Home

Baum Bros. Imports 26.4 Saw User Manual

1. Maintenance Prior to any maintenance work cut off machine and disconnect power supply Caution All the cables marked with the symbol A N are still alive mains voltage even if the main switch is shut off K8 Basic information about servicing and maintenance work K8 2 Always turn off the machine and disconnect the power supply before undertaking any maintenance work Warning All cables designated AN and all cables with orange cladding will remain live even after turning off at the main switch Once the plant is turned off prevent it from being turned back on again by blocking the relevant main switch If necessary warning signs should also be put up at the main switches to alert others to maintenance work in progress Due to the need for special tools we recommend that maintenance and lubrication work be carried out by the POLAR After Sales Ser vice The product recommendations contained in these operating instructions e g for oils and greases may be regarded as up to date at the time of going to press We cannot guarantee either the correctness or completeness of these instructions The user is responsible for ensuring compliance with all the applicable laws and regulations before using these products To ensure this the relevant technical and safety data sheets should be obtained from the appr
2. 2 ejector then reverse to 42 500 with air table 6 Turn stock by 90 and line up T Make cut after last cut of a program cursor jumps back to 1 step backgauge moves to that size K5A 19 5 0 Automatic Operation Storing of Program Informations Press key Program Information The Program Information display shows information about the currently selected program These pieces of information can be complemented by entering an m o o o Soe order number or order name in clear text The alpha input is performed via a ORDER keybord displayed on the screen PROGRAME Input capacity max 16 characters STEPS Storing Order 1 Press key lt keyboard is displayed gt 2 Select a character using the cursor keys with the equal key I you Can jump over five characters in a line J Press cursor key Home lt character is inserted into input section gt 4 Press key Enter lt beep sounds information is stored in the line ORDER gt Deleting an input 1 Press key x multiply 2 Press key End of information input PROGRAM 1 Press key or lao Program Data display appears gt STEPS KSA 20 5 0 Automatic Operation Deletion of a Step Number 1 Select program lt program data display appears gt 2 Select step with cursor 3 Press key Delete 4 Press key Enter lt size step is deleted Note all following steps move down by one number gt KSA
3. read safety section of manual e During the working process no other persons must enter the working area or interfere with the process e Use the angle included in the scope of supply for positioning the cutting material e Knife change may only be carried out by personnel especially trained for this purpose e Utmost care must be taken when handling the knife Always deposit or transport the knife in the knife case e Use only undamaged and sharp knives e During the cutting no tool or objects such as e g T wrench must be on the machine table in order to prevent them from reaching unintentionally under the clamp and or knife during the cutting process There is a high risk of injuries due to little parts of the knife edge coming off in splinters K1 10 e Observe the procedures described in case of malfunctions and the mainte nance intervals indicated Residual Risk In spite of the safety measures provided by construction there remains a residual risk when operating the machine This residual risk mainly concerns the danger of contusions and cuts during clamping cutting or knife change as well as handling the cutting material in general if the necessary care is neglected The parts especially affected are the upper extremities of the operating staff especially their arms and hands Special care must be taken when performing the knife change It may only be carried out by personnel especially trained for this job
4. After backgauge has reached the front limit position backgauge moves back to the initial position Quitt the function Quitt the function by selecting the function once more or by pressing key Automatic ON Graphics OFF Switching OFF the graphic window amp el of a Block Program shown in the Program Data display r EDO FS EISE ET Eason oom E Epone Foneros F a el 38 588 q AUTOMAN K5D 3 K5D 4 5 0 Automatic Operation Menu Key Machine Parameters Key Machine Parameters Key Machine Parameters includes the following functions Prepressure time Resting time for knife at BDC bottom dead center Technical alterations reserved m MACHINE PARAMETERS PREPRESSURE TIME RESTING TIME FOR ENIFE AT BOC H SELECT NUMBER K5E 1 5 0 Automatic Operation Prepressure Time With spongy or soft stock it is recommended to increase the clamping time m MACHINE FARGAMETERS before the actual cut The adjusted pre pressing time is the period between start of clamping and initiation of cut For this purpose 9 pre clamping grades are available 1 PREPRESSURE TIME Make selection FESTING TIME FOR KNIFE AT EDIC Select prepressing time lt selection display is shown gt Adjustment of pre pressure time Select desired prepressing time grade by entering the clamping grade number lt after seletion the Program Data display appears gt OTT N N Resting time fo
5. BBE S e Fm 20 ellei les Lo o _ Pom Gano A el la ri 0 MEMORYBANK El E ORDER PROGRAM NUMBER m DELETE PROGRAMS So KSA 23 5 0 Automatic Operation Inserting of Measurements into a Program Select program lt program data display appears gt Example Select step that will receive new measurement cursor Press key Insert lt step is left open for entry gt Enter measurement e g 30 500 Press key Enter Storing of Measurements According to Printed Image 1 Select free program 2 Press key Actual Nominal Position lt actual size appears in input section gt 3 Align stock at backgauge 4 Adjust backgauge by handwheel to correct cut position use optical mechanical cutting line indicator 9 Press key Enter lt actual size is stored gt lt function is switched off automatically when automatic function is switched on gt K5A 24 3 44 608 Vonin Positron gay eel O Fc 5 0 Automatic Operation Calculator Functions Conditions Automatic OFF The digital and calculator keys enable 4 basic arithmetic operations They can be used to calculate cut sizes The calculation and the solution are always displayed in the input section Note Pressing of keys X and will always result in the display of the last digital input of the previous calculation This will be deleted during the new input To set backgauge to a calculated size Pr
6. Enter label sequence X confirm with button mls 7 400 Y 10 508 Mis 9 488 4 6 606 ng 21 Enter label sequence Y confirm with button EEZ Explanation X 1 1 1 Label 1 trimout in X direction JE micut sequence v 31 c Y 2 17 2 Labels 1 trimout in Y direction 22 Selectionmenu 1 Finish input 2 Select cutting sequence 23 Example Sel ect cutting sequence 24 Select desired cutting sequence such as e g cutting sequence crosswise 25 Close input with Enter key lt Program Data Image is displayed with graphic display of block program variant 1 2 or 3 visual position of sheet upon start of job please refer to page K5D 3 disconnect graphics gt K5B 18 5 0 Automatic Operation Menu Key Additional Functions Key Additional Functions Key Additional Functions includes the following operations Jogging mark Ejector OFF Help The running of cutting programs can be further automated by using Additional Functions The Additional Function can be selected on the operating panel under menu key Additional Functions It is possible to store several Additional Functions into one step number Technical alterations reserved Jogging mark Sel aonirionar Functions fe sI norma Positiot ec Ejector OFF Help Explanation of pictographs KSC 1 5 0 Automatic Operation Storage of Additional Functions with Cut Size Enter cut size PL ADDITIONAL FUNCTI
7. 21 5 0 Automatic Operation Deletion of One Several Program s Possible variations 1 Deleting in Program Data Display and Program Information Display 2 Deleting in Program Directory Display Deleting in Program Data Display and Program Information Display gt A gt EIER fk Attention In the Program Directory display only the current shown program can be deleted DIRE elhel Mlele PA Cal a mn 1 Press key program selection lt menu appears gt 2 Select Delete program s with key lt program data display appears gt a 0 _ S yp 3 Program number to be deleted appears in input section 4 Press key E Enter lt current program is deleted gt N Deleting in Program Directory Displa DF ASEPI OL u a In the Program Directory display one or several programs can be DELETE PROGRAMES deleted 1 Press key Program Directory 2 Press key Program selection lt menu appears gt 3 Select Delete program s with key 4 Enter program number to be deleted e g or deleting of several programs input e g 5 Press key Enter K5A 22 5 0 Automatic Operation Deletion of Complete Memory 1 Select Program Directory press key lt menu appears gt 2 Press key Program Selection lt menu appears gt 3 Press key Delete program s 4 Press keys a s 5 Press key Enter lt complete memory is deleted gt x ea m Eol
8. Automatic OFF Program Data Machine Parameter Auxiliary Program Functions Additional Functions o Numerical keyboard Division x Multiplication Program Selection Addition i Program Information El Function Survey Main Menu Program Directory PROGRAMMABLE Subtraction Enter Insert subsequent insertion of s dat are Delete Correction of stored data Transfer key Transfer backgauge pos into input field Clear input field m Decimal point Cursor 4 keys right left up down Center key Additional cursor motion cursor in basic position Display Turning knob for backgauge move ment Electronic hand wheel Switch for optical cutting line indicator and table light ON Explanation of Pictographs on the Display Pele Ms Eee e El ayo ede eo A amp amp ee el il ele Pre clamping time Clamping force grade Feed mark Programmable ejector External special functions Program functions Program parameters Various auxiliary functions Free program Paper sizes Enter Correction Delete Insert Key Equal Key Positioning 2x Ist Gleich Program selection Program data display Program information Function survey Program directory Nominal position Key Cursor right left Key Cursor up down Help Key Cursor Home Numerical keyboard B4 feo 8 ea Ce ba E Le Gt Be tie fo Ce LE lat ue fu fu fn ea 2 Ge ES Dal Lal oil Hand wheel electr hand whe
9. Mode Malfunction After machine has been started display shows SCAN REFERENCE POINT Cause Machine was shut off during backgauge movement Remedy Scan reference point 1 Select 1 Reference position scan lt prompt appears clear the table gt 2 Select 1 Confirm when table empty lt prompt appears go to reference position gt oO Activate electronic handwheel lt backgauge moves to reference point gt Reference run can be interrupted by pressing key If reference point is found lt menu display Correction of basic position gt 4 Check basic position and confirm see page K5B 7 lt program data display appears gt Auxiliary mode If the reference point scanning fails 1 Turn machine off and on again lt menu Scan reference position appears gt 2 Select Auxiliary Mode 2 Select machine type confirm with Machine functions possible in Auxiliary Mode cutting e backgauge movement with handwheel or backgauge movement keys after turning off the machine SCAN REFERENCE POSIT REFERENCE POSITION SCAH AUAILIARY OPERATION H SELECT NUMBER SCAN REFERENCE POSIT CONFIRM WHEN TABLE EMPT AUAILIARY OPERATION H SELECT NUMBER if reference point scanning fails K7 3 7 0 Malfunctions Breakdowns Mechanical Breakdown Rupture of a Knife Bar Clamp Recuperating Spring Breakdown Knife bar stops beneath the upper dead centre Cause Rupture of a knife bar recuper
10. beneath the front table to position Knife change PA Press both cut buttons and keep them pressed until knife bar stops automatically at the lower position 3 Loosen center knife bolt knife should now drop down to the cutting stick If necessary use the knife wrench to push down the knife against the cutting stick Attention In case the knife does not reach the cutting stick Screw the knife bolts in the upper bore holes of the knife 4 Screw in knife screw at the very left hand side position 5 Tighten up all knife bolts Knife change 6 Bring turning knob i back to 0 position knife bar should return auto matically to upper resting position T Insert knife screw at the very right hand side and tighten it 8 Move adjusting can e to position 1 9 Finish knife change by pressing key 1 Adjustment of knife pre tension H SELECT NUMBER If hard material is to be cut such as cardboard it may be necessary to increase the pre tension of the knife if the bottom sheet has not been cut through Adjusting the knife Tool needed Knife wrench Move adjusting cam e on the knife bar to position 1 3 required position depending on the material to be cut should be found by test cuts K6 4 6 0 Knife Change Changing of cutting stick The BAUM sinus cutting stick is made of high resistance plastic material Due to the unusual wavy design a tight fitting in the table grove is assured without the nee
11. carried out only by persons having special knowledge and experience in hydraulic systems The pneumatic equipment at the machine must only be connected to plant compressed air supply system secured against overpressure Check all lines hoses and screwed connections regularly for leaks and obvious damage Repair damage immediately Splashed oil may cause injury and fire Depressurize all systems sections and pressure pipes hydraulic system compressed air system Hydraulic and compressed air lines must be laid and fitted properly Ensure that no connections are interchanged The fittings lenghts and quality of the hoses must comply with the technical requirements Oil grease and other chemical substances When handling oil grease and other chemical substances observe the product related safety regulations Be careful when handling hot consumables risk of burning or scalding Start Up Attention Prior to any commissioning and any change of shifts the operating staff has to check if the safety related machine elements are in proper service condition and complete K3 3 0 Start Up Switching Machine ON Attention Prior to any commissioning and any change of shifts the operating staff has to check if the safety related machine elements are in proper service condition and complete 1 Turn main switch 2 from 0 to I lt Control voltage is switched on After several seconds display shows Program d
12. hands under the clamp and knife area with power on This machine is designed and in tended for one operator only Safety Signs Safety Signs Warning Signs In order to ensure maximum safety the machine system is provided with safety signs Safety signs are either standardized safety signs warning of risks or danger or warning signs alerting the operating or service staff of any forbidden actions at the machine system and or informing about any load limits such as the max carrying capacity of the machine and or its load carrying unit Safety signs must be durable and have to be kept in a perfectly visible condition Warning signs ought to be visible in good time even from a great distance The machine system may be provided with the following safety or warning signs on various components of the machine Warning Dangerous voltage e g electrical connector boxes control boxes control cabinets of machine control systems K1 9 1 0 Technical Data Machine Layout Transport and Installation of Machine Safety Relevant Machine Elements Technical Data Permissible Environmental and Operating Conditions Operate the machine in closed areas exclusively Air humidity 35 95 non condensing Ambient air temperature 5 C 40 C Hydraulic Data Hydraulic pressure max 160 bars Safety Precautions e Minimum age of operating staff 18 years e Before starting any work at the machine
13. knife bar by the two handles A Pull knife guard forward by means of the two handles de activate clamping and pull the knife downward out of the knife bar 8 Deposit knife in knife box Remove knife guard HANDLE THE KNIFE WITH UTMOST CARE WHEN TRANSPORTING THE KNIFE WITHOUT KNIFE BOX USE ALWAYS THE KNIFE GUARD K6 2 6 0 Knife Change Knife Change Mounting the knife dg 2 10 11 Replace cutting stick or turn same over see page K6 5 Turn adjusting cam e to the 0 position by means of the knife wrench Screw knife handles c1 into the black bordered bolt holes f of the new knife Take knife out of the knife box Remove knife handles c1 and mount knife guard c Insert the knife into the knife bar slots b and lift it up into the elongated holes g Attention Mind the clamping resistance of the knife guard Release knife guard knife is clamped to knife bar Screw all knife screws except screw at the very right hand side slightly into the lower bolt holes do not fasten them Remove knife guard Slightly screw in the remaining screws but do not fasten them Push the knife at the center screw h up to its topmost position by means of the knife wrench and fasten it Continuation next page See also Knife Adjustment page K6 4 item 3 K6 3 6 0 Knife Change Knife Change Knife adjustment 1 Bring turning knob i located
14. regulations Work on the hydraulic system must be carried out only by personnel with special knowledge and experience of hydraulic equipment Safety instructions governing specific operational phases Standard operation Avoid any operational mode that might prejudicial to safety Take the necessary precautions to ensure that the machine is used only when in a safe and reliable state Operative machine only if all protective and safety oriented devices such as removable safety devices emergency shut off equipment sound proofing elements and exhausters are in place and fully functional Check the machine plant at least once per working shift for obvious damage and defects Report any changes incl changes in the machine s working behaviour to the compe tent organization person immediately If necessary stop the machine immediately and lock it In the event of malfunctions stop the machine plant imme diately and lock it Have any defects rectified immediately During start up and shut down procedures always watch the indicators in accordance with the operating instructions Before starting up or setting the machine plant in motion make sure that nobody is at risk Never switch off or remove suction and ventilation devices when the machine is in operation Special work in conjunction with utilization of the machi ne plant and maintenance and repairs during operation disposal of parts and consumables Observe the adju
15. unit to process invariable cutting sequences in a fast and simple way All the data and information are shown on four basic displays 1 Program Data 2 Program Information 3 Main menu Function Survey kfl 4 Program Directory Program Data display and Program Information display are meant for the input of cut sizes or the display of additional information concerning a particular program Operator prompting on all display levels and input of clear text via softkey input function pictographs symbols on the display The Program Directory display shows all the assigned programs contained in the memory By means of the Function Survey display it is possible to select various machine functions The keyboard of the operating panel with its menu keys makes it possible to store additio nal functions for individual cut sizes which accompany and facilitate or accelerate the working sequence K5A 2 Functions of the menu keys Key Main menu Function Survey LE Select language Select measuring unit Service Knife compensation Resting time for knife at BDC Maintenance cut counter Preset functions Reference run Adjustment of display contrast Correction of current position Block programming Help Menu key Additional Functions Ai Automatic ejector OFF Jogging mark Help Menu key Machine Parameters Pre pressing time Resting time for knife at BDC Menu key Auxiliary Functions Programming with cut Sheet siz
16. your BAUM machine Please pay special attention to the following information e The section on Safety in the operating instructions e The operating instructions are not meant as an instruction for repair Such work should be carried out by BAUM service exclusively e Use only original BAUM spare parts indicate type and machine number in your requests e Illustrations in the operating instructions spare parts catalogue may deviate from the real design Nevertheless the information given is not altered by this e The use of the aids mentioned in the operting instructions such as oils greases cleansing agents etc refers to the preparation date of these instructions The complete Technical Documentation should always be kept near the machine We recommend to read these operating instructions carefully prior to commissioning the machine because we shall not be liable for any damage or breakdown resulting from any nonobservance of these operating instructions Copyright All rights reserved for this document No part of it may be duplicated or brought to the notice of other people in any form without our express consent Any violation engages to damages The Operating Instructions must be stored for future use Technical Data Machine Layout Transport and Installation of the Machine Safety Relevant Machine Elements K1 1 1 0 Technical Data Machine Layout Transport and Installation of the Machine Safety Relevant Machine E
17. During knife change no other persons must enter the working area of the machine cuts 1 0 Technical Data Machine Layout Transport and Installation of the Machine Safety Relevant Machine Elements Technical Data Cutting width Clamp opening Feed depth Power requirement main motor Single phase A C 3 phase Net weight Width Length Height Front table length Table height Clamp pressure min max Knife thickness Grinding reserve max Smallest cut without false clamp min with false clamp min Backgauge speed Knife speed min daN kp 67 cm 26 38 8 cm 3 15 67 cm 26 38 2 2 kW 3 1 H P 2 4 kW 3 4 H P 620 kg 1367 Ibs 125 cm 49 2 182 5 cm 71 85 151 5 cm 59 64 67 cm 26 38 90 cm 35 43 200 daN 440 Ibs 1500 daN 3300 Ibs 9 7 mm 0 38 2 2 cm 0 86 1 5 cm 0 6 5 cm 1 96 0 7 cm sek 20 Voltage supply 3 phase 200 240 50 60Hz Fusing 3 x 25A Voltage supply 3 phase 360 420V 50 60Hz Fusing 3 x 16A Voltage supply single phase AC 200 240 50Hz Fusing 1 x 32A Voltage supply single phase AC 210 240 60Hz Fusing 1 x 32A Attention The wire cross section of the main power supply according to the coun trys regulations Same regulations according the plug connectors Noise emission Metering of noise level according to DIN EN 13023 LpA dB 76 5 with 300 cuts hour manual feeding 79 5 with 600 cuts hour manual fee
18. E A E E mame es a tacud aanel tadeian K1 3 Basic Display Program Directory cccecceceeecseeeceeeeaeeeeeeeeeeeeeeeeeneeeeeeeees KSA 6 Transport and Installation of the Machine ccccseeeeeeeeeeeeeeeeeeeeeeeesaeees K1 4 Basic Display Main Menu Function Survey c cccccsesecceeeeseeesaeeeeeaeees K5A 7 Place RAS AN AUIONY opsete dees eens esses cones iiine enoaseicwennek tess geo benaessneseeenseiteeetestee K1 4 Men Tete aatestees de coeensgce ta menaced neat A aa aai ii KSA 7 After the Installation of the Machine ccccceecccsceceeeeceeeeeeeseeeeaeeeseneenes K1 4 Explanation of pictographs i ateetencsaenteanesesedntemdescaieets doerecedietuedesegedeetsenscsun K5A 7 Power SUDDIY Reaneemeen ee ann eae meee me n one nee ee oR ee eee ee K1 5 Cursor Movement in Basic Display cccccceccceeeeseeecaeeeeeeeseeeseeeeseeeeaes K5A 8 TE SNS eaa E E ER EEEE R A A E E E ou K1 6 Automatic Backgauge Adjustment through Numerical Keyboard KSA 9 Safety Relevant Machine Element cccccsccceseeccesecceeeeseeseccaeeeseeseseas K1 7 Deletion of a Wrong Input iiescncte asec escsadosecacssdcdacicancettsansewnaniiadricesantenedeass K5A 10 Accident prevention warning labels at BAUM cutters ccceeeeneeeeeeeeees K1 8 Moving Backgauge to a Nominal Position Positioning cccceeeeeeees K5A 10 Safety Relevant Machine Element cccccseeceeeeee
19. ENSATION AJUST ENIFE CORRECTION H SELECT NUMBER 5 0 Automatic Operation Resting Time for Knife at BDC Adjustment of the time knife remains in its bottom dead center BDC Adjust time 1 Select menu Knife with key 2 Select Resting time for knife at BDC with key 3 Enter desired grade 1 9 by numerical keyboard Abortion of menu press key 1B ED GA kA EEO EE FEED eO mA H SELECT NUMBER erre KNIFE COMPENSATION 2 KNIFE CHANGE Nee ee N Fam ninin Lm it ft Lab Kit et st ss mg 4 RESTING TIME FOR KNIFE AT BDC H SELECT NUMBER K5B 5 5 0 Automatic Operation Maintenance Cut Counter Operation Shows maintenance intervals Has been set to 100 000 cuts by manufacturer Counter starts at 0 or other preset amount and counts upward After reaching 100 000 at every start up the operation display will read OBSERVE MAINTENANCE SCHEDULE Select maintenance cut counter Set counter 1 Enter number of cuts via keyboard 2 Press key Enter lt automatic change of image back to selection image gt K5B 6 MHAIN MENUO BELELLE H SELECT NUMBER wi HENGE MAINTENANCE CUT COUNTER HOMIAAL ACTUAL HASET VALUE oF COUNTER lel 5 0 Automatic Operation Preset Functions Selection of Main Menu 6 Correction of Current Position Basic measurement distance between backgauge rake and knife This menu allows the inspection and correction of the basic position actual posit
20. Ift ri With this menu it is able to enter the original sheet size manually or to select a D eee sheet size from a sheet size table 3 e g Enter Orig sheet size _ Four trim cut 4 Enter Original sheet size X confirm with key H with labels on Enter Original sheet size Y confirm with key H or 6 e g Sheet size tables T Select left hand lay side default or right hand lay side Example Select right hand lay side by means of key alore sneer six e lc 8 Select desired sheet size by means of the cursor keys and confirm with EL 84 166 118 896 Confirm the sheet orientation or turn sheet orientation observe paper grain H L Tee HERET Menu 1 Sheet orientation OK S00 446 2 Turn sheet e 9 e g Sheet orientation OK To be continued with next page K5B 14 5 0 Automatic Operation Block Programming Enter Edge trim 10 11 12 13 14 15 16 17 Menu 18 19 Enter Edge trim width X confirm with key I Enter Edge trim width Y confirm with key H Menu 1 Final size entry 2 Sheet size tables e g Enter final size Enter Final size X confirm with key H Enter Final size Y confirm with key or e g Sheet size tables Select desired sheet size by means of the cursor keys and confirm with EL 1 Label orient OK 2 Turn material Make selection Finish entry with key Enter lt Program data displa
21. Indicator Optical 6 scisicicacd csauntcuannedasestuanewedPecesudenndeidarteeeened odedetees K4 2 Using Backgauge Position of Calculations ccccccccseceeseeeeeseeeeeeeeeeeees KSA 26 Setting of Measurements Backgauge Movement by Hand 00e K4 2 Clamp Pressure Adjustment ccccccececceececeeeeeceseeceeeseeeessaeessseesseeeesass K4 3 Machine Functions and Additional Functions Menu Keys K5B 1 Setting the Clamping Time ccccccssscccseecceeeeceeeeeceueeseaeeecegeecsueeeseseessaees K4 3 Machine Function Main Menu Function Survey cccseceesseeeeeeeeeeeeees K5B 2 Clamping and Cutting aiceccnteeetetes cerereedserceceanacensiaicseesnsoiqiensenetadesecsoosskederecooes K4 3 Monu ASIN eee E E E E R E K5B 2 elp 1S A TNS e E A E ES AE E E A E K4 4 Explanation of pictographs oa ccadeiscoe rie ere sseinnipnad te acesetaenetnnnteioncedcadesetomendse K5B 2 Continuation Light Barrier ccccccsseecceececeeeecceeeecseeeceeueeseeeeeseeeeseeeesass K4 5 apt arte gee eatin eae dee bn sec eee s ecw esd K5B 3 E 2 Index Select Language Measuring Unit ccccceeeceseeeeeeeeeeeeeeeseeeeeseeeesaeeeesaeees K5B 3 Knife Compensation ssieenecesaceaismiced ondeaucuntacsttemiecndnd sat uatenredeadeeeaties auedaweane K5B 4 Resting Time for Knife at BDC ccc cccecccseeecceeeeeceseeceeseceeeeseaeessaeseneas K5B 5 Maintenance Cut Counter cscs ican Soa
22. K4 3 4 0 Manual Operation Light Barrier The lightbarrier 17 forms a curtain of invisible beams in front of the knife Any obstacle in the beams will stop clamping and cutting In that case the clamp can still be lowered with the pedal indication of cutting line Interference into the light curtain causes e clamping bar and knive stopped instantaneously and move back to initial position e a beep sound e the monitor to display the message CUT INTERRUPTED To continue the cutting process Release cut buttons trigger the cut again The light barrier used is an infrared light barrier with twenty channels and a self inspection system This monitoring is indicated optically in the left hand light barrier receiver side by LEDs as part of a display unit The machine control system generates a test signal whenever a cut is released the lower dead centre of the knife is reached e cutting is interrupted K4 4 4 0 Manual Operation Continuation Light Barrier Meaning of LEDs in display unit D1 D2 D3 D4 D5 D Meaning on on on on off off Protect area unobstructed light reception excellent off on on on off off Protect area unobstructed light reception good off off on on off off Protect area unobstructed light reception just sufficient on on off off on o
23. OFF Program data display A Measurement input with metric system cm Example Size Key input a ws EMAAR l 2 Positioning press H 2 x shortly i l l o l B Measurement input in inches Same way of input as for metric system however value in inches entered as a fraction Example I l Size Key input l after 1 input input section shows 30 735 k ie H after 2 input backgauge moves om ool 2 Positioning press H 2 x shortly after backgauge stops measurement display shows 30 735 Note For whole sizes no digits behind decimal point zeroes do not have to be keyed in This is done automatically K5A 9 5 0 Automatic Operation Deletion of a Wrong Input Press tiaara N llis Base posi TEE Moving Backgauge to a Nominal Position Positioning Enter nominal position Press H twice shortly lt backgauge moves to nom pos forward or backward gt E mz L Deletion of a wrong input WTwowrwaL Position AEE Press Input Error Value of Nom Backgauge Position too Low High lf a nominal size is inserted which cannot be reached by the backgauge the following reaction will be caused lt a beep will sound display SIZE ERROR Remedy 1 Press any key on numerical keyboard e g 2 Insert correct size KSA 10 5 0 Automatic Operation Selection of a Free Program Display of the Next Free Program Possible in all 4 basic monitor displays Display example 1 Pres
24. ONS Press key lt additional function menu is opened gt S jiadna iniata Press key SF el s lt for identifying the stored Additional Function the symbol is ace displayed behind the step number gt Enter number of desired Additional Function Subsequent Storing of Additional Functions 1 Select program lt program data display appears gt Additional functions 2 Select step number Jogging mark 3 Press key Correction A 4 Press key lt add function menu is displayed gt Rn ronal Functions 5 Enter number of desired Additional Function lt symbol is displayed in input section gt 6 Press key Enter lt additional function is stored symbol is displayed behind the step number gt Erase Additional Function Repeat above procedure Ejector OFF K5C 2 5 0 Automatic Operation List of Additional Functions Additional function Jogging mark Ejector OFF Operation Knife block A stored jogging mark for exact line up against backgauge and side guides will block the cut at this position When pressing the cut buttons a beep sounds and operation mode shows Jogging mark Prior to backgauge reverse no automatic ejector KSC 3 KSC 4 5 0 Automatic Operation Menu Key Auxiliary Functions Key Auxiliary Functions a E h i Key Auxiliary Functions includes the following functions Sheet size tables Cut and record Sheet size tables Graphics OFF Subtraction re
25. Original Operating Instructions BAUMCUT 26 4 PROGRAMMABLE BAUM USA Index page Control Panel Operating Elements ccccccccececeeeeceeeceeeeseeseeeeseessaeeees E 4 Clamping with False Clamp Plate cccccccsscccsecceeceeeeeeseeeseeeeseeesneeseues K4 6 Explanation of Pictographs on the Display cccccecceseeeceeeeeeeeeaeeeeeeeeaeees E 5 Chapter Survey Seen ene ene ee a eee eee E 6 Automatic Operation cccceccceeseceeeeeeeeeeesseeeseeseeseaeeseeneesenseseeneesseneneas K5A 1 MOGUC TIONN sc cirsss santa cnnstertacoden e E EEE E EE E asieaacvadiakaadedaies E 7 laurels UNC WON i EAEI E E EE A E AE dace is dcua nd E E eeeuedunaaaun K5A 2 Basie DISDIAVS setinin R REEERE K5A 3 Technical Data Machine Layout Transport and Installation K1 1 Basic Display Program Data ois trmacttied hosteasasanedainsehantaasomalasaminats sant anaadaepunulanmibieamads K5A 3 of the Machine Safety Relevant Machine Elements c cccceseeeeeeeeeeeees K1 1 Contin Basic Display Program Data cccccccseeeeseeeeeeeeeeeeeeeeseeeeeaeeeens KSA 4 Machine Layout carat tence ruses etic aa nrrainn E EARN EREE O SNEK a i K1 2 Basic Display Program Information ccccccccseceeseeeeeeeeeeseeeeeeeeeeseeeesaeees K5A 5 PVA coreashive dapibus etee E E O
26. XHP 222 OPTIMOL Longtime PD 2 GUIDINGS FOR KNIFE AND CLAMP grease lubrication har ce 2 Lubrication by grease gun 1 Lubricate guidings for knife bar A from the front side 2 lubricating nipples at the front plate 2 Lubricate clamp guidings from the rear side B 2 lubricating nipples 2 3 strokes with the grease gun are sufficient Lubrication intervals weekly BATTERIES FOR DATA STORAGE To be replaced only by BAUM service or agencies Batteries inside machine are used for data storage Replacing after approx 5 years CLEANING OF DISPLAY 1 Turn off machine 2 Use glass cleaner and soft lint free rag lMaINTENANCENTERVALS INTERVALS Maintenance should only be carried out by BAUM Service exclusively 5 hrs per day equal Please call for maintenance or service ahead of due date 6 000 5 years hydraulics batteries for data storage The address of the representation can be read from the plate on the machine K8 4 For these documents we reserve all legal rights They are not to be copied or made known to others without express agreement regardless of what form they might take Violations will entail liability for damages K8 5 Service Mr Mrs BAUM USA 1660 Campbell Road Sidney Ohio 45365 Phone 937 492 128 or 800 543 6107 Fax 937 492 7280 Printed in USA Technical alterations reserved 1999 BAUM USA 11 76 PD 76D1133 V1 2 0
27. antity of step numbers assigned by the program Conc 2 Program Data section shows e g 1 step number of program with abbrev for parti cular additional functions such as Eltrotact etc Pictograph s additional function s stored Display of pictograph s symbol s of additional function s stored Conc 3 Input section shows Data cut size arithmetic functions entered Conc 4 Position display section shows ACTUAL POSITION Actual backgauge position measuring unit NOMINAL POSITION Indication of nominal position KSA 4 Conc Conc Conc Conc Conc Conc 10 Display of Additional functions Display of the pictograph s representing the Additional function s Status display Actual machine function Display of the pictograph representing the actual machine function Display section Additional function Indication of the additional function to be stored after function has been selected from menu Pictographs user prompting Indication of possible operating functions in the current menu image Actual programming function with pictograph Indication of current programming function as a plain text and as a pictograph Scroll bar For paging through the actual menu image movement by cursor keys 5 0 Automatic Operation Basic Display Program Information Press key The Program Information display shows information about the currently selected program These pieces of information can be comp
28. ata display gt Turning Machine OFF 1 Wait until automatic operations have ended 2 Turn main switch from I to 0 position to prevent a start up of the machine Place padlock into main switch lock it and remove the key K3 2 3 0 Start Up Measurement Display and Measurement System After switching on the Program Data Display appears on the screen It shows among other things on the upper screen A ACTUAL POSITION on the lower screen Nominal position input field B NOMINAL POSITION INPUT The actual position A shows the real backgauge position in mm cm inches or sun 1 10 shaku Japan Measurement system can be changed see Function Survey page K5B 3 If this fails see Malfunctions Breakdowns page K7 5 Program Data Display porna poston T ARTET K3 3 K3 4 Manual Operation K4 1 4 0 Manual Operation Setting of Measurements Backgauge Movement by Hand 1 Press electronical hand wheel and hold it in this position turn hand wheel to the left forward movement of the backgauge or to the right reverse movement of the backgauge The backgauge speed gets faster by turning the electronical hand wheel to the left right Cutting Line Indicator Mechanical with Clamp Lower clamp with pedal onto stock The front edge a of the cla
29. ating spring Remedy Switch machine off immediately and call the service technician Do not access the machine Guard the knife A zone against manual access by operator Type of malfunction When one of the two recuperating springs of the knife bar has broken the knife bar is lifted by the second spring but stops shortly beneath the top dead centre OT No more cuts can be triggered Malfunction display Knife not in top dead centre Attention The machine is in a dangerous condition because the cutting edge of the knife is no longer completely covered by the clamp Any access to the machine may cause severe injury at that time Breakdown Clamp stops beneath the upper dead centre Cause Rupture of a clamp recuperating spring Remedy Switch machine off immediately and call the service technician Do not access the machine Guard the clamp A zone against any manual access by operator Type of malfunction When one of the two recuperating springs of the clamp has broken the clamp is lifted by the second spring but stops shortly beneath the top dead centre Backgauge movement is locked No more operations can be performed When the electronic hand wheel is actuated the following message is displayed Clamp not in top dead centre K7 4 Example for protecting the machine in the case of a rupture of a knife bar clamp recuperating spring Message displayed Knife bar or clamp not in top dead centre
30. cere testes ed nstitncadldc aeons andiedecoaedesanscanaleetanded K5B 6 Preset COINS oer ecncste sentpemset chase srle tcf ts Sour dele annain Doce acento K5B 7 Continuing Preset FUNCTIONS ccccccccsseecceeeecesseceeeeeseueeseaeeesseeesseetens K5B 8 Adjustment of Display Contrast ccccccccceeeeeeeeeeeaeeeeaeeeeseeeeeaeeeeeeneeenees K5B 9 Blok Programming cata ost teats eae arraia E a EAE EEEE K5B 10 VaNAUON ane eran ee een oe me ee K5B 10 with edge trim preadjusting cccccssecccseeecceseecesecceeueeceaeesseseesseeessaes K5B 10 Yaa Teete AET EE E EAAS K5B 10 NM e a rca E ER E ESAE E A A E A K5B 10 Attention naanaanannannannannannannnnennnnrnnrrnrrrernernrvnronrrnrnrnnrnnrenrnrrnrrarrnrrnrrnrene K5B 12 Function Help Explanation of pictographs and description of functions K5B 12 Be OUI YAMIN GUY ee EE EN EE ase eopeceem K5B 13 Four trim cut with labels ce sacecies snadvicnteincssncpanseeesecadseecalsiiencesxsdeneranucerseeeiaess K5B 14 Menu Key Additional Functions cccceeeceeeeeeeeeeeeeeeeeeeseeeesneseenenenees K5C 1 Storage of Additional Functions with Cut Size 0 0 ccecccs cece eeeeeeeeeeeees K5C 2 Subsequent Storing of Additional FUNCTIONS cccccccecceeeeeeeeeeeeeeeee eens K5C 2 List of Additional Functions cnicinscesiwnesasnciccindcrnts sadeleendees deeetewad Sdnestdawwsdasenek K5C 3 Menu Key Auxiliary Functions cccceeeeeeeeeee
31. d for glue or screw Each cutting stick is useable 4 times as they are turned around Removing of cutting stick Tool needed normal screw driver a 2 Lift cutting stick slightly on the left side cutting stick stop Prey out cutting stick carefully from left toward the right Clean cutting stick table grove Inserting of cutting stick 1 2 Rest cutting stick end against the right stop and work into the grove Follow the wavy form of the cutting stick when pressing into the table grove Press down hard to assure total seating of stick Od CJ ki w aa Ltd normal turn over replace ZZ Iil b K6 5 K6 6 Malfunctions Breakdowns K7 1 7 0 Malfunctions Breakdowns Electrical Malfunctions Breakdowns Electrical malfunctions of the machine will appear in the status display in plain text and with an error number The operator is warned by a beep sound In that case the operator has to decide whether it is an operation error programming error e malfunction of the machine Remedy for operating error programming error e check program data or input resp e correct any mistakes Remedy for machine malfunctions turn machine off and on again if error message has disappeared e resumen function if error message appears again e call service technician indicate the error message K7 2 7 0 Malfunctions Breakdowns Start Up Breakdown Scan Reference Point Auxiliary
32. del e machine number e date of fabrication e electric equipment is indicated on the machine type plate K1 6 Type plate Adolf Mohr Maschinenfabrik 65719 Hofheim Ts Germany C eac vt wll a 1 0 Technical Data Machine Layout Transport and Installation of Machine Safety Relevant Machine Elements Safety Relevant Machine Elements 1 Main switch 2 Light barrier 20 channel Capacity to recognize object 25 mm Min distance of light barrier Total reaction time of system 328 mm lt 120 ms 3 Knife bar spring assembly mechanical lock against lowering of knife bar 4 Clamping bar spring assembly mechanical lock against lowering of clamping bar 5 Two handed cutting release with simultaneity control and anti repeat circuit 6 Electronics Failsafe control by multiple self diagnostics Machine self diagnostics with error message 7 Guard to prevent reaching under the clamp bar 8 Rear table guard 9 Guard of backgauge drive unit Safety Auxiliary Tools Angle for jogging the cutting material Knife protection for knife change Working Area of Operating Personnel Working area is the complete front side operating side of the machine Frontside operating side Rear side K1 7 1 0 Technical Data Machine Layout Transport and Installation of t
33. ding Extraneous and room noise correction has been carried out K1 11 K1 12 Safety Any person on the user s premises concerned with the operation maintenance and repair of the machi ne resp is expected to have read and comprehen ded the section on Safety K2 Foreword to the operating instructions These operating instructions are designed to familiarize the user with the machine plant and its designated use The instruction manual contains inportant information on how to operate the machine plant safely properly and most efficiently Observing these instructions helps to avoid danger to reduce repair costs and downtimes and to increase the reliability and life of the machine plant The instruction manual is to be supplemented by the respective national rules and regulations for accident prevention and environmental protection The operating instructions must always be available where ver the machine plant is in use These operating instructions must be read and applied by any persons in charge of carrying out work with and on the machine plant such as operation including setting up troubleshooting in the course of work evacuation of production waste care and disposal of fuels and consumables maintenance servicing inspection repair and or Transport In addition to the operating instructions and to the mandato ry rules and regulations for accident prevention and environ mental pr
34. ds as well as any further use beyond this is considered as not being in accordance with the designated use Such materials may be processed only according to prior agreement with the manufacturer of this machine and after a written confirmation by the manufacturer The manufacturer supplier cannot be held liable for any damage resulting from such use The risk of such misuse lies entirely with the user Operating the machine within the limits of its designated use also involves the instructions set out in the operating manual and complying with the inspection and maintenance directives Organizational measures The operating instructions must always be at hand at the place of use of the machine plant In addition to the operating instructions observe and instruct the user in all other generally applicable legal and other mandatory regulations relevant to accident prevention and environmental protection These compulsory regulations may also deal with the handling of hazardous substances issuing and or wearing of personal protective equipment or traffic regulations The operating instructions must be supplemented by instructions covering the duties involved in supervising and notifying special organizational features such as job organization working sequences or the personnel entrusted with the work Personnel entrusted with work on the machine must have read the operating instructions and in particular the chapter on safety bef
35. e the guards immediately after the maintenance work has been performed Safety After lubrication Use a rag to remove any excessive lubricant greases oils completely which seeps out especially above the table surfaces that contact the material to be cut The specified maintenance intervals are based on an operating time of 8 hours day For multi shift operation the maintanance intervals need to be adapted correspondingly HYDRAULIC Usable oil brands DIN 51524 in alphabetical order ARAL Vitam GF 46 We recommend to have oil changed and unit checked by song cane OE 46 AN BAUM and or authorized personnel CASTROL Hyspin SP 46 Attention when bleeding hot oil danger of burning RAA ri 7 Oil change approx every 6000 hrs a en oc 46 Fill in oil up to middle of oil level indicator a Sekeue 46 Quantity liters 22 5 MOBIL DTE 25 OPTIMOL Hydo 46 or Hydo MV 32 SHELL Tellus C 46 TOTAL Azolla ZS 467 BACKGAUGE DRIVE grease lubrication Usable grease brands DIN 51825 in alphabetical o Lubrication by grease gun ARAL Radlagerfett AGIP Autol Top 2000 or 1 Move backgauge to position 42 cm 16 5 inches Longtime Grease 2 2 Remove lid C at backgauge drive guard BP Energrease LS 2 3 Grease spindle via lubricating nipple DEA Paragon EP 2 ESSO Unirex N2 or Essonorva 275 2 3 strokes with the grease gun are sufficient FINA Pluton AX 2 KLUBER Centoplex 2 EP Lubrication intervals monthly MOBIL Mobilgrease
36. e tables Subtraction repetition unit Graphics OFF Help Direct keys Automatic Function ON Automatic Function OFF Program Selection Numerical Keyboard with 4 fundamental operations of arithmetic Correction Insert Delete Store Cursor Keys Backgauge Movement with Electronical Hand Wheel Technical alterations reserved 5 0 Automatic Operation Basic Displays Program Data key Main Menu Function Survey key Program Information key Program Directory key Basic Display Program Data Press key lt display shows program data display appears automatically after start up Explanation of Program Data display 1 Program head menu pictograph program number P 1A with memory segment S 0 designation A 2 Data section 3 step number visible on one page 3 Input section 4 Size display 5 Display of additional functions stored with step number 6 Status display current machine function Pinme STE 7 Display section Additional Function after selection 0 oO T 8 Pictographs for user prompting possible operating functions 9 Current programming function with pictograph C o 2a a Dy Une NeKe y If this fails see Malfunctions Breakdowns page K7 2 KSA 3 5 0 Automatic Operation Contin Basic Display Program Data Conc 1 Program Head shows P Program number of indicated program with memory segment e g 1A program 1 memory segment A and program protection asterisk S Qu
37. ect a character using the cursor keys with the equal key you can jump over five characters in a line then press cursor key Home lt character is inserted into input section gt 4 Press key x multiply 5 Press key I lt the desired program order appears in the data section the resp order number order name is faded in The fading in is automatically cleared upon the next data input gt Note Input of order number order name can be done by entering only a part of the name or the number After pressing the equal key the computer will search for the desired order according to the entered characters In case memory contains several orders with the same characters display will show the next program number name whose characters matches the entered characters Numerical keyboard PROGRAM SELECTION AHENORYEANK BLP g 2 oRDER E A A A M eee mil PROGRAM NUMBER DELETE PROGRAMS H SELECT NUMBER KSA 13 5 0 Automatic Operation Storage of Measurements Only in Program data display 1 Select free program 2 Enter desired size with numerical keyboard e g size 23 5 cm 3 Press key Enter lt beep sounds nominal position is on step 1 in program data section gt Note Display can show up to 3 steps lines When entering step 4 former step 1 will disappear into screen memory KSA 14 5 0 Automatic Operatio
38. eeeeeeeaeeeeeeeeesaeeeeaeeeeeaes K1 8 Input Error Value of Nom Backgauge Position too Low High K5A 10 SMS ICING EAE E N A A E E eects K1 9 Selection of a Free Program Display of the Next Free Program KSA 11 Technical Dala oehtcade ectetucean E A R E ATER RARE aE K1 10 Selecting a Program een er ee eee wn eon ne eee eee KSA 12 Permissible Environmental and Operating Conditions cccceseeeeeeeees K1 10 Continuing Selecting a Program ean seciccpsee nstcndnsiatecdanactosnnedsadenesacunedertiaiacdacs K5A 13 Pae Bic kc eei a E E errr eh oor een net Te K1 10 Storage Of Measurements cccccssecceeeceeeeeceeeecceeeecusessaeeeseueessaeeessaees KSA 14 Safety Precautions scecisdeiad seceuawnaescandnatanadan wsyteosuausne saneeaaannes anceanaeeacsneeabanade nc K1 10 Setting Up a Cutting Program Example 1 ccccscccseeeeeeeeesseeeeseees K5A 15 Residual RISK cadeigecensnwed Ci eetcwrsmetadsiacensadassedeanannanpsiairoummen E EE AEEA K1 10 Setting Up a Cutting Program Example 2 cccceceeeceseeeeeeeeesaeeeeeeeees K5A 16 Technical Datla rat cccartetes ctscectealececen essen cence ss ateelwaaecaeendeesuecednteteieeadsesudontesteees K1 11 C rection ofan Input a erraina oi N ce sen ac ntl nn E K5A 17 Automatic ON OFF acest seen css ecteren eae steps ccs esa aa ese ssae anaes K5A 18 SN A E R E nets seemed A E A K2 1 Running a Cutting Program ccccccccce
39. eeeeeeeeeeeeeneeeneeeeneneeneneeees K5D 1 CU AN TSO pees ets sete E EEEE E EE EE a E EE NENES K5D 2 Sheet Size Tables cccccccssccceeecasecceeecaeceeeeeccecesseeccececseeeeeeesaseesaeeseseess K5D 2 Subtraction Repetition Unit ircdinciccidaied sncamecsideciadusen iadbinseusepedetecaanced aeaiewesees K5D 3 SITS ORF eee care tis tae stead rie ee E AE EAA K5D 3 Menu Key Machine Parameters ccccsecesseeeseeeseneseeeseeeeeeeeneeeeenees K5E 1 Prepressure Time cxiceattedccsecdetecesseescccanonnietdevenemstinnepeavatasteedsasteawaterdeedterseaact K5E 2 Resting time for knife at BDC ce cccececseceeceeeeceeseeceeeeceneeesaeeeeseeessaees K5E 2 Kare CANS poria EO K6 1 KANE VU Sesser tcp elated EE wot ay A E EE K6 2 Changing of cutting stick cecasndadgetccanseste nates cecncieneiseeanclscctsteccedneneteceensaateiecn K6 5 Malfunctions BreakQOwnss ccccsccseeeeeeeeeeeeceeeeeeneeceseeeneesenessnesaaeessneeaes K7 1 Electrical Malfunctions BreakdOwnss cccceccceseeeeseeeeeeeeeeseeeeeseeeesaeeesaeees K7 2 Start Up Breakdown Scan Reference Point Auxiliary Mode c0008 K7 3 Mechanical Breakdown Rupture of a Knife Bar Clamp Recuperating Spring K7 4 PU AVENE BIG seasann a sieseiccecanaacaneasennued acaacsanedcaanamedanneaewneneeveset Basic information about servicing and maintenance work Control Panel Operating Elements Automatic ON
40. el Sensor key forward Sensor key reverse Cut buttons Marking during cutting Actual to nominal position Automatical ejector off Function survey Memory function survey Language Function survey Service Function survey Block programming Function survey preset functions Machine parameters Number 1 0 Clear Clear input Service Call sevice Error Reference run Correct basic position Correct actual position German Language Please wait Clear Exit Spare cursor Main drive unit not ready Press pedal Ps it le Fe GH Gl Ew e ES DG 2 el e e Order Look for order Select program number Delete program number Under cut Plus positive sign Minus negative sign Change contrast of display Spare cursor Original sheet size Block programming Label size Block programming Edge trim Block programming Subtraction repetition unit Grafics off Block programming Knife Lower dead point time Chapter Survey Chapter Survey 1 0 Technical Data Machine Layout Transport and Installation of Machine Knife Change Malfunctions Breakdowns Maintenance Introduction BAUM cutting machines form a part of the wide range of products manufactured by the BAUM company Decades of experience in constructing high speed cutting machines and peripheral equipment together with state of the art engineering and manufacturing procedures careful testing and highest quality standards ensure the reliability and performance of
41. en flooring e Adhere to minimum distance from buildings or peripheral equipment see plan After the Installation of the Machine ile Remove anti rust paint agent kerosene gasoline from the machine on the site of installation Note Do not use any sharp tools to remove anti rust paint Clean plastic covers only with plastic cleansing agent Final check according to check list Have handover signed e D 1 0 Technical Data Machine Layout Transport and Installation of the Machine Safety Relevant Machine Elements Power Supply The machine is to be connected by an authorized electrician only Frontside Operating side Connect machine according to diagram BAUMCUT 26 4 e When the system is operated with residual current breaker use a resi dual current breaker gt 30 mA for each machine e All the cables marked with a AN symbol as well as any cables with orange sheath are still alive even if the main switch has been shut off Energy supply is made from the rear of the machine Power supply is located within the connection box access via front guard Rear side Energy lead wire K1 5 1 0 Technical Data Machine Layout Transport and Installation of the Machine Safety Relevant Machine Elements Type Plates Type plate The machine designation including e manufacturer s address e mo
42. er Press key Example size 23 500 cm in program has to be changed to 24 5 cm Key input sl 2 f4 f 5 e lt nom pos in program data section is deleted and replaced by new measurement gt KSA 17 5 0 Automatic Operation Automatic ON OFF Function Automatic backgauge advance to the next step number after cutting process Automatic ON Press key lt after cut automatic backgauge advance to next cut size display reads AUTOMATIC Automatic OFF Press key Attention When Automatic is switched on the following operations are not possible h programming e automatic setting of backgauge through size input Positioning check in automatic operation For example when a positioning process in automatic operation has been interrupted cutting position has not been reached and the operator tries to release a cut in automatic mode after that a visual and audible indication is made GO TO POSITION When the position must be moved to Press key twice KSA 18 5 0 Automatic Operation Running a Cutting Program Example Setting a cutting program example 1 1 Call program 2A lt display shows program data of program 2A gt 2 Switch on Automat forward press key Operation mode AUTOMATIC 3 Press key I 2x shortly lt backgauge moves to 7 cut size gt 4 Align stock 5 Make cut After cut backgauge advances approx 5 cm
43. esired sheet size by means of the cursor keys and confirm with sE to Z to Z 1 1 OJ AE St LD pac ert rt La Dt Gi To be continued with next page K5B 11 5 0 Automatic Operation Block Programming Confirm the sheet orientation or turn sheet orientation observe paper grain Menu 1 Sheet orient OK 2 Turn sheet 8 e g Sheet orient OK Enter Edge trim 9 Enter Edge trim width X confirm with key H 10 Enter Edge trim width Y confirm with key 11 Finish entry with key e Enter lt Program data display appears with a graphic window of the current Block Programming variation visible sheet orientation with order start see also page K5D 3 Graphics OFF gt Selection of an input parameter with Block Programming Actuate cursor keys browse until desired parameter appears Correction of an input parameter with Block Programming 1 Select parameter with cursor keys 2 Enter new parameter old parameter is erased Attention 3 Press key H Function Help Explanation of pictographs and description of functions Deletion of an input parameter with Block Programming 1 Enter Block Programming initial fig 2 Press key Delete K5B 12 5 0 Automatic Operation Block Programming Example Variation 1 selection Four trim cut 1 Select Four trim cut 2 Menu 1 Orig sheet size 2 Sheet size tables 3 Lay guide Ift ri With this menu it i
44. ess key I twice shortly To store this size Press key Enter Overflow Indicator If the solution of a calculation exceeds 999 999 lt a beep will sound mode display DIGIT OVERFLOW gt Remedy clear last input by pressing twice enter new figure leloj 7171 y x JASA 9 ma C ga ka SSS I ol S N Ilo Pt lla 1 Tl JOG p HT KSA 25 5 0 Automatic Operation Negative Sign Negative result of a calculation lt minus sign appears before number in input section gt If this result is a cutting size the negative sign needs to be deleted Press key lt minus sign disappears gt Using Backgauge Position of Calculations If you have set the backgauge to a cut size on a printed sheet and you want to use this for further calculations Press key lt actual size appears in input section gt active function Switching the function off m oe oe g Press the same key again 3f E Sil KSA 26 5 0 Automatic Operation Machine Functions and Additional Functions Menu Keys Machine Functions Operating panel with menu keys Machine functions are basic functions of the machine They can be changed for the program sequence The machine functions can be selected by pressing one of the following push buttons Additional Functions o Main Menu Function Survey E page K5B 2 Auxiliary Functions e Auxiliary Functions page K5D 1 tes a a
45. he Machine Safety Relevant Machine Elements Safety Relevant Machine Elements Accident prevention warning labels at BAUM cutters Placement of the warning label Warning labels are of little value if the foreseeable user cannot see them at the appropriate time i e before he or she encounters the hazard Labels therefore should be placed near the hazard and in such a position that the worker will see and be able to read them before encountering the hazard Durability Accident prevention warning labels should be kept sufficiently durable to remain easily readable at an appropriate distance for a reasonable life K1 8 Placement of the warning labels Label 1 1x Location At backgauge drive guard BAUM order no 281267 Label 2 1x Location At the lower front of the cutter BAUM order no 281266 Label 3 2x Location At the front and the rea of the cutter BAUM order no 281268 N WARNING N WARNING kS on place Danger of pinching possible am putation keep hands clear Do not open guards with power Do not operate without guards in O A Hazardous voltage Will cause serious personal injury or death Before entering repairing turn off and lock out power at main switch Do not operate machine with cover off N WARNING ae 74 Knife blade and clamp can cause serious personal injury Do not place
46. ide Example Select right hand lay side by means of key i eel be once Geo poem De Dm DD LA Lica TA m h h L i Ea Leen A T n E D Ag Hi A2 A3 A4 AS A AT Ag Ag FEEESFEFEE Confirm or change the sheet position observe feeding direction of paper Selection menu 1 Sheet positionOK 2 Turn the sheet 8 Example Sheet position OK To be continued with next page K5B 16 5 0 Automatic Operation Block Programming Enter outside trim BLOCK PROGRAM E g Enter outside trim X confirm with button H G EY 700 10 Enter outside trim Y confirm with button faJEDGE TRIM WIDTH x Fels kec 11 Selection menu 1 Input of final size 2 Format tables 12 Example Input of final size 13 Enter final sheet size X confirm with button 146 5688 EMT Ry THELES 14 Enter final sheet size Y confirm with button ng or 15 Example Table of sizes B 5007Y 6 788 EEEE 10 500 16 Select desired format via cursor keys and press key format measurements are transferred into block program Selection menu 1 label position OK 2 Turn label 17 Example Label position OK Enter trimout measurement 18 Enter trimout measurement X confirm with button 19 Enter trimout measurement Y confirm with button ng To be continued with next page m BLOCK PROGRAM E ELOCK PROGRAM E KSB 17 5 0 Automatic Operation Block Programming 20
47. ing any work check the de energized parts for the presence of power and ground or short circuit them in addition to insulating adjacent live parts and elements K2 4 The electrical equipment of machines plants is to be inspec ted and checked at regular intervals Defects such as loose connections or scorched cables must be rectified immedia tely Necessary work on live parts and elements must be carried out only in the presence of a second person who can cut off the power supply in case of danger by actuating the emer gency shut off or main power switch Secure the working area with a red and white safety chain and a warning sign Use insulated tools only Before starting work on high voltage assemblies and after cutting out the power supply the feeder cable must be grounded and components such as capacitors short circuited with a grounding rod Gas dust steam and smoke Carry out welding flame cutting and grinding work on the machine plant only if this has been expressly authorized as there may be a risk of explosion and fire Before carrying out welding flame cutting and grinding operations clean the machine plant and its surroundings from dust and other inflammable substances and make sure that the premises are adequately ventilated risk of explosi on Observe any existing national regulations if work is to be carried out in narrow rooms Hydraulic and pneumatic equipment Work on hydraulic equipment may be
48. ion of the machine If the basic measurement indicated corresponds to the actual backgauge position Select Current Position OK If the basic measurement indicated does not correspond to the actual backgauge position Select Correct current pos Calculate basic position Position backgauge at any position e g 10 5 cm Feed paper and cut it Place backgauge at smaller size e g 10 cm Turn paper by 180 and cut again Determine actual paper length of the part by sliding caliper e g 10 2 cm Enter and store measured size TASS From this display you can activate the Auxiliary Operation see also chapter 7 0 Malfunctions Breakdowns HENEN lle f e E eL e fe H SELECT NUMBER preset roncrions CORRECT CURRENT POS E E a TE SCAN REFERENCE POSIT CONTRAST ADJUSTMENT Hifrositron corr 19 CURRENT POSITION OK CORRECT CURR POSITION AUXILIARY OPERATION H SELECT NUMBER K5B 7 5 0 Automatic Operation Continuing Preset Functions Select function Preset functions le Scan Reference Positionj In the case of a machine malfunction the reference point can be newly scanned with this function Procedure 1 Select Scan reference position lt display change gt 2 Confirm Clear table surface lt display change gt 3 Start backgauge run Actuate electronical handweel in forward or reverse operation Abortion of reference run Press key As soon as the reference r
49. k Programming Menu Help Menu Preset functions Explanation of Correction of current position pictographs Reference run Adjustment of display contrast Technical alterations reserved K5B 2 5 0 Automatic Operation Select Language Measuring Unit Select Main Menu Funtion surve E Press key lt menu appears gt Select function LANGUAGE or MEASURING UNIT 1 Key input language or measuring unit 2 Select language or measuring unit Enter number Service After selection display of machine identification electronical type plate appears EAR MAIN MENU Possible inputs Seaman e Machine equipment al e BAUM safety check b ol e Name of inspector By eens You can jump to the next input line by pressing key You can move to the next pages with the help of the Cursor keys SELECT NUMBER Aare n g MACH TYPE To store your entries press key a Enter MACHINE NO The additional functions of the Service menu are only accessible to TE BAUM service or its agencies Access only after entering a code number K5B 3 5 0 Automatic Operation Knife Compensation Calibration to compensate for knifes of different thickness Select menu Knife with key Select function Select Knife compensation Enter correction with keys or store with Knife change see chapter 6 0 Knife Change K5B 4 MATA MENUO a annl H SELECT NUMBER H SELECT NUMBER E KNIFE COMP
50. lemented by entering an order number or order name in clear text The alpha input is performed via a keybord displayed on the screen Input capacity max 16 characters For the storing of information refer to page K5A 20 Program Information display nif ORDER l4re saa aes PROGRAM SF STEPS 5 H SELECT NUMBER display memory segment K5A 5 5 0 Automatic Operation Basic Display Program Directory Press key Basic display Program Directory The program survey shows all stored programs of the selected memory with the following data PROGRAM DIRECTORY screen top e g A memory A T Sae 1 program number E wae ae oe ee ee Re E e g 1 1575 order number order name PROGRAM NUMBER 5 VAC display of number of the next free program of the actual memory section Note One page of the display can show a maximum of 4 programs If more than one page is used you can turn to next page with cursor key observe rolling bar on display Other input modes in this display e program selection e program deletion e memory deletion KSA 6 5 0 Automatic Operation Basic Display Main Menu Function Survey Press menu key The Main Menu Function Survey contains a selection menu of various machine functions It provides the user with the possibility to select functions which accompany the sequence of operation i e such functions are either set at the start of the opera tio
51. lements Machine Layout oO oOo N O Oo A O N gt gt a a a a a a a A oOo N O O A O N gt O O K1 2 Main switch Control panel with display Electronic hand wheel fine adjustment of cut size Cut buttons Clamping pressure adjustment Clamp and knife bar with knife Switch for cutting line indicator Table lamp Backgauge with rakes Cutting stick Cutting line Pedal Protective guard for backgauge drive Light barrier with guard Guards front side Guards rear side Guard rear table Guard to prevent reaching under the clamp bar Foot Turning knob for knife change Frontside operating side 2 3 12 Rear side 1 0 Technical Data Machine Layout Transport and Installation of the Machine Safety Relevant Machine Elements Plan 1250 182 lt 4 gt lq 92 gt u 565 y i 670 Baia 500 500 500 i Smem pa me a E i aa a m m joo a FO 7 CT oO L i Ld L ae L v y Dimensions in mm a 5E 4 1230 pl A O t D x TA a N y 1230 1 0 Technical Data Machine Layout Transport and Installation of the Machine Safety Relevant Machine Elements Transport and Installation of the Machine Have the
52. m original equipment manufacturers can be relied to do so Never modify the software of programmable control systems Replace hydraulic hoses within stipulated and appropriate intervals even if no safety relevant defects have been de tected Adhere to prescribed intervals or those specified in the operating instructions for routine checks and inspections Selection and qualification of personnel Basic responsi bilities Any work on and with the machine plant must be executed by reliable personnel only Statutory minimum age limits must be observed Employ only trained or instructed staff and set out clearly the individual responsibilities of the personnel for operation set up maintenance and repair Make sure that only authorized personnel works on or with the machine Define the machine operator s responsibilities also with regard to observing traffic regulations giving the operator the authority to refuse instructions by third parties that are contrary to safety Do not allow persons to be trained or instructed or persons taking part in a general training course to work on or with the machine plant without being permanently supervised by an experienced person Work on the electrical system and equipment of the machine plant must be carried out only by a skilled electrician or by instructed persons under the supervision and guidance ofa skilled electrician and in accordance with electrical engine ering rules and
53. machine installed by BAUM service personnel exclusively The installation of the machine requires special skills which can be guaranteed only by especially trained experts of BAUM agencies Arbitrary working on the machine may damage the machine itself or other material property of the user or cause accident endangering life and limb of the staff The machine must be unpacked moved transferred and installed by authorized BAUM Service Technicians only Dangers might arise from the machine itself or from its packing if it is unpacked moved transferred or installed with unsuitable devices While the machine is unpacked moved transferred and installed no other persons must be present in the range of the machine or its packing The BAUM Service Technician must also take care that no unauthorized persons work at the machine its packing or the installation equipment K1 4 After Unloading e Remove all packing and wrapping material e Check machine and accessories for damages e Check for missing parts In Case of Complaints Immediately send written note to e Railway or shipping company e Insurance company e BAUM Agency Place of Installation The location must meet the following requirements e Vibration free location e Even concrete flooring concrete property class min N mm according to eurocode 2 C20 25 or according to DIN1045 B 25 Observe carrying capacity e Avoid possible accidents of operator by unev
54. mp is identical to the cutting line and can be used as cutting line indicator Clamp can be stopped in any position Max pressure with fully activated pedal 30 daN Cutting Line Indicator Optical Actuate toggle switch 8 at main switch plate Upper position Table light ON middle position 0 position lower position Optical cutting line indicator ON A thin light line indicates the cutting line the table light is switched off at that moment K4 2 f ZAN 4 IESE 4 0 Manual Operation Clamping and Cutting Starting the cut Push both cut buttons 4 simultaneously Hold buttons until knife is on upstroke Interrupting the cut Release one or both cut buttons clamp and knife stop immediately and move back to initial position Continuing the cut Release and simultaneously push both cut buttons Clamp Pressure Adjustment Turn knob 5 to desired position Stepless adjustment ranges of adjustment 200 1500 daN daN kp Setting the Clamping Time For bulky cutting material it may be of advantage to set an extended clamping time prior to cutting The clamping time is set via selection menu refer to Machine Parameter Select Pre clamping time 1213 bejle cjo A v DGI BAUMCUT 26 4 S x y7 a 2 a 0 a rT mal
55. n Setting Up a Cutting Program Example 1 Two side trim on size DIN A3 untrimmed size 31 x 43 cm Cut sizes to be stored on program no 2A 1 Cut size 30 5 cm 2 Cut size 42 5 cm Key input 1 Call program 2A 2 o m Enter 3 alel El Running the program Press key Automatic ON Press key H twice lt backgauge moves to first cutting position after the cut is triggered ejector moves forward automatically after that the second cutting position is approached gt Program data display after key input 2 42 5 cm K5A 15 5 0 Automatic Operation Setting Up a Cutting Program Example 2 Four edge trim with following cuts starting size DIN A3 untrimmed 31 x 43 cm finish size DIN A4 21 x 29 7 cm Cut sizes O AUN 30 5 cm 42 5 cm 29 cm 42 0 cm 21 0 cm Cut sizes to be stored in program 5A Key input i 2 Call program 5A 3 Jlo lie 5 E Erten aele 2 s L L KSA 16 2 42 5 cm Program data display after key input vena roe ot_ POSTE 5 0 Automatic Operation Correction of an Input Error A Correcting before storing prior to pressing of key Enter nom pos is shown in input section Press key lt nom pos in input section disappears gt Enter correct size comment Press key Enter Correcting after storing Nom pos is shown in program data section Select step number cursor Press key Correction Enter right size Ent
56. n Protect area obstructed or a test is performed off off off off on on Protect area has never been unobstructed since Voltage ON flashing off off on on Error Attention In the case of a breakdown of the display unit the safety function of the light barrier will not be impaired Display unit in the left hand part of the light barrier receiver side K4 5 4 0 Manual Operation Clamping with False Clamp Plate The clamp plate avoids clamping marks on sensitive stock Attaching false clamp plate Push plate against clamp from underneath until you hear guide pins 6 1 snap Removing of false clamp plate 1 Lower clamp with pedal approx 2 above table and fix it in this position 2 Press two screw drivers simultaneously into the drillings 6 2 in the clamp False clamp plate is dropped K4 6 so Automatic Operation KSA 1 Introduction A position cut size entered via numerical keyboard can be stored permanently Any number of cut sizes necessary for the processing of a pile of material can be input and stored All the data cut sizes information additional functions concerning one particular order can be stored under one program number Cut sizes can also be stored automatically when a cut is triggered A programmable automatic function enables the advance movement of the cutting material to the next position stored once a cut has been performed The machine is provided with a subtraction repeat
57. n or in case of need Select and run any of the operation see K5B 2 Basic display Main Menu Function Survey Menu Language Select measuring unit Menu Knife Knife compensation Resting time for knife at BDC Maintenance cut counter Menu Service access with code number SELECT NUMBER TE Menu Menu Help Block Programming Explanation of Menu Preset functions pictographs Correction of current position Reference run Adjustment of display contrast KSA 7 5 0 Automatic Operation Cursor Movement in Basic Display Cursor indicator Cursor keys The basic displays contain two kinds of cursor A Cursor step in program data section B Cursor input flashes in input section Cursor movement Meaning E er Cursor step s ki OS E ap a i mk SE eA 3 a D Al Cursor input kalle J cma PROGRAMMABLE Operation pressing of keys a ka or ka E gt once Cursor step lt cursor moves to next step up or down or input digit gt pressing of keys constantly lt cursor moves constantly up down gt only cursor step if together with key s or VF key r is pressed NOMINAL POSITION Dha e ec lt cursor will jump to first or last step gt lt gt Cursor input KSA 8 5 0 Automatic Operation Automatic Backgauge Adjustment through Numerical Keyboard Conditions Automatic
58. opriate manufacturers before use The user is advised to meet his obligations in respect of product observation and to exercise due care when using the products Polar will not be held responsible for any kind of damage or injury due to failure to comply with the descriptions provided by the various manufacturers or due to the risks associated with the nature of the product Compliance must be assured with the legislation on electrical plants or systems hydraulic and or pneumatic equipment as applicable in the country of use In the event of defective safety equipment e g safety light barriers protective covers etc the machine system must be taken out of operation and repaired immediately All safety signs on the machine system must be in impeccable and easily identifiable condition Replace safety signs if this is not the case Proceed as follows if maintenance work necessitates stepping onto individual system components e g lubrication of gripper components on the cutting machine rear table or conveyor lines Before stepping onto conveyor units pallets or cutting machine rear table Cover surfaces to be stepped on with cardboard and secure cardboard in place with adhesive tape Warning Slippery underfooting Risk of slipping After finishing the works Totally remove cardboard and adhesive tape as well as any remains of adhesive tape from the surfaces For lubrication dismantle any guards at the guide units Assembl
59. ore beginning work Reading the instructions after work has begun is too late This applies especially to persons working only ocassionally on the machine e g during setting up or maintenance Check at least from time to time whether the personnel is carrying out the work in compliance with the operating instructions and paying attention to risks and safety factors For reasons of security long hair must be tied back or otherwise secured garments must be close fitting and no jewellery such as rings may be worn Injury may result from being caught up in the machinery or from rings catching on moving parts Use protective wherever required by equipment by the circumstances or by law Observe all safety instructions and warnings attached to the machine plant See to it that safety instructions and warnings attached to the machine are always complete and perfectly legible In the event of safety relevant modifications or changes in the behaviour of the machine plant during operation stop the machine plant immediately and report the malfunction to the competent authority person Never make any modifications additions or conversions which might affect safety without the supplier s approval This also applies to the installation and adjustment of safety devices and valves as well as to welding work on load bearing elements Spare parts must comply with then technical requirements specified by the manufacturer Spare parts fro
60. otection in the country and place of use of the machine plant the generally recognized technical rules for safe and proper working must also be observed K2 2 Fundamental safety instructions Warning and symbols The following signs and designations are used in the manual to designate instructions of particular importance Note Attention Symbol A refers to special information on how to use the machine plant most efficiently refers to orders and prohibitions designed prevent injury or extensive damage Basic operation and designated use of the machine plant The machine plant has been built in accordance with state of the art standards and the recognized safety rules Nevertheless its use may constitute a risk to life and limb of the user or of third parties or cause damage to the machine and to other material property The machine plant must only be used in technically perfect condition in accordance with its designated use and the instructions set out in the operating manual and only by safety conscious persons who are fully aware of the risks involved in operating the machine plant Any functional disorders especially those affecting the safety of the machine plant should therefore be rectified immediately The machine is meant exclusively for cutting leaved materials such as paper cardboard or plastic films Any other use such as the cutting of harder especially thicker materials and materials of other kin
61. out e Machine Parameters page K5E 1 Additional Functions The running of cutting programs can be further automated by using additional functions For this purpose a multi function key is available to the user e Additional Functions page K5C 1 After any of the menu keys has been pressed a survey menu is opened which offers several functions The corresponding subfunctions of the menu keys are selected by choosing the respective identification number of the pictograph symbol and can be transfer red into the currently selected program Machine Parameters A special function stored will be indicated in the Program Data display as a pictograph symbol behind the cut size It is possible to store several additional functions into one step number Main Menu Function Survey K5B 1 5 0 Automatic Operation Machine Function Main Menu Function Survey Key Main Menu G Menu Language Select measuring unit Menu Knife Key Main Menu includes the following functions Knife compensation Resting time for knife at BDC Maintenance cut counter Selectlanguage Select measuring unit Knife compensation Menu Service Resting time for knife at BDC access with code number Maintenance cut counter Service Preset functions Reference run Auxiliary operation ERIE Correction of current position EE HIN MENU Adjust ment of display contrast Block programming Help J SELECT NUMBER Menu Bloc
62. petition unit Help ponian Functions H SELECT NUMBER Graphics OFF Subtraction in Program repetition unit Explanation of Data display pictographs Technical alterations reserved K5D 1 5 0 Automatic Operation Cut and Record 1 Select free program 2 Press key Auxiliary Functions Ese b l 3 Select Cut and record 4 Make cut lt actual size is stored upon every cut gt F E l After program generation ef Switch function off by selecting it again when program is changed or Automatic On is activated function is switched off automatically Sheet Size Tables List of DIN sizes AO AQ The corresponding sizes lengths or widths can be selected by cursor and transferred to the input section Procedure HUSILIARY FUNCTIONS 1 Press key 7 2 Select desired size length or width using cursor keys pom 4 3 Presskey el H SELECT NUMBER lt Value is transferred to the input section gt K5D 2 5 0 Automatic Operation Subtraction Repetition Unit Fast and easy programming of a sequence of equal cut sizes Procedure 1 Move backgauge to desired initial position 2 Select Auxiliary Functions with key 3 Select s Subtraction Repetition Unit 4 Enter label size e g 2 cm 5 Make cut After each cut backgauge moves forward 2cm until backgauge reaches the front limit position Note The label size can be changed during this process
63. r keys Variation 1 Size cut with edge trim entry Consisting of Variation 2 Consisting of Variation 3 Consisting of K5B 10 1 Angular cut 2 Four edge trim 3 Four edge trim with labels Size cut with final size entry without edge trim entry with the possibility of edge trim preadjusting 1 Final size angular cut 2 Final size four edge trim 3 Final size trim with labels Size cut with optimisation of final size trim with labels without edge trim entry with the possibility of edge trim preadjusting 1 Final size optimisation 2 Four size trim with labels and trim cuts 7E EO eO GE H SELECT NUMER with edge trim preadjusting fH SELECT CUTTING MODE Variation 3 5 0 Automatic Operation Block Programming Setting up a Block Programming YAE MAIN MENU Example Variation 1 selection 1 Angular cut i Select cutting mode 4 Angular cut st of 2 Menu 1 Orig sheet size 2 Sheet size tables 3 Lay guide Ift ri H SELECT NUMER With this menu it is able to enter the original sheet size manually or to select a sheet size from a sheet size table j Angular cut 3 Selection Enter orig sheet size 4 Enter Original sheet size X confirm with key 5 Enter Original sheet size Y confirm with key H or 6 Selection Sheet size tables T Select left hand lay guide default or right hand lay guide Example Select right hand lay guide by means of key 8 Select d
64. r knife at BDC By means of this function the time period knife in bottom dead center BDC can be adjusted Adjustment of BDC time Select desired time grade by entering the time grade number 1 9 with the numerical keyboard lt after selection the Program Data display appears gt l l l l l l l K5E 2 Knife Change A Knife change may only be carried out by especially authorized employees K6 6 0 Knife Change Knife change The knife change should only be carried out by specially trained personnel Tools required 1 Knife wrench 1 Knife guard mal KNIFE 2 Knife holders le a NIFE COMPENSATION KNIFE CHANGE Removing the knife saaha INTENANCE CUT COUNTER RESTING TIME FOR KNIFE AT BDC 1 Select display Main menu Function survey with key EG SELECT NUMBER Make selection 3 Knife i Select 2 Knife change 2 Bring turning knob i located beneath the front table to position Knife change position 3 Press both cut buttons and keep them pressed until knife bar stops knife change automatically at the lower position 4 Remove knife screw at the very left hand side turn knob i to 0 position lt knife bars moves upward gt 5 Loosen both knife screws a at the two knife bar slots b Screw both handles of the knife guard c into the now accessible bolt holes 6 Remove the remaining knife screws knife is fixed to the
65. s able to enter the original sheet size manually or to select a sheet size from a sheet size table 3 e g Enter Orig sheet size 4 Enter Original sheet size X confirm with key 5 Enter Original sheet size Y confirm with key H 6 or e g Sheet size tables T Select left hand lay side default or right hand lay side Example Select right hand lay side by means of key 8 Select desired sheet size by means of the cursor keys and confirm with o EL Confirm the sheet orientation or turn sheet orientation observe paper grain Menu 1 Sheet orient OK 2 Turn sheet 8 e g Sheet orient oK 1 Enter Edge trim 9 Enter Edge trim width X confirm with key 10 Enter Edge trim width Y confirm with key H 11 Finish entry with key e Enter lt Program data display appears with a graphic window of the current Block Programming variation visible sheet orientation with order start see also page K5D 3 Graphics OFF gt 7E EO eO eA H SELECT NUMMER Four trim cut DUlscocx Procran ri wily 1 oric SHEET SIZE ane SIZE TABLES e Hi E 84 188 118 896 SESH EE ES hfe oe Gm Gn ELOCK PROGRAM E Eis 42 000 7 59 400 ea MEE Toa lense tein wrist x ak K5B 13 5 0 Automatic Operation Block Programming Example Variation 3 selection 3 Four trim cut with labels a 1 Select Four trim cut with labels 2 Menu 1 Orig sheet si 9 Sheet size tables B EE 3 Lay guide
66. s and replaced parts are disposed of safely and with minimum environmental impact K2 3 Warning of special dangers Any procedure impairing the safety at the machine must be refrained from In particular do not reach into the range of knife and clamp use auxiliary tools e g material gauge reach into the range between clamp and cutting material gauge backgauge with rake on the machine rear table with Autotrim function entering the opened table crack to remove residual cuttings Only do that with the machine switched off at machines with attached and or separately installed peripheral equipment with lifting swivelling moving and or clamping function do not enter or reach into the danger zone during movement provide guard rail The knife may only be changed by personnel especially instructed for this purpose Electrical energy Use only original fuses with the specified current rating Switch off the machine plant immediately if trouble occurs in the electrical system Work on the electrical system or equipment may only be carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such electrician and in accordance with the applicable electrical engineering rules If provided for in the regulations the power supply to parts of machines and plants on which inspection maintenance and repair work is to be carried out must be cut off Before start
67. s key Program Selection lt Selection menu appears Assignment display in the right hand section of the image display of free programs of selected memory segment A in gt ORDER PROGRAM HUMBER Make selection Program Number DELETE eae RE UACANT 2 Press key 3 Enter desired program number 4 Press key H lt Program Data display of the program appears gt or 5 Select free program press key lt next free program appears gt ee Ce K5A 11 5 0 Automatic Operation Selecting a Program Possible in all 4 basic monitor displays Two calling modes A According to program number B According to order number order name According to Program number gt 1 Press key Program selection lt menu appears gt 2 Select program number with key 3 Enter desired program number 4 Press key lt program data display of selected program appears gt w According to order number Note Previous storing of order number order name to a program is conditional see Storing of program information page K5A 20 1 Press key Program selection lt menu appears gt 2 Select Order lt alpha keyboard appears on display gt 2 Enter order number order name via softkey selection K5A 12 Example D rrscean sececrion MEMORVBANK GE ORDEE in PROGRAM NUMBER 4 DELETE PROGRANCS H SELECT NUMBER Pe 5 0 Automatic Operation Continuing Selecting a Program Sel
68. seccceeeeceeeeeceeeeceeusesseeeesseseeseeeessags K5A 19 Storing of Program Informations isiscnincts 2c tetcsonds steveriennndtsncteadachicatetcinanniecgedes KSA 20 SOA E T o agate esr er cee ese pec cerns tesce een A AT AA K3 1 Deletion OF a Step NUMBER wisgcsssisidnssxinesswinnnmnaicitnsnacdendaeenteausedsatoelasueddadaveiasesees KSA 21 Switching Machine ON sc sticcecinenceatsian conde saatsndexnxacacsdasecies deciah cenluendeeianendanseaionten K3 2 Deletion of One Several Program s cccssceeseeeeeeeeeeeeeeeseeeeeaeeeeaeeeesaes KSA 22 Turning Machine OFF siswincspacconanecesnenesanasatendcuneadeuenenuess edad enduiensmnsncsedeecananensncs K3 2 Deletion of Complete Memory cccssccccseeeceececceseeceuseeeaeeeseueessaeeeseas KSA 23 Measurement Display and Measurement System cccceceeeeeeeeeeeeeeeeeeens K3 3 Inserting of Measurements into a Program cccseeceeeeeeeeeeeeeaeeeeneeeeeaes KSA 24 Storing of Measurements According to Printed Image seceeeeeeees K5A 24 Manual Operation ese aretcectand ce necvae rw ttccetne ie cc leeoce yee ueuuss grcvsieetidesesvenmanteaecceteats K4 1 Calculator Functions sige cneaciatiecesecsatnciencdcepxttnidensssmaakndance enencaundeedenateeeceee K5A 25 Cutting Line Indicator Mechanical with Clamp cccccsecceeeeeeeeeeeeaeeeeeeees K4 2 Negative SUC sresieeisncnt end t et ccteccnertgier anaiai AE EAE DNE AREA EAEE K5A 26 Cutting Line
69. sting maintenance and inspection activities and intervals set out in the operating instructions including information on the replacement of parts and equipment These activities may be executed by skilled personnel only Brief operating personnel before beginning special operations and maintenance work and appoint a person to supervise the activities In any work concerning the operation conversion or adjust ment of the machine and its safety oriented devices or any work related to maintenance inspection and repair always observe the start up and shut down procedures set out in the operating instructions and the information on maintenance work Ensure that the maintenance area is adequately secured Ifthe machine plant is completely shut down for maintenance and repair work it must be secured against inadvertent starting by locking the principal control elements and removing the ignition key and or attaching a warning sign to the main switch Clean the machine especially connections and threaded unions of any traces of oil or presevatives before carrying out maintenance repair Never use aggressive detergents Use lint free cleaning rags Always tighten any screwed connections that have been loosened during maintenance and repair Any safety devices removed for set up maintenance or repair purposes must be refitted and checked immediately upon completion of the maintenance and repair work Ensure that all consumable
70. un has been terminated the menu Correct current position is displayed The displayed basic measurement must be confirmed see page KSB 7 After this procedure the Program Data display will automatically be indicated Auxiliary operation If no reference point is found during the reference run an auxiliary mode must be activated see page K7 3 Possible funtions in Auxiliary mode cutting e manual displacement of backgauge by means of of electronic handwheel K5B 8 HENEN F 7 l rE et st Lol H SELECT NUMBER k 5t PRESET FUNCTIONS 1 CORRECT CURRENT POS SCAN REFERENCE POSIT TS CONTRAST ADJUSTMENT 5 0 Automatic Operation Adjustment of Display Contrast In this menu image the display contrast can be adjusted in four steps Procedure Enter step number of desired contrast 1 4 via keyboard End of input with key EH EL eO eE CORRECT CURRENT POS _pcAN REFERENCE POSIT K5B 9 5 0 Automatic Operation Block Programming Selection of Block Programming with key Block Programming automatic programming Blcok Programming is fitted with graphic operator prompting for the automatic generation of a cutting program for printed and unprinted sheets The required cutting sizes and remarks are automatically stored in a free pro gram There are 3 variations of Block Programming with up to 8 available block programming modes The selection of a variation is done by curso
71. y appears with a graphic window of the current Block Programming variation visible sheet orientation with order start see also page K5D 3 Graphics OFF lense tem wmn v ak m 9 50a Y a 7ee SEELEY 1 o f f FINAL SIze BODY a 5007Y 700 T 4007Y 10 500 amp J FINISH ENTRY i SELECT NUMBER K5B 15 5 0 Automatic Operation Block Programming Example Concerning variant 3 selection 2 four side trim with labels RAE marn MENU and trim cuts a Select four side trim with labels and trim cuts r ed E BY I et ek 2 Selection menu 1 initial sheet size 2 Table of sizes 3 Lay guide Ift ri In this menu a selection can be made between the manual input of the initial sheet size and label size the selection of an initial sheet size and label size from a table of sizes with trimouts upon label cutting four side trim with labels and trim cuts right hand 3 Example Enter initial sheet size lay id 4 Enter initial sheet size X confitm with button l A U TA A WE 42 000 59 400 5 Enter initial sheet size Y confirm with button ime eel cee H ORIG SHEET SIZE iu or ge SHEET SIZE TABLES E 7 cis 3 ANLAGE MRE be 6 Example Table of size e a Hoe era A Select desired size with cursor keys and confirm with button H gt eis S4 1i66 115 898 format measurements are transferred block program mA ka Ta Select left hand lay side default or right hand lay s

Baum Bros. Imports 26.4 Saw User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents