Agri-Fab 690, 691, 692, 693, 694, 695, 696, 697, 698, 699 Lawn Mower User Manual
Contents
1. Type B Battery e Check fluid level inside each cell of the battery every two weeks and before and after charging Always keep level between maximum and minimum fill level e Add only distilled water Never add additional acid or any other chemicals to the battery after initial activation NOTE After operating the lawn tractor for a long period of time check the fluid level in the battery as it can overheat and lose fluid e The engine is equipped with an alternator which charges battery when tractor is operated Under normal conditions the battery only needs to be charged before during and after off season storage e To charge the battery Battery P N 725 1705D Charge at 2 3 amps for one hour Battery P N 725 1707D 725 0453G and 725 1750 Charge at 6 amps for one hour WARNING When removing or installing A the battery follow these instructions to prevent the screwdriver from shorting against the frame e Removing the Battery Disconnect negative cable first then positive cable e Installing the Battery Connect positive cable first then negative cable Jump Starting e First connect end of one jumper cable to the positive terminal of the good battery then the other end to the positive terminal of the dead battery e Connect the other jumper cable to the negative terminal of the good battery then to the frame of the unit with the dead battery A Cleaning Battery e Clean the battery by removi2. 2 Battery installed 2 The battery must be installed with negative terminal attached to black incorrectly ground wire Negative terminal is identified at the post by NEG N or The positive terminal identified by POS P or must be attached to the big red wire which goes to the solenoid All batteries are to be fully charged before installing Refer to Quick Start battery guide that came with the operator s manual 3 Batteryisdeador 3 Check fluid level in battery If fluid is low fill to just below split rings with weak water Charge with 6 AMP charger until fully charged 4 Blown fuse or 4 Refer to operator s manual for fuse box location Replace fuse with circuit breaker automotive type fuse Fuses seldom fail without a reason The problem must be corrected Check for loose connections in the fuse holder Replace fuse holder if necessary A dead short may be in the cranking or charging circuit where the insulation may have rubbed through and exposed the bare wire Replace the wire or repair with electrician s tape if the wire strands have not been damaged NOTE Note Look for a wire pinched between body panels burned by the exhaust pipe or muffler or rubbed against a moving part 5 Engine ground wire 5 Engine should have a black ground wire running from engine to frame loose or mounting bolt Engine 1 Throttle orchoke 1 Check operator s manual for correct position for throttle
3. 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If operating a walk behind mower on such a slope it is extremely difficult to maintain your footing and you could slip resulting in serious injury Operate RIDING mowers up and down slopes never across the face of slopes a SECTION 3 ASSEMBLING YOUR LAWN TRACTOR NOTE This manual covers various models of hydrostatic tractors within the 690 series Please use instructions pertaining only to your tractor Unpacking e Remove all screws from top of the crate using 1 4 hex head socket or a flat blade screwdriver e Toremove ends grasp top board on the end and pull towards you in downward motion A hammer may be helpful Set panel aside to avoid tire damage Repeat procedure on other sides e Remove and discard plastic bag which covers unit e Loose parts may include the owner s guide steering wheel optional oil drain sleeve or hose battery fluid chute deflector optional mulching plug etc are on the seat or in a box wrapped in plastic Carefully cut and remove the plastic wrap Remove the loose parts e Make sure that parking brake and hydrostatic transmission relief valve are released and unit is in neutral See page 13 for the location of the parking brake release and the hydrostatic relief valve e Raise the deck and push the unit off the skid NOTE Reference to right or left side of the unit is observed from the operating position
4. AROUND NEVER CARRY CHILDREN EVEN WITH BLADES OFF USE EXTRA CAUTION ON SLOPES DO NOT MOW SLOPES GREATER THAN 10 MOW UP AND DOWN NOT ACROSS AVOID SUDDEN TURNS USE LOW GEAR READ OPERATOR S MANUAL KEEP SAFETY DEVICES IN PLACE AND WORKING sS Label shape may vary by tractor model Label contents do not vary A WARNING TO AVOID SERIOUS INJURY OR DEATH GO UP AND DOWN SLOPES NOT ACROSS e AVOID SUDDEN TURNS DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP e IF MACHINE STOPS GOING UPHILL STOP BLADE S AND BACK DOWNHILL SLOWLY DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND e NEVER CARRY CHILDREN EVEN WITH BLADES OFF LOOK DOWN amp BEHIND BEFORE AND WHILE BACKING e KEEP SAFETY DEVICES GUARDS SHIELDS AND SWITCHES ETC IN PLACE AND WORKING e REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE S e KNOW LOCATION AND FUNCTION OF ALL CONTROLS BE SURE BLADE S AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE S e BEFORE LEAVING OPERATOR S POSITION DISENGAGE BLADE S PLACE THE SHIFT LEVER IN NEUTRAL ENGAGE PARKING BRAKE SHUT OFF AND REMOVE KEY READ OPERATOR S MANUAL SLOPE GAUGE SECTION 2 E SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE Laaa AA POWER POLE eg A CORNER OF A BUILDING OR A FENCE POST My wannine Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately
5. Use only accessories and attachments approved for this machine by the machine manufacturer Read understand and follow all instructions provided with the approved accessory or attachment 28 Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury 29 If situations occur which are not covered in this manual use care and good judgment Contact an authorized service dealer for assistance SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it For your safety use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area If the slope is greater than 15 degrees as shown on the slope gauge do not operate this unit on that area or serious injury could result DO 1 Mow up and down slopes not across Exercise extreme caution when changing direction on slopes 2 Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles 3 Use slow speed Choose a low enough speed setting so that you will not have to
6. deck wheels if so equipped to the hole location so the wheels are 1 4 inch above the ground All wheels must be placed in the same relative position SECTION 6 MAKING ADJUSTMENTS WARNING Disconnect spark plug wires and ground against the engine before performing any adjustments repairs or maintenance A Manual Adjustment Seat e To adjust the position of the seat loosen the four screws on the bottom of the seat Slide the seat forward or backward as desired Retighten the four screws Refer to Figure 3 Quick Adjustment Seat To adjust the position of the seat move the seat adjustment lever located under the seat to the left and slide the seat forward or backwards Make sure seat is locked into one of the six positions before operating the lawn tractor See Figure 15 Adjustment Lever Figure 15 Hydrostatic Neutral Control The hydrostatic transmission control is in correct adjustment when the tractor does not move with the engine running the clutch engaged and the hydrostatic control lever in the neutral position If adjustment is necessary follow these steps e Raise both rear wheels off the ground by placing blocks under the rear frame Grass Collector Grass Collector Model OEM 190 063 is available as optional equipment for lawn tractors with 38 and 42 decks Grass Collector Model OEM 190 103 is available for lawn tractors with 46 decks NOTE Under normal usage bag material is subject to w
7. have stopped Disconnect the spark plug wire and ground against the engine to prevent unintended starting Periodically check to make sure the blades come to complete stop within approximately 5 five seconds after operating the blade disengagement control If the blades do not stop within the this time frame your unit should be serviced professionally by an authorized service dealer Check brake operation frequently as it is subjected to wear during normal operation Adjust and service as required Check the blade s and engine mounting bolts at frequent intervals for proper tightness Also visually inspect blade s for damage e g excessive wear bent cracked Replace the blade s with the original equipment manufacturer s O E M blade s only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition Never tamper with the safety interlock system or other safety devices Check their proper operation regularly After striking a foreign object stop the engine disconnect the spark plug wire s and ground against the engine Thoroughly inspect the machine for any damage Repair the damage before starting and operating 10 Never attempt to
8. loaded dump cart lawn roller etc on slopes greater than 5 degrees When going down hill the extra weight tends to push the tractor and may cause you to loose control e g tractor may speed up braking and steering ability are reduced attachment may jack knife and cause tractor to overturn CHILDREN 1 Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity They do not understand the dangers Never assume that children will remain where you last saw them a Keep children out of the mowing area and in watchful care of a responsible adult other than the operator b Be alert and turn machine off if a child enters the area c Before and while backing look behind and down for small children d Never carry children even with the blade s shut off They may fall off and be seriously injured or interfere with safe machine operation e Use extreme care when approaching blind corners doorways shrubs trees or other objects that may block your vision of a child who may run into the machine gt A f _Disengage the cutting blade s before shifting in reverse The No Cut In Reverse feature is a reminder not to cut in reverse and to help avoid back over accidents Do not defeat it g Keep children away from hot or running engines They can suffer burns from a hot muffler h Remove key when machine is unattended to
9. on the drivers seat facing forward Tools Required 1 Socket wrench 1 4 or flat blade screwdriver 2 Adjustable or socket wrench 1 2 3 Adjustable or socket wrench 9 16 4 Pair of adjustable or socket wrenches 7 16 If your tractor steering wheel cap is square you must use a socket wrench to install the steering wheel Handling Battery WARNING The battery contains sulfuric A acid This battery acid must be handled with great care as contact with it can burn and blister skin Wear protective clothing goggles rubber gloves and apron when working with it Keep batteries out of the reach of children IMPORTANT Should battery acid accidentally splatter into the eyes or onto the face rinse the affected area immediately with clean cold water Refer to the antidotes mentioned below If there is any further discomfort seek prompt medical attention Antidote Use the following antidotes if you come in contact with the battery acid External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten eggs or vegetable oil Call physician immediately Eyes Flush with cool water for at least 15 minutes then get prompt medical attention If acid spills on clothing first dilute it with clean water then neutralize with a solution of ammonia water or baking soda water IMPORTANT Since battery acid is corrosive do not pour it into any sink or drain Before dis
10. placed in the unit and how the drain tube attached to the battery is routed e Activate the battery as instructed in the Quick Start brochure included with the battery fluid Read instructions carefully NOTE You can continue to assemble the lawn tractor while the battery is standing for 30 minutes after acid fill up and later while you are charging the battery IMPORTANT To obtain maximum life from the battery charge it prior to initial use e Battery P N 725 1705D Charge at 2 3 amps for one hour e Battery P N 725 1707D 725 0453G and 725 1750 Charge at 6 amps for one hour e Charge battery after the 30 minute standing period NOTE f you charge the battery at a lower AMP rate use a hydrometer to make sure the battery is completely charged The hydrometer should read 1 260 minimum at an electrolyte temperature of 60 110 F WARNING Do not charge the tractor A battery at more than 6 amps pening Steering Wheel The hardware for attaching the steering wheel has been packed inside the steering wheel Carefully pry off the steering wheel cap and remove the hardware e Remove the steering bellow from the lift lever on the right side of the tractor e Place the steering bellow over the steering shaft extending through the dash See Figure 2 NOTE f the openings on each end of the steering bellow are of two sizes the smaller end goes down against the dash of the lawn tractor e With the wheels
11. plastic seat spacers with the slots in seat pivot bracket Slide seat in until front seat spacer engages the seat stop To adjust the seat refer to the Adjustment Section See Figure 4 R Seat Spacers Figure 4 NOTE f the seat was shipped in a box line up plastic seat spacers with the slots in seat pivot bracket and slide seat in until front seat spacer engages seat stop A Removing Shipping Brace f WARNING The shipping brace used for WARNING Before operating your unit stand behind quick adjustment seat and pull back on seat making sure seat is engaged in seat stop packaging purposes only must be removed and discarded before operating your riding mower WARNING Make sure the riding mower s engine is off remove the ignition key and set the parking brake before removing the shipping brace e Locate the shipping brace and accompanying warning tag on the right side of the mower between the discharge chute and the cutting deck See Figure 5 e While holding the discharge chute with your left hand remove the shipping brace with your right hand by grasping it between your thumb and index finger and rotating it clockwise e Carefully allow the discharge chute to pivot downward e Discard the shipping brace and accompanying warning tag Warning Tag Figure 5 Installing The Mulching Plug equipped NOTE Your mulching plug may already be installed on the de
12. pointing straight place the steering wheel over the steering shaft positioning the steering wheel as desired e Place the washer with the cupped side down over the steering shaft Secure with hex lock bolt See Figure 2 NOTE f your tractor steering wheel cap is square you must use a socket wrench e Place the steering wheel cap over the center of the steering wheel and press it with your hand Steering Hex Lock Wheel Cap Bolt Cupped Washer Steering Bellow Steering Shaft Figure 2 Attaching Seat NOTE Your tractor is equipped with one of the following types of seats Identify the seat type from the illustrations below and follow instructions pertaining to your tractor Manual Adjustment Seat e Remove the four screws from the seat and remove the packing straps from two of the bolts Turn the seat around and place it in position against the seat pivot bracket lining up the slotted holes in the pivot bracket with the holes in the seat Select desired position for the seat and secure with the four screws removed earlier See Figure 3 Screws Figure 3 NOTE The seat may have been shipped in a box Remove the four screws from the bottom of seat and place seat in position against the seat pivot bracket Follow the directions above to attach the seat Quick Adjustment Seat e Remove the two bolts from the bottom of the seat and remove the packing straps Replace the bolts Line up
13. stabilizer shaft assembly by removing the hairpin clips and the flat washers and sliding out the rod Refer to Figure 17 e Disconnect the six deck links by removing the hairpin clips and flat washers e Place the lift lever in the BLADES STOP position e Slide the deck from beneath the lawn tractor e Remove the top deck drive belt by lifting up on the stabilizer plate and slipping belt off the pulley e Remove the belt cover at the two outside deck pulleys by removing the self tapping screws See Figure 24 e Release the tension on the spring loaded idler by pushing the idler toward the rear of the deck e Remove the belt from around the idler pulleys and remove from the three deck pulleys See Figure 24 e Reassemble new belts following instructions in reverse order Drive Belt e Depress the clutch pedal and set the parking brake e Remove the deck from the lawn tractor e Raise and block the front wheels of the lawn tractor so you can work under it e Remove the transmission panel by removing the parking brake knob and truss machine screws e Raise the seat Disconnect the battery cables Remove the battery from the unit e Disconnect the idler pulley spring which is attached to a bracket on the frame inside the left rear wheel Use a spring puller or other suitable tool See Figure 25 Engine Pulley Center Bolt Lock Washer amp Flat Washer Transmission Pulley Figure 25 e Remove the three self
14. stop or shift while on the slope Tires may lose traction on slopes even though the brakes are functioning properly Always keep machine in gear when going down slopes to take advantage of engine braking action 4 Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability 5 Use extra care with grass catchers or other attachments These can change the stability of the machine 6 Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury 7 Avoid starting or stopping on a slope If tires lose traction disengage the blade s and proceed slowly straight down the slope DO NOT 1 Do not turn on slopes unless necessary then turn slowly and gradually downhill if possible 2 Donot mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff ditch or if an edge caves in 3 Do nottry to stabilize the machine by putting your foot on the ground Do not use a grass catcher on steep slopes 5 Donot mow on wet grass Reduced traction could cause sliding 6 Do not shift to neutral and coast downhill Over speeding may cause the operator to lose control of the machine resulting in serious injury or death 7 Donottow heavy pull behind attachments e g
15. tapping screws from the cooling fan Remove the fan e Remove the center bolt lock washer and flat washer and let the engine pulley drop down so the belt is past the belt guards See Figure 25 e Roll the belt off of top sheave of engine pulley onto the pulley hub e Remove the belt from the transmission pulley and engine pulley and remove from the unit e Reassemble using a new belt following instructions in reverse order Hydrostatic Transmission Cooling The hydrostatic transmission is cooled by the oil fan and fins If the hydrostatic transmission runs hot check to see if the fan is in operating condition the oil level is correct and the fins are clean NOTE DO NOT use high pressure water spray or steam to clean the hydrostatic transmission A performing any adjustments repairs or maintenance work on the tractor Fuel Filter e Your unit is equipped with a replaceable in line fuel filter Replace filter whenever contamination or discoloration is noticed Order replacement filter through your authorized engine service dealer WARNING Disconnect spark plug wire and ground against engine before Cleaning Engine amp Deck Any fuel or oil spilled on the machine should be wiped off promptly Grass leaves and other dirt must not be left to accumulate around the cooling fins of the engine or on any part of the machine e Clean the underside of the deck after each mowing Engine e Refer to the separate engine
16. tractor Infinite speed control is achieved by moving the control lever forward or backward The farther forward or backward you move the control lever the faster you will travel Pulling the control lever into neutral N area will stop the tractor See Figure 11 Hydrostatic Control Lever Figure 11 Parking Brake To set the parking brake depress the clutch brake pedal pull up the parking brake knob and release the clutch brake pedal It will stay in the raised position To release the parking brake depress and release the clutch brake pedal while pushing down on the parking brake knob The parking brake must be set if the operator leaves the seat with the engine running See Figure 12 Knob Ae mN Figure 12 Relief Valve A hydrostatic relief valve is provided so the unit can be moved without the engine running The lever which operates the relief valve is located in the rear of the tractor between the wheels See Figure 13 To operate the relief valve place the hydrostatic control lever in neutral and release the parking brake Move the lever from the lock position into the slot to relieve the hydraulic pump Make sure to release the lever to the lock position before operating the engine Figure 13 Lift Lever The lift lever is used to raise and lower the cutting deck and to engage and disengage the blades Pulling it all the way back and locking it disengages the blades See Figure 14 NOTE Th
17. NERAL OPERATION 1 Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be familiar with all controls and their proper operation Know how to stop the machine and disengage them quickly Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Never allow adults to operate this machine without proper instruction To help avoid blade contact or a thrown object injury keep bystanders helpers children and pets at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area Thoroughly inspect the area where the equipment is to be used Remove all stones sticks wire bones toys and other foreign objects which could be picked up and thrown by the blade s Thrown objects can cause serious personal injury Plan your mowing pattern to avoid discharge of material toward roads sidewalks bystanders and the like Also avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to prote
18. OPERATOR S MANUAL Hydrostatic Lawn Tractor Model Series 690 699 IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY Warning This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 MTD LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 PRINTED IN U S A FORM NO 770 10129C 5 02 TABLE OF CONTENTS Content Page Important Safe Operation Practices cc eeececeeeeeeneeeeeeenaeeeeeeeaaeeeeeeenaeeeeeee 3 Slope GS AUG cee a banc dace be attache ntact E T TAON 7 Assembling Your Lawn Tractor ecccceeeeeeeeeeeeeeeeeeeeeeeneeeeeeseceeeeeeeeneeeeeeeeeeneees 8 Know Your Lawn Tractor asia ca severe re iei aE ee Ea E EAE 12 Operating Your LAWN Tractof orris a a 14 Making AdjuStme mts cneas r EEE TEA EEEN 15 Maintaining Your Lawn Tractor eececeeee
19. carding empty electrolyte containers rinse with a neutralizing solution T WARNING To avoid sparks NEVER connect or disconnect charger clips to battery while charger is turned on Keep all lighted materials cigarettes matches lighters away from the battery as the hydrogen gas generated during charging can be combustible As a further precaution only charge the battery in a well ventilated area Make certain venting path of battery drain tube if equipped is always open identifying Battery Type Type A Type p Figure 1 e Compare the battery in your lawn tractor located under the seat with the illustration above Type A batteries are activated and are ready to use Type B batteries must be filled with battery fluid acid and charged before they are put into service Follow instructions which apply to the battery in your lawn tractor only Activating amp Charging Battery Type B Battery Only 1 WARNING Do not activate battery i e fill with battery acid until battery is actually placed in service Read warnings about battery usage in the previous page before activating the battery e Pivot the seat pivot bracket forward Unhook the strap which secures the battery hook is on rear frame under the fender Disconnect the positive cable from the positive terminal Save the hardware for reassembly e Remove the battery from the lawn tractor paying attention to how the battery is
20. ck Some lawn tractors come equipped with a mulch kit which incorporates special blades already standard on all tractor in a process of recirculating grass clippings repeatedly beneath the cutting deck The ultra fine clippings are then forced back into the lawn where they act as a natural fertilizer Observe the following recommendations for the best results when mulching NOTE The mulch kit is installed on models equipped with a 38 or 42 inch deck It is packed separately with an instruction sheet in the crate on models equipped with a 46 inch deck e Never attempt to mulch if the lawn is damp Wet grass tends to stick to the underside of the cutting deck preventing proper mulching of the clippings e Do NOT attempt to mulch more than 1 3 the total height of the grass or approximately 1 1 2 inches Doing so will cause the clippings to clump up beneath the deck and not be mulched effectively e Maintain a slow ground speed to allow the grass clippings more time to effectively be mulched e Always position the throttle control lever in the FAST rabbit position and allow it to remain there while mowing Failing to keep the engine at full throttle places strain on the tractor s engine and does not allow the blades to properly mulch grass NOTE t is not necessary to remove the discharge chute to operate the mower with the mulch kit installed To operate the cutting deck without mulching simply remove the mulch plug by unth
21. control and cranks but not in starting choke for starting will not start position 2 No fuel to the 2 A Gasoline tank empty Fill carburetor B Fuel line or in line fuel filter plugged Remove and clean fuel line Replace filter 3 Nosparkto spark 3 Connect lead Hold spark plug lead away from engine block about 1 8 plug Spark plug Crank engine There should be a spark If not have engine repaired at lead disconnected authorized engine service dealer 4 Faulty spark plug 4 To test remove spark plug Attach spark plug lead to spark plug Ground the spark plug body against the engine block Crank the engine The spark plug should fire at the electrode Replace if it does not 5 Dirty air cleaner 5 If the air cleaner is dirty the engine may not start Refer to the engine manual packed with your unit Excessive 1 Bentor 1 Stop engine immediately Check all pulleys blade adapters keys and vibration damaged blade bolts for tightness and spindle damage Tighten or replace any damaged parts Mower will 1 Engine speed low 1 Throttle must be set at full throttle not 2 Cutting height set 2 Use lower ground speed The slower your ground speed the better the discharge too low quality of cut grass and 3 Blades short or 3 Raise deck Sharpen or replace blades uncut strip problem only or leaves dull uncut strips NOTE f the above steps fail to correct the problem contact your local authoriz
22. ct your eyes Thrown objects which ricochet can cause serious injury to the eyes Wear sturdy rough soled work shoes and close fitting slacks and shirts Loose fitting clothes and jewelry can be caught in movable parts Never operate this machine in bare feet or sandals 10 11 12 13 14 15 16 Never carry passengers 18 19 20 21 22 23 WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other Be aware of the mower and attachment discharge direction and do not point it at anyone Do not operate the mower without the discharge cover or entire grass catcher in its proper place Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade s can amputate hands and feet A missing or damaged discharge cover can cause blade contact or thrown object injuries Stop the blade s when crossing gravel drives walks or roads and while not cutting grass Watch for traffic when operating near or crossing roadways This machine is not intended for use on any public roadway Do not operate the machine while under the influence of alcohol or drugs Mow only in daylight or good artificial light Disengage blade s before shifting into reverse Back up slowly Always look down and behind before and while backing to avoid a back over accident Slow
23. djust the brake adjust the nut so the brake starts to engage when the brake lever is 1 4 to 5 16 away from the axle housing See Figure 18 WARNING Do not have the engine running when you adjust the brake Figure 18 Wheel Adjustment Units with Adjustable Tie Rod If the tractor turns tighter in one direction than the other or if either the tie rod and ferrule are being replaced due to damage or wear the tie rod may need to be adjusted To do so proceed as follows e Place the steering wheel in position for straight ahead travel e In front of the pivot bar measure the distance horizontally from the inside of the left rim to the inside of the right rim Note the distance e Behind the pivot bar measure the distance horizontally from the inside of the left rim to the inside of the right rim Note the distance e The measurement taken in front of the pivot bar should be between 1 16 and 5 16 less than the measurement taken behind the pivot bar If it is not an adjustment is necessary Proceed as follows e Locate the ferrule at the right end of the tie rod just to the rear of the right front tire of tractor See Figure 19 Flat Washer Cotter Pin Tie Rod Right Axle Right Front Tire Figure 19 e Remove the cotter pin and flat washer which secures the adjustment ferrule to the tractors right axle e Two turns ata time thread the adjustment fe
24. down before turning Operate the machine smoothly Avoid erratic operation and excessive speed Disengage blade s place control lever in neutral set parking brake stop engine and wait until the blade s come to a complete stop before removing grass catcher emptying grass unclogging chute removing any grass or debris or making any adjustments Never leave a running machine unattended Always turn off blade s set parking brake stop engine and remove key before dismounting Use extra care when loading or unloading the machine into a trailer or truck This unit should not be driven up or down ramp s because the unit could tip over causing serious personal injury The unit must be pushed manually on ramp s to load or unload properly Muffler and engine become hot and can cause a burn Do not touch 24 Check overhead clearances carefully before driving under low hanging tree branches wires door openings etc where the operator may be struck or pulled from the unit which could result in serious injury 25 Depress the brake pedal completely and place the control lever in neutral before attempting to start engine 26 Your machine is designed to cut normal residential grass of a height no more than 10 Do not attempt to mow through unusually tall dry grass e g pasture or piles of dry leaves Dry grass or leaves may contact the engine exhaust and or build up on the mower deck presenting a potential fire hazard 27
25. e lift lever must be in the BLADES STOP position when starting the engine when shifting into reverse and if the operator leaves the seat Indicator Figure 14 Optional Features NOTE The controls listed below are optional features and many tractor models may not be equipped with one or more of these Please use information pertinent to your lawn tractor Indicator Lights If your unit is equipped with indicator lights two or three indicator lights are located in the dash panel If a light illuminates when attempting to start the unit proceed as follows Clutch Depress the clutch pedal PTO Place lift lever in the Blades Stop position Oil Vanguard Twin and Intek Twin Engines Only Check the crankcase oil level and add oil as required Deck Lift Indicator The deck lift indicator if so equipped marks the position being used for the lift lever Select the lift lever position desired press the indicator lever outward move it to the position immediately below the lift lever and release the indicator lever Light Switch The head lamps are operated by pushing the light switch located on the dashboard The head lamps will only operate when the engine is running Ammeter The ammeter registers the rate of battery charge or discharge While the engine starts the ammeter will register on the discharging side It should register on the opposite side charging when the engine is running fast and the battery is not yet c
26. ear and should be checked periodically Be sure to use only factory authorized replacement bag T WARNING The mower should not be operated without the entire grass catcher or chute deflector firmly installed in place e Remove the transmission panel by removing the parking brake knob and truss machine screws e Loosen the hex jam nut on the speed selector adjusting rod See Figure 16 e Loosen the hex nut on the scissor mounting bracket See Figure 16 Scissor Speed Selector Bracket Adjusting Rod sd Scissor Mounting Bracket Figure 16 e Start the engine and run at full throttle e Move hydrostatic control lever until you find neutral At this position rear wheels will not rotate in either direction e Depress the clutch brake pedal until the scissor brackets come together e Shut off the engine e Tighten hex nut on the scissor mounting bracket e Thread the speed selector rod in or out of the ferrule until the hydrostatic control lever lines up in neutral position on the speed control index bracket e Tighten hex jam nut against the ferrule e Replace the transmission panel and parking brake knob e Remove the blocks from under the frame and test the operation of the tractor Deck Leveling If the tractor is cutting grass unevenly level the deck following ins
27. ed service dealer for repair 23 MANUFACTURER S LIMITED WARRANTY FOR ForA ForA Growing World World MTD The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States its possessions and territories MTD LLC warrants this product against defects for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any accessory or attachment not approved by MTD LLC for use with the product s covered by this manual will void your warranty as to any resulting damage Normal wear parts or components thereof are subject to separate terms as follows All normal wear parts or component failures will be covered on the product for a period of 90 days regardless of cause After 90 days but within the two year period normal wear part failures will be covered ONLY IF caused by defects in materials or workmanship of OTHER component parts Norma
28. eeeeeeeeeeeeeeeeeeeeeeeeeeeeseeneeeeeeeeeneeeeeeeaaes 17 Optional Equipment ce eeceeeeeeeeceeceeeeeeeeeeeeesaaeeeeeesaaeeeeeesaaeeeeeeteeeeeeeeeeeaees 22 Troubleshooting soa E secs Canmeae E fa see RS 23 FINDING MODEL NUMBER This Operator s Manual is an important part of your new lawn tractor It will help you assemble prepare and maintain the unit for best performance Please read and understand what it says equipment and copy the information from it in the space provided below The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer You can locate the model number by pivoting the seat forward and looking under it at the seat pivot bracket A sample model plate is explained below For future reference please copy the model number and the serial number of the equipment in the space below amp Before you start assembling your new equipment please locate the model plate on the Model Number Serial Number Copy the model number here Copy the serial number here MTD LLC MTD i D P O BOX 361131 CLEVELAND OH 44136 ETT Lae 330 220 4683 www mtdproducts com 800 800 7310 ENGINE INFORMATION The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately w
29. equipment on a trailer with a portable container rather than froma gasoline dispenser nozzle d Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device e Extinguish all cigarettes cigars pipes and other sources of ignition f Never fuel machine indoors g Never remove gas cap or add fuel while the engine is hot or running Allow engine to cool at least two minutes before refueling h Never over fill fuel tank Fill tank to no more than 1 2 inch below bottom of filler neck to allow space for fuel expansion i Replace gasoline cap and tighten securely j If gasoline is spilled wipe it off the engine and equipment Move unit to another area Wait 5 minutes before starting the engine k Toreduce fire hazards keep machine free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris Never store the machine or fuel container inside where there is an open flame spark or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances m Allow a machine to cool at least 5 minutes before storing GENERAL SERVICE 1 Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Before cleaning repairing or inspecting make certain the blade s and all moving parts
30. f drain tube if necessary about 4 should extend past the bracket or cable tie SECTION 4 KNOW YOUR LAWN TRACTOR Ignition Switch The ignition switch is located on the dashboard Start the engine by turning the key to the START position When the engine is running leave the key in the ON position To stop the engine turn the key to the OFF position See Figure 10 1 WARNING Remove the key from the tractor when the tractor is not in use to prevent accidental starting Light Switch Ignition Switch Clutch Brake Pedal Figure 10 Choke Control The choke control is located on the dashboard and is operated manually Details for the choke operation are covered in the separate engine manual packed with your unit See Figure 10 12 Throttle Control The throttle control is located on the dashboard and is used to regulate the engine speed To get maximum efficiency in cutting grass the throttle should be in the FAST position when operating the tractor Clutch Brake Pedal The clutch brake pedal is located on the left side of the tractor Depressing the pedal returns the drive unit to neutral N and applies the brake The clutch brake pedal must be depressed to start the engine Hydrostatic Control Lever The hydrostatic control lever is located on top of the fender on the right side of the tractor This single control lever connected to the hydrostatic transmission controls both the speed and direction of the
31. gure 20 Figure 20 Linkage e Once a season lubricate all the pivot points on the clutch brake and lift linkage with SAE 30 engine oil Wheels e The front wheels may be provided with optional grease fittings The rear wheels must be removed from the axle for lubrication Lubricate at least once a season with automotive multi purpose grease Cutting Blades Removing Blade 1 WARNING Be sure to disconnect and ground the spark plug wire s and remove ignition key before working on the cutting blade to prevent accidental engine starting Protect hands by using heavy gloves or a rag to grasp the cutting blades e Remove the hex flange nut which holds the blade to the blade spindle See Figure 21 e Remove the blade from the spindle ae Hex Flange Nut Figure 21 Sharpening Blade e Remove the cutting blades by following the directions in the preceding section e When sharpening the blades follow the original angle of grind as a guide It is extremely important that each cutting edge receives an equal amount of grinding to prevent an unbalanced blade An unbalanced blade will cause excessive vibration when rotating at high speeds may damage the tractor and or could break causing personal injury Balancing Blade e The blade can be tested for balance by balancing it on a round shaft screwdriver Remove metal from the heavy side until it balances evenly Reassembly e When replacing blades be sure to instal
32. ire pressure is approximately 10 p s i Maximum tire pressure under any circumstance is 30 p s i Equal tire pressure should be maintained on all tires e When installing a tire to the rim be certain rim is clean and free of rust Lubricate both the tire and rim generously Never inflate to over 30 p s i to seat beads rim assembly to burst with force sufficient to cause serious injury OFF SEASON STORAGE If the tractor will remain unused for more than 30 days prepare it for storage as follows e Clean the engine and the entire unit thoroughly e Lubricate all pivot and linkage points Wipe the tractor with an oiled rag to protect the surfaces e Refer to the engine manual for correct engine storage instructions The engine must be completely drained of fuel to prevent gum deposits from forming on essential carburetor parts fuel lines and fuel tanks WARNING Excessive pressure over 30 p s i when seating beads may cause tire SECTION 8 OPTIONAL EQUIPMENT Description 40 Two Stage Snow Thrower 42 Dozer Blade Mulch Kit for 38 42 Deck Mulch Kit for 46 Deck Twin Bag Grass Collector for 38 42 Side Discharge Decks Twin Bag Grass Collector for 46 Side Discharge Decks Front Counterweight Tire Chains 18x 8 5 18x 9 5 20x 8 20 x 10 31 Lb Wheel Weights Gang Reel Set of three 38 Lawn Sweeper Heavy Duty Dump Cart Tine De Thatcher Front Bumper e If your tractor is equipped with the B type batte
33. is put into service after the expiration of the date shown on top of the battery charge it for a minimum one hour at 6 10 amps e Lift the seat and remove the plastic cover from the negative terminal e Remove the hex bolt and nut from the negative black cable Attach negative cable to the negative terminal with this bolt and nut Type B Battery e Lift the seat Make sure both the negative black cable and the positive red cable are routed up through the battery compartment See Figure 8 e Replace the battery in the battery compartment as it was before Make sure that the positive terminal is toward the front of the unit Positive Terminal Battery Compartment Terminal Figure 8 e Attach the positive red cable to the positive terminal of the battery Secure with hex bolt and nut previously removed Slide rubber boot down over the positive terminal e Remove the hex bolt and nut from the negative black cable Attach negative cable to the negative terminal with this bolt and nut e Secure battery by hooking battery strap into slot in rear frame under the fender See Figure 9 Battery Strap Slot in Transaxle X Reinforcement Bracket Figure 9 e Insert the drain tube down through the hole in the battery compartment and the hole in the transaxle reinforcement bracket located on the right side of the unit See Figure 9 Be certain drain tube is routed away from the wheel rim e Trim excess end o
34. it is put into reverse or the engine will shut off If the operator leaves the seat with the lift lever engaged and or without setting the parking brake the engine will shut off WARNING Do not operate the tractor if A the interlock system is malfunctioning because it is a safety device designed for protection e Place the lift lever in the BLADES STOP position e Depress clutch brake pedal and set parking brake e Place the hydrostatic control lever in the NEUTRAL N position e Set the throttle control in the FAST position e Pull out the choke control a warm engine may not require choking e Turn the ignition key to the right to the START position After the engine starts release the key It will return to the ON position NOTE Protect the starter s life by using short starting cycles of several seconds Cranking more than 15 seconds per minute can damage the starter motor e Push choke knob gradually Move the throttle control to desired engine speed Stopping Engine e Turn the ignition key to the left to the OFF position Remove the key to prevent accidental starting IMPORTANT If you strike a foreign object stop the engine Remove wire from spark plug thoroughly inspect the unit for any damage and repair the damage before restarting and operating the mower A Operating Lawn Tractor e Move throttle control to full throttle to prevent strain on the engine and to operate the cutting blades e Depres
35. ith your unit for more information CALLING CUSTOMER SUPPORT If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit please call the Customer Support Department Call 1 330 220 4MTD 4683 or 1 800 800 7310 to reach a Customer Support representative Please have your unit s model number and serial number ready when you y call See previous section to locate this information You will be asked to enter the serial number in order to process your call For more details about your unit visit our website at www mtdproducts com SECTION 1 IMPORTANT SAFE OPERATION PRACTICES A A A injury When you see this symbol heed its warning WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal DANGER This machine was built to be operated according to the rules for safe operation in this man ual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death reproductive harm GE
36. l the blade with the side of the blade marked Bottom or with part number facing the ground when the tractor is in the operating position Carefully align star on blade with star on spindle Secure with flange nut Blade Mounting Torque Hex Flange Nut 840 in Ib min 1080 in Ib max e All nuts and bolts must be checked periodically for correct tightness Belt Replacement A NOTE Figure 22 and Figure 25 are shown with the unit tipped up for clarity It is not necessary to tip the unit to remove the belts However for convenience if you decide to tip it remove the battery from the unit first WARNING Disconnect the spark plug wire s and ground it against the engine Block the wheels of the unit e To prevent gasoline leakage drain the gasoline or remove the fuel tank cap Place a thin piece of plastic over the neck of the fuel tank and screw on the cap Be certain to remove the plastic when finished changing the belts Block unit securely Deck Belt 38 and 42 Decks e Place the lift lever in the engaged all the way forward position e Disconnect the spring which is attached to a bracket on the transaxle inside the right rear wheel Use a spring puller or other suitable tool NOTE When reassembling make certain belt keeper pins are assembled in the same locations from which they were removed See Figure 22 Belt Keeper Pins Engine Pulley Figure 22 e Place the lift lever i
37. l wear parts and components include but are not limited to batteries belts blades blade adapters grass bags rider deck wheels seats snow thrower skid shoes shave plates auger spiral rubber and tires HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area check your Yellow Pages or contact MTD LLC at P O Box 361131 Cleveland Ohio 44136 0019 or call 1 800 800 7310 or 1 330 220 4683 or log on to our Web site at www mtdproducts com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a sepa rate one year warranty Cc Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d MTD LLC does not extend any warranty for products sold or exported outside of the United States its possesions and territories except those sold through MTD LLC s authorized channels of export distribution e Parts that are not genuine MTD parts are not covered by this warranty f Service completed by someone other than an authorized service deale
38. make adjustments or repairs to 11 the machine while the engine is running Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown For safety protection frequently check components and replace immediately with original equipment manufacturer s O E M parts only listed in this manual Use of parts which do not meet the 12 13 14 original equipment specifications may lead to improper performance and compromise safety Do not change the engine governor settings or over speed the engine The governor controls the maximum safe operating speed of the engine Maintain or replace safety and instruction labels as necessary Observe proper disposal laws and regulations for gas oil etc to protect the environment WARNING YOUR RESPONSIBILITY Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine NOTE Not all safety labels shown may apply to your lawn tractor TO REDUCE THE RISK OF INJURY DO NOT OPERATE UNLESS DISCHARGE COVER OR GRASS CATCHER IS IN ITS PROPER PLACE IF DAMAGED REPLACE IMMEDIATELY KEEP HANDS and FEET AWAY 4 DANGER AVOID SERIOUS INJURY OR DEATH KEEP HANDS AND FEET AWAY FROM ROTATING PARTS REMOVE OBJECTS THAT CAN BE THROWN BY THE BLADE IN ANY DIRECTION WEAR SAFETY GLASSES DO NOT MOW WHEN CHILDREN OR OTHERS ARE
39. manual for engine maintenance instructions e Service air cleaner every 10 hours under normal conditions Clean every few hours under extremely dusty conditions To service the air cleaner refer to the separate engine manual packed with your unit e The spark plug s should be cleaned and the gap reset once a season Spark plug replacement is recommended at the start of each mowing season check engine manual for correct plug type and gap specifications e Maintain engine oil as instructed in the separate engine manual packed with your unit Read and follow instructions carefully 21 Oil Drain Sleeve If equipped e Your lawn tractor may have a plastic oil drain sleeve packed with the loose parts for your convenience in draining oil from the crankcase To drain the oil snap small end of oil drain sleeve onto oil sump Remove drain plug and drain oil into a suitable container See Figure 26 Figure 26 Oil Drain Valve If equipped e Your lawn tractor may have a valve installed on the engine for draining oil from the crankcase To drain the oil insert the 12 hose shipped loose with your unit over the end of the valve Place the other end in a suitable container Push in black cap rotate counter clockwise and pull valve open When oil is completely drained push top of valve in and rotate clockwise to close See Figure 27 Oil Drain Valve 12 oe aes Hose Sf Figure 27 Tire Pressure Recommended operating t
40. n the BLADES STOP position e Remove the belt keeper pins from the lower frame e Unhook the deck belt from the engine pulley e Place the lift lever in the engaged all the way forward position e Disconnect the stabilizer plate from the stabilizer shaft assembly by removing the hairpin clips and flat washers and sliding out the rod e Disconnect the six deck links by removing the hairpin clips and flat washers e Place the lift lever in the BLADES STOP position e Slide the deck from beneath the lawn tractor e Remove the belt guards at each deck pulley by removing the self tapping screws See Figure 23 e Remove and replace the belt reassemble following the instructions in reverse order Stabilizer Plate Belt Guard Self Tapping Figure 23 Deck Belts 46 Deck e Place the lift lever all the way forward e Disconnect the spring which is attached to a bracket on the transaxle inside the right rear wheel Use a spring puller or other suitable tool NOTE When reassembling make certain belt keeper pins are assembled in the same locations from which they were removed See Figure 22 e Place the lift lever in the BLADES STOP position e Remove the belt keeper pins from the lower frame Refer to Figure 22 e Unhook the deck belt from the engine pulley e Place the lift lever in the engaged all the way forward position Self Tapping Screws Self Tapping Figure 24 e Disconnect the stabilizer plate from the
41. ng it from the unit and washing with a baking soda and water solution If necessary scrape the battery terminals with a wire brush to remove deposits Coat terminals and exposed wiring with grease or petroleum jelly to prevent corrosion Battery Failures Some common causes for battery failure are incorrect initial activation lack of water adding chemicals other than water after initial activation undercharging overcharging corroded connections freezing These failures do not constitute warranty WARNING Failure to use this procedure could cause sparking and the gas in either battery could explode Lubrication WARNING Always stop engine and A disconnect spark plug wire before cleaning lubricating or doing any kind of work on lawn tractor Pivot Points e Lubricate all pivot points with light oil once a season Ball Joints e The ball joints and drag link ends are permanently lubricated and do not need periodic lubrication Hydrostatic Transmission The hydrostatic transmission is filled at the factory and does not require checking If repairs are needed contact your local service dealer The hydrostatic transmission contains approximately 2 5 quarts of SAE 20W50 oil Steering Gears e Lubricate teeth of steering gears with automotive multi purpose grease after every 25 hours of operation or once a season See Figure 20 Steering Shaft e Lubricate steering shaft at least once a season with light oil See Fi
42. ompletely charged With a fully charged battery or with the engine idling the ammeter will not show a charge SECTION 5 OPERATING YOUR LAWN TRACTOR WARNING Go up and down slopes not across Avoid sudden turns Do not operate the unit where it could slip or tip over If the tractor stops while going uphill stop the blade s and reverse down the hill slowly A Do not mow when children or others are around Never carry children Look down and behind the tractor before and while backing Keep the pathway of the tractor free of obstructions Keep safety devices like guards shields and switches in place and fully functional Make sure that the blade s and the engine have stopped completely before you put hands or feet near the blade s oa And Oil Fill Up Check the oil level and add if necessary Service the engine with gasoline as instructed in the separate engine manual packed with your tractor Read instructions carefully IMPORTANT Your tractor is shipped with oil however you must check the oil level always before operating Be careful not to overfill Starting Engine IMPORTANT This unit is equipped with a safety interlock system for your protection The purpose of the safety interlock system is to prevent the engine from cranking or starting unless the clutch brake pedal is depressed and the lift lever is in the BLADES STOP position In addition the lift lever must be in the BLADES STOP position when the un
43. operty arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift HOW STATE LAW RELATES TO THIS WARRANTY This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state MTD LLC P 0 BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 800 800 7310 1 330 220 4683
44. prevent unauthorized operation Never allow children under 14 years old to operate the machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent TOWING A 4 5 6 Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop Do not shift to neutral and coast downhill SERVICE SAFE HANDLING OF GASOLINE 1 To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately a Use only an approved gasoline container b Never fill containers inside a vehicle or ona truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling c When practical remove gas powered equipment from the truck or trailer and refuel iton the ground If this is not possible then refuel such
45. r is not covered by this warranty g Transportation charges and service calls are not covered No implied warranty including any implied warranty of merchantability of fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind MTD LLC During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale MTD LLC shall not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their pr
46. reading the plastic wing nut which fastens it to the cutting deck This will allow Mulch Plug Figure 6 Tire Pressure e The tires on your unit may be over inflated for shipping purposes Reduce the tire pressure before operating the unit Recommended operating tire pressure is approximately 10 p s i Check sidewall of tire for maximum p s i A Leveling the Deck With unit on hard level surface place the blades in a straight line and measure the distance from the outside edge of the blade tips to the ground If the distance varies adjustment is needed e Remove the hairpin clip and flat washer from the bottom of the adjustable lift link on the left side of the deck Locate the hairpin clip and the flat washer on the inside of the lift link WARNING Maximum tire pressure under any circumstances is 30 p s i Equal tire pressure should be maintained on all tires Adjustable Lift Link Deck Hanger Channel ra Figure 7 e Pull the adjustable lift link out of the deck hanger channel Turn the adjustable lift link up or down as necessary to level the deck Usually only one or two turns are needed See Figure 7 e Insert the end of the adjustable lift link into the hole in the deck hanger channel Recheck the adjustment Readjust if necessary e When the deck is levelled secure end of adjustable lift link with flat washer and hairpin clip Installing Battery Type A Battery NOTE f the battery
47. rrule toward the right front tire to lengthen the tie rod Or thread the adjustment ferrule away from the right front tire to shorten the tie rod NOTE Lengthening the tie rod increases the tractor s front tie toe in Shortening the tie rod decreases the tractor s front tire toe in e Reinsert the adjustment ferrule and temporarily secure it with the cotter pin removed earlier e Make certain the steering wheel is in position for straight ahead travel before again taking measurements Continue to repeat the steps above until a proper adjustment is achieved e Secure the tie rod to the right axle with the flat washer removed earlier and a replacement cotter pin 714 0470 IMPORTANT Do NOT reuse the original cotter pin once ithas been removed Carburetor WARNING If any adjustments are made to A the engine while the engine is running e g carburetor disengage all clutches and blades Keep clear of all moving parts Be careful of heated surfaces and muffler Minor carburetor adjustments may be required to compensate for differences in fuel temperature altitude and load Refer to separate engine manual for carburetor adjustment information NOTE A dirty air cleaner will cause an engine to run rough Be certain air cleaner is clean and attached to the carburetor before adjusting carburetor SECTION 7 MAINTAINING YOUR LAWN TRACTOR Battery Care Type A Battery Type A batteries are maintenance free
48. ry charge it fully The battery loses some of its charge each day when the unit is not used NEVER store battery without a full charge Recharge battery before returning to service or every two months whichever occurs first When storing unit for extended periods disconnect battery cables Removing battery from unit is recommended e Store unit in a clean dry area Do not store next to corrosive materials such as fertilizer NOTE When storing any type of power equipment in an unventilated or metal storage shed care should be taken to rustproof the equipment Using a light oil or silicone coat the equipment especially any chains springs bearings and cables Model No OEM 190 621 OEM 190 620 OEM 190 112 OEM 190 118 OEM 190 063 OEM 190 103 OEM 190 745 OEM 190 754 OEM 190 657 OEM 190 658 OEM 190 915 OEM 190 215 45 0195 45 0222 45 0171 45 0186 OEM 190 672 NOTE These lawn tractors are not designed for ground engaging equipment tillers plows etc Available through your local dealer or from Agri Fab Inc 303 W Raymond Street Sullivan Illinois 61951 22 SECTION 9 TROUBLE SHOOTING GUIDE Trouble Possible Cause s Corrective Action Engine will 1 Safety switch 1 There are two switches in the starting circuit of your unit the clutch not crank button not pedal switch and the deck lift lever switch Make certain the actuator is depressed fully depressing the buttons on each switch
49. s the clutch brake pedal while pushing down on the parking brake knob so the parking brake is released and then release the clutch brake pedal e Place the hydrostatic control lever in either the FORWARD or the REVERSE position The farther forward you move the lever the faster you will travel Look to the rear before reversing e To stop the lawn tractor pull the hydrostatic control lever into NEUTRAL N or depress the clutch brake pedal e Be sure that the lawn is clear of stones sticks wire or other objects which could damage lawn tractor or engine For best results and to insure more even grass distribution do not mow when the lawn is excessively wet e Before leaving the operator s position for any reason disengage the blades place the hydrostatic control lever in neutral engage the parking brake shut engine off and remove the key e Follow the same procedure when stopping the unit to empty a grass bag This procedure will also eliminate browning of the grass which is caused by exposure to hot exhaust gases from engine WARNING Before leaving the operator s position disengage blade s place shift lever in neutral engage brake lock shut off engine and remove key Setting Cutting Height e Select the position for the lift lever which gives the desired cutting height Move the deck lift indicator if so equipped so that the lift lever can be returned to the same position after it is raised e Move the
50. tructions in the Assembly Section Cutting Deck Engagement The cutting deck engagement may be adjusted to ensure that deck is disengaged when lift lever is in BLADES STOP position Correct adjustment as follows e With the engine off place the lift lever in the highest cutting position first position e Remove the cotter pin and flat washer which secure the disengagement rod to the stabilizer shaft assembly See Figure 17 Stabilizer Shaft Assembly JAN Flat Washer amp Hairpin Clip 38 Decks ili Disengagement Rod Stabilizer Shaft LA gag Assembly Flat Washer amp Hairpin Clip teor 16 Decks Figure 17 e Shorten the rod by threading it in until the ferrule is against the back of the slot in the lift shaft assembly and the rod lines up with the hole in the stabilizer shaft e For more belt tension the disengagement rod must be lengthened To decrease belt tension the disengagement rod must be shortened e Check the adjustment by placing the lift lever in the BLADES STOP position The deck should move up and forward allowing the belt to become loose Start and test for disengagement Repeat procedure as necessary Brake Adjustment A The brake is located by the right rear wheel inside the frame The brake has been set at the factory to the proper clearance During normal operation of this machine the brakes are subject to wear and will require periodic examination and adjustment e To a
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