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Blue Rhino 48-inch Lawn Mower User Manual

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Contents

1. S 0201 eONIHWH SIAddS Auedwoy dno oure y uy Quint Am BEFORE MAILING WARRANTY CARD MAKE SURE ALL INFORMATION IS LEGIBLE SERVIS RHINO WARRANTY REGISTRATION INFORMATION MONTH DAY YEAR Purchaser Last Name First Name M I SEN 1 Box amp or Apt State or pad 111 1 TTT T 1111 ae l lI y Province ZIP I have informed the Purchaser of this product of Warranty terms provisions and procedures that are applicable reviewed the contents of the Operator s Manual including safety equipment safe operation and maintenance reviewed the Safety Signs on implement and tractor if possible shown the AEM Mower Safety Practices Video and reviewed Purchaser s responsibility to train his operators in safe operation IMPLEMENTS I have explained that Deflectors Chain Guards or Solid Skirts must be maintained in good repair and installed except in areas where persons vehicles livestock or other property will not be endangered by thrown objects and where such safety equipment would prevent the mower s reasonable performance of its assigned task DRIVELINES I have made certain that all driveline gearbox and other shields are in good repair and fastened securely in place to prevent injuries from entanglement or thrown objects HYDRAULIC MACHINES I have explained the necessity of using clean hydraulic oil
2. LU RHINO m Published 08 01 Effective S N BR 4 10100 to Current Part No 00775120C Effective S N BR 6 10100 to Current Effective S N BR 7 10100 to Current OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Am Instructions contained in this manual before operating the equipment ATTENCI N READ Si No Lee Ingles Pida Ayuda a Alguien FS Que Si Lo Lea Para Que le Traduzca las Medidas de Seguridad R H N O MEMBER OF THE 1020 S Sangamon Ave SACRO Gibson City IL 60936 ALWAYS ON THE CUTTING EDGE 800 446 5158 Email parts servis rhino com 2004Alamo Group Inc 0 00 TO THE OWNER OPERATOR DEALER All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense A DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2
3. the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum safe transport speed for you and this Equipment 2 Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that it is safe to operate at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning e over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground 3 Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment ME EAS Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you andwatch out for the other guy sc 19 WARNING Never attempt to lubricate adjust or remove material from the Implement while it is in motion or while tractor engine is running Make sure the tractor engine is off before working o
4. Ll All Hardware Properly Torqued O Neutral Safety amp Cut Off Switches work properly Tire Air Pressure Lug Nuts Correct Torque O Safety Decals Installed in good condition O Wheel Bearings Check Grease And Preload Operator s Manual Supplied in Canister AEM Mower Safety Manual Supplied in Canister ATTACHMENTS amp INSTALLATION 0 AEM Mower Safety Video has been shown to Purchaser O Thrown Object Deflectors Front And Rear Pur In O Correct Blade Rotation Direction AEM Mower Safety Video has been presented to Purchaser O Wing transport locks and latches Mower head transport support bracket All Bolts Pins And Nuts Proper Torque Purchaser s Signature Date Pur Intitials Dealer s Signature Date TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR
5. O 2000 Equipment Manufacturers Institute Todos los derechos reservados Revisado 08 2003 UE Gu OS VEG SS SE SS sss x T u usss Gs sss El prop sito de este manual de seguridad es se alar algunas de las situaciones b sicas de seguridad que pueden ocurrir durante la operaci n y mantenimiento de su m quina y sugerir los m todos posibles para tratar estas situaciones Este manual NO es un sustituto de el los manual es del fabricante Pueden ser necesarias algunas precauciones adicionales o algunas instruiciones no pueden aplicar dependiendo del equipo dispositivos de fijaci n y las condiciones del lugar de trabajo o del rea en que se realiza el servicio El fabricante no tiene control directo sobre las aplicaciones operaci n inspecci n lubricaci n o mantenimiento de la m quina Por lo tanto es SU responsabilidad practicar buenas medidas de seguridad en estas reas La informaci n proporcionada en este manual sirve como complemento de los detalles de informaci n espec ficos de su m quina que est n incluidos en el los manual es del fabricante La informaci n adicional que pueda afectar la operaci n segura de su m quina puede estar incluida en las etiquetas de seguridad o en los requisitos del seguro programas de seguridad del empleador c digos de seguridad leyes locales del estado provincia y leyes nacionales reglas y reglamentos IMPORTANTE si usted no tiene
6. and locking balls are seated in groove on PTO shaft WARNING Before operating cutter check to make sure the driveline will not bottom out or become disengage Disengage the Driveline from the tractor PTO Shaft Slide the Driveline together until it bottoms out solidly Apply colored tape to the Inner Shield 1 8 from the end of the Outer Shield FIGURE 3 COLORED TAPE Re attach the Driveline to the PTO Shaft FIGURE 3 Driveline in maximum compressed position Breeze 08 01 Operation Section 4 5 O 2004 Alamo Group Inc OPERATION DRIVELINE LENGTH Raise mower to full transport or until driveline just hits deck at front If distance between colored tape and outer shield tube is 1 9 16 or less drive tubes should be shortened per Figure 4 always maintain 1 9 16 clearance when operated in shortest working position shorten inner and outer guard tubes equally Shorten inner and outer sliding profiles by the same amount that the shield tubes were short ened Round off all sharp edges and remove burrs Grease sliding profiles Figure 4 FIGURE 4 Lower mower to lowest position possible Check distance from colored tape to end outer shield tube Driveline tube engagement must always exceed 12 inches Ifnot consult dealer to obtain longer driveline FRONT GAUGE WHEEL INTERFERENCE CHECK lt n Do operate mower until this interference check has been performed If you c
7. Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer The choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the trans portation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY
8. Guarding statements above and the potential hazards of operating without such guards I understand that the operator is responsible for the safety of others in the area I have examined the product and accept it as being complete and in satisfactory condition with all required guards CUSTOMER COPY Purchaser s Signature PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION amp HYDRAULICS MOWER TO TRACTOR CONNECTION Gearboxes amp Speed Increaser Oil Levels Draw Bar Length Check And Set Hydraulic Oil Level External Tank 0 Axle Height Adjusted Tractor Hydraulic Oil Level Cutting Height Adjust Hydraulic Hoses No Kinks Binds or Leaks Mount Kit Pre Operation Check Complete O Hydraulic Hose Connections are Tight No Leaks O Mower Wing Adjust Level With The Center Mower Wing Check For Proper Raising Operation MOWER Pull Type Hitch Height Adjustment O Spindle And Motor Bolts Properly Torqued O Mounting Hardware Properly Torqued O Spindle Housing Bearings are lubricated Blade Carrier Bolts Properly Torqued Retaining Pin In Place Mower Cutting Height And Level Adjusted SAFETY ITEMS Ll Belt Alignment And Tension Adjusted Protective Shields Operation And Installation Driveline Clutch Torque Limiter Adjust And Run In O S M V Emblem Installed
9. It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 BREEZE 08 01 Safety Section 1 14 O 2004 Alamo Group Inc Industrial Agricultural Safety Manual For Operators and Mechanics W EG m i 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A WWW aem org Contents Acknowledgement eese eee eere nun nn nun nn nun nen Forward a ER ae 3 A Word 10 182 User 3 Safety Alert Symiol cra Industrial Agricultural Mower Types ess dl Be a Responsible Operator s 5 Safety Management of Hazards and Risks 6 Follow a Safety Program n 11 Safety Before Operation 11 Safety Starting and Testing 13 Safety During Operation 14 Safety During Shutdown 18 Safety During Maintenance 19 A asocio bh EBENE 21 Acknowledgement FIORE We wish to acknowledge the contributions of the members of the Association of Equipment Manufacturers t
10. Switches work properly Ll Tire Air Pressure Lug Nuts Correct Torque Safety Decals Installed in good condition O Wheel Bearings Check Grease And Preload Operator s Manual Supplied in Canister AEM Mower Safety Manual Supplied in Canister ATTACHMENTS amp INSTALLATION AEM Mower Safety Video has been shown to Purchaser O Thrown Object Deflectors Front And Rear O Correct Blade Rotation Direction O Wing transport locks and latches Mower head transport support bracket All Bolts Pins And Nuts Proper Torque Pur Intitials AEM Mower Safety Video has been presented to Purchaser Pur Intitials OOOOOOO Purchaser s Signature Date Dealer s Signature Date TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR 1 PRINT FIRMLY 2 REMOVE WHITE COPY FOR CUSTOMER RECORDS SERVIS RHINO WARRANTY REGISTRATION INFORMATION MONTH DAY Purchaser Last Name First Name M I rL tt 1 Box amp or Apt State or pad 111 1 cy province y Province ZIP I have informed the Purchaser of this product of Warranty terms provisions and procedures that are applicable reviewed the contents of the Operator s Manual including safety equipment safe operation and maintenance reviewed the Safety Signs on implement and tractor i
11. WITHIN 100 YARDS UNLESS Mower Deck Shielding and Discharge Deflector are installed and in good working condition Mower section is running close to and parallel with the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better eliminate streaking and make the final cut more uniform srm BREEZE 08 01 Safety Section 1 8 2004 Alamo Group Inc ow WARNING Never leave Tractor and Implemented unattended while the implement is in the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and put the retaining pin securely in place or put a secure support under the A Frame Lower the implement carefully to the ground Do not put hands or feet under lifted components spr 1 WARNING Relieve hyd
12. changing filters as instructed stopping leaks damage caused by operating with over heated oil caring for hoses using hoses of proper rating the necessity of maintaining the specified operating pressure and the potential hazard of oil s penetrating the skin BOOM TYPE or FOLDING TYPE IMPLEMENTS I have explained that it is not possible to guard against thrown objects when the head is lifted off ground and that operator is responsible to watch out for persons in the area I have explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and telephone lines and possible injury I have explained that the extended head or boom or retracted boom can contact power lines with resulting electrocution injury or death and that operator is responsible for keeping clear of such hazards Dealer s Signature Date_ I have been instructed on the paragraphs above received and have been shown the AEM Mower Safety Practices Video and have been instructed in the contents of the Operator s Manual including safety signs safety equipment safe operation maintenance and the potential hazards of unauthorized alteration or modification of the product I have been informed of the warranty provisions and know that the warranty is not in effect until this form is received by Alamo Group I understand the Implement Guarding statements above and the potential hazards of operating without such guards I und
13. de conducci n 00773723 4 99101 2 00773723 CHECK OIL LEVEL BEFORE OPERATING FILL TO LEVEL PLUG WITH EP 90 GEAR LUBE 9 00775098 Do NOT OPERATE WITH BELT SHIELD REMOVED 3A 00775933 FINGER S MAY BE PINCHED OFF IF CAUGHT BETWEEN V BELT AND PULLE Y 00758194 5 00758194 ADANGER KEEP AWAY THROWN OBJECTS Inspect the area before mowing for potential mower hazards Remove or avoid all foreign objects such as wire cable metal objects and all other foreign material For your safety and to guarantee optimum product reliability always use genuine RHINO replacement parts The use of inferior will fit parts will void Warranty of your RHINO implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact Rhino 1020 S Sangamon Gibson City 60936 An Alamo Group Company gg Foreign material can be thrown from the mower and cause serious bodily injury to the operator and passersby Do Not let rotating blades contact solid objects like rocks posts curbs or guard rails Operate only if all Guards Deflectors are in place and in good condition Do Not operate with Mower or Wing raised off the ground Stop mowing if Passersby enter the area of thrown objects See Operator s Manual Stay away from rotating blades Keep hands a
14. implement 2 Complete sign and mail the Warranty Registration Card in today 00763977 17 00763977 00773355 u 00773353 2 7 00773353 BREEZE 08 01 Safety Section 1 13 2004 Alamo Group Inc 14 D103 SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks lo assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources gt LL lt Y DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the ti
15. overhead obstructions power lines debris and foreign objects If you are unable to clearly see this type of items discontinue mowing DANGER There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush and in heavy weeds The Blades of this Mower can throw objects if P2 shields are not properly installed and maintained Serious injury or gt even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone inthe immediate area Stop mowing if anyone is within 100 yards of mower saw BREEZE 08 01 Safety Section 1 6 2004 Alamo Group Inc SAFETY DANGER All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and shield Retractable Door Shields should be used and main tained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact scm 3 PTO Integral hield gt Deflector Chain U gt TI m P DANGER The rotating parts of this machine have been designed and tested for rugged
16. park neutral Starting in gear kills The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection atall y times for protection from injury including injury from items thrown by the equipment sa 16 PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PER MANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss Note Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sai Safety Section 1 4 O 2004 Alamo Group Inc SAFETY WARNING Transport only at safe speeds Serious accidents and injuries can re sult from operating this equipment at unsafe speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the safe transport speeds for you and the equipment Make sure you abide by
17. rea antes de arrancar el tractor Cumpla con los procedimientos de arranque recomendados por el fabricante del tractor Despu s del arranque Hevise que todos los instrumentos indicadores y luces indicadoras funcionen normalmente e Revise que todos los controles direcci n y frenos del tractor funcionen apropiadamente Hepare un tractor que no est funcionando apropiadamente antes de usarlo y baje la segadora cuando la l nea de transmisi n llegue al fondo o cuando existen problemas de enganche Verifique que su equipo no vibre excesivamente y que no tenga ruidos anormales Use pr cticas apropiadas para detener el equipo antes de inspeccionarlo Seguridad en el sistema de toma de fuerza y segadora Tractores con sistemas de doble velocidad 540 1000 rpm toma de fuerza PTO de cambios Para evitar las lesiones serias o la muerte por el fallo de piezas causado por la sobrevelocidad de la segadora Asegurese de colocar el selector de la toma de fuerza PTO a la velocidad de r gimen de las rpm de la toma de fuerza PTO Tractores con sistemas con toma de fuerza PTO impulsados por la transmisi n Una segadora rotativa tendr un efecto significativo de volante que puede continuar impulsando el tractor cuando tiene un sistema de toma de fuerza PTO impulsado por la transmisi n El tractor debe estar equipado y ser operado como se indica a continuaci n Instale un embrague d
18. rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available Keep children away from danger all day every day Equip tractors with rollover protection ROPS and keep all machinery guards in place Please work drive play and live each day with care and concern for your safety and that of your family and fellow citizens BREEZE Rear Discharge 48 60 amp 72 Rotary Mowers MODEL OMWPL 08 01 P N 00775120C Printed U S A G08 9 00 HIH NO SI CIE VO NOLLVALSIDAA ALNV elef VAA GANDIS GALA Id NOD ILNN QHSOHSHI H8 THM oONIHA SIAAHS OL CHLLIAHAS NIV IO ANV NOLLNH LIV NODIS LSAN AH IV MCI HNIHOVIN JO H LVCI AeIHAT HU HO SAYA 0 GHT IIVIN ANV GHNDIS LNO dH T IH Hd LSAN NOLLV el LSEOHeI A LNV efe VA SIHL NIALNVYAYVM STAHL HOV Id OL LNVILIOdNI XOS IIVIN NI AdOO LSV dO IG ANV NDIS NOILVWAOHNI NOLLVALSIDHAYA ALNVAYAVM JANMO HSVH Id Aue ui doup pue ode 1e9 JOU op esee d 1066 92609 Tl AID uosqio
19. the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Servis Rhino Implement Model Serial Number Date Purchased Dealer ATTENTION RHINO READ YOUR OPERATOR S MANUAL 1020 S Sangamon Ave Gibson City IL 60936 I 6 800 446 5158 Ri Email parts servis rhino com y Ri u Ir 6 TO THE OWNER OPERATOR DEALER Tokeepyourimplementrunning efficiently and safely read your manualthoroughly and follow these directions and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety requirements oftractor operators REQUIRED OF THEOWNER AOUN Provide a Roll Over Protective Structure that meets the requirements of this Standard and Provide Seatbelts that meet the requirements of this paragraph of this Standard and SAE J4C and Ensure that each employee uses such Seatbelt while the tractor is moving and Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS REQUIRED OF THEOPERATOR O Securely fasten seatbelt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on
20. 20 1 2 50 80 115 14mm 60 110 165 190 9 16 70 115 160 16mm 92 175 255 300 5 8 100 160 295 18mm 125 250 350 410 3 4 175 280 400 20mm 180 350 500 580 1 3 8 700 1550 2550 FIGURE 8 1 1 2 930 2100 3050 SAUNVNALNIVIN MAINTENANCE BLADE SPINDLE INSTRUCTIONS Figure 9 1 Remove grease fitting 9 nut 8 and washers 7 from spindle shaft 3 2 Support spindle housing 1 on flange and press shaft through bearings 3 Reomve bearings from housing and shaft ASSEMBLY 1 Press new bearings 2 into housing with seal to outside in each bearing NOTE Be sure spacer 5 is between bearings when installing last bearing 2 Place seal protector 4 and one washer 6 onto shaft and insert into lower bearing Place shaft 3 on flat surface and press on inner race of upper bearing using hollow pipe or tube NOTE Place washer 6 on top bearing and press against it to avoid damaging bearing seal Y Z 2 3 KSA SAS uL Z Z N A o 27777716 gt 1H MoM AN 4 N JURO 22727 27 2 ACL NS NN VA 221 EE IN WO LE ZA RD LEE LEE dh Ei pe re nd Ee M semi u lt lt LLI gt lt m gt A Of 4 FIGURE 9 Breeze 08 01 Maintenance Section 5 8 2004 Alamo Group In
21. FETY J INSTRUCTIONS fina Einal are s sss MS Segadora industrial y agricola manual de seguridad para operadores y mecanicos EG m i 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A BEIN WWW aem org Contenido VIVO A 2 PBIVOIICOIN u u oix AAA AAA 3 Palabras para el usuario 3 Alora do somuilall cir AAA 4 Segadoras industriales y agr golas 4 Sea un operador responsable 5 Manejo seguro de riesgos y peligros 6 Cumpla con un programa de seguridad 11 Seguridad previa a la operaci n 11 Seguridad durante el arranque y prueba 13 Seguridad durante la operaci n 14 Seguridad durante la paratla 18 Seguridad durante el mantenimiento a aa 19 21 Reconocimiento VOTO Deseamos extender nuestro reconocimiento a los miembros de del Association of Equipment Manufacturers por sus contribuciones para la preparaci n de este manual de seguridad Derechos de autor
22. FOR USE OF THE GOODS 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 f any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein KEEP FOR YOUR RECORDS ATTENTION Purchaser should fill in
23. NO RIDERS 3 USE SAFETY SHOES 4 BLOCK UP SECURELY NO CHILDREN OPERATORS HARD HAT SAFETY BEFORE WORKING GLASSES SEAT BELTS amp ROPS 1 Study and understand operator s manual safety signs and Instructional decals fortractor and Implement to prevent misuse abuse and accidents e Learn how to stop engine suddenly In an emergency Be alert for passer by and especially children 2 Allow no children on or near Implement or tractor Allow noriders on tractor and implement Falling off may cause serious injury or death from being run over bytractor or cutter or contact with rotating bl ades Ar oie AAA A O AM A AAA een nmki ie nr a mnr alam rl h r m uru um y ao Bon my g sil n I jy gll B STE WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it within 30 Days Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain The use of will fit parts will void your warranty and can cause catastrophic failure with possible injury or death gt BE SAFE gt BE ALERT gt BEALIVE gt BE TRAINED before operating the Mower Safety Training mow Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Group Ag Division in cooperation with other industry man
24. Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine CAUTION The lowest level of Safety Message warns of possible minor injury Decals located on the Mower with this Signal Word are Black and Yellow WARNING Serious injury or possible death Decals are Black and Orange DANGER Imminent death critical injury Decals Red and White BREEZE 08 01 Introduction Section 2 2 2004 Alamo Group Inc INTRODUCTION Your RHINO BREEZE mower is designed for light duty cutting such as lawn maintenance plus small weed and grass control With a reasonable amount of preventive maintenance your Mower will provide years of dependable service DANGER NEVER ALLOW CHILDREN TO OPERATE RIDE ON OR COME CLOSE TO MOWER OR TRACTOR Usually 15 16 year old children who are mature and responsible can operate the mower with reasonable safety if they have read Operator s Manual been trained in safe operation of the machine and are physically large and strong enough to reach and operate controls easily DANGER For Non Agricultural use OSHA ASAE SAE and ANSI standards require the use of Chain Guards Deflectors or Solid Skirts at all times The Mower manufacturer strongly recommends the use of Chain Guards or Solid Skirts for Agricultural purposes as well to reduce the risk of property damage serious bodily
25. TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR 1 PRINT FIRMLY 2 REMOVE WHITE COPY FOR CUSTOMER RECORDS SERVIS RHINO WARRANTY REGISTRATION INFORMATION MONTH DAY Purchaser Last Name First Name M I rL tt 1 Box amp or Apt State or pad 111 1 cy province y Province ZIP I have informed the Purchaser of this product of Warranty terms provisions and procedures that are applicable reviewed the contents of the Operator s Manual including safety equipment safe operation and maintenance reviewed the Safety Signs on implement and tractor if possible shown the AEM Mower Safety Practices Video and reviewed Purchaser s responsibility to train his operators in safe operation 3 REMOVE YELLOW COPY FOR DEALERS RECORDS 4 MAILLAST CARD POSTAGE FREE YEAR IMPLEMENTS I have explained that Deflectors Chain Guards or Solid Skirts must be maintained in good repair and installed except in areas where persons vehicles livestock or other property will not be endangered by thrown objects and where such safety equipment would prevent the mower s reasonable performance of its assigned task DRIVELINES I have made certain that all driveline gearbox and other shields are in good repair and fastened securely in place to prevent injuries f
26. ass should be mowed frequently as shorter clippings deteriorate faster The grass is discharged to the rear and slightly to the right To keep clippings of to streets and sidewalks mow two to three passes clockwise as shown in Figure 1 Breeze 08 01 Operation Section 4 4 H 03 06 00 O 2004 Alamo Group Inc OPERATION DETACHING amp STORING Lower the mower to the ground Park the tractor with the transmission in the correct gear Automatic Transmis sion Neutral Set the parking brake shut off the engine and remove the key Wait until the PTO stops rotating before getting down from the tractor Disconnect the driveline from the tractor PTO and store it to prevent it from contacting the ground Always reinstall the master shield over the tractor PTO shaft This shield should always remain in place except when connecting or disconnecting driveline BEFORE OPERATING OR TRANSPORTING THIS MOWER Always display this SMV emblem FIGURE 2 on the rear of the tractor transporting this mower where it is clearly visible to oncoming traffic Prominent display of this symbol will help the operator avoid accidents which could cause injury or possibly death m gt 2 FIGURE 2 DRIVELINE LENGTH PROCEDURE WARNING A loose shaft could slip off and result in personal injury or dfamage to cutter When attaching PTO yoke to tractor PTO shaft it is important that spring activated locking collar slides freely
27. c SERVIS RHINO LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Servis Rhino warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser Purchaser that the goods purchased are free from defects in material or workmanship 1 02 Manufacturer will replace for the Purchaser part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found in your Operators Manual 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the
28. del motor Ventile adecuadamente los espacios cerrados antes de arrancar el motor y NAT Conozca los controles del tractor y segadora Conozca lo siguiente sobre su tractor y segadora Funci n prop sito y uso de los controles Velocidades seguras de operaci n Capacidad para operar en forma segura en pendientes y terreno accidentado Caracter sticas de frenado y direcci n Espacios libres necesarios para la operaci n del tractor y segadora C mo detener r pidamente el equipo cuando haya una emergencia ILA DEFENSA HACE IFALTA NO OPERAR 12 yay TERA FCU AT 6447 CAGAS Pel SUNAT Antes de arrancar el equipo e Camine alrededor del equipo Verifique que no haya nadie debajo sobre o cerca del equipo Aleje a todas las personas de estas reas Haga sonar una alarma Arranque nicamente desde el asiento en estacionamiento 0 en punto muerto El arranque en otra posici n puede causar la muerte rueba de seguridad de los controles del tractor y segadora Antes del arranque e Ajuste y abroche el cintur n de seguridad en su tractor equipado con una estructura contra vuelcos ROPS Verifique que el freno de estacionamiento est enganchado Verifique que desenganche la toma de fuerza PTO Verifique que todos los controles est n en la posici n de punto muerto N o de estacionamiento P Advierta a las dem s personas presentes en el
29. e sobremarcha Perm tase suficiente espacio y tiempo para maniobrar anticipando los virajes paradas y reducciones de velocidad 14 ia transmision qe ruerza F O segadora e Suba la segadora a la altura m xima de corte Enganche la toma de fuerza PTO con rpm bajas del motor Aumente las rpm del motor a la velocidad de r gimen de las rpm de la toma de fuerza PTO Baje la segadora a la altura de corte deseado Det ngase y pare inmediatamente si la segadora golpea una obstrucci n Inspeccione y repare cualquier da o que tenga la segadora antes de reiniciar el segado No debe operar la segadora cuando tenga vibraci n excesiva o ruidos anormales siempre que sea posible Use las pr cticas apropiadas de parada del equipo para su seguridad al bajar del tractor Vigile los espacios libres del equipo Las segadoras con enganche de tres puntos y de montaje lateral tienen un arco de viraje mayor que las segadoras de tiro Permita suficiente espacio libre para virar con seguridad Seguridad en el uso de las segadoras montadas en la parte inferior Cuando segue con una segadora montada en la parte inferior Mantenga el conducto de descarga desmontable colocado en su lugar sobre el agujero de descarga Nunca permanezca de pie sobre la cubierta de una segadora que est en operaci n Distribuya el pasto cortado con el conducto de descarga hacia el
30. eck belt for free travel in pulleys and belt guides Check under mower and around blade spindle shafts for wire rags or other foreign material Clean all material from under mower FRAYED EDGES ON COVER Belt misaligned or belt rubbing _ Re align belt or guide Be sure belt guide doesn t rub any other part while running Pulley misalignment Inspect to ensure belt is running in center of backside idler Shim idler as necessary to align 4 BELT ROLLOVER Pulley misalignment Re align Damaged belt Replace belt gt Foreign object in pulley grooves Inspect all pulley grooves for rust lt paint weld spots and remove am Worn pulley groove Replace pulley DAMAGED BELT Rollover high shock loads or Replace belt installation damage BELT BREAKAGE High shock loads Avoid abusive mowing Avoid hitting the ground or large obstructions Belt came off drive Check drive alignment for foreign material in grooves Ensure proper tension Avoid hitting solid objects or ground Check belt for damage by laying it flat on floor If belt does not lie flat has humps or twists which indicated broden or stretched cords it must be replaced Breeze 08 01 Operation Section 4 8 O 2004 Alamo Group Inc MAINTENANCE SECTION aintenance Section 5 1 MAINTENANCE Before operating your Finishing Mower make sure it is properly lubricated and thoroughy inspected Only a minimum of time and effort is required to regularly lubr
31. ed workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize and instruct The Assembly Section instructs the owner operator in the correct assembly of the Mower using standard and optional equipment The Parts Listing section is designed to familiarize the owner operator with replaceable parts on the Mower This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number Careful use and timely service saves extensive repairs and costly downtime losses The Operation and Maintenance Sections of the manual train the owner operator how to work the Mower correctly and attend to O O gt appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance The Safety Alert
32. eep chain flexible or solid deflector shields in place on the front and rear OPERATOR SAFETY Raised wings side mount and boom type mower operations may reduce the mower s thrown object shielding effectiveness for the mower operator s pro tection na tha frilavrina ba innsnvranon Z va mx saa a k gt Za ku em rm ss m s a Summen fet m aeo Rotating Blades and Driveline Hazards and Risks A POSSIBLE INJURY RISK EXISTS TO MOWER OPERATORS AND BYSTANDERS DURING MOWING OPERATIONS FROM THE FOLLOWING BODY CONTACT WITH ROTATING BLADES e BODY ENTANGLEMENT WITH ROTATING DRIVELINES AND PARTS Tractor and Mower Rollover or Overturn Hazards and Risks A POSSIBLE ROLLOVER OR OVERTURN INJURY RISK EXISTS TO MOWER OPERATORS DURING MOWING OPERATIONS FROM THE FOLLOWING e ROUGH TERRAIN STEEP SLOPES HOLES BUMPS RUTS ROCKS STUMPS OR OTHER OBSTRUCTIONS THAT COULD OVERTURN TRACTOR AND MOWER EXCESSIVE GROUND SPEEDS FOR THESE TERRAIN CONDITIONS Equipment Protective Devices and Recommended Safely Practices When possible remove stumps stones etc or mark them and other obstructions clearly to avoid upsets breakdowns and dangerous driving conditions Use extreme care to maintain control over the equipment when operating in these terrain conditions RECOMMENDED TRACTOR ROPS A tractor equipped with ROPS or enclosed ROPS cab and seat belt for operator safety is essential for additional operator
33. el los manual es del fabricante de su m quina espec fica obtenga un manual de reemplazo con su empleador distribuidor de equipo o el fabricante de su m quina Mantenga este manual de seguridad y el los manual es del fabricante con su m quina Palabras para el usuario Usted tiene la responsabilidad de leer y comprender este manual de seguridad y el los manual es del fabricante antes de operar esta m quina Este manual de seguridad lo gu a paso a paso a lo largo de su d a de trabajo El manual de seguridad el los manual es del fabricante avisos de seguridad calcoman as y precauciones de seguridad deben explicarse a los usuarios u operadores que no puedan leer el material Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo Hecuerde que USTED es la clave para mantener la seguridad Las buenas pr cticas de seguridad no lo protegen solamente a usted sino que tambi n a las personas que lo rodean Estudie este manual y el los manual es del fabricante para su m quina espec fica H galos una parte integral de su programa de seguridad Recuerde que este manual de seguridad est escrito nicamente para segadoras industriales y agr colas Practique todas las preca
34. er will help Slow down until cured Tighten per instructions Apply belt dressing or replace with special RHINO belt Tighten blade bolt securely Note Left Hand threads Torque to 85 ft lbs Allow grass to dry before mowing Reduce ground speed but maintain 540 rpm at tractor PTO or make two passes over material Raise the mower for the first pass and lower to desired height for the second and cut at 90 deg to first pass Raise rear of mower high enough to permit material to discharge but not so high that conditions listed above occur Tighten or replace with special RHINO belt Allow grass to dry before mowing Slow ground speed of tractor but keep engine running at full PTO rpm Cutting lower will help U m gt 2 Do not exceed 540 RPM Replace with genuine RHINO Blades See your RHINO dealer Grind uniformly or replace Replace parts Clean off blade Tighten or replace with Special RHINO belt Use belt dressing or replace Clean or replace OPERATION TROUBLESHOOTING PROBLEM POSSIBLE CAUSE REMEDY BELT SLIPPAGE Mower overloading materialtoo Reduce tractor ground speed but tallor heavy maintain full PTO rpm Cut material twice one high pass and then mow at desired height Cut a partial swath Oil on belt from over lubrication Be careful not to over lubricate Clean lubricant from belt and pulleys with clean rag Replace oil soaked belt Belt hung up or rubbing Ch
35. erator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medica tion must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment sc 1 WARNING Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs
36. erstand that the operator is responsible for the safety of others in the area I have examined the product and accept it as being complete and in satisfactory condition with all required guards Purchaser s Signature _ o Date Do not tear Do not tear PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION amp HYDRAULICS MOWER TO TRACTOR CONNECTION Gearboxes amp Speed Increaser Oil Levels Draw Bar Length Check And Set Hydraulic Oil Level External Tank 0 Axle Height Adjusted Tractor Hydraulic Oil Level Cutting Height Adjust Hydraulic Hoses No Kinks Binds or Leaks Mount Kit Pre Operation Check Complete O Hydraulic Hose Connections are Tight No Leaks O Mower Wing Adjust Level With The Center Mower Wing Check For Proper Raising Operation MOWER O Pull Type Hitch Height Adjustment Spindle And Motor Bolts Properly Torqued O Mounting Hardware Properly Torqued O Spindle Housing Bearings are lubricated Blade Carrier Bolts Properly Torqued Retaining Pin In Place Mower Cutting Height And Level Adjusted SAFETY ITEMS 1 Belt Alignment And Tension Adjusted Protective Shields Operation And Installation Driveline Clutch Torque Limiter Adjust And Run In S M V Emblem Installed O All Hardware Properly Torqued Neutral Safety amp Cut Off
37. es may roll some grasses down and prevent them from being cut at the same height as the surrounding area When this occurs reduce the tractor ground speed but maintain PTO RPM The lower speed will permit grasses to be at least partially rebound and be cut Taking a partial cut and or reversing the direction of travel may also produce a cleaner cut As often as possible stop mowing when other people are passing by Although the Mower is shielded to prevent objects from being thrown out by the blades no one shield device is 10096 effective The operator has greater knowledge of the dangers of being around this Mower while it is operational than the person on the street WARNING Avoid personal injury Pick up all rocks and other debris before cutting Enter new areas carefully Cut material higher the first time to allow cutter to clear unseen objects Never assume an area is clear Always check Extremely tall grass should be cut twice Raise cutter and cut twice the desired height Cut the second time at desired height at 90 degrees to first pass O lt Remember sharp blades produce cleaner cuts and use less power Before cutting analyze the area to determine the best cutting procedure Consider the height and type of material and the terrain type hilly level or rough Grass is best cut when it is dry Mowing wet grass can cause plugging resulting in grass clumps behind the mower FIGURE 1 Gr
38. f will fit parts may redtcou3CSOrntsm bal voiddtcou3Cwde ae cenents uld presensafetynt a hazLAD BREEZE 08 01 Safety Section 1 9 2004 Alamo Group Inc gt lt LLI LL lt SAFETY NOTE Rhino supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Rhino dealer to order replacement decals G y te 1 f LL 2 G BREEZE 08 01 Safety Section 1 10 O 2004 Alamo Group Inc SAFETY ITEM U gt TI m lt BREEZE 08 01 Safety Section 1 11 2004 Alamo Group Inc SAFETY PELIGRO LINEA DE CONDUCCION GIRATORIA EL CONTACTO PUEDE CAUSAR LA MUERTE gt Un manual de la UE 1 00725746 seguridad de la l nea de conducci n Todos los protectores de la l nea A 10 00749117 Not Shown 00773776 est gt indaies det equipo esten en su lugar See Inside Front Cover of Manual disponible en RHIN Las l neas de conducci n est n espanol Llame el conectadas con seguridad en n mero enumerado 9 e es para una copia Los protectores de la l nea de Mee conducci n den vuelta gratis libremente en la l nea
39. f possible shown the AEM Mower Safety Practices Video and reviewed Purchaser s responsibility to train his operators in safe operation 3 REMOVE YELLOW COPY FOR DEALERS RECORDS 4 MAILLAST CARD POSTAGE FREE YEAR IMPLEMENTS I have explained that Deflectors Chain Guards or Solid Skirts must be maintained in good repair and installed except in areas where persons vehicles livestock or other property will not be endangered by thrown objects and where such safety equipment would prevent the mower s reasonable performance of its assigned task DRIVELINES I have made certain that all driveline gearbox and other shields are in good repair and fastened securely in place to prevent injuries from entanglement or thrown objects HYDRAULIC MACHINES I have explained the necessity of using clean hydraulic oil changing filters as instructed stopping leaks damage caused by operating with over heated oil caring for hoses using hoses of proper rating the necessity of maintaining the specified operating pressure and the potential hazard of oil s penetrating the skin BOOM TYPE or FOLDING TYPE IMPLEMENTS I have explained that it is not possible to guard against thrown objects when the head is lifted off ground and that operator is responsible to watch out for persons in the area I have explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and telephone lines and possible injury I have explai
40. f zu u ze ze gt a a m d Z Za san 7 4 7 7 _ Use All Available Equipment Safety Devices To help keep you and others around you safe Make certain manufacturer s recommended guards shields and safety signs are installed on equipment and in good condition Keep all protective devices in place and securely fastened Safety Starting amp Testing Mounting Tractor Safely Before mounting e Clean shoes and wipe hands During mounting and dismounting Use handholds and step plates Never grab steering wheels or controls for handholds Never mount or dismount from a moving tractor Tractor And Mower Controls Safety Test Before starting e Fasten and adjust seat belt on your ROPS equipped tractor Check parking brake for engagement s Check PTO disengagement e Check all controls for Neutral or Park position Warn others in area before starting tractor e Follow tractor manufacturer s recommended starting procedures After starting Check all instruments gauges and indicator lights for normal operation Check all tractor controls steering and brakes for proper function e Repair improperly functioning tractor before using e Raise and lower mower for driveline bottoming out or engagement problems vour eauioment for excesiva vihratinn and imperial nniaar Safety During Operation Hitching Mower To Tractor Safety Three point hitch
41. g Height Adjust Hydraulic Hoses No Kinks Binds or Leaks Mount Kit Pre Operation Check Complete O Hydraulic Hose Connections are Tight No Leaks O Mower Wing Adjust Level With The Center Mower Wing Check For Proper Raising Operation MOWER Pull Type Hitch Height Adjustment O Spindle And Motor Bolts Properly Torqued O Mounting Hardware Properly Torqued O Spindle Housing Bearings are lubricated Blade Carrier Bolts Properly Torqued Retaining Pin In Place Mower Cutting Height And Level Adjusted SAFETY ITEMS Ll Belt Alignment And Tension Adjusted Protective Shields Operation And Installation Driveline Clutch Torque Limiter Adjust And Run In O S M V Emblem Installed Ll All Hardware Properly Torqued O Neutral Safety amp Cut Off Switches work properly Tire Air Pressure Lug Nuts Correct Torque O Safety Decals Installed in good condition O Wheel Bearings Check Grease And Preload Operator s Manual Supplied in Canister AEM Mower Safety Manual Supplied in Canister ATTACHMENTS amp INSTALLATION 0 AEM Mower Safety Video has been shown to Purchaser O Thrown Object Deflectors Front And Rear Pur In O Correct Blade Rotation Direction AEM Mower Safety Video has been presented to Purchaser O Wing transport locks and latches Mower head transport support bracket All Bolts Pins And Nuts Proper Torque Purchaser s Signature Date Pur Intitials Dealer s Signature Date TEAR TEAR
42. hange tractors must perform the check for that mounting Raise mower with tractor hydraulics to maximum height of tractor lift Pivot both front gauge wheels forward and check that there is clearance between gauge wheels and tractor tires If there is interference you must restrict tractor three point lift height so mower cannot be raised beyond set point FIGURE 5 Adjust tractor top link length to maximize clearance Figure 5 Front Gauge Wheel Clearance Breeze 08 01 Operation Section 4 6 O 2004 Alamo Group Inc OPERATION PROBLEM STREAKING MATERIAL DISCHARGES FROM MOWER UNEVENLY BUNCHES MATERIAL ALONG SWATH HEAVY VIBRATION BELT SLIPPING Breeze 08 01 2004 Alamo Group Inc TROUBLESHOOTING POSSIBLE CAUSE Slow Blade Speed Worn Blade Tips Dull Blades Blades unable to cut that part of grass pressed down by path of tractor tires or casters Mowing Too Fast Drive Belt Loose Belt Glazed Slipping Blade Loose on Spindle Conditions to wet for mowing Material too high and too much material Belt Slipping Grass Wet Too high blade speed Broken bent Blade Worn Unbalanced Blade Bent Broken Sheave Trash Hung on Blade Belt loose Belt Glazed Oil on belt Operation Section 4 7 REMEDY Operate PTO at 540 RPM Replace with Genuine RHINO Blades See your Rhino dealer Sharpen blades uniformly Slow ground speed of tractor but keep engine running at full PTO rpm Cutting low
43. icate and maintain this machine to provide long life and trouble free operation WARNING Always disengage the PTO before raising the Rotary Cutter for transporting or making adjustments LUBRICATION INFORMATION Do not let excess grease collect on or around parts particulary when operating in sandy areas The illustrations below shows lubrication points The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication Figure 1 Use an SAE multi purpose lithium type grease for all locations shown Be sure to clean the fitting thoroughly before using grease gun Failure to maintain proper lubrication will result in damage to U joints gearbox and or driveshaft SIE C IN S TI 2 lt 2 TT lt LUBRICATIONFITTINGLOCATION FIGURE1 ITEM DESCRIPTION FREQUENCY 1 Gauge Wheel Pivots 8 Hours or daily 2 Wheel Hubs 8 Hours or daily 9 Blade Spindle 8 Hours or daily 4 U Joint Telescoping Member 8 Hours or daily 5 U Joints 8 Hoursor daily Breeze 08 01 Maintenance Section 5 2 O 2004 Alamo Group Inc MAINTENANCE GEARBOX The Gearboxes have been filled with lubricantto the Test Plug Level priorto shipment However you should check the oil level at Test Plug before operating and frequently thereafter The gearbox should not require additional lubricant unless the box is cracked ora sealis leaking Iti
44. inal sharpening pattern as shown Do not sharpen blade to a razor edge but leave a 1 32 blunt edge Do not sharpen back side of blade Figure 6 WARNING _ Avoid personal injury Always block the cutter up to prevent it from falling when the blades and or carrier are being serviced FOLLOW ORIGINAL PATTERN MAINTAIN CORNER FIGURE 6 NOTE Always check blades for balance after sharpening Grind heavy end to obtain proper balance BLADEREMOVAL SAUNVNALNIVIN Hold the end of blade using heavy leather gloves and remove left hand threaded bolt BLADE INSTALLATION Install washer on blade bolt insert bolt into blade insert seal protector washer over blade bolt and then thread bolt into spindle shaft NOTE Blade bolt has left hand threads Tighten blade to 70 ft los torque Use heavy leather gloves during tightening process to hold blade and wrench Breeze 08 01 Maintenance Section 5 5 R 9 05 00 2004 Alamo Group Inc MAINTENANCE BELT ADJUSTMENT PROCEDURE Figure 7 Shut off mower and tractor Loosen all four nuts 1 on gearbox slide plate 2 Loosen jam nut 3 on tension adjustment bolt 4 Tighten adjustment bolt until belt deflection along front of belts is 3 4 with approximately 10 pounds applied to center of length DO NOT OVERTIGHTEN Tighten jam nut and nuts on Gearbox slide plate lt lt LLI gt lt FIGURE 7 BELT REMOVAL INSTALLATION Figure 7 Shut off mower and t
45. injury or even death from objects thrown out by or from contact with the Cutting Blades WARNING At least 20 of the tractors weight must be on the front tires with the Mower lifted to provide adequate traction for safe steering under good conditions Slow down on hills rough terrain and curves Front and rear and left and right are determined by the normal direction of travel the same as driving an automobile BREEZE 08 01 Introduction Section 2 3 O 2004 Alamo Group Inc NOLLONGOdLNI INTRODUCTION ATTENTION OWNER OPERATOR BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and Mower 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Mower Mail within 30 days of delivery date of this implement O O gt NOTE Warranties are honored only if completed Owner Registration Warranty forms are received by Alamo Group within thirty days of delivery of the mower Record the Mower Model and Serial Numbers on the Warranty page at the front of the Operator s Manual Keep this as part of the permanent maintenance file for the Mower IMPORTANT For your safety and to guarantee optimum product reliability always use genuine RHINO replacement parts The use of inferior will fit parts will
46. ks SAFETY INSTRUCTIONS In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and operator s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment SAFETY MANAGEMENT OF HAZARDS AND RISKS IS ESSENTIAL TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS REVIEW THE FOLLOWING SAFETY MANAGEMENT OF LISTED HAZARDS AND RISKS Thrown Object Hazard POSSIBLE THROWN OBJECT INJURY RISKS EXIST FOR MOWER OPERATORS AND BYSTANDERS DURING MOWER OPERATIONS FROM THE FOLLOWING DISCHARGED OBJECTS ROCKS DEBRIS BROKEN MOWER BLADES BLADE BOLTS CABLES CHAINS WIRE ETC FROM THE MOWER Equipment Protective Devices And Recommended Safety Practices The mower deck and protective devices cannot prevent all objects or debris from escaping the blade enclosure area in every mowing condition It is possible for objects to escape and travel several hundred 300 feet Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to users or operators who cannot read TO HELP PREVENT SERIOUS INJURY OR DEATH FROM OBJECTS STRIKING OPERATOR OR OTHER PERSONS DO THE FOLLOWING BYSTANDERS SAFETY Keep bystanders several hundred 300 feet from mowing area EQUIPMENT PROTECTIVE DEVICES SAFETY To contain deflect or reduce thrown objects from blade enclosure area _ e K
47. me of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensurethe Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop mowing if bystanders or passerbys come within 100 yards Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery
48. mounted mower safety Refer to mower and tractor manufacturers manuals Place tractor s hydraulic power lift rockshaft selector lever in down position to avoid unexpected movement Explain the hitching procedures to those users or operators who cannot read 540 RPM PTO Pull type hitch mounted mower safety ESH s e Refer to mower and tractor manufacturers manuals nn e NR Attach only to drawbar hitch ie e Do not attach to tractor s rear axle or three point hitch arms Adjust tractor drawbar length for 540 or 1000 rpm PTO operation 1000 RPM PTO 1 3 8 21 SPLINE MANN ml Make The Right Start In Mower Safety A Mow only in daylight or good artificial light conditions 000 RPM PTO 3 4 20 SPLINE h vmb ae re o Leo onu EL AAA PS E 4lcl ar ana A ls Ku PS Mowing In Reverse Safety Avoid mowing in reverse direction when possible Do the following when mowing in reverse direction e Check for any persons behind mower before reversing direction Use extreme care when reverse direction mowing Maintain rotary mower front and rear safety shields and flail front shields and rear rollers Mowing Ground Speed Pronar arn ind encar rlanande on ianrrain oonritinro oben eeuneg du Wing Or Boom Type Mower Overhead Obstruction Hazards and Risks Check for overhead obstructions with raised wings or boom type mowers to avoid serious injury or death by contact with e Electrical power li
49. n operating up down or across slopes e Not raising rear mount or side mount mowers or mower wings from the ground auring these operations Keeping alert for holes bumps ruts rocks stumps or other obstructions that could overturn tractor and mower a Maal msn sad rs min While transporting on public roads e Obey all local traffic regulations e Approach intersections with caution Observe speed and traffic control signs e Avoid panic stops and sharp turns Parking Safety Park equipment at Designated or out of traffic areas Preferably level ground locations Sloping ground parking locations Position equipment across slope e Set parking brakes Lower mower to ground Dismounting Tractor Safely Before dismounting tractor Use proper equipment shutdown practice for your safety e Lower implement to the ground stop engine and PTO set brakes allow all moving parts to stop and remove key before dismounting from tractor Never dismount from moving equipment Never jump from machines e Dismount carefully e Check for slippery steps Keep feet and hands away from controls Use handholds and steps during dismount Face machine and use 3 point contact 2 hands 1 foot or 2 feet 1 hand Safety During Maintenance Safety Do the following for your safety before performing any maintenance repairs or service procedures Follow prope
50. n the Implement SG 20 WARNING Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 WARNING Always read carefully and comply fully with the manufacturers instruc tions when handling oil solvents cleansers and any other chemical agent 22 Never run the tractor engine in a closed building or without ad equate ventilation The exhaust fumes can be hazardous to your health SG 23 BREEZE 08 01 Safety Section 1 5 2004 Alamo Group Inc SAFETY DANGER KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death 56 24 DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sc 25 gt lt LLI LL lt WARNING not exceed the rated speed for the Implement Excessive speeds can cause Implement driveline or blade failures resulting in serious injury or death sc 26 DANGER NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an op
51. nd feet away from rotating blades 00773358 Do Not approach mower until all 11 00773356 q 16 00769737 BREEZE 08 01 Safety Section 1 12 2004 Alamo Group Inc SAFETY DANGER DANGER 00756004 1 MAKE CERTAIN DRIVELINES ARE OF THE CORRECT LENGTH AND SECURELY ATTACHED DRIVELINE SEPARATION AND OR PTO STUB SHAFT FAILURE CAN CAUSE INJURY OR DEATH See Operator s Manual for procedure SEE MANUAL FOR MINIMUM OVERLAP MIN IMUMAMAXIMU M LENGTHS sepe 2 MAKE CERTAIN THAT DRIVELINE SHIELDS ARE INSTALLED CORRECTLY AND TURN FREELY TO PREVENT INJURY OR DEATH FROM ENTANGLEMENT ALT 3 MAKE CERTAIN THAT DRIVELINE IS INSTALLED CORRECTLY ON TRACTOR PTO SHAFT MOVE YOKE BACK AND FORTH UNTIL LOCKING COLLAR CLICKS FORWARD AND LOCKS YOKE IN PLACE 4 540 PTO RPM UNLESS SPECIFICALLY MARKED OT Y gt TI m P A DANGER 3 00756004 LUBRICATE Driveline 3 Places 10m Caster Wheel 2 Places on each Every 10 Hours Blade Shaft Housing 1 Place on each Use Clean 2 Lithium Based Bearing Grease NOTICE Blade Bolts Have Left Hand Threads 15 00755691 12 00755742 NOTICE TO OWNER An OPERATOR S MANUAL with Repair Parts Listing and a WARRANTY REGISTRATION CARD were attached to this implement during final inspection at the factory If they were not attached at the time of purchase please contact your selling dealer at once 00773354 1 Read and understand Manual before operating the
52. ndition and grass type density and height of cut Normal ground speed range is from 0 to 5 mph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided scm 7 Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only at a slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have notinspected and removed debris or foreign material saw 8 Do not put hands or feet under mower decks Blade Contact can result serious injury oreven death Stay away until all motion has stopped and I nv the decks are securely blocked up LL gt gt gt gt D 0 gt lt 2 2 2 2 BREEZE 08 01 Safety Section 1 7 2004 Alamo Group Inc SAFETY SAFETY DANGER Replace bent or broken blade with new blades NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSE QUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES sem 10 Always disconnect the main PTO Driveline from the Tractor before performing service on the Mower Never work on the Mower with the tractor PTO driveline connected and running Blades or Drivelines could turn without warning and cause immediate enta
53. ned for each piece of equipment Tractor and Mower understand the intended use and the potential hazards before operating the equipment Alamo Group Ag Division 1s willing to provide one 1 AEM Mower Safety Practices Video Please Send Me VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Z p Code Mower Model Serial Number Date Purchased Dealer Salesperson Dealership Name Dealership Location Mallto AEM Video Services 1502 E Walnut street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEMVideoO alamo group com TABLE OF CONTENTS SAFETY SECTION Safety Section 1 1 SAFETY A safe and careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this implement This equipment should only be oper ated by those persons who have read the Manual who are responsible and trained and who know how to do s
54. ned that the extended head or boom or retracted boom can contact power lines with resulting electrocution injury or death and that operator is responsible for keeping clear of such hazards Dealer s Signature C C I have been instructed on the paragraphs above received and have been shown the AEM Mower Safety Practices Video and have been instructed in the contents of the Operator s Manual including safety signs safety equipment safe operation maintenance and the potential hazards of unauthorized alteration or modification of the product I have been informed of the warranty provisions and know that the warranty is not in effect until this form is received by Alamo Group I understand the Implement Guarding statements above and the potential hazards of operating without such guards I understand that the operator is responsible for the safety of others in the area I have examined the product and accept it as being complete and in satisfactory condition with all required guards DEALER COPY Purchaser s Signature PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION amp HYDRAULICS MOWER TO TRACTOR CONNECTION Gearboxes amp Speed Increaser Oil Levels Draw Bar Length Check And Set Hydraulic Oil Level External Tank 0 Axle Height Adjusted Tractor Hydraulic Oil Level Cuttin
55. nes Low tree limbs Other overhead obstructions Wing And Side Mount Mowers Safety When mowing with wing and side mount mowers Raised wing positions reduces shielding protection and increases the thrown object and blade contact hazard risks To avoid serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations e Do not mow with bystanders in mowing area Be sure no one is near mower while raising or lowing wings e Keen the exposed rotatinn winn hlade time to nractical minimiim di rin n Mowing Uneven Terrain Safely The tractor and mower stability is reduced on slopes and uneven terrain You can prevent tractor and mower overturns and maintain equipment stability control by e Reviewing tractor and mower operator s manuals for operating safety practices on slopes and uneven terrain conditions Explain the practices to those users and operators who cannot read e Avoiding extremely steep slope operations Using extreme care to maintain control over your equipment when operating in these conditions Increasing tractor stability by adding wheel weights and increasing wheel spacing Refer to tractor operator s manual for recommendations Using ROPS and seat belt equipped tractor for operator safety during mowing operations Maintaining minimum ground speed Making wide and gradual turns Avoiding sudden starts stops and turns whe
56. nglement injury or death srm 3 Make sure the PTO shield is installed when using PTO driven equipment Always replace the PTO shield if it is damaged or missing Ea ST zaf S3PT 8 There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in weeds and in heavy grass The Blades of this Mower can throw objects if shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower srm 1 Tractor PT Shield O PTO Integral Shie All Safety Shields Guards and Safety devices including but not limited to the Discharge Deflectors Steel Guards Gearbox Shields Belt Shileds and PTO Shields should be used and maintained in good working condi tion All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact srm 2 DANGER Rotary Mowers are capable under adverse condi tions of throwing objects for great distances 100 yards or more and causing serious injury or X death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE
57. nnect driveline to tractor Raise and lower cutter after applying grease to spread over joint working area LLI lt t gt FIGURE 5 WARNING When attaching PTO yoke to tractor PTO shaft itis important that the spring activated locking twist collar rotates freely and locking ball are seated on the groove on PTO shaft A loose yoke could slip off and result in personal injury or damage to cutter BLADE SPINDLE LUBRICATION Blade spindles must be lubricated daily every 8 hrs Access lubrication fitting through hole in outer sheilds and in center gearbox mounting Each spindle has vent hole in top just under drive pulley and must be lubricated enough each time to force small amount of grease out NOTE Do not over lube as excess grease may get on belt drive Breeze 08 01 Maintenance Section 5 4 O 2004 Alamo Group Inc MAINTENANCE BLADE SERVICING Inspect blades before each use to determine thatthey are properly installed and ingood condition Replace any blade that is bent excessively nicked worn or has any other damage Small nicks can be ground out when sharpening Use only original equipment blades on this cutter They are made of special heat treated alloy steel Substitute blades may not meet specification and may fail in a hazardous manner that could cause injury BLADE SHARPENING Always sharpen both cutting edges of each blade atthe sametime the same amount to maintain balance Follow orig
58. o safely and responsibly gt LL lt Y The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices CAUTION The lowest level of Safety Message warns of possible injury Decals located on the Equipment with this Signal Word are Black and Yellow WARNING Serious injury or possible death Decals are Black and Orange DANGER Imminent death critical injury Decals are Red and White c i READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards SG 2 BREEZE 08 01 Safety Section 1 2 2004 Alamo Group Inc SAFETY LEA EL INSTRUCTIVO PELIGRO Sino lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad so 3 DANGER Never operate the Tractor or Implement until yo
59. o the preparation of this Safety Manual Copyright 2000 AEM formerly Equipment Manufacturers Institute Revised 08 2003 All rights reserved Safety Alerts FOIE AAA Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Safety Alert Symbol identifies important safety messages on equipment safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of death or personal injury Follow the instructions in the safety message Signal Words Signal words are distinctive words that will typically be found on safety decals on this equipment or other equipment on the worksite These words are intended to alert the viewer to the existence and relative degree of a hazard Be a Responsible Operator For safe operation of your equipment you must be a responsible operator A responsible operator must clearly understand the written instructions supplied by the manufacturer be trained including actual operation of the equipment and know the safety rules and regulations for the worksite Drugs can and alcohol will affect an operator s aleriness and coordination and therefore affect the operator s ability to operate the equipment safely An operator should NEVER use drugs which affect alertness judgement ann AnnaArAinatian a IA ILA namana bin e mem A aw a simum 2 Safety Management of Hazards and Ris
60. or immediately upon striking an obstruction Inspect the cutter and repair any damage before resuming operation Do not disengage PTO when engine is at full PTO RPM Always idle engine before disengaging PTO WARNING Avoid personal injury When attempting to stop a tractor which does not have live PTO the momentum created by the blade carrier of a rotary cutter can cause the tractor to be pushed forward DO NOT operate this cutter unless tractor has live or independent PTO Breeze 08 01 Operation Section 4 3 O 2004 Alamo Group Inc m gt 2 OPERATION To commence operation reduce engine speed and engage the tractor PTO Before starting to cut gradually increase engine speed to develop full PTO speed Enter the area to cut with the cutter operating at PTO speed and if it becomes necessary to temporarily regulate engine speed during operations increase or decrease the throttle gradually Totransport disengage the PTO raise full transport height CUTTING SPEED Proper ground speed for cutting will depend upon the height type and density of material to be cut Normally ground speed will range from 1 1 2 to 3 mph Tall dense material should be cut at low speed while thin medium height material can be cut at a faster ground speed CUTTING TIPS Always operate PTO at recommended RPM when cutting This is necessary to maintain proper blade speed and to produce a clean cut Under certain conditions tractor tir
61. otenciales de la l nea de transmisi n de 540 rpm cuando se opera a velocidades de 750 a 1000 rpm OTRAS PR CTICAS DE SEGURIDAD Nunca debe operar la segadora con hojas rotas dobladas faltantes o que est n extremadamente desgastadas Antes de segar retire los desechos y objetos extra os para evitar que sean recogidos y despedidos por la segadora No debe operar la segadora durante el transporte o en posici n de ala levantada PRACTICAS DE MANTENIMIENTO RECOMENDADAS Lea los manuales del operador del fabricante para conocer sobre la inspecci n y mantenimiento de las defensas de la cadena y blindaje deflector flexible o s lido Reemplace las defensas desgastadas o da adas y los dem s blindajes antes de segar Use solamente las defensas y blindajes de reemplazo del fabricante Otras defensas o blindajes pueden no encajar o los materiales pueden no ser adecuados para cumplir con los requisitos de resistencia del equipo Reemplace las calcoman as desgastadas o da adas y las instrucciones de advertencia e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer ISO AA IUQUISTTIT WO UST uuu Heemplace las calcoman as e instrucciones de advertencia desgastadas o danadas Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer IM SAT AA TOC GU Ji Lo
62. ponsibility of the operator The operator should be familiar with the cutter and tractor and all safety practices before starting operation This mower is designed for lawn or grass mowing It is not designed for rough conditions or heavy weed mowing It is equipped with suction type blades for best results in lawn mowing Always operate tractor PTO at 540 rpm This section provides information for attaching mower to tractor and preparing it for field operation Review this data prior to tractor hookup and operation TRACTOR PREPARATION Ballast An implement code of has been assigned to the fully equipped Lift Type Breeze mower so that you can determine the tractor front ballast requirements Refer to your tractor Operator s manual for the code number and ballasting requirements WARNING Do not operate with less than 20 of tractor s gross unballasted mass on front wheel with mower in transport position Wheel Treads Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Stabilizer Bars or Sway Blocks Use stabilizer bars or sway blocks to prevent side sway of the mower t Drawbar Shorten or remove the tractor Drawbar so it will not interfere with the up and down movement of the Mower WARNING Do not get between Tractor and Mower when engine is running ATTACHING MOWER TO TRACTOR LIFT TYPE This mowe
63. protection when operating mower in these terrain conditions RECOMMENDED TRACTOR STABILITY ADJUSTMENTS Head the tractor operator s manual for adjustments to increase tractor stability e Adding front and rear wheel weights or ballast Adjusting wheel spacing to maximum width e Adding off side counter ballast to side mounted and boom mowers Explain adjustments to those users or operators who cannot read RECOMMENDED SAFETY PRACTICES Dane na r oir mm dac mm 0 Ln 1 P Equipment Protective Devices and Recommende Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to MOSE users or operators who cannot read To help preveni serious in onerators and other from Follow A Safety Program SAFETY IS IMPORTANT TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS DO THE FOLLOWING FOR YOUR SAFE MOWING OPERATION BE A QUALIFIED OPERATOR BY e Reading understanding and obeying the manufacturer s written instructions in operator manual s and safety signs on mower and tractor Heceiving operational training with mower and tractor Asking your equipment dealer or supervisor to explain things you do not understand Explaining the written instructions in the operator manual s and safety signs decals on the mower and tractor to those users or operators who cannot read Qofnfi O
64. que for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL Proper Torque values for bolts that are measured in Inches Proper Torque values for Metric bolts To get Newton Meters multipy pound foot of torque by 1 356 Breeze 08 01 2004 Alamo Group Inc Maintenance Section 5 7 Bolt El Bolt N 4 8 f 8 8 Diameter Diameter Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking No Marks Three Lines Six Lines 4 8 8 8 or 9 8 10 9 12 9 Grade Two Grade Five Grade Eight Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Dry Dry Dry Dry Dry Dry Dry 1 4 5 5 9 12 5 6mm 4 5 8 5 12 14 5 5 16 11 18 26 8mm 11 20 30 35 3 8 20 33 46 10mm 21 40 60 70 7 16 32 52 75 12mm 37 70 105 1
65. que los procedimientos a los usuarios y operadores que no puedan leer Las fuentes de energ a almacenada el ctrica mec nica hidr ulica neum tica qu mica t rmica etc deben estar aseguradas bloqueadas descargadas desconectadas apagadas aseguradas neutralizadas controladas o reducidas a un m nimo pr ctico antes de efectuar con seguridad cualquier procedimiento de mantenimiento reparaci n o servicio 19 Palabra final PELL S S 4 Usted ha terminado de leer el manual de seguridad de la segadora Es imposible que este manual incluya toda situaci n peligrosa potencial que usted pueda encontrar Sin embargo su conocimiento de estas precauciones de seguridad y su cumplimiento de las reglas basicas de seguridad le ayudaran a crear buen juicio para todas las situaciones Nuestro objetivo es ayudarle a desarrollar buenos habitos de seguridad y hacerlo un mejor operador de segadora El manual de seguridad de la segadora precauciones de seguridad y reglas basicas de seguridad deben explicarse a los usuarios u operadores que no puedan leer 21 Form lAMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A WWW aem org Para obtener informaci n de reproducciones adicionales y otros manuales de seguridad llame al 800 369 2310 Impreso en EE UU INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION This Rotary Mower is designed with care and built with quality materials by skill
66. r e gradualmente permita que funcione al ralent Coloque los controles en estacionamiento P o en punto muerto N Coloque el freno de estacionamiento Baje la segadora al suelo Baje al suelo las alas de las segadoras de tipo ala Apague el motor Espere a que todas las piezas movibles se detengan antes de efectuar inspecciones ajustes o reparaciones al equipo Descargue la presi n hidr ulica moviendo los controles hidr ulicos varias veces en todas las direcciones Asegure la ignici n y extraiga la llave cuando el equipo debe ser inspecciondo reparado ajustado o va a permanecer desatendido Asegure las cubiertas contra el vandalismo cuando el equipo permanece desatendido Baje cuidadosamente manteniendo un contacto de tres puntos TOMA DE FUERZA PTO PARADA TRANSMISION TRANSMISION PUNTO ESTACIONAMIENTO PARK MUERTO NEUTRAL APLIQUE EL FRENO DE ESTACIONAMIENTO EXTRAIGA LA LEAVE ASEGURE LA IGNICION eg Programa de mantenimiento CERA M mua w SC s OE s s wa w Uu s twit Cumpla con la pr ctica apropiada para la parada del equipo Use toda la ropa protectora y equipo de seguridad personal necesarios para efectuar el trabajo en forma segura Haga referencia a sus manuales del fabricante para conocer los procedimientos correctos de mantenimiento reparaci n y servicio Expli
67. r equipment shutdown practice Wear all the protective clothing and personal safety devices necessary to safely perform the job Hefer to your manufacturer s manuals for proper maintenance repair and service procedures Explain the procedures to those users and operators who cannot read 7 Stored energy sources electrical mechanical hydraulic pneumatic ae chemical thermal etc must be either locked blocked relieved i disconnected stopped secured neutralized controlled or reduced to M a practical minimum before any maintenance repair or service procedures z pase be done safely Some basic safety practices to prevent potential injuries from energy releasing sources e Disengage PTO before shutting off engine e Place controls in PARK or NEUTRAL before shutting off engine Set parking brake or block wheels Allow all moving parts to stop Lower mower to ground Lower wings to ground on wing type mowers e Shut off tractor engine Lock ignition and remove key e ook and listen for evidence of moving parts before opening shields e Securely support or block up mower before working underneath mower or other lifted components e Securely support block up or lock up mower wings with locking devices before working near or underneath a wing type mower e Relieve hydraulic system pressure by moving controls several times in all directions Relieve pre
68. r is designed for 540 RPM CAT I hitch tractor only Back the tractor up to the mower so that the lower Draft Arms are in alignment with the mower lower lift pins Stop the engine lock the brakes or place the tractor in park Connect the tractor and Stabilizer Bars to the lower lift pins Adjust the Top link so it will pin to the top holes in the A Frame or into holes in floating top link DANGER NEVER ALLOW CHILDREN TO OPERATE RIDE ON OR COME CLOSE TO MOWER OR TRACTOR Usually 15 16 year old children who are mature and responsible can operate the mower with reasonable safety if they have read Operator s Manual been trained in safe operation of the machine and are physically large and strong enough to reach and operate controls easily Breeze 08 01 Operation Section 4 2 2004 Alamo Group Inc OPERATION DRIVELINE ATTACHMENT TO TRACTOR 1 Grab and twist black collar on end of attaching yoke toward cutter 2 Slide yoke with collar displaced onto PTO shaft 3 Move yoke back and forth until locking collar clicks and locks the yoke in place WARNING When attaching PTO yoke to tractor PTO shaft it is important that spring activated locking collar rotates freely and is seated in groove on PTO shaft WARNING Be sure PTO shielding and all other shielding is installed and is in good condition IMPORTANT When raising cutter to transport height be sure there is clearance between the cutter and driveline Damage will resul
69. ractor Remove shield fasteners and belt shields Loosen gearbox slide plate bolts and gear box adjustment bolt Slide gearboxto the full forward position Slip belts under gearbox sheave 5 and over center spindle sheave Slip new belts under gearbox sheave and over center spindle sheave Ensure that right hand belt isinthe lower groove of gearbox sheave andthatleft hand beltis inthe upper groove of gearbox sheave Slide gearbox to the full rear position and adjust according to Belt Adjustment Procedure Reinstall shields and shield fasteners Breeze 08 01 Maintenance Section 5 6 O 2004 Alamo Group Inc MAINTENANCE STORAGE Your rotary mower represents an investment from which you should get the greatest possible benefit Therefore when the season is over the cutter should be thoroughly checked and prepared for storage so that a minimum amount of work will be required to put it back into operation for the next season The following are suggested storage procedures os Sh Thoroughly clean the cutter Lubricate the cutter as covered in Maintenance Section Tighten all bolts and pins to the recommended torque Check the cutter for worn or damaged parts Make replacements immediately Store the cutter in a clean dry place with the cutter housing resting on blocks Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the cutter PROPER TORQUE FOR FASTENERS The chart lists the correct tightening tor
70. raulic pressure prior to doing any maintenance or repair work on the Implement Place the Implement on the ground or securely blocked up disengage the PTO and turn off the tractor engine Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work sser o gt Y gt TI m lt particularly careful when transporting the Implement with the Tractor Turn curves up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels Make certain by adding front ballast that at least 2096 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed ssPr 2 gt y z o Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from object
71. rcionen o que sean los indicados para las condiciones de trabajo Usted puede necesitar Casco protector Zapatos de seguridad Anteojos de seguridad con protecci n lateral gafas protectoras o protector facial Guantes extrafuertes Protecci n auditiva Ropa reflectora Equipo para clima h medo Respirador o m scara filtrante Use ropa apropiada para las condiciones del trabajo Siempre conozca c mo obtener ayuda en caso de una emergencia Conozca donde encontrar y c mo usar los equipos de primeros auxilios y el extintor de incendios sistema de supresi n de incendios Mant ngase alerta Evite los accidentes No conozca la seguridad en la forma m s dificil Y TRANSEUNTES CAUSADAS POR OBJETOS DESPEDIDOS DURANTE LA OPERACI N DE LA SEGADORA POR LOS SIGUIENTES OBJETOS PIEDRAS ESCOMBROS HOJAS ROTAS DE LA SEGADORA PERNOS DE LA HOJA CABLES CADENAS ALAMBRE ETC DESPEDIDOS POR LA SEGADORA Dispositivos protectores del equipo y pr cticas de seguridad recomendadas La cubierta de la segadora y los dispositivos protectores no pueden evitar que escapen todos los objetos o desechos del rea cerrada de la hoja en todas las condiciones de segado Es posible que los objetos escapen y se desplacen cientos de pies 300 100 m Lea los manuales del operador del fabricante para conocer las pr ciicas de seguridad recomendadas durante la operaci n Explique las pr cticas a los usuarios u operadores que no p
72. rea ya segada Use las pr cticas apropiadas para la parada del equipo antes de eliminar las obstrucciones de la segadora o conducto de descarga 15 lt p lt gt CUE NAT DRTPATIG 1 Para aumentar la protecci n del operador de objetos despedidos durante las operaciones en los bordes de las zanjas Use cabinas cerradas con una estructura contra vuelcos ROPS cubiertas protectoras especiales y otros blindajes para el operador cuando efectue estas operaciones e Inspeccione el rea de segado y retire o marque todos los objetos extra os y desechos que deben evitarse con la segadora 16 TOMA DE FUERZA PTO PARADA e Evitando las condiciones de suelo resbaloso que podr an volcar el tractor y segadora Evitando que el tractor y segadora queden atascados al pasar diagonalmente sobre declives y bajadas escarpadas pronunciadas Use extremo cuidado para mantener la estabilidad del equipo durante todas las operaciones sobre terreno accidentado y pendientes Usted tiene la palabra final referente a cualquier pendiente que pueda ser trabajada en forma segura Seguridad durante el transporte del equipo en caminos Si es necesario conducir el equipo sobre los caminos p blicos Haga referencia al manual del operador del fabricante del tractor y segadora para conocer las instrucciones e Explique las instrucciones a los usuarios u operadores que no puedan leer Verifique las reglamen
73. rom entanglement or thrown objects HYDRAULIC MACHINES I have explained the necessity of using clean hydraulic oil changing filters as instructed stopping leaks damage caused by operating with over heated oil caring for hoses using hoses of proper rating the necessity of maintaining the specified operating pressure and the potential hazard of oil s penetrating the skin BOOM TYPE or FOLDING TYPE IMPLEMENTS I have explained that it is not possible to guard against thrown objects when the head is lifted off ground and that operator is responsible to watch out for persons in the area I have explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and telephone lines and possible injury I have explained that the extended head or boom or retracted boom can contact power lines with resulting electrocution injury or death and that operator is responsible for keeping clear of such hazards Dealer s Signature C C I have been instructed on the paragraphs above received and have been shown the AEM Mower Safety Practices Video and have been instructed in the contents of the Operator s Manual including safety signs safety equipment safe operation maintenance and the potential hazards of unauthorized alteration or modification of the product I have been informed of the warranty provisions and know that the warranty is not in effect until this form is received by Alamo Group I understand the Implement
74. s CUT mV OR IA Evite la velocidad absoluta excesiva de acuerdo con las condiciones del terreno Evite los arranques paradas y virajes repentinos cuando opere subiendo bajan do o atravesando pendientes e Evite las condiciones de terreno resbaloso Haga virajes anchos y graduales Planifique segar cuesta abajo en pendientes inclinadas para evitar los vuelcos Peligros y riesgos de aplastamiente por una segadora piezas desprendidas EXISTE EL RIESGO DE UNA LESI N POR APLASTAMIENTO PARA LOS OPERADORES Y OTRAS PERSONAS DURANTE LAS OPERACIONES DE SEGADO DEBIDO A LO SIGUIENTE SEGADORA O EQUIPO DESPRENDIDO DEBIDO A FALLO DEL SISTEMA HIDR ULICO e FALLO EN DAR SOPORTE BLOQUEAR O ASEGURAR COMPLETAMENTE LA SEGADORA O PIEZAS DEL EQUIPO Wenge MAE CHAE Goi NINGUNO Us combustible del tractor Para evitar las lesiones serias o la muerte por incendio durante el llenado Apague el motor y la ignici n Nunca llene el tanque de combustible cerca de llamas descubiertas Nunca fume mientras llena combustible Evite las chispas causadas la electricidad est tica poniendo a tierra la boquilla del combustible contra el cuello de llenado del tanque Evite sobrellenar el tanque o derramar el combustible Limpie inmediatamente el combustible derramado Siempre vuelva a colocar la tapa del combustible Para evitar lesiones ser as o la muerte causadas por las emanaciones del escape
75. s recommended that the oil level plug be removed after every 8 to 10 hours of operation and oil added until it runs out Test Plug hole The Test Plug is located on the back of the Gearbox Filler Plug is located on top back of Gearbox Figure 2 TEN BREATHER FILLER PLUG Ten nn AND n FIGURE2 Recommended lubricant is NLGI 000 Grease Rhino P N 00765444 with a one quart capacity NOTE Overfilling the Gearbox will cause pressure to build up and cause Oil Seals to leak ATTENTION If the Gearbox suddenly starts making an unusual noise stop at once check for leaks and refill Gearbox as required Breeze 08 01 Maintenance Section 5 3 O 2004 Alamo Group Inc GAUGE WHEEL ASSEMBLIES Gauge wheels are equipped with bushings which require grease dai ly GreaseFittings are providedin the Wheel Hub and Gauge Wheel Pivot Grease after 8 hours of use FIGURE 3 AUNVNALNIVIN MAINTENANCE DRIVELINE LUBRICATION Grease Fittings are located on the Cross Assembly of each U Joint and on the telescoping tubes Grease the U Joint after each 8 hours of use Figure 4 Do not force grease through the Needle Cup Assemblies FIGURE 4 The telescoping PTO shaft inside the shielding must be lubricated daily Figure 4 Disconnect driveline from tractor and pull halves apart Insert grease into outer profile cavity on half attached to gearbox and spread evenly Install driveline halves together Reco
76. s thrown from the Blades srm 7 in gt 771 77 The rotating parts of this machine continue to rotate even after the PTO has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased sPT 10 Wait a minute Save a life gt Do not operate this Equipment with hydraulic oil leaking Oil is expensive and its presence could present a hazard Do not check for leaks with your hand Use a piece of heavy paper or cardboard High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene f oil does UE penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure 15 DANGER Replace bent or broken blade with new blades NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES SGM 10 gt gt PARTS INFORMATION Servis Rhino mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Servis Rhino specifications Non genuine will fit parts do not consistently meet these specifications The use o
77. ssure before disconnecting or disassembling any pressurized system e Block or relieve spring pressure before disassembling any spring loaded mechanism Securely support or block up any elevated machine component before working on it Avoid flames sparks or smoking near any fuels Mower Manufacturer Parts and Your Safety Most mower manufacturers use special fasteners and specially designed parts to meet mowing operations requirements Critical safety related parts Self locking blade bolts blades pins shields or other special items have specific strength design and fit requirements for the make and model mower you are using Modifications or repair parts not approved by the mower manufacturer can cause serious safety hazard exposure risk to you and others TO AVOID SERIOUS INJURY OR DEATH FROM UNAPPROVED PARTS OR MODIFICATIONS e Do not substitute common hardware for self locking blade bolts or other special part items e Do not substitute blades pins shields or other critical safety related parts Do not use grade 5 or 8 bolts to replace grade 2 shear bolts FOLLOW THE SAFETY PRACTICE OF ALWAYS CHECKING THE M WER FOR PROPER FUNCTION AFTER ALL ADJUSTMENTS REPAIRS OR SERVICE TRANSMISSION ut ENGINE TRANSMISSION 27539 SET PARKING BRAKE WAIT FOR MOVING PARTS TO STOP kei Te AVOID CRUSHING BLOCK UP MOWER REMOVE KEY Maintenance Schedule SA
78. t if driveline hits cutter deck CUTTING HEIGHT ADJUSTMENT WARNING Avoid personal injury Be sure tractor engine is off key is removed and ALLOW BLADES TO STOP TURNING before dismounting to make adjustments Important Avoid very low cutting heights Striking the ground with blades gives the most damaging shock loads a cutter can encounter and will cause damage to cutter and drive 1 Using the tractor raise the mower off the ground and support under it with secure blocking so not to let the mower drift down during maintenance 2 Holding wheel and yoke assembly up remove quick lock pin from top of gauge wheel spindle Position full length spacers and half spacer as required All spacers on top of spindle tube allows for approximately 1 cutting height Adjustments range form 1 to a maximum of 4 3 8 in 3 8 increments Adjust the length of tractor top links so that when lifting the mower the front will raise 1 2 inches before rear gauge wheels leave the ground This will allow the flexible hitch to pivot and allow the mower to follow the contour on uneven ground STARTING amp STOPPING CUTTER Power for operating cutter is supplied from tractor PTO Referto your tractor manual instructions for engaging and disengaging the PTO Always engage the PTO at low engine rpm Always operate at recommended PTO speed of 540 RPM Learn how to stop tractor and cutter quickly in case of an emergency IMPORTANT Stop cutter and tract
79. taciones locales referentes a las marcas luces luces intermitentes etc requeridas del equipo para el desplazamiento sobre caminos p blicos Se requiere de luces para las segadoras que obstruyen las luces traseras del tractor y o las luces de advertencia Antes del transporte en caminos p blicos Desenganche la toma de fuerza PTO conectada a la segadora la segadora a la posici n de transporte Asegure las alas en la posici n de transporte con los seguros en las segadoras de tipo ala y de montaje lateral Enganche la cadena de seguridad entre la segadora de tipo tiro y el tractor Asegurese de que las luces luces intermitentes reflectores y avisos de veh culo de movimiento lento SMV est n colocados y visibles Hevise que el emblema de veh culo de movimiento lento SMV sea visible para cualquier veh culo que se acerque desde atr s 18 Para su seguridad use las pr cticas apropiadas para la parada del equipo Haga referencia al los manual es del operador del fabricante del tractor y segadora para conocer los procedimientos de parada recomendados Explique los procedimientos a los usuarios u operadores que no puedan leer Haga que los procedimientos apropiados de parada del equipo sean una costumbre importante que se debe practicar Siga estas pr cticas de seguridad antes de bajarse del tractor Desenganche el embrague y transmisi n de la toma de fuerza PTO que el motor enf
80. the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor s from rolling Never dismount a Tractor thatis moving or while the engine is running Operate the Tractor controls from the tractor seat only sc 9 gt BREEZE 08 01 Safety Section 1 3 2004 Alamo Group Inc gt LL lt Y DANGER DANGER WARNING WARNING CAUTION BREEZE 08 01 SAFETY Never allow children or other persons to ride on the Tractor or Imple ment Falling off can result in serious injury or death SG 10 Never allow children to operate or ride on the Tractor or Implement SGM 11 Do not mount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped SG 12 Start tractor only when properly seated in the Tractor seat Starting a DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 3 4 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sud den or inadvertent falling which could cause seri ous injury or even death Start only from seat
81. ttach the rear brace bars 18 to the lugs on the rear of the deck with m12 x 40mm bolts 19 m12 flatwasher 20 m12lockwasher 21 amp m12 locknuts 22 Attach the A Frame bars 2 to the lugs on the front of the deck with the same hardware as the rear At tach the other end of the A Frame bars at the top and outside the rear brace bars 18 and top link 14 with 3 4 x 5 1 2 bolt 17 bushing 15 3 4 nut 11 Top link pin 16 is placed through the open end set of holes of the top linkand secured with hair clip pin See Figure 1 FIGURE 1 E s E u xxxsa s lsu xazs1sa BREEZE ann n 2004 Alamo Group Inc ASSEMBLY CASTERWHEEL ATTACHMENTS Axle arm 1 comes attached to deck weldment Install caster fork assemblies by installing spacers 2 onto fork shaft 4 and inserting into tube with bushings on each end of axle arm 1 Place spacers 5 on top of tube and retain using pin 3 See Figure 2 gt 0 m 0 lt FIGURE2 DRIVELINE ATTACHMENT To Gearbox 1 Insert yoke onto splined shaft Twist red collar on end yoke 2 Slide yoke with collar twisted onto gearbox shaft 3 Move yoke back and forth until collar clicks and locks the yoke in place BREEZE 08 01 Assembly Section 3 3 2004 Alamo Group Inc OPERATION SECTION Operation Section 4 1 OPERATION The safe operation of this machine is the res
82. u have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel too operate the Tractor and Implement without supervi sion Make sure the operator has fully read and understood the manuals prior to operation sc 4 U gt TI m lt gt WARNING Always maintain the safety decals in good readable condition If the decals are missing damaged or unreadable obtain and install replace ment decals immediately sc 5 gt WARNING Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations 56 gt WARNING Operate this Equipment only with a Tractor equipped with an ap proved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS 56 gt WARNING Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function sc s gt DANGER BEFORE leaving the tractor seat always engage
83. uciones de seguridad usuales y acostumbradas en el trabajo y m s que todo recuerde que la seguridad depende de USTED Solamente USTED puede evitar las lesiones graves o la muerte debidas a pr cticas inseguras BARKA E oa HUIAMVA Wy Sea un operador responsable MASARA Para la operaci n segura de su equipo usted debe ser un operador responsable Un operador responsable debe comprender claramente las instrucciones escritas proporcionadas por el fabricante ser capacitado incluyendo la operaci n real del equipo y el conocimiento de las reglas y reglamentos de seguridad del lugar de trabajo Las medicinas y el alcohol pueden y afectar n el estado de alerta y coordinaci n del operador por lo tanto afectar n la habilidad del operador para operar el equipo en forma segura Un operador NUNCA debe usar medicinas que puedan afectar su estado de alerta juicio y coordinaci n ni beber alcohol mientras opera equipo motorizado incluyendo tractores y segadoras Un operador que use medicamentos por prescripci n m dica o de venta libre debe consultar con un m dico profesional para conocer sobre cualquier efecto secundario que podr a limitar su habilidad para operar este equipo en forma segura NUNCA permita que alguien opere este equipo cuando est n afectados su estado de juicio alerta o de coordinaci n Prot jase usted mismo Use toda la ropa protectora y los dispositivos de seguridad personal que se le propo
84. uedan leer PARA AYUDAR A EVITAR LESIONES GRAVES O LA MUERTE CAUSADAS POR OBJETOS QUE GOLPEEN AL OPERADOR U OTRAS PERSONAS HAGA LO SIGUIENTE SEGURIDAD DE TRANSEUNTES Mantenga a los transe ntes a varios cientos de pies 300 100 m del rea segada SEGURIDAD PROPORCIONADA POR LOS DISPOSITIVOS PROTECTORES DEL EQUIPO Para contener desviar o reducir los objetos despedidos del rea cerrada de la hoja Mantenga la cadena blindajes deflectores flexibles o s lidos colocados en la parte delantera y trasera de la cubierta de la segadora en su lugar y en buen estado de funcionamiento No opere el equipo con los blindajes para objetos despedidos danados o sin que est n colocados en su lugar lo indicado continuaci n aumentar protecci n del operador contra los objetos despedidos durante las operaciones de segado Use cabinas cerradas con una estructura de protecci n contra vuelcos ROPS cubiertas protectoras especiales mallas u otros dispositivos para proteger al operador cuando efect a estas operaciones SOBREPASAR LAS VELOCIDADES RECOMENDADAS PARA LA TOMA DE FUERZA PTO No sobrepase las velocidades recomendadas por el fabricante para la toma de fuerza PTO Las velocidades excesivas de la toma de fuerza PTO pueden causar Fallo de la hoja Escape de objetos a velocidad alta u hojas rotas despedidas del rea cerrada de la hoja de la segadora Fallos p
85. ufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book Fin The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment Itis important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Alamo Ag Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Group Ag If you would like a VHS video tape of the video please email AEM Video alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trai
86. use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sew gt WARNING Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debris Inspectthe area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing saw gt Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items saw o Mow at the speed that you can safely operate and control the tractor and mower Safe mowing speed depends on terrain co
87. void Warranty of your RHINO implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact Rhino 1020 5 Sangamon Ave Gibson City Illinois 60936 An Alamo Group Company 00760657 BREEZE 08 01 Introduction Section 2 4 2004 Alamo Group Inc ASSEMBLY SECTION Assembly Section 3 1 ASSEMBLY The Breeze Mowers will attach to most tractors with Cat Three Point hitch and a 540 RPM PTO DO NOT EXCEED HORSEPOWER RECOMMENDATIONS DANGER Operating with PTO speed over 540 RPM can cause excessive vibration with subsequent machine failure which can cause serious injury or even death Never exceed 600 RPM DEALER SET UP INSTRUCTIONS Assembly of this mower is the reponsibility of the Rhino dealer The mower should be delivered to the owner completely assembled lubricated and adjusted for normal cutting conditions Set up mower as received from the factory with these instructions Remove mower from carton Open parts box and lay parts out to make location easy Refer to parts lists and exploded view drawings for more detail This mower is shipped partially assembled Assembly will be easier if components are aligned and loosely assembled before tightening hardware CAUTION Always use personal protection devices such as eye and ear protectors during assembly A FRAME ATTACHMENT a 00 LLI Y Y lt A

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