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Broilmaster H3XPK-1 Gas Grill User Manual

1. 00000000 00000000 0000000 0000000 0000000 0000000 NIEP SS S S TT II Position the flare busters as shown in Figures 20a and 20b Installing Flare Busters Place the briquet rack in the grill lis do not come with a Lid Stop Kit The Figure 19 ies gri lable as an accessory it is avai H3X H4X Seri Lid Stop K 7 m 2 LU V V lt si X O Attach the lid stop assembly to the grill bottom as shown See Figure 19 Lid Stop Note Page 29 P4X Figure 20b B101623 5 1012 GRILL ASSEMBLY Installing Racks Place the briquet rack or on the burner assembly Position the flare busters on the briquette rack or the ceramic briquets evenly on the briquette rack without overlapping See Figures 20a and 20b For Smoker Shutter installation see DPA100 manual included with your P3SX grill Set the multilevel cooking grids See Figures 21a and 21b Installing Char Master Briquets Individually place the Char Master briquets in a single layer evenly on your grill s briquet rack DO NOT dump them onto the briquet rack A single layer of Char Master briquets is all that s needed DO NOT overlap or stack the briquets See Figure 21b After properly placing the Char Master briquets on your grill s briquet rack there may b
2. IDA IDA PIA H OO MANN QUE Z 2 a TORO OA PRON EE ARE ES Pe Figure 25 Attention Do not cut or damage ignitor wires R3 Figure 26 Page 38 B101623 5 1012 GRILL ASSEMBLY 5 Place blue flame burner on the left and infrared on the right into grill and insert burner tubes over orifice fittings on valve Secure each burner and burner shield with one 1 1 4 20 x 3 4 phillips screw and nut See Figures 27 28 and 29 R3 model only Use lugs to attach ground wire before screwing the two infrared burners on See Figure 28 Tuck ground wire underneath the burners to prevent damage Figure 27 B101623 5 1012 e o S o olL Jlo lt o e 3 Figure 28 Page 39 7 m 2 LU V V lt si X O ig the Is on the ing tor from the control panel by unscrew igni tor button and nut Attach Remove 6 Ina to term itor wires igni ni tor See Figure 30 igni igure 30 F D J S 3 o 22 Cc 5D Zo D 0 se D st Z d Ss 2 E 55 G 33 O 2o ES ox 2 wn o ga a ae
3. WARRANTY TERMS Limited Five Year Parts Warranty Against Rust Through If the items listed below fail because of defective workmanship or material Empire will repair or replace at Empire s option Infrared Burners on R3 or R3B Flare Buster Ceramic Flavor Enhancers e Painted Electro Galvanized Steel Components Stainless Steel Smoker Shutter Limited Two Year Parts Warranty Against Rust Through If the items listed below fail because of defective workmanship or material Empire will repair or replace at Empire s option e Porcelain Coated Steel Briquette Racks Chrome Plated Warming Rack e Stainless Steel Flavor Screen Stainless Steel Heat Shield Limited One Year Parts Warranty If the items listed below fail because of defective workmanship or material Empire will repair or replace at Empire s option Valves knobs ignitors labels hoses fittings and all other parts and accessories including those made from stainless steel unless specified above e Paint on Aluminum Grill Head Duties Of The Owner The appliance must be installed by a qualified installer and operated in accordance with the instructions furnished with the ap pliance A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period Ready access to the appliance for service What Is Not Covered Damages that might result from the use misuse or improper installation or storage of this appliance T
4. Your Broilmaster Premium Gas Grill requires a standard twenty 20 pound propane gas cylinder Page 18 The maximum height allowable for a replacement cylinder is ap proximately twelve 12 inches 30 5 centimeters The propane gas cylinder used must be 1 Constructed and marked in accordance with the specifications for LP gas cylinder of the U S Department of Transportation D O T or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable 2 Provided with a listed overfilling protection device OPD 3 Provided with a listed safety device having direct access with the vapor space of the cylinder and the cylinder supply system must be arranged for vapor removal 4 Provided with a shutoff valve terminating in a valve outlet as specified in the Standard for Compressed Gas Cylinder Outlet and Inlet Connections ANSICGA V 1 5 Provided with a plug to effectively seal off the cylinder outlet when the cylinder is being stored or transported 6 Provided with a collar to protect the cylinder valve Caution Do not use a propane gas cylinder which has a capacity greater than twenty 20 pounds with this grill and side burner B101623 5 1012 PROPANE GAS GRILLS Propane Cylinder Safety Liquid Propane LP gas has a long history of safe use when the safety precautions provided in this manual are followed Failure to follow the
5. Do not cut or remove the grounding prong from the plug If an extension cord is required use only a three prong cord and plug into a properly grounded receptacle as described above Do not expose an electrical accessory to water Avoid using any electrical accessory in wet weather as it may present a shock hazard Keep any electrical cord and fuel supply hose away from all heated surfaces B101623 5 1012 MAINTENANCE Cleaning the Grill Caution To prevent injury use care when cleaning a hot grill Note Do not use a commercial cleaner on the cooking grid Do not brush grids while they are hot Do not scrape grids For baked on residue use a brass NOT STEEL brush on the cooking grid and other components Burn Off This process is much like that used in self cleaning ovens and is most efficient when completed after each use of the grill Caution Do not open the grill during the burn off process Opening the grill during the burn off process may cause a sudden grease fire flare up that could burn your face and arms Wait until the grill has cooled before opening 1 Turn gas knob to HI Close lid and allow the grill to burn for ten minutes or until no smoke is present Do not allow the grill to burn for more than 30 minutes 2 Turn gas knob and supply to OFF and allow the grill to cool 3 Wipe COOL grill with a damp cloth to remove soot Grill Bottom Periodically remove cooking grids and flare guard to clean t
6. dealer To locate a dealer in your area visit www broilmaster com To ensure prompt and accurate service please provide the following information when placing a repair part order Model Number Serial Number Part Name Part Number and Quantity of parts needed 17 or 18 Page 6 B101623 5 1012 P3X SERIES PARTS LIST Index e Part Number Part Description No P3SX P3SXN P3X P3XN P3XF P3XFN 1 Grill Body Top with heat indicator hinge B100453 B100453 B100453 B100453 B100453 B100453 1 Grill Body Top casting only B100456 B100456 B100456 B100456 B100456 B100456 2 Heat Indicator stainless B101406 B101406 B101406 B101406 B101406 B101406 3 Lid Handle stainless B070486 B070486 B070486 BO070486 B070486 B070486 4 Foam Grip B073097 B073097 B073097 B073097 B073097 B073097 5 Retract A Rack stainless B072695 B072695 B072695 B072695 B072695 B072695 6 Cooking Grid 2 piece Stainless Steel B101282 B101282 B101282 B101282 B101282 B101282 7 Briquette Bag N A N A B058122 B058122 N A N A 8 Briquette Rack B101061 B101061 B101061 B101061 B101061 B101061 9 Burner Assembly B101512 B101512 B101512 B101512 B101512 B101512 10 Wind Deflector B063065 B063065 B063065 B063065 B063065 B063065 11 Bridge Pin B057805 B057805 B057805 B057805 B057805 B057805 12 Hinge Pin B057804 B057804 B057804 B057804 B057804 B057804 13 Lid Stop Kit DPA106 DPA106 DPA106 DPA106 DPA106 DPA106 14 Orifice LPG 54 drill P204 P204 P204 P204 P204
7. OFF position 2 Turn ON gas at the source 3 Open the grill lid 4 Inserta burning long wooden match through the lighter hole on either side of the grill See Figure 21 5 Turn the burner control knob COUNTERCLOCKWISE to HI 6 If a burner does not light turn OFF all gas and refer to the Troubleshooting section of this manual Figure 22 Page 31 OPERATION Before Cooking Before cooking on a grill for the first time it should be broken in to burn off any oil residue from the manufacturing process Raise the grill lid Light grill burner Burn on HI for ten minutes Close the lid and burn on HI for an additional ten minutes Turn OFF gas The grill is now ready for use Oo 5 D Preheating Before cooking on a gas grill allow the grill to preheat on HI for 5 minutes with the lid closed This uses very little fuel and provides better flavor Page 32 Electrical Accessories If an electrical accessory e g rotisserie is used on your grill the accessory must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA 70 In Canada the electrical accessory must be electrically grounded in accordance with the applicable section of the current Canadian Electrical Code CSA C22 1 Any electrical accessory should be equipped with a three prong grounding plug and plugged into a properly grounded three prong receptacle or wall outlet
8. You have chosen the finest grill for your outdoor cooking pleasure Please take time to read this entire manual before assembling your Premium Broilmaster gas grill Master Parts Distributor Sarai a 5 How To Order Repair Paria 76265229 Rd ed A OEO en 5 P3X Sees FAIEDAGAM a O AE EE i E aa a is diod 6 P3X Senes Pants ISTE OM O Pr O a ne dam De i cod E a A a 7 PAX Se es Parts DIM ciedad 8 P4X Senes Parts E ed he eo 9 HX Senes Parts DIAdFAM cidad odias 10 I 24 Senes aii R RS EEG EE co is a 11 H4X Senes Parts Diagram cnica 12 H4X Seres Parts List A A O an Le 13 R Series Pans DESE dO GARE ii un 14 R3 Senes Pans B AO EOG EEG A i Do a k 15 PIM PRS SN NY indicio 16 us Tes ane ee RE E ee cee coe eee R eee rer 16 17 Propane Gas Grill uns iii aa a e E a a 18 20 Natura Gas S ano i asi iai ii i A tren i i i E a a a so ran 21 Owners Manual for P and H Series Grills uni 22 34 Hardwares Le kodais ne oi ei ii Aa i I a a o a a i e io oi 23 MALL ASS CIE asai ai iai da di a i e i S i aa o a a a d 24 30 Operation Propane 8 Natural GaS danita 31 A EA ATO ia o a aaa E a a S 32 Maintenance aaa iii o As I ia a ai A a D a i a a io o a 33 a zai a as sake asies o o Jo a e a a a ai a ai e Lis es 34 Owners Manual for R Series Grills urna aca 35 52 Hardware e aria ais i i a a ac a a a a a o a k a 36 Safety Precautions TS 37 ET E O io 38 41 Gas Conversion to Natural LAS aora a 42 43 Infrared COOKING si iia 44 46 Operation Propane amp Natural Gas Gilles 47
9. and blue flame burner from grill one 1 1 4 20 x 3 4 phillips screw for burner See Figure 36 Infrared Burner Remove ignitor wire lugs and infrared burner from grill one 1 1 4 20 x 3 4 phillips screw for each burner See Figure 36 Figure 36 Page 42 3 ADJUSTMENT SCREW 10 11 Remove LP burner orifices marked 1 25 mm for R3B Re move LP burner orifice marked 1 3 mm for R3 See Figure 37 Figure 37 Install natural gas burner orifice marked 49 into each orifice fitting Apply pipe compound to threads on orifices prior to in stallation Blue Flame Burner Place burner shield and burners into grill and insert burner tubes over orifice fittings Secure each burner with one 1 1 4 20 x 3 4 phillips screw from Step 2 Infrared Burner Place infrared burners ignitor and lugs into grill and insert burner tubes over orifice fittings Secure each burner with one 1 1 4 20 x 3 4 phillips screw from step 2 Grasp valve knobs and remove from valves The low input adjustment screws are located inside the two valve stems Use a small screwdriver to turn each adjustment screw clockwise 1 4 turn 90 degrees When valves are in the OFF position the slot in the adjustment screw should be vertical See Figure 38 ADJUSTMENT SCREW NAT Figure 38 Remove the hose and regulator from the gas connection on grill with adjustable wrench Connect the grill to the natural gas supply At
10. cri illi russ Stainless B073978 Page 36 B101623 5 1012 SAFETY PRECAUTIONS Safety Practices to Avoid Personal Injury When properly cared for your Broilmaster Infrared Grill will give safe reliable service for many years However extreme care must be used since the grill produces intense heat which can increase accident potential When using this appliance basic safety prac tices must be followed including the following Read this Installation Instructions and Owner s Manual care fully and completely before using your grill to reduce the risk of fire burn hazard or other injury Begin by ensuring proper assembly Do not repair or replace any part of the grill unless specifically recommended in this manual All other service should be referred to a qualified technician For personal safety wear proper apparel Loose fitting garments or sleeves should never be worn while using this appliance Some synthetic fabrics are highly flammable and should not be worn while cooking Never let clothing pot holders or other flammable materials come in contact with or too close to any grate burner or hot surface until it has cooled Fabric may ignite and result in personal injury Use only dry pot holders moist or damp pot holders on hot sur faces may cause burns from steam Do not use a towel or bulky cloth in place of pot holders Do not let pot holders touch hot por tions of the grilling grids Only certain types of gl
11. designed for outdoor use ONLY You should never install or operate your grill in any building garage or other enclosed area For your safety this grill should not be installed or operated under any combustible materials such as carports covered porches awnings or overhangs Never install or operate your grill in or on any recreational vehicle or boat CAUTION The installation and operation of this grill at clear ances less than specified below may lead to the possibility of fire property damage or personal injury A minimum clearance of sixteen inches 16 is required from the sides of the grill to any combustible material A minimum clearance of eighteen inches 18 is required from the back of the grill to any combustible material Some examples of combustible materials are a wall a fence patio furniture or the wall of your home The area surrounding the grill should be clear to ensure proper ventilation Do not obstruct the flow of combustion and ventilation air in any way The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris Portable grills should be level and positioned away from direct wind prior to each use A WARNING Do not install or operate this grill where gaso line or other flammable materials are used or stored Failure to comply with this warning could result in explosion or fire causing property damage or personal injury Cylinder Requirements
12. o E EG a E SE o E Po on w N ton See Figure 31 31 Figure 32 igure d handle See Fi ip on Install foam gr 8 2 ko a o EG o 2 BE JE 52 E Za DL o Os DD a es S 5 sa EE Z 5 w Q Og o O nO o O o O 2 2 D o re o a Lu D in Figure 32 B101623 5 1012 Page 40 GRILL ASSEMBLY 9 Fasten the lid handle to the grill body top with two 10 24 x 1 screws See Figure 33 Figure 33 10 R3B models only Place the briquet rack over the blue flame burner only See Figure 31 11 R3B models only Position the Char Master briquet evenly on the briquet rack without overlapping See Figure 34 y 90 ANGLE ON BRIQUETTE RACK TO CENTER OF GRILL 0000900000000099 Figure 33 12 Set the cooking grids 13 Push valve knobs on to valves Note Control Housing is used only when installing grill head onto cart See the instructions that come with the cart for Control Housing installation instructions B101623 5 1012 Lid Stop Attach the lid stop assembly to the grill bottom as shown in Figure 32 Lid stop assembly hardware Figure 35 Page 41 GAS CONVERSION TO NATURAL GAS R3B Grills Remove cooking grids briquets and briquet rack from grill Blue Flame Burner Remove blue flame burner shield
13. required B101269 B101269 N A N A 13 Wind Deflector B101045 B101045 B101045 B101045 14 Grill Body Bottom Black B101313 B101313 B101313 B101313 15 Infrared Ignitor 1 Required N A N A B101271 B101271 15 Infrared Ignitor 2 Required B101271 B101271 N A N A 16 Control Panel Shield B101046 B101046 B101046 B101046 17 Pin Shelf B073963 B073963 B073963 B073963 18 Manifold And Valve Assembly B101356 B101316 B101314 B101317 dE Electronic Ignitor B072218 B072218 B072218 B072218 20 Control Panel Assembly B101033 B101033 B101033 B101033 21 Control Panel Label B101272 B101272 B101272 B101272 22 Valve Knob R3918 R3918 R3918 R3918 23 Hose And LP Regulator B069756 N A B069756 N A 24 Control Housing Stainless Steel B101121 B101121 B101121 B101121 25 Cover Plate Black B101596 B101596 B101596 B101596 25a Cover Plate Black B101767 B101767 B101767 B101767 25 Cover Plate Stainless Steel B101597 B101597 B101597 B101597 25b Cover Plate Stainless Steel B101768 B101768 B101768 B101768 N S Char Master Briquets N A N A B101323 B101323 N S Hardware Pack B101274 B101275 B101309 B101310 N S Bridge Pin B057805 B057805 B057805 B057805 N S Hinge Pin B057804 B057804 B057804 B057804 N S Natural Gas Conversion Kit BCK1004 N A BCK1004 N A N S Ground Lug 2 Required B069747 B069747 N A N A N S Ground Wire B072684 B072684 N A N A N S Hardware Pack Adjustable Lid Stop B101097 B101097 B101097 B101097 N S NOT SHOWN Control Housing is used only when install
14. the propane cylinder stored outside in a well ventilated area out of reach of children Never use the grill in windy conditions If located in a consistently windy area oceanfront mountain top etc a windbreak will be re quired Always adhere to the specified clearance Keep any electrical supply cord or the optional rotisserie motor cord away from the heated areas of the grill Do not use the grill for cooking excessively fatty meats or products which promote flare ups OUTDOOR USE ONLY Your Broilmaster Infrared Grill is designed for outdoor use only and must not be installed in or on recreational vehicles and or boats NEVER USE A DENTED OR RUSTY PROPANE TANK SHUT OFF TANK WHEN NOT IN USE Page 37 GRILL ASSEMBLY 1 Mount grill onto cart post or base per the mounting instruc 4 R3B model only Insert collector box assembly into hole ad tions jacent to burner The opening of the collector box should be 2 Place wind deflector flange side up onto four raised bosses facing the burner The infrared ignitor wire slides through the located on the interior bottom of the grill See Figure 24 empty hole next to the burner See Figure 26 gt SE O Figure 24 3 R3B model only Slide ignitor spacer onto collector box as sembly and secure with nuts See Figure 25 ren EN S EEEE
15. to a setting between LOW and medium and continue cooking until the food is cooked to your satisfaction Turn as neces sary generally every one to three minutes During the searing period flashing might occur when juices va porize on contact with the cooking grid and burner surfaces The flashes and smoke greatly enhance the flavor of food The intense infrared energy generated by your Broilmaster Grill has other advantages For example food is evenly cooked throughout Also upon contact with the cooking grids and burners drippings vaporize into flavorful smoke that cooks back into the food Flare Up Control NOTICE NEVER DOUSE A FLARE UP WITH LIQUID IT WILL DAMAGE THE BURNER AND VOID THE WAR RANTY To minimize flame flare ups e Trim excess fat from meat Reduce heat and reposition foods away from flare ups when the occur Prevent excess grease build up by periodically cleaning cook ing grids PE pu Hints Use the proper tools Long handled tongs spatula knife and mitts or a hot pad for handling hot items When turning or moving foods use tongs or a spatula instead of a fork Pierc ing the food with a fork allows the natural juices and flavor to escape 2 Monitor meat temperature Bring large cuts of meat roasts or fowl to room temperature before cooking Smaller meat cuts such as hamburgers hot dogs or small steaks may be cooked directly from the refrigerator Note Broilmaster does Page 44 no
16. 100446 32 Hose 8 LPS Regulator B069756 B069756 33 Hardware Package LPG 8 NAT B101656 B101656 34 Burner Bracket B101648 B101648 Valves are not convertible To convert the unit to a different gas type a new valve must be purchased Note H4 Series grills do not come with a Lid Stop Kit The Lid Stop Kit must be purchased separately B101623 5 1012 Page 13 R3 SERIES PARTS DIAGRAM All repair part orders should be placed through your local Broilmaster dealer To locate a dealer in your area Visit www Broilmaster com To ensure prompt and accurate service please provide the following information when placing a repair part order Model Number Serial Number Part Name Part Number and Quantity of parts needed Page 14 B101623 5 1012 R3 SERIES PARTS LIST Part Number Index Description No R3 R3N R3B R3BN 1 Grill Body Top Black B100456 B100456 B100456 B100456 2 Heat Indicator Stainless B101118 B101118 B101118 B101118 3 Lid Handle Stainless B070486 B070486 B070486 B070486 4 Foam Grip B073097 B073097 B073097 B073097 5 Stainless Steel Retract A Rack B072695 B072695 B072695 B072695 6 Stainless Steel Rod Cooking Grid B101282 B101282 B101282 B101282 7 Briquet Rack N A N A B101369 B101369 8 Burner N A N A B101030 B101030 g Burner Shield N A N A B101154 B101154 10 Collector Box Assembly N A N A B101212 B101212 11 Ignitor Spacer N A N A B101082 B101082 12 Infrared Burner 1 required N A N A B101269 B101269 12 Infrared Burner 2
17. 1623 5 1012 Page 55 Your Broilmaster Premium Gas Grill is identified by model number serial number and gas type This information is provided on a product identification label located on the grill s control panel For your convenience complete this section for future reference when contacting your dealer Model No Dealer Serial No Dealer Phone No Gas Type Propane Natural Date of Purchase BROILMASTER PREMIUM GAS GRILLS BROILMASTER A Division of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 VISIT OUR WEB SITE AT www broilmaster com If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact your dealer Page 56 B101623 5 1012
18. 3 Mi T every 2 minutes Not Recommended Not Recommended 10 Minutes Tuin every 2 minutes per Side Medium Well Medium Well S Minutes Tunn every 2 minutes Steak 1 Thick every 2 minutes Not Recommended Not Recommended E Minutes Turn every 2 minutes Medium Well Medium Well 6 Minutes per Side Pork Chops Not Recommended Medium Well 7 Minutes per Side Not Recommended Not Recommended 8 Minutes per Side Done Not Recommended Not Recommended 3 Minutes Turn as Needed Hot Dogs Not Recommended Done Not Recommended Minutes Turmas Needed Not Recommended Not Recommended Done 410 6 Minutes Turn as Needed Done Not Recommended Not Recommended 3 Minutes Turn as Needed Shrimp 20 to 30 count Not Recommended Not Recommended m a Not Recommended Not Recommended Done 5 Minutes Tum as Needed Beef Kabob 1 1 2 Meat Cubes Not Recommended Done Not Recommended 12 Minutes 18 turn every 2 minutes Not Recommended Not Recommended 14 Minutes Tum every 2 minutes Hamburger 1 Thick Not Recommended Not Recommended 16 Minutes Tm every 2 minutes Medium Well Medium Medium Well 7 Minutes Tum every 2 minutes every 2 minutes Not Recommended Not Recommended a Minutes Turn every 2 minutes B101623 5 1012 Page 45 INFRARED COOKING SAMPLE TIMES amp GRID POSITIONS APPROXIMATE COOKING GRID COOKING GRID COOKING GRID COOKING TIME POSITION 1 POSITION 2 POSITION 3 WITH INFRARED Not Recommended Not Recommended Not Recommended 14 Minute
19. 48 Blue Flame Burner Maintenance a inondation 49 Infrared Burner Marennes es tai 50 51 roubles Nooti ss css cies ee men none 52 Appliance Service HIStory cronica 23 55 Page 4 B101623 5 1012 MASTER PARTS DISTRIBUTOR LIST To Order Parts Under Warranty please contact your local Empire dealer See the dealer locator at www empirecomfort com To provide war ranty service your dealer will need your name and address purchase date and serial number and the nature of the problem with the unit To Order Parts After the Warranty Period please contact your dealer or one of the Master Parts Distributors listed below This list changes from time to time For the current list please click on the Master Parts button at www empirecomfort com Please note Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters Grills and Fireplaces manufactured by Empire Comfort Systems Inc Dey Distributing 1401 Willow Lake Boulevard Vadnais Heights MN 55101 Phone 651 490 9191 Toll Free 800 397 1339 Website www deydistributing com Parts Heater Hearth and Grills East Coast Energy Products Victor Division of F W Webb Company 10 East Route 36 200 Locust Street West Long Branch NJ 07764 Hartford CT 06114 Phone 732 870 8809 Phone 860 722 2433 Toll Free 800 755 8809 Toll Free 800 243 9360 Fax 732 870 8811 Fax 860 293 0479 Website www eastcoastenergy com Tol
20. BROILMASTER PREMIUM GAS GRILLS ETO Mi MODELS H3X 1 P3X 1 P3XN 1 H3XN 1 P3SX 1 P3SXN 1 H3XPK 1 Series P3XF 1 P3XFN 1 MODELS MODELS H4X 1 P4X 1 P4XN 1 H4XN 1 P4XF 1 P4XFN 1 H4PK 1 Series L SD ff f MODELS R3 1 R3N 1 R3B 1 R3BN 1 GAS FIRED us LISTED IMPORTANT This manual should be read thoroughly by the person installing the grill and all persons who will use and maintain the grill The installer should be sure the manual is left in the possession ofthe user The user should retain this manual for future reference when us ing or cleaning the grill and to properly identify any repair parts that may be required A WARNING Reference this manual for proper installation and maintenance instructions Improper installation adjustment alteration service or maintenance can cause personal injury or property damage For assistance or additional information consult a qualified installer service agency or the gas supplier A DANGER FOR YOUR SAFETY IF YOU SMELL GAS 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open the grill lid 4 If odor continues keep away from the appliance and imme diately call your gas supplier or your fire department A WARNING FOR YOUR SAFETY 1 Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of th
21. Figure 40 See the troubleshooting section if the flames are yellow or lift off the burner Stainless steel burners often turn reddish brown after use This does not effect the performance of the grill When cleaning the interior of the grill remove the burners and clean with a brass brush Wash with water and a mild detergent O LO Correct Flame Pattern Grease Tray Empty periodically Replacement tray liners can be purchased at most supermarkets where disposable aluminum baking pans are displayed Burner Venturi Tubes The burner venturi tubes allow air and gas to mix prior to burning thus ensuring an efficient flame Spiders or other small insects may build webs or nests inside the tubes obstructing air flow Fire or flashback can occur in and or around obstructed burner venturi tubes and can cause damage to components beneath the grill or an unsafe condition To reduce risk inspections and cleaning should be performed at least twice monthly when spiders are active Ifthe grill has been unused for an extended period of time inspect the tubes before using the grill Clean burner venturi tubes as follows 1 Remove the cooking grids and briquet rack R3B only 2 Remove the burner from the grill 3 Use a small flexible brush to remove any debris from the burner venturi tube 4 Flush with water 5 Allow the burner venturi tube to dry before reinstalling 6 Reinstall the burner briquet rac
22. ILL TO COOL BEFORE CLEANING DO NOT LET LIQUIDS COME IN CONTACT WITH THE BURNER SURFACE AT ANY TIME Grease Tray Empty periodically Replacement tray liners can be purchased at most supermarkets where disposable aluminum baking pans are displayed B101623 5 1012 INFRARED BURNER MAINTENANCE Cooking Grids Burn Off This process is much like that used in self cleaning ovens and is most efficient when completed after each use of the grill Because of the high intensity of the Infrared burner any drippings and food particles that fall onto the burner surface are immediately incinerated However some debris and residue may remain To remove this residue after cooking turn the grill on HIGH for 5 10 minutes with the hood OPEN Standard Cleaning The cooking grids may also be removed and cleaned with a brass or stainless steel bristle brush and soapy solution Standard oven cleaners may be used for further cleaning Rinse the cooking grids thoroughly with clean water before using Maintenance The Broilmaster requires very little maintenance However a periodic inspection of orifice openings and venturi inlets to clear obstructions to gas flow is recommended Burner Head To maintain the performance of the Infrared burner it is important to operate the grill on HIGH for at least 5 minutes after each use This procedure will leave some ash on the surface of the burner head If it accumulates in excessive amounts it will clog th
23. Kit DPA106 DPA106 DPA106 DPA106 14 Orifice LPG 55 drill P182 P182 P182 P182 15 Orifice NAT 49 drill P265 P265 P265 P265 16 Electric Ignitor B072218 B072218 B072218 B072218 17 Valve LPG B101420 B101420 B101420 B101420 18 Valve NAT B101421 B101421 B101421 B101421 19 Shelf Pin B073963 B073963 B073963 B073963 20 Control Panel Assembly with label B101515 B101515 B101515 B101015 20 Control Panel Label not shown B101518 B101518 B101518 B101518 21 Valve Knob Black B070084 B070084 B070084 B070084 22 Grill Body Bottom casting only B101443 B101443 B101443 B101443 23 Control Panel Shield B101621 B101621 B101621 B101621 24 Ignitor Ground Wire B072684 B072684 B072684 B072684 25 Ignitor Grounding Lug B069747 B069747 B069747 B069747 26 Collector Box Spacer B069743 B069743 B069743 B069743 27 Collector Box B100446 B100446 B100446 B100446 28 Flare Busters Kit N A N A DPA117 DPA117 32 Hose amp LPS Regulator B069756 B069756 B069756 B069756 33 Hardware Package LPG amp NAT B01655 B101655 B101655 B101655 34 Burner Bracket B101648 B101648 B101648 B101648 Valves are not convertible To convert the unit to a different gas type a new valve must be purchased B101623 5 1012 Page 9 H3X SERIES PARTS DIAGRAM All repair part orders should be placed through your local Broilmaster dealer To locate a dealer in your area visit www broilmaster com To ensure prompt and accurate service please provide the following information when placing a repa
24. P204 15 Orifice NAT 48 drill P300 P300 P300 P300 P300 P300 16 Electric Ignitor B072218 B072218 BO072218 B072218 B072218 BO072218 17 Valve LPG B101420 B101420 B101420 B101420 B101420 B101420 18 Valve NAT B101421 B101421 B101421 B101421 B101421 B101421 19 Shelf Pin B073963 B073963 B073963 B073963 B073963 B073963 20 Control Panel Assembly with label B101514 B101514 B101514 B101514 B101514 B101514 20 Control Panel Label not shown B101517 B101517 B101517 B101517 B101517 B101517 21 Valve Knob Black B070084 B070084 B070084 B070084 B070084 B070084 22 Grill Body Bottom casting only B101418 B101418 B101418 B101418 B101418 B101418 23 Control Panel Shield B101622 B101622 B101622 B101622 B101622 B101622 24 Ignitor Ground Wire B072684 B072684 B072684 B072684 B072684 B072684 25 Ignitor Grounding Lug B069747 B069747 B069747 B069747 B069747 B069747 26 Collector Box Spacer B069743 B069743 B069743 B069743 B069743 B069743 27 Collector Box B100446 B100446 B100446 B100446 B100446 B100446 28 Flare Busters Kit DPA116 DPA116 N A N A DPA116 DPA116 29 Smoker Shutter includes Actuator Arm amp Knob DPA100 DPA100 N A N A N A N A 32 Hose amp LPS Regulator B069756 B069756 B069756 B069756 B069756 B069756 33 Hardware Package B101655 B101655 B101655 B101655 B101655 B101655 34 Griddle Stainless Steel B101400 B101400 N A N A N A N A 38 Burner Bracket B101648 B101648 B101648 B101648 B101648 B101648 NS Actuator Arm Smoker Shutt
25. REW 1 4 20 X 1 1 2 QU 1 4 1D X 5 8 OD FLAT WASHER BRIDGE PIN PHILLIPS TRUSS HEAD SCREW 10 24 X 1 1 4 ID X 5 8 OD FLAT WASHER PHILLIPS TRUSS HEAD SCREW 10 24 X 3 4 B101623 5 1012 Page 23 GRILL ASSEMBLY Installing the Hose and Regula tor To ease assembly remove grill top before assembling Remove the 2 pins and clips at the rear of the grill top and set aside See Figure 4 LAA z VL A le F Figure 4 LP Models Attach the hose and regulator supplied with the unit as shown in Figure 5 MM A TA ly Figure 5 Page 24 Installing Control Panel Shield Attach shield by inserting the shield over the studs See Figure 6 Figure 6 Installing Control Panel Attach control panel assembly to grill bottom with two 10 24 keps nuts See Figure 7 Figure 7 B101623 5 1012 GRILL ASSEMBLY Ignitor Assembly Slide the collector box spacer and nut provided on assembly onto the collector box shaft and tighten See Figure 8 Note Peel protective film from control panel label before installing ignitor N Figure 8 B101623 5 1012 Installing the Ignitor Caution Do not cut or damage ignitor wire Carefully thread the end of the ignitor wire through the center hole in the grill bottom Slide the ground lug over the ignitor wire and fasten with nut provided Attach one end of the gro
26. SE COVERED BY YOUR BROIL MASTER WARRANTY Page 48 B101623 5 1012 BLUE FLAME BURNER MAINTENANCE Cleaning the Grill Caution To prevent injury do not clean a hot grill Note Do not use a commercial cleaner on the cooking grids Do not brush grids while they are hot For baked on residue use a BRASS NOT STEEL brush on the cooking grid and other components Burn Off This process is much like that used in self cleaning ovens and is most efficient when completed after each use of the grill Caution Do not open the grill during the burn off process Opening the grill during the burn off process may cause a sudden grease fire flare up that could burn your face and arms Wait until the grill has cooled before opening 1 Turn gas knob to HI Close lid and allow the grill to burn for ten minutes or until no smoke is present Do not allow the grill to burn for more than 30 minutes 2 Turn gas knob and supply to OFF and allow the grill to cool 3 Wipe COOL grill with a damp cloth to remove soot Grill Bottom Periodically remove cooking grids and Char Master Briquets or flavor screen to clean the interior of the grill Scrape off baked on residue with a putty knife or brass brush and rinse with water Clean the bottom air holes with a small knife Blue Flame Burner Maintenance Visually inspect the burner flames with each use Five minutes after lighting the flames should be blue and have well defined cones See
27. ass heat proof glass ceramic earthen ware or other glazed utensils are suitable for grill use Use of these types of materials may break with sudden temperature changes Grease is flammable Let hot grease cool before attempting to handle it Avoid letting grease deposits collect in the bottom of the grill Clean often Do not use aluminum foil to line the grilling grids or grill bottom This can severely upset combustion airflow or trap excessive heat in the control area The result of this can be melted knobs igniters and increased chance of personal injury The drip tray accessory may be lined with aluminum foil Children should not be left alone or unattended in an area where the grill is being used Never allow them to sit stand or play on or around the grill at any time Do not store items of interest to chil dren around or below the grill or in the cart Never allow children to crawl inside of a cart Do not heat unopened food containers as a build up of pressure may cause the container to burst Use a covered hand when opening the grill lid Never lean over an open grill When lighting a burner always pay close attention to what you are doing Be certain you are depressing the igniter button When using the grill do not touch the grilling grids burner warming rack or immediate surrounding area as these areas become extremely hot and could cause burns For proper lighting and performance of the burners keep the ports c
28. be connected to the Propane gas cylinder s female valve outlet before the grill can be operated Caution Operation of a Propane gas grill without the pressure regulator and hose assembly will cause gas leaks which could lead to fire or explosion resulting in property damage or personal injury The pressure regulator s fitting must remain clean and free of nicks and scratches A dirty nicked or scratched fitting can cause a gas leak resulting in an explosion or fire Use only genuine Broilmaster replacement parts unless otherwise specified by the manufacturer Connecting to Propane Gas Cylinder Retention Means ATTENTION Propane gas cylinders that are acceptable for use with this grill must comply with Cylinder Requirements Page 18 and Connection Requirements Page 19 Position the cylinder in the opening in the bottom of the cart and secure with the cylinder retaining bracket See Figure 2 Attach the pressure regulator to the Propane gas cylinder s valve using the plastic handwheel Tighten in a clockwise motion to achieve a gas tight seal See Figure 3 Caution Do not use a wrench or any other tool to tighten Use SS m m of a wrench or other tool will damage the plastic handwheel ps To disconnect the Propane gas cylinder turn OFF the cylinder s DN valve and the grill s control valve Remove the regulator by turning i ay the plastic handwheel counterclockwise Caution Assure hose does not touch the cas
29. dren Connection Requirements Caution Never use Liquid Propane LP gas in a grill designed for Natural gas or Natural gas in a grill designed for Liquid Propane gas Questions regarding different types of gases should be directed to your local gas supplier Installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 In Canada B101623 5 1012 installation shall be in accordance with CAN CGA B149 2 Propane Installation Code or CAN CGA B149 1 Natural Gas Installation Code and local codes where applicable Consult your local gas supplier or propane gas dealer for code regulations and recom mended procedures A Warning Broilmaster Premium Gas Grills require Liquid Propane LP cylinders equipped with an Overfill Protection Device OPD An overfilled or improperly filled Propane cyl inder can be dangerous Always use the pressure regulator and hose assembly supplied with your Propane gas grill Note Not all valve and cylinder combinations are compatible Check warning tag on valve and cylinder as well as external fitting threads All Broilmaster pressure regulators and hose assemblies require Propane cylinders with a Type 1 connection device as illustrated See Figure 1 Figure 1 Page 19 PROPANE GAS GRILLS Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven 11 inches water column It must
30. e small ports in the ceramic surface To prevent this blockage remove the cooking grid and the burner screen and vacuum the burner surface with a low suction vacuum cleaner every six months or as necessary When completing this procedure be careful not to scrape or strike the ceramic with the suction device which may damage the ceramic B101623 5 1012 Page 51 TROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily sometimes problems do arise The following troubleshooting guide lists several possible problems and their probable cause and solution Problem Cause Solution Burner will not light Gas injector not inserted in venturi tube Realign engage gas injector with the venturi tube and clean Obstruction in gas line For propane models ensure gas valve on cylin der is OFF Remove flexible hose and blow out any debris Spider webs in venturi tubes Clean venturi tubes See Maintenance Section Misalignment of collector box and burner Position electrode properly Clean collector box Out of gas Refill LP gas cylinder If natural model turn on gas at source Dead battery Replace with AA Alkaline battery Inadequate grill temperature Poor combustion Adjust air shutter Misalignment of venturi tube and gas injec Realign engage gas injector with the venturi tube tor Inadequate gas pressure Contact gas supplier for assistance Incorr
31. e some briquets left over Save them for future use Before cooking always preheat the grill as directed by the grill s operating instructions Hot briquets cause better quicker cooking and better flavor Cleaning Routine preheating and routine burn off also called post heating of a grill will clean the Char Master briquets Periodically turn the briquets over while they are cool Note for H3 Package Owners The side shelf must be installed before installing the Briquets and Briquet Rack Page 30 Figure 21a Figure 21b B101623 5 1012 OPERATION PROPANE 8 NATURAL GAS GRILLS Checking for Gas Leaks Check for gas leaks every time you connect your Broilmaster pro pane gas grill to a Propane gas cylinder when a connected cylinder has not been used recently or when either a natural or propane grill is being used for the first time Caution Do not use an open flame when checking for leaks Checking for leaks with an open flame may lead to a fire or explosion resulting in property damage or personal injury To check for gas leaks 1 Use dish washing liquid and a little water to make a soapy solu tion Turn OFF the knob on the control panel Turn ON the gas at the supply or cylinder A hissing sound indicates a leak Turn OFF the gas and repair the leak Apply the soapy water solution to all gas connections Look for bubbles Bubbles indicate a leak If there are bubbles turn OFF the gas and r
32. ect orifice valve setting Refer to gas conversion instructions in this manual Flames off the burner Cold grill Preheat grill at least 5 minutes on HI with the grill lid open Misalignment of burner tube and gas injec Realign engage gas injector with the burner tube tor Poor combustion Adjust air shutter Extreme wind Turn or shield grill Yellow flames Air shutter improperly set Open air shutter Spider webs in venturi tubes Clean venturi tubes See Maintenance Section Seasoning salts on burner Clean by washing burner with mild detergent Oil film on burner Allow burner to operate on HI for 10 15 minutes Low heat with knob in High posi Check for proper gas supply and pressure tion Pre heat grill for a full 15 minutes If using L P gas check for empty tank Check for kinks in supply line If only one burner appears low clean burner clearing ports of any obstructions Infrared back burner won t light Check the burner inlet for obstructions Grill may be in a dusty area Move to a less dusty area if possible Page 52 B101623 5 1012 APPLIANCE SERVICE HISTORY Date DealerName Service Technician Name Service PerformediNotes a B101623 5 1012 Page 53 APPLIANCE SERVICE HISTORY Date DealerName Service Technician Name Service PerformediNotes r Page 54 B101623 5 1012 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes AAA B10
33. epair the leak Turn the gas back ON and repeat the above procedures until all leaks are repaired Air Shutter Adjustment The venturi air shutter s are preset at the factory so that after five minutes the burner flames are blue with well defined cones If after five minutes the flame is yellow or there is a gap between the burner and the flame adjust the venturi air shutter as follows wn Nous Turn gas OFF and let the burner cool Loosen shutter set screw Close the air shutter to the minimum opening Light the burner wait five minutes and then carefully open the air shutter until the flame is blue and well defined 5 Retighten the set screw RwWNS gt B101623 5 1012 Operating Instructions Using the Ignitor Caution If a burner fails to light after 5 seconds turn the burner OFF for 5 minutes to allow the gas to clear then try again 1 Turn knob on the grill CLOCKWISE to the OFF position Turn ON gas at the source 3 With the grill lid open push and turn the burner control knob COUNTERCLOCKWISE to Hi 4 Push and hold the ignitor button until the burner lights approxi mately 5 seconds 5 If a burner does not light turn OFF all gas and refer to the Troubleshooting section of this manual Operating Instructions Using Matches Caution If a burner fails to light after 5 seconds turn the burner OFF for 5 minutes to allow the gas to clear then try again 1 Turn knob on the grill CLOCKWISE to the
34. er B100408 B100408 N A N A N A N A NS Knob Smoker Shutter Knob B100098 B100098 N A N A N A N A NS Not Shown Valves are not convertible To convert the unit to a different gas type a new valve must be purchased B101623 5 1012 Page 7 P4X SERIES PARTS DIAGRAM All repair part orders should be placed through your local Broilmaster dealer To locate a dealer in your area visit www broilmaster com To ensure prompt and accurate service please provide the following information when placing a repair part order Model Number Serial Number Part Name Part Number and Quantity of parts needed 17 or 18 Page 8 B101623 5 1012 P4X SERIES PARTS LIST Index ne Part Number Part Description No PAX PAXN PAXF PAXFN 1 Grill Body Top with heat indicator hinge B073286 B073286 B073286 B073286 1 Grill Body Top casting only B076621 B076621 B076621 B076621 2 Heat Indicator stainless B101406 B101406 B101406 B101406 3 Lid Handle stainless B070486 B070486 B070486 B070486 4 Foam Grip B073097 B073097 B073097 B073097 5 Warming Rack stainless B072696 B072696 B072696 B072696 6 Cooking Grid 2 piece Stainless Steel B101321 B101321 B101321 B101321 7 Briquette Bag B058122 B058122 N A N A 8 Briquette Rack B067449 B067449 B067449 B067449 9 Burner Assembly B101513 B101513 B101513 B101513 10 Wind Deflector B063065 B063065 B063065 B063065 11 Bridge Pin B057805 B057805 B057805 B057805 12 Hinge Pin B057804 B057804 B057804 B057804 13 Lid Stop
35. ers gasoline and similar liquids paper and paper products containers of grease paint etc e Never store flammable materials or objects such as those described above in the pedestal base Never leave grill unattended while in operation Never use any liquid in an attempt to control flare up lt may be necessary to adjust your grill away from the direction of prevailing wind Avoid wearing flammable and or loose clothing such as long sleeves neckties scarves aprons etc while the grill is in operation Avoid contact of hair to heat and flames Caution The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any system pressure testing at test pressures in excess of 1 2 PSIG Caution The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG Page 21 BROILMASTER ions PREMIUM GAS GRILLS Owner s Manual For Models P3X 1 P4X 1 H3X 1 H4X 1 P3SX 1 P4XF 1 H3XN 1 H4XN 1 P3XF 1 P4XN 1 P3XN 1 P4XF 1 P3SXN 1 P3XF 1 Vi N ENT GAS FIRED LISTED Page 22 B101623 5 1012 HARDWARE PACK H mmm 10 24 KEPS NUT PHILLIPS TRUSS HEAD SCREW 10 24 X 3 4 IO SY 10 24 HEX NUT LOCK PHILLIPS TRUSS HEAD SCREW 10 24 X 1 f N y 1 4 20 HEX NUT PHILLIPS TRUSS HEAD SC
36. et screw B101623 5 1012 Operating Instructions Before each use inspect all hoses If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to using your Broilmaster grill Call your local Broil master dealer for a replacement Using the Ignitor Caution If a burner fails to light after 5 seconds turn the burner OFF for 5 minutes to allow the gas to clear then try again Note Each burner must be lit individually 1 Turn knob on the grill CLOCKWISE to the OFF position 2 Turn ON gas at the source 3 With the grill lid open push and turn the burner control knob COUNTERCLOCKWISE to Hi 4 Push and hold the ignitor button until the burner lights approxi mately 5 seconds 5 If a burner does not light turn OFF all gas and refer to the Troubleshooting section of this manual 6 Repeat steps 3 through 5 for other burner Using Matches to Light the Grill Caution If a burner fails to light after 5 seconds turn the burner OFF for 5 minutes to allow the gas to clear then try again Note Each burner must be lit individually 1 Turn knob on the grill CLOCKWISE to the OFF position 2 Turn ON gas at the source 3 Open the grill lid 4 For Blue Flame grills insert a burning long wooden match through the lighter hole on the left side of the grill For Infrared grills insert the lighting stick with a long wooden match attached through the cooking grid to ignite the inf
37. he interior of the grill Scrape off baked on residue with a putty knife or brass brush and rinse with water Clean the bottom air holes with a small knife Burner Maintenance Stainless steel burners often turn reddish brown after use This does not effect the performance of the grill When cleaning the interior of the grill remove the burners and clean with a brass brush Wash with water and a mild detergent Grease Cup Empty periodically B101623 5 1012 Venturi Tubes The venturi tubes allow air and gas to mix prior to burning thus ensuring an efficient flame Spiders or other small insects may build webs or nests inside the tubes obstructing air flow Fire or flashback can occur in and or around obstructed venturi tubes and can cause damage to components beneath the grill or an unsafe condition To reduce risk inspections and cleaning should be performed at least twice monthly when spiders are active If the grill has been unused for an extended period of time inspect the tubes before using the grill Clean venturi tubes as follows Remove the cooking grids and briquette rack Remove the burner from the grill Lay the burner face down and remove the four retaining screws from the venturi tube plate and the burner See Figure 23 Use a small flexible brush to remove any debris for the tube s Flush with water Allow the tube s to dry before reinstalling Reinstall the venturi tubes and burner ON gt Nous F
38. igure 23 Note Bowtie burner is shown Follow the same steps for the H burner assembly Exterior Clean regularly with a solution of mild detergent and hot water Touch up paint is available from your dealer Broilmaster protec tive covers are recommended Stainless steel components can be easily cleaned with a spray on stainless steel cleaner found in most hardware stores Briquettes If the briquettes did not come clean during burn off after cooling turn them over The residue will burn off during warm up for the next use Page 33 TROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily sometimes problems do arise The following troubleshooting guide lists several possible problems and their probable cause and solution Problem Burner will not light Inadequate grill tem perature Flames blow out Yellow flames Page 34 Cause Gas injector not inserted in venturi tube Clogged gas injector Obstruction in gas line Spider webs in venturi tubes Misalignment of collector box and burner Out of gas Dead battery Poor combustion Misalignment of venturi tube and gas injector Inadequate gas pressure Incorrect orifice valve setting Cold grill Misalignment of burner tube and gas injector Poor combustion Extreme wind Air shutter improperly set Spider webs in venturi tubes Seasoning salts on burner Oil f
39. ilm on burner Solution Realign engage gas injector with the venturi tube Remove gas injector from gas con trol assembly and clean For propane models ensure gas valve on cylinder is OFF Remove flexible hose and blow out any debris Clean venturi tubes See Mainte nance Section Position electrode properly Clean collector box Refill LP gas cylinder If natural model turn on gas at source Replace with AA Alkaline battery Adjust air shutter Realign engage gas injector with the venturi tube Contact gas supplier for assistance Refer to gas conversion instructions in this manual Preheat grill at least 5 minutes on HI with the grill lid closed Realign engage gas injector with the burner tube Adjust air shutter Turn or shield grill Open air shutter Clean venturi tubes See Mainte nance Section Clean by washing burner with mild detergent Allow burner to operate on HI for 10 15 minutes B101623 5 1012 BROILMASTER SONS PREMIUM GAS GRILLS Owner s Manual For Models R3 1 R3N 1 R3B 1 R3BN 1 p y GAS FIRED us LISTED B101623 5 1012 Page 35 HARDWARE PACK NO SCREW 1 4 20 X 3 4 PH TRUSS HEAD SS ff FOAM GRIP SPACER IGNITOR 3B ONLY LA D o I SCREW 10 24 X 1 PHILLIPS TRUSS STAINLESS GROUND WIRE ES R3 ONLY Z A jun et in L KNOB COLLECTOR BOX ASSEMBLY BATTERY AA R3B ONLY Ss
40. ing grill head onto cart See the instructions that come with the cart for Control Housing installation instructions Cover Plate is used only when installing grill head onto post See the instructions that come with the post for Cover Plate installation instructions B101623 5 1012 Page 15 GRILL ASSEMBLY Before You Begin All Broilmaster grills require some assembly and installation Follow all instructions unless noted to apply only to other specific models If you purchased an accessory with your Broilmaster follow the instructions provided with the accessory for assembly and installation If an instruction refers to a step that is not required for your grill model please continue to the next step Compare the parts found in the shipping container to the parts list provided If any parts are missing contact your Broilmaster dealer before beginning assembly CAUTION FOR YOUR SAFETY Parts may have sharp edges Wear leather work gloves and handle parts carefully during the unpacking assembly and installation WARRANTY TERMS Recommended Tools These items are recommended for the assembly of your grill Do NOT use power tools Phillips screwdriver e Adjustable wrench set Socket set e Soapy water solution to test for leaks Liquid soap for foam grip Grill Mountings Assemble your base option before assembling your Broilmas ter grill head Refer to the Broilmaster Cart Base and Post instruc
41. ir part order Model Number Serial Number Part Name Part Number and Quantity of parts needed Page 10 B101623 5 1012 H3X SERIES PARTS LIST Index No Part Description RA H3X H3XN 1 Grill Body Top with heat indicator hinge B100453 B100453 1 Grill Body Top casting only B100456 B100456 2 Heat Indicator stainless B101406 B101406 3 Lid Handle stainless B070486 B070486 4 Foam Grip B073097 B073097 5 Warming Rack Chrome B100594 B100594 6 Cooking Grid 2 piece Stainless Steel B101397 B101397 T Briquette Bag B058122 B058122 8 Briquette Rack B101061 B101061 9 Burner Assembly B101436 B101436 10 Wind Deflector B063065 B063065 11 Bridge Pin B057805 B057805 12 Hinge Pin B057804 B057804 13 Lid Stop Kit DPA106 DPA106 14 Orifice LPG 55 drill P182 P182 15 Orifice NAT 49 drill P265 P265 16 Electric Ignitor B072218 B072218 17 Valve LPG B101420 B101420 18 Valve NAT B101421 B101421 19 Shelf Pin B073963 B073963 20 Control Panel Assembly with label B101563 B101563 20 Control Panel Label not shown B101517 B101517 21 Valve Knob Black B070084 B070084 22 Grill Body Bottom casting only B101418 B101418 23 Control Panel Shield B101622 B101622 24 Ignitor Ground Wire B072684 B072684 25 Ignitor Grounding Lug B069747 B069747 26 Collector Box Spacer B069743 B069743 21 Collector Box B100446 B100446 28 Hose 8 LPS Regulator B069756 B069756 29 Hardware Package B101656 B101656 30 Burner Bracket B101648 B101648 Valves are
42. is or any other appliance A CAUTION Parts may have sharp edges Wear leather work gloves and handle parts carefully dur ing the unpacking assembly and installation A WARNING Broilmaster Gas Grills must ONLY use propane cylinders equipped with an Overfill Protection Device OPD Use only a reputable propane dealer when exchanging or filling cylinders An overfilled or improperly filled propane cylinder can be dangerous Page 2 B101623 5 1012 Congratulations Welcome to the beauty durability and prestige of a Premium Gas Grill by Broilmaster With award winning excellence built into every feature and durability that surpasses other Premium gas grills Broilmaster has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years At Broilmaster we continually strive to enhance the performance and quality of our products for your grilling enjoyment Every effort will be made to ensure that Broilmaster continues to be your choice as the Premium grill of the future Whether you are at the lake or in the privacy of your own backyard the Broilmaster Premium Gas Grill performs far beyond the ordinary and is designed to provide your family with years of outdoor cooking pleasure Thank You Broilmaster is a registered trademark of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Telephone 800 851 3153 B101623 5 1012 Page 3 TABLE OF CONTENTS Congratulations
43. k and briquets and cooking grids Exterior Clean regularly with a solution of mild detergent and hot water Touch up paint is available from your dealer Broilmaster protec tive covers are recommended Stainless steel components can be easily cleaned with a spray on stainless steel cleaner found in most hardware stores Char Master Briquets If the briquets did not come clean during burn off after cooling turn them over The residue will burn off during warm up for the next use SO Ek SO Incorrect Flame Pattern Figure 40 B101623 5 1012 Page 49 INFRARED BURNER MAINTENANCE General Overview Proper care maintenance and cleaning will help ensure a long life for your grill Periodic cleaning will help avoid accumulations of flammable grease and other debris Exterior Clean regularly with a solution of mild detergent and hot water Touch up paint is available from your dealer Broilmaster protec tive covers are recommended Stainless steel components can be easily cleaned with a spray on stainless steel cleaner found in most hardware stores Protection of Burners The burners of your grill are designed to provide a long life of satisfactory performance However there are steps you must take to prevent cracking of their ceramic surfaces which will cause the burners to malfunction Following are the most common causes of cracks and the steps you must take to avoid them Damage caused by failure to follow these
44. l Free Fax 800 274 2004 Parts Heater Hearth and Grills Websites www fwwebb com 8 www victormfg com Parts Heater Hearth and Grills HOW TO ORDER REPAIR PARTS Parts Not Under Warranty Parts can be ordered through your Service Person Dealer or a Master Parts Distributor See this page for the Master Parts Distribu tors list For best results the service person or dealer should order parts through the distributor Parts can be shipped directly to the service person dealer Warranty Parts Warranty parts will need a proof of purchase and can be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the fol lowing illustration and part list Be sure to give all this information Appliance Model Number Part Description Appliance Serial Number Part Number Type of Gas Propane or Natural Do not order bolts screws washers or nuts They are standard hardware items and can be purchased at any local hardware store Shipments contingent upon strikes fires and all causes beyond our control B101623 5 1012 Page 5 P3X SERIES PARTS DIAGRAM All repair part orders should be placed through your local Broilmaster
45. lean The burners will only operate in one position and must be mounted correctly for safe operation B101623 5 1012 Clean the grill with caution Avoid steam burns do not use a wet sponge or cloth to clean the grill while it is hot Some cleaners produce noxious fumes or can ignite if applied to a hot surface A Insect Warning Spiders and insects can nest in the burners of this and any other grill and cause the gas to flow from the front of the burner This is a very dangerous condition which can cause a fire to occur behind the valve panel thereby damaging the grill and making it unsafe to operate Inspect the grill at least twice per year Be sure all grill controls are turned off and the grill is cool before using any type of aerosol cleaner on or around the grill The chem ical that produces the spraying action could in the presence of heat ignite or cause metal parts to corrode Do not operate the grill under unprotected combustible construction Use only in well ventilated areas Do not use in buildings garages sheds breeze ways or any enclosed areas Keep the area surrounding the grill free from combustible materi als trash or combustible fluids and vapors such as gasoline or charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air Keep the back of the cart free and clear from debris If the unit is stored indoors ensure that it is cool If propane is used the cylinder must be unhooked and
46. lve must be dis connected from the gas supply piping system during any sys tem pressure testing at test pressures in excess of 1 2 PSIG Caution The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG B101623 5 1012 Page 43 INFRARED COOKING General Overview Broilmaster Infrared gas grills make it possible for you to enjoy cooking outdoors quickly and effortlessly In minutes you can en joy steaks hamburgers poultry pork chops fish and other foods You can also cook more slowly if you wish Broilmaster s optional accessories are designed to enhance your grill s versatility Infrared Searing Method Searing is a process that seals juices in food by cooking with in tense heat for a short period of time The juices stay in the food where they belong and the outside gets coated with flavorful smoke For best results follow these procedures when cooking Searing Method 1 Follow the Burner Ignition procedures and operate the grill for 5 minutes or until the burners glow uniformly 2 Set the Burner Output Knob to HIGH and place the food on the cooking grid for 1 2 minutes or until food lifts without sticking Turn the food and repeat Step 2 Depending upon your taste continue cooking on HIGH turn ing the food frequently or adjust the Burner Output Knob
47. ner becomes wet while not in use later operation of the burner can create steam which may produce enough pressure to crack the ceramic In addition repeated soaking of the ceramic will cause Page 50 it to swell and expand This expansion will create pressure on the ceramic and cause it to crack and crumble To prevent burner damage caused by liquids please do the fol lowing e Never throw liquid into the grill to control a flare up Never expose the burners to the risk of soaking by rainfall sprinklers or otherwise We recommend that the grill be cov ered with a heavy duty vinyl cover at all times when it is not in use Do not attempt to operate your grill in the open air while it is raining Finally using the grill close the hood as soon as the burners are off so that if it rains the burners will not be exposed to direct rainfall while the grill is cooling TY standing water is in the grill because of exposure to rainfall etc examine the ceramic burner surfaces for evidence of pos sible water soaking If the ceramic appears to be wet remove the burners from the grill and turn them upside down to empty any water from the burner box After draining all the water place the burners indoors and allow to dry thoroughly Also empty any water standing in the grill s drip tray Then reinstall the burners After testing for gas leaks around all fittings resume normal use of the grill Cleaning CAUTION ALWAYS ALLOW THE GR
48. not convertible To convert the unit to a different gas type a new valve must be purchased Note H3 Series grills do not come with a Lid Stop Kit The Lid Stop Kit must be purchased separately B101623 5 1012 Page 11 H4X SERIES PARTS DIAGRAM co O m H4X SERIES PARTS LIST Part Number Index Part Description No H4X H4XN 1 Grill Body Top with heat indicator hinge B073286 B073286 1 Grill Body Top casting only B076621 B076621 2 Heat Indicator stainless B101406 B101406 3 Lid Handle stainless B070486 B070486 4 Foam Grip B073097 B073097 5 Warming Rack stainless B072696 B072696 6 Cooking Grid B101492 B101492 7 Briquette Bag B058122 B058122 8 Briquette Rack B067449 B067449 9 Burner Assembly B101618 B101618 10 Wind Deflector B063065 B063065 11 Bridge Pin B057805 B057805 12 Hinge Pin B057804 B057804 13 Lid Stop Kit DPA106 DPA106 14 Orifice LPG 122 mm R312 P312 15 Orifice NAT 50 drill P245 P245 16 Electric Ignitor B072218 B072218 17 Valve LPG B101420 B101420 18 Valve NAT B101421 B101421 19 Shelf Pin B073963 B073963 20 Control Panel Assembly with label B101515 B101515 20 Control Panel Label not shown B101518 B101518 2A Valve Knob Black B070084 B070084 22 Grill Body Bottom casting only B101443 B101443 23 Control Panel Shield B101621 B101621 24 Ignitor Ground Wire B072684 B072684 25 Ignitor Grounding Lug B069747 B069747 26 Collector Box Spacer B069743 B069743 27 Collector Box B100446 B
49. nstall or operate this grill where gaso line or other flammable materials are used or stored Failure to comply with this warning could result in explosion or fire causing property damage or personal injury Gas Type The type gas required for your grill can be determined from the product identification label located on the grill s control panel Questions regarding different types of gases should be directed to your local gas supplier Caution Never use Liquid Propane LP gas in a grill designed for Natural gas or Natural gas in a grill designed for Liquid Propane gas Questions regarding different types of gases should be directed to your local gas company B101623 5 1012 Connection Requirements Broilmaster grills are not equipped with pressure regulators Your gas grill operates at a manifold pressure of seven 7 inches water column Connect cart mounted Natural gas grills to a pre installed gas sup ply line using the twelve 12 foot flexible hose and quick disconnect kit which can be purchased from your local dealer Hazardous Locations and Conditions The LP gas cylinder must be arranged upright for vapor with drawal e Do not obstruct the flow of combustion and ventilation air e This grill should only be used outdoors in a well ventilated space must not be used in a building garage or any other enclosed area Keep all flammable substances away from the grill These include most aerosols and aerosol contain
50. ral or propane grill is being used for the first time Caution Do not use an open flame when checking for leaks Checking for leaks with an open flame may lead to a fire or explosion resulting in property damage or personal injury To check for gas leaks 1 Use dish washing liquid and a little water to make a soapy solu tion Turn OFF the knob on the control panel Turn ON the gas at the supply or cylinder A hissing sound indicates a leak Turn OFF the gas and repair the leak Apply the soapy water solution to all gas connections Look for bubbles Bubbles indicate a leak If there are bubbles turn OFF the gas and repair the leak Turn the gas back ON and repeat the above procedures until all leaks are repaired Air Shutter Adjustment For R3B Series Only The burner venturi tube air shutter is preset at the factory so that after five minutes the burner flames are blue with well defined cones If after five minutes the flame is yellow or there is a gap between the burner and the flame adjust the burner venturi tube air shutter as follows wn Nous 1 Turn gas OFF and let the burner cool 2 Beneath the control panel you can access the air shutter s which are located on the end of the burner tubes 3 Loosen shutter set screw 4 Close the air shutter to the minimum opening 5 Light the burner wait five minutes and then carefully open the air shutter until the flame is blue and well defined 6 Retighten the s
51. rared burner from the top See Figure 38 5 Turn the burner control knob COUNTERCLOCKWISE to HI 6 If a burner does not light turn OFF all gas and refer to the Troubleshooting section of this manual 7 Repeat steps 3 through 6 for other burner KEEP HAND AWAY FROM TOP OF GRILL WHEN LIGHTING INFRARED BURNER LIGHTING STICK lt R734 NX M Mn MATCH LIGHT HOLE BLUE FLAME BURNER Figure 39 Page 47 OPERATION PROPANE amp NATURAL GAS GRILLS Before Cooking Before cooking on a grill for the first time it should be operated to burn off any oil residue from the manufacturing process 1 Raise the grill lid 2 Light grill burners 3 Burn on HI for ten minutes 4 Close the lid and burn on HI for an additional ten minutes 5 Turn OFF gas The grill is now ready for use Preheating Before cooking on a gas grill allow the grill to preheat on HI for 5 minutes with the lid open This uses very little fuel and provides better flavor A WARNING AVOID WATER DAM HOOD MUST BE OPEN WHEN LIGHTING GRILL BURNERS AGE TO BURNER WARMING UP THE GRILL AND WHILE GRILLING NEVER ALLOW WATER TO HOOD MAY ONLY BE CLOSED WHILE INFRARED IS IN USE CONTACT THE BURNER AS AND BOTH KNOBS ARE SET ON LOW OR WHILE BLUE DAMAGE WILL RESULT FLAME BURNER IS IN USE ONLY OR WHEN THE GRILL IS WATER DAMAGE IS NOT NOT IN U
52. ravel diagnostic costs and freight charges on warranted parts to and from the factory Claims that do not involve defective workmanship or materials Unauthorized service or parts replacements Removal and reinstallation cost Inoperable due to improper or lack of maintenance The costs of a service call to diagnose a problem and labor for replacement or repairs How To Get Service To make a claim under this warranty please have your receipt available and contact your installing dealer Provide the dealer with the model number serial number type of gas and purchase verification The installing dealer is responsible for providing service and will contact the factory to initiate any warranted parts replacements Empire will make replacement parts available at the factory Shipping expenses are not covered If after contacting your Empire dealer service received has not been satisfactory contact Consumer Relations Department Empire Comfort Systems Inc PO Box 529 Belleville Illinois 62222 or send an e mail to info empirecomfort com with Consumer Relations in the subject line Your Rights Under State Law This warranty gives your specific legal rights and you may also have other rights which vary from state to state Broilmaster is a Division of Empire Comfort Systems Inc B101623 5 1012 Page 17 PROPANE GAS GRILLS Grill Location When choosing the ideal location for your Broilmaster Premium Gas Grill remember this grill is
53. s Turn over every 2 minutes a Breast Not Recommended Not Recommended 16 Minutes Turn over every 2 minutes Not Recommended Not Recommended Done 18 Minutes Turn over every 2 minutes Chicken Breast Bone In Not Recommended Not Recommended 40 Minutes Low Turn as Needed Chicken Legs Bone In Not Recommended 15 Minutes Low 20 Minutes Turn as Needed 7 S Spare Ribs Not Recommended Not Recommended Preferred Position Minutes per Seon High Turn every 4 minutes Chicken Wings Bone In Not Recommended 15 Minutes Low 2O Minutes Turn as Needed Cooking temperature setting is on HI unless otherwise specified Marinades and rubs will cause flare ups Use caution with cooking foods seasoned in this manner Caution Under cooked and raw meat can cause serious illness Cook all meats to USDA recommended internal temperatures Cooking times are provided as guideline only For the best results use a high quality instant read out thermometer and follow the USDA recommended temperatures www usda gov keyword Is it done yet NOTICE NEVER DOUSE A FLARE UP WITH LIQUID IT WILL DAMAGE THE BURNER AND VOID THE WARRANTY Cooking Grid Position 3 Page 46 B101623 5 1012 OPERATION PROPANE amp NATURAL GAS GRILLS Checking for Gas Leaks Check for gas leaks every time you connect your Broilmaster pro pane gas grill to a Propane gas cylinder when a connected cylinder has not been used recently or when either a natu
54. se safety precautions could result in a fire or explosion causing property damage or personal injury Propane gas cylinders should always be handled stored and transported with extreme caution in a secured upright position Never attempt to use or repair a propane gas cylinder that has been damaged Never attempt to use or repair a cylinder with a faulty or damaged valve outlet A cylinder that has been dropped dented or otherwise damaged must be replaced A propane gas cylinder should never be transported in the pas senger area of a vehicle Keep cylinders out of direct sunlight and never apply any other source of direct heat to them When refilling your cylinder always insist on a reputable qualified gas dealer Your propane gas cylinder is filled by weight and should never exceed eighty percent 80 of its weight limit If the cylin der is not completely empty the gas dealer must make necessary adjustments to ensure it is not overfilled Never use an overfilled Propane gas cylinder Cylinder Storage Your grill must be stored outdoors in a well ventilated area if the cylinder is attached to it Disconnected cylinders must have a threaded valve plug tightly installed and must not be stored in any building garage or other enclosed area Flammable materials gasoline grill covers etc must not be stored in the cylinder enclosure Always store Propane cylinders in a secured upright position out of the reach of chil
55. shown in Figure 15 The screw will fit into the hole on the burner bracket Figure 13 P Series Shown Figure 15 B101623 5 1012 Page 27 4 Slide the bridge pin through the hole in the 1 4 20 x 1 1 2 Phil lips Truss Head Screw as shown in Figure 16 Figure 16 Page 28 Handle For your added comfort a foam grip has been provided See Figure 17 Tip For ease of installation slightly lubricate the front handle with liquid soap before pushing the foam grip into place Fasten the front handle to the grill lid with two 10 24 x 1 screws See Figure 18 A Figure 17 Figure 18 Install side shelves or side burner to side of grill at this time Reinstall grill top to grill bottom with 2 pins and clips removed in Figure 4 B101623 5 1012 TES Ak 0000000 666666 eo00000 oocoooo bpooooooojoooooooojoooooooojoooooooo h o o o o o o o o o o o o o o o o o o o o o o o o 9 o o o B7 XD NF P3X Figure 20a 0000000 o0000000 00000000 606080000 o o o o o o o o o o o o o o o o o o o o o o o o Y
56. steps is not covered by your grill warranty IMPACT WITH HARD OBJECTS Never allow hard objects to strike the ceramic Take particular care when inserting or removing the cooking grids and accessories into or from the grill If objects such as these fall onto the ceramic itis likely to crack the ceramic IMPAIRED VENTILATION OF HOT AIR FROM THE GRILL In order for the burners to function properly hot air created by the burners must have a way to escape the grill If the hot air is not allowed to escape the burners may become deprived of oxygen causing them to backfire especially if the burner output is set at HIGH If this occurs repeatedly the burners may crack Never operate your grill with very little or no open space at the cooking surface the cooking grids provide sufficient open space Examples DO NOT operate the grill on HIGH with the hood closed DO NOT use accessories in combinations that cover more than 75 of the cooking surface with solid metal DO NOT cover the entire surface with aluminum foil a large pan etc WATERAND OTHER LIQUIDS When the burners are in operation their intense heat is normally sufficient to vaporize any drippings marinates or sauces that contact the surface as a by product of grilling This does not include water thrown into the grill to douse a flame Cold liquid contacting a hot surface in substantial amounts can cause the surface to break Also if the ceramic or interior of a bur
57. t recommend cooking portion meats from a frozen state 3 Start slowly Infrared grilling is unlike other outdoor cooking methods It may take time to get used to the fast cooking pro cess As a benchmark foods which generally cook in 20 min utes or less on conventional grills cook in about one half the conventional time on a Broilmaster infrared grill Please refer to the Infrared Cooking Sample Times on pages 43 and 44 Indirect Cooking with a Broil master Infrared Grill Indirect cooking is a slower process used to prepare large main dishes roasts hams turkeys etc Foods are placed on one side of the grill and the other side is lighted to produce heat To protect the infrared burner from damage place a heavy du ty disposable aluminum pan over the burner to catch drippings Note Make sure the aluminum pan is the same size or larger than the infrared burner Any liquids that land on the burner while it is not burning may cause it to break when ignited The pan may be filled part way with liquid water marinade etc to enhance the moisture content of the meat but take special care not to spill anything onto the burner when adding liquids or when removing the pan after cooking B101623 5 1012 INFRARED COOKING SAMPLE TIMES amp GRID POSITIONS FOOD DONENESS APPROXIMATE COOKING GRID COOKING GRID COOKING GRID COOKING TIME POSITION 1 POSITION 2 POSITION 3 WITH INFRARED per Side l every 2 minutes Steak Pieces 1 Thick
58. tention Before lighting your grill check all gas con nections including the adjustment screws in valve stems for gas leaks with a soapy water mixture Caution Do not use the grill if a gas leak is detected until gas leak is corrected If a gas leak can not be stopped do not use grill You must contact a qualified repair person Push valve knobs onto valves Apply the completed conversion label adjacent to the rating plate label on the grill B101623 5 1012 GAS CONVERSION TO NATURAL GAS 12 The natural gas inlet pressure at the grill is to be set at 7 0 of inlet pressure 13 Ignite burner on grill and observe flame pattern If flame is yel low in color or flame is lifting off burner the air shutter on blue flame burners only will require adjustment 14 Beneath the control panel you can access the air shutter which is located on the end of the burner tube 15 Loosen phillips screw at air shutter open air shutter for a yel low flame or close air shutter for a lifting flame Tighten phillips screw at air shutter 16 Ignite burners on grill to verify burner flame characteristics 17 Replace briquet rack and briquets and reinstall cooking grids Installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Pro pane Storage and Handling Code B149 2 Caution The grill and its individual shutoff va
59. ting or mounting components Figure 2 CLOCKWISE Figure 3 Page 20 B101623 5 1012 NATURAL GAS GRILLS Grill Location When choosing the ideal location for your Broilmaster Premium Gas Grill remember this grill is designed for outdoor use ONLY You should never install or operate your grill in any building garage or other enclosed area For your safety this grill should not be installed or operated under any combustible materials such as carports covered porches awnings or overhangs Never install or operate your grill in or on any recreational vehicle or boat CAUTION The installation and operation of this grill at clear ances less than specified below may lead to the possibility of fire property damage or personal injury A minimum clearance of sixteen 16 inches is required from the sides of the grill to any combustible material A minimum clearance of eighteen 18 inches is required from the back of the grill to any combustible material Some examples of combustible materials are a wall a fence patio furniture or the wall of your home The area surrounding the grill should be clear to ensure proper ventilation Do not obstruct the flow of combustion and ventilation air in any way The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris Portable grills should be level and positioned away from direct wind prior to each use A WARNING Do not i
60. tions provided with each accessory for assembly installation and mounting procedures Empire Comfort Systems Inc warranties this Broilmaster premium gas grill to be free from defects at the time of purchase and for the periods specified below Broilmaster Premium Gas Grills must be installed by a qualified technician and must be maintained and oper ated safely in accordance with the instructions in the owner s manual This warranty applies to the original purchaser only and is not transferable All warranty repairs must be accomplished by a qualified gas appliance technician Limited Lifetime Parts Warranty Against Rust Through If the items listed below fail because of defective workmanship or material Empire will repair or replace at Empire s option Aluminum Grill Housing except paint e Stainless Steel Rod Cooking Grids and Stainless Steel Griddles Select Stainless Steel Components Cart Mounting Bowtie Burner Side Burner DPSBSS Side Burner Housing and Warming Rack Stainless Steel Built In Components Built In Kits for 3 Series Grill Heads Door Kit Tilt Out LP Tank Door and Vent Register Kit Limited Ten Year Parts Warranty Against Rust Through If the items listed below fail because of defective workmanship or material Empire will repair or replace at Empire s option H Series and R3B Stainless Steel Burners Side Burner DPASBC Side Burner Housing BSA Page 16 B101623 5 1012
61. und wire to the terminal on the rear of the electronic ignitor Attach the remaining end to the ground lug See Figures 8 and 9 Attach ignitor wire to the spark terminal on the rear of the electronic ignitor SPARK GROUND Figure 9 Installing Control Knobs Place control knobs onto valve stems The knobs will only fit onto the stems one way Page 25 GRILL ASSEMBLY Wind Deflector Place the wind deflector in the grill bottom See Figure 10 Figure 10 Page 26 B101623 5 1012 6 The burner bracket should be at a slight angle as shown in Installing the Burner Figure 12 Once the proper angle is achieved tighten the screw 1 Insert the burner assembly into the grill bottom with the venturi securing the burner bracket to the venturi assembly and burner tubes facing the front of the grill See Figure 14 body T H Series Burner Shown Figure 12 7 Insert the 1 4 20 x 1 1 2 Phillips Truss Head Screw from the underside of the grill and secure with the 1 4 20 Hex Nut See Figure 13 Figure 14 Note If the Grill Head is installed on a PCB1 or DCB1 make sure the cart shield is not installed until the burner bracket is mounted 2 Slide the venturi on to the valve assembly 3 Raise the unsecured end of the burner bracket and slip it over the 1 4 20 x 1 1 2 Phillips Truss Head Screw as

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