Home

Montigo HR42DF Owner`s manual

1. 16 Section 4 Wiring wwwwwmmmmmmmiimimimi mimi 17 Honeywell gas control and pilot 17 SIT IPI gas control and pilot naaa eneen 17 Installing HFK Fan Klonen neden 17 Section 5 Installing the Gas Line nennen seen seen 18 Section 5 1 Fuel ConversiOn unne nsarsnnnnenseesnennenseenenen sees 18 Section 5 2 Gas Pressure annae enennennnernensensneeneeneneneenenneenn 18 Section 5 3 Gas CONNECTION nanne senses seeneennen sees 18 Section 6 Finishing nnee seennenneeseenneneesneneneenennnn 19 Section 7 Installing and Removing the Door nnee 20 Section 8 Installing the Accessories w w w 21 23 Installing the H42DF Log Set nennen sereen 21 Installing the HL42DF Firestones aaneen ennen 22 Installing the HR42DF Artificial River ROCKS 0 nenaennnnannnnannna 23 Section 9 Operation ccc ccsccsesssesseecsesesesseeseesesseescseeseeens 24 26 Start up Sequence with Continuous Pilot 24 Start up Sequence with Honeywell Electronic Ignition 25 Start up Sequence SIT IPI Gas valve nnen 26 Maintenance _ nnnnnnnnennneneneerenenseessnersnersnnenseeen 27 29 General nnee 27 a EN mennen 27 Hi Lo BUIMErAG USIMENN jatiscceecesnccasvivacundaavecdseneswesetanentvieueveiateans 2 Pilot Burner Adjustment naan vane enenseennnenn 27 a FOUDIGSMOOMUNG ii 28 SIT Nova 820 Gas C
2. x zomi x wool x x ENE x x razon x 24000 x xt Rao x oo x x NOTE H S 42DF Units are stainless steel construction m WARNING Hot glass will cause burns Do not touch glass until unit is cooled Never allow children to touch glass Se Page 3 H 42DF Indoor Gas Fireplace donrico Installation Section A Before you begin IMPORTANT MESSAGE SAVE THESE INSTRUCTIONS The H 42DF Direct Vent fireplace must be installed in accordance with these Instructions Carefully read all the Instructions in this manual first Consult the Local Gas Branch to determine the need for a permit prior to starting the installation It is the responsibility of the installer to ensure this fireplace is installed in compliance with the manufacturers instructions and all applicable codes BEFORE YOU START XW2016 NOTICE Installation and repairs should be done by an authorized gas fireplace service technician The appliance should be inspected before use and at least annually by a professional More frequesnt Cleaning may be required due to exessive lint from carpeting bedding material ect It is imperative that control compartments burners and circulating air passageways of the fireplace are kept clean XW2018 CAUTION Due to high operating temperatures this appliance should be located out of traffic amp away from furniture and drap
3. H 42DF Indoor Gas Fireplace donrico Appendix Appendix C State of Massachusetts Amendment Gas Fireplace Equipment sold in the State of Massachusetts 5 08 Modifications to NFPA 54 Chapter 10 1 Revise NFPA 54 section 10 5 4 2 by adding a second exception as follows Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back draft 2 Revise 10 8 3 by adding the following additional requirements a For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied 1 INSTALLATION OF CARBON MONOXIDE DETECTORS At the time of installation of the side wall horizontal vented gas fueled equip ment the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gas fitter shall observe that a battery operated or hard
4. Installing the Artificial River Rocks The HR42DF is supplied with 37 thirty seven faux ceramic fibre river rock Unpack the rocks and handle them very carefully Shown Below 1 Remove the glass door as described in the previous Instructions 2 Install Rear faux A ceramic 3 ini Rock as shown in Figure 29a Back of Fireplace 3 in 1 faux Rock A Pilot and cover so e Air Inlets ee Ne Burner holes Rock riser Figure 29a Placement 3 in 1 rear faux ceramic rock A 3 Place the 4 four center faux rocks B on the riser spikes Figure 31a Inset 4 Center faux Rock B flat side down Figure 29b Placement 4 center faux ceramic rock B 4 Place 1 one center faux rocks C on Pilot cover Figure 29c Placement 1 faux ceramic rock C on Pilot cover XG0148 042111 www montigo com H 42DF Indoor Gas Fireplace 5 Place 18 eighteen faux rocks D as shown below Figure 29c Placement 18 faux ceramic rock D as shown 6 Place 3 three faux rocks E as shown below Figure 29d Placement 3 faux ceramic rock E as shown 6 Place 11 eleven faux rocks F as shown below Figure 29e Placement 11 faux ceramic rock F as shown Figure 29f Completed Placement Note You may have to adjust the Faux rocks to produce a pleasing flame pattern and reduce sooting as shown Page 23 H 42DF Indoor Gas Fireplace donrico IN Section 9 Start
5. XG0148 042111 donrico Installation PXT Extension RHS101 Heat Shield Termination Figure 17a Straight run Rear Vented wall mounted termination for H 42DF Figure 17 N G Natural Gas equipped fireplaces ONLY For Propane fireplaces see figure 17b below Figure 17b Rear Vented wall mounted Multi elbow termination installation Installation for H 42DF must have a minimum vertical rise of 52 The vent run must comply with the Venting Graph for Rear vent wall mounted terminations Figure 17 IMPORTANT Please Refer to your Building Envelope Engineer or Waterproofing Consultant for a review of ALL penetrations through exterior walls or the roof XG0148 042111 www montigao com H 42DF Indoor Gas Fireplace Section 3 3 2 VENTING COMPONENTS The following components and associated Montigo part numbers are available for installation of a Wall Mounted Termination Use only Montigo Vent Components Use of non Montigo parts will void the warranty and may impede operation of the fireplace A Termination PTO 4 PTO 4F B Frame Kits MSR MOSR BSR 4 3 Length 3 Length Stucco Frame Stucco Frame 4 Brick Frame BSR 6 6 Brick Frame C Flex Sections PFL 1 12 flf Section PFL 18 18 f f Section PFL 2 24 flf Section PFL 3 36 f f Section PFL 4 48 f f Section PFL 6 72 flf Section 5 D Rigid Sections PXT 5 f f Section PXT 10 10 f f Sec
6. A Align Pins Pe sel 5 i Figure 27f Placing Embers Kn el a 9 i ma vend Step 9 Place the Embers as shown in figure 27f Top Left rds SS Top Right a Arrange the ember chips on top of the burner tray Care should be taken Ss gi when placing the embers as blocked burner ports may cause an incorrect flame pattern carbon deposits and delayed ignition Also the embers must never be placed in a way that obstructs any of the air inlet ports located at the rear of the burner as shown in figure 27b Log Figure 27c Top Left Right Log NOTICE Step 4 Place the Top Right log as shown in figure 27c using the 4 four alignment pins protruding from the top of the Right and Left If logs are not placed properly excessive Bottom Logs as shown in figure 27c With these pins align the sooting will result Top Right and Left logs using the predetermined alignment holes cast into the underside of the logs as shown above figure 27d nee XG0148 042111 vv vv vv montigo com Page 21 H 42DF Indoor Gas Fireplace Installing the Firestones N G Natural Gas Fireplaces The HL42DFN is supplied with firestones Remove the Door and trim as shown in the previous Instruction Follow these instructions to ensure all parts are removed or replaced as required Once the Trim and glass doors are removed place the firestones randomly across the pan and the burners as described in Figure 28 to 28b Note N G Natural Gas mo
7. Installing The Standoffs To avoid elevated mantel temperatures all H 42DF Series gas fireplaces are required to have the supplied standoffs installed The fireplace is supplied with two standoffs Bend and install these standoffs on top of the fireplace ensuring that the height of the standoff maintains a 6 clearance a ai Figure 6 nstalling the standoffs Installing the Nailing Flange Extension Once the fireplace is placed into the rough framed opening the supplied Steel lintel Part No H42074 must be fasten securely into place with nails or wood screws as shown in Figure 7 Figure 7 Installing the Nailing Flange Extension Note The nailing flange extension can be substituted with a piece of NON Combustible material of the same size and thermal characteristics ie cement board or equivalent This is recommended in applications where the facing materials will not adhere to the metal nailing flange Page 7 H 42DF Indoor Gas Fireplace Section 3 Venting Montigo supplies a variety of direct venting and termination options The direct vent termination location MUST be selected such that it is the highest point in the venting assembly It should also be selected such that it provides the shortest vent run possible Should it be impossible to ensure that the termination is the highest point or to meet the venting guidelines laid out below please contact your Montigo dealer to discuss power venting options NOT
8. a MSR frame allow the installation of the frame prior to installation of the termination 1 Frame the termination opening to 12 x 12 2 Secure the MSR Frame to the exterior sheathing of the structure 3 Fasten the termination to the MSR Frame using a minimum of 4 screws l MSR Frame Framing Fastening Hardware 2 minimum 4 screws Exterior PTO 4 5 8 Termination Figure 13a nstalling a PTO termination with the MSR frame 3 Installation of termination frame at time of framing in Masonry Terminations with a BSR frame allow the installation of the frame in masonry prior to the installation of the termination 1 Frame the BSR opening to 12 x 12 2 Secure the BSR Frame to the exterior sheathing of the structure 3 Fasten the termination to the BSR Frame using a minimum of 4 screws BSR Frame Fastening Hardware minimum 4 screws Framing Exterior Ga PTO 4 5 8 Termination Figure 13c nstalling a PTO termination with the BSR frame XG0148 042111 PTO 4 5 8 Termination www montigo com H 42DF Indoor Gas Fireplace 4 Installation of termination from inside structure A Termination with a MOSR Frame is installed from the inside of the structure These are commonly used in high rise construction Framing con crete or other materials MOSR Frame Exterior Sheath ing concrete or tening H Fastening Hardware other materials minimum 4 screws Figure 13b Installing
9. a PTO termination with the MOSR frame 1 Frame the MOSR opening to 12 x 12 2 Fasten the MOSR frame to the interior side of the studs concrete or finished wall construction using a minimum of 4 screws 3 Insert the termination into the MOSR frame as shown here from the inside and attach to the MOSR by installing a min quantity of 4 bolts into the threaded nuts on the MOSR Frame 5 Installation of a termination shield for Vinyl Siding The VSS Termination shield is installed when the exterior of a structure is clad with Vinyl siding It is placed directly above and on center with the termination PTO 4 5 8 Termination Exterior Vinyl siding Figure 14 Installing the VSS Vinyl Shield Installing Heat Guards over Terminations is recommended in installations where the termination is located within 7 feet above grade or above a pedestrian walkway and may be Required by code in Public areas of 6 RT ua WAN IAN CXS OSR 5 5 LS 3 3 va Ga OSS 5 SS SS wa 5 S35 GS lt gt SS oS SOS KZS azo IS SS LS SLS S on wa 5 x 3 SS SS GS RS x enen x LS es SOS SORE s4 5 QL gt 8 RS Sx 5 332o III S LS S ee eS S l SOS X au NI SOOO KRI AS Wa 5 te S x x LS x Ue kazaa KS LX PTKOG 5 8 Figur
10. and primary air openings e Aninspection of the gas valve gas components and pilot flame For your convenience a 1 8 manifold pressure tap is supplied on the gas valve for a test gauge connection e Ensure proper log placement as per this manual e Inspection of all optional equipment fans thermostats etc m For Natural Gas this appliance requires a minimum inlet pressure of 5 5 W C and a manifold pressure of 3 5 W C m For Propane Gas this appliance requires a minimum inlet pressure of 11 W C and a manifold pressure of 10 W C m Alwayskeep the fireplace area clear and free of combustible materials as well as gasoline and other flammable vapors and liquids m Donotuse this appliance if any part has been underwater Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Cleaning When the fireplace is first activated there may be some smoking and a visible film may be left on the glass This is a normal condition and is the result of burning of protective coatings on new metal m Glass must be cleaned periodically to remove any film which is a normal by product of combustion which may be visible Film can easily be removed by removing the door as shown on Page 20 Handle the door carefully and clean it with non abrasive glass cleaners One of the most effective products is Kel Kem m Silicone seals on inne
11. appropriate pressure but should be verified m To check pressures control valves have a provision to remove a 1 8 N PT plug to be fitted with a hose barb m Montigo requires a service shut off valve be located in an accessible location to isolate the gas supply m Only install gas shut off valves approved for use by the state province or other governing body in which the fireplace is being installed Section 5 3 GAS CONNECTION m See Figure 22 below for location of gas line access m Flexible gas connectors must not exceed 3 feet in length unless allowable within local regulations m Connect incoming gas line to the 1 2 or 3 8 gas inlet port Purge all air out of gas line m Check appliance connection valve and valve train under normal operating pressure with a commercially available leak check solution m DO NOT USE A FLAME OF ANY KIND TO TEST FOR LEAKS Page 18 Montico Installation Gasline Access 0 875 dia Figure 22 Gas line access After gas line is connected each appliance connection valve and valve train must be checked while under normal operating pressure with either a liquid solution or leak detection device to locate any source of leak Tighten any areas where bubbling appears or leak is detected until bubbling stops completely or leak is no longer detected DO NOT use a flame of any kind to test for leaks NOTICE When pressure testing the fireplace Gas line an
12. m _Montigo recommends that all exterior corners and joints be sealed with exterior caulking however we encourage you to consult your Building Envelope Engineer or Waterproofing Consultant for further recommendations Page 15 H 42DF Indoor Gas Fireplace GHONTIGO Installation Honeywell Q3450 Pilot Assembly Pilot Electrical Harness Connector 1144 H42DFNE H42DFLE Honeywell Gas Control SV9501M Gas Control Connector Di ee ey ee lt Junction Box Fan Plug Receptacle 4 S m Black fum TT5VAC White Green Ekman Gnd Screw iE 40 VA Wa Transformer Wall Switch Figure 20 Wiring with Honeywell gas control and pilot Page 16 www montiga com XG0148 042111 Montico Installation Of turn on CPI IPI i Functional bled fy CPI IPI Mode F MOD Commands HL42DFNI HL42DFLI DC wall 5 transformer Diagnostic annunciator Diagnostic Port people only SIT FEC H 42DF Indoor Gas Fireplace Chassis mechanic electric connection m aa Flame ignition and o sensing rods Figure 21 Wiring for the SIT IPI Wiring Schematic Wiring for the optional Fan Kit All H 42DF fireplaces may be equipped with optional fan kits for circulating heat into the living space Installations in Canada which employ the fans must be electrically grounded in accordance with CSA C22 1 Canadian Electrical Code Part 1 and
13. or Local Codes Installations in the USA which employ the fans must be grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 1987 For more information see the Fan Kit Installation Guide included with the fan kit XG0148 042111 www montigao com NOTE _ If any of the original wire supplied with the appliance is replaced it must be replaced with the same type or its equivalent 5 1 60 Supply L2 WH G Ll 12 i Quick Connect plug to motor TI g Figure 21a Wiring schematic for optional fans Page 17 H 42DF Indoor Gas Fireplace Section 5 Installing the Gas Line Section 5 1 FUEL CONVERSION m Verify that your fireplace is compatible with your available gas type Natural Gas or Propane shown by N or L in your model number m f gas type is not compatible contact your local Montigo representative to purchase a conversion kit m Conversion kits must be installed by a qualified service technician Section 5 2 GAS PRESSURE B Optimum appliance performance requires proper input pressures m Gas line sizing requirements will be determined in ANSI 2221 3 National Fuel Gas Code in the USA and CAN CGA B149 in Canada Pressure requirements are Gas Pressure Natural Gas Propane Minimum inlet pressure 6 5in w c inwe Manifold pressure 3 in w c 10in we m The manifold outlet pressure is set from the factory to the
14. outer and inner pipes to keep the pipes separate and avoid any possible hot spots m Montigo recommends the use of a flex section for the final pipe connected directly to the fireplace offering greater flexibility of installation and absorption of movement m When penetrating a combustible ceiling a ceiling firestop must be used IMPORTANT Please Refer to your Building Envelope Engineer or Waterproofing Consultant for a review of ALL penetrations through exterior walls or the roof m Montigorecommends thatall exterior corners and joints be sealed with exterior caulking however we encourage you to consult your Building Envelope Engineer or Waterproofing Consultant for further recommendations XG0148 042111 donrico Installation Section 3 3 INSTALLING A WALL MOUNTED DIRECT VENT TERMINATION This section applies to installations where the direct vent termi nation will be wall mounted 1 Installation of Termination with built in frame A Termination with a Built In Frame is installed during framing of a structure 1 Frame the termination opening to 11 x 11 2 Install exterior sheathing to the structure framing 3 Fasten the termination to the sheathing using a minimum of 4 screws Framing Exterior Wd Pa Fastening Hardware Sheathing ii minimum 4 screws PTO 4F 5 8 Termination Figure 13 Installing a PTO F termination 2 Installation of termination frame at time of framing Terminations with
15. the lower Horizontal access panel Push in gas control knob and turn clockwise to OFF Igniter button Continue to hold the control knob in for about 1 minute after the pilot is lit Release the knob and it will pop back up Pilot should remain lit If it goes out repeat steps 3 A GO DN through 8 m f knob does not pop up when released Stop and immediately call your service technician or gas supplier m Ifthe pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier Push in gas control knob and turn counter clockwise iP to ON 9 Replace the lower Horizontal access panel 10 Turn on remote switch to ignite fire Wait five 5 minutes to clear out any gas Smell for gas including near the floor If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go to the next step 5 Locate pilot burner See illustration at right and follow steps below 6 Turn knob on gas control counter clockwise WP to PILOT 8 7 Pushingas control knob completely and hold Light with Piezo Gas Control Knob Shown in Pilot postion NOTE Gas control knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force ME To Turn Off Gas To Appliance SN 3 Push in gas control knob slightly and turn Ki clockwise to Off Do not force 1 Turn off remote switch 2
16. 17b for L P Rear Vent ar Combustible Shelf Combustible Header Non Combustible PEL Short Nailing Flange 90 elbow supplied figure 7 46 2 min Exterior Wall Figure 4 Combustible Framing for shelves over the fireplace Top vent Page 6 www montigo com Header L P equipped fireplaces see figure 17b for possible vent XG0148 042111 donrico Installation Clearances When installing a shelf over the top of the fireplaces the following guidelines must be adhered to For Rear Vent applications the minimum clearance is 1 from the rear of the fireplace to a wall or any combustible materials and 9 clearance from the top of the fireplace to the underside of any combustible shelf materials For Top Vent applications the minimum clearance is 1 from the rear of the fireplace to a wall or any combustible materials and 17 1 2 to the underside of any combustible shelf materials Figure 4 For Top or Rear Vent applications where the Minimum mantel height is required above the fireplace for an alcove or low profile shelf ALL Materials MUST BE NON COMBUSTIBLE Figure 5 The minimum clearance is 1 from the rear of the fireplace to a wall or any combustible materials The fireplace clearances are shown below xK oe DW f m gt D sl a D a e S H 42DF ry 9 47412 XG0148 042111 www montigo com H 42DF Indoor Gas Fireplace
17. 42DF Indoor Gas Fireplace Montico Installation Section 2 Framing 1 Frame in the enclosure for the unit with framing materials The framed opening for the assembled fireplace is 42 wide x 46 1 2 high x 21 5 8 deep see Figure 2 Top Vent NOTE When constructing the framed opening please ensure there is access to install the gas line when the unit is installed See Figure 22 0 clearance to corners only Ceiling level Non Combustible materials Alcove over fireplace Min 1 Non Combustible ae id Nai Combustible Nailing Flange _ supplied figure 7 Exterior Wa door opening A O0 When sheetrock is not used behind the Floor fireplace framing depth O may be reduced Figure 5 Non Combustible Framing for Top Vent or Rear Vent with by 5 6 Alcove ABOVE FIREPLACE N G ONLY See figure 17b for L P Rear Vent Figure 2 Framing dimensions Straight wall amp Corner Installation ALL Models shown in Table on Page 3 IMPORTANT Straight though the wall applications shown in figures Wa Combustible 3 and 5 are available for N G Natural Gas eguipped SA fireplaces ONLY Combustible Non Combustible configuration Nailing Flange supplied figure 7 Wall Exterior Figure 3 Combustible Framing for shelves over the fireplace Rear vent N G ONLY See figure
18. 7 m Utilize support straps or support plates and rings as required Storm collar p 2 min JZ Roof flashing to meet acceptable building practices Support straps or m Install all roof flashing and storm collars as shown SL support plate amp ring ya Roof mounted Terminations The following details are some possible configurations for Roof mounted terminations See below Firestop ae tr ermination eens Storm collar 2 min Support plate amp ring Roof flashing Figure 11 Top vent Roof mounted termination with no offset in vent run Support ring Firestop 32 max Support plate CoA Firestop Firestop j A f F Figure 11b Top vent Roof mounted with 2 offsets 1 offset two 90 bends XG0148 042111 vv vv vv montigo com Page 9 H 42DF Indoor Gas Fireplace PVTK1 Termination Storm collar Roof flashing bog L Ib zi 32 max i fi a Support ring Firestop Oi if eee 18 ws Elb Maki iki Figure 11c Rear vent Roof mounted venting 1 90 bend Section 3 2 2 VENTING COMPONENTS Select from the following components and associated Montigo part numbers for installation ofa Roof Mounted Termination Use only Montigo Vent Components Use of non Montigo parts will void the warranty and may impede operation of the fireplace PVTKA B Flex Sections 1 12 f f Section 18 18 f f Section 2 24 flf Sect
19. ES FOR PLANNING VENTING m Venting can originate from the unit through the top or through the rear m Venting can terminate through the roof or through an exterior wall m Refer to Appendix A Termination Locations to ensure the planned termination location is acceptable m Once the termination location has been established refer to the appropriate section below for installation details All fireplaces shipped from the factory are Top vent See Section 3 1 for converting the unit from top vent to rear vent Section 3 1 CONVERTING TO REAR VENT Use the following instructions to convert an H 42DF for Rear Vent use 1 Remove the Rear flue cover and gasket 5 and 8 on the flue outlet as shown in Figure 9 2 Next Remove the Top flue collar s 5 and 8 on the flue outlet as shown in Figure 9 3 Install the removed Rear flue cover and gasket material to the Top vent outlet Fasten the cover with included hardware as illustrated Figure 9a 5 Inner Flue Collar a 8 Outer Flue Collar Flue Gasket __ y Flue Cover Plate gt Figure 9 Flue cover and collar removal Top Vented fireplace Page 8 www montigo com Montico Installation 4 Install the 5 and 8 collars to the rear vent outlet using the included hardware as illustrated Figure 9a Flue Cover Plate Flue Gasket 8 Outer Flue Collar wT e Z oor e e en m 5 Inner Flu
20. HEDE hesidential bas Hreplace rr ae Ferndale Washington Langley British Columbia TF 1 800 789 6236 TF 1 800 378 3115 FX 1 866 3000 0927 FX 1 604 607 6462 XG0148 042111 WWM montige com
21. Installation amp Maintenance Manual teart of fireplaces VWWw montigo com H42DF HL42DF HR42DF Indoor Residential Gas Fireplace A ANANAS WNN 4 TAA XW2002 DANGER Read and understand this manual Improper installation adjustment alteration service or maintenance can cause serious injury property damage or even death For assistance or additional information consult a qualified installer service agency or the gas supplier KA XW2006 AA WARNING Do not store or use gasoline or any other flammable vapors and liguids in the vicinity of this or any other gas burning appliance A fire or explosion my occur causing serious injury property damage or even death XW2004 CAUTION Glass doors on gas fireplaces are extremely hot while the fireplace is on and remain hot even after the fireplace has been turned off Safety screens are available and can reduce the risks of severe burns Please keep children away from the fireplace at all times XW2012 NOTICE Installer Leave this manual with the appliance Do not remove Consumer Retain this manual for maintenance and future reference Do not Discard XG0148 XW2014 NOTICE IF YOU SMELL GAS A Do not try to light any appliance A Do not touch any electrical switch do not use any phone in your building A Immediately call your gas supplier from a neighbor s phone Follow the
22. Lift out the lower Horizontal access panel 4 Replace the lower Horizontal access panel Page 24 www montigao com XG0148 042111 donrico Operation with Honeywell Electronic Ignition H 42DF Indoor Gas Fireplace tp wees For Your Safety READ BEFORE LIGHTING mn XW2008 ON WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death En ane This appliance is equipped with an ignition system that lights the pilot burner automatically Do not attempt to light the pilot by hand BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor What To Do If You Smell Gas m Do not try to light any appliance m Donottouch any electrical switch do not use any phone in your building m Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions m f you cannot reach your gas supplier call the Fire Department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempt to repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service t
23. ace the machined de 3 Installing the Door end in the slot under door To install the door hook the top edge of the door frame into place Lower the door into position and follow the previous steps shown in reverse order frame as shown Figure 26c Page 20 Www w montigo com XG0148 042111 MONTIGO H 42DF Indoor Gas Fireplace Installation Section 8 Installing the Accessories Installing the Log set Step 5 Place the Centre Front log Figure 27d below as shown using The H42DF is supplied with a seven ceramic fibre log logset Unpack the notch cast in the Bottom Rear log as shown in figure 27c above the logs and handle them very carefully Step 1 Remove the glass door as described in the previous Instructions Rear Bottom Log e ak Center Fr ont Log Centerline of Fir eplace Pilot Assembl y_ Notch in Log Fireplace Bas e Figure 27d Placing Centre Front Log Step 7 Place the Right Centre log as shown in figure 27e Figure 27a Placing Bottom Rear Log Right Fr ont Groove Step 2 Place the bottom Rear log as shown in figure 27a Log in Log Fireplace Base Figure 27e Placing Right Center Log Step 8 Place the Right Center log as shown using the notch in the Top Right log as a guide figure 27f Figure 27b Placing Bottom Right Left Logs Step 3 Place the bottom Right and Left logs as shown in figure 27b Er el AN Top Right Log Place Embers ii thisar ea
24. allation operation and maintenance Lighting operation and care of this fireplace can be easily performed by the homeowner All installation and service work should be performed by a qualified or licensed installer plumber or gasfitter as certified by the state province region or governing body where the fireplace is being installed This installation operation and maintenance manual is applicable to the models described below Refer to your rating plate to verify included options Throughout this manual instructions are applicable to all models designated as H 42DF unless otherwise noted Warranty and Installation Information See Appendix B The Montigo warranty will be voided by and Montigo disclaims any responsibility for the following actions gt Modification of the fireplace and or components including Direct Vent assembly or glass doors gt Use of any component part not manufactured or approved by Montigo in combination with this Montigo fireplace system gt Installation other than as instructed in this manual Consult your local Gas Inspection Branch on installation requirements for factory built gas fireplaces Installation amp repairs should be done by a qualified contractor XG0146 042811 www montigo com nition Glass Accessories Traditional Burner Linear Burner w Standing Pilot Ignition acorn x sono ENE rwaoen x aww x PTD H42DFL EEE xt NEE x aor xfmeol x
25. bove may not apply to you Investigation Of Claims Against Warranty The Companies reserves the right to investigate any and all claims against this Warranty and to decide upon method of settlement The Companies Are Not Responsible For Work Done Without Written Consent The Companies shall in no event be responsible for any warranty work done without first obtaining The Companies written consent Dealers Have No Authority To Alter This Warranty The Companies employees and dealers have no authority to make any warranties nor to authorize any remedies in addition to or inconsistent with those stated above How To Register A Claim Against Warranty In order for any claim under this Warranty to be valid The Companies must be notified of the claimed defect in writing or by telephone as soon as reasonably possible after the defect is discovered Claims against this Warranty in writing should include the date of installation and a description of the defect Other Rights This Warranty gives you specific legal rights and you may also have other rights which vary from state to state NOTE The Companies as stated above refer to Canadian Heating Products Inc and or Montigo Del Ray Corp Canadian Heating Products Inc and or Montigo DelRay Corp reserves the right to make changes at any time without notice in design materials specifications prices and also to discontinue colors styles and products XG0148 042111 vv vv vv montigo com Page 31
26. care is recommended by the Master Painters and Decorators Association when painting the fireplace surrounds to select and apply a quality Alkyd sealer prior to the applying of latex paints This is to prevent leaching of water from evaporation and causing a brownish staining effect to paint over coats Side wall clearances are 3 Combustible surrounds may be installed with 3 clearance to the side of the fireplace as shown in Figure 25 Drywall Sheetrock Header Facing Material Figure 25 Combustible surrounds CAUTION When covering the upper metal portion of the fireplace as shown Fig 16 with a non combustible material Please Note The decorative facing materials may be subject to temperatures in excess of 250 F This should be considered when selecting facing materials XW2036 NOTICE Do not use ammonia based or abrasive cleaners on the glass they will permanently etch the surface Use an approved gas fireplace glass cleaner such as Kel Kem or White off XW2000 NOTICE Do not operate this fireplace without the glass door or with a broken glass door XW2038 Page 19 H 42DF Indoor Gas Fireplace GHONTIGO Installation Section 7 Installing amp Removing the Door Removing the door The H 42DF doors are removed in a few simple steps Follow these below to remove the Horizontal access panel unlatch the door buckles and remove the do
27. ch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5 08 2 a 1 through 4 b EXEMPTIONS The following equipment is exempt from 248 CMR 5 08 2 a 1 through 4 1 The equipment listed in Chapter 10 entitled Equipment Not Required To Be Vented in the most current edition of NFPA 54 as adopted by the Board and 2 Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling building or struc ture used in whole or in part for residential purposes c MANUFACTURER REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM PROVIDED When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment the instructions provided by the manufacturer for installation of the equipment and the venting system shall include 1 Detailed instructions for the installation of the venting system design or the venting system components and 2 Acomplete parts list for the venting system design or venting system d MANUFACTURER REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED When the manufacturer of a Pro
28. d uct Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases but identifies special venting systems the following requirements shall be satisfied by the manufacturer 1 The referenced special venting system instructions shall be included with the appliance or equipment installation instructions and 2 The special venting systems shall be Product Approved by the Board and the instructions for that system shall include a parts list and detailed installation instructions e A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment all venting instructions all parts lists for venting instructions and or all venting design instructions shall remain with the appliance or equipment at the completion of the installation 3 After NFPA 54 section 10 10 4 2 add a new section 10 10 4 3 as follows When more than four gas appliances are to be vented through a common gas vent or common horizontal vent manifold a plan of the proposed vent installation shall be submitted to the Inspector and the serving gas supplier for review and approval Extraction from Massachusetts Rules and Regulations 5 00 Amendments To 2002 Edition Of ANSI Z223 1 NFPA 54 Page 32 Www w montigo com XG0148 042111 Montico H 42DF Indoor Gas Fireplace Notes XG0148 042111 www montigo com Page 33 ONTIGO the art of fireplaces
29. d input system follow the appropriate local codes or your area DO NOT connect the fireplace to pressures in excess of 1 2lb This will damage the gas control valve XW2032 CAUTION We recommend careful consideration be given to the effects of elevated mantel temperatures which may be in excess of product design for example candles plastic or pictures This can cause melting deformation discolor ation or premature failure of T V radio and other electronic components XW2034 www montigao com XG0148 042111 Vertical Height in Montico Installation Finishing Around the Fireplace Combustible mantels and mouldings may be safely installed over the top and on the front of the fireplace provided that they do not project beyond shaded area shown in Figure 24 Fireplace Facing When sizing the finish material for your fireplace it is important to remember the following THE OPENING MUST NOT BE OBSTRUCTED IN ANY WAY to do so restricts the air supply for the control compartments and heat exchanger it also prevents access for servicing controls The face of the fireplace may be painted to match the room decor provided you use a heat resistant paint Decorative facing must not extend past the fireplace opening at all because it will interfere with the access to retainers for removal of glass door ETT UT AA III oe Ss ante ERE Construction allowed 1 SRR eee in shad
30. dels Only cover the Optional burner covers with one layer of designer firestones ers end to end do not overlap ne Fa i al g x aties IA ie 1 LE 7 FE oF wai H i j Tk Kn a Figure 28a Installation of the firestones Ensure ONLY one layer of firestones cover the burner and pilot covers Figure 28b Spreading the fireston a es evenly Figure 28c Completed firestone installation Page 22 www montigoa com MONTIGO Installation Installing the Firestones L P Propane Fireplaces Propane HL42DFL Fireplaces has the option of installing the optional cultured rocks or firestones As described below CAUTION the firestones or cultured rocks cannot cover the burners Doing so produces an undesirable uneven flame pattern and eventual sooting Install as shown Figure 28d to 28e JA CAUTION When L P Propane is used DO NOT COVER THE BURNERS with firestones or river rocks Note LP Gas CAUTION Ensure the optional river rocks or designer firestones do not cover the Burners Figure 28e Operating Propane gas fireplace with firestones sur rounding burner tray Optional River Rocks The H 42DF has the option of installing the cultured rocks which mimic real stone These may be spaced at random or in a visual pattern of your preference See the Montigo web site for photographs and ideas www montigo com XG0148 042111 MONTIGO Installation
31. e 13c Installing a PTO termination heat guard 1 Ensure that the two long mounting brackets are facing the bottom ofthe termination See inset This will provide more heat protection at the top of the termination where temperatures are highest 2 Attach to the faceplate of the termination using four sheet metal SCrews Page 11 H 42DF Indoor Gas Fireplace Section 3 3 1 VENTING LAYOUT Wall mounted termination Selection of components and details of venting layout should adhere to the following guidelines m Vent terminations must not be recessed in walls or siding m All through the wall terminations within 3 of the fireplace must have a Montigo Heat Shield RHS101 installed See Section 3 3 3 m All through the wall terminations beyond 3 of the fireplace must have a Montigo Heat Shield RHS8 installed See Section 3 3 3 Once the proposed venting layout has been determined refer to Figure 14 to ensure the layout is acceptable Notes Wall Mounted Terminations Top Vent m All measurements for vertical or horizontal runs are measured from center of the vent pipe m Venting runs must fall within the limits set by the venting graph see Figure 14 Wall mounted Terminations The following details are some possible configurations for Wall mounted terminations See below The Venting Graph H 42DF Measure the vertical height from the fireplace hearth to the centre of the termination and the horizontal run
32. e Collar N Figure 9a Flue cover and collar installation Rear Vented N G equipped fireplaces ONLY XG0148 042111 GHONTIGO H 42DF Indoor Gas Fireplace Installation Section 3 2 INSTALLING A ROOF MOUNTED DIRECT VENT ae This section applies to installations where the direct vent termi Starmedia g 2 min nation will be roof mounted Roof flashing L Support ring Section 3 2 1 VENTING LAYOUT aa Selection of components and details of venting lay out should 37 max Support plate adhere to the following guidelines Obstacle Bm Themaximum termination pointis 32 above the fireplace NOTE if the maximum termination height is used the flame pattern may be affected m The Vertical termination must be a minimum 2 higher than where Firestop the termination exits the roofing materials asphalt shingles cedar shakes etc This distance should be measured from the high side of the roof slope where the flue flashing intersects the roofing materials see Figures 11 to 11c Bm Termination location must be a minimum 6 from a mechanical E air inlet Mm Termination location must be a minimum 18 froma parapetwall Figure 11a Top vent Roof mounted with 1 offset 1 offset two 90 bends m A maximum of two offsets each offset is made up of 2 90 bends may be made m Install a firestop at any location where venting passes through PVTKI F combustible materials and construction ee ee
33. echnician to inspect the appliance and to replace any part of the control system and any gas control which has been under water RS Lighting Instructions Ss a GW N STOP Read the safety information above on this label Flip down the lower trims Turn switch on the gas control to OFF Wait 5 minutes to clear out any gas If you smell gas STOP Follow B in the safety information above on this label If you don t smell gas go to the next step Turn switch on the gas control to ON NOTE This unit is equipped with an ignition system that lights the pilot burner automatically Do not attempt to light the pilot by hand Turn on wall switch Flip up the lower trim If the fireplace does not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier Gas Control Switch Shown in On Position EEE To Turn Off Gas To Appliance SE 1 2 XG0148 042111 Turn off remote switch Flip down the lower trim www montigo com 3 Turn the switch on the gas control to Off 4 Flip up the trim Page 25 H 42DF Indoor Gas Fireplace EN Proflame SIT Electronic Ignition donrico Operation mam For Your Safety READ BEFORE LIGHTING mn XW2008 WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death ws zoen ma
34. ed area 10 SPR Combustible Facing o Material g f i Nailing flange extension 7 IN supplied or Non combu eN stible Facing Material HEER Steel Stud construction allowable 7s ll gt PET tT tT tT EE tT EE 1 ttt a ee 12111098 7654321 Horizontal Run in a Figure 24 Combustible mantels and facings Mantels amp Surrounds NOTE National Canadian Gas Association mantel test requirements are for fire hazard prevention to combustible materials New technology to meet consumer and government demands for the wise use of energy has prompted us to manufacture many models of fireplaces which are hot fuel and energy efficient Please be aware temperatures over the mantel will rise above normal room temperature and walls above fireplace may be hot to touch Warning When covering the upper metal portion of the fireplace with a non combustible material Please Note The decorative facing materials may be subject to temperatures in excess of 250 F This should be considered when selecting facing materials We recommend careful consideration be given to the effects of elevated mantel temperatures which may be in excess of product design for example candles plastic or pictures This can cause melting deformation discolouration or premature failure of T V and radio components XG0148 042111 www montiga com H 42DF Indoor Gas Fireplace Section 6 Finishing Painting Special
35. eries A Children and adults should be alerted to the hazards of the high surface temperature which could cause burns or clothing ignition A Young children should be carefully supervised when they are in the same room as the appliance A Clothing or other flammable materials should not be placed on or near the appliance XW2020 DANGER When this appliance is installed directly on any combustible material other than wood flooring it must be installed on a metal or wood panel extending the full width and depth of the appliance or a fire will occur causing serious injury property damage or even death Page 4 www montigao com Installation Checklist Determine the desired install location of your fireplace See Section 1 Dimensions on Page 5 and refer to the Framing Section 2 for details Select the location of your termination and resulting vent run Your selected termination location must be the highest point in the Direct Vent installation Should it be impossible to meet the venting requirements laid out in Section 3 Venting please contact Montigo regarding the use of a Montigo Power Vent Lay out the Vent run calculating the required elbows and straight runs of 5 8 flex or rigid pipe Layout Electrical Requirements Refer to Section 4 Wiring for Details Refer to Section 5 Installing the Gas Line for details on the gas connection and access Refer to local codes and guidelin
36. es for installation requirements Installation and repairs should be done by a qualified contractor and must conform to Installations in Canada must conform to the current CAN CGAB 149 1 and 2 Gas Installation Code and local regulations Installations in the USA must conform to local codes or in the absence of local codes to the National Fuel Gas Code ANSI Z223 1 1988 e See Appendix C for installation within the State of Massachusetts This fireplace must comply with NFPA 54 Chapter 10 XG0148 042111 Montico Installation H 42DF Indoor Gas Fireplace Section 1 Installation Overview and Product Dimensions Please review the Installation Checklist on Page 4 for general information on preparing for a successful installation of your fireplace The H 42DF fireplace may be installed in any location that maintains proper clearances to air conditioning ducts electrical wiring and plumbing Safety as well as efficiency of operation should be considered when selecting the fireplace location Try to select a location that does not interfere with room traffic has adequate ventilation and offers an accessible path for Direct Vent installation The fireplace dimensions are shown below 39 Opening 407 Front View 2874 Opening Side View Figure 1 Fireplace dimensions ALL Models shown in Table on Page 3 Page 5 www montigo com XG0148 042111 H
37. from the fireplace flue collar to the wall flange of the termination Plot on the Venting Graph Figure 14with an X If the X falls on or above the top boundary of the shaded area the installation is acceptable Example A Acceptable Installation If the vertical dimension from the hearth is 84 and the horizontal run to the wall flange of the vent termination is 36 this would be an acceptable installation Example B Acceptable Installation If the vertical dimension from the hearth is 72 and the horizontal run to the wall flange of the vent termination is 66 this would be an acceptable installation Example C Unacceptable Installation If the vertical dimension from the floor of the fireplace is 74 and the horizontal run to the wall flange of the vent termination is 108 this would NOT be an acceptable installation Page 12 www montigao com Montico Installation og LETT TT TTT Te PTT eee tT TE TT TT ET ET JI Acceptable vent run a7 A NEEN SEEEE T ATB LL EN eal RATES PLANT Nede gt LL eee BEEEEEEENERAENP a so EEEN EEE rapen end BI px Min Rigid Unacceptable vent run NO S Ei shade area BENEN NN FF our installation does not fall 2 SB Fo rT ttt ETT Ty within the venting graph para 12 Vertical Run in gee_t_titii tt IL Nr 0 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 Horizontal Run in Figure 14 H 42DF Top Vent Venting Graph for wall mounted termination
38. gas supplier s instructions A If you cannot reach your gas supplier call the fire department Canadian Heating Products Inc Langley BC V4W 4A1 Montigo Del Ray Corp Ferndale WA 98248 042811 H 42DF Indoor Gas Fireplace donrico NOTICE You must read and understand this manual prior to installation operation or troubleshooting this appliance Please retain this owner s manual for furure reference and maintenance Table of Contents XW2010 Introduction nanometer 3 Models retentie 3 Section A Before you Start Before you Stari mentatie badend mdj het 4 Installation Checklist nternet edet beangesnies 4 Section 1 Installation Overview and Product Dimensions 5 Section 2 Framing the Fireplace annae nnee eneen 6 7 Clearances wwwwmwmwmwmmwa mwm ww mwami 7 Installing the Standoffs sssrsrnssersersenidenetenernndeedenenserskndserdensteveend vaude 7 Installing the Nailing Flange Extension nnen ennen 7 Section 3 The Direct Vent System nennen nennen eneen 8 14 Section 3 1 Converting from Top Vent to Rear Vent ccceeeeereeees 8 Section 3 2 Installing a Roof mounted Termination 9 10 Section 3 2 1 Venting Layout nnee nonnen rennen ereen 9 Roof mounted Terminations Standard Top Vent no elbows Or offsets ne 9 Top Vent two elbows one offset annae een 9 Top Vent multi elbows and offsets
39. ion 3 36 f f Section 4 48 flf Section 6 72 flf Section 5 f f Section PXT 10 10 f f Section PEXT 1 12 f f Section PXT 20 20 f f Section PEXT 2 24 m f Section C Rigid Sections PXT 5 1 PEXT 3 36 m f Section PEXT 4 48 m f Section PEXT 6 72 m f Section PEL 90MM m m 90 Elbow PEL 90FF fif 90 Elbow PEL 90FM f m 90 Elbow PEL 45FM fim 45 Elbow E Support Ring amp Plate PSPXT 8 F Firestop G Roof Flashing PRF 7 PRF 12 1 42 7 12 pt 7 12 12 12 pt Page 10 www montigoa com Montico Installation Connection and installation of the vent components should adhere to the following guidelines m Use any combination of rigid and Flex pipe as required m Flex sections may be stretched up to 50 of their total length e g a 24 section maybe stretched to 36 m Connect all vent sections using a minimum of three sheet metal screws on the outer pipe flue m Ensure the pipe ends male to female slide in a minimum of 1 1 2 of overlap Ensure all runs are supported with a minimum of 3 supports per 10 of venting m When hanging supporting venting ensure that 1 clearance is maintained on sides and bottom of vent runs and 2 above horizontal vent runs to any combustible material m Ensure when cutting sections of rigid pipe to maintain integrity of internal supports m Place the springs supplied with the pipe kit between the
40. ith soap solution Bubbles indicate leaks Tighten any areas where the bubbles appear until the bubbling stops completely Power Pilot Adjustment Screw Generator Wall Switch Manifold Pressure Test Connection Inlet Pressure Figure 33 Pilot Adjustment on the H 42DF s gas valve Page 27 H 42DF Indoor Gas Fireplace Troubleshooting SIT Nova 820 zor sma En The following is a troubleshooting chart of possible problems PROBLEM Noisy Pilot Flame CORRECTIVE ACTION Locate pilot adjustment screw on gas control valve Flame is decreased by turning adjustment screw clockwise Pilot won t ignite Disconnect remote wires and try to light pilot If pilot now works remote connections are faulty Check wiring diagram figure 33 Main burner will not light 1 Check wiring see figure 33 2 Check wall switch for proper connection Troubleshooting SIT IPI Electronic waor earn vern maor waar 1 Locate the lead to the battery backup remove Refer to schematic below 2 Locate the AC DC wall transformer Unplug Refer to schematic below Ai io 1 my ie battery far EP Fm uruni T os zis 5 2 5 Ot Mein ar ae Ly wl PIERS Fi a Diagnostic Bs lables f Di segnoetic Fort japla mly marmiard LE Flan igni Flam Are HET J gj eee rede If your fireplace still does not operate correctly consult your dealer or the man
41. minimum to non combustibles 22 inches 56 cm minimum to combustibles H clearance to outside corner 9 inches 23 cm minimum clearance to inside corner 12 inches 31 cm minimum J not to be installed above a meter regulator assembly within 40 103 cm horizontally from the centreline of the regulator K clearance to service regulator vent outlet 3 feet minimum in the United States 6 feet 1 8 m minimum in Canada L clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 16 inches 41 cm minimum for appliances lt 100 000 BTU H 30kW M clearance to mechanical air supply inlet 6 feet 1 8 m minimum 1 clearance above paved sidewalk or a paved driveway located on public property 7 feet 2 1 m minimum P clearance under veranda porch deck or balcony 16 inches 41 cm minimum to non combustibles 22 inches 56 cm minimum to combustibles Page 30 LG JA 7 WY NN Nie NS e SS NI SS NS ZA D a area where termination is not permitted www montigao com clearance above a roof 24 inches 61 cm minimum clearance to adjacent walls and neighboring buildings 18 inches 46 cm minimum clearance from corner in recessed location 12 inches 31 cm minimum maximum depth in recessed location 48 inches 122 cm minimum minimum width for back wall of recessed location 24 inches 61 cm minimum no ho
42. nennen 9 Standard Roof Vent one elbows no offsets 1s1ss1s10r1s1a1nn 10 Section 3 2 2 Venting Components nanne 10 Section 3 3 Installing a Wall mounted Termination lt s 11 Standard PTO Installation aaneen eneen 11 Pre installed MSR Frame nnn annen ennen eeneeneennennvenn 11 Pre installed BSR Frame nennen ennen erneer erneer 11 Installing MOSR Frame nanne eene enerseeneneeneenen 11 Installing VSS Termination Shield nennen 11 Installing PTKOG Heat Guard neee 11 Section 3 3 1 Venting Layout nennen nnee ener 12 Top Vent Wall mounted Graph H 42DF wwawwnwanwamamwnwa 12 Top Vent Wall mounted termination one elbow 12 Top Vent Wall mounted termination multi elbow 12 Top Vent Wall mounted termination 45 corner 13 Top Vent Wall mounted termination 45 corner 13 Rear Vent Wall mounted Termination Graph 14 Standard Rear Vent no elbows or offsets 14 Rear Vent Wall mounted termination two elbows 14 Page 2 Www w montigo com Section 3 3 2 Venting Components nanne 15 Section 3 3 3 Heat Shields nennen nnee eener 16 Installing a RHS8 Wall Mounted Heat Shield 16 Installing a RHS101 Wall Mounted Heat Shield
43. nstallation The Kit includes a heat shield a PFL 12 f f flexible pipe and a termination with or without a mounting frame XG0148 042111 www montigo com H 42DF Indoor Gas Fireplace Notes Wall Mounted Terminations Rear Vent m All dimension lengths for vertical or horizontal runs are measured from center of the vent pipe m Venting runs must fall within the limits set by the venting graphs see Figure 17 m Fireplace must be converted to Rear Vent configuration prior to running vent see Figure 7 and 8 The Venting Graph Measure the vertical height from the fireplace hearth to the centre of the termination and the horizontal run from the fireplace flue collar to the wall flange of the termination Plot on the Venting Graph Figure 17 with an X If the X falls on or above the top boundary of the shaded area the installation is acceptable Example A Acceptable Installation If the vertical dimension from the hearth is 120 and the horizontal run to the wall flange of the vent termination is 138 this would be an acceptable installation Example B Unacceptable Installation If the vertical dimension from the hearth is 48 and the horizontal run to the wall flange of the vent termination is 96 this would be would NOT be an acceptable installation Example C Unacceptable Installation If the vertical dimension from the floor of the fireplace is 72 and the horizontal run to the wall flange of the ven
44. on by recognized national safety agencies and could be in violation of local building codes This warranty does not cover any damages occurring from the use of any components not manufactured or supplied by The Companies 2 The Montigo Gas Appliance must be subjected to normal use The Gas Appliances are designed to burn gas only Burning conventional fireplace fuels such as wood coal or any other solid fuel will cause damage to the Gas Appliance will produce excessive temperatures and will result in a fire hazard Limitations On Liability It is expressly agreed and understood that The Companies sole obligation and purchaser s exclusive remedy under this Warranty under any other warranty expressed or implied or in contract tort or otherwise shall be limited to replacement repair or refund as specified above In no event shall The Companies be responsible for any incidental or consequential damages caused by defects in its products whether such damage occurs or is discovered before or after replacement or repair and whether or not such damage is caused by The Companies negligence Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you The duration of any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty Some states do not allow limitation on how long an implied warranty lasts so the a
45. ontrol Valve a 28 SIT IPI Electronic Gas Control Valve ccccsescssseeeesrees 28 Honeywell Gas Control Valve nanne 28 SPAN LIS ennen tenen 29 Appendix A Termination Locations u nnuu nnn ersnenrnenr sense eeens 30 Be NVD sensen E 31 C State of Massachusetts anneer oenen eens 32 XG0146 042811 donrico H 42DF Indoor Gas Fireplace Safety Alert Key DANGER WARNING Indicates a hazardous situation which if not avoided COULD result in death or serious injury or property damage Indicates a hazardous situation which if not avoided WILL result in death or serious injury or property damage CAUTION NOTICE Indicates a hazardous situation which if not avoided WILL result in minor or moderate injury Address practices that are important but not related to personal injury Introduction Congratulations on your purchase of a Montigo Fireplace With over 30 years of experience Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space but that is also designed and manufactured to the highest safety reliability and engineering standards We strongly encourage you to read and carefully follow the instructions laid outin this Installation Operation and Maintenance Manual and retain itfor yourfuture reference Pay special attention to all cautions warnings and notices throughout this manual intended to ensure your safety This manual covers inst
46. or maoni waor ma A This appliance is equipped with an ignition system that lights the pilot burner automatically Do not attempt to light the pilot by hand B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor What To Do If You Smell Gas m Do not try to light any appliance m Do not touch any electrical switch do not use any phone in your building m Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions m f you cannot reach your gas supplier call the Fire Department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempt to repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water RS Lighting Instructions i 1 STOP Read the safety information above on this label 2 Remove the lower Horizontal access panel 3 Turn Incoming gas valve to the ON position 4 Wait 5 minutes to clear out any gas If you smell gas STOP Follow B in the safety information above on this label If you don
47. or Replace in reverse order Remove the Horizontal Access Panel slot as shown Then pull Step 5 Ensure the tool is firmly in the lower end of the toward you Caution hold Step 1 Remove the Horizontal Access Panel the tool securely Remove the Horizontal cover Figure 26d by placing fingers in both finger holes then pushing away from you and lifting out Place it aside during maintenance or cleaning Install in reverse order Step 6 Pull hard if necessary to release the spring ten sion Caution The latch springs back with force hold the tool securely Step 2 Locate the Door Buckles Figure 26e Step 7 Remove the tool from the latch slot Ensure the latches are hanging freely the hook end Is released from the bottom of the door Repeat all 4 steps for the remaining latches Figure 26f Door Buckles Figure 26a Locate the door buckles Both Sides Typical Step 8 Removing the Door Grasp the Door on either side usually midway and lift upward lift the door carefully up and away from the front of the fireplace See Figures 26g Place the Dooraside in a safe place while maintenance and or cleaning is being performed Step 3 Release the Door Buckles Hand hold Door Latch Slot Door Latch Hook Figure 26b Door buckle Tool Step 4 Figure 26g Removing and installing the glass doors Both Sides Typical Firmly grasp hand hold end of Door buckle tool and pl
48. parts optional fans and optional trim finishes are available from your local dealer or the manufacturer valve open SYSTEM OK XG0148 042111 XG0148 042111 GHONTIGO Replacement Parts oe LP Gas vane ooo ROIS epi Fem RD FD CN Rewa Reamer NG Bumer Fer Goris lt mn Door om OTHE ET EE EN EN losa ee _ RGRAY www montigo com H 42DF Indoor Gas Fireplace Page 29 H 42DF Indoor Gas Fireplace donrico Appendix Appendix A Termination Locations Inside Cornef Detail Alcove Detail air supply inlet vent termination A clearance to the termination frame above grade veranda porch deck or balcony 16 inches 41 cm minimum B clearance to door or sides and top of window that may be opened 16 inches 41 cm minimum for appliances lt 100 000 BTU H 30kW C clearance to bottom of window that may be opened horizontally 36 inches 92 cm minimum for appliances lt 100 000 BTU H 30kW D noclearance to permanently closed window when installed with approved glass penetration termination E clearance to permanently closed window 16 inches 41 cm recommended to prevent condensation on window F vertical clearance to ventilated soffit located above the termination within a horizontal distance of 2 feet 61 cm from the centreline of the termination 22 inches 56 cm minimum G clearance to unventilated soffit 16 inches 41 cm
49. r Canada If the components of the Gas Appliance covered by this Warranty are found to be defective within the time frame stated see The Companies right of investigation outlined below The Companies will at its option replace or repair defective components of the Gas Appliance manufactured by The Companies at no charge and will also pay for reasonable labour costs incurred in replacing or repairing components If repair or replacement is not commercially practical The Companies will at its option refund the purchase price of the Montigo Gas Appliance This Warranty covers only parts and labour as provided above In no case shall The Companies be responsible for materials components or construction which are not manufactured or supplied by The Companies or for the labour necessary to install repair or remove such materials components or construction All replacement or repair components will be shipped F 0 B the nearest The Companies factory Qualifications To The Warranty The Gas Appliance Warranty outlined above is further subject to the following qualifications 1 The Gas Appliance must be installed in accordance with The Companies installation instructions and local building codes The Warranty on this Montigo Gas Appliance covers only the component parts manufactured by The Companies The use of components manufactured by others with this Montigo Gas Appliance could create serious safety hazards may result in the denial of certificati
50. r door during initial firing will off gas leaving a visual deposit of a white substance on combustion chamber walls This can easily be removed using normal household products m Use a vacuum cleaner or whisk broom to keep the control compartment burner and firebox free from dust and lint m Logs may be cleaned periodically with a vacuum to remove soot or other contaminates CAUTION m Fireplace gas control must be in the OFF position and pilot and main burners extinguished when cleaning appliance with a vacuum m Doors can get very hot Handle only when cool XG0148 042111 www montigo com H 42DF Indoor Gas Fireplace Hi Lo Burner Adjustment HA2DEN SIT Nova 820 The H 42DF is equipped with an adjustable burner allowing you to raise or lower the flames To adjust the flames locate the black knob marked Hi Lo in the centre of the gas control valve See Figure 32 B To raise the flame height turn the black knob located behind the lower trim counter clockwise m To lower the flame height turn clockwise Hi Lo Adjustment Knob Gas Control Knob Shown in Pilot position Figure 32 Hi Lo Adjustment on the H 42DF s gas valve Pilot Burner Adjustment SIT Nova 820 1 peas ee Adjustment AON See figure 33 u 3 After installing or servicing leak test with a soap solution with main burner on Coat pipe and tubing joints gasket etc w
51. rizontal clearance between the frames of two terminations that are level horizontal clearance between the frames of two terminations that are not level 36 inches 92 cm minimum a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings only permitted if veranda porch deck or balcony has an open side that is equal to or greater than the depth of the enclosed area as specified in CGA B149 Installation Codes Note local Codes or Regulations may require different clearance A 11 All measurements given are to the centre of the termination pipe not the frame HN phi XG0148 042111 donrico H 42DF Indoor Gas Fireplace Appendix Appendix B Warranty The Warranty The Companies warrants the Montigo Gas Appliance to be free from defects in materials and workmanship at the time of manufacture On the Montigo fireplace there is a ten year warranty on the firebox and its components a five year warranty on the main burner and pilot burner and a one year warranty on the gas control valve fibre logs and Power Vent Module The Glass plated painted finishes and refractory lining are exempt from the warranty Remedy And Exclusions The coverage of this Warranty is limited to all components of the Gas Appliance manufactured by The Companies This Warranty only covers Montigo Gas Appliances installed in the United States o
52. rough the combustible construction RHS8 Heat Shield PTO Termination Figure 19a RHS8 Installation Minimum requirements Page 14 www montigao com donrico Installation Installing a Wall Mounted RHS101 Heat shield The RHS101 Heat shield MUST be used where the RHS8 Termination Figure 19 and 19a CANNOT be used Use the RHS101 within 36 horizontal or 46 vertical To install the RHS101 Slide the Inner Section over the vent pipe that will connect to the fireplace Fasten the vent pipe to the back of the fireplace with a Min of three sheet metal screws Next slide the RHS101 outer section from the outside of the structure see Figure 19c To complete the installation fasten the Heat Shield Outer Section amp Termination frame to the structure Figure 19d Note ensure you DO NOT EXCEED the Max 18 fireplace clearance N G Natural Gas equipped fireplaces ONLY For Propane fireplaces see figure 17b RHS101 Heat Shield Drywall sheetrock Outer Section RHS101 Heat Shield inner Section Termination Vent pipe from fireplace if Combustible framing Se Figure 19c RHS101 Installation Install by sliding Outer Section over vent pipe where it passes through the combustible construction RHS101 Heat Shield Outer Section Drywall sheetrock RHS101 Heat Shield inner Section Vent pipe from fireplace Fireplace Figure 19d Heat Shield After sliding the outer section in place
53. s Flex section shown Termination 42 Min Rigid 46 Min Flex Exterior Wall Figure 16 Top Vented wall mounted installation with 1 elbow 1 one 90 bend The vent run must comply with Venting Graph for Top vent wall mounted terminations Figure 14 15 foot Max nj YA ede Termination RHS8 Heat Shield 30 min Ur i W Solid Section 8 MIN at MAX horizontal Exterior Wall S Flex Section Hearth Figure 16a Top Vented wall mounted Multi elbow installation See Venting Graph for Top vent wall mounted terminations Figure 14 XG0148 042111 Montico Installation 45 Corner Installation Attach an PEL 45 45 elbow directly onto the flue collar Cut the PXT 20 to suit and attach it to the PEL 45 Slide the fireplace into position and attach to the termination Termination RHS 101 Heat Shield PXT 18 PEL 45 Elbow PEL 90 Elbow Flue Collar Figure 16b Corner installation 45 or less Corner Installation Use an PTO 3 termination and an PFL 1 or PFL 2 PFL 2 12 or 24 compressed length and a frame if appropriate Flex may be turned to obtain desired degree of angle required but must not exceed 45 Termination Heat Shield Section IS A SN Flue Collar EN Figure 16c Flex installation NG Models Only Note Through the wall venting kits are also available for both the Straight and the Corner I
54. t smell gas go to the next step 5 Turn wall switch ON O gt If the Fireplace does not light the System will cycle through Pilot Sensor Lockout Reset Key Diagnostic Terminal Igniter Ground Power EV1 Pilot burner i EV2 Main burner ommand Wa switch two trials one minute audible clicking thirty seconds of silence and then another one minute of audible clicking 7 After completion of the information in the Troubleshooting section Repeat step 5 8 If the system will not function correctly follow the instruc tions To Turn Off Gas To Appliance and call your service technician or gas supplier EV2 Main burner EV1 Pilot burner Pilot Adjust Screw Gas Out Gas In a 20 Tofireplace Main Incoming Gas PA burner Line Shut off Valve EE To Turn Off Gas To Appliance I 1 Turn off remote switch 2 Remove the lower Horizontal access panel Page 26 www montigao com 3 Turn the incoming gas control valve to Off 4 Replace the lower Horizontal access panel XG0148 042111 Montico Maintenance Lighting Instructions See pages 24 to 26 General m Havethefireplace and installation inspected yearly The inspection must include but is not limited to the following e Avisual check of the entire vent system and termination e An inspection of the explosion relief flappers and the door gaskets to ensure a proper seal e An inspection of the burner vent run
55. t termination is 120 this would NOT be an acceptable installation Acceptable vent run 120 en within non shaded area oO Vertical Height in x 72 60 r wakadai ii Unacceptable vent run 48 within shaded area 36 If your installation does not fall 24 within the venting graph para meters please contact Montigo 12 for Power Venting options v gt 0 nn Hearth 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 Horizontal Run in Figure 17 Rear Vent Venting Graph for wall mounted terminations Page 13 H 42DF Indoor Gas Fireplace Section 3 3 3 Heat Shields Installing a Wall Mounted RHS8 Heat shield The RHS8 Heat shield CANNOT be used WITHIN 36 horizontal or 39 vertically of the fireplace see figure 19a For applications within these dimensions the RHS101 Heat Shield MUST be used To install the RHS8 frame an opening in combustible construction Figure 19 below Slide the Heat shield in place over the vent pipe which attaches to the fireplace After the fireplace and vent pipe has been installed clearances should match the dimensions in Figure 19 RHS8 Heat Shield Combustible Framing Figure 19 RHS8 Installation Install by sliding over vent pipe where it passes th
56. tion PEXT 1 12 f f Section PXT 20 20 f f Section PEXT 2 24 m f Section PEXT 3 36 m f Section PEXT 4 48 m f Section PEXT 6 72 m f Section PEL 90MM m m 90 Elbow PEL 90FF f f 90 Elbow PEL 90FM fim 90 Elbow PEL 45FM fim 45 Elbow Connection and installation of the vent components should adhere to the following guidelines m Use any combination of rigid and Flex pipe as required m Flex sections may be stretched up to 50 of their total length e g a 24 section maybe stretched to 36 m Connect all vent sections using a minimum of three sheet metal screws on the outer pipe flue m Ensure the pipe ends male to female slide in a minimum of 1 1 2 of overlap m Ensure all runs are supported with a minimum of 3 supports per 10 of venting m When hanging supporting venting ensure that 1 clearance is maintained on sides and bottom of vent runs and 2 above horizontal vent runs to any combustible material m Ensure when cutting sections of rigid pipe to maintain integrity of internal supports m Place the springs supplied with the pipe kit between the outer and inner pipes to keep the pipes separate and avoid any possible hot spots m Montigo recommends the use of a flex section for the final pipe connected directly to the fireplace offering greater flexibility of installation and absorption of movement m When penetrating a combustible ceiling a ceiling firestop must be used
57. ufacturer Page 28 www montigao com donrico Maintenance Troubleshooting Honeywell H42DFLE HONEYWELL SV 9500 SV9600 Troubleshooting Sequence NOTE Before Troubleshooting Familiarize Yourself With The Startup And Checkout Procedure START Tum Gas Supply off Set thermostat to call for heat SV9500 SV9600 is powered 24 VAC nominal CHECK Line voltage power Low voltage transformer Limit Controller Thermostat Wiring Air proving switch on combustion air blower system Vent damper if used is open and end switch made Unplug Pilot Burner Cable Measure Voltage at NO V9500 SV9600 HSI Terminals 24 VAC Nominal See INSET Igniter warms up YES and glows red Replace Igniter Flame Rod Assembly Pilot Valve opens NO Replace SV9500 SV9600 YES Turn gas on NO f Measure Voltage to SV9500 Pilot Burner lights SV9600 Voltage must be at least 19 5 VAC YES Replace V9500 V9600 YES Replace Igniter Flame Rod Assembly NO Replace Igniter Flame Rod Assembly and retain Restart Troubleshooting YES Sequence Does main Main Valve opens Igniter Flame Rod Assembly YES for service Discard old Igniter Flame Rod Assembly If your fireplace still does not operate correctly consult your dealer or the manufacturer All service and repairs should be performed by a qualified Technician All spare
58. up Sequence with Continuous Pilot mam For Your Safety READ BEFORE LIGHTING mn WARNING If the information in these instructions is Operation not followed exactly a fire or explosion may result causing property damage personal injury or death XW2008 A This appliance has a pilot which must be lighted by hand phone Follow the gas supplier s instructions When lighting the pilot follow these instructions exactly m f you cannot reach your gas supplier call the Fire B BEFORE LIGHTING smell all around the appliance area for Department gas Be sure to smell next to the floor because some gas is C Use only your hand to push in or turn the gas control knob heavier than air and will settle on the floor Never use tools If the knob will not push in or turn by hand What To Do If You Smell Gas don t try to repair it call a qualified service technician Force m Do not try to light any appliance or attempt to repair may result in a fire or explosion m Do not touch any electrical switch do not use any phone D Do not use this appliance if any part has been under water in your building Immediately call a qualified service technician to inspect the m Immediately call your gas supplier from a neighbour s appliance and to replace any part of the control system and any gas control which has been under water RS Lighting Instructions is STOP Read the safety information above on this label Lift out
59. wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling building or structure served by the side wall horizontal vented gas fueled equipment It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed 2 APPROVED CARBON MONOXIDE DETECTORS Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2042 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in

Montigo HR42DF Owner`s manual

Contents

Download Pdf Manuals

Related Search

Related Contents