ABC Office 4300 Laminator User Manual
Contents
1. Button Feed Table Guide Laminating Mounting Selection Knobs Feed Table Adjustment Knob Tie Bar Lower Supply Feed Table Mandrel Left Side Cover Right Side Cover STANDARD LAMINATING STANDARD LAMINATING CLOSED OPEN CLOSED B OPEN STANDARD LAMINATING STANDARD LAMINATING Control Panel FORWARD i 1 1 1 Y Ye Ph SPEED M ee pr TEMPERATURE TEMPERATURE BOTTOM M HERT J henten MOTOR LP CONTROL SHOE Met CONTROL CONTROL t HEAT ROLLERS REVERSE 0 0 TOP BOTTOM SHOE 0 0 FANS ol Mandrel Brake Nut abcoffice 800 658 8788 www abcoffice com For your safety A Do not connect the laminator to electrical power or attempt to operate it until you have read these instructions completely Keep these instructions in a convenient location for future reference Read all safety messages located in this instruction manual and on the laminator very care fully Always replace safety shield before operating your laminator If you service this machine yourself ensure that the safety shield is returned to the operating position when service is completed Do this to protect all operators Operators may be harmed if you do not follow this instruction Use caution when removing the feed table as it weigh approximately 34 Ibs Removing feed table exposes hot and moving parts This means that you can be harmed if you remove the feed table When the table is in the2. SPEED CONTROL knob far enough to allow the rollers to sufficiently pull the poster board into the laminator Keep in mind that varying films media and temperatures will require different soeeds 9 Feed the poster board between the heat shoes and into the front rollers 10 After the laminator is properly threaded and the poster board has exited the rear of the laminator make any necessary adjustments BA FS43 Threading Diagram BA FS43 Threading Diagram for poly out rolls Top Supply Mandrel Top Supply for poly in rolls Mandrel Dull Side Idler Dull Side C Roller Rod Heat C Shoes Dull Side N QU Idler Roller Rod Dull Side Idler Roller Rod adjustable adjustable Bottom Supply Bottom Supply Mandrel Mandrel andre Figure 1 Figure 2 Mandrel Tension Adjustment Mandrel tension must be set correctly to ensure good lamination quality Adjust the tension by turning the brake nut at the end of each mandrel To increase the tension turn the brake nut clockwise To decrease the tension turn the brake nut counter clockwise Adjust only 1 8 of a turn between tests Use the minimum amount of tension necessary to achieve good results See Section VIII Troubleshooting for possible tension adjustment problems Roller Pressure Adjustment You may adjust the roller pressure by turning the bolts on the pressure adjustment blocks see Figure 3 which are located on each side of your laminator behind
3. a more matte paper Loosen tension on side top or bottom that is curling up Increase mandrel tension on side top or bottom that has wrinkles Reduce temperature Store paper in dry area Reduce temperature Tighten nut Rotate film core while holding the mandrel firm to lock the blade into the core Reverse mandrels www abcoffice com XI Laminating 4 Mounting Dos and Don ts Jf Read the instruction manual before operating your laminator Always run test samples before laminating valuable items Jf Feed the print through slowly and evenly smoothing it as it is pulled into the laminator Operate the laminator with two rolls of the same width laminating film to avoid excessive adhesive transfer to the rollers If laminator is not in current use lower the heat setting or turn unit off To avoid damaging the rollers the heated rollers should be turned off for most applications after the laminator reaches operating temperature Never feed abrasive materials or metal objects such as staples paper lar or glitter through the laminator Keep sharp objects like scissors and rulers away from the rollers at all times A Once an item has been fed between the rollers do not attempt to alter its position as this can damage the print SJ 1 not stop the laminator before the item has completely exited from the rear to avoid a dwell line across the print I Do not clean or service the laminator before di
4. proper position the risk of injury to the operator is reduced Do not operate this laminator without all detachable units installed correctly This means that there is risk of injury if this product is operated without all of its parts in their proper positions Keep hands and clothing away from rollers The rollers are pinch points that can trap body parts or clothing and cause serious injury Do not touch the heat shoes or front rollers while the laminator heater power is on Turn rollers and shoes off allow to cool Do not use the laminator for other than its intended purpose Only operate this machine if you have been properly trained and authorized to do so Contact the manufacturer for training information at 909 296 9780 ll Electrical Safeguards A abcoffice Never override or attempt to defeat electrical or mechanical safety interlock devices Disconnect power supply before servicing your laminator This laminator uses double pole neutral fusing A readily accessible disconnect device should be incorporated in the fixed wiring The machine has been manufactured without a plug on the power cord We recommend that you connect this unit directly to a power main Have a qualified electrician install your power supply for you Care must be exercised to properly identify the neutral wire in the power cord The neutral power cord wire is color coded white The neutral of the power main should be identified using a suitable v
5. OPERATING INSTRUCTIONS FINISHER 4300 Model No BA FS43 Banner American Products Inc abcoffice 800 658 8788 www abcoffice com Table of Contents VI VII VIII Xl XII For YOUR oale annan R 2 Electrical Safeguard Soei 2 3 DDCCIICATONS sao 3 AP o 3 5 ASPE Ni 3 Appropriate Location cooccconcccocncocnconnncncnnnos 3 Loading Film onto Mandrels 3 TAFEAGING TNE Plains lali 4 Mandrel Tension Adjustment 0eceee 4 Roller Pressure Adjustment c ccceeeeee 4 MEG 5 Thermal Laminating occcocncoccccncncncninaninncnnnos 5 Pressure Sensitive Laminating oo 6 Coating Mount Board cccooccccoccncccccnnccccnccnncnnss 6 Mounting LAMINATING occcocnccncccncncncninaninas 7 Maintenance Service ccccseeceeseseeeeeeeeeaeees 7 8 Cleaning Rubber Rollers ooocooooo 8 Cleaning Heat Shoes ccccoocncccccncccccnccnacnnnnnnnnos 8 Removing Wrap arounds oocccocccconcnconcnnoncnnnnos 8 Trouble shooting cooccccoccccocnoconnccacnonannnnanos 9 Laminating amp Mounting Do s amp Don ts 10 Warranty amp Return Policy ccoocccocnccocccncnnoo 10 abcoffice 800 658 8788 www abcoffice com 1 Finisner 4300 BA FS43 Control Panel Mandrel see below Upper Supply Brake Nut Mandrel Top Supply Mandrel Holder Safety Shield Emergency Stop
6. all four sides of the laminator Contact your dealer for the optional stand designed especially for the Finisher 4300 Loading Film onto Mandrels The following instructions apply to poly in film rolls Top Roll With the brake nut to the right pull the core gripper blade toward you and place the roll of film onto the mandrel so that the film unwinds toward you from the bottom of the roll Turn the roll on the mandrel to lock the core gripper blade into the cardboard film core a gt irae i Bottom Roll With the brake nut to the right push the core gripper blade away from you and place the roll of film onto the mandrel so that the film unwinds toward you from the top of the roll Turn the roll on the mandrel to lock the core gripper blade into the cardboard film core RE The core gripper blades on the top and bottom mandrels spring back in _ directions The blade should spring back in the direction that the core will rotate when laminating When the film is loaded properly the core gripper blade will prevent the film from turning on the mandrel To determine top and bottom mandrels with the brake nut on the right the core gripper of the top mandrel will spring away from you When using poly in rolls the top roll of film should unwind from the bottom and the bottom roll should unwind from the top With poly out rolls the top roll will unwind from the top and the bottom roll from the bottom Once the film is properly loade
7. ator Close the rollers 3 Turn the HEATED ROLLERS and the TEMPERATURE CONTROL switches to the ON positions The heated rollers are necessary only during warm up and may be turned off for most applications when operat ing temperature is reached CAUTION Heated Rollers are for warm up only and should be turned off when operating temp erature is reached to avoid damaging the rollers 4 Set the temperatures according to the film manufacturer s recommendations for the film you have chosen The Finisher 4000 will take approximately 10 minutes to reach operating temperature The roller and shoe temperatures are indicated on the LCD displays on the control panel 5 Turn the FANS switch ON This allows for a clear lamination by cooling the film as it exits the rollers 6 Turn the MOTOR switch ON and perform a test mount to ensure proper settings for successful mounting If any adjustments are necessary make them now and run another test Repeat this step until you obtain desired results 7 Position the print to be mounted on a section of mount board up to 12 thick behind a leader board The leader board will prevent compression of the leading edge of your mount board 8 Feed the print and mount board into the laminator behind the leader board slowly and evenly Be sure to pull back the release liner before it enters the rollers 9 You may mount subsequent prints now one directly behind the other so that the board in front becomes th
8. d onto the mandrels replace the mandrels onto the laminator abcoffice 800 658 8788 www abcoffice com Threading the Film Figures 18 2 1 Feed the film from the top roll behind the upper idler roller rod and lay it over both heat shoes Be sure that the adhesive side of the film is facing out and the non adhesive side is against the heat shoes 2 To thread the lower roll first remove the two red knobs on each side of the idler slide mechanism Slide the idler mechanism toward you 3 Pull about 4 of film from the bottom roll Feed the film from the bottom roll under and behind the lower idler roller rod Push the idler slide mechanism back into position and return the red knobs 4 Lay the film from the lower roll over the film from the top roll and both heat shoes again ensuring that the adhesive side of the film is facing away from the heat shoes If you are cold loading it will be necessary to tape the bottom film to the top film If you are hot loading the bottom film will adhere to the top film where it overlaps at the heat shoes 5 Have a large piece of poster board ready to use as a feed card to thread the film between the rollers and through the laminator 6 Open the ROLLER RELEASE handle and set the PRESSURE ADJUSTMENT knob on both sides of the laminator to the LAMINATING position Close the rollers 7 Set the FORWARD REVERSE switch to the FORWARD position and turn the MOTOR ON OFF switch to the ON position 8 Turn the
9. e leader board 10 Once your last print has completely exited the laminator turn the MOTOR switch OFF and use the trimmer on the rear of the laminator to remove the mounted and laminted prints e IX Maintenance Service Always use caution when servicing your laminator Precautions Disconnect the power supply and open the panel breaker before attempting to service or repair the laminator Any maintenance or service should be preformed only by those having appropriate technical training and experience Contact the manufacturer at 800 572 2144 for training information or technical assistance Adjust only those controls that are specified in these operating instructions Use caution when installing and removing the feed table as it weighs about 30 pounds abcoffice 800 658 8788 www abcoffice com Cleaning Rubber Rollers Excessive build up of adhesive on the rollers may cause poor lamination quality and erratic film movement Use the following procedure to remove any adhesive from the laminating rollers 1 Turn the HEATED ROLLERS and TOP 8 BOTTOM SHOES OFF and allow the laminator to cool 2 Cut the film where it comes off the top and bottom supply rolls Pull any film out of the laminator and away from the heat shoes 3 Carefully remove the feed table and heat shoes to access the rollers The feed table is heavy and removing it exposes hot and moving parts 4 Disconnect the power supply 5 Clean the exposed s
10. ection of the rollers with a soft cloth dampened with an appropriate cleaning solution such as isopropyl or denatured alcohol 6 Reconnect the power supply and turn the FORWARD REVERSE switch to the FORWARD position Turn the MOTOR switch to the ON position momentarily to expose a new section of the rollers 7 Repeat steps 3 5 until the rollers are thoroughly clean 8 Allow the rollers to dry completely before rethreading the laminating film Cleaning Heat Shoes Clean the heat shoes periodically to avoid adhesive build up Build up can inhibit the film from moving over the shoes smoothly Use the following procedure to clean the heat shoes 1 Turn the HEATED ROLLERS and TOP amp BOTTOM SHOES OFF and allow the laminator to cool 2 Cut the film where it comes off the top and bottom supply rolls Pull any film out of the laminator and away from the heat shoes 3 Disconnect the power supply 4 Open the safety shield and carefully remove the feed table to expose the heat shoes The feed table is heavy and removing it exposes hot and moving parts 5 Clean the heat shoes with a clean soft cloth dampened with an appropriate cleaning solution such as isopropyl or denatured alcohol Since the heat shoe is hard anodized you can use a scrub pad or very fine steel wool 6 Allow the heat shoes to dry completely before rethreading the laminating film Removing Wrap Arounds Build up on the rollers and heat shoes may cause a film wrap around
11. especially when using thin film gauges Follow the procedure below to remove wrap arounds 1 Turn the HEATED ROLLERS and the TOP amp BOTTOM SHOES OFF Allow the laminator to cool 2 Cut the film where it comes off the top and bottom supply rolls 3 Open the ROLLER RELEASE handle onthe side of the laminator and pull the film out of the unit that has become wrapped around the rollers 4 If you have a severe wrap around it may be necessary to use the REVERSE feature to back the film out Be sure to pull the film away from the laminator abcoffice 800 658 8788 www abcoffice com X Trouble shooting Symptom LCDs do not show display when heat switches are on Film is not bonding to the print Laminated item curls Laminated item Is wrinkled Laminated item Is blistered Mandrel tension does not remain constant abcoffice Possible Cause No power to laminator Blown fuse Laminator not set to optimal laminating temperature Ink on print is wet Paper is too slick Top or bottom film tension is too high Mandrel tension too loose Temperature too high Moisture in paper being laminated Temperature too high Brake nut improperly adjusted Core gripper blade is not preventing the core from spinning on the mandrel Mandrels are reversed 9 800 658 8788 Corrective Action Close panel breaker Disconnect power and replace fuse Adjust temperature slightly upward Allow ink to dry thoroughly Use
12. mandrel and place it in position in front of the upper mandrel 3 Either place a roll of material on the lower mandrel that is at least as wide as the pressure sensitive film you are using and thread as usual or use an additional piece of media under the print you will be cold laminating This will keep the adhesive from transfering to the RollerShoes or rollers 4 Thread the pressure sensitive film behind the upper idler roller rod 5 Peel back enough of the release liner to tape it to the empty film core on the take up mandrel Tape the liner to the back of the core and drape the film over both RollerShoes 6 Set the PRESSURE CONTROL to the appropriate position CLOSE for laminating MOUNT for mounting 7 Set the FORWARD REVERSE switch to the FORWARD position 8 Turn the MOTOR CONTROL ON OFF switch to the ON position 9 Turn the MOTOR CONTROL knob far enough to sufficiently pull a feed card into the laminator 10 Feed the feed card between the RollerShoes and into the front rollers 11 After the laminator is properly threaded and the poster board has exited the rear of the laminator make any necessary adjustments VII Coating Mount Board The Finisher 4300 is capable of applying an adhesive coating to mount board that has not previous been coated 1 Load a roll of adhesive with the liner wound to the outside onto the top mandrel in the same manner as with laminating film 2 Load a roll of paper on the bottom
13. mandrel or use adhesive the same width as the mount board to keep the adhesive from accumulating on the rollers and heat shoes 3 Open the ROLLER RELEASE handle and select the MOUNT position on both sides of your laminator Close the rollers 4 Turn the HEATED ROLLERS and the TEMPERATURE CONTROL switches to the ON positions The heated rollers are necessary only during warm up and may be turned off for most applications when operat ing temperature is reached 5 Set the temperature to approximately 125 F The Finisher 4000 will take approximately 10 minutes to reach operating temperature The roller and shoe temperatures are indicated on the LCD displays on the control panel 6 Feed the uncoated mount board into the laminator behind a small leader board The leader board will prevent the compression of the leading edge of your mount board 7 You may coat subsequent boards now one directly behind the other so that the board in front becomes the leader board We recommend that you coat a sufficient supply of mount board in one session so you ll have it ready for future use m 6 abcoffice 800 658 8788 www abcoffice com VIII Mounting amp Laminating 4 1 Be sure all laminator parts i e safety shield feed table etc are in their proper positions and the laminat ing film is loaded correctly See page 3 for film loading instructions 2 Open the ROLLER RELEASE handle and select the MOUNT position on both sides of your lamin
14. n wrench to tighten the Slitter Adjustment Knob and Slitter Assembly Mount Screw i Slitter Knob Slitter Adjustment Knob 5 16 18 PR cap screw Slitter Assy Mount Screw 5 16 18 cap screw not in use This will help prevent personal injury or accidental damage to the rollers A CAUTION Remove the slitter blades when they are Slitter Blade Holder Slitter Main Body Clamp Slitter Blade V Thermal Laminating P 1 Be sure all laminator parts i e safety shield feed table etc are in their proper positions and the laminat ing film is loaded correctly See page 3 for film loading instructions Figure 4 2 Open the ROLLER RELEASE handle and select the LAMINATING position on both sides of your lamina tor Close the rollers 3 Turn the HEATED ROLLERS and the TEMPERATURE CONTROL switches to the ON positions The heated rollers are necessary only during warm up and may be turned off for most applications when operat ing temperature is reached CAUTION Heated Rollers are for warm up only and should be turned off when operating temp erature is reached to avoid damaging the rollers 4 Setthe temperatures according to the film manufacturer s recommendations for the film you have chosen A low melt film is recommended for inkjet prints Keep in mind that the temperature at which you will laminate will vary with different medias and laminating speeds See the chart below for approximate temperature
15. oltmeter The laminator should only be operated from the type of power source indicated in these OPERATING INSTRUCTIONS and on the serial label located on the rear panel of the unit Do not leave the laminator power on for extended periods while not in use Open the panel breaker at the end of the day as a precaution against a possible fire hazard 800 658 8788 www abcoffice com 2 Do not operate the laminator with a damaged power supply cord or plug Replace fuses only with same type rated 30A 240V and 1A 250V fuses Contact your dealer for replacement fuses There are four 4 EMERGENCY STOP buttons on your Finisher 4300 two in the front and two in the back Depressing any one of these buttons will stop the rollers IIl Specifications Operating Speed Adjustable to 20 fom 10 16cm sec Power Requirements Voltage Single Phase 208 240 VAC 50 60 hz Warm Up Time 10 minutes Fuse 30 Maximum Laminating Dimensions Thickness Yo 12 70mm Width Capacity 43 1092mm Net Weight 370 lbs 136 2 kgs Shipping Weight 700 lbs 272 kgs P IV Set up El Inspection Upon receipt of your Finisher 4300 inspect the crate the machine and all other contents of the crate for shipping damage Damage should be brought to the immediate attention of the delivering carrier Appropriate Location Your Finisher 4300 must be placed on a sturdy table or stand in a clean well lit area with ample space on
16. ranges The laminator will take approximately 10 minutes to reach operating temperature The temperatures will be indicated on the LCD displays on the control panel 3 mil DIGIKote 220 230 F 5 mil DIGIKote 210 220 F 10 mil DIGIKote 180 190 F 5 Turn the FANS switch ON This allows for a clear lamination by cooling the film as it exits the rollers 6 Turn the MOTOR switch ON and perform a test lamination to ensure proper settings for successful lamina tion If any adjustments are necessary make them now and run another test Repeat this step until you obtain desired results 7 Allow the Finisher to run a small amount of film before feeding the print into the laminator to avoid a dwell line across your print Feed the print slowly and evenly smoothing it as the rollers pull it through 8 You may laminate subsequent prints now leaving ample space between each print for trimming 9 Once your last print has completely exited the laminator turn the MOTOR switch OFF and use the trimmer on the rear of the laminator to remove the laminted prints 5 abcoffice 800 658 8788 www abcoffice com VI Pressure Sensitive Laminating Note You must have the Rewind Option for Pressure Sensitive Films in order to laminate with pressure sensitive material 1 Load a roll of pressure sensitive film onto the upper mandrel so that it unwinds toward you from the bottom of the roll 2 Load an empty film core on the take up
17. sconnecting the power supply XII Warranty amp Return Policy Warranty Your Finisher 4300 is warranted to be free of defects in material and workmanship for a period of 1 year from the date of original purchase In the event of a defect in materials or workmanship Banner American Prod ucts Inc or its authorized dealer will repair or replace at their option the laminator Banner American Products Inc makes no other warranty stated or implied except as stated above This warranty does not cover damage to the machine that occurs as a result of misuse or improper handling or damage to prints Return Policy If your laminator is not operating properly first review the Operating Instructions and the troubleshooting guide If the malfunction cannot be corrected contact your local dealer for instructions Be sure to have your ma chine serial number and date of purchase handy If the laminator must be returned to the dealer it is your responsibility to ensure that it is packaged properly Shipping damage as a result of improper packaging is not covered under the terms of this warranty abcoffice 800 658 8788 www abcoffice com 10
18. the bottom film roll Slide the idler bar out to access the blocks and loosen the set screw To increase pressure loosen the bottom bolt and tighten the top bolt Adjust the pressure only of a turn between tests Adjust each pressure block as necessary The rada on your Finisher 4300 has been preset at the factory However shipping and handling may necessitate slight pressure avin Once pressure is properly set you should only need to use the MOUNTING LAMINATING knobs on the sides of your Finisher 4300 abcoffice 800 658 8788 www abcoffice com Slitters Figure 4 To install the slitters place the Main Body Clamps into the Top Roller Guard where they will slide into the slots in the in the top edge of the guard located at each end of the guard Before setting the slitters in place ensure the machine is loaded with the proper laminating film Use a piece of paper card stock the same width as the item to be laminated to feed into the laminator until it has exited several inches beyond the Top Roller Guard This will permit accurate placement of the slitters Place the Slitter Blade Holder blade down into the mount until the blade barely penetrates the plastic web at the edge of the test piece leaving the required border beyond the edge Ensure the point of the blade is pointed toward the front of the laminator Tighten the Slitter Adjustment Screw on the Main Body Clamp To ensure the clamp and holder won t move from side to side use an Alle
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