Makita 5680DWB Specifications
Contents
1. Do not reach underneath the work The guard can not protect you from the blade below the work Don t attempt to remove cut material when blade is moving CAUTION Blades coast after turn off Check lower guard for proper closing before each use Do not operate saw if lower guard does not move freely and close instantly Never clamp or tie the lower guard into the open position If saw is accidentally dropped lower guard may be bent Raise the lower guard with the Retracting Handle and make sure it moves freely and does not touch the blade or any other part in all angles and depths of cut Check the operation and condition of the lower guard spring If the guard and the spring are not operating properly they must be serviced before use Lower guard may operate sluggishly due to damaged parts gummy deposits or a buildup of debris Lower guard should be retracted manually only for special cuts such as Pocket Cuts and Compound Cuts Raise lower guard by Retracting Handle As soon as blade enters the material lower guard must be released For all other sawing the lower guard should operate automatically Always observe that the lower guard is covering the blade before placing saw down on bench or floor An unprotected coasting blade will cause the saw to walk backwards cutting whatever is in its path Be aware of the time it takes for the blade to stop after switch is released NEVER hold piece being cut2. At the desired depth of cut secure the base by tightening the lever CAUTION Fig 13 Use a shallow depth of cut when cutting thin workpiece for cleaner safer cuts eAfter adjusting the depth of cut always tighten the lever securely Bevel cutting Loosen the screw on the bevel scale plate on the front of the base Set for desired angle 0 50 by tilting accordingly then tighten the clamp screw securely Adjusting for accuracy of 90 cut vertical cut This adjustment has been made at the factory But if it is off adjust the adjusting screw with a screwdriver while squaring the blade with the base using a triangular rule try square etc Adjusting screw Triangular rule Fig 15 Fig 16 CAUTION After adjusting the depth of cut and bevel cutting angle be sure to tighten the screw Sighting The front of the base is notched to provide two guide edges For straight cuts align the edge with 0 engraved on it with your cutting line on the workpiece For 45 bevel cuts align the edge with 45 engraved on it with your cutting line For 45 bevel cuts For straight cuts Cutting line Fig 17 Switch action CAUTION Before inserting the battery cartridge into the tool always check to see that the switch trigger actuates properly and returns to the OFF position when released To prevent the switch trigger from being accidentally pulled a lock off button is pro vided Loc
3. TILQUICLLL Cordless Circular Saw Equipped with Electric Brake MODEL 5630DWA MODEL 5630DWB With High Capacity Battery Charger With High Capacity Battery Charger INSTRUCTION MANUAL SPECIFICATIONS e Model 5630D Overall Net weight Cutting depth O 54 mm O 38 mm O 2 1 8 tO 1 1 2 Blade diameter No load speed RPM 364 mm 3 2 kg 7 1 Ibs 165 mm 6 1 2 e Battery Cartridge 1422 e Mode DC1411 High capacity Battery charger Voltage Input Charging time 14 4 V A C only 50 Hz 60 Hz D C 7 2 V 14 4 V 1 Hr e Battery Cartridge 1433 e Model DC1411 High capacity Battery charger Valtage Input Output Charging time 14 4 V A C only 50 Hz 60 Hz D C 7 2V 14 4 V 65 min Manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country WARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE GENERAL SAFETY RULES For All Battery Operated Tools WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area e Keep your work area clean and well lit Cluttered benches and dark areas invite accidents e Do not operate power tools in explosive atmospheres such as
4. To recycle the battery 1 Remove the battery from the tool 2 a Take the battery to your nearest Makita Factory Service Center or b Take the battery to your nearest Makita Authorized Service Center or Distributor that has been designated as a Makita battery recycling location e Call your nearest Makita Service Center or Distributor to determine the location that provides Makita battery recycling See your local Yellow Pages under Tools Electric ACCESSORIES CAUTION These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons The accessories or attachments should be used only in the proper and intended manner High capacity battery charger DC1411 High capacity battery 1422 1433 Part No 192700 7 1422 Part No 192600 1 1433 Part No 192699 6 e Battery cover eHex wrench Part No 414938 7 Part No 783203 8 Diameter Hole diameter 726008 3 165 6 1 2 15 88 5 8 eTungsten carbide tipped saw blade For wood 17 18 Feb 04 99 US CORDLESS CIRCULAR SAW Model 5630DW Note The switch and other part configurations may differ from country to country MODEL 5630DW Feb 04 99 US ITEM NO ITEM NO NO USED DESCRIPTION NO USED DESCRIPTION MACHINE MACHINE 1 Tapping Screw 4x18 31 Countersunk Screw M6 2 1 Switch Bu
5. be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where e repairs have been made or attempted by others e repairs are required because of normal wear and tear e The tool has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CON SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Some states do not allow limitation on how tong an implied warranty lasts so the above limitation may not apply to you Makita Corporation of
6. America 2650 Buford Hwy Buford GA 30518 884232 067 PRINTED IN USA 1999 2 N
7. attached to a rotating part of the tool may result in personal injury e Do not overreach Keep proper footing and balance at all times Proper footing and balance enable better control of the tool in unexpected situations e Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Tool Use and Care e Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control e Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed e Do not use tool if switch does not turn it on or off A tool that cannot be controlled with the switch is dangerous and must be repaired e Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally e Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users e When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting t
8. in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes e Keep bystanders children and visitors away while operating a power tool Distractions can cause you to loose control Electrical Safety e A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery A charger that may be suitable for one type of battery may create a risk of fire when used with another battery e Use battery operated tool only with specifically designated battery pack Use of any other batteries may create a risk of fire Personal Safety e Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury e Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts e Avoid accidental starting Be sure switch is in the locked or off position before inserting battery pack Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on invites accidents Remove adjusting keys or switches before turning the tool on A wrench or a key that is left
9. E 1 RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERS Length of Cord Feet 50 100 150 AWG Size of Cord 18 18 18 Do not operate charger with damaged cord or plug replace them im mediately Do not operate charger if it has received a sharp blow been dropped or other wise damaged in any way take it to a qualified serviceman Do not disassemble charger or battery cartridge take it to a qualified serviceman when service or repair is required Incorrect reassembly may result in a risk of electric shock or fire To reduce risk of electric shock unplug charger from outlet before attempt ing any maintenance or cleaning Turning off controls will not reduce this risk ADDITIONAL SAFETY RULES FOR CHARGER amp BATTERY CARTRIDGE Do not charge Battery Cartridge when temperature is BELOW 10 C 50 F or ABOVE 40 C 104 F Do not attempt to use a step up transformer an engine generator or DC power receptacle Do not allow anything to cover or clog the charger vents Always cover the battery terminals with the battery cover when the battery cartridge is not used A battery short can cause a large current flow overheating possible burns and even a breakdown 1 Do not touch the terminals with any conductive material 2 Avoid storing battery cartridge in a container with other metal objects such as nails coins etc 3 Do not expose battery cartridge to water or ra
10. Replace when they wear down to the limit mark Keep the carbon brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time Use only identical carbon ENEMA brushes Use a screwdriver to remove the brush Brush holder cap holder caps Take out the worn carbon brushes insert the new ones and secure the brush holder caps Screwdriver To maintain product SAFETY and RELIABILITY repairs maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts Trickle charge Maintenance charge if you leave the battery cartridge in the charger to prevent spontaneous discharging after full charge the charger will switch into its trickle charge maintenance charge mode and keep the battery cartridge fresh and fully charged Tips for maintaining maximum battery life 1 Charge the battery cartridge before completely discharged Always stop tool operation and charge the battery cartridge when you notice less tool power 2 Never recharge a fully charged battery cartridge Overcharging shortens the battery service life 3 Charge the battery cartridge with room temperature at 10 C 40 C 50 F 104 F Let a hot battery cartridge cool down before charging it 16 Recycling the Battery The only way to dispose of a Makita battery is Cs amp to recycle it The law prohibits any other method of disposal Ni Cd
11. d Don t support board or pane away or panel near the cut from the cut Fig 1 Fig 2 12 14 Do not use dull or damaged blade Unsharpened or improperly set blades produce narrow kerf causing excessive friction blade binding and KICKBACK Blade depth and bevel adjusting locking levers must be tight and secure before making cut If blade adjustment shifts while cutting it may cause binding and KICKBACK Use extra caution when making a Pocket Cut into existing walls or other blind areas The protruding blade may cut objects that can cause KICKBACK NEVER place your hand or fingers A behind the saw If kickback occurs the saw could easily jump backwards over your hand possibly causing A z Y KIY INEA severe injury X A Ni Ws ox i Fig 3 Adjustments Before cutting be sure depth and bevel adjustments are tight 13 Avoid Cutting Nails Inspect for and remove all nails from lumber before cutting When operating the saw keep the cord away from the cutting area and position it so that it will not be caught on the workpiece during the cutting operation Operate with proper hand support proper workpiece support and supply cord routing away from the work area A typical iflustration of proper hand support workpiece support and supply cord routing WARNING Fig 4 It is important to support the workpiece properly and to hold the saw firmly to prevent loss of control which could cause p
12. d operator Kickback is the result of tool misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below Maintain a firm grip with both hands on the saw and position your body and arm to allow you to resist KICKBACK forces KICKBACK forces can be controlled by the operator if proper precautions are taken 7 When blade is binding or when interrupting a cut for any reason release the trigger and hold the saw motionless in the material until the blade comes to a complete stop Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or KICKBACK may occur Investigate and take corrective actions to eliminate the cause of blade binding When restarting a saw in the workpiece center the saw blade in the kerf and check that saw teeth are not engaged into the material if saw blade is binding tt may walk up or KICKBACK from the workpiece as the saw is restarted Support large panels to minimize the risk of blade pinching and KICKBACK Large panels tend to sag under their own weight Supports must be placed under the panel on both sides near the line of cut and near the edge of the panel as shown in Fig 1 To minimize the risk of blade pinching and kickback When cutting operation requires the resting of the saw on the work piece the saw shall be rested on the larger portion and the smaller piece cut off To avoid kickback do support boar
13. ersonal injury Fig 4 illustrates typical hand support of the saw 15 Place the wider portion of the saw base on that part of the workpiece which is solidly supported not on the section that will fall off when the cut ts made As examples Fig 5 illustrates the RIGHT way to cut off the end of a board and Fig 6 the WRONG way If the workpiece is short or small clamp it down DON T TRY TO HOLD SHORT PLACES BY HAND Fig 5 16 Never attempt to saw with the circular saw held upside down in a vise This is extremely dangerous and can lead to serious accidents Fig 7 17 Before setting the tool down after completing a cut be sure that the lower telescoping guard has closed and the blade has come to a complete stop SYMBOLS The followings show the symbols used for tool SY Re Oe Ter cen nae nee volts Bo E E E O amperes BZ a a AOS herts KO a A kilograms Ae E AO hours A ce err ener ee ee re minutes Sl iets epee de canteteacsces seconds a Et en AE alternating current St N eae tans direct current BR ease eatin dorcel cece no load speed TS E alternating or direct current E a E AANA Class Construction AN PETEA E TE splash proof construction 4 4 Seika abet save ees watertight construction POE aaea revolutions or reciprocation per minute CE cstartamasenantice number of blow IMPORTANT SAFETY INSTRUCTIONS 10 11 12 FOR CHARGER amp BATTERY CARTRIDGE SAVE THESE INSTRUCTIONS This ma
14. harging light may flash in red color If this occurs wait for a while Charging will begin after the battery cartridge cools The battery cartridge will cool faster if you remove the battery cartridge from the high capacity battery charger elf the charging light flashes alternately in green and red color a problem exists and charg ing is not possible The terminals on the charger or battery cartridge are clogged with dust or the battery cartridge is worn out or damaged Removing or installing the saw blade CAUTION Always be sure that the tool is switched off and the battery cartridge is removed before installing or removing the blade To remove the biade press the shaft lock so that the blade cannot revolve and use the hex wrench to loosen the bolt clock wise Then remove the bolt outer flange and blade To install the blade follow the removal pro cedure in reverse BE SURE TO TIGHTEN THE BOLT SECURELY Outer flange inner flange Saw blade Fig 11 CAUTION Be sure the blade is installed with teeth pointing up at the front of the tool eUse only the Makita hex wrench to install or remove the blade 12 Hex wrench storage When not in use the hex wrench can be conveniently stored CAUTION igy Always be sure that the tool is switched off and the battery cartridge is removed before any adjustment is attempted Adjusting depth of cut Loosen the lever on the depth guide and move the base up or down
15. he battery terminals together may cause sparks burns or a fire e Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edge are less likely to bind and are easier to control e Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools e Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may create a risk of injury when used on another tool Service e Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel may result in a risk of injury e When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or Injury 10 Specific Safety Rules DANGER Keep hands away from cutting area and blade Keep your second hand on auxiliary handle or motor housing If both hands are holding the saw they cannot be cut by the blade Keep your body positioned to either side of the saw blade but not in line with the saw blade KICKBACK could cause the saw to jump backwards See Causes and Operator Prevention of Kickback
16. in Do not store the tool and Battery Cartridge in locations where the tempera ture may reach or exceed 50 C 122 F Do not incinerate the Battery Cartridge even if it is severely damaged or is completely worn out The battery cartridge can explode in a fire SAVE THESE INSTRUCTIONS 10 Installing or removing battery cartridge eAlways switch off the tool before insertion SA OD or removal of the battery cartridge eTo remove the battery cartridge withdraw BE it from the tool while pressing the buttons feos if on both sides of the cartridge Aeg eTo insert the battery cartridge align the tongue on the battery cartridge with the groove in the housing and slip it into place Ne Always insert it all the way until it locks in a place with a little click If not it may acci Baattery cartridge dentally fali out of the tool causing injury to you or someone around you Fig 8 eDo not use force when inserting the battery cartridge If the cartridge does not slide in easily it is not being inserted correctly Charging eYour new battery cartridge is not charged You will need to charge it before use Use Battery cartridge the high capacity battery charger Mode DC1411 to charge the battery cartridge ePlug the high capacity battery charger into the proper A C voltage source The charg Charging light ing light will flash in green color einsert the battery cartridge so that the plus and minus terminals o
17. in your hands or across your leg It is important to support the work properly to minimize body exposure blade binding or loss of control Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will also make exposed metal parts of the tool live and shock the operator When ripping always use a rip fence or straight edge guide This improves the accuracy of cut and reduces the chance for blade binding Always use blades with correct size and shape diamond vs round arbor holes Blades that do not match the mounting hardware of the saw will run eccentrically causing loss of control Never use damaged or incorrect blade washers or bolts The blade washers and bolt were specially designed for your saw for optimum performance and safety or operation 11 Causes and Operator Prevention of Kickback Kickback is a sudden reaction to a pinched bound or misaligned saw blade causing an uncontrolied saw to lift up and out of the workpiece toward the operator When the blade is pinched or bound tightly by the kerf closing down the blade stalls and the motor reaction drives the unit rapidly back toward the operator If the blade becomes twisted or misaligned in the cut the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back towar
18. k off button To start the tool depress the lock off but ton and pull the switch trigger Release the switch trigger to stop Switch trigger 14 Operation Hold the tool firmly Set the base plate on the workpiece to be cut without the blade making any contact Then turn the tool on and wait until the blade attains full speed Now simply move the tool forward over the workpiece surface keeping it flat and advancing smoothly until the sawing is completed To get clean cuts keep your sawing line straight and your speed of advance uniform Fig 19 CAUTION Always gently keep the tool moving straight ahead when cutting Forcing or twisting the tool will result in overheating of the motor and dangerous kickback possibly causing severe Injury elf the tool is operated continuously until the battery cartridge has discharged allow the tool to rest for 15 minutes before proceeding with a fresh battery Guide rule The handy guide rule allows you to do extra accurate straight cuts Simply slide the guide rule up snugly against the side of the workpiece and secure it in position with the clamp screw on the front of the base it also makes repeated cuts of uniform width possible 15 MAINTENANCE CAUTION Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance Replacing carbon brushes Remove and check the carbon brushes reg ularly
19. n the battery car tridge are on the same sides as their respective markings on the high capacity battery charger insert the cartridge fully Fig 9 into the port so that it rests on the charger port floor eWhen the battery cartridge is inserted the charging light color will change from green to red and charging will begin The charging light will remain lit steadily during charging eWhen the charging light color changes from red to green the charging cycle is complete The charging time is approximately one hour elf you leave the battery cartridge in the charger after the charging cycle is complete the charger will switch into its trickle charge maintenance charge mode which will last approximately 24 hours eAfter charging unplug the charger from the power source CAUTION The high capacity battery charger Model DC1411 is for charging Makita battery cartridge Never use it for other purposes or for other manufacturer s batteries When you charge a new battery cartridge or a battery cartridge which has not been used for a long period of time it may not accept a full charge This is a normal condition and does not indicate a problem You can recharge the battery cartridge fully after discharging it completely and recharging a couple of times 11 e f you charge a battery cartridge from a just operated tool or a battery cartridge which has been left in a location exposed to direct sunlight or heat for a long time the c
20. nual contains important safety and operating instructions for battery charger Before using battery charger read all instructions and cautionary markings on 1 battery charger 2 battery and 3 product using battery CAUTION To reduce risk of injury charge only MAKITA Battery Cartridge 7000 7001 7002 7033 7100 7120 9000 9001 9002 9033 9100 9101 9102 9120 9122 9133 1200 1201 1202 1210 1211 1220 1222 1233 1422 1433 9101A 9102A 1201A or 1202A Other types of batteries may burst causing personal injury and damage Do not expose charger to rain or snow Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire electric shock or injury to persons To reduce risk of damage to electric plug and cord pull by plug rather than cord when disconnecting charger Make sure cord is located so that it will not be stepped on tripped over or otherwise subjected to damage or Stress An extension cord should not be used unless absolutely necessary Use of improper extension cord could result in a risk of fire and electric shock If extension cord must be used make sure a That pins on plug of extension cord are the same number size and shape as those of plug on charger b That extension cord is properly wired and in good electrical condition and c That wire size is at least as large as the one specified in the table below TABL
21. tton 32 1 Makita Labe 3 1 Compression Spring 4 33 1 Bal Bearing 606 4 1 Handle Cover 34 1 Ring 12 5 1 Switch Lever 35 1 Spur Gear 53 6 1 Switch 36 2 Countersunk Head Screw M5x16 7 1 Battery Holder 37 1 Bearing Box 8 j Stop Ring 8 38 1 Ball Bearing 6201DDW 9 1 Lever 40 39 1 Spindle 10 1 Hex Nut M6 40 1 Bearing Retainer 19 33 11 1 Flat Washer 6 41 1 Tension Spring 3 12 2 Tapping Screw 4x18 42 1 Safety Cover 13 2 Holder Cap 43 1 Retaining Ring S 38 14 2 Carbon Brush 44 1 Inner Flange 40 15 1 Brush Holder 45 1 Outer Flange 40 16 1 Brush Holder 46 1 Hex Socket Head Bolt M6x20 17 j Rear Cover 47 1 Screw M6x14 18 i Name Plate 48 1 Compression Spring 7 19 3 Pan Head Screw M5x40 49 1 Hex Lock Nut M5 8 20 2 Tapping Screw MT 4x60 50 1 Depth Complete 21 1 Motor Housing 51 1 Spring Washer 6 22 1 Ball Bearing 627LLB 52 1 Screw M6x14 23 1 Yoke Unit 53 1 Flat Washer 6 24 1 Baffle Plate 54 1 Pan Head Screw M5 25 1 ARMATURE ASSEMBLY 55 1 Angular Complete With Item 22 amp 26 56 1 Flat Head Screw M6x90 26 1 Ball Bearing 6000LLB 57 2 Countersunk Head Screw M4x8 27 1 Shaft Lock 58 1 Base 28 1 Compression Spring 5 59 1 Screw M5x12 29 1 Blade Case Complete 60 3 Countersunk Head Screw M5x8 30 1 Rubber Ring 6 Note The switch and other part specifications may differ from country to country MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to
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