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Bolens 12226 Tiller User Manual

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1. 19 i c pr HILLER FURROWER ATTACHMENT TL NN 1 PART 12579 Viewed from front of tiller Parts List 33 Model 12226 PARTS LIST DRAWING NO 7 REF PART REF PART No No DESCRIPTION QTY No No DESCRIPTION QTY Row Marker Attachment option Part 12589 Row Marker Main Support amp Yoke Assembly Part 1904522001 1 1904522001 Main Support amp Yoke Assy 10 1186349 Screw hex flanged locking complete Incl Ref No s tato 1 10 11 12 13 14 15 16 17 amp 18 1 11 1593 Stop 1 2 1594 Marker Blade blade only 1 12 1592 A 1 3 1904524001 Marker Arm main arm 1 13 1591 1 4 1904523001 Marker Arm extension arm with 14 1590 2 Stop pin see 1 15 1588 Main 1 5 9347 Hitch Pin incl in Hardware Pkg 16 1589 Washer square 1 1 17 9925 Washer disc 5 1 6 9786 Thumbscrew 1 4 20 x 1 2 not 18 1186231 Nut hex 3 8 16 sss 1 avail sep see hardware pkg Pat ro REMO MP PMID oe 2 7 1596 Nut Bar incl in hardware pkg Bumper Part 12593 1 19 1918749001 Bumper includes Ref 20 1 8 9828 Nut hex 10 24 w attached start 20 1448 Decal Caution 1 washers no
2. WARNING Never engage the wheels and tines with Forward Clutch Control unless the Wheel Gear Lever is in ENGAGE Engaging Forward Clutch Control Levers when the wheels are not engaged could allow the tines to rapidly propel the tiller forward Failure to follow this warning could result in personal injury or property damage FORWARD CLUTCH CONTROL LEVERS The two interconnected levers B Figure 3 1 control the engagement of forward drive to the wheels and tines To Operate the Forward Clutch Control 1 Before engaging the Forward Clutch Control Levers put the Wheel Gear Lever in the ENGAGE position see WARNING above 2 Lift and hold one or both of the levers against the handlebar grips to engage the wheels and tines 3 Release BOTH levers to disengage stop the wheels and tines All forward motion will stop the engine will continue to run A WARNING Use extreme caution when reversing or pulling the machine towards you Look behind to avoid obstacles Never attempt to till when reversing Failure to follow this warning could result in personal injury or property damage DEPTH REGULATOR LEVER A WARNING Do not attempt to till too deeply too quickly Gradually work down to deeper tilling depths Place the Depth Regulator Lever in the travel position before starting the engine This position prevents the tines from touching the ground until you are ready to begin tilling
3. Failure to follow this warning could result in personal injury or property damage This lever D Figure 3 2 controls the tilling depth of thetines Pull the lever straight back and slide it up or down to engage the notched height settings tox Figure 3 2 Depth Regulator Lever The highest notch lever all the way down raises the tines approximately 1 1 2 inches off the ground This travel posi tion allows the tiller to be moved without the tines digging into the ground zz _ __ _ Moving the lever up increases the tilling depth The lowest notch allows a tilling depth of approximately six to eight inches depending on soil conditions For best results always begin tilling at a very shallow depth setting and gradually increase the tilling depth Complete details on using the Depth Reg ulator are found in Section 4 of this manual HANDLEBAR HEIGHT ADJUSTMENT The handlebar height is adjustable to four different settings When setting the height keep in mind that the handlebars will be lower when the tines are engaged in the soil To Adjust the Handlebar Height 1 Stop the engine wait for all parts to stop moving and then disconnect the spark plug wire Remove the ignition key on electric start models 2 Loosen the two screws at the lower ends of the handlebar 3 Loosen the height adjustment flange screw F Figure 3 3 and pull the keyed w
4. RIGHT HAND TINE LEFT HAND TINE FRONT FORWARD REF PART REF PART No No DESCRIPTION QTY No No DESCRIPTION QTY 1 1100043 Hex Hd Screw 3 8 16 x 1 1 4 16 8 1902154001 Tine Holder for bolo tines left and 2 1270 2A Bolo Tine single right hand tine used on left right Sides zi recien ponere 2 side of tiller Incl two of each Ref No s 1901118 Replacement set of 16 Bolo Tines includes Fand 8 eight each right hand and left hand tines 3 1733398 Hex Locknut 3 8 16 18 and sixteen each of Ref No s 1 and 3 1 5 1982612 Hex Hd Screw 3 8 16 x 2 GRADE 8 2 10 1917487 Wheel amp Tire 2 7 1270 14 Bolo Tine Single left hand tine used on right 11 9380 Clevis Pin 312 x 1 3 4 2 side of tiller Incl two of each Ref No s 12 9338 Hitch Pin ert 2 A eres 8 Specify GRADE 5 if ordering part locally IMPORTANT Left and right sides of tiller are determined by standing in the operator position and facing the direction of forward travel Model 12226 DRAWING NO 7 MAIN SUPPORT amp YOKE 3 ASSEMBLY a ee SNO 07 UA See Detail A 5 ROW MARKER ATTACHMENT option PART 12589 Complete Attaches to Furrower Attachment BUMPER PART 12593 Detail A
5. SPARK ARRESTER WARNING TO RESIDENTS OF CALIFORNIA AND SEVERAL OTHER STATES Under California law and under the laws of several other states you are not permitted to operate an inter nal combustion engine using hydrocarbon fuels on any forest brush hay grain or grass covered land or land covered by any flammable agricultural crop without an engine spark arrester in continuous effective working order The engine on the unit is an internal combustion engine which burns gasoline a hydrocarbon fuel and must be equipped with a spark arrester muffler in continuous effective working order The spark arrester must be attached to the engine exhaust system in such a manner that flames or heat from the system will not ignite flammable material Failure of the owner opera tor of the unit to comply with this regulation is a mis demeanor under California law and other states and may also be a violation of other state and or federal regulations laws ordinances or codes Contact your local fire marshal or forest service for specific informa Forward Clutch Control Lever Wheel Gear Lever Forward Clutch Control Lever Handlebar Height Adjuster Recoil Rope Starter tion about which regulations apply in your area TRAINING 1 Carefully read this Owner s Manual the separate Engine Owner s Manual and any other literature you may receive Be thor oughly familiar with the controls and the proper use of
6. sse 11 Starting Stopping Engine 11 Operating the Tiller eee 12 Tilling Tips amp Techniques 13 Loading and Unloading the 15 SECTION 5 MAINTENANCE 15 Maintenance Schedule sss 16 Miller LUDTIGA ON 16 Check Hardware 16 Check Tire Pressure sss 16 Check for Oil Leaks sse 16 Transmission Gear Oil 16 Gear Oil Specifications s sss 16 Engine Oil Service 17 Air Cleaner Service i eoo een erre 17 Spark Plug Service 17 Spark Arrester Screen 17 Engine Cleaning 2 nia 17 Carburetor Governor Control Adjustments 17 Throttle Control Adjustment 17 Wheel Gear Cable 17 Off Season Storage 18 Bolo Tiles anre re e m 18 Checking and Adjusting Tension on Clutch Belts 19 Forward Clutch Belt Removal and Installation 20 Tiller ee 22 Troubleshooting eene 23 Parts List eee 24 Customer Service Information Back Cover 4 Safety
7. Contact local Dealer or Factory See Wheel Gear Cable Adjustment Section 5 Engage lever see Section 3 Wheels Turn but Tines Don t Tine holder mounting hardware missing Internal transmission wear or damage Replace hardware Contact local Dealer or Factory Poor tilling performance Worn tines Improper Depth Regulator setting Incorrect throttle setting Belt s slipping See Bolo Tines Section 5 See Tilling Tips amp Techniques Section 4 See Section 4 See Checking Clutch Belt Tension Section 5 Model 12226 DRAWING NO 1 See Drawing 4 Ref 47 for attach ment screw Parts List 25 Model 12226 PARTS LIST DRAWING NO 1 REF PAR REF PART No No DESCRIPTION QTY No No DESCRIPTION QTY 1 1918219 Handlebars Incl Refs 2 1 15 1186211 Hex Nut 5 16 24 Wheel gear 2 9126 2 cable 2 3 1918218 Decal Wheel 1 16 1100068 Hex Hd Screw 3 8 16 x 3 4 2 3A 1918334 040 1 17 1100243 Lockwasher 3 8 2 4 1916928 Decal Bail 2 19 1735531 Plastic acia hito crece 2 5 1186347 Height Adjustment Flange Screw 1 21 1114748 Round Hd Screw 10 32 x 1 2 6 5A 9955 K
8. 10 Adding gear oil b If adding only a few ounces of gear oil use API rated GL 4 or GL 5 gear oil having a viscosity of SAE 140 SAE 85W 140 or SAE 80W 90 If refilling an empty transmission use only GL 4 gear oil having a viscosity of SAE 85W 140 or SAE 140 c Using aclean funnel slowly add gear oil until it flows from the gear oil level check hole N Figure 2 10 d Reinstall and tighten securely the gear oil fill plug M Figure 2 9 STEP 5 ADD MOTOR OIL TO ENGINE The tiller is shipped without oil in the engine IMPORTANT Do not start the engine without first adding motor oil Severe engine damage will result if the engine is run without oil 1 Refer to the separate Engine Owner s Manual for motor oil specifications and capacities 2 With the unit on level ground move the Depth Regulator Lever L Figure 2 8 up or down until the engine is level 3 Add motor oil as described in the Engine Owner s Manual 4 Move the Depth Regulator Lever all the way down until the highest notch is engaged This places the tines in the travel position STEP 6 ATTACH WHEEL GEAR LEVER 1 Insert the Wheel Gear Lever P Figure 2 11 up through the slot in the control panel that is labeled WHEEL GEAR 2 Insert two 410 32 x 1 2 round head screws down through the marks on the control panel decal and securely attach the wheel gear mounting bracket using two 10 lockwashers and 10 32 nuts 3 Using a boa
9. Adjusting the Forward Clutch Belt for a procedure If the extended length is more than 2 1 2 there is no need to adjust as long as the unit operates correctly when moving Forward Figure 5 11 Location of forward clutch cable spring E and forward cable adjuster F Adjusting the Forward Clutch Cable Do this procedure if the forward clutch spring measurement is not correct see Checking Forward Belt Tension 1 Before adjusting the belt shut off engine allow the engine and muffler to Figure 5 10 Correct spring length when Forward Clutch Levers are engaged is 2 1 2 cool down disconnect the spark plug wire and remove the ignition key on elec tric start models A egg Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come t to a complete stop remove ignition key on electric start models disconnect spark plug wire and move wire away from spark plug i park plug Failure to follow these instructions can result in serious personal injury or property damage Forward Clutch WS Idler Arm x E AMA A SS Forward Clutch Cable Connection A Figure 5 13 Belt cover Figure 5 12 Move forward clutch cable _ adjuster down for more belt tension ZH 2 Belt adjustments are done with the forward clutch cable adjuster F Figure 5 11 Use two 1 2 open end wrenches to loosen the two jam nuts A Figur
10. Manual 4 Check that all safety guards and covers are in place 5 Check air cleaner and engine cooling system See Engine Owner s Manual Forward Clutch Control Lever Handlebar Height Adjustment Screw _ Wheel Gear Lever Forward Clutch ee Control Lever Figure 4 1 DANGER GASOLINE IS HIGHLY FLAMMABLE AND ITS VAPORS ARE EXPLOSIVE Follow gasoline safety rules in this manual see Section 1 and in the separate Engine Owner s Manual Failure to follow gasoline safety instruc tions can result in serious personal injury and property damage 6 Fill the fuel tank with gasoline accord ing to the directions in the separate Engine Owner s Manual Follow all instructions and safety rules carefully 7 Attach spark plug wire to spark plug A CAUTION To help prevent serious personal injury or damage to equipment Before starting engine put Wheel Gear Lever in ENGAGE position Before starting engine put Forward Clutch Control Levers in neutral disengaged position by releasing controls Never run engine indoors or in enclosed poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Avoid engine muffler and nearby areas Temperatures in these areas may exceed 1500F STARTING THE ENGINE The following steps describe how to start and stop the engine Do not engage the tines or wheels until you have read all of the operating instructions in t
11. OFF position 28 To load or unload the tiller see the instructions in Section 4 of this Manual 29 Use extreme caution when reversing or pulling the machine towards you 30 Start engine carefully according to instructions and with feet away from tines 31 Never pick up or carry a machine while the engine is running MAINTENANCE AND STORAGE 1 Keep the tiller attachments and acces sories in safe working condition 2 Check all nuts bolts and screws at fre quent intervals for proper tightness to be sure the equipment is in safe working condition 3 Never store the tiller with fuel in the fuel tank inside a building where ignition sources are present such as hot water and space heaters furnaces clothes dryers stoves electric motors etc Allow engine to cool before storing in any enclosure 4 To reduce the chances of a fire hazard keep the engine free of grass leaves or excessive grease 5 Store gasoline in a cool well ventilated area safely away from any spark or flame producing equipment Store gasoline in an approved container safely away from the reach of children 6 Refer to the storage instructions in the Maintenance section of this Manual and in the separate Engine Owner s Manual for instructions if the tiller is to be stored for an extended period 7 Never perform maintenance while the engine is running or the spark plug wire is connected except when specifically instructed to do s
12. cover crop to protect the soil during the off season You simply grow a crop of clover alfalfa buckwheat peas beans rye grass grain or kale and then till it into the soil prior to the planting season A WARNING When power composting do not keep the Depth Regulator Lever at a deep setting if the tiller jumps or bucks If jumping or bucking occurs move the Depth Regulator Lever down to a shallow setting and then slowly increase the tilling depth on later passes Failure to follow this warning could result in personal injury Read the following recommendations before tilling on slopes If you must garden on a moderate slope please follow two very important guidelines Do not operate the tiller on a slope too A WARNING steep for safety When on slopes slow down and make sure you have good footing Never permit the tiller to free wheel down slopes Failure to follow this warning could result in personal injury 1 Till only on moderate slopes never on steep ground where footing is difficult review safety rules in Section 1 Safety of this manual 2 We recommend tilling up and down slopes rather than terracing Tilling vertically on a slope allows maximum planting area and also leaves room for cultivating IMPORTANT When tilling on slopes be sure the correct oil level is maintained in the engine check every one half hour of operation The incline of the slope will cause the oil
13. gear oil when it begins to flow from the oil level check hole on the side of transmission 8 Securely reinstall oil level check plug 9 Securely reinstall gear oil fill plug on top of transmission 10 Reinstall wheel and remove prop ENGINE OIL SERVICE Check motor oil level before starting engine each day and after each 5 hours of continuous operation Running engine when oil level is low will quickly ruin engine It is recommended that you change motor oil after every 10 hours of operation and even sooner when operating in extremely dirty or dusty conditions A To Check Motor Oil Level 1 Move tiller to level area and stop engine 2 Level engine by putting Depth Regula tor Lever into second notch from top 3 Clean area around oil dipstick or oil fill tube whichever applies to prevent dirt from falling into crankcase 4 On engines with an oil fill tube remove filler cap and add oil if required until it reaches top of tube Reinstall filler cap 5 On engines with a dipstick remove wipe clean and reinstall finger tight Remove dipstick again and check reading Add oil if required to FULL mark Do not overfill Refer to Engine Owner s Manual for complete details B To Change Motor Oil Change motor oil as instructed in separate Engine Owner s Manual AIR CLEANER SERVICE The engine air cleaner filters dirt and dust out of the air before the air enters the car buretor Operating the engin
14. to come to a complete stop disconnect spark plug wire and move wire away from spark plug Remove ignition key on electric start models Failure to follow these instructions can result in serious personal injury or prop erty damage MAINTENANCE SCHEDULE PROCEDURE Check motor oil level Clean engine Check clutch belt tension Check nuts and screws Change motor oil Lubricate tiller Service foam pre cleaner air filter if so equipped Service paper air filter if so equipped Check gear oil level in transmission Check tines for wear Check air pressure in tires Service spark plug NOTES 1 After first 2 hours of break in operation 2 Before each use 3 Every 5 operating hours 4 Every 10 operating hours 5 Every 30 operating hours 6 More frequently in dusty or dirty conditions 7 See Engine Owner s Manual for service recommendations 8 Whichever time interval occurs first TILLER LUBRICATION Proper lubrication of the tiller is an essen tial part of your maintenance program After every 10 operating hours oil or grease the lubrication points shown in Figure 5 1 as described below Use general purpose lubricating oil 30 weight motor oil is suitable and a general purpose grease grease that has a metal lubricant is preferred if available Remove wheels and clean wheel shaft A Figure 5 1 Apply a thin coating of grease to shaft before rei
15. 1 15 1915089 Screw Kit includes three 3 1 4 20 x 7 8 6 11513 Cover Top of transmission incl four of self sealing 5 A R Ref No 18 and two each of Ref No s 16 1115 Cap Rear 1 21 ANG 22 1 17 1124 2 Gasket Rear bearing cap 010 thick AIR 7 20694 Gasket Transmission top cover 1 18 1186331 Screw flanged hex hd 5 16 18 x 1 4 8 20893 Transmission case tube and rear housing 19 1915087 Screw Kit includes five 5 1 4 20 x 5 8 assembly 1 self sealing screws 9 9467 Plug gear oil fill hole 1 21 1100243 Lockwasher 3 8 10 20889 Plate wheel drive cable mounting 1 22 1100068 Hex Hd Screw 3 8 16 x 3 4 2 Specify GRADE 5 if ordering part locally A R As Required NOTES CUSTOM ER SERVICE INFORM ATION Owner Registration Card Please fill out and mail the enclosed owner registration card The purpose of this card is to register each unit at the Factory so that we can provide you with warranty benefits and informational bulletins Warranty Service The warranty statement is included in the unit s literature package Model Serial Numbers A Model Serial Numbers decal is located on top of the trans mission For ready reference record these numbers in the spaces below Date of Purchase Model Number Serial Number Authorize
16. 62 thick A R 11 1442 Pin Eccentric 5 1 1166 2 Shim as above but 030 thick AIR 12 9055 SPIN ine ec direct 1 1166 3 Shim as above but 015 thick A R 13 9622 Oil Seal Eccentric shaft 1 1166 4 Shim as above but 010 thick A R 14 20757 Lever Eccentric shaft 1 4 1086 Bushingia e nece rers 2 15 11000804 Hex Hd Screw 1 4 20 x 1 2 1 5 2494 Wheel Shaft axle Incl Ref 6 1 16 97074 Ball Bearing irinen inanin 2 6 9373 Key Hi Pro 1 4 x 1 5 16 1 17 20896 Tiller Shaft Incl Ref 18 1 7 20914 Gear Wheel drive worm gear 1 18 1104 Key Woodruff 1 4 x 1 1 4 1 8 9935 Shim 1 016 1 0 x 1 468 O D x 19 20913 Worm Gear bronze tiller drive 1 062 thilck iir 1 Specify GRADE 5 if ordering part locally A R As Required Model 12226 DRAWING NO 4 Parts List 29 Model 12226 PARTS LIST DRAWING NO 4 REF PART REF PART No No DESCRIPTION QTY No No DESCRIPTION QTY 1 Nt Engine standard recoil start 1 28 1186230 Hex Nut 5 16 18 4 2 1917326 Bracket Clutch Cable 1 29 1186329 Hex Flange Screw 5 16 18 x 3 4 4 3 1100242 5 16 6 30 19167
17. 6231 Hex Nut 3 8 16 2 Incl Bef 9 i ars 1 16 20775 Drag Bar caet 1 4 90038 Screw flanged hex hd 5 16 18 x 5 8 2 17 1916418 Decal Thrown Objects 1 5 9811 Hex Locknut 1 4 20 1 18 9553 Hex Hd Screw self tapping 6 1100069 Hex Hd Screw 1 4 20 x 1 1 5 16 18 x 1 2 2 7 9384 Spring Depth regulator plunger 1 19 9552 Screw flanged hex hd self tapping 8 9438 bb s Gn 1 1 4 20 x 1 2 2 9 9308 Roll Pin 1 4 x 1 spiral 1 20 1918337 Decal Hood Logo 1 10 1117A Bar Assembly Depth adjustment 21 1916417 Decal Read Owner s Manual 1 Incl Refs 11 and 12 1 22 1916420 Decal Maintenance Safety 1 11 9120 Ring Retaining tolerance ring 1 23 1916423 Decal Rotating 1 Specify GRADE 5 if ordering part locally M odel 12226 10 ECCENTRIC DRAWING NO 3 Assembled Internally 16 A Wheel Shaft Parts SHAFTASSEMBLY Al 1 REF PART REF PART No No DESCRIPTION QTY No No DESCRIPTION QTY 1 9621 OI SO al estat sl 2 9 20712 Clutch Wheel drive cast iron 1 2 9511 Ring Retaining heavy duty ext 2 10 20879 Eccentric Shaft Wheel clutch 1 3 1166 1 Shim 1 1 64 1 D 0
18. 97001 Engine Support Bracket left side 1 4 1111696 Hex Hd Screw 5 16 24 x 1 2 2 31 1916796001 Engine Support Bracket right side 1 5 1904557 Decal Hot Surfaces Belt Warning 1 35 1100799 Hex Hd Screw 5 16 18 x 1 1 2 5 6 1918344 Cover Incl Refs 5 amp 13 1 36 1917131 Decal Stabilization 1 7 1186391 Flange Lock Nut 5 16 18 2 37 1918774001 Mounting 2 8 1108841 Key 3 16 x 1 1 2 2 38 1186331 Hex Flange Screw 5 16 18 x 1 4 9 1138 1 SHIM ad 1 39 1111606 Hex Hd Screw 5 16 18 x 2 1 10 1916520 Pulley Engine Drive 1 40 1107382 Hat Washer 5 16 1 11 9944 Belleville 2 41 1720717 Belt Guide Wire Formed Fwd Belt 2 12 9572 Hex Hd Screw 5 16 24 x 1 1 8 2 42 55088 Pivot BUSHING 2 ert 2 13 1916421 Decal Belt Pinch Point 1 43 1100242 Lockwasher 5 16 2 19 1917746 Washer Shoulder 1 44 1186230 Hex Nut 5 16 18 2 20 9929 Washer Flat 1 1 8 1 45 1917746 Washer Shoulder 1 22 1916522 Transmission Pulley 1 46 1918744 Idler Arm Forw
19. Bolens OWNER S M ANUAL 5 5 HP PONY PRO e e SAFETY FIRST E Before operating this equipment read this e Owner s Manual and the separate manual supplied by the engine manufacturer e Model 12226 Safety Assembly Features and Controls Operation Maintenance Parts List GARDEN WAY INCORPORATED Dear Owner You now own one of the finest rear tine rototillers available Your new tiller allows you to till and cultivate your garden With ease and accomplish dozens of other property man agement projects as well Your tiller is famous for its ruggedness performance and high quality engineering We know you ll enjoy using it Please carefully read this Manual It tells you how to safely and easily assemble operate and maintain your machine Be sure that you and any other operators carefully follow the recommended safety practices at all times Failure to do so could result in personal injury or property damage Of course if you should ever have any problems or ques tions please contact your local authorized service dealer or call us Toll Free see back cover of this manual We want to be sure that you are completely satisfied at all times See back cover for Customer Service information Safety Alert Symbol This is a safety alert symbol It is used in this A manual and on the unit to alert you to poten tial hazards When you see this symbol read and obey the message that follows it Failure
20. amps should provide good traction to prevent slipping they should have side rails to guide the tiller along the ramps and they should have a locking device to secure them to the vehicle The handlers should wear sturdy footwear that will help to prevent slipping Position the loading vehicle so that the ramp angle is as flat as possible the less incline to the ramp the better Turn the vehicle s engine off and apply its parking brake When going up ramps stand in the normal operating position and push the tiller ahead of you Have a person at each side to turn the wheels When going down ramps walk backward with the tiller following you Keep alert for any obstacles behind you Position a person at each wheel to control the speed of the tiller Never go down ramps tiller first as the tiller could tip forward Place wooden blocks on the downhill side of the wheels if you need to stop the tiller from rolling down the ramp Also use the blocks to temporarily keep the tiller in place on the ramps if neces sary and to chock the wheels in place after the tiller is in the vehicle After loading the tiller prevent it from rolling by engaging the wheels put Wheel Gear Lever in ENGAGE Chock the wheels with blocks and securely tie the tiller down KL 5 Maintenance A WARNING Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts
21. and feel confi dent with each of them IMPORTANT Refer to the separate engine manufacturer s Engine Owner s Manual for information about the controls on the engine WHEEL GEAR LEVER This lever A Figure 3 1 has two posi tions ENGAGE and DISENGAGE In the ENGAGE position the wheels will start turning when the Forward Clutch Control the tines will also start turning when the clutch is engaged The DISENGAGE freewheel position places the wheels in the freewheeling mode to allow the unit to be moved without the engine running Use the DIS ENGAGE position only when the engine is not running See DANGER statement that follows To shift to ENGAGE gently do not force move the lever forward while also rolling the tiller a few inches forward or back ward Moving the tiller helps to align the shift mechanism with the transmission wheel drive gears To shift to DISENGAGE move the lever rearward without rolling the tiller The wheels will roll freely when the lever is properly set into the DISENGAGE position Figure 3 1 Controls located on handlebar A DANGER Never place the Wheel Gear Lever in DISENGAGE Freewheel when the engine is running Having the Wheel Gear Lever in DISENGAGE and then engaging the tines wheels with the Forward Clutch Control Lever could allow the tines to propel the tiller rapidly forward Failure to follow this instruction could result in personal injury or property damage
22. ard Tiller Direction 1 23 1440 Support 1 47 1767754 Screw self tapping 10 24 1 25 1909404 Forward Clutch Belt 1 48 1916727 SPIND 1 26 1900396 Hex Hd Screw 10 32 x 1 2 49 1110107 Hex Locknut 5 16 18 1 4 50 9090 Idler Pulley Forward 1 27 1916189001 Guard Belts Pulleys 1 51 1100779 Screw 5 16 18 x 1 3 4 1 Specify GRADE 5 if ordering part locally See your local authorized engine service dealer for engine parts or service Refer to engine nameplate for engine type and code information Model 12226 DRAWING NO 5 MAIN DRIVE SHAFT ASSEMBLY NOTE 1 Shim between drive shaft rear bearing and rear bearing cap to achieve 5 to 10 thousandths of an inch 005 010 end play on drive shaft AA een REF PAR REF PART No No DESCRIPTION QTY No No DESCRIPTION QTY MAIN DRIVE SHAFT ASSEMBLY INPUT PINION SHAFT amp GEAR ASSEMBLY 1 1714 Bearing Tapered roller with race 1 6 9572 Hex Hd Screw 5 16 24 x 1 1 8 1 2 20718 Gear Spur main drive shaft 1 7 9944 Washer Disc spring concave 3 9301 Key 3 16 sq x 1 1 surface faces pulley 1 4 11603 D
23. asher E free of the slots in the curved height adjustment bracket Figure 3 3 4 Move the handlebars to the new slot setting and insert the raised keys on the keyed washer into the slot Tighten the height adjustment flange screw securely 5 Retighten the two screws at the ends of the handlebar ENGINE CONTROLS Refer to the engine manufacturer s Engine Owner s Manual included in the tiller liter ature package to identify the controls on your engine IMPORTANT The control for stopping the engine is located on the engine SPECIAL NOTICE REGARDING MOTOR OIL ALERT SYSTEM The engine on your tiller is not equipped with a functioning Oil Alert System and you should ignore any references in your Engine Owner s Manual regarding this feature The Oil Alert System is not practi cal for use with your tiller because the engine is frequently operated in non level applications that would provide false readings to the system s oil level sensor These false readings would result in fre quent and unnecessary engine shut downs You can easily protect your engine from damage caused by insufficient oil in the crankcase by simply remembering to do the following Check the motor oil level before starting the engine Check the motor oil level after every five 5 hours of continuous operation E PP Operation A WARNING Before operating your machine car
24. bars from side to side about 6 to 12 This fishtailing action often clears the tines of debris WARNING Before clearing the tines by hand stop the engine allow all moving parts to stop and disconnect the spark plug wire Remove the ignition key on electric start models Failure to follow this warning could result in personal injury t may be necessary to remove the debris by hand a pocket knife will help you to cut away the material Be sure to stop the engine and disconnect the spark plug wire before clearing the tines by hand LOADING AND UNLOADING THE TILLER A WARNING Loading and unloading the tiller into a vehicle is potentially hazardous and we don t recommend doing so unless abso lutely necessary as this could result in personal injury or property damage However if you must load or unload the tiller follow the guidelines given next Before loading or unloading stop the engine wait for all parts to stop moving disconnect the spark plug wire and let the engine and muffler cool Remove the ignition key on electric start models The tiller is too heavy over 170 lbs and bulky to lift safely by one person Two or more people should share the load Use sturdy ramps and manually engine shut off roll the tiller into and out of the vehicle Two or more people are needed to do this Ramps must be strong enough to support the combined weight of the tiller and any handlers The r
25. cket blade mounting 1 9 9725 Carriage Screw blade mounting 3 8 16 x 1 1 2 2 10 1100243 Lockwasher 3 8 plated 2 11 1186231 Nut hex 3 8 16 plated 2 12 9318 Pin clinichi sete 1 12579 Hiller Furrower complete attachment owner must screw blade to mounting bracket and wings to blade Instructions included 1 Note Common hardware listed above as not available separately can be found at most hardware stores Specify GRADE 5 if ordering part locally Model 12226 DRAWING NO 8 NOTE 1 These screws are a special sealing screw that cannot be reused without risking the loss of transmission oil If these screws are loosened or removed they must be replaced with new hardware See Note 1 REF PART REF PART No No DESCRIPTION QTY No No DESCRIPTION QTY 1 9621 Oil Seal double lip wheel shaft 2 11 97073 Oil Seal tiller 2 2 9726 Pip amp Plug 1 4 o tees 2 12 90038 Screw flanged hex hd 5 16 18 x 5 8 2 3 97076 Seal Transmission 1 13 20873 Cover tiller housing left side 1 4 1186329 Screw flanged hex hd 5 16 18 x 3 4 6 14 1129 1 Gasket tiller housing cover 010 AIR 5 85030 Oil Seal input pinion shaft
26. crews or bolts If fasteners are tight a new gasket or oil seal may be needed If leakage occurs around a shaft and oil seal the oil seal probably needs replacement See an authorized dealer or contact the factory for service or advice IMPORTANT Never operate tiller if trans mission is low on oil Check oil level after every 30 hours of operation and whenever there is any oil leakage TRANSMISSION GEAR OIL SERVICE Gear Oil Specifications For small top offs Use SAE 140 SAE 85W 140 or SAE 80W 90 gear oil with an API rating of either GL 4 or GL 5 For full replacement Use SAE 140 or SAE 85W 140 gear oil with API rating of GL 4 do not use GL 5 Check transmission gear oil level after every 30 hours of oper ation or whenever an oil leak appears Operating the tiller when transmission is low on oil can result in severe damage A To Check Transmission Gear Oil Level 1 Check gear oil level when transmission is cool Gear oil expands when warm and will result in an incorrect oil level reading 2 To check gear oil level and to add oil if necessary see Section 2 STEP 4 Check Gear Oil Level in Transmission Also see B To Drain and Refill Transmission in this section B To Drain and Refill the Transmission The transmission gear oil does not need changing unless it has been contaminated with dirt sand or metal particles 1 Prop up left side of unit so that it is securely supported Remove left side wheel b
27. d Dealer Information If you purchased your unit from an authorized dealer record the dealer s address and phone number below for ready reference Dealer Name Address Phone IMPORTANT Left and right sides of the unit are determined by standing behind the unit in the operator s position and facing in the direction of forward travel NOTICE We reserve the right to change specifications add improvements or discontinue the manufacture of any of our equipment without notice or obligation to purchasers of our equipment Customer Service and Technical Service If you have questions or problems with the unit contact your local dealer or the Factory When calling or writing provide the Model Serial Numbers of the unit qe 5 Replacement Parts Factory specified replacement parts are available from your authorized dealer or directly from the factory When ordering parts be sure to provide the following Model Serial Numbers of the unit Part number of the part needed Part Description Quantity needed NOTE All replacement parts must conform to our rigid quality specifications Although some replacement parts we provide may vary slightly in shape color or texture from the original parts any variations will not affect the fit or performance of these parts on your unit Engine Service and Repair For engine service or repair contact your nearest authorized engine dealer look in the Yellow Pages unde
28. duce the engine speed and then lift the handlebars until the engine and tines are balanced over the wheels Figure 4 3 Figure 4 3 Find balance point before turning c With tiller balanced push sideways on handlebar to move tiller in direction of the turn Figure 4 4 After complet ing the turn slowly lower the tines into the soil and increase the engine speed Figure 4 4 Push handlebars sideways to turn tiller STOPPING THE TILLER AND ENGINE 1 To stop the wheels and tines release the Forward Clutch Control Levers 2 To stop the engine move the engine switch to the OFF position TI LLING TI PS amp TECHNI QUES Avoid the temptation to push down on the handlebars in an attempt to force the tiller to dig deeper Doing so takes the weight off the powered wheels causing them to lose traction Without the wheels to help hold the tiller back the tines will attempt to propel the tiller often causing the tiller to skip rapidly across the ground Sometimes slight downward pressure on the handlebars will help get through a particularly tough section of sod or unbroken ground but in most cases this won t be necessary Avoid trying to dig too deeply too quickly especially when busting sod or when tilling soil that hasn t been tilled for some time Use shallow depth regulator settings only an inch or two deep for the first passes through the garden area With each succeeding pass adjust the de
29. e 5 12 a few turns 3 Move cable adjuster B Figure 5 12 downward for more belt tension see Figure 5 12 4 Hand tighten the jam nuts and pull the Forward Clutch Control levers up against the handlebar Measure the coiled part of Figure 5 14 Forward clutch control the spring Figure 5 10 The length of the peeembly extended coil should be 2 1 2 Repeat Removing Forward Clutch Belt this procedure until the extended spring 1 Stop engine allow it to cool and dis Figure 5 16 Right side view length is correct connect spark plug wire before working 5 Tighten both jam nuts securely near belts Also remove ignition key on Installing Forward Clutch Belt electric start models 1 Stop engine allow it to cool and dis FORWARD CLUTCH BELT REMOVAL 2 Remove the belt cover by removing the dud connect spark plug wire before working AND INSTALLATION 27 two nuts C Figure 5 13 near belts Also remove ignition key on NOTE The photographs in this Section 3 Disconnect the forward clutch cable electric start models show a reverse drive assembly pulley A from the forward clutch idler arm bracket 2 Remove the old forward clutch belt as Fue co Juge Figure 5 15 Note the hole from which described in Removing Forward Clutch linkage D These components are not you disconnect the cable Itis important Belt used on Model 12226 that you reconnect the cable to the same The forward clutch belt K Figure 5 14 ho
30. e unclogging the tines or when making any repairs adjustments or inspections 4 Section 1 Safety A A 7 Take all possible precautions when leaving the machine unattended Stop the engine Disconnect spark plug wire and move it away from the spark plug Move Wheel Gear Lever to ENGAGE 8 Before cleaning repairing or inspect ing stop the engine and make certain all moving parts have stopped Disconnect the spark plug wire and prevent it from touching the spark plug to prevent acci dental starting 9 Always keep the tiller tine hood flap down unless using the hiller furrower attachment 10 Never use the tiller unless proper guards plates or other safety protective devices are in place 11 Do not run engine in an enclosed area Engine exhaust contains carbon monoxide gas a deadly poison that is odorless col orless and tasteless 12 Keep children and pets away 13 Never operate the tiller under engine power if the Wheel Gear Lever is in DIS ENGAGE FREEWHEEL In this position the wheels will not hold the tiller back and the revolving tines could propel the tiller rapidly possibly causing loss of control Always move the Wheel Gear Lever to ENGAGE before starting the engine or engaging the tines wheels with the Forward Clutch Control 14 Be aware that the tiller may unexpect edly bounce upward or jump forward if the tines should strike extremely hard packed soil frozen ground or b
31. e with a dirty clogged air filter can cause poor perfor mance and damage the engine Never operate the engine without an air cleaner installed Inspect and service the air cleaner more often if operating in very dusty or dirty conditions Service the air cleaner as instructed in the Engine Owner s Manual SPARK PLUG SERVICE Inspect and clean or replace the spark plug after every 100 operating hours or annually Clean the plug and set the gap as described in Engine Owner s Manual SPARK ARRESTER SCREEN SERVICE If the engine muffler is equipped with a spark arrester screen remove and clean it according to the time intervals and instructions in the separate Engine Owner s Manual ENGINE CLEANING The engine must be kept clean to assure smooth operation and to prevent damage from overheating Refer to the Engine Owner s Manual for specific repair and cleaning instructions All inspections and services must be done with the engine shut off and cool to the touch CARBURETOR GOVERNOR CONTROL ADJUSTMENTS WARNING Operators shall not tamper with the engine governor settings the governor controls the maximum safe operating speed to protect the engine and all moving parts from damage caused by overspeed Authorized service shall be sought if a problem exists The carburetor was adjusted at the factory for best operating speed Refer to the separate Engine Owner s Manual for any adjustment information or see your au
32. efully read and understand all safety Section 1 controls Section 3 and operating instructions Section 4 in this Manual in the separate Engine Owner s Manual and on the decals on the machine Failure to follow these instructions can result in serious personal injury INTRODUCTION Read this section of the manual thor oughly before you start the engine Then take the time to familiarize yourself with the basic operation of the tiller before using it in the garden Find an open level area and practice using the tiller controls without the tines engaging the soil put tines in travel setting Only after you ve become completely familiar with the tiller should you begin using it in the garden BREAK IN OPERATION Perform the following maintenance during the first 2 two hours of new operation see Section 5 of this manual and the Maintenance section of the Engine Owner s Manual 1 Change motor oil 2 Check for loose or missing hardware on unit Tighten or replace as needed 3 Check transmission gear oil level 4 Check tension on forward clutch belt STARTING STOPPING ENGINE PRE START CHECKLIST Do the following before starting the engine 1 Read the Safety and Features and Con trols sections in this manual Read the separate Engine Owner s Manual provided by the engine manufacturer 2 Check unit for loose or missing hard ware Service as required 3 Check motor oil level See Engine Owner s
33. er attachments and accessories when recommended 21 Never operate the tiller without good visibility or light 22 Never operate the tiller if you are tired or under the influence of alcohol drugs or medication 23 Operators shall not tamper with the engine governor settings on the machine the governor controls the maximum safe operating speed to protect the engine and all moving parts from damage caused by over speed Authorized service shall be sought if a problem exists 24 Do not touch engine parts which may be hot from operation Let parts cool down suf ficiently 25 The battery on electric start model tillers if So equipped contains sulfuric acid Avoid contact with skin eyes or clothing Keep out of the reach of children Antidote External Contact Hush imme diately with lots of water Antidote Internal Drink large quantities of water or milk Follow with milk of mag nesia beaten eggs or vegetable oil Call a doctor immediately Antidote Eye Contact Flush with water for 15 minutes Get prompt medical attention 26 Batteries produce explosive gases Keep sparks flame and smoking materials away Ventilate when charging batteries or when using a battery in an enclosed space ALWAYS wear safety goggles when working near batteries 27 Please remember You can always stop the tines and wheels by releasing the Forward Clutch Control Lever or by moving the engine switch located on engine to the
34. event personal injury or property damage do not start the engine until all assembly steps are complete and you have read and understand the safety and operating instructions in this Manual INTRODUCTION Carefully follow these assembly steps to correctly prepare your tiller for use It is recommended that you read this Section in its entirety before beginning assembly INSPECT UNIT Inspect the unit and carton for damage imm ediately after delivery Contact the carrier trucking company if you find or suspect damage Inform them of the damage and request instructions for filing aclaim To protect your rights put your claim in writing and mail a copy to the carrier within 15 days after the unit has been delivered Contact us at the factory if you need assistance in this matter UNPACKING AND ASSEM BLY INSTRUCTIONS STEP 1 UNPACKING INSTRUCTIONS 1 Remove any cardboard inserts and packaging material from the carton Remove any staples from the bottom of the carton and remove the carton 2 Cut the large plastic tie strap that secures the transmission tube to the ship ping pallet Leave the handlebars on top of the tiller to avoid damaging any cables 3 A bag with loose hardware is inside the literature envelope Check the contents against the following list and Figure 2 1 Contact your local dealer or the factory if any items are missing or damaged 4 The tiller is heavy You should not attempt to remove it from the s
35. everse drive assembly pulley A Figure 5 8 belt B cable C and linkage D These components are not used on Model 12226 Figure 5 8 Checking and Adjusting Forward Clutch Belt Tension It is important to maintain correct tension on the forward clutch belt C Figure 5 9 A loose belt will cause the tines and wheels to slow down or stop completely even though the engine is running at full speed Aloose belt will also result in pre mature belt wear Figure 5 9 Forward clutch belt C Left side view no belt cover Check belt tension after the first two hours of break in operation and after every 10 operating hours Atthe end of each tilling season check the belt for cracks cuts or frayed edges A belt in poor condition should be replaced Checking Forward Belt Tension 1 Before checking shut off engine allow the engine and muffler to cool down dis connect the spark plug wire remove the ignition key on electric start models 2 The coiled part of the forward clutch spring E Figure 5 9 measures 2 in length when the Forward Clutch Control levers are not pulled up Pull either Forward Clutch Control Lever up against the handlebar and measure the length of the coiled part of the forward clutch spring Tension is correct if the length of the extended coil is 2 1 2 see Figure 5 10 The forward clutch cable needs adjustment if length of the extended coils is less than 2 1 2 See
36. eyed 1 22 1100240 Lockwasher 10 2 6 1900475001 Bracket Handlebar height adjust 1 23 1186208 Hex Nut 10 32 2 7 1100046 Hex Hd Screw 3 8 16 x 1 2 24 9390 1 2 8 9904 Plain Washer flat 3 8 S A E 2 25 1918840 Lever Forward Clutch Control Incl 9 9837 Hex Locknut 3 8 16 2 two Grips Ref 24 1 10 1918791 Cable Forward Clutch Control 1 35 9853 Sems Nut treten 4 13 9442 Wheel Gear Control amp Cable Assy 36 20806 Bracket Bail support 2 Incl Refs 14 15 19 21 42 1100805 Hex Flange Screw self tapping 22 8id 23 rite tae 1 1 4220 x 1 2 secos 2 14 9057 Knob Wheel gear control lever 1 Specify GRADE 5 if ordering part locally Model 12226 DRAWING NO 2 18 17 1 22 21 20 REF REF PART No No DESCRIPTION QTY No No DESCRIPTION QTY 1 1918343 Tine Hood Incl hood flap and 12 9119 Knob Depth regulator Incl Ref 11 1 Refs 17 20 21 22 amp 23 1 13 1100043 Hex Hd Screw 3 8 16 x 1 1 4 2 2 1100243 Lockwasher 3 8 2 14 1113 1 2 3 2527 Bracket Hood amp Depth Regulator 15 118
37. hipping platform until instructed to do so in these Assembly steps 9 Assembly HARDWARE BAG PARTS LIST Fig Ref Qty Description 1 2 3 8 16 x 1 Hex Hd Screw 2 1 Keyed Washer 3 1 Wheel Gear Lever Knob 4 1 Height Adjustment Flange Screw See Figure 2 14 5 2 3 8 Hat Washer 6 2 10 Lockwasher 7 2 3 816 Nylock Lock Nut 8 2 10 32 x 1 2 Round Hd Screw 9 1 Cotter Pin not used 10 4 Plastic Tie Strap 2 not used Tools Materials Needed for Assembly 1 3 8 open end wrench 2 9 16 open end wrench 1 Scissors to trim plastic ties 1 Ruler 1 Small board to tap plastic knob on lever 1 Tire pressure gauge 1 Clean oil funnel 1 Clean high quality motor oil Refer to the separate Engine Owner s Manual for motor oil specifications and quantity required Adjustable wrenches may be used IMPORTANT Motor oil must be added to the engine crankcase before the engine is started Follow the instructions in this Assembly Section and in the separate Engine Owner s Manual NOTE LEFT and RIGHT sides of the tiller are as viewed from the operator s position behind the handlebars STEP 2 ATTACH HANDLEBARS 1 Cut the large plastic cable ties that secure the handlebar ends to the handle bar mounting tabs on the transmission top cover 2 Gently lift handlebar do not over stretch attached cable and place handle bar cross brace B Figure 2 2 in front of curved height adjus
38. his section the safety rules in Section 1 Safety and the con trols information in Section 3 Features and Controls 1 Complete the Pre Start Checklist in this section A WARNING LS E Keep away from rotating tines Rotating tines will cause injury 2 Put the Wheel Gear Lever Figure 4 1 in the ENGAGE position 3 Put the Depth Regulator Lever in the travel position lever all the way down so that the tines are clear of the ground 4 Release all controls on the tiller 5 Put the engine switch in the ON posi tion as instructed in the separate Engine Owner s Manual 6 On engines equipped with a fuel valve move valve to the ON position as instructed in the separate Engine Owner s Manual 7 Choke or prime engine as instructed in the separate Engine Owner s Manual 8 Put the throttle lever in the start posi tion as instructed in the separate Engine Owner s Manual 9 Operate the recoil starter a Place one hand on fuel tank to stabi lize unit when you pull the starter handle _12 Section 4 Operation Loo b Use the recoil starter rope to start the engine as instructed in the separate Engine Owner s Manual When the engine starts gradually move the choke lever if used to the OPEN CHOKE OFF or RUN position c Put the engine throttle lever in the FAST setting when tilling STOPPING THE ENGINE 1 To stop the wheels and tines release the Forward Clutch Control Levers 2 To st
39. ic start models A Tine Inspection With use tines will become shorter nar rower and pointed Figure 5 5 Badly worn tines result in loss of tilling depth and reduced effectiveness when chopping up and turning under organic matter Use Figure 5 5 as a guide to when to replace tines New Tine Moderate Wear Replace Figure 5 5 Checking tines for wear B Removing a Single Tine 1 With engine shut off and spark plug wire disconnected remove two screws and nuts that attach a single tine to a tine holder Figure 5 6 If needed use pene trating oil to help free nuts 2 When installing a single tine be sure to position it so that its cutting edge enters the soil first as the tiller moves forward Cutting Edge of Tine Figure 5 6 Removing single tine C Removing and Installing Tine Assemblies 1 With engine shut off and spark plug wire disconnected remove tine hood by removing two attaching screws at rear of hood and two attaching screws at front of hood 2 If removing both tine assemblies mark them left and right before removal Remove the screw and locknut that secure the tine assembly to the tine shaft Photo 5 7 If necessary use a rubber mallet to tap tine assembly outward off shaft Figure 5 7 Removing tine assembly 3 Before reinstalling a tine assembly inspect tine shaft for rust rough spots or burrs and file or sand as needed Apply a thin coat of grease to shaf
40. ints in the freshly tilled soil and lightly but securely grip the handlebar with just one hand Whenever possible walk on the untilled side of the unit to avoid making footprints in your freshly tilled or cultivated soil Footprints cause soil compaction that can hamper root penetration and contribute to soil erosion They can also plant unwanted weed seeds back into the freshly tilled ground Tilling wet soil often results in large hard clumps of soil that can interfere with plant ing If time permits wait a day or two after heavy rains to allow the soil to dry before tilling Test soil by squeezing it into a ball If it compresses too easily it is too wet to till When preparing a seedbed go over the same path twice in the first row then overlap one half the tiller width on the rest of the passes see Figure 4 5 When finished in one direction make a second pass at a right angle as shown in Figure 4 6 Overlap each pass for best results in very hard ground it may take three or four passes to thoroughly pulverize the soil 5 EB Figure 4 5 TEES With planning you can allow m enough room between rows ES AE to cultivate see Figure 4 8 EB S Leave room for the hood width plus enough BLIGO 4 8 4 6 f the garden size will not permit lengthwise and then crosswise tilling then overlap the first passes by one half a tiller width followed by succe
41. ir filter s Carburetor out of adjustment Stale gasoline Dirt or water in fuel tank Engine cooling system clogged Inspect spark plug see Engine Owner s Manual Clean or replace see Engine Owner s Manual See Engine Service Dealer Replace with fresh gasoline See Engine Service Dealer Clean air cooling system see Engine Owner s Manual is Engine overheats SNA Engine cooling system clogged Carburetor out of adjustment Oil level is low Clean air cooling area see Engine Owner s Manual See Engine Service Dealer Check oil level see Engine Owner s Manual or Engine does not shut off Misadjusted faulty engine switch See Engine Owner s Manual or Engine Service Dealer Wheels and Tines will not turn Improper use of controls Forward Clutch Misadjusted forward clutch control cable Worn or broken clutch belt s Internal transmission wear or damage Screw and key loose in transmission pulley Review Sections 3 and 4 Adjust cable tension Section 5 Check belts Replace parts as needed Section 5 Contact local dealer or Factory Tighten screw check that key is in place Tines turn but wheels don t Wheel mounting hardware missing Screw and key loose in transmission pulley Internal transmission wear or damage Misadjusted wheel gear cable Wheel Gear Lever not fully engaged Replace hardware Tighten screw check that key is in place
42. le engages the engine pulley and the 4 Slide the belt off the engine pulley C transmission pulley J when either Figure 5 16 away from engine out from Forward Clutch Control Lever is pulled under the belt guide D and completely against the handlebar The lever draws off the pulley the forward clutch cable G tight which causes the forward clutch idler pulley H to apply pressure to the forward clutch belt This causes the pulleys to turn for Forward movement 5 Slip the belt off the front of the trans mission pulley F Figure 5 17 6 Work the belt out from between the pulley and the frame around the transmis sion cover spring then up and out of the machine Section 5 Maintenance 21 A Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come to a complete stop remove ignition key on electric start models disconnect spark plug wire and move wire away from spark plug Failure to follow these instructions can result in serious personal injury or property damage 3 From the front of tiller insert the forward clutch belt in between the bottom of the engine drive pulley Figure 5 18 and the top of transmission pulley K X for installing new forward clutch belt 4 Insert the bottom half of belt into the smaller rear most groove of the transmis sion pulley F Figure 5 17 Now slip the top half of belt unde
43. le with attached lever see Figure 2 4 from around the chassis Move the Wheel Gear Lever G to the DISENGAGE position this allows the wheels to rotate freely Use the handlebars to roll the tiller off the platform NOTE The Wheel Gear Lever will be installed later in this procedure IMPORTANT Use the DISENGAGE posi tion only when the engine is not running Before starting the engine the Wheel Gear Lever must be placed in the ENGAGE posi tion see Section 3 for details STEP 3 ATTACH FORWARD CLUTCH CONTROL CABLE 1 Remove any fasteners rubber bands tape etc that may secure the Forward Clutch Control levers J Figure 2 5 to the handlebar Figure 2 5 Forward Clutch Control levers J Forward clutch control linkage K Completed Connection Figure 2 6 Forward clutch control spring connection to forward control linkage 2 The forward clutch control cable with attached spring is hanging loosely near the right side wheel Being careful not to kink or stretch the cable insert the z con nector at the end of the spring into the hole at the end of the forward clutch control linkage K Figures 2 5 and 2 6 3 Attach the cable adjuster Figure 2 7 to the bracket on the right side handlebar Use two 1 2 wrenches to loosen the two jam nuts just enough to slide the cable adjuster onto the bracket Then hand tighten the jam nuts 4 Check for correct tension as instructed in Checki
44. ng and Adjusting Forward Clutch Belt Tension in Section 5 5 Tighten the two jam nuts securely when tension is correct Adjuster Figure 2 7 STEP 4 CHECK TRANSMISSION GEAR OIL LEVEL The transmission was filled with gear oil at the factory However be sure to check the oil level at this time to make certain it is correct IMPORTANT Do not operate the tiller if the gear oil level is low Doing so will result in severe damage to the transmis Sion components 1 With the tiller on level ground pull the Depth Regulator Lever L Figure 2 8 back and then slide it to the second notch from the top NOTE If the lever does not move lift the tine hood flap and look for a plastic tie securing the lever in place Cut and remove the tie Figure 2 8 Put lever in second notch 2 Remove the oil level check plug M Figure 2 9 on the left side of the trans mission Due to dried paint on the plug threads it may require some force to remove the plug the first time The gear oil level is correct if oil starts to flow out of the hole as the plug is removed If so securely reinstall the plug Me l a CERS Figure 2 9 Gear oil level check plug 3 If oil does not flow from the check hole add oil as follows NOTE Do not use automatic transmission fluid or motor oil in the transmission a Clean area around the fill hole N Figure 2 10 and unscrew gear oil fill plug Figure 2
45. nstalling wheels Figure 5 1 Tine shield cut away for clarity Grease back front and sides of Depth Regulator Lever B Figure 5 1 Remove tines and clean tine shafts C Figure 5 1 Inspect tines for rust rough spots or burrs especially around holes File or sand smooth and coat ends of shaft with grease Oil threads on handlebar height adjust ment flange screw D Figure 5 1 Oil threads on handlebar attaching screws E Figure 5 1 CHECK HARDWARE Check unit for loose missing hardware after every 10 operating hours Loose or missing hardware can lead to equipment failure poor performance or oil leaks Be sure to check the three end cap mount ing screws located at the rear of the trans mission Figure 5 2 Lift the tine flap to service those screws Figure 5 2 CHECK TIRE PRESSURE Check air pressure in both tires Deflate or inflate both tires evenly to 15 to 20 PSI pounds per square inch Be sure that both tires have same air pressure or unit will pull to one side CHECK FOR OIL LEAKS Before each use check tiller for signs of oil leakage usually a dirty oily accumu lation either on unit or on floor where it has been parked A little seepage around a cover or oil seal is usually not cause for alarm However if oil drips overnight then immediate atten tion is needed ignoring a leak can result in severe transmission damage If a cover leaks try tightening any loose s
46. o 8 If the fuel tank has to be drained do this outdoors Section 1 Safety 5 DECALS For your safety and the safety of others various safety message decals are on your unit see Figure 1 2 Keep the decals clean and legible at all times Contact your local service dealer or the Factory for replacements if any decals are damaged or missing Refer to the Parts List in this manual for decal locations part numbers and ordering instructions Operating Symbols Control Descriptions Various symbols shown here with Hot Surfaces Moving Belts word descriptions may be used on the tiller and engine on top of belt cover Tine Warning on right side of hood flap Y m SLOW FAST STOP Starting Stabilization on front em Operating Instructions assembly and Warning Messages ROTATING LEVER DIRECTION TINES gt lt Figure 1 2 Location of safety and operating decals TILLER DIRECTION AX WARNING TO AVOID SERIOUS INJURY READ THE OWNER S MANUAL KNOW LOCATIONS AND FUNCTIONS OF ALL CONTROLS KEEP ALL SAFETY DEVICES AND SHIELDS IN PLACE AND WORKING NEVER ALLOW CHILDREN OR UNINSTRUCTED ADULTS TO OPERATE TILLER SHUT OFF ENGINE AND DISCONNECT SPARK PLUG WIRE BEFORE MANUALLY UNCLOG GING TINES OR MAKING REPAIRS KEEP BYSTANDERS AWAY FROM MACHINE KEEP AWAY FROM ROTATING PARTS USE EXTREME CAUTION WHEN REVERSING OR PULLING THE MACHINE TOWARDS YOU WARNING To pr
47. om holding tiller back and can allow the tines to rapidly propel the tiller forward which could result in loss of control property damage or personal injury 4 FORWARD MOTION of the wheels and tines a Pull up and hold one or both of the Forward Clutch Control Levers against the handlebars To stop the wheels and tines release both levers b As the tiller moves forward relax and let the wheels pull the unit along while the tines dig Walk behind and a little to one side of the tiller Use alight but secure grip with one hand on the han dlebars but keep your arm loose See Figure 4 2 Let the tiller move ahead at its own pace Do not push down on the handlebars to try and force the tiller to dig deeper this takes weight off the wheels reduces traction and causes the tines to try and propel the tiller Figure 4 2 Guiding the tiller with one hand 5 Moving the unit rearward a Look behind and exercise caution when pulling the machine toward you Do not till when reversing b Stop all tiller motion by releasing the Forward Clutch Control Levers c Stop the engine d Shift the Wheel Gear Lever into the DISENGAGE freewheel position Lift the handlebars with one hand until the tines are off the ground and then pull the unit rearward 6 To turn the tiller around a Practice turning in a level open area Be very careful to keep your feet and legs away from the tines b To start a turn re
48. ong slope you can make several terraces one below the Terraces should be only 2 to 3 feet wide Digging too far into the side of the slope will expose poor subsoil that is unproductive P Section 4 Operation 15 pM TILLI NG TIPS amp TECHNI QUES cont ate Each succeeding lower terrace is started by walking below the terrace you re prepar e ing For added stability of the tiller always keep the uphill wheel in the soft newly T2 UNTILLED tilled soil Do not till the last 12 or more of the downhill outside edge of each terrace o fier s This untilled strip helps prevents the terraces from breaking apart and washing downhill DOWNHILL 4d It also provides a walking path between rows Terrace Gardening continued To create a terrace start at the top of the slope and work down Go back and forth across the first row as shown in Figure 4 9 Figure 4 9 The tines have a self clearing action which eliminates most tangling of debris in the tines However occasionally dry grass stringy stalks or tough vines may become tangled Follow these procedures to help avoid tangling and to clean the tines if necessary To reduce tangling set the depth regulator deep enough to get maximum chopping action as the tines chop the material against the ground Also try to till under crop residues or cover crops while they are green moist and tender While power composting try swaying the handle
49. op the engine move the engine switch to the OFF position if time allows first move the engine throttle lever to the SLOW position 3 Turn the fuel valve if so equipped to the OFF position OPERATING THE TILLER The following pages provide guidelines to using your tiller effectively and safely in A WARNING Before tilling contact your telephone or utilities company and inquire if underground equipment or lines are on your property various gardening applications Be sure to read Tilling Tips amp Techniques in this section before you actually put the tines into the soil NOTE This is a traditional standard rotat ing tine tiller with forward rotating tines It operates completely differently from CRT Counter Rotating Tines tillers or from low cost front tine tillers 1 Follow the Pre Start Checklist on the previous page Be sure that the Wheel Gear Lever is in the ENGAGE position 2 Put the Depth Regulator Lever in the travel position lever all the way down so that the tines clear the ground Use this position when practicing with or transporting the tiller When you are ready to begin tilling move the Depth Regulator Lever to the desired depth setting see Tilling Tips amp Techniques 3 Start the engine and allow it to warm up When warm put throttle control in FAST speed setting A WARNING Do not push down on the handlebars to make the tiller till more deeply This prevents the wheels fr
50. pth regulator to dig another inch or two deeper Watering the garden area a few days prior to tilling will make tilling easier as will letting the newly worked soil set for a day or two before making a final deep tilling pass When cultivating breaking up surface soil around plants to destroy weeds see Figure 4 8 adjust the tines to dig only 1 to 2 deep Using shallow tilling depths helps prevent injury to plants whose roots often grow close to the surface If needed lift up on the handle bars slightly to prevent the tines from digging too deeply Cultivating on a regular basis eliminates weeds and loosens and aerates the soil for better moisture absorption and faster plant growth With experience you will find the just right tilling depth and tilling speed combination that is best for your garden Set the engine throttle lever at a speed to give the engine adequate power and yet allow it to operate at the slowest possible speed at least until you have achieved the maximum tilling depth you desire Faster engine speeds may be desirable when making final passes through the seedbed or when cultivating Selection of the correct engine speed in relation to the tilling depth will ensure a sufficient power level to do the job without causing the engine to labor While tilling relax and let the wheels pull the tiller along while the tines do the digging Walk on the side that is not yet finished to avoid making footpr
51. r Engines Gasoline The engine is warranted by the engine man ufacturer Any unauthorized work performed on the engine during the warranty period may void this warranty For complete details on the engine warranty refer to the engine owner manual A WARNING We urge using only genuine replacement parts which meet all the latest requirements Replacement parts manufactured by others could present safety hazards even though they may fit on the unit For customer assistance contact your nearest authorized dealer or GARDEN WAY INCORPORATED 1 Garden Way Troy New York 12180 Customer Service 1 800 437 8686 Technical Service 1 800 520 5520 Parts Service 1 800 648 6776 FAX 518 233 4622 Outside the United States and Canada Customer Service 518 233 4807 Technical Service 518 233 4808 Parts Service 518 233 4806 FAX 518 233 4622 1905622 3 01 Printed in U S A 2001 Garden Way Incorporated
52. r the belt guide H Figure 5 19 and onto the large groove of engine drive pulley L Figure 5 17 Y p we 1 Y b OSA 1 Figure 5 19 Correct forward clutch cable position 5 Reconnect the forward clutch cable to the correct hole in the idler arm bracket as shown in Figure 5 16 IMPORTANT Belt must be installed on the inside of the belt guide G Figure 5 19 6 Reinstall the belt cover 7 Test for correct tension on the forward clutch belt see Checking Forward Belt Tension A b CB Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come to a complete stop remove ignition key on electric start models disconnect spark plug wire and move wire away from spark plug Failure to follow these instructions can result in serious personal injury or property damage TILLER ATTACHMENTS The attachments listed below are available for your tiller The information is the most current at the time this manual was printed Contact your authorized dealer or the Factory for current information HILLER FURROWER The furrower blade attaches to the back of the depth regulator assembly and is used to create rows trenches and ditches up to 8 deep depending on soil conditions The two hiller wings attach to the sides of the furrower blade and are used to make hilled rows and raised bed gardens ROW MARKER The row marker attaches to the hiller furrower at
53. rd tap the Wheel Gear Lever knob securely onto the lever 4 Secure the wheel gear cable to the left side handlebar with two plastic ties S Figure 2 12 located about two feet apart Snip off any excess tie length with scissors STEP 7 CHECK AIR PRESSURE IN TIRES Use a tire pressure gauge to check the air pressure in both tires Deflate or inflate both tires equally to 15 to 20 PSI pounds per square inch Be sure that both tires are inflated equally or the unit will pull to one side Figure 2 11 Attach Wheel Gear Lever Figure 2 12 Attach wheel gear cable with cable ties S STEP 8 CHECK HARDWARE FOR TIGHTNESS Inspect the hardware on the unit and tighten any loose screws bolts and nuts This completes the assembly steps Be sure to read the rest of this Manual before you operate your tiller EN 3 Features and Controls A WARNING Before operating your machine care fully read and understand all safety controls and operating instructions in this Manual in the separate Engine Owner s Manual and on the decals on the machine Failure to follow these instructions can result in serious personal injury INTRODUCTION This section describes the location and function of the controls on your tiller Refer to Section 4 Operation for detailed operating instructions Practice using these controls with the engine shut off until you understand the operation of the controls
54. rive Shaft with integral single lead 8 1108841 Key 3 16 sq x 1 1 2 1 worm at front and six lead worm at 9 20880 Pulley Transmission drive 1 rear includes pressed on 10 1440 Support 1 1714 rear roller bearing race for 11 85030 Oil Seal Input pinion shaft front 1 bearing and 9301 1 12 9500 Ring Retaining snap ring external 1 5 1224 1 Shim Rear bearing cap 010 thick 13 9953 Thrust 2 1 14 9428 B shihg hernia 1 5 1224 2 Shim same as above but 030 thick 15 9677 Set Screw 5 16 18 x 3 8 1 see Note 1 AIR 16 20791 Input Pinion steel shaft 1 5 1224 3 Shim same as above but 005 thick 17 20792 Gear Input pinion 1 see Note 1 AIR 18 9093 Retainer Snap ring external 1 1325C Shim Set includes the following 19 20799 Pinion Assy Incl one each of Ref shims two 1224 1 two 1224 2 No s 16 17 and 18 AIR ONG 1224 3 eet AIR 20 9517 Retainer Snap ring internal 1 Specify GRADE 5 if ordering part locally A R As Required Model 12226 DRAWING NO 6 BLUNT END TOWARDS YOU
55. roll tiller slightly forward or backward until eccentric lever C engages locks wheels Hold cable in that position and tighten top A and bottom D adjustment nuts 4 Move Wheel Gear Lever into ENGAGE and DISENGAGE several times to check adjustment The wheels should not roll when lever is in ENGAGE but should roll when lever is in DISENGAGE Readjust cable as required OFF SEASON STORAGE To prepare tiller for extended storage 1 Clean tiller and engine 2 Do routine tiller lubrication see Tiller Lubrication and check for loose parts and hardware see Check Hardware 3 Protect engine by performing the rec ommended engine storage instructions in Engine Owner s Manual NOTE Be sure to protect fuel lines carburetor and fuel tank from gum deposits by removing fuel or by treating fuel with fuel stabilizer follow engine manufacturer s recommendations 4 Store unit in a clean dry area 5 Never store tiller with fuel in fuel tank in an enclosed area where gas fumes could reach an open flame or spark or where ignition sources are present space heaters hot water heaters furnaces etc BOLO TINES Tines will wear with use and should be inspected at the beginning of each tilling season and after every 30 operating hours Tines can be replaced individually or as a complete set Never inspect or service tines unless engine is stopped spark plug wire is disconnected and ignition key is removed on electr
56. s cigarettes cigars pipes open flames and sparks away from the fuel tank and fuel container d Fill fuel tank outdoors with extreme care Never fill fuel tank indoors Use a funnel or spout to prevent spillage e Replace all fuel tank and container caps securely f If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated Figure 1 1 7 Never make adjustments when engine is running unless recommended by manufacturer OPERATION 1 Do not put hands or feet near or under rotating parts 2 Exercise extreme caution when on or crossing gravel drives walks or roads Stay alert for hidden hazards or traffic Do not carry passengers 3 After striking a foreign object stop the engine disconnect the spark plug wire and prevent it from touching the spark plug carefully inspect the tiller for any damage and repair the damage before restarting and operating the tiller 4 Exercise caution to avoid slipping or falling 5 If the unit should start to vibrate abnor mally stop the engine Disconnect the spark plug wire and prevent it from touching the spark plug and check immediately for the cause Vibration is generally a warning of trouble 6 Stop the engine disconnect the spark plug wire and prevent it from touching the spark plug whenever you leave the operat ing position befor
57. ssive passes at one quarter width see Figure 4 7 o ger BES Figure 4 7 Hao extra room for future plant growth 14 Section 4 Operation e TT __ o TILLING TIPS TECHNIQUES cont Power composting simply means tilling under and burying in the soil all manner of organic matter such as crop residues leaves grass clippings and cover crops This material will decompose during the non growing season and add important natural nutri ents to the soil The first place to begin is with crop residues such as leftover vines stalks stems and roots Power compost these crop residues as soon as they finish bearing The sooner this is done the better as tender green matter is easier to till under Use the deepest depth regulator setting possible without causing the engine to labor or the tiller to jump ahead Standing cornstalks of reasonable height can be power composted Pushing over but not uprooting cornstalks will often make it easier to chop up the stalks Keep the tines clear of excessive tangling by fishtailing Make several passes then return a few days later to finish off any remaining stubble After tilling under crop residues add more organic matter such as leaves grass clip pings and even kitchen scraps When tilled into the soil this organic matter will decom pose and add even more important nutrients to the soil After power composting you may want to plant a green manure
58. t 4 Install each tine assembly so that the cutting edge of tines enter soil first when tiller moves forward Secure tine assem bly to tine shaft using screw and locknut previously removed Tighten securely 5 Replace tine hood using four screws previously removed Tighten securely Section 5 Maintenance 19 A WARNING if Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come to a complete stop remove ignition key on electric start models disconnect spark plug wire and move wire away from spark plug Failure to follow these instructions can result in serious personal injury or property damage CHECKING AND ADJUSTING TENSION ON CLUTCH BELTS A WARNING Follow the belt adjustment instructions carefully An incorrect adjustment could result in the clutch control mechanism engaging too soon This could cause loss of tiller control and result in per sonal injury or property damage Maintaining correct belt tension is impor tant to good tilling performance and long belt life A loose belt will slip on the engine and transmission pulleys and cause the tines and wheels to slow down or stop even though the engine is running at full speed A loose belt will also result in premature belt wear While checking belt tension also check for cracks cuts or frayed edges A belt in poor condition should be replaced NOTE The photographs in this Section show a r
59. t avail sep see 21 1111607 Screw hex hd 5 16 18 x 2 1 4 hardware pkg 1 837 shies Cosme nece teen 2 not avail separately 9 1100135 Screw round hd 10 24 x 1 not order 1918781 hardware kit 4 avail sep see hardware pkg 22 1100242 Lockwasher 5 16 not avail 1837 terete editae 2 separately order 1918781 1837 Hardware Package includes one hardware kit 4 9347 hitch pin Ref 5 two 23 1186230 Nut hex 5 16 18 not avail 9786 thumbscrews Ref 6 separately order 1918781 one 1596 nut bar Ref 7 hardware kit sss 4 two 9828 hex nuts Ref 8 1918781 Hardware Kit Incl four each of two 1100135screws Ref 9 1 Refs 21 22 and 23 1 12582 Row Marker Attachment amp Pony Hiller Furrower Attachment complete incl 12579 Pony Hiller Furrower Attachment option Part 12579 Hiller Furrower and 12589 1 1900771001 Furrower blade 1 Row Marker 1 2 1186098 Carriage Screw 5 16 18 x 3 4 4 12589 Row Marker Attachment 3 1177548 Star Washer external tooth 5 16 4 complete attaches to furrower 4 9902 Plain Washer 5 16 S A E 4 attachment 12579 includes 5 9824 Wing Nut 5 16 18 4 141904522001 Main Support amp 6 1900773001 Hiller 1 1 MS 1 7 1900774001 Hiller Wing right 1 8 1900772001 Bra
60. tachment and is used to scratch lines in the seedbed for laying out furrows trenches raised beds etc eliminates the need for stakes string and measuring tape The row marker is adjustable in length from 28 to 49 3 4 allowing you to vary the width of the marked rows as required PROBLEM Section 5 Maintenance 23 E TROUBLESHOOTING Before performing any troubleshooting procedures refer to the appropriate safety operating or maintenance instructions in this Manual or in the Engine Owner s Manual Contact your local authorized engine service dealer for engine service Contact your local authorized tiller dealer or the factory for all other service problems POSSIBLE CAUSE CORRECTION Engine does not start o QUUM OE dw oaa eo Spark plug wire disconnected Engine Throttle Control Lever incorrectly set Fuel tank empty Choke control if so equipped in incorrect position Stale gasoline Dirty air filter s Defective or incorrectly gapped spark plug Carburetor out of adjustment Misadjusted throttle control Dirt or water in fuel tank Reconnect wire Put lever in START position Add fuel See Engine Owner s Manual Drain fuel and add fresh fuel Clean or replace filter s Inspect spark plug See Engine Service Dealer See Engine Service Dealer See Engine Service Dealer 0 09 EO Qm 5 cox t e Engine runs poorly DAI Defective or incorrectly gapped spark plug Dirty a
61. the tiller and its engine Know how to stop the unit and disengage the controls quickly 2 Never allow children to operate the tiller Never allow adults to operate the tiller without proper instruction 3 Keep the area of operation clear of all persons particularly children and pets 4 Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people their property and themselves PREPARATION 1 Thoroughly inspect the area where the tiller is to be used and remove all foreign objects 2 Be sure all controls are released and the Wheel Gear Lever is in ENGAGE before starting the engine 3 Do not operate the tiller without wearing adequate outer garments Avoid loose garments or jewelry that could get caught in moving parts 4 Do not operate the tiller when barefoot or wearing sandals sneakers or light footwear Wear protective footwear that will improve footing on slippery surfaces 5 Do not till near underground electric cables telephone lines pipes or hoses If in doubt contact your telephone or utility company 6 Warning Handle fuel with care it is highly flammable and its vapors are explo sive Take the following precautions a Store fuel in containers specifically designed for this purpose b The gas cap shall never be removed or fuel added while the engine is running Allow the engine to cool for several minutes before adding fuel Keep matche
62. tho rized engine service dealer The governor controls the maximum safe operating speed and protects the engine and all moving parts from damage caused by overspeeding Do not tamper with the engine governor settings Seek an autho rized service dealer if a problem exists THROTTLE CONTROL ADJUSTMENT If the engine does not respond to various throttle lever settings refer to the separate Engine Owner s Manual for service infor mation or contact your local authorized engine service dealer WHEEL GEAR CABLE ADJUSTM ENT When the Wheel Gear Lever is in DISEN GAGE the wheels will roll freely free wheel The wheels should not roll freely when the lever is in ENGAGE If the A belg Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come to a complete stop remove ignition key on electric start models disconnect spark plug wire and move wire away from spark plug Failure to follow these instructions can result in serious personal injury or property damage wheels roll freely when the Wheel Gear Lever is in ENGAGE the wheel gear cable needs to be adjusted as described below 1 With engine shut off and spark plug wire disconnected put Wheel Gear Lever in ENGAGE 2 Loosen top adjustment nut A Figure 5 4 on wheel gear cable bracket located on left side rear of transmission Figure 5 4 Wheel gear cable assembly 3 Push wheel gear cable B down and
63. tment bracket C B A Ft smn T o Figure 2 1 Loose hardware shown in reduced size Figure 2 1A Handlebar height adjustment uses the flange head screw Figure 2 2 Forward clutch control cable not shown for clarity 3 With forward clutch cable N Figure 2 3 on inside of handlebar position handlebar ends on outside of the two mounting tabs M Figure 2 2 on trans mission top cover 4 Loosely attach the handlebars to the mounting tabs with two 3 8 16 x 1 screws heads of screws go to inside of tabs 3 8 flat washers and 3 8 16 lock nuts O Figure 2 3 5 Move the handlebars up or down to align the threaded hole in the cross brace with one of the four slots in the curved height adjustment bracket Place the keyed washer E Figure 2 2 on the flange head height adjustment screw F with the raised keys edges of the washer facing down Figure 2 3 Attach handlebars 6 Thread the height adjustment screw F Figure 2 2 into the hole in the handlebar cross brace making sure that the raised keys on the washer fit into the slot on the height adjustment bracket Tighten the height adjustment screw securely Next securely tighten the two screws and nuts in the ends of the handlebar M Figure 2 2 Figure 2 4 Carefully unwrap Wheel Gear Lever and move lever to DISENGAGE 7 To remove the tiller from its shipping platform first carefully unwrap the wheel gear cab
64. to obey safety messages could result in per sonal injury or property damage This machine meets voluntary safety standard B71 8 1996 which is sponsored by the Outdoor Power Equipment Institute Inc and is pub lished by the American National Standards Institute A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Table of Contents SECTION SAFETY eese eres 3 Safety DecalS ccoo 5 SECTION 2 ASSEMBLY 6 Unpacking 6 Attach Handlebars 6 Attach Forward Clutch Control Cable 7 Check Transmission Gear Oil Level 8 Add Motor Oil to Engine sesser 8 Attach Wheel Gear Lever 8 Check Air Pressure in Tires 8 Check Hardware for Tightness sss 8 SECTION 3 FEATURES 8 9 Wheel Gear Lever sss 9 Forward Clutch Control Levers 9 Depth Regulator 9 Handlebar Height 10 Engine Controls tee tt pee dg 10 SECTION 4 OPERATION 11 Break in Operation
65. to slant away from its normal level and this can starve engine parts of required lubrication Keep the motor oil level at the full point at all times Tilling Up and Down Slopes Vertical Tilling To keep soil erosion to a minimum be sure to add enough organic matter to the Soil so that it has good moisture holding texture and try to avoid leaving footprints or wheel marks When tilling vertically try to make the first pass uphill as the tiller digs more deeply going uphill than it does downhill In soft soil or weeds you may have to lift the handlebars slightly while going uphill When going downhill overlap the first pass by about one half the width of the tiller Terrace Gardening When a slope is too steep or too short for vertical tilling it may be necessary to till across the slope and create terraced rows Terraces are rows that are cut into the side of a slope creating a narrow but flat area on which to plant other for plants Tilling Across Slopes Without Using Ter races Horizontal Tilling f vertical or terrace gardening aren t practi cal for you then you can till laterally across aslope We don t recommend this method as it can create unsure footing and invites soil erosion As in terrace gardening start at the top of the slope and overlap the first pass by half the width of the tiller For added stability of the tiller always keep the uphill wheel in the soft newly tilled soil On a l
66. uried obstacles like large stones roots or stumps If in doubt about the tilling conditions always use the following operating precautions to assist you in maintaining control of the tiller a Walk behind and to one side of the tiller using one hand on the han dlebars Relax your arm but use a secure hand grip b Use shallower depth regulator set tings working gradually deeper with each pass Use slower engine speeds d Clear the tilling area of all large stones roots and other debris e Avoid using downward pressure on handlebars If need be use slight upward pressure to keep the tines from digging too deeply f Before contacting hard packed soil at the end of a row reduce engine speed and lift handlebars to raise tines out of the soil g Inan emergency stop tines and wheels by releasing the Forward Clutch Control Lever Do not attempt to restrain the tiller 15 Do not overload the tiller s capacity by attempting to till too deeply at too fast a rate 16 Never operate tiller at high transport speeds on hard or slippery surfaces Look behind and use care when backing up 17 Do not operate the tiller on a slope that is too steep for safety When on slopes slow down and make sure you have good footing Never permit the tiller to freewheel down slopes 18 Never allow bystanders near the unit 19 Only use attachments and accessories that are approved by the tiller manufacturer 20 Use till
67. y removing wheel mounting hardware Section 5 Maintenance 17 A Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come to a complete stop remove ignition key on electric start models disconnect spark plug wire and move wire away from spark plug Failure to follow these instructions can result in serious personal injury or property damage 2 Unscrew plastic gear oil fill plug from top of transmission 3 Place a clean pan below the transmis sion drain plug see Figure 5 3 and then remove the drain plug Oil will flow from the drain hole it may flow slowly espe cially in cold temperatures Figure 5 3 Remove drain plug to drain transmission gear oil also remove oil fill plug and oil level check plug 4 Remove transmission gear oil level check plug located a few inches above left side wheel shaft 5 When oil stops flowing tilt transmis sion forward to drain oil from rear of transmission 6 After draining oil clean threads of drain plug apply non hardening removable gasket sealant to threads and securely reinstall drain plug 7 Usea clean funnel to slowly add SAE 140 or SAE 85W 140 weight gear oil API rating of GL 4 only to the transmission The transmission holds approximately 3 1 4 pints 52 54 ounces Tilt the tiller slightly backwards to make sure the gear oil reaches the rear tine end of the trans mission Stop adding

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