Bradley Smoker CRS-2/IR Plumbing Product User Manual
Contents
1. Installation Instructions CRS 2 IR CRS 3 IR Express Crescent Lavatory System CRS Series at Complies with Texas Gr CRS 3 IR LSD Accessibility Standards TAS for Juvenile Height applications Table of Contents DIMENSIONS 2 5 0 foo acdasdanig ninani wees x 2 Installation Instructions 3 9 Cleaning and Maintenance 10 Solenoid Valve Troubleshooting 11 Solenoid Valve Repair Parts 12 Vernatherm Valve Troubleshooting 13 Vernatherm Valve Repair Parts 14 Cleaning the Strainer 13 14 For soap system installation refer to installation manual 215 1583 CRS 2 IR LSD NOTE 3 station unit is shown throughout 2 station is similar A IMPORTANT Read this entire installation manual to ensure proper installation then file these instructions with the owner or maintenance department Flush all the water supply lines before making connections Debris in supply lines will cause the valves to malfunction Wall anchors used must have a minimum pull out rating of 1 000 Ibs Product warranties may be found under Product Information on our web site at www bradleycorp com P O Box 309 Menomonee Falls WI 53052 0309 215 1330 Rev K EN 06 915 Nie NAHB TEL 1 800 BRADLEY FAX 262 251 5817 2007 Bradley Corporation http Awww bradleycorp com Page 1of142. 2 8 07 c 2 i i i A JCENTER Express Crescent Lavatory System CRS Series CRS 2 IR CRS 3 IR Installation Instructions Express Crescent Lavatory System Dimensions Cy D Lo 8 48 i 1219 26 bins 660 8 1 2 216 T 37 3 8 949 ht 20 508 2 2 8 07 mm 17 3 8 441 3 3 8 86 mm ADJUSTMENTS TO VERTICAL DIMENSIONS FOR VARIOUS RIM HEIGHTS Rim Height Application Adjustment 34 Adult Height ADA TAS Adult Height None as shown 302 TAS Ages 11 thru 14 or 15 Grades 6 thru 8 or 9 Subtract 2 30 TAS Ages 4 thru 10 or 11 Grades Pre K thru 5 or 6 amp Proposed Juvenile Height ADA Subtract 4 24 Preschool required by some local codes Subtract 10 Bradley Corporation 215 1330 Rev K EN 06 915 Express Crescent Lavatory System CRS Series Installation Instructions CRS 2 IR CRS 3 IR Installation Instructions Supplies required for installation e 6 3 8 wall anchors bolts and washers to mount bowl to wall min pull out force of 1 000 Ibs e 1 2 NPT hot and cold or tempered supply piping e 1 1 2 drain piping and P Trap available from Bradley p n 269 1697 e 110 VAC power source for 110 24 VAC plug in transformer supplied e OPTIONAL TRAP COVER 1 4 wall anchor bolt and washer to mount trap cover to wall OPTIONAL
3. Bradley recommends installing an electrical cut off switch to the unit this feature prevents accidental water delivery during regular maintenance and service Step 1 Rough ins NOTE Refer to Figure 1 below and Figure 2 on page 4 for Express Crescent Lavatory System rough ins and dimensions 1 Rough in 1 2 NPT hot and cold supply lines and 1 1 2 NPT drain waste connection through wall at dimensions shown in Figure 1 A IMPORTANT Flush all the water supply lines before making connections Debris in as supply lines will cause the valves to malfunction Standard Height Mounting A g ba 2 eo 51mm 9 xe 6 1 2 Ne 85mm A f p j RIM i bead TRAP COVER 864mm OPTIONAL 23 3 4 1 2 NPT DRAIN 25 5 8 STUB OUT 2 51mm ee 651mm CENTERLINE 1 2 NPT HOT AND COLD SUPPLIES OF FIXTURE STUB OUT 2 51mm Figure 1 y y FLOOR y ADJUSTMENTS TO VERTICAL DIMENSIONS FOR VARIOUS RIM HEIGHTS Rim Height Application Adjustment 34 Adult Height ADA TAS Adult Height TAS Adult Height None as shown 32 TAS Ages 11 thru 14 or 15 Grades 6 thru 8 or 9 Subtract 2 30 TAS Ages 4 thru 10 or 11 Grades Pre K thru 5 or 6 Subtract 4 amp Proposed Juvenile Height ADA 24 Preschool required by some local codes Subtract 10 Bradley Corporation 215 1330 Rev K EN 06 915 2 8 07 Express Crescent Lavatory System CRS Series C
4. Adult Height TAS Adult Height None as shown 32 TAS Ages 11 thru 14 or 15 Grades 6 thru 8 or 9 Subtract 2 30 TAS Ages 4 thru 10 or 11 Grades Pre K thru 5 or 6 Subtract 4 amp Proposed Juvenile Height ADA 24 Preschool required by some local codes Subtract 10 2 8 07 Bradley Corporation 215 1330 Rev K EN 06 915 Express Crescent Lavatory System CRS Series Installation Instructions CRS 2 IR CRS 3 IR Installation Instructions continued Step 3 Install wall anchors 1 Measure and mark the centerline of the lavatory system on the wall 3 Using cardboard template 186 1311 provided mark six mounting holes on wall 3 Drill holes in the wall and install the six 3 8 wall anchors with a minimum pull out rating of 1 000 Ibs supplied by installer at the locations shown in Figure on page 3 NOTE The six 3 8 anchors will be used to mount the Crescent bowl to the wall 4 OPTIONAL TRAP COVER Install the 1 4 wall anchor for the Trap Cover supplied by installer as shown on Figure 1 Use Trap Cover to locate 5 OPTIONAL SOAP TANK Install 1 4 anchors for soap tank installation refer to soap system installation manual 215 1583 for further instructions Step 4 Remove cover from bowl assembly 1 Unpack the bowl and cover assembly 2 Remove the wing nuts on the two threaded rods which retain the cover see Figure 3 3 Remove the top cover bracket 4 Lift the cover off and set aside Step 5 Mount
5. HEAD SENSOR CIRCUIT GREEN SUPPLY TUBE FROM SPRAYHEAD COMPRESSION NUT 110 231 TRANSFORMER RED SPADE TERMINAL GREEN SPADE TERMINAL WHITE SPADE SUPPLY INLET TERMINALS BLACK SPADE TERMINAL VERNATHERM THERMOSTATIC MIXING VALVE Figure 6b Installation Instructions continued Step 8 Electrical and supply connections con d 6 Check the temperature when approximately 1 0 GPM water flow is reached and adjust if necessary the range of the valve is 95 F 115 F 35 C 43 C To adjust the temperature follow the procedure below TEMPERATURE ADJUSTMENT STEM TEMPERATURE LOCKING NUT e Loosen temperature locking nut with wrench e Using a blade screwdriver turn the adjustment stem counterclockwise to increase the temperature or clockwise to decrease the temperature see Figure 7 e Once desired temperature is reached tighten nut to prevent Figure 7 temperature change 8 2 8 07 Bradley Corporation 215 1330 Rev K EN 06 915 Express Crescent Lavatory System CRS Series Installation Instructions CRS 2 IR CRS 3 IR Installation Instructions continued Step 9 Install the Optional Soap Dispenser For Express Crescent Lavatory System units with optional soap dispensers see 215 1583 Step 10 Install the top cover 1 Carefully place the top cover on top of the lavatory system bowl 2 Install the threaded rods into the holes on the bottom of the top cover se
6. RS 2 IR CRS 3 IR Installation Instructions Installation Instructions continued Step 1 Rough ins cont d 2 Install a 110 volt GFI protected electrical outlet per local code at the location shown in Figure 2 3 Install six 3 8 wall anchors with a minimum pull out rating of 1 000 Ibs supplied by installer at the locations marked in Figure 2 4 OPTIONAL TRAP COVER Install one 1 4 wall anchor at the location marked in Figure 2 Standard Height Mounting 3 8 WALL ANCHORS 6 PLACES MIN PULL OUT FORCE 1 000 LBS PER ANCHOR 10 gt 10 gt x 10 10 gt 254mm 254mm 254mm 254mm k3 N 0 _ 13 1 2 gt 13 1 2 gt 343mm 343mm A O 1 3 8 35mm gt Ea E L 6 h h Ge A 1 l 33 1 2 lo 9 ae 851mm A L 3 3 4 i 45mm 35 889mm st 4 1 4 WALL pee Neal 195mm 27 1 4 resmim ANCHORS FOR 692mm OPTIONAL lt 10 1 2 gt SOAP SYSTEM 267mm 22 3 4 578mm 110 volt GFCI PROTECTED ELECTRICAL OUTLET RECOMMENDED LOCATION OPTIONAL 1 4 WALL CHECK LOCAL ELECTRICAL ANCHOR FOR TRAP CODES BEFORE ROUGHING IN COVER USE TRAP COVER FOR TEMPLATE y y y FLOOR y y Figure 2 ADJUSTMENTS TO VERTICAL DIMENSIONS FOR VARIOUS RIM HEIGHTS Rim Height Application Adjustment 34 Adult Height ADA TAS
7. ace thermostat into container with 115 F water The pushrod should pop out of the thermostat approximately 1 10 3 If thermostat pushrod does not pop out the thermostat must be replaced Contact your Bradley representative and ask for Repair Kit part number S65 259 Cause Valve temperature is not properly set Solution Adjust the temperature Using a blade screwdriver turn the adjustment stem counterclockwise to increase the temperature or clockwise to decrease the temperature Bradley Corporation 215 1330 Rev K EN 06 915 2 8 07 13 Express Crescent Lavatory System CRS Series CRS 2 IR CRS 3 IR Installation Instructions Vernatherm Thermostatic Mixing Valve S01 524 Repair Kit S65 259 Nut 3 8 24 Hex Jam Item Qty Description 5 1 Thermostat O Ring O Ri ng O Ring O Ring Stem Thermostat 4 Piston Spring aO Seal Cup 1 Valve Body Strainer 173 028 Figure 9 Tempered Line Adapter Assembly S39 685 Option Figure 10 Strainer 173 028 Nag 2 8 07 14 Bradley Corporation 215 1330 Rev K EN 06 915
8. be connected SREO Figure 4 to the hot water rough in 3 Connect the other end of the supply hoses to the Vernatherm TMV valve assembly 4 OPTIONAL SINGLE TEMPERED SUPPLY Attach the stop check valve to the 1 2 tempered supply line Connect the stop check valve to the solenoid valve with the flexible supply hose NOTE The thermostatic mixing valve requires at least 115 F water from the hot water side for proper operation As with all lavatories there will be a delay in obtaining warm water If the hot water is too far away from the washfountain a circulating pump may be required VERNATHERM MIXING VALVE COLD SUPPLY INLET VALVE STOP CHECK MOUNTING VALVE BRACKET VERNATHERM MIXING VALVE HOT SUPPLY INLET SUPPLY HOSE Figure 5 6 2 8 07 Bradley Corporation 215 1330 Rev K EN 06 915 Express Crescent Lavatory System CRS Series Installation Instructions CRS 2 IR CRS 3 IR Installation Instructions continued Step 8 Electrical and supply connections NOTE Refer to Figure 6a below for CRS 2 IR or Figure 6b on page 8 for CRS 3 IR WARNING The Adaptive Infrared control must be connected with a 24 VAC Class Il transformer Connections to 110 VAC will result in damage to the electronics and can cause personal injury A CAUTION Connection of leads other than shown may cause permanent damage to the sensor NOTE Compliance and conformity to local codes and ordinance is t
9. be repaired Contact your Bradley representative to order a repair kit and be sure to specify color when ordering NOTE Use of brand names is intended only to indicate a type of cleaner This does not constitute an endorsement nor does the omission of any brand name cleaner imply its inadequacy Many products named are regional in distribution and can be found in local supermarkets department and hardware stores or through your cleaning service NOTE It is emphasized that all products should be used in strict accordance with package instructions 10 2 8 07 Bradley Corporation 215 1330 Rev K EN 06 915 Express Crescent Lavatory System CRS Series Installation Instructions CRS 2 IR CRS 3 IR Solenoid Valve Troubleshooting A CAUTION Turn off water supplies to unit before troubleshooting Problem An individual operating station fails to shut off and drips Cause There is debris trapped between the diaphragm and the valve seat Solution Remove debris between diaphragm and the valve seat 1 Remove the three 8 Phillips head screws that hold the solenoid valve assembly together Be careful not to lose the armature or spring see Figure 8 on page 12 2 Remove the diaphragm Remove any particles that have been trapped between the diaphragm and the valve seat Rinse off the diaphragm and inspect for damage Make sure the center orifice and both small side orifices are open 3 Reassemble in reverse order being careful not to ove
10. cleaning Give the trap cover a thorough cleaning with a liquid tub and tile cleaner to remove soil and maintain the glossy finish Graffiti Vandalism If vandals create markings on the trap cover Bradley recommends using Motsenbocker s LIFT OFF to remove ERS ink and spray paint Remover 3 is for ink and markers and Remover SENT 4 is for spray paint Motsenbocker s LIFT OFF can be ordered MO through Sanitary Maintenance Service Inc call 1 800 451 5523 ext k ag 425 or visit www sanitarymaintenance com product htm for ordering We i information After cleaning with LIFT OFF give the trap cover a final thorough cleaning with a liquid tub and tile cleaner to remove soil and maintain the glossy finish Bowl and cover cleaning e Daily cleaning Wipe the unit with a damp cloth and then wipe dry e Weekly cleaning Wipe the surface with a damp cloth and a household liquid detergent Stubborn stains can be removed as follows 1 Using a 7448 Scotch Brite pad scrub with an abrasive cleanser such as Ajax Comet or Soft Scrub and water 2 Clean thoroughly with soapy water and allow to dry e Scorch marks Although Terreon will not burn a lit cigarette in contact with Terreon could leave a scorch mark Scorch marks can be removed with either an abrasive cleaner or by buffing with a 7448 Scotch Brite pad e Repair kit In the unlikely event your Terreon surface becomes damaged it can easily and inexpensively
11. e Figure 3 on page 5 3 Slide the anchor plate onto the threaded rods and secure anchor plate against bowl using the wing nuts provided 4 OPTIONAL SOAP DISPENSER Install soap filler assembly in mounting bracket previously installed Tighten the optional soap filler cap nut with a spanner wrench Bradley Corporation 215 1330 Rev K EN 06 915 2 8 07 9 Express Crescent Lavatory System CRS Series CRS 2 IR CRS 3 IR Installation Instructions Cleaning and Maintenance Instructions A IMPORTANT Strong alkaline or acid based chemicals and cleansers should not be oe used to clean the Crescent If these chemicals come in contact with the Terreon surface wipe off the surface immediately and flush with soapy water Terreon and trap cover maintenance The bowl and top cover are made of Terreon a densified solid surface material composed of an acrylic modified polyester resin Terreon is resistant to chemicals stains burns and impact Surface damage can easily be repairable with everyday cleaners or fine grit abrasives The trap cover is made of vacuum formed ABS plastic and will not chip peel or flake With regular cleaning your Express Crescent will provide years of dependable service Trap cover cleaning A IMPORTANT Do not use abrasive cleansers to clean the trap cover Abrasive B cleaners can mar the surface e Daily cleaning Wipe the trap cover with a wet cloth then rinse with water and wipe dry e Weekly
12. he responsibility of the installer NOTE The solenoid valves have been pre wired 1 Snap the senser circuit plug from the bowl into the solenoid circuit plug located on the valve bracket Snap the transformer circuit plug into the female transformer circuit plug located on the valve bracket Turn on the water supply to the Express Crescent Lavatory System and check for leaks Plug in the transformer and wait at least two minutes to allow the sensor to adapt to the environment nA BW N Pass your hand in front of each station s sensor until all the air is purged from the lines and water is flowing smoothly NOTE The Vernatherm mixing valve is NOT factory preset Upon installation the temperature of this valve must be checked and adjusted to ensure delivery of a safe water temperature Water in excess of 110 F 43 C may cause scalding GREEN SUPPLY TUBE ae FROM SPRAYHEAD RED SUPPLY TUBE FROM SPRAYHEAD 4 SENSOR CIRCUIT PLUG COMPRESSION NUT 110 231 ee TRANSFORMER CIRCUIT PLUG _ lt __ RED SPADE TERMINAL WHITE SPADE TERMINAL GREEN SPADE TERMINAL Figure 6a Bradley Corporation 215 1330 Rev K EN 06 915 2 8 07 7 Express Crescent Lavatory System CRS Series CRS 2 IR CRS 3 IR Installation Instructions Installation Instructions continued BLACK SUPPLY TUBE FROM SPRAYHEAD RED SUPPLY TUBE FROM SPRAY
13. rtighten the Phillips head screws or you may crack the plastic valve body Tighten until the armature plate makes contact with the plastic body 4 Reconnect the wiring per diagram on page 7 for CRS 2 IR or page 8 for CRS 3 IR Problem An individual operating station fails to turn on Cause A failed coil for the valve or loose electrical connection to the terminal Solution Test the station to determine cause 1 Disconnect the wires from the coil of an adjacent valve Disconnect the wires from the problem valve and reconnect to the adjacent valve 2 Turn on electrical and water supplies to the unit Pass your hand in front of the sensor of the problem station and the adjacent station should turn on If the adjacent station turns on and cycles normally replace the coil on the problem valve If the adjacent valve fails to turn on inspect the wires from the sensor cable and do the following e make sure there are no breaks and that the fully insulated disconnect terminals are firmly crimped in place e turn off the electrical and water supplies e reconnect to the adjacent valve and turn on the water supplies to the unit e pass your hand in front of the sensor If the station still fails to turn on replace the sensor Bradley Corporation 215 1330 Rev K EN 06 915 2 8 07 11 Express Crescent Lavatory System CRS Series CRS 2 IR CRS 3 IR Installation Instructions Solenoid Valve S07 067 closed body and S07 067A thr
14. smooth movement To check the valve s piston for free and smooth movement follow the procedures outlined below 1 Remove the valve s cap and thermostat see Figure 9 on Page 14 2 Push down on the piston with your finger the piston should move freely If the movement is not as it should be the piston needs to be cleaned Follow the method outlined below for cleaning the piston and valve body e Remove the thermostat e Lift the piston out with a needle nose pliers and remove the spring e Any cleaner suitable for brass and stainless steel may be used if cleaning with suitable cleaner is not sufficient to remove debris a 400 grit sandpaper may be used to polish and hone the piston and valve body e Snap spring into piston will detent and reassemble into the valve body Retest the piston 3 If after a thorough cleaning the piston does not move freely the piston must be replaced Contact your Bradley representative and ask for Repair Kit part number S65 259 Problem External leaks in the system Cause O rings have been damaged Solution Replace O rings where necessary For replacement of the O rings contact your Bradley representative and ask for Repair Kit part number S65 259 Problem Improper water temperature or temperature fluctuation Cause Thermostat is slowly failing or not working at all Solution Check the thermostat for proper operation 1 At room temperature 80 F or less remove cap and thermostat 2 Pl
15. the bowl to the wall A WARNING Do not attempt to install the bowl by yourself To prevent serious B injury install the bowl with the assistance of another person and always use appropriate lifting procedures 1 With someone to assist you move the bowl assembly to the wall using appropriate lifting procedures secure the bowl to the wall 2 Level the bowl assembly with shims if necessary and then tighten anchors TOP COVER 4 THREADED ROD 330 078 TOP COVER BRACKET 140 852 i pm MURUA S CUTA TUNTUT N ba WING NUT 161 076 Figure 3 Bradley Corporation 215 1330 Rev K EN 06 915 2 8 07 5 Express Crescent Lavatory System CRS Series CRS 2 IR CRS 3 IR Installation Instructions Installation Instructions continued DRAIN ASSEMBLY Step 6 Install drain spud nee 1 Assemble the P trap by supplied by installer AND w lt va connecting the 1 1 2 tubular pipe to the 1 1 4 TAILPIECE a tailpiece and to the 1 1 2 drain pipe stubbed out teeters as FIBER of the wall see Figure 4 GY WASHER NUT Step 7 Connecting Supply 1 Connect the 1 2 NPT female end of the stop check valves to the rough ins Cor 7 a 2 Connect one end of the supply hoses to the we THM TO FIT stop check valves Kes y IMPORTANT The hose attached to the hot re a B water inlet of the Vernatherm polypropylene TMV valve must
16. u body 12 Figure 8 QTY PART NO DESCRIPTION 1 1 118 307 VALVE BODY 1 4 CLOSED 1 1 118 307A VALVE BODY 1 4 THRU 2 1 269 983 DIAPHRAGM 3 1 269 577 ARMATURE 4 1 269 578 SPRING 5 1 269 1729 ARMATURE HOUSING 6 1 269 1730 CLAMP ARMATURE HOUSING 7 1 269 579 COIL SOLENOID VALVE 8 3 160 447 SCREW 8 X 5 8 9 1 125 165 O RING 2 013 2 8 07 Bradley Corporation 215 1330 Rev K EN 06 915 Express Crescent Lavatory System CRS Series Installation Instructions CRS 2 IR CRS 3 IR Thermostatic Mixing Valve Troubleshooting NOTE Before attempting to troubleshoot the valve or disassemble the components check for the following conditions e If stop check valves are used make sure that they are fully open Make sure that the hot and cold inlet pipes are connected properly and that there are no cross connections or leaking stop check valves e Check the hot water heater output to make sure that it is at least 20 F above the set temperature Be sure to close the appropriate shut off valves prior to disassembly of the valve and reopen the valves after inspection and repair is complete Problem Limited water flow Cause Dirt and debris have built up in the valve or strainer 1 Remove and clean strainer see Figure 9 or 10 on page 14 If strainer needs to be replaced order Bradley part number 173 028 2 Check the piston for
Download Pdf Manuals
Related Search