3M 800ab 39600 Fan User Manual
Contents
1. 3M Part No 78 8060 8485 7 78 8032 0375 7 26 1000 0010 3 26 1003 7957 2 78 8060 8487 3 78 8060 8087 1 78 8010 7417 6 78 8076 5393 2 78 8076 5394 0 78 8076 5483 1 78 8076 5484 9 78 81 13 6836 0 78 8060 7876 8 78 8028 8208 0 78 8060 7873 5 78 8060 8488 1 78 8046 8217 3 78 8005 5741 1 78 8076 4991 4 26 1003 5841 0 78 8076 5192 8 78 8098 9076 3 26 1009 9096 4 26 1009 9094 9 26 1009 9095 6 Description Roller Screw Hex Hd M6 x 16 Washer Flat M6 Screw Soc Hd Hex Hd M6 x 16 Cover Switch Screw M5 x 10 Nut Hex M5 Plate Tape Bracket Support Spacer Support Roller Chain Tensioning Cover R H Cover L H W English Language Label Cover Plug Lateral Screw 6P x 9 5 Plug Female Screw Hex Hd M5 x 20 Washer Special Washer Plain M5 Spacer Screw M8 x 16 Bracket E Stop Caster Assembly Caster Dual Locking Washer Spring Helical M12 Nut M12 41 800ab Adjustable Case Sealer GI Not included with Ref No 1 2 IR Figure 6175 1 of 2 42 Figure 6175 page 1 of 2 Ref No 6175 1 6175 2 6175 3 6175 4 6175 5 6175 6 6175 7 6175 8 6175 9 6175 10 6175 11 6175 12 6175 13 6175 14 6175 15 6175 16 6175 17 6175 18 6175 19 6175 20 6175 21 6175 22 6175 23 6175 24 6175 25 6175 26 6175 27 6175 28 6175 29 6175 30 6175 31 6175 32 6175 33 6175 34 3M Part No 78 8100 1223 3 78 8100 1224 1 782. A WARNING Hazardous Voltage Unplug Power Before Servicing Figure 1 2 Electrical Warning Label The Caution Pinch Point label shown in Figure 1 3 is attached to the top infeed end of both drive belt assemblies The label reminds operator to keep hands away from compression rollers when machine is running A CAUTION e Pinch point e Hands can be injured e Keep hands away from rollers Figure 1 3 Pinch Point Caution Label Important Safeguards Continued The Stop and Off On labels are attached next to the switches as shown in Figure 1 4 These labels remind operators and casual personnel of the function of these switches Figure 1 4 Stop and Off On Labels The Safety Instructions label shown in Figure 1 5 is attached to the top of the left drive belt assembly The label provides convenient safeguard instructions for the operator and service personnel SAFETY INSTRUCTIONS 1 Shut off machine before adjusting 2 Unplug electric power before servicing 3 Do not leave machine running unattended 4 Refer to instruction manual for complete setup operating and servicing information Figure 1 5 Safety Instructions Label The Operating Notice label shown in Figure 1 6 is located on top of both drive belt assemblies to remind operators of belt adjustment procedures 1 Adjust upper and lower belt tensioning screws equally to prevent belt failure 2 Securely t
3. Place a product filled box on infeed conveyor bed with top flaps folded as shown and manually move box forward to contact lower taping head applying roller Turn drive belt adjustment crank to position both side drive belts against sides of box Figure 3 2 Side Drive Belts RUN BOXES TO CHECK ADJUSTMENT Figure 3 3 WARNING Be sure all packaging materials and tools are removed from the machine before operating Push electrical switch On to start drive belts Move box forward until it is taken away by drive belts If the box movement is jerky or stops move the side drive belts in slightly to add more pressure between the box and drive belts CAUTION If drive belts are allowed to slip on box excessive belt wear will occur Figure 3 3 Check Adjustment Operation Continued Box Sealing 1 Feed boxes to machine at minimum 455 mm 18 inch intervals Turn electrical supply Off when machine is not in use Reload and thread tape as necessary Be sure machine is cleaned and lubricated according to recommendations in Maintenance section of this manual Notes 1 Machine or taping head adjustments are described in Adjustments Section I for machine or Section II for taping heads Box drive motors are designed to run at a moderate temperature of 40 C 104 F In some cases they may feel hot to the touch Maintenance The case sealer has been designed for long troubl
4. Replacement Parts and Additional Manuals Order parts by part number part description and quantity required Also when ordering parts and or additional manuals include machine name number and type A parts order form is provided at the back of this manual 3M Tape Dispenser Parts 241 Venture Drive 1 800 344 9883 Amery WI 54001 1325 FAX 715 268 8153 Minimum billing on parts orders will be 25 00 Replacement part prices available on request 10 00 restocking charge per invoice on returned parts Note Outside the U S contact the local 3M subsidiary for parts ordering information i ivici 3M Matic AccuGlide and Scotch are trademarks of 3M Packaging Systems Division 3M St Paul Minnesota 55144 1000 3M Center Building 220 8W 01 Printed in U S A St Paul MN 55144 1000 3M 1999 44 0009 1851 4 E79 0 Replacement Parts And Service Information To Our Customers This is the 3M Matic AccuGlide Scotch brand equipment you ordered It has been set up and tested in the factory with Scotch brand tapes If any problems occur when operating this equipment and you desire a service call or phone consultation call write or Fax the appropriate number listed below Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts and or
5. Right Cover Chain Left Screw Flat Hd Soc M5 x 25 Belt Box Drive Connector 3 8 Inch Sleeving 12 800 mm Connector PG 11 12 Plug Housing Vertical Plug Male Wire 3 Pole 5 Meters Length Terminal Spacer Drive Washer Special Screw Flat Soc Hd M6 x 16 45 800ab Adjustable Case Sealer Figure 6176 46 Figure 6176 Ref No 6176 1 6176 2 6176 3 6176 4 6176 5 6176 6 6176 7 6176 8 6176 9 6176 10 3M Part No 78 8100 1225 8 78 81 00 1226 6 78 81 13 6984 8 78 81 13 6985 5 78 8076 5491 4 78 8060 8106 9 78 8055 0821 1 78 8052 6566 3 78 8016 5855 6 26 1003 6918 5 Description Slide Compression Roller R H Slide Compression Roller L H Bracket Roller R H W English Language Label Bracket Roller L H W English Language Label Shaft Roller Bushing Nylon Rubber Roller Washer Friction E Ring 10 mm Nut Hex Flange M10 Plastic Insert 47 800ab Adjustable Case Sealer Figure 6177 48 Figure 6177 Ref No 6177 1 6177 2 6177 3 6177 4 6177 5 6177 6 6177 7 6177 8 6177 9 6177 10 6177 11 6177 12 6177 13 6177 14 6177 15 6177 16 6177 17 6177 18 6177 19 6177 20 6177 21 6177 22 6177 23 6177 24 6177 25 6177 26 6177 27 3M Part No 78 8094 6379 3 78 8113 6759 4 78 8094 6381 9 78 8005 5740 3 26 1003 6914 4 78 8076 4715 7 78 8076 5211 6 78 8057 5807 1 78 8094 6382 7 78 8028 8208
6. 8100 1207 6 78 8100 1208 4 78 8100 1209 2 78 81 13 6819 6 78 8091 0500 6 78 8055 0661 1 26 1003 5829 5 26 1000 0010 3 78 8094 6109 4 78 8023 2334 1 78 8070 1522 3 26 1011 8828 7 78 8070 1523 1 78 8094 6174 8 78 8076 5439 3 78 8060 7886 7 78 8046 8135 7 78 8091 0758 0 78 8057 5834 5 78 8057 5835 2 78 8076 5440 1 78 8076 5441 9 78 8052 6713 1 78 8055 0669 4 78 8057 5739 6 78 8055 0668 6 78 8091 0382 9 78 8076 5442 7 26 0001 5862 1 78 8054 8877 8 78 8091 0759 8 78 8076 4933 6 Description Side Drive Assembly R H W O Motor Side Drive Assembly L H W O Motor Guide Lower R H Guide Lower L H Guide Upper R H Guide Upper L H W English Language Label Bushing Side Drive Spacer Screw Hex Hd M6 x 12 Washer Flat M6 Support Gearmotor Screw Soc Hd M6 x 25 Gearmotor Bodine 42X5BFCI E2 15 1 115V 60 Hz Capacitor 15uF 300VAC Motor Run Screw 1 4 28 x 1 2 SHCS Extension Gearmotor Flange Assembly Screw Hex Hd M6 x 16 Special Key 5x 5 12 mm Sprocket 3 8 Inch Z 14 Tab Washer Centering Washer Pulley Assembly Drive Roller Drive Ring Polyurethane Shaft Pulley Keyed Key M5 x 5 x 30 mm Washer 15 26 x 1 Belleville Washer 16 Flange Assembly Screw Flat Hd Soc M5 x 12 Washer 5 5 20 x 4 Sprocket 3 8 Inch Z 23 Chain 3 8 Inch Pitch 52 Pitch 43 800ab Adjustable Case Sealer Figu
7. machine Failure to comply with these warnings could result in severe personal injury and or equipment damage Electrical On Off Switch Tape Loading Threading The box drive belts are turned on and off Off See Section II Pages 7 and 8 button is red with the electrical switch on the side of the machine frame Note If lower tape drum is mounted in alternate lower outboard position remove Note The case sealer has a circuit breaker taping head from machine bed by pulling located in the electrical enclosure on the lower straight up insert threading needle in taping right side of the machine frame If circuit head and replace taping head Install tape becomes overloaded and circuit breaker trips roll on drum adhesive on tape leg up thread see Maintenance Circuit Breaker page 20 tape under knurled roller on outboard mount then attach tape to threading needle and pull tape through taping head with threading needle Emergency Stop Switch The machine electrical supply can be turned off by pressing the latching emergency stop switch To CAUTION Taping head weighs restart machine rotate emergency stop switch approximately 7 2 kg 16 pounds releases switch latch and then restart machine by without tape Use proper body mechanics pressing green On button on side of machine when removing or installing taping head frame Operation Continued Box Size Set Up 1 ADJUST DRIVE BELTS Figure 3 2
8. 0 78 8017 9018 5 78 8094 6383 5 78 8076 5378 3 78 8094 6384 3 78 8076 4968 2 26 1009 8724 2 78 8100 1038 5 78 8060 8053 3 26 1003 7957 2 26 1000 0010 3 78 81 19 6528 0 78 8094 6386 8 78 81 13 6887 3 78 801 7 9257 9 78 8060 8087 1 78 8010 7417 6 78 8094 6385 0 Description Support Box Box W English Language Label Screw Soc Hd Hex Hd M4 x 15 Washer Plain 4 mm Nut Plastic Insert M4 Cord Grip Set Nut GMP13 5 Cord Grip ST 16 Guide Mounting Screw 6PX9 5 Washer Plain M4 SPEC Contactor Sprecher amp Schuh CA4 5 10 110V 60HZ Circuit Breaker Sprecher amp Schuh KTA 3 25 Clamp VGPE 4 6 Terminal Power Cord W Plug Type SO Cable 3X20 AWG 5 MT Wire 3 Pole 5 Meters Length Screw Soc Hd Hex Hd M6 x 16 Washer Flat M6 E Stop Enclosure W English Language Label Switch On Off Sprecher amp Schuh DM3N C 01 10 Support On Off Switch W English Language Label Screw M4 x 10 Screw M5 x 10 Nut Hex M5 E Stop Allen Bradley 800EP MTS643LX01 49 800ab Adjustable Case Sealer 2 o i Gc L e T rz CS Safety and Information Labels 50 800ab Safety and Information Labels A label kit part number 78 81 13 6745 3 is available as a stock item It contains all the safety and information labels used on the case sealer or labels can be ordered separately from the following list Ref No 3M Par
9. 4 14 6174 15 6174 16 6174 17 6174 18 6174 19 6174 20 6174 21 6174 22 6174 23 6174 24 6174 25 6174 26 3M Part No 78 8076 5380 9 78 8076 5381 7 78 8076 5382 5 78 8060 8480 8 78 8055 0867 4 78 8017 9313 0 78 8017 9318 9 78 8076 5383 3 26 1003 7963 0 78 8060 8481 6 78 8052 6676 0 78 8052 6677 8 78 8060 7693 7 78 8076 5384 1 78 8076 5385 8 78 8094 6100 3 78 8076 5387 4 78 8091 0780 4 78 8091 0781 2 26 1003 5828 7 78 8076 5389 0 78 8094 6101 1 78 8076 5391 6 78 8076 5392 4 78 8060 8483 2 78 8060 8484 0 Description Bed Conveyor Leg Assembly Inner W Stop Leg Inner Pad Foot Screw Hex Hd M8 x 30 Nut Self Locking M8 Washer Plain 8 mm Stop Leg Screw Soc Hd M8 x 16 Label Height Clamp Outer Clamp Inner Roller 32 x 38 Shaft Roller Spring Conveyor Assembly Front Conveyor Front Shaft Central Roller Shaft Side Roller Screw Hex Hd M6 x 10 Special Mounting Conveyor Conveyor Assembly Rear Conveyor Rear Support Tape Drum Support Outboard Roll Shaft Roller 39 800ab Adjustable Case Sealer OPTIONAL Figure 6174 2 of 2 40 Figure 6174 Page 2 of 2 Ref No 6174 27 6174 28 6174 29 6174 30 6174 31 6174 32 6174 33 6174 34 6174 35 6174 36 6174 37 6174 38 6174 39 6174 40 6174 41 6174 42 6174 43 6174 44 6174 45 6174 46 6174 47 6174 48 6174 49 6174 50 6174 51
10. 6163 3 6163 4 6163 5 6163 6 6163 7 6163 8 6163 9 6163 10 6163 11 6163 12 6163 13 6163 14 6163 15 6163 16 6163 17 6163 18 6163 19 6163 20 6163 21 6163 22 6163 23 6163 24 6163 25 6163 26 6163 27 3M Part No 78 8100 1229 0 78 8100 1230 8 78 8076 5401 3 78 8076 5402 1 78 8076 5403 9 78 8076 5404 7 78 8076 5405 4 78 8076 5239 7 26 1000 0010 3 26 1003 6916 9 78 8100 1220 9 26 1003 5842 8 78 8017 9318 9 78 8076 5407 0 78 8076 5408 8 78 8076 5409 6 78 8076 5410 4 78 8076 541 1 2 78 8076 5412 0 78 8060 8010 3 78 8076 5413 8 78 8076 5414 6 78 8076 5415 3 26 1003 7946 5 78 8076 5416 1 78 8023 2334 1 78 8076 5417 9 Description Shaft Assembly Drive R H Shaft Assembly Drive L H Block Upper Block Lower Nut Block R H Nut Block L H Bushing Block Screw Hex Hd M6 x 50 Washer Flat M6 Nut Locking Plastic Insert M6 Shaft Drive Mount Screw Hex Hd M8 x 20 Washer Plain 8 mm Screw R H Screw L H Screw Handle R H Screw Handle L H Spacer Screw Flange W Bearing Snap Ring 42 mm Shaft Spring Coupling Screw Female Coupling Screw Male Screw Soc Hd M4 x 25 Spacer Hex 10 x 107 Screw Soc Hd Hex Soc M6 x 25 Spacer 35 800ab Adjustable Case Sealer Pos 3 and 4 to be ordered always together Figure 6163 2 of 2 36 Figure 6163 page 2 of 2 Ref No 6163 28 6163 29 6163 30
11. 6163 31 6163 32 6163 33 6163 34 6163 35 6163 36 6163 37 6163 38 6163 39 6163 40 6163 41 6163 42 6163 43 6163 44 6163 45 6163 46 6163 47 6163 48 6163 49 6163 50 6163 51 6163 52 6163 53 6163 54 3M Part No 78 801 7 9079 7 78 8076 5418 7 26 1003 7949 9 78 8005 5741 1 78 8010 7417 6 78 8076 5419 5 78 8046 8135 7 78 8076 5420 3 78 8076 5421 1 78 8010 7169 3 78 8070 1503 3 78 8060 7878 4 78 8076 4807 2 78 8076 5422 9 78 8070 1509 0 26 1005 5316 8 78 8070 1510 8 78 8070 1511 6 78 8005 5740 3 78 8010 7157 8 78 8070 1512 4 78 8032 0375 7 78 8076 4809 8 78 8070 1506 6 78 8076 5423 7 78 8076 5424 5 78 8076 5425 2 Description Ring Snap For 15 mm Shaft Support Screw Screw Soc Hd Hex Soc M5 x 12 Washer Plain M5 Nut Hex M5 Sprocket 3 8 Inch Z 16 Key 5x 5 12 mm Chain 3 8 Inch 133 Links Support Tension Roller Screw Hex Hd M6 x 12 Roller Chain Tensioning Idler Screw Crank Assembly Crank Shaft Crank Screw Flat Hd Hex Dr M5 x 16 Washer Nylon 7 x 15 x 1 Bushing Washer Plain 4 mm Screw Hex Hd M4 x 10 Knob VTR B M12 Screw Hex Hd M6 x 16 Washer Crank Cover Screw Shaft Block Set Screw M4 x3 37 800ab Adjustable Case Sealer Figure 6174 1 of 2 38 Figure 6174 Page 1 of 2 Ref No 6174 1 6174 2 6174 3 6174 4 6174 5 6174 6 6174 7 6174 8 6174 9 6174 10 6174 11 6174 12 6174 13 617
12. E 2 Stop 1 Black 4 Black E Stop q 2 _Green________ ii Figure 7 Electrical Diagram 26 Spare Parts Tools Spare Parts The following parts periodically require replacement due to normal wear They should be ordered immediately and kept on hand to keep the case sealer in production 800ab Adjustable Case Sealer Type 39600 Qty Section Ref No Part Number Description 1 11 2880 15 78 8057 6179 4 Roller Applying 1 II 2886 5 78 8057 6178 6 Roller Buffing 1 II 2883 2 78 8017 9173 8 Knife 2 56 Inch 65 mm 2 11 2883 12 78 8052 6602 6 Spring Cutter 1 11 2886 10 78 8070 1273 3 Spring Lower Extension Black 2 1 6175 58 78 8076 5452 6 Belt Drive W Hook 2 11 2883 6 78 8070 1390 5 Spring Torsion Note These spare parts are supplied with the tool kit that comes with your machine and should also be ordered separately as used to keep the case sealer in production Tool Kit A tool and parts kit part number 78 8060 8476 6 packaged separately and included with your machine contains the necessary wrenches for use with the metric fasteners on the case sealer The threading tool part number 78 8076 4726 4 contained in the tool kit is available as a stock replacement item and can be ordered separately Label Kit A label kit part number 78 81 13 6745 3 is available as a stock item and contains all the safety and information labels used on the case sealer or separate label
13. Instructions and Parts List 3M Matic 800ab Type 39600 Adjustable Case Sealer with AccuGlide II Taping Heads Serial No For reference record machine serial number here 3M Masking and Packaging Systems Division 3M Center Bldg 220 8W 01 St Paul MN 55144 1000 A Important Safety Information Read Important Safeguards pages 3 5 and also operating Warnings page 16 BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Spare Parts It is recommended you immediately order the spare parts listed on page 27 These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Matic and AccuGlide are Trademarks of 3M St Paul MN 55144 1000 Litho in U S A 3M 1997 44 0009 1910 8 A97 750 Replacement Parts and Service Information To Our Customers This is the 3M Matic AccuGlide Scotch brand equipment you ordered It has been set up and tested in the factory with Scotch brand tapes If technical assistance or replacement parts are needed call or Fax the appropriate number listed below Included with each machine is an Instructions and Parts List manual Technical Assistance 3M Matic Helpline 1 800 328 1390 Please provide the customer support coordinator with the machine number machine type model and serial number If you have a technical question that does not require an immediate response you may Fax it to 715 381 0248
14. Optional Infeed Exit A Infeed Exit Conveyor Conveyor Optional Casters Machine Dimensions W L H A B C F Minimum mm Inches 825 32 1 2 920 36 1 4 940 37 460 18 610 24 105 4 3 16 620 24 1 2 Maximum mm Inches 1220 48 890 35 1270 50 With drive belt assembly in normal position With drive belt assembly in upper position See Special Set Up Procedure page 23 Weight approximate 132 kg 290 pounds crated approximate 114 kg 250 pounds uncrated 11 Set Up Recommendations gt Machine must be level gt Customer supplied infeed and exit conveyors if used should provide straight and level box entry and exit gt Exit conveyors powered or gravity must convey sealed boxes away from machine THIS PAGE IS BLANK Installation and Set Up Receiving And Handling After the machine has been uncrated examine the case sealer for damage that might have occurred during transit If damage is evident file a damage claim immediately with the transportation company and also your 3M Representative Machine Set Up Important Read Warnings on page 16 before attempting to set up the case sealer for operation The following instructions are presented in the order recommended for setting up and installing the case sealer as well as for learning the operating functions and adjustments Following them step by step will result in your thorough understanding of
15. additional manuals include machine name number and type 3M Packaging Systems Division 3M Matic AccuGlide and Scotch are trademarks of 3M St Paul Minnesota 55144 1000 3M Center Building 220 8W 01 Printed in U S A St Paul MN 55144 1000 3M 1999 44 0009 1852 2 D79 0 1 800 328 1390 Instruction Manual 800ab Adjustable Case Sealer Type 39600 This instruction manual is divided into two sections as follows Section I Includes all information related to installation operation and parts for the case sealer Section TI Includes specific information regarding the AccuGlide II STD 2 Inch Taping Head Table of Contents Page Section I 800ab Adjustable Case Sealer Intended Use ien eae ea a eet et 1 Equipment Warranty and Limited Remedy sessssssene nennen nennen nnns 2 S180 ab To y I PRORSUS 2 Safety Labels anna a de e tue rm Hee uaa AH E te RUE e a P E RR ede 3 5 Specification Sasaran ave e et t n al ett dia e ted ees 7 9 Installation and Set Up uu2s0usnssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnann 11 13 Receiving and Handling eene nennen 11 Machine Set Up rure ete eei ut e hen Tue aa eater ede ee 11 13 Packaging and Separate Parts sss 11 13 Machine Bed Hegranes e a e a AT 13 Tapa VIC EH PP 13 Tape L amp gikengtN rn di 13 Electrical Connection and Cont
16. ape leg length to 48 mm 2 inches see Special Set Up Procedures page 23 Box Board Style regular slotted containers RSC Bursting test 125 to 275 P S I single wall or double wall B or C flute Specifications Continued 9 Box Weight and Size Capacities Weight Maximum up to 38 6 kg 85 pounds Minimum contents must support top flaps and weight must be sufficient to hold bottom flaps fully closed Box Size MINIMUM Length 150 mm 6 inches Width 115 mm 4 1 2 inches Height 120 mm 4 3 4 inches MAXIMUM Length unlimited Width 545 mm 21 1 2 inches Height Limited by stability of box through case sealer Specifications continued on next page Note The case sealer is designed to accommodate most boxes complying with the 1976 FBA and PMMI voluntary standard Tolerances for Top Opening regular slotted corrugated containers RSC Two of the requirements of the standard are the following The box length is not more than twice the box width The box length is not more than four times the box depth DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA Box Length In Direction Of Seal Must Be Greater Than 6 Box Height If any of the above criteria are not met boxes should be test run to assure proper machine performance Fibre Box Association Packaging Machinery Manufacturer s Association Specifications Continued HO 00000000 Optional 2
17. chine frame just below the machine bed the circuit breaker has been pre set at 2 2 amps and requires no further maintenance Note 3M recommends the replacement of drive belts in pairs especially if belts are unevenly worn REPLACEMENT SEE STEPS 1 THRU 7 WARNING The following TENSION ADJUSTMENT SEE STEPS 2 6 AND 7 procedure must be performed by trained service personnel because of the 1 Remove and retain the three screws A three high voltage electrical hazard within the washers B and side cover C See Figure 4 2 control box 2 Remove and retain the screw D washer E If circuit is overloaded and circuit breaker trips and belt tensioner cover F unplug machine from electrical power 3 Turn belt adjustment screws G counterclockwise on both the upper and lower tension assemblies until belt is loose See 1 Determine cause of overload and correct 2 Remove electrical enclosure cover 3 Press the red Reset button and then the Figure 4 3 green Start button l l 4 Replace cover 4 Locate the belt lacing joint by turning the belt 5 Plug in machine manually Remove the pin with pliers Remove 6 Press machine On button to resume case and discard old belt sealing Figure 4 2 Box Drive Belt Left Side View Infeed End 20 Maintenance Continued Figure 4 3 Box Drive Assembly Infeed End 5 Install the new belt around drive rollers and 6 To set d
18. cuuming should be wiped off with a damp cloth Lubrication Like most other equipment the taping head must be properly lubricated to insure long trouble free service Most of the machine bearings are permanently lubricated and sealed and do not need to be greased The drive motor is also permanently lubricated and does not require additional lubrication Figure 4 1 illustrates the frame points which should be lubricated every 250 hours of operation Lubricate the rotating and pivoting points noted by the arrows m with SAE 30 non detergent oil Note Wipe off excess oil and grease It will attract dust which can cause premature equipment wear and jamming Take care that oil and grease are not left on the surface of rollers around which tape is threaded as it can contaminate the tape s adhesive Taping Head Lubrication See Section II Maintenance Lubrication page 10 Figure 4 1 Frame Lubrication Points Knife Replacement Taping Head See Section II Maintenance Knife Replacement page 9 Maintenance Continued WARNING Turn off electrical power and disconnect power cord from electrical supply before beginning maintenance If power cord is not disconnected severe injury to personnel could result Circuit Breaker Drive Belts The case sealer is equipped with a circuit breaker which trips if the motors are overloaded Located inside the electrical enclosure on the side of the ma
19. d are normally stocked items Some parts or assemblies shown are available only on a special order basis Contact 3M Tape Dispenser Parts to confirm item availability 29 THIS PAGE IS BLANK 30 800ab Adjustable Case Sealer W AccuGlide II STD 2 Inch Taping Head 7 de G A DG 2 To go Q Eo m E 800ab Assembly 31 800ab Adjustable Case Sealer Figure 3419 32 Figure 3419 Ref No 3419 1 3419 2 3419 3 3419 4 3419 5 3419 6 3419 7 3419 8 3419 9 3419 10 3419 11 3419 12 3419 13 3419 14 3419 15 3419 16 3419 17 3M Part No 78 8070 1565 2 78 8070 1395 4 78 801 7 9169 6 78 8060 8474 1 78 8076 4519 3 78 8070 1569 4 78 8052 6749 5 78 8052 6268 6 26 1002 5753 9 78 8060 81 72 1 78 8052 6271 0 78 8100 1048 4 78 801 7 9077 1 78 8070 1215 4 78 8010 7169 3 26 1000 0010 3 78 8052 6566 3 Description Tape Drum Bracket Assembly Bracket Bushing Assembly Nut M18 x 1 Tape Drum Assembly 2 Inch Head Shaft Tape Drum Tape Drum Assembly 2 Inch Wide Tape Drum Assembly Leaf Spring Screw Self Tapping Washer Friction Washer Tape Drum Spring Core Holder Nut Self Locking M10 x 1 Spacer Stud Screw Hex Hd M6 x 12 Washer Flat M6 Washer Friction 33 800ab Adjustable Case Sealer e Pos 3 and 4 to be ordered always together Figure 6163 1 of 2 34 Figure 6163 page 1 of 2 Ref No 6163 1 6163 2
20. delivery 2 All other taping head parts will be free from all defects for three 3 years after delivery 3 All other parts will be free from all defects for two 2 years after delivery If any part is proved to be defective within its warranty period then the exclusive remedy and 3M s and seller s sole obligation shall be at 3M s option to repair or replace the part provided the defective part is returned immediately to 3M s factory or an authorized service station designated by 3M A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M at its option will replace the equipment or refund the purchase price 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part 3M shall have no obligation to repair or replace 1 those parts failing due to operator misuse carelessness or due to any accidental cause other than equipment failure or 2 parts failing due to non lubrication inadequate cleaning improper operating environment improper utilities or operator error Limitation of Liability 3M and seller shall not be liable for direct indirect special incidental or consequential damages based upon breach of warranty breach of contract negligence strict liability or a
21. e free service The machine will perform best when it receives routine maintenance and cleaning Machine components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the machine or to the product WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning maintenance If electrical power is not disconnected severe injury to personnel could result Cleaning Note Never attempt to remove dirt from taping head by blowing it out with compressed air This can cause the dirt to be blown inside the motor and onto sliding surfaces which may cause premature equipment wear Never wash down or subject equipment to conditions causing moisture condensation on components Serious equipment damage could result Regular slotted containers produce a great deal of dust and paper chips when processed or handled in equipment If this dust is allowed to build up on machine components it can cause component wear and overheating of drive motor The dust build up can best be removed from the machine by a shop vacuum Depending on the number and type of boxes sealed in the case sealer this cleaning should be done approximately once per month If the boxes sealed are dirty or if the environment in which the machine operates is dusty cleaning on a more frequent basis may be necessary Excessive dirt build up that cannot be removed by va
22. e that holds applying buffing arms retracted See Figure 2 2 Allow buffing applying arms to extend slowly Installation and Set Up Continued 6 Check for free action of lower taping head Sharp Knife Buffing WARNING Keep hands fingers away from tape cut off knife under Roller Cable Tie orange knife guard Knife is extremely sharp and can cause severe injury Push buffing roller into head to check for free smooth action of taping head 7 Ensure that the tape drum bracket assembly is mounted straight down as shown in Figure 2 3A The tape drum bracket assembly can be pivoted to provide clearance or for retrofit in certain cases Outboard tape roll mounting Alternate Position Figure 2 2 Cable Tie Taping Head Remove the tape drum bracket assembly stud spacer and fasteners from the taping head Install and secure on the infeed end of the lower frame as shown in Figure 2 3B M8 x 16 mm Socket Head Screws Adjustable Leg Figure 2 3 Machine Bed Height Adjustment and Lower Tape Drum Bracket Position Installation and Set Up Continued 8 Use appropriate material handling equipment to remove the machine from the pallet and move it into position Whenever the machine is lifted with a fork truck insure that the forks span completely across the machine frame and do not contact any wiring or mechanism under the machine frame In some cases the lower taping head may need to be removed to av
23. eight CASE SEALER FRAME 1 No changes to case sealer frame are required TAPING HEADS WARNING Use care when working near tape cut off knife as knife is extremely sharp If care is not taken severe injury to personnel could result 1 Lift the lower taping head straight up to remove it from the case sealer bed 2 Refer to Section II Adjustments Changing Tape Leg Length page 13 for taping head set up 23 Drive Belt Assembly Height The drive belt assemblies can be raised 48 mm 2 inches to provide better conveying of tall boxes This change increases the minimum box height that can be taped to 190 mm 7 1 4 inches DISASSEMBLE Figure 5 1 1 Remove and retain the screw A cap washer B and spacer C from the front and rear arm assembly pivots 2 Lift belt drive assembly D up off the arm assembly pivots Note Keep motor in vertical position to prevent gear oil from leaking out of motor Figure 5 1 Drive Belt Assembly Disassembly Special Set Up Procedure Continued REASSEMBLE Figure 5 2 4 Reassemble the spacer C onto the front and rear arm assembly pivots first 5 Install the belt drive assembly D onto the pivots and secure with the cap washers B and screws A Note Both drive belt assemblies must be installed at the same operating height Figure 5 2 Drive Belt Assembly Reassembly 24 Troubleshooting The Troubleshooting Guide li
24. elt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3 5 kg 7 Ibs applied at the midspan as shown in Figure 4 4 will deflect the belt 25 mm 1 inch This will assure positive contact between the belt and the drive pulley on the discharge end of the taping head To adjust belts see Maintenance Drive Belts page 20 Taping Head Adjustments WARNING Use care when working near tape cut off knife on taping head as knife is extremely sharp If care is not taken severe injury to personnel could result TAPE WEB ALIGNMENT Section II page 11 TAPE DRUM FRICTION BRAKE Section II page 11 APPLYING MECHANISM SPRING Section II page 11 ONE WAY TENSION ROLLER Section II page 12 TAPE LEG LENGTH Leading Tape Leg Length Adjustment Section II page 13 Changing Tape Leg Length from 70 to 48 mm 2 3 4 to 2 Inches Section II page 13 Note When changing tape leg to 48 mm 2 inches refer also to Section I Special Set Up Procedure Changing Tape Leg Length page 23 22 Special Set Up Procedure WARNING Turn off electrical power and disconnect power cord from electrical supply before beginning special set up procedure If power cord is not disconnected severe injury to personnel could result Changing Tape Leg Length From 70 to 48 mm 2 3 4 to 2 Inches The following changes to the case sealer will allow taping boxes 90 mm 3 1 2 inches minimum h
25. hree conductor power cord with plug is provided at the back of the electrical control box for 115 Volt 60 Hz 1 9 Amp electrical service The receptacle providing this service shall be properly grounded Before the power cord is plugged into 115 Volt 60 Hz outlet make sure that all packaging materials and tools are removed from the machine Do not plug electrical cord into outlet until ready to run machine Use of an extension cord is not recommended However if one is needed for temporary use it must have a wire size of AWG 16 1 5 mm dia have a maximum length of 30 5 m 100 ft and must be properly grounded WARNING To prevent shock and fire hazard Position extension cord where it will be out of the way of foot or vehicle traffic Extension cord is only for temporary use do not use for a permanent installation Note Machines outside the U S may be equipped with 220 240 Volt 50 Hz systems or other electrical requirements compatible with local practice INITIAL START UP OF CASE SEALER After completing the Installation and Set Up procedure continue through Operation for tape loading and start up to be sure case sealer is properly adjusted to run boxes THIS PAGE IS BLANK Operation IMPORTANT Before operating the case sealer read all the Important Safeguards pages 3 5 and Warnings on page 16 as well as all of the Operation instructions Refer to Figure 3 1 to acquaint yourself w
26. ighten fasteners before starting machine Figure 1 6 Operating Notice Label The Out In label shown in Figure 1 7 is attached next to the crank handle that moves the belts in and out to match box width OUT IN 9 Ma Figure 1 7 Operating Labels Important Safeguards Continued The following labels are located on the lower taping The Tape Threading Label shown in Figure 1 9 head Replacement part numbers for these two is attached to the left side of the lower taping head labels are listed in Section II This label provides a convenient tape threading diagram More detailed tape loading and threading information is provided in the Operation section of this manual The Warning Sharp Knife label warns operators and service personnel of the extremely sharp knife used to cut the tape at the end of the box sealing operation The label shown in Figure 1 8 is located on the orange knife guard between the applying roller assembly and the buffing roller assembly Never operate taping head with knife guard removed Before working with the taping head or loading Figure 1 9 Tape Threading Label threading tape refer to Figures 3 1 and 3 2 in Section II to identify the knife location Keep hands out of these areas except as necessary to service the taping head or to load thread tape A WARNING Sharp Knife Figure 1 8 Knife Warning Label THIS PAGE IS BLANK Specifications 1 Power Re
27. ith the various components of the case sealer and also see Section II page 6 for taping head components Adjustable Side Guides Box Drive Belts Electrical Control Box Taping Head Inclined Rollers Machine Bed Adjustment Infeed End Emergency Stop Switch Electrical On Off Switch Alternate Lower Outboard Tape Roll Mount Figure 3 1 Case Sealer Components Left Front View 15 Operation Continued AN warnines Turn electrical supply off and disconnect before servicing taping head or performing any adjustments or maintenance on the machine Turn electrical supply off when machine is not in use Before turning drive belts on be sure no tools or other objects are on the machine bed Keep hands and loose clothing away from moving belts Never attempt to work on any part of the machine load tape or remove jammed boxes from the machine while machine is running When feeding boxes to the machine by hand push box in from end only DO NOT PUSH WITH HANDS ON ANY CORNER OF THE BOX Taping head utilizes an extremely sharp tape cut off knife The knife is located under the orange knife guard that has the WARNING SHARP KNIFE label Before loading tape refer to Section II page 6 Figure 3 2 to identify the knife location Keep hands out of this area except as necessary to service the taping head Keep hands or loose clothing away from compression rollers on infeed end of machine when feeding boxes to
28. ny other legal theory The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized officers of 3M and seller 800ab Contents 1 800ab Adjustable Case Sealer Type 39600 1 Tool Kit 1 Instruction Manual Scotch AccuGlide and 3M Matic are Registered Trademarks of 3M St Paul Minnesota 55144 1000 2 Important Safeguards This safety alert symbol identifies important messages in this manual READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Important In the event the following safety labels are damaged or destroyed they must be replaced to ensure operator safety For safety and information replacement labels see Parts Illustrations Lists Section I pages 50 and 51 The two Warning Keep Away From Moving Belts labels shown in Figure 1 1 are located on the side of the drive belt assemblies at the infeed end The labels warn operators and service personnel to keep hands away from this area when the drive belts are running A WARNING HO Keep Hands Away From Moving Belts 0 A WARNING Keep Hands Away From Moving Belts Figure 1 1 Hands Warning Label The Warning Hazardous Voltage label shown in Figure 1 2 is attached to the cover of the electrical box The label warns service personnel to unplug the power supply before attempting any service work on the case sealer
29. oid damage CAUTION Machine weighs approximately 114 kg 250 pounds uncrated 9 Continue with the remainder of the installation and set up procedure on this page MACHINE BED HEIGHT Adjust machine bed height The case sealer is equipped with four adjustable legs that are located at the corners of the machine frame The legs can be adjusted to obtain different machine bed heights from 610 mm 24 inches minimum to 890 mm 35 inches maximum Refer to Figure 2 3C and set the machine bed height as follows 1 Raise and block up the machine frame to allow adequate leg adjustment 2 Loosen but do not remove two M8 x 16 socket head screws in one leg use M6 hex wrench Adjust the leg length for the desired machine bed height Retighten the two screws to secure the leg Adjust all four legs equally TAPE WIDTH The taping head has been pre set to accommodate 48 mm 2 inch wide tape rolls To adjust heads for narrower tape refer to Section II Adjustments Tape Web Alignment page 11 TAPE LEG LENGTH Taping heads are pre set to apply 70 mm 2 3 4 inch long tape legs To change tape legs to 48 mm 2 inch see Special Set Up Procedure Changing Tape Leg Length page 23 ELECTRICAL CONNECTION AND CONTROLS The electrical control box shown in Figure 3 1 contains the pre set circuit breaker and can be located on either side of the machine frame for customer operating convenience A standard t
30. quirements Electrical 115 VAC 60 Hz 3 8 A These machines are eguipped with an 2 4 m 8 foot standard neoprene covered power cord and a grounded plug Contact your 3M Representative for power reguirements not listed above Operating Rate Belt speed is 0 40 m s 78 ft min Tape Width Minimum 36 mm 1 1 2 inches Maximum 48 mm 2 inches Tape Roll Diameter Up to 405 mm 16 inches maximum on a 76 2 mm 3 inches diameter core Accommodates all system roll lengths of Scotch brand film tapes BOXES PER MINUTE VS BOX LENGTH BOX LENGTH mm 152 203 254 305 356 406 457 508 559 610 660 711 762 813 864 914 nN n N o o a m lt CZ 3 mo QAMXOU x z a o 6 8 10 12 14 16 18 26 28 30 32 34 36 a BOX LENGTH Inches Actual production rate is dependent on operator s dexterity Boxes must be 18 inches 455mm apart minimum 3 Operating Conditions Use in dry relatively clean environments at 5 to 40 C 40 to 105 F with clean dry boxes Important Machine should not be washed down or subjected to conditions causing moisture condensation on components Tape Scotch brand pressure sensitive film box sealing tapes Specifications continued on next page Tape Leg Length Standard 70 mm 6 mm 2 3 4 inches 1 4 inch Tape Leg Length Optional 48 mm 6 mm 2 inches 1 4 inch To change t
31. re 6175 2 of 2 44 Figure 6175 page 2 of 2 Ref No 6175 35 6175 36 6175 37 6175 38 6175 39 6175 40 6175 41 6175 42 6175 43 6175 44 6175 45 6175 46 6175 47 6175 48 6175 49 6175 50 6175 51 6175 52 6175 53 6175 54 6175 55 6175 56 6175 57 6175 58 6175 59 6175 60 6175 61 6175 62 6175 63 6175 64 6175 65 6175 66 6175 67 6175 68 3M Part No 78 8076 5443 5 78 8055 0660 3 78 8076 5444 3 12 7997 0272 0 78 8076 5445 0 78 8076 5486 4 26 1003 6916 9 78 8076 5446 8 78 8070 1519 9 78 801 7 9318 9 78 8076 5448 4 78 8055 0850 0 78 8005 5740 3 78 81 13 6837 8 78 8113 6811 3 26 1002 5753 9 78 8100 1213 4 78 8100 1214 2 78 8100 1215 9 78 8076 5255 3 78 8091 0764 8 78 8091 0765 5 78 8010 7165 1 78 8076 5452 6 78 8060 7631 7 78 8076 5197 7 78 8060 7626 7 78 8060 7877 6 78 8060 7875 0 78 8060 8053 3 78 8076 4968 2 78 8076 5434 4 78 8054 8577 4 26 1001 9843 6 Description Pulley Assembly Idler Roller Idler Shaft Idler Pulley E Ring M 25 Tensioning Belt Screw M6 Special Nut Locking M6 Plastic Insert Washer Shaft Screw Soc Hd Hex Hd M8 x 70 Washer Plain 8 mm Cover Belt Tensioner Screw Cap M4 x 6 Washer Plain 4 mm Cover Drive R H W English Language Label Cover Drive L H W English Language Label Screw Self Tapping Guard Belt Guard Rubber Guard Metal Screw Phillips Hd M4 x 12 Cover Chain
32. rive belt tension turn adjustment screws insert new pin Pin must not extend beyond G equally on both the upper and lower tension edge of belt assemblies Turn the screws clockwise to increase tension or counterclockwise to decrease tension See Figure 4 3 Important Before installing new drive belt check the belt inside surface for drive Use a force gauge to pull the belt outward direction arrows and install belt accordingly 25 mm 1 inch at midspan as shown with a If no arrows are shown the belt may be moderate pulling force of 3 5 kg 7 Ibs installed either way 7 Reverse procedures to reassemble the drive belt assembly Drive Belt Direction Discharge End Infeed End 25 mm 1 Inch Deflection Box Drive Belt 3 5 kg 7 Ibs Pull Force at Midspan Figure 4 4 Box Drive Belt Tension Adjustment Top View 21 Adjustments WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments If power cord is not disconnected severe injury to personnel could result Drive Belt Tension Tension adjustment of the drive belts may be required during normal operation Belt tension must be adequate to positively move the box through the machine and they should run fully on the surface of the pulleys at each end of the frame The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension Each belt is adjusted separately B
33. rols sss 13 Initial Start Up of Case Sealer sssssssssssee 13 Op ration e Ei e te den cit nde ED 15 18 Operation Warnings u ae a eu ni 16 Electrical On Off Switch sess nennen nnne 16 Emergency Stop Switch mrrnamnanennennnaraenennenenanaaaanneneaanaaaaaaneeea 16 Tape Loading Threading essen nennen 16 Box Size Set Up sw triimi iniii RI 17 Box Seallfhgi t aa aaa eae Mera a etude teat let trees 18 Ivlaimtenarice Seo cte pe RE REDE bete th FR ao BL Mmm tester s ane ate 19 21 A A ine 19 LUCA ii REDE exei 19 Knife Replacement Taping Head see eene 19 Circuit BIGaKGFE 2 er re o titu ed di eter has 20 Drive Belts Replacement Tension Adjustment 20 21 Continued Table of Contents Continued Page Adjustments A UA SEL ette Ren peo e eene aaa 22 Drive Belt Tension iH ree E uH glee tenn M e ORDEN pea da ek me 22 Taping Head Adjustirients vrai 22 Special Set Up Procedure 240s44440nnnnnnnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 23 24 Changing Tape Leg Lendgtli iiie rect rechnen 23 Case Sealer Frame sse eene nennen entree 23 Taping Elead ere e ico ate ae eC a tiers 23 Drive Belt Assembly Height mrrenenenennnenenennnnannnennanannneenanaaa 28 24 Disassemble ur tn dile rte Ee tiger ocn 23 Heas
34. s can be ordered from the parts list page 51 27 Options Accessories For additional information on the options accessories listed below contact your 3M Representative Part Number Option Accessory 78 8052 6553 1 Box Hold Down Attachment Model 18500 78 8069 3983 7 Caster Kit Attachment 78 8069 3924 1 Conveyor Extension Attachment 78 8069 3926 6 Low Tape Sensor Kit 78 8079 5560 0 Tape Application Sensor Kit 78 8095 4855 1 2 Inch Tape Edge Fold Kit Lower 78 81 14 0829 9 AccuGlide II STD 2 Inch Lower Taping Head 78 81 14 0831 5 AccuGlide II STD 3 Inch Lower Taping Head 28 Replacement Parts Illustrations and Parts List 800ab Adjustable Case Sealer Type 39600 With AccuGlide II STD 2 Inch Taping Head 1 Refer to first illustration 800ab Assembly for the Figure Number that identifies a specific portion of the machine 2 Refer to the Figure or Figures to determine the individual parts required and the part reference number 3 The parts list that follows each illustration includes the part number and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual for replacement parts ordering information IMPORTANT Not all the parts liste
35. semble v tate hive cate cis 24 VroublesrioOtltig s es has cette iet OA ak ae 25 Troubleshooting GUlde itte i d riera 25 Electrical Diada ta eene ete ed UA i qt d o HR o t tees 26 Spare Parts Tools LEabel Kit 2 Heike o n S t hei M a Retard 27 Options ACCeSSONeS c RE CL et Re oe inei 28 Replacement Parts Illustrations and Parts Lists seennn nnn 29 51 Section II AccuGlide II STD 2 Inch Taping Head Intended Use The intended use of the 3M Matic 800ab Adjustable Case Sealer with AccuGlide II Lower Taping Head is to automatically seal the bottom center seam of regular slotted containers The case sealer is manually adjustable to a wide range of box sizes see Box Weight and Size Capacities page 8 The machine has been designed and tested for use with Scotch brand pressure sensitive film box sealing tapes 3M Matic 800ab Adjustable Case Sealer Type 39600 Equipment Warranty and Limited Remedy THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING A CUSTOM OR USAGE OF TRADE 3M sells its 3M Matic 800ab Type 39600 with the following warranties 1 The drive belts and the taping head knives springs and rollers will be free from all defects for ninety 90 days after
36. sts some possible machine problems causes and corrections Also see Section II Troubleshooting pages 15 and 16 for taping head problems Troubleshooting Guide Problem Drive belts do not convey boxes Drive belts do not turn Drive belt break Tape not centered on box seam Cause Narrow boxes Worn drive belts Taping head applying spring holder missing Taping head applying spring set too high Worn or missing friction rings Drive belt tension too low Electrical disconnect Circuit breaker not at correct setting Motor not turning Worn belt Excessive belt tension Tape drum not centered Box flaps not of equal length 25 Correction Check machine specifications Boxes are narrower than recommended causing slippage and premature belt wear Replace drive belts Replace spring holder Reduce spring pressure Replace friction rings Adjust belt tension Check power and electrical plug Set to correct current value Evaluate problem and correct Replace belt Tension to 3 5 kg 7 lbs per adjustment section Reposition tape drum Check box specifications Electrical Diagram WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning service If power cord is not disconnected personnel could be exposed to dangerous voltages Severe injury or equipment damage could result 115VAC 60HZ Circuit Breaker Set Point 2 2 Amps Black 1 3 5 HER
37. t No Description Qty 78 81 13 6745 3 Label Kit Includes items 1 13 1 78 8070 1329 3 Warning Hazardous Voltage 1 2 78 8070 1366 5 Information Safety Instructions 1 3 78 8060 8481 6 Information Leg Height 4 4 78 8062 4266 1 Information 3M Matic 2 5 78 8068 3859 1 Information Service and Spares 1 6 78 8069 3852 6 Information Ground 2 7 78 8098 8955 9 Information Out In Belt Adjustment 2 8 78 8070 1629 6 Information Belt tensioning 2 9 78 8095 1141 9 Information Stop 1 10 78 8070 1330 1 Warning Moving Belts 1 11 78 8070 1331 9 Warning Moving Belts 1 12 78 8113 6775 0 Information Electrical On Off 1 13 78 8113 6912 9 Caution Pinch Point 2 51
38. the machine and an installation in your production line that best utilizes the many features built into the case sealer Refer to Figure 3 1 to identify the various components of the case sealer Note A tool kit consisting of metric open end and hex socket wrenches is provided with the machine These tools should be adequate to set up the machine however other tools supplied by the customer will be required for machine maintenance PACKAGING AND SEPARATE PARTS 1 Lift fiberboard cover off pallet after removing staples at bottom 2 Remove protective wrapping around machine 3 Remove hardware that secures case sealer legs to pallet Install inclined rollers onto infeed end of each drive belt assembly Remove M6 lock nuts 4 and M6 plain washers 4 from each drive assembly position inclined roller on each drive assembly and fasten with M6 plain washers and M6 locking nuts See Figure 2 1 M6 Lock Nut 4 M6 Plain Washer 4 Inclined Roller Assembly Figure 2 1 Roller Installation Cut and remove cable tie on lower taping head Applying buffing rollers are held retracted for shipment WARNING Follow this step carefully as spring pressure is applied to applying and buffing arms when cable tie is removed Keep hands fingers AWAY from tape cut off knife under orange knife guard Knife is extremely sharp and can cause severe injury Hold taping head BUFFING ROLLER and cut and remove cable ti
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