RD12 HYDRAULIC RAIL DRILL
Contents
1. RETURN RETURN MO14 gt gt gt Er El HYDRAULIC CIRCUIT PRESSURE PRESSURE GLb 009 unes vaz L 0 8 00 96 09 67 9L L SLL 009 55 1 6l vIe SLL 009 unes 6l vIe 8 0 dn Gz dn 09 6 9L EL GLI OOGZ ejnsseJqd 9 8 9 LISP IVS Aq 195 se suoneoyroeds 8 0062 voz p x Jo jeoui 5 95 oi neJp u Inv 09 0 002 001 6r 8E EL OL SLL OOSZ eunsseld 6 vie Bunes anjen uejs s oineJp u unuJ SLL 00Sz Uny 6L m WU ne xew SU 0 jenbe ainsseid Buom unuuuluu m 0062 eunsseig 9i gi pojeiJ e 1888 18 BABY JSNUI esou oineJp u Iv SLL oosz uog 9I 8 9 GL dn og 01 dn 6r ec er oL Suonedldde 18410 Aue 40 pesn eq jou pjnous SIL 0067 umey 6l VIE pue sjueujeJinbeJ 8 840 00 sjool oineup 06 06 006 00 Ov 6l FOLS H ejuejs uo peseq juo suoneoidde oo SLL 009 55 1 ov 8 4 put oin eJp u 40J pesn aq oj pepuejul SI yeyo siu SLL 009 ujog ov 8 4 og GL 001 LG O0r 6L FOLS d SLL 009 ujog l e GL dn 09 dn Ot 6L FO2. RAIL SIZE 60 KG UIC 549 554 60 KG UIC UNI 54 KG UIC NP46 I R S 52KG 60KG UIC 36 KG U 33 50 KG UNI 60 KG UIC UNI 60 KG 50 KG N P50 P65 54KG UIC 37 KG JIS JRS 50 KG N 60 KG UIC 8718 B H 90LB 92LB BS 95 95LB MARK A 95LB MARK B 109BR BS 113A 54KG UIC 65MM HOLE ELEVATION 54KG UIC BS 113A 70MM HOLE ELEVATION UIC60 INSULATED CIE 50 RILC RILR RIGO RIGON PH37 RD12 DRILL TEMPLATE SETS DOUBLE SIDED SINGLE SIDED GUIDE ASSY P N ING MM INCHES COUNTRY Pw Phon ma Houae E mw 60225 5 220 Uem pa nm pf Pese 1 w Pew uw E qw ii 31977 31779 60 32 x 127 x 203 34261 38889 65 x 200 71558 71459 62 x 170 x 170 39233 39236 57 x 120 3200 EEE ra EUROPE E32011 EUROPE NOT RELEASED TEMPLATE ONLY NOT A SET AVAILABLE BY SPECIAL ORDER ONLY REQUIRES CHAMFERED CYLINDER CASTING 14 gt RD12 User Manual STANLEY In addition to the Safety Precautions found in this manual observe the following for equipment protection and care e Make sure all couplers are wiped clean before con Tool repair should be performed by experienced nection personnel only e The hydraulic circuit control valve must be in the Make certain that the recommended relief valves OFF position when coupling or uncoupling hydraulic are installed in the pressure side of the system tools Failure to do
3. non 9 oe Pe mm eseo Pee LLL noe 33721 31979 31980 35105 31985 62201 HD ENESTE ee 34882 FIxED 34935 ADJ 34912 FIxED 34933 ADJ 3 1 2 31979 31980 35105 35438 22625 3 1 2 x 6 x 6 U 31985 62201 HD STANLEY 31978 31984 35105 65948 HD 22631 2 11 16 x 5 1 2 x 5 1 2 34680 2 13 32 x 5 x 5 RD12 DRILL TEMPLATE SETS DOUBLE SIDED RAIL SIZE SINGLE SIDED GUIDE ASSY P N ING MM INCHES COUNTRY 115 RE GUARD RAIL 3 1 32 ELEVATION 35159 USA 119 AREA 11922 2 7 8 ELEVATION 31979 31980 35105 31985 22625 3 1 2 x 6 x 6 62201 HD ISO AREA 3025 130 AREA HEAD FREE 3 1 16 41772 ELEVATION 130 AREA HEAD FREE 2 15 16 38579 ELEVATION Jusa USA jusa usa 130 AREA HEAD FREE 2 3 4 ELEVATION Po 186 FS 12084 131 re 13128 some Gies wp us 182 AREA 13228 186 AREA 18891 sees reer mesiesg Jun USA O jusa USA O USA Usa USA O usa jusa 136 AREA 13622 STD 3 3 32 31980 31981 31986 62203 HD 22625 3 1 2 x 6 x 6 ELEVATION 136 LV 283 mw 140 AREA 1403 50 KG AS1085 41774 88 x 130 x 130 60 KG AS1085 1 41774 88 x 130 x 130 STAN LEY RD12 User Manual lt 13 USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA
4. Piece Carbide Insert Kit includes the following menn 31969 Carbide Insert Package 10 inserts per package Flat Head Capscrew Torx 5 40 x 1 4 DRILL BITS Tin Drill Bite addere dt edle ta e ea aed 29471 1116 nMBhllzic ee MM 29470 u2r Sunmsl lse 29469 USA cmBnlBzi N a E AEE 29468 151 4 ini Drill Bit cto lt en ee a a ea de t va wha wd aaa aoa aaa ne OR lende 29467 15 16 MBit nna acussadsaadenddaaaridendeaady a a savasadsaacdduanaraaenara ane sends 29461 UE Snslllsem T 29465 UA cec MME 32511 151 2 i Drill Bit eee e co d ee a eei ne e rc be e da ec rebate d a avira ana ed de dd 32510 129 16 SnmBll MT 33331 usnm 67267 111 16 im DAIL m E 67268 1513 16 19 Drill er dte i a en een eet cera er need ea tiende 72652 22 mM Drill Bit eonan R 31808 23MM Bit EE NE NE 29475 24 mim Dall SITE 30563 25 mim Drill Bit keen adel ve e ra a nel ved 31674 VET a a a a a a A 31619 ea gt EEE EE 31622 PIE a ERN 29474 20MM Dall Bit co cre ee ee pee t exe dh aa whe eee aa deve tate 29473 30 5 mm DPI Bit UELUT 3
5. body Richtlinie Standards Nr Pr fung durch Directives Normes Num ro Organisme agr Directriz Los Normas No Aprobado Direttiva Norme n Collaudato EN ISO 3744 2010 Self EN 11148 3 2010 Self Machinery Directive 2006 42 EC 2006 Self 5 Special Provisions None Spezielle Bestimmungen Dispositions particuli res Provisiones especiales Disposizioni speciali 6 Representative in the Union Patrick Vervier Stanley Dubuis 17 19 rue Jules Berthonneau BP 3406 41034 Blois Cedex France Vertreter in der Union Repr sentant dans l union Representante en la Union Rappresentante presso l Unione Done at Ort Fait a Dado en Fatto a Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data 1 4 11 Signature Unterschrift Signature Firma Firma PARR HR Position Position Fonction Cargo Posizione Director of Product Development 2 gt RD12 User Manual STAN LEY DECLARATION OF CONFORMIT Vraket 2 SAFETY SYMBOLS c M E 4 A E a Eaa 5 TOOL STICKERS Bc TAGS oad ben ia a taa eub e aR ed a aa 6 HOSE TYPES A 7 HOSE isiseltis Bag cms 8 FIGURE 1 TYPICAL HOSE CONNEGTIO NS actae o Set ter et etn ede te rer eo Rer e thee Ree mE iT MADE 8 HTMA REQUIREMENTS ascona ter arbe tese x sexes deuda dor xa Rad Tl Rd Ru 9 else EET 10 TEMPLATES amp HOLE GUIDES irt tre te ene te
6. in the hole guide 4 Adjust the threaded shaft 44 until there is no move ment of the rail drill as it sits on the rail and the hole guide Wiggle the RD12 to remove all looseness Then lift the handle 49 up and turn the threaded shaft 44 clockwise approximately 1 2 turn Push the handle 49 down hard to firmly clamp the RD12 to the rail STANLEY TO BEGIN DRILLING STORAGE NOTE Clean the tool thoroughly Do not operate the drill in the fully advanced posi Remove the drill bit tion for more than 5 10 seconds at one time Advance the piston 250 in 6 mm 1 Engage the control valve on the hydraulic power pe e Drain water from the tool Source to the ON position x Retract the piston 2 To begin drilling move the control lever on the rail drill toward the drill bit symbol The drill bit will turn Store in a dry area and advance simultaneously Make sure water is COLD WEATHER OPERATION spraying from the bit Preheat the hydraulic fluid at low engine speed When TO STOP DRILLING using the normally recommended fluids fluid tempera Move the control lever to the 0 mark to stop the rail ture should be at or above 50 F 10 C before use drill Use a biodegradeable antifreeze solution such as wind TO RETRACT THE DRILL BIT shield antifreeze in the spray can Move the control lever to the retract symbol to retract Drain water from the drill when finished using the drill bit
7. so may result in damage to the quick couples and cause overheating of the hydrau lic system Do not use the tool for applications for which it was not intended e Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals e Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow see Specifications in this manual for correct flow rate and model number Rapid failure of the internal seals may result e Always keep critical tool markings such as warning stickers and tags legible STAN LEY RD12 User Manual 15 If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing problems with operation of the drill always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the specifications Use a flowmeter known to be ac curate Check the flow with the hydraulic oil temperature at least 80 F 27 C PROBLEM CAUSE SOLUTION Drill does not run Hydraulic power source not Ch
8. 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 3 hp 2 24 kW 40 F 22 C TOOL TYPE TYPE Il 7 9 gpm 26 34 Ipm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 5 hp 3 73 kW 40 F 22 C TYPE RR 9 10 5 gom 34 40 Ipm 1500 psi 103 bar 2200 2300 psi 152 159 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 6 hp 5 22 kW 40 F 22 C TYPE Ill 11 13 gpm 42 49 Ipm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 7 hp 4 47 kW 40 F 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter Min full flow filtration Sized for flow of at least For cold temp startup and max dirt holding capacity Hydraulic fluid Petroleum based premium grade anti wear non conductive Viscosity at min and max operating temps NOTE 25 microns 30 gpm 114 lpm 100 400 ssu 25 microns 30 gpm 114 lpm 100 400 ssu 20 82 centistokes 25 microns 30 gpm 114 lpm 100 400 ssu 25 microns 30 gpm 114 lpm 100 400 ssu When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temp
9. 1693 STMM DA Bitussuasseimisstkasadodtemssuskaenturandamaanasdegsbaddrrsouedadvastadeneaenmegavaatt 31675 32 mm Drill Bit sva vn pex uy in 31624 33 mMM DANUBI srann rra eei tr t tede v ente de arena ede b c d 29472 36 mm Dil TE ESSET 31647 SERVICE TOOLS Piston Seal Installation IL toc ee e te t ed eed ener ette ett a ed esa t e e d edad 31879 Piston VRE AGN EET TOREM 28868 STAN LEY RD12 User Manual 17 GQ 8 v9 OL UOH 430 3 SW31I ANY 6 9200 N S HLIM SLINN Q3 TIVLSNI 38 OS TV NVO 3LON 3 32V 1938 LSNIN XO8 NI NMCHS SWALI H3MO1 o 6 900 N S HLIM SLINN NO X18 WASSV OSTIVLSNI 38 OS TV NVO SLON dINV19 404 OG 39Vd AAS LOLCLQOM 8 00 LT LAYU TIAON STANLEY 18 RD12 User Manual PART NO 24871 24844 31097 03787 25773 25774 24868 00955 31096 15909 60787 24441 QTY DESCRIPTION 4 capscrew a wemeemus O RDT2MODELNO STOKER a owscw OO gt fioorwasmer TEM alsak u nm 3 N wo co o E A N o A o a pre egi E 2 s 8 B oo STANLEY PART TEM NO DESCRIPTION lose comren us 2 PINCH PONTWARNING STICKER ws 2 BAcKUPRING onoo mua hvoruuemoror Hews 2 ommoweng mus semen me z BEARNGRAGE ze 285 sss 12 SPRNGWASHER 20297
10. E DANGER DANGER DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6 AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC DO NOT REMOVE THIS TAG SIHL LON OG ENDO SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size STAN LEY RD12 User Manual 7 suonoeuuo esoH eoid lt lt lt MO 143 d NENNEN p 4 38
11. LS TN NE 5 E A9 ejqejdaeooe uunuuluiu e eunsseJd x oeq SLL 009 ujog EL e OE G 2 001 92 9 ainssaid oui 11 191 daay 0 pepuojui 818 suon SLL 009 ujog OL 8 8 g 7 dn Gz dn 9 epuawiwooes eseu wdi ejnuiui 194 5161 SYOLONGNOD a ze Ro B E YVAN ASN LON OQ 19413 JO plesg SOH wud eynuiui 194 suojje6 uo peseq SSL 09 1108 OL 8 6 0j dn OL dn ve SL 6 7 SSOY SNOMEA JO sJojeulelp esou WNUIIUIW syonaL 3exong ANN 104 plesg Jaqi4 SOH BANONPUOD UON penne 3 SMOUS 1uBu y Weyo sul avg ISd uinjoysseid WI HONI SYUILIN 1334 Wd1 Ido suonepueululo29s eunssaJg Buom asn J9jouuelq episu sujyBue esoH MO 5 PNI 0 STANLEY 8 gt RD12 User Manual HTMA EHTMA REQUIREMENTS HTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range Nominal Operating Pressure at the power supply outlet System relief valve setting at the power supply outlet Maximum back pressure at tool end of the return hose Measured at a max fluid viscosity of at min operating temperature Temperature Sufficient heat rejection capacity to limit max fluid temperature to at max expected ambient temperature Min cooling capacity at a temperature difference of between ambient and fluid temps NOTE TYPE I 4 6 gpm 15 23 Ipm 1500 psi 103 bar 2100 2250 psi
12. R ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH AGE TO GOUELINGS IP ANT OF THESE CONDITIONS ENST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE SAFETY DEPARTMENT INSTRUCTIONS AFTER EACH USE STORE IN A CLEAN DRY AREA FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND DO NOT REMOVE THIS TAG Ovl SIHL 3AONA3Y LON OG SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOS
13. RD12 HYDRAULIC RAIL DRILL USER MANUAL Safety Operation and Maintenance 2014 Stanley Black amp Decker Inc New Britain CT 06053 U S A 32515 4 2015 Ver 10 DECLARATION OF CONFORMITY STA N L EY UBEREINSTIMMUNGS ERKLARUNG DECLARATION DE CONFORMITE CEE Hydraulic Tools DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA I the undersigned Weisbeck Andy Ich der Unterzeichnende 7 Je soussign El abajo firmante lo sottoscritto Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby declare that the equipment specified hereunder best tige hiermit da erklaren Produkt genannten Werk oder Ger t d clare que l quipement vis ci dessous Por la presente declaro que el equipo se especifica a continuaci n Dichiaro che le apparecchiature specificate di seguito 1 Category Rail Drill Hydraulic Kategorie Cat gorie Categoria Categoria 2 Make Marke Marque Marca Marca Stanley 3 Type Typ Type Tipo Tipo RD12101 RD12100 4 Serial number of equipment Seriennummer des Ger ts Num ro de s rie de l quipement Numero de serie del equipo Matricola dell attrezzatura Has been manufactured in conformity with Wurde hergestellt in Ubereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformit con Directive Standards No Approved
14. Retract Symbol Figure 2 Retract the Drill Bit REMOVING THE DRILL BIT 1 Uncouple the water hose from the rail drill 2 Move the hydraulic circuit control valve to the OFF position and disconnect from the power supply 3 From the bit end turn the bit counter clockwise and pull it out STAN LEY RD12 User Manual lt 11 RAIL SIZE 60 ASCE 6040 65 ASCE 6540 68GN 70 ASCE 72 CHI amp NW 7250 75 ASCE 7540 75 GRT NO 1893 75 U PAC C R S 77 1 2 GRT NO 80 ASCE 8040 80 GRT NOR 85 ASCE STD 8504 8540 85 CAN PAC 8524 85 CP HEAD FREE 37337 85 GRT NOR Z 85PS 85 SOO LINE 8520 90 ARA B 9030 2 11 32 ELEVATION 90 ASCE 9040 90 C amp NW 9035 90 GN 90 RA ARA A 9020 90 SF 100 ARA A 10020 100 ARA B 10030 100 8 100 RA HEAD FREE 100 RE STD 10025 2 45 64 ELEVATION 100 RE HEAD FREE 37341 100 CN amp W 10035 100 GRT NO 100PS 100 ASCE 10040 105 DUDLEY 10524 105 DUDLEY OFFSET 110 GRT NO 11036 110 RE GUARD RAIL 110 RE 11025 2 5 8 ELEVATION 110 RE 11025 2 53 64 ELEVATION 112 RE 11228 2 7 8 ELEVATION 112TR 113 HEAD FREE 115 AREA RETARDER 3 484 FIxED ELEVATION 115 AREA 11525 2 7 8 ELEVATION 12 gt RD12 User Manual RD12 DRILL TEMPLATE SETS DOUBLE SIDED SINGLE SIDED GUIDE ASSY P N ING MM INCHES COUNTRY USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA SA a
15. cassorem p pm RN MALE COUPLER BODY 4 4 4 4 5 5 i 2 3 G 55 56 57 8 59 E 6 6 1 2 63 6 65 67 7 6 7 8 g 0 0 1 5 4 7 72 73 74 75 7 7 E 9 7 8 1 2 3 5 8 8 84 8 87 8 RD12 User Manual 4 19 PART TEM NO QTY DESCRIPTION woe ADAPTER wee 2 faecon OOO O y O E 51296 SOUND POWER LEVEL STICKER 102 DBA 35725 PLUNGER 4 35726 ADJUSTMENT SCREW ASSY ES ols eo EX o Co 93 94 95 gt IF PURCHASED AS AN ASSEMBLY THIS CAN BE INSTALLED ON ALL RAIL DRILLS Denotes part in Seal Kit EI pz 8 E Seal Kit P N 32031 Motor Seal Kit P N 28658 20 gt RD12 User Manual RD12 Clamp Assembly P N 67475 Includes the following Items 30 31 and 37 thru 55 96 102 103 111 and 112 STANLEY STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com
16. cker 31096 RD12 Model Sticker DANGER D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PRO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size STANLEY The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydrau
17. eck power source for proper flow and functioning pressure 8 10 gpm 30 38 Ipm 2000 psi 140 bar Couplers or hoses blocked Locate and remove restriction Hydraulic motor failure Inspect and repair Drill bit dulls quickly Incorrect oil flow Check that 8 10 gpm 30 38 lpm at 2000 psi 140 bar is available at the rail drill Using insufficient amount of Rotate or replace insert Increase flow of coolant coolant Make sure pressure tank is fully pumped up Check for plugged water port in drill bit Check for a clogged inlet filter Remove pipe plug in end cap and flush Drill moves on rail during drilling Drill vibrates during drilling A the inside insert noted coolant coolant Make sure pressure tank is fully Remove pipe plug in end cap and flush installing the drill on the rail Avoid insert with water Remove end cap and clean operation Template knob s loose knob s Wes Tighten knobs securely knobs securely Inserts chipped Some chipping is normal Rotate or replace if poor hole finish is Incorrect template pumped up Check for plugged water port with water Remove end cap and clean contact with hard objects filter Template knob s not tight Tighten knobs securely Not clamped properly See clamping instructions Using insufficient amount of Rotate or replace insert Increase flow of in drill bit Check for a clogged inlet filter filter Handling damage Make sure drill bit is retracted wh
18. eet e ete ee ner eed eb ce e gr an Ld ananasen 12 TOOL PROTECTION amp GARE eene tege eee estas 15 TROUBLESHOOTING rni ettet te tena otc bt di eer erc eden ee ced merde ad 16 SPECIFICATIONS LER 17 ACCESSORIES M 17 RD12 PARTS ILLUS TRATION sunni 18 RD12 IAEA 19 IMPORTANT To fill out a Product Warranty Validation form and for information on your warranty visit Stanleyhydraulics com and select the Company tab Warranty NOTE The warranty Validation record must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STAN LEY RD12 User Manual lt 3 Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly follo
19. en Insert screw difficult to remove Not assembled with lubricant Install screw with anti seize lubricant on the threads 16 RD12 User Manual STAN LEY Bit CAD E up to 1 9 16 in diameter 36 mm diameter le Carbide Inserts 2 on Insert Holder PROS SUNS a coisas P AEN 2000 psi 140 bar Flow Range 8 10 gpm 30 38 Ipm PORDO ruan ee 8 SAE O ring Connect Slze and Type eei 3 8 in Flush Face Couplers Weight with couplers w o templates amp bit mmm 59 b 26 75 kg Length handle extended to erteni enne nennen nnne 33 inches 84 cm am 8 5 inches 21 6 cm Height w o templates maximum sssssssssseseeene nennen nere nnns 21 inches 53 35 cm ERMMA Ls D 30 lpm 138 bar Sound Power Level wesc 102 dBA VIbrati n IEEE NOTE Weights dimensions and operating specifications listed are subject to change without notice Where specifications are critical to your application please consult the factory ACCESSORIES RAIL TEMPLATES amp HOLE GUIDES See TEMPLATES amp HOLE GUIDES under the OPERATION section of this manual Ten
20. erature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal CLASSIFICATION AAAA EHTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range 3 5 4 3 gpm 13 5 16 5 Ipm Nominal Operating Pressure 1870 psi at the power supply outlet 129 bar System relief valve setting 2495 psi at the power supply outlet 172 bar 4 7 5 8 gpm 18 22 Ipm 1500 psi 103 bar 2000 psi 138 bar 7 1 8 7 gpm 27 33 Ipm 1500 psi 103 bar 2000 psi 138 bar 9 5 11 6 gpm 36 44 Ipm 1500 psi 103 bar 2000 psi 138 bar 11 8 14 5 gpm 45 55 Ipm 1500 psi 103 bar 2000 psi 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements STANLEY RD12 User Manual 9 PREOPERATION PROCEDURES PREPARATION FOR INITIAL USE The tool as shipped has no special unpacking or assem bly requirements prior to usage Inspection to assure the tool was not damaged in shipping and that it does not contain packing debris is all that is required Otherwise the tool may be connected to a hydraulic source upon receipt CHECK HYDRAULIC POWER SOURCE 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source develops a flow of 8 10 gpm 30 38 Ipm at 2000 psi 140 bar 2 Make certain the hydraulic power
21. lic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE O
22. ool when not in use 6 RD12 User Manual Lwa 102 51296 31096 Sound Power RD12 Model Sticker Sticker PINCH POINT STAY CLEAR OF ALL MOVING PARTS 17572 Pinch Point Warning Sticker DANGER ae 2 FAILURE TO USE HYDRAULIC HOSE LABELED AND CER TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE ALEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE 31049 Eye Protection Sti
23. source is equipped with a relief valve set to open at 2200 2300 psi 152 159 bar maximum 3 Make certain that the power source return pressure does not exceed 250 psi 17 bar CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the hose couplers on the tool It is a good prac tice to connect the return hose first and disconnect it last to minimize or avoid trapped pressure within the tool 3 Observe flow indicators stamped on hose couplers to be sure that oil will flow in the proper direction The female coupler is the inlet coupler 4 Observe the IN and OUT port lettering on the valve block assembly to ensure that the hydraulic flow is in the proper direction The IN port lettering indicates the inlet pressure side NOTE The pressure increase in uncoupled hoses left in the sun may result in making them difficult to connect When possible connect the free ends of operating hoses together USING COOLANT The RD12 rail drill is equipped with a separate coolant can assembly that is used to deliver coolant to the drill bit Follow the instructions below to use the coolant can assembly with the rail drill 1 If operating the rail drill at temperatures above 32 F 0 C fill the coolant can with ordinary tap wa ter 10 RD12 User Manual 2 If operating the rail drill at temperatures below 32 F 0 C fill
24. t or any part s if the hydraulic power source is connected Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Always connect hoses to the tool hose couplers be fore energizing the hydraulic power source Be sure all hose connections are tight and are in good con dition Do not operate the tool at oil temperatures above 140 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort e Never wear loose clothing or unrestrained long hair that can get entangled in the working parts of the tool To avoid personal injury or equipment damage all STANLEY tool repair maintenance and service must only be performed by authorized and properly trained per sonnel The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Failure to do so may result in damage to the quick couplers and cause overheating Use only lint free cloths Never transport or carry the tool with the unit ener gized Use proper lifting techniques when handling the tool Do not overreach Maintain proper footing and balance at all times Keep hands and fingers away from rotating parts Do not operate a damaged improperly adjusted or incompletely assembled tool Do not exceed the rated limits of the
25. the coolant can with a mixture of 50 ordinary tap water and 5096 biodegradable anti freeze 3 Pressurize the coolant can using the carrying han dle pump 4 Connect the coolant can assembly to the rail drill us ing the supplied quick disconnect coupler OPERATING PROCEDURES 1 Observe all safety precautions 2 Make sure the drill bit you intend to use contains carbide inserts with good cutting surfaces If the surfaces are worn or chipped unscrew the retaining screw and rotate the insert to a good cutting surface If the inserts do not contain a good cutting surface on one of the four sides replace the inserts Make sure the bit holder is not damaged 3 Install the drill bit into the piston machining assem bly 24 and then turn it clockwise until it stops RAIL TEMPLATES amp HOLE GUIDES NOTE The RD12 must be used with rail templates and hole guides See the chart at the end of this section for selections of rail templates and hole guides 1 Install a hole guide assembly onto the rail and posi tion it where you want to drill 2 Install templates onto the rail drill with the rail size facing the rail NOTE To avoid drill bit damage make sure the drill bit pis ton assembly is fully retracted prior to placing the RD12 on the rail 3 Set the rail drill over the hole guide on the rail so that the templates are nested between the ball and the base of the rail and the adjustment screw 52 fits in a slot
26. tool or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Check fasteners tightness often and before each use daily Never operate the tool if you cannot be sure that underground utilities are not present Underground electrical utilities present an electrocution hazard Underground gas utilities present an explosion haz ard Other underground utilities may present other hazards Always replace parts with replacement parts rec ommended by Stanley Hydraulic Tools Warning hydraulic fluid under pressure could cause skin injection injury If you are injured by hydraulic fluid get medical attention immediately RD12 User Manual 4 5 if GHTMA CATEGORY S 11207 28788 Circuit Type D Manual Sticker Sticker 25610 Railroad Help Desk Sticker Stanley Hydraulic Tools 3810 SE Rd Milukie Oregon 97267 USA Model No 26 38 ipm 7 10 gpm 140 bar 2000 psi RD12 900 RPM RD12 Model Sticker NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES REPLACE DECALS IF THEY BECOME WORN OR DAMAGED REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR The safety tag P N 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the t
27. ust always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The model RD12 Hydraulic Rail Drill will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and under stand this manual and any stickers and tags attached to the pressure washer and hose before operation Fail ure to do so could result in personal injury or equipment damage e The operator must start in a work area without by standers Flying debris can cause serious injury Do not operate the tool unless thoroughly trained or under the supervision of an instructor Establish a training program for all operators to ensure safe operation e Always wear personal protection equipment PPE such as goggles safety shoes head eye breath ing and ear protection when operating the tool Use gloves and aprons when necessary The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions Do not inspect clean or replace the drill bi
28. wed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel A DANGER a WARNING a CAUTION CAUTION NOTICE IMPORTANT 4 gt RD12 User Manual STAN LEY Tool operators and maintenance personnel m
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