Billy Goat DL1800V Yard Vacuum User Manual
Contents
1. fo e gt CO PA De q a Hose 12 x 10 DL PN 791034 qty 1 A a VA i E a NOTE BATTERY IS NY o Roe Hose 10 x 10 DL PN 791033 qty 1 NOT INCLUDED C a LS REQUIRES 12 V Ss sa L _ Vanguard 18 HP BATTERY 40 AH 240 ee Fi e Y OR CCA MIN U1 SERIES a e E GROUP BATTERY FOR a De Subaru 25 HP PROPER FIT o Parts Bag amp Literature Assy P N 791135 59 w BD rd a a 84 Condo Kk 181 asher 5 16 Fender P s A Nut Lock 1 4 20 NI 7 lt be a js t A 8172020 qty 2 LL Jj 8160001 qty 3 Screwcap 1 4 20 X 3 E A G JJ 8171004 qty 3 ZP 8041014 qty 1 Washer 5 16 Flat VTN o p a Nut Lock 5 16 18 gt q Es Ss 5 16 18x 2 1 2 RR ates J 8160002 qy 1 A NOOO E AS1 8041032 ct 83 XLS Em 60 jo E N l eD ANAN o 0000000 Parts Bag 65 Nut Lock 3 8 lt ee 91 Eye bolt 791081 qty 1 Hardware ge y Washer 1 4 SAE 8160003 qty 1 A lt S LJ 8172007 qty 3 Su CT eT 71 Rod Battery Hold Down EE 790231 qty 2 R Bracket Battery QL gt 790230 qty 1 Form No F071307C Part No 791098 g BILLY Se DL Owner s Manual GOAT Vz ASSEMBLY 1 SECURELY ATTACH unit to the bed of a truck or to a trailer so that the exhaust discharges into an enclosed container NOTE This unit must be securely mounted to the bed of a truck or to a trailer before operating 2 ATTACH hose to housing intake using hose clamp item 22 making sure to place the saf2. he gare N Pi AS Era ha tructions before running engine ide Gasoline is Rammable All ow engine No o Mn lo codl a i ast 2 minuies before fueling E Engmes emi carbon monoxide sf 7 DO NOT run in enclosed area y ra OFF R SUN Subaru OFF a Part No 791098 F Form No F071307C DL Owner s Manual GOAT PACKING CHECKLIST Your Billy Goat is shipped from the factory in one carton and is completely assembled except for the exhaust elbow nozzle handle loop for nozzle hose booms hose bands hose coupler hose clamps and related hardware O READ all safety instructions before assembling unit ns TAKE CAUTION when removing the unit from the box A 7 PUT OIL IN ENGINE BEFORE STARTING PARTS BAG amp LITERATURE ASSY Warranty card P N 400972 Owner s Manual P N 791098 Declaration of Conformity P N 791090 Boxing Parts Checklist Exhaust Elbow PN 791114 S qty 1 Hose Boom Assembly PN 791113 qty 1 _ Boom Chain PN 791117 ria a Hose quick clamp 12 PN 791065 qty 1 a OR i F f L_ Hose quick clamp 10 PN 791064 qty 1 Band hose boom 12 PN 790153 qty 1 OR E Band hose boom 10 PN 810868 qty 1 _ Nozzle DL 12 PN 790149 qty 1 OR L_ Nozzle DL 10 PN 811005 qty 1 A SLES DEDEDE SG Hose clamps 12 PN 790150 01 Qty 1 OR Hose clamps 10 PN 810706 01 qty 1 Handle Nozzle PN 791116 qty 1 a E g 1
3. 5 Height adjustments are made by raising or lowering one of the attachment links to a different area on the chain UNCLOGGING A CLOGGED HOSE With engine running and unit secured to a trailer truck bed or other similar surface fully stretch hose in a straight line to dislodge the clog If the clog will not clear turn unit off and allow engine to come to a complete stop Remove hose and manually clear hose clog NOTE The clogged debris may be sharp Always wear durable gloves when removing clog UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW Turn engine off and wait for impeller to come to a complete stop Disconnect spark plug wires and battery cables Remove the hose from the housing and determine where the clog is located If possible clear the clog through the intake opening It may require removal of the intake adaptor item 33 to allow access to clear the housing If clog is in the elbow carefully remove the elbow Remove elbow by removing the bolts and nuts on the elbow clamp so that the plates can be removed NOTE Elbow is very heavy Do not stand directly under elbow during removal Danger the clog may contain sharp materials Wearing durable gloves clear the clog Reconnect spark plug wire HOSE CARE AND TIPS To increase hose life periodically rotate hose and reposition nozzle and coupler on front plate of unit This increases hose life by keeping hose from wearing only on one side Keep hose as straight as
4. 11035 1 1 DOOR FLAPPER INTAKE DL 10 T 7911025 1 22 CLAMP QUICK RELEASE 12 o o ooo oo o rs 1 S CLAMP QUICK RELEASE 10 791064 1 24 HOSE 12 x 10 INTAKE 791034 141 1 LABELDL 791099 791099 HOSE 10 X10 INTAKE ro 1 791049 791049 257 NOZZLE INTAKE 127 FORMED AAA A tecate CLAMP HAL 31047 31047 NOZZLE INTAKE 10 FORMED CT p enos 1 Py wasHerLocks i8 sisi008 1 8181008 1 Peer AAA O dera seems 1 somos 1 83 WASHER 5 16SAE 8172008 1 8172008 29 BAND HOSEBOOM12 FORMED _________ 79063 1 f 84 WASHER 1 5 OD X 453 ID X 5 440176 440176 III 900503 900503 7910208 1 86 SCREWCAP 1 4 20 x 3 4 8041004 3041004 a presea IO Poor 1 79081 1 s7 TLABEL NOZZLE SECURE 811215 811215 SCREWCAP 7 16 20X3 1 2 GR 8 WITH PATCH TORQUE 60 ft Ib 81 4N LABEL WARNING NOZZLE 790301 790301 90 NUT LOCK 5 16 18 ZP 850164 850164 AAA PA E 40 WASHER FACE BOLT too 8 roi 8 ge 2 SEDA EME ESE ONE CAE 45 HANDLE NOZZLE ms a rms a 47 NUTWASHERFACE amor 2 791079 12 Part No 791098 15 Form No F071307C E 3 E A dm E O d Q MAINTENANCE RECORD 5 o 2 da o A q O gt dm D N 16 Form No F071307C Part No 791098
5. DL Owner s Manual am JC BILLY GOAT W BILLY GOAT DL TRUCK LOADER VACUUM Owner s Manual DL1800V and DL2500S Accessories INTAKE EXHAUST TRAILER HOSE REPLACEMENT KIT EXHAUST HOSE KIT TRAILER DL 8 203mm x 5 1 5m flexible Heavy duty spring axle trailer hose increases exhaust distance designed for towing your DL Allows unit to be mounted for pickup from rear P N 791107 P N 791133 1 Form No F071307C Standard on DL units 12 305mm x 10 3 0m 10 254mm X 10 3 0m 10 HOSE P N 791033 12 HOSE P N 791034 Part No 791098 SORT DL Owner s Manual ABOUT THIS MANUAL THANK YOU for purchasing a BILLY GOAT DL Vacuum Your new machine has been carefully designed and manufactured to provide years of reliable and productive service This manual provides complete operating and maintenance instructions that will help to maintain your machine in top running order Read this manual carefully before assembling operating or servicing your equipment CONTENTS SERIAL PLATE DATA AND SPECIFICATIONS 3 GENERAL SAFETY 4 5 SOUND AND VIBRATION 6 INSTRUCTION LABELS T PACKING CHECKLIST amp ASSEMBLY 8 9 OPERATION 9 11 MAINTENANCE 12 TROUBLESHOOTING AND WARRANTY PROCEDURE 13 ILLUSTRATED PARTS amp PARTS LISTS 14 15 MAINTENANCE RECORD 16 Part No 791098 2 Form No F071307C DL Owner s Manual SERIAL PLATE DATA Record the model number serial number date of BiLLY NENA pur
6. J N Q TR MN 75 E O 05 A PD 7 A 1 Pr Hag is mao PA lt U di TA AA AA y O di OO SN N ND Sq o al we S I U o j wos El Pe E U RET Ke DINL fe UN E E NS y A lt a 9 O a EN 5 Dy Qu 5 MM op S RA O y re A bee oJ E DE AR Cr y A CK A VA 2 NT gee o ra AS N 4 gt DB Po 49 de Ej a Oo 5 O Z 7 OS real O Lp SN YS D K al no A da U Ny OY 7 NY AP Py O DNA i Form No F071307C Part No 791098 DL Owner s Manual DL25 DL18 DL25 ITEM DESCRIPTION PART QTY part arty TEM DESCRIPTION PART QTY NO NO NO NO NO NO QTY 52 Iscrewcar3816x2 804054 4 To 54 CARRIAGE BOLT 5 16x18x1________ 8024040 6 8024040 6 6 STRAINRELIEF HEYCO 124400500252 1 500252 1 7 JENGINEZSHPSUBARU O Y roma pato ENGINE 18 HP VANGUARD O oc 791118 1 8 IEEE O 791060 a NUT LOCK 1 4 20 HEX Z P 8160001 8 8160001 8 9 TUBEBOOMARMDL O MMA 1 70113 1 60 nurtock5s 16 18 8160002 8 8160002 12 SCREWCAP 1 4 20 X 3 ZP 13 CLAMP FUELLINE oc 790134 2 15 JExHAUSTSUBARU 79042 11 16 wasHERSI6SMEZP O 8172008 16 8172008 16 EXHAUST VANGUARD o oc Y fr a i 68 WASHER 5 16 FENDER 8172020 2 8172020 2 69 DOOR FLAPPER INTAKE DL 12 79
7. T run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and possibly fatal poison Part No 791098 4 Form No F071307C DL Owner s Manual BILLY GOAT Fe O DO NOT run this equipment indoors or in any poorly ventilated area Refueling outdoors is recommended O DO NOT refuel this equipment while the engine is running Allow engine to cool for at least two minutes before refueling O DO NOT store gasoline near an open flame O DO NOT remove gas cap while engine is running O DO NOT start or operate engine if strong odor of gasoline is present O DO NOT start or operate engine if gasoline is spilled Move equipment away from spill until gasoline has completely evaporated O DO NOT smoke while filling the fuel tank O DO NOT check for spark with spark plug or spark plug wire removed Use an approved spark tester O DO NOT operate engine without a muffler Inspect muffler periodically and replace if necessary If equipped with muffler deflector inspect deflector periodically and replace if necessary O DO NOT operate engine with grass leaves or other combustible material near the muffler O DO NOT touch muffler cylinder or cooling fins when hot Contact with hot surfaces may cause severe burns O DO NOT leave equipment unattended while in operation O DO NOT park equipment on a steep grade or slope O DO NOT operate equipment with bystanders in or near the work area O DO NOT allow children to operate this equip
8. chase and where purchased GOAT MO 62082 USA a Go Tal 816 524 9668 INDUSTRIES INC __ Fax 816 524 8983 Purchase Date Purchased From A Specifications DL1800V DL2500S Engine HP 18 13 4kW 25 18 6kW Engine Model 35644 70235 E1 EH720 DS0510 Engine Type VANGUARD SUBARU Engine Fuel Capacity 6 gal 22 7 L REMOTE TANK 6 gal 22 7 L REMOTE TANK Engine Oil Capacity 1 8 qt 1 7 L 1 63 qt 1 55 L Total Unit Weight 306 Ibs 138 8 kg 326 lbs 147 9 kg Overall Height 74 7 8 1 90m 74 7 8 1 90m 7 Overall Height with optional 91 2 31m 91 2 31m trailer Overall Width 32 Ya 0 82m 32 Ya 0 82m Overall Length 60 1 52m 60 1 52m In compliance with 113 44 dB a 113 44 dB a 2000 14 EEC standards a Sound at operators position 93 44 dB a 93 44 dB a BATTERY NOT INCLUDED REQUIRES 12 V BATTERY 40 AH 240 CCA MIN U1 SERIES GROUP BATTERY FOR PROPER FIT Part No 791098 3 Form No F071307C OAT i DL Owner s Manual GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown below are used throughout this manual You should become familiar with them before assembling operating or servicing this equipment e This symbol indicates important information that will prevent injury to yourself or others A O This symbol indicates ear protection is recommended when operating this equipment 6 E This symbol indicates eye protection is recommended when o
9. ety switch under the clamp Then place the clamp item 22 over around the end of the hose to be attached to housing Slide the hose onto the housing intake and place the shut off switch under the clamp Make sure the shut off switch is pressed in or the vacuum will not start and clamp the hose to the intake 3 ASSEMBLE nozzle handle item 45 to nozzle item 25 using screw item 51 eye bolt item 31 washers item 66 washers item 68 and lock nuts item 60 4 ATTACH assembled nozzle to hose using hose clamp item 26 Before tightening hose clamp position nozzle handle upward when hose is stretched to prevent twisting load on hose assembly during operation 5 ATTACH the hose boom item 9 by sliding the boom through the rings on the top of housing 6 ASSEMBLE hose band item 29 around hose and secure chain between flanges of the hose band using capscrew item 63 and lock nut item 59 Repeat same steps on the other chain See ADJUSTING HOSE BOOM on page 11 7 SECURELY ATTACH exhaust elbow item 21 capturing both flanges inside the clamp then firmly tighten the clamp securing the elbow to the housing see MOUNTING on page 10 8 INSTALL a standard 12 volt lawn and garden battery U1 series not included with at least 240 cold cranking amps and a 40 amp hour rating by using battery bracket DL item no 70 hold down rods item 71 washers item 65 and lock nuts item 59 9 ATTACH red battery cable to terminal and blac
10. it and Hose not installed allowing interlock check whether interlock switch is wire to ground engaged by lever Check harness wire connection and replace if necessary e will not start Starter Throttle amp or stop switch in off Check stop switches throttle and position Out of gasoline Bad or old gasoline Connect spark plug wire Clean gasoline Spark plug wire or replace air cleaner Or contacta disconnected Dirty air cleaner qualified service person Engine is locked will not pull Debris locked against impeller See pg 11 Clearing a clogged impeller over Engine problem housing Contact an engine servicing dealer for engine problems When servicing engine refer to specific manufacturers engine owner s manual Engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference See table page 3 If you cannot locate a servicing dealer in your area you can contact the manufacturers national service organization To reach Briggs amp Stratton 800 233 3723 www briggsandstratton com Subaru America 800 277 6246 www robinamerica com WARRANTY CLAIM PROCEDURE Should a BILLY GOAT machine fail due to a defect in material and or workmanship the owner should make a warranty claim as follows The machi
11. k battery cable to terminal OPERATION A Like all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operating Make sure that all operators of this equipment are trained in general machine use and safety 7 PUT OIL IN ENGINE BEFORE STARTING STARTING SECURE LOADER OR MOUNT BEFORE STARTING WENGINE See engine manufacturer s instructions for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the engine INTAKE HOSE Hose mounting assembly must be properly attached to vac housing and safety switch must be engaged before engine will start Note Any damage to the switch or wiring harness will prevent engine from starting THROTTLE Move throttle control to fast position KEY SWITCH Turn to start position until engine begins to fire immediately release the key to the run position Note Do not hold key in start position more than 10 seconds per attempt IF YOUR UNIT FAILS TO START See Troubleshooting on page 13 Also see engine owner s manual HANDLING amp TRANSPORTING HOSE DO NOT drag the hose with vehicle nti AO Never lift the machine while the engine is running A ALWAYS SECURE THE NOZZLE BEFORE TRANSPORTING UNIT Part No 791098 9 Form No F071307C OAT i DL Owner s Manual Typical on MOUNTING Main unit both sides GENERAL Unit must be securely moun
12. ment O DO NOT operate equipment with guards removed O DO NOT operate equipment near or pick up hot or burning debris or any toxic or explosive materials O DO NOT operate equipment on slopes greater than specified in Specifications section of this manual O DO NOT place hands or feet inside nozzle intake near debris outlet or near any moving parts AS Important DO NOT use this machine for vacuuming exclusively sand dust fine dirt rock glass string like material grain rags cans metal bark or water DO NOT start engine without hose and exhaust elbow connected firmly in place to housing and outlet O DO NOT operate without discharging exhaust into enclosed container O DO NOT operate with hose or exhaust elbow removed O DO NOT remove hose until engine has been turned off and has come to a complete stop O DO NOT transport unit without securing exhaust elbow and making sure that the elbow will not strike objects in transport O DO NOT operate this unit freestanding Unit must be secured in place during any operation ALWAYS remove spark plug wires when servicing equipment to prevent accidental starting ALWAYS check fuel lines and fittings frequently for cracks or leaks Replace if necessary ALWAYS keep hands and feet away from moving or rotating parts ALWAYS store fuel in approved safety containers Part No 791098 5 Form No F071307C DL Owner s Manual aS Y 1 L gs D Lwa SOUND LEVEL 93 dB a at Operator Positio
13. n 3 dB A 4 k Sound tests were conducted in accordance with 2000 14 EEC and were performed on 6 18 07 under the conditions listed below 4 Sound power level listed is the highest value for any model covered in this manual Please refer to serial plate on the unit for the sound power level for your model General Conditions Cloudy Temperature 74 F 23 2 C Wind Speed 3 7 mph 21 6 kmh Wind Direction South Humidity 83 5 Barometric Pressure 29 8 Hg 756 mm Hg VIBRATION DATA VIBRATION LEVEL 0 11g Vibration levels at the operator s handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 7 10 07 under the conditions listed below General Conditions Sunny Temperature 86 F 17 C Wind Speed 13 mph 20 kph Wind Direction North Humidity 49 Barometric Pressure 29 8 Hg 756mm Hg INTENDED USE INTENDED USE This machine is designed for vacuuming leaves grass clippings and other types of organic litter Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged f
14. ne must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY GOAT Dealer The owner must present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their respective BILLY GOAT Distributor for their territory Attention Service Manager Any parts replaced under warranty must be tagged and retained for 90 days The model number and serial number of the unit must be stated in the Warranty Claim The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration The Technical Service Department at BILLY GOAT will study the claim and may request parts to be returned for examination BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was received The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and binding For online product registration go to www billygoat com Part No 791098 13 Form No F071307C E S E A A a gt O oad Q ml O O O YN H 14 lt O ON gt A SN a sa a m ta eR RES AS TA AA sust 0 NS SAN ed ey EN EN Eq 5 j RS AY Lad b ANM l Pi Ll O ee he ed L LO El T IN en
15. oles 6 Secure the assembly with a plate half on top of the elbow flange and a plate half on bottom of the housing flange using 6 1 carriage bolts and 6 lock nuts removed hardware in step 1 Part No 791098 10 Form No F071307C DL Owner s Manual VACUUMING OPERATION EXHAUST DIRECTION amp DISTANCE Exhaust direction and distance are controlled by the rotation of the exhaust elbow Typically debris is aimed to discharge to the rear of the container The direction of discharge is adjusted by turning the crank on the exhaust elbow clamp and rotating the elbow to the desired direction NOTE Elbow is heavy Use caution when adjusting Never stand directly under the elbow while adjusting direction of exhaust Never direct exhaust into an area where bystanders may cross the path of the debris INTAKE OPERATION With machine running and fully assembled move the nozzle in sweeping motions over debris Always allow air to flow into the nozzle along with the debris Do not completely block the nozzle when vacuuming it will reduce performance and increase clogging See figure 3 For removal of heavier debris or debris that is stuck to the ground rock nozzle forward to i concentrate suction power around the debris See figure 4 ADJUSTING HOSE BOOM Properly adjusting the boom will prevent most hose clogs from occurring and will maximize vacuum performance by keeping the hose straight and perpendicular to the housing see fig
16. oreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 13 Part No 791098 6 Form No F071307C DL Owner s Manual INSTRUCTION LABELS The labels shown below were installed on your BILLY GOAT DL Vacuum If any labels are damaged or missing replace them before operating this equipment Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown ANGRA Ave 4h WARNING UNIT MUST BE SECURED IN PLACE BEFORE OPERATION 790232 DANGER KEEP HANDS EAR EYE BREATHING WARNING SECURE DANGER FLYING DEBRIS AND FEET AWAY ITEM 49 P N 890254 ITEM 72 P N 790232 ITEM 43 P N 810736 ITEM 3 P N 400424 READ OWNERS MAMU AL BEFORE OPERA TINT UA USE PERSONAL PROTECTION EQUIPMENT T PHO Mz S ORARIS ERS a FIN DEE a4 DO P g3 LE E READ OWNERS MANUAL EXPLOSIVE FUEL E z ITEM 50 P N 830301 ITEM 1 P N 468572 ENGINE EXHAUST SYSTEM IS Hi KEEP HAND L Clean debris from all engine surfaces regularly to prevent engine overheating premature failure or fire ALWAYS TRANSPORT WITH NOZZLE SECURED WARNING ENGINE OVERHEAT SECURE NOZZLE DL INSTRUCT WARN ITEM 58 P N 811215 ITEM 72 P N 790232 ITEM 18 P N 790142 ENGINE LABELS VENDO SUBARU E IL FILTEI H i tr cT Re ad and follow Operating
17. pacer is in place behind impeller before tightening 10 Tighten impeller bolt Torque impeller bolt to 60 Ft Lbs 81 4 N m 11 Repeat steps 2 through 5 in reverse order 12 Reinstall spark plug wires INTERLOCK SYSTEM With hose coupler installed as shown in Fig 8 the switch is open amp engine is not grounded out allowing engine to run Hose must be installed and switch lever must engage switch for engine to start BRIGGS WIRING DIAGRAM SUBARU WIRING DIAGRAM Part No 791098 12 Form No F071307C GOAT DL Owner s Manual Troubleshooting Problem Possible Cause Solution Abnormal vibration Loose or out of balance impeller or Check impeller and replace if necessary loose engine Check engine Will not vacuum or has poor Nozzle buried in debris Clogged Withdraw nozzle from debris pile vacuum performance hose or exhaust Excessive quantity of Unclog hose or exhaust see pg 11 debris Allow air to feed debris Engin e will not start Starter Battery is low or dead Battery Cable is Charge battery or replace if the battery does not turn disconnected or battery terminal is does not hold charge Clean battery Engin turns corroded Harness wire is bad or terminal and cable then reconnect Install disconnected from interlock switch hose coupler securely to the un
18. perating this equipment VU A A This symbol indicates gloves should be worn when servicing this equipment N 4 This symbol indicates that this manual and the engine manufacturer s manual should be read carefully before assembling operation or servicing this equipment v Y CAUTION This symbol indicates important information that will prevent damage to your BILLY GOAT il DL VACUUM y This symbol indicates the engine oil level should be checked before operating this equipment Read and make sure you thoroughly understand the following safety precautions before assembling operating or servicing this equipment N Ss READ this manual and the engine manufacturer s manual carefully before assembling Y operating or servicing this equipment A O EAR PROTECTION is recommended when operating this equipment A po EYE PROTECTION is recommended when operating this equipment T AN S BREATHING PROTECTION is recommended when operating this equipment pa EXHAUST from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm DO NOT operate this equipment on any unimproved forested brushy or grass covered land unless a spark arrester is installed on the muffler as required by Section 4442 of the California Public Resources Code The arrester must be maintained in good working order Other states may have similar laws Federal laws apply on federal lands DO NO
19. possible and avoid sharp bends during operation for best pick up and to avoid clogs Never drag hose Always remove and store hose before transporting unit Store hose straight and flat to maintain flexibility for next use Hose Band Stretch hose out THE HOSE IS A REPLACEABLE WEAR ITEM before clamping STORAGE Turn fuel supply off when unit is not in use Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor HOSE STORAGE Storing hose in a covered area out of sunlight and heat will prolong hose life Do not store hose where it could be stepped on or where other object
20. s could crush or damage hose Part No 791098 11 Form No F071307C DL Owner s Manual MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals Maintenance Operation Every 5 hours daily Every 10 Hours Every 25 Hours IMPELLER REMOVAL 1 Wait for engine to cool and disconnect spark plug wires from the both sides of the engine 2 Disconnect the negative battery cable black item 12 from the battery 3 Remove the hose from the unit 4 Unattach the hose from boom assembly 5 Remove the intake housing assembly item 33 using 9 16 socket and socket wrench to remove 12 locknuts item 47 Be careful to place intake assembly to the side without putting excess strain on gt PR safety switch wire harness ESE AN 6 Remove impeller bolt and lock washer using 5 8 socket and impact wrench see fig 6 7 Once bolt is removed impeller should slide out freely If impeller will not slide free on crankshaft obtain a 3 4 16 x 3 bolt and thread it into the nut that is welded onto the center of the impeller and tighten slowly to push the impeller off the crankshaft Note The 3 4 16 x 3 bolt can be ordered from your local Billy Goat Dealer part no 440192 8 When impeller is free of the engine shaft align impeller with the opening and pull it straight out of the housing 9 Using a new impeller bolt washer and lock washer install new impeller in reverse order Note Be sure s
21. ted to a trailer truck bed or other similar surface before use Do not use this unit in a freestanding position Unit is not stable until it has been secured in place Secure unit by bolting through the base of the unit and through the mounting surface using 3 8 dia bolts with washers and locking nuts see fig 1 Mount with these holes on both sides MOUNTING Figure 2 illustrates the mounting position to the trailer Billy Goat Part no 791133 available from your Billy Goat dealer The unit is only mounted one way MOUNTING Exhaust elbow Note this process is easier with two people one to support the exhaust elbow and one to attach plates and hardware 1 Remove the loose hardware from the clamp assembly so that there are 4 separate pieces two top plates and two bottom plates 2 Apply good quality grease to the top and bottom of the toothed plate of the exhaust elbow 791114 Also grease top surface of housing and bottom of clamp plates where the gear will rotate 3 Place the exhaust elbow on the chute with the teeth of the ae Step 1 amp 2 flange against the worm gear and the exhaust holes aligning 4 Place the two bottom plates on the opposite edges beside the elbow teeth aligning the holes T 5 Place the top plates on top of the lower plates aligning the h
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