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Bolens 18070-03 Lawn Mower User Manual

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3. plate provided to the right You can locate the model plate by standing at the operating position and looking down at the rear of the machine Cub Cadet CUB CADET CANADA pesos KITCHENER ON N2G 4J1 Customer Support Please do NOT return the unit to the retailer from which it was purchased without first contacting Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit you can seek help from the experts Choose from the options below 1 Visit www cubcadet ca for many useful suggestions click on Customer Support button 2 Call a Customer Support Representative at 1 800 668 1238 3 The engine manufacturer is responsible for all engine related issues in terms of performance power rating specifications warranty and service Depending on the engine manufacturer more information is included in this publication or packed separately with this product Please have your unit s model number and serial number ready when you call See previous section to locate this information You will be asked to enter the serial number in order to process your call Use this page as a guide to determine slopes where you may not operate safely Do not operate your lawn mower on such slopes gt WARNING Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2
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30. WARNING The blade continues to rotate for a few seconds after the engine is shut off Using Your Lawn Mower WARNING Never operate your mower without either the rear door or the entire grass catcher assembly firmly secured Be sure the lawn is clear of stones sticks wire or other objects which could damage the lawn mower or the engine Such objects could be accidently thrown by the mower in any direction and cause serious personal injury to the operator and others Figure 4 2 WARNING If you strike a foreign A object stop the engine Remove wire from the spark plug thoroughly inspect the mower for any damage and repair the damage before restarting and operating the mower Extensive vibration of the mower during operation is an indication of damage The unit should be promptly inspected and repaired Operating Tips 1 For best results and effective mulching do not cut wet grass 2 New grass thick grass or wet grass may require a narrower cut 3 healthier lawn never cut off more than one third of the total length of the grass 4 Your lawn should be cut in the fall as long as there is growth Adjust ground speed according to condition of lawn 6 If the grass has been allowed to grow in excess of 4 inches mulching is not recommended Mow using the grass catcher to reduce the grass height to 3 1 4 inches or less before mulching WARNING Wait for the blade
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38. is closed properly and securely Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine Avoid repeated or prolonged contact with skin or breathing of vapor Check Fuel Level 1 Clean around fuel fill before removing cap to fuel 2 Fill tank to approximately 2 cm below lowest portion of neck to allow for fuel expansion Be careful not to overfill IMPORTANT Before refueling allow engine to cool 2 minutes Starting The Engine WARNING Always keep hands and feet clear of equipment moving parts Do not use a pressurized starting fluid Vapors are flammable 1 Move the choke lever on the left side of the upper handle to START position See Figure 9 4 NOTE Use of the choke may not necessary if the engine is warm or the air temperature is high Oil Fill Cap Dipstick Figure 9 4 2 Standing behind the mower depress the blade control handle and hold it against the upper handle 3 Pull the starter grip lightly until resistance is felt then pull rapidly to overcome compression prevent kickback and start engine Repeat if necessary See Figure 9 4 IMPORTANT Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter 4 When engine warms up push in the choke knob Stopping The Engine 1 Release the blade control handle See Figure 9 4 15 Op
39. speed of the engine 11 Check fuel line tank cap and fittings frequently for cracks or leaks Replace if necessary 12 Do not crank engine with spark plug removed 13 Maintain or replace safety labels as necessary 14 Observe proper disposal laws and regulations Improper disposal of fluids and materials can harm the environment Spark Arrestor WARNING This machine is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brushcovered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or provincial laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearest engine authorized service dealer Do not modify engine To avoid serious injury or death do not modify engine in any way Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds Never tamper with factory setting of engine governor Average Useful Life According to the Consumer Products Safety Commission CPSC and the U S Environmental Protection Agency EPA this product has an Average Useful Life of seven 7 years or 60 hours of operation At the end of the Average Useful Life buy a new machine or have the machine inspected annually by an authorized service dealer to ensur
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41. Ecrou rapide 1 4 DI 23 11 18 2 7 08 6 Parts List Pieces d tach es For parts and or accessories refer to customer support on page 2 Adressez vous au Service apres vente la page 2 pour ce qui concerne les pi ces et ou accessoires MTD LLC MTD The United States Environment Protection Agency U S EPA Emission Control System Warranty Statement Owner s Defect Warranty Rights and Obligations The U S EPA and MTD are pleased to explain the emissions control system warranty on your model year 2005 and later small off road engine New small off road engines must be designed built and equipped to meet the stringent anti smog standards MTD must warranty the emission control system on your engine for the period of time listed below provided there has been no abuse neglect or improper maintenance of your small off road engine Your emission control system may include parts such as the carburetor air cleaner ignition system exhaust system and other associated emis sion related components Where a warrantable condition exists MTD will repair your small off road engine at no cost to your including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This emissions control system is warranted for two years If any emission related part on your engine is defective the part will be repaired or replaced by MTD OWNER S WARRANTY RESPONSIBILITIES As the small off road engine owner yo
42. General Operation Read this operator s manual carefully in its entirety before attempting to assemble this machine Read understand and follow all instructions on the machine and in the manual s before operation Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be completely familiar with the controls and the proper use of this machine before operating it This machine is a precision piece of power equipment not a plaything Therefore exercise extreme caution at all times Your unit has been designed to perform one job to mow grass Do not use it for any other purpose Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the instructions in this manual and should be trained and supervised by a adult Only responsible individuals who are familiar with these rules of safe operation should be allowed to use this machine Thoroughly inspect the area where the equipment is to be used Remove all stones sticks wire bones toys and other foreign objects which could be tripped over or picked up and thrown by the blade Thrown objects can cause serious personal injury Plan your mowing pattern to avoid discharge of material toward roads sidewalks bystanders and the like Also avoid discharg ing material against a wall or obstruction which may cause discharged material to ricochet back toward the operator To
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46. blade when crossing gravel drives walks or roads 22 Shut the engine off and until the blade comes to a complete stop before removing the grass catcher or unclogging the chute The cutting blade continues to rotate for a few seconds after the engine is shut off Never place any part of the body in the blade area until you are sure the blade has stopped rotating 23 Never operate mower without proper trail shield discharge cover grass catcher blade control handle or other safety protective devices in place and working Never operate mower with damaged safety devices Failure to do so can result in personal injury 24 Muffler and engine become hot and can cause a burn Do not touch 25 Never attempt to make a wheel or cutting height adjustment while the engine is running 26 Only use parts and accessories made for this machine by the manufacturer Failure to do so can result in personal injury 27 When starting engine pull cord slowly until resistance is felt then pull rapidly Rapid retraction of starter cord kickback will pull hand and arm toward engine faster than you can let go Broken bones fractures bruises or sprains could result 28 If situations occur which are not covered in this manual use care and good judgment Call customer assistance for the name of your nearest servicing dealer Slope Operation Slopes are a major factor related to slip and fall accidents which can result in severe i
47. feet every 10 feet A riding mower could overturn and Cause serious injury If operating a walk behind mower on such a slope it is extremely difficult to maintain your footing and you could slip resulting in serious injury IX IT 29 119N YUM 9 9 SIY pue fis Y gt Operate RIDING mowers up and down slopes never across the face of slopes 1 0 8 Djoy Duipjing e jo 29000 e 4 ORE LA TUTO Operate WALK BEHIND mowers across the face of slopes never up and down slopes Ju INN VAN WANN TET NONO 1500 agua e 10 gt Safe Operation Practices WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before at tempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine 1 WARNING Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm
48. oil 2 Remove blower housing and clean 1 Adjust gap to 030 Refer to engine manual 1 Reset gap to 030 or replace spark plug Refer to engine manual 2 Refer to engine maintenance section 1 Tighten blade and adapter Balance blade 2 See an authorized service dealer 1 Do not mow when grass is wet wait until later to cut 2 Mow once at a high cutting height then mow again at desired height or make a narrower cutting path 3 Sharpen or replace blade 1 Dull blade 1 Sharpen or replace blade MADE IN U S A FABRIQU AU E U 30153 AC 13 Safety Labels WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before at tempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine A Operating Your Engine IMPORTANT This engine is shipped without gasoline or oil in the engine Running the engine with insuf ficient oil can cause serious engine damage and void the engine warranty IMPORT
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50. than half way toward you d Repeatthese steps as needed Do not operate the mower while under the influence of alcohol or drugs DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death 16 Do not engage the self propelled mechanism on units so equipped while starting engine 17 The blade control handle is a safety device Never attempt to bypass its operation Doing so makes the safety device inoperative and may result in personal injury through contact with the rotating blade The blade control handle must operate easily in both directions and automatically return to the disengaged position when released Never operate the mower in wet grass Always be sure of your footing A slip and fall can cause serious personal injury If you feel you are losing your footing release the blade control handle immediately and the blade will stop rotating within three seconds Mow only in daylight or in good artificial light Walk never run 20 21 If the equipment should start to vibrate abnormally stop the engine and check immediately for the cause Vibration is generally a warning of trouble Stop the
51. to stop completely before doing any work on the mower or to remove the grass catcher NOTE To operate your unit using the grass catcher mulcher or optional side discharge refer to page 6 Operating Your Lawn Mower WARNING The operation of any lawn mower can result in foreign objects being thrown into the eyes which can damage your eyes severely Always wear safety glasses while operating the mower or while performing any adjustments or repairs on it Be sure no one other than the operator is standing near the lawn mower while starting engine or operating mower Never run engine indoors or in enclosed poorly ventilated areas En gine exhaust contains carbon monoxide an odorless and deadly gas Keep hands feet hair and loose clothing away from any moving parts on engine and lawn mower Maintenance WARNING Always stop engine disconnect spark plug and ground against engine before cleaning lubricating or doing any kind of maintenance on your machine We do not recommend the use of pressure washers or garden hose to clean your unit These may cause damage to electrical components spindles pulleys bearings or the engine The use of water will result in shortened life and reduce serviceability Figure 5 1 General Recommendations 1 Always observe safety rules when performing any maintenance The warranty on this lawn mower does not cover items that have be
52. under these provisions of your warranty you must bring the product and proof of purchase to an authorized Cub Cadet service provider In many cases the retailer who sold you your mower is not equipped to provide warranty service so please locate the authorized service dealer nearest you by either calling the phone number provided in your Operators Manual or looking up an authorized service dealer on line at www cubcadet ca Items and Conditions Not Covered The SureStart Guarantee does not cover and or apply to the following e Cost of regular maintenance service or parts such as filters fuel lubricants oil changes spark plugs air filter blade sharpening worn blades cable linkage adjustments or brake and clutch adjustments Transportation costs to and from an authorized Cub Cadet service provider Any engine used for commercial rental institutional governmen tal or non residential applications Any product or part that has been altered or misused or required replacement or repair due to misuse accidents or lack of proper maintenance Repairs necessary due to improper battery care electrical supply irregularities or failure to properly prepare the mower prior to any period of non use over three months Pickup and or delivery charges Operational misuse neglect accidents unauthorized repairs or attempted repairs of the engine or its components by anyone other than an authorized Cub Cadet service provi
53. visually inspect blade for damage 9 bent cracked worn Replace blade with the original equipment manufacture s O E M blade only listed in this manual Use of parts which do not meet the original equip ment specifications may lead to improper performance and compromise safety 4 Mower blades are sharp and can cut Wrap the blade or wear gloves and use extra caution when servicing them 5 Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition 6 Never tamper with safety devices Check their proper operation regularly 7 After striking a foreign object stop the engine disconnect the spark plug wire and ground against the engine Thoroughly inspect the mower for any damage Repair the damage before starting and operating the mower 8 Never attempt to make a wheel or cutting height adjustment while the engine is running 9 Grass catcher components discharge cover and trail shield are subject to wear and damage which could expose moving parts or allow objects to be thrown For safety protection frequently check components and replace immediately with original equipment manufacturer s O E M parts only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety 10 Do not change the engine governor setting or overspeed the engine The governor controls the maximum safe operating
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57. 30 40 100 Figure 9 2 Ambient Temperature 1 Single Viscosity 2 Multi Viscosity IMPORTANT Using nondetergent oil or 2 stroke engine oil could shorten the engine s service life Check Oil Level IMPORTANT Be sure to check the engine on a level surface with the engine stopped 1 Remove the oil filler cap and wipe the dipstick clean See Figure 9 3 14 2 Insert the dipstick into the filler neck but do not screw it in 3 If the level is low slowly add oil to the upper limit on the dipstick See Figure 9 3 inset 4 Tighten dipstick firmly before starting engine IMPORTANT Do not overfill Overfilling with oil may cause smoking hard starting spark plug fouling or oil saturation of air cleaner Fuel Recommendations Use automotive gasoline unleaded or lowleaded to minimize combustion chamber deposits with a minimum of 87 octane Gasoline with up to 1096 ethanol or 1596 MTBE Methyl Tertiary Butyl Ether can be used Never use an oil gasoline mixture or dirty gasoline Avoid getting dirt dust or water in the fuel tank WARNING Gasoline is extremely flam mable and is explosive under certain conditions Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored Do not overfill the fuel tank there should be no fuel in the filler neck After refueling make sure the tank cap
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59. ANT Using nondetergent oil or 2 stroke engine oil could shorten the engine s service life Be sure to check the engine on a level surface with the engine stopped Know Your Engine Fuel Cap A Oil Drain Muffler Air Cleaner Figure 9 1 The major components of the engine The shroud on your engine may differ Read this section before starting your lawn mower engine Compare the illustrations in Figure 9 1 with your lawn mower engine to familiarize yourself with the location of various controls and adjustments Pre Operation Check Oil Recommendations IMPORTANT This engine is shipped without gasoline or oil in the engine Running the engine with insufficient oil can cause serious engine damage and void the engine warranty Before starting engine fill with oil Do not over fill Oil capacity is about 6 liter Use a 4 stroke or an equivalent high detergent premium quality motor oil certified to meet or exceed U S automobile manufacturer s requirements for service classification SG SF Motor oils classified SG SF will show this designation on the container SAE 10W 30 is recommended for general all tem perature use If single viscosity oil is used select the appropriate viscosity for the average temperature in your area from the chart to the right 20w40 20w50 15w40 15w50 O 10w40 10w30 30 20 10 0 10 20 F 20 0 20 40 60 80
60. Bolt 3 8 24 x 1 5 Lg Gr 8 Vis t te hex 3 8 24 x 1 5 po de lg Qual 8 12 731 05639A Trail Shield Abattant de protection arri re 13 731 05746 Rear Mulching Plug Bouchon de d chiquetage arri re 14 731 04177 Side Chute Deflector D flecteur de la goulotte 15 687 02055 Mulching Plug Bouchon de d chiquetage 16 732 1014 Torsion Spring Ressort de torsion 17 747 0710 Hinge Pin Axe de charni re 18 17032A Chute Hinge Charni re de d flecteur 19 736 0270 Cup Wash 265 ID x 75 OD x 062 Rondelle creuse 0 265 DI x 0 75 DE x 0 062 20 738 04278 Shoulder Screw 1 4 20 x 50 Vis a paulement 1 4 20 x 0 50 21 731 05686 Rear Discharge Door Porte d jection arri re 22 731 05634 Front Cover Couvercle avant 23 687 02325 RH Handle Bracket Ensemble de support du guidon CD 687 02324 LH Handle Bracket Ensemble de support du guidon CG 24 664 04066 Grass Bag Sac herbe 25 664 04082 Grass Bag Frame B ti de sac herbe 26 687 02225 Front Bracket Ass y Support avant 27 738 0148 Shoulder Screw Vis paulement 28 687 02228 Rear Bracket Ass y Support arri re 29 710 3025 Hex Hd Cap Scr 5 16 x 18 x 625 Lg Vis chapeau de 5 16 x 18 x 0 625 po de Ig 30 710 1242 Torx Hd Scr 5 16 x 75 Vis torx 5 16 x 0 75 31 712 04063 Hex Flange L Nut 5 16 18 Gr F Contre crou embase 5 16 18 Qual F 32 712 04065 Hex L FlangeNut 3 8 16 Gr F Nylon Contre crou embase 3 8 16 Qual nylon 33 634 04346 Front Wheel Roue avant 34 634 04347 Rear Wheel Roue arr
61. DUCT PURCHASED AND USED FOR PERSONAL FAMILY HOUSEHOLD RESIDENTIAL PURPOSES AS DISTINGUISHED FROM COMMERCIAL USAGE COMMERCIAL USE ALL APPLICATIONS OTHER THAN PERSONAL USE AS OUTLINED ABOVE ARE CONSID ERED COMMERCIAL USAGE New products purchased for commercial usage are warranted in the same manner and to the same extend the term of warranty will be 60 DAYS from date of purchase 90 days if your unit is equipped with an OHV engine WARRANTY SERVICE CAN ONLY BE PERFORMED BY AN AUTHORIZED SERVICE DEALER ANY NON ORIGINAL EQUIPMENT REPLACEMENT PART USED ON OR IN A PRODUCT UNDER WARRANTY WILL BE EXCLUDED FROM THAT WARRANTY COVERAGE AS WILL BE ANY RELATED DAMAGED COM PONENTS RESULTING FROM THE INSTALLATION OF A REPLACEMENT PART FROM ANOTHER SOURCE OTHER THAN THE MANUFACTURER 10 30 06 19 Engine Moteur 1P70 B ES i v 5 e Ref Part No No No de Description D signation R f pi ce 1 05110868 Fuel Tank 951 10369 Flywheel Shroud D flecteur volant 3 951 10335 Rubber Fuel Tank Mounting Washer Rondelle de montage du r servoir en z 4 951 10334 Oil Filler Tube Assembly Tube du filtre huile P l ces 5 951 10333 Dipstick Assembly Jauge huile 2 951 10413 Cylinder Head Complete d tach es 7 14 Short Block Assembly Bloc moteur embiell 951 10321 Stop Switch and Brake Assembly 10 4 Push Rod Kit Tige
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63. OTE Do not remove the hinged mulching plug at any 1 A they are not in the way time even when you are not mulching when attaching the grass catcher Adjustments Cutting Height The height adjuster determines the cutting height of the mower The adjuster is located above the left rear wheel NN EN To adjust the cutting height pull the lever out and away WARN NG select a new cutting height See Figure 3 8 Never operate mower unless the hooks on the grass catcher are firmly seated on the pivot rod and the rear discharge door rests firmly against top of the grass catcher All mowers are equipped with a rear protective guard The guard helps eliminate projectiles thrown by the blade from injuring the operator DO NOT REMOVE Lo THIS GUARD Figure 3 8 Operating Your Lawn Mower WARNING Read understand and follow all instruc tions and warnings on the machine and in this manual before operating This blade control mechanism is a safety device Never attempt to bypass its operations Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition Know Your Lawn Mower Mulching Plug Cutting Height Adjustment Lever Figure 4 1 Blade Control Handle The blade control handle is located on the uppe
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65. Safety Set Up Adjustments Operation Maintenance Troubleshooting Warranty Parts Lists OPERATOR S MANUAL Cub Cadel 19 inch Rotary Lawn Mower Model 18M IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT 769 03084A PRINTED IN U S A P O Box 1386 97 Kent Avenue KITCHENER ONTARIO N2G 4J1 11 02 07 This Operator s Manual is an important part of your new equipment It will help you assemble prepare and maintain the unit for best performance Please read and understand what it says Table of Contents Gallina 3 Engine Operation 14 Safe Operation Practices 4 Engine Maintenance 16 Set Up Adjustments 19 Musica 8 Illustrated Engine Parts Lists 20 Maintenance amp Off Season Storage 10 Illustrated Parts Lists 22 Trouble Shooting sisi 12 Emission Control System Safety Labels Du ios 13 Warranty Statement 24 The SureStart Guarantee 26 Finding and Recording Model Number BEFORE YOU START ASSEMBLING YOUR NEW EQUIPMENT Model Number Serial Number please locate the model plate on the equipment and copy the Num ro de mod le Num ro de s rie the model number and the serial number to the sample model
66. all applicable regulations adopted by the Air Resources Board pursuant to its authority in Chapters 1 and 2 Part 5 Division 26 of the Health and Safety Code and 2 Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer s application for certification for a period of two years b The warranty on emissions related parts will be interpreted as follows 1 Any warranted part that is not scheduled for replacement as required maintenance in the written instructions required by Subsection c must be warranted for the warranty period defined in Subsection a 2 If any such part fails during the period of warranty coverage it must be repaired or replaced by MTD according to Subsection 4 below Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period 2 Any warranted part that is scheduled only for regular inspection in the written instructions required by Subsection c must be warranted for the warranty period defined in Subsection a 2 A statement in such written instructions to the effect of repair or replace as necessary will not reduce the period of warranty coverage Any such part repaired or replaced under warranty must be warranted for the remaining warranty period 3 Any warranted part that which is scheduled for replacement as required maintenance in the wri
67. arettes cigars pipes and other sources of ignition WARNING The operation of A any lawn mower can result in foreign objects being thrown into the eyes which can damage your eyes severely Always wear safety glasses while operating the mower or while performing any adjustments or repairs on it Starting Engine WARNING Be sure no one other than the operator is standing near the lawn mower while starting engine or operating mower Never run engine indoors or in enclosed poorly ventilated areas Engine exhaust contains carbon monoxide an odorless and deadly gas Keep hands feet hair and loose clothing away from any moving parts on engine and lawn mower 1 Pull out the choke knob located on the left side of the upper handle Figure 4 2 Note Use of the choke may not be necessary if the engine is warm or the air temperature is high 2 Standing behind the mower squeeze and hold the blade control against upper handle Figure 4 2 3 Grasp the starter handle as shown and pull slowly until resistance is felt then pull rapidly to start engine and avoid kickback Return it slowly to the guide Important Do not allow the recoil starter to snap back against the rope guide 4 As the engine warms slowly push in the choke knob See Figure 4 2 Stopping Engine 1 Release blade control handle to stop the engine and the blade 2 Disconnect spark plug wire from spark plug and ground against the engine
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69. charge to the owner Such use will not reduce the warranty obligations of MTD 10 Add on or modified parts that are not exempted by the Air Resources Board may not be used The use of any non exempted add on or modified parts shall be grounds for disallowing a warranty claim made in accordance with this article The engine manufacturer shall not be 1 Fuel Metering System Cold start enrichment system soft choke Carburetor and internal parts Fuel Pump 2 Air Induction System Air cleaner Intake manifold 3 Ignition System Spark plug s Magneto Ignition System 4 Exhaust System 5 Miscellaneous Items Used in Above System Vacuum temperature position time sensitive valves and switches Connectors and assemblies 1 25 The Guarantee Provisions of Your Limited Warranty In addition to the other terms and conditions of the Limited Warranty applicable to your new mower Cub Cadet LLC Cub Cadet hereby warrants that your mower s engine will start on the first or second attempt by an able bodied adult subject to the limitations described below for the duration of the manufacturer s limited warranty applicable to your product If the engine on your mower fails to conform to this limited warranty Cub Cadet will cover the cost of parts and labor associated with any adjustments and or repairs necessary to return your engine to its warranted condition In order to make a claim
70. ching Grass Catcher to Mower a Liftthe rear discharge door IMPORTANT Make sure to route cable outside the lower handle Do not crimp cable while lifting the handle up Figure 3 3 Figure 3 4 from the mower and then move it forward or back to To remove grass catcher lift rear discharge door on the mower Lift grass catcher up and out off of the pivot rod Release rear discharge door to allow it to close rear opening of mower WARNING Never operate mower unless the hooks the grass catcher are firmly seated on the Setup and pivot rod and the rear discharge NS Adjustments door rests firmly against top of the grass catcher 8 To install the rear mulching plug a Lift rear discharge door and lift grass catcher up and out off of the pivot rod b Insert the rear mulching plug as shown in Figure 3 5 and release the rear discharge door NOTE Make certain bag is turned right side out before assembling warning label will be on the outside 9 If converting to side discharge make sure grass catcher is off unit and rear mulching plug is in place a Onthe side of the mower deck lift the hinged mulching plug See Figure 3 7 b Slide the two hooks on the side discharge deflec S NOTE Make certain tor under the hinge pin on the hinged mulching N cables are routed to the plug assembly Lower the hinged mulching plug outside of the handle so N
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72. de culbuteur 11 5 Ensemble soupape 951 10319 Recoil Spring and Pulley Assembly Ressort du lanceur et poulie 2 951 0970 3 951 10366 for pans anerer M 95110310 Da d adis 951 1307 E page 2 951 10412 Air Cleaner Housing Assembly Habitacle du filtre air Complete 17 951 10342 Muffler Stud Assembly Support du silencieux al 2 pour 18 951 10364 Fuel Line Kit Inc hoses clamps 8 Conduite de carburant avec boyaux ROLE filter colliers et filtre concerne les pieces 951 10358 Fuel Filter Filtre carburant et ou accessoires 15 16 Adressez vous au Service apres vente 19 20 28 NOTE Parts illustrated without an identification number are non repairable REMARQUE Les pi ces illustr es sans identification num rique ne sont pas des l ments r parables 21 Model 18M NO NO DE DE REF PIECE DESCRIPTION DESCRIPTION 1 787 01649 19 Deck Corps 191 po 2 731 05880 Spacer Entretoise 3 710 1241 Hex Lock Screw 1 4 15 x 1 0 Vis t te hex 1 4 15 x 1 0 4 710 04577 Screw Vis 5 749 04037 Lower Handle Guidon inf rieur 6 631 04232A Engine Shroud Capot 7 736 0504 Wave Washer 51 ID Rondelle ondul e 0 51 DI 8 748 0376C Blade Adapter Adaptateur de la lame 9 742 0739 21 Mulching Blade Lame d chiquetage 21 po 10 736 0524B Blade Bell Support Support de lame 11 710 1044 Hex
73. der Repairs or adjustments to correct starting difficulties due to any of the following failure to follow proper maintenance procedures rotary mower blade striking an object contaminants in the fuel system improper fuel or fuel oil mixture consult your Operator s Manual if in doubt failure to drain the fuel system prior to any period of non use over three months e Any starting problem which results from the use of inappropriate fuels lubricants or additives e Special conditions or circumstances that normally require more than two pulls to start specifically 1 First start up following your initial purchase 2 first time starts after extended period s of non use over one month or seasonal storage 3 cool temperature starts such as those found in early spring and late autumn and 4 difficult starting that results from the operator s failure to follow the proper starting procedures identified in the Operator s Manual If you are having difficulty starting your unit please check the Operator s Manual to ensure that you are using the correct starting procedures This can save an unnecessary visit to a Service Dealer Owner Responsibilities You must maintain your mower including its engine by following the maintenance procedures and starting instructions described in the Operator s Manual Such routine maintenance whether performed by a dealer or by you is at your expense In addition please retain your proof of
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76. e that all mechanical and safety systems are working properly and not worn excessively Failure to do so can result in accidents injuries or death 5 Safe Operation Practices WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempt ing to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING Notice regarding Emissions Engines which are certified to comply with California and federal EPA emission regulations for SORE Small Off Road Equipment are certified to operate on regular unleaded gasoline and may include the following emission control systems Engine Modification EM and Three Way Catalyst TWC if so equipped NOTE The units illustrated may vary slightly from your unit 1 Remove any packing material which may be between upper and lower handles a Pull up and back on the upper handle to raise the handle from position A into the operating position See Figure 3 1 Setup and Adjustments b Tighten hand knobs securing upper handle to lower handle Make sure that each carriage bolt is seated properly in the handle 2 Tighten star knobs securing lower handle to handle brackets See Figure 3 2 Make sure t
77. ebris from muffler area Deck The underside of the mower deck should be cleaned after each use to prevent a buildup of grass clippings leaves dirt or other matter If this debris is allowed to accumulate it will invite rust and corrosion and may prevent proper mulching The deck may be cleaned by tilting the mower and scrap ing clean with a suitable tool make certain the spark plug wire is disconnected Blade Care WARNING When removing the cutting blade for sharpening or replacement protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade Periodically inspect the blade adapter for cracks especial ly if you strike a foreign object Replace when necessary Follow the steps below for blade service 1 Disconnect spark plug wire from spark plug 2 Tip mower on its side making sure that the air filter and the carburetor are up 3 Remove the bolt and the blade bell support which hold the blade and the blade adapter to the engine crankshaft See Figure 5 2 4 Remove blade and adapter from the crankshaft 5 The blade may be resharpened by removing it and either grinding or filing the cutting edge keeping as close to the original bevel as possible Do not attempt to sharpen the blade while it is still on the mower 6 Itis extremely important that each cutting edge receives an equal amount of grinding to prevent an unbalanced blade NOTE Improper blade balance will result in excess
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79. eling is complete Do not use a nozzle lock open device Extinguish all cigarettes cigars pipes and other sources of ignition Never fuel machine indoors because flammable vapors will accumulate in the area Never remove gas cap or add fuel while the engine is hot or running Allow engine to cool at least two minutes before refueling Never over fill fuel tank Fill tank to no more than 72 inch below bottom of filler neck to provide for fuel expansion Replace gasoline cap and tighten securely If gasoline is spilled wipe it off the engine and equipment Move unit to another area Wait 5 minutes before starting the engine Never store the machine or fuel container near an open flame spark or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances To reduce fire hazard keep mower free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris Allow a mower to cool at least 5 minutes before storing General Service 1 Never run engine indoors or a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas 2 Before cleaning repairing or inspecting make certain the blade and all moving parts have stopped Disconnect the spark plug wire and ground against the engine to prevent unintended starting 3 Check the blade and engine mounting bolts at frequent intervals for proper tightness Also
80. en subjected to operator abuse or negligence To receive full value from warranty operator must maintain the lawn mower as instructed here Changing of engine governed speed will void engine warranty All adjustments should be checked at least once each season Periodically check all fasteners and make sure these are tight Lubrication 1 Lubricate the pivot points on the blade control handle at least once a season with light oil The blade control must operate freely in both directions See Figure 5 1 If your mower is equipped with ball bearing wheels lubricate at least once a season with a light oil all other types require no lubrication However if the wheels are removed for any reason lubricate the surface of the axle bolt and the inner surface of the wheel with light automotive oil Lubricate the torsion spring and pivot points periodi cally with light oil to prevent rust See Figure 5 1 Engine 1 Refer to the engine operation and maintenance sections in this manual for detailed instructions 2 Maintain engine oil level 3 Service air cleaner every 25 hours under normal conditions Clean every few hours under extremely dusty conditions 4 Clean the engine regularly with a cloth or brush Keep the cooling system blower housing area clean to permit proper air circulation which is essential to engine performance and life Be certain to remove all grass dirt and combustible d
81. engine with spark plug removed To ensure proper engine operation the spark plug must be properly gapped and free of deposits 1 Remove the spark plug boot and use a spark plug wrench to remove the plug See Figure 10 3 WARNING If the engine has been running the muffler will be very hot Be careful not to touch the muffler Visually inspect the spark plug Discard the spark plug if there is apparent wear or if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused D 3 Measure the plug gap with a feeler gauge Correct as necessary by bending side electrode See Figure 10 4 The gap should be 0 030 in 4 Check that the spark plug washer is in good condition and thread the spark plug in by hand to prevent cross threading Maintaining Your Engine WARNING Never use gasoline or low flash point sol vents for cleaning the air cleaner element A fire or explosion could result Figure 10 3 DO NOT check for spark with spark plug removed DO NOT crank engine with spark plug removed Electrode If the engine has been running the muffler will be very hot Be careful not to touch the muffler gt lt 0 030 in Figure 10 4 5 After the spark plug is seated tighten with a spark plug wrench to compress the washer NOTE When installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the washer When rei
82. erating Your WARNING Always keep hands and feet clear of equip ment moving parts Do not use a pressurized starting fluid Vapors are flammable IMPORTANT Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter 10 Maintaining Your Engine WARNING Shut off the engine before performing any maintenance To prevent accidental start up disconnect the spark plug boot Before tipping engine or equipment to drain oil drain fuel from tank by running engine until fuel tank is empty IMPORTANT Be sure to check engine on a level surface with the engine stopped Drain the oil while the engine is still warm to assure rapid and complete draining WARNING Shut off the engine before Periodic inspection and adjustment of the engine is performing any maintenance To essential if high level performance is to be maintained prevent accidental start up disconnect Regular maintenance will also ensure a long service life the spark plug boot The required service intervals and the kind of mainte nance to be performed are described in the table below Follow the hourly or calendar intervals whichever occur first More frequent service is required when operating in adverse conditions IMPORTANT If engine must be tipped to transport equipment or to inspect or remove grass keep spark plug side of engine up Transporting or tipping eng
83. fore and while moving backwards look behind and down for small children Use extreme care when approaching blind corners doorways shrubs trees or other objects that may obscure your vision of a child who may run into the mower Keep children away from hot or running engines They can suffer burns from a hot muffler Never allow children under 14 years old to operate a power mower Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Service Safe Handling Of Gasoline 1 10 11 12 13 14 To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately Use only an approved gasoline container Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fu
84. hat each carriage bolt is seated properly in the handle 3 Rope guide Setup as follows see Figure 3 3 a Hold the blade control against the upper handle Position A b Slowly pull starter rope out of engine Position Figure 3 1 WAR Slip starter into the guide Position Disconnect and d Tighten rope guide wing nut Position D ground the spark 4 Secure cables to the lower handle using the cable tie plug wire as instruct Pull cable tie tight and cut off excess ed in the separate 5 To assemble the grasscatcher engine manual a Place bag over frame black plastic side is the bottom lt of bag Insert the hooks on the frame through the holes in the side plastic channels of the bag See Figure 3 4 b Secure bag to frame by working the plastic channels on bag over frame All of the plastic channels except center top of bag attach from the outside of bag Center top of bag attaches from the inside of bag 6 Before attaching the grass catcher the rear mulching plug must be removed Refer to Figure 3 5 Lift rear discharge door b Remove rear mulching plug Figure 3 2 IMPORTANT This unit is shipped WITHOUT GASOLINE b Place the grass catcher on the pivot rod Let go of or OIL After as discharge door so that it rests on the grass catcher sembly service the TN See Figure 3 6 engine with gasoline as instructed in the engine section of this manual 7 Atta
85. help avoid blade contact or a thrown object injury stay in the operator zone behind the handles and keep children bystanders helpers and pets at least 75 feet from the mower while it is in operation Stop machine if anyone enters the area Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes Wear sturdy rough soled work shoes and close fitting slacks and shirts Shirts and pants that cover the arms and legs and Steel toed shoes are recommended Never operate this machine in bare feet sandals slippery or light weight e g canvas shoes Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade can amputate hands and feet A missing or damaged discharge cover can cause blade contact orthrown object injuries Many injuries occur as a result of the mower being pulled over the foot during a fall caused by slipping or tripping Do not hold on to the mower if you are falling release the handle immedi ately Never pull the mower back toward you while you are walking If you must back the mower away from a wall or obstruction first look down and behind to avoid tripping and then follow these Steps a Step back from the mower to fully extend your arms b Be sure you are well balanced with sure footing c Pullthe mower back slowly no more
86. horized persons The limited warranty does not extend to the replacement of parts which are not defective but where regular usage has exhausted the life of the part ENGINES ELECTRIC START KITS PEERLESS TRANSMISSIONS AND PEERLESS TRANS AXLES ARE WARRANTED BY THEIR RESPECTIVE MANUFACTURER ALL CLAIMS AGAINST THESE COMPONENTS MUST BE HANDLED THROUGH THE RESPECTIVE MANUFACTUR ER S SERVICE DEALERS Belts light bulbs clutch parts friction wheels grass bags tires seats rider deck wheels and Warranty cutting blades are covered by a 60 day limited warranty Failure to comply Batteries are covered by a 90 day limited warranty with suggested Fuses shear bolts and blade adapters are considered consumable items and as such are not maintenance warranted and lubrication NOTE Regular maintenance replacement parts and related inspections and adjustments are specifications excluded from coverage when made as part of normal maintenance service will void TRACTOR ATTACHMENT WARRANTY warranty Mower decks included with your product or sold separately as an attachment for your garden tractors will be warranted according to the above terms of the manufacturer three 3 year limited consumer warranty ALL OTHER ATTACHMENTS will be sold under the same condition as above except the warranty will be ONE YEAR FROM DATE OF ORIGINAL PURCHASE PERSONAL USE THE FOREGOING PARAGRAPHS CONSTITUTE THE MANUFACTURER S ENTIRE WARRAN TY WITH RESPECT TO ANY PRO
87. i re 35 720 0230 Grip Poign e 36 712 04064 Flanged Lock Nut 1 4 20 Gr Nylon embase 1 4 20 Qual nylon 37 749 04467A Upper Handle Guidon sup rieur 38 710 0606 Hex Cap Screw1 4 20 x 1 5 Lg Vis t te hex 1 4 20 x 1 5 po de lg 39 720 0279 Knob Bouton 40 725 0157 Cable Tie Attache c ble 41 710 1205 Rope Guide Bolt Boulon de guidage de cordon 42 746 04430 Cable Choke 38 Ig w MTD OHV C ble du volant 38 po de 19 avec OHV 43 746 04431 Control Cable C ble de commande de la lame 44 747 04879 Blade Control Commande de la lame 45 710 1174 Carriage Bolt 5 16 18 x 2 0 Boulon ordinaire 5 16 18 x 2 0 46 720 04072 Knob Star 5 16 18 Bouton toile 5 16 18 47 731 05710 Rear Baffle D flecteur arri re 48 732 04264 Torsion Spring RH Ressort de torsion CD 732 04265 Torsion Spring LH Ressort de torsion CD 49 732 04377B Spring Lever Levier de ressort 50 736 0255 Cupped Washer 510 x 1 14 x 040 Rondelle creuse 0 510 x 1 14 x 0 040 51 736 3012A Wave Washer Rondelle ondul e 52 738 0507B Shoulder Screw 50 Dia Vis paulement 0 50 dia 53 741 0492A Bushing Block 505 dia Bloc de roulement 0 505 diam 54 747 04589 Rear Door Pivot Rod Tige de pivotement 55 749 04307 Cross Brace Support 56 750 04305A Spacer 6 60 mm ID x 9 mm OD Entretoise 6 60 mm DI x 9 DE 58 710 0779 Truss Scr 10 16 Vis no 10 16 59 710 0654A Hex Wash HD Tap Scr 3 8 16 x 88 Vis autotaraud e 3 8 16 x 0 88 60 726 0201 Speed Nut 1 4 ID
88. il into cylinder Replace spark plug and crank slowly to distribute oil Clean grass and debris from around engine under finger guard and under around and behind muffler Touch up any damaged paint and coat other areas that may rust with a light film of oil Store in a clean dry and well ventilated area away from any appliance that operates with a flame or pilot light such as a furnace water heater or clothes dryer Also avoid any area with a spark producing electric motor or where power tools are operated If possible also avoid storage areas with high humidity because that promotes rust and corrosion Keep the engine level in storage Tilting can cause fuel or oil leakage Removing From Storage 1 Check your engine as described in the Pre Operation Figure 10 5 Check section of this manual on page 16 2 If the fuel was drained during storage preparation fill Clean Engine the tank with fresh gasoline If you keep a container If the engine has been running allow it to cool for at of gasoline for refueling make certain it contains only least half an hour before cleaning Periodically remove fresh fuel Gasoline oxidizes and deteriorates over IMPORTANT grass and dirt build up from engine Clean finger guard time causing hard starting Do not spray engine and around muffler Clean with a brush or compressed 3 Ifthe cylinder was coated with oil during storage with water to clean because water could co
89. ine spark plug down may cause smoking hard starting spark plug fouling or oil saturation of air cleaner Maintenance Schedule Tasks First 5 Hrs Each Use or Every Season Every Season Every Season Service Every 5 Hrs or 25 Hrs or 50 Hrs or 100 Hrs Dates Check Engine Oil Change Engine Oil Check Air Cleaner Service Air Cleaner Check Spark Plug Service Spark Plug Clean Finger Guard Clean Around 1 Service more frequently when used in dusty areas TT If operating under heavy load or high ambient temperature Oil Change IMPORTANT Be sure to check engine on a level surface with the engine stopped Drain the oil while the engine is still warm to assure rapid and complete draining EN EX 1 Remove fill cap and drain oil by either removing drain plug or turning mower on its side air cleaner side up and allowing oil to drain into a suitable container See Figure 10 1 WARNING Before tipping engine or equipment to drain oil drain fuel from tank by running engine until fuel tank is empty Oil Service Eure dot 2 Reinstall the drain plug if removed and tighten it securely e Check oil level regularly d 3 Refill with the recommended oil see page 16 and Besure correct oil level is maintained Check every check the oil level See Figure 10 1 5 hours or daily before starting engine See oil checking procedure on page 16 4 Reinstall the oil fill cap securel
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92. ive vibration causing eventual damage to the engine and mower Be sure to carefully balance blade after sharpen ing Possible damage resulting from blade unbalance condition is not the responsibility of the manufacturer NOTE Always remove blade from the adapter for testing balance 7 The blade can be tested for balance by balancing it on a round shaft screwdriver Remove metal from the heavy side until it balances evenly 8 Before reassembling the blade and the blade adapter to the unit lubricate the engine crankshaft and the inner surface of the blade adapter with light oil 10 Blade Adapter Figure 5 2 9 Install the blade adapter on the crankshaft with the star away from the engine See Figure 5 2 Place the blade with the side marked bottom or with part number facing away from the adapter Align the blade bell support over the blade with the tabs in the holes of the blade and insert the hex bolt 10 Tighten the hex bolt to the torque listed below Blade Mounting Torque Center Bolt 450 in Ib min 600 in lb max To insure safe operation of your unit ALL nuts and bolts must be checked periodically for correct tightness Rear Flap Replacement The rear is attached to the back of the mower deck and 15 designed to minimize the possibility that objects will be thrown from the rear of the mower toward the operator If the rear flap becomes damaged replace as follows 1 To remove the old rea
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94. njury Operation on slopes requires extra caution If you feel uneasy on a slope do not mow it For your safety use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area If the slope is greater than 15 degrees do not mow it Do 1 Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes 2 Watch for holes ruts rocks hidden objects or bumps which can cause you to slip or trip Tall grass can hide obstacles 3 Always be sure of your footing A slip and fall can cause serious personal injury If you feel you are losing your balance release the blade control handle immediately and the blade will stop rotating within 3 seconds Do Not 1 2 3 Do not mow near drop offs ditches or embankments you could lose your footing or balance Do not mow slopes greater than 15 degrees as shown on the slope gauge Do not mow on wet grass Unstable footing could cause slipping Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the mower and the mowing activity They do not understand the dangers Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator Be alert and turn mower off if a child enters the area Be
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96. nstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats to compress the washer IMPORTANT The spark plug must be securely tight ened An improperly tightened spark plug can become very hot and may damage the engine 17 Fuel Filter Service The fuel filter cannot be cleaned and must be replaced once a year or every 100 operating hours more often f run with old gasoline 1 Remove all fuel from tank by running engine until it stops from lack of fuel Storage Engines stored over 30 days need to be drained of fuel to prevent deterioration and gum from forming in fuel System or on essential carburetor parts If the gasoline in your engine deteriorates during storage you may need to have the carburetor and other fuel system components 10 Maintaining Your Engine WARNING Accumulation of debris around muffler could cause a fire Inspect and clean before every use 2 Remove c clamp from fuel line and remove fuel line from tank outlet See Fig 10 5 3 Pull out old fuel filter from tank outlet Replace when dirty or damaged 4 Grasp new fuel filter from shouldered end and insert it completely to the shoulder into the tank outlet See Fig 10 5 inset 5 Replace fuel line and c clamp serviced or replaced 1 Remove all fuel from tank by running engine until it stops from lack of fuel Change oil See Oil Change on page 18 Remove spark plug and pour about 15 ml of engine o
97. ntaminate fuel Using a garden hose or pressure washing equipment can also force water into the air cleaner or muffler opening Water in the air cleaner will soak the paper element and water that passes through the element or muffler can enter the cylinder causing damage alr IMPORTANT Do not spray engine with water to clean because water could contaminate fuel Using a garden hose or pressure washing equipment can also force water into the air cleaner or muffler opening Water in the air cleaner will soak the paper element and water that passes through the element or muffler can enter the cylinder causing damage WARNING Accumulation of debris around muffler could cause a fire Inspect and clean before every use 18 preparation the engine will smoke briefly at startup This is normal THREE 3 YEAR LIMITED WARRANTY For three 3 years from the date of original purchase of our products we will either repair or replace at its option free of charge F O B Factory or authorized service firm any part found to be DEFECTIVE IN MATERIAL and WORKMANSHIP for the original purchaser All transportation charges on parts submitted for replacement under this warranty must be paid by the purchaser unless return is requested by the manufacturer This warranty DOES NOT apply to any part which has become inoperative through misuse exces sive use accident neglect improper maintenance or alterations by unaut
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101. purchase and service receipts as these may be required to validate a claim General Conditions An authorized Cub Cadet service provider using approved replacement parts must perform all repairs covered by the SureStart Guarantee Repair by an Cub Cadet authorized service dealer is your sole remedy under this warranty Cub Cadet is not liable for indirect incidental or consequential damages in connection with the use of the products covered by these warranties including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non use pending completion of repairs under this warranty Some jurisdictions do not allow exclusions of incidental or consequential damages or limitations on how long an implied warranty lasts so certain exclusions and limitations may not apply to you 10 31 07 suep 1anb1dde s sed juaAnad 510132114591 19 SUOISNI9XA 00 590 0 JUINDISUOI Jed 91198 e ap e e eun 89110589098 sap 5 9 sed au 9001199 aijueJef 91192 Jed S8 18AN09 19 00 e no sed au jueujedinba sejjanbsap sinoo ne Sajqeuuosiei sepo gd sap juepuad 9 19 un no jueuiedinbo un 143190 nod 1241 591 no 1009 9 49109 sanueeb 500 Jed sj
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103. r adjust ments listed here contact an autho rized service dealer Problem Engine fails to start 1 Blade control handle disengaged 2 Spark plug wire disconnected 3 Fuel tank empty or stale fuel 4 CHOKE not activated 5 Faulty spark plug 6 Blocked fuel line 7 Engine flooding Engine runs erratic 1 Spark plug wire loose 2 Blocked fuel line or stale fuel 3 Gas cap vent plugged 4 Water or dirt in fuel system 5 Dirty air cleaner 6 Unit running with CHOKE applied Engine overheats 1 Engine oil level low 2 Air flow restricted Occasional skip 1 Spark plug gap too close hesitates at high speed Idles poorly 1 Spark plug fouled faulty or gap too wide 2 Dirty air cleaner Excessive vibration 1 Cutting Blade loose or unbalanced 2 Bent cutting blade Mower will not mulch grass 1 Wet grass 2 Excessive high grass 3 Dull blade 1 Engage blade control handle 2 Connect wire to spark plug 3 Fill tank with clean fresh gasoline 4 Choke engine as instructed in Operating Your Lawn Mower 5 Clean adjust gap or replace 6 Clean fuel line 7 Wait a few minutes to restart but do not 1 Connect and tighten spark plug wire 2 Clean fuel line fill tank with clean fresh gasoline 3 Clear vent 4 Drain fuel tank and carburetor Refill with fresh fuel 5 Refer to engine maintenance section 6 Push CHOKE knob in 1 Fill crankcase with proper
104. r flap lift rear door and press flap in on either side to remove from hole See Figure 5 3 2 Remove flap from opposite hole and replace with new flap following these steps in reverse order Figure 5 3 Off Season Storage The following steps should be taken to prepare your lawn mower for storage 1 Clean and lubricate mower thoroughly as described in the lubrication instructions 2 We do not recommend the use of a pressure washer or garden hose to clean your unit 3 Refer to page 20 for correct engine storage instruc tions 4 Coat mower s cutting blade with chassis grease to prevent rusting 5 Store mower in a dry clean area Do not store next to corrosive materials such as fertilizer NOTE When storing any type of power equipment in a poorly ventilated or metal storage shed care should be taken to rust proof the equipment Using a light oil or silicone coat the equipment especially cables and all moving parts of your lawn mower before storage Maintenance WARNING When removing the cutting blade for sharpening or replacement protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade An unbalanced blade will cause excessive vibration when rotat ing at high speeds It may cause damage to mower and could break causing per sonal injury Cutting grass in sandy soil condition causes abrasive wear to the blade Trouble Shooting For repairs beyond the mino
105. r handle of the mower See Figure 4 1 The blade control handle must be depressed in order to operate the unit Release the blade control handle to stop the engine and blade Recoil Starter The recoil starter is attached to the right upper handle Stand behind the unit and pull the recoil starter rope to start the unit Mulching Plug s optional The mulching plug s is used to close the side and rear discharge chute openings when mulching or bagging grass Do not remove the hinged mulching plug at any time even when you are not mulching Cutting Height Adjustment Lever The height adjuster determines the cutting height of the mower The adjuster is located above the left rear wheel To adjust the cutting height pull the lever out and away from the mower and then move it forward or back to select a new cutting height Choke Knob Pull the choke knob to activate the choke on the engine Use of the choke may not be necessary if the engine is warm or the air temperature is high Gas and Fill Up Refer to the engine section in this manual for engine information 1 Add oil provided before starting unit for the first time out of the box 2 Service the engine with gasoline as instructed in the engine section of this manual WARNING Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine 1 hot or running Extin guish cig
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108. tten instructions required by Subsection c must be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part must be repaired or replaced by MTD according to Subsection 4 below Any such part repaired or replaced under warranty must be warranted for the remainder of the period prior to the first scheduled replacement point for the part 4 Repair or replacement of any warranted part under the warranty provisions of this article must be performed at no charge to the owner at a warranty station 5 Notwithstanding the provisions of Subsection 4 above warranty services or repairs must be provided at all distribution centers that are franchised to service the subject engines 6 The owner must not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective provided that such diagnostic work is performed at a warranty station EPA 1 CA 24 7 The engine manufacturer is liable for damages to other engine components proximately caused by a failure under warranty of any warranted part 8 Throughout the engine s warranty period defined in Subsection a 2 MTD will maintain a supply of warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without
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110. u are responsible for the performance of the required maintenance listed in your Owner s Manual MTD recommends that you retain all your receipts covering maintenances on your small off road engine but MTD can not deny warranty solely for the lack of receipts or for your failure to ensure the performance to all scheduled maintenance As the small off road engine owner you should however be aware that MTD may deny your warranty coverage if your small off road engine or part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your small off road engine to an Authorized MTD Service Dealer as soon as a problem exists The warranted repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact a MTD Service Representative at 1 800 668 1238 and address is Products Ltd P O Box 1386 97 Kent Avenue Kitchener Ontario Canada N2 G 4J1 DEFECTS WARRANTY REQUIREMENTS FOR 1995 AND LATER SMALL OFF ROAD ENGINES This section applies to 1995 and later small off road engines The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser General Emissions Warranty Coverage MTD must warrant to the ultimate purchaser and each subsequent purchaser that the engine is 1 Designed built and equipped so as to conform with
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114. y IMPORTANT Used motor oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil NOTE Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local service station for reclamation Do not throw it in the trash or pour it on the ground Air Cleaner Service A dirty air cleaner will restrict air flow to the carburetor To prevent carburetor malfunction service the air cleaner regularly Service more frequently when operating the engine in extremely dusty areas WARNING Never use gasoline or low flash point solvents for cleaning the air cleaner element A fire or explosion could result IMPORTANT Never run the engine without the air cleaner Rapid engine wear will result 1 Remove the wing bolt and the air cleaner cover Remove the elements and separate them See Figure 10 2 Replace paper element when dirty or damaged Replace foam element when damaged D To clean foam element separate it from the paper element and wash in liquid detergent and water Allow to dry thoroughly before using Do not oil the foam element Spark Plug Service WARNING DO NOT check for spark with spark plug removed DO NOT crank

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