Briggs & Stratton 30230 Specifications
Contents
1. 25450 ON OFF Bar 55 25400 Handle 49 30500 Hex Hd Bolt 3 8 x 1 49 33555 3 8 16 Hexjam Nut 55 1050 Motor Mount Pivot Bolt 49 33200 Locknut Nylon 1 4 20 35 23860 Bottom Hub Washer 55 25070 Safety Push Buttom 50 53015 Valve Pilot Light 10 49 30230 Her Hd Bolt 1 4 x 1 11 55 25042 Controller Mount 12 55 25040 Motor Controller 13 49 30200 Hd Cap Screw 1 4 x 3 4 14 49 36100 Flat Washer 1 4 Hole 15 50 53250 Key Switch 16 49 33500 Locknut Nylon 3 8 16 co gt LI N gt 2 WHAT EVERY ICE RESURFACER SHOULD OEM 3 8 16x1 1 2 x 1 2 Stripper Bolt OTT P1 62122 PL 20 GC 2 Wire 1 4 20 x 1 SRE MC 248 11 1 4 20 x 3 4 3 16 Flat Washer Zinc 95614 Panels amp Sled Ref Part 1 49 33130 2 46 9600 3 49 30134 4 49 36045 5 55 25010 6 49 36140 7 49 30233 8 49 30550 9 55 25015 10 49 33213 11 49 33500 12 49 33075 13 55 25065 14 49 30135 15 55 25020 Description Locknut Nylon 10 32 S S 1151 Panel Turn Latch M099957 10 201 10 Spring Latch Button Hd Soc10 32x1 2 S S Nylon Flat Washer 10 WF194375032NY 194x 375x 032 Edger Battery Cover Front Nylon Flat Washer 1 4 WF257500032NY 257X 500X 032 Button Hd Soc 1 4 20x1 S S SB1416S1 Hex Hd Bolt 3 8x1 1 4 3 8 16x1 1 4 Edger Battery Front Hood Hinge Well Nut 1 4 20 NWEL1418 Locknut Nylon 3 8 16 Well Nut 10 32 NWEL111910 32x 015 192 Battery Connector 70084 PR70004 Button Hd Soc 10 32x2. key off Turning key off while the safety bar is engaged can cause severe damage to the OLYMPIA Battery Edger A fully charged OLYMPIA Battery Edger is able to complete three to four full edging proceedures under normal ice build up scenarios following a daily edging regime The Briggs amp Stratton Etek motor on the OLYMPIA Battery Edger has a safety preset which turns off the motor if it is over worked or over heats If this occurrs simply turn the igniition key to the off position and wait until the motor has had time to cool down Once cooled the Briggs amp Stratton Etek can be started following the normal starting proceedure SAFETY NOTE When doing any inspection or maintenance work on the OLYMPIA Battery Edger always remove the ignition key first This is the best safety measure you can use in preventing accidents To open the OLYMPIA Battery Edger turn the opening knob on the top of the edger casing counter clockwise You will note the three batteries which are pre wired together and enclosed in a safety harness Each battery has it s own fuse leading from the charging circuit through the conduit wire harness DANGER The 100 amp fuse located at the front of the OLYMPIA Battery Edger is hot Do not touch Whenever working on the OLYMPIA Battery Edger make sure you are not wearing any rings bracelets or watches which can cause an electric arc and severe injury If you have to remove the 100 amp fuse make sure
3. 3 4 S S SB1112S1 Edger Battery Cover Back OLYMPIA MILLENNIUM 1 THE NEW STANDARD Ref Part Description 1 55 25005 Motor Electric 2 55 25310 Engine Mount 3 55 25300 Base 4 55 25350 Bottom Hub 5 55 25355 Bottom Plate 6 50 51760 Edger Blade 7 49 36250 Flat Washer 3 8 8 49 30560 Hex Hd bolt 3 8 x 1 1 4 9 49 30205 Hex Hd Bolt 1 4 x 3 4 10 49 36170 Lockwasher 1 4 1 49 36100 Flat Washer 1 4 Hole 12 49 30152 Her Head Bolt 1 4 X 1 2 GR8 13 50 51930 Back Axle 14 55 1010 Wheel Washer 15 55 1000 Rubber Wheel 4 16 49 33555 3 8 16 Hexjam Nut 17 49 30530 Flat Socket Screw 3 8 x 1 WHAT EVERY ICE RESURFACER SHOULD BE 15 ii 14 ER Z 696951 d 5 6 3 8 24 x 1 1 4 1 4 28 x 3 4 HCS 3 16 Flatwasher Zinc CH81408 1 2 x 13 4 Stripper Bolt 3 18 8 S S Thin Series 1 2 BS 9 RED 100PU14 3 8 16x1 ef Part Description OEM Z 49 33500 Locknut Nylon 3 8 16 49 36250 Flat Washer 3 8 55 25095 Battery Hold Down Channel 22 R 13858 55 25000 Edger Battery SLA12 55 55 25045 Edger Battery Relay Contactor SRE CT SW80B 60 49 30110 RD Soc M S 10 24 x 1 2 55 25055 Edger Battery 100 Amp Fuse LJP 100SP 55 25050 Edger Battery Fuse Block 100A 1J60100 1C 49 33115 Locknut Nylon 10 24 10 24 Nylon Insert Locknut 55 25100 Edger Battery Tray 49 30550 Hex Hd Bolt 3 8 x 1 1 4 3 8 16x 1 1 4 49 38290 M4 x 8 Hex Cap Screw 9338M040
4. 8 37 198 Insulated 3 8 Clamp 35030 49 30150 Hex Hd Bolt 1 4 x 1 2 1 4 20 x 1 2 49 33200 Locknut Nylon 1 4 20 12 OLYMPIA MILLENNIUM THE NEW STANDARD Electrical System Black wire 4 GA Black MC B amp Cutoff to B gt BAT 1 ve to MC B gt 4 GA Black Orange wire BAT 1 ve to BAT 2 ve BAT 2 ve to Key Black wi 4 Black ACE WILE BAT 2 Hee to 3 ve BAT 2 ve to Light N N 4 GA Red 30 Watt Diode i SN SS Fuse to Start Relay i N N N N e N 4 GA Red S d Ki BAT 3 ve to fuse Green Yellow stripe N 2 MC Key In to Start Relay SI lt SN we adi Red wire S r s MC Key Into Key amp Light ug Yellow Green stripe MC LCO to Start Relay White Blue stripe MC Start to Push Button White Red stripe MC Start to Push Button 4 GA Black MC 2 gt to Elec Motor 100 Amp Fuse 15 Amp Fuse 4 GA Red k Start Relay to gt E 14 AWG Red to 1 ve term 14 AWG Black Connector to BAT 1 ve term 14 AWG Red Connector to BAT 2 ve term 15 Amp Fuse 9 2007714 AWG Black Mc Connector to BAT 3 ve term M 15 Amp Fuse T 14 AWG Black Connector to 2 ve term 14 AWG Red Connector to BAT 3 ve term NOTE RED WIRES ALWAYS VE BLACK WIRES ALWAYS VE WARNING INSTALLING BACKWARDS WILL CAUSE DAMAGE AND POSSIBLE INJUR
5. OLYMPIA Battery Edger WARRANTY Welcome to the OLYMPIA Advantage The entire OLYMPIA Product line is designed and built to exacting standard to provide trouble free performance Like all mechanical equipment however trouble free performance requires complete maintenance and proper operating procedures to be followed Failure to follow a complete and on going maintenance program will invalidate the Resurfice Corp warranty on the OLYMPIA Battery Edger Purchaser NN ME NNN NNN FAD ar Date Delivered eee The illustrations and product information contained in this manual were current at the time of publication In order to continue Resurfice Corp s development of its technology Resurfice Corp reserves the right to change designs models and specifications without notice and without liability for such changes Resurfice Corp warrants the components of your OLYMPIA Battery Edger against defects in material and workmanship for two full years from the date of delivery The motor for your OLYMPIA Battery Edger is a Briggs amp Stratton Etek To validate it s warranty it must be placed on an ongoing maintenance program as outlined in the motor manual included with the OLYMPIA Battery Edger The charger is a Guest Smart Charger 2621 For the continued safe economic operation and to validate the Resurfice Corp warranty the over all maintenance and operation of your OLYMPIA Battery Edger must strictly fo
6. Y WHAT EVERY ICE RESURFACER SHOULD BE 13 Maintenance Log assist you in maintaining a permanent record of your maintenance program your new Olympia keep track of all maintenance performed in the following log Copy this form for additional pages as needed Date Hours of Operation Maintenance Performed 14 OLYMPIA MILLENNIUM THE NEW STANDARD
7. ad acid battery A battery can produce short circuit currents high enough to weld a ring or the like causing a severe burn SAFETY NOTE If after charging you find the performance power is low have the batteries checked by a qualified battery technician Always make sure the ice is clear of both members of the public and arena staff prior to operating the edger Safety Glasses steel toed safety boots with proper grips must be worn by all staff during edging operation WHAT EVERY ICE RESURFACER SHOULD BE 7 Control Arm Ref Part Z 55 5120 10 120 55 5100 55 5110 49 37800 50 51925 49 30550 25 51855 49 33600 55 25330 49 36250 49 33235 49 30050 55 3210 49 33555 49 19025 55 3150 55 25310 55 3200 49 33500 49 19035 O LI N Description Depth Selector Handle Knob Gear Shift Spring Depth Selector Rod Depth Selector Handle Knob Split Pin 1 4 x 1 1 2 Axle 1 2x 11 4 Hex Hd bolt 3 8 x 1 1 4 Rod End Hex Hd Nut 3 8 24 Depth Adjustment Rod Flat Washer 3 8 Hex Hd Jam Nut 5 16 18 Stripper Bolt 3 8 x 3 8 Engine Mount Connecting Bar Hex Jam Nut 3 8 16 Grease Fit 1 4 28 45 Deg Front Engine Mount Depth Adj Engine Mount Back Engine Mount Depth Adj Locknut Nylon 3 8 16 Grease Fitting 1 4 28 Straight OLYMPIA MILLENNIUM THE NEW STANDARD OEM 18291600318 1 2 x I 1 4 Stripper Bolt 3 8 16 1 1 4 VCW6 1636 Ref Part Z Description 55
8. along the slotted guides until they are 1 16 to 1 8 of an inch 1 6 mm to 3 2 mm from the straight edge Hand tighten and check clearance Positioning the blade tip beyond the blade guard casing will cause damage to both the blade tip and the boards To maintain the consistent edging make sure the blade tips are the same distance from the outer edge of the blade guard casing To double check measure an existing undamaged blade for the proper measurement and adjust the new blade accordingly Straight Edge Approx 1 16 1 8 1 6mm 3 2mm OLYMPIA MILLENNIUM NEW STANDARD NIUM arr KN Ness NE LEN M L NG E gt CES 7 eight blade plate we recommend every second blade be inset by moving it to the back of the slide groove The alternate blade tips are positioned correctly by measuring from the outer edge of the blade guard casing to the tip of the blade It should be 1 16 to 1 8 inside the edge When the blades are inspected and replaced if necessary re attach the blade plate with the four bolts making sure to tighten to a maximum 11 Ibs of torque on the grade 8 bolts Safety Note Make sure you do not over torque the blade attachment bolts It can cause the blade to break and fly out from under the edger Because of the high velocity of the spinning blade plate this can be extremely dangerous Edging Once the OLYMPIA Battery Edger is charged the blades inspected and rep
9. e done The following manual is customized for the OLYMPIA Battery Edger It provides detailed information regarding the following 1 DELIVERY PROCEDURE GUEST Charger Installation 2 OPERATING PROCEDURE Battery Charging Procedure 3 Blade Inspection and Replacement Procedures 4 Edger Operational Procedure EE 6 Maintenance FON MUNI D 6 Charger Safety 7 Sos PARTS UIST E 8 Please make use of this material when operating and maintaining the OLYMPIA Battery Edger Fundamental safety information is high lighted throughout the manual All cautions on operation must be strictly observed when operating the machine carrying out maintenance work and storing the equipment Failure to observe the fundamental safety information can cause accidents in which the operator or other personnel that deal with the OLYMPIA Battery Edger are seriously injured or the machine is damaged All personnel that deal with the machine must carefully read and thoroughly understand the information in the following pages before attempting to operate or maintain the OLYMPIA Battery Edger The OLYMPIA Battery Edger arrives fully assemblied except for the blade tips They are attached to ther handle in a plastic bag Usin
10. ed high spot It is very important to keep the edger moving thoughout the edging process 5 When the edger is against the board and you reach the first arrow lower the cutting blades by pushing the lock button on the blade height control lever to release it and lower the cutter asembly by pushing the lever downward The blades will begin to cut into the high spot removing the ice As you reach the end of the high spot push in the control button on top of the blade height lever and pull up to bring the blades off the ice surface Repeat this until each high spot has been removed 6 Once the high spots are removed do a second lap around the ice circumference Move the edger against the boards with the blades spinning in the raised position Now moving forward push the blade height control lever until the cutter assembly starts cutting a thin cut of the ice Maintaining that cut level edge the entire circumference of the ice surface WHAT EVERY ICE RESURFACER SHOULD BE 5 Electric Motor Safety Feature SAFETY NOTE NEVER move the OLYMPIA Battery Edger backward when the blades are moving or try to cut backwards 7 When you have completed full circuit around the ice raise the cutter assembly to the full up position release the start bar and turn off the key Exit the ice surface and store the OLYMPIA Battery Edger in the proper storage area next to the charger SAFETY NOTE Always release the safety bar before turning the ignition
11. g the Blade replacement procedure on page 4 install the blade tips onto blade plate OLYMPIA MILLENNIUM NEW STANDARD Delivery The OLYMPIA Battery Edger is delivered fully assembled along with the Guest Model 2621 3 Output 3 Stage Parts Check battery charger Upon receipt of the OLYMPIA Battery Edger install the charger in an open area adjacent to a direct electric power source outlet according to the Guest installation instructions for battery chargers Safety Note Make sure the charger is mounted in an open area with the fins vertical to maximize venting of the internal heat Handle Brake Handle Serial Plate Depth Control Lever Cover Panel Lock Bottom Plate Blades WHAT EVERY ICE RESURFACER SHOULD BE GUEST 2621 In order to optomize the performance and useful life of your charger the following guideline for installation should be followed Installation 1 Chargers are electronic products designed for efficient energy conversion specifically taking unregulated AC line power and converting it to an isolated low voltage DC power source The nature of the process dictates that some heat is generated in the process and consideration should be given to the proper dissipation of this heat Electronic assemblies are sensitive to excessive heat and extreme temperatures could shorten the life of the charger 2 The measure of the output of a charger is called watts which are calculated by mu
12. harger into the direct electric power source Over Load Protection If an electrical short or overload excessive demand occurs in the DC wiring connected to this charger the charger will reduce its output voltage to avoid damage The GUEST Model 2621 has internal electronic current limiting When an electrical short occurs the red LED on the front panel will be on The overload or short must be removed in order for the charger to start charging again The chart below describes how the two sets of LED lights on the charger indicate the state of charge on your batteries DISPLAY OPERATING CONDITION Red lit When the red light is on it indicates that the batteries are discharged and the charger is operating in Green unlit the BULK mode Stage 1 This charging rate is 10 amps and two 5 amps for each Engine start output Red lit When both the green and the red lights are on the charger is in ABSORPTION mode at between Green lit 9 and 3 amps stage 2 This mode of charging gradually tops off the batteries and reduces harmful sulfating While both lights are on the voltage measured with the charger on should be apprximately 14 volts If both lights stay on longer than 48 hours refer to the trounble shooting page at the back of the GUEST manual Red lit When the green light is on the charge is in its FLOAT mode at a current of less than 2 amps stage 3 Green unlit Your battery is now 90 charged and ready for use This float charging current
13. laced if necessary you are ready to edge Procedure the ice surface Safety first Before entering the ice surface make sure you are wearing steel toed boots safety googles or glasses and studded slip on boot covers to provide proper traction on the ice The OLYMPIA Battery Edger is designed to remove ice build up along the boards and level the ice surface Ice buildup extends from the board into the ice surface To properly level the ice we recommend the following proceedure 1 Push the OLYMPIA Battery Edger onto the ice surface Securely close the entrance door and ensure that all the other entrance doors are dosed and secured 2 Walk the entire circumference of the ice surface examining the board surfaces for protruding screws and materials embedded into the ice and or boards Remove any such debris This will prevent damage to the edger the boards and most importantly to the operator 3 After completing the board inspection walk around the circumference of the rink a second time examining the ice surface for high spots Using a felt tip pen mark the beginning of a high spot with a line and an arrow pointing forward along the high spot At the end of the high spot mark another line and an arrow pointing backwards This will clearly indicate where you have to spot edge the ice 4 With the blades in the fully up positon turn on the OLYMPIA Battery Edger compress the start bar on the handle and push the edger forward to the first mark
14. llow the guideline outlined in this manual Resurfice Corp or an authorized dealer must first authorize all warranty repairs No warranty on this machine will be honored by Resurfice Corp other than that stated above WHAT EVERY ICE RESURFACER SHOULD BE i Delivery Procedure TABLE OT CONTENTS The OLYMPIA Battery Edger is intended for use only by people who have a basic knowledge of motorized equipment operation and maintenance Resurfice Corp cannot accept responsibility for any accidents that occur as a result of operation or maintenance of the machine Operating conditions vary widely and Resurfice Corp cannot predict these varying conditions and it is therefore the user s responsibility to determine the appropriate settings in the operation of the OLYMPIA Battery Edger Each OLYMPIA Battery Edger is shipped with a variety of built in safety devices To prevent the occurrence of such accidents all operators and maintenance personnel that deal with the machine must carefully read the manuals supplied by Resurfice Corp Guest and Briggs amp Stratton Etek before attempting to operate and maintain the OLYMPIA Battery Edger Because there are many things that cannot be done and things that must not be done when using the OLYMPIA Battery Edger it is impossible to cover it all in the OLYMPIA Battery Edger manual Assume that something is impossible or unsuitable unless the manual specifically states that it can b
15. ltiplying voltage X current For example a 12 volt 10 amp charger will generate approximately 120 watts 12 X 10 If the waste heat generated the charger was 10 of the rated wattage it would be the equilavent of a 12 watt light bulb In open air spaces this heat is not an issue but in small box it could get very hot 3 Guest chargers are cooled by convection This means that as the charger generates warm air it rises and cooling air takes its place The efficiency of Guest chargers allows them to build a product that does not require a fan running constantly over the electronic components It is important that the charger is mounted in an area that will allow sufficient airflow Keep in mind that the Guest chargers will self protect in extreme temperature by cutting back on the amperage output Correct installation will ensure maximum efficiency There are a varity of configurations and cases available from Guest The following holds true for all models a Always mount the charger with the fins vertical so they can form a little chimney or air column to take away the internal heat Remember heat will affect the efficiency and longevity of your charger b Guest recommends that you do not mount the charger with the cooling fins horizontal d Keep the top charger surface at least 4 below the ceiling of any compartment and the bottom of the charger surface at least 6 above the floor so the air can find its way around the body
16. nspecting the blade tips make sure you are wearing protective gloves 1 To check the blades first remove the ignition key 2 Now tilt the OLYMPIA Battery Edger backward onto the sloped back Unlike other edgers on the market the OLYMPIA Battery Edger s batteries are gel filled and sealed allowing you to lay it over at any angle However the OLYMPIA Battery Edger is designed to safely support the unit when the control handle is pushed downward tilting the unit onto its sloped back 3 Rotate the blade plate and visually inspect each of the blade tips to ensure they are undamaged sharp and securely tighten to the blade plate If the blade tip is damaged the OLYMPIA Battery Edger will vibrate and you will get an uneven finish on the ice Even more important loose or damaged blade tip could seperate from the blade plate and cause serious injury or damage Safety Note Most blade damage is caused by hitting screws in the dasher boards or ice surface entrance threshholds 4 When a blade needs replacement first undo the four bolts holding the blade plate in place 5 Ona work surface loosen the two bolts holding the blade tip to the blade plate Remove the damaged tip and replace it with a new blade tip making sure to position it correctly on the plate before tightening the holding bolts to a maximum 11 ft lbs of torque 6 Using a straight edge along the opening in the cutting side of the edger adjust the blade tips in or out
17. the battery array is disconnected by disengaging the positive terminal red wire from the front battery before touching the 100 amp fuse Do not re engage the positive terminal until after you have replaced the 100 amp fuse Risk of explosive gases Working in the vicinity of sealed lead acid gel batteries is dangerous Batteries generate explosive gases during normal operation Therefore it is of utmost importance you follow these instructions exactly OLYMPIA MILLENNIUM NEW STANDARD IMPORTANT Adhere to the following personal safety precautions when installing or working with the chargers CHARGER SAFETY INSTRUCTIONS Someone should within voice range or close enough to come to your aid when you work near seal lead acid Gel battery 2 Have plenty of fresh water and soap nearby in case battery acid contacts your skin clothing or eyes Wear complete eye protection and clothing protection Avoid touching your eyes while working near battery 4 If battery acid contacts your skin or clothing wash them immediately with soap and water If acid enters your eye flood the eye with cold running water for at least ten minutes and get medical attention 5 Never smoke or allow open flame in the vicinity of the battery Do not drop a metal tool onto the battery It may spark short circuit the battery and may cause an explosion Remove all personal metal items such as rings bracelets necklaces and watches when working near a le
18. to provide cooling A backing or mounting panel of wood metal or heavy plastic should be used if the chargers are mounted against an insulated bulkhead 4 Mounting Space The larger the space the greater the cooling Use larger areas when available T EE 2 OLYMPIA MILLENNIUM NEW STANDARD Battery Charging Proceedure Preparing to Charge Precautions The OLYMPIA Battery Edger is re charged by a Guest Model 2621 smart charger It first evaluates the amount of charge in each of the three batteries on the OLYMPIA Battery Edger One of the batteries is charged at a rate of 10 amps and the other two are charged at a rate of 5 amps Consequently one battery will charge faster then the other two When the proper charge levels are obtained the battery charge cycle switches automatically into the trickle charge mode which maintains the battery at the peak charge The OLYMPIA Battery Edger three stage battery array is designed for safety and all operators must comply with the following safe battery charging instructions Step 1 Make sure the GUEST charger is unplugged from the main electric power source or the power control switch is turned off Step 2 Remove the ignition key from the OLYMPIA Battery Edger Step 3 Plug the charger into the OLYMPIA Battery Edger and then plug the charger into the direct electric power source SAFETY NOTE Always plug the charger into the OLYMPIA Battery Edger before plugging the c
19. will gradually decrease to as low as 0 1 amp over the next day as the battery reached 100 charge The batteries will now be kept at full charge without over charging The battery voltage is maintained at 13 3 VDC If the green light stays on when you battery is known to be low refer to the trouble shooting in the Guest manual Maintaining the OLYMPIA Battery Edger Periodically clean all the battery terminals with baking soda and tighten all connections No other maintence is required WHAT EVERY ICE RESURFACER SHOULD BE 3 Battery Cycles The sealed lead acid gel batteris on the OLYMPIA Battery Edger are rated for 1 600 cycles Every time the OLYMPIA Battery Edger is plugged into the GUEST charger constitutes a single cycle A full charge on the batteries provides for approximately 40 to 60 minutes of operating time depending on how deep a cut you are making If you edge the ice surface once a day it should only take 15 minutes to complete the edging procedure Consequently to get maximum life out of the batteries your should recharge the batteries every third or fourth day SAFETY NOTE When your are ready to edge the ice make sure you disconnect the direct electric power source to the charger and then disconnect the charger from the OLYMPIA Battery Edger Before using the OLYMPIA Battery Edger you first must inspect the blades to ensure they are undamaged and secured tightly to the blade plate SAFETY NOTE Prior to i
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