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Blackberry 8700 Cell Phone User Manual

1. 26 Acknowledgment We wish to acknowledge the contributions of the members of AEM s Industrial Agricultural Mower Manufacturers Council to the preparation of this Safety Manual NOTICE OF COPYRIGHT PROTECTION Copyright 2010 by the Association of Equipment Manufacturers All rights reserved This work may not be reproduced or disseminated in whole or in part by any means without the prior written permission of the Association of Equipment Manufacturers Foreword This safety manual is intended to point out some of the basic safety situations that may be encountered during the normal operation and maintenance of your machine and to instruct you in safety practices for dealing with these conditions This manual is NOT a substitute for the mower manufacturer s operator s manual s Additional precautions may be necessary or some instructions may not apply depending on equipment attachments and conditions at the worksite or in the service area The manufacturer has no direct control over equipment application operation inspection or maintenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements the specific information about your machine that is contained in the manufacturer s operator s manual s Other information that may affect the safe operation of your machine may be contained on safety signs or in insurance requirements emp
2. 3 10 OPERATION SECTION cios enu eeu An CER REESE CEDE 3 1 OPERATOR REQUIREMENTS hace baee ces Eee cual e ete efus ea plate oa Habe ga bbc ade 3 3 TRACTOR REQUIREMENT ttiam mini EE 3 4 ROPS and Seat Belt te e da 3 4 Tractor safety Devices ter o RR REI RR Gne RET 3 4 Tractor 4 5 Erbe qn NE RODA NEUE DM E ect EEA 3 4 FPO FINCI ET 3 5 Front Weight ia a a tad te ak eee be A 3 5 Power OMP TO a AT D iade OTT A TTA 3 5 PIPE SPACING NN 3 6 GETTING ON AND OFF THE TRACTOR deurai gorri iee E A E AA en nenne nene 3 6 Boardingithe Tractor cite ct ete nt EEE tte etai abeam etes 3 7 bismounting the T gt eret estt hr dete teet tee e iE iR aee Co e ERR Rd 3 7 STARTING THE TRACTOR etse tr lec Mone ale dee dau uidet cH Ra lege dedicas 3 8 CONNECTING THE MOWER TO THE TRACTOR 3 8 GConnecting the Boom MOWSOL niet ee ette E 3 9 SETTINGS THE MOWER DEMNM 3 9 setting Boom Mower Height i iiti ene sida seid D kinase ka Reap ia Edda v a aoo dc a dau aa 3 10 Settirnig Deck PIC s Loin eto e rei dt foe p e ite ntt e OI ERE E da 3 11 DRIVELINEATTACOAMEN a Sa cede ta rade AE 3 11 Driveline Length Check Rea ene deett on adt DM 3 12 PRE OPERATION INSPECTION AND SERVICE 0 ee eect etcetera 3 13 Tractor Pre Operation In
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7. a 42 Y Remove or gt Mark Debris and p udi Obstacles em Look Out For Others Before starting equipment Walk around the equipment Check for anyone under on or near the equipment Clear everyone from these areas Sound a warning Prepare For Safe Operation Mount And Dismount Tractor Properly Always use three point contact when mounting or dismounting the tractor or mower Face the machine when you enter or leave the machine Three point contact means that three out of four arms and legs are in contact with the machine at all times during mount and dismount Before mounting Clean shoes and wipe hands Clean steps and handholds of snow ice mud or oil During mounting and dismounting Use handholds and step plates Never grab steering wheels or controls for handholds Never mount or dismount from a moving tractor Never mount or dismount while carrying tools or objects that prevent three point contact Put parts or tools down Maintaining proper contact climb and then pick up the object Use Three Point Contact e Clean Up Slippery Areas Prepare For Safe Operation Tractor And Mower Controls Safety Test Start the tractor following the specific procedures in the manufacturer s operator s manual These procedures normally include Fasten and adjust seat belt on your ROPS equipped tractor Check parking brake for engageme
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13. 10 5 Shutting Down the Implement To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS U 0016 O x m 5 BEFORE leaving the tractor seat lower the implement set the parking ENGINE PTO brake and or set the tractor transmission in parking gear disengage the AE PTO stop the engine remove the key and wait for all moving parts to EJ stop Place the tractor shift lever into a low range or parking gear to ipee prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc 9 11 DISCONNECTING THE MOWER FROM THE TRACTOR Lower the Mower to the Ground Park the Tractor with the transmission in the correct gear Automatic Transmission Park Standard Transmission Neutral Set the parking brake shut off the engine and remove the key Wait until the PTO stops rotating before getting down from the
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16. Mower Wing Check For Proper Raising Operation O Spindle And Motor Bolts Properly Torqued Drivelines Check Max Turn Radius Spindle Oil Level TON O Pull Type Hitch Height Adjustment O Blade Carrier Bolts Properly Torqued Retaining Pin In Mounting Hardware Properly Torqued Place O Mower Cutting Height And Level Adjusted SAFETY ITEMS O Cutting Shaft Bearings Lubricated O Protective Shields Operation And Installation O All Hardware Properly Torqued O Driveline Clutch Torque Limiter Adjust And Run In O Tire and Air Pressure Lug Nuts Correct Torque O Safety Decals Installed O Wheel Bearings Check Grease and Preload O Operator s Manual Supplied ATTACHMENTS amp INSTALLATION O Tractor PTO Shield Installed I Deflectors Front And R S M V Emblem Installed If Needed O Tongue Jack Installation and Operation O Shredding Attachments q O Safety Tow Chain Installed O Correct Blade Rotation Direction E And B Driveline Safety Manual Supplied dios O AEM Mower Safety Manual Supplied in Canister O Tongue And Control Rods Installed And Adjusted O AEM Mower Safety Video has been shown to Purchaser O All Bolts Pins And Nuts Proper Torque TABLE OF CONTENTS SAPETY ar Pe PR Bt UE E M Ede 1 1 GENERAL SAFETY INSTRUCTIONS AND PRACTICES nenne nennen nennen 1 2 OPERATOR SAFETY neuen tunnel paid nd 1 3 CRUSHBHINGITEIAZARDS 2
17. AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased Dealer Salesperson Dealership Name Dealership Location Mail to AEM Video Services 1502 E Walnut Street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEMVideo alamo group com AEM Mower Video DEALER to CUSTOMER Pre Delivery Operation Instructions Dealer should inform the Purchaser of this product of Warranty terms provisions and procedures that are applicable Dealer should also inform the Purchaser to review the contents of the Operator s Manual including safety equipment safe operation and maintenance to review the Safety Signs on the implement and tractor if possible and of Purchaser s responsibility to train his her operators in safe operation procedures IMPLEMENTS have explained that Deflectors Chain Guards or Solid Skirts must be installed and maintained in good repair DRIVELINES have made certain that all driveline gearbox and other shields are in good repair and fastened securely in place to prevent injuries from entanglement or thrown objects HYDRAULIC MACHINES have explained the necessity of using clean hydraulic oil changing filters as instruc
18. Operate Safely Mower Thrown Objects continued Disc Mowers When using a disc mower it is important to know the area to be mowed If the operator has mowed the field before and is familiar with all obstacles that may be present it is sufficient to watch ahead of the mower path for any additional objects that may have entered the field Be ready to stop or avoid any objects that could be hazardous if thrown by the mower If you plan to mow an unfamiliar field and it is next to a traveled road or people may be within 100 ft 30 m of the mower you must inspect and clean or mark the field Mowing In Reverse Do not mow while traveling in reverse Objects are more likely to be thrown and can travel further Shut off the PTO wait for the blades to stop turning raise the mower and then back up Mow traveling in the forward direction a 29 Pd Do Not Mow Pd in Reverse Use Proper Ground Speed yA Mowing Ground Speed Proper ground speed depends on terrain conditions and grass type density and height to be cut Normal ground speed range is 2 to 5 mph Use slower ground speed for mowing tall dense grass Use faster ground speed for mowing medium height thin grass and under smooth terrain conditions Use slower ground speed for mowing in rough sloping or unfamiliar terrain Disc mowers are designed to use faster ground speeds for operating in fields clear of debris and sur
19. iADVERTENCIA Nunca haga funcionar ning n tipo de motor sin la ventilaci n adecuada LAS EMANACIONES DEL ESCAPE PUEDEN SER MORTALES Use gatos y malacates con cuidado Los soportes o bloques de seguridad deben ubicarse en una parte r gida de la cortadora No ubique soportes debajo de ejes o apoyos de ruedas que puedan girar Si debe trabajar debajo de equipos elevados siempre use bloques de madera no de concreto soportes de gato u otros soportes r gidos y estables Cuando use gatos o malacates siempre aseg rese de que est n correctamente apoyados jADVERTENCIA Evite posibles lesiones por aplastamiento Nunca use bloques de concreto para apoyo Pueden colapsar bajo cargas incluso livianas Retire la llave y lea el manual de mantenimiento Ventile la zona de trabajo Use un apoyo adecuado para los equipos elevados m Asegurese de que los malacates o gatos que usa est n en buenas condiciones Nunca use gatos con piezas rajadas dobladas o retorcidas Nunca use cables pelados retorcidos o pellizcados Nunca use ganchos doblados o deformados Realizaci n de mantenimiento con seguridad Pr cticas de seguridad para tareas de mantenimiento comunes Riesgos del combustible jADVERTENCIA Siempre use recipientes y o equipos de distribuci n de combustible aprobados Los combustibles son inflamables por eso debe cumplir estas pr cticas con el fin de reducir la po
20. 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in add
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22. DB150 07 11 Safety Section 1 16 2011 Alamo Group Inc SAFETY TANK BAR ITEM DmLOO Re N 0 11 12 13 14 DB150 07 1 PART NO D636 D618 D630 D617 D616 D670 D388 D643 D628 D623 02964690 D304 D401 NFS f unit is 1000 RPM ERE Apply D401 i QTY 1 1 1 1 1 1 1 1 1 2 2 2 1 1 TYPE IMPORTANT WARNING IMPORTANT DANGER DANGER INSTRUCT WARNING WARNING DANGER WARNING NAME LOGO WARNING SER PLT Safety Section 1 17 DL B 0101 DESCRIPTION Do Not Operate PTO in OFF Boom Multi Hazard Service Hydraulic System Hydraulic Oil Hazard Multi Hazard Lubrication Chart Operate at 540 RPM Entanglement Hazard Crushing Hazard Pinch Points DB150 Rhino Operate at 1000 RPM Serial Number Plate O 2011 Alamo Group Inc REEL SAFETY SAFETY ROTARY HEAD ITEM PART NO QTY LEVEL 1 D626 2 WARNING 2 D561 1 WARNING 3 D565 1 DANGER 4 D666 1 INSTRUCT 5 D619 1 WARNING 6 D395 1 WARNING 7 D621 1 IMPORTANT 8 D303 2 LOGO 9 02964690 2 NAME 10 1458392 1 REFLECT 11 1458393 1 REFLECT DB150 07 11 Safety Section 1 18 DL B 0100 DESCRIPTION Thrown Object Hazard Use Genuine Rhino Parts Crushing Hazard Lubrication Chart Blade Rotation Blade Torque Lube Spindle Every 40 hrs Rhino DB150 Yellow Reflector Red Reflector O 2011 Alamo Group Inc SAFETY Decal D
23. Perform Maintenance Safely Prepare Yourself Wear personal protective clothing and Personal Protective Equipment PPE issued to you or called for by job conditions You must ALWAYS wear safety glasses with side shields You may also need Hard hat Safety shoes Safety glasses goggles or face shield Apron and gloves Hearing protection Welding helmet or goggles Respirator or filter mask Wear whatever is needed don t take chances Keep hands and clothing away from all moving parts Don t wear dangling ties loose sleeves rings watches or long hair WARNING Prevent death or serious injury from entangle ment Do not wear loose clothing or accessories Stay away from all rotating components when the engine is running Contact wrapping or entanglement with rotating or moving parts could result in death or serious injury Avoid Rotating Parts B Avoid Pinch Points z Perform Maintenance Safely Wear a rubber apron and rubber gloves when working with corrosives Wear gloves and safety shoes when handling wooden blocks or sharp edged metal Always use safety glasses goggles or a face shield They provide eye protection from fluids under pressure during grinding and while servicing batteries Protection is also needed from flying debris liquids and loose material produced by equipment tools and pressurized air water Wear a
24. e Never scrub with brushes steel wool or other abrasive materials Never use squeegees razor blades or other sharp instruments to remove deposits or spots Do not clean Lexan polycarbonate in direct sunlight or at high temperatures as this can lead to staining e For all mentioned chemicals consult the manufacturer s material safety data sheet MSDS for proper safety precautions Additional Important Considerations for Multiwall Corrugated and Sign Sheet Cleaners and solvents generally recommended for use on polycarbonate are not necessarily compatible with the UV protected surfaces of Lexan multiwall corrugated and sign polycarbonate materials Do not use alcohols on the UV protected surfaces of Lexan sheet Never clean the Dripgard surface of Lexan multiwall and corrugated sheets Graffiti removal from Lexan Margard sheet Use butyl cellosolve with a clean soft cloth to remove paints marking pen inks and lipstick Afterwards wash the sheet using mild soap and lukewarm water then rinse with clean water to remove residue and dry with a soft cloth Masking tape and adhesive tape work well for lifting off old weathered paints To remove labels stickers the use of kerosene or petroleum ether BP65 is generally effective If the solvent does not penetrate the sticker material apply heat using a hair dryer to soften the adhesive and promote removal Afterwards the cleaning procedure for small areas as outlined
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26. sees enne AR E aea nn nenne sinn nenne nennen enn 1 22 TAPER BUSHING 8 SHEAVE INSTALLATION sese ene rennen enne rn rr nennen rennen nnne 1 22 STARI UP PROGEDURE n a nd mtem tuin hu S 1 23 SAFETY SECTION SAFETY SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Practice all usual and customary safe working precautions and above all rememb
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28. 0062 k j 2b Tire Spacing Minimum Width 60 3 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount WARNING the Tractor only when the Tractor and all moving parts are completely stopped 12 e DB150 07 11 Operation Section 4 6 O 2011 Alamo Group Inc OPERATION 3 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large eno
29. 1 40 54 118 160 116 157 148 201 d ll bolt heads 16 62 84 167 226 230 312 20 122 165 325 440 449 608 22 443 600 611 828 Use 75 of the specified torque value for plated 24 211 286 563 763 778 1054 a ed as AONVNALNIVIN fasteners Use 85 of the specified torque values 1138 1542 for lubricated fasteners 1547 2096 Mnt B 0005 DB150 07 11 Maintenance Section 5 19 2011 Alamo Group Inc MAINTENANCE MAINTENANCE SERVICE OF SPINDLE HOUSING FIGURE Mnt 0006 Remove blade bar or pan Remove hydraulic motor Remove spindle housing from unit Drain remaining oil from housing Using a chisel bend the tang on the lockwasher 6 until it is free from the slot in the nut 5 Unscrew locknut and remove locknut and lockwasher and second locknut The Spindle should now slide from the Spindle housing so the Spindle can be removed from the Housing SPRING Remove the Seal 7 from the Housing Mnt B 0006 Removing Bearing If replacing bearings Remove the old bearings from the Spindle and Housing Be careful not to damage either the Spindle or Housing in this process Turn the spindle housing over and from the bottom side of the spindle housing using a punch drive the remaining bearing cup out Clean spindle housing spindle and bearings thoroughly Whe
30. Always maintain 2 clearance when operated in shortest working position Shorten inner and outer guard tubes equally Shorten inner and outer sliding profiles by the same amount that the shield tubes were shortened Round off all sharp edges and remove burrs Grease sliding profiles Figure Op 11 A Lower mower to lowest position possible Turn off the Tractor and apply Parking Brake Apply a second piece of colored tape to the Inner Shield 1 8 from the end of the Outer Shield Disconnect Driveline from Tractor and then separate the two Driveline halves Check the distance from the new piece of colored tape to the end of the inner profile If distance is less than 8 consult dealer to obtain a longer Driveline Driveline Tube engagement must always exceed 8 DB150 07 11 Operation Section 4 12 O 2011 Alamo Group Inc OPERATION 8 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided
31. Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes WARNING when operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy BEFORE leaving the tractor seat lower the implement set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc 9 DB150 07 11 Operation Section 4 25 2011 Alamo Group Inc NOILVasdO E q nc n OPERATION 9 3 Driveline Angle Problems Due to the shape or contour of the area being mowed it may be necessary to raise tractor 3 pt causing severe angle in the main drive line When this is encountered adjust length of 3 pt arms so as to tilt main frame raising the head pivot point FIG Op 203 Lengthen Link to raise pivot points Shorten Link to raise pivot point Pivot Point Caution Be aware of ground clearance Op 204
32. Mower Blades Replace INSPECT DAILY x x x x x x x x x x x Blade Bolts Replace INSPECT DAILY x x x x x x x x x x x Blade Bar Assembly Replace Installation x x Spindle Lube Replacement INSPECT DAILY x x x Spindle Bearing Pre load Inspection x x x x x x x x x x x x Mower Debris Guard Inspect Replace x x x x x x X X x x Pivot Point Lubrication Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily King Pin Bearing Replacement Installation x Pivot Pin Bearing replacement Steel Installation x Pivot Pin Bearing Replacement Fiber Installation x x Inspect Operation And Safety Decals Replace when faded torn or missing x x x x x x x x x x x x Repeat the Maintenance Schedule based on the hours indicated for the life of the machine LEXAN Sheet Cleaning Recommendations These cleaning recommendations apply to all Lexan polycarbonate sheet products including but not limited to Lexan solid sheet and signs Lexan coated Margard sheet and Lexan multiwall sheet Periodic cleaning using correct procedures can help to prolong service life For cleaning it is recommended that the following instructions be adhered to Cleaning Procedure for Small Areas Manual 1 Gently wash sheet with a solution of mild soap and lukewarm water using a soft grid free cloth or sponge to loosen any dirt or grime 2 Fresh paint splashes grease and smeared glazing compounds can be removed easily before drying by rubbing lightly with a soft cloth us
33. OPERATION 6 2 Setting Deck Pitch Lower Horse Power Better Fuel Efficiency To increase fuel efficiency and lower horsepower requirements for mower operation the mower should be operated with the deck approximately 3 4 LOWER IN THE FRONT THAN THE REAR Operating the mower at this pitch will allow the mower to cut the grass only once and requires less work from the tractor Increase Mulching To increase mulching of the grass or crop material during mower operation the mower should be operated with the deck approximately 3 4 HIGHER IN THE FRONT THAN THE REAR Operating the mower at this pitch will allow the mower to cut the grass twice and can result in a more even cut and improved distribution of the cut material IMPORTANT Adjust the leveling rods the same amount and maintain equal tension in the rods Improper adjustment may cause rods to snap or bend Retighten the jamnuts after the deck pitch has been set OPS U 0041 7 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several
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35. and face the equipment when mounting or dismounting Keep bystanders 300 ft 92 m from the mowing operation Know the worksite before you use the mower Be aware of possible terrain hazards that you may encounter Remove or mark obstacles and debris that could damage or be thrown by the mower Only use attachments and parts that are approved by the mower manufacturer Make sure all attachments are lowered set the parking brake shut off the engine and cycle the control levers Remove the key before leaving the tractor See page 18 Proper Equipment Shut Down Practices When transporting the mower on a trailer follow the manufacturer s detailed instructions for loading tying down and unloading the mower Keep Children Away from Equipment a Keep Bystanders Away No Riders Shut Down Unattended Equipment Follow A Safety Program Know The Equipment Read and understand the DANGER WARNING CAUTION and NOTICE safety signs and other informational signs on the tractor and mower and in the manufacturer s operator s manual Ask your supervisor or mower dealer to explain any information you do not understand Failure to obey safety instructions could result in death or serious injury Read and Understand All Safety Signs Make sure all the manufacturer s protective structures guards shields screens and panels are in good repair in place and securely fas
36. cticas de Operaci n para Cortadoras D561 Introduction Section 4 4 O 2011 Alamo Group Inc INTRODUCTION RHINO LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Rhino warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser Purchaser that the goods purchased are free from defects in material or workmanship 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found in your Operator s Manual 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warra
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40. systems a rotary mower will have a significant flywheel effect The mower may continue to propel a tractor with a transmission driven PTO system The tractor should be equipped and operated as follows Install a driveline equipped with an over running clutch Give yourself sufficient maneuvering room and time by anticipating turns stops and speed reductions 4 UN Do Not Dismount Until Equipment Motion A Has Stopped STOP DANGER DO NOT OPERATE Use a Do Not Operate Tag Use Proper PTO Speed Prepare For Safe Operation Hitching Mower To Tractor Three point hitch mounted mowers Refer to mower and tractor manufacturers manuals Place tractor s hydraulic power lift rockshaft selector lever in down position to avoid unexpected movement Explain the hitching procedures to those operators who cannot read Front end weights may be needed to maintain steering control and front end stability Refer to the manufacturers operator s manual s When backing the tractor up to the mower NEVER allow anyone between the tractor and the mower Attach the mower to the tractor three point links and securely pin in position Securely attach the driveline to the tractor PTO Lower the master shield into place if it is movable Push and pull on the driveline to ensure it is locked onto the PTO shaft E Read and
41. 0003 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 ovs 2 2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or implement Never operate the tractor PTO with the PTO master shield missing or in the raised position OPS U 0004 2 3 Tractor Horsepower The power required to operate a mower is determined by the tractor PTO horsepower For most mowing conditions the DB150 Boom Mower requires a tractor with at least 60 HP Operating the mower with a tractor that does not have adequate power may damage the tractor engine Exceeding 60 HP may cause mower damage by overpowering the unit in heavy cutting conditions DB150 07 1 Operation Section 4 4 O 2011 Alamo Group Inc OPERATION 2 4 3 Point Hitc
42. 32 km h Realizaci n de mantenimiento con seguridad Servicio y reparaciones completas antes de liberar la m quina Apriete todos los pernos accesorios y conexiones con las torsiones especificadas por el fabricante Instale todas las guardas cubiertas y escudos despu s de realizar los servicios Reemplace o repare los que est n da ados Llene y recargue los sistemas a presi n s lo con los fluidos aprobados o recomendados por el fabricante Arranque el motor y revise para detectar fugas Consulte la p gina 23 Riesgos del sistema hidr ulico Haga funcionar todos los controles para asegurarse de que el tractor y la cortadora de c sped funcionan correctamente Pruebe la m quina si es necesario Despu s de las pruebas apague y verifique el trabajo realizado Falta alg n pasador arandela tuerca de seguridad etc Vuelva a revisar todos los niveles de fluidos antes de liberar la m quina para el funcionamiento Todas las piezas deben ser inspeccionadas durante la reparaci n y deben reemplazarse si est n gastadas rajadas o da adas Las piezas excesivamente gastadas o da adas pueden fallar y causar lesiones o la muerte Reemplace cualquier letrero da ado o ilegible Verifique el trabajo de servicio cuando est completo Mantenimiento de las hojas de la cortadora No corra riesgos usando hojas da adas o dobladas Los fabricantes de cortadoras de c sped de la Asociaci n de Fabricantes de Equi
43. Agujeros Desmoronamientos Obst culos tocones Excavaciones Agua estancada Lodo profundo Puntos mojados Suelo blando Puntos irregulares L neas y aparatos el ctricos Otros servicios p blicos Cualquier condici n que podr a causar una colisi n p rdida de control o vuelco Pendientes empinadas Busque residuos y obst culos recorriendo a pie la zona antes de cortar Los objetos como alambre cable rocas neum ticos y metales que podr an dafiar o ser arrojados por la cortadora de c sped deben retirarse o marcarse claramente y evitarse Corrija las condiciones no seguras No opere en reas con problemas donde no se puedan retirar o marcar los residuos y los obst culos Analice la zona de corte para determinar El procedimiento de corte m s eficiente La altura del material que debe cortarse Las condiciones operativas del terreno C mo usar mejor el patr n de corte en sentido de avance Las posibilidades de que personas ajenas o que pasan circunstancialmente queden expuestas a objetos que se arrojan e Y Retire o marque a 2 los residuos y pr di obst culos A Tenga cuidado con otras personas Antes de poner en marcha los equipos Recorra a pie alrededor de los equipos Verifique en busca de personas debajo o cerca de los equipos Retire a todas las personas de esas zonas Haga sonar una adverte
44. Alamo Group Inc ALOJ FA A ET 0 OPERATION OPERATION DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 Never operate the Tractor and Mower if the Implement input driveline is directly connected AWARNING to the Tractor transmission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation 5 16 Do not connect the PTO driveline to the tractor or operate the implement unless the A DANGER implement is securely connected to the tractor 2 7 Tire Spacing Tractor tires should be set a minimum of 60 1 5 mm apart measured from inside of tire to inside of tire Refer to the tractor Operator s Manual or consult an authorized dealer for instructions to change tractor tire spacing OPS R
45. It is important that pipe thread sealant be used only on pipe threads never on connections or on straight thread O ring fittings Use the pipe thread sealant supplied Do not substitute with some other type of sealant such as teflon tape paint shellac etc Hoses supplied have two types of fittings solid or swivel Some hoses have solid fittings on both ends others have solid fitting and a swivel fitting Hoses with two solid fittings will fit into either a internal solid thread or a swivel adapter union When installing either type hose solid fittings must be installed first then install the swivel end of the hose or fitting 1 Standard pipe NPT or NPTF thread fittings This type requires a small amount of evenly applied sealant 2 Swivel fittings This type does not require any sealant on the swivel end because it seals against an internal flare 3 O Ring fittings This type does not require any sealant on the O Ring end of the fitting It is extremely important to avoid getting pipe thread sealant inside the fittings or hoses KEEP THE INTERIOR OF ALL HYDRAULIC COMPONENTS CLEAN Inspect the inside diameter of each hose before assembly Make certain that no obstruction is present Dirt sand dust etc are abrasive and once it the system can cause immediate or early failure When assembling the fittings and hoses be careful not to introduce any dust or contaminants into the system Keep all fittings hoses and hydraulic c
46. Mower Keep Away mowed area Le Before clearing a clogged mower or discharge Keep Chute chute shut down your machine using proper ES us in Place equipment shut down practice See page 18 Proper Equipment Shut Down Practices Stop Blade Ly Before Unclogging Operate Safely Wing Or Boom Mower Overhead Obstruction Hazards And Risks Do Not Check for overhead obstructions with raised wing Approach Energized or boom mowers to avoid serious injury or death by Power Lines contact with Electrical power lines and apparatus Low tree limbs Other overhead obstructions ANA Maintain specified distance from power lines and 3 Site apparatus Never approach energized power lines or Ray Equipment apparatus with any part of your machine unless all local state provincial and federal OSHA required safety precautions have been taken Use extreme caution DANGER Avoid electrocution or serious injury from contact with or inadequate clearance to energized power lines or apparatus Do not allow the machine or attachment to approach or contact any power line Do not approach or touch any machine in contact with a power line Operate Safely Wing And Side Mount Mowers Safety Practices Raised wing positions reduce shielding protection and increases the thrown object and blade contact hazard risks Avoid possible serious injury or death by thrown objec
47. OBJECT HAZARDS 4 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks post curbs guardrails or ground while mowing PN TOBM 01 objects objects DB150 07 11 Safety Section 1 6 O 2011 Alamo Group Inc SAFETY THROWN OBJECTS HAZARDS Continued Keep mower door Inspect Area Do not let blades closed when traffic remove foreign contact solid comes within 300 feet objects objects MOWER OPERATION DO NOT exceed mower s rated Cutting Capacity or cut non vegetative material USE ENCLOSED TRACTOR CABS when two or more mowers are operating in mowing area Do Not mow in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or use enclosed tractor cab ADJUST mower head close and parallel to ground without exposing blades ADJUST cutting HEIGHT to AVOID BLADE CONTACT with solid objects like wire rocks posts curbs guard rails and fixed obstructions CLOSE Mower door and stop operating if bystanders come within 300 feet of the mower Keep mower door closed when cutting close to the ground Open door only to cut large brush or tree limbs Close door immediately after cutting limb DO NOT push mower head down onto material to cut it use the front tips of the mower blades to cut into the material ALAAVS DO NOT operate mower when mower is in transport position e STOP MOWING immediately if blades strike heavy objects fixed struct
48. OPS U 0029 A Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 NOILVadsdO All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should a be used and maintained in good working condition All safety see devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sem 3 DB150 07 1 Operation Section 4 13 O 2011 Alamo Group Inc OPERATION 8 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection e Tire condition air pressure Wheel lug bolts Steering linkage shield SMV sign is clean and visible Tractors lights are clean and functional Tractor Seat belt is
49. Place controls in PARK or NEUTRAL before shutting off engine Set parking brake or block wheels Allow all moving parts to stop Lower mower to ground Lower wings to ground on wing mowers Shut off tractor engine Relieve hydraulic system pressure by moving controls several times in all directions Lock ignition remove key and take it with you Look and listen for evidence of moving parts before dismounting Securely support or block up mower before working underneath mower or other lifted components Securely support block up or lock up mower wings with approved locking devices before working near or underneath a wing mower Relieve pressure before disconnecting or disassembling any pressurized system Block or relieve spring pressure before disassembling any spring loaded mechanism Securely support or block up any raised machine component before working on it Avoid flames sparks or smoking near any fuel hydraulic fluid or other flammable material such as mowing debris Prepare Machine Systems for Service Perform Maintenance Safely Attach a DO NOT OPERATE warning tag to the control levers and remove the ignition key if the mower should not be operated Take the key with you Install approved support device s when working under or near raised equipment WARNING Unsupported raised mowers or other equipment may drop unexpectedly Nev
50. Repair Replace the module s Repair or replace as required Install new cable and route to provide adequate bend radius Replace Cables and insulate from Hydraulic Components Repair or replace as required Repair or replace as required Operation Section 4 39 2011 Alamo Group Inc NOILVasdO OPERATION OPERATION Problem Cylinder Excessive Drift Cylinder Leaks at Fittings Cylinder Leaks at Rod Cylinder Moves Wrong Way Not the function that was actuated Cylinder Moves intermittent all functions DB150 07 11 Possible Cause May be normal Operation Cylinder Piston Seals Bypass Damaged or Defective Work Port Relief Valves Main Valve Spool Leakage Oil Contamination Related to Issues described in Previous section Boom moves under its own power Loose Fittings Wrong Fittings Installed Damaged or defective fitting cracked Fitting Port cracked Faulty Seals on Cylinder Gland Damaged Cylinder Rods Cylinder Rods Bent Incorrect Hose Routing Wire Harness improperly Installed Operator Perception of Correct Operation is incorrect Cylinder Control Pump Failure all functions affected Load Sense Signal Not reaching the pump Low Or Improper Oil in Hydraulic system Contamination of Oil causing restricted flow in the valve No voltage to Joystick Controller Faulty Joystick Controller Remedy Check Allowable Drift rates in Service Manual Test
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52. TRACTOR ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PN ROBM 01 DB150 07 11 Safety Section 1 8 O 2011 Alamo Group Inc SAFETY PTO ENTANGLEMENT HAZARDS PTO Barra Gitatoria d BOTTOMING OUT is Entanglement hazard Make sure PTO shaft DO NOT Operate if Make sure PTO Do Not approach or is securely attached PTO shields are shafts are proper touch a rotating PTO Do Not Use PTO damaged or missing length driveshaft Adapter KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR DANGER DEATH STAY AWAY and KEEP hands feet and body AWAY from rotating blades drivelines and parts until all moving elements have stopped STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped ROTATING COMPONENTS CONTINUE to ROTATE after the PTO is shut off PTO SHIELDING TO AVOID SERIOUS INJURY OR DEATH FROM ENTANGLEMENT WHEN OPERATING IMPLEMENT KEEP PTO shields integral driveline shields and input shields installed DONOT OPERATE mower without shields and guards in place or missing REPAIR OR REPLACE if damage broken or missing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline durin
53. Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc o DB150 07 11 Operation Section 4 7 O 2011 Alamo Group Inc ALOJ FA A ET 0 OPERATION OPERATION 4 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls Locate the ignition key switch Locate the engine shut off control Locate the hydraulic control levers Locate the light control lever e Locate the brake pedals and clutch Locate the PTO control Locate the 3 point hitch control lever Locate the boom operating controls joystick or valve bank Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure all guards shields and other safety devices are securely in place e parking brake is on tractor transmission levers are in park or neutral boom operating controls are in the neutral and off position The PTO control lever is disengaged e hydraulic remote control levers are in the neutral position Refer to the tractor owner s manual for tractor starting p
54. Understand Manuals Before Operating Maintain Proper Weight Distribution No One Allowed Between Tractor and Mower Avoid Entanglement Use Guards and Shields Prepare For Safe Operation Pull type hitch mounted mowers Refer to mower and tractor manufacturers manuals Remove three point hitch quick coupler if equipped Attach only to drawbar hitch Adjust tractor drawbar length for 540 or 1000 rpm PTO operation When backing the tractor up to the mower NEVER allow anyone between the tractor and the mower Properly attach the mower safety tow chain to the tractor Securely attach the driveline to the tractor PTO Push and pull on the driveline to ensure it is locked onto the PTO Lower the master shield into place Hook up the mower hydraulic hoses to the tractor Make sure the wings or raised mower decks are supported by the cylinders before removing the transport locks Never use force to release the transport or wing locks The wings or deck could fall and crush you 55 540 RPM PTO 1 3 8 6 SPLINE H 1000 RPM PTO B5 1 3 8 21 SPLINE wai 1000 RPM 1 3 4 20 SPLINE E gt NT PA Tractor Drawbar Adjustment Confirm Wings Are Supported Before Releasing Locks Avoid Entanglement Use Guards and Shields Start Safely Make The Right Start Mow only in daylight or good artificial light conditions Avoid se
55. Verifique la disponibilidad de los extintores de incendios de acuerdo con las instrucciones del fabricante Aseg rese de que cada tractor est equipado con un extintor de incendios SS No fumar evitar las llamas abiertas Retire los residuos a diario 0 seg n sea necesario Cumplimiento del programa de seguridad iMant ngase alerta Sepa d nde obtener asistencia Sepa c mo usar un equipo de primeros auxilios y un extintor de incendios sistema de supresi n de fuego iMant ngase informado Aproveche los programas de capacitaci n que se ofrecen iTenga cuidado El error humano es causado por muchos factores descuido fatiga sobrecarga preocupaci n desconocimiento de la m quina por parte del operador f rmacos y alcohol entre muchos otros Los da os al tractor o la cortadora de c sped se pueden arreglar en un tiempo breve pero las lesiones o la muerte tienen un efecto perdurable Por su seguridad y la de los dem s aliente a sus compa eros de trabajo a actuar con seguridad Nunca use f rmacos o alcohol mientras est operando la m quina Para una operaci n segura Usted debe ser un operador cualificado y autorizado para operar la m quina correctamente Debe comprender claramente las instrucciones por escrito que proporciona el fabricante recibir capacitaci n que incluya la operaci n real de la cortadora de c sped y conocer las reglas y ordenanzas de s
56. above DB150 07 11 Maintenance Section 5 17 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE STORAGE Your mower represents an investment from which you should get the greatest possible benefit Therefore when the season is over the mower should be thoroughly checked and prepared for storage so that a minimum amount of work will be required to put it back into operation for the next season The following are suggested storage procedures Thoroughly clean the mower Lubricate the cutter as covered in Maintenance Section Tighten all bolts and pins to the recommended torque Check the mower for worn or damaged parts Make replacements immediately Store the mower in a clean dry place with the mower head resting on blocks Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower DARON PROPER TORQUE FOR FASTENERS The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphitic or molydisulphide greases or other extreme pressure lubricants are used Th
57. area before moving tractor or implement STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PARA EVITAR LESION SERIA O MUERTE e SIEMPRE USE tractors equipados con una Estructura Protectora Contra Vuelcos ROPS incluyendo BARRA ANTIVUELCOS y CINTURON DE SEGURIDAD al segar SOLO ENCIENDA el tractor mientras que esta sentado en el asiento del operador NO MONTE o DESMONTE el tractor en movimiento NUNCA PERMITA pasajeros en el tractor o implemento NUNCA PERMITA que ni os operen o se monten en el tractor o implemento MANTENGA LAS PERSONAS PRESENTES LEJOS de la area antes de mover el tractor o implemento PARE EL MOTOR Y PTO aplique el freno de mano baje el implemento y deje que todas las partes movil paren completamente y quite la llave antes de desmontar el tractor D616_4 Safety Section 1 22 2011 Alamo Group Inc SAFETY ADANGER APELIGRO TO AVOID SERIOUS INJURY PARA EVITAR LESION SERIA OR DEATH FROM THROWN O MUERTE POR ACIETE OBJECTS HIDRAULICO O OBJETOS LANZADOS e DO NOT OPERATE with guards or thrown object e NO OPERE sin las cubiertas shielding missing de objetos lanzados o si faltan las mayas protectora e Thrown objects shielding hidraulicas hydraulic hose guards and e Las cubiertas de objetos hydraulic hose sleeves are A lanzados las mayas SUBJECT TO WEAR A yrs protectoras
58. avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any worn or broken parts with authorized service parts Inspect mower blade spindle to ensure bearing preload If loose repair before operating LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified BLADE INSPECTION Inspect blade carrier and blades daily Check blade and blade carrier BOLT TORQUE daily Loose bolts can cause blade blade bolt failures REPLACE bent damage cracked and broken blades immediately with new blades AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing blades SAFETY SHIELDS GUARDS AND SAFETY DEVICES INSPECTION KEEP all Deflectors Chain Guards Steel Guards Gearbox Shields and PTO integral shields Bands Side Skirts and Skid Shoes in place and in good condition REPLACE any missing broken or worn safety shields guards and safety devices Engin
59. avoiding contact with solid objects Mower blades are intended to cut grass shrubs woody vegetation and small trees and limbs They are not intended to contact solid objects Such as rocks concrete or steel posts Inspect the area prior to mowing Remove or clearly mark any solid objects and mow around them Replace damaged blades Inspect the mower blade s daily or after hitting any solid object If a mower blade becomes damaged bent gouged cracked or worn more than 25 percent of the original size it should be removed and replaced with a new blade Always use the original manufacturer s blades Aftermarket brand blades may not meet the mower manufacturer s strength hardness and ductility requirements Do not take chances mowing with damaged or bent blades Using a damaged or straightened mower blade can result in the blade breaking and being thrown into the operator or a bystander causing death or serious injury The price of a new blade is small compared to the potential for the serious injury that could result from a bent or broken blade being thrown from the mower Final Word To The User You have just finished reading the AEM Industrial and Agricultural Mower Manual It is impossible for this manual to cover every safety situation that you may encounter on a daily basis Your knowledge of these safety precautions and your application to the basic rules of safety will help to build good judgment in all situations O
60. been made to ensure that this machine is safe but operators must avoid engaging in unsafe practices and follow the written instructions provided The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents SAFETY FIRST Completely read and understand the safety section of this manual before operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Rhino Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this manual to provide you with a thorough understanding of your new implement and its intended use and service requirements All references made in this manual to right left front rear top or bottom are as viewed facing the direction of forward travel with the implement properly attached to the tractor Replacement Parts information is located in a separate Parts Manual Rhino mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower p
61. bloquee las ruedas Espere hasta que todas las piezas m viles se detengan Descienda la cortadora de c sped hasta el suelo Descienda los laterales de las cortadoras con laterales hasta el suelo Apague el motor del tractor Libere la presi n del sistema hidr ulico moviendo los controles varias veces en todas las direcciones Trabe la ignici n retire la llave y ll vesela Prepare los sistemas de la m quina para realizarles servicios Escuche y observe en busca de evidencias que indiquen piezas en movimiento antes de descender Apoye o bloquee con seguridad la cortadora de c sped antes de trabajar debajo de ella o de otros componentes elevados Apoye bloquee o trabe con seguridad los laterales de la cortadora con dispositivos de traba aprobados antes de trabajar cerca o debajo de una cortadora con laterales Alivie la presi n antes de desconectar o desarmar un sistema presurizado Bloquee o alivie la presi n de los resortes antes de desarmar un mecanismo cargado a resorte Apoye o bloquee con seguridad cualquier componente elevado de la m quina antes de trabajar en l Evite las llamas las chispas y no fume cerca de combustibles fluido hidr ulico u otro material inflamable como los residuos de los cortes Realizaci n de mantenimiento con seguridad Fije una etiqueta con la advertencia NO PONER EN FUNCIONAMIENTO en tod
62. can collapse under even light loads Make sure the hoists or jacks you use are in good repair Never use jacks with cracked bent or twisted parts Never use frayed twisted or pinched cables Never use bent or distorted hooks gt G Remove Key and Read Maintenance Manual Ventilate Work Area Use Proper Support for Raised Equipment Perform Maintenance Safely Common Maintenance Safety Practices Fuel Hazards WARNING Always use approved fuel containers and or dispensing equipment Fuels are flammable so observe these practices to reduce the possibility of a serious accident Shut off engine and ignition during refueling Always ground the fuel nozzle against the filler neck to avoid sparks Keep sparks and open flames away from fuel Do not smoke while refueling or when handling fuel containers Do not cut or weld on or near fuel lines tanks or containers Do not overfill the tank or spill fuel Clean up spilled fuel immediately Engine Coolant Hazards Liquid cooling systems build up pressure as the engine gets hot so use extreme caution before removing the radiator cap Be sure to Stop the engine and wait for the system to cool Wear protective clothing and safety glasses Turn the radiator cap slowly to the first stop to allow the pressure to escape before removing the cap completely No Smoking and No Open Flames Remo
63. de montaje trasero o de montaje lateral ni los laterales de la cortadora durante estas operaciones Mant nganse alerta en busca de agujeros baches pozos tocones u otras obstrucciones que podr an hacer volcar la m quina Evite las condiciones de suelo resbaladizo que podr an causar la p rdida de control y el vuelco del tractor y la cortadora Evite bajar completamente y golpear el suelo cuando cruza en sentido diagonal depresiones marcadas y hundimientos Mantenga el control despl cese V Use extremo cuidado al mantener la estabilidad de los equipos durante todos los trabajos de corte en terrenos desparejos y pendientes Usted es quien juzga en ultima instancia si en cualquier pendiente se puede trabajar con seguridad Agregue lastre ensanche la separaci n entre las ruedas Evite los pozos baches y agujeros Operaci n con seguridad Pr cticas de seguridad para el transporte en caminos Antes de operar en la v a p blica Consulte los manuales del operador de los fabricantes de la cortadora y del tractor para ver instrucciones Explique las instrucciones a los usuarios u operadores que no puedan leerlas Verifique las ordenanzas locales sobre marcas luces balizas etc requeridas en los equipos durante el desplazamiento por la v a p blica Se requieren luces en las cortadoras que obstaculizan la visibilidad de las luces traseras y o
64. el descenso Enfrente la m quina y use contacto de tres puntos 2 manos y 1 pie o 2 pies y 1 mano Espere hasta que las piezas m viles se detengan Use contacto de tres puntos enfrente a la m quina Realizaci n de mantenimiento con seguridad Mantenimiento de los equipos EE Aseg rese de mantener los equipos de acuerdo con las instrucciones del fabricante Verifique con regularidad el funcionamiento de los dispositivos de protecci n y de seguridad Realice el mantenimiento de los equipos No realice ning n trabajo en un tractor o en una cortadora de c sped si no est autorizado y cualificado para hacerlo Si ha sido autorizado para realizar mantenimiento lea los manuales del operador y de servicios Estudie las instrucciones verifique las tablas de lubricaci n examine todos los mensajes de instrucciones que haya sobre la m quina El mantenimiento puede ser peligroso si no se realiza correctamente Aseg rese de tener las habilidades necesarias la informaci n y las herramientas y equipos correctos para realizar el trabajo ADVERTENCIA No modifique equipos ni agregue componentes no aprobados por el fabricante Use piezas lubricantes y t cnicas de servicio recomendadas por el fabricante Piezas de la cortadora de c sped y seguridad personal Los fabricantes de cortadoras de c sped usan sujetadores y espec ficos y piezas especialmente dise adas para cumplir
65. ey as By se ep uoroejedo 2 1eJofeui A sojuoepiooe ese e ap uy y v 220 pa al 8 ap ds Bew y pods99 109 9 IVUOIIUNJ opeuoJju q eos lt OAIA 98 lt 0 J9 V BIS lt 896 BIS lt op vor 0 00 08 JequinwN eues ep eyoay J9UMO ep 24294 Jopinquisiq opuinbpe ey anb ONIHY eues ep oJaunu a A ep eunjnj erpuaJaja pepunBes ej A ojeuip eed seyed esf e ered un Jejuasaid A ej 1ejnue ej ep a Jeoipnlisd spend seuinueb ou ap osn 3 Seuoioeoyioedse sejse uoo ou seuinue ou sejqneduoo se ep sej ueqanid es A es 52153 sajoulloo A soj ep sejueuoduuoo sefou ered soyoueb seloy ayos ap s f sejuono sejiuono euod ered sejuepriouroo A sopeuqiinbo ewajsis jap sejueuoduoo uezin SeJopenoo 527 enue ue opejedes es sojsendaij e1gos
66. fluid to the Dead End of the Extend Cylinder causing the Mainframe Boom to extend outward If the handle is released the valve will automatically return to center and the Boom will be Locked in place Pull the valve handle back towards you and admit hydraulic fluid to the Rod end of the cylinder causing the boom to return toward the tractor Again if the valve handle is released the valve will automatically return to center and the boom will be Locked in place DB150 07 1 Operation Section 4 29 O 2011 Alamo Group Inc ALOJ FA A ET 0 OPERATION OPERATION TILT CYLINDER The second handle on the control valve actuates the Tilt Cylinder This valve has three positions and operates in three ways Push the valve handle forward and you relieve pressure on the Rod End of the Tilt Cylinder causing the Mower Head to tilt downward If the handle is released the valve will automatically return to center and the Mower Head will be Locked in place Pull the valve handle back towards you and admit hydraulic fluid to the Rod end of the cylinder causing the Mower Head to tilt upward Again if the valve handle is released the valve will automatically return to center and the Mower Head will be Locked in place 10 3 Foreign Debris Hazards Overhead Obstructions An area to be cut must first be inspected for objects that could be thrown or that could damage the machine Walk through the area looking for fen
67. full The radiator is free of debris The air filter is in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER DB150 07 11 Operation Section 4 21 O 2011 Alamo Group Inc ALOJ FA A ET 0 OPERATION OPERATION Boom Mower PRE OPERATION Inspection ue Mower ID Make J a o Date Shift RHING Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Condition at Specific Comments if Item Start of Shift not O K The Operator s Manual is in the canister on the mower All safety decals are in place and legible The Mounting frame bolts are in place and tight The Boom connection bolts amp pins are tight There are no cracks in boom The Hydraulic Cylinders pins are tight The Hydraulic Pump hose connections are tight The Hydraulic Valve hose connections are tight The Hydraulic Valve controls function properly There are no leaking or damaged hoses The Hydraulic Oil level is full There is no evidence of Hydraulic leaks The Blades are not chipped cracked or bent The Blade bolts are tight The Deflectors are in place and in good condition The Mower shields are in place and in
68. hojas de la cortadora de c sped Sustituya las hojas que se encuentren gravemente gastadas dobladas agujereadas o marcadas incluya los pernos y sujetadores de las hojas Nunca enderece o suelde en las hojas Aseg rese de que el escudo para objetos que son arrojados se encuentre correctamente instalado y en buen estado Rep relo o sustit yalo si est da ado o falta 2 77 P J V y t i EN i Ya LI VA oS Recorrida de inspecci n Realice el mantenimiento de la m quina FG Lea el manual Bloquee o apoye con seguridad la cortadora Preparaci n para una operaci n segura Verifique que todos los escudos y guardas est n en su lugar y que todos los equipos se encuentren en buenas condiciones de funcionamiento Esto incluye la l nea motriz de la TDF la caja de engranajes y las guardas y escudos de los implementos que se usan para proteger al operador Verifique que los dispositivos de bloqueo del extremo en horquilla de la l nea motriz est n correctamente enclavados Verifique en busca de sistemas hidr ulicos da ados o con fugas en el tractor o la cortadora Repare o ajuste Seg n sea necesario jADVERTENCIA EI fluido hidr ulico bajo presi n puede penetrar la piel o los ojos y causar lesiones graves ceguera o la muerte Las fugas de fluido bajo presi n pueden no ser visibles Utilice un cart n o una madera para buscar fugas no la mano Use protecci
69. in good condition e Tractor ROPS is in good condition ROPSisin the raised position Notractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level e Sufficient lubrication at all lube points Air filter condition OPS U 0030 E lt x ou 8 2 Boom Unit Pre Operation Inspection and Service Inspect and service the boom arm and head prior to operation Damaged and or broken parts should be repaired and or replaced immediately To ensure the unit is ready for operation conduct the following OPS B 0020 Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 DB150 07 11 Operation Section 4 14 O 2011 Alamo Group Inc OPERATION The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to ME the operator at all times Ensure the manual canister is secured to the equipment
70. las luces de advertencia del tractor Cuando transporte la cortadora de c sped en un remolque siga las instrucciones detalladas del fabricante para la carga el amarre y la descarga de la cortadora Antes de transportar en la v a p blica Desconecte la alimentaci n de la TDF a la cortadora Eleve la cortadora a la posici n de transporte y aplique la traba para transporte Trabe los laterales de la cortadora de c sped en la posici n de transporte con dispositivos de bloqueo aprobados nstale una cadena de seguridad para remolque entre la cortadora tipo de tiro y el tractor Asegurese de que las luces las luces de advertencia y los reflectores est n en su lugar y son visibles Verifique que el emblema de veh culo de movimiento le resulte visible a cualquier veh culo que se aproxime por atr s Durante el transporte en la v a p blica Obedezca todas las ordenanzas de tr nsito locales Ac rquese a las intersecciones con precauci n Observe los letreros de velocidad y control del tr nsito Evite las paradas de emergencia y los giros cerrados Sea un operador amable y ap rtese peri dicamente para dejar pasar el tr nsito Lea y aseg rese de comprender los manuales antes de comenzar la operaci n Obedezca las ordenanzas de tr nsito e lt EA 17 Estacionamiento seguro Pr cticas de seguridad para el estacionamiento Use las zonas d
71. las precauciones de seguridad locales estatales provinciales y federales OSHA necesarias Use extrema precauci n PELIGRO Evite la electrocuci n o lesiones graves por contacto o un espacio libre inadecuado con respecto a l neas o aparatos el ctricos energizados No permita que la m quina o el accesorio se acerque o entre en contacto con una l nea de electricidad No se acerque ni toque una m quina que est en contacto con una l nea de electricidad 15 16 Operaci n con seguridad Pr cticas de seguridad para cortadoras de c sped con laterales y montaje lateral Las posiciones elevadas de los laterales reducen la protecci n de los escudos y aumentan los riesgos de objetos arrojados y contacto con las hojas Evite la posibilidad de lesiones graves o muerte por objetos arrojados o contacto con las hojas causados por la elevaci n y el descenso de los laterales durante las operaciones de corte No realice cortes con personas ajenas presentes a menos de 300 pies 92 m de la cortadora de c sped Asegurese de que no haya personas cerca de la cortadora mientras se elevan o descienden los laterales Apague la TDF y espere hasta que todos los elementos giratorios se hayan detenido antes de elevar la plataforma o la secci n lateral de la cortadora Unicamente eleve el lateral para quitar objetos de la trayectoria de corte o para acompa ar una pendiente del terreno Descienda hasta el suelo el late
72. n dise adas para cortar hierba maleza broza y cultivos Las hojas de la cortadora est n dise adas y probadas para uso intensivo Las hojas de la cortadora sin embargo no est n dise adas para entrar en contacto con objetos s lidos como rocas cemento o metales Un impacto de este tipo puede arrojar objetos rotos hasta 300 pies 92 m de distancia Nunca debe haber personas ajenas a menos de 300 pies 92 m de una cortadora giratoria en funcionamiento o a menos de 100 pies 30 m de una cortadora de disco correctamente equipada Operaci n con seguridad Los escudos de la cortadora est n dise ados para reducir el riesgo de objetos arrojados y se deben mantener correctamente y en su lugar durante las operaciones de corte El riesgo de lesiones graves o muerte puede reducirse significativamente si se siguen estas reglas Si no se siguen todas estas reglas de seguridad la operaci n de corte debe detenerse en caso de que alguna persona ingrese dentro del l mite de seguridad correspondiente a cada tipo de cortadora Primero Inspeccione la zona antes de cortar y retire las piedras ramas alambres cables metales vidrios y otros objetos s lidos antes de hacer funcionar la m quina Los objetos que no puedan retirarse deben marcarse con claridad y ser evitados con cuidado por el operador En reas sin cultivos con hierba y maleza de altura suficiente como para ocultar objetos que podr an ser golpeados por las hojas inspecc
73. n ocular Si el fluido se inyecta en la piel debe ser extra do dentro de las pr ximas pocas horas por personal m dico familiarizado con este tipo de lesi n Mantenga la superficie de la plataforma del operador limpia y libre de grasa aceite suciedad nieve o hielo Los peldafios y asideros deben estar limpios y funcionar correctamente Asegurese de que las luces de trabajo se mantengan limpias si est n instaladas Verifique que todas las luces funcionen correctamente Asegurese de que el letrero de veh culo de movimiento lento los y las luces de advertencia est n en buenas condiciones y puedan verse claramente Asegurese de que todas las herramientas y objetos sueltos se retiren o se sujeten con seguridad mientras se opera la m quina Verifique que todos los letreros de seguridad se vean con claridad Sustituya los letreros dafiados 4 Revise para detectar guardas y escudos da ados Verifique en busca de fugas e inspeccione las mangueras Aparte las reflectores herramientas 10 Preparaci n para una operaci n segura Familiar cese con la zona de trabajo Antes de hacer funcionar la cortadora de c sped inspeccione cuidadosamente la zona de trabajo Recorra a pie alrededor de la zona e inspeccione las superficies sobre las cuales se desplazar cuando utilice la cortadora Recorra a pie alrededor del lugar de trabajo Localice y evite
74. operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will stop sliding and become solid Driveline bottoming can push through support bearings and break off PTO shaft CONTACT DEALER if implement driveline does not match Tractor PTO shaft DO NOT USE PTO ADAPTER Using a PTO adapter can cause Excessive vibration thrown objects blade and implement failures by doubling operating speed e ncreased working length exposing unshielded driveline areas and entanglement hazards PN CDBM 01 DB150 07 11 Safety Section 1 5 O 2011 Alamo Group Inc REEL SAFETY SAFETY THROWN OBJECTS HAZARDS Keep mower door Inspect Area Do not let blades closed when traffic remove foreign contact solid comes within 300 feet ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE DANGER CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS KEEP bystanders 300 feet away STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS All THROWN OBJECT SHIELDING including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing Mower is close and parallel to ground
75. otros lugares Cuando vea este s mbolo mant ngase alerta ante la posibilidad de muerte O lesiones personales Siga las instrucciones del mensaje de seguridad Motivos por los cuales la seguridad es importante Los accidentes provocan discapacidad y muerte Los accidentes cuestan Los accidentes pueden evitarse Palabras indicativas Las palabras indicativas son palabras distintivas que t picamente se encontrar n en letreros de seguridad de la cortadora de c sped y otros equipos del sitio de trabajo Estas palabras tambi n se pueden encontrar en este manual y en los manuales del fabricante Est n destinadas a alertar al operador sobre un riesgo y el grado de gravedad del riesgo DANGER PELIGRO indica una A DANGER situaci n riesgosa que si no se evita PELIGRO resultar en una lesi n grave o la muerte WARNING ADVERTENCIA indica una situaci n riesgosa que si no se evita podr a resultar en una lesi n grave o la muerte CAUTION PRECAUCI N indica A CAUTION una situaci n que si no se evita A WARNING ADVERTENCIA PRECAUCI N podr a resultar en lesiones leves o moderadas NOTICE AVISO indica un mensaje de dafios ala propiedad AVISO Palabras para el usuario operador Es SU responsabilidad leer y asegurarse de comprender el manual de seguridad y los manuales del fabricante antes de hacer funcionar esta m quina Este manual de seguridad lo lleva paso a paso a trav s de su d a de
76. ou seoreud ap esneo e e o uoisoe eun epend qaisn ojos ep epuedep ej enb opo aiqos A eied sepipau sej sepo eydopy e epend es enb uoise ep opelb j A ofiseu un aiqos 1opejedo ouejerdoud e ep onielgo usual EgJ9A eues e A ojoquis 3 iODANC v1s3a avaianoas ns iv1H31v ASVONALNVW iNOION3LV eoyiuBis ep euejy ep 3 sodinba soj e sopueupe soAiseupeojne A s opo ue ugioenunuoo e es enb e JjeqJ9A eueg eun uoo ugrioeuiquioo ue ezin es ep ep ojoquis 3 e qesuodsai eJjaueuw ap uedes enb sepeoyieo A s jqesuods jenuew opie ueAey enb Jod Jas eqep ojos odinbe 2153 2159 o sejue pepunfes 50159 uoioueje uoo ed eyenui e o seuoise e oju8Jj A ap uorioo9joud e e esed 5 ueqep enb ep ep ejsi eun e njour 2159 ap ugiooos 27 seunf e A 9jueriquue e
77. por encima de la presi n recomendada Asegurese de volver a colocar el lastre de los neum ticos si est instalado Consulte las especificaciones del fabricante para ver los requisitos de lastre Mantenga las tuercas de las ruedas apretadas seg n las recomendaciones del fabricante Es normal que la presi n de los neum ticos aumente durante el funcionamiento NO se debe reducir Nunca vuelva a inflar un neum tico que se ha desinflado mucho o por completo sin retirar el neum tico de la rueda Haga inspeccionar atentamente el neum tico y la rueda para detectar dafios antes de volverlos a armar Al agregar aire a un neum tico h galo desde cierta distancia Use una manguera larga con mandril de autofijaci n Siempre p rese detr s de la trocha cuando ajusta la presi n de un neum tico Evite la explosi n de los neum ticos No infle neum ticos con gases inflamables o con sistemas que usan un inyector de alcohol Nunca corte o suelde una rueda con un neum tico inflado instalado en ella Esto podr a causar descompresi n explosiva Verifique que el tama o del neum tico y la rueda coincidan correctamente Cuando reemplaza neum ticos aseg rese de que sean de la clasificaci n adecuada especificada por el fabricante Los neum ticos no deben funcionar a velocidades m s altas que las nominales La mayor a de los neum ticos para agricultura est n clasificados para una velocidad m xima de 20 mph
78. que afecte la operaci n segura de la m quina en los letreros de seguridad o en los requisitos del seguro programas de seguridad y capacitaci n del empleador c digos de seguridad leyes federales locales estatales o provinciales reglas y ordenanzas Copyright 20100 AEM Asociaci n de Fabricantes de Equipos Revisado el 01 03 09 10 Lea y aseg rese de comprender los manuales antes de comenzar la operaci n IMPORTANTE Antes de hacer funcionar la cortadora de c sped asegurese de contar con los manuales del operador del fabricante para esta m quina y todos los accesorios Si faltan los manuales del fabricante solicite manuales de repuesto a su empleador al concesionario de los equipos o directamente al fabricante Guarde este manual de seguridad y los manuales del fabricante con la m quina en todo momento Lea y aseg rese de comprender todos los manuales Se encuentra disponible el video AEM Mower Safety Practices Pr cticas de seguridad para la cortadora de c sped de AEM para capacitar y reforzar pr cticas de seguridad correctas Se alienta a los operadores a ver peri dicamente el video de seguridad Alertas de seguridad S mbolo Este s mbolo de alerta de seguridad significa ATENCION MANTENGASE ALERTA SU SEGURIDAD EST EN RIESGO El s mbolo de alerta de seguridad identifica mensajes de seguridad importantes sobre el equipo sobre letreros de seguridad en manuales u
79. s manual These procedures will normally include Reduce engine speed Disengage PTO clutch and transmission drive Idle engine for gradual cooling Place all controls in PARK position Set the parking brake Lower mower to ground Lower wings of wing mowers to ground Shut off engine lock ignition and remove key from the machine and take it with you Wait for all moving parts to stop before dismounting Relieve hydraulic pressure by moving hydraulic controls several times in all directions Lock anti vandalism covers and closures if equipped when equipment is unattended Dismount carefully maintaining three point contact PTO Set Parking Brake Lower Raised Equipment to Ground Disengage PTO Set Brake Lower Raised Equipment to Ground Wait for Rotating Parts to Stop Remove Key Lock Ignition Take Key With You Shut Down Safely Dismounting Properly Never dismount from moving equipment Never jump from any machines Dismount carefully Check for slippery steps Keep feet and hands away from controls Use handholds and steps during dismount Face machine and use three point contact 2 hands and 1 foot or 2 feet and 1 hand Wait for Moving Parts to Stop Use Three Point Contact Face Machine Perform Maintenance Safely Maintain Your Equipment Main
80. satisfactory use of the DB150 Boom Mower READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards sc 2 DB150 07 11 Operation Section 4 2 O 2011 Alamo Group Inc OPERATION 1 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment
81. se han parado DETENGASE OBSERVE y ESCUCHE por el movimiento de rotaci n antes de acercarse al implemento PARE EL MOTOR y el PTO active el freno de mano baje el implemento y permita que todas las partes m viles se paren y quite la llave antes de desmontar el tractor O 2011 Alamo Group Inc ALAAVS SAFETY SAFETY A DANGER TO AVOID SERIOUS INJURY OR DEATH FROM DRIVELINE CONTACT DRIVELINE SEPARATION OR PTO STUB SHAFT FAILURE e STOP LOOK and LISTEN for rotating motion before approaching implement e STAY AWAY and KEEP hands feet and body AWAY from rotating parts until all moving elements have stopped ALWAYS shut off PTO before dismounting DO NOT operate if PTO shields are damaged or missing e LOCK DRIVELINE locking collar YOKE to tractor PTO Shaft PUSH AND PULL on yoke until collar clicks and locks yoke in place e USE CORRECT length drivelines for implement See Operator s Manuals for procedure CHECK driveline guards for free rotation and sufficient overlap to avoid unshielded areas DO NOT USE PTO ADAPTER D388 1 OPERATE THIS MACHINE AT 540 RPM TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure resulting in bodily injury TRACTOR PTO ROTATION CLOCKWISE a OPERATE THIS MACHINE AT 1000 RPM TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure resulting in bodily injury TRACTOR PTO ROTATION CLO
82. sito y uso de todos los controles Velocidades de funcionamiento correctas Capacidades y funcionamiento correcto en pendientes y terrenos desparejos Caracter sticas del frenado y la direcci n Radio de giro y separaciones C mo detener los equipos r pidamente en una emergencia Lea y aseg rese de comprender los manuales antes de comenzar la Se ctt operaci n Preparaci n para una operaci n segura Revise los equipos de la cortadora de c sped y el tractor Antes de comenzar la jornada de trabajo inspeccione la m quina y aseg rese de que todos los sistemas est n en buenas condiciones operacionales iADVERTENCIA Evite posibles lesiones por aplastamiento producidas por equipos que caen La falla del sistema hidr ulico o de una parte podr a causar la ca da de equipos que no est n apoyados No permanezca debajo de equipos elevados excepto que est n correctamente apoyados de acuerdo con el manual del operador Realice procedimientos de servicio diarios y peri dicos seg n lo indicado por el fabricante del equipo Verifique para detectar piezas faltantes da adas rotas o flojas en el tractor y en la cortadora de c sped Repare o sustituya esas piezas Verifique que los accesorios del tractor y la cortadora sean los correctos Verifique que la clasificaci n nominal de velocidad de TDF del tractor y la cortadora sea la correcta Verifique el estado de las
83. tied mt Pee Eun 1 4 CONNECTING OR DISCONNECTING IMPLEMENT SAFETY sese nennen nennen nennen nnns 1 5 THROWN OBJECTS HAZARDS 2 2 Urn Ee ED RERO Pe EH REPRE 1 6 RUN OVER FRAZARO S 4 atu tere odia 1 8 PTO ENTANGLEMENT HAZARDS dh entente aD and 1 9 MOWER BLADE CONTACT HAZARDS ette tein a eet hac nat ee asi a ig Me NIRE eas 1 10 HIGH PRESSURE OIL toti IRR ERR ERE t IHR OD c be eee 1 11 ELECTRICALS FRE HAZARD Seri irte alae ata Iain 1 12 TRANSPORTING HAZARDS e e a eei HOD tia 1 13 HAZARDS WITH MAINTENANCE OF IMPLEMENT sesseseeee nennen nnne enne nennen nnne nns 1 14 PARTS INEORMATIGON tb Dt DU i bete Cap EG 1 15 Decal EOGCatiOn sac ues rotat t re e D eene P ete en or o ende tata 1 15 Decal Description a M REI e usd ene 1 19 Federal Laws and Regulations trat P Pert ee M ae EH P ia eb ee hic Ele Pe eal PO GL Meg dad dE ds 1 30 INTRODUCTION SECTION oras cai 2 1 uc cpm 2 3 ASSEMBLY SECTION ue ER 3 1 General 22 di tit 3 2 TRACTOR PREPARATION eter medeere e nene etude iba 3 3 MAINFRAME ATTACHMENT initin rintani i nennen nennen nn rra 3 3 HEAD ATTACHMENT m 3 5 ATTACHMENT OF HYDRAULIC HOSES Mre nnu r a A REAA nn A rre 3 6 SIDE GAUGE WHEEL OPTIONAL nne e een de e te e hp e devi
84. to remove pressure form system 02964509 DB150 07 11 Maintenance Section 5 13 2011 Alamo Group Inc MAINTENANCE MAINTENANCE Hardware Most nuts and bolts will stay tight and therefore need only periodic checking However the following nuts and bolts are extremely important and should receive special attention Spindle Housing Bolts Tighten to 400 Ft Lbs Torque Blade Bolts Tighten to 400 Ft Lbs Torque Blade Bar To Spindle Bolts Tighten to 400 Ft Lbs Torque Be certain to clamp or securely support the Spindle Housing and subassemblies to prevent AWARNING injuries to hands and feet due to inadvertent dropping or falling over Always wear safety glasses and gloves to prevent eye and hand injury when chiseling or AWARNING hammering on metal components Hardened metal will chip unexpectedly An assembled spindle housing is quite heavy Use a hoist or get help to handle them safely AWARNING Lift carefully and properly using your legs to lift NOT YOUR BACK Cylinder Rod Maintenance It is important to visually inspect the hydraulic cylinder rods daily before use It is highly recommended that while the machine is stored or getting very little use that a protectant is applied to the hydraulic cylinder rods to prevent degradation If the machine receives more frequent use be sure to fully cycle each cylinder function so that the cylinder rod is coated by the systems hydraulic fluid D
85. to Mount 11 111 quick hitch Efficient Hydraulic oil tank permits the system to run cooler in rough mowing conditions Durable Construction Top deck made of 10 gauge steel Versatility Mower has a tilt angle of 85 degrees up through 70 degrees down and a max reach of 158 from the center line of the tractor Cutting Capacity 1 diameter grass weeds and brush Safe Operation Front and rear double chain guards no dangerous moving parts above the deck i e drivelines belts pulleys or u joints Tractor Requirement 60 PTO HP with ample front end counterweight Warranty One year parts and labor Non governmental users subject to a modified policy Only genuine Rhino OEM replacement parts may be used for warranty replacement DIRECTION Throughout this Manual front and rear left and right are determined by the normal direction of travel the same as driving an automobile DB150 07 11 Introduction Section 4 3 O 2011 Alamo Group Inc A INTRODUCTION INTRODUCTION ATTENTION OWNER OPERATOR BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and Mower 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Mower Mail within 30 days of delivery date of t
86. to answer any questions about safe operation that remain after studying the manufacturer s operator s manual s and this safety manual Practice all other usual and customary safe working precautions and above all REMEMBER SAFETY IS UP TO YOU YOU CAN PREVENT SERIOUS INJURY OR DEATH CAUSED BY UNSAFE WORK PRACTICES The Industrial Agricultural Mower Industrial Agricultural Mower Types Mowers are used for pasture clipping crop residue shredding heavy brush cutting waterways right of ways roadside or highway mowing Also these mowers are used for cutting grass and other growth in public areas such as parks and cemeteries Flail Boom Rotary Sickle Bar Folding Wing Rotary The Industrial Agricultural Mower Agricultural Disc Mower Types Disc mowers are designed and equipped to cut hay crops at higher field speed Disc Mower Disc mower conditioners mow and condition crops Disc Mower Conditioner Self propelled windrowers mow and form conditioned hay into windrows Self propelled Windrower Follow A Safety Program Protect Yourself Wear personal protective clothing and Personal Protective Equipment PPE issued to you or called for by job conditions You must ALWAYS wear safety glasses with side shields You may also need Hard hat Safety shoes Safety goggles or face shield Heavy gloves H
87. to confirm and repair or replace Check Relief Pressures Repair or replace as required Confirm with tests Repair or replace as required May be root cause of any internal Leakage Test oil and replace as required review the previous section Check for cracks and retighten Replace with Correct fittings due to over tightening replace hose or fitting Repair or replace Cylinder or port Disassemble and Replace Clean or Replace the Rod as required Determine Cause of Overload Replace the Rod Check Hose Diagram in the Service Manual and route the hoses correctly Confirm incorrect placement and Re attach the harness connectors as needed Consult the Operator s Manual for Correct operation and communicate with the Operator Test pump to confirm Rebuild or replace as required Check valve Pilot pressure and Load sense check valves Replace or fill as required Replace oil and clean components Check Fuses wires etc and repair as required Test then replace or repair as required Operation Section 4 40 O 2011 Alamo Group Inc OPERATION Problem Cylinder Moves Spongy or Jerky Cylinder Moves Some Functions But Not All Cylinder Rod Bent DB150 07 11 Possible Cause Air in oil Wrong Oil Used Oil is cold Faulty Pump or Pump drive Workport reliefs set too low Faulty Joystick Controller Oil Level too low Faulty Solenoid valve Contamination in valve Faulty main spo
88. un asf uoise OLNSAINVLSV IdV 30 O9S3ld avaian9as 0 m c 20 gt Q lt 1102 O ep uogio2eg 10 OS L4d dS 10 980 819 63 epeuep pepunDes jeues 91935 sa 1VN3s sej A ue seje o ojueruejue eooJqos 5 anbiod 2 ezeqeo e ep se 5 31143 OLN3IW3 IdWI 13G S31VNINWON QVGIOOT3A V1 VQ39X3 ON VHOQV LHOO VI SVTTIIHOND GVGIDOT3SA JO euiqeo eun o SvyHOLO3LOHd SVGN3Yd JSN enb owes o sefeqe ep anbeje e sejqudoeosns sease SOLO3SNI NO9 NOIOVIS3HNI opinbi ep sepipied Is e o 1012841 3H3dO ON ou U9I998Jlp O ap seuuelsis SO 15 NOIOVH3dO V1 VON313G ejueue 284109 ueuoroun ou e 101984 sooineJpiu o SOD11J99 9 sejoJjuoo SO IS NOIOVH3dO V1VON3L3G ueuoroun A openoepe j ueAey enb souau e P O JOJ9 11 3H3dO ON vHOQVL1HOO HOLOVHL soueAxe soje qo A sonpi
89. which provides the most ideal performance from the implement and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS B 0009 DB150 07 1 Operation Section 4 31 O 2011 Alamo Group Inc ALOJ FA A ET 0 OPERATION OPERATION AWARNING A DANGER A DANGER A DANGER AWARNING DB150 07 11 Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided scm o7 There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush TAL and in heavy weeds The Blades of this Mower can throw objects if AA shields are not properly installed and maintained Serious injury or even EDN death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 300 feet of mower scm 02 The rotating parts of this machine have been designed and te
90. with the operator s manual inside Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 e Check that the main driveline is securely attached to the tractor and the locking collar is seated in the grooveof the PTO shaft Inspect that the 3 point hitch pins are the proper size correctly installed and secured to the tractor lift arms with retaining pins inserted Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor OPS R 0008 B e Ensure deflectors and or chainguards in position and not damaged Replace worn broken and missing pieces OPS R 0038C C Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work 5 DB150 07 11 Operation Section 4 15 O 2011 Alamo Group Inc x m 5 O OPERATION OPERATION Never Leave the mower unattended while the head is in the raised AWARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sBm 4 BOOM ARM ASSEMBLY e Inspect condition of arm section weldment Ensure all pins are in place Ensur
91. worn or broken parts with authorized service parts Inspect mower blade spindle to ensure bearing preload If loose repair before operating LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified BLADE INSPECTION Inspect blade carrier and blades daily Check blade and blade carrier BOLT TORQUE daily Loose bolts can cause blade or blade bolt failures REPLACE bent damage cracked and broken blades immediately with new blades e AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing blades SAFETY SHIELDS GUARDS AND SAFETY DEVICES INSPECTION KEEP all Deflectors Chain Guards Steel Guards Gearbox Shields and PTO integral shields Bands Side Skirts and Skid Shoes in place and in good condition REPLACE any missing broken or worn safety shields guards and safety devices Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm PN HMBM 01 DB150 07 11 Safety Section 1 14 O 2011 Alamo Group Inc SAFETY PARTS INFORMATION PARTS INFORMATION R
92. y realice la conexi n final en el punto de descarga a tierra Realizaci n de mantenimiento con seguridad Mantenimiento de neum ticos y ruedas Revise los neum ticos y las ruedas a diario porque la estabilidad del tractor y la cortadora de c sped puede verse significativamente afectada por la presi n de los neum ticos o dafios en los neum ticos o en las ruedas Revise los neum ticos para verificar La presi n correcta Cortes y protuberancias Clavos u otras pinchaduras Desgaste desparejo o excesivo Estado de los v stagos y tapas de las v lvulas Revise las ruedas para verificar Da os en las llantas Tuercas o pernos faltantes o flojos Desalineaci n Todos los servicios de neum ticos deben ser realizados por un centro de servicios para neum ticos cualificado por una persona de servicio autorizada debidamente capacitada en los procedimientos y el uso del equipo de seguridad destinado a los servicios de neum ticos Ora Revise los neumaticos y las ruedas en busca de da os Mantenga la presi n correcta en los neum ticos Realizaci n de mantenimiento con seguridad Mantenimiento de neum ticos y ruedas continuaci n iADVERTENCIA Los tipos de ruedas y neum ticos que generalmente se encuentran en estos equipos requieren cuidados especiales al realizar servicios para evitar lesiones graves o la muerte No infle los neum ticos
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94. 2011 Alamo Group Inc ALOJ EAA ET 0 OPERATION OPERATION 2 TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit the tractor must also be properly equipped to provide operator protection to alert approaching vehicle drivers of the tractor s presence and to ensure tractor stability when mowing with the boom fully extended Tractor Requirements and Capabilities e Certified Roll Over Protective Structure ROPS or ROPS cab and seat belt e Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting PTO master shield Tractor Horsepower Minimum 60 HP e 3 Point Hitch Lifting Capacity 2140 lbs 11 CAT or CAT Quick Hitch Front End Weight As needed to maintain 20 weight on front axle Power Take Off 540 rpm 6 spline or 1000 rpm 21 spline shaft 2 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U
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96. CKWISE Dao DB150 07 11 Jemen PTO Barra Gitatoria ide e TRABE el YUGO de collar de fijaci n del la LINEA DE CONDUCCION al eje de PTO Barra Gitatoria del tractor BOTTOMING GUT M traba en lugar CEs e USE la longitude de l nea de conducci n CORRECTA para el implemento Vea el A PELIGRO PARA EVITAR LESION SERIAO MUERTE POR CONTACTO A LA LINEA DE CONDUCCI N SEPARACION DE LINEA DE CONDUCCI N O EL FRACASO DEL EJE DE PTO e PARE MIRE y ESCUCHE por el movimiento de rotaci n antes de acercarse al implemento MANTENGASE ALEJADO y MANTENGA manos pies y cuerpo LEJOS de partes girando hasta que todos los elementos de movimiento se han parado SIEMPRE apage la Toma De Fuerza Barra Gitatoria antes de desmontar e NO opere si las cubiertas de Toma De Fuerza Barra Gitatoria estan da adas EMPUJE Y JALE el yugo hasta que el collar de fijaci n hace clic y el yugo se Manual de Operador para el Procedimiento REVISE las guardias de l nea de conducci n por giracion libre y sufficiente traslape para evitar areas sin cobertura e NO UTILICE UN ADAPTOR PARA LA TOMA DE FUERZA Barra Gitatoria OPERE ESTA M QUINA A 540 RPM SOLAMENTE OPERE ESTA M QUINAA LA VELOCIDAD DE PTO TOMA DE FUERZA O BARRA GITATORIA DEL TRACTOR DE 540 RPM El sobre exceso de velocidad de PTO puede causar el fracaso de componente que resultara en lesi n ROTACION DE PTO DEL TRACTOR EN SENTIDO HORARIO OPERE ESTA M QUI
97. DAD en inclinas en vueltas y en pobres condiciones de remolque D618 4 PARA EVITAR LESION SERIA Y MUERTE DURANTE LA OPERACION NO levante el implemento al estar en pendientes pronunciados e MANTENGASE ALEJADO DE agujeros y zanjas blandas e SIEMPRE MANTENGA 1500 libras de contacto entre las llantas y tierra Amplie el rodamiento de la llanta o agreguele peso si es necesario Vea el Manual de Operadores e MANTENGA SIEMPRE el 20 de peso del tractor en las ruedas delanteras e NO comience ni acelere repentinamente e MANTENGA la unidad por lo menos 10 pies de distancia de las l neas electricas y l neas de tubo psig 2 PARA EVITAR INCIENDOS DE EQUIPO Y CESPED e QUITE el c sped y escombros de las l neas hidraulicas circuito y las cubiertas PARA EVITAR INCIENDOS POR IGNICI N e NO PERMITA QUE LAS CUCHILLAS CONTACTEN piedras metal o objectos solidos e NO PERMITA QUE EL ACEITE CAIGA en el equipo o componentes calientes DB150 07 11 Safety Section 1 26 O 2011 Alamo Group Inc SAFETY ENTANGLEMENT HAZARD TO AVOID SERIOUS INJURY AND DEATH e Replace Master PTO shield after disconnecting implement from tractor Tractor PTO Guard Cubierta del PTO ALAAVS RIESGO DE ENREDAMIENTO PARA EVITAR LESION SERIA O MUERTE Reemplace la cubierta principal de Toma De Fuerza Barra Gitatoria despues de desconectar el implement del tractor D643 TO AVOID S
98. DB150 45 min MEM Published 07 11 Part No 02964566C OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover BC 0024 RHINO ATENCI N OF THE oa ALAMO GROUP 1020 S Sangamon Ave V ili ie merece 1 ALWAYS ON THE CUTTING EDGE Gibson City IL 60936 Si No Lee Ingles Pida 800 446 5158 MS rc M Traduzca Las Email parts servis rhino com Medidas de Seguridad O 2011 Alamo Group Inc 0 00 To the Owner Operator Dealer This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the implement at all times A Manual canister is provided on the implement where this manual can be properly stored If you lose or damage this manual a free replacement manual can be obtained from an authorized Rhino dealer or by down loading the manual from the Rhino website www servis rhino com BEFORE YOU START READ UNDERSTAND and FOLLOW the information provided in this manual the AEM Mower Safety manual and the tractor operator s manual carefully to learn how to operate and service your machine properly Failure to do so could result in personal injury to you and bystanders All implements with moving parts are potentially hazardous Every effort has
99. DB150 07 11 Operation Section 4 26 O 2011 Alamo Group Inc OPERATION 9 4 Driving the Tractor and Boom Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor Never operate the tractor at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and mower at slow speeds to determine how the tractor with and attached implement handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with the implement the overall working length and width of the unit is increased Allow additional clearance for the unit when turning or when passing large obstructions To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS B 0006 C Never Leave the mower unattended while the head is in the raised WARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sem 4 Always keep a careful look
100. ER FROM THE TRACTOR sse nemen eren nemen s nennen nn 3 33 TRANSPORTING THE TRACTOR AND IMPLEMENT sese eem eene en nennen nnns 3 34 Transporting on Public Roadways iiti nennen nnne nnns 3 35 Hauling the Tractor and Implement enne nenne nnn 3 37 TROUBLESHOOTING GUIDE ieri etti ad re dd dela dee 3 39 MAINTENANCE SECTION a end 1 1 HAZARDS WITH MAINTENANCE OF IMPLEMENT sssssseeeneeenennene ene enne nemen enn rr cnn arrancan 1 2 PARTS INFORMATION soii Pas ERR ARI ane ERAT ERES 1 3 LUBRICATION INFORMATION soeren nirien E A RE ANE AEE enne 1 3 HYDRAULIG EBEUID tarte tenerte dee eei Pe tee Ree PR E ee ede tun ies 1 5 Proper Qil Level Ete eei ee tod e RE ee S ed Teen beu eed aout aaa od nate teed 1 6 DRIVELINE LUBRICATION 4 icr tete tte t altere A 1 7 MAIN DRIVELINE 4 CAT 4 SAFETY SHIELD sse eee n ennemi cnn nn ran rr rn nr rra nennen nene 1 8 BLADES iE a LE eL ett metn ore 1 10 BLADE SERVICING dte dese cnet A de a eed eee deze due Lcd el Logged cto 1 11 BLADE SHARPENING treten tert ete ttim atin re RE e a ERR CHR it E REP RR Re ee 1 12 BLADE REMOVAL A ee 1 12 BLADE CARRIER REMOVAL tee ia 1 13 BLADE CARRIER INSTALLATION
101. ERIOUS INJURY OR DEATH FROM INADVERTENT MOWER HEAD START UP Disconnect the hydraulic solenoid BEFORE servicing the tractor or mower PARA EVITAR LESION SERIA O LA MUERTE AL COMIENZO INVOLUNTARIO DE LA CABEZA CORTADORA e Desconecte el solenoide hidr ulico ANTES DEL servicio al tractor o el cortac spedes D637 DB150 07 11 Safety Section 1 27 O 2011 Alamo Group Inc SAFETY SAFETY Non genuine parts can fail catastrophically TO AVOID SERIOUS INJURY OR DEATH ONLY use genuine RHINO replacement parts e Non genuine parts can fail creating hazardous conditions for operator and bystanders Contact local dealer or RHINO about repair parts at 1020 S Sangamon Ave Gibson City IL 60936 Customer Service 800 446 5158 Email parts servis rhino com IMPORTANT BE AWARE BE TRAINED Before Operating this Mower BE ALERT BE ALIVE To prevent serious injury to yourself and or bystanders be trained in Safe Mowing Practices Alamo Group Companies Alamo Industrial Bush Hog M amp W Rhino Schulte Tiger and Terrain King as well as AEM and FEMA provide training material that is critical for your Safety and the Safety of others when operating this equipment Make these Safety Procedures an important part of every workday Read and understand the Operator s Manual Do not let untrained individuals operate this equipment Contact your Dealer AEM www aem org FEMA 314 878 2304 www
102. FarmEquipment org or Alamo Group www Alamo Group com for information on training material or courses that provide training in Safer Operating Practices for Mowers D561 2 DB150 07 11 Partes que no son aut nticas pueden fallar catastr ficamente PARA EVITAR LESION SERIA O MUERTE Use SOLAMENTE las partes de reemplazo autenticas de RHINO e Partes que no son autenticas pueden fallar y causar conidiciones peligrosas para el operador y personas presentes Contacte a su distribuidor local o RHINO Sobre partes de reparo a 1020 S Sangamon Ave Gibson City IL 60936 Servicio al Cliente 800 446 5158 Correo Electronico parts servis rhino com IMPORTANTE ESTE CONSCIENTE SEA ENTRENADO ESTE ALERTO Antes de Funsionar ESTE VIVO Cortac sped Para prevenir lesi nes graves a usted y o personas presentes sea entrendado en la Practica de Segar Seguro Companias de Alamo Group Alamo Industrial Bush Hog M amp W Rhino Schulte Tiger y Terrain King asi como AEM y FEMA proporcionan material para entrenar que es esencial para su seguridad y la seguridad de otros al operar este equipo Haga estos procedimientos de seguridad una parte importante de su dia de trabajo Lea y entienda el Manual de Operadores No permita que personas sin entrenamiento funcionen este equipo Contacte a su distribuidor AEM www aem org FEMA 314 878 2304 www FarmEquipment org o Alamo Group www Alamo Group com para la informacion sobr
103. ING OFF TRACTOR EQUIPMENT RUN OVER AA DANGER ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT USE ROPS and SEAT BELT equipped tractors for mowing operations KEEP ROPS lock in up position ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat WHEN RAISING BOOM MOWER Raise or lower ONLY WHILE SEATED in tractor seat with seat belt buckled KEEP BYSTANDERS CLEAR of area TO AVOID crushing KEEP sufficient clearance around implement and wings TO AVOID contacting buildings or overhead power lines LIFTED Equipment can fall from mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted boom components and AWARN ING Mower Head SECURELY SUPPORT or block up raised equipment wings and components BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted compo nents KEEP BYSTANDERS CLEAR of raised boom or mower head until securely blocked up WHEN PARKING Implement and Tractor LOWER Mower Head to the ground BLOCK lifted parts before leaving equipment NEVER leave implement unattended in a raised position TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT AWARNING NEVER ALLOW children to play on or around Tractor or Implement DO NOT operate without operator or OVERHEAD pro
104. JANDO ALREDEDOR DE SISTEMAS HIDRAULICOS e NO use las manos para verificar si hay agujeros e SIEMPRE USE lentes de seguridad y guantes impenetrables e USE papel o un cart n para buscar agujeros e NO USE las manos o partes del cuerpo para buscar agujeros e MANTEGA manos y cuerpo LEJOS de agujeros de alfiler y boquillas que expulsan el liquido hidr ulicos DB150 07 11 Safety Section 1 19 O 2011 Alamo Group Inc ALAAVS SAFETY SAFETY DB150 07 11 IMPORTANT DO NOT operate PTO Mower with valve in the off position Severe damage to the pump and motor can result To open valve Rotate handle counter clockwise as many turns as possible IMPORTANTE NO funcione la Toma De Fuerza Barra Gitatoria o Cortadora con la v lvula en la posici n apadada Da os severos a la bomba y motor puede resultar Para abrir la v lvula Gire la palanca al sentido anti horario todas las vueltas possible SES DANGER CRUSHING HAZARD AND PINCH POINTS TO AVOID SERIOUS INJURY OR DEATH e KEEP AWAY from moving machinery parts that can pinch crush or fall A PELIGRO RIESGOS DE APLASTAMIENTO Y PUNTOS DE PELLIZCO PARA EVITAR LESION SERIA O MUERTE e MANTENGASE ALEJADO de piezas moviles de la maquina que pueden peliscar aplastar o caerse Safety Section 1 20 O 2011 Alamo Group Inc SAFETY A DANGER KEEP Bystanders AWAY MANTENGA las personas presente
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107. L result in DEATH OR A DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AWARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION jury y Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair DB150 07 11 Introduction Section 4 2 O 2011 Alamo Group Inc INTRODUCTION Transport Bar Tilt Cylinder Motor Hydraulic Tank Rotary Head Chain Guard Mainframe Hydraulic Hoses Boom Arm Assembly OONOARKRWN INTR B 0008 Your DB150 Boom is designed for heavy duty cutting in limited access areas such as highway park and rural roadsides overhead growth ditches levees and other such grass and limb control uses in generally hard to reach areas Your Maverick Boom can be equipped with a variety of cutting heads designed for specific cutting needs Features Powerful Hydraulically driven 60 rotary cutting head Operating Range 85 degrees up and 90 degrees down allowing the operator to mow in many different circumstances that are impossible with ordinary mowers Standard Equipment Counterweight is provided with a 60 gallon hydraulic reservoir tank Easy
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109. N OPERATION Transport only at speeds where you can maintain control of the A WARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes e or w
110. NA A 1000 RPM SOLAMENTE OPERE ESTA M QUINA A LA VELOCIDAD DE PTO TOMA DE FUERZA O BARRA GITATORIA DEL TRACTOR DE 1000 RPM El sobre exceso de velocidad de PTO puede causar el fracaso de componente que resultara en lesi n ROTACION DE PTO DEL TRACTOR EN SENTIDO HORARIO Safety Section 1 24 O 2011 Alamo Group Inc SAFETY TO AVOID SERIOUS PARA EVITAR LESION INJURY OR DEATH SERIA O MUERTE FROM BLADE POR EL FALLO DEL ATTACHMENT ACOPLAMIENTO DE FAILURE i Blade Nut LAS CUCHILLAS e Torque blade bolt i ET E Apriete los tornillos to 300 ft Ibs torsi n 300 libras pie TED Bee e Siempre reemplace Blade Bolt 5 blades in pairs las cuchillas en pares ALWAYS replace e SIEMPRE reemplace blades with new las cuchillas con bolts and nuts tornillos y tuercas nuevas D395 ALAAVS A DANGER A PELIGRO TO AVOID SERIOUS INJURY OR DEATH PARA EVITAR LESION SERIA O MUERTE DO NOT OPERATE if Thrown Object NO OPERE si la Cubierta de Shielding is damaged or missing Objetos Lanzados esta da ada o falta Maintain Rubber Deflectors in good Mantenga Los Deflectores de Hule condition Rubber Deflector en buenas condiciones Inspect Rubber Deflectors Deflector de Hule a Inspeccione Los Deflectores de frequently Hule con frecuencia ADANGER A PELIGRO Dini Riesgo de Aplastamiento TO AVOID SERIOUS INJURY OR DEATH PARA EVITAR LESION SERIA O MUERTE e STAND CLEAR when removi
111. ON BUI e op sendsap ajuewejeipawu euend e sejogie o So snque ep sapuesH esed ojos euend ej OJens ap B99 9102 opueno epeo e ap euend ej ebuaJuey e e seid 002 001 e ugo es s ugioeJedo e eDuejep A ejopeuoo e ep euend ej 3HH3IO sell seuoroonuisqo A seuopaoo sejsod seupaid sopyos soje qo uoo SVI OLOVLNOO 14 HVLIA3 Ped euo WUNLIV VISLSArV se jeuodxe uis 29199 A ojans e ojejered ej ap jezeqeo je JLSNPVY ap euiqeo eun SYHOLO3 LOHd 3SN nb ones sojoesui o sefeqe ep enbeje sejqudeosns seeje ue eJopeuoo e ejedo ON Jojoes un ue opueJedo seJopejoo o sop e eu opueno SsyqvHH3O HOLOVHL 2 ISN uees ou enb euoo Iu e ep ajos ep pepioedeo ej epeoxe ON VHOQv18HOO VI soje qo Id 006 uoo soje qo eJopeuoo sopezuel ue uenue SO euni Pale eJopeyoo 9PS9P sopezue soje qo se enb eyed oy 19 9uor oedsu ej ep
112. OP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PLACE implement on ground or securely block up raised equipment Use large blocks on soft or wet soil PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure DISCONNECT Pump solenoid valve or PTO driveline connection before servicing mower head WEAR SAFETY GLASSES PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES when servicing hot components AVOID CONTACT with hot hydraulic oil tanks pumps motors valves and hose connection surfaces SECURELY support or BLOCK UP raised implement framework and lifted components before working underneath equipment FOLLOW INSTRUCTIONS in maintenance section when replacing hydraulic cylinders to prevent component falling STOP any implement movements and SHUT OFF TRACTOR engine before doing any work procedures USE adder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to
113. OW clearance for implement swing while turning KEEP raised boom mower 10 feet or greater distance from all power lines and overhead obstructions PN THBM 01 DB150 07 11 Safety Section 1 13 O 2011 Alamo Group Inc ALAAVS SAFETY SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT 2 7 A a p M p rad Periodically inspect all Lower mower Stop engine Set mower head Thrown Objects moving parts lubricate head to ground remove key securely on the Hazard Ensure drivelines and tighten block up before before ground before blades rotate all fasteners servicing conducting servicing blades clockwise viewed maintenance from above mower head AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN AAWARNING GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE REPAIRS AND MAINTENANCE BEFORE PERFORMING SERVICE REPAIRS AND MAINTENANCE ON THE IMPLEMENT STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PLACE implement on ground or securely block up raised equipment Use large blocks on soft or wet soil PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure DISCONNECT Pump solenoid valve or PTO driveline connection before servicing mower head WEAR SAFETY GLASSES PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and
114. Port Relief Malfunction or Failure Swing Cylinder Failure Cutting head Plowing in Ground Operator Travelling Too Fast Low Oil Level on Boom Function System Failed One way Flow Restrictor in valve Defective or damaged Controller Incorrect Hose Size to Cylinder s Defective or Damaged Joystick Controller Improper adjustment of Joystick potentiometer gear timing Solenoid Valves stuck due to contamination Failed O ring on Solenoid Valves C A N System Improperly Adjusted Valve Main Spool Bent or Stuck Improper Wiring Defective or Damaged Control Module s Defective or Damaged Joystick Cables Sticking Bent too sharply Overheated due to contact with hydraulic components Connection at valve damaged or failed Main Spool in Valve Stuck or bent Remedy Test to confirm Adjust or Replace as needed Test to Confirm Rebuild or replace as needed Operator Error Operator Training Operator Error Operator Training Fill oil and bleed system of air Gravity Aided Functions Only Confirm and replace Repair or Replace as needed Replace with proper OEM part Repair or Replace as required Adjust to locate proper neutral setting per the Service Manual Repair or replace as required Flush and fill Hydraulic System Replace the O ring with proper replacement parts Consult a Factory Trained Service Technician to facilitate the proper adjustment of the system Replace the Valve Section Confirm and
115. SSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors are installed and in good working condition Mower Head is running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height sem 10 4 Operating Speed and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Do Not exceed 2 MPH while operating Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required operating and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut Always start and stop cutting blades with engine near idle Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range
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117. T III PIN HITCH ARM Optional Cat 11 amp 1 Pin Arrangement for a Cat III Hitch Arm Note Position of Pin Asm B 0004 OPTIONAL CAT II amp Ill PIN RETAINING CAT Il PIN HITCH ARM Optional Cat amp Ill Pin Arrangement for a Cat Il Hitch Arm Note position of Pin Asm B 0003 Top Link Attachment Assembly Section 3 4 O 2011 Alamo Group Inc ASSEMBLY HEAD ATTACHMENT Align the Mainframe with the Mower Head insert the Main Head Pin and retain with bolt and locknut Attach the Linkage with bushings and retain with the bolts and locknuts Figure Asm B 0001 With a hoist raise the Mower Head until it is vertical Attach the Transport bar to the Mower Head Figure Asm B 0002 su gt Y a E TRANSPORT BAR 08150 07 11 Assembly Section 3 5 O 2011 Alamo Group Inc AIEINASSV a co N Y ASSEMBLY Adjust the Tilt Cylinder Clevis until it lines up with the Lift Link Weldment retain with Tilt Cylinder greasable Pin Figure Asm B 0003 Tajpi A Tilt Cylinder Clevis Greaseable Pin estis 1 ATTACHMENT OF HYDRAULIC HOSES Once pumps are installed DO NOT start the tractor which will turn the pumps unless AWARNING thehydraulic circuits are completed and filled with the specified universal tractor hydraulic oil Running pumps without oil will cause non warrantable damage
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119. Vibration may also cause structural cracks in the mower Use only original equipment blades on this mower They are made of special heat treated A WARNING alloy steel Substitute blades may not meet specifications and may fail in a hazardous manner that could cause injury When changing Blades always replace the Blade Bolt amp Blade Nut at the same time Reuse of Blade Bolts or Nuts could fail in a harzardous manner that could cause injury Inspect Blades daily for normal wear If Blades have a notch worn into the leading worn into the leading edge at the lower bend more htan 1 2 DEEP due to running in gravel and or the ground REPLACE BOTH BLADES ON THAT CARRIER IMMEDIATELY Failure to replace such abnormally worn blades may lead to catastrophic failure of the blade and ejection of the broken part with tremendous force which may cause bodily injury or death A DANGER NOTE Replace Blades in pairs after no more than 1 2 notch wear 1 2 Maximum Original Blade Edge Mnt R 0034 DB150 07 11 Maintenance Section 5 11 2011 Alamo Group Inc MAINTENANCE MAINTENANCE BLADE SHARPENING Always sharpen both blades at same time to maintain balance Follow original sharpening pattern as shown in Figure Mnt B 0035 Always sharpen blades by grinding DO NOT heat and pound out edge Do not sharpen blade to a razor edge but leave a 1 16 blunt edge Do not sharpen back side of blade Avoid p
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121. abajar en el sistema el ctrico desconecte los cables de la bater a Retire primero los cables negativos de la bater a Al reconectar la bater a conecte los cables negativos de la bater a al final El l quido del interior de las bater as contiene cido que es un VENENO y puede causar QUEMADURAS QU MICAS GRAVES Evite lesiones Use una protecci n facial para evitar el contacto con los ojos Use guantes y ropa resistentes a los productos qu micos para mantener al electrolito alejado de la piel y la ropa com n ADVERTENCIA El contacto con el electrolito da a los ojos y la piel Siempre use una protecci n facial para evitar que el electrolito penetre en los ojos Si el electrolito entra en contacto con los ojos enjuague de inmediato con agua limpia y busque atenci n m dica Use guantes de caucho y ropa de protecci n para mantener el electrolito lejos de la piel Si el electrolito entra en contacto con la piel o la ropa lave de inmediato con agua limpia Si se ingiere busque atenci n m dica de inmediato NUNCA proporcione l quidos que induzcan el v mito Use protecci n facial Use indumentaria de protecci n 23 24 Realizaci n de mantenimiento con seguridad Evite explosiones iADVERTENCIA Evite posibles lesiones graves por explosiones Las bater as de plomo cido producen gases sumamente explosivos especialmente durante la carga Mantenga al
122. ace blades more often could cause damage to the blades Adjust mower height for mowing Conditions to eliminate blade to ground contact Op 22 OPS U 0031 DB150 07 11 Operation Section 4 18 2011 Alamo Group Inc OPERATION 8 4 Cutting Component Inspection Blade Bar Inspect blade bar assembly for the following Notches and Gouges Damaged Blade Bar Cause Blade contacting foreign objects Cause Blade Bar contacts an immovable objectwhile mower was in motion Remedy Inspect the area to be mowed and remove foreign objects that could cause damage to the blades Remedy Inspect the area before mowing to determine where the immovable objects are Original Blade Edge located and place visible hazard markers to identify the areas Avoid mowing in the area where immovable foreign objects exist Original Blade Edge Excessive Blade Wear Cause Mower height set too low Blade used past intended life Remedy Replace blades more often Adjust mower height for mowing Conditions to Ops 1243 eliminate blade to ground contact OPS B 0062_A Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier A DANGER IMMEDIATELY if either blade has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or material
123. aged or bent blades The mower manufacturers from the Association of Equipment Manufacturers AEM and the Farm Equipment Manufacturers Association FEMA advocate that you DO NOT reuse straighten hard face or weld mower blades Death or serious injury could result if a broken blade is thrown from a mower 25 26 Perform Maintenance Safely Mower Blade Maintenance continued How are mower blades made Mower blades are made of high strength alloy spring Steel They are hot forged and shaped to meet the manufacturer s individual specifications then heat treated and tempered to a high strength ductile state to reduce the possibility of breaking while mowing Blades are tested to ensure they meet strength hardness and ductility standards If a blade fails to meet any of these specifications it will not be used on the mower What happens when a mower blade bends It takes a great amount of impact force to bend the blade This impact force often results in the blades being gouged or chipped After a blade is damaged by a gouge or chip a blade failure is much more likely to occur When a blade is severely bent a microscopic crack may be created in the blade Straightening the blade does not remove or repair this crack but may cause additional cracks Additional stresses during mowing operations can result in an unexpected blade failure Avoid bending blades Help prevent mower blades from bending or cracking by
124. along with specific worksite or employer rules It is important that you know and comply with all applicable laws and rules including those requiring operator training and certification Safety Rules Know and Understand I ey Rules of Operation These are some of the rules you must work by A ROPS and seat belt equipped tractor is a federal government OSHA requirement for operator protection during mowing operations An enclosed cab provides additional operator protection from thrown objects Check your mower operator s manual to see if a tractor cab is also required Wear and check that others are wearing proper clothing and personal protective equipment Inspect your machine and attachments before each use as specified by the manufacturer and your employer Know the limitations and operating characteristics of your mowing equipment Do not misuse it Have all provided shields and guards properly installed before operating the machine Never modify or remove any part of the machine except for service then make sure it is replaced Follow A Safety Program Some Rules You Must Work By continued Only qualified and authorized individuals may operate this equipment Never allow children to play on ride on or operate the equipment Children are not qualified to operate this equipment Do not allow any riders Use three point contact handholds and steps
125. and will lock up the spindle Install the correct bolts Locking washers are provided to retain the pre load lock nut in place Improper installation of the washer and locking mechanism will allow the lock nuts to back off Re assemble following the recommended procedures Disassemble and check for wear Follow reassembly procedures indicated in the Technical Service Manual Usually due to lack of lube Replace the bearing s and make sure the spindle is properly filled Also check for leakage and repair as needed Operation Section 4 45 O 2011 Alamo Group Inc Noi ET 0 OPERATION OPERATION Problem Spindle Locks Up Seizes and Won t Turn Starter on Tractor Won t Crank Tractor Battery Dead or Low Continuous Power Draining DB150 07 11 Possible Cause Loss of lubrication in spindle Excessive bearing pre load Blade bar bolts too long Interference due to bent seal protector Wire harness incorrectly installed On Off switch malfunction Short to ground in wire harness Battery failure Tractor issues Remedy Indicated by catastrophic failure of the upper bearing See the previous section Disassemble the spindle and inspect the bearings for wear Re assemble following the bearing pre load specifications in the Technical Service Manual Installing the incorrect bolts too long for the blade carrier will allow the bolts to contact the lower bearing and will l
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127. ansporte cuando transporte la cortadora por la v a p blica Evite lesiones producidas porl quidos a alta presi n Evite las lesiones por inyecci n de fluidos debidas a fugas de l quidos a alta presi n Si un fluido se inyecta en la piel debe ser extra do dentro de pocas horas por personal m dico familiarizado con este tipo de lesi n Las fugas de fluido bajo presi n pueden no ser visibles Al verificar en busca de fugas o cuando trabaja cerca de sistemas presurizados Lea las pr cticas de seguridad recomendadas en los manuales del operador del fabricante Use una protecci n facial o antiparras de seguridad para proteger los ojos Use un cart n o una madera para buscar fugas NO use las manos Alivie la presi n del sistema antes de desconectar l neas Busque y repare las l neas los tubos y las mangueras da ados o con fugas Busque y apriete las conexiones flojas Purgue el aire del sistema antes de hacerlo funcionar El fluido a alta presi n puede inyectarse en el cuerpo d Cumplimiento del programa de seguridad Evite lesiones por incendios y explosiones Aplique el freno de estacionamiento apague el motor de la cortadora y del tractor y retire la llave mientras llena el dep sito de combustible Tenga precauci n adicional cuando carga combustible en un motor caliente Nunca fume mientras carga combustible Evite las chispas conectando a tier
128. as las palancas de control y retire la llave de contacto si la cortadora de c sped no debe ser utilizada Ll vese la llave Instale dispositivos de apoyo aprobados cuando trabaja debajo o cerca de equipos elevados ADVERTENCIA Las cortadoras de c sped u otros equipos elevados no apoyados pueden caerse de manera imprevista Nunca se introduzca debajo de equipos elevados si no est n apoyados en dispositivos de apoyo aprobados La ca da de equipos podr a resultar en una lesi n grave o la muerte por aplastamiento Retire s lo las guardas o cubiertas que permiten acceder a la zona donde se realizar n servicios Vuelva a colocar todas las guardas y cubiertas cuando el trabajo est terminado lt gt PELIGRO PONER EN FUNCIONAMIENTO Use una etiqueta que indique No poner en funcionamiento Utilice dispositivos de apoyo CE aprobados E Vuelva a colocar todas las guardas 21 22 Realizaci n de mantenimiento con seguridad Use ventilaci n adecuada Si es necesario hacer funcionar un motor en una zona cerrada elimine del rea las emanaciones de escape con una extensi n del ca o de escape Si no tiene esa extensi n aseg rese de abrir las puertas y dejar entrar aire del exterior iADVERTENCIA Evite posibles lesiones Nunca trabaje en la maquinaria con el motor en funcionamiento salvo que as lo indiquen los manuales del fabricante para un servicio en particular
129. ate Fully tighten bolts Item 1 Install flex coupler to the quick disconnect pulley hub using the countersunk socket head bolts Item 2 Apply thread locking compound to the bolts Tighten bolts to 45 FT LB Attach motor mount angle brackets Item 3 to the channel frame leave bolts loose Insert motor shaft into flex coupling and allow motor to find its center Adjust motor up as needed to provide ample clearance between the top of flex coupling and the motor Bring angle brackets up to motor mount plate and tighten the bolts NS Fare 201 TAPER BUSHING amp SHEAVE INSTALLATION Do not use lubricants during installation as this may cause sheave breakage 10 FT LB MAX NOTE There will be a gap between the bushing flange and sheave after screws are tight Mnt B 0014 Make sure the bushing and bore of the sheave are free of dirt paint metal chips etc Insert cap screws and lockwashers engaging only 2 or 3 threads With key in the keyway slide the loosely assembled unit onto the shaft and position for good belt alignment Temporary shimming under the pulley may make it easier to position Carefully tighten cap screws alternately and progressively until tapers are seated about 5 FT LB Check sheave alignment and runout wobble Continue careful alternate and progressive tightening of cap screws to 10 FT LB Maximum torque s
130. aterales hasta el suelo Apague el motor trabe la ignici n y retire la llave de la m quina ll vela con usted Espere hasta que todas las piezas m viles se hayan detenido antes de descender Libere la presi n hidr ulica moviendo los controles hidr ulicos varias veces en todas las direcciones Trabe las cubiertas y los cerramientos antivandalismo si est n instalados cuando los equipos est n sin vigilancia Descienda con cuidado manteniendo contacto de tres puntos Aplique el freno de estacionamiento Descienda b los equipos elevados D hasta el suel E asta el suelo Antes de estacionar temporalmente y dejar equipos deshabilitados cerca de zonas con tr nsito Retire los equipos de la v a p blica nstale banderas de advertencia Use las balizas de advertencia del tractor e Desenganche la TDF STOP 8 aplique el freno Descienda los v VW equipos elevados D hasta el suel A asta el suelo 4 e UN Espere hasta que las piezas giratorias se detengan Retire la llave trabe la ignici n ll vese la llave Apagado con seguridad Descenso correcto Nunca descienda de equipos en movimiento Nunca baje de una m quina saltando Descienda con cuidado Verifique que no haya peldafios resbaladizos Mantenga los pies y las manos lejos de los controles Use los asideros y los pelda os durante
131. batteries Provide adequate ventilation Never check the battery by placing a metal object across the battery posts the resulting spark could cause an explosion WARNING Avoid possible serious injury from battery explosion Do not charge a battery or boost start the engine if the battery is frozen Warm to 60 F 15 5 C or the battery may explode and could cause serious injury Safety rules during battery boost starting Follow the instructions for proper battery boost starting as specified in the manufacturer s manual Be sure the machines are not touching Observe the polarity of the batteries and connections Make the final cable connection to the engine or the furthest ground point away from the battery Never make the final connection at the starter or dead battery sparks may ignite the explosive gases present at the battery When disconnecting cables after jump starting remove the cables in reverse order of connection e g final connection first Avoid Sparks and Open Flames Near Batteries For Boost Starting Observe Polarity and Make Final Connection at Ground Point Perform Maintenance Safely Tire And Wheel Maintenance Check your tires and wheels daily because the stability of the tractor and mower can be dramatically affected by tire pressure or damage to tires or wheels Check tires for Correct pressure Cuts and bulges Nails or other pun
132. behind unit TURN ON tractor flashing waming lights TO AVOID LOSS OF TRANSPORTATION CONTROL DO NOT travel at speeds over 20 mph REDUCE SPEED on inclines in turns and in poor weather conditions TO AVOID SERIOUS INJURY AND DEATH DURING OPERATION DO NOT lift implement while on steep slopes e KEEP AWAY from soft ditch banks and holes ALWAYS MAINTAIN 1500 pounds of 1500 contact between wheels and surface Widen wheel tread or add weight if needed see Operator s Manual ALWAYS MAINTAIN 20 of tractor weight on front wheels e DO NOT start or accelerate suddenly e KEEP mower AT LEAST 10 FEET AWAY from electric lines and pipe lines TO AVOID EQUIPMENT AND GRASS FIRES CLEAR AWAY grass or debris from hydraulic lines circuits and decks TO AVOID FIRE IGNITION DO NOT ALLOW BLADES TO CONTACT rocks metal or solid objects DO NOT ALLOW OIL TO SPRAY on hot equipment or components PARA EVITAR LESION SERIA Y MUERTE DURANTE LA TRANSPORTACION e SIEMPRE ABROCHE el cintur n de seguridad COLOQUE el brazo serguramente en transporte y apague el interruptor principal e VERIFIQUE QUE EL SMV reflectors y luces intermitentes de advertencia pueden ser vistos claramente por detras de la unidad PRIENDA las luces intermitentes de advertencia PARA EVITAR LA P RDIDA DEL CONTROL DE TRANSPORTACION e NO remolque en velocidades arriba de 20 mph e REDUZCA LA VELOCI
133. buenas condiciones INSPECCIONE el rea por si hay riesgos potenciales de objetos lanzados antes de segar e REMUEVA y EVITE objectos come alambre cable objetos de metal y todo otro material extranjero NO DEJE que las cuchillas contacten los objetos s lidos como alambre rocas postes borde de banqueta o barandillas D616 1 APELIGRO PARA EVITAR LESION SERIA O MUERTE LEA Y ENTIENDA el Manual de Operador proporcionado signos de seguridad y calcomanias informativas para el tractor y implemento antes de operar el equipo CONTACTE AL DISTRIBUIDOR imediatamente si no tiene los manuales CONTACTE AL DISTRIBUIDOR para que le explique cualquier instrucci nes que no entiende completamente ENTIENDA COMO parar el tractor y equipo rapidamente en caso de emergencia SIEMPRE USE lentes de seguridad USE un casco zaptos de seguridad y guantes para su protection cuando esta operando el equipo 0616 2 DB150 07 11 Safety Section 1 21 O 2011 Alamo Group Inc ALAAVS SAFETY SAFETY DB150 07 11 A DANGER APELIGRO Crushing Hazard Riesgo de Aplastamiento Injury or Death Lesion o Muerte TO AVOID SERIOUS INJURY OR DEATH USE tractor equipped with Roll Over Protective Structure CROPS including roll bar and seat belt Keep roll bar in raised position KEEP ALERT and AVOID hitting stumps holes ruts and uneven terrain ALWAYS BUCKLE UP sea
134. cara con filtro Use la ropa necesaria no corra ning n riesgo jADVERTENCIA Evite lesiones graves o muerte por enredos No use ropa floja ni accesorios Ate el cabello largo Mant ngase alejado de todos los componentes giratorios cuando el motor est en funcionamiento El contacto el enrollado o el enredo con piezas giratorias o m viles podr an resultar en lesiones graves o la muerte LY Y Evite quedar enredado Cumplimiento del programa de seguridad Lea aseg rese de comprender y siga las instrucciones escritas del fabricante que se encuentran en el manual del operador y en los letreros de seguridad sobre la cortadora y el tractor Obtenga capacitaci n para la operaci n de la cortadora y el tractor Aproveche los programas de capacitaci n que se ofrecen en su zona Solic tele al distribuidor de equipos o al supervisor que le explique cualquier informaci n que no comprenda Explique las instrucciones escritas de los manuales del operador y los letreros de seguridad a los usuarios u operadores que no puedan leerlas Inspeccione la cortadora y el tractor diariamente antes de hacerlos funcionar Aseg rese de que todas las guardas se encuentren en su lugar y de que el equipo funcione correctamente Nunca fume mientras lo est manejando Nunca llene el dep sito de combustible con el motor en funcionamiento o cerca de una llama abie
135. cc cit 1 13 HAWAI e t fln ei E ltd 1 14 Cylinder Rod Maintenance E a 1 14 Boom Cylinder Removal and Replacement Instructions oooonnoonccnnonncccccnnnconncccnnnao nn cnn 1 15 Hydraulic Component Maintenance Schedule ooooooccccconnoccccccnonconccccnnnoncncncnnno nc ncnnnnn rra nr narran nennen nennen enne 1 16 LEXAN Sheet Cleaning Recommendations sss nennen rn nera 1 16 Cleaning Procedure for Small Areas Manual sess ennemi nn nnns 1 16 Cleaning Procedure for Large Areas Automated nne enne neis 1 17 Other Important Instructions for All Lexan Sheets nn nn eere nennen 1 17 Additional Important Considerations for Multiwall Corrugated and Sign Sheet 1 17 Graffiti removal from Lexan Margard sheet enn nnm rra 1 17 STORAGE dt sumi I LM MINIMI 1 18 PROPER TORQUE FOR FASTENERS edente dese dl de dedu eed e Lee e e Pede ae deed ade an 1 18 SERVICE OF SPINDLE HOUSING arreter dictada dad FE R ARARA AA eher ee dit 1 20 Removing Bearirig 1 2 need ee IL rene dd Y 1 20 INSPECION TREE LIE 1 20 Assembly it det od e E TE eoe Pee Pere EE HEU EL Bot eue beet oce Ad On eod ee e eue edge ud 1 21 MOTOR amp COUPLING INSTALLATION
136. ced daily every eight hours of operation to achieve the best operation and the longest life Fill with NLGI EP 2 Grease DRIVELINE The driveline powering the hydraulic system may have a universal joint at each end Check you tractor and locate the grease points on the driveline that is connected from the front engine pulley to the front mounted pump Grease weekly Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 DB150 07 11 Maintenance Section 5 3 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE Fixed Arm Mower Greasing Points Rotary Head Tilt Cylinder Pivot Spindle Assembly 8 Hours Driveline U Joints 8 Hours Shield Bearings 16 Hours Boom Arm Assembly Boom Linkage Pin 8 Hours lt D Use NLGI EP 2 Grease Mnt B 0078 DB150 07 11 Maintenance Secti
137. ces boulders rocks culverts stumps or metal objects Mark the inspected area with flags If the area is dense and cannot be walked thoroughly it may be necessary to inspect a smaller area as well as possible then trim away the part that has been inspected and can safely be removed Walk each new area again and repeat the inspection before cutting more away Repeat as often as necessary until the area is cleared It can be damaging and or dangerous to work the cutter in an area that has not been visually inspected Place DANGER signs at least 300 feet beyond the perimeter of the area to be worked not just 300 feet from where the machine started operating It is convenient in many cases to work in 300 foot sections Move the first Danger sign to the beginning of the freshly cleared area place it then take the first cutting area flag up to the end of the freshly cleared area 300 feet away Walk and inspect the next 300 feet and place the second cutting area flag Pick up the second DANGER sign and take it a further 300 feet along the road or trail Note that in many cases the DANGER area will extend in front of and behind the machine as well as along each side Post signs accordingly 5 0008 Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debris Inspect the area before O mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even d
138. con los requisitos de las operaciones de las cortadoras Las piezas cr ticas pernos autobloqueantes de las hojas hojas pasadores escudos y otros componentes especiales tienen requisitos espec ficos de resistencia dise o y ajuste para la marca y el modelo de cortadora que usted est usando Evite posibles lesiones graves o la muerte por el uso de piezas o modificaciones no aprobadas No sustituya con torniller a com n los pernos de las hojas u otros componentes de piezas especiales originales del fabricante No sustituya hojas pasadores escudos u otras piezas cr ticas No use pernos de mayor resistencia para reemplazar los pernos de seguridad originales del fabricante 19 20 Realizaci n de mantenimiento con seguridad Preparaci n personal Use la ropa de protecci n personal y los equipos de protecci n personal PPE que se le proporcionen o que requieran las condiciones del trabajo SIEMPRE debe usar gafas de seguridad con escudos laterales Puede necesitar tambi n Casco Calzado de seguridad Anteojos de seguridad antiparras o protecci n facial Delantal y guantes Protecci n para o dos Casco o antiparras para soldar Respirador o m scara con filtro Use la ropa necesaria no corra ning n riesgo Mantenga las manos y la ropa alejadas de todas las piezas m viles No use cordones sueltos mangas flojas anillos relojes o cabello largo jADVERTENCIA Evi
139. ctures Uneven or excessive wear Condition of valve stems and caps Check wheels for Damage to the rims Missing or loose lug nuts or bolts Misalignment All tire service should be performed by a qualified tire service center or by an authorized service person who has been properly trained in the procedures and use of safety equipment designed for tire servicing Check Tires and Wheels for Damage Maintain Proper Tire Pressure Ora Perform Maintenance Safely Tire And Wheel Maintenance continued WARNING The types of wheels and tires usually found on this equipment require special care when servicing to prevent death or serious injury Do not inflate the tires above the recommended pressure Be sure to replace tire ballast if equipped See manufacturer s specifications for ballast requirements Keep wheel lug nuts tightened to manufacturer s recommendations A rise in tire pressure during operation is normal and should NOT be reduced Never reinflate a tire that has been run flat or seriously underinflated without removing the tire from the wheel Have the tire and wheel closely inspected for damage before remounting When adding air to a tire do so from a distance Use a long hose with self attaching chuck Always stand behind tread when adjusting tire pressure Do not inflate tires with flammable gases or from Systems using an alcohol injector Never cut or weld on a whee
140. d de la barra de tiro del tractor para el funcionamiento de la TDF a 540 1000 rpm Al hacer retroceder el tractor hasta la cortadora de c sped NUNCA permita que haya personas entre tractor y la cortadora nstale correctamente la cadena de remolque de seguridad de la cortadora en el tractor Instale con seguridad la l nea motriz a la TDF del tractor Empuje y tire de la l nea motriz para asegurarse de que est trabada en la TDF Descienda el escudo principal a su lugar Conecte las mangueras hidr ulicas de la cortadora de c sped en el tractor Asegurese de que los laterales o las plataformas elevadas de la cortadora est n sostenidas por los cilindros antes de retirar las trabas de transporte Nunca haga fuerza para soltar las trabas de transporte o de los laterales Los laterales o la plataforma podr an caerse y aplastarlo 55 TDF A 540 RPM ESTR A 6 A 1 3 8 14 EP TDF 1000 RPM ESTR A 21 A 1 3 8 16 EPS gt Ho EB TDF A 1000 RPM 1 ESTR A 20 A 1 4 20 Eua Ajuste de la barra de tiro del tractor Confirme que los laterales est n apoyados antes de soltar las trabas Evite quedar enredado use guardas y escudos Arranque con seguridad C mo realizar un arranque correcto Corte la hierba nicamente con luz diurna o en condiciones de buena luz artificial Evite lesiones graves o muerte producidas por objetos arrojados por la cortadora o
141. d handholds must be clean and functional Ensure work lights are kept clean if equipped Check that all lights work properly Put Away Ensure the slow moving vehicle SMV sign reflectors Tools and warning lights are in good condition and can be clearly seen Prepare For Safe Operation Know The Work Area Before you operate the mower thoroughly inspect the work area Walk around the area and inspect the surfaces you will travel on when using the mower a Ve Walk Around the Worksite Locate and avoid Holes Deep mud Other utilities Drop offs Wet spots Any conditions Obstacles Soft soil which could stumps Rough spots cause collision Excavations Power lines loss of control or tipover Steep slopes Standing water and apparatus Look for debris and obstacles by walking the area before you mow Objects like wire cable rocks tires and metal objects that could damage or be thrown by the mower must be removed or marked clearly and avoided Correct unsafe conditions Do not operate in problem areas where debris and obstacles cannot be removed or marked Analyze mowing area to determine The most efficient mowing procedure The height of the material to be mowed Operating terrain conditions How to best use forward mowing pattern The potential for bystanders or passers by to be exposed to thrown objects
142. d operator safety screen Avoid operating in the reverse direction when possible In situations where the boom and mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the tractor When backing operate the tractor at a much reduced ground speed to ensure complete control of the unit is maintained OPS B 0007 10 1 Operating Instructions Engage the PTO shaft at low engine RPM and speed the engine up after blades are fully engaged Never engage the PTO shaft at a high engine RPM This could cause damage to the PTO shaft as well as the Speed Increaser and Pump Always operate PTO at the recommended RPM when mowing This is necessary to maintain proper blade speed and to produce a clean cut Proper ground speed for cutting will depend upon the height type and density of material to be cut Normally ground speed will range from 2 to 5 mph Tall dense material should be cut at low speed while thin medium height material can be cut at a faster ground speed Always run the Mower at the highest position which will enable you to obtain the desired cutting results Allowing the blades to cut into the ground will cause wear and undue strain on the mower frame and mower components If you are mowing in conditions of heavy growth or rough ground where the blades cut into the ground and the tractor engine slows down do not slip the clutch to allow the engine to speed up and engage the clutch again Th
143. d para la cortadora de c sped de montaje inferior Se fare Cuando se traslada con una cortadora de c sped de e montaje inferior Mant ngase alejado Mantenga la rampa de descarga extra ble en su lugar y por encima de la abertura de descarga Nunca se pare sobre la carcasa de una cortadora de c sped cuando el motor del tractor est en 9 funcionamiento deae d Distribuya los recortes de hierba con la rampa de su lugar descarga orientada hacia la zona donde se cort Antes de limpiar una cortadora o una rampa de descarga atascada apague la m quina usando la pr ctica correcta para apagado del equipo Consulte la p gina 18 Pr cticas correctas de apagado de los Detenga equipos Ly la hoja antes de desatascar Operaci n con seguridad Cortadora de c sped con lateral o aguil n Peligros y riesgos de obstrucciones elevadas No se acerque a Verifique en busca de obstrucciones elevadas con las l neas de electricidad cortadoras que tienen el lateral o el aguil n elevado para energizadas evitar lesiones graves o la muerte por contacto con L neas y aparatos el ctricos Ramas bajas de los rboles Otras obstrucciones elevadas K Mantenga las distancias especificadas con respecto a BN TS ME EMI p los cables y los aparatos el ctricos Nunca se acerque St energizados a cables o aparatos el ctricos energizados con ninguna A parte de la m quina salvo que se hayan tomado todas
144. de potencia hidr ulica del tractor en la posici n descendida para evitar movimientos imprevistos Explique los procedimientos de enganche a los operadores que no puedan leerlos Pueden requerirse pesos en el extremo delantero para mantener el control de la direcci n y la estabilidad del extremo delantero Consulte los manuales del operador de los fabricantes Al hacer retroceder el tractor hasta la cortadora de c sped NUNCA permita que haya personas entre tractor y la cortadora nstale la cortadora en los eslabones de tres puntos del tractor y asegurela en su lugar con pasadores Instale con seguridad la l nea motriz a la TDF del tractor Descienda el escudo principal hasta su lugar si es m vil Empuje y tire de la l nea motriz para asegurarse de que est trabada en el v stago de la TDF E k Lea y aseg rese de comprender los manuales antes de comenzar la operaci n Mantenga una distribuci n correcta del peso No permita que haya nadie entre el tractor y la cortadora de c sped Evite quedar enredado use guardas y escudos Preparaci n para una operaci n segura Cortadoras montadas en enganche tipo de tiro Consulte los manuales de los fabricantes de la cortadora y del tractor Retire el acople r pido del enganche de tres puntos si est instalado Inst lelo nicamente al enganche de la barra de tiro Ajuste la longitu
145. do antes de descender del tractor o la cortadora de c sped No haga funcionar la cortadora si el tractor y la cortadora de c sped no funcionan correctamente Coloque una etiqueta que indique No poner en funcionamiento en la maquina retire la llave y no haga funcionar la cortadora hasta que el problema se haya corregido Sistema de toma de fuerza TDF Asegurese de hacer funcionar el tractor a la velocidad de TDF indicada para la cortadora Al hacer funcionar tractores con sistemas de TDF impulsados por transmisi n una cortadora giratoria tiene un significativo efecto de rueda volante La cortadora puede seguir propulsando un tractor con un sistema de TDF impulsado por transmisi n El tractor debe estar equipado y funcionar como sigue Instale una l nea motriz equipada con un embrague de sobrecarga Prevea suficiente espacio y tiempo para maniobrar anticipando los giros las paradas y las reducciones de velocidad UN No descienda hasta 4 que el movimiento A los equipos se haya PAR E detenido PELIGRO ra Use una etiqueta que indique No poner en Fe funcionamiento Use la velocidad de la TDF Preparaci n para una operaci n segura Enganche de la cortadora de c sped al tractor Cortadoras montadas en enganche de tres puntos Consulte los manuales de los fabricantes de la cortadora y del tractor Coloque la palanca selectora de elevaci n
146. e pepiseoeu e opeaiidxe eH SVONINVECIH SYNINOYN sope ouje sojefqo n seuoise esed sopejefns A ep seuoroipuoo seusnq ue ue se A ap efes ep uoroonpuoo ep seeui ep so sopo enb ep eu N NOIDINANOD epeufiise ns ue e ep ejqeuozeJ un uejipeduii nBes ep sodinbe souoip anb ua soseo soj A sopefoue sojalgo ou seueiq n opeueb So noIu9A seuosjed epuop seuoz ue ojdeoxe 5 ueqep es ugioeJedaiJ ep seuoroipuoo seuenq ue Jaua uegep es seuop ej o euepeo ep s 10 99 01d seJojoejjep so enb opeoijdxe H SOLINSIN3TdINI ejaisod 195 A ojuawa du ue es enb sejeuas se Jesinas ojUusIWIUS UeW A eunBes e ep odinbe a enuey ep opiuajuoo a uoioejJedo ej eed seJopejedo sns e jeyoedeo jap pepijiqesuodsai jeuuojur sejqeorde sojuaruipeooud A seuoroisodsip seuoroipuoo se 9159 ep e e1eqep 3 31N3I12 12 HOGINEIYLSIG ep e
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148. e property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits sem s A DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 Make certain that the Slow Moving Vehicle SMV sign is installed in A WARNING such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations 56 6 Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 DB150 07 11 Operation Section 4 36 2011 Alamo Group Inc OPERATION 12 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through AT OPS U 0024 TK Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie d
149. e Drivelines do not telescope properly or show signs of abnormal wear the shaft should be repaired or replaced To assemble the main inner driveline shield grease the yoke groove and inner profile tube Attach the bearing ring in groove with recesses facing profile tube FIGURE Mnt 0027 Slide on the half shield Turn the cone until it engages correctly Install locking screws FIGURE 5 Mnt R 0028 DB150 07 11 Maintenance Section 5 8 2011 Alamo Group Inc MAINTENANCE Make certain that the Driveline Integral Shields are free to telescope and rotate around the CAUTION Driveline without binding AONVNALNIVIN TELESCOPING SHIELD GREASE TUBES FITTING GREASE FITTING GREASE FITTING Mnt B 0033 DB150 07 11 Maintenance Section 5 9 02011 Alamo Group nc MAINTENANCE MAINTENANCE BLADES Check the Blades for cracks and wear and Blade Bolts for tightness daily Blades should be replaced when they are worn excessively bent deformed or out of balance Blades should always be replaced in pairs Blades of different weights can cause serious imbalance and damage to the machine and personnel When replacing blades take care to replace the Y blade bolts nuts and washers OR Make sure the mower blades are turning clockwise when looking down from the top of the mower Follow the color coding on the hydraulic hoses and fittings to make sure the motor and hydraulic hos
150. e Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm PN HMBM 01 DB150 07 11 Maintenance Section 5 2 2011 Alamo Group Inc MAINTENANCE PARTS INFORMATION PARTS INFORMATION Rhino mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Rhino mower parts for economy and safety SPRM 1 SEE YOUR RHINO DEALER LUBRICATION INFORMATION Before operating your Implement take the time to inspect and repair any damage to the machine or tractor Only a minimum of time and effort is required to maintain this machine to provide long life and trouble free operation BOOM ARM Your Boom uses greased bushings that need lubrication and with proper lubrication should last the lifetime of the machine MOWER HEAD The Spindle Housing on the Mower head should be servi
151. e all bolts and screws are properly installed e Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured properly OPS B 0022 C Never attempt to lubricate adjust or remove material from the Implement while it is in A WARNING motion or while tractor engine is running 56 20 HYDRAULIC LINE INSPECTION Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of the valve weldment Ensure fitting is properly connected Inspect condition of hydraulic motor OPS B 0023 C DB150 07 11 Operation Section 4 16 O 2011 Alamo Group Inc OPERATION Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treat
152. e el material de entrenamiento o cursos que ofrecen el entenamiento de Pr cticas de Operaci n para Cortadoras D561 Safety Section 1 28 O 2011 Alamo Group Inc SAFETY TO AVOID SERIOUS INJURY PARA EVITAR LESION SERIA AND DEATH FROM THROWN O MUERTE POR OBJETOS OBJECTS LANZADOS e MAKE CERTAIN blades ASEGURE que las cuchillas giran rotate the correct direction en la direcci n correcta BLADE ROTATION ROTACI N DE CUCHILLAS Return 57 Y Pressure Retorno TN Presi n IMPORTANT e Lubricate spindle every 40 hours of use or weekly e With tractor and mower off inject lubricant into spindle See Operator s Manual for substitute lubricant and detailed instructions IMPORTANTE e Lubrique el eje cada 40 horas de uso o semanalmente Con el tractor y cortadora apagada inyecte lubricante dentro del eje e Refi rase al Manual del Operador para el lubricante substituto y instrucciones detalladas DB150 07 11 Safety Section 1 29 PINCH POINTS PUNTO DE PELLIZCO IMPORTANT Service hydraulic system with universal tractor hydraulic oil Alamo Group Part number 02966307 IMPORTANTE Mantenga el sistema hydr ulico con aceite hidr ulico universal de tractor N mero de parte de ALAMO GROUP es 02966307 TM O 2011 Alamo Group Inc ALAAVS SAFETY SAFETY Federal Laws and Regulations This section is intended to explain in broad terms t
153. e estacionamiento est aplicado Verifique que la TDF est desenganchada Verifique que todos los controles est n en la posici n de estacionamiento Advierta a otras personas en la zona antes de arrancar el tractor Arranque el tractor siguiendo los procedimientos de arranque que recomienda el fabricante del tractor jADVERTENCIA Evite lesiones graves o muertes producidas por el movimiento inesperado de la m quina Arranque el motor nicamente desde el puesto del operador Nunca intente arrancar el motor haciendo un corto entre los bornes del arranque o tomando la llave desde el suelo o desde afuera de la cabina Despu s del arranque Verifique que todos los instrumentos indicadores y luces indicadoras funcionen normalmente Verifique que todos los controles la direcci n y los frenos del tractor funcionen correctamente Use el ROPS 2 y el cintur n de seguridad Arranque nicamente desde el asiento del operador Revise los instrumentos y controles Eleve y descienda la cortadora de c sped en busca de problemas en el descenso total o el enganche de la l nea motriz Verifique los equipos en busca de vibraciones excesivas y ruidos anormales Preparaci n para una operaci n segura Use las pr cticas correctas de apagado de los equipos antes de inspeccionar equipos Espere hasta que todo movimiento de los equipos se haya deteni
154. e no sea cultivo Consulte la p gina 13 Objetos arrojados por la cortadora de c sped Primera pasada de corte Apague la cortadora y el tractor usando la pr ctica correcta de apagado de equipos antes de descender del tractor Consulte la p gina 18 Pr cticas correctas de apagado de los equipos Inspeccione la zona y retire o marque cualquier residuo u obst culo Corte la hierba a mayor altura 10 a 15 pulg 25 a 38 cm para evitar los objetos ocultos Segunda pasada de corte Apague la cortadora y el tractor usando la pr ctica correcta de apagado de equipos antes de descender del tractor Inspeccione la zona y retire o marque cualquier residuo u obst culo Corte la hierba a la altura deseada y de ser posible a 90 grados con respecto a la primera pasada de corte Y Detenga Ly la hoja antes de desatascar Proporcione el espacio libre adecuado para la oscilaci n de la cortadora de c sped Preste atenci n a los espacios libres de los equipos Las cortadoras con enganche de tres puntos y montaje lateral tienen un arco de giro mayor que las tipo de tiro Deje el espacio libre suficiente para la oscilaci n de la cortadora cuando gira No permita que haya personas ajenas cerca del tractor y la cortadora de c sped cuando mueve o transporta el tractor y la cortadora Operaci n con seguridad Pr cticas de segurida
155. e safety rules and regulations for the worksite It is a good safety practice to point out and explain safety signs and practices and ensure others understand the importance of following these instructions WARNING Drugs and alcohol affect an operator s alertness and coordination and the operator s ability to safely operate the equipment Never use drugs or alcohol while operating the mowing equipment Never knowingly allow anyone to operate this machine when their alertness or coordination is impaired An operator taking prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to safely operate this equipment Follow A Safety Program Know The Rules Most employers have rules governing operation and maintenance of equipment Before you start work at a new location check with your supervisor or the safety coordinator Ask about the rules you will be expected to obey The Occupational Safety and Health Administration OSHA enforces federal laws within the United States that apply to safe operation application and maintenance of equipment on a worksite It is the employer s responsibility to comply with these laws An OSHA representative may periodically inspect a worksite to see that these laws are being followed There may also be local or state provincial laws or international regulations that apply to this equipment and its use
156. e the cylinder pins starting with the ROD end cylinder pin Make sure the cylinder is properly supported and remove the base end cylinder pin The cylinder may be heavy use proper lifting techniques to lift and handle the cylinder If needed get assistance from another person to safely lift the cylinder from the machine 13 Measure the distance between the cylinder pin holes and extend the new cylinder the correct length prior to attempting an installation 14 Install the new cylinder in place and install both cylinder pins and retaining hardware 15 Remove the metal caps and re install the hydraulic hoses 16 Check the hydraulic reservoir of the boom mower to ensure there is sufficient oil Follow the manufactures recommendations for proper oil type and filtering techniques and requirements to add oil to the system 17 Clear the area of all persons prior to starting the tractor 18 Consult the Operator s Manual for instruction in regard to the proper operating procedure 19 From the tractor seat with the seat belt fastened operate the boom to ensure proper operation of the boom function 20 From the tractor seat with the seat belt fastened operate the boom controls to fully extend and retract the new cylinder several times to purge any trapped air from the system 21 From the tractor seat with the seat belt fastened look for signs of and oil leak If an oil leak is observed shut the tractor down and follow the steps to remove pre
157. ear puller is not available use long bar inserted through blade bolt access hole with end against rotor bar Strike opposite end of bar with sledge hammer Rotate blade carrier 180 degrees and repeat process BLADE CARRIER INSTALLATION Clean the splines on both the blade carrier and output shaft Position carrier on the gearbox output shaft and install special washer nut Tighten nut holding blade carrier to minimum 450 ft pounds strike the carrier near the hub several times with a heavy hammer to seat the hub Use a suitable spacer over the nut to prevent damage to the nut and threads Retighten the nut to 450 ft pounds Install cotter pin and spread Always recheck spindle output shaft slotted blade carrier retaining nut torque after a few hours operation Avoid personal injury Do not work under mower without support blocks to keep frame from AWARN ING falling UNHITCHING INSTRUCTIONS Unfold Cutting Head level with ground 7 Detach Hydraulic Hoses from Tractor Support Lower Hitch until Head is on the ground Hoses with ends out of dirt Stop Engine Turn off PTO Apply Brake 8 Detach Top Link and both Lower Links or Remove Key Dismount Carefully lower Quick Tach Hitch to disconnect Adjust Stand to support Hitch in place Implement from Tractor Hitch Lower Implement Hitch completely onto 9 Refer to manual to remove Pump and Speed Stand Increaser from Tractor if needed Operate Hydraulic Levers several times
158. earing protection Reflective clothing Wet weather gear Respirator or filter mask Wear whatever is needed don t take chances WARNING Prevent death or serious injury from entanglement Do not wear loose clothing or accessories Tie up long hair Stay away from all rotating components when the engine is running Contact wrapping or entanglement with rotating or moving parts could result in death or serious injury 247 Y Avoid RAY Entanglement Follow A Safety Program Read understand and follow the manufacturer s written instructions found in the operator s manual s and safety signs on mower and tractor Have operational training with mower and tractor Take advantage of training programs offered in your area Ask your equipment dealer or supervisor to explain things you do not understand Explain the written instructions in the operator s manual s and safety signs to those users or operators who cannot read Inspect the mower and tractor daily before operating Ensure all guards are in place and the equipment is operating properly Never smoke while operating Never fill the fuel tank with the engine running or near an open flame Make sure you have adequate visibility and sufficient lighting Know the pinch points and rotating parts Awareness on your part can prevent accidents Never attempt to operate t
159. eath Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced a before resuming mowing sem o5 A Many varied objects such as wire cable rope or chains can become entangled in the WARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 DB150 07 11 Operation Section 4 30 2011 Alamo Group Inc OPERATION Mow at the speed that you can safely operate and control the tractor and mower The AWARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided scm 07 Rotary Mowers are capable under adverse conditions of throwing objects for great DANGER distances 300 feet or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PA
160. ed immediately by a physician knowledgeable and skilled in this procedure sc 15 HYDRAULIC PUMP OIL RESERVOIR e Check oil reservoir level and oil condition Add specific type oil if low Change hydraulic oil filter and hydraulic oil according to maintenance schedule Ensure there are no oil leaks and fitting are properly connected e Inspect overall condition of hydraulic pump Inspect pump drive shaft Check the fluid level in the Hydraulic Tank on the Tractor and add oil if required As the air has been forced out of the Cylinders and Hoses it goes into the Hydraulic Tank and reduces the volume of oil Maintain the oil level within the sight gauge located on the side of the resevoir Never fill the tank above the sight gauge to allow for the expansion of the oil The tank maintains pressure after the mower has been run Stand off to one side when removing the breather cap element to prevent possible injury To relieve pressure remove the breather cap element and depress the spring loaded pressure valve to release any excess air OPS B 0024 D AWARNING Attention Oil Filler Cap is also the Pressure Relief Cap Remove cap slowly to relieve pressure before removing cap completely Stay clear to pre vent being scalded with hot oil that may spray out of the tank that is still pressurized and may cause serious injury to eyes face and exposed skin ops 0001 misc Avoid contact with hot surfaces including hydrau
161. eguridad correspondientes al sitio de trabajo Una buena pr ctica de seguridad consiste en se alar y explicar los letreros y las pr cticas de seguridad y asegurarse de que otras personas comprendan la importancia de seguir estas instrucciones ADVERTENCIA Los f rmacos y el alcohol afectan la capacidad de alerta y de coordinaci n del operador as como su capacidad para operar los equipos con seguridad Nunca use f rmacos o alcohol mientras opera el equipo de la cortadora Nunca permita a sabiendas que otra persona opere esta m quina con la capacidad de alerta o coordinaci n deteriorada Un operador que toma un medicamento recetado o de venta libre debe consultar a un profesional m dico con respecto a los efectos colaterales del medicamento que podr an reducir su capacidad de operar este equipo con seguridad Cumplimiento del programa de seguridad Conozca las reglas La mayor a de los empleadores tienen reglas que rigen la operaci n y el mantenimiento de los equipos Antes de comenzar a trabajar en una ubicaci n nueva verifique con el supervisor o con el coordinador de seguridad Averig e sobre las reglas que tendr que obedecer La Administraci n de Seguridad y Salud Ocupacional Occupational Safety and Health Administration OSHA hace cumplir leyes federales dentro de los EE UU que se aplican a la operaci n la aplicaci n y el mantenimiento seguros de equipos en un sitio de trabajo Es responsabilidad del emp
162. ejados los arcos las chispas las llamas y el tabaco encendido No fume cerca de las bater as Mantenga los arcos las chispas y llamas abiertas alejadas de las bater as Proporcione ventilaci n adecuada Nunca revise la bater a colocando un objeto met lico entre los bornes la chispa resultante podr a causar una explosi n iADVERTENCIA Evite posibles lesiones graves por explosiones de bater as No cargue bater as ni arranque con refuerzo el motor si la bater a est congelada Caliente a 60 F 15 5 C o la bater a puede explotar y causar lesiones graves Reglas de seguridad durante el arranque con refuerzo de bater a Siga las instrucciones para el arranque con refuerzo de bater a correcto como se especifica en el manual del fabricante Asegurese de que las m quinas no se est n tocando Observe la polaridad de las bater as y conexiones Realice la conexi n final de cable al motor o al punto de tierra m s alejado de la bater a Nunca realice la conexi n final en el arrancador o la bater a muerta las chispas pueden encender gases explosivos presentes en la bater a Cuando desconecta cables despu s de un arranque con puente retire los cables en el orden inverso al de la conexi n es decir la conexi n final primero Evite las chispas y las llamas abiertas cerca de las bater as Para el arranque con refuerzo observe la polaridad
163. el tractor y de la cortadora Como en todas las condiciones de corte use tractores equipados con ROPS y cintur n de seguridad Aseg rese de que el ROPS est elevado y trabado en su lugar y use siempre el cintur n de seguridad Prevenga los vuelcos del tractor y de la cortadora de c sped y mantenga controlada la estabilidad de los equipos Repase los manuales del operador del tractor y de la cortadora para ver las pr cticas de seguridad para operaciones en pendientes y terrenos desparejos Explique las pr cticas a los operadores que no puedan leerlas Evite trabajar en pendientes extremadamente empinadas Lea y aseg rese de comprender los manuales antes de comenzar la operaci n Use el ROPS y el cintur n de seguridad Operaci n con seguridad Pr cticas de seguridad para trabajos de corte en terrenos desparejos continuaci n Use extremo cuidado para mantener el control de los equipos cuando trabaja en estas condiciones Aumente la estabilidad del tractor agregando pesos o lastre en las ruedas y aumentando al m ximo la separaci n entre las ruedas Consulte las recomendaciones en el manual del operador Mantenga la velocidad de desplazamiento en el m nimo Realice giros amplios y graduales Evite los arranques las paradas y los giros bruscos cuando trabaje en subidas o bajadas de pendientes o Sobre ellas No levante del suelo las cortadoras
164. epending on your operating environment it may be necessary under normal operating conditions to apply a protective lubricant to the cylinder rods for protection against rust and pitting Hydraulic fluid may provide a suitable amount of protection but remember any protectant can attract dust and debris so attention must be given to the cylinder rods daily Also remember that any other protectant must be compatible with hydraulic fluid Rhino is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting If hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting the hydraulic cylinders and rods will not be covered under warranty by Rhino DB150 07 11 Maintenance Section 5 14 2011 Alamo Group Inc MAINTENANCE Boom Cylinder Removal and Replacement Instructions Clear the area of all personnel before lowering the boom mower head 2 From the tractor seat with your seat belt fastened around you Lower the boom mower head to the ground Extend the boom to the furthest reach and lower the mower head flat on the ground DO NOT attempt to replace the cylinders with the boom in the raised or transport position 3 Shut off the tractor engage the parking brake place the tractor transmission in the park position and remove the key before dismounting 4 Allow the system to cool to room temperature before removing any hydrau
165. equired Overloading cylinder in the extend position Excessive ground speed Overload or impact with solid objects Blades or blade bar bent or blade missing Manufacturing defect Operator abuse Operator abuse Normal wear over time can result in cracks or damage Check deflectors and guards Replace as required Identified by concentration of heat due to Line restriction bent hoses or contamination Relief setting too low will result in generation of heat Adjust or replace as needed induction of air into the system due to leakage Flush and refill as required Engine RPM should not exceed 540 PTO speed as indicated on the tractor tachometer Identified by a concentration of heat due to crimped hydraulic line relief valve failure or contamination Test and adjust or replace as required Test pump and motor Replace or repair as required Test pump and motor Replace or repair as required Flush and refill as required with proper oil Operator abuse Impact with solid objects or excessive loading of mower due to high ground speed Due to excessive loading Check bolts daily and replace or repair as required Operation Section 4 42 O 2011 Alamo Group Inc OPERATION Problem Motor Inoperative Won t Run Motor Overheating Motor Shaft Seal Leaking DB150 07 11 Possible Cause Low Oil level or No Cil Improper Oil Used Solenoid valve Failure or O ring Failure at the Solenoid Valve N
166. er go under equipment when raised unless supported by an approved support device s Death or serious crushing injury could result from falling equipment Remove only guards or covers that provide access to the area being serviced Replace all guards and covers when work is complete DANGER DO NOT OPERATE Use a Do Not Operate Tag Use Approved Support Device Replace All Guards 21 22 Perform Maintenance Safely Use Proper Ventilation If it is necessary to run an engine in an enclosed area remove the exhaust fumes from the area with an exhaust pipe extension If you do not have an exhaust pipe extension make sure you open the doors and get outside air into the area WARNING Prevent possible injury Never work on machinery with the engine running unless instructed by the manufacturer s manuals for specific service WARNING Never operate any type of engine without proper ventilation EXHAUST FUMES CAN KILL Use Jacks And Hoists Carefully Safety stands or blocks must be located on a rigid part of the mower Do not position stands under axles or wheel supports that may rotate If you must work beneath raised equipment always use wood not concrete blocks jack stands or other rigid and stable supports When using jacks or hoists always be sure they are adequately supported WARNING Prevent possible crushing injury Never use concrete blocks for supports They
167. er mower decks STOP rotating BLADES disengage mower switch and PTO and wait for blade to stop rotating before raising mower head DO NOT approach Sickle Bar head until Tracto Engine has been shut off STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped PN MBBM 01 DB150 07 11 Safety Section 1 10 O 2011 Alamo Group Inc SAFETY HIGH PRESSURE OIL LEAK HAZARD High pressure oil High pressure oil Using cardboard to Tank contents under penetrating skin eroding skin check pressure Allow oil to for oil leaks cool before slowly removing cap TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS DANGER PENERATING SKIN DONOT OPERATE equipment with oil or fuel leaks KEEP all hydraulic hoses lines and connections in GOOD CONDITION and TIGHT before applying system pressure RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to search for leaks DO NOT USE hands or body parts to search for leak KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid e Hydraulic fluid may cause gangrene if not surgical
168. er safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices A Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY A Indicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING og SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in this A Manual and in the Safety Messages on the implement Always follow the instruction in this manual and use good common sense to avoid hazards a NOTE f you want a translation of this safety section in one of the following Languages please contact Translations at 1502 E Walnut Street Seguin TX 78155 Fax 830 372 9529 Safety Section Translations are available in Spanish Portuguese French German Russian PN Gso1 DB150 07 11 Safety Section 1 2 O 2011 Alamo Group Inc SAFETY OPERATOR SAFETY Never use Drugs or Alcohol when o
169. erformance void warranties and present a safety hazard Use genuine Rhino mower parts for economy and safety For future reference record your Rhino product model number and serial number Dealer Telephone Model Number Owner Purchase Date Serial Number BC 0030 SERIAL NUMBER PLATE gt BE SAFE gt BE ALERT gt BE ALIVE BE TRAINED before operating the Mower Safety Training ler Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Group Ag Division in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Rhino Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any
170. ering and braking for proper operation and in good condition CHECK SMV sign reflectors and warning lights for proper operation and visibility behind unit CHECK that your driving vision is not impaired by tractor cab or implement while seated in tractor seat A ADJUST your operating position mirrors and implement transport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING Store Boom and Mower in transport positions and engage transport locks if equipped DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IMPLEMENT FOR TRANSPORTING OR TOWING BRAKING TESTS Stopping distance with implement attached may increase Observe STOPPING distances increases with increased speeds DETERMINE the maximum safe transport speed that does not exceed 20 mph Reduce travel speed in wet or icy roads stopping distances increase DETERMINE MAXIMUM TURING SPEED BEFORE OPERATING ON ROADS OR UNEVEN GROUND TEST equipment in slowly increasing speed in turns to determine it can be operated at higher speeds USE REDUCED turning speeds in sharp turns to avoid equipment turning over WHEN TOWING OR TRANSPORTING EQUIPMENT Always WEAR SEAT BELT when operating or transporting mower USE low speeds to avoid overturn with raised wings USE low speeds and gradual steering on curves hills rough or uneven surfaces and on wet roads TURN ON tractor FLASHING WARNING LIGHTS ALL
171. ersonal injury Always block the mowerer up to prevent if from falling when the A WARNING blades and or carrier are being serviced Avoid Personal injury Always wear safety glasses and face protection when grinding AWARNING blades Do Not heat weld or hard surface blades as this can alter material strength causing blades A WARNING to fail in a hazardous manner that could cause injury Follow Original Pattern 1 16 as he Maintain Corner Mnt B 0035 BLADE REMOVAL To remove blades for sharpening or replacement remove the cover plate on deck of mower near Hyd Motor Remove lock nut from blade bolt NOTE Inspect lock nut after removal and replace if threads are damaged Always replace nut when replacing blade bolt When installing blades be sure and check blade bolt pivot diameter for wear Replace bolt if worn more than 1 4 inch at any point Tighten lock nut to 350 ft Ibs Avoid personal injury Blade and or blade carrier removal should be done only with the A WARNING tractor engine shut off key removed in neutral parking brake on and PTO disengaged and themower blocked in the raised position DB150 07 11 Maintenance Section 5 12 2011 Alamo Group Inc MAINTENANCE BLADE CARRIER REMOVAL Remove cotter pin and loosen slotted nut on spindle shaft Loosen but do not remove the nut until the blade carrier is loosened Use a suitable 2 jaw gear puller to pull carrier off tapered spindle shaft If g
172. es are assembled properly Connect the blue hose connection only to the blue fitting The blade rotation on the leading edge of the mower should discharge the cut material away from the tractor and operator If the leading edge of the mower blades are rotating backwards they Aa can discharge material toward the operator If this occurs 49 discontinue mowing immediately and reverse the direction of the Y motor rotation by correctly installing the motor pressure and return Y gt hoses Contact your dealer or Rhino for specific information on the 77 hose routing aN TO AVOID SERIOUS INJURY PARA EVITAR LESION SERIA AND DEATH FROM THROWN O MUERTE POR OBJETOS OBJECTS LANZADOS MAKE CERTAIN blades e ASEGURE que las cuchillas giran rotate the correct direction en la direcci n correcta BLADE ROTATION ROTACI N DE CUCHILLAS Return SE Y Pressure Retorno Presi n DB150 07 11 Maintenance Section 5 10 2011 Alamo Group Inc MAINTENANCE BLADE SERVICING Inspect blades before each use to determine that they are properly installed and in good condition Replace any blade that is bent excessively nicked worn or has any other damage Small nicks can be ground out when sharpening When sharpening blades grind each blade the same amount to maintain balance The difference in blade weights should not exceed 1 ounce Unbalanced blades will cause excessive vibration which can damage gear box bearings
173. escription TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENETRATING SKIN e DO NOT OPERATE equipment with oil or fuel leaks KEEP all hydraulic hoses lines and connections in good condition and tight before applying system pressure e Relieve hydraulic pressure before disconnecting lines or working on the system e REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS DO NOT use hands to check for leaks e ALWAYS WEAR safety glasses and impenetrable gloves e USE paper or cardboard to search for leaks e KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid e Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury PARA EVITAR LESION SERIA O MUERTE POR LA PENETRACION A LA PIEL POR ALTA PRESION DE ACEITE HYDRAULICO e NO OPERE el equipo con fugus de aceite o combustible e MANTENGA todas las mangueras hydr ulicas l neas y conexiones en buenas condiciones y apretadas antes de aplicar presi n al sistema e Releve la presi n hidr ulica antes de desconectar las l neas o trabajar en le sistema e QUITE y reemplace la manguera si sospecha que hay fuga FUGAS DE ALTA PRESI N PUEDEN SER INVISIBLE AL VERIFICAR POR FUGAS HIDRAULICAS Y TRABA
174. esignadas o alejadas del tr nsito Use lugares con suelo firme y nivelado Aplique el freno de estacionamiento Descienda el equipo de la cortadora de c sped hasta el suelo Apague la cortadora y el tractor usando la pr ctica correcta de apagado de equipos antes de descender del tractor Consulte la p gina 18 Pr cticas correctas de apagado de los equipos Lugares de estacionamiento con suelo en pendiente Ubique los equipos transversalmente con respecto a la pendiente Aplique los frenos de estacionamiento Descienda el equipo de la cortadora de c sped hasta el suelo Bloquee las ruedas del tractor Apagado con seguridad Pr cticas correctas de apagado de los equipos Transforme el apagado correcto de los equipos en un h bito El apagado correcto de un tractor y una cortadora de c sped puede ayudar a evitar accidentes cuando la cortadora est sin vigilancia Apague la cortadora siguiendo los procedimientos espec ficos del manual del operador del fabricante Estos procedimientos normalmente incluir n Reduzca la velocidad del motor Desenganche el embrague de la TDF y la transmisi n Haga funcionar el motor en ralent para que se enfr e gradualmente Coloque todos los controles en la posici n de estacionamiento Aplique el freno de estacionamiento Descienda la cortadora de c sped hasta el suelo Descienda los laterales de las cortadoras con l
175. eva hoja es bajo en comparaci n con la posibilidad de una lesi n grave que podr a resultar de una hoja doblada o rota arrojada por la cortadora Palabras finales para el usuario Acaba de terminar de leer el Manual de la cortadora de c sped industrial y para agricultura AEM Es imposible que este manual abarque todas las situaciones de seguridad que se podr a encontrar a diario Su conocimiento de estas precauciones de seguridad y de su cumplimiento de las reglas b sicas de seguridad contribuir n a formar un buen juicio en todas las situaciones Nuestro objetivo es ayudarlo a desarrollar establecer y mantener buenos h bitos de seguridad para que la operaci n de una cortadora de c sped industrial y para agricultura le resulte m s f cil y m s segura ste es otro manual de una serie publicada por AEM sobre la operaci n de maquinaria en condiciones de seguridad Muchas de las ilustraciones de este manual de seguridad se pueden encontrar y descargar en http pictorials aem org Para obtener publicaciones adicionales visite nuestro sitio web en www safetymaterials org E AEM ASOCIACI N DE FABRICANTES Em auros Correo electr nico safetymaterials aem org www aem org INTRODUCTION SECTION Introduction Section 4 1 INTRODUCTION INTRODUCTION We are pleased to have you as a Rhino customer Your boom mower has been carefully designed with care and built with quality materials by skilled w
176. face hazards Operate Safely Extremely Tall Grass Mowing You may need to mow extremely tall non crop grass twice See page 13 Mower Thrown Objects First mowing pass Shut the mower and tractor down using proper equipment shut down practice before dismounting tractor See page 18 Proper Equipment Shut Down Practices Inspect the area and remove or mark debris and obstacles Cut grass higher 10 15 inches to avoid hidden objects Second mowing pass Shut the mower and tractor down using proper equipment shut down practice before dismounting tractor Inspect the area and remove or mark debris and obstacles Cut grass at desired height and when possible 90 degrees to the first mowing pass Stop Blade Ly Before Unclogging Provide Adequate Clearance for Mower Swing Watch Equipment Clearances Three point hitch and side mounted mowers have a larger turning arc than pull type mowers Allow sufficient clearance for mower swing while turning Do not allow bystanders near the tractor and mower when moving or transporting the tractor and mower Operate Safely Under Mount Mower Safety Practices When mowing with an under mount mower Keep removable discharge chute in place and over discharge opening Never stand on a mower housing when the tractor engine is operating Distribute grass clippings with discharge chute facing 4 Never Stand aa on
177. face shield and follow manufacturer s instuctions when you disassemble spring loaded components or work with battery acids Wear a welding helmet or goggles with a shaded filter when you weld or cut with a torch Do not sand grind flame cut braze or weld without a NIOSH approved respirator or appropriate ventilation If welding is required on this machine refer to the manufacturer s operator s or service manuals or consult your equipment dealer for proper procedures Keep pockets free of all objects that could fall out and drop into machinery Handle tools and heavy parts sensibly with regard for yourself and other persons Lower items don t drop them e Clean Slippery Surfaces Ventilate Work Area Prepare The Work Area Position the mower in a level area out of the way of other working equipment Make sure there is adequate light ventilation and clearance Remove oil grease or water to eliminate any slippery surfaces Clean around the area to be serviced to minimize contamination Perform Maintenance Safely Prepare The Machine Stored energy sources electrical mechanical hydraulic pneumatic chemical thermal etc must be controlled or reduced to a practical minimum before performing any maintenance repair or service procedures Safety practices to prevent potential injuries from energy releasing sources Disengage PTO before shutting off engine
178. follow all local traffic regulations 56 6 Make sure that all tractor flashing warning lights headlights and brake taillights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models where only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS B 0015_A DB150 07 11 Operation Section 4 35 2011 Alamo Group Inc OPERATION OPERATION When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and mower on public roads Especially in busy cities the boom extends to right farther then the tractors width so be careful there are no bystanders poles large obstructions or any vehicles that may be in path of the mower head on boom Use caution and reduce speed if other vehicles or pedestrians are in the area OPS B 0016 A When transporting Boom Mower on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can caus
179. found in this manual and the manufacturer s manuals These words are intended to alert the operator to a hazard and the degree of severity of the hazard DANGER indicates a hazardous A DANGER situation which if not avoided will result in death or serious injury WARNING indicates a hazardous A WARNING situation which if not avoided could result in death or serious injury CAUTION indicates a hazardous A CAUTION situation which if not avoided could result in minor or moderate injury NOTICE indicates a property damage message A Word To The User Operator It is YOUR responsibility to read and understand the safety manual and the manufacturer s manuals before operating this machine This safety manual takes you step by step through your working day Hazard Recognition and Accident Prevention depend upon you being alert careful and properly trained in the operation transport maintenance and storage of this equipment Graphics have been provided to help you understand the text Read and Understand All Safety Signs Remember that YOU are the key to safety Good safety practices not only protect you but also protect the people around you Study and understand this manual and the manufacturer s manuals for your specific machine Make them a working part of your safety program Keep in mind that this safety manual is written for industrial agricultural mowers Contact the manufacturer of your equipment
180. g operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will stop sliding and become solid Driveline bottoming can push through support bearings and break off PTO shaft AVOID sharp turns or lift mower to heights to cause driveline knocking Lubricate driveshaft telescoping components weekly CONTACT DEALER if implement driveline does not match Tractor PTO shaft DO NOT USE PTO ADAPTER Using a PTO adapter can cause excessive vibration thrown objects blade and implement failures by doubling operating speed Increased working length exposing unshielded driveline areas PN PEo1 DB150 07 11 Safety Section 1 9 O 2011 Alamo Group Inc ALAAVS SAFETY SAFETY MOWER BLADE CONTACT HAZARDS Do not put Do not put Do not put foot Do not put Shearing Stop Tractor fingers hands underneath foot Hazard Remove Key underneath underneath mower underneath from Sickle Read Manual mower Flail Mower Flail Mower blades KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM DANGER BLADE CONTACT STAY AWAY and KEEP HANDS FEET and BODY AWAY from rotating blades drivelines and parts until all moving elements have stopped DO NOT put hands or feet und
181. good condition The Skid shoes are in good condition amp tight There are no cracks or holes in mower deck The Hyd motor mounting bolts are tight The mower head spindle housing is tight and lubricated Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER DB150 07 11 Operation Section 4 22 O 2011 Alamo Group Inc OPERATION 9 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the boom and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with a boom review the following Read all safety instructions Decals on the Boom warn you of particular and multiple hazards Some decals are attached close to part of the Boom where there is a possible hazard Read and make sure you understand the safety messages before you operate the implement Keep all decals clean and readable Replace lost or damaged decals refer to safety section for more information Power for operating the mower is supplied from the tractor PTO Refer to your tractor manual instructions for engaging and disengaging the PTO Start the tractor and bring the engine speed up to normal operating 540 PTO speed Always engage the PTO at low engine RPM a
182. h The tractor 3 point hitch must be rated to lift at least 2140 Ibs The DB150 boom mower is designed to be CM mounted on a tractor with or III 3 point Top Link hitch Refer to the tractor operator s manual for the category of the tractor being used If the hitch does not conform to ASABE CAT or Ill dimensions the mower may not fit or raise properly Consult an authorized dealer for possible modification procedures to mount nonconforming hitches Depending on the hitch category certain size pins are used to attach the mower to the tractor CAT II hitches require 7 8 lower and 3 4 upper diameter hitch pins CAT III hitches require 1 7 16 lower and 1 1 4 upper diameter size pins CAT II Implement Hitch Specification CAT III Implement Hitch Specification Width from outside to outside A frame 32 3 8 Width from outside to outside A frame 38 Quick Hitch width inside lug to lug 33 5 8 Quick Hitch width inside lug to lug 39 1 4 Height from bottom hitch pin to top pin 19 Height from bottom hitch pin to top pin 22 Lower pin diameter 1 1 18 Lower pin diameter 1 7 16 Upper pin diameter 1 Upper pin diameter 1 1 4 Lynch pin 15 32 Ly
183. he Body Perform Maintenance Safely Electrical System Hazards Before working on the electrical system disconnect the battery cable s Remove the battery negative cable s first When reconnecting the battery connect the battery negative cable s last The liquid in batteries contains acid which is a POISON and can cause SEVERE CHEMICAL BURNS Avoid Injury Wear a face shield to prevent contact with your eyes Wear chemical resistant gloves and clothing to keep electrolyte off your skin and regular clothing WARNING Electrolyte will damage eyes or skin on contact Always wear a face shield to avoid electrolyte in eyes If electrolyte contacts eyes flush immediately with clean water and get medical attention Wear chemical resistant gloves and protective clothing to keep electrolyte off skin If electrolyte contacts exposed skin or clothing wash off immediately with clean water If electrolyte is ingested seek medical attention immediately NEVER give fluids that would induce vomiting Wear Face Protection Wear Protective Clothing 23 24 Perform Maintenance Safely Avoid Explosion WARNING Avoid possible serious injury from explosion Lead acid batteries produce extremely explosive gases especially when being charged Keep arcs sparks flames and lighted tobacco away Do not smoke near batteries Keep arcs sparks and open flames away from
184. he air and repair Flush and fill oil as required rated rpm is 540 PTO speed as indicated on the tachometer Operator training Travel speed too fast or impact with solid objects while mowing Operator abuse Excessive loading of boom components Check for proper setting Replace as needed Operator abuse or components interfering with boom movement Operation Section 4 41 O 2011 Alamo Group Inc OPERATION OPERATION Problem Cylinder Rod Came Out of Cylinder Deck Cracks Deck Worn On Underside Cutting Head Only Hydraulic System Noise Squeal Hydraulic System Overheating Motor Flange or Motor Housing Breaking DB150 07 11 Possible Cause Piston Nut backed off of the Rod Relief Valve setting Too High Operator abuse Severe Use or Abuse Vibration Poor or missing welds Mowing over sand or rocks Abusive operation mowing heavy debris Normal operational wear Restrictions to oil flow in the system Relief Valve Malfunction Cavitation Wrong Oil Used Excessive Engine RPM Restriction in Hydraulic System Relief Valve Set too low Internal Leakage due to wear Excessive Pump or Motor Wear Wrong Oil Abusive Operation Heavy Material or debris Excessive Torque load due to abuse Loss of Bolt torque at flange or at motor section Remedy Improper retaining of nut replace or rebuild as required Test relief valve and adjust or replace as r
185. he concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Training Requirements Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by
186. he controls except from the operator s seat Improperly controlled functions could produce unexpected machine movement and result in serious injury or death Shut down the mower and tractor before dismounting See page 18 Proper Equipment Shut Down Practices Read Understand and Follow Manuals and Safety Signs Avoid Rotating Parts Know and Avoid Pinch Points Follow A Safety Program Avoid Injury From Raised Equipment Avoid possible crushing injury from falling mower or other raised equipment V Avoid Crushing o Block Up or Securely Support Mower Ay Before working near or under raised mower or equipment parts Securely support or block up raised mower or equipment parts according to the operator s manual Securely support block up or lock up wings with approved locking devices or lower mower or equipment parts to the ground Use transport locks when transporting mower on public roads Avoid Injury From High Pressure Fluid Avoid fluid injection injury due to high pressure fluid leaks High Pressure Fluid Can Inject jam into the Body If any fluid is injected into the skin it must be removed within a few hours by a doctor familiar with this type of injury Fluid leaks under pressure may not be visible When checking for leaks or working around pressurized systems Read manufacturer s operator s manual s for recommended safet
187. he practices to those users and operators who cannot read Avoid extremely steep slope operations 300 ft a 92 m e KE Y Keep Bystanders r lt 22 Away from P odi Mowing Area N NA Avoid Hitting Obstructions A Ditch Bank Mowing Safety Practices Use extreme care when mowing ditch banks Watch for washouts eroded areas and mowing obstructions along the ditch banks Hitting obstructions with side mount or boom mowers may swerve the tractor s front end toward the ditch Safely lt Use IS Enclosed ROPS Cabs or Protective Enclosures Read and Understand Manuals Before Operating Use ROPS and Seat Belt Operate Uneven Terrain Mowing Safety Practices continued Use extreme care to maintain control over the equipment when operating in these conditions Increase tractor stability by adding wheel weights ballast and increasing wheel spacing to maximum Refer to operator s manual for recommendations Maintain minimum ground speed Make wide and gradual turns Avoid sudden starts stops and turns when operating up down or across slopes Do not raise rear mount or side mount mowers or mower wings from the ground during these operations Keep alert for holes bumps ruts rocks stumps or other obstructions that could overturn the machine Avoid slippery ground conditions that could cause loss of con
188. hino mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Rhino mower parts for economy and safety sPRw 1 SEE YOUR RHINO DEALER Decal Location NOTE Rhino supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Rhino dealer to order replacement decals DB150 07 1 Safety Section 1 15 O 2011 Alamo Group Inc ALAAVS SAFETY SAFETY TRACTOR PUMP CANISTER Operator s Manual Inside Canister amp Boom Booklet Inside Cab DL B 0115 ITEM PART NO QTY TYPE DESCRIPTION 1 03200347 1 REFLECT SMV 2 D681 1 INSTRUCT Boom Mower Safety Booklet 3 D644 1 INSTRUCT Blue Dot Decal 4 D645 1 INSTRUCT Red Dot Decal 5 00776031 0 Manual Canister 6 00781398C DB150 Operator s Manual Furnished by the tractor manufacturer
189. his implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the mower 3 Record the Mower Model and Serial Numbers on the Warranty page at the front of the Operator s Manual Keep this as part of the permanent maintenance file for the Mower Non genuine parts can fail catastrophically TO AVOID SERIOUS INJURY OR DEATH ONLY use genuine RHINO replacement parts e Non genuine parts can fail creating hazardous conditions for operator and bystanders Contact local dealer or RHINO about repair parts at 1020 S Sangamon Ave Gibson City IL 60936 Customer Service 800 446 5158 Email parts servis rhino com IMPORTANT BE AWARE BE TRAINED Before Operating this Mower BE ALERT BE ALIVE To prevent serious injury to yourself and or bystanders be trained in Safe Mowing Practices Alamo Group Companies Alamo Industrial Bush Hog M amp W Rhino Schulte Tiger and Terrain King as well as AEM and FEMA provide training material that is critical for your Safety and the Safety of others when operating this equipment Make these Safety Procedures an important part of every workday Read and understand the Operator s Manual Do not let untrained individuals operate this equipment Contact your Dealer AEM www aem org FEMA 314 878 2304 www FarmEquipment org or Alamo Group www Alamo Group com for information o
190. hould be achieved on each individual bolt only two times DB150 07 11 Maintenance Section 5 22 2011 Alamo Group Inc MAINTENANCE START UP PROCEDURE 1 Read all safety instructions Decals on the Machete Boom warn you of particular and multiple hazards Many decals are attached close to part of the Machete Boom where there is a possible hazard Read and make sure you understand the safety messages before you operate the Machete Boom Keep all decals clean and readable Replace lost or damaged decals Before operating read all the safety and operating instructions in the Operators Manual for both the tractor and mower When the hydraulic tank has been filled and the mower unit properly assembled the unit should be started up NOTE Make sure that no materials tools or jacks have been left under the mower head Make sure the front and rear of the mower are properly guarded to prevent any foreign objects from being thrown by the mower All other workers should be kept a safe distance from the unit before the mower is started Start the tractor and idle at a slow engine speed until oil is being pumped Engage the Cutter Control Valve at low engine PTO Speed and run the mower slowly for a short period until all air is removed from the hoses Keep all persons WELL CLEAR of mower since Blades can THROW OBJECTS with great velocity for a considerable distance KEEP CLEAR With the area clear of any ground and overhead
191. hould be washed and cleaned thoroughly with an oil compatible solution Do not blow the material further into a hose since this sometimes does not remove the foreign material and can cause damage to hydraulic components down stream DB150 07 1 Assembly Section 3 2 O 2011 Alamo Group Inc ASSEMBLY TRACTOR PREPARATION Add front end weights as required to maintain enough weight on front wheels for safe steering Failure to add the required front end weight can cause tractor to rear up which can cause AWARNING equipment damage and bodily injury To prevent damage to the Hydraulic Pump do not attempt to start tractor before installing CAUTION the hydraulic systems and filling the system with Universal Tractor Hydraulic oil as specified MAINFRAME ATTACHMENT With a forklift or hoist raise the Mainframe until it lines up with the 3 point hitch Figure Asm B 0001 Attach the Mainframe to the 3 point hitch by using a standard Cat Il pin Figure Asm 0003 or a optional Cat Il amp 111 pin Figure Asm B 0004 0005 and a Retaining Pin Attach the tractor Top Link to the Mainframe with bolt and locknut Figure Asm B 0006 DB150 07 11 Assembly Section 3 3 O 2011 Alamo Group Inc gt o o m o lt ASSEMBLY ASSEMBLY DB150 07 11 STANDARD CAT II PIN CAT Il RETAINING HITCH ARM PIN Standard Cat Pin Arrangement CAT II amp Ill PIN SPACER BUSHING RETAINING CA
192. hydraulicas y las mangas de mangeras REPAIR OR REPLACE hidraulicas son SUJETAS AL guards and thrown object i DESGASTE shielding if damaged broken or missing i d e REPARE O REEMPLACE cubiertas si son da adas e ALWAYS REPLACE quebradas o si faltan GUARDS that have been e SIEMPRE REEMPLACE removed for service or cubiertas que han sido maintenance quitadas para servicio o mantenimiento DO NOT operate without operator protective NO opere sin las cubiertas shielding or cab protectivas del operador o cabina D616 5 DANGER APELIGRO TO AVOID SERIOUS INJURY PARA EVITAR LESION SERIA OR DEATH O MUERTE DO NOT operate without NO opere sin la cubierta guards in place and in good protectora en su lugar y en condition buen estado e MANTENGASE ALEJADO y STAY AWAY and KEEP MANTENGA manos pies y DB150 07 1 hands feet and body AWAY from rotating blades drivelines and parts that continue to move after power shut off WAIT until all moving elements have stopped STOP LOOK and LISTEN for rotating motion before approaching implement STOP ENGINE and PTO engage parking brake lower mower to ground allow all moving parts to stop and remove key before dismounting from tractor Safety Section 1 23 cuerpo LEJOS de las cuchillas girando l neas de conducci n y partes que siguen moviendose depu s de que el poder es apagado ESPERE hasta que todos los elementos m viles
193. iI 5 O HVOT1OI3H VHVd HOLOVHI 130 SOLISINO38 S9 20 seuorioejueurejDaJ SE sepo YSIS enbjoujeJ ep odinbe jap uoroun ue opedinba A openoepe ep 10 oe4 un ASN SO NDIYSA n seuoiueo YANO AOWAY ON Se qeJo ejsep ep seuorioipuoo ua A semano 58 ue ouaa qvadi2013A V1 V9Znaag ap 1euejueui esed seju oz AG Of VWEAC 9uodsuej ep ej VONILNVIA SOdINDA YVLYOdSNVUL O YVITON38 TV ALYSNW VA S3AVHD S3NOIS31 HVLIA3 VHVd sezijeq A ojua Jelo ooe e esJeuejep e OJUSILUIAOLU ep ep epipied ep oBsaly jonuoo ep epipied ep AWS ep sejeues asn 31d0dSNV4 L 5095919 avaian9as dnouc oure y 1107 O 21 ep LL 20 dS 10 0933 e gnsnquuoo 13 INODVAV ep sefeo A sejuezi sep so eJopenioo e ep ugioonpuoo ep seeui se ep onpisa ep 0159 OPO 3IdIWI ep sajue A ayaoe uoioeay ajqisnquiod o ejeoe ep seuoroeAy uoo odinba 38330 ON e901 O ejau soje qo uoo ojoejuoo ue eque e ep eloy e enb o
194. ibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing scm 1 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when maneuvering in reverse Mow only at a slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 AWARNING AWARNING Never operate the mower head tilted down where the operator can see the blades of the mower The blade could throw an object toward the operator causing serious injury or death Never operate the mower without an Operator Protective Structure Always wear safety glasses and a hard hat Ops 0005 MISC he 0 2 Operating the Control Valve The optional 2 spool Control Valve should be located to the right of the operator at a convenient height EXTEND CYLINDER The first handle on the control valve actuates the Extend Cylinder This valve has three positions and operates in three ways Push the valve handle forward and you admit hydraulic
195. ifications Locate the source of the air intake and fix Flush and fill the oil as required Operator Abuse Confirm with pressure flow test and replace or repair as required Check the Setting using a pressure flow meter with a restrictor valve Adjust or replace as needed Identified by a concentration of heat due to crimped hydraulic line relief valve failure or contamination Repair or replace the pump or motor Fill the oil to the correct level and check for leaks Pumps must be properly primed prior to initial startup Consult the Technical Service manual or contact Customer Service for proper procedures Pump may have been reassembled incorrectly by the dealer following a prior failure Rebuild or replace Contaminants in the system will damage the components Repair or replace the affected components then flush and refill with clean oil Inspect the tank for debris Confirm defect with customer service and replace Operation Section 4 44 O 2011 Alamo Group Inc OPERATION Problem Spindle Leaking At Motor Spindle Leaking Around Bottom Seal Spindle Leaking At Relief Vent Spindle Overheating Spindle Shaft Loose or Falls Out DB150 07 11 Possible Cause Due to Motor Seal Failure hydraulic Oil leak Motor Loose or bolts missing Gasket torn due to movement of motor on spindle flange Excessive Backpressure in Spindle Seal Damaged due to Debris Bearings Loose Seal blo
196. ina Nunca modifique o retire partes de la m quina excepto para realizar servicios despu s aseg rese de que se vuelvan a colocar en su lugar Reglas de seguridad Sepa cu les son y aseg rese de comprender las reglas de funcionamiento Cumplimiento del programa Algunas reglas que debe cumplir al trabajar continuaci n nicamente personas cualificadas y autorizadas pueden manejar estos equipos Nunca permita que los ni os jueguen en los equipos viajen en ellos o los hagan funcionar Los ni os no est n cualificados para manejar estos equipos No transporte pasajeros Use contacto en tres puntos asideros y pelda os y enfrente el equipo al ascender o descender de l Mantenga a las personas ajenas a 300 pies 92 m de la operaci n de corte Familiar cese con el sitio de trabajo antes de usar la cortadora de c sped Tenga en cuenta posibles riesgos que puede encontrar en el terreno Retire o marque los obst culos y residuos que podr an dafar la cortadora o ser arrojados por ella Utilice s lo accesorios y partes aprobados por el fabricante de la cortadora de c sped Aseg rese de que todos accesorios est n descendidos aplique el freno de estacionamiento apague el motor y haga funcionar todas las palancas de control Retire la llave antes de salir del tractor Consulte la p gina 18 Pr cticas correctas de apagado de los equipos Cuando transporte
197. ing petroleum ether BP65 hexane or heptane Afterwards wash the sheet using mild soap and lukewarm water 3 Scratches and minor abrasions can be minimized by using a mild automobile polish We suggest that a test be made on a small area of Lexan sheet with the polish selected and that the polish manufacturer s instructions be followed prior to using the polish on the entire sheet 4 Finally thoroughly rinse with clean water to remove any cleaner residue and dry the surface with a soft cloth to prevent water spotting DB150 07 11 Maintenance Section 5 16 2011 Alamo Group Inc MAINTENANCE Cleaning Procedure for Large Areas Automated 1 Clean the surface using a high pressure water cleaner max 10Obar or 1 450psi and or a steam cleaner We suggest that a test be made on a small area prior to cleaning the entire sheet 2 Use of additives to the water and or steam should be avoided Other Important Instructions for All Lexan Sheets Never use abrasive or highly alkaline cleaner on Lexan polycarbonate materials Never use aromatic or halogenated solvents like toluene benzene gasoline acetone or carbon tetrachloride on Lexan polycarbonate materials e Use of incompatible cleaning materials with Lexan sheet can cause structural and or surface damage e Contact with harsh solvents such as methyl ethyl ketone MEK or hydrochloric acid can result in surface degradation and possible crazing of Lexan sheet
198. ione la zona y retire o marque los residuos u obst culos grandes Siga todas las reglas de seguridad Realice el corte de la zona a una altura intermedia Inspeccione la zona atentamente y retire o marque cualquier residuo u obst culo restante Corte nuevamente a la altura final deseada Segundo Los escudos para objetos arrojados por la cortadora deben usarse cuando se opera cerca de caminos parques zonas pobladas u otras zonas donde objetos arrojados podr an lesionar a personas ajenas o da ar la propiedad Siga el manual del operador del fabricante Tercero Cruce en sentido diagonal cuando realiza el corte a trav s de zanjas depresiones marcadas y hundimientos Eleve la cortadora para evitar que las hojas de la cortadora golpeen el suelo 13 Operaci n con seguridad Objetos arrojados por la cortadora de c sped continuaci n Cortadoras de disco Cuando se usa una cortadora de disco es importante conocer la zona donde se va a cortar Si el operador ha realizado cortes en el terreno antes y est familiarizado con todos los obst culos que puede haber es suficiente observar delante de la trayectoria de la cortadora para detectar cualquier objeto adicional que pueda haber ingresado en el terreno Est preparado para detenerse o evitar objetos que podr an ser peligrosos si son arrojados por la cortadora Si piensa cortar en un terreno que no conoce bien y se encuentra junto a un camino transitad
199. is applies to both UNF fine and UNC coarse threads DB150 07 11 Maintenance Section 5 18 2011 Alamo Group Inc MAINTENANCE TORQUE SPECIFICATIONS Proper torque for American fasteners AMERICAN Recommended Torque in Foot Pounds Newton Meters Bolt Head Markings ES WRENCH IN B AND SAE SAE SAE SIZE IN A THREAD SIZE GRADE 2 GRADE 5 GRADE 8 7116 12 16 SAE Grade 2 1 2 5 16 18 UNC 11 15 17 23 25 33 NoDashes __ 2 aren en 6 65 5 8 7 16 14 UNC 32 43 49 66 70 95 5 8 7 16 20 UNF 36 49 55 75 78 106 3 4 1 2 13 UNC 49 66 76 103 106 144 O 7 8 9 16 12 UNC 70 95 109 148 153 207 8 Dashes sme za e 260 5 576 609 e 669 ra EE rai 886 05 1 1 2 1 8UNC 250 339 644 873 909 1232 SAE 7 6 Dashes 777 EXE 1 11 16 1 1 8 12 UNF 397 538 890 1206 1444 1957 1 7 8 1 1 4 7 UNC 500 678 1120 1518 1817 2462 1 7 8 1 1 4 12 UNF 553 749 1241 1682 2013 2728 2 1 16 1 3 8 6 UNC 655 887 1470 1992 2382 3228 2 1 16 1 3 8 12 UNF 746 1011 1672 2266 2712 3675 2 1 4 1 1 2 6 UNC 870 1179 1950 2642 3161 4283 2 1 4 1 1 2 12 UNF 979 1327 2194 2973 3557 4820 Proper torque for Metric fasteners METRIC v Recommended torque in Foot Pounds Newton Meters WRENCH BOLT DIA ASTM ASTM ASTM mm B 4 6 8 8 9 8 _5 e 5169 a SEPT 21 1 29 mso
200. is procedure exerts tremendous strain on Mower components Always disengage the PTO and move forward or backwards until the machine is clear This mower is designed with free swinging blades This feature reduces the amount of shock transmitted to other components Always make sure the blades can swing freely on the blade bar When cutting foliage and fine shredding is desired run the mower level or slightly lower in the rear so as to keep the material in the mower until it is shredded This will require more power but will shred better When cutting heavy foliage and fine shredding is not desired raise the rear of the mower This will allow the high volume of material to be discharged and requires much less power Do not ride the clutch on the tractor Mow in the appropriate gears to give the correct ground speed DB150 07 11 Operation Section 4 28 2011 Alamo Group Inc OPERATION Extremely tall grass should be cut twice Raise mower and cut twice the desired height Cut the second time at desired height at 90 degrees to first pass Remember sharp blades produce cleaner cuts and use less power Before cutting analyze the area to determine the best cutting procedure Consider the height and type of material and the terrain type hilly level or rough Do not mow with two machines in the same area except with Cab tractors with the windows AWARNING closed scm 11 Mow only in conditions where you have clear vis
201. it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses e Hat e Steel Toe Safety Footwear Gloves e Hearing Protection Close Fitting Clothing Gan oy Respirator or Filter Mask depends on operating conditions OPS U 0002 DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 DB150 07 1 Operation Section 4 3 O
202. ition to those provided herein KEEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Rhino Implement Model Serial Number Date Purchased Dealer a ATTENTION RH INO 1020 S Sangamon Ave READ YOUR OPERATOR S MANUAL Gibson City IL 60936 800 446 5158 E mail parts servis rhino com DB150 07 11 Introduction Section 4 5 2011 Alamo Group Inc NOILONGOULNI ASSEMBLY SECTION Assembly Section 3 1 gt co Y N lt ASSEMBLY General Assembly To help you assemble your new DB150 and mount it to your tractor we provide you with drawings instructions and general information When needed you can get information or clarification from Rhino Customer Service This publication provides general information not specifically for your case or tractor but in connection with the drawings This publication offers you some valuable assistance please read it thoroughly These instructions have been prepared to assist you in the correct procedure for mounting a DB150 on your tractor Throughout these instructions references are made to right or left directions Right and left are determined by sitting on the tractor seat and facing the direction of travel This is the Safety Alert symbol When you see this symbol on your machine or in these i
203. l with an inflated tire mounted on it This could cause explosive decompression Check that the tire size and wheel are correctly matched When replacing the tires ensure the tires are of the appropriate rating specified by the manufacturer Tires should not be operated at speeds higher than their rated speed Most agricultural tires are rated for 20mph maximum speed Avoid Tire Explosion Perform Maintenance Safely Complete Service And Repairs Before Machine Is Released Tighten all bolts fittings and connections to torques specified by the manufacturer Install all guards covers and shields after servicing Replace or repair any damaged parts Refill and recharge pressure systems only with manufacturer approved or recommended fluids Start the engine and check for leaks See page 23 Hydraulic System Hazards Operate all controls to make sure the tractor and mower are functioning properly Test the machine if necessary After testing shut down and check the work you performed Are there any missing cotter pins washers locknuts etc Recheck all fluid levels before releasing the equipment for operation All parts should be inspected during repair and replaced if worn cracked or damaged Excessively worn or damaged parts can fail and cause injury or death Replace any damaged or illegible safety signs Verify Service Work When Completed Mower Blade Maintenance Do not take chances using dam
204. la cortadora de c sped en un remolque siga las instrucciones detalladas del fabricante para la carga el amarre y la descarga de la cortadora de seguridad Mantenga alos nifios alejados de los equipos Mantenga a las personas ajenas alejadas No lleve pasajeros Apague los equipos cuando est n sin vigilancia Cumplimiento del programa de seguridad Conozca los equipos Lea y aseg rese de comprender los letreros de seguridad que indican PELIGRO ADVERTENCIA PRECAUCI N y AVISO y otros letreros informativos que hay sobre el tractor y la cortadora de c sped y en el manual del operador del fabricante Solic tele al supervisor o al distribuidor de la cortadora que le explique cualquier informaci n que no comprenda El incumplimiento de las instrucciones de seguridad podr a resultar en lesiones graves o muerte Lea y aseg rese de comprender todos los letreros de seguridad Asegurese de que todas las estructuras de protecci n guardas escudos pantallas y paneles del fabricante est n bien reparados en su lugar y bien ajustados Los componentes de seguridad da ados faltantes o debilitados pueden crear una situaci n de riesgo para usted como operador Nunca retire o modifique ning n componente de seguridad incluso escudos para objetos arrojados que haya en la cortadora Conozca lo siguiente sobre el tractor y la cortadora de c sped Funcionamiento prop
205. leador cumplir estas leyes Un representante de OSHA puede visitar peri dicamente un sitio de trabajo para ver si estas leyes se cumplen Tambi n puede haber leyes estatales provinciales o locales u ordenanzas internacionales que se apliquen a este equipo y a su uso junto con reglas espec ficas del sitio de trabajo o del empleador Es importante que conozca y cumpla todas las leyes y reglas aplicables incluso las que requieren capacitaci n y certificaci n del operador Las siguientes son algunas de las reglas que debe cumplir al trabajar Un ROPS sistema de protecci n antivuelco y un tractor equipado con cintur n de seguridad es exigencia del gobierno federal OSHA par ala protecci n de los operadores durante el funcionamiento de la cortadora Una cabina cerrada proporciona protecci n adicional para el operador con respecto a objetos arrojados Verifique el manual del operador de la cortadora de c sped para ver si tambi n se requiere una cabina de tractor Use y verifique que otras personas usen la indumentaria y los equipos de protecci n personal correctos Inspeccione la m quina y los accesorios antes de cada uso seg n lo especificado por el fabricante y por su empleador Conozca las limitaciones y las caracter sticas operativas del equipo de corte de c sped No haga un uso indebido Verifique que todos los escudos y las guardas est n correctamente instalados antes de hacer funcionar la m qu
206. lem for visibility to any rear approaching vehicle While transporting on public roads Obey all local traffic regulations Approach intersections with caution Observe speed and traffic control signs Avoid panic stops and sharp turns Be a courteous operator and pull over periodically and allow traffic to pass Read and Understand Manuals Before Operating RA Y Obey Traffic Regulations Park Safely Parking Safety Practices Use designated or out of traffic areas Use firm level ground locations Set parking brake Lower raised equipment to ground Shut down the mower and tractor using proper equipment shut down practice before dismounting tractor See page 18 Proper Equipment Shut Down Practices Sloping ground parking locations Position equipment across slope Set parking brakes Lower raised equipment to ground Block tractor wheels Before temporarily parking and leaving disabled equipment near traffic areas Remove equipment from public roads Set out warning flags Use tractor flashing warning lights Shut Down Safely Proper Equipment Shut Down Practices Make proper equipment shut down an important habit Properly shutting down a tractor and mower can prevent accidents from occurring when the mower is left unattended Shut down the mower following the specific procedures in the manufacturer s operator
207. lic components 5 Wear Safety glasses and impenetrable gloves when working with hydraulic hoses and fittings 6 Release all oil pressure from the hydraulic circuit by manually stroking each valve section with the tractor engine off Utilize the Manual Override function if the unit is equipped with an electric over hydraulic valve 7 Utilize blocks jack stands or a suitable over head hoist to support the weight of the boom section and remove pressure form the cylinder mounting pins 8 Check to see that the cylinder to be replaced is not under pressure by moving the cylinder pins by hand The pins should be loose and should slide form the pin bore easily If the pins are tight and cannot be moved the cylinder may be under pressure Make sure the boom components are properly supported and that the pressure is relived from the circuit 9 Cylinder assemblies are heavy and can fall when the pins are removed Support the hydraulic cylinder with a suitable hoist or jack 10 Slowly loosen the hydraulic connections to the cylinder Carefully unscrew hose fitting and allow any remaining pressure to bleed off Use Extreme Care Oil must be cool and the technician should stand to the side to prevent exposure to any hydraulic oil Always consult the Material Safety Data Sheet and wear any required Personal Protective Equipment A catch pan may be required to retain any spilled oil 11 Cap both ends of the fitting with suitably sized metal caps 12 Remov
208. lic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding 56 34 DB150 07 11 Operation Section 4 17 O 2011 Alamo Group Inc x m 5 E lt x ou OPERATION nspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing blades as complete sets to maintain rotary balance during operation Ensure blade pan nut is tightened with the cotter pin inserted and spread OPS R 0041 d 8 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following Damaged Pan Cause Blade Pan contacts an immovable object while mower was in motion Remedy Inspect the area before mowing to determine where the immovable objects are located and place visible hazard markers to identify the areas Avoid mowing in the area where immovable foreign objects exist Original Blade Edge Original Blade Edge xcessive Blade Wear Cause Mower height settoo low Blade used past intended life Notches and Gouges Cause Blade contacting foreign objects Remedy Inspect the area to be mowed and remove foreign objects that Remedy Repl
209. loyer s safety and training programs safety codes local state provincial and federal laws rules and regulations Copyright 20100 AEM Association of Equipment Manufacturers Revised 01 03 09 10 Read and Understand Manuals Before Operating IMPORTANT Before you operate the mower make sure you have the manufacturer s operator s manual s for this machine and all attachments If the manufacturer s manuals are missing obtain replacement manuals from your employer equipment dealer or directly from the manufacturer Keep this safety manual and the manufacturer s manuals with the machine at all times Read and understand all manuals The AEM Mower Safety Practices video is available to train and reinforce good safety practices Operators are encouraged to periodically view the safety video Safety Alerts Symbol This Safety Alert Symbol means ATTENTION STAY ALERT YOUR SAFETY IS INVOLVED The Safety Alert Symbol identifies important safety messages on equipment safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of death or personal injury Follow instructions in the safety message Reasons Safety is Important Accidents disable and kill Accidents cost Accidents can be avoided Signal Words Signal words are distinctive words that will typically be found on safety signs on the mower and other worksite equipment These words may also be
210. ls to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service Require that the employee operator stop operation if bystanders or passersby come within 300 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage 8 Home Division Child Labor Bulletin 102 DB150 07 11 Safety Section 1 30 O 2011 Alamo Group Inc petat C INDUSTRIAL AEM LACRICULTURAL MOWER www aem org A SAFETY MANUAL FOR OPERATING AND MAINTENANCE PERSONNEL FORM IAMSE 1009 Printed in U S A Contents Acknowledgment 2 Foreword eer nemis ERE ATE 2 Safety Alerts su oir RR RE RE suet 3 Word To The User Operator 3 The Industrial Agricultural Mower 4 Follow A Safety Program 5 Prepare For Safe Operation 9 Start Safely e ccs mr rr e 13 Operate 13 Park Safely 2la cR 18 Shut Down Safely 18 Perform Maintenance Safely 19 Final Word To The 5
211. ly removed immediately by a doctor familiar with this form of injury Use caution when removing Hydraulic Tank cap Tank contents maybe under pressure Allow oil to cool before removing e A Relieve oil pressure before removing cap slowly Stay away from hot oil that may spray from tank PN HPBM 01 DB150 07 1 Safety Section 1 11 O 2011 Alamo Group Inc ALAAVS SAFETY SAFETY ELECTRICAL amp FIRE HAZARDS Mower head or Boom Strike and explosion Hazard Fire Hazard Do Not operate near contacting overhead Blades Contacting Utility or fires Keep debris away from electrical lines Gas Lines hydraulic pumps and valves TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN DANGER WORKING AROUND ELECTRICAL POWER LINES GAS LINES AND UTILITY LINES INSPECT mowing area for overhead or underground electrical power lines obstructions gas lines cables and Utility Municipal or other type structure KEEP all raised wings at a 10 feet or greater distance from all power lines and overhead obstructions DO NOT allow mower to contact with any Utility Municipal or type of structures and obstructions CALL 811 and 1 800 258 0808 for identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a
212. maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES when servicing hot components A AVOID CONTACT with hot hydraulic oil tanks pumps motors valves and hose connection surfaces SECURELY support or BLOCK UP raised implement framework and lifted components before working underneath equipment FOLLOW INSTRUCTIONS in maintenance section when replacing hydraulic cylinders to prevent component falling STOP any implement movements and SHUT OFF TRACTOR engine before doing any work procedures USE ladder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any
213. n by the installation of the spindle and is a necessary step when setting the rolling Torque Turn the Spindle Housing Upside Down and insert the spindle with the bearing pressed onto it into the spindle housing until the bearing cone contacts the cup in the Housing During this step take care not to damage the seal While supporting the Spindle and Housing turn the assembly over so that the assembly is setting on the spindle Install the upper bearing 4 on the spindle shaft 1 After the Upper Bearing is installed install the nut 5 with the chamfer facing up Run the nut down against the bearing but do not torque the nut at this time Clamp the spindle Housing in a vise so that the spindle shaft can rotate Tighten the nut until the spindle shaft has a rolling torque of 25 in Ibs that is it takes 25 in lbs to rotate the spindle shaft Install the tanged lockwasher 6 with the outside prongs facing upward Install the top nut 5 with the chamfer facing down Block the spindle to keep it from rotating and torque the top nut to a minimum of 100 ft Ibs Bend the tang of the lockwasher to fit into one of the grooves of the top nut Install vent plug 8 and Grease Fitting 9 Fill spindle assembly with NLGI EP 2 Grease Approx 22 oz DB150 07 11 Maintenance Section 5 21 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE MOTOR amp COUPLING INSTALLATION Bolt motor to mount pl
214. n rebuilding the spindle housing assembly always replace the locknuts lockwasher and seal Inspection Bearing and cups Inspect bearings and bearing cups for nicks pitting discoloration and wear If any exist replace bearing and bearing cup DB150 07 11 Maintenance Section 5 20 2011 Alamo Group Inc MAINTENANCE Assembly Make sure all parts are clean and free of any contamination Install Bearing Cups 3 amp 4 into Spindle Housing 2 using a suitable bearing driver to seat the cups Caution must be taken not to damage the cup or spindle housing cups must be fully seated If Cups are damaged during installation or not fully seated bearing and spindle assembly life are greatly reduced Never drive against bearing surface Never used the mating bearing cone to seat the cup Once the Lower Cup is installed the seal may be installed The seal should be installed with the spring towards the inside Press seal 7 into spindle housing make sure seal is fully seated Be careful not to damage seal Press the Lower Cone 3 on the spindle shaft 1 use the proper tool when pressing the bearing onto the shaft driving against the inner race and not the rollers or cage Any damage to the bearing will cause premature failures of the bearing and spindle assembly Before installing the spindle with the bearing pressed on it lubricate the rubber portion of the seal This will reduce the chance of the Seal being tor
215. n the hydraulic components was displaced by the oil causing the oil level to go down in the tank Oil must be added to reach the proper level or cavitation could result DB150 07 11 Maintenance Section 5 6 2011 Alamo Group Inc MAINTENANCE DRIVELINE LUBRICATION Grease Fittings are located on the Cross Assembly of each U Joint and on the telescoping tubes Grease U Joint after each 8 hours of use Figure Mnt 0024 Do not force grease through the Needle Cup Assemblies Grease the telescoping tubes after every 8 hours use Some PTO to Hitch connections may necessitate cutting a hole in the shields to be able to align the Grease Fitting holes for lubrication Lubricate the shield bearings every 16 hours Figure Mnt 0026 Mnt R 0024 DB150 07 11 Maintenance Section 5 7 2011 Alamo Group Inc AODNVNALNIVIN MAINTENANCE MAINTENANCE MAIN DRIVELINE amp CAT 4 SAFETY SHIELD To remove the main inner driveline shield Remove the locking screws Align the bearing tabs with the cone pockets FIGURE Mnt 0026 Remove the half guard and remove the bearing ring FIGURE Mnt 0012 Mnt R 0012 Inspect the driveline shield for worn areas or cracks If the shield has any dents or cracks replace the Shield While the Shields are off examine the Driveline for signs of abnormal wear bent or twisted shafts or cracks in the shafts or tubes Check to see that the Drivelines telescope easily If th
216. n training material or courses that provide training in Safer Operating Practices for Mowers D561 2 DB150 07 1 Partes que no son aut nticas pueden fallar catastr ficamente PARA EVITAR LESION SERIA O MUERTE Use SOLAMENTE las partes de reemplazo autenticas de RHINO Partes que no son autenticas pueden fallar y causar conidiciones peligrosas para el operador y personas presentes Contacte a su distribuidor local o RHINO Sobre partes de reparo a 1020 S Sangamon Ave Gibson City IL 60936 Servicio al Cliente 800 446 5158 Correo Electronico parts servis rhino com IMPORTANTE ESTE CONSCIENTE SEA ENTRENADO ESTE ALERTO Antes de Funsionar ESTE VIVO Cortac sped Para prevenir lesi nes graves a usted y o personas presentes sea entrendado en la Practica de Segar Seguro Companias de Alamo Group Alamo Industrial Bush Hog M amp W Rhino Schulte Tiger y Terrain King asi como AEM y FEMA proporcionan material para entrenar que es esencial para su seguridad y la seguridad de otros al operar este equipo Haga estos procedimientos de seguridad una parte importante de su dia de trabajo Lea y entienda el Manual de Operadores No permita que personas sin entrenamiento funcionen este equipo Contacte a su distribuidor AEM www aem org FEMA 314 878 2304 www FarmEquipment org o Alamo Group www Alamo Group com para la informacion Sobre el material de entrenamiento o cursos que ofrecen el entenamiento de Pr
217. nch pin diameter 15 32 2 5 Front End Weight A minimum of 2096 total tractor weight must be maintained on the tractor front end at all times Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving If the front end is too light add weight until a minimum of 2096 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 2 6 Power Take Off PTO Depending on the unit the mower is designed to operate at a PTO speed of 540 or 1000 RPM Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 6 spline shaft and those operating at 1000 RPM will have a 21 spline shaft or a 1 3 4 20 spline shaft Refer to the tractor owner s manual for instructions to change PTO speeds on models that operate at more than one speed If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower An authorized tractor dealer can provide the over running clutch and its installation if needed OPS U 0006 DB150 07 11 Operation Section 4 5 O 2011
218. ncia Preparaci n para una operaci n segura Ascienda y descienda del tractor correctamente Siempre use contacto de tres puntos al ascender o descender del tractor o de la cortadora de c sped Enfrente la m quina al ingresar o salir de ella Un contacto de tres puntos significa que tres de los cuatro miembros brazos y piernas est n en contacto con la m quina en todo momento durante el ascenso y descenso Antes de ascender L mpiese el calzado y las manos Limpie la nieve el hielo el lodo o el aceite de los pelda os y asideros Durante el ascenso y el descenso Use los asideros y los estribos Nunca se aferre al volante o a los controles como asideros Nunca ascienda o descienda de un tractor en movimiento Nunca ascienda o descienda transportando herramientas u objetos que impidan el contacto de tres puntos Deje en el piso las piezas o las herramientas Manteniendo el contacto correcto suba y despu s recoja el objeto Utilice contacto de tres puntos e Limpie las superficies resbaladizas Preparaci n para una operaci n segura Prueba de seguridad de los controles del tractor y de la cortadora de c sped Arranque el tractor siguiendo los procedimientos espec ficos del manual del operador del fabricante Estos procedimientos normalmente incluyen Col quese y aj stese el cintur n de seguridad en el tractor equipado con ROPS Verifique que el freno d
219. nd cut height REDUCE MOWING SPEED when near steep slopes ditches drop offs overhead obstructions power lines and to avoid debris and foreign objects TRACTOR and MOWER DO NOT operate the tractor or mower unless the equipment is maintained and operating properly DISCONTINUE OPERATION if tractor or mower electrical and hydraulic controls do no function properly DISCONTINUE OPERATION of the tractor if the braking or steering systems do not function properly DO NOT operate the tractor or mower if there are any hydraulic leaks INSECT INFESTATION DO NOT operate in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or use enclosed tractor cab PTO SPEED DO NOT EXCEED IMPLEMENT RATED PTO SPEED AVOID exceeding rated PTO speeds that may result in broken drivelines or blade failures SAFETY SIGNS REPLACE missing damaged or unreadable safety signs immediately PN OSBM 01 Read and Always wear Wear Hard understand Safety Hat Safety Operator s Manual Glasses Shoes Wear Safety Vest when operating on or near roads DB150 07 11 Safety Section 1 3 O 2011 Alamo Group Inc ALAAVS SAFETY SAFETY CRUSHING HAZARDS Crushing injury Always wear Pinch Point Hazard Crushing injury from from roll over Tractor With seatbelt Keep Hands and boom or mower Boom Mowers body parts clear of head falling pinch points TO AVOID SERIOUS INJURY OR DEATH FROM FALL
220. nd run the mower for a short period until all air is removed from the hoses Keep all person s well clear of mower since blades can throw objects with great velocity for a considerable distance KEEP CLEAR OPS B 0005 Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 Always maintain the safety signs in good readable condition If the safety signs are missing A WARNING damaged or unreadable obtain and install replacement safety signs immediately scs BEFORE leaving the tractor seat lower the implement set the parking ENGINE PTO DANGER brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc o DB150 07 11 Operation Section 4 23 2011 Alamo Group Inc NOILVasdO OPERATIO
221. ng transport MANTENGASE LEJOS al quitar el cierre de latch lowering or raising wings ransporte bajando y devantando las alas a e CLEAR AREA of bystanders before lowering A We ne ae dan ed implement wings implemento e IMPLEMENT CAN FALL from hydraulic EL IMPLEMENTO PUEDE CAER del failure or accidental operation of controls racaso hidr ulico o por operaci n accidental de controles BLOCK UP and securely support equipment BLOQUEE y soporte con seguridad antes de before putting hands feet or body under oner manos pies o cuerpo debajo del raised equipment or lifted components equipo de componentes levantados SECURELY ENGAGE transport latch before CON SEGURIDAD ACTIVE el cierre de transportation or working under wing ransporte antes de la transportacion o rabajar debajo de las alas e FILL CYLINDERS with oil before attempting LLENE LOS CILINDROS con aceite antes to lower implement wings de intentar de bajarlas alas del implemento e DO NOT OPERATE in transport position or O OPERE en posicion de transporte o con with wings off ground as alas devantadas del la tierra M D565 DB150 07 11 Safety Section 1 25 O 2011 Alamo Group Inc SAFETY SAFETY TO AVOID SERIOUS INJURY AND DEATH DURING TRANSPORTATION e ALWAYS BUCKLE UP seat belt PLACE boom securely in Transport Rest and turn off master switch CHECK SMV sign reflectors and warning lights for visibility
222. nsejo de Fabricantes de Cortadoras de C sped Industriales para Agricultura para la preparaci n de este Manual de seguridad AVISO DE PROTECCI N DE COPYRIGHT Copyright 2010 por la Asociaci n de Fabricantes de Equipos Association of Equipment Manufacturers Todos los derechos reservados Queda prohibida la reproducci n o difusi n parcial o total de este trabajo por cualquier medio sin consentimiento previo por escrito de la Asociaci n de Fabricantes de Equipos Introducci n Este manual de seguridad est destinado a sefialar algunas de las situaciones de seguridad b sicas que pueden surgir durante la operaci n y el mantenimiento normales de la m quina y a instruirlo en pr cticas de seguridad para manejar estas condiciones Este manual NO sustituye los manuales del operador del fabricante de la cortadora de c sped Puede ser necesario tomar precauciones adicionales o algunas de las instrucciones pueden no ser pertinentes dependiendo del equipo los accesorios y las condiciones del sitio de trabajo o del rea de servicio El fabricante no tiene control directo sobre la aplicaci n la operaci n la inspecci n o el mantenimiento del equipo Por lo tanto es SU responsabilidad utilizar pr cticas de seguridad correctas en estas reas La informaci n que se proporciona en este manual complementa la informaci n espec fica sobre la m quina que contienen los manuales del operador del fabricante Puede haber otra informaci n
223. nstructions be alert to the potential for personal injury Follow recommended precautions and safe operating practices A signal word DANGER WARNING or CAUTION is used with the Safety Alert A DANGER symbol DANGER identifies the most serious hazards Decals are red and white Safety signs with signal word WARNING are typically used to point out more serious AWARNING hazards Decals are orange and black General precautions are listed on CAUTION safety sign CAUTION also calls attention to A CAUTION safety messages in these instructions Decals are yellow and black NOTE This mower unit s hydraulic components have been carefully cleaned and packaged at the factory to prevent contamination from entering the system However dust and dirt particles may enter into the sealed components through transportation handling rain or just sitting in a dirty or harsh enviroment Therefore to assure that the hydraulic system is properly clean please adhere to the following procedure Prepare the area where the unit is to be assembled The area should be on a hard concrete floor that has been swept clean of all dust and contaminants Un package the mower unit carefully so that the seals on the hydraulic components are not broken or pulled off Lay out parts to make location easy 2 Inspect and clean all hydraulic hoses and fittings prior to installing them onto the tractor or mower If dirt or material is seen in any of the parts they s
224. nt Check PTO disengagement Check all controls for Park position Warn others in area before starting tractor Start tractor following tractor manufacturer s recommended starting procedures WARNING Avoid serious injury or death from unexpected machine movement Start the engine only from the operator s position Never attempt to start the engine by shorting across starter terminals or reaching the key from the ground or outside the cab After starting Check all instruments gauges and indicator lights for normal operation Check all tractor controls steering and brakes for proper function Raise and lower mower to check for driveline bottoming out or engagement problems Check the equipment for excessive vibration and unusual noises Use ROPS and Seat Belt Start Only from Operator s Seat Check Instruments and Controls Prepare For Safe Operation Use proper equipment shut down practices before inspecting equipment Wait until all equipment motion has stopped before dismounting the tractor or mower Do not operate mower unless tractor and mower are running properly Place a Do Not Operate tag on the machine remove the key and do not operate the mower until the problem is corrected Power Takeoff System Be sure to operate the tractor at the mower s rated PTO rpm speed When operating tractors with transmission driven PTO
225. nty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer The choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
226. ny objects that cannot be removed must be clearly marked and carefully avoided by the operator In non crop areas with grass and weeds high enough to hide objects that could be struck by the blades inspect the area and remove or mark large debris or obstacles Mow the area at an intermediate height Inspect the area closely and remove or mark any remaining debris or obstacles Mow again at desired final height Rotating Blades j Keep Away DANGER DO NOT Do Not Operate a Damaged Mower gt uot Mower Thrown Objects Depending on the designed purpose mowers are designed to cut grass weeds brush and crops The mower blades have been designed and tested for rugged use The mower blades however are not intended to contact solid objects like rocks concrete or metal Such impact can cause broken objects to be thrown up to 300 ft 92 m Bystanders should never be within 300 ft 92 m of an operating rotary mower or within 100 ft 30 M of a properly equipped disc mower Safely Follow All Mower Safety Rules Second Mower thrown object shielding must be used when operating near roads parks populated areas or other areas where thrown objects could injure bystanders or damage property Follow the manufacturer s operator s manual Third Cross diagonally when mowing through ditches sharp dips and drops Raise the mower to prevent the mower blades from hitting the ground
227. o o puede haber personas a menos de 100 pies 30 m de la cortadora de c sped debe inspeccionar y limpiar o marcar el terreno C mo cortar en retroceso No corte mientras se desplaza en retroceso Es m s probable que se arrojen objetos y que stos puedan llegar m s lejos C 4 ho No corte a en retroceso A Apague la TDF espere que las hojas dejen de girar eleve la cortadora y despu s retroceda Corte desplaz ndose en sentido de avance Use la velocidad de desplazamiento correcta ed Velocidad de desplazamiento durante el corte La velocidad de desplazamiento correcta depende de las condiciones del terreno y del tipo de hierba la densidad y la altura que debe cortarse El rango normal de velocidad de desplazamiento es de 2a5mph 3 2 a 8 km h Use una velocidad de desplazamiento menor para cortar hierbas altas y densas Use una velocidad de desplazamiento mayor para cortar hierba delgada a altura media y con condiciones de terreno sin dificultades Use una velocidad de desplazamiento menor par acortar en terreno irregular con pendientes o no muy conocido Las cortadoras de disco est n dise adas para usar velocidades de desplazamiento mayores cuando funcionan en terrenos despejados de residuos y peligros superficiales Operaci n con seguridad Corte de hierba extremadamente alta Puede ser necesario cortar dos veces la hierba extremadamente alta qu
228. o voltage to Solenoid Valve Incorrect Wiring at Solenoid valve Spindle Locked up Oil Level Too Low Incorrect Oil Used Air in Oil Engine RPM too high Excessive ground speed for mowing conditions Excessive ground contact with blades Internal leakage in pump or motor Relief valve malfunction Restrictions in the system Excessive Back Pressure on return side of the motor Incorrect oil used Shaft Seal worn Failed Seal Retainer Defective Motor Flange casting Remedy Fill or replace as required flush and replace the oil Remove the solenoid valve and inspect Replace as required Check harness connections fuses and wires Wrong plug installed Maverick and Machete Timbercat harness plug used in place of Other mower plug Reconnect with proper plug Check by spinning blades See Section on spindle failures Fill or replace as required Flush and fill as required Locate the source and repair Flush and fill the oil as required Tractor must be operated at the 540PTO speed as indicated on the tachometer Operator abuse Operator abuse Test to confirm Repair or replace as required Test relief valve setting Adjust or replace as required Identified by concentration of heat due to Line restriction bent hoses or contamination Due to bent fittings or crimped hoses Inspect the system and repair as required Replace with correct oil Flush and fill Due to heat from the spindle or failure of
229. obstructions work each cylinder on the boom one at a time several times to expel any air in the Hoses and Cylinders Run the Mower Head for 5 minutes While the tractor is idling blocked wearing protective clothing and eye protection CAREFULLY check for leaking hydraulic fittings hoses and ports at this point with a piece of cardboard DO NOT USE YOUR HAND If any are found stop the tractor immediately and correct any leaky connections Check the fluid level in the Hydraulic Tank on the Tractor and add oil if required As the air has been forced out of the Cylinders and Hoses it goes into the Hydraulic Tank and reduces the oil level Check your Tractors Operators Manual for the proper level and type of oil to be used DB150 07 11 Maintenance Section 5 23 2011 Alamo Group Inc AONVNALNIVIN oure y 1107 O G 1 ugin0es 10 osiga 6296 222 028 xe4 55182 uinDeg 3 zog uorooaJip suomne sueJ e 0 oejuoo ue esjauod 10d jouedsa ue ejueuiejejduioo penueu un Bjissa2eu IS sejBui uoio28s ej uo 64 4 euiDed ej e esjuojaJ ep Jouedso ue Se JOA BJeg ONIHH HOQIf8IHISIG NS V 319 VLNOO as 1 pepunBes A eiuouooe 10d ONIHH 9p ap soyued esf ep un sejuasaid A senuejeD Jejnue 2
230. ock up the spindle Install the correct bolts Inspect the seal guard ring welded to the blade carrier or bar Replace or repair as needed Check harness attachment to the ignition switch and to the battery Also check for proper ground Inspect to ensure power to switch is interrupted when the switch is in the off position Inspect for damage or heat stress to the harness Check for shorted wires or melted insulation Check proper connection to the ignition switch and battery Test the battery and replace per the tractor manufacturers recommendation Follow tractor manufacturer recommendations for troubleshooting electrical problems with the tractor Operation Section 4 46 2011 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 5 1 MAINTENANCE MAINTENANCE HAZARDS WITH MAINTENANCE OF IMPLEMENT Periodically inspect all Lower mower Stop engine Set mower head Thrown Objects moving parts lubricate head to ground remove key securely on the Hazard Ensure drivelines and tighten block up before before ground before blades rotate all fasteners servicing conducting servicing blades clockwise viewed maintenance from above mower head AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN AAWARNING GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE REPAIRS AND MAINTENANCE BEFORE PERFORMING SERVICE REPAIRS AND MAINTENANCE ON THE IMPLEMENT ST
231. of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Group Ag If you would like a VHS video tape of the video please email AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower understand the intended use and the potential hazards before operating the equipment The information and material listed above along with this Operator s Manual can assist you in meeting the OSHA requirement for Operator annual training OSHA TRAINING REQUIREMENTS The following training requirements have been taken from Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator Instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor or implement in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Alamo Group Ag Division will provide one 1 AEM Mower Safety Practices Video Please Send Me VHS Format
232. ol or valve section Bad Control Module Incorrect Hose Routing Incorrect Work port Relief installed Work Port relief failure Oylinder Failure One way Flow restrictor installed in wrong port or backwards Pump Worn out Air in oil Engine RPM too slow Operator Abuse Misalignment of Cylinder Lugs bent boom Work Port Relief improper setting or failure Interference with another component Remedy Identify the source of the Air Replace Oil if Required or cycle the mower several times to purge the oil Check Specifications for proper oil and replace System must be warmed to at least 40degrees F for proper operation Check or test then replace or repair as required Test relief pressure and replace with proper Work port relief valve Test the joystick and repair or replace as required Fill the hydraulic tank as required Test and repair or replace as required Flush system and dean the valve as required Replace the valve section Replace the module Check for proper hose routing in the Service manual and correctly install Check work port relief pressure and replace as needed Test work port relief pressure and replace if required test cylinder repair or replace as needed Check proper installation in Service Manual One way flow restrictors are required on most Gravity aided functions and both directions of the swing functions test to confirm repair or replace as required Locate the source of t
233. omponents sealed until installed Do not allow any components to lie open and exposed to dust or contamination Do not lay parts down on the dirt or sand and then assemble them as this will introduce contaminants into the system DB150 07 11 Assembly Section 3 6 2011 Alamo Group Inc ASSEMBLY To avoid Hydraulic Contamination always keep all hoses and hydraulic fittings capped until CAUTION they are ready to be installed FIGURE Asm B 0006 MISI ERI DASH NOMINAL TORQUE VALUE SIZE SIZE IN IN LBS FT LBS 4 1 4 140 6 3 8 230 8 1 2 450 10 5 8 650 12 3 4 900 16 1 1200 100 20 1 1 4 1600 133 24 1 1 2 2000 167 32 2 2800 233 Straight threads do not always seal better when higher torques are used Too much torque causes distortion and may lead to leakage V 5 ooo DB150 07 11 Assembly Section 3 7 O 2011 Alamo Group Inc ASSEMBLY Oil Reservoir is shipped filled with oil to the minimum level When adding hydraulic oil proceed gt co N 9 lt Asm B 0007 1 Remove the Filler Cap Weldment FIGURE Asm B 0007 2 Avoid hydraulic contamination by filtering the hydraulic oil while filling the hydraulic tank Filter buggies or carts are commercially available for hydraulic system clean up These consist of a high efficiency high capacity filter a circulating pump a drive motor and hoses for connecting to the overhauled machine s hydra
234. on 5 4 2011 Alamo Group Inc MAINTENANCE HYDRAULIC FLUID Maintaining the proper hydraulic oil level and oil cleanliness is very important for continued trouble free operation of the mower The fluid level should be checked daily before the mower is put into service A visual inspection of the hydraulic connections hose guards and shielding should occur daily as well The hydraulic fluid can loose its ability to lubricate in a number of different ways most commonly contamination and overheating Both scenarios can lead to catastrophic failure of the hydraulic components and costly repairs Rhino offers fluids filters and oil analysis capabilities to help you maintain your hydraulic powered machine Please be sure to follow the oil amp filter change procedure that is outlined for your mower Cil ISO Filter Change Oil Change product Specification Cleanliness Recommendation Recommendation DB150 UTF Chevron 1000 18 16 14 First 100 every 500 First 500 every 1000 THF or 12 months or 12 months The above are prescribed intervals but frequency may change based on use It is important to monitor the filter clogging indicator There are many comparable oils that are equivalent to what is used by the factory An ISO class oil with a viscosity that matches your operating conditions is recommended For further information please consult with the oil manufacturer for proper
235. on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 1 2 MAXIMUM 12 7mm Original Blade Edge NOTE Replace Blades in pairs after no more than 1 2 12 7mm wear Op 23 DB150 07 11 Operation Section 4 19 2011 Alamo Group Inc Noi ET 0 OPERATION OPERATION 8 5 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects object while Blade is in motion Remedy Inspect the area before mowing to Remedy Inspect area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard markers to identify the blade bolt areas where immovable foreign objects exist and avoid hitting the objects ASA a GT SS Recessed area on bolt head Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on DANGER the Blades IMMEDIATELY if either blade bolts has e Visible cracks or Ifthe recessed area on blade bolt is worn off or Blade Bolt has gouges or chipped areas Failure to replace abnormall
236. on the unit in good operational condition at all times All THROWN OBJECT SHIELDING including Front and Rear Deflectors and Skid Shoes are in place and in good condition when mowing e Mower is adjusted to be close and parallel to ground without exposing blades MOWING AREA has been inspected and foreign materials and debris have been removed PASSERSBY are inside enclosed vehicle It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the boom unit tractor or a thrown object Do not operate the boom and attached head if bystanders passersby pets or livestock are within 300 feet of the unit This section of the Operator s Manual is designed to familiarize instruct and educate operators to the safe and proper use of the boom and attached head Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a DB150 Boom Mower and are not specific to a DB150 Boom Mower Some pictures may show shields removed to enhance visual clarity NEVER operate the boom unit without all safety equipment in place and in good operational condition The operator must be familiar with the boom unit and tractor operation and all safety practices before beginning operation Proper operation as detailed in this manual will help ensure years of safe and
237. oo sejoJ o sepejseb se sepo 39v 1dIN33H ejseDsep esed sajinou Sayed se A sejapuese A soj anb uoo o sejsnfe sejo o sepe seb seyans seuoroe ns eed 3NOIOO3dSNI OLNAWA Tdi 73d OLN3IWIN3 LNVIN NOID93S V1 N3gl49S30 35 ano A NOIOVOIHSQ NOIOVHVd3H OIDIAH3S SVAYVL 577 e uepualdsep es enb sajuauodulo9 ap seje A apand 0 s3 e ep soj o 301315 ON sajuauodulo9 o se o anbiipow ON sodinbe sejueuodujoo so op seje ep uoroejgijeo arqueo ON sooiuiinb sejueDe A seiopeiduii sejueAjos sejueougn soj SAUOIDINASUI SE YSIS sgae Jezijeal eyed ojueujajduii e e seuejd sepijos seroiuedns 3eagunoasv e Jopoooe epand es ou enb se e odinbo jap seye Jezueo e esed sepelb o e n ASN ease op sojue HOLOVHL 14d HOLOW 13 A sojuawajdwi soj sopo op ojueiuoui vONaL3d
238. or other type of preheater Always use a nonflammable solvent when you clean parts Do not use gasoline diesel fuel or other flammable fluids Store all flammable fluids and materials away from your machine and work area Know where fire extinguishers are kept how they operate and what type of fire they are for Check readiness of fire extinguishers according to manufacturer s instructions Make sure each tractor is equipped with a fire extinguisher No Smoking and No Open 9 Flames Remove Debris Daily or As Needed Follow A Safety Program Be Alert Know where to get assistance Know how to use a first aid kit and fire extinguisher fire suppression system Be Aware Take advantage of training programs offered Be Careful Human error is caused by many factors carelessness fatigue overload preoccupation unfamiliarity of operator with the machine drugs and alcohol to name a few Damage to the tractor or mower can be fixed in a short period of time but injury or death has a lasting effect For your safety and the safety of others encourage your fellow workers to act safely Never Use Drugs or Alcohol While Operating For Safe Operation You must be a qualified and authorized operator for proper operation of your machine You must clearly understand the written instructions supplied by the manufacturer be trained including actual operation of the mower and know th
239. orkers to give maximum service with minimum down time This manual is provided to give you the necessary operating and maintenance instructions for keeping you rotary cutter in top operating condition Careful use and timely service saves extensive repairs and costly downtime losses Please read this manual thoroughly Understand what each control is for and how to use it The Assembly Section instructs the owner operator in the correct assembly of the Mower using standard and optional equipment The Parts Listing section is designed to familiarize the owner operator with replaceable parts of the Mower This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine Indicates an imminently hazardous situation that if not avoided WIL
240. orn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 9 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting Ue A 2 A e procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 DB150 07 11 Operation Section 4 24 O 2011 Alamo Group Inc OPERATION 9 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013
241. out and use extreme care when working A DANGER around overhead obstructions Never allow the Mower head or boom within 10 feet of any power line When working close to overhead power lines consult your electric company for a safe code of operation SBM 7 DB150 07 11 Operation Section 4 27 O 2011 Alamo Group Inc O x m 5 OPERATION OPERATION 10 OPERATING THE BOOM UNIT AND ATTACHED HEAD THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND MOWER AND ALL CONTROLS BEFORE ATTEMPTING TO MOW The operator must read and understand the Safety and Operation Sections of this manual and the tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the unit without complete operating instructions To ensure safety to the operator bystanders and equipment and before starting any mowing operation The operator must become familiar with the area to be mowed and any obstacles and hazards contained within Special attention should be paid to foreign debris overhead obstructions rough terrain steep slopes passersby and animals in the area Only operate the mower head from the tractor operator s seat with the seatbelt securely fastened Only operate a boom and equipped head on cabbed tractor that is equipped with a polycarbonate safety protected right side window or a non cabbed tractor equipped with a ROPS an
242. own locations as specified by the tractor manufacturer OPS U 0025 DB150 07 11 Operation Section 4 37 O 2011 Alamo Group Inc ALOJ EAA ET 0 OPERATION OPERATION themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when 8 attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury Arrange the chains so that when tightened the chains are pulling downward and against PTA Wes While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load NOTE Always transport per you state law regulations for tie down requirements OPS U 0026 TK DB150 07 11 Operation Section 4 38 O 2011 Alamo Group Inc OPERATION 13 TROUBLESHOOTING GUIDE Problem Boom Breaks Back Too Easily Boom Drops When Two Functions Actuated Boom Moves on Its Own Under Power w no function actuated Electronic Joystick Models Boom Moves on Its Own Under Power w no function actuated Mechanical Joysticks with Cables DB150 07 11 Possible Cause Work
243. perating equipment TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING AWARNING READ UNDERSTAND and FOLLOW Operator s Manual instructions Warnings and Safety Messages WEAR SAFETY GLASSES safety shoes hard hat hearing protection and gloves when operating or repairing equipment WEAR appropriate breathing respirator when operating in dusty conditions to avoid respiratory diseases DO NOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury DO NOT USE DRUGS or ALCOHOL before or while operating equipment DO NOT ALLOW anyone to operate equipment under the influence of drug or alcohol CONSULT medical professional for medication impairment side effects STAY CLEAR of hot surfaces such as Mufflers hydraulic pumps valves and tanks STAY ALERT prolonged operation can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects Avoid backing up while mowing vision may be limited severe damage or injury can occur DO NOT run tractor in enclosed building without adequate exhaust ventilation GROUND SPEED WHEN MOWING NORMAL SPEED range is between 1 to 2 mph 1 3 kph ADJUST MOWING SPEED for terrain conditions and grass type density a
244. plement in good operating condition could cause component failure and possible serious injury or even death se 35 12 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 0 vx AN bios Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 32 kph OPS U 0018 DB150 07 11 Operation Section 4 34 O 2011 Alamo Group Inc OPERATION 12 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadwa
245. por el contacto con las hojas Mantenga los escudos de las cadenas los escudos deflectores flexibles o s lidos y las rampas de descarga en su lugar y en buen estado de reparaci n Mantenga a las personas ajenas a 300 pies 92 m de la operaci n de corte Nunca dirija la descarga de la cortadora hacia una persona Mantenga las manos los pies y otras partes del cuerpo alejadas de las piezas giratorias las hojas y las aberturas de descarga No haga funcionar la cortadora de c sped en la posici n de transporte No se acerque a una cortadora hasta que todo movimiento se haya detenido Enganche de la transmisi n de RDF de la cortadora de c sped Eleve la cortadora hasta la altura de corte m xima Enganche la TDF a baja velocidad del motor Aumente la velocidad del motor hasta llegar a la velocidad nominal de la TDF Descienda la cortadora hasta la altura de corte deseada Detenga y apague de inmediato si la cortadora golpea contra una obstrucci n Inspeccione y repare cualquier da o de la cortadora antes de reanudar el corte No haga funcionar una cortadora que vibra en exceso o produce ruidos anormales Hojas giratorias Mant ngase PELIGRO PONER EN FUNCIONAMIENTO No ponga en funcionamiento una cortadora de c sped da ada Objetos arrojados por la cortadora de c sped Dependiendo del prop sito previsto las cortadoras est
246. pos Association of Equipment Manufacturers AEM y la Asociaci n de Fabricantes de Equipos para Agricultura Farm Equipment Manufacturers Association FEMA piden que las hojas de cortadoras NO se reutilicen enderecen refuercen en su superficie o suelden Si una hoja rota es arrojada por una cortadora podr an producirse lesiones graves o la muerte 25 26 Realizaci n de mantenimiento con seguridad Mantenimiento de las hojas de la cortadora continuaci n C mo est n hechas las hojas de la cortadora de c sped Est n hechas acero para resortes de aleaci n de alta resistencia Se forjan en caliente y se les da forma para cumplir con las especificaciones individuales del fabricante luego se tratan y templan a un estado ductil de alta resistencia para reducir la posibilidad de rupturas durante el corte Las hojas se prueban para garantizar que cumplan con las normas de resistencia dureza y ductilidad Si una hoja no cumple con alguna de estas especificaciones no se utilizar en la cortadora de c sped Qu sucede cuando se dobla una hoja de la cortadora Se necesita una gran fuerza de impacto para doblar la hoja Esta fuerza de impacto a menudo resulta en que las hojas se agujerean o marcan Una vez que una hoja est daf ada por un agujero o una marca es mucho m s probable que ocurra una falla de la hoja Cuando una hoja est gravemente doblada puede crearse una rajadura microsc pica en ella Endere
247. pu s de que el motor est apagado Alivie la presi n atrapada en las l neas despu s de que los accesorios est n apagados y apoyados en el suelo Durante la inspecci n del sistema hidr ulico Espere que el fluido se enfr e antes de desconectar las l neas El fluido hidr ulico caliente puede causar QUEMADURAS GRAVES No use las manos para verificar la presencia de fugas En cambio use un cart n o papel para buscar fugas Use protecci n ocular adecuada El fluido hidr ulico puede causar lesiones oculares permanentes ADVERTENCIA El fluido hidr ulico bajo presi n pueden penetrar la piel o los ojos y causar lesiones graves ceguera o la muerte Las fugas de fluido bajo presi n pueden no ser visibles Utilice un cart n o una madera para buscar fugas no la mano Use una protecci n facial o antiparras de seguridad para proteger los ojos Si el fluido se inyecta en la piel debe ser extra do dentro de las pr ximas pocas horas por personal m dico familiarizado con este tipo de lesi n Cuando ventila o llena el sistema hidr ulico afloje la tapa de llenado con lentitud y ret rela gradualmente Nunca restablezca una v lvula de alivio del sistema hidr ulico a una presi n mayor que la recomendada por el fabricante Use protecci n ocular El fluido a alta presi n puede inyectarse en el cuerpo Realizaci n de mantenimiento con seguridad Riesgos del sistema el ctrico Antes de tr
248. r o de servicios del fabricante o consulte al concesionario de los equipos para obtener los procedimientos correctos Mantenga los bolsillos sin objetos que podr an salirse y caer dentro de la maquinaria e Limpie las superficies resbaladizas Ventile la zona de trabajo Maneje las herramientas y las piezas pesadas con sensatez con respecto a usted mismo y a otras personas Deposite los elementos no los deje caer Preparaci n de la zona de trabajo Ubique la cortadora de c sped en una zona nivelada fuera del paso de otros equipos en funcionamiento Asegurese de que haya luz ventilaci n y espacio libre adecuados Quite el aceite la grasa o el agua para eliminar toda superficie resbaladiza Limpie alrededor de la zona donde se realizar n servicios para minimizar la contaminaci n Realizaci n de mantenimiento con seguridad Preparaci n de la m quina Deben controlarse o reducirse las fuentes de energ a almacenada el ctricas mec nicas hidr ulicas neum ticas qu micas t rmicas etc al m nimo practicable antes de realizar cualquier procedimiento de mantenimiento reparaci n o servicio Pr cticas de seguridad para prevenir posibles lesiones por fuentes que liberan energ a Desenganche la TDF antes de apagar el motor Coloque los controles en la posici n de estacionamiento o punto muerto antes de apagar el motor Aplique el freno de estacionamiento o
249. ra la boquilla de combustible contra el cuello de llenado del dep sito Los vapores de un dep sito de combustible vac o son explosivos Nunca suelde o realice cortes en l neas dep sitos o contenedores de combustible Retire toda la basura o los residuos de corte de la m quina todos los d as o seg n sea necesario Mantenga los residuos alejados del motor el escape los embragues y otras fuentes de calor Use supresores de chispas seg n corresponda en el sistema de escape del motor Asegurese de que no haya trapos con aceite u otro material inflamable almacenado en la m quina Revise en busca de fugas de combustible aceite o fluido hidr ulico Repare las fugas y limpie la m quina antes de hacerla funcionar El ter fluido para arranque en fr o es inflamable No fume cuando usa ter fluido para arranque en fr o Siempre siga las instrucciones del recipiente y de los manuales del operador del fabricante correspondientes a la cortadora de c sped No use ter fluido para arranque en fr o si el motor est equipado con buj as de precalentamiento u otro dispositivo de precalentamiento Siempre use solvente no inflamable para limpiar las partes No use gasolina combustible diesel u otros fluidos inflamables Almacene todos los fluidos y materiales inflamables lejos de la m quina y de la zona de trabajo Sepa d nde se guardan los extintores de incendios c mo funcionan y para qu tipo de incendio est n destinados
250. ractor and mower PTO rpm rating match Check mower blade s condition Replace severely worn bent gouged or nicked blades including the blade bolts and fasteners Never straighten or weld on blades Ensure thrown object shielding is properly installed and in good condition Repair or replace if damaged or missing e Prepare For Safe Operation Check that all guards and shields are in place and Ensure all tools or loose objects are removed or that all equipment is in good operating condition This securely fastened while operating the machine includes PTO driveline gearbox and implement guards Check all safety signs for clarity Replace damaged and shields that are used for operator protection signs Check for properly latched driveline yoke end locking devices Check for damaged or leaky tractor and mower Check for Missifig hydraulic systems Repair or adjust as needed e Damaged Guards WARNING Hydraulic fluid under pressure can penetrate 7 UST the skin or eyes and cause serious injury blindness or death Fluid leaks under pressure may not be visible Use a piece of cardboard or wood to find leaks not your hand Wear eye protection If fluid is injected into the skin it must be removed within a few hours by nega elie medical personnel familiar with this type of injury Hoses Keep the operator platform surface clean and free of grease oil dirt snow or ice Steps an
251. ral elevado una vez que se elimin el objeto o se super la pendiente Detenga el trabajo de corte si alguna persona se acerca a menos de 300 pies 92 m de la zona de corte 300 ft 92 me Mantenga a las personas ajenas alejadas de la zona de corte Evite golpear obstrucciones Pr cticas de seguridad para trabajos de corte en orillas de zanjas Use extremo cuidado al realizar cortes en orillas de zanjas Preste atenci n a escurrimientos zonas erosionadas y obstrucciones para el corte a lo largo de las orillas de zanjas Si se golpean obstrucciones con cortadoras de montaje lateral o con aguil n el extremo delantero del tractor puede desviarse hacia la zanja Operaci n con seguridad Los trabajos en orillas de zanjas con aguil n y lateral elevado pueden reducir la eficacia de la protecci n del operador de la cortadora que proporcionan los escudos para objetos arrojados S Cuando realice estas operaciones use cabinas cerradas con ROPS cerramientos protectores especiales y otros escudos para el operador que ofrece el fabricante Inspeccione la zona de corte y retire o marque todos los objetos extra os y los residuos que deber esquivar la cortadora Utilice cabinas cerradas con ROPS 0 cerramientos de protecci n Pr cticas de seguridad para trabajos de corte en terrenos desparejos Las pendientes y los terrenos desparejos reducen la estabilidad d
252. rious injury or death from mower thrown objects or blade contact Keep chain shields flexible or solid deflector shields or discharge chutes in place and in good repair Keep bystanders at least 300 ft 92 m from mowing operation Never direct mower discharge toward anyone Keep hands feet and other body parts away from rotating parts blades and discharge openings Do not operate mower in transport position Do not approach a mower until all motion has stopped Mower PTO drive engagement Raise mower to maximum cutting height Engage PTO at low engine rpm ncrease engine rpm to mower s rated rpm PTO speed Lower mower to desired cutting height Stop and shut down immediately if the mower strikes an obstruction nspect and repair any mower damage before resuming mowing Do not operate mower with severe vibrations or with unusual noise Operate Mower shielding is designed to reduce the risk of thrown objects and must be properly maintained and in place during mowing operations The risk of serious injury or death from thrown objects can be significantly reduced by following three rules If all of these safety rules are not followed the mowing operation must be stopped if anyone comes within the safety limit for the mower type First Inspect the area prior to mowing and remove stones branches wire cable metal glass and other solid objects before operating A
253. rk and set the DANGER parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches ssPr 15 5 1 Connecting the Boom Mower 1 Make sure the tractor is equipped with the correct PTO shaft Change shafts if needed 2 Shorten or remove the tractor drawbar to avoid interference when raising and lowering the boom mower Board the tractor and start the engine Position the tractor to the boom mower with the 3 point lift arms positioned between the respective set of A frame lift lugs NOTE Set the 3 point lift control to Position Control so that the lift arms maintain a constant height when attaching the boom mower See the tractor Operator s Manual for correct settings when attaching 3 point equipment 4 Turn off the tractor engine and dismount 5 One lift arm at a time align arm end hole between the set of A frame lift lugs Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin 6 Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin 7 Extend or retract 3 point top link to align its end hole with the holes of the mower s top link Insert the top link hitch pin and insert retaining pin into hitch pin 8 Adjust any lower link check chains guide blocks or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires 6 SETTING THE MOWER Properly se
254. rocedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS B 0003 Never run the Tractor engine in a closed building or without adequate ventilation The A DANGER exhaust fumes can be hazardous to your health sc 23 Start tractor only when properly seated in the Tractor seat Starting a DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills 5 CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins OPS R 0001 DB150 07 11 Operation Section 4 8 2011 Alamo Group Inc OPERATION Never stand or allow another person to stand between a running Tractor and the Mower DANGER when attaching the Implement to the Tractor Always shut the Tractor completely off before attempting to connect the Mower pins to the Tractor hitch Always shut the Tractor completely down place the transmission in pa
255. rta Aseg rese de tener visibilidad adecuada e iluminaci n suficiente Sepa cu les son los puntos donde puede quedar atrapado y las partes giratorias Su conocimiento puede evitar accidentes Nunca intente hacer funcionar los controles excepto desde el asiento del operador Las funciones controladas de manera incorrecta pueden producir el movimiento imprevisto de la m quina y resultar en lesiones graves o muerte Apague la cortadora y el tractor antes de descender Consulte la p gina 18 Pr cticas correctas de apagado de los equipos Lea aseg rese de comprender y siga las indicaciones de los manuales y los letreros de seguridad Evite las partes giratorias Sepa cu les son y evite los puntos donde pueda quedar atrapado Cumplimiento del programa de seguridad Evite las lesiones provocadas por equipos elevados Evite posibles lesiones de aplastamiento por ca das de la cortadora u otros equipos elevados V Evite ser aplastado Ao Bloquee o apoye con seguridad la Ay cortadora Antes de trabajar cerca o debajo de partes levadas de la cortadora o de los equipos Apoye o bloquee con seguridad las partes elevadas de la cortadora o los equipos de acuerdo con el manual del operador Apoye bloquee o trabe con seguridad los laterales con dispositivos de bloqueo aprobados o descienda las partes de la cortadora o de los equipos hasta el suelo Use trabas de tr
256. s THROWN OBJECTS HAZARD LEJOS DE OBJETOS LANZADOS Mower can throw objects up to 300 feet TO AVOID SERIOUS INJURY OR DEATH to operator or bystanders e STOP mowing if bystanders or traffic come within 300 feet DO NOT OPERATE with thrown object shielding removed KEEP thrown object shielding in place and in good condition during operation INSPECT area for potential mower thrown object hazards before mowing Remove and AVOID objects such as wire cable metal objects and all other foreign material DO NOT ALLOW blades to contact solid objects like wire rocks posts curbs or guard rails A DANGER TO AVOID SERIOUS INJURY OR DEATH READ AND UNDERSTAND the provided Operator s Manuals safety signs and information decals for tractor and implement before operating equipment CONTACT DEALER immediately if you do not have manuals CONTACT DEALER to explain any instructions not fully understood KNOW HOW to stop tractor and equipment quickly for an emergency ALWAYS WEAR safety glasses WEAR hard hat safety shoes and gloves for protection when operating equipment APELIGRO Cortac sped puede lanzar objetos hasta 300 pies PARA EVITAR LESION SERIA O MUERTE a operadores y personas presentes Pare de segar si personas o traffico se acercan entre 300 pies del area de segar NO OPERE sin la cubierta para objetos lanzados e MANTENGA la cubierta para objeto lanzado en su lugar y en
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258. sibilidad de un accidente grave Apague el motor y la ignici n mientras carga combustible Siempre conecte a tierra la boquilla de combustible contra el cuello de llenado del dep sito para evitar chispas Mantenga las chispas y llamas abiertas alejadas del combustible No fume mientras carga combustible o manipula recipientes con combustible No corte ni suelde en l neas tanques o recipientes de combustible ni cerca de ellos No llene el dep sito en exceso o derrame combustible Limpie el combustible derramado de inmediato Riesgos del refrigerante de motor Los sistemas de refrigeraci n con l quidos acumulan presi n a medida que el motor se calienta tenga suma precauci n antes de retirar la tapa del radiador Asegurese de Detener el motor y esperar que el sistema se enfr e Usar ropa de protecci n y anteojos de seguridad Girar la tapa del radiador lentamente hasta el primer tope para permitir que la presi n escape antes de retirar la tapa por completo No fumar evitar las llamas abiertas Retire la tapa del radiador lentamente Realizaci n de mantenimiento con seguridad Riesgos del sistema hidr ulico El sistema hidr ulico se encuentra bajo presi n siempre que el motor est funcionando puede conservar presi n incluso despu s de apagar el motor Haga funcionar todos los controles hidr ulicos incluyendo el control hidr ulico auxiliar des
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260. specifications 10 20 F 30 F 40 F 60 F 70 F 90 F 110 F 20 F 30 F e Iris ISO m 46 CENTS Iso sem 68 The correct hydraulic fluid is LT upon ambient temperature Referto chartwhen selecting proper grade 02982828 DB150 07 11 Maintenance Section 5 5 2011 Alamo Group Inc J3INVNLNIVIA MAINTENANCE MAINTENANCE Proper Oil Level Maintain the oil level within the sight gauge located on the reservoir When oil is cold the level should be three quarters up the sight gauge Never fill the tank above that sight gauge level A space is maintained above the sight gauge to allow for the expansion of the oil Oil is added through the filler tube if your tank does not have a filler tube then fill through the return filter located on the tank Thoroughly clean the cap area around the filter to prevent oil from contamination Remove the cap and add the proper viscosity grade of FILTERED oil to achieve the proper level Never assume any oil is clean including new Sight Gauge Oil Level Low Low oil level in the reservoir is caused by leakage or improper filling If leaking locate the area of the leak and repair the leak at once Loss of fluid can cause severe amp catastrophic damage to the hydraulic components NOTE After initial start up the mower may require more oil to bring the oil level back to the proper level This is normal Air trapped i
261. spection Service 3 14 Boom Unit Pre Operation Inspection and Service 3 14 Cutting Component Inspection ira ccc ee sinis nnne nnn n 3 18 Cutting Component Inspection Blade Bar ener eret ennt nennen rre nens 3 19 Blade Bolt Inspection xico d Ee die ad ue ec dep evi deo di ae Band dated eee oilers dd 3 20 DRIVING THE TRACTOR AND IMPLEMENT sseeeeenenneneennen nne en nnne nennen nenne nnne nennen 3 23 chulo iia 3 24 Brake and Differential Lock Setting 3 25 Driveline Angle Problems dE 3 26 Driving the Tractor and BOOM date eee dadas 3 27 OPERATING THE BOOM UNIT AND ATTACHED HEAD eee eee 3 28 Operating Instruction pec HP nt debi xm a RR Rte 3 28 Operating the Control Valve eere eee to de shan ede Ee ieu un lan Feed sid du dvo vi acu e toe eee ue d uua 3 29 Foreign Debris Hazards Overhead Obstructions sssssssssssssseeenee eee enne ener enne 3 30 Operating Speed and Ground Speed sss eere nennen entere EEEE nsns nennen nennen 3 31 Shutting Down the Implement entis tnt nnns tenen siet ntt ta sns snas TA a nnns 3 33 DISCONNECTING THE MOW
262. spindle components Check spindle section Manufacturing defect Consult customer service for proper repair or replacement Manufacturing defect Consult customer service for proper repair or replacement Operation Section 4 43 O 2011 Alamo Group Inc ALOJ EAA ET 0 OPERATION OPERATION Problem Motor Runs Too Slow or Slows Down Under Load Motor Stops Stops under Load Pump Seizure Pump Locks Up Pump Wear Rapid Excessive Wear DB150 07 11 Possible Cause Engine RPM too slow Pump Drive Damaged Logic Valve O ring Failure Gear Systems Damaged O ring on Solenoid Valve Pump Worn or Defective Motor Damaged or defective Incorrect Oil in System Air in the oil Excessive Ground Speed for Mowing Conditions Excessive Internal Leakage in pump motor Low Relief Valve Setting Restrictions in the system Lack of Oil Inadequate or lack of pump Prime during initial start up Improper assembly Contamination Defective Pump Remedy Tractor must be operated at the 540PTO speed as indicated on the tachometer Check drive shaft attachment to the tractor Remove logic valves and inspect seals Replace as required Remove solenoid valve Replace seals as required Test to confirm Repair or replace as required Confirm Pump is Working correctly Check that spindle is not locking up Replace or repair the motor as required Flush and fill with proper oil per the spec
263. ssure from the hydraulic circuit Identify the source of the leak and resolve the issue 22 Upon completion of the required repairs return to Step 16 to recheck the cylinder for proper operation DB150 07 1 Maintenance Section 5 15 2011 Alamo Group Inc MAINTENANCE MAINTENANCE Hydraulic Component Maintenance Schedule Hours of Operation Component Installation 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 Pump Drive Shaft Check and Lubricate x x x x x x x x x x x x Pump Mounting Bolt torque check Inspect Daily x x x X x x x x x x x x Charge Pump Filter Installation x x Pressure Filter to the Control Valve Installation x x Return Canister Filter Element Installation x x x Hydraulic Oil Change Installation x x Hydraulic Oil Particle Count Testing x x x x Hyd raulic Tank Breather Filter Installation Inspect Replace Hyd raulic Tank Suction Screen Installation Inspect Inspect Hydraulic Hose Inspection Replacement Installation Inspect Inspect Inspect Inspect Inspect Inspect Inspect Inspect Inspect Inspect Inspect Cooling Fan Clean and Inspect Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Check Hydraulic Fluid Level Inspect Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily
264. sted for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sew 4 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should T be used and maintained in good working condition All safety see devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sew PTO Integral I Shield Deflector Chain usd Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 Operation Section 4 32 O 2011 Alamo Group Inc OPERATION
265. t belt CLEAR AREA of bystanders before raising or lowering mower IMPLEMENT CAN FALL from hydraulic failure or accidental operation of controls BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted components A DANGER PARA EVITAR LESION SERIA O MUERTE e USE un tractor equipado con Estructura Protectora Contra Vuelcos ROPS incluyendo barra antivuelco y cinturon de seguridad Mantenga la barra antivuelco en la posicion elevada MANTENGASE ALERTO y EVITE golpes en troncos agujeros pozos o terreno en desnivel SIEMPRE ABROCHE el cintur n de seguridad DESOCUPE ELAREA de pesonas presentes antes de bajar o subir la unidad EL IMPLEMENTO SE PUEDE CAER por el mal funcionamiento hidraulico o operacion accidental de los controles BLOQUEE y soporte con seguridad el equipo antes de poner manos pies o cuerpo debajo del equipo o componentes levantados D616 3 APELIGRO Run Over Hazard Riesgo de Atropello Injury or Death Lesion o Muerte TO AVOID SERIOUS INJURY OR DEATH ALWAYS USE Roll Over Protective Structure ROPS including ROLL BAR and SEAT BELT equipped tractors for mowing operations ONLY START Tractor while seated in the operator s seat DO NOT MOUNT or DISMOUNT tractor in motion NEVER ALLOW riders on tractor or implement NEVER ALLOW children to operate or ride on tractor or implement KEEP BYSTANDERS CLEAR of
266. t 1000 RPM tractor engine speed for at least two hours Change the return filter in tank and suction filters after the first 200 hours of operation Change the filters again at 800 hours then change the oil and filters at 1600 hours After that continue to change the filter every 800 hours and the oil every 1600 hours Hydraulic oil to be used is Universal Tractor Hydraulic Oil Use the above procedures as part of a good filter maintenance program DB150 07 11 Assembly Section 3 9 O 2011 Alamo Group Inc MISI ERI ASSEMBLY SIDE GAUGE WHEEL OPTIONAL Assemble to out front side of head as shown in Figure Asm B 0014 Adjust axle bolt into one of three possible positions gt co N Y lt Axle Bolt Asm B 0014 DB150 07 11 Assembly Section 3 10 2011 Alamo Group Inc OPERATION SECTION Operation Section 4 1 OPERATION OPERATION RHINO DB150 BOOM MOWER OPERATING INSTRUCTIONS Rhino Booms are manufactured with quality material by skilled workers The DB150 is designed to attach to a tractor and mow in pond embankments weeds and grass or other agricultural applications that may apply The boom and head is equipped with safety warning decals protective deflectors shields and other safety features to provide operator and passerby protection however no shielding is 100 accurate ALL safety equipment and safety warning decals must be maintained
267. tain Equipment Be sure to maintain the equipment according to manufacturer s instructions Regularly check the operation of the protective and safety devices Do not perform any work on a tractor or mower unless you are authorized and qualified to do so If you have been authorized to do maintenance read the operator s and service manuals Study the instructions check the lubrication charts examine all the instruction messages on the machine Maintenance can be hazardous unless performed properly Be sure you have the necessary skill information correct tools and equipment to do the job WARNING Do not modify equipment or add components not approved by the manufacturer Use parts lubricants and service techniques recommended by the manufacturer Mower Parts And Your Safety Mower manufacturers use specific fasteners and specially designed parts to meet mowing operations requirements Critical parts self locking blade bolts blades pins shields and other special items have specific strength design and fit requirements for the make and model mower you are using Avoid possible death or serious injury from unapproved parts or modifications Do not substitute common hardware for original manufacturer s blade bolts or other special part items Do not substitute for blades pins shields or other critical parts Do not use higher strength bolts to replace original manufacturer s shear bolts 20
268. te lesiones graves o muerte por enredos No use ropa floja ni accesorios Mant ngase alejado de todos los componentes giratorios cuando el motor est en funcionamiento El contacto el enrollado o el enredo con piezas giratorias o m viles podr an resultar en lesiones graves o la muerte 47 Y Evite las piezas giratorias 8 1 Evite puntos donde pueda quedar atrapado Realizaci n de mantenimiento con seguridad Use un delantal de caucho y guantes de caucho cuando trabaja con sustancias corrosivas Use guantes y calzado de seguridad cuando manipula bloques de madera o metales con bordes agudos Use siempre anteojos de seguridad antiparras o protecci n facial Proporcionan protecci n ocular para fluidos bajo presi n mientras se esmerila y se realizan servicios a las bater as Tambi n es necesaria protecci n contra residuos l quidos y material suelto producido por el equipo las herramientas y el aire agua presurizada Use protecci n facial y siga las instrucciones del fabricante cuando desarma componentes cargados a resorte o cuando trabaja con cidos de bater a Use un casco o antiparras para soldar con filtro estumado cuando suelda o corta con soplete No arene esmerile corte con soplete o suelde sin un respirador aprobado por NIOSH o una ventilaci n adecuada Si se requiere soldar en esta m quina consulte los manuales del operado
269. tection Falling limbs and debris can cause injuries PN CHBM 01 DB150 07 11 Safety Section 1 4 O 2011 Alamo Group Inc SAFETY CONNECTING OR DISCONNECTING IMPLEMENT SAFETY LEVEL GROUND LP 1500 Ibs Stop Tractor Crushing Hazard Do Stability Hazard Stability Hazard Remove Key Read Not get under boom Ensure 2096 of Ensure 1500lbs down Manual when connecting tractor weight is on force on left tire with mower head to boom front wheels boom extended TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR DANGER IMPLEMENT WHEN connecting mower head to the boom KEEP BYSTANDERS AWAY from tractor and mower Ensure there is enough room to lift and swing the boom with out hitting objects BEFORE connecting and disconnecting the mower head or boom STOP TRACTOR ENGINE place transmission into park engage parking brake and remove key WHEN connecting and disconnecting the mower head or boom DO NOT crawl or walk under raised mower head or boom Refer to Instructions in Operation Section WHEN CONNECTING IMPLEMENT DRIVELINE If equipped TO AVOID implement driveline coming loose during operation LUBRICATE yoke spring locking collar to ensure it freely slides on PTO shaft SECURELY seat yoke locking balls in PTO shaft groove PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during
270. ted stopping leaks damage caused by operating with over heated oil caring for hoses using hoses of proper rating maintaining the specified operating pressure and the potential hazard of oil s penetrating the skin FOLDING TYPE IMPLEMENTS have explained that it is not possible to guard against thrown objects when the head is lifted off ground and that operator is responsible to watch out for persons in the area have explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and telephone lines and possible injury have explained that the extended head or boom or retracted boom can contact power lines with resulting electrocution injury or death and that operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION amp HYDRAULICS MOWER TO TRACTOR CONNECTIONS O Gearbox Oil Levels O Draw Bar Length Check And Set O Hydraulic Oil Level External Tank O A Frame Pivot amp Links O Tractor Hydraulic Oil Level O Control Rods Adjusted Equal O Hydraulic Hoses Not Kinked Tighten Connections O Axle Height Adjusted Front Pump Drive Assembly Is Tight And Shaft Properly O Cutting Height Adjust Aligned O Mount Kit Pre Operation Check Complete MOWER O Mower Wing Adjust Level With The Center
271. tened Damaged missing or weakened safety components can create a hazardous situation for you as the operator Never remove or modify any safety components including thrown object shielding on a mower Know the following about your tractor and mower Function purpose and use of all controls Correct operation speeds Slope and uneven terrain capabilities and proper operation Braking and steering characteristics Turning radius and clearances How to quickly stop equipment in an emergency Read and Understand Manuals Before Operating Prepare For Safe Operation Check The Mower And Tractor Equipment ZA 4 Before beginning your work day inspect the machine T En and have all systems in good operational condition e w __ Walk Around Inspection WARNING Prevent possible crushing injury from falling DN Pd eund equipment Hydraulic system or part failure could cause unsupported equipment to fall Do not go under raised equipment unless it is properly supported according to the operator s manual ue Maintain Perform daily and periodic service procedures as Do Machine instructed by the equipment manufacturer Check for loose broken missing or damaged tractor V Read Manual and mower parts Repair or replace these parts Ao Block Up or Securely Support Check for proper tractor and mower attachments Mower AY Check for proper t
272. the work environment Keep all guards in place when the machine is in operation Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery before starting the engine engaging power or operating the machine Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 2 3 4 8 Train the employee in the proper and safe operation of the Tractor and Implement Require that the employee read and fully understand the Tractor and Implement Operator s manual Permit only qualified and properly trained employees to operate the Tractor and Implement Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times Forbid the employee operator to carry additional riders on the Tractor or Implement Provide the required too
273. times to ensure a secure attachment OPS R 0003 A DB150 07 11 Direction of Travel 9 Ops 1407 Operation Section 4 11 O 2011 Alamo Group Inc x m 5 OPERATION OPERATION When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement s3Pt 17 7 1 Driveline Length Check Before operating the Implement check to make sure the Implement input driveline will not WARNING bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury ssPr 18 Raise mower and watch the Driveline as it approaches the colored tape If the distance between colored tape and the end of the outer shield tube is 2 or less Drive Tubes should be shortened per figure Op 10
274. trabajo El reconocimiento de los riesgos y la prevenci n de accidentes dependen de que usted est alerta sea cuidadoso y se capacite correctamente para la operaci n el transporte el mantenimiento y el almacenamiento de este equipo Sehan suministrado gr ficos utiles para comprender el texto 292 49 Lea aseg rese de comprender todos los letreros de seguridad gt Recuerde que USTED es la clave de la seguridad Las pr cticas de seguridad correctas lo protegen no s lo a usted sino tambi n a las personas que lo rodean Estudie este manual y los manuales del fabricante para su m quina en particular Transf rmelos en una parte activa de su programa de seguridad Tenga presente que este manual de seguridad est escrito para cortadoras de c sped industriales para agricultura Cont ctese con el fabricante del equipo si le queda alguna pregunta sobre la operaci n segura despu s de estudiar los manuales del operador del fabricante y este manual de seguridad Tome todas las dem s precauciones habituales y acostumbradas para un trabajo seguro y sobre todo RECUERDE LA SEGURIDAD DEPENDE DE USTED PUEDE EVITAR LESIONES GRAVES O MUERTE CAUSADAS POR PRACTICAS LABORALES NO SEGURAS Cortadora de c sped industrial para agricultura Tipos de cortadora de c sped industrial para agricultura Las cortadoras de c sped se usan para recortar pasturas desmenuzar residuos de c
275. tractor Disconnect the Speed increaser and pump from the tractor PTO Disconnect the Top Link and the Lower Lift Links from the Mower Disconnect all Hoses from tractor Always reinstall the Master Shield over the tractor PTO Shaft This Shield should always remain in place except when PTO Shaft is in use Keep hands and feet out from under Mower DB150 07 11 Operation Section 4 33 2011 Alamo Group Inc OPERATION OPERATION DANG ER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others 56 25 BEFORE leaving the tractor seat lower the implement set the parking ENGINE PTO brake and or set the tractor transmission in parking gear disengage the MAA PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to LE prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc 9 Perform service repairs and lubrication according to the maintenance section Ensure the WARNING unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Im
276. tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into burning debris or freshly burnt area AVOID FIRE IGNITION by not allowing mower blade to contact solid objects like metal or rock DO NOT operate if oil is leaking Repair oil leak and remove all accumulated oil before operating CLEAR any grass clippings or debris buildup around mower hydraulic pumps valves or tanks SHUT OFF ENGINE while refueling PN EFBM 01 DB150 07 11 Safety Section 1 12 O 2011 Alamo Group Inc SAFETY TRANSPORTING HAZARDS Use SMV signs and Loss of Control Stopping Loss of Control Speeding Flashing Lights Hazard Hazard TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING OR TRANSPORTING EQUIPMENT AWARNING KEEP transport speed BELOW 20 mph to maintain control of equipment REDUCE SPEED on inclines on turns and in poor towing conditions DO NOT TOW with trucks or other vehicles USE only properly sized and equipped tractor for towing equipment FOLLOW all local traffic regulations TRACTOR REQUIREMENTS FOR TOWING OR TRANSPORTING IMPLEMENTS ONLY TRANSPORT with tractor with ROPS in the raised position USE properly sized and equipped tractor that exceeds implement weight by at least 2096 e KEEP 20 of tractor weight on front wheels to maintain safe steering BEFORE TRANSPORTING OR TOWING IMPLEMENT TRACTOR INSPECTION CHECK ste
277. trol and overturn of tractor and mower Avoid bottoming and striking the ground by diagonal crossing of sharp dips and drops Use extreme care in maintaining equipment stability during all uneven terrain and slope mowing operations You are the final judge as to any slope that can be safely negotiated Operate Road Transport Safety Practices Before operating on public roads Refer to tractor and mower manufacturers operator s manuals for instructions Explain the instructions to those users or operators who cannot read Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning lights When transporting the mower on a trailer follow the manufacturer s detailed instructions for loading tying down and unloading the mower Before transporting on public roads Disengage PTO power to mower Raise mower into transport position and engage transport lock Lock mower wings in the transport position with approved locking devices Attach towing safety chain between pull type mower and tractor Make sure lights warning lights and reflectors are in place and visible Safely Maintain Control Use Low Speeds Add Ballast Widen Wheel Spacing Avoid Ruts Bumps Holes Safely Check SMV Slow Moving Vehicle emb
278. ts or blade contact from raising and lowering wings during mowing operations Do not mow with bystanders within 300 ft 92 m of the mower Be sure no one is near mower while raising or lowering wings Shut off the PTO and wait for all rotating elements to stop before raising the mower deck or wing section Only raise wing to clear objects in the mowing path or to match ground slope Lower raised wing to ground after clearing object or ground slope conditions Stop mowing if anyone approaches within 300 ft 92 m of mowing area Operate Raised wing and boom mower ditch bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection Use enclosed ROPS cabs special protective enclosures and other operator shielding available from the manufacturer when performing these operations Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Uneven Terrain Mowing Safety Practices Tractor and mower stability is reduced on slopes and uneven terrain As in all conditions when mowing use tractors equipped with ROPS and seat belt Make sure the ROPS are raised and locked in place and always wear your seat belt Prevent tractor and mower overturns and maintain equipment stability control Review tractor and mower operator s manuals for operating safety practices on slopes and uneven terrain conditions Explain t
279. tting the cutting height is essential for efficient and safe operation A properly set mower will make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the contour of uneven terrain NOTE Avoid very low cutting heights striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height which causes the blades to contact the ground OPS U 0010 98150 07 11 Operation Section 4 9 O 2011 Alamo Group Inc ALOJ FA A ET 0 OPERATION OPERATION 6 1 Setting Boom Mower Height 1 Park the tractor and boom mower on level ground Shut down the tractor and remove the key Level the boom mower from front to rear by extending or retracting the 3 point top link 4 Level the mower side to side by manipulating manipulation of its length Shortening or extending will allow for deck leveling from side to side 5 Securely block up the mower at this height NOTE Install optional check chains when there is a problem with the hydraulic 3 Point lift maintaining a set height or when a constant pre adjusted cut height is required See Check Chains in the Assembly Section for this accessory DB150 07 11 Operation Section 4 10 2011 Alamo Group Inc
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281. ugh to reach and operate the controls easily sc 11 A DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 eL ye nn Y D Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped 12 O 3 2 Dismounting the Tractor Before dismounting the tractor idle the tractor engine down disengage the head and retract the boom arm to the transport position Park the tractor on a level surface place the transmission in neutral and set the parking brake Shut down the tractor engine remove the key and wait for all motion to come to a complete stop before exiting the operator s seat NEVER leave the seat until the tractor its engine and mower head movement have come to a complete stop Use hand rails and extra steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow and other matter has accumulated on the steps and handrails Never rush or jump off the tractor OPS B 0002 BEFORE leaving the tractor seat lower the implement set the parking ENGINE PTO DANGER brake and or set the tractor transmission in parking gear disengage the Ri iue PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a
282. ulic system FIGURE Asm B 0008 amp Asm B 0009 3 When adding hydraulic oil use only new oil from a sealed barrel Used oil or oil from an open barrel may contain high levels of contamination Transfer the oil into the hydraulic tank by using a hydraulic filter pump unit equipped with a properly operating 10 micron filter This will insure that the oil being added is clean Do not just pour the oil directly into the hydraulic tank since most oils even from a sealed barrel have con taminants that should be removed before operating the hydraulic system DB150 07 11 Assembly Section 3 8 O 2011 Alamo Group Inc ASSEMBLY 4 Fill the Hydraulic Reservoir until the fluid is visible through the sight guage FIGURE Asm B 0010 amp Asm B 0011 Optional Oil Level For Extra Cooling Minimum Oil Level Asm B 0010 Asm B 0011 5 Fill the Suction Hose with hydraulic fluid and re install on Hydraulic Tank Tighten hose clamp securely FIGURE Asm B 0012 amp Asm B 0013 6 When the hydraulic tank has been filled and the mower unit properly assembled the unit should be started up NOTE Make sure that no materials tools or jacks have been left under the mower head Make sure the front and rear of the mower are properly guarded to prevent any foreign objects from being thrown by the mower All other workers should keep a safe distance from the unit before the mower is started 7 Runthe mower a
283. ultivos cortar arbustos realizar desbroce pesado cortar la hierba en v as de agua derechos de paso costados de caminos o autopistas Adem s estas cortadoras se usan para cortar la hierba y otras plantas en zonas p blicas como parques y cementerios Giratorio Giratorio con lateral plegable Triturador Barra en forma de hoz Cortadora de c sped industrial para agricultura Tipos de cortadora de c sped de disco para agricultura Las cortadoras de c sped de disco est n dise adas y equipadas para cortar cultivos de heno a mayor velocidad de desplazamiento Las cortadoras acondicionadoras de disco cortan y acondicionan los cultivos Las formadoras de hileras autopropulsadas cortan el heno y lo acondicionan en hileras Cortadora de c sped de disco Cortadora acondicionadora de disco Formadora de hileras autopropulsada Cumplimiento del programa de seguridad Prot jase a s mismo Use la ropa de protecci n personal y los equipos de protecci n personal PPE que se le proporcionen o que requieran las condiciones del trabajo SIEMPRE debe usar gafas de seguridad con escudos laterales Puede necesitar tambi n Casco Calzado de seguridad Antiparras de seguridad o protecci n facial Guantes gruesos Protecci n para o dos Indumentaria reflectiva Indumentaria impermeable Respirador o m s
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285. ur objective is to help you develop establish and maintain good safety habits to make operating an Industrial and Agricultural Mower easier and safer for you This manual is another in a series on the safe operation of machinery published by AEM Many pictorials in this safety manual can be found and downloaded at http pictorials aem org For additional publications visit our website at www safetymaterials org pem AEM za ASSOCIATION OF EQUIPMENT MANUFACTURERS e mail safetymaterials aem org www aem org r CORTADORA DE C SPED INDUSTRIAL AEM L PARAACRICULTURA J TEM AX MANUAL DE SEGURIDAD PARA EL PERSONAL DE OPERACIONES Y MANTENIMIENTO FORMULARIO IAMSE 1009 Impreso en los EE UU Contenido Reconocimiento 2 Introducci n cee ee auum Rm 2 Alertas de seguridad 3 Palabras para el usuario operador 3 Cortadora de c sped industrial para agricultura 4 Cumplimiento del programa de seguridad 5 Preparaci n para una operaci n segura 9 Arranque con seguridad 13 Operaci n con seguridad 13 Estacionamiento seguro 18 Apagado con seguridad 18 Realizaci n de mantenimiento con seguridad 19 Palabras finales para el usuario 26 Reconocimiento Deseamos reconocer las contribuciones de los miembros del Co
286. ures metal guard rails and concrete structures 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INSPECT and REPLACE any damaged blades 3 CHECK blade carrier and REPLACE if damaged DONOT mow in standing water TO AVOID possible BLADE FAILURE AVOID MOWING in reverse 1 STOP PTO and back up mower 2 LOWER mower engage PTO and mow forward DISENGAGE mower head and wait until BLADES stop rotating before raising mower to transport position DO NOT ENGAGE PTO with mower in transport position STOP mowing when EXCESSIVE VIBRATION occurs 1 STOP PTO and tractor ENGINE 2 INSPECT mower for vibration source 3 REPLACE any damage parts and bent or damaged BLADES PN TOBM 02 DB150 07 1 Safety Section 1 7 O 2011 Alamo Group Inc SAFETY SAFETY RUN OVER HAZARDS Operator run over hazard Rider fall off run over hazard Bystander run over hazard TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR OR DANGER EQUIPMENT RUN OVER USE ROPS and SEAT BELT equipped tractors for mowing operations KEEP ROPS locked in UP position ONLY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tractor or implement When not mowing stow Boom and Mower head in transport location before moving WHEN MOUNTING AND DISMOUNTING
287. ve Radiator Cap Slowly Perform Maintenance Safely Hydraulic System Hazards The hydraulic system is under pressure whenever the engine is operating and may hold pressure even after the engine is shut off Cycle all hydraulic controls including the auxiliary hydraulic control after the engine is shut down Relieve trapped pressure in the lines after the attachments are shut down and resting on the ground During inspection of the hydraulic system Wait for fluid to cool before disconnecting the lines Hot hydraulic fluid can cause SEVERE BURNS Do not use your hand to check for leaks Instead use a piece of cardboard or paper to search for leaks Wear appropriate eye protection Hydraulic fluid can cause permanent eye injury WARNING Hydraulic fluid under pressure can penetrate the skin or eyes and cause serious injury blindness or death Fluid leaks under pressure may not be visible Use a piece of cardboard or wood to find leaks not your hand Wear a face shield or safety goggles for eye protection If fluid is injected into the skin it must be removed within a few hours by medical personnel familiar with this type of injury When venting or filling the hydraulic system loosen the filler cap slowly and remove it gradually Never reset any relief valve in the hydraulic system to a pressure higher than recommended by the manufacturer Wear Eye Protection High Pressure Fluid Can Inject Into t
288. without exposing blades MOWING AREA has been inspected and foreign materials and debris have been removed DO NOT shred or mow loose or previously cut material if BYSTANDERS are within 300 feet PASSERSBY are inside enclosed vehicle INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING REMOVE debris rocks wire cable metal objects and other foreign material from area Wire cable rope chains and metal objects can be thrown or swing outside deck with great velocity 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE any hidden large debris MOW at Intermediate height INSPECT and remove remaining debris at final height MOWER THROWN OBJECT SHIELDING KEEP all thrown object shielding including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing NOT OPERATE with any thrown object shielding missing damaged or removed RIGHT OF WAY Highway MOWING Stop mowing if any bystander comes within 300 feet of the mower e shielding is 100 effective in preventing thrown objects To Reduce Possibility of Injury 1 MAINTAIN MOWER SHIELDING side skirts skid shoes and blades in good operational condition 2 RAISE CUTTING HEIGHT to 6 INCHES minimum 3 INSPECT AREA thoroughly before mowing to REMOVE potential THROWN
289. wn out due to excessive back pressure Relief fitting installed in the fill hole wrong hole Spindle Overfilled Low Grease Level in the spindle Excessive Bearing Pre load Blade bar bolts are too long Bearing Pre load adjusting nut and or lock nut failure Bearing cups or cones not installed properly Severe upper bearing failure Remedy See section on motor seal failure and repair as needed Bolts should be checked every 8 hrs Loss of torque will result in seal failure and leakage See above Remove the Spindle vent plug and check for clogs or contamination Replace as required Check for damaged or missing seal guard Disassemble the Spindle and inspect the bearings for damage Re assemble and properly pre load the bearings based on the technical service manual Remove the Spindle vent plug and check for clogs or contamination Install the vent in the top most hole or even with the top of the top bearing race The lower hole is the fill hole and should have a grease zerk or plug installed Overfilling will result in the lubricating oil being expelled from the vent Fill lubricant until it can be seen in the top most vent plug hole Disassemble the spindle and inspect the bearings for wear Re assemble following the bearing pre load specifications in the Technical Service Manual Installing the incorrect bolts too long for the blade carrier will allow the bolts to contact the lower bearing
290. y practices Wear a face shield or safety goggles for eye protection Use a piece of cardboard or wood to check for leaks DO NOT use your hands Relieve system pressure before disconnecting lines Check for and repair damaged or leaking lines pipes and hoses Check for and tighten loose connections Purge air from system before operating Follow A Safety Program Avoid Injury From Fire And Explosion Set the parking brake shut the mower and tractor engine down and remove the key while filling the fuel tank Use extra caution when fueling a hot engine Never smoke while fueling Avoid sparks by grounding the fuel nozzle against the filler neck The fumes in an empty fuel tank are explosive Never weld or cut on fuel lines tanks or containers Remove all trash or mowing debris from the machine daily or as needed Keep debris away from engine exhaust slip clutches and other heat sources Use Spark arrestors as appropriate on the engine exhaust system Make sure oily rags or other flammable material are not stored on the machine Check for fuel oil or hydraulic fluid leaks Repair the leaks and clean the machine before you operate it Ether cold start fluid is flammable Do not smoke when using ether cold start fluid Always follow the instructions on the can and in the manufacturer s operator s manual s for your mower Do not use ether cold start fluid if the engine is equipped with a glow plug
291. y worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades OPS U 0037 DB150 07 1 Operation Section 4 20 O 2011 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection Ue Tractor ID Make J a o Date Shift RHING Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Condition at Specific Comments if Item Start of Shift not O K The flashing lights function properl The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage 1s in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 point hitch is in good condition The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full The brake fluid level is full The power steering fluid level is full The fuel level is adequate The engine coolant fluid level is
292. ys The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are driving is wider than the tractor tire width and or extends beyond your lane of the road OPS B 0014 The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 x m 5 A DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and
293. zar la hoja no quita o repara esta rajadura sino que puede causar rajaduras adicionales Tensiones adicionales durante los trabajos de corte pueden resultar en una falla imprevista de la hoja Evite doblar las hojas Contribuya a prevenir que las hojas de la cortadora se doblen o rajen evitando el contacto con objetos s lidos Las hojas de la cortadora de c sped est n destinadas a cortar hierba arbustos vegetaci n lefiosa y rboles y ramas pequefios No est n dise adas para entrar en contacto con objetos s lidos como roca cemento o postes de acero Inspeccione la zona antes de usar la cortadora Retire o marque claramente los objetos s lidos y corte alrededor de ellos Sustituya las hojas da adas Inspeccione las hojas de la cortadora diariamente o despu s de golpear alg n objeto s lido Si una hoja de la cortadora de c sped se da a est doblada agujereada rajada o desgasta m s del 25 por ciento del tama o original debe retirarse y sustituirse con una nueva Siempre use las hojas originales del fabricante Las hojas de marcas no originales pueden no cumplir con los requisitos de resistencia dureza y ductilidad del fabricante de la cortadora No corra riesgos usando hojas da adas o dobladas El uso de una hoja de cortadora da ada o enderezada puede resultar en la ruptura de la hoja y que la hoja sea arrojada hacia el operador o una persona ajena causando una lesi n grave o la muerte El precio de una nu

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