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Shark DG-2324 Operating instructions

1. Inlet Screen Garden Hose not included Straight Through Wand Starter Grip Pump Develops high pressure Starter Grip Used for starting the engine manu ally Spray Gun Controls the application of water and detergent onto cleaning surface with trigger device Includes safety latch Detergent Injector Allows you to siphon and mix detergents Wand Must be connected to the spray gun Unloader Pump Detergent Bucket not included Spray Gun Trigger n High Pressure Hose High Pressure Hose Connect one end to water pump discharge nipple and the other end to spray gun Pump Protector Cycles fresh cool water through pump when recirculating water reaches 140 F Note If trigger on spray gun is released for more than 1 2 minutes water will leak from valve Warm water will discharge from pump protector onto floor This system prevents internal pump dam age 96 716 97 718 97 720 Rev 7 07 IVNNYN S HOLlvuAdO Y3HSYM 3UNSSHHd PRESSURE WASHER x D S q Li D 9 ASSEMBLY INSTRUCTIONS Carriage Bolt TS STEP 1 Attach the handle to the frame of the pressure washer Note It may be necessary to move the handle supports from side to side in order to align the handle so it will slide over the frame supports STEP 2 Insert the carriage bolt through the holes from the outside of the unit and attach a nu
2. 70 020318 70 020502 70 021300 70 000495 70 000496 70 000497 70 180302 70 160012 70 060183 70 020010 96 716 97 718 97 720 Rev 7 07 EE EA 25 26 TORQUE SPECS 28 a 13 G1 PUMP EXPLODED VIEW AND PARTS LIST DESCRIPTION Washer Brass Plug 3 8 Hexagonal Screw Seal Bearing Snap Ring Ball Bearing Crankshaft 3535G1 Set Screw O Ring 3 53 x 55 56 Needle Roller Bearing 14 17 25 36 38 47 65 QTY Manifold Stud Bolt 00 Copper Washer 3 8 CO N Bearing Cover 70 150003 Crankshaft 3035G1 Crankshaft 4030G1 Oil Dip Stick G1 PUMP EXPLODED VIEW AND PARTS LIST CONT ITEM PART NO 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 70 050055 70 140002 70 180132 70 000109 70 030211 See Kit Below 70 140027 70 060130 70 000913 70 000320 70 150204 70 010008 70 140102 70 180132 70 070005 70 060302 70 020352 70 060104 DESCRIPTION Engine Flange Spring Washer Flange Screw Crankshaft Seal Plunger Nut Plunger 15mm Copper Spacer O Ring 1 78x5 28 Teflon Ring Plunger Rod Connecting Rod Pin Connecting Rod Spring Washer Connecting Rod Screw Sight Glass G3 8 Gasket G3 8 Crankcase Cover O Ring 2 62 x 107 62 Part available in kit See below QTY RR Lech O JO W W W W W Gu a REPAIR KIT NUMBER 70 261408 70 261409 70 261404 70 260028 70 260826 Plunger Seal KIT DESCRI
3. 96 716 97 718 97 720 Rev 7 07 INTRODUCTION amp IMPORTANT SAFETY INFORMATION Thank you for purchasing this Pressure Washer We reserve the right to make changes at any time without incurring any obligation Owner User Responsibility The owner and or user must have an understanding of the manufacturers operating instructions and warnings before using this pressure washer Warning information should be emphasized and understood If the operator is not fluent in English the manufacturers instructions and warnings shall be read to and discussed with the operator in the operators native language by the purchaser owner making sure that the operator com prehends its contents Owner and or user must study and maintain for future reference the manufacturers instructions The operator must know how to stop the machine quickly and understand the operation of all controls Never permit anyone to operate the engine without proper instructions This manual should be considered a permanent part of the machine and should remain with it if machine is resold When ordering parts please specify model and serial number Use only identical replacement parts This machine is to be used only by trained op erators IMPORTANT SAFETY INFORMATION WARNING To reduce the risk of injury read operating instruc tions carefully before using 1 Read the owner s manual thoroughly Failure to follow instructions could cause mal
4. 43 44 45 46 47 48 95 07102382 90 100473 95 07104950 95 07104920 2 01041 90 40125 90 10201 90 10077 90 4001 90 2001 95 07104962 95 07104922 2 01403 4 0303 90 20041 10 02029 90 4005 EXPLODED VIEW PARTS LIST CONT DESCRIPTION Hanger Hose Wand QTY 1 Bolt 1 4 20 x 1 3 4 Carriage Zinc 6 Handle Lower Grab Chrome PC Models Handle Lower Grab Red DB DG Models Pad Soft Rubber Washer 3 8 x 1 Steel Bolt 3 8 x 2 1 4 HH Bolt Carriage 5 16 x 1 3 4 Washer 5 16 Flat Nut 5 16 ESNA NC 2 2 Grd 5 2 4 4 4 Handle Bumper Chrome PC Models Handle Bumper Red DB DG Models Bushing 5 8 Snap 2 Wheel amp Tire Assy 4 Steel Rim w Tube Collar 5 8 Bore Shaft 2 2 Label Cool Engine Before Filling Washer 5 8 Flat ITEM PART NO 49 50 51 52 53 54 55 56 95 07141120 95 07141121 4 02080000 9 800 049 0 90 2001 90 2002 90 4001 90 4002 2 2003 2 1037 9 802 813 0 96 716 97 718 97 720 e Rev 7 07 DESCRIPTION QTY Key 185 Sqr x 1 75 5 HP 5 5 HP 6 5 HP 1 Key 247 Sqr x 2 125 9 HP 11 HP 13 HP 1 Tube 1 4 x 1 2 Clear Vinyl 6 ft Label Manufacturer s Cleaning 52 90 2001 Nut 5 16 ESNA NC 5 HP 5 5 HP Tee 1 4 Branch Male 1 Solution 1 6 5 HP A Nut 3 8 ESNA NC 9 HP 11HP 13 HP 4 Washer 5 16 Flat 5 HP 5 5 HP 6 5 HP 8 Washer 3 8 Fl
5. from freezing Failure to protect machine from freezing could cause malfunction of the machine and result in death serious bodily injury and or property damage Fol low storage instructions specified in this manual 16 The best insurance against an accident is precau tion and knowledge of the machine WARNING Be extremely careful when using a ladder scaffolding or any other relatively unstable location The cleaning area should have adequate slopes and drainage to reduce the pos sibility of a fall due to slippery surfaces KE ES S dl PROTECT FROM FREEZING AA WARNING RISK OF INJURY FROM FALLS WHEN USING LADDER 17 Do not overreach or stand on unstable support Keep good footing and balance at all times 18 Do notoperate this machine when fatigued or under the influence of alcohol prescription medications or drugs 19 Inletwater must be clean fresh water and no hotter then 90 F Manufacturer will not be liable for any changes made to our standard machines or any components not purchased from us 21 Donot allow acids caustic or abrasive fluids to pass through the pump 22 Never run pump dry or leave spray gun closed longer than 1 2 minutes N Follow the maintenance instructions speci 20 fied in the manual 96 716 97 718 97 720 e Rev 7 07 COMPONENT IDENTIFICATION Detergent Injector Pressure Nozzle 3 A Pump SR Protector 7
6. on the oil end of Shark pressure washer pumps will have a seven year warranty General AR Comet and swash and wobble plate pumps have a one year warranty ONE YEAR PARTS AND 90 DAYS LABOR WARRANTY All other components excluding normal wear items as described below will be warranted for one year on parts Warranty on these parts will be for one year regardless of the duration of the original component manufacturers part warranty WARRANTY PROVIDED BY OTHER MANUFACTURERS Motors generators and engines which are warranted by their respective manufacturers are serviced through these manu facturers local authorized service centers SHARK cannot provide warranty on these items WHAT THIS WARRANTY DOES NOT COVER This warranty does not cover the following items 1 Normal wear items such as nozzles guns discharge hoses wands quick couplers seals filters gaskets O rings packings pistons pump valve assemblies strainers belts brushes rupture disks fuses pump protectors 2 Damage or malfunctions resulting from accidents abuse modifications alterations incorrect installation improper servicing failure to follow manufacturer s maintenance instructions or use of the equipment beyond its stated usage specifications as contained in the operator s manual Damage due to freezing chemical deterioration scale buildup rust corrosion or thermal expansion Damage to components from fluctuations in electrical or water suppl
7. 19 70 180008 Hollow Bolt 1 2 w 1 4 Pilot 1 A 70 450401 Ball Sub assy 1 20 70 140803 SealWasher1 2 2 E 70420212 Plate C 1 6 _70 010111 Guide Bushing 1 Eee Soin a 4 7 _70 000919 Teflon Ring A 1 23 70 180304 Set Screw 1 8 70 060170 O Ring A 2 A ae Nu l 2 _70 060762 O Ring A I a 70090520 _ Brass Handle 1 10 70 140734 Connector 1 M 70 000918 Teflon Ring A TO ena 70 262818 O Ring Repair Kit 12 10 120611 Stem CO emp 70 262814 Outlet Kit 13 4 0 140 02 Connector Female 1 Kit C 70 262815 Stem Repair Kit 14 __70 060119 O Ring AB 1 15 70 090004 Spring B 1 96 716 97 718 97 720 Rev 7 07 el Mag Shark leaning Equipment SHARK LIMITED NEW PRODUCT WARRANTY PRESSURE WASHERS WHAT THIS WARRANTY COVERS All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and workmanship under normal use for the periods specified below This Limited Warranty is subject to the exclusions shown below is calculated from the date of the original purchase and applies to the original components only Any parts replaced under this warranty will assume the remainder of the part s warranty period This warranty applies to the original purchaser and is not transferable LIMITED LIFETIME PARTS WARRANTY Components manufactured by SHARK such as frames handles and belt guards Forged brass pump manifold All heating coils will have a three year warranty Internal components excluding oil seals
8. 4 16540 Nozzle QCEM 6540 Brass 1 1 4 20 Blind Insert 2 29 9 800 049 0 Label Manufacturer s Cleaning 12 95 07102382 Assy Holder Wand Hose Solution 1 C Series 1 A Not Shown 1390 200423 Cap 1 2 Axle Hub Red 2 14 4 03050 Wheel 10 x 1 72 5 Pneumatic White Plastic 2 96 716 97 718 97 720 Rev 7 07 SPECIFICATIONS a A Machine Pressure Nozzle Pump Pump Unloader Engine Engine dd Model GPM PSI Size Hose p n Part Model Part Hp Part CS DB 232336 2 3 2300 3 0 8 739 106 0 _9 120 032 0 2427G n a GC160 5 5 0101 Sr DB 232439 2 3 2400 3 0 8 739 107 0 5 1250 HG2530G 5 3329 GX160 5 5 5 0104 A DB 252739 2 5 2700 3 0 8 739 107 0 5 1250 HG2530G 5 3329 GX200 6 5 5 01041 S DB 303039 3 0 3000 3 5 8 739 107 0 5 1255 HG3035G1 5 3329 GX270 9 5 0102 dp DB 383539 3 8 3500 4 0 8 739 183 0 5 1262 HS4040G 1 5 3330 GX390 13 5 010721 DB 212328 2 1 2000 2 7 4 02010025M__ 5 1100 MTPV 2300 2 n a Briggs 6 5 0323 D PC2 23228 2 1 2000 2 7 4 02010025M__ 5 1100 MTPV 2300 2 n a Briggs 6 5 0323 Y PC3 23326 2 3 2300 3 0 8 739 133 0 9 120 032 0 2427G n a GC160 5 5 0101 S PC3 24324 2 3 2400 3 0 8 739 134 0 5 1750 LG2530G 5 3329 GX160 5 5 5 0104 Q PC3 27324 2 5 2700 3 0 8 739 134 0 5 1750 LG2530G 5 3329 GX200 6 5 5 01041 PC3 30124 3 0 3000 35 8 739 134 0 5 1754 LG3035G1 5 3329 GX270 9 5 0009 d PC4 35324 3 8 3500 4 0 8 739 213 0 5 1762 LS4040G 1 5 3330 GX390 13 5 010721 DG 232336 2 3 2300 3 0 8 739 148 0 9 120 032 0 2427G n a GC160 5 5 0101 v
9. engines on mobile or portable equipment shall be refueled a outdoors b with the engine on the equipment stopped c with no source of ignition within 10 feet of the dispensing point and d with an allowance made for expansion of the fuel should the equipment be exposed to a higher ambient temperature In an overfilling situation additional precautions are necessary to ensure that the situation is handled in a Safe manner WARNING Risk of injury Disconnect battery ground terminal before servicing 8 Transport repair with fuel tank EMPTY or with fuel shut off valve OFF WARNING Keep wand hose and water spray away from electric wiring or fatal electric shock may result AA WARNING SA 7 KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING 96 716 97 718 97 720 Rev 7 07 el 2 V dp Q J m S mMm D d x O D V 3 gt OC LU T lt Ly CC gt E Ly CC D g del x Li D O IMPORTANT SAFETY INFORMATION 9 Do not spray water on or near electrical compo nents WARNING Flammable liquids can create fumes which can ig nite causing property damage or severe injury WARNING Risk of explosion Do not spray flammable liq uids A WARNING Tt gt Se MB RISK OF EXPLOSION DO NOT SPRAY FLAMMABLE LIQUIDS 10 Keep operating area clear of all persons A VVARNING VVARNING This machine exceeds 85 db appropriate ear protection
10. must be worn EAR PROTECTION MUST BE VVORN VVARNING High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds To avoid personal injury eye hand and foot safety devices must be worn 11 Eye hand and foot pro tection must be worn when using this equipment WARNING Grip cleaning wand securely with both hands before starting Failure to do this could result in injury from a whipping wand A WARNING at AA USE PROTECTIVE EYE WEAR AND CLOTHING WHEN OPERATING THIS EQUIPMENT 4 amp WARNING TRIGGER GUN RICRS BACK HOLD WITH BOTH HANDS 12 To reduce the risk of injury close supervision is necessary when a machine is used near children Do not allow children to operate the pressure washer This machine must be attended during operation A WARNING WARNING High pressure devel oped by these machines will cause personal injury or equip ment damage Keep clear of nozzle Use caution when oper ating Do not direct discharge stream at people or severe in jury or death will result RISK OF INJECTION OR SEVERE INJURY TO PERSONS KEEP CLEAR OF NOZZLE 13 Never make adjustments on machine while in op eration 14 Be certain all quick coupler fittings are secured before using pressure washer AA WARNING WARNING Protect machine from freezing 15 To keep machine in best operating conditions it is important you protect machine
11. prevents internal damage to the pump CLEANING TIPS Pre rinse cleaning surface with fresh water Place de tergent suction tube directly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not al low detergent to dry on surface If surface appears to be drying simply wet down surface with fresh water If needed use brush to remove stubborn dirt Rinse at high pressure from top to bottom in an even sweep ing motion keeping the spray nozzle approximately 1 foot from cleaning surface Use overlapping strokes as you clean and rinse any surface For best surface cleaning action spray at a slight angle Recommendations e Before cleaning any surface an inconspicuous area should be cleaned to test spray pattern and distance for maximum cleaning results e f painted surfaces are peeling or chipping use extreme caution as pressure washer may remove the loose paint from the surface e Keep the spray nozzle a safe distance from the surface you plan to clean High pressure wash a small area then check the surface for damage If no damage is found continue to pressure wash ing di CAUTION Never use e Bleach chlorine products and other corrosive chemicals e Liquids containing solvents i e paint thinner gasoline oils e Tri sodium phosphat
12. 1 23 90 1009 Bolt 5 16 x 1 1 2 NC HH 5 HP Se eee 5 HP 6 5 HP 4 10 2 3100544 Valve E Z Start 3 8 MPT x 1 8 GE i i FPTIOHP 11UP 13HP Honda 1 90 1019 Bolt 3 8 x 1 3 4 Tap DEE eogal 9 HP 11 HP 13 HP 4 PC Models 1 95 07104927 Base CW Direct Red 25 90 2002 Nut 3 8 ESNA NC 6 DB DG Models 1 26 90 1020 Bolt 3 8 x 2 NC HH 4 12 2 9040 Clamp Hose E Z Start 9 HP 27 95 07104924 Retainer Bracket Handle Black 11 HP 13 HP Honda 4 PC Models 2 5 5HP 6HP 2 95 07104923 Retainer Bracket Handle Red 13 90 10074 Bolt 5 16 24 x 1 NF HH DB DG Models 2 3 23326 4 28 90 2000 Nut 1 4 ESNA NC 6 90 1017 Bolt 3 8 x 1 1 4 NC HH 9 HP 29 90 4000 Washer 1 4 Flat 6 VER i 30 2 0103 G Rubber Nozzl 90 10053 Bolt 5 16 24 x 3 4 3 27324 i a HOPPER RES 232439 3 24324 232437 LO A aO 252737 252739 4 31 90 20012 Nut 5 16 Flange Whiz Loc 2 14 4 011184 Injector Detergent Assembly All 32 95 07104961 Handle Grab Chrome Models Except 232336 PC Models 1 3 23326 1 95 07104921 Handle Grab Red 3 12021 Injector Chemical Non Adjust 1 CR MSG 2 1904 Strainer Plastic 1 4 Hose Barbi 33 95 07104966 Plate Warning Black 4 02080000 Tube 1 4 x 1 2 Clear Vinyl 6 ft PC Models 1 95 07104945 Plate Warning Red DB DG Models 1 96 716 97 718 97 720 e Rev 7 07 OC LL T lt Ly A gt i Ly OC D g del x Li D O ITEM PART NO 34 35 36 37 38 39 40 41 42
13. 135 004 0 9 177 305 0 96 716 97 718 97 720 Rev 7 07 PUMP EXPLODED VIEW AND PARTS LIST DESCRIPTION O Ring d 4 x 2 NBR 90 O Ring Seal 9 0 x 1 5 Nozzle Insert Only for Replacement Helical Spring Sphere 7 G40 1 4401 Din 5401 O Ring Seal 8 0 x 1 0 Nipple Chemistry Molded Rubber End Cap QTY O Ring Seal 5 28 x 1 78 1 Cylinder Head Machined sch sesch sesch sech PUMP EXPLODED VIEW PARTS LIST 9 120 032 0 Piston View Ro m dei dei Q m gt T m Y Q m gt S DI LO gt Z gt ITEM PART DESCRIPTION QTY 1 9 139 193 0 Spare Parts List Set 1 3 2 6 365 393 0 Grooved Ring 12 x 20 x 4 6 3 3 9 134 016 0 Spacer Oil Seal and Seal Housing 6 363 058 0 Grooved Ring 9 155 011 0 Housing Low Pressure Seal 6 362 833 0 O Ring Seal 21 5 x 1 78 9 177 310 0 Back Ring High Pres Seal 9 177 301 0 High Pressure Seal COIN Oo oa P CO J GO J CO J CO J CO J CO 96 716 97 718 97 720 Rev 7 07 VBA 35 UNLOADER EXPLODED VIEW 5 3329 5 3330 2 11 M Q Di N I SU VU OC Ly T lt gt Ly A gt cn LU CC D g del x Li D O VBA35 UNLOADER EXPLODED VIEW PARTS LIST ITEM_PART DESCRIPTION KIT O ITEM PART DESCRIPTION KIT_QTY 1 70 020444 Body Valve 1 1670 110207 Poppet B 1 _0 020452 Body Valve lun 70 140802_SealWasher3 8 2 e _10 060141 O Ring AG 1 18 70180004 Hollow Bolt 3 8 1 3__70 150316 Seat C 1
14. 58 70 060110 59 70 070005 REPAIR KIT NUMBER KIT DESCRIPTION DESCRIPTION Spring Washer Engine Screw 3 8 Washer Spring Washer Crankshaft Seal Plunger Nut Plunger 15mm Copper Spacer O Ring 1 78x5 28 Teflon Ring Plunger Rod Snap Ring Connecting Rod Pin Connecting Rod Spring Washer Connecting Rod Screw Cover Gasket Crankcase Cover O Ring 1 78 x 14 Sight Glass G3 4 QTY a A Aaloaloalwlwoloal wlwlwlwl olo alA A A A Part available in kit See below 70 260824 70 260825 70 260823 70 260007 70 260027 V 2 LO ND Q D m S m D d x O D U 3 gt Complete Plunger Seal Seal Packing 15mm 15mm Plunger 15mm Complete Valve Plunger Oil Seals NUMBER OF CYLINDERS KIT WILL SERVICE ITEM NUMBERS 45 46 47 INCLUDED ee 48 49 ae i 96 716 97 718 97 720 Rev 7 07 FAIR 5 1100 PUMP EXPLODED VIEW Y3HSYM 4HUnNSS3JHd TANVM s H01YHId0 96 716 97 718 97 720 Rev 7 07 FAIR 5 1100 PUMP EXPLODED VIEW PARTS LIST ITEM PART 19 18 190571 28 18 190627 29 18 190575 3018 190576 3418 190577 45 18 190578 46 18 190579 47 18 190580 62 18 190581 68 18 190582 69 18 190584 76 18 21783 4 8 18 190632 20 Water Inlet 21 Kit 22 5 18 190634 6 Outlet Kit 16 70 7118 190710 72 Piston Kit 73 74 TI 24 25 18 190591 26 Check 27 Valves Kit 44 74 37 38 39 18 090592 40 Inlet 41 Check Kit 42 43 DESCRIPTION Cap Oil Manifold O Ring Screw Connection Chem
15. 70 180103 70 140001 70 060306 70 160117 e N N al N w 0 S 1 PUMP EXPLODED VIEW PARTS LIST DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY Crankcase 1 2470 180112 Hexagonal Screw 9 Plunger Guide 9 2570 140002 Washer 4 Plunger Oil Seal 3 2670 050056 Closed Bearing Housing 1 O Ring 81 78 x 31 47 3 2770 060109 O Ring 1 78 x 60 05 2 V Seal 15mm 6 28 70 150003 Snap Ring 1 Pressure Ring 15mm 3 29 70 021310 Double Row Ball Bearing 1 Support Ring 15mm 6 3070 000491 Crankshaft HS3040G 1 1 Intermed Ring 15mm 3 70 000492 Crankshaft HS3540G 1 1 Brass Plug 1 2 1 70 000493 Crankshaft HS4040G 1 1 Copper Washer 1 2 1 70 000494 Crankshaft HS5030G 1 Manifold Housing 1 31 70 180302 Set Screw 1 O Ring 02 62 x 17 13 6 3270 160006 Oil Dip Stick 1 Valve Assembly 6 3370 060183 O Ring 3 53 x 55 56 1 O Ring 82 62 x 20 29 6 3470 020010 Needle Roller Bearing 1 Valve Plug 6 3570 050055 Engine Flange 1 Manifold Stud Bolt 8 36 70 140304 Spring Washer 4 Washer 8 37 70 180128 Flange Screw 4 Copper Washer 3 8 1 3870 180220 Engine Screw 5 16 4 Brass Plug 3 8 2 39 70 140051 Washer 4 96 716 97 718 97 720 Rev 7 07 PUMP EXPLODED VIEW PARTS LIST CONT ITEM PART NO 40 70 140103 41 70 180221 42 70 140052 43 70 140053 44 70 000109 45 70 030211 46 See Kit Below 47 70 140027 48 70 060130 49 70 000913 50 70 000302 51 70 150001 52 70 150201 53 70 010001 54 70 140102 55 70 180105 56 70 060188 57 70 020353
16. GE RECORD Check pump oil all models except 232336 and 23326 and engine oil level before first use of your new pressure washer Estimated Operating Estimated Operating Date Oil Changed Hours Since Last Date Oil Changed Hours Since Last Month Day Year Oil Change Month Day Year Oil Change 96 716 97 718 97 720 Rev 7 07 V m LO J m S T m D S S I DO GA Si Q 2 e Q Q o EXPLODED VIEW 10 el E Z Start Valve for 9 11 13 HP Honda Engines Only DG Models 232336 232437 252737 303037 353237 383537 212328 OC Ly T lt L CC gt cn LU CC D g del x Li D O Models 232336 323326 Models 232437 252737 3 24324 3 27324 11 e ae 25 96 716 97 718 97 720 Rev 7 07 EXPLODED VIEW PARTS LIST I o ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY d 1 Engine See Specifications Page 15 10 08020 Label Instructions PC Models 1 em EE 11 0359 Label Instructions DB Models 1 J 2 Pump See Specifications Page i oe walls i J 11 0358 Label Instructions DG Models 1 mMm 3 Unloader See Specifications Page iz UO a ili EE ESE 16 2 1904 Strainer Plastic 1 4 Hose Barb1 4 2 300812 Pump Protector 1 4 145 232437 ooo h i 252737 3 24324 3 27324 17 Hose High Pressure See Specifications Page TA 4 35324 252739 232439 1 18 4 011137 Spray Gun SR2 3 8 Inlet Lance e 2 30082 Pum
17. Mle a gt e Shark E E caning Equipment AND PARTS MANUAL E DG 2323 E DG 2324 WE DG 2527 E DG 3030 E DG 3532 E DG 3835 W DG 2123 For technical assistance or the SHARK dealer nearest you visit our website at www shark pw com 8 914 450 0 97 720 CONTENTS Important Safety Information EEN 3 4 Component Identification i 5 le e E te eu 6 RTE ei oa de ee EE 7 8 Applying Detergent and General Operating Techniques 9 Shut Down and Clean Up ege eege 10 OE EE 10 EO DIES OO OC arri 11 12 Preventative Maintenance ei 13 Qil Change e WEE 13 Exploded KI 14 Exploded View Parts List EE 15 16 Vertical Exploded View 17 Vertical Exploded view Parts ist 18 ele leren ayses n A R ee EEE plot 19 G1 Pump w 1 Hollow Shaft Exploded View and Parts List 20 21 G Pump w 3 4 Hollow Shaft Exploded View and Parts List 22 23 HS 1 Pump Exploded View and Parts liset 24 25 FAIP 5 1100 Pump Exploded View and Parts LISt 26 27 9 120 032 0 Pump Exploded Views and Parts LIStS 28 29 VBA35 Unloader Exploded View and Parts List 30 Warranty Model Number Serial Number Date of Purchase The model and serial numbers will be found on a decal attached to the pressure washer You should record both serial number and date of purchase and keep in a safe place for future reference
18. PTION 15mm ITEM NUMBERS INCLUDED NUMBER OF CYLINDERS KIT WILL SERVICE Complete Seal Packing 15mm 96 716 97 718 97 720 Rev 7 07 Plunger Oil Plunger 15mm Complete Valve Seals 39 40 41 42 43 mes ein el 2 LO ND Q D m S m D d x O D V 3 gt G PUMP w 3 4 HOLLOW SHAFT EXPLODED VIEW G2530G 5 1750 5 1250 5 1451 TORQUE SPECS OC LU T lt L CC gt a LU CC D g del x Li D O G PUMP EXPLODED VIEW PARTS LIST 96 716 97 718 97 720 e Rev 7 07 ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 1 70 020292 Crankcase 1 18 70 140001 Washer 8 _2 See Kit Below PlungerOilSeal 3 19 070 0603806 Copper Washer 3 8 1 _3 70 060181 O Ring01 78x 28 30 ____3 20 70 160117 Brass Plug 3 8 2 4 70 120120 Pressure Ring 15mm 3 25 70 180112 Hexagonal Screw 9 5 See Kit Below V Seal 15mm 6 26 70 020318 Bearing Cover 1 6 70 030048 Support Ring 15mm 6 27 70 020502 Seal Bearing 1 7 70 030049 Intermediate Ring 15mm 3 28 70 150003 Snap Ring 1 70 160120 Brass Plug 1 2 1 2970 021300 Ball Bearing 1 970 0608307 Copper Washer 1 2 1 3070 000498 Crankshaft 2530G 1 10 70 160228 Manifold Housing 1 70 000499 Crankshaft 3030G 1 11 70 060155 O Ring 91 78 x 15 54 6 3170 160012 Oil Dip Stick 1 12 See Kit Below Valve Assembly 6 3270 060183 O Ring 3 53 x 55 56 1 _13 70 060122 O Ring 02 62 x 18 77 D 33 70 020011 Needle Roller Bearing 1 14 70 160147_ Va
19. S Dirty air filter Replace air filter POWER ENGINE FALTERS Choke is opened too soon Move choke to halfway position until engine runs smoothly WATER DRIPPING Piston packing worn Call local distributor CE PUMP O Ring plunger retainer vvorn Call local distributor All models except Cracxed piston Call local distributor 232336 and 23326 OIL DRIPPING Oil seal vvorn or damaged Call local distributor All models except 232336 and 23326 VVATER LEARING Spray gun closed with machine run Open spray gun or turn off machine FROM PUMP ning 5 minutes or longer PROTECTOR Excess water supply pressure Place a pressure regulator at end of 50 garden hose NO DETERGENT Detergent suction tube not properly Check connection connected to machine Detergent is too thick Dilute detergent For best results use manufacturers detergent Detergent filter valve is at lowest Set detergent filter valve to a higher setting setting Filter on detergent suction tube is Run warm water through filter to remove clogged debris Damaged or clogged detergent suc Remove obstruction or replace detergent tion tube suction tube A high pressure nozzle is attached Replace with black detergent nozzle Discharge nozzle is obstructed Blow out or remove debris with fine needle GARDEN HOSE Loose fittings Tighten fittings CONNECTION Spray wand not properly attached Slide the spray wand into the gun Turn the wand collar clockwise onto the spray gun threads
20. Spacer Spring Regulation Press Nut Regulation Press Nut O Ring O Ring O Ring O Ring Tube Inlet Support Tube Filter O Ring O Ring Seal Pilot Spacer Brass O Ring Washer Seal H P Screw Screw Screw Head Pump Water Inlet Kit Alum Outlet Kit Alum Piston Kit Check Valves Kit Inlet Check Kit Chemical Injection Kit Unloader Stem Kit Chemical Hose Kit Seal Set Kit Brass Head Kit rrrerlaannsnsainranoceetitLIosLILLIETIET NO KIT QTY I VI P 0 DV CO Cu WwW CO WO lech sch o sch HSH JH MU sch UR sch ck ech sch R ech sch ck ja sch sch sch sch D M i d i Q D m S T m Se Q m gt O DI LO Z OC LU T lt Ly A gt cn LU CC D g del x Li D O 9 120 032 0 ITEM PART DESCRIPTION 1 9 175 007 0 Unloader Assembly 2 9 154 036 0 M18 Pipe Plug 3 6 362 480 0 O Ring Seal 12 42 x 1 78 4 4 580 371 0 Valve Assembly 5 9 139 194 0 Spare Parts List Set 2 6 6 362 634 0 O Ring Seal 15 6 x 1 78 NBR 70 7 9 134 019 0 Adapter Male 8 9 181 005 0 Filter Seal Hose Connector 9 9 155 013 0 Hose Connector Female 10 7 306 075 0 Cylinder Head Screw M 8x 40 8 8 A2E ISO 11 5 584 091 0 Valve Pin Check Valve QTY wll et re fe MN gt b sesch sesch sch ITEM PART 12 13 14 15 16 17 18 19 20 21 6 362 851 0 6 362 384 0 4 769 034 0 5 332 258 0 6 362 1 5 0 7 401 909 0 6 362 451 0 5 443 448 0 9
21. at 9 HP 11 HP 13 HP 12 Coupler 3 8 Male Brass DG Models 1 Lock Washer 4 A Not Shown VERTICAL EXPLODED VIEW Reverse Side of Plate 12 To Detergent Supply 14 96 716 97 718 97 720 e Rev 7 07 IVNNYN S H01v4Y3do Y3HSYM 4UnSS3JHd VERTICAL EXPLODED VIEW PARTS LIST TT TL Gul ITEMPARTNO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY S 1 4 011106 Wand 18 M22 x 1 4 QC 1 15 90 4001 Washer 5 16 Flat 5 LU 2 4 011137 Spray Gun SK2 3 8 Inlet 16 90 2001 Nut 5 16 ESNA 2 x Lance W M22 CPLR 1 17 2 0103 Grommet Rubber 3 o eer DD EE E 18 5 1100 Pump Faip MTPV2300 2 Ze TWist Coupler 1 2 1 2300 7 8 Hollow Shaft 1 ei 4 4 02010025M Hose 1 4 x 25 Thermo 19 95 07102383 Base Assy Consumer Model Q Plastic 22mm Ends 1 Vertical Shaft 1 GE EE EE SE 20 2 300812 Pump Protector 1 4 145 1 J Vertical 1 P S 6 11 0335 Label Warning Instructions 1 EE d a n o 22 2 010151 Bumper Rubber 1 w Bolt 2 OC ange REESEN di ALL I 23 90 10127 Bolt Whiz Lock 5 16 x 2 3 4 1 al 8 95 07102380 Handle Assy C Series 1 _ __ ____ r _ Fan Label Handle DB Model 24 90 1010 Bolt 5 16 x 1 3 4 2 abel Handle ode E e 11 0365 Label Handle DG Model 1 eo ee Sear eran Mi 11 0368 Label Handle PC Model 1 26 10 08017 Intended For Outdoor Use sl 10 90 100471 Bolt Carriage Zinc Label 1 1 4 20 x 1 1 2 2 27 4 12802715 Nozzle 2 7 15 Yellow 1 11 90 500471 Knob Plastic 3 Prong 1 1 8 Dia 28
22. e products e Ammonia products e Acid based products These chemicals will harm the machine and will dam age the surface being cleaned RINSING It will take a few seconds for the detergent to clear Apply safety latch to spray gun Remove black soap nozzle from the quick coupler Select and install the desired high pressure nozzle NOTE You can also stop detergent from flowing by simply removing detergent siphon tube from bottle 96 716 97 718 97 720 Rev 7 07 D M i d i Q D m S T m Se Q m gt S DI LO Z PRESSURE WASHER I 0 S q Li D 9 SHUTTING DOWN AND CLEAN UP STEP 1 Remove detergent suc tion tube from container and insert into one gallon of fresh water Slide nozzle forward for low pressure or to connect black detergent nozzle Pull trigger on spray gun and siphon water for one minute STEP 2 Turn off the engine STEP 3 Turn off water supply SE N d STEP 4 Press trig ger to release water pressure STEP 5 Disconnect the garden hose from the water inlet on the machine Discharge Nipple STEP 6 Disconnect the high pressure hose from discharge nipple STEP 7 Engage the spray gun safe ty lock STORAGE CAUTION Always store your pressure washer ina location where the temperature will not fall below 32 F 0 C The p
23. function of the machine and result in death serious bodily injury and or property damage A WARNING READ OPERATOR S MANUAL THOROUGHLY PRIORTO USE 2 Know how to stop the machine and bleed pressure quickly Be thoroughly familiar with the controls 3 Stay alert watch what you are doing 4 All installations must comply with local codes Contact your electrician plumber utility company or the selling distributor for specific details WARNING Risk of asphyxiation Use this product only in a well ventilated area 5 Avoid installing machines in small areas or near exhaust fans Exhaust contains poi sonous carbon monoxide gas exposure may cause loss of consciousness and may lead to death It also contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm A WADNING WARNING Risk of fire Do not add fuel when the product is AN d A WARNING RISK OF ASPHYXIATION USE THIS PRODUCT ONLY IN A WELL VENTILATED AREA operating WARNING Risk of explosion do not spray flammable liquids 6 Do not place machine near flammable objects as the en gine is hot RISK OF FIRE DO NOT ADD FUEL WHEN OPERATING MACHINE 7 Allow engine to cool for 1 2 minutes before refu eling If any fuel is spilled make sure the area is dry before testing the spark plug or starting the engine Fire and or explosion may occur if this is not done Gasoline
24. ical Inlet Pin Valve Seal Plate Brass Valve Seat Stainless Cap Ball 7mm Stainless Steel O Ring Thermo Relief O Ring Washer KIT QTY B B Garden Hose w Finger Grip B Extension Inlet Washer w Filter Outlet Extension O Ring O Ring Screw Spring Piston 14 Stainless Steel Spring Plate Screw Oil Bottle O Ring O Ring Assy Valve Group O Ring Screw Screw Valve Non Return Spring Injection Nozzle O Ring O Ring Injection Nipple O Ring guffen ffe ffe len len lan fun ff nn ff nn ff fu uff nl en Men Men Ben en Ben Ben le W La sch sch sch eck sch sch CC P P O Co CO Leck Ui WM OD DA CER mm sch ech Leck Leck JL JL AL leck dd lech Lech JA leck SA ITEM 31 32 33 34 35 36 48 49 50 51 52 53 54 95 56 DI 58 59 60 61 78 79 80 81 18 61 63 64 65 66 6 74 44 74 75 Rit B Rit C Kit D Rit E Kit F Kit G Kit H Kit J Kit K Kit L PART 18 190593 Chemical Injection Kit 18 190594 Unloader Stem Kit 18 189971 Chem Hose Kit 18 190595 Seal Set Kit 18 190596 Brass Head Kit 18 190632 18 190634 18 190710 18 190591 18 190592 18 190593 18 190594 18 189971 18 190595 18 190596 96 716 97 718 97 720 Rev 7 07 DESCRIPTION Spring Ball O Ring Connection Chemical Inlet G O Ring Screw Fitting Back Ring O Ring Valve By pass Brass Piston Spring Easy Start Piston Body Ring Back
25. ine is level when checking the oil install oil dipstick Check pump oil level Refer to the engine s operating manual included with machine level by using dipstick or observe We recommend that the oil be changed after the first 5 hours of use then oil level in oil window if equipped once every 50 hours Note Improper oil levels will cause low oil sensor Use 30 wt non detergent oil to shut off engine IMPORTANT Do not run engine with high or low oil levels as this will cause engine damage Cold Water are Source Garden Hose STEP 3 Fill gas tank with unleaded STEP 4 Connect garden hose STEP 5 Trigger the spray gun to gasoline Do not use leaded gaso to the cold water source and turn eliminate trapped air then wait for line water on completely Never use a steady flow of water to emerge hot water from the spray nozzle SS DEN M V pr CNN STEP 6 Rotate the fuel shut off valve to the On STEP 7 Move the choke lever to the Choke posi position Slide the fuel valve lever to the ON position tion on a warm engine leave the choke lever in the When the engine is not in use leave the fuel valve in run position Move the choke lever to the Closed the OFF position position To restart a warm engine leave the choke lever in the Open position 96 716 97 718 97 720 e Rev 7 07 a 2 dr J m S m D d O D V gt PRESSURE WASHER x E U S l
26. lvePlug D 84 70 050096 Engine Flange 1 15 70 060308 Washer Copper 1 85 70 140002 Spring Washer 4 16 70 160121 Brass Plug G1 4 1 36 70 180126 Flange Screw 4 1770 180118 Manifold Stud Bolt 8 G PUMP EXPLODED VIEW PARTS LIST CONT ITEM PART NO DESCRIPTION QTY 37 70 000105 Crankshaft Seal 1 38 70 030211 Plunger Nut 3 39 See Kit Below Plunger 15mm 3 40 70 140027 Copper Spacer 3 41 70 060130 O Ring 1 78x5 28 3 42 70 000913 Teflon Ring 3 43 70 000320 Plunger Rod 3 44 70 150204 Connecting Rod Pin 3 45 70 010008 Connecting Rod 3 46 70 140102 Spring Washer 6 47 70 180132 Connecting Rod Screw 6 48 70 060104 O Ring 2 62 x 107 62 1 49 70 020352 Crankcase Cover 1 50 70 060302 Gasket G3 8 1 51 70 070005 Sightglass G3 8 1 Part available in kit See below Complete Plunger Seal Seal Packing Plunger Oil KIT DESCRIPTION 15mm Plunger 15mm Complete Valve Seals ITEM NUMBERS 38 39 40 11 12 13 INCLUDED 41 42 NUMBER OF CYLINDERS KIT WILL SERVICE 96 716 97 718 97 720 Rev 7 07 V 2 LO ND Q D m S m D d x O D V 3 gt OC LU T lt L CC gt cn LU CC D g del x Li D O S 1 PUMP EXPLODED VIEW 5 1262 5 1461 5 1462 5 1762 ITEM PART NO 1 o GIRARD 15 70 020232 70 060201 See Kit Below 70 060107 See Kit Below 70 120120 70 030027 70 030020 70 160120 70 060307 70 160216 70 060119 See Kit Below 70 060165 70 160130
27. nipple on machine Connect high pressure hose to injector with quick coupler Check to make sure locking coupler sleeves are in proper position before applying water pressure Coupler Detergent Injector STEP 2 Use detergent designed SS specifically for pressure washers Household detergents could dam age the pump Prepare detergent solution as required by manufac turer Fill a container with pressure washer detergent Place filter end of detergent suction tube into detergent container STEP 3 With safety latch on spray gun engaged secure black detergent nozzle into quick coupler NOTE Detergent cannot be applied using red yellow green or white nozzles STEP 4 With the engine running pull trigger to operate machine Liquid detergent is drawn into the machine and mixed with water Apply detergent to work area Do not allow detergent to dry on surface IMPORTANT You must flush the detergent injec tion system after each use by placing the suction tubeinto a bucket of clean water then run the pres sure washer in low pressure for 1 2 minutes THERMAL PUMP PROTECTION If you run the engine on your pressure washer for 1 2 minutes without pressing the trigger on the spray gun circulating water in the pump can reach high tempera tures When the water reaches this temperature the pump protector engages and cools the pump by dis charging the warm water onto the ground This thermal device
28. orm to the illustrations and specifications THE WARRANTY CONTAINED HEREIN IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE SHARK does not authorize any other party including authorized Dealers to make any representa tion or promise on behalf of SHARK or to modify the terms conditions or limitations in any way It is the buyer s responsibility to ensure that the installation and use of SHARK products conforms to local codes While SHARK attempts to assure that its products meet national codes it cannot be responsible for how the customer chooses to use or install the product o i i SHARK PRESSURE WASHERS www shark pw com SHARK DG e 97 720 e REV 7 07 D o dr Sa m gt T m D gt D D Z lt dl Zags Shark leaning Equipment Form 8 914 450 0 97 720 e Revised 7 07 Printed in U S A
29. ove debris vvith fine needle Pump sucking air inlet hose Check that all hoses and fittings are airtight leaking Turn off machine and trigger spray gun until a steady flow of water emerges through the nozzle Insufficient water supply Turn water on full force Check garden hose for kinks leaks or blockage AFTER PERIOD OF NORMAL USE Unloader valve worn Replace unloader valve All models except ENGINE WILL NOT Low oil shutdown Fill engine with oil START OR STOPS WHILE OPERATING Out of gas Fill fuel tank Water in gasoline Drain gas tank fill with clean fuel VERLOADED a hi Excessive pressure from high Adjust engine throttle to lower RPM engine RPM WATER OR OIL A small amount of leaking is If excessive leaking occurs Call local dis LEAKING FROM normal tributor BOTTOM OF PUMP PRESENCE OF Water sprayed at machine Change oil Direct spray away from machine WATER IN PUMP OIL High humidity in air Check and change oil twice as often i a GC packing worn OU seal Call local distributor 96 716 97 718 97 720 Rev 7 07 V m LO X m S T m D S S gt D O Si Q SA e Q 9 o TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION ENGINE OPERATES Not enough gas or engine oil Fill tank with gas Check oil level FOR i 15 MIN THEN Vapor lock developed by heat of day Keep gas tank full to avoid vapor locking STOPS Obstruction in fuel filter Clean or replace fuel filter ENGINE LACK
30. p Protector 1 2 PTP 303039 W M22CPLR DB PC Models 1 A 383539 330324 303037 330124 4 01246 Spray Gun AP 1000 353237 383537 1 DG Models 1 O 5 2 10942 Swivel 1 2 MP x 3 4 GHF 19 4 011106 Wanad 18 M22 x 1 4 QC d 232437 232439 252737 DB PC Models 1 3 303037 303039 3 30324 3 30124 4 0110322 Wand Assy Side Grip w 1 4 a 3 24324 353237 383537 383539 Coupler DG Models 1 x 4 35324 3 27324 252739 1 20 Nozzle Size See Page 19 For Proper Size 6 2 2006 Nipple 3 8 x 3 8 NPT ST Fem 4 12803000 Nozzle 3 0 0 Red 1 252739 2 4 12803015 Nozzle 3 0 15 Yellow 1 S 2 2007 Nipple 3 8 x 3 8 MPT Male 4 12803025 Nozzle 3 0 25 Green 1 z 303039 3 30324 4 35324 4 12803040 Nozzle 3 0 40 White 1 232437 252739 303037 353237 4 12803500 Nozzle 3 5 0 Red 1 383537 3 27324 252737 383539 4 12803515 Nozzle 3 5 15 Yellow 1 3 24324 3 30124 232439 1 4 12803525 Nozzle 3 5 25 Green 1 7 4 02100000 Hose 1 4 Push on E Z Start REN Gees e i l 9 HP 11 HP 13 HP Honda 14in 7 EE S EE 4 12804015 Nozzle 4 0 15 Yellow 1 8 8 707 182 0 A Coupler Twist Connect 4 12804025 Nozzle 4 0 25 Green 1 M22 F x 3 8 FNPT 232336 4 12804040 Nozzle 4 0 40 White 1 and 23326 1 4 16540 Nozzle Compl QCEM 6540 9 2 1088 Hose Barb 1 4 Barb x 1 8 MP Brass All Models 1 90 E Z Start 1 21 95 07102313 Axle 5 8 x 20 125 Long 1 E co 22 10 02025A Label HOT 1 2 1089 Hose Barb 1 4 Barb x 1 4 Pipe ib III 9 HP
31. t Li D 9 OPERATING INSTRUCTIONS CON T la Ji d D ZIA fer 7A So On Off Switch S KLA A STEP 8 Turn the engine switch to On position STEP 9 Pull the starter grip If the engine fails to start On Briggs engines move the throttle lever to Fast after 2 pulls squeeze the trigger gun to release pres position shown on the engine as a rabbit sure and repeat step Return starter gently After the engine warms up enough to run smoothly move choke to run position and throttle to fast position CAUTION Small engines may kick back Do not hold pull starter grip tightly in hand NO ZZLEG A WARNING Never replace The five color coded quick connect nozzles provide a wide array of nozzles without engaging the spray widths from 0 to 40 and are easily accessible when placed in the safety latch on the spray gun convenient rubber nozzle holder which is provided on the front of the trigger machine NOTE For a more gentle rinse select the white 40 or green 25 nozzle To scour the surface select the yellow 15 or red 0 nozzle To apply de tergent select the black nozzle 96 716 97 718 97 720 e REV 4 07 DETERGENT AND GENERAL CLEANING TECHNIQUES WARNING Some detergents may be harmful if inhaled or ingested causing severe nau sea fainting or poisoning The harmful elements may cause property damage or severe injury AA WARNING STEP 1 Connect detergent injector to discharge
32. t from the inside of the machine Tighten nuts Nozzle Extension Gun Wand High Pressure Hose STEP 4 Attach the high pressure hose to the spray gun using teflon tape on hose threads by hand Pressure Wand Coupler High Pressure Hose Coupler Coupler Collar Collar STEP 8 Connect the high pres sure hose to the discharge nipple Push coupler collar forward until secure STEP 7 Release the coupler collar and push the nozzle until the collar clicks Pull the nozzle to make sure it is seated properly STEP 10 Check inlets filters remove debris then connect the garden hose to pump water inlet CAUTION Do not run the pump without water or pump damage will result 96 716 97 718 97 720 e REV 4 07 STEP 5 Attach nozzle extension to spray gun wand Tighten both Hose Gun Storage Bracket STEP 3 Attach the spray gun hose storage handle and bracket to handle Tighten nuts Pressure Nozzle Go Wand Coupler STEP 6 Pull spring loaded collar of the wand coupler back to insert your choice of pressure nozzle Water Source Garden Hose STEP 9 Connect garden hose to the cold water source OPERATING INSTRUCTIONS i P Dipstick STEP 2 Remove shipping cap and of the oil filler neck Be sure the mach
33. tage Such additives may be added to the gasoline in the fuel tank of the engine or to gasoline in a storage container After Extended Storage A CAUTION Prior to restarting thaw out any possible ice from pressure washer hoses spray gun or wand Engine Maintenance During the winter months rare atmospheric conditions may develop which will cause an icing condition in the carburetor If this develops the engine may run rough lose power and may stall This temporary condition can be overcome by deflecting some of the hot air from the engine over the carburetor area NOTE Refer to the engine manufacturer s manual for service and mainte nance of the engine 96 716 97 718 97 720 e REV 4 07 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING Insufficient water supply Closed Use larger garden hose clean inlet water PRESSURE faucet Inlet hose kinked screen Open faucet Clogged inlet hose strainer Check plumbing system for leaks Retape leaks with teflon tape Faulty or mis adjusted unloader Adjust unloader for proper pressure Install valve repair kit when needed Call local distributor Worn packing in pump Call Dealer Customer Support Machine has been stored in Thaw out machine completely including freezing temperatures hose spray gun and wand Slow engine RPM Call local distributor FLUCTUATING Worn or dirty pump valves Call local distributor PRESSURE Nozzle is obstructed Blovv out or rem
34. u DG 232437 2 3 2400 3 0 8 739 148 0 5 1451 SG2530G 5 3329 GX160 5 5 5 0104 DG 252737 2 5 2700 3 0 8 739 148 0 5 1451 SG2530G 5 3329 GX200 6 5 5 01041 DG 303037 3 0 3000 3 5 8 739 148 0 5 1455 SG3035G1 5 3329 GX270 9 5 0102 DG 353237 3 5 3200 4 0 8 739 229 0 5 1461 SS3540G 1 5 3330 GX390 13 5 010721 DG 383537 3 8 3500 4 0 8 739 229 0 5 1462 SS4040G 1 5 3330 GX390 13 5 010721 DG 212328 2 1 2000 2 7 4 02010025M 5 1100 MTPV 2300 2 n a Briggs 6 5 0323 96 716 97 718 97 720 e Rev 7 07 OC LU T lt DI A gt a LU CC D g del x Li D O G1 PUMP w 1 HOLLOW SHAFT EXPLODED VIEW G3035G 5 1754 5 1255 5 1155 5 1455 ITEM PART NO F Se En P 12 13 14 15 16 70 020292 See Kit Below 70 060107 70 120120 See Kit Below 70 030027 70 030049 70 160120 70 060307 70 160228 70 060155 See Kit Below 70 060122 70 160147 70 060308 70 160121 DESCRIPTION Crankcase Plunger Oil Seal O Ring 01 78 x 31 47 Pressure Ring 15mm V Seal 15mm Support Ring 15mm Intermediate Ring 15mm Brass Plug 1 2 Copper Washer 1 2 Manifold Housing O Ring 91 78 x 15 54 Valve Assembly O Ring 02 62 x 18 77 Valve Plug Washer Copper Brass Plug G1 4 QTY GO O JO O W Q ch sech JO JO JO JO ch ITEM PART NO 17 18 19 20 25 26 27 28 29 30 31 32 33 34 70 180118 70 140001 70 060306 70 160117 70 180112
35. ump in this machine is susceptible to permanent damage if frozen FREEZE DAMAGE IS NOT COVERED BY WARRANTY 1 Stop the pressure washer squeeze spray gun trig ger to release pressure 2 Detach water supply hose and high pressure hose 3 Turn on the machine for a few seconds until re maining water exits Turn engine off immediately 4 Drain the gas and oil from the engine 5 Do not allow high pressure hose to become kinked 6 Store the machine and accessories in a room which does not reach freezing temperatures CAUTION Failure to follow the above directions will result in damage to your pressure washer When the pressure washer is not being operated or is being stored for more than one month follow these instructions 1 Replenish engine oil to upper level 2 Drain gasoline from fuel tank fuel line fuel valve and carburetor 3 Pour about one teaspoon of engine oil through the spark plug hole pull the starter grip several times and replace the plug Then pull the starter grip slowly until you feel increased pressure which indicates the piston is on its compression stroke and leave it in that position This closes both the intake and exhaust valves to prevent rusting of cylinder 4 Cover pressure washer and store in a clean dry place that is well ventilated away from open flame or sparks NOTE The use of a fuel additive such as STA BIL or an equivalent will minimize the formula tion of fuel deposits during shor
36. until tight Call local distributor and order an o ring PUMP IS NOISY Pump is sucking air Check that hoses and fittings are air tight Turn off machine and purge pump by iS o Q lt AU L Q 3 G cr W I x ce gt oh Lu cr a SPRAY WAND LEAKS squeezing trigger gun until a steady flow of water emerges through nozzle 96 716 97 718 97 720 e Rev 7 07 PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship However you as the owner have certain responsibilities for the correct care of the equipment Attention to regular preventa tive maintenance procedures will assist in preserving the performance of your equipment Contact your dealer for maintenance Regular preventative maintenance will add many hours to the life of your pressure washer Perform maintenance more often under severe conditions OIL CHANGE RECORDCheck pump oil and engine oil level before first use of your new pressure washer MAINTENANCE SCHEDULE Engine Oil Change First month or 20 hours H Every 100 hours or every 6 months after first month Every 50 hours Air Cleaner Filter Monthly Engine Fuel Filter 500 hours or 6 months Spark Plug Maintenance 300 hours or annually Clean Fuel Tank s Annually Replace Fuel Lines Annually Pump Oil Oil level daily All models except Change After first 50 hours then every 500 hours or annually 232336 and 23326 OIL CHAN
37. y Normal maintenance service including adjustments fuel system cleaning and clearing of obstructions Transportation to service center shop labor charges field labor charges or freight damage WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE While not required for warranty service we request that you register your SHARK pressure washer by returning the completed registration card In order to obtain warranty service on items you must return the product to an Authorized SHARK Dealer freight prepaid with proof of purchase within the applicable warranty period If the product is permanently installed you must notify your Authorized SHARK Dealer of the defect The Authorized Dealer will file a claim which must subsequently verify the defect In most cases the part must be returned to SHARK freight prepaid with the claim For warranty service on components warranted by other manufacturers the Authorized Dealer can help you obtain warranty service through these manufacturers local authorized service centers LIMITATION OF LIABILITY SHARK S liability for special incidental or consequential damages is expressly disclaimed In no event shall SHARK S liability exceed the purchase price of the product in question SHARK makes every effort to ensure that all illustrations and specifica tions are correct however these do not imply a warranty that the product is merchantable or fit for a particular purpose or that the product will actually conf

Shark DG-2324 Operating instructions

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