Billy Goat AE551, AE551H Lawn Mower User Manual
Contents
1. CE Goat Patent Pending Thank You for Selecting The Powerful EZ AIR AERATOR Operator Owner s Manual AE551 AE551H Specifications AE551 AE551H ENGINE H P 5 5 4 1 kW 5 5 4 1 kW ENGINE TYPE B amp S OHV HONDA OHV ENGINE FUEL CAP 3 0 qt 2 84 L 3 88 at 3 41 L ENGINE OIL CAP 0 66 qt 0 62 L 0 69 qt 0 65 L UNIT WEIGHT 2904 131 8 kg 2944 133 6 kg REMOVABLE WEIGHT 36 16 4 kg 36 16 4 kg NET UNIT WEIGHT 3264 148 2 kg 3304 150 0 kg WEIGHT SHIPPING 471 213 6 kg 476 215 9 kg Part No 360178 Page 1 of 12 Form No F121203A s IN THE INTEREST OF SAFETY Oy BEFORE STARTING ENGINE READ AND UNDERSTAND THE ENTIRE OPERATOR S MANUAL amp ENGINE MANUAL THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY A WARN IN G The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING DO NOT 1 DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and deadly poison 2 DO NOT place hands or feet near moving or rotating parts 3 DO NOT store spill or use gasoline near an open flame or devices such as a stove furnace or water heater which use a pilot light or devices which can create a spark 4 DO NOT refuel indoors where area is not well ventilat2. 510208 510208 JACKSHAFT AERATOR BEARING 1 PILLOW BLOCK 360253 810700 360253 810700 Hanu i NUT LOCK 3 8 16 8160003 8160003 wo o COILED PIN 1 4 2 5 LONG PULLEY 8 x 1 BORE W HOLE 360257 360237 360257 360237 SPOCKET 16Tx 1 BORE 360260 360260 BELT 4L x 43 POWER RATED 360120 360120 CHAIN 40 x 94 PITCH O RING WHEEL CHAIN 40 x 76 PITCH O RING TINE 360115 360114 360115 360114 PULLEY IDLER 4 5 500270 500270 ARM IDLER WA 510199 510199 BRACKET MOUNT IDLER BELT FINGER FRONT AE 360121 360219 360121 360219 SCREWCAP 3 8 16 x 1 1 2 8041052 8041052 BOLT SHOULDER 1 2 x 1 SPROCKET IDLER 17T x 5 8 BORE 500114 360116 500114 360116 SPACER SPROCKET IDLER 2 5 360123 360123 SCREW CAP 1 2 13x 4 8041106 8041106 SPACER SPROCKET IDLER 1 3 SCREW CAP 1 2 13 x 2 5 360124 8041100 360124 8041100 BUMPER 360139 360139 BOLT SHOULDER 3 4 x 2 5 360146 360146 NUT LOCK 5 8 11 THIN 8161046 8161046 BUSHING PIVOT 360183 360183 BOLT CARRIAGE 3 8 16 x 1 25 8024059 8024059 HANDLE LIFT RH WA HANDLE LIFT LH WA 360148 360149 360148 360149 LINK LIFT LOWER 360151 360151 LINK LIFT UPPER 360150 360150 WASHER FLAT 3 8 SAE SCREWCAP 3 8 16 x1 8172009 8041050 8172009 8041050 4 1 1 1 7
3. Be sure to note the order in which the spacers were removed for later reassembly 6 Reassemble the tine reel in the exact order that it was disas sembled 7 Tighten the nut that secures the tine rows and spacers on the shaft Torque the nut to a minimum of 100 ft lbs Check that all of the tine rows are tight by attempting to move them by hand 8 Reinstall the tine reel per the TINE REEL REMOVAL instructions above 9 Re set the tension on the chain 10 Replace the guard and reinstall the four screws that secure it in place REPLACING INDIVIDUAL TINES 1 Wait for engine to cool and disconnect spark plug 2 Loosen but do not remove the outermost nut and carraige bolt that secure the damaged or worn tine 3 Loosen and remove the innermost nut and carraige bolt that hold the tine in the reel 4 Use a small prybar and push the tine plates apart slightly to slide out the tine to be replaced 5 Slide the new tine in place and secure with the innermost nut and carraige bolt Tighten completely 6 Retighten the outermost nut and carraige bolt to completely secure the new tine 7 Repeat as required to replace all damaged or worn tines NOTE Tines are a normal wear item and should be inspected regularly for signs of wear or damage Form No F121203A MAINTENANCE BELT AND CHAIN TENSION ADJUSTMENT ADJUSTING BELT TENSION 1 Remove the top guard item 3 by removing the four screws item 13 two on each side that sec
4. 2 2 4 4 1 1 2 2 24 o SPRING EXTENSION 360154 360154 ROD LIFT PIN RING 1 2 360166 360223 360166 360223 HANDLE UPEER AE 360210 360210 FLAT WASHER 1 2 8171006 8171006 NUT LOCK 5 16 18 SCREWCAP 5 16 18 x 2 1 4 8160002 8041033 8160002 8041033 HANDLE LIFT 360167 360167 BOLT SHOULDER 3 8 X 1 360152 360152 BAIL CLUTCH 360168 360168 a a co a HAH HE NO Part No Part No ss CABLECLUTCHASSY sesong 1 song 1 AE AO eoe f o a EA a 59 ENGINES SHP d 06 Pt 360127 1 60 PuLLEYENGINE zeta 14 36017 1 61 sProckera2T__________ 36006 1 36006 1 6 me ______ 36000 so 36000 30 66 spacer 36005 6 36005 6 67 spacer l 36003 4 36008 4 68 reee 2222207 s so 3 AAC NA 1 AA 1 WASHER LOCK 7 8 INTERNAL 71 NUTJAM7 8 14 Torque 100 ftibs 350155 1 3sows 1 72 BOLTCARRIAGE 5 16 18 x 1 75 8024043 60 8024043 60 73 SHAFTTINEDRIVE_____ oo 1 36002 1 74 SCREWCAP5 16 18x1 5 8041030 4 8041030 4 77S LABELHOTENGINE 008 1 4o28 1 79 LABELINSTRUCTIONSAE 3609 1 son 1 80 NUT LOCK 1 213 toros 2 eia 2 81 fspacER to a 36008 1 84 LABELLIFTHERE seos 4 36087 4 85 LABEL WARNING WEIGHT 360188 2 seors 2 86 FRAMEREARWA 36043 1 360143 1 8
5. 3 The handle is now free to rotate Adjust the handle to the gum deposits from forming on these parts and causing possible desired height The BOTTOM handle mounting stud coresponds malfunction of engine Drain fuel outdoors into an approved with the highest handle position The TOP handle mounting stud container away from open flame Be sure engine is cool Do not coresponds with the lowest handle mounting position smoke Run engine until fuel tank is empty and engine runs out of 4 Completely tighten the handle mounting bolts item 51 and gasoline replace the lock nuts item 50 to secure the handle in place NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer FOLDING HANDLE container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor This unit is equipped with a folding upper handle for easier storage 1 Remove the lock nuts that secure the handle one on each side to the lower handle mounting studs See Fig 1 AX NEVER PARK THIS UNIT ON A SLOPE OF ANY KIND 2 Remove the hair pins that secure the tine lift rods one on each Always keep tines in the up position when parking the unit side to the tine lift links See Fig 2 3 Slide the rods out of the lift links and replace the pins in the holes they were remo
6. 7 NUT FLANGE 1 4 20 2045s 4 soss 4 89 BOLT CARRAIGE 1 4 20 x1 3 4 8024025 1 024025 1 90 SPACER WASHER NYLON 800109 8 soo 8 9 mreswmeerer seose 2 360156 2 es BOLT SHOULDER 3 8 x2 360153 2 36053 2 96 WASHER 3 8 DIA F c emoa 2 emos 2 97 BUSHING SHOULDER NYLON 3 8 1D 360175 8 360175 8 98 Nurt LocK 14x20 stg0001 2 sooi 2 99 screwcap1 20x2r gator 1 soso 1 100 HARNESSWIREAE f eod 1 o gt 101 BRACKETMOUNT SwiTcH 30491 1 1oz swrcmowor sos 1 105 NUTLOCK 5 16 18THIN ete 2 aem 2 O RING 3 CASTER Use only a qualified mechanic for any adjustments disassembly or any kind of repair WARNING TO AVOID PERSONAL INJURY ALWAYS TURN MACHINE OFF MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP A DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT Oy ENGINE See engine manufacturer s a service instructions Y REPLACE ALL GUARDS BEFORE STARTING ENGINE USE ONLY BILLY GOAT ORIGINAL EQUIPMENT PARTS FOR REPLACEMENT AND REPAIR TINE ROW KIT 360197 Complete tine row set for replacement of one complete row of tines Includes mounting plates spacer and all hardware TINE KIT 360100 Individual coring tine for replacement of worn or broken tines Spraying tines with a rust preventing lubricant can increase tine life and allow for easier replacement of worn
7. ED WITH LOW OIL SENSOR IF ENGINE WILL NOT START CHECK OIL LEVEL lis bo A WARNING Mm Read and follow Operating LAI instructions before running engine on ht OFF Gasoline is flammable Allow engine to cool at least 2 minutes before fueling Engines emit carbon monoxide DO NOT run in enclosed area IMPORTANT ENGINE INFORMATION HONDA MOTOR CO LTD ENGINE FAMILY THN163U1G1RA DISPLACEMENT 163cm TUNE UP SPECIFICATION REFER TO OWNER S MANUAL FOR MAINTENCE SPECIFICATIONS AND ADJUSTMENTS THISENGINE MEETS 1995 CALIFORNIA EMISSION REGULATIONS FOR UTILITY AND LAWN AND GARDEN EQUIPMENT ENGINES EM HM READ OWNER S MANUALS BEFORE OPERATION LIRE LE MANUEL D UTILESATEUR AVANT USAGE E VOR INBETRIEBNAHME UNBEDINGT BEDIENUNGSANLEITUNG DURCHLESEN E NO UTILIZAR SIN ANTES NO HABER LEIDO EL MANUAL OIL ALERT MB WHEN OIL LEVEL LOW ENGINE STOPS IMMEDIATELY Form No F121203A Operation A STARTING ENGINE INTENDED USE This machine is designed for aerating established lawns and large grass covered areas The machine should not be used for any other purpose than that stated above DO NOT operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn tine reel loose pulley bolts or set screws loose engine or lodged foreign objects See trouble shooting section on page 12 Like all mechanical tools reasonable
8. GHS OVER 300 LBS LIFT HERE WITH CAUTION Label Warning Unit Weight Part No 360188 Label Throttle Control Label Danger Guard Part No 810656 Part No 900327 OPERATING INSTRUCTIONS TO START MOVE ENGINE STOP SWITCH TO ON AND PULL ROPE NOTE iT MAY BE NECESSARY TO USE THE ENGINE CHOKE IF ENGINE IS COLD PUSH FORWARD ON TINE LIFT HANDLE TO ENGAGE TINES BEFORE STARTING MAKE SURE TINE DEPTH CONTROL BAIL IS IN UP POSITION ALL GUARDS ARE ATTACHED FOR PREVENTATIVE MAINTENANCE CHECK ENGINE OIL DAILY lt INSPECT AND CLEAN ENGINE AIR FILTER DAILY IneRouND PUSH FORNARO ON OPERATOR S BAIL TO ENGAGE DRIVE AND Star Azar REPLACE AS NEEDED DURING OPERATION PUSHING DOWN ON OPERATORS HANDLE GREASE ALL BEARINGS AND CHECK GEAR REDUCTION conne OIL LEVEL ON EVERY ENGINE OIL CHANGE READ OWNERS MANUAL BEFORE OPERATING ALWAYS INSPECT MACHINE BEFORE EACH USE AND REPLACE ANY WORN AND DAMAGED PARTS IT USE PERSONAL PROTECTION EQUIPMEN WITH TINES UP PUSH FORWARD ON OPERATOR S BAIL TO NGAGE WHEELDRIVE FOR ASSISTED TURNING TO STOP ENGINE MOVE ENGINE STOP SWITCH TO OFF Label Instructions AE Part No 360191 EQUIPMENT BEFORE TRANSPORTING DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT JUAL TURNS CAN BE MADE WITHOUT USE ONLY A QUALIFIED MECHANIC TO SERVICE THIS MACHINE Part No 360178 Page 4 of 12 Briggs amp Stratton THIS ENGINE EQUIPP
9. aerator varies with the engine speed Set the engine at approximately half throttle to start Speed may be increased based on the turf conditions i e large flat areas and operator experience Speed should be lowered when operating under adverse turf conditions i e fenced areas hills or slopes MOVE Be sure the tine engagement control is in the up position tines out of the ground and engage the wheel drive by squeezing the operators clutch bail against the handle Transport the aerator to the work area Page 5 of 12 Form No F121203A OPERATION continued AERATOR OPERATION CON T y Zp AERATING TIPS ENGAGE TINES With the aerator in the work area release the clutch bail and push forward on the tine engagement lever lowering the tines into the dirt AERATE Engage the operators clutch bail by pushing it forward to the handle and start aerating NOTE For maximum tine penetration apply downward pressure on the handle TURNING At the end of an aerating run release the clutch bail and pull back on the tine engagement control to lift the tines out of the ground Using the handle swivel the rear of the unit to bring it around and line up for the next pass NOTE Engage the clutch bail to use the front wheel drive to aid in turning the unit TRANSPORT Be sure to lift the tine engagement lever tine out of the ground before transporting away from the work area HANDLING amp TRANSPORTING Eg Aycaution This unit is hea
10. care must be used when operating machine Inspect machine work area and machine before operat ing Make sure that all operators of this equipment are trained in general machine use and safety Oy ENGINE See engine manufacturer s instructions vw for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline GEAR REDUCTION See engine manufacturer s instruc tions for type and amount of oil used Engine must be level when checking and filling the gear reduction case The engine is shipped from the factory with oil in the gear case It shoudl be checked before first use ENGINE SPEED Controlled by throttle lever on the upper handle Under normal conditions operate at the minimum throttle speed to accomplish your task NOTE The unit ground speed varies with the engine speed FUEL VALVE Move fuel valve to ON position Honda Located below the air cleaner on the engine Briggs Located on face of the engine ENGINE STOP SWITCH Move to ON position Honda only Located on side of engine During normal operation use the remote stop switch on the operators handle CHOKE Engage the choke when starting a cold engine Honda Located below the air cleaner on the engine Briggs Located on top of the air cleaner on the engine THROTTLE Move the throttle control on the upper handle to fast position Pull starting rope to start engine IF YOUR UNIT FAILS TO START Se
11. cessary with correct deflector 19 DO NOT operate engine with an accumulation of grass leaves dirt or other combustible material in the muffler area 20 DO NOT use this engine on any forest covered brush covered or grass covered unimproved land unless a spark arrester is installed on the muffler The arrester must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands 21 DO NOT touch hot muffler cylinder or fins because contact may cause burns 22 DO NOT run engine without air cleaner or air cleaner cover 23 DO NOT operate during excessive vibration 24 DO NOT leave machine unattended while in operation 25 DO NOT park machine on a steep grade or slope WARNING DO 4h 1 ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING 2 DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed 3 DO pull starter cord slowly until resis tance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury 4 DO examine muffler periodically to be sure it is functioning effectively A worn or leaking muffler should be repaired or replaced as necessary 5 DO use fresh gasoline Stale fuel can gum carb
12. down the slope NOTE Honda engines are equiped with a low oil sensor to prevent engine damage When it senses a low oil condition i e unit is operating or sitting on a steep slope the engine shuts down The low oil condition must be corrected before the engine can be restarted See the engine owners manual for more information TINE PENETRATION Maximum tine penetration is achieved by applying downward pressure on the handle during operation TURNING At the end of a pass the tines can be lifted out of the ground to turn by lifting straight up on the operators handle Fig 2 Form No F121203A OPERATION continued ADJUSTING HANDLE HEIGHT UNIT STORAGE This unit is equipped with a height adjustable upper handle to allow for multiple operator heights A Never store engine indoors or in enclosed poorly ventilated areas TO ADJUST THE HANDLE HEIGHT with fuel in tank where fuel fumes may reach an open flame spark or 1 Remove the lock nuts item 50 that secure the handle one on aa i ilot light n a furn water heater clothes dryer or other each side to the lower handle mounting studs See Fig 1 PLS ae OMA narod WALET NOAT CONSS epee case ee 2 Loosen the handle mounting bolts item 51 one on each side appliance See Fig 3 and push the handle out and away from the lower If engine is to be unused for 30 days or more prepare as follows handle mounting studs Remove all gasoline from carburetor and fuel tank to prevent
13. e See maintenance on page 7 of this manual Contact a qualified servicing dealer LUBRICATION BEARINGS 1 Remove the top guard by removing the four screws two on each side that secure it to the frame NOTE Guard must be removed to lubricate the jackshaft bearings only All other bearings can be lubed without removing the guard 2 Lubricate all 6 bearings using a pressurized grease gun with a standard lithium based grease 3 Wipe any excess grease off of all bearings and fittings after each lubrication 4 Replace the guard and reinstall the four screws that secure it in place CHAINS 1 Remove the top guard by removing the four screws two on each side that secure it to the frame 2 Apply a light coat of No 30 Oil or a penetraing chain lubricant to keep the chain clean and in good running order 3 Replace the guard and reinstall the four screws that secure it in place CASTERS 1 Lubricate both caster rig bearings using a pressurized grease gun with a standard lithium based grease 2 Wipe any excess grease off of all bearings and fittings after each lubrication WARRANTY PROCEDURE Should a Billy Goat Machine fail due to a defect in material and or workmanship the owner should make a warranty claim as follows The Machine must be taken to the dealer from whom it was purchased or to an authorized Servicing Billy Goat Dealer The owner must present the remaining half of the Warranty Registration Ca
14. e Troubleshooting on page 12 NOTE Honda engines are equiped with a low oil sensor to prevent engine damage When it senses a low oil condition i e unit is operating or sitting on a steep slope the engine shuts down The low oil condition must be corrected before the engine can be restarted See the engine owners manual for more information Part No 360178 TINES RAISING LOWERING The tines are raised or lowered into the ground by operating the tine engagement lever on the upper handle Tine penetration is very dependent on surface preparation READ the operation section before aerating TINES UP TRANSPORT TINES DOWN RUNNING AERATING OPERATION gp DO NOT Use this machine on any surface other than a lawn or similar area DO NOT Use this machine on slopes in excess of 19 DO NOT Allow persons unfamiliar with this equipment to operate it DO NOT Allow children to operate this equipment MOW Mow the lawn to it s normal cut height WATER For the best performance and maximum tine penetration the lawn should be thoroughly watered the day before aeration INSPECT lawn before begining work Remove all rocks wire string or other objects that can present a hazard during work prior to starting IDENTIFY and mark all fixed objects to be avoided during work such as sprinkler heads water valves buried cables or clothes line anchors etc START ENGINE See above SET SPEED The ground speed of your
15. ections should be followed 4 Do not operate this machine without first reading v owner s manual and engine manufacturer s manual Use of Ear Protection is recommended while A operating this machine A Use of Eye and Breathing protection is recommended A when using this machine especially in dry and dusty conditions Wearing gloves is recommended while A operating this machine DO NOT place hands or feet underneath unit near debris outlet or near any moving parts DO NOT start engine without tine height adjust lever in up position and clutch bail disengaged DO NOT start or operate machine with guards removed DO NOT perform any service on the unit without removing the spark plug wire DO NOT operate a machine that exhibits excessive vibration DO NOT operate this machine on slopes greater than 19 DO NOT use this unit on any surface other than grass lawns DO NOT allow children to operate this equipment DO read all maintenance and operating instructions before begining work DO read all engine manufacturers operating and maintenance instructions DO inspect lawn before begining work Remove all rocks wire string or other objects that can present a hazard during work prior to starting DO identify and mark all fixed objects to be avoided during work such as sprinkler heads water valves buried cables or clothes line anchors etc ASSEMBLY Read all safety and operating instruction
16. ed Outdoor refueling is recom mended 5 DO NOT fill fuel tank while engine is running Allow engine to cool for 2 minutes before refueling Store fuel in approved safety containers 6 DO NOT remove fuel tank cap while engine is running 7 DO NOT operate engine when smell of gasoline is present or other explosive conditions exist 8 DO NOT operate engine if gasoline is spilled Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated 9 DO NOT transport unit with fuel in tank 10 DO NOT smoke when filling fuel tank 11 DO NOT choke carburetor to stop engine Whenever possible gradually reduce engine speed before stopping 13 DO NOT tamper with governor springs governor links or other parts which may change the governed engine speed 14 DO NOT tamper with the engine speed selected by the engine manufacturer 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug removed If engine is flooded place throttle in FAST position and crank until engine starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO NOT operate engine without a muffler Inspect periodically and replace if necessary If engine is equipped with muffler deflector inspect periodically and replace if ne
17. gine stop switch to the on position You will use the stop switch on the handle during operation 11 PACKING CHECKLIST These items should be included in your carton If any Part No 360178 Page 3 of 12 of these parts are missing contact your dealer Per Model Briggs amp Stratton 5 5 Intek OHV Engine Manual Per Model Honda 5 5 OHV Owner s Manual 360178 Literature Assembly 360177 Card 400972 EU Declaration of Conformity amp EU Distributor List 360194 Form No F121203A CONTROLS ENGINE SPEED CONTROL HONDA ENGINE CONTROLS Engine speed is set by using the throttle control lever located in the middle of the operators handle B amp S ENGINE CONTROLS Decrease Speed Decrease Speed v t FN Increase Speed Throttle lever on handle Set lever to choke position when starting a cold engine 9 RUN ll CHOKE x These labels should be included on your Aerator If any of these labels are damaged replace them before putting this equipment into operation Item and part numbers are given to help in ordering replacement labels y WARNING KEEP HANDS and FEET AWAY EXPLOSIVE FUEL STOP ENGINE AND ALLOWTO COOL BEFORE REFUELING Label Hot Engine Label Danger Part No 400268 Keep Hands and Feet Away Part No 400424 p LIFT HERE S 4 Label LIFT HERE Part No 360187 A WARNING ik THE UNIT WEI
18. h bearings 9 Slide the belt along the jackshaft and over both engine and jackshaft pulleys Be sure the idler pulley is positioned on the flat side of the belt 10 Check proper belt tension See BELT TENSION ADJUSTMENT in this manual CHAIN REPLACEMENT NOTE This procedure will work to change the wheel drive chain or the tine drive chain 1 Wait for engine to cool and disconnect spark plug 2 Remove the top guard by removing the four screws two on each side that secure it to the frame 3 Roll the unit until the master link of the chain that you want to repalce is exposed near the jackshaft sprocket 4 Release the tension on the chain See CHAIN TENSION ADJUST MENT in this manual 5 Using a screwdriver or similar device remove the spring clip that secures the master link in the chain 6 With the master link removed unwind the chain from the two sprock ets that it connects 7 Carefully string the replacement chain around the same two sprock ets and reconnect it with the new master link provided with your replacement chain 8 Re set the tension on the chain 9 Replace the guard and reinstall the four screws that secure it in place ENGINE MUST BE LEVEL WHEN CHECKING OR FILLING OIL Follow these hourly maintenance intervals Maintenance Schedule P 7 Every Use Maintenance Operation Daily Engine See Engine Manual Check engine oil Check gear reduction oil level Grease bearings See Lubricati
19. h idler sprocket to the frame of the unit One idler sprocket sets tension on the wheel drive chain and one sets tension on the tine drive chain 3 Loosen the bolt and nut and slide the idler sprocket item 29 in the desired direction INCREASED TENSION Slide the sprocket to the rear DECREASED TENSION Slide the idler sprocket to the front 4 Tighten the bolt and nut to secure the sprocket in place 5 Replace the guard and reinstall the four screws that secure it in place NOTE Over tensioning the chain will cause premature chain and sprocket wear DO NOT OVER TENSION THE CHAIN A properly tensioned chain will have slack of 1 4 3 8 when moved by hand Part No 360178 DRIVE BELT REPLACEMENT 1 Wait for engine to cool and disconnect spark plug 2 Remove the top guard by removing the four screws two on each side that secure it to the frame 3 Slide the belt off of the engine drive pulley and off of the jackshaft drive pulley 4 Continue sliding the belt along the jackshaft to the right jackshaft bearing away from the pulley and sprockets 5 Using a 9 16 wrench remove the two bolts and nuts that hold the jackshaft bearing in place 6 Carefully lift the jackshaft up until the belt can be slid out underneath the bearing 7 Slide the new belt in place over the jackshaft 8 Replace and tighten the bolts and nuts holding the jackshaft bearing in place Be sure that the jackshaft is aligned straight across between bot
20. on Oil chains See Lubrication Inspect for loose worn or damaged parts Throughly clean all debris from unit and tine reel Inspect belt Lubricate caster rigs Page 11 of 12 Check tine reel nut torque Torque to minimum 100 ft lbs Form No F121203A TROUBLESHOOTING Problem Possible Cause Engine stalls or labors when aerating Working on too steep a slope Not enough oil in the engine Before Requesting Service Review These Suggestions Solution Work at 45 degrees to the slop moving up and down instead of across Check and add engine oil Damaged or missing tines Loose handle bolts Loose engine bolts Abnormal vibration Stop work immediately Replace any damaged or missing tines Tighten all loose bolts and nuts Engine will not start Stop switch off Honda only Throttle in off position Engine not in full choke position Out of gasoline Bad or old gasoline Spark Plug wire disconnected Dirty air Check stop switches throttle choke position and gasoline Connect spark plug wire Clean or replace air cleaner Check and fill engine oil Contact a cleaner Engine oil level too low Honda only qualified service person Engine is locked will not pull over problem Debris locked against reel or drive pulleys Engine Pull spark plug wire and remove debris Contact an engine servicing dealer for engine problems Engine is making loud noi
21. or damaged tines Part No 360178 Page 10 of 12 MAINTENANCE TINE REEL REMOVAL AND TINE ROW REPLACEMENT TINE REEL REMOVAL NOTE Tine reel removal is only necessary to replace an entire tine row or for other major unit maintenance Individual tines can be replaced by following the TINE REPLACEMENT instruc tions 1 Wait for engine to cool and disconnect spark plug 2 Remove the top guard by removing the four screws two on each side that secure it to the frame 3 Release the tension on the chain See CHAIN TENSION ADJUST MENT in this manual 4 Remove the four bolts and nuts two on each side holding the tine reel bearings in place BE CAREFUL the tine reel is heavy and sharp Take precautions to not allow it to fall when the bearing bolts are removed 5 Lift the reel up and to the side to remove it from the drive chain 6 See TINE ROW REPLACEMENT for instructions on maintenance 7 To reinstall the reel follow the above steps in reverse 8 Replace the guard and reinstall the four screws that secure it in place TINE ROW REPLACEMENT 1 Wait for engine to cool and disconnect spark plug 2 Remove the top guard by removing the four screws two on each side that secure it to the frame 3 Remove the tine reel per the TINE REEL REMOVAL instructions 4 Remove the nut at the end of the tine reel shaft that secures the tine rows in place 5 Remove the tine rows and spacers as necessary to replace the defective part
22. rd or if this is not available the invoice or receipt The Warranty Claim will be completed by the authorized Billy Goat Dealer and submitted to their respective Billy Goat Distributor for their territory Attention Service Manager Any parts replaced under warranty must be tagged and retained for 90 days The distributor service manager will sign off on the claim and submit it to Billy Goat for consideration The Technical Service Department at Billy Goat will study the claim and may request parts to be returned for examination Billy Goat will notify their conclusions to the distributor service manager from whom the claim was received The decision by the Quality Service department at Billy Goat to approve or reject a Warranty claim is final and binding Note To process a Warranty Claim it is necessary to quote the Model amp Serial Number which are printed on the Billy Goat Serial Plate See owner s manual BILLY 483 BILLY GOAT INDUSTRIES INC 1803 S W JEFFERSON LEE S SUMMIT MO 64082 2312 USA www billygoat com Purchased from Purchase Date GOAT W y PHONE 816 524 9666 FAX 816 524 6983 Part No 360178 Page 12 of 12 Form No F121203A
23. s before assembling or starting this unit Sd NT PUT OIL IN ENGINE BEFORE STARTING Your Billy Goat EZ Air aerator is shipped from the factory in one carton completely assembled 1 REMOVE lock nuts from the upper handle mounting stud These will be reused 2 UNFOLD the upper handle and pivot it back into the operating position NOTE There are two height positions that the handle can be setin The lower stud places the handle in the highest position the upper stud places the handle in the lowest operating position 3 SECURE the upper handle by positioning the lowermost mounting hole over the chosen handle mounting stud and tightening the nut on the handle pivot bolt to secure the handle in position 4 REPLACE the lock nuts that were removed in step one and fully tighten them to complete securing the handle in place 5 ATTACH the lift rods one on each side of the unit Remove the hair pins that are shipped in free end of the rods Pivot the rods up and along the side of the unit and slip the free end of the rod into the lift link bars one on each side of the unit With the rods in position replace the hair pins in the holes that they were removed from to lock the lift rods in place 5 CHECK engine oil level and fill to proper level See engine owners manual for type and amount of oil to use Move the tine height adjust lever to the down position to level engine during checking 6 CONNECT spark plug wire HONDA ONLY Set the en
24. se or squealing Gear reduction oil level is low Check and add oil according to engine owners manual Unit does not move when clutch is engaged GOVERNED RPM 3600 ENGINE HORSEPOWER MODEL NO BRIGGS 8 5 5 STRATTON g 127452 0049 E1 HONDA 5 5 GX160K1HX2 3600 When servicing the engine refer to specific manufacturers engine owner s manual All engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference See table page above If you can not locate a servicing dealer in your area you can contact the manufacturers national service organization To contact Briggs amp Stratton 800 233 3723 American Honda 800 426 7701 22 1 Engine Service and Warranty Contact your nearest engine manufacturer s authorized servicing dealer See above 21 Serial Plate BILLY GOAT INDUSTRIES INC Record your machine model serial number and date of purchase and where purchased 1803 S Jefferson Lee s Summit MO 64062 USA Tel 816 524 9666 Fax 816 524 6983 Serial No Unit Weight lbs kw Belt drive out of adjustment Work drive belt Loose or damaged chain or sprockets Loose or damaged pulleys Damaged or broken clutch cabl
25. ure it to the frame 2 Locate the top of the belt idler assembly where the clutch cable item 55 is secured in place A properly tensioned belt should stretch the idler spring loacted next to the idler pulley between 1 4 3 8 when the clutch bail item 54 is held in the drive position 3 Using a 1 2 wrench loosen the two nuts that secure the cable item 55 in place 4 TO INCREASE belt tension adjust these two nuts so that the cable item 55 is secured in place with an additional 1 4 of the threaded adjuster at the top of the assembly TO DECREASE belt tension adjust these two nuts so that the cable item 55 is secured in place with 1 4 less of the threaded adjuster at the top of the assembly 5 Replace the guard item 3 and reinstall the four screws item 13 that secure it in place 6 Run the unit to test your adjustment Repeat as necessary to achieve proper adjustment A properly adjusted belt will pull the unit up a 15 degree slope when clutched without any belt slip and will declutch and stop the unit completely when the clutch is released Y NOTE Never release the clutch on a slope The unitis heavy and will free wheel down hill NOTE A worn belt will not allow for proper adjustment and must be replaced ADJUSTING CHAIN TENSION 1 Remove the top guard item 3 by removing the four screws item 13 two on each side that secure it to the frame 2 Locate the bolt item 31 33 and nut item 80 that hold eac
26. uretor and cause leakage 6 DO check fuel lines and fittings frequently for cracks or leaks Replace if necessary 7 Follow engine manufacturer operating and maintenance instructions 8 Inspect machine and work area before starting unit 12 DO NOT run engine at excessive speeds This may result in injury amp or damage to unit 6 TABLE OF CONTENTS SAFETY INSTRUCTIONS GENERAL SAFETY ASSEMBLY CONTROLS LABELS OPERATION MAINTENANCE PARTS DRAWING amp LIST TROUBLESHOOTING WARRANTY PROCEDURE 12 SOUND TESTS Sound tests conducted were in accordance with 2000 14 EEC and were performed on 02 05 2002 under the conditions listed VIBRATION LEVELS 3 6 g max Vibration levels at the operators handles were measured in the vertical lateral and longitudinal Tests were performed on 02 06 2002 under the conditions listed L GENERAL CONDITION Cloudy WWA directions using calibrated vibration test equipment GENERAL CONDITION Cloudy 101 dB Ttemeerarure 42 F te TEMPERATURE 37 F 3 C 3 5 MPH 5 6 kmh WIND SPEED 5 MPH 8 kmh WIND DIRECTION Mori East WIND DIRECTION Morin East HUMIDITY 53 HUMIDITY 90 BAROMETRIC PRESSURE 20 29 Hg 769 mm Hg 2 BAROMETRIC PRESSURE 30 13 Hg 765 mm Hg A y Part No 360178 Page 2 of 12 Form No F121203A 9 GENERAL SAFETY For your safety and the safety of others these dir
27. ved from for storage 4 Rotate the lift rods down and back until they and hanging down and to the rear of the unit 5 Loosen the handle mounting bolts one on each side Fig 3 and push the handle out and away from the lower handle mounting studs 6 The handle is now free to rotate Rotate it up and toward the front of the unit while holding the tine engagement control lever against the rear of the upper handle The handle will rotate into a position with the top of the handle hooking over the front bumper of the unit NOTE Replace the lock nuts item 50 on the lower handle mounting studs for storage Part No 360178 Page 7 of 12 Form No F121203A Part No 360178 Page 8 of 12 18 PARTS DRAWING Form No F121203A AE551 AE551H 8ZLO9E ON Hed ZL 0 6 bed VEOCLCLA ON W404 ITEM DESCRIPTION AESS1H QTY OS QTY NO Part No Part No 1 FRAME ASSEMBLY 360130 A 360130 A 2 GUARD TINE COVER 360160 1 360160 1 5 GUARD DRIVE COVER 360125 1 360201 1 4 BEARING 3 4 PILLOW BLOCK 350133 4 350133 4 5 SCREWCAP 3 8 16 x 1 1 4 8041051 8041051 14 6 DIFFERENTIAL 35T AERATOR 360111 360111 7 KEY SQUARE 3 16 x 3 16 x 1 25 9201080 9201080 8 L 10 5 SEMI PN W3 4 KEYED HUB 360157 360157 9 ER 5 16 FENDER 8172020 8172020 ER LOCK 5 16 TWISTED TOOTH SCREWCAP 5 16 18 x 1 8181008 8041028 8181008 8041028 GUARD DIFFERENTIAL AE 360196 360196 SCREW SELF TAP 1 4 x 3 4
28. vy It requires at least two people to lift it REMOVE The aerator is equiped with a removable rear weight Remove the weight when loading and unloading the unit The weight can be removed by rotating the locking tabs on the weight mounting pins and lifting it straight up See Fig 1 below NOTE The removable weight is also heavy and should handled carefully and secured in place during transport LIFTING The aerator is equiped with lift handles After removing the weight lift the unit with two people one on each side of the unit Grip the unit at the points marked LIFT HERE when lifting Lift using your legs and not your back See Fig 2 USING RAMPS Use ramps that are of adequate strength for a unit of this weight When loading the aerator using ramps be sure the ramp is not too steep and that the surface of the ramp provides good traction Part No 360178 Page 6 of 12 WATER For the best performance and maximum tine penetration the lawn should be thoroughly watered the day before aeration SLOPES Do not operate the aerator on steep slopes Use extreme caution when operating on any sloped surface For lesser sloped areas operate the unit traversing up and down at a 45 degree angle to the slope rather than straight across Extended operation on steep slopes can cause engine damage A NOTE DO NOT release the operators clutch bail when operating on a slope This will allow the unit to free wheel and allow the unit to roll
Download Pdf Manuals
Related Search