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Sharp IV-S30 Specifications

1. W X100 D X 42 H mm excluding protruding portions Weight Approx 600 g External dimentions E Specifications of the color camera IV C30C5 Optical system Lens mount method C mount Method Interline transmission method 1 CCD color Reading system Full pixel type partial image scanning is available Picture taking Reading 33 3 ms full mode element Size____ 1 8 inch No of effective pixels 512 horizontal x 480 vertical Pixel shape Square Settable between for each object type between 1 30 Shutter Shutter speed Ss ang 1 10 000 sec Method Random shutter Connector Round 12 pin male connector Using custom camera cables IV S30KC3 3 m IV Connection to controller S30KC5 5 m CATE LUT a eed 0 to 45 C 35 to 85 RH non condensing Operation ambient humidity Operation atmosphere No corrosive gases or dust Outside dimensions mm 30 W x 32 H x 40 D Weight 50 g not including the lens E Measurement menus that can be used for various inspections Evaluate whether the extracted color matches the reference color Evaluate color unevenness based on the size of certain extracted areas of color that are outside the reference color range Color Color position Measure the position coordinates of a workpiece with the extraction measurement same extracted color as the reference color mode Area measurement by binary conversion Object identification by Check for the existence and measure the size of the
2. and display both the current image and other NG images on a monitor Using a USB port it can automatically transfer NG images to a personal computer You can immediately analyze faults and can take effective countermeasures to improve productivity and quality Measurement condition ING OK ING OK ING OK OK OK OK Monitor display Measurement image display The display can be switched while continuing to make measurements A maximum of 128 NG images can be stored Automatically transferred to a personal computer Personal computer Store 264 NG images on a flash memory card When a compact flash memory card is installed in the controller housing NG images can be stored on the card 512x480 pixels 192MB When a flash memory card is used Read the OK NG results easily by looking at a colored display of the measurement area and evaluation result information Since the IV C35M can display the measurement area in any color and the results of the evaluation can be display in any specified color you can easily see for yourself if the result is OK or NG This function is available even when a monochrome camera is connected Do you want to improve development and design productivity Customize your image processing equipment simply and quickly by using our image processing library Image processing library for the IV S30 series IV 30 LBI For Windows 95 98 Me NT4 0 2000 Alt
3. which can be shown on a split display screen Count objects by binary Combined use of color and monochrome cameras is not possible conversion Inspect printing on packages Want to decrease the time spent setting up a process Want to use a simple operation to make settings quickly Programmable controller Pa IV C30C5 camera 1 The menu tree and set wizard functions guide you through the operation procedures Even a beginner can set up the camera easily without any difficulty Make settings using the set wizard Select the set wizard from the main screen and then just select the appropriate items on each screen Since you can advance quickly while confirming the settings you are making you can eliminate mistaken settings and be ready to start operations within a short time ET WIZARD X COLOR CI BR SET WIZARD x COLOR CI BR SEL WIZARD X COLOR By inspecting both the front and back of a package you can reduce the inspection process cycle time It can be used in a number of applications to inspect glass bottles cans of food chemicals and cosmetics Ya A CAMERA IU SPELIFY DELE CULU AG D L Ho IT CONDITIONS Start R NG F Start SAMP ARD Start y NO fs STEP 1 PARALLEL SER E STEP 2 CAPTURE RTI G STEP 3 MEAS1 CM1 M TEO g c g Act O 51 CAM1 End COLOR T F POS DEVIAT RETURN B J The set wizard is especially nd 5 ao effective for operators who are seg Meeaipae
4. Measure the degree of match of each workpiece by comparison with a reference image Count the ones with a degree of match larger than the specified level Color evaluation Color unevenness inspection Measure the extracted color area on a workpiece Fault inspection Position deviation measurement Point measurement Lead inspection Multiple position measurement Multiple degree of match inspection Windows 95 98 Me NT4 0 2000 and Excel are registered trademarks of the Microsoft Corporation USA Company names product names and merchandise names described in this leaflet are the trademarks or registered trademarks of each respective company The specifications may be changed without prior notice The color of the actual product may vary from that shown in this brochure Some models in this leaflet may be out of stock Please contact your sales agent for selection of currently available models Images used in the leaflet may be different from the images actually displayed on the monitor To use this device effectively and safely Make sure to read the instruction manual before use Make sure to supply the specified power and voltage SHARP MANUFACTURING SYSTEMS CORPORATION 4 1 33 Atobe Honmachi Yao Osaka 581 8581 Japan TEL 81 729 91 0587 FAX 81 729 91 0626 The details in this pamphlet were correct as of March 2002 Information about SHARP control equipments is available at our web site http
5. are accessories for the IV S30SP Rack mount type with a frame Color LCD monitor that makes the image processing system more compact IV 10MTV A reliable product 640 X 480 TET 260 000 built by SHARP an 0 4 feao x aeo TET egee expert in LCD a O monitors Ea az Integrated remote keypad and rack mount type with a frame IV 10MTK poaae TET ear WiV C35M product line Image processing Model Monitor cable ene Item name name Specification or details Controller accessory E Color filter and color extraction functions Controller IV C35M z E Register 32 object types y Color V C30C5 C mount High speed ERNE Camera FHOROCKOMG IV S30C3 IC mount 2x 4x T iv s30Kcs 3 m T Micro high speed IV 530C4 17 mm dia mount 2x 4x A IV S30KC5 5 m A Cable 3 m IV S30KC3 Cable for 1V C30C5 S30C3 C4 camera 3 m E Combined use of a color Camera cable w nore and aaighceveed IV S30KC5 Cable for IV C30C5 S30C3 C4 camera 5 m m monadh o camera is Camera lens IV S20L16 C mount lens with a 16 mm focal length Gi G Remote keypad IV S30RK1 Keys for remote entry a eee Memory card Compact Flash Parameter setting support ly S30SP_ Runs on Windows95 98 NT4 0 2000 wW an 78 ieee Image processing library IV S30LB1 Runs on Windows95 98 NT4 0 2000 i i 2 Remote key pad IV 10MT Bare chassis type 10 4 TFT color LCD LED lighting Neocon IVAOMTV 10 4 TFT color LCD with fing f os Ee LCD monitor
6. binary conversion __jextracted color areas on multiple workpieces Count measurement Count the number of separate areas on a workpiece with by binary conversion extracted color Detect flaws or dirt on a workpiece that are the same color as was emphasized using a color filter function Measure positional deviation between an area ona workpiece whose color was emphasized using the color filter function and a reference position Degree of match Evaluate whether a workpiece is good or not good by the inspection degree of match with a reference image Area measurement by Measure the area of the color on a workpiece that was binary conversion emphasized using a color filter Count objects by Count the number of separate colored areas on a binary conversion workpiece that were emphasized by using a color filter Color Object identification by Check for the existence and measure the size of the areas filter binary conversion j of emphasized color on multiple workpieces mode Evaluate whether workpieces are present or not at multiple specified points Measure the lead width and length and the distance between the leads in an emphasized color Measure the number of objects area filet diameter and BGA CSP inspection distance between centers of gravity on BGA CSP chips whose color has been emphasized Measure the position and number of workpieces with a degree of match to the reference image that is larger than a specified level
7. evaluated Check for lit LEDs in mobile phones Check whether or not the LEDs in a mobile phone are lit properly Also effective in inspecting the color indicators on an LCD display i E 4 ik O Aare CPE ie See rr 5 Sa Provide good or NG judgments and detect incorrect positions of objects using area measurement and object counting by binary conversion Select the color components and brightness of an area you want to evaluate and display just the specified component Then convert it to a 256 gray scale or binary image wr art i re en i i L R red filter Displays red areas more brightly FILTER Brightness filter Displays areas that are within the specified brightness range within the specified upper and lower limits more brightly Check for incorrect wire harness arrangement Detect whether a wire harness is wired as called for in the specifications A wire harness inspection looks at the arrangement of the wires by checking for the specified wire colors using color evaluation and color position measurement The color filter can be set to display the specified color brightly after gray scale image processing This is effective in evaluating subtle differences in color or for finding flaws or dirt that have similar colors or tones B blue filter Displays blue areas more brightly G green filter Displays green areas m
8. 0 object types No need for a tilting angle correction jig since the IV C35M has a 360 rotation correction function Since the controller can correct the rotation of an image through a full 360 it can evaluate large angular deviations in printing on packages and it can be used as a robotic eye for a chucking machine Electronic shutter function can be set as high as 1 10000sec The shutter speed can be set between 1 30 and1 10000 sec for each object type and you can obtain stable clear images even when the objects are being fed at high speed This unit can adjust the light level without changing the lighting when the object type is changed Do you want to export your product The IV C35M has applied for CE marking and it can be installed in machines intended to be sold overseas It can be installed on products that will be shipped abroad It will provide productivity improvements in overseas production bases the same as when used in domestic factories SHARP s unique function and support software contribute to improved quality Do you want to eliminate problems Displays previous NG images and the current image at the same time Automatically transfer NG images to a personal computer through the USB port while continuing to measure This function is used to decrease production problems and improve productivity and quality While making measurements you can check the NG image history maximum of 128 images
9. 9 points General Poema purpose serial interface RS232C RS422 2 4 to 115 2 kbps Cormura liak Built in compatibility with certain SHARP OMRON p Mitsubishi and Yokogawa models USB device node 12 Mbps Image output 1 channel EIA 525 lines 2 1 interlaced Number of cameras Maximum of 2 Color IV C30C5 High speed monochrome IV Compatible cameras S30C3 IV S30C4 Using the IV S30RK1 remote keypad for IV series Make settings and the IV S30SP parameter setting support software for IV series Nescurereat Internal trigger Color CCD trigger CCD trigger gray search start input Trigger input parallel I F general purpose serial External trigger I F keypad trigger for manual measuring 1 This is true when the search area is 256 x 256 pixels the model is 64 x 64 pixels and the compression is set to 3 E 2 Measurement 0 is only used for positional deviation measurements 8 points One external trigger 5 object type change 2 exernal input Input Common for input 1 point or common Rated input voltage 12 24 VDC Input voltage range 10 8 to 26 4 VDC Termi 9 points One READY 8 user spacific logical output T Number of points YO to Y7 output Number of points block 1 point or common Rated output voltage 12 24 VDC 10 8 to 26 4 VDC 100 mA DC MOS FET open drain system 2 points 24 VDC and 0 V Power supply voltage power consumption 24 VDC 10 12W Operating ambient temperature humidity Approx 600 g 130
10. Compact Color Image Sensor Camera IV C35M New product news The IV C35M compact color image sensor camera has an integrated color image processing function for making inspections or measurements that are not possible using a monochrome camera and it includes an improved measurement program The operating environment has also been improved with features like an as easy to read display and simplified operation k ay pine Fe eet ail Controller LCD monitor oe IV C35M IV 40MTK al i Color camera IV C30C5 EMS Accreditation E 009 ISO 9001 Sharp Manufacturing Systems Co Ltd certification Our headquarters has received JQA 1385 IS014001 certification environmental management system FA FILTER WA Improvements in productivity and quality are critical issues in production Of course these issues are equally important to inspection and measurement processes Sharp has contributed new solutions for inspection and measurement processes by developing low priced high performance image sensor cameras that leave the others behind Now aiming for even greater improvements in productivity we have developed the IV C35M compact color image sensor camera It can inspect and measure workpieces with minute differences in hue and contrast that would have been impossible to evaluate using conventional monochrome cameras While keeping the highly sophisticated specifications of earlier models such as a unique part
11. E IMG j B 0000 reee v Operation Stier EEA ANR HIB ZEDA HHT BH MEPR after being edited When you want to capture 240 lines of the 480 lines available IMAG XO Q0000000 Ye Q0000000 READYE RSTO MAIN COND CHG MEA COND CHG CHNG Even operators with experience in N setting up image sensor cameras DE find that the unique menu tree is effective RES MAIN COND CHG MEA COND CHG CHNG REG SCREEN CHG CHG TYPE Five CCD trigger functions are included in the controller and there is no need for an external sensor Five CCD trigger functions are included color binary conversion average density gray search and edge detection Since the controller can trigger measurement when a specified color is detected there is no need for an external sensor You can cut your initial costs and you don t need to position or adjust an external sensor for each object type CCD trigger A maximum of 32 object types can be registered to deal with lots of different object types and small lot production To make inspections and measurements of multiple object types and small lots each object type can have different object shapes and colors so the number of items you can register is actually larger The IV C35M can register up to 32 object types the largest number in the field and it allows you to make a quick change of the object being processed By using a memory card 192 Mbytes you can actually save the settings for up to 120
12. ge memory Maximum number of reference images stored number of whole screens stored Gray search time 9ms 1 600 8 screens Gray search edge detection precision Pixel sub pixel Color filter R G B and optional Color extraction hue saturation and brightness Gray search Image processing Color image Saturation correction Adjust saturation level pre processing Brightness correction Adjust brightness level Shading correction Dividing subtracting and filtering Subtracting absolute value of difference between Comparative calculation camera 1 and reference image between camera 2 and reference image between camera 1 and camera 2 Magnification by n processing g correction histogram expansion mid range emphasis Smoothing center average edge emphasis edge extraction horizontal edge vertical edge Fixed and threshold value corrections variation difference variation rate Expansion to contraction contraction to expansion area filter Specified window rectangle circle oval any binary image mask X Y correction rotation correction Maximum 6 per object type measurement 0 Number of measurement programs camera 1 measurement 0 camera 2 measurements 1 to 4 2 Rectangle circle oval when using area measurement by binary conversion object counting by binary conversion object identification by binary conversion Measure distance between two points X coordinate Y coordi
13. hough the color image sensor camera IV C35M has a variety of inspection and measurement functions the IV S30LB1 image processing software library can meet your needs simply and quickly if you want to add functions for special inspection and measurement purposes change the display or just need a certain function If you can write programs in the C language you can create your own original image sensor systems using this standard library software a C compiler and a debugger Mi Product configuration of the IV S30LB1 CD ROM Image processing library approx 300 types OS a part of y ITRON program transfer software Development Development methods memory areas I O map and sample instruction manual programs Library instruction manual Cable Description of functions with sample problems USB cable RS232C cable between a personal computer and the IV C35M main housing for transferring programs The USB port can only be used with Windows98 Hi Development environment _ IV C35M IV 532MX 33MX IV S30RKT IV C30C5 IV S30C1 C3 IV C35M S30 series liv S39KC3 IV S20L16 monitor Personal computer Running Windows 95 98 ME NT4 0 2000 C compiler HITACHI SH 4 C compiler V5 0 Recommended COMPUTEC JTG debugger HITACHI PC card emulator E10A A debugger PC card slot is required in your personal computer You can set and store various data and evaluate samples over the Internet simply securely and quickly in the fami
14. ial image capture function this camera is equipped with a variety of color filters and advanced measurement programs Operability has been greatly improved with features such as interactive description based parameter settings that can be used by anyone and an easy to read color screen We would like you to consider our IV C35M compact color image sensor camera if you want to make greater improvements in productivity and quality control It can be used for inspections and measurements in many ways IV C35M controller VIDEO CAMERA CAMERA REMOTE The IV C35M assists you with improved inspection and measurement precision as well as Offering better productivity and quality control Conventional monochrome cameras cannot distinguish subtle differences in hue and contrast even if they are equipped with custom filters In addition to filtering the three primary colors red green and blue the IV C35M can make accurate images of objects using brightness and other optional filters in order to inspect and measure their qualities It also has a color extraction function FILTER Original color image E3 Pepe ia J Conventional gray image processing The density of this image can be measured However the hue and color saturation cannot be evaluated LTE Conventional mono chrome processing If the hue or color saturation is very similar between adjacent areas the images cannot be
15. liar Windows environment Parameter setting support software for the IV series IV S30SP For Windows 95 98 Me NT4 0 2000 It runs on Windows95 98 Me NT4 0 2000 platforms and allows users to specify data and to manage and analyze inspection results using a personal computer HlV S30SP operating environment Operating environment Windows95 98 Me NT4 0 2000 Personal computer IBM PC AT or compatible machine Pentium 90 MHz minimum recommend Pentium 133 MHz or CPU better Memory 32 M bytes minimum recommend 48 M bytes or more Hard disk 30 M bytes or more free space A mouse or pointing device compatible with Mouse Windows95 98 Me NT4 0 2000 Dieola 800 x 600 pixel resolution 1024 x 768 recommended 256 Bey colors or more Printer A printer compatible with Windows95 98 Me NT4 0 2000 CD ROM drive One drive RS 232C port One port or more USB port One port recommended The USB port can only be used with Windows9g8 WSystem configuration Programmable controller Monitor IV 10MT IV 10MTV IV 10MTK The IV 10MTK has a similar function as the remote keypad IV S30RK1 However when this cable is connected an IV S30RK1 remote keypad cannot be connected Flash memory card Controller IV C35M Serial I F SS IV 10MT Laptop personal computer Bare chassis model omad Lied J USB S Parameter setting support software IV S30SP RS232C and USB cables to connect a DOS V personal computer
16. nate measure angle 3 points 2 points against horizontal line 2 points against vertical line auxiliary point center circle center gravity center line over 2 points crossing point of two straight lines Four basic operations X root absolute value TAN ATAN maximum minimum average total Maximum 128 images 8 whole screens One compatible with a 192 Mbyte capacity card Year month day hour minute Display measuring time light level monitor function crosshair cursor display change display language between Japanese and English Run screen lock function display setting menu yes no change image display through freeze change image brightness bright dark Input relays Parallel input 8 points Gray image pre processing between images Gray level changes Space filter Binary threshold value Binary noise elimination Binary image mask Positional correction method Window shape Distance and angle measurement Arithmetic operation NG image memory function Memory card slot Calendar timer Other functions Parallel output 8 points general purpose serial Output relays interface Computer link 16 points Micro PLC Auxiliary relays 128 points special area 18 points section E E 8 points timer setting range 0 01 to 9 99 seconds countdown timer 8 points counter setting range 000 to 999 counts down Timers Counter Parallel interface Input 8 points Output
17. ore brightly Sa b7 E fF The optional filter is effective if the RGB filters are not used to show areas as brighter Optional filter Specify the optimum color filter parameters to use based on the original image conditions Can be used to make the following inspections and measurements using the color extraction function Sorting inspection of parts Sort parts with almost no difference and which therefore cannot be identified by their shape For example apply marks with different color for each part type Then detect the marks and sort different types of parts B Ye EERE ES INRE R SDE SaR BRIER AER Determine whether a color mark matches the reference color using color evaluation and area measurement by binary conversion Color extraction function that can evaluate a variety of colors Specify a color to extract from the original image The controller eliminates all areas of the image except those that have the specified color Then it converts what is left into a binary image Color extraction For example you can extract just the blue area of the letter E in the image on left This color extraction function not only works with hue and saturation but also with brightness Therefore achromatic objects that cannot be processed using a color filter can still be extracted The controller can extract up to 8 colors in one object type By specifying multiple object t
18. r ae i ae not familiar with image sensor cameras and want begin using a camera for the first time IV C30C5 TRATION STEP 1 PARALLEL SERIAL USB PARALLEL SER IAL USB r camera 2 STEP 2 CAPTURE IMG PARTIAL IMG D S MG PART IAL IMG RETURN ST COND A partial image capture function a special feature from Sharp reduces the image capture time even more If you want to reduce your inspection and measurement times you can use our unique partial image capture function The partial image capture function limits the area an image is taken from reducing the capture time by 1 2 Screens can also be edited as you wish You can edit the operation screen by moving enlarging or reducing and displaying or hiding information on the operation menu Setting up measurement programs using the menu tree The menu tree which shows the layered organization of the screens at a glance allows you to advance through each layer and the necessary menu items quickly with confidence If you want to see a screen to confirm your settings you can go directly to the specific screen from the menu tree With the partial image capture function Image capture time is cut in half COLOR F C1 BRT Stand ard Selected from a popup menu OE V3 03C lt i JB operation screen Layered organization of display screens in the menu tree ON COND SC Capture the whole image SELECT OBJECT TYPE COND CULOR F Cl BR STAT TA n MONITOR OUTPUT
19. s A color with a mounting frame LEDON IV 60LD Iv 10MTK_ 10 4 TFT color LCD with a built in remote equipment 2 The IV 60LD is useful when a monochrome oe amoung oe IV 60LD ee ee LED lighting equipment _ iv 60LD ntegrated light source and controller in one 30 5 5_ 28 5 34 Adjustable range of focus 3 EIA cameras purchased elswhere cannot be used Color camera IV C30C5 High speed monochrome camera IV S30C3 7 2 M3 tap Secure the camera installation angle bracket using M3 tapped holes 3 positions at a distance of 20 mm from each other Controller when a controller angle bracket is installed Remote keypad IV S30RK1 2 i 25 The controller angle bracket is a controller accessory The monitor cable and BNC conversion connector are controller housing Camera cable IV S30KC3 KC5 Camera side Camera angle bracket lt Camera cccessories gt 10 BNC conversion connector g Monitor cable accessories EA SHARP Compact Color Image Sensor Camera IV C35M E Specifications of IV C35M controller 16 770 000 colors 256 level gray scale binary conversion edge detection 512 horizontal x 480 vertical approx 240 000 pixels One screen for displaying captured images One color screen for displaying camera information and messages No of assignable object type 32 Image sampling system Number of pixels Ima
20. se a remote keypad to select items from the menu You don t need to spend the time or pay the price of creating sophisticated programs for precise h when a monochrome camera is connected to the IV Items in red are new menu measurements You can start using the IV C35M in your C35M the color evaluation color unevenness tems operation the same day you receive it inspection and color position measurement features cannot be used For details about each measurement program see the back cover of this leaflet Color filter Color extraction Fault inspection Area measurement by Position deviation binary conversion measurement Object identification by Degree of match inspection binary conversion Lead inspection Count objects by binary Point measurement conversion Multiple position BGA CSP inspection measurement Point measurement Multiple degree of match inspection Shorten the total processing cycle time using two cameras a Two color cameras IV C30C5 or two high speed monochrome a ae cameras IV S30C3 C4 can be connected to one IV C35M Color porion measurem rit controller This feature can reduce the cycle time even more by Area measurement by i i i zj binary conversion creating a system designed for things like simultaneous positioning ae a a of two points simultaneous inspection of two positions on a workpiece and capturing two images with a simultaneous shutter
21. sharp world com sms SMS 068E 10803 O 1
22. ypes it can be used to evaluate even more colors Other applications Inspect letters with different colors or background colors Distinguish filled and empty containers when both the material and the container have similar colors Detect missing pills in a card of pills Check for the presence of an adhesive agent when there is only a small difference between the color density of the base material and the agent Inspect by evaluating the color of caps Sort caps and prevent contamination of different types of material by checking the color of each cap H e e MISE ITE SHIG HE BE Bers Evaluate whether the cap color matches the reference color Thanks to the variety of measurement menu items and the simplified operation it can be operated by inexperienced people Reducing the cycle operation time contributes to improved productivity When you want to use the machine to make inspections and measurements with high precision Do you want to shorten your cycle times The measurement menu has been improved urther by adding new menu items The IV C35M can be used to make a variety of measurements and inspections such as looking for uneven color or evaluating the color of objects In addition to conventional measurement menu items new items have been added for color related functions Just select the menu program items that match your application 18 measurement menu items are available U

Sharp IV-S30 Specifications

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