SciCan Statim 2000 Troubleshooting guide
Contents
1. C EXAMPLE 5 To start the steam generator boiler self calibration cycle hold down the UNWRAPPED button and press the START button The two digits in the upper left corner will change to 00 gt and an asterisk will appear beside the message CALIBRATING 00 gt CALIBRATING lt C8 2 00 C 135 00 C EXAMPLE 6 The calibration cycle will last approximately 5 minutes A long beep will sound indicating the calibration is complete The 00 gt in the upper left corner of the display should change to two digits F6 gt CALIBRATING lt C8 http www sterilizers com statim trouble shooting manual html 17 of 26 3 27 2004 9 23 44 PM STATIM 2 00 C 135 00 C EXAMPLE 7 Press the STOP button and allow the Statim to vent When venting is complete press the STOP button again and remove the jumper from W 1 The display should say SELECT A CYCLE The steam generator boiler calibration is complete Selecting the Operating Language The messages displayed on the LCD can be changed to a language of preference To change the current language selection press and hold the WRAPPED button on the front of the Statim At the same time turn the main power switch in the rear of the Statim on Press the WRAPPED button again to scroll to the next language Press the UNWRAPPED button to scroll to the previous language When the desired language is displayed press the STOP button to save the selection and return to the regular operating2. Check for a clogged duct in the rear of the cassette tray Blow out with compressed air Check solenoid valve for proper operation Cycle Fault 11 The cassette temperature has failed to drop to 102 C within 60 seconds of the end of a cycle during venting Check for kinks in the exhaust tubing Check for a clogged duct in the rear of the cassette tray Blow out with compressed air Check the solenoid valve for proper operation Cycle Fault 12 http www sterilizers com statim trouble shooting manual html 5 of 26 3 27 2004 9 23 44 PM STATIM This indicates a problem with the temperature measuring system Check thermocouples they should read approximately 10 ohms at room temperature Cycle Fault 13 N A Cycle Fault 14 The steam generator boiler temperature is above 171 C during the Sterilization phase of a cycle Check pump using Pump Tester Bottle part 01 100713S Cycle Fault 15 The cassette temperature is 3 C or more above set point during the Sterilization phase of a cycle Check for kinks in the exhaust tubing 1 Check for a clogged duct in the rear of the cassette tray Blow out with 2 Compressed air 3 Check solenoid for proper operation Cycle Fault 16 The steam generator boiler temperature went above 171 C during the heat up phase of a cycle Check pump using Pump Tester Bottle part 01 100713S Cycle Fault 17 18 N A Cycle Fault 19 The steam generator boiler calibration is invalid A new calibr
3. Cycle Fault 5 The software causes the pump to activate at predetermined times If a request to pump water occurs outside of the predetermined time Cycle Fault 5 occurs Check pump using Pump Tester Bottle part 01 100713S http www sterilizers com statim trouble shooting manual html 4 of 26 3 27 2004 9 23 44 PM STATIM Cycle Fault 6 The software has detected a steam generator boiler temperature 5 C greater than the chamber within 7 2seconds after a purge during the sterilizing phase of a cycle Calibrate boiler Refer to Boiler Calibration Section Cycle Fault 7 The cassette temperature has dropped 4 C below set point If visible steam leaks appear replace cassette seal lid or tray as needed Disassemble solenoid valve and check for debris Make sure plunger slides smoothly in plunger tube Refer to Solenoid Valve Section Cycle Fault 8 The software has detected a steam generator boiler temperature 5 less than the chamber within 7 2 seconds after a purge during the sterilizing phase ofa cycle Calibrate boiler Refer to Boiler Calibration Section Check for kinks in the exhaust tubing Check to see if condenser bottle is full of hot water Cycle Fault 9 N A Cycle Fault 10 The cassette temperature has failed to drop to 115 C during the Unwrapped or Wrapped Cycle or the temperature has failed to drop to 110 C during the Rubber and Plastics Cycle in the purge conditioning stage Check for kinks in the exhaust tubing
4. I1 pump checks good follow Check Cassette 6 explanation Check Cassette 6 Boiler temperature is more than 5 C higher than the chamber while sterilizing When display changes from pressurization to sterilization does it take longer than 10 seconds for the pressure information xxxKpA to appear in the read out It is probable that water containing more than 5 ppm of total dissolved solids was used in the machine Boiler is contaminated This means the inside of the boiler has accumulated excessive mineral deposits from the use of poor quality distilled water The boiler may be restored with a calcium lime and rust remover i e CLR Refer to Reclaim Boiler Section Note Before reclaiming boiler check to be sure Statim has a float switch not a Water Quality Sensor Check Cassette 7 Boiler temperature is below lower limit while sterilizing If the cassette can be removed normally http www sterilizers com statim trouble shooting manual html 2 of 26 3 27 2004 9 23 44 PM STATIM after venting Disassemble solenoid valve and check for debris Make sure the plunger slides smoothly in the plunger tube Refer to Solenoid Valve Section If the cassette is hard to remove after venting Check for kinked exhaust tubing Solenoid valve is failing to open Disassemble and check that the plunge slides smoothly in the plunger tube Refer to Solenoid Valve Section Check Cassette 8 Chamber temperature is more than 5 C higher th
5. mode Setting Time and Date on Statim with Printer The time and date feature is available with the optional printer only To set the time and date follow these steps and watch the blinking cursor on the LCD 1 Turn the main power switch off 2 Press and hold the UNWRAPPED button on the front of the Statim At the same time turn on the main power switch at the back of the Statim http www sterilizers com statim trouble shooting manual html 18 of 26 3 27 2004 9 23 44 PM STATIM The Display Reads 14 23 03 1 1 1998 hh mm dd mm yy EXAMPLE NOTE The date reads day month and year 3 There are five fields on the display showing the hours 24 hour clock minutes day of the month and year The cycle buttons of the keypad are used to select a field for setting and changing that field s value The blinking cursor highlights the field currently selected 4 To increase the value of the selected field press the UNWRAPPED cycle button Hold the button down to continuously increase the value 5 To decrease the value of the selected field press the WRAPPED cycle button Hold the button down to continuously increase the value 6 To select the next field for setting press the RUBBER AND PLASTICS cycle button Press the button repeatedly to select subsequent fields 7 To save changes and return to regular operating mode press the STOP button Diagnosing Water Quality Sensor Problems The water quality sensor detects whe
6. the directions for a Statim 2000 If Suction is unavailable carefully move the Statim 5000 to the edge of the work surface Lift the front left corner of the Statim 5000 upward and remove the drain tube from the clip located on the underside of the unit Gently pull the tuhc out as far as possible so the free end can be positioned over a water container Remove the plug from the end of the drain tube and allow the water to drain from the reservoir When water no longer drips from the drain tube replace the plug Lift http www sterilizers com statim trouble shooting manual html 10 of 26 3 27 2004 9 23 44 PM STATIM the front left corner of the Statim 5000 Upward and reinsert the tube into the clip Push the excess length of tubing back from where it came Changing the Cassette Seal The cassette seal will last approximately 500 to 800 cycles There should never be steam leaking from the front of the Statim or water dripping from under the Statim To change the seal follow these directions 1 Place the cassette lid and the new seal on a clean work surface 2 Examine the position of the old seal in the cassette lid and arrange the new seal in the same orientation 3 Remove the old seal with a small screwdriver sliding it behind the corner of the seal and pulling the seal from the channel Clean any residue from the seal channel 4 Excessively lubricate the new seal using liquid hand soap provided with new seal 5 Align the ho
7. 101625S Exhaust Tubing 01 100204S Facia Gasket 01 101650S Facia wo Printer 01 1042995 Facia wo LCD 01 104237S Isoplate 01 1038575 Keypad 01 101708S LCD 01 104382S Leveler Leg 01 101553S Microswitch 01 101621 S Nylon Draintube 1 74 100335A PCB 01 104436S Packaging Box 01 104446S Plug Drain Tubing 01 104343S Power Cord 01 101647S Power Switch 01 100573S Pressure Relief Valve PRV 74 100294S Printer 210000 Probe Bracket 01 101618S Probe Bracket Gasket 01 100865S Pump 01 101761 S Pump Tester Bottle 01 100713S Push In Fitting 01 101755S Reservoir 01 101622S http www sterilizers com statim trouble shooting manual html 23 of 26 3 27 2004 9 23 44 PM STATIM Reservoir Cap 01 101783S Solenoid 01 1016285 Solenoid Plunger Repair Kit 01 100998S Solenoid Coil Repair Kit 01 104303S Thermal Fuse 01 104367S Thermal Paper Box of 10 Rolls 01 101657S Waste Water Bottle Fitting 01 100735S Water Conductivity Tester 01 103139S Water Quality Sensor 01 103571 S Statim 2000 Specifications External Size Length x Width x Height 17 3 4 x 16 1 4 x 6 Cassette Internal Dimensions 11 ee 2 Reservoir Capacity 4 liters distilled water Approximately 40 cycles Weight Without Water 46 lbs Power Consumption 1300 W Optional Printer Type Thermal printer Print 20 characters per line Speed line s Capacity 80 cycles roll Cycle Time http www sterilizers com statim trouble shooting manual
8. 5 Isoplate 01 103856S Keypad 01 1017075 LCD 01 1043815 Leveler Leg 01 1015535 Microswitch 01 1005715 Nylon Draintube 1 74 100335A PCB 01 103540S Packaging Box 01 101629S Power Cord 01 1005725 Power Switch 01 1005735 Power Wire Assy 53 100022B Pressure Relief Valve PRV 74 100294A Probe Bracket 01 100570S Probe Bracket Gasket 01 100865S Pump 01 1005685 Pump Tester Bottle 01 1007135 Push In Fitting 01 100782S Reservoir Cap Filler Cap 01 1017835 Reservoir w Float 01 100565S Reservoir w Sensor 01 1031075 Solenoid Valve 01 100557S Solenoid Plunger Repair Kit 01 100998S Solenoid Coil Repair Kit 01 104303S Strain Relief 53 100518S Thermal Fuse 01 104366S Waste Water Bottle Fitting 01 100735S Water Conductivity Tester 01 103139S Water Quality Sensor 01 103571S Statim 5000 Parts List Armature 01 101623S http www sterilizers com statim trouble shooting manual html 22 of 26 3 27 2004 9 23 44 PM STATIM Biological Filter 01 102119S Biological Filter Bracket 01 104284S Boiler Steam Generator 01 101620S Bubble Level 01 100684S Bumper Stationary Leg 01 100780S Cassette Complete 01 101613S Cassette Handles 01 101658S Cassette Lid with Seal 01 101757S Cassette Seal 01 101649S Cassette Tray 01 101614S Check Valve 01 101627S Compressor 01 101619S Compressor Filter cylindrical 01 101652S Condenser Bottle 01 100812S Condenser Bottle wo Condenser 01 100724S Cover Complete 01 104300S Cover wo Facia 01
9. B terminals labeled PROBE J4 3 and J4 4 4 Nothing is connected to PCB terminals labeled FLOAT J4 5 and J4 6 5 The PCB is clean and dry both sides Pay particular attention to terminal block J4 and components on the upper right hand portion of the board Diagnostic Procedures Always Indicates an Empty Reservoir Using a jumper wire short together the PROBE terminals of the PCB J4 3 and J4 4 Attempt to start a cycle 1 The cycle starts PCB is defective 2 Message REFILL RESERVOIR PCB is defective 3 Message WATER QUALITY IS UNACCEPTABLE Water quality sensor defective Always Indicates a Reservoir Full of Good Quality Water Disconnect the water quality sensor leads from the PROBE terminals of the PCB J4 3 and J4 4 Attempt to start a cycle I The cycle starts Check PCB for a short between FLOAT terminals J4 5 and J4 6 2 Message REFILL RESERVOIR Water quality sensor defective 3 Message WATER QUALITY IS UNACCEPTABLE PCB is defective Always Indicates a Reservoir Full of Poor Quality Water http www sterilizers com statim trouble shooting manual html 20 of 26 3 27 2004 9 23 44 PM STATIM Disconnect the water quality sensor leads from the PROBE terminals of the PCB J4 3 and J4 4 Attempt to start a cycle I The cycle starts Check PCB for a short between FLOAT terminals J4 5 and J4 6 2 Message REFILL RESERVOIR Water quality sensor defective 3 Message WATER QUALITY IS UNACCEPTAB
10. LE Check PCB for a short between PROBE terminals J4 3 and J4 4 Random Water Quality Readings Start a cycle when unit is cold 1 As the cycle proceeds and the unit warms water reported as acceptable while the unit was cold causes a WATER QUALITY IS UNACCEPTABLE message Check water quality using a water conductivity meter part 01 103139S If water quality is not within acceptable standards or if the reservoir has been contaminated clean the reservoir and fill with known good steam distilled water 2 After a few cycles as the unit warms a REFILL RESERVOIR message is displayed Short together PROBE terminals J4 3 and J4 4 If this clears the message and allows the unit to run several cycles before the message recurs the PCB is defective Statim 2000 Parts List Armature 01 100561 S Boiler Steam Generator 01 100726S Bubble Level 01 1006845 Bumper Stationary Leg 01 1007805 Cassette Complete 100008 Cassette Lid with Seal 01 1008345 Cassette Seal 01 100028S Cassette Tray 01 103475S Cassette Tray w Mesh Rack 100271 Check Valve 01 100574S Compressor O1 1005605 Compressor Filter 01 1002075 Condenser Bottle 01 100812S Condenser Bottle wo Condenser 01 1007245 Cover Complete 01 1005645 http www sterilizers com statim trouble shooting manual html 21 of 26 3 27 2004 9 23 44 PM STATIM Cover wo Facia 01 1016115 Exhaust Tubing 01 100204S Facia Complete 01 100563S Facia Gasket 01 100842S Facia wo LCD 01 103518
11. STATIM STATIM CASSETTE AUTOCLAVE TROUBLESHOOTING GUIDE Version 2 1 Original Statim Error Codes The Statim Sterilizer should never leak steam or have water dripping from under the machine If either of these conditions occur check your cassette and seal All leaks should be corrected before proceeding with troubleshooting procedures Check Cassette 1 Chamber temperature does not rise more than 2 C in three minutes In all cases No power to the boiler Check thermal fuse Replace if necessary Check Cassette 2 http www sterilizers com statim trouble shooting manual html 1 of 26 3 27 2004 9 23 44 PM STATIM Failed to heat up from 95 100 C in 80 seconds Is steam leaking from the cassette during operation Check seal for debris or damage Lubricate seal using liquid hand soap Do not use anti bacterial soap If problem persists replace seal Replace cassette lid or tray as needed Check Cassette 3 Failed to pressurize to 110 C in 70 seconds If visible steam leaks appear repair cassette as needed If no leaks are visible disassemble solenoid valve and check for debris Make sure plunger slides smoothly in the plunger tube Refer to Solenoid Valve Section Check Cassette 4 Failed to begin sterilization within 10 minutes of pressurization Refer to explanation for Check Cassette 3 Check Cassette 5 Boiler went dry prematurely May be a bad pump or boiler Check pump using Pump Tester Bottle part 01100713S
12. an boiler while sterilizing Check for kinks in exhaust hose Check to see if Condenser Bottle is full of hot water When display changes from pressurization to sterilization does it take longer than 10 seconds for the pressure information xxxKpA to appear in the read out If the delay is more than 10 seconds reclaim the boiler Refer to Reclaim Boiler Section Check Cassette no number The chamber temperature failed to drop below 112 C within 60 seconds after the start of the VENTING phase at the end of the cycle Check for kinks in the exhaust hose Check for a clogged duct in the rear of the cassette tray Blow out with compressed air Check solenoid valve for proper operation Service Needed The boiler temperature has exceeded 170 C the chamber temperature has exceeded 147 C or a thermocouple is broken Does the Service Needed message appear as soon as the cycle button is pressed before pressing the start button There is a broken thermocouple Does the Service Needed message appear after the start button is depressed and cycle starts Check pump using Pump Tester Bottle part 01 100713S If pump checks good refer to Check Cassette 6 explanation Select a Program is displayed in the middle of a cycle Check micro switch contacts Micro switch should read less than I ohm with cassette inserted in Statim and infinite with cassette removed Insert Cassette is displayed when the cassette is inserted fully and the http w
13. ation is required Calibrate the boiler Refer to Boiler Calibration Section Cycle Fault 20 The pump has failed to pump water into the steam generator boiler during a pre vent pump time out The steam generator boiler temperature was greater than 140 C for 3 6 seconds after the pump was activated to pump water to cool the steam generator boiler Check pump using Pump Tester Bottle part 01 100713S Cycle Fault 21 24 N A http www sterilizers com statim trouble shooting manual html 6 of 26 3 27 2004 9 23 44 PM STATIM Cycle Fault 25 The software has failed to detect a need to pump water in 90 seconds No power to boiler check thermal fuse Replace if necessary Cycle Fault 26 The sterilization phase has failed to start within 3 minutes of the cassette reaching the sterilization temperature Calibrate boiler Refer to Boiler Calibration Section Cycle Fault 27 The internal temperature of the steam generator boiler has exceeded 150 C for 25 seconds Check pump using Pump Tester Bottle part 01100713S Printer Fault Message appears if optional printer is installed and not printing Check for paper jam No message displayed and printer does not work Make sure that all printer cables are connected Cables are correctly connected if the time and date are shown on the LCD Ensure that the paper is loaded properly Check that the paper leaves the paper roll from the top of the roll This means that the treated
14. e After cleaning rinse and dry then apply a liberal amount of Stat Dri to the inside metal surfaces This SciCan product helps the water dry inside the cassette in less than one minute once the cassette is removed from the machine Clean the outside surface of the Statim with a mild soap and water The seal in the cassettes will last approximately 800 cycles and if maintained properly could last longer Pump Tester Instructions I Disconnect the Teflon boiler inlet tube from the top of the boiler 2 Connect the disconnected end of the inlet tube to the pump tester 3 Activate the pump short pins 16 amp 18 on PCB for 2 seconds to purge any air that is trapped in the fittings Empty any water that enters the pump tester The pump tester must be empty before starting the pump test 1 Be prepared to record the time it takes for the water level in the pump tester bottle to reach the line marked MIN Activate the pump by shorting pins 16 amp 18 on the PCB 5 If the water level reaches above the line marked MIN within 22 28 seconds the pump is good Thermal Fuse Removal and Replacement To remove the thermal fuse follow these steps 1 Carefully cut the high temperature rated cable tie holding the compressor tube http www sterilizers com statim trouble shooting manual html 12 of 26 3 27 2004 9 23 44 PM STATIM onto the check valve inlet and pull the tube off the valve Disconnect the black wire from the PCB connec
15. e during drying cycle only Some check valve noise is normal Check the air filter Replace if dirty If filter is wet replace check valve and compressor if necessary Water dripping from drain tube under Statim Replace seal or repair cassette as needed Steam is escaping from Condenser Bottle vent hole Ensure that condenser bottle is always filled to MIN line Steam is leaking from Push In Fitting at rear of Statim Ensure that exhaust tube is fully inserted in fitting Push past initial resistance until tube seats Wraps remain wet after drying http www sterilizers com statim trouble shooting manual html 8 of 26 3 27 2004 9 23 44 PM STATIM Ensure that cassette is clean and has been treated with Stat Dri Drain tube must run directly to condenser bottle with no dips or loops Do not stack wraps Invert mesh rack to provide air space below wraps Set bubble level to 4 or 5 o clock position Cover Removal Unplug Statim and remove cassette filler cap 4 side screws and 3 rear screws On the Statim 5000 the middle screw in the rear is behind the biological filter holding the filter bracket With facia overhanging edge of counter or table lift up on rear of cover until it clears internal components then slide cover forward about an inch Gently rotate the cover up and pivot it around the front left corner of the machine When the cover is clear of the machine rest it on its side Take care not to strain the ribbon cables co
16. een the check valve and the compressor and remove the four compressor mounting screws Set the compressor off the back of the Statim being careful not to damage the wiring 4 Remove the microswitch 5 Remove all RTV silicone residue from the probe bracket surface To replace the microswitch follow these steps 1 Attach the replacement microswitch to the probe bracket 2 Connect the microswitch leads to the PCB block terminal positions labeled CASSIN Secure the stripped leads 3 Route the microswitch leads the same as before and secure with nylon cable ties 4 Plug in the power cord and turn on the main power switch When the cassette is fully http www sterilizers com statim trouble shooting manual html 15 of 26 3 27 2004 9 23 44 PM STATIM inserted you should hear the solenoid valve click 5 Once installed and functioning a thin bead of RTV silicone sealant may be applied along the edges of the microswitch if available Reclaiming Statim Boiler DO NOT RECLAIM BOILERS ON STATIMS THAT CONTAIN A WATER QUALITY SENSOR I Remove the pressure relief valve PRV from the top of the boiler 2 Pour 1 oz of CLR into the boiler through the PRV hole 3 Reinstall the PRV using Teflon tape 4 With the cassette inserted start an unwrapped cycle As soon as you hear the pump start to run press STOP Allow the solution to work for 15 minutes 5 Check that the reservoir is filled with good distilled water and the condense
17. enerator boiler http www sterilizers com statim trouble shooting manual html 13 of 26 3 27 2004 9 23 44 PM STATIM To replace the thermal fuse follow these steps 1 Connect the thermal fuse terminal to the lower power terminal on the steam generator boiler 2 Attach the steam generator boiler bracket to the steam generator boiler using the small screw Route the wire from the fuse assembly between the bracket and spacing standoffs on the bottom of the steam generator boiler The fuse must be placed exactly between the standoffs DO NOT PINCH OR CRUSH THE WIRE BETWEEN COMPONENTS 3 Carefully return and attach the steam generator boiler assembly to the chassis using two screws Start the screws into the tapped hole but do not tighten the screws BE CAREFUL NOT TO STRESS THE THERMOCOUPLE LEADS 4 Connect the compression nut holding the steam generator boiler outlet tube to the steam generator boiler outlet fitting Tighten finger tight 5 Connect the compression nut holding the steam generator boiler outlet tube to the probe bracket inlet fitting Tighten finger tight 6 Connect the compression nut holding the white Teflon pump tube to the top of the steam generator boiler Tighten finger tight then continue then continue to tighten the nut using a 3 8 inch wrench DO NOT OVERTIGHTEN 7 Tighten the two screws that attach the steam generator boiler assembly to the chassis 8 Using a 7 16 wrench tig
18. hten the compression nut holding the steam generator boiler outlet tube to the steam generator boiler outlet fitting Tighten the compression nut holding the steam generator boiler outlet tube to the probe bracket fitting also 9 Connect the white wire to the terminal on the lower half of the steam generator boiler using the screw with captive lockwasher If the terminal appears blackened clean it using fine grit sandpaper http www sterilizers com statim trouble shooting manual html 14 of 26 3 27 2004 9 23 44 PM STATIM 10 Route the black wire from the fuse assembly to the PCB connector J1 3 and connect the wire 11 Bundle the loose wires together using nylon cable ties every 2 3 inches 12 Carefully push the compressor tube onto the check valve inlet and secure the tube to the valve using a high temperature application cable tie Microswitch Removal and Replacement To remove the microswitch follow these steps 1 Turn the main power switch OFF and unplug the unit 2 Disconnect the microswitch leads from the PCB block terminal positions labeled CASSIN and carefully cut the cable ties securing the microswitch leads 3 There may be RTV silicone sealant on the heads of the two screws securing the microswitch to the side of the probe bracket Trim away the excess RTV silicone and remove the screws Do Not remove the probe bracket to get at the screws If you have trouble getting at the screws disconnect the gray hose betw
19. html 24 of 26 3 27 2004 9 23 44 PM STATIM Unwrapped Instruments 6 minutes Wrapped Instruments 10 12 minutes Rubber and Plastics 20 minutes Warranty 1 Year Parts excluding gasket 1 Year SciCan Labor Statim 5000 Specifications External Size Length x Width x Height 21 3 4 x 16 1 4 x 7 1 2 Cassette Internal Dimensions 15 X JN X J Reservoir Capacity 4 liters distilled water Approximately 20 cycles Weight Without Water 72 lbs Power Consumption 1300 W Optional Printer Type Thermal printer Print 20 characters per line Speed I line s Capacity 80 cycles roll Cycle Time Unwrapped Instruments 9 minutes Wrapped Instruments 15 18 minutes http www sterilizers com statim trouble shooting manual html 25 of 26 3 27 2004 9 23 44 PM STATIM Rubber and Plastics 40 minutes Heavy Duty Unwrapped 12 minutes Warranty I Year Parts excluding gasket 1 Year SciCan Labor http www sterilizers com statim trouble shooting manual html 26 of 26 3 27 2004 9 23 44 PM
20. les in the new seal with the holes in the lid 6 Install the holes first then install the four corners allowing the sides to hang out Be sure that two indicator squares are visible in each corner 7 Starting in the middle of along side insert the rounded edge of the seal into the channel Work from the middle to one corner then from the middle to the opposite corner Install all four sides the same way 8 Check to see that the seal is fully inserted into the channel on all four sides Check the corners to see that two indicator squares are visible in each corner Check the two holes to be sure that they are centered in the cutouts 9 If there is a small steam leak or water under the unit after installing the new seal try another cycle It may take time to seat the new seal If the leak persists remove the seal and reinstall If unit continues to leak after installing seal for the second time try a new cassette lid or tray http www sterilizers com statim trouble shooting manual html 11 of 26 3 27 2004 9 23 44 PM STATIM Care and Maintenance of the Statim Cassette Use a non chloride cleanser i e Cameo Zud or Bar Keepers Friend and a green scratch pad At least once a week clean the inside of the lid of the cassette and the inside of the tray and the outside edge of the lower tray Two or three times a week take some liquid hand soap not anti bacterial and lubricate all exposed surfaces of the seal to keep it soft and suppl
21. nnecting the display and keypad Refer to illustration on next page Solenoid Valve Inspection and Repair Honeywell solenoid only Ensure that the power is off Disassembly of the solenoid valve with power on will cause valve coil damage Remove retaining nut yoke and coil from top of valve Unscrew the plunger tube assembly The tube may be removed by carefully http www sterilizers com statim trouble shooting manual html 9 of 26 3 27 2004 9 23 44 PM STATIM gripping the tube above the weld with a pair of pliers Remove plunger take care not to lose the spring and inspect plunger seal If plunger seal is damaged replace with solenoid repair kit part 01 100998S Remove any debris found in valve body and blow air through all orifices Clean plunger and ensure plunger slides smoothly in plunger tube Reassemble solenoid valve Refer to illustration on next page Draining the Reservoir Statim 2000 amp 5000 If you must service the reservoir ship a Statim or move the unit more than a short distance follow these directions Statim 2000 To drain the water from the reservoir of the Statim 2000 use a high volume evacuation HVE hose from a vacuum system Insert the hose into the reservoir and allow it to suck the water out If a vacuum system is not available the water moat he siphoned from the reservoir Do not turn the Statim upside down and clump the water out Statim 5000 If a vacuum system is available follow
22. r bottle is not full 6 After 15 minutes have passed start an unwrapped cycle while simultaneously activating the pump You may operate the pump by shorting pins 16 amp 18 on the 20 pin connector P I on the PCB As long as the pins are shorted the pump will run continuously and flush the remaining deposits out of the boiler Allow the pump to run for 3 minutes minimum 7 Press STOP then start a normal unwrapped cycle IMPORTANT 8 You may verify that the boiler contamination problem has been corrected by confirming that the pressure information xxxKpA appears on the display within ten seconds after the beginning of the sterilization phase of a cycle http www sterilizers com statim trouble shooting manual html 16 of 26 3 27 2004 9 23 44 PM STATIM Boiler Calibration 1 Turn the main power switch off and remove the cover Check to see that the reservoir has distilled water 2 Install a juniper on terminal W I located to the left of the microprocessor on the PCB 3 Turn on the main power switch and insert a cassette 4 The LCD will show CALIBRATING with two digits in the upper left corner of the display and two digits in the upper right corner of the display The value in the lower left corner of the display is the difference between the steam generator boiler and chamber temperatures The value in the lower right corner of the display is the chamber temperature F9 gt CALIBRATING lt C8 2 00 C 135 00
23. surface of the thermal paper will be in contact with the thermal print head Water Quality is Not Acceptable The water quality sensor has detected water in the reservoir is above acceptable limits for total dissolved solids Drain reservoir and refill with known good distilled water DO NOT clean boiler with CLR Distilled H20 Only Same as Water Quality is Not Acceptable Cycle Interrupted This message is displayed when there is a power failure in the middle of a cycle or whenever the power is turned off after an error occurred and the STOP button is not pressed http www sterilizers com statim trouble shooting manual html 7 of 26 3 27 2004 9 23 44 PM STATIM Press Stop To Reset This message is displayed on all error faults Press STOP to clear message Touch pads do not work Disconnect keypad plug from PCB Be sure blue plastic piece for keypad plug on PCB is pushed up on the plug pins as far as possible Reconnect keypad and check Replace keypad if necessary No display or garbled display on LCD Check plug connections from cover to PCB Check that microprocessor is seated firmly in socket Statim makes a clicking noise with cassette removed This is caused by steam leaking from the cassette The steam gets into the micro switch causing the contacts to open and close and the solenoid clicks Repair cassette leak and clicking should stop in approximately 24 hours Loud buzzing noise Clean or replace solenoid as needed Nois
24. ther or not there is sufficient water in the reservoir monitors conductivity of the water in the reservoir and prevents a cycle from starting if the water measured is unsuitable The allowed value of dissolved solids is 5 ppm or less The water quality sensor can fail in one of four ways 1 The sensor always indicates an empty reservoir 2 The sensor always indicates a reservoir full of good quality water 3 The sensor always indicates a reservoir full of poor quality water 4 The sensor indicates random water quality readings A water quality sensor failure is caused by poor quality water drain reservoir http www sterilizers com statim trouble shooting manual html 19 of 26 3 27 2004 9 23 44 PM STATIM and refill with known good distilled water a broken or damaged water quality sensor assembly replace water quality sensor or damaged electronics on the PCB call for a RA and return to SciCan for PCB replacement Before performing diagnostic procedures verify that 1 The reservoir is free of any debris and the water quality sensor is clean 2 The reservoir is filled with good quality steam distilled water so that the water quality sensor is completely submerged If in doubt about water quality drain the reservoir and refill with steam distilled water containing less the 5 ppm total dissolved solids Use water conductivity meter part 01 103139S 3 The leads of the water quality sensor are securely connected to PC
25. tor terminal J1 3 This black wire is integral to the thermal fuse assembly 3 Trace the path of the black wire back to the base of the steam generator boiler Cut all the cable ties holding the black wire 4 Disconnect the white wire attached to the terminal on the lower half of the steam generator boiler 5 Using a 3 8 inch wrench disconnect the compression nut holding the white Teflon tube from the top of the steam generator boiler 6 Using a 7 16 wrench disconnect the compression nut holding the steam Venerator boiler outlet tube to the probe bracket inlet fitting 7 Using a 7 16 wrench disconnect the compression nut holding the steam generator boiler outlet tube to the steam generator boiler outlet fitting 8 Remove the two screws from the steam generator boiler bracket The steam generator boiler is still attached to the PCB by the thermocouple lead 9 Gently lift and turn the steam generator boiler assembly onto one side to expose the bottom of the assembly BE CAREFUL NOT TO STRESS THE THERMOCOUPLE LEADS 10 Remove the screw which attaches the steam generator boiler bracket to the steam generator boiler This screw is shorter than the screws used to hold the bracket to the chassis 11 Disconnect the thermal fuse thermal from the lower power terminal on the steam generator boiler Note the routing of the thermal fuse assembly between the bracket and spacing standoffs on the bottom of the steam g
26. ww sterilizers com statim trouble shooting manual html 3 of 26 3 27 2004 9 23 44 PM STATIM START button is pressed Check to see if chamber thermocouple is bent Check micro switch contacts New Statim Error Codes Cycle Fault 1 The cassette temperature failed to reach 95 C within a time out period No power to boiler check thermal fuse Replace if necessary An extremely large steam leak An extremely large load Cycle Fault 2 The cassette temperature failed to increase from 95 C to 100 C within a time out period An extremely large steam leak Replace seal or repair cassette as needed An extremely large load Cycle Fault 3 The cassette has failed to pressurize and achieve a temperature of 110 C within a time out period If visible steam leaks appear replace cassette seal lid or tray as needed If no leaks are visible disassemble solenoid valve and check for debris Make sure plunger slides smoothly in plunger tube Refer to Solenoid Valve Section Check for leaky pressure relief valve PRV or check valve Cycle Fault 4 The cassette has failed to achieve sterilization conditions within 15 minutes of the chamber first reaching102 C If visible steam leaks appear replace cassette seal lid or tray as needed If no leaks are visible disassemble solenoid valve and check for debris Make sure plunger slides smoothly in plunger tube Refer to Solenoid Valve Section Check for leaky pressure relief valve PRV or check valve
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