margins Printing recommendation area Cut sheet Internal area excluding a 20mm top margin 23mm bottom margin and 5mm left and right margins Margins Roll media Roll media 3mm for top bottom and left and right margins Borderless roll media 0mm for top bottom and left and right margins
144. ing the Grease 4 4 1 Applying the Grease Apply the grease at the location shown below Smear the grease lightly and evenly with a flat brush A Don t apply the grease to locations other than those designated Unwanted grease may cause poor print quality take particular care that grease does not get onto the wiper cap or the linear scale Plate spring Permalub G No 2 approx 12mg SY es i Permalub G No 2 J LZ approx 12mg I TT 4 ie Permalub G No 2 approx 12mg em cu E Joint Molykote PG 641 approx 24mg F 4 39 Permalube G No 2 approx 24mg 4 31 Chapter 4 Bearing EN Permalube G No 2 hs lt approx 24mg Ey Feed roller 9 Feed roller Permalube G No 2 approx 24mg 2 Feed roller Permalube G No 2 approx 24mg 4 41 Permalube G No 2 approx 24mg F 4 42 4 32 Chapter 4 4 5 Adjustment and Setup Items 4 5 1 Adjustment Item List The following adjustment procedures need to be performed when parts have been replaced or remove and then reinstalled T 4 1 Adjustment item Adjustment timing Multi sensor recalibration Multi sensor replacement removal Carriage unit replacement removal Adjusting feed roller eccentricity Feed roller Feed roller encoder Head management sensor recalibration Head management sensor replacement removal Carriage unit replacement removal
145. inthead a Handling the printhead Do not unpack the printhead until it is ready for immediate use When mounting the printhead on the printer remove protective caps 1 and 2 in this order by holding them by the lugs To prevent possible damage to the nozzle section do not replace protective cap 2 on the printhead once it has been removed After the printhead is removed of its protective caps assemble it into the printer promptly to prevent the nozzles from being clogged by foreign matter adhering to the printhead to or a dried ink Depress the printhead fixer lever until it clicks into position To prevent the problems of nozzle clogging and poor ink suction that may be caused by adhering foreign matter never touch the nozzle section and the ink port of the printhead or never wipe their surfaces with tissue paper or the like Remember also to keep hands of the electrode section The printhead cannot be disassembled reassembled or rinsed in water Memo A clogged nozzle or poorly sucked ink could result in a print defect such as a periodic print void or poor coloring If these problems persist even after cleaning replace the printhead with a new one F 1 20 1 21 1 Lugs 4 Nozzle section 2 Protective cap 1 5 Electrode section 3 Protective cap 2 6 Ink port 1 44 1 b Capping action The printer performs a capping action at the end of printing or when it stands by in the wake of an error occur
146. ired indication service call error is issued T 2 4 Advance notice of replacement 47 500times Service call 50 000times Ink scraper Glycerin absorbent material Printhead Glycerin tank Wiper blade Blade holder Wiper cam F 2 17 2 31 Chapter 2 Pump The pump suction pump is a tube pump that pressurizes the ink tubes with rotating rollers to generate negative pressure for sucking inks A single tube is sequentially pressurized by a pair of rotating rollers to control the level of ink suction The timing at which the rotating rollers rotate is detected by the pump cam sensor with the distance of rotation being controlled by the driving of the purge motor Cap Suction pump Pump unit Pump cam sensor y 15 A SB 0 7 BE li K A Push rollers Ink tubes 1 n Purge motor Pump encoder To maintenance cartridge F 2 18 2 3 2 6 Maintenance Cartridge 2 3 2 6 1 Maintenance Cartridge Maintenance cartridge The maintenance cartridge holds about 1000 mL of used inks about 867 g including the evaporation of moisture from the used inks b Used maintenance cartridge ink detection Used maintenance cartridge ink detection is monitored with regard to a dot count When the used ink reaches 80 of the cartridge capacity the waning message Maintenance C Space Check is displayed to tell that the maintenance cartridge is nearly full
147. it ink tank unit and other parts boxes marked This side up and handle appropriately F 4 1 4 2 Disassembly Reassembly 4 2 1 Disassembly Reassembly The general disassembly and assembly flows of the major components are shown below 4 1 Chapter 4 cs everd sajou poe ps eise 1295 Jojow 25 481104 LS ws 10pooua zs eise Jejjo1 Je pr 34 15 ye 80d ejei o zs 16205 22 eiqeo eiqixei HOUS zo 25 yel 19705 eigeo 18 josues zs jeljo1 pees peo JN9 400 peeqjuud 2225 uonong zs god 1s 2 x zs oded kejas qunow ejqeo zs eseq eqni F 4 2 25 0 Sx is yun xue xut zo zs woy atv zo zs 1 Moy av YUN 291102 YOU pu 18709 eseq aqn es zo zs 1eded po eje wOHd33 zs sixe ensseid 19j01 youl BATE ys Jepiou 25 2 12 18n09 BAJBA 19209 zs 10409 uionoq Es 18109 1061 1eddry Lo josuos ainssaid 481101 Youle 15 fen yal soueuejurew EU Ls 18409 yuey yu vs Jeno Jedeq abing 15 1 Ajddns amod zu 18409 yu 1u LS
148. ity 1 sheet collected in a output stacker Cutter CT 05 Auto cutter with replaceable cartridges Type of media Plain Paper Plain Paper High Quality Plain Paper High Grade All Plain Paper_Conserve MBK Coated Paper Heavyweight Coated Paper Premium Matte Paper Glossy Photo Paper Semi Glossy Photo Paper Recycled Coated Paper Extra Heavyweight Coated Paper Heavyweight Glossy Photo Paper 2 Heavywght SemiGlos Photo Paper 2 Satin Photographic Paper 190gsm Synthetic Paper Adhesive Synthetic Paper Proofing Paper Colored Coated Paper CAD Tracing Paper CAD Translucent Matte Film CAD Clear Film Newsprint for Proofingl Newsprint for Proofing2 Economy Bond Paper Universal Bond Paper Premium Coated Paper Matte Coated Paper 90gsm Glossy Photographic Paper 190gsm Glossy Photographic Paper 240gsm Satin Photographic Paper 240gsm HW Glossy Photo Paper HW Satin Photo Paper Premium RC Photo Luster Commercial Proofing Paper Commercial RC Proofing 210gsm Commercial RC Proofing 270gsm Supported thickness 0 07mm to 0 8mm Media size Roll media Width 254mm to 914 4mm Length 203 2mm to 18m Roll media up to 150 mm in outside diameter Media size Cut sheet Width 203 2mm to 917mm Length 203 2mm to 1600mm 1 7 1 1 8 Printable area Roll media Bordered printing Internal area excluding 3mm top bottom and left and right margins Borderless print
149. ject in the direction of the arrow mark Er a m Yee A um 4 19 Chapter 4 Reassembling the head holder After the head holder has been reassembled check that it lifts up and down in sync with the printhead height adjustment lever 1 2 F 4 27 f Multisensor correction Since multi sensors have individual electrical specificity the following are recalibrated at the factory namely the optical axis of the sensor the sensor gain for measuring the printhead height and sensor reproduction Accordingly carry out the following adjustments in the service mode whenever replacing the carriage unit or multi sensor The multi sensor reference plate must be replaced at the same time whenever the carriage or the multi sensor is being replaced Service mode SERVICE MODE gt ADJUST gt GAP CALIB Service mode SERVICE MODE gt ADJUST PRINT PATTERN gt OPTICAL AXIS Media type Photo glossy paper Media size Media having a width equal toor larger then that of A2 size paper 4 20 Chapter 4 4 3 9 Feeder Unit a Handling the feed roller A The feed roller is a functionally vital part Observe these precautions when handling it Do not handle the feed roller with one hand or deflect it Do not touch the roller surface c
150. l A 5 SNS3V OUT Power supply 3 3V 6 GND GND 7 LF_HP IN Feed roller HP sensor output signal 6 4 Chapter 6 6 8 12702 Signal name IN OUT Function Number 1 VM 26V OUT Power supply 26V 2 DCOVER_SOL OUT Upper cover lock solenoid L drive signal T 6 9 J2703 Pin Signal name IN OUT Function Number 1 VM 26V OUT Power supply 26V 2 DCOVER SOL OUT Upper cover lock solenoid R drive signal 3 N C N C T 6 10 J2704 Pin Signal name IN OUT Function Number 1 VM 26V OUT Power supply 26V 2 KYUINFAN ALARM Suction fan alarm signal 3 KYUINFAN PWM OUT Suction fan duty control signal 4 GND GND 5 VM 26V OUT Power supply 26V 6 MISTFAN R ALARM IN Mist fan R alarm signal 7 GND GND 8 VM 26V OUT Power supply 26V 9 MISTFAN L ALARM IN Mist fan L alarm signal 10 GND GND 11 VM 26V OUT Power supply 26V 12 SPOOL CL OUT Roll media rewinding cluch drive signal 13 ATUKAIJYO IN Pressure release switch output signal 14 GND GND T 6 11 J2801 Pin Signal name IN OUT Function Number 1 LFSP A OUT Feed motor drive signal A 2 LFSP VM OUT Power supply 32V 6 5 6 12801
151. l B 42 H DASH_LICC2_B OUT Head analogue switch A D trigger signal 43 H1 DASLK_LICC2 OUT Head analogue switch clock signal 44 H1 DLD_LICC2 OUT Head analogue switch latch signal 45 H1 DATA_LICC2 OUT Head analogue switch data signal 46 H1 DSOUT2 IN Head temperature output signal 2 47 H1 DSOUTI IN Head temperature output signal 1 48 IO ASIC SCL B IN OUT Head ROM control signal clock 49 IO ASIC SDA IN OUT Head ROM control signal data 50 GND GND T 6 24 J201 Pin Signal name IN OUT Function Number 1 CRENCA IN Linear encoder output signal A 2 5555 OUT Power supply 5V 3 CRENCB IN Linear encoder output signal B 4 GND GND 5 N C N C 6 15 6 6 25 J202 Pin Signal name IN OUT Function Number 1 3 3V OUT Power supply 3 3V 2 GND GND 3 CR_COVER IN Carriage cover sensor output signal T 6 26 J601 Pin Number Signal name IN OUT Function 1 GND GND 2 VHT OUT Head transistor drive power supply 3 VH_FB OUT VH feed back voltage 4 VH2 OUT Power supply 5 VH2 OUT Power supply 6 VH2 OUT Power supply 7 VH2 OUT Power supply 8 VH2 OUT Power supply 9 VH2 OUT Power supply 0 VMGND GND 1 VMGND GND 2 VMGND GND 3 VMGND GND 4 VMGND GND 5 VH OUT Power supply 6 VH OUT Power supply 7 VH OUT Power supply 8 VH OUT Power supply 9 VH OUT Power supply 20 VH
152. l Mode 7 2 1 Special Modes for Servicing This printer supports the following special modes in addition to the service mode PCB replacement mode Download mode Counter display mode 1 PCB replacement mode This mode is used when replacing the main PCB or MC relay PCB By executing this mode Backup data of the settings and counter values stored in the MC relay PCB are moved to the new main PCB The data such as the settings and counter values are copied to the MC relay PCB a Entering the PCB replacement mode Follow the same procedure as that for entering the service mode With the Paper Source button and Information button pressed down turn on the Power button When the printer starts up compare the serial number memorized in the main PCB s EEPROM with that memorized in the MC relay PCB s EEPROM If they do not match or no serial number is memorized in either EEPROM enter the PCB replacement mode While you are in the PCB replacement mode the MESSAGE LED roll media LED and ONLINE LED are lit b Procedure Select CPU BOARD or MC BOARD using the 4 and gt buttons and then press the OK button to determine it CPU BOARD Select this after replacing the main PCB The data in the MC relay PCB is copied to the main PCB MC BOARD Select this before replacing the main PCB The data in the main PCB is copied to the MC relay PCB Use this when the MC relay PCB is a new one c Exiting the
153. le to the print of edge none 03861001 2406 Data is unsuitable to the print of edge none 03862000 2E09 Roll paper running out 03870001 2015 Cutting failure 03900001 4042 MIT data transfer failure 03900001 4049 Forwarding ROM data machine kind difference E194 4034 Sensor calibration error not generated in the use mode 8 5 8 8 4 Sevice Call Table 8 4 1 Service call errors Codes correspond to the numbers shown on the DIPLAY in the service mode 8 4 Code Description Display message E141 4046 Recovery system rotation court reached 50 000 ERROR Exxx xxxx E144 4047 Feed system counting error Call For Service E146 4001 Borderless idle ejection mist recovery count full 61 403E Abnormally high printhead temperature 94 404A No ink ejection counting error 96 4040 error 96 4041 Flash memory clearing error E E E E E196 4042 Flash memory write error E196 4043 Main controller error E E E E E 96 4044 EEPROM size error 96 4045 write error 98 401C error 98 4010 low battery error 98 401 RTC clock stopped 8 6 APPENDIX ircuit Diagram iagram 1 General C 1 4 ircuit Di General C Carriage relay PCB 1 2 J101 2 5 2 4 2 3 2 22 12 0 13 18 17 15 15 14 1312 1110 7 5 4
154. lows to the printhead when the suction pipe is driven with the ink supply valve opened and the head capped As an ink is sucked from the caps it flows into the waste ink absorber under the maintenance cartridge or purge unit d Ink supply while printing The ink supply valves are kept open while printing so that inks are being constantly fed to the printhead under the negative pressure of the nozzle assembly caused by discharging inks Further waste inks sucked in a cleaning operation and inks from borderless printing flow into the waste ink absorber under the maintenance cartridge and into the waste ink box A When an ink tube filled with ink opening all whole ink passages by opening both the ink supply valve and the printhead fixer lever with an ink tank yet to be installed could cause the ink in the ink tube to flow backward due to a head difference leaking through the hollow needle in the ink tank As a precaution never open all the ink passages at the same time while the ink tubes are filled with inks e Agitating the ink in an ink tank To prevent the pigment ink stored in a tank from settling the ink needs to be agitated The ink supply valve is continuously opened and closed to cause the ink to flow back into the tank for agitation Each ink tank contains an agitating plate to aid in agitating of the ink An agitating plate is also installed in the dye ink tank Operation timing Whenever a new tank is installed or 1
155. motor Head management sensor Ink tank cover switch Upper cover lock switch R Upper cover lock switch L Pressure release switch F 2 1 2 2 1 2 Print Signal Sequence The signal sequence from when the printer receives the print signals until printing starts is shown in Figure Image data Mask pattern data gt Heat pulse Command data gt PCI bus m Host computer Printer driver gt Data bus Universal sirial bus Interface unit Expansion ASIC IC1 L COA Image processing Printhead unit PO Carriage PCB Ink tank ASIC IC2 Operation panel Sensor and drive unit Main controller F 2 2 a The printer driver on the host computer transmits print data including command data to the printer after compressing the image data without resolution color and 12 color binarization conversion To achieve high quality image output the image processing table data used for image data color conversion and binarization conversion are generated as command data to meet the Media Type and other specifications of the printer driver b This printer receives print data from the individual interfaces on the main controller transmitting the received print data to ASIC IC1 2 2 2 main controller decompresses the print data transmitted to the ASIC and gets it through resolution color and 5 color bi
156. n the Printer 1 7 3 2 Confirming the Firmware Version Contents 1 7 3 3 Precautions against Static Electricity sse 1 48 1 7 3 4 Precautions for Disassembly Reassembly sse 1 49 1 7 3 5 Self diagnostic Feature essent nene 1 49 1 7 3 6 Disposing of the Lithium Battery sssssssssseseeeeenereenrrnnn nnne 1 49 Chapter 2 TECHNICAL REFERENCE 2 1 Basic Operation Outline 2 1 T Printer DIagFarm s eee etre mtr e e UR EO E re EINER 2 1 2 Print Signal Sequence 2 13 Print Driving eer ee rH EROR IEEE ERA EARS 2 21 E 2 2 1 Operation Sequence at Power on 2 212 020 0 0432 0000000000000000000000000 2 6 2 2 2 Operation Sequence at Power off sse 2 7 2 23 Print Control ua ore DECORE PHP de eee terrai d 2 8 2 2 4 Print Position Adjustment Function 2 2 14 225 Head Management net ee HR REED eee 2 14 2 2 6 Printhead Overheating Protection Control see 2 14 2 2 7 Pause between Pages sss eren ener nnn 2 15 2 2 8 White Raster SKIP ERRORI eR 2 15 2 2 9 Sleep MOMS cue pee edere saspe 2 15 2 3 Printer Mechanical System 2 16 2 3 Qutlinie tet tit te EDO Soest t RUP 2 16 2 3 1 1 Outline ccce ORO EE MOHTRER TERES 2 16 2 32 Ink Passage 5535
157. narization conversion while loading the data into DDR SDRAM from time to time It also converts the print data to 5 color binary equivalents of image and command data d The ASIC IC1 generates image data synthesized with mask data within the ASIC in sync with the discharge time while loading the data into DDR SDRAM from time to time The ASIC IC2 collects printhead information from EEPROM mounted on the printheads and the printer temperature from the latch IC on the carriage board and transmit them to the ASIC IC1 The ASIC IC1 also receives mask pattern data from the firmware installed in flash ROM f The ASIC IC1 converts the image data synthesized with the mask pattern to data associated with the printhead information and the printer temperature transmitting the data to the printheads as a print signal It transmits heat pulses to the printheads at the same time to optimize head driving g The printheads convert the received print signal from a serial signal to a parallel signal for each row of nozzles and ANDs it with the heat pulses for perform printing h The ASIC controls the general aspects of image processing and print drive control by detecting the status of the individual printer components with reference to the adjustment values stored in EEPROM SDR SDRAM is used as work memory i The ASIC IC2 controls the general aspects of drive control by controlling button actuations and message displays on the basis of
158. ne with power 2 In the digital circuits l is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes and major changes will be communicated in the form of Service Information bulletins All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine Contents Contents Chapter 1 PRODUCT DESCRIPTION Vl Product OVenNIOW 4 05 ee chanel eh A oe eee anid 1 1 1 1 eene dee Been i eee eee egeo 1 1 IAS RR 1 2 1 emen S o e iet dotada ids 1 2 1 2 23Printhi ad soot ee reiten dete 1 2 1 9 3 Ink Falle iiie ne ER 1 3 1 24 G tter M
159. ng prints using GL2 Adjust Printer Adjust the Printhead alignment or amount of feed by printing a test pattern Interface Setup Configure the network settings Maintenance Replace the Printhead prepare to transfer the printer and clean the Pick Up Roller System Setup Specify the printer system settings including the date format and display language Test Print Choose Status Print to print information about the printer Choose Media Details to print the paper settings as specified in Med Detail Set Choose Print Job Log to print a record of print jobs including the paper type and size amount of ink used and so on Choose Menu Map to print a list of the main menu options Choose Nozzle Check to print a test pattern for checking the nozzles If you have selected a leading edge margin of 20 mm in Nr End Sht Mrgn in the printer menu the test print sheet may not be printed completely Information Displays the information about the printer and history of print jobs 1 31 1 Paper Settings 1 11 Setting Item Description Instructions Cas Paper Type Choose the type of paper in the Cassette Roll Media Type Choose the type of roll Chk Remain Roll Choose On to print a barcode at the end of a roll before you remove it The printed barcode can be used in managing the amount of roll paper left Choose Off if you prefe
160. ng the optical axis of the head management sensor For details refer to Disassembly Reassembly gt Adjustment and Setup Items gt Procedure after replacing the head management sensor 4 GAP CLIB This mode measures the gap between the printhead and media by multi sensor and corrects the calibration value 5 CHANGE LF TYPE Change the type of the feed roller 0 Old feed roller 1 New feed roller 7 15 Chapter 7 d REPLACE 1 CUTTER This mode is for replacing the cutter unit e COUNTER Displays the life operation frequency and time of each unit print counts for each media type and else The count values can be printed from PRINT INF 1 PRINTER Counters related to product life T 7 14 Display Description Unit LIFE TTL Cumulative number of printed media equivalent of A4 sheets LIFE ROLL Cumulative number of printed roll media equivalent of A4 sheets LIFE CUTSHEET Cumulative number of printed cut sheets equivalent to A4 sheets LIFE A F Cumulative number of printed media for environments A to F sheets POWER ON Cumulative power on time excluding the sleep time Hours W INK Remaining capacity of the maintenance cartridge CUTTER Number of cutting operations count as 1 by moving back and forth Times WIPE Number of wiping operations Times 2 CARRIAGE Counters related to carriage unit T 7 15 Display Description Unit PRINT Cumulative printing
161. nk tank ID error M 03830203 2543 Ink tank ID error C 03830204 2540 Ink tank ID error BK 03830206 2546 Ink tank ID error MBK 03830206 2547 Ink tank ID error MBK2 03830301 2561 Ink tank EEPROM error Y 03830302 2562 Ink tank EEPROM error M 03830303 2563 Ink tank EEPROM error C 03830303 2572 Remaining ink low M 03830304 2560 Ink tank EEPROM error BK 03830304 2570 Remaining ink low BK 03830306 2566 Ink tank EEPROM error MBK 03830306 2567 Ink tank EEPROM error MBK2 03830306 2576 Remaining ink low MBK 03830306 2577 Remaining ink low MBK2 038303 12 2571 Remaining ink low Y 038303 13 2573 Remaining ink low C 03841001 2819 Maintenance cartridge tank full 03841001 281B Empty capacity of the maintenance cartridge when cleaning it various is insufficient 03841101 2818 Maintenance cartridge not installed 03841201 2816 Maintenance cartridge EEPROM error 03841201 2817 Maintenance cartridge ID error 03860002 2E02 The cut sheet is not set though the data of the cut sheet specification was received 03860002 2E0A Manually fed cut sheet was already loaded even though received data indicated roll media 03860002 2E0C When the roll paper was loaded the data of the cut sheet specification was received 03861001 2405 The form set position is unsuitab
162. npacking is also recommended 1 2 1 1 2 3 Ink Tank Ink tanks are disposable An ink tank should be replaced when an ink tank replacement prompt message appears or when six months expire after the date of initial unpacking whichever occurs earlier To install ink tanks open the right cover of the printer Ink tanks are furnished with a notch for preventing incorrect installation which will allow the tanks to be installed at the position marked in the right color and nowhere else Ink tanks are available in the four dye ink colors of black cyan magenta and yellow and the pigment ink color of mat black 1 2 4 Cutter unit The cutter unit that mounts on the carriage is disposable Replace the cutter unit when it gets dull 1 2 5 Roll Holder The printer comes with a roll holder for 2 inch paper tube and 3 inch paper tube attachment The roll holder clamps the paper tubes of roll media with an outside diameter of 150 mm or less from inside 1 3 1 1 2 6 Stand It is a stand that puts the printer Equipped with casters so that the printer can be easily moved The output stacker included with stand can use by the two ways of the regular position or extended position MEMO Use the output stacker in the regular position A However for the specified media it can also be used in the extended position B The media can be removed more easily when the out
163. nstructions on how to drain units of inks see Disassembly Reassembly gt Tips on Disassembly Reassembly gt Ink Drainage 1 Ink Tube Unit See Disassembly Reassembly gt Tips on Disassembly Reassembly gt Ink Tube Unit 2 Carriage Unit Head Holder See Disassembly Reassembly gt Tips on Disassembly Reassembly gt Carriage unit 4 3 Chapter 4 3 Ink Tank Unit See Disassembly Reassembly gt Tips on Disassembly Reassembly gt Ink Tank Unit 4 3 4 External Covers a Upper cover To detach the upper cover detach damper cover 1 located on the left and right sides of the back each Then fully open the upper cover and slide it to left Chapter 4 In attaching the upper cover have the boss on damper 1 located both sides into slit 2 If the upper cover is not attached in correct position it would slam shut without the damper being activated 4 5 Chapter 4 b Right side and left side covers To detach a side cover slide up side cover S 1 in the middle Unscrew two screws 3 hidden under side cover S 1 and slide downside cover 2 to detach the slide cover F 4 7 c Operation panel To remove the operation panel first open the top cover insert your hand into the inside of the right upper cover from the left side and release two lower claws 2 securing operation panel 1 in position Then push out operation panel 1 to front to release it from upper three hooks Then
164. nting Conserve Paper Print using paper sparingly End Point Shape Select Software or Round as the shape of the line end Smoothing Select whether to print an arc with a smooth curve or polygon Select the printing line width for the data for which a line width is not Line Width specified 1 33 1 Adjust Printer T 1 14 Setting Item Description Instructions Auto Head Adj Standard Adj Choose Yes to have the printer print and read a test pattern for the automatic adjustment of Printhead alignment relative to the printing direction Advanced Adj Choose Yes to have the printer print and read a test pattern for the automatic adjustment of Printhead alignment relative to the nozzle ink tank and printing direction Three sheets are required when printing on sheets Auto Print Choose On to have the printer automatically execute the Advanced Adj operations after you replace the Printhead Manual Head Adj Choose Yes to print a test pattern for adjustment of Printhead alignment relative to the printing direction Enter the adjustment value manually based on the resulting pattern Auto Band Adj Standard Adj Choose Yes to have the printer print and read a test pattern for band adjustment based on which the printer automatically adjusts the feed amount Advanced Adj Choose this option when using paper o
165. o sent the print print jobs job Page Count Displays the number of pages in the print job Job Status Displays the results of the print job processed Print Start Time Displays the time when the print job was started Print End Time Displays the time when the print job was finished Print Time Displays the time required to print the job Print Size Displays the paper size in the print job Media Type Displays the paper type in the print job Interface Displays the interface used for the print job Ink Consumed Displays the ink density of each color in the print job 1 38 1 5 Main Menu Settings During Printing Main menu items during printing are described in the following tables T 1 19 Setting Item Description Instructions Head Cleaning Specify Printhead cleaning options Choose Head Cleaning A if printing is faint oddly colored or contains foreign substances Choose Head Cleaning B if no ink is printed at all or if printing is not improved by Head Cleaning Fine Band Displayed during print jobs Fine tune the feed amount manually Information Displays the information about the printer and history of print jobs Information T 1 20 Setting Item Description Instructions System Info Version Firmware Displ
166. oated side Do not flaw or dent the roller surface Hold the feed roller by two positions shown below holding position A and one of holding positions B C and D F 4 28 b Action following the replacement of the feed roller This printer as shipped has the feed roller eccentricity that is variations in the rate of paper feed from rotation to rotation corrected for enhanced media feed accuracy When the feed roller feed roller HP sensor or feed roller encoder pertaining to the correction of eccentricity variations has been replaced or when the feed roller has been replaced or disassembled and reassembled therefore the feed roller should require adjustment Execute service mode under the following conditions Service mode SERVICE MODE gt ADJUST gt PRINT PATTERN gt LF TUNING Media type Gloss photo paper Paper size 36 inches If adjustment cannot be done properly by selecting SERVICE MODE gt ADJUST gt PRINT PATTERN gt LF TUNING auto adjustment carry out manual adjustment Service mode SERVICE MODE gt ADJUST gt PRINT PATTERN gt LF TUNING2 Media type Gloss photo paper Paper size 36 inches Check the printed pattern and enter values for adjustment 4 21 4 4 3 10 Purge Unit b Removing the purge unit 1 Switch off the printer and move the carriage to above the platen See Disassembly Reassembly gt Points to Note on Disassembly and Reassembly gt Opening the Cap Moving the Wiper
167. of the margin setting of the printer driver if the latter is smaller which may prevent text or images in the margin from being printed Choose Off to use the printer driver settings instead Even if the margin setting of the printer driver is smaller than that of the printer driver text or images will not be cut off However this requires longer paper because the actual margin will be equal to the margin setting of the printer driver plus the margin setting of the printer menu Paper Size Basis 1 36 Sht Selection 1 Select which size is to be recognized ISO A3 or 13 x19 Super B when the detected size of the cut sheet is between these sizes 1 Setting Item Description Instructions Roll Selection 1 If roll size detection is activated choose whether ISO A3 297 mm and 300 mm Roll is applied when an inbetween size is detected Roll Selection 2 If roll size detection is activated choose whether 10in 254 mm or JIS B4 257 mm is applied when an inbetween size is detected Sht Selection 2 Select which size is to be recognized ISO B1 or 28 x40 ANSI F when the detected size of the cut sheet is between these sizes Noz Check Freq Specify the timing for automatic checks of nozzle clogging Choose Off to disable checking Choose 1 page to check after each page is printed Choose 10 pages to check once after every ten pages are printed Sleep Tim
168. ona 1200x1200 BK Standard 2 Bi directiona 1200x1200 BK High 4 Bi directiona 1200x1200 BK 4 Bi directiona 1200x1200 BK Image Standard 4 Bi directional 1200x1200 BK High 8 Bi directiona 2400x1200 BK Highest 12 Bi directiona 2400x1200 BK LightWeight Line Document Draft 1 Bi directiona 1200x1200 BK 17 ra Text 1 Bi directiona 1200x1200 Standard 2 Bi directiona 1200x1200 BK High 4 Bi directiona 1200x1200 BK 4 Bi directiona 1200x1200 BK Image Standard 4 Bi directional 1200x1200 BK High 8 Bi directiona 2400x1200 BK Highest 12 Bi directiona 2400x1200 BK High Line Document 1 Bi directiona 1200x1200 BK 1 Bi directiona 1200x1200 BK 180g Standard 2 Bi directiona 1200x1200 BK High 4 Bi directiona 1200x1200 BK 4 Bi directiona 1200x1200 BK Image Standard 4 Bi directional 1200x1200 BK High 8 Bi directiona 2400x1200 BK Highest 12 Bi directiona 2400x1200 BK Matt Coated Line Document Draft 1 Bi directiona 1200x1200 BK 7 a Text 1 Bi directiona 1200x1200 BK Standard 2 Bi directiona 1200x1200 BK High 4 Bi directiona 1200x1200 BK 4 Bi directiona 1200x1200 BK Image Standard 4 Bi directional 1200x1200 BK High 8 Bi directiona 2400x1200 BK Highest 12 Bi directiona 2400x1200 BK Extra Matt Line Document Draft 1 Bi directiona 1200x1200 BK poe Text 1 Bi directiona 1200x1200 BK Standard 2 Bi directiona 1200x1200 BK High 4 Bi directiona 1200x1200 BK 4 Bi directiona 1200x1200 BK Image Standard 4 Bi directional 1200x1200 BK
169. onnector 1 1 1 1 2 Features 1 2 1 Features Rear loading of roll media making for compact lightweight device geometry Borderless four side printing support roll media removes laborious cutting work easing the job of creating posters to a significant degree High resolutions of 2400 x 1200 dpi maximum coupled with the exceptionally light fast water proof and ozone proof five color pigment inks of Y M C BK and MBK deliver high quality photographic picture quality High speed printing under bidirectional print control Ink supply through tubing to a completely independent printhead and large capacity ink tanks Ready for roll media and cut media Roll media pass in widths between 254 and 914 4 mm and in lengths up to 18 m The cutter unit that mounts on the carriage allows paper to be cut automatically Cut media are fed and ejected and ink tanks replaced all in an easy to access front panel operation USB2 0 high speed interface and 10Base T 100Base TX in standard support of a TCP IP network plus optional support of IEEE1394 1 2 2 Printhead The printhead that mounts on the carriage is an integrated six color disposable printhead It has 5 120 nozzles for MBK and 2 560 nozzles for each additional color arranged in a zigzag pattern If print quality remains unimproved even after a specified cleaning operation replace the printhead Replacement about one year after the date of initial u
170. or preventing incorrect installation If the installation of an ink tank in incorrect position is attempted the notch would interfere with it preventing its installation The ink tank fixer lever won t lower without the ink tank fully inserted to reach the mounting position so the ink cannot be supplied e Agitating plate Assists in the agitation of pigment inks during ink agitation carried out to prevent their settlement 2 Notches for preventing Notches for preventing incorrect installation incorrect installation Ink port Air passage gt g 2 EEPROM Agitation plate z Cp 9 Bie Notches for preventing incorrect installation 0 Ink tank F 2 9 2 20 2 f Ink supply valves Located halfway between the ink tanks and the ink tubes the ink supply valves prevent the leakage of inks that might otherwise be caused by the opening of the ink tubes on the side of the ink tanks during their replacement The ink supply valves are caused to open and close by the valve open close mechanism that is activated by driving the valve motors The ink tank unit comprises two tank bases each integrated for a set of three colors and six color ink tubes The color specific ink supply valves are linked with the valve cams so they will open and close at the same time for all colors Valve open closed detection sensor Linkage 2 21 2 2 3 2 3 Carria
171. oration is evident in the output quality replace the printhead with new ones This subsection describes how to transport the printer When moving the printer to another place on the same floor of the building move it slowly so that it does not receive any shocks Follow the steps shown in 1 Moving the printer on the same floor When moving it elsewhere follow the steps shown in 2 How to transport the printer to a different floor Always hold the carrying handles at the bottom of the printer when lifting and moving the printer Holding the printer by its cover can deform the cover Moving or transport operations where the printer needs to be temporarily tilted or stood upright must be performed by service personnel 1 Moving the printer on the same floor 1 Turn off the Power button and check that the heads are capped 2 Open the upper cover and mount the belt stopper A When mounting the belt stopper be careful not to move the carriage by applying too much pressure If the carriage moves when the heads are capped the rubber part of the cap may touch the nozzles on the heads and damage the printhead 3 Close the upper cover 4 Remove the roll holder from the roll holder slot 5 Remove the interface cable and power cord from the printer 6 If the printer is mounted on a stand unlock the casters on the stand 7 Hold the printer carrying handle at the bottom and then slowly move the printer A If
172. ow to enter the Main menu To enter the Main menu press the Menu button on the operation panel b How to exit the Main menu To exit the Main menu press the Online button c Buttons used with the Main menu Selecting menus and parameters 4 or gt button Going to the next lower level menu V button Going to the next higher level menu 4 button Determining a selected menu or parameter OK button 2 Main Menu The structure of the main menu is as follows Values at right indicated by an asterisk are the defaults T 1 3 First Level Second Level Third Level Fourth Level Fifth Level Media Menu Roll Media HW Glossy Photo 5 Type 1 HW SemiGl Photo 5 Syn Paper 5 Adh Syn Paper 5 Proofing Paper 5 News Proof 11 5 News Proof 2 5 News Proof 3 5 Colored Coated 5 1 22 1 First Level Second Level Third Level Fourth Level Fifth Level CAD Trace Paper 5 CAD Matte Film 5 CAD Clear Film 5 Special Here the number is to 5 5 Chk Remain Roll Off On Roll Length m Set 2 HHH feet 9 Paper Details The paper type 18 Roll DryingTime Off displayed here 30 sec 5 I min 3 min 5 min 10 min 30 min 60 min
173. paper source Off Roll media have been selected as a paper source 7 Paper source selector key Toggles a paper source between roll and cut media each time the key is pressed 8 Color labels Colors and names of ink tanks associated with the remaining ink levels appearing on the display 9 A V 4 gt Keys Menu mode 1 21 1 key Displays the previous action or setting V key Displays the next action or setting lt key Opens the menu one level above gt key Opens the menu one level lower Offline mode key Feeds roll media manually in the direction opposite to the direction in which paper is ejected V key Feeds roll media manually 10 OK key Sets or runs a selected action or value when the printer is in menu mode 11 eject key Executing menu and ejects paper 12 Stop key Quits a processing job 13 Power key Switches the power to the printer on and off 14 Information key Displays a printer submenu Information about the inks and paper displays each time this key is pressed Hold this key for 3 seconds to clean the printhead 1 6 2 Main Menu The printer has a Main menu which includes a menu related to maintenance such as adjustment of ink ejection position of each nozzle and head cleaning a menu related to printing settings such as auto cutting and ink drying time and a menu related to parameters such as a message language 1 Main menu operations a H
174. passage system Head management sensor Purge unit Pump cam sensor Pump encoder a 1 Valve open closed detection sensor Pump cam sensor As the cam rotates it shields the sensor light of the photointerrupter based pump cam sensor or allows it to be transmitted The status of the purge unit such as capped suction and wiping is detected in a combat ion of the status of detection by the pump cam sensor and the control of purge motor rotation by the pump encoder sensor Rotary flag Sensor Sers Carriage lock Capping Air passage valve open Printing Suction Idle suction Suction during printing Wiping Carriage lock Carriage move Idle ejection Air passage Idle suction F 2 33 2 44 2 Pump encoder sensor The photointerrupter based sensor reads slits in the encoder film of the purge motor and controls the amount of its rotation accordingly Slits Sensor F 2 34 Valve open closed detection sensor The photointerrupter based valve open closed detection sensor detects the status of the valve cam The sensor detects that the ink supply valve is open when the sensor light is shielded by a link interlocked with the valve cam Ink detection sensor The ink detection sensor detects the presence or absence of the ink in an ink tank with respect to the status of continuity between two hollow needles When the ink level in the tank falls to a point below th
175. play Description Unit P SQ 36 44 Cumulative print area of paper equal to or larger than 36 inches but less than m2 Sq f 44 inches physical size P SQ 24 36 Cumulative print area of paper equal to or larger than 24 inches but less than m2 Sq f 36 inches physical size P SQ 17 24 Cumulative print area of paper equal to or larger than 17 inches but less than m2 Sq f 24 inches physical size P SQ 17 Cumulative print area of paper less than 17 inches physical size m2 Sq f P CNT 36 44 Cumulative number of sheets of A4 equivalent paper equal to or larger than sheets 36 inches but less than 44 inches physical size P CNT 24 36 Cumulative number of sheets of A4 equivalent paper equal to or larger than sheets 24 inches but less than 36 inches physical size P CNT 17 24 Cumulative number of sheets of A4 equivalent paper equal to or larger than sheets 17 inches but less than 24 inches physical size P CNT 17 Cumulative number of sheets of A4 equivalent paper less than 17 inches _ sheets physical size 13 MEDIASIZE2 ROLL Counters related to roll media printing T 7 26 Display Description Unit D SQ 36 44 Cumulative print area of paper equal to or larger than 36 inches but less than m2 Sq f 44 inches data size D SQ 24 36 Cumulative print area of paper equal to or larger than 24 inches but less than m2 Sq f 36 inches data size D SQ 17 24 Cumulative print area of paper equal to or larger than 17 inches but less than m2 Sq f 24 inch
176. put stacker is in the extended position The output stacker can accommodate one sheet Remove each sheet before printing if you are printing a series of documents 1 4 1 1 2 7 1394 FireWire Board TEEE1394 FireWire expansion board option An interface board that provides an additional IEEE1394 FireWire port 1 2 8 Consumables a Printhead The expendable printhead is the same as the one that comes with the printer b Ink Tanks The expendable ink tanks are available in five colors mat black black cyan magenta and yellow They are the same the same as the ones that come with the printer Usable for six months after unpacking The ink tank that can be used with this printer is labeled A 1 5 1 Maintenance cartridge The expendable maintenance cartridge is the same as the one that comes with the printer The maintenance cartridge is furnished with a shaft cleaner 1 1 3 Product Specifications 1 3 1 Product Specifications Type Bubble jet printer desktop type Feeding system Roll media Manual Rear loading Cut media Paper tray Front loading Feeding capacity Roll media 1 roll up to 150mm in outside diameter Inner diameter of paper tube 2 or 3 inches Cut media 1 sheet Delivery method Delivers the media with its printed side up in the forward direction Sheet delivery capabil
177. r 03031000 2E11 Printhead fixer cover error 03031000 2E12 Release lever error 03060000 2E14 Width indicated by received data does not match width of paper 03060A00 2E00 Roll media was loaded even though the received data indicated roll media 03060A00 2E1B End of roll media 03061000 2 15 Media type indicated by data does not match 0313003 1 260E Gap detection error 0313003 1 260F Standard side seat error not generated in the user mode 0313003 1 2618 VH voltage error 0313003 1 2F 13 A D converter outside trigger output stop 0313003 1 2F 14 ASIC register writing error 0313003 1 2F 16 Mist fan error 0313003 1 2F17 Platen fan error 0313003 1 2F1F Purge motor HP error 0313003 1 2F20 Purge motor error 0313003 1 2F22 Pump movement timeout 0313003 1 2F23 Pump cannot operate 8 3 8 Code Description 0313003 1 2F25 Unable to detect CR motor HP 0313003 1 2F26 Carriage cannot operate 0313003 1 2F27 Carriage movement timeout 0313003 1 2F2A Feed roller HP sensor error 03130031 2F2D Pump error 03130031 2F2E Roll movement timeout 0313003 1 2F32 Multi sensor faulty 0313003 1 2F3A Valve motor error 0313003 1 4027 Lift movement time out 03800200 2802 Incorrect printhead was installed 03800200 281 1
178. r not to print the barcode Roll Length Set Displayed if Chk Remain Roll is If a barcode is not printed on rolls specify the roll length The roll length is displayed in meters 1 0 91 0 m or feet 1 300 ft depending on the setting in Length Unit Paper Details T 1 12 Setting Item Description Instructions The papertypeis Roll DryingTime Specify the time to wait for the ink to dry for each sheet displayed here Scan Wait Time Specify the time to wait for the ink to dry between each scan in bidirectional printing in consideration of how quickly the paper absorbs ink Note that printing will take longer if you specify a wait time Feed Priority Specify exact paper feeding if desired Normally select Automatic Choose Print Length if you prefer to feed the paper an exact amount However note that choosing Print Length may result in slight banding in the direction of Carriage scanning Adjust Length Displayed if Feed Priority is Print Length Adjustment relative to the amount of stretching or shrinkage of the current paper For paper that tends to stretch increase the feed amount by setting the adjustment value toward For paper that tends to shrink decrease the feed amount by setting the adjustment value toward The setting for the amount of paper stretching or shrinkage is relative If you access it again later it will be displayed as 0 00 Head Height Adjust the Printhead height Skew Check L
179. r Table oo EEE EEEE EEEE 8 3 8 3L Erorm Code 8 3 8 4 5 ret ee i ERU ket 8 6 8 4 1 Service call errors Chapter 8 8 1 Outline 8 1 1 Outline The printer indicates errors using the display and LEDs If an error occurs during printing the printer status is also displayed on the status monitor of the printer driver The following three types of errors are displayed on the display Warning Status where the print operation can be continued without remedying the cause of the problem This can however adversely affect the printing results Error Status where the print operation is stopped and the regular operation cannot be recovered until the cause of the problem is remedied Service call error When a service call error occurs the error is not cleared and the error indication remains on the operation panel even if the printer is powered off and on again Occurrence of the service call error is indicated again at power on This measure is taken to prevent user s recovery of the service call error and damages to the printer Service call errors can be cleared however by starting up the printer in the service mode For how to take actions against warnings and errors refer to Troubleshooting Overview of warnings and error codes T 8 1 Code Diagnosis W100x
180. r unit to wipe off dirt on the pinch roller unit 5 5 Chapter 6 TROUBLESHOOTING Contents Contents 6 1 Troubleshooting n ee eerte pee eH stent 6 1 1 Outline 6 1 1 1 Outline of Troubleshooting 6 2 Location of Connectors and Pin Arrangement 6 2 1 Main controller PCB 6 2 2 Carriage relay 6 2 3 Head relay PCB iiss ccc eee teen tente tete dena sen eee ree eene Version D di det oi dere ott neto 6 3 1 Firmware Update Tool tenerent enne 6 4 Service gt icc ee rient 6 4 2 Using the Cover Switch Tool essere ener Chapter 6 6 1 Troubleshooting 6 1 1 Outline 6 1 1 1 Outline of Troubleshooting 1 Overview Targets of troubleshooting are classified into the troubles displayed on the LCD i e warnings errors and service calls and the troubles not displayed on the LCD Warnings and errors are displayed on the printer s LCD along with a code comprising alphanumeric characters 2 Precautions for Troubleshooting 1 Check the environmental conditions and the media used 2 Before starting troubleshooting check that the connectors and cables are connected properly 3 If you repair the printer with its external panel detached without disconnecting the AC cord from the outlet take great care to prevent electric shock and short circui
181. rectiona 200x1200 8 Bi directiona 200x1200 MBK Special Special 1 Image Standard 6 Bi directional 1200x1200 MBK Hig 8 Bi directiona 2400x1200 MBK Highest 6 Bi directiona 2400x1200 MBK Special 2 Image Standard 6 Bi directiona 1200x1200 MBK Hig 8 Bi directiona 2400x1200 MBK Highest 6 Bi directiona 2400x1200 MBK Special 3 Image Standard 6 Bi directiona 1200x1200 MBK Hig 8 Bi directiona 2400x1200 MBK Highest 6 Bi directiona 2400x1200 MBK Special 4 Image Standard 6 Bi directiona 1200x1200 MBK Hig 8 Bi directiona 2400x1200 MBK Highest 6 Bi directiona 2400x1200 MBK Special 5 Image Standard 6 Bi directiona 1200x1200 MBK Hig 8 Bi directiona 2400x1200 MBK Highest 6 Bi directiona 2400x1200 MBK 1 1 4 2 Interface specifications a USB Standard 1 Interface Type USB 2 0 full speed 12 Mbits sec high Speed 480 Mbits sec 2 Methods of data transfer Controlled transfer Bulk transfer 3 Signal level Compliant with the USB standard 4 Interface cable Twisted pair shielded cable 5 0 m or shorter Compliant with the USB standard Wire AWG No 28 data line pair AWG American Wire Gauge AWG No 20 to No 28 distribution line pair 5 Interface connector Printer side USB standard Series B receptacle Cable side USB standard Series B plug b Network Standard 1 Interface Type IEEE802 3 compliant interface 2 Data transfer method 10Base T 100Base TX 3 Signal level Input
182. rence to protect the printhead and prevent ink leaks If the printer has been powered off by inadvertently disconnecting the power cord from the wall outlet reconnect the power cord to the wall out and turn on the power key When the printer starts up successfully to enter online or offline mode turn off the power key A Failure to perform a capping action successfully could result in problems such as printhead nozzles clogged by a dried ink or inks leaking from the printhead c When leaving the printer of service Even when the printer is out of service store it with the printhead mounted on it A Leaving the printer with the printhead removed from it could allow foreign matter to adhere to the printhead or dry an ink resulting in clogged nozzles to cause print defects If the printhead is drained of inks for shipping purposes even though it is kept mounted on the printer the nozzles could dry resulting in print defects d Ink conductivity The inks used are conductive If an ink is found to leak to the mechanical assembly wipe it off with a soft cloth moistened with water and wrung thoroughly If an ink is found to leak to the electrical assembly blot it with tissue paper or the like and wipe it off thoroughly If wiping off a leaking ink thoroughly is difficult replace with a new component A Energizing the printer with the electrical assembly being wetted with an ink could cause damage to it Never conn
183. replacing the feed roller and reed roller encoder The media type is gloss photo paper LF TUNING 2 Carry out manual correction of eccentricity of the feed roller For more details refer to Disassembly Reassembly gt Adjustment and Setup Items gt Procedure after replacing the feed roller and reed roller encoder The media type is gloss photo paper SENSOR CHECK For Factory A SENSOR CHECK are intended for factory adjustment purposes No adjustment by service personnel is required 2 HEAD ADJ Set or initialize the registration adjustment values of each printheads 7 14 Chapter 7 7 13 Display Description MANUAL DETAIL Prints the detail patterns for the manual head adjustment HEAD ADJ After printing the mode will change to ADJ SETTING Check the printed patterns and input the set values BASIC Prints the basic patterns for the manual head adjustment After printing the mode will change to ADJ SETTING Check the printed patterns and input the set values ADJ AtoF A 1toF 1 This mode is to input the registration adjustment values SETTING It is possible to return the values to the former one by printing the status print before changing the value SAVE SETTINGS Save the registration adjustment values that has been input RESET SETTINGS Initialize the registration adjustment values to 0 3 NOZZLE CHK POS This mode for adjusti
184. rform the operation check 3 4 Contents Contents 3 1 Transportng the Printer ecd mi ede e re de denis 3 1 1 Transporting the Printer ues i See eee deiner tre ttti gine 3 1 1 1 Transporting the Printer m anite ree 3 12 Remst llidg the Printer eerte tem tette teer 3 1 2 1 Reinstalling the Printer Chapter 4 DISASSEMBLY REASSEMBLY Contents Contents 4 1 Service Parts nente Here Hee ie pee rede ed 4 1 1 Service 4 2 Disassembly Reassembly 4 2 1 Disassembly Reassembly sse eren 4 1 4 3 Points to Note on Disassembly and 4 3 4 3 1 Note on locations prohibited from disassembly 4 3 4 3 2 Moving the carriage manually sss 4 3 4 3 3 Units requiring draining of ink 4 3 4 3 4 External Covers i Ede der Date eet repere Gee beanie 4 4 4 35 Waste Ink Box c on rere Re re a ERES 4 11 4 3 6 Driving ses iouis tee ee adeo ane quo Ree eto ioo 4 12 4 3 7 Ink T be Ui Ite ee e 4 13 43 8 Carriage Unit nite aet ttr m e EU tune ia reete an 4 16 43 9 Feeder n ee DOT RR RENE 4 21 4 3 I0 Purge Unit ree ep ie d
185. runs between the tube guides via joints to reach the carriage and follows up its motion Contact Printhead lock cover Ink supply joint Printhead lock lever ube guide Carriage Ink tube c Control unit The carriage relay PCB is connected to the head relay PCB by means of a flexible cable The flexible cable between the main controller and the carriage relay PCB follows up the motion of the carriage together with the tube guide A photocoupler encoder mounted in the lower part of the back of the carriage detects a linear scale reading as the carriage moves d Carriage drive Mechanical misregistrations in the vertical horizontal and bidirectional print positions of the printhead mounted can be corrected by selecting Adjusting Printer from the MAIN MENU to Adjust Printer A DC operated carriage motor drives the carriage in the horizontal direction of paper by way of the carriage The carriage home position is where the carriage is slowly brought to the right end at power on initialization When the linear scale position is set as a reference home position for use in subsequent position control operations the driving of the carriage motor is controlled by control signals generated from the main controller 2 23 2 Head relay Carriage relay PCB Sensor Flag Maintenance jet tray Carriage cover sensor lift cam sensor F 2 12 e Printhead maintenance unit This prin
186. s of the printer include the carriage unit carriage belt ink tube flexible cable and feed motor driven by the carriage motor and the feed and pinch rollers driven by the feed motor and the purge unit driven by the purge motor To assure safety the printer locks the top cover from opening while it is printing When the top cover is opened while the printer is in online or offline mode the driving power to the carriage and feed motors is shut down Carriage belt Ink tube Flexible cable Carriage unit Feed roller Feed unit Feed motor F 1 16 1 40 1 1 7 1 2 Adhesion of Ink a Ink passage Be careful not to touch the ink passage in the printer to get the printer being serviced workbench your hands and clothes and so on smeared by the ink The ink passage comprises the ink tank unit carriage unit purge unit maintenance cartridge unit and the ink tubes that interconnect the separate parts Maintenance jet tray Platen Carriage Maintenance cartridge 2 Ink tank F 1 17 A Inks contain an organic solvent which is not harmful to the human body though When an ink comes into the hands or any other part of your body wash it away thoroughly Be careful not to lick an ink or allow it to come into contact with your eyes In the event of eye contact immediately wash with water thoroughly and obtain medical attention Also if you have swallowed an ink in a large quantity
187. sage that the remaining Maintenance Cartridge capacity is low When replacing the Printhead choose Yes and follow the instructions on the screen Repl S Cleaner When replacing the shaft cleaner select Yes and take appropriate actions according to the instructions shown on the screen Change Cutter When replacing the cutter unit select Yes and take appropriate actions according to the instructions shown on the screen Replacing the cutter unit will reset the cut count Move Printer Not displayed during a warning message that the remaining Maintenance Cartridge capacity is low When transferring the printer to another location choose Yes and follow the instructions on the screen System Setup 1 17 Setting Item Description Instructions Warning Buzzer Set the buzzer Choose On for the buzzer to sound in case of errors Detect Mismatch Choose Warning for notification display of a warning message during printing if the paper type specified in the printer menu does not match the paper type in the printer driver Choose None to continue print without notification Choose Pause to have printing paused under these circumstances In this case you can continue printing by pressing the Online button Keep Media Size Choose On to use the paper size setting as the basis for printing instead of other settings The margin setting of the printer menu will be used instead
188. scio e e eb 1 3 12 5 Roll Hold6r uet reri eroe 1 3 1 26 1 4 1 2 71 4 Board ee eee e RR eh 1 5 1 2 8 GonsumableS e tette erre re ede eta reo o eae ro 1 5 1 3 Product Specification S ss n ennt 1 7 1 3 1 Product Specifications nere trente ener 1 7 1 4 Detailed Specifications essent 1 10 1 4 1 Print Speed and Direction sse 1 10 1 4 2 Interface specifications essent enne 1 17 1 5 Names and Functions of Components 1 18 1 5 1 Front 1 5 2 ee ode erede de erben desde dere baa EEG re 6 516 e te tnc tte ul e eee 1 6 1 Operation Panel 1 6 2 Menu din c ri ene ieee a ERR Ped dcr ende eee 1 7 Safety and Precautions 1 7 1 Safety Precautions 1 74 MOVING Parts ege nep a nen eon esaet rated 1 7 1 2 Adhesion of Ink 1 7 1 3 Electric Parts 1 7 2 Other Precautions 1 7 2 1 Printhead VEZA TANK iced e E E ERE UTE e ERE UON eti xd 1 7 2 3 andling the Printer etie Ro e dtes 1 7 3 Precautions When Servicing Printer sse 1 7 3 1 Notes on the Data Stored i
189. sed the sensor light is shielded by the sensor arm enabling the sensor to detect that the carriage cover is closed Lift cam sensor A photointerrupter based sensor After the sensor light is shielded by the flag the lift motor is driven by a predetermined number of pulses to regulate the separation between the printhead and platen automatically Linear encoder sensor Mounted on the back of the carriage the linear encoder detects the position of the carriage from a slit in the linear scale during its movement Ambient temperature sensor The thermostat based ambient temperature sensor mounted on the head relay PCB detects the ambient temperature to which the carriage is exposed The resistance of the thermistor that varies as a function of temperature changes in the printer is transmitted the main controller via the carriage relay PCB The ambient temperature is used to help calibrate the head temperature sensor and detect abnormal ambient temperatures Head temperature sensor The head temperature sensor detects the temperature of the printhead The printhead temperature is transmitted to the main controller via the carriage relay PCB The printhead temperature is used to help control the head drive and detect abnormal printhead temperatures 2 48 Chapter 2 Printhead contact sensor The printhead contact sensor detects the status of printhead installation by electrical means The sensor detects the status of contact from voltag
190. sembled and reassembled they require adjustment Execute service mode under the following conditions The multi sensor reference plate must be replaced at the same time whenever the carriage or the multi sensor is being replaced Service mode SERVICE MODE gt ADJUST gt GAP CALIB Service mode SERVICE MODE gt ADJUST PRINT PATTERN gt OPTICAL AXIS Media type Photo glossy paper Media size Media having a width equal toor larger then that of A2 size paper 4 17 Chapter 4 4 Removing the head holder 1 Drain the printer of inks See Disassembly Reassembly gt Tips on Disassembly Reassembly gt Ink Drain 2 Switch off the printer and move the carriage to above the platen See Disassembly Reassembly gt Tips on Disassembly Reassembly gt Open Cap Shift Wiper Unit 3 Remove the shaft cleaner tube holder cover and tube holder 4 Remove the printhead 5 Disconnect all connectors from the carriage relay PCB 6 Release the two flexible cables from the carriage claws to prevent the elevation and defective contact of the flexible cable on the head holder side 7 Remove the printhead fixer lever assembly 8 Cover the printhead side joint of the ink tube unit in a plastic bag or the like to prevent ink splashing and leakage and seal the mouth of the bag 4 18 Chapter 4 9 To remove the head holder press the lock located rearward to its left with flat blade screwdriver or similar ob
191. ssembled back in position tighten the tension with the setscrew e v ite 141 904 Bleus AU T ug ER F 4 16 b Action following the replacement of the feed roller and feed roller encoder This printer as shipped has the feed roller eccentricity that is variations in the rate of paper feed from rotation to rotation corrected for enhanced media feed accuracy When the feed roller feed roller HP sensor or feed roller encoder pertaining to the correction of eccentricity variations has been replaced or disassembled and reassembled therefore the feed roller should require adjustment Execute service mode under the following conditions Service mode SERVICE MODE gt ADJUST gt PRINT PATTERN gt LF TUNING Media type Gloss photo paper Paper size 36 inches If adjustment cannot be done properly by selecting SERVICE MODE gt ADJUST gt PRINT PATTERN gt LF TUNING auto adjustment carry out manual adjustment Service mode SERVICE MODE gt ADJUST gt PRINT PATTERN gt LF TUNING2 Media type Gloss photo paper Paper size 36 inches Check the printed pattern and enter values for adjustment 4 12 4 4 3 7 Ink Tube Unit a Removing the ink tube unit 1 Drain the inks of printer See Disassembly Reassembly gt Points to Note on Disassembly and Reassembly gt Draining the Ink 2 Turn off the printer and move the carriage to above t
192. stem 2 5 3 Carriage system 2 5 4 Paper path system 2 2 2 1 Basic Operation Outline 2 1 1 Printer Diagram Shown below is a printer diagram Multi Head sensor J201 Main controller PCB IC601 IC602 IC603 IC604 Power supply PCB 1301 10302 SDRAM 1C701 FLASH ROM Head relay PCB 1C204 205 802 Operation panel Maintenance cartridge relay PCB ae Maintenance cartridge ROM PCB BAT 801 Lithium battery Linear encoder sensor Ink tank Ink tank ROM PCB Solenoid Clutch Upper cover lock solenoid R Carriage relay J202 J3201 Upper cover lock solenoid L 03202 Roll media rewinding clutch Sensor J2702 J2703 Came Goveleongor gt J2501 J2502 32704 arriage cover sensor J2503 J2701 J2704 J2704 J3001 J3004 J3201 J3202 Suction fan Sensor Switch Mist fan R J2501 J2502 Mist fan L Valve open closed detection sensor Feed roller HP sensor Feed roller encoder sensor Lift cam sensor Media sensor J2503 J2801 J3101 1C2802 1C2900 1C2902 1C3100 Motor driver Carriage motor Pump cam sensor Feed motor Pump encoder sensor Lift motor Ink detection sensor Purge motor Temperature humidity sensor Valve
193. t OPTICAL AXIS is shown below F 7 4 7 29 Chapter 7 DETAIL A sample printout that is produced by executing SERVICE MODE gt ADJUST gt HEAD ADJ gt AUTO HEAD ADJ DETAIL is shown below Printhead Adjustment Pattern Ad A3 5 A9 B4 B2 B5 o o o o o o o oM o 2 2 2 2 2 2 2 20E 2 2 4 4 4 4 4 4 4 Am 4 6 6 6 6 6 6 6 6 8 8 8 Im 10 10 10 10 10 10 10 1 0 10 12 12 12 12 12 12 12 12 2 12 14 14 14 14 14 14 14 ow 14 16 16 16 16 16 16 16 16 16 18 18 18 18 18 18 18 130 18 18 20 20 20 20 20 20 20 20 20 20 A2 A 4 AS 2 cs o o o o o o 0 o o o o 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 2 2 10 10 12 12 12 2 12 D 14 EN os 4 m 14 n 14 14 16 16 16 E 16 16 16 5 16 18 18 18 EN 16 18 18 18 18 te 18 20 20 20 20 20 20 20 20 20 20 Canon imagePROGRAF IPF600 Printhead Adjustment Pattern D D 2 04 05 D 6 o o 0 0 o 2 2 2 2 2 2 4 4 4 4 4 4 6 6 8 8 8 8 8 10 10 10 10 10 10 12 2 12 12 12 12 4 14 14 14 14 14 16 16 16 16 16 16 18 18 18 18 18 18 20 20 20 20 20 20 D7 D 8 D9 D 10 0 11 D 12 o o 0 2 2 2 2 2 2 4 4 4 4 4 4 6 6 6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 12 12 12 12 12 12 14 4 14 14 14 14 16 16 16 16 16
194. ta signal 11 F 9 GND GND 20 HI F DATA 10 EV B OUT Even head data signal 10 F 21 GND GND 22 HI E HE 9 B OUT Head heat enable signal 9 E 23 GND GND 24 HI E DATA 9 EV B OUT Even head data signal 9 E 25 GND GND 26 HI1 B DATA 2 OD OUT Odd head data signal 2 B 27 GND GND 28 HI1 B DATA 3 OD OUT Odd head data signal 3 B 29 GND GND 30 4 B OUT Head heat enable signal 4 C 31 GND GND 32 H1 C DATA 4 OD B OUT Odd head data signal 4 C 33 GND GND 34 2 OUT Head heat enable signal 2 B 35 GND GND 36 H1 A DATA 1 OD_B OUT Odd head data signal 1 A 37 GND GND 38 H1 A DATA 0 OD_B OUT Odd head data signal 0 A 39 GND GND 6 13 6 J102 Pin Signal name IN OUT Function Number 40 PWLED2_ON OUT Multi sensor LED2 drive signal 41 PWLED3_ON OUT Multi sensor LED3 drive signal 42 PWLEDI OUT Multi sensor LEDI drive signal 43 PWLED4 ON OUT Multi sensor LED4 drive signal 44 CR_COVER IN Carriage cover sensor output signal 45 VH DIS OUT VH selection signal 46 OUT ENB OUT Head data enable signal 47 H3V ON B OUT Power supply 3V 48 SENS 1 IN Multi sensor signal 1 49 MLT SENS 2IN IN Multi sensor signal 2 50 GND GND T 6 23 J103 Pin Signal name IN OUT Function Number 1 GND GND 2 HI E DATA 8 OD B OUT Odd
195. tat n qi tede dee 4 22 43 TT Ink Tank Unit rte rct er EROR i e HH ERN ERR e eene 4 23 4 3 12 Head Management Sensor sss eene entes 4 25 4 3 13 Multi Sensor 5 dee dde ode toile 4 26 4 3 4 dee tbid erbe dte babere Dres 4 27 4 3 15 Opening the Cap Moving the Wiper Unit sss 4 28 4 3 16 Opening Closing the Ink Supply Valve 4 29 43 TT Draining tlie Ink i nra nete beetle EH 4 30 4 4 Applying the Grease 2 1 12 2 0 004 711 1000600000000000000000004000011 4 3 4 4 1 Applying the Grease 2 222 20 1 000000000000000000000000000000000050000 4 31 4 5 Adjustment and Setup Items sse 4 33 4 5 1 Adjustment Item List eene nennen nennen enn 4 33 4 5 2 Procedure after Replacing the Feed Roller or Feed Roller Encoder 4 33 4 5 3 Procedure after Replacing the Carriage Unit or Multi Sensor 4 33 4 5 4 Procedure after Replacing the Head Management 5 4 34 Chapter 4 4 1 Service Parts 4 1 1 Service Parts The service parts indicated below require careful handling 1 Keep all packages with the warning not to turn over Pay careful attention to all individually packaged service part carriage unit purge un
196. ted overtemperature protection control launches Overtemperatures could occur in the printhead after a spell of print operations without the nozzles being filled with inks Overtemperature protection control prevents non discharge failures and damages that might result from an overheated printhead overtemperature protection control is implemented on the basis of the temperature detected by the head temperature sensor for each nozzle When an abnormal temperature is detected in any nozzle train overtemperature protection control is exerted at one of two levels according to that temperature Protection level 1 If the head temperature sensor DI sensor has detected a temperature higher than the protection temperature it halts the carriage temporarily at the scan end position in the direction of travel according to the carriage scan 2 14 2 status Printing resumes when the printhead radiates naturally to cool down to below a predetermined temperature or when 30 seconds or longer have elapsed since the detection of the temperature higher than the protection temperature Protection level 2 When the head temperature sensor DI sensor has detected an abnormal temperature the printer shuts down the print operation immediately moving the carriage to the home position for capping with an error indication on the display 2 2 7 Pause between Pages An inter page function is available to prevent ink rubbing which keeps p
197. ted image data in DIMM It also outputs the generated image data to the carriage PCB Interrupt controller This controller receives and processes internal interrupts and external interrupts from the USB image processing unit and expansion card slot Timer function Even when the printer is turned off the timer function is held on using the RTC IC803 and lithium 801 to assist the cleaning function When the power cord is plugged to the outlet power is supplied to the RTC and therefore the lithium battery power is not consumed Heat Enable signal control function This function uses the pulse width to perform variable control of the time of application of the Heat Enable signal to the nozzle heater board for each printhead nozzle array Linear scale count function This function reads the linear scale when the carriage moves thus generating the ink discharge timing It also counts the linear scale timing cycle using the reference clock to measure the carriage moving speed Dot count function This function controls the discharge dots used as the information for Heat Enable signal control maintenance jet control cleaning control and remaining ink level for each nozzle array 2 39 2 Operation panel control function This function controls serial communication with the operation panel PWM control function This function controls driving of the suction fan and mist fan as well as the temperature
198. ter cleans the printhead with the carriage halted at its home position Wiping is executed in sync with the rotation of the motor Wipers mounted on the carriage wipe the printhead while the carriage is halted at its home position A maintenance jet is discharged as the carriage travels to pass the maintenance jet tray to the right of the plant A suction operation is carried out by a suction cap in t he purge unit f Carriage height adjustment unit When the lift motor is driven to rotate the lift lever the carriage shaft height is varied to change the separation between the face of the printhead and the paper The printhead height is detected by the multisensor attached to the lower left part of the carriage g Multisensor The multisensor attached to the lower left part of the carriage consists of four LEDs red blue green infrared and two light receiving sensors to detect the leading edges and width of paper and skews in it and to adjust its registration and head height The multisensor standard has a white plate attached to it so that a reference value can be calculated during paper gap measurement by measuring the intensity of light reflected upon the white plate Service mode SERVICE MODE gt ADJUST gt GAP CALIB 2 24 2 h cleaners The shaft cleaners located on both sides of the carriage clean the carriage shaft and give a coat of an imprenating oil to the shaft i Internal unit temperature s
199. the firmware installed in flash ROM 2 1 3 Print Driving Print and control signals are transferred via the carriage relay PCB and head relay PCB to the printheads to discharge inks from the nozzle assembly at printing Each printhead has 12 trains of nozzles arranged in a zigzag pattern This printer uses one printhead In installed state from left to right C M Y MBK MBK BK Print signals directed at each nozzle train are even numbered nozzle data Hx x DATA x EV and odd numbered nozzle data Hx x DATA x OD These are transferred in timing with a data transfer clock Hx CLK and data latch pulses Hx LT The Heat Enable Hx x HE x drive control signal enables inks to be discharged from the nozzles 1 Pint drive control Each train of nozzles in a printhead has 2 560 nozzles Ink discharge nozzles are selected split in 40 20 or 10 nozzle blocks according to the Block Enable information in the even numbered nozzle data and odd numbered nozzle data Each selected block of nozzles is impressed with a Heat Enable signal generated with variable pulse widths according to the head rank head temperature and printer temperature for optimized ink discharges The nozzles are driven by heater boards in the nozzles to discharge inks Optimal nozzle blocks are selected according to the print path The diagram below illustrates the relationship between a 40 block nozzle and nozzles driven 2 3 2 2 4 1234567
200. the main controller s EEPROM as a service mode counter This counter provides important information about the printer usage status You can check this information by printing it in the service mode or displaying it on the display Following the precautions below when servicing the printer 1 Repairing replacing the PCB When replacing the main controller follow the specified replacement procedure For the main controller replacement procedure see Disassembly Reassembly gt Points to Note on Disassembly and Reassembly gt Boards 2 After replacing the purge unit The information about the number of cleanings arises in the purge unit After replacing the purge unit select INITIALIZE gt PURGE in the service mode to initialize clear the information about the number of cleanings 3 On replacement of supplies After supplies have been replaced execute INITIALIZE gt PARTS COUNTER gt PARTS xx in service mode to initialize clear the parts counter information For the consumable parts see Maintenance gt Consumable Parts A You cannot check the counter information once it is initialized cleared Be careful not to initialize the counter information before checking it You cannot modify the counter information from the operation panel 1 7 3 2 Confirming the Firmware Version Firmware has been downloaded to the main controller When you have replaced the main controller check that the firmware is
201. the platen See Disassembly Reassembly gt Tips on Disassembly Reassembly gt Open Cap Shift Wiper Unit 3 Remove the shaft cleaner tube holder cover and tube holder 4 Remove the printhead 5 Disconnect all connectors from the carriage relay PCB 6 Remove the printhead fixer lever assembly 7 Cover the printhead side joint of the ink tube unit in a plastic bag or the like to prevent ink splashing and leakage and seal the mouth of the bag 8 Release the ink tube unit from the carriage 9 Remove the pulley stand 3 and the feed roller plate 4 and release the carriage unit 1 from the left side of the printer A In removing the carriage unit extract it level so that its protective mylar 2 sheets will not come off If the protective mylar sheets should come off the carriage unit rollers could come into contact with each other rattling to or they could be damaged to degrade print quality 4 16 Chapter 4 b Installing the carriage belt Install the carriage belt 2 with its complete set of teeth engaged with carriage belt stopper 1 F 4 23 Action following the replacement of the carriage unit multi sensor Because the distance between the multisensor in the carriage unit and the nozzles in the printhead is varied from one unit to another the printer as shipped has its optical axis corrected to adjust the image write position When the carriage unit or multisensor has been replaced or disas
202. the printer is subjected to strong vibrations when it is moved it can cause ink leakage or damage to the printhead Be sure to move the printer slowly and carefully 2 How to transport the printer to a different floor Follow the steps shown in a When the printer is operating properly When the printer is not operating properly due to breakdown or a power supply problem follow the steps shown in b When the printer is not operating properly a When the printer is operating properly Chapter 3 A To prevent the waste ink from leaking drain the ink and then remove the maintenance cartridge Package the removed maintenance cartridge so that the waste ink does not leak from it 1 Turn on the Power button on the printer 2 Remove the roll holder from the roll holder slot 3 Enter the Main menu and then select Maintenance gt Move Printer Follow the instructions in the messages and remove all of the ink tanks Put the removed ink tanks in the plastic bag with the ink supply part upward and close the opening It takes about 4 minutes to complete the Move Printer operation A Move Printer cannot be selected when MTCart Full Soon is displayed In this case replace the maintenance cartridge first Never disconnect the power cord or open the covers while the Move Printer operation is in progress since this can cancel the operation If the Move Printer operation is canceled while in progress the
203. ther than genuine Canon paper or paper for purposes other than checking output Choose Yes to have the printer print and read a test pattern for band adjustment based on which the printer automatically adjusts the feed amount Note that this function takes more time and requires more ink than Standard Adj Two sheets are required when printing on sheets Manual Band Adj Choose Yes to print a test pattern for adjusting the feed amount based on the paper type Two sheets are required when printing on sheets Adjust Length Choose Yes to print a test pattern for adjustment relative to paper stretching or shrinkage after which you can enter the amount of adjustment Adjust Head Skew Selecting Yes will print the pattern for adjusting the print head inclination 1 34 1 Interface Setup 1 15 Setting Item Description Instructions EOP Timer Specify the timeout period for print jobs EOP Timer TCP IP Specify the TCP IP protocol settings To apply your changes choose Store Setting IP Mode Choose whether the printer IP address is configured automatically or a static IP address is entered manually Protocol DHCP Specify the protocol used to configure the IP address BOOTP automatically RARP IP Setting IP Address Specify the printer network information when using a Subnet Mask _ static IP address Default G
204. ting of PC boards 4 Countermeasures to take after completion of troubleshooting are described starting with the most probable component that can cause the trouble determined by troubleshooting If there are two or more equally probable components countermeasures are described starting with the component that requires the easiest repair After performing each countermeasure step carry out test printing to check whether the problem has been solved If not solved try the next countermeasure step 5 After completion of troubleshooting check that all the necessary connectors and screws have been installed securely 6 After completion of replacement or repair of a component be sure to carry out test printing to make sure that the trouble has been solved 6 6 2 Location of Connectors and Pin Arrangement 6 2 1 Main controller PCB J1001 3401 J3602 J3601 J2501 J2601 2503 EN E ME J1801 cr ep EE SpA ii po SI 1 a 412 3001 S 51 23004 Lil 2702 J2703 Hl 2704 Qoo Q is 20 LL sees ees J3202 J3201 J2502 J3301 F 6 1 T 6 1 J1001 Pin Signal name IN OUT Function Number 1 VBUS IN USB VBUS 5 2 D IN OUT USB data 3 D IN
205. ton to clear PARTS MI Press the OK button to clear 7 9 7 7 1 3 Details of Service Mode This section provides details of the Service mode menu a DISPLAY Displays and prints the printer information 1 PRINF INF Prints adjustment values in the User menu DISPLAY and COUNTER parameters on A4 size or lager paper When a roll media is used the layout is optimized according to the media width 2 SYSTEM Displays the printer information shown below T 7 6 Display Description Unit S N Serial number of printer TYPE Type setting on main controller PCB iPF710 700 is represented by 36 LF Feed roller type 0 or 1 TMP Ambient temperature degrees SIZE LF Detected size of loaded media feed direction mm 0 is always detected for the roll media SIZE LF Detected size of loaded media feed direction inch 0 is always detected for the roll media SIZE CR Detected size of loaded media carriage scan direction mm SIZE CR Detected size of loaded media carriage scan direction inch 3 HEAD Displays the following EEPROM information of the printhead 7 7 Display Description S N Serial number of printhead LOT Lot number of printhead 4 INK Displays the numbers of days passed since installation of the following ink tanks T 7 8 Display Description Unit BK Number of days pass
206. trol function Image data control function PWM control function Remaining ink level detection function ea LED control function Maintenance cartridge relay PCB EEPROM control function EEPROM Sensor detection function Solenoids Clutches 1C2802 1C2900 1C2902 1C3100 Motor driver 2 2 4 2 Main Controller 2 4 2 1 Main controller components 1C302 01 803 802 1C2900 1C2902 1C3100 201 BAT801 701 2 2802 2 26 a ASIC 2 The ASIC with a 16 bit internal bus is driven in sync with the 66 MHz external clock It supports the following functions Image processing unit This unit converts the RGB multi value image data or CMYK multi value data received from the host computer through the interface connector to the binary image data for the ink colors used DMA controller This controller control DMA transfer of the data transferred through the input interfaces such as the USB and expansion card slot as well as DMA transfer of the data stored in the DIMM Image data generation output function This function generates image data for color printing from the received image data and the mask pattern corresponding to print mode stored in the FLASH ROM and stored the genera
207. umable Parts T 5 2 Consumables Service Mode Life Name Part number Q ty sheets FARTS COUNTER States Error Code XX x A0 Service WASTE INK QM3 1369 030 2 12000 A1 A2 OK W1 E146 4001 TANK UNIT MIST FAN QL2 1053 000 2 12000 A1 A2 ABSORBER QC2 2999 000 2 12000 A1 A2 DUCT BASE MULTI QL2 1738 000 1 12000 2 SENSOR REFERENCE CARRIAGE UNIT QM3 3330 000 1 12000 DI D2 D OK WI W2 D3 SCALE LINEAR 0 2 2697 000 1 12000 D2 TUBE UNIT QM3 3329 000 1 12000 F OK W1 W2 PURGE UNIT QM3 1413 000 1 12000 H OK W1 E141 4046 HEAD QM3 1395 000 1 12000 K1 K OK W1 W2 E194 MANAGEMENT 404A SENSOR UNIT MOTOR QM3 1401 000 1 12000 M1 M OK W1 W2 CARRIAGE User See Product Overview gt Features gt Consumables After supplies have been replaced execute INITIALIZE gt PARTS COUNTER gt PARTS xx in service mode to initialize clear the parts counter information 5 1 Chapter 5 5 3 Periodic Maintenance 5 3 1 Periodic Maintenance 5 3 Level Periodic maintenance User Cleaning of ink mist and other substances about once each month Service personnel None a Printer cleaning To keep up with print quality and prevent troubles clean the printer about once each month 1 Using a damp cloth wringed well wipe dirt and paper dust off the printer exterior paper feed slot 1 and power plug Next rub them with a dry cloth 2 Press the
208. usting the printer parts 1 PRINT PATTERN T 7 12 Display Description NOZZLE 1 Prints the nozzle check pattern by single direction single pass without using the non discharging back up It is used to check for the non discharging nozzles Media size A4 Media type any NOZZLE 2 Print a 100 solid print pattern used to check the ink reaction that cannot be checked with NOZZLE 1 in the single path direction Use this method when checking blocked nozzles Use paper with a height equal to or longer than that of A4 sized paper in portrait orientation Any media type is acceptable NOZZLE 3 Print a 100 solid print pattern used to check the ink reaction that cannot be checked with NOZZLE 1 in the single path direction Use this method when checking blocked nozzles The print drive control method is different from that for NOZZLE 2 Use paper with a height equal to or longer than that of A4 sized paper in portrait orientation Any media type is acceptable OPTICAL AXIS Prints the pattern and adjusts the optical axis of the multi sensor For details refer to Disassembly Reassembly gt Adjustment and Setup Items gt Procedure after replacing the carriage unit or multi sensor Media type photo glossy paper LF TUNING Carry out automatic correction of eccentricity of the feed roller For more details refer to Disassembly Reassembly gt Adjustment and Setup Items gt Procedure after
209. v Ifyou print on Japanese Paper Washi or other handmade paper that has an irregular width choose Loose for a higher skew detection threshold or choose Off to disable skew detection However if paper is loaded askew when detection is Off note that paper jams or Platen soiling may occur If strict skew detection is required choose High Accuracy VacuumStrngth Specify the level of suction that holds paper against the Platen Width Detection Make this setting when the print size is different from the media size for example when you want to make a print within a frame When you select OFF the paper width is not detected 1 32 1 Setting Item Description Instructions NearEnd Specify a margin at the leading edge of roll paper to ensure better RollMrgn printing quality at the leading edge Note that if you choose 3 mm it may lower the printing quality at the leading edge and affect feeding accuracy The printed surface may be scratched and ink may adhere to the the leading edge Cut Speed Choose the cutting speed For media such as film that are more likely to generate debris when cut choose Fast to reduce the amount of debris Trim Edge First The leading edge of roll media is cut when it is loaded Cutting Mode Specify if the Cutter Unit is used for cutting Choose Automatic to have roll paper cut automatically after printing If you choose Eject the paper will not
210. ying and dust adhesion Capping is performed when printing is complete at the start of the suction operation and when switching to the standby state due to an error The capping function also establishes the ink passage between the printhead and purge unit b Cleaning function The cleaning function restores the printhead to the state where ink can be easily discharged from nozzles This function includes the following three types of operations Wiping operation This operation is performed to remove paper fibers and dried ink from to the face plate Pumping operation This operation is performed to remove ink from the nozzles and fill the nozzles with fresh ink Maintenance jet operation This operation is performed to spray ink from the nozzles to the cap borderless ink jet tray an paper to remove bubbles in the nozzles and dust and other foreign particles c Ink supply function The suction pump of the purge unit operates together with the ink supply valve to supply ink to the printhead during the initial filling and ink level adjustment 2 26 2 Details of the cleaning function are shown in the table below Name of Service mode or Move Printer PR PRINT INF Operation Description of cleaning Name of Main Menu Cleaning 1 CLN A I CLN M 1 Normal cleaning Removes dried ink from nozzles thick ink Head Cleaning A accumulated on the face and paper particles Cl

Canon 2160B002 Printer User Manual

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