Belshaw Brothers TG 50 Operator`s manual
Contents
1. Thermoglaze TG 50 Operator s Manual and Technical Supplement Belshaw Bros Inc 814 44th Street NW Suite 103 Auburn WA 98001 USA Tel 206 322 5474 Fax 206 322 5425 Toll Free US 1 800 578 2547 E mail service belshaw com Lenneng www belshaw com Thermoglaze TG 50 Operator s Manual Belshaw Bros Inc 814 44 Street NW Suite 103 Auburn WA 98001 USA Phone 206 322 5474 e Fax 206 322 5425 Email service belshaw com e http www belshaw com Congratulations on buying a new Thermoglaze from Belshaw Bros Inc Please inspect the unit carefully for damage or missing pieces immediately after receiving your system Belshaw cannot pay for shipping damage because the freight company has accepted the machine from Belshaw in good condition and is responsible for its safe delivery For your protection each crate should be inspected before signing the Bill of Lading to report any visible damage caused by the trucker in transit and account for the number of crates EQUIPMENT RECORD Please provide the information below when you correspond with us about your machine Purchased by Installed by Date of Installation Model number Serial number 020708 MN 1717EN Belshaw Bros Inc 814 44 Street NW Suite 103 Auburn WA 98001 USA Phone 206 322 5474 e Fax 206 322 5425 Email service belshaw com e http www belshaw com2. Serial number 020708 MN 1718EN Belshaw Bros Inc 814 44 Street NW Suite 103 Auburn WA 98001 USA Phone 206 322 5474 e Fax 206 322 5425 Email service belshaw com e http www belshaw com Contents 1 Unloading and Uncrating 1 2 Installation 2 3 Assembly 3 4 Maintenance 6 5 Troubleshooting 7 SB 0345 Rev 1 12 SB 0315R3 18 6 Appendix 23 Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 Thermoglaze 50 TS MN 1718EN iii Preface The operator of the Thermoglaze is expected to behave safely read this manual before operation and follow its instructions and warnings Study the instructions and warnings in this manual carefully before operating the equipment A thorough understanding of how to install maintain and safely operate the Thermoglaze will prevent production delays and injuries Prior operation of the equipment before reading and understanding the instructions in the manual will void the warranties of the equipment To use the Thermoglaze safely heed the following warnings and all other warnings that appear in this manual e To avoid damaging the Thermoglaze never use force to assemble disassemble operate clean or maintain it Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 iv MN 1718EN Thermoglaze 50 TS Unloading and Uncrating DO NOT LIFT EXCESSIVE WEIGHT Once the crate has been delivered Do not connect the Therm
3. preset speed 1 GI Configuration of the analog input ATE 32 e Menu Motor control drl GO A e Menus Menu Application functions 1 e Menu Display Figure 2 Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 18 MN 1718EN Thermoglaze 50 TS General Figure 1 above shows the location of programming navigating buttons on the face of the Altivar 11 Belshaw P N VFD 0017 Figure 2 shows the navigation paths to various programming parameters The following has been adapted from the ATV11 Technical Manual which can be found at http ecatalog squared com pubs Motor 20Control AC 20Drives Altivar 2011 VVDED302026US pdf Programming Using Figures 1 and 2 navigate to the following programming parameters and set them as shown below in Table 1 Items listed as default are set at the factory and should be verified The parameters in unshaded boxes can only be modified when the controller is stopped Remove jumper wire from terminal 15 to stop drive The parameters in shaded boxes can be modified with the controller operating or stopped MENU PARAMETER SECONDARY FUNCTION SETTING PARAMETER 1 Level ACC Acceleration ramp time 3 default sec dEC Deceleration ramp time 3 default sec LSP Low Speed hz 0 default HSP High Speed hz 50 60 default based on motor Hz ItH Motor thermal current 2 1 amps Set to motor nameplate amps
4. Alt Configuration of Analog 50 default Input drC UnS Motor voltage volts 230 Set to motor nameplate voltage FrS Motor frequency hz 60 Set to motor nameplate frequency nCr Motor current amps 2 1 Set to motor nameplate current COS Motor power factor 80 Set to motor nameplate power factor sometimes labeled pf FUn tCC ACt 2 wire control 2c default tCt Type of 2 wire control LEL rre Reverse operation nO PS2 L1A Assignment of L1A nO L1b Assignment of L1B nO PI PIF Assignment of PI nO default function feedback rSF Fault reset nO default bFr Motor Frequency hz 60 for domestic machines default 50 for AS NZ and CE machines Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 Thermoglaze 50 TS MN 1718EN 19 Returning VFD to factory default settings Sometimes the easiest way to ensure that the VFD has the correct operating parameters is to return the configuration parameters to factory default and re enter the few parameters changed for use with the TG 25 and the TG 50s There are currently over 50 adjustable parameters available with this VFD of which 11 need to be changed from factory default To reset the VFD to operate on the TGs reset the parameters to the factory default as shown below and re enter and or verify the parameters in the programming section above MENU PARAMETER SECONDARY FUNCTION SETTING PARAME
5. 206 322 5425 4 MN 1717EN Thermoglaze 50 OM 16 Remove the glaze reservoir and hose 17 Remove the drip pan 1 2 Insert a flat tip screw driver into the slot to loosen the pump body if it can not be 18 Unscrew and remove the 4 glaze pump cover femoved by Band wing nuts 22 Remove the pump body and impellers Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 Thermoglaze 50 OM MN 1717EN 5 o 23 Remove the impellers from the pump body SPILLED GLAZE ON FLOOR MAY CAUSE SLIPPING AND FALLING RESULTING IN SPRAINS BURNS BROKEN BONES OR BACK INJURY Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 6 MN 1717EN Thermoglaze 50 OM Cleaning 1 Hand wash all parts of the oven and glazer with warm soapy water 2 Do not use caustic cleaners on oven parts 3 You may use an approved oven cleaner on the stainless steel finger cover only 4 Do not use oven cleaner on any other part of the oven or glazer 5 Do not hose spray down any part of this machine KAy a FOOD GRADE LUBRICANT 6 Glaze pump body and parts CAUTION FAILURE TO PROPERLY CLEAN OR ba and Lubrica protege B bee equipo que maneja t alimentos t pm 3y Cause LUBRICATE GLAZE PUMP MAY CAUSE DAMAGE TO THE PUMP GEAR IMPELLERS CUIDADO MANTENGASE FUERA DEL ALCANCE DE SOLO PARA USO NSTITUCIONAL A
6. Calibration Mode A Press for 3 seconds to perform calibration 1 The flow chart shows a complete listing of all parameters Not every parameter will be displayed Depending on controller set up some parameters may not be displayed 2 Release c press again for 2 seconds or longer but not longer than 3 seconds then release to enter the calibration mode Applying these modes will break the control loop and change some of the previous setting data Make sure that the system will tolerate these modes Sgggasgsg9g9sSSSS SS SS S999 S SESS Figure 1 3 Menu Flow Chart Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 Thermoglaze 50 TS MN 1718EN 13 TG 50 Parameter Settings Tables 1 2 and 3 below list of the temperature controller default settings and the Belshaw Factory settings When installing a new controller 3 of the default setting must be changed to the Belshaw Factory settings e Push and hold the scroll key for 3 seconds this will take you to the SEt menu e Push the scroll key once to access the LocK parameter e Push the Up 4 or down v arrow keys to change LocK to nonE e Push the scroll key to page through the settings and the Up 4 or down v arrow keys to change the settings listed in the Belshaw Factory column see tables 1 2 and 3 When finished setting parameters e Continue pushing the scroll key until you are back to Loch e
7. Contents 1 Operation 1 2 Cleaning 3 Daily TG Cleaning Instructions 3 Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 Thermoglaze 50 OM MN 1717EN iii Preface The operator of the Thermoglaze is expected to behave safely read this manual before operation and follow its instructions and warnings Study the instructions and warnings in this manual carefully before operating the equipment A thorough understanding of how to install maintain and safely operate the Thermoglaze will prevent production delays and injuries Prior operation of the equipment before reading and understanding the instructions in the manual will void the warranties of the equipment To use the Thermoglaze safely heed the following warnings and all other warnings that appear in this manual e To avoid damaging the Thermoglaze never use force to assemble disassemble operate clean or maintain it Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 iv MN 1717EN Thermoglaze 50 OM 1 Operation e Load glaze reservoir with 40 pounds one large bucket of glaze and turn on the glaze pump DO NOT OPERATE GLAZER WITHOUT GLAZE OR WATER IN THE PUMP DOING SO CAN CAUSE PERMANENT DAMAGE TO THE PUMP e After the donuts have been in the Thermolizer for at least 20 minutes 60 minutes for filled product turn on glazer using the on switch located on the main control panel e After the do
8. ON 1 for ON OFF control Output 1 ON OFF control O1HY hysteresis High 50 0 C 90 0 F CYC1 Output 1 cycle time High 90 0 sec OFST Offset value for P control Low 0 High 100 0 96 RAMP Ramp function selection 0 non No Function 2 Her Useunit hour 1 ni nr Useunit minute 0 F RR Ramp rate Low 0 High 200 0 C 0 nonE Output 2 No Function 5 dbLo Deviation in band Alarm 1 Ar Dwell timer action 6 PYH Process High Alarm m 2 dEH Deviation High Alarm 7 Gul Process Low Alarm nonE 3 gELo Deviation Low Alarm 8 Cool Cooling PID Function 4 dbH Deviation out of band Alarm Output 2 function 0 1V 0 5V e 1 5V 0 r LY Relay output 5 1 55rd Solid state relay drive 6 2 Sr Solid state relay 7 Output 2 signal type 3 4 20 4 20mA e 4 0 28 0 20mA u 5 5 g 8 i g t D D 0 10V Select BPLS bumpless transfer or 0 0 100 0 to continue output 2 control function as the unit fails or select ON 0 or OFF 1 for alarm and dwell timer function Output 2 failure transfer mode Output 2 hysteresis value when output 2 performs alarm function Output 2 cycle time Low 0 1 High 90 0 sec one proportional band Low 50 High 300 Heating cooling dead band negative value Low 36 0 High 36 0 overlap ALMD Al ti d 0 nor Normal alarm actin 2 Held Hold alarm action arm operation
9. 06 322 5474 e Fax 206 322 5425 Thermoglaze 50 TS MN 1718EN Maintenance The ThermoGlaze is engineered to need little maintenance By keeping the system clean the equipment will last for years The only maintenance that is required is the following ELECTRICAL FIRES CAN CAUSE SERIOUS SHOCK INJURY BURNS OR DEATH ALWAYS DISCONNECT MACHINE FROM POWER SOURCE BEFORE MAINTENANCE When cleaning the donut system check all rubber gaskets for wear and replace when necessary Check for wear on impellers of the glaze pump replace when necessary DO NOT spray machine with water or cleaning agents to clean Only wipe main unit off with damp cloth HAZARDOUS VOLTAGE CONTACT WITH ELECTRICITY IN CONTROL BOX CAN CAUSE SHOCKS BURNS OR DEATH ALWAYS DISCONNECT THE CONTROL BOX FROM POWER SOURCE BEFORE MAINTENANCE CONTACT WITH ELECTRICITY IN MAIN CABLE CAN CAUSE SHOCKS BURNS OR DEATH ALWAYS DISCONNECT MAIN ELECTRICAL CABLE THE POWER SOURCE BEFORE MAINTENANCE Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 6 MN 1718EN Thermoglaze 50 TS Troubleshooting Call Belshaw Bros at 206 322 5474 or 800 Following is a troubleshooting chart to help you 578 2547 One of our customer support identify and solve some basic problems representatives will be happy to help you When you call please specify the following e The model name of the machine e The serial number of the machine DISCONN
10. 11 of St OFST is put ahead SEL1 Select f st parameter for 3 a UNITisputahead 12 RR is put ahead 2 user mem 4 dP DP is put ahead 13 ech O2HY is put ahead 5 SH F SHIF is put ahead 14 C9C2 CYC2 is put ahead 6 Pb PBis put ahead 15 Pb CPB is put ahead 7 E Tlis put ahead 16 db DBis put ahead 8 td TDis put ahead 17 Addr ADDR is put ahead Select 2 nd parameter for SEL2 user menu Same as SEL1 3 Select 3 rd parameter for SEL3 user menu Same as SEL1 4 Select 4 th parameter for SEL4 user menu Same as SEL1 6 ee parameter for Same as SEL1 7 Select 6 th parameter for user menu Same as SEL1 8 Select 7 th parameter for SEL7 user menu Same as SEL1 10 Select 8 th parameter for SEL8 user menu Same as SEL1 17 Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 Thermoglaze 50 TS MN 1718EN 17 SB 0315R3 AFFECTS TG 50 TG 25 REVISED 5 10 2006 JD PURPOSE X VFD 0017 3 PROGRAMMING INSTRUCTIONS ENTER BUTTON SCROLL UP SCROLL DOWN Figure 1 Displays the drive status xxx mE OKO Motor frequency the setting is visible in this location only the bFr first time the drive controller is powered up e Acceleration ramp time e Deceleration ramp time Low speed gt 99 High speed gt 4 1st level Motor thermal current E adjustment IEH zi parameters 219 2 preset speed 1 5 2 22 8 3 preset speed 1 SP3 2 4
11. ECT THEMA CHINE TROY THE POWER SOURCE BEFORE e The voltage phase and hertz cycle of DISASSEMBLING REPAIRING OR the machine This information can be WIRING found on the small rectangular data tag plate CAUTION TO AVOID SERIOUS INJURY ALWAYS IF YOU PERFORM REPAIRS DISCONNECT THE THERMOGLAZE YOURSELF OR HAVE THEM FROM THE POWER SOURCE BEFORE PERFORMED BY ANYONE OTHER TROUBLESHOOTING THAN BELSHAW BROS OR A SERVICE TECHNICIAN AUTHORIZED BY BELSHAW BROS YOU DO SO AT YOUR OWN RISK Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 Thermoglaze 50 TS MN 1718EN 7 CONVEYOR WILL NOT MOVE Possible Causes Oven not to correct temperature yet Conveyor is jammed Motor circuit breaker is tripped GLAZER WILL NOT PUMP GLAZE Glazer motor is not running Glazer pump impellers are worn The rear panel safety key is not inserted in the safety switch What To Do Wait until the oven comes to temp and the ready light comes on Check for obstruction in conveyor and remove Push the black circuit breaker reset at bottom of oven control panel Check to make sure the motor is running See Pump Motor Will Not Run 1 Disconnect power 2 Replace impellers Make sure the rear panel safety key is inserted into the safety switch GLAZE IS MISSING THE DONUTS ON ONE SIDE OF THE GLAZE SCREEN Glazer or glaze trough is not level Glaze pump is running too slow Adjust level of glaze t
12. GLAZE REACHES OPERATING l TEMPERATURE CAUTION TO AVOID BURNING YOURSELF CAUTION NEVER TOUCH HOT CONVEYOR CHAIN WHEN MACHINE IS IN DONUT SCREENS ARE HOT AFTER OPERATION COMING OUT OF THE GLAZER AND WILL BURN YOU IF YOU GRAB THEM WITHOUT THE HANDLES CAUTION TO AVOID BURNING YOURSELF CAUTION NEVER TOUCH HOT OUTFEED OVEN END PANEL WHEN THERMOGLAZE TO AVOID BURNING YOURSELF IS IN OPERATION NEVER TOUCH HOT INFEED OVEN END PANEL WHEN MACHINE IS IN OPERATION CAUTION SERIOUS PERSONAL INJURIES LIKE CAUTION SCRATCHES OR CUTS MAY RESULT TO AVOID BURNING YOURSELF a SHARE NEVER TOUCH HOT SCREEN WHEN MACHINE IS IN OPERATION CAUTION CAUSE SPRAINS OR BACK INJURY Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 2 MN 1717EN Thermoglaze 50 OM 2 Cleaning Daily TG Cleaning Instructions Disassembly 1 Allow the Thermoglaze to completely cool All material must under 130 2 Pump the unused glaze back into a bucket 3 Lockout the TG at Circuit Breaker 4 Remove the glaze trough Gy 8 Remove the conveyor assembly through the outfeed end of the oven d E 6 Remove the glazer drain tray Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 Thermoglaze 50 OM MN 1717EN 9 Lift out drip tray 14 Remove the upper pump clamp 11 Open the safety cover Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax
13. Push the Up 4 or down arrow keys to set LocK to uSEr e Push the reset key R to return normal operation Default Settings In the event that parameters have been modified without recording the modifications change each parameter to match those listed in Tables 1 2 and 3 listed below controller parameter default settings Then adjust SP1H PB OUT2 and the LocK parameters as listed in Belshaw Factory below Then set SP1 to 420 F Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 14 MN 1718EN Thermoglaze 50 TS Table 1 Parameter Descriptions Parameter ipti Default Factor Notation Parameter Description Range Velum y SP1 Set point for output 1 Low SP1L High SP1H 250 C 420 F Set point for output 2 when SP2 output 2 performs alarm Low 19999 High 45536 function or dwell timer No parameters are locked set to H GG 55 LOCK Select parameters to be locked ENEE uSEr Setup and User data is locked after Set point is un locked setup 3 All data is locked 0 Jtype T C 9 PEda PT 100 ohms DIN 1 KtypeT C 10 P JS PT 100ohms JIS 2 TtypeTIC 11 4 gg 4 20 i 3 EtypeT C 12 0 28 0 20 Input sensor selection BtypeTiC 13 0 60 0 60 5 Rtype T C 14 f I9 0 1V 6 StypeT C 15 G Y 0 5V 7 NtypeTiC 16 14 529 1 5V 8 LtypeT C 17 G 8 of Degree C unit i 2 Pu Process u
14. T RUN WITH THE SAFETY COVER OPEN Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 10 MN 1717EN Thermoglaze 50 OM 14 Pull the drive coupling back and line it up with the conveyor drive shaft 12 Insert the conveyor through the outfeed 15 Install the glaze drain tray end of the oven 16 Connect the drive belt 13 Make sure the locating pin is in the matching hole Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 Thermoglaze 50 OM MN 1717EN 11 Thermoglaze TG 50 Technical Supplement Belshaw Bros Inc 814 44 Street NW Suite 103 Auburn WA 98001 USA Phone 206 322 5474 e Fax 206 322 5425 Email service belshaw com e http www belshaw com Congratulations on buying a new Thermoglaze from Belshaw Bros Inc Please inspect the unit carefully for damage or missing pieces immediately after receiving your system Belshaw cannot pay for shipping damage because the freight company has accepted the machine from Belshaw in good condition and is responsible for its safe delivery For your protection each crate should be inspected before signing the Bill of Lading to report any visible damage caused by the trucker in transit and account for the number of crates EQUIPMENT RECORD Please provide the information below when you correspond with us about your machine Purchased by Installed by Date of Installation Model number
15. TER FUn FCS Reset Lnl Must hold ENT configuration to key for 2 sec factory default ONLY USE THIS PARAMETER TO RETURN VFD TO FACTOR DEFAULT CONFIGURATION IF Note The drive must be stopped to modify this parameter Remove jumper wire from terminal 15 to stop drive FAULTS CAUSES REMEDIES Clearing the fault Cut the power supply to the drive in the event of a non resettable fault Wait for the display to go off completely Find the cause of the fault in order to correct it Restore the power supply this clears the fault if it has disappeared Drive does not start no fault displayed Check that the run command input has been jumpered Jumper is required between terminals LI and 4 15V When the drive is switched on or at a manual fault reset or after a stop command the motor can only be supplied with power once the forward commands have been reset Otherwise the drive will display or nSt but will not start Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 20 MN 1718EN Thermoglaze 50 TS Drive does not start display off Check that line voltage is present at the drive terminals Unplug all the connections on the drive U V W terminals and check that there is no short circuit between the phase and earth in the motor wiring or in the motor Faults which cannot be reset automatically The cause of the fault must be removed before resetting by switching
16. ced on the Thermoglaze to finish assembly the glaze Assembly trough The Glaze trough slips into the 2 holes on either side of the drain tray with the waterfall headed toward the oven See figure 3 1 and 3 4 for help setting the trough in place After the trough is in place attach the glaze hose to the trough by pushing it in the hose mount in the center of the trough To help familiarize you with your Thermoglaze please study the following photographs Ea Figure 3 1 Thermoglaze front view Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 Thermoglaze 50 TS MN 1718EN 3 Main Control Panel Glaze Trough Glaze Hose Transfer Shaft Drain Tray Service Kit Tray Grips Figure 3 3 Control Panel View TURN OFF POWER SOURCE TO THE MACHINE BEFORE REMOVING ANY ACCESS COVER OR GUARDS Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 4 MN 1718EN Thermoglaze 50 TS The Thermoglaze system consists of a Thermoglaze unit and the Thermolizer They are placed in unison in the area located for the production of donuts See Figure 3 4 for Thermoglaze system 111 11 nnn 2 _ we Ld Figure 3 4 Thermoglaze System DO NOT CONNECT THE THERMOGLAZE TO ELECTRICAL POWER BEFORE COMPLETING THE ASSEMBLY PLACEMENT OF PRODUCTS Belshaw Bros Inc e www belshaw com e Phone 2
17. d counterclockwise decreases the temperature The factory setting is 400 F NOTE PUMP COVER CAN BE REMOVED WITHOUT TOOLS Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 Thermoglaze 50 TS MN 1718EN 11 SB 0345 Rev 1 AFFECTS TG 50 PURPOSE PROGRAMMING THE OGDEN ETR 9000 TEMPERATURE CONTROLLER Operator Interface The operator interface on the Ogden ETR 9000 Temperature Controller consists of the following e A scroll key used to select a parameter to be viewed or adjusted e Up 4 and down v arrow keys are used to increase or decrease the selected parameter e Areset key R used to return to normal operation mode Deviation Indicator Output 1 Indicator Output 2 Indicator Process Unit Indicator OP1 OP2 0 0 SBgBBB PV SP1 5 2 MAN AT Auto tuning Indicator Ll Manual Mode Indicator 19 A v R 4 Buttons for ease of Feu ETR 9000 control setup and set point adjustment Figure 1 2 Operator Interface Description Menu Overview There are three main menus that contain parameters that require programming they are User Menu Setup Menu and Calibration Mode The figure below Figure 2 shows the sequence of operations necessary to access the programming parameters in each menu Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 12 MN 1718EN Thermoglaze 50 TS User menu 1 Setup menu 1
18. ectrical box cover on the oven to time for the Belshaw TG50 Thermoglaze access the temperature and speed control Rocker Switches Temperature Controller Speed Controller Conveyor drive motor Transformer MCR Safety Switch Terminal Block Power Distribution Block Heater Contactor SSR Relays Timer VFD Circuit Breakers Glaze Pump Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 10 MN 1718EN Thermoglaze 50 TS Speed control cook time adjustment Turn on the oven and allow it to heat for 30 minutes Put a glaze screen on the conveyor chains that run through the oven With the oven in operation time the leading edge of the screen as it enters the oven until the leading edge just leaves the exit end of the oven Adjust the potentiometer until the desired time speed is found To increase the cook time turn the potentiometer clockwise To decrease the cook time turn the potentiometer counterclockwise The factory setting for cook time for the TG50 is 1 minutes Temperature Adjustment Measure the temperature from the lower baffle on the exit end of the oven Place a thermocouple in the hole located on the baffle 3 row from the outside 3 hole from the back side of the oven Note The back side of the oven has a fan motor extended from it Adjust the temperature by rotating the potentiometer located to the right of the speed control clockwise increases the temperature an
19. irements for the Thermoglaze THERMOGLAZE NEVER ALLOW WATER STEAM CLEANING en SOLUTION OR OTHER LIQUID TO Building Layouts ENTER THE ELECTRICAL PANELS OR Specification sheets and AutoCAD drawings for CONNECTIONS use in developing architectural drawings can be provided by request Please call your Belshaw Electrical Bros Inc representative for help in defining your requirements Model Dimensions Power Requirements 88 L x 40W x TG50 63 H See data tag Make sure that the power requirements of the Thermoglaze shown on the data plate match your power source Thermoglaze is provided with a 5 wire power cord that must be connected to circuit protective device in compliance with local national and municipal electrical and building codes See data plate voltage and current loads Do not apply electrical power to the system until the assembly has been completed See Section 1 in Operator s Manual for the assembly of the Thermoglaze Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 2 MN 1718EN Thermoglaze 50 TS 3 Clean all parts with mild soap and water and let dry before assembly and applying electrical power to the equipment The Thermoglaze unit is design for ease of assembly and use The system is crated in a manner so there are few pieces to put together once the Thermoglaze is in place for production After unpacking the system per the uncrating instructions item needs to be pla
20. istor if necessary Activate the brA function if it is compatible with the application OHF e Drive temperature too e Sheck the motor load the drive Brveover high ac SC the alata als Wait temperature or the drive to cool down before restarting OLF e Trigger by motor current e Check the setting of the motor thermal Motor overload too high protection check the motor load Wait for the motor to cool down before restarting OSF Overvoltage PHF Line phase failure Line voltage too high Disturbed line supply Dive incorrectly supplied of blown circuit protection Failure of one phase Check the line voltage The overvoltage threshold is 415VDC on the DC bus Check the power connections and the circuit protection Reset Faults which can be reset as soon as its cause disappears FAULT PROBABLE CAUSE REMEDY USF Undervoltage Line supply too low Transient voltage dip Damaged load resistor Check the voltage and the voltage parameter The undervoltage threshold is 230vDC on the DC bus Replace the drive Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 22 MN 1718EN Thermoglaze 50 TS 6 Appendix See Parts List Drawing Insert Page Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 Thermoglaze 50 TS MN 1718EN 23
21. mode 1 LEch Latching alarm action 3 L EHo Latching amp Hold action Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 16 MN 1718EN Thermoglaze 50 TS Table 3 Parameter Descriptions eee Parameter Description Range Dorault Set to 0 nonE No communication 1 rtu Modbus RTU mode protocol 2 4 gg 4 20mA retransmission output COMM Communication function S Haen FAUnA anamsan opu 1 4 8 59 0 5V retransmission output 5 4 1 5V retransmission output 6 Q iQ 0 10V retransmission output Address assignment of l ks ADDR digital communication Low High 255 m 0 ed 2 4 Kbits s 4 1902 19 2 Kbits s BAUD Baud rate of digital 1 4B 48Kbisl s 5 2BB 28 8 Kbits s 2 communicator 2 98 96Kbiss 6 JY 384 Kbits s 3 144Kbits s Data bit count of digital O 7 databits 4 DATA icati communication 1 Bb E 8databits PARI Parity bit of digital 0 EYEn Even parity 2 nen No parity bit 0 communication 1 odd Odd parity stop Stop bit count of digital 0 tbs E One stop bit 0 communication 1 gb E Two stop bits Retransmission low scale igh 32 0 F RELO value Low 19999 High 45536 0 0 C REHI Retransmission high scale Low 19999 High 45536 212 0 F value 100 0 0 No parameter selected 9 o IHY O1HY is put ahead 1 LOCKisputahead 10 CYC I CYC1 is put ahead 2 obt INPT is put ahead
22. nit UNIT Input unit selection Degree F unit u DP Decimal point selection nad No decimal point 2 g gf 2 decimal digits 1 J oP 1 decimal digit 3 3 gP 3 decimal digits INLO Input low scale value 19999 High 45486 INHI Input high scale value Low INLO 50 High 45536 SIL Low 19999 High 45536 SP1H High limit of set point Low SP1L High 45536 450 F value 360 0 F ru 360 0 F 40 F SHIF PV shift offset value Low 200 0 C High 200 0 C 4 2 FILT Filter damping time 0 G 0 e 8 30 30 constant of PV 1 02 02 5 5 5 9 BO en seconds 2 05 05 6 18 10 3 1 1 7 20 20 DISP Normal display selection D Display process value 0 1 SP i Display set point 1 value o PB Proportional band value Low 0 High 509 0 0 F TI Integral time value Low 0 High 1000 sec TD Derivative time value Low 0 High 360 0 sec 25 0 Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 Thermoglaze 50 TS MN 1718EN 15 Table 2 Parameter Descriptions 0 Reverse heating control OUT Output 1 function 1 d r Direct cooling control 0 rELY Relay 5g 19 1 55 Solid state relay dive 6 9 S O1TY Output 1 signal type 2 G Solid state relay 7 S8 3 4 29 4 20 8 2 10 4 0 20 0 20mA Select BPLS bumpless transfer or 0 0 Output 1 failure transfer 100 0 96 to continue output 1 control function O1FT mode as the unit fails or select OFF 0 or
23. nuts are thawed place a screen of donuts from Thermolizer box to the infeed end of the Thermoglaze conveyor and allow the screen to travel through the oven and glazer This takes approximately 1 1 2 to 3 minutes Figure 1 1 Control Panel View e Use main power switch to turn unit on and off Green power on button will illuminate when power is on e When the screen of donuts is through the E STOP SHOULD BE RESERVED FOR EMERGENCIES ONLY e Turn on oven power switch and heat for 30 TO AVOID BURNING YOURSELF minutes to allow it to reach operating NEVER TOUCH THE THERMOGL AZE RE UNIT CONVEYOR OR INTERIOR OF o Heat light will go out when oven THE OVEN WHILE THE MACHINE IS glazer and stopped forward travel place the glazed product on a rack for cooling using the 2 delrin tray grips provided with the unit reaches temperature IN USE o Conveyor will not move until oven is up to operating temperature Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 Thermoglaze 50 OM MN 1717EN 1 THOROUGHLY CLEAN AND DRY THE SERIOUS PERSONAL INJURY MAY FLOOR IF WATER OR OTHER FROM CONTACT WITH PINCH MATERIALS ARE SPILLED MATERIALS POINTS BETWEEN CHAIN SPILLED ON THE FLOOR MAY CAUSE SPROCKETS AND PULLEY CUTS OR SERIOUS INJURY AND LOSS OF LIFE LOSS OF LIMB MAY OCCUR WHEN CONTACTING THIS PINCH POINTS NEVER OPERATE THE MACHINE WITH GUARDS AND COVERS CONVEYOR WILL AUTOMATICALLY REMOVED START WHEN THERMO
24. oglaze or the Thermolizer to electrical power before completing the assembly and placement of the products Figure 1 1 shows the system in the crate ready to be unpacked The cartons under the Thermoglaze contain the glaze trough See Section 1 in Operator s Manual to assemble the unit The carton in the Thermolizer contains the doors and other interior parts See Thermolizer manual for assembly instructions immediately take the covers off the crate and inspect for hidden damage If damage is found make a damage claim to the shipping company After inspection cut the banding and remove any other restrains from the Thermoglaze unit Remove the banding and other packing material from the Thermolizer unit Roll the Thermolizer carefully off the skid first and move it near the area where it will be assembled The Thermoglaze system has been designed for quick assembly and installation Within a short time of receiving the system the installer can have the Thermoglaze ready to make donuts if the electrical connections are properly installed and inspected by the prevailing local authorities Figure 1 1 Packed Thermoglaze System Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 Thermoglaze 50 TS MN 1718EN 1 Installation Venting CAUTION e Local codes prevail The authorities having TO AVOID ELECTROCUTING jurisdiction are stated in NFPA 96 1994 YOURSELF OR DAMAGING THE regarding requ
25. power off and on again FAULT PROBABLE CAUSE REMEDY CFF Configuration fault e The current configuration is inconsistent e Return to factory settings and re enter parameters CrF Capacitor charging circuit e Load relay control fault or charging resistor damaged e Replace the drive Motor short circuit circuit at the drive Int e Internal fault e Check the environment Internal fault electromagnetic compatibility e Replace drive OCF e Ramp to short e Check the settings Overcurrent e Inertia or load too high e Check the size of the motor drive load e Mechanical locking e Check the state of the mechanism SCF e Insulation fault or short e Check the cables connecting the drive to the motor and the motor insulation Overspeed output SOF e Instability or driving load e Check the motor gain and stability too high parameters e Adda breaking resistor and module e Check the size of the motor drive load Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 MN 1718bEN Thermoglaze 50 TS 21 Faults which can be reset with automatic restart function after the cause of the fault disappeared These faults can also be reset by switching the drive off and on again FAULT ObF Overvoltage during deceleration PROBABLE CAUSE Braking too sudden or driving load REMEDY Increase the deceleration time Install a braking module and a braking res
26. rough by moving set collar 1 Disconnect from power 2 Open Electrical Enclosure 3 Turn glazer speed control clockwise 4 Close Electrical Enclosure Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 8 MN 1718EN Thermoglaze 50 TS THE PUMP MOTOR WILL NOT RUN Possible Causes What To Do The connection of the power cord to the power Make sure the power cord is properly connected source is faulty into a proper power source The circuit breaker has been tripped 1 Disconnect from power 2 Open electrical enclosure 3 Reset circuit breaker 4 Close electrical enclosure The rear panel is not installed properly 1 Reinstall the rear panel 2 Make sure that the key attached to the rear panel is inserted into the safety interlock switch T es D M panel removed Fill hose is leaking at the connection Hose bracket needs adjusting or tightening Fill hose is leaking near the pump Check for missing or damaged o ring Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 Thermoglaze 50 TS MN 1718EN 9 Calibration Procedure for Temperature and Cook Time on the Thermoglaze Model TG50 Turn off power to the TG50 before removing any adjustment potentiometers The following is a access covers This procedure should be photo of the location of the adjustment performed only by qualified service technicians potentiometers for the temperature and cooking Remove the el
27. ssembly 1 QT 946 mi LUBRICATE THE PUMP BODY SHAFT RING AND GEAR IMPELLERS LUBRICANT SEE FOLLOWING PICTURE PUMP COVER CAN BE REMOVED WITHOUT TOOLS Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 Thermoglaze 50 OM MN 1717EN 7 GROWTH OF ORGANISMS IN GAPS CREVICESGLAZE PUMP LINES AND FRAME CAN RESULT FROM IMPROPER CLEANING AND CAN CAUSE MILD TO SERIOUS ILL HEALTH DONUTS OR FILLING CATCH FIRE DUE TO IMPROPER CLEANING CAN CAUSE SERIOUS INJURY BURNS OR DEATH Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 8 MN 1717EN Thermoglaze 50 OM Assembly 1 Install the glaze pump body E 4 4 Install the O ring into the glaze pump cf 2 Install the drive gear impeller Line up the flat cover Make sure it stays in place and you on the shaft with the flat in the impeller do not pinch it between the pump and cover The O ring may need to be stretched before installing LUBRICATE THE PUMP BODY SHAFT RING AND GEAR IMPELLERS WITH FOOD GRADE MINERAL OIL LOOK FOR FLAT SPOT HERE 7 6 Set the upper gasket on top of the glaze LT 3 Install the lay gear impeller pump Belshaw Bros Inc e www belshaw com e Phone 206 322 5474 e Fax 206 322 5425 Thermoglaze 50 OM MN 1717EN 9 9 Install the drip pan 10 Close the safety cover Make sure key is in safety switch NOTE THE GLAZE PUMP WILL NO
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