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35001_BT5400 BRIGHTNESS METER - Can

1. BTG 2007 7 2 3 Internal Signal and LED Settings BT 5400 VO no Internal signals 0 4095 Date Name Tmdiff Ttdiff T led Btdiff Rtdiff Gtdiff Ntdiff Ftdiff I temp LED current 0 40 mA 0 Off Date Name Blue Red Green NIR FIR TLED 70 BT 5400 Appendix M2067 1en 7 2 Forms and Standards as D D lt D 2 _ 2 Y O Oo oa is O _ o TD O n oO ho O a 5 D a 7 2 4 Calibration Follow Up sheet raw pp pl ee ae RS E il 3 AMENA CR CON EN ee E A A A ASA a el PA nan er ee E a a HUA NIR ISO k4 k5 NIR raw raw ISO 1SO 1SO k2 k3 Green raw a SOL E kE ib ee ISO ISO Who ISO Q4 K6 K7 x Blue ISO K8 Green ISO K9 x NIR Date Name Lab valllestr Mix Error Blue Red Green NIR__ FIR Blue Red Green NIR__ FIR ISO SO US a po o yy MM DD HH MM o en als sio MIX ISO M2067 1en BT 5400 Appendix BTG 2007 71 7 2 Forms and Standards 7 2 5 Compensating Calibration Sheet BT 5400 VO no Compensating Analog out 1 2 3 4 5 Comp Date Name No A out 1 A out 2 A ou
2. The push buttons have the following functions depending upon position in menu structure Push button Sample o Function Reads a measurement value from the transmitter that corresponas to a calibration sample value Arrow up Scrolls up in the menu structure Change a value upwards Discard a sample value Arrow down y Scroll down in the menu structure Change a value downwards Discard a sample value Enter e Select menu options Moves the cursor to the right Stores entered values and calibration samples 88 BT 5400 JCT 1100 BTG 2007 M2067 1en 8 4 Operating Instructions Start up display Result display Result display Channel setting Range setting Span setting Offset adjustment Gain Damping setting JCT Communication 8 4 2 2 Menu Structure NOTE The display on the junction box always returns to the Result display after 15 seconds of inactivity or after three minutes if a message has been shown If data was changed it is automatically saved to the transmitter BT 5400 UV IR 1 76 6 ISO 1 13 5 mA CHANNEL 1 RANGE 1 50 0 95 0 OFFSET 0 00 GAIN 1 00 DAMPING 0 JCT COMM ON The transmitter type is displayed
3. JCT 1100 tem Sparo Qty PartN s Descripti No spare ty art No pare part escription parts 1 A0092155 Analog out extension kit Analog Out 4 amp 5 extension kit for BT 5400 For more information regarding JCT 1100 parts see section 8 6 Accessories Sensor card SPC 100 3 O iz SPC 1000 Y o y fon Rec EN No Spare Qty Part No Spare Part Description parts 1 1 93253847 Hand held terminal complete SPC 1000 2 1 84396449 Connection cable complete 3 1 74399536 Sensor card SPC 1000 A 4 1 74417959 Adapter for terminal connection 1 46021309 Mains adapter not shown 220 VAC 12 VDC 46021317 110 VAC 12 VDC 1 74417959 Adapter for terminal connection dj 1 46019873 Alkaline battery not shown 9V 6LR61 1 A0003632 Reference complete for UV with fluorescence paper 1 A0003111 RS 485 cable for PC software BT Calibration 1 A0093252 BT Calibration sofware Notes Recommended spare parts marked have a typical operating life of two years Recommended spare parts marked are less likely to be needed but are recommended where many transmitters are in operation M2067 1en BT 5400 Parts List 63 BTG 2007 6 3 Accessories 64 BT 5400 Parts List BTG 2007 M2067 1en 7 1 Planning the Installation 7 Appendix Fig 9 Typical sensor installation 1 Brightness Transmitter BT 5400 2 Total Consistency Transmitter TCT 230X 3 BTG Sampling valve type MPS 1000 7 1 Planning
4. 79 8 3 Installation INSttUCHONS asser d s de dr idee DE ne fees ds 80 8 4 Operating INStuctons c 02 4c2 cwee 480 o node APE 87 8 5 Service Instructions Sans deals eos Ra 93 8 6 Paris Sao e E da wate ins s De DE em ase 101 Il BT 5400 Table of Contents M2067 1en BTG 2007 1 1 General 1 Product Introduction 1 1 General The BT 5400 is designed for monitoring pulp bleaching in distributed control supervisory or stand alone applications Due to a unique method of measuring brightness and a user programmable algorithm the BT 5400 can calculate compensated brightness signals that consider variables and inputs from a variety of process measurements The BT 5400 is available in a UV Ultra Violet light source variant for measurement of fluorescence There are five analog output signals specifically designed for brightness and color measuring including ERIC Effective Residual Ink Count and flourescence UV BT 5400 is a part of the BTG s smart transmitter product line It is an intelligent microprocessor based transmitter that in conjunction with the hand held terminal SPC 1000 can be connected at any point on the 4 20 mA output signal loop Calibration is done using a PC software called BT Calibration The BT 5400 is mounted through a ball valve assembly SS 2343 or titanium grade 2 to a weld in stud or FRP stud The BT 5400 can be used to measure brightness and color in all types of ble
5. 78 76 74 74 76 78 80 82 84 86 88 Instrument ISO M2067 1en BT 5400 Service Instructions 47 BTG 2007 5 4 Mechanical Maintenance 9 4 Mechanical Maintenance Material Screw driver Universal screw wrench Flash light Lubricant for sealings 5 4 1 Remove Moisture from Circuit Board Loosen the cover Check the gasket to make sure that no liquid can penetrate Carefully lift the cover Use a lamp to check for any condensation on the circuit board Check that LED 3 is lit and that LED 4 flashes once every five seconds ar N gt 5 4 2 Retract Transmitter from Sluice Valve 1 Use protective goggles and chemical resistant equipment Inform the operator what you are doing Turn off the transmitter at JCT 1100 Disconnect the cable connections Loosen the two safety screws behind the box Screw out the transmitter Close the valve Loosen the locking nut on the trapezoid threaded screw ON DOO bh 0 PD Screw out the transmitter 5 4 3 Check Window The transmitter must be removed Wipe the window with a cotton cloth Illuminate with a lamp Check that the window is intact and also check it for scratches Check that there is no dirt on or underneath the window OO O1 BB ND Check that there is no condensate under the window BT 5400 Service Instructions M2067 1en BTG 2007 5 4 Mechanic
6. 1 x Sealing kit Article no 84514280 3 4 Connection Instructions 3 4 1 Electric Connection See section 8 3 16 BT 5400 Installation Instructions BTG 2007 M2067 1en 4 1 Hand held Terminal SPC 1000 4 Operation Instructions 4 1 Hand held Terminal SPC 1000 For more information about the SPC 1000 see section 7 4 M2067 1en BT 5400 Operation Instructions BTG 2007 4 2 Commissioning 4 2 Fig 4 Electronics box 1 Power button 2 SPC 1000 connection Commissioning 4 2 1 Startup When you are confident that your BT 5400 has been correctly installed and you are ready to power up the system for calibration and or testing you should run through this brief check list before powering up Using this list can help ensure trouble free initialization of your system NOTE To ensure that the ball valve assembly and the probe are correctly installed and free from leakage it is recommended that you pressure test the system with water The pressure should be kept higher than the rating according to applicable regulations 1 Ensure that the system is turned OFF before attaching the system cable to the transmitter NOTE Tighten the system cable contact securely 2 Check all wiring 3 Install the brightness transmitter BT 5400 4 Remove the lower cover of the electronics box power up the transmitter and reattach t
7. Q Min 15 mm 0 6 Max 15 mm 0 6 1 mm 2 8 in 100 mm 3 9 12 BT 5400 Installation Instructions BTG 2007 M2067 1en 3 2 Welding Instructions 3 2 2 SMO 254 and Titanium Weld in Stud Installation NOTE Pipe thickness shall not be more than 15 mm DANGER CHECK PIPES Risk for corrosive toxic or aggressive liquids or gases with high pressure or high temperature DANGER Use protective clothing X 56 mm 2 2 M2067 1en BT 5400 Installation Instructions 13 BTG 2007 3 2 Welding Instructions 3 2 3 FRP Stud Installation NOTE Pipe thickness shall not be more than 15 mm DANGER CHECK PIPES Risk for corrosive toxic or aggressive liquids or gases with high pressure or high temperature DANGER Use protective clothing Q Min 15 mm 0 6 W Max 15 mm 0 6 X 71 mm 2 8 Y 70 Z Min 100 mm 3 9 14 BT 5400 Installation Instructions M2067 1en BTG 2007 3 3 Mounting Instructions 3 3 Mounting Instructions 3 3 1 Mounting the Sluice Valve Tools required Spanner 3 3 2 Mounting the Brace Tools required Spanner Weld equipment M2067 1en BT 5400 Installation Instructions 15 BTG 2007 3 4 Connection Instructions 3 3 3 Mounting the Probe Tools required Spanner Parts required
8. i stud in titanium tn i ET 1 Weld in stud 2 Sealings 3 Sealings 4 Trapezoid nut TD LD 50 BT 5400 Service Instructions M2067 1en BTG 2007 5 4 Mechanical Maintenance 5 4 7 Insert Transmitter 1 O O1 KR D N Grease the sealings and the tip of the probe tube Do not grease the optical surface and the trapezoid threaded nut Do not forget the O ring on the flange Insert with a continuous twisting motion until the probe touches the stop Fasten the nut on the trapezoid threaded screw Open the valve Crank the handle until the O ring positions correctly The flange on the probe will meet the flange on the ball valve Lock the transmitter with two locking screws Connect the cables 9 Switch on power to JCT 1100 M2067 1en BT 5400 Service Instructions 51 BTG 2007 5 5 Service Hardware I O part 5 5 Service Hardware I O part Material Digital Multimeter DMM 4 to 20 mA meter Oscilloscope Reference included with delivery Screwdriver 5 5 1 Electric Test points Check that there is power to the instrument and that the fuses in the junction box are intact Also check that fuse S1 250 V Slow 2 A on the circuit board is intact Check that LED 3 is lit up indicating that 24 V
9. on Range B D It should be less than 0 1V 17 Check that LED 5 is lit up when the alarm is activated 18 Press Alarm ON until it shows Alarm OFF 19 Press Send page button and Send change button and check that LED 5 goes out and that the DMM measures OL M2067 1en BT 5400 Service Instructions 53 BTG 2007 5 5 Service Hardware I O part 20 Switch off the JCT 1100 and move the transmitter cable back to contact J1 Range inputs and change so that Mode shows Range 5 5 2 3 Check the Temperature Sensor Remove the transmitter from the process and allow it to cool for 3 hours AA OU N From the SPC 1000 main menu select Misc Press Factory setting button Enter code 1632 and press Enter button Select All signals Wait for 5 seconds before the page is updated Mraw temp temperature at the probe tip should be approx 25 C 77 F room temperature and the Internal temp temperature of the circuit board approx 40 C 104 If the transmitter is installed the process the internal temperature could be up to 20 C 68 F higher than the ambient temperature The temperature of the medium should however be less than or equal to the process temper ature Temperature transmission to the temperature sensor can vary de pending on the mounting stud material 5 5 2 4 Check or Calibrate mA Input Signal 1 Oo of D Connect a mA source to JCT 1100 terminal AUX In F via th
10. Measuring ranges 4 20 mA Current limited to 21 mA Superimposed digital signal according to standard HART protocol and BELL 202 modem Follows HART universal commands With HART filter 750 Without HART filter 1000 0 4 20 mA Solid state relay SSR optocoupler output Four separate individually programmable externally connectable using a binary coded switch Also accessible via the communications link Communication Junction box Hand terminal Display for viewing and buttons for adjusting span offset damping and calibration constants Using the BTG SPC 1000 hand held terminal jack plugs into the junction box The communication is superimposed over the 4 20 mA current loop DCS Directly with the DCS HART universal commands can easily be made available Fieldbus Prepared for fieldbus communication e g Profibus PA or Fieldbus Foundation Connections BT 5400 JCT 1100 BTG 2007 M2067 1en 8 1 Product Introduction Transmitter connection LIYCY 5x2x0 5 twisted pair shielded 10 m 33 ft cable with connector is included in the delivery This cable is connected to the terminal strip in the junction box Other cable lengths are available on request max 100 m 328 ft Cable fittings Brass nickel coated Supply voltage Supply voltage Built in multi voltage power supply 100 240 V AC Power consumption 50 60 Hz 85 264 V AC 47 63 Hz Maxi
11. analog out configuration Action Check if the HART filter or isolation amplifier is correct ly mounted Seesection 8 5 2 1 Check the complete 4 20 mA loop for breaks See the transmitter part of this manual for calibration instructions Replace or remove the iso lation amplifier circuit board Seesection 8 5 2 1 Switch to correct sensor card and program in the SPC If the output signal is con nected to a DCS check that the total loop resistance is between 2500 and 7500 with HART filter or be tween 2500 and 10000 without HART filter See point 4 above Check the connectors and cabling from the SPC to the main circuit board 9 Check that the SPC func tions correctly If it does itis necessary to replace the main circuit board See sec tion 8 5 2 4 Replace or remove the cir cuit board Seesection 8 5 2 1 See the transmitter part of this manual for calibration instructions BT 5400 JCT 1100 BTG 2007 99 8 5 Service Instructions Fig 30 Fuses and test points on the main circuit board Pos _ 0 N O 0 A W N TP TP TP1 TP2 TP3 TP5 6 o Fisesssssees F BSRRS as dese hesa z CTE Y lo o rose of TITI dos p
12. Date 2007 03 16 11 12 02 Event Aout1 Hi Value 75 2 Range 1 When the value is back within the alarm limits it is logged with the addition OK Example The Aout 1 value is below the alarm limit 74 0 Appearance in SPC Date 2007 03 16 11 32 12 Event Aouti OK Value 70 4 Range 1 An active alarm that is shut off is marked in the log by Off If the alarm output is activated by one or several alarms all active alarms must be deactivated before the alarm output is deactivated Set the alarms to OFF to do this This event will be logged with Car alarm M2067 1en BT 5400 Service Instructions 43 BTG 2007 5 2 Alarm and Events 5 2 2 Exceptions Exceptions are reported to be used for diagnosis or troubleshooting mainly by BTG personnel Why and when Exceptions are reported can not be influenced by the user The following things may cause an Exception Description Event Text System start Started New program New progr version Cleared Eventlog Clr EvLog Changed settings New config Overflow Pre T err Underflow Pre T err OK Pre T OK Overflow Pre M err Underflow Pre M err OK Pre M OK zero division K1 0 zero division Kl is OK zero division K2 0 zero division K2 is OK Description When the system is restarted after a power fail voltage drop All settings are reset to basic settings when a new program is downloaded to the transm
13. SAMPLE SAVED is displayed if the sample value is saved Press enter e to display sample date note the date NOTE Always mark the lab sample with date and time The lab sample value for the corresponding calibration cannot be entered from the JCT 1100 The BT Calibration sofware must be used Date De 00 Press enter e to display sample time note the time Time N Press enter e to complete and finish sampling procedure 90 BT 5400 JCT 1100 M2067 1en BTG 2007 8 4 Operating Instructions Channel setting CHANNEL 1 1 Range setting RANGE 1 1 Span setting SPAN 0 50 2 00 0 50 2 00 SPAN 1 00 2 50 Press enter e to select another channel Press 4 or y to choose a channel to view edit Verify by pressing enter e Press enter e to select another range Press 4 or y to choose a Range Verify by pressing enter e Note The transmitter will continue operating with the range set by the Range select switch and the output signal will not change All Range specific parameters Span Offset Damping amp Calibration can be changed for each Range However the changes will not take affect until the transmitter s range is changed via the Range select switch Press enter e to change the Span
14. 21 22 Press Next Column button once so the cursor is placed in the Lab column Press the Edit button Enter the high ISO value noted in the test report Reference measurement Lab for the reference Press Enter Menu button for the UV channel the value with the fluorescent paper Press Next row button Enter the high ISO value noted for the reference Press Enter Menu button Repeat step 14 and 15 until all Lab values are entered Press the Send button and then the Send change button Enter the code 42600 and press the Enter Menu button only needed if send code is ON Turn the reference cylinder on the probe tip so the lower ISO value is used If used put the fluorescent paper back into the black plastic box NOTE The side with the dark plastic inside the reference cylinder is the lower ISO value For the UV channel the fluorescent paper is not used for the lower value 23 24 25 26 Wait two minutes for the signal to stabilize Press Next Column button until the cursor is placed in the Low probe column Repeat step 7 to step 18 Note that when entering Lab values the Low reference values must be used from the test report Reference measurement Lab Mount the BT 5400 in the process 22 BT 5400 Operation Instructions M2067 1en BTG 2007 4 3 Precalibration 4 3 2 Check Reference Calibration Prerequisites BT 5400 has been mounted and in contact with the process for at
15. Bad 24 VDC Check capacitor or resistor value from shield to ground The raw signal drops significantly 5 10 minutes after the instrument has been inserted in the process Moisture on the inside of the window Fi ber optics are not properly fastened Clean the probe make sure that it is dry inside and make sure the fiber optics are fastened The raw signal drops in relation to the reference Dirt on the window Dirt or moisture on the inside of the window Measurements made at different tem perature Fiber optics have loosened O ring leakage Clean the probe and make a reference procedure Check the O rings and the O ring groove The logging program stops or runs slowly Too low uptime rate Increase the uptime rate from 7 to 10 155 1 58 BT 5400 Service Instructions BTG 2007 M2067 1en 5 7 Troubleshooting Error Probable cause Suitable measure Leakage from a new ball valve The ball valve has been used for taking Use the ball valve only for inserting the samples Wrong sealings The ball valve probe Change sealings Check the ball is damaged valve M2067 1en BT 5400 Service Instructions BTG 2007 59 5 7 Troubleshooting 60 BT 5400 Service Instructions BTG 2007 M2067 1en 6 1 Measuring Probe 6 Parts List 6 1 Measuring Probe Measuring Probe 34 56 Contact RS 485 7 8 Contact
16. 5400 Low Voltage Direetive 73 23 EEC EMC Direetive 89 336 EEC PED Direetive 97 23 EEC RoHS 2002 95 EC WEEE 2002 96 EC EN ISO 12100 1 EN 61010 1 CAN CSA C22 2 No 1010 1 92 NEC Class 2 1EC 60950 1EC 60601 EN 61000 6 4 99 EN 61000 6 2 04 Pressure equipment for piping In accordance to Article 1 Table 9 art 3 3 Annex H Sound eng practise Must not bear CE marking Sluis valve device ace to ASME n a not Annex N a ISO 9001 monitored by Lloyd s Register Quality Assurance Anders Hjort MD BT 5400 Safety Instructions BTG 2007 M2067 1en 3 1 Unpacking 3 Installation Instructions 3 1 Unpacking The following is included in a BT 5400 delivery co 10 11 12 OO EN 07 E a x Measuring probe x BT 5400 test report x Reference kit x Ball valve x Brace x Block wrench 17 mm x Weld in stud x Transmitter cable 1 x JCT 1100 electronics box 1 x Hand held terminal SPC 1000 1 x User manual 1 x BT Calibration installation CD de sd a jt ht i 3 2 Welding Instructions 3 2 1 Stainless Steel Weld in Stud Installation NOTE Pipe thickness shall not be more than 15 mm M2067 1en BT 5400 Installation Instructions BTG 2007 11 3 2 Welding Instructions DANGER CHECK PIPES Risk for corrosive toxic or aggressive liquids or gases with high pressure or high temperature DANGER Use protective clothing
17. 5400 Operation Instructions 35 BTG 2007 4 6 Calibration by Sampling 4 6 4 Update Reference Values This section describes the procedure to check whether internal reference values are valid or not Over time changes in the measurement accuracy can occur due to ageing etc Measured values must not differ more than 0 5 ISO from the latest values noted in the Reference measurement section of the test report For update of reference values see section 4 3 1 Calibrate using Reference NOTE It is important to note the new values in the Reference measurement section of the test report for the BT 5400 36 BT 5400 Operation Instructions M2067 1en BTG 2007 4 7 Damping and Measuring Span 4 7 Damping and Measuring Span The damping time constant is set after calibration has been completed Set it so that the signal is stable Use a mean value of 0 40 measurements allowing 6 seconds for each measurement Caution A too long damping time constant will reduce the accuracy of the control If a very long time constant is needed due to an unsteady probe signal the system transmitter is probably working in an unstable poorly mixed pulp flow In this case you should consider e Relocating the transmitter further from the pump Improving the remixing system or the supply of dilution water etc Setting a too long time constant reduces the benefit of the transmitter s high precision Contact BTG for furthe
18. BIG MI USER MANUAL RAISING YOUR PRODUCTIVITY Pulptec 575400 Brightness Transmitter BTG Instruments AB M2067 len Disclaimer The contents of this document are subject to revision without notice due to continued progress in methodology design and manufacturing BTG shall have no liability for any error or damages of any kind resulting from the use of this document BTG 2007 BTG Instruments AB P O Box 602 SE 661 29 Saffle Sweden Phone 46 533 426 00 www btg com BTG Instruments AB Table of Contents 1 Product introduction sica a 1 1 1 E A RE aah aren D RE A dyad 1 1 2 echnical Data e Gon an a he eae te Ea 3 1 3 Dimensions and MOURINO rai co wt eran Rie alemdar are 5 1 4 Type Sign Explanations estic aid esas Gog ede ne ee eS 6 2 Satety INStructiOns si hoes oie M et Es 7 2 1 General ESS ARR nn hatte ated trace et hates Baracoa dyer 7 2 2 CONVENTIONS yai ARS dae 8 2 3 Safety Regulations cnt wey ress Gh ete Ree eee es Jo Re od ene 9 2 4 CEDE ON 2h daa 10 3 Installation Instructions 11 3 1 WTS ACN it ne us sn de et E Cie RE Re ete ES 11 3 2 Welding Instructions ssaa ia Ste ce mie Rae Ne ire 11 3 3 Mounting Instructions 222 202 Gt ue ed da a ee ha che 15 3 4 Connection institucions bsos raid 16 4 Operation Instructions 17 4 1 Hand held Terminal SPC 1000 200 ag dater date 17 4 2 COMMISSIONING aire tie eas falar thee ed ee een w
19. Brightness Determination and Instrument Follow up Sampling to determine brightness and the subsequent laboratory analysis pro vides a reference for calibration and follow up of the transmitter It is therefore most importance that both sampling and laboratory analysis prioritize accuracy and repeatability The tranmitter s accuracy and repeatability is based on these criteria e Sampling The sampling equipment and its positioning determine whether or not a representative sample can be extracted from the pipe The sampling technique is necessary to transfer the sample to a safe vessel A sample taken from a completely different position such as a wash filter at an uncertain time will provide a less reliable result than a sample extracted close to the transmitter while measuring signals were noted Some important aspects to consider are the variations in samplers ball valve vs mushroom valves transmitter filtering time sample accuracy process variations and process parameters for personal safety burns can occur at temperatures over 50 C 122 F dangerous or acid chemicals process pressure e Sheet determination according to SCAN CM 11 95 ISO 3688 Determination of brightness according to SCAN P 3 93 ISO 2470 T525 On 92 e Determination of fluoresence in Anex B ISO 2470 T525 On 92 Follow up It is advisable to follow up the transmitter using Error Lab sample Transmitter as a follow up It is also worth
20. DC is present Measure the following voltages GND TPO and TP3 24 VDC 2V GND TPO and TP1 15 VDC 0 75V GND TPO and TP2 5 VDC 0 25V GND TPO and TP4 15 VDC 0 75V GND TPO and TP5 5 VDC 0 25V GND TPO and TP7 5 VDC 0 05V GND TPO and TP8 10 VDC 0 05V GND TPO and TP9 1 235 VDC 15mV 35mV Check the following if something is wrong e Is the application program running LED 4 indicates if the boot program or an application program is running or not If it is flashing once per second the boot program is running and waiting for the application program to be downloaded via an RS 485 cable for BTG personel only If it flashes approximately once every 5 seconds the application program is running If the LED is constantly on or off the program has not started Are all cables connected correctly Check that all cables are properly inserted BT 5400 Service Instructions M2067 1en BTG 2007 5 5 Service Hardware I O part 5 5 2 Checking Communication to and from SPC 1000 Check that a resistor 250 300ohms is fitted between terminals Out1 mA1 and Out1 mA1 in JCT 1100 Connect SPC 1000 to JCT 1100 and switch on the hand terminal Choose BT 5400 and the latest version 5 5 2 1 Check Range inputs Check that the transmitter cable to from JCT 1100 is placed in contact J1 Range inputs 1 Short circuit JCT 1100 between terminals Gnd and Range A C then check t
21. Disconnect the HART unit which is not the one that you want to communicate with since there are terminals that do not func tion properly Can be due to disturbances in the environ ment or bad cables Check all cables and fittings Normally there is only one Slave and the error will not occur Disconnect any Slave other than the one you want to communi cate with Probably there are other units connected to the cable that disturb the communication Disconnect them Update the software in the SPC 1000 or the transmitter so that they can communicate Update the software in the SPC 1000 or the transmitter so that they can communicate Check the cables between the transmitter and the SPC 1000 Check the cables between the transmitter and the SPC 1000 The SPC 1000 is not connected to the transmitter or the transmitter is not turned on Check the cables between the SPC 1000 and the transmitter Update the software in the SPC 1000 or the transmitter so that they can communicate Choose the right transmitter when starting the SPC 1000 Update the software in the SPC 1000 or the transmitter so that they can communicate Connect to the right transmitter and start with READ DATA If it is the right trans mitter go to READ DATA M2067 1en BT 5400 Service Instructions BTG 2007 45 5 3 Sampling Sheet Determination Brightness Determination and Instrument Follow 5 3 Sampling Sheet Determination
22. El wk ooo coe UN it SE mmi ES 23 5 11 5 4 95 1 20 Max 2 2 2 2 24 5 12 5 5 05 1 25 Unit A A A A V V Comment Fuse for AC power supply 250V 2AT Fuse for AC power supply 250V 2AT Fuse for 24 V DC power supply 250V 2AT Fuse for DC DC converters 250V 2AT Ground reference for all voltages test points Output voltage from 24 V DC power supply SPC 1000 supply voltage from DC DC converter Regulated system supply voltage from DC DC converter Reference voltage for HART modem Measure all TP s between TP GND and the TP at hand using a high impedance digital voltmeter 100 BT 5400 JCT 1100 BTG 2007 M2067 1en 8 6 Parts List 8 6 Parts List 8 6 1 JCT 1100 fom Rec ae No Spare Qty Part No Spare Part Description parts A0012070 Junction box complet
23. F IR UV 0 8 Press the Send page button and then the Send change button 9 Enter the code 42600 and press the Enter Menu button only needed if send code is ON 10 Press the Menu button three times to go back to the main menu 11 Take a physical sample for lab analysis NOTE The same lab sample can be used to configure brightness Eric lightness redness and yellowness measurements 12 View A out 5 and read the measured value Example 0 0 13 Calculate the difference between the lab value and the measured value In the example here the lab value was 0 5 The offset is thus calculated as 7 0 0 7 0 14 Press the Offset button 15 Enter the calculated offset value Example 7 0 16 Press the Enter Menu button 17 Press the Send data button and then the Send change button 18 Enter the code 42600 and press the Enter Menu button only needed if send code is ON 28 BT 5400 Operation Instructions M2067 1en BTG 2007 4 4 Configure 4 4 6 Configure UV Measurement Prerequisites BT 5400 has been mounted and in contact with the process for at least three hours and has the same temperature as the process e Reference calibration and reference check have been performed NOTE To demonstrate UV measurement configuration hypothetical lab samples are used with a lab value of 8 ISO 1 Take a physical sample for lab analysis 2 From the SPC 1000 main menu press A out until 5 is
24. When the first number starts to blink press a or y to change the number Press enter e to accept The next number will blink Repeat the procedure until done After the last value has been entered the new span is set M2067 1en BT 5400 JCT 1100 BTG 2007 91 8 4 Operating Instructions Offset adjustment Gain Damping setting JCT Communication OFFSET 0 00 0000 0000 GAIN 1 00 DAMPING 0 00 JCT COMM ON OFF Press enter e to change the offset The sign character starts to blink Press a or y to change the sign or number Press the enter e to accept The next number will blink Repeate the procedure until done Press enter e to change the gain The first number starts to blink Press 4 or y to change the value Press enter e to accept The next number will blink Repeat the procedure until done Press enter e to change the damping value The first number starts to blink Press a or y to change the number Press enter e to accept The next number will blink Repeat the procedure until done Enter e toggles communication ON or OFF Auto returns to ON after 30 minutes Should always be set to OFF when the SPC 1000 is used 92 BT 5400 JCT 1100 BTG 2007 M2067 1en 8 5 Service Instructions F
25. junction box O Window Saphire x Window socket bm oe Temperature sensor De E H Hg Fiber optics Fiber optics O ring 79 5x3 EPDM 10 Optics board 13 Contact second seal 14 Screw M6S 10x25 J Fig ONooahWD 15 O ring 16 O ring 2 Spare Parts Rec Part No Item A Part No N spare Qty Stainless P Spare part Description No parts SEE Titanium 9 6 Screw Included in Sensor board kit item no 12 11 1 Nylon washer Included in Sensor board kit item no 12 12 1 B0011163 B0011163 Sensor board kit M2067 1en BT 5400 Parts List 61 BTG 2007 6 2 Ball Valve 6 2 Ball Valve Fig 8 Ball Valve 1 Weld in stud Stainless Steel o_o DD D TO 1 Weld in stud Titanium grade2 1 Weld in stud 254SMO 1 Weld in stud FRP 2 Sealing EPDM J 2 Sealing Zalak 4 Nutfortrapezebar sf twee ae Spare Parts Rec Part No Item P Part No E spare Qty Stainless Fab Spare part Description No parts Steel Titanium 3 1 84514488 Sealing kit EPDM 3 j 1 84514280 Sealing kit Zalak 62 BT 5400 Parts List BTG 2007 M2067 1en 6 3 Accessories 6 3 Accessories
26. least three hours and has the same temperature as the process All Meas Probe values M temp have been noted 1 Remove the BT 5400 from the process 2 Wipe the probe window with a cotton cloth NOTE Warm probe and a cold reference can lead to condesation on the probe window 3 From the SPC 1000 main menu press Ref Check button 4 Put the reference with the highest ISO value on the probe tip NOTE The side with the white plastic inside the reference cylinder is the highest ISO value For the UV channel use a fluorescent paper from the black plastic box on the probe tip and the reference cylinder on top of the paper 5 Wait two minutes for the signal to stabilize 6 Compare the Meas Probe value with the High Probe value Maximum difference should not exceed 0 5 ISO 7 If used put the fluorescent paper back into the black plastic box NOTE The side with the dark plastic inside the reference cylinder is the lower ISO value For the UV channel the fluorescent paper is not used for the lower value 8 Turn the reference on the probe so the lower ISO value is used 9 Wait two minutes for the signal to stabilize 10 Compare the Meas Probe value with the Low Probe value Maximum difference should not exceed 0 5 ISO NOTE If the values differ more than 0 5 ISO check the probe window for dirt or condensation and repeat this check If the values still differ do a new reference calibrati
27. setting a suitable tolerance level at which actions must be taken See document SSG 5252 Another important follow up procedure is to check transmitter measurements against references and to check the references NOTE BTG is not allowed to publish the SSG or SCAN standards but they are available from SCAN Scandinavian Pulp paper and board and SSG Pulp and paper industries engineering Co Adjust offset and gain Re calibration or adjustment of offset zero point adjustment and gain amplification may be required after some time Example Before adjustment offset 0 gain 1 and standard deviation 2 After adjustment offset 41 2 gain 1 5 and standard deviation 1 Mixing When you have sufficient number of sample values you can make a linear multiple regression Use a specific program or MS Excel and the following formula EXAMPLE MIX ISO Offset G ain mixfactor P roc Eu Blue mixfactor P rocE u Green BT 5400 Service Instructions M2067 1en BTG 2007 5 3 Sampling Sheet Determination Brightness Determination and Instrument Follow Lab ISO Before adjustment of offset and gain 88 86 84 82 Lab Bn Linear lt regression 78 y 1 5025x 41 2 76 74 74 76 78 80 82 84 86 88 Instrument ISO Lab ISO After adjusting offset 41 2 and gain 1 5 88 86 84 82 80
28. that manual calibration mode is used For all parameters without influence of fluorescence such as brightness according to the laboratory method with UV filter L a b and ERIC the UV channel should be de activated in order to avoid overfitting Subsequently for calibrating parameters with influence of fluorescence such as brightness according to the laboratory method without UV filter or the fluorescence component itself the UV channel naturally must be activated Furthermore for calibrating the brightness according to the laboratory method without UV filter in addition to the UV channel also at least one of the RGB LED s must be activated presumably the blue one 34 BT 5400 Operation Instructions M2067 1en BTG 2007 4 6 Calibration by Sampling 4 6 1 General Remarks on Sampling NOTE The only way to calibrate the transmitter correctly is to take correct laboratory samples and adjust the transmitter accordingly To ensure acceptable precision in laboratory samples we recommend usage of BTG sampling valves Sampling procedure 1 Install the sampling valve close to the transmitter on the same side of the pipe The valve should be installed so there is no interference from pipe bends pumps etc Recommendations regarding turbulence damping zones are the same as for the transmitter itself 2 Take a number of samples that cover your entire brightness span Calculate the mean value and reject samples that dev
29. that the 24 V DC LED 7 and the display are off 2 Unscrew the front panel 2 and carefully lift the front panel plate aside 3 Detach the display connector 8 by pushing the two levers aside and pull ing the connector straight out from the main circuit board 4 Detach the SPC connector 9 by pulling it straight out from the main circuit board It might be necessary to loosen the locking flap using a flat screw driver 5 Unscrew the front panel grounding strap 12 from the main circuit board 6 Detach connectors for 24 V DC 3 and AC power 4 from the main circuit board 7 Detach the power supply unit from it s mounting plate by pushing the black lever located on the right upper corner to the left 8 Lift out the power supply unit 5 9 Move the wiring for 24 V DC 3 and AC power 4 from the faulty power supply unit to the new power supply unit To mount the new power supply unit perform the steps above in reverse order M2067 1en BT 5400 JCT 1100 95 BTG 2007 8 5 Service Instructions DANGER High voltage within the junction box Connections may only be carried out by qualified personnel 8 5 2 3 Replacing the Front Panel If there is something wrong with the display or the push buttons then the whole front panel has to be replaced However the transmitter will still work properly without the display or the buttons functioning in the junction box This allows the replacement to be m
30. the Installation 7 1 1 Choosing a Site for the Transmitter Careful location of the transmitter is essential for optimum performance and ease of maintenance The transmitter can be installed in a vertical horizontal or inclined pipe If installed in a horizontal or inclined pipe care should be taken in locating it so that it does not measure large air bubbles trapped in the pulp Fig 9 shows a typical installation the BT TCT and MPS can be installed close to a pump Your BTG sales engineer will be pleased to assist in selecting the location that will give results that are consistent with your specific control strategy Important recommendations The following points should be considered must seriously 1 Proximity to bends or elbows in pipes is to be avoided due to turbulence and dewatering For optimum results when the transmitter is positioned downstream of a pump or pipe elbow it should be located at the outer turn of the pulp stream See Fig 10 Fig 11 Fig 12 and Fig 13 M2067 1en BT 5400 Appendix 65 BTG 2007 7 1 Planning the Installation Fig 10 Recommended minimum calming length distance between pipe elbow shut off valve and If the transmitter must be installed in a difficult to reach position build a platform that will make it more easily accessible for service and inspection Choose a location with sufficient room for insertion and removal of the transmitter and for opening its c
31. this manual for detailed start up instructions Fig 26 Power supply switch ICO FSZ2M FS1 2AT 1 Power supply switch lt F ood A j oozma o conni L PEO 8 4 2 Transmitter Configuration from the Junction Box 8 4 2 1 General Information The JCT 1100 junction box is equipped with a display and four push buttons The display has one row of sixteen characters The operator can make some basic adjustments using the push buttons and the display without using the hand held terminal SPC 1000 To make a complete calibration or to configure some major settings the SPC 1000 must be used The transmitter settings made from the junction box can be loaded into the SPC 1000 There they may be used for documentation print out or backup NOTE Do not configure the transmitter from the hand held terminal and the junction box at the same time Valuable configuration data can be lost Always close a configuration session by updating the transmitter M2067 1en BT 5400 JCT 1100 87 BTG 2007 8 4 Operating Instructions Fig 27 Front panel with push buttons and display Display Sample button Arrow up button Arrow down button Enter button O1 D AM E ae Koo 9 xx xx mA y a 3 eaee gt aN Terminal e
32. when the JCT 1100 has established contact with the transmitter While reading or writing data Wait is displayed Result display shows the process value To access the main menu items press the up or down on the arrow buttons a v Result display shows the output signal 4 20 mA Channel 1 5 The present measuring range Can be changed to access other ranges ranges 1 2 3 or 4 Measuring span ISO Process value offset if required Process value gain Damping on output signal if required Communication ON or OFF between the JCT and the transmitter M2067 1en BT 5400 JCT 1100 BTG 2007 89 8 4 Operating Instructions 8 4 2 3 Collecting Samples and Changing Settings Collecting samples 1 76 6 ISO Sampling X 5 45 5 OK NOT SAVED SAMPLE SAVED When the Result display is shown samples can be collected to calibrate the transmitter Press the sample button and collect a process sample for lab calibration The X in X 5 will increment as each value is stored When all values have been stored an average sample value will be calculated and displayed Save the sample value by pressing enter e or discard the sample value by pressing 4 or v NOT SAVED is displayed if the sample value is discarded Press any button to finish sampling procedure
33. 000 Edit range which is simply a selection of which of the four available ranges to edit This means Edit range does not select the measuring range of the BT 5400 it gives access to settings and viewing of measurement results for the different ranges The selection of which range calibration to use for measurement is done by external range selector inputs or via SPC 1000 Config setup selection see section 4 2 3 Select Range or Alarm Function M2067 1en BT 5400 Operation Instructions 33 BTG 2007 4 6 Calibration by Sampling 4 6 Calibration by Sampling For tuning of the calibration it is recommended that process samples are taken covering the intended span of operation with respect to the brightness parameters of interest Depending on application this may be one or more of the following three 1 Brightness according to laboratory standard with UV filter that is without the fluorescence component 2 Brightness according to laboratory standard without UV filter that is including the fluorescence component 3 The difference between 1 and 2 that is the fluorescence component only If more than one of them are to be used then they should be varied independently in order to achieve a robust calibration It is recommended that BT Calibration is used since more than one channel normally is required for calibration In BT Calibration the channels to be included in the calibration procedure can be set provided
34. 16 Enter code 42600 and press Enter Menu button only needed if send code is ON 17 Press Menu twice to enter the main menu M2067 1en BT 5400 Operation Instructions 39 BTG 2007 4 8 Compensation 40 BT 5400 Operation Instructions BTG 2007 M2067 1en 5 1 Continuous Maintenance 5 Service Instructions 9 1 In section 5 1 you will find a summary of maintenance that must be carried out and the maintenance intervals In section 5 2 to section 5 7 you will find the in structions for performing the maintenance Continuous Maintenance 5 1 1 Calibration Period approx 1 month e Check against reference once weekly 5 1 2 Guarantee Period approx 6 months e Check against reference once monthly 5 1 3 Daily Checks e Check the output signal The output signal from the transmitter must not deviate from lab samples How often a lab sample should be taken depends on positioning and requirement Determine the tolerance level 5 1 4 Weekly Checks e Ensure that the transmitter is in position Check for leaks 5 1 5 Monthly Checks e Trend follow up against lab samples Determine the tolerance level e Make a note of internal signals 5 1 6 Semi annual Checks e Check the transmitter with the reference to ensure ISO values are still valid If not update reference values see section 4 3 2 Check Reference Calibration e Check the ball valve and its O rings for leakage e Clean the
35. 249 Qin terminals mA1 and mA1 The voltage must be between 1 and 5 V Check the grounding Tighten contacts Straighten cables Move power cables If the AC signal is too high on the shield mount a 100 220 microF 16 Volt bipo lar capacitor between the shield on the analog out cable and terminal mA1 Mount a 10 000 microF 40 Volt capaci tor between the and the on the in coming 24 VDC supply Change edit range SPC 1000 Exceptions includes underflows and overflows LED current is too high or too low The LED is faulty The LED is too weak The window is broken There is no pulp in the pipe Maintain probe and LED Can t communicate over the RS 485 cable Faulty electrical connections on A B or the common contact Wrong address Check connections and troubleshoot RS 485 find address The blue signal drops when bright ness increases Color changes the liquid turns more yel low in the process Calibrate mix Both the blue and the green signal increase and decrease but lab sam ples are stable Consistency variations compensation needed Compensate using analog IN and CS transmitter The raw signal fluctuates a lot Low flow High amplification Preamp Poorly mixed pulp Move the probe to another position The dark signal fluctuates a lot Poor earthing check all earthings shields and contacts against shield lac quer etc Check grounding
36. BT 5400 Dimensions ae Flow direction M2067 1en BT 5400 Product Introduction BTG 2007 1 4 Type Sign Explanations Fig 3 Type sign 1 4 Type Sign Explanations BTG Instruments AB E 8 Industrigatan 1 3 N 661 29 Saffle poe I SWEDEN N 9 N1619 RAISING YOUR PRODUCTIVITY 1 BT 5400 UV IR 1234567 4 2 DIN 1 4436 AISI316 po 3 PN16 SAPPHIRE EPDM _ 5 Transmitter model UV or IR type Wetted parts made of Stainless steel SS2343 AISI 316 SS DIN 1 4436 or Titanium grade 2 Pressure PN 16 Pressure class rating Manufacturing number BTG internal product identification number Glass and rubber quality in wetted parts Probe window Sapphire EPDM O rings for stainless steel pH 8 14 Kalrez O rings for Titanium CE marking The BT 5400 is approved according to CE directives C TIC marking The BT 5400 is approved according to Australian C TIC N1619 directives Warning sign The device is designed for industrial use Installation handling and ser vice must only be carried out by trained and authorized personnel and ac cording to relevant standards Read the manual for detailed information and pay special attention to the warning signs Manufacturer BT 5400 Product Introduction M2067 1en BTG 2007 2 1 General 2 Safety Instructions 2 1 General These safety regulations are based on a risk analys
37. TE Unshielded long looped wires may cause interference to the signal The terminal markings become visible when the screw clamp connectors are removed Out 5 Out 5 Out4 Out 4 Out3 Out 2 CONN4 OUTPUT Out1 put Signal output cable shield should be connected here See section 8 3 2 2 O O Z 2 N R O MAL HMA2 HMA3 a vob 2 Aux in CONN3 26 uo o USER s now Range select input B Alarm 3 2 Range select input A Alarm gt lt o Cable shield connected to cable gland See section 8 3 2 2 Cable shield connected to cable gland See section 8 3 2 2 Grey CONN2 Black Yellow SENSOR an Red Blue 9 Brown transmitter supply Transmitter E l l Pink White transmitter supply CONN1 a Protective earth S U PPLY Line 90 250 V AC Neutral Power Supply M2067 1 en BT 5400 JCT 1100 85 BTG 2007 8 3 Installation Instructions 8 3 3 1 HART communication The junction box is delivered with a HART filter that removes the superim posed HART signal on the analog output signal from the junction box to the DCS and so on If the HART protocol is used after the junction box the HART filter must be removed See section 8 5 2 1 BTG s hand held terminal SPC 1000 and the display in the junction box use the HART pr
38. aching process It is suitable for both mechanical pulps TMP CTMP groundwood and chemical pulps kraft and in recycled fiber deinking When brightness measurements are used to control chemical additions variations in reaction rate due to changes in temperature pH and chemical concentration become more important Changes in reaction parameters must be compensated Time effects such as production rate and stock flow must also be taken into account The BT 5400 s built in temperature transmitter can be used for brightness signal compensation temperature control or merely observation purposes M2067 1en BT 5400 Product Introduction 1 BTG 2007 1 1 General 1 1 1 Measuring Principle Pulp properties is measured at four five for UV discrete wavelengths This is done by pulsing four five for UV groups of LEDs which are exemplary light sources thanks to their longevity predictable beam pattern and monochromatic output therefore no need for rotating color filters and motors Color brightness ERIC and flourescence UV with their different requirement on applied wavelength can be measured In BT 5400 the four wavelengths can be combined to find the optimum correlation to lab in a specific application Light from the LEDs is directed into the process stream via flexible transmitting fiber optics It passes through the probe window and is diffused by the pulp or other medium The scattered light is then gathered by receiv
39. ade at a convenient time Tools required Star screwdriver medium size NOTE Break and secure the AC power supply voltage to the junction box before the front panel is removed it is not sufficient to turn it off with the power supply switch in the terminal box All numbers within below refer to Fig 28 1 Check that the 24 V DC LED 7 and the display are off 2 Unscrew the front panel 2 and carefully lift the front panel plate aside 3 Detach the display connector 8 by pushing the two levers aside and pull ing the connector straight out from the main circuit board 4 Detach the SPC connector 9 by pulling it straight out from the main circuit board It might be necessary to loosen the locking flap using a flat screw driver 5 Unscrew the front panel grounding strap 12 from the main circuit board 6 Move the display wiring 8 from the faulty display panel to the new display panel To mount the new front panel perform the steps above in reverse order If the front panel sticker is not mounted it is easier to mount it after the front panel has been replaced in the junction box 96 BT 5400 JCT 1100 M2067 1en BTG 2007 8 5 Service Instructions DANGER High voltage within the junction box Connections may only be carried out by qualified personnel 8 5 2 4 Replacing the Main Circuit Board If the main circuit board is faulty it needs to be replaced Tools re
40. al Maintenance 5 4 4 Clean Probe and Window SPC 1000 and References 1 The transmitter must be removed 2 Wipe the window with a cotton cloth 3 Use alcohol on the pipe and window For a more stubborn coating of resin you might need to use diluted 3M hydrochloric acid Dry off with a cotton cloth 4 Grease the metal surface of the pipe 5 Clean the SPC 1000 according to section 5 4 5 6 Clean the references with a small amount of washing detergent and water Put them in a microwave oven to dry for one minute Leave in a exicator for 10 minutes Let rest at room temperature for 30 minutes before making a measurement in the brightness transmitter 5 4 5 Clean SPC 1000 The terminal can be cleaned using a cotton cloth dipped in water Avoid water getting into the edges of the covers NOTE Use only mild cleaners Clean and dry with care M2067 1en BT 5400 Service Instructions 49 BTG 2007 5 4 Mechanical Maintenance 5 4 6 Replace Sluice Valve Seals 1 The process must be shut down and the pipe must be empty 2 Make the replacement according to the figure 3 Grease the sealings after the replacement Fig 5 Ball valve with weld in TT 2 S stud in stainless steel Sa 1 Weld in stud 2 Sealings 3 Sealings 4 Trapezoid nut Fig 6 Ball valve with weld in Hl
41. an dards and regulations The junction box should only be connected by a quali fied electrician in accordance with instructions Before removing the probe from the valve assembly verify that the valve is closed Hot or corrosive liquid that leaks out while under high pressure may cause serious chemical burn injuries M2067 1en BT 5400 Safety Instructions 9 BTG 2007 2 4 CE declaration 2 4 CE declaration When using the units in other combinations than tested for BTG can not guar antee the CE directive conformity The units in combination with customer installed external devices may conform with EMC and safety requirements when properly installed and using an ade quate CE marked equipment The system operator is responsible for the CE directive conformity The conformity must be verified by inspection Manufacturer s Name Manufacturer s Address declares that the product Product Name Model Number complies with the amendments and requirements of the and conforms with the following product standards and the PED conformity assessment procedure Safety LVD ETL Reg No 401689 Low Voltage Power Snpply EMC PED CSA CRN 0C1 1058 5 WEEE RoHS Quality System S ffle Mareh 2007 BIG RAISING YOUR PRODUCTIVITY CE Declaration of Conformity According to EN 45014 BTG Pulp amp Paper Sensors AB P O Box 602 S 661 29 S FFLE Sweden Brightness Transmitters BT 5300 BT
42. d the consistency transmitter Samples should be taken during and after dilution 4 8 1 Adjust mA Input Signal 1 Connect the mA source to JCT 1100 terminal AUX In F via a DMM digital multimeter set on current metering to 20 mA smallest possible range and to terminal ground GND 2 From the SPC 1000 main menu press Misc button 3 Press Factory setting button 4 Enter code 1632 and press Enter Menu button 5 Press A in button 6 Apply 4 0 mA input current Read the value 7 Press Set 4 mA button 8 Enter the value and press Enter Menu button 9 Apply 20 0 mA input current Read the value 10 Press Set 20 mA button 11 Enter the value and press Enter Menu button 12 Press Send button 13 Press Send change button to transfer the values to the transmitter 14 Enter code 42600 and press Enter Menu button only needed if send code is ON 15 Press Menu three times to enter the main menu 38 BT 5400 Operation Instructions M2067 1en BTG 2007 4 8 Compensation 4 8 2 Collect Compensation Values This procedure is divided into two phases The first phase is to collect physical samples from the pulp line and at the same time note the values A out process eu for output signal value and the A inp EU for the compensation signal The second phase is to use collected and noted values to activate compensation For example PHASE 1 Take physical lab samples from the pulp line On t
43. e connected in the junction box unless the mill standard specifically requires it Normally these shields are grounded to instrument earth at the mill end BTG recommends that the shield for the output signal cable is connected to CONN21 in the junction box CONN21 is connected to PE via a capacitor Fig 21 Grounding of cable 7 shields k Power supply or transmitter cable Nut Sealing ring Insert ring Cable shield Socket Free wires 2 NOOR ND Ww HE 00 Standard cable gland Optional cable glands Cable shields should be connected as shown in Fig 22 below Fig 22 Connection of signal cable shields BTG BTG Mill 1 System cable transmitter JCT 1100 equipment The cable shield must be grounded to the cable glands at CONN21 both ends 2 Output signal cable In the JCT 1100 the shield is connected to CONN2 7 and in the mill equipment the shield is connected to instrument earth O PE Protective earth t Instrument earth M2067 1en BT 5400 JCT 1100 83 BTG 2007 8 3 Installation Instructions It is important to tighten the cable connector firmly to the transmitter use a tool If not tightened firmly the shield will not be properly grounded Fig 23 Transmitter cable JCT 1100 connection 84 BT 5400 JCT 1100 M2067 1en BTG 2007 8 3 Installation Instructions 8 3 3 Wiring Diagram Fig 24 Wiring NO
44. e 100 240 V AC version 10 1 A0012146 Main circuit board with power supply unit 11 1 27014281 Shield gasket 12 1 A0006635 Terminal connection SPC 13 1 A0068726 HART filter included A0014274 Isolation amplifier optional 14 1 A0012229 System cable Transmitter 15 id 4 46022638 Fuse TR5 2AT 250V 16 2 46028221 Cable gland M12 17 1 46028130 Cable gland M20 18 6 1 46027330 Power supply unit Pulse 19 1 A0012203 Front panel complete without sticker 20 1 XXXXX Front panel sticker 21 1 XXXXX Sticker inside terminal box 22 1 A0012112 Junction box M2067 1en BT 5400 JCT 1100 101 BTG 2007 8 6 Parts List 102 BT 5400 JCT 1100 M2067 1en BTG 2007
45. e DMM set on current metering to 20 mA smallest possible range and to termi nal Gnd From the SPC 1000 main menu press Misc button Press Factory setting button Enter code 1632 and press Enter button Press A in button Adjust the mA meter to exactly 20 00 mA Read the value in Input 0 1023 7 Press Set 20 mA 10 11 12 13 Enter the value and press Enter button Adjust the mA meter to obtain 4 00 mA Read the value in Input 0 1023 Press Set 4 mA Enter the value and press Enter button Press Send button Press Send change button to transfer the values to the transmitter 54 BT 5400 Service Instructions M2067 1en BTG 2007 5 5 Service Hardware I O part 5 5 2 5 Check or Calibrate mA Output Signal 1 Connect the DMM set to mA the smallest range for 20 mA in series with the resistor in JCT 1100 on mA output 1 terminals mA1 and mA1 2 From the SPC 1000 main menu press Misc button 3 Press Factory setting button 4 Enter code 1632 and press Enter button 5 Press A out until A out OUT 1 6 Press Test value button 7 Enter 20 and press Enter button 8 Press Send button 9 Press Send change button 10 Adjust using the buttons 20 up or 20 down and then press Send button 11 Press Send change button to obtain the new signal Keep repeating these actions until exactly 20 00 mA is obtained The test signal Test value is active for approx 15 sec b
46. e Hart association BTG is also able to provide advice on the relevant code instructions NOTE For reliable Hart communication to the DCS the polling mode should be used Hart communication to the DCS may be inhibited during connection of the SPC 1000 M2067 1en BT 5400 Appendix 73 BTG 2007 7 6 RS 485 Connection 7 6 RS 485 Connection 7 6 1 RS 232 Serial Port A PC serial port usually has a male DB 25 or DB 9 connector A female DB 9 to male DB 25 adapter or cable is necessary if the PC has a DB 9 and the con verter has a DB 25 connector The logging program sets DTR high for power ing converters without an external power supply Some PC serial ports can not supply the power needed to drive a converter 7 6 2 Connection to the Units Fig 14 Connection to the E Common white Ua Black 8 circuit board RS485 B transparent a Red Loi J2 A black a a Blue 44 Connector 7 6 3 Wiring According to the RS 485 standard the wiring distance can be up to 1 2 km with up to 32 units connected Converters with an external power supply can drive a longer line than one taking the power from the PC serial port 74 BT 5400 Appendix M2067 1en BTG 2007 8 1 Product Introduction 8 JCT 1100 Fig 15 D 8 1 Front panel overview Single line LCD display Keys for access to basic settings Front cover LED indicating 24 V DC power on SPC 1000 connector Terminal connection b
47. e Sans 18 4 3 Precalibration cx 2cxi sodetieittet ela NE 21 4 4 COMMISE nee tee A ee hehe ee Rise 24 4 5 Operation sure rien Be Ruan eee Bae ed ee LAS CES Cee eas 30 4 6 Calibration by Sampling 25 5888 ar bee adi BREL 34 4 7 Damping and Measuring Spas ein ns sente ke NA 37 4 8 COMP NSANOME an ai rd Nr ed 38 5 Service Instructions 41 5 1 Continuous Maintenance e ciacieeeswae ad da 41 5 2 Alarm And Eves 4 44c28 ses ARA A a Ea 43 5 3 Sampling Sheet Determination 46 5 4 Mechanical Maintenance 48 M2067 1en BT 5400 Table of Contents BTG 2007 5 5 Service Hardware I O part 52 5 6 Testing OF PUES E ae Rita eae ARS Sand eee te cl 56 5 7 Tro bl shooting e 2 IN re Oe teat aa E e SAONE Ra 58 6 Parts ISE Es ne swe die oe ae dae tees 61 6 1 Measuring POD la 61 6 2 EN O OOO etes 62 6 3 ACCESSONCS aio ES AAA AAA ee ae 63 7 ADDEN Sai ra ai 65 7 1 Planning the Installation 2 0we nen dise tebe eue es Rd et 65 7 2 Forms AMOS AMC AROS cris is Gad eae acl snd oy Gris eh ara EEE 68 7 3 SONMATE ba Sn mn rate anne A ORTA OIE aid 73 7 4 SPC 1000 Menu handling 73 7 5 Using Hart Communication 73 7 6 RS 485 SONMeCION raid dk a 74 8 JO TIOO ura 75 8 1 Product Introduction ro a i n 75 8 2 Safety Recommendations
48. e lab sample can be used to configure brightness ERIC lightness redness and yellowness measurements 12 View A out 4 and read the measured value Example 0 0 13 Calculate the difference between the lab value and the measured value In the example here the lab value was 0 5 The offset is thus calculated as 0 5 0 0 5 14 Press the Offset button 15 Enter the calculated offset value In the used example 0 5 16 Press the Enter Menu button 17 Press the Send data button and then the Send change button 18 Enter the code 42600 and press the Enter Menu button only needed if send code is ON M2067 1en BT 5400 Operation Instructions 27 BTG 2007 4 4 Configure 4 4 5 Configure Yellowness Measurement b Prerequisites BT 5400 has been mounted and in contact with the process for at least three hours and has the same temperature as the process e Reference calibration and reference check have been performed NOTE To demonstrate yellowness configuration hypothetical lab samples are used with a lab value of 7 0 1 From the main menu press Configure button 2 Enter code 5400 and press Enter Menu button 3 Press Config setup button 4 Choose an analog out signal In this example A out 5 is used 5 Toggle the A out 5 button until MIX is selected 6 Toggle the Unit button until no values are selected 7 Enter the following values Mix BLUE 1 Mix RED 0 Mix GREEN 1 Mix N IR 0 Mix
49. efore the output signal is reset 12 To calibrate 4 mA press Test value button 13 Enter 4 and press Enter button 14 Press Send button 15 Press Send change button 16 Adjust with the buttons 4 up or 4 down and then press Send button 17 Press Send change button to obtain the new signal Keep repeating these actions until exactly 4 00 mA is obtained 18 Then move the DMM to mA output 2 terminals mA2 and mA2 19 Press A out until A out OUT 2 20 Repeat the above procedures and then test output 3 4 5 in the same manner M2067 1en BT 5400 Service Instructions 55 BTG 2007 5 6 Testing of Optics 5 6 Testing of Optics 5 6 1 Check LEDs and Measuring Cycle i Remove the transmitter and turn it so that the probe pipe is pointing up wards Check to make sure that the LEDs light up one at a time for one second and then emit a flash During the measuring sequence the LED will be lit up for a second and during a test for 20 milliseconds A measuring cycle takes about 5 seconds The blue LED can light up when it should be switched off due to leaking cur rent The light however is so weak that it will not affect other LED measure ments 5 6 2 Perform Reference Check e Press Ref Check Check if all values are valid 5 6 3 Set Optical Part oO ON OO A Co It is important that the probe window and references are kept clean Put on the reference with the highest ISO value included with the tra
50. en the offset is calculated as 70 10 60 14 Press the Offset button 15 Enter the calculated offset value In the used example 60 16 Press the Enter Menu button 17 Press the Send data button and then the Send change button 18 Enter the code 42600 and press the Enter Menu button only needed if send code is ON 26 BT 5400 Operation Instructions M2067 1en BTG 2007 4 4 Configure 4 4 4 Configure Redness Measurement a Prerequisites BT 5400 has been mounted and in contact with the process for at least three hours and has the same temperature as the process e Reference calibration and reference check have been performed NOTE To demonstrate redness configuration hypothetical lab samples are used with a lab value of 0 5 1 From the main menu press Configure button 2 Enter code 5400 and press Enter Menu button 3 Press Config setup button 4 Choose an analog out signal In this example A out 4 is used 5 Toggle the A out 4 button until MIX is selected 6 Toggle the Unit button until no values are selected 7 Enter the following values Mix BLUE 1 Mix RED 1 Mix GREEN 0 Mix N IR 0 Mix F IR UV 0 8 Press the Send page button and then the Send change button 9 Enter the code 42600 and press the Enter Menu button only needed if send code is ON 10 Press the Menu button three times to go back to the main menu 11 Take a physical sample for lab analysis NOTE The sam
51. ernal power supply voltage Check fuses FS1 and FS2 for AC power supply FS3 for 24 V DC to transmitter and FS4 for DC DC converters Check the AC power 4 and 24 V DC 3 wiring Check TP1 If out of limits replace the power supply unit Seesection 8 5 2 2 Check TP2 and TP3 If out of limits replace the main circuit board Seesection 8 5 2 4 See point 1 above Check the display wiring 8 and the groundling strap 12 Replace the front panel Seesection 8 5 2 3 Check the display wiring 8 and the grounding strap 12 Replace the front panel Seesection 8 5 2 3 See point 1 above Check the display for output signal 98 BT 5400 JCT 1100 BTG 2007 M2067 1en 8 5 Service Instructions Symptom 5 The SPC does not work 6 The analog output signal from the junc tion box is lower than what the display dis play shows Probable cause 4 3 Improperly mounted HART filter or isolation amplifier 4 4 Open loop for 4 20 mA output 4 5 Incorrect transmitter analog out configuration 4 6 Faulty HART filter or isolation amplifier 5 1 Incorrect program running in the SPC 5 2 Not enough resistance minimum 250 Q in the 4 20 mA output loop 5 3 The analog output signal is not between 4 20 mA 5 4 Faulty or incorrectly connected SPC cable 5 5 Faulty Hart communication with the SPC 6 1 Faulty HART filter or isolation amplifier 6 2 Incorrect transmitter
52. hat LED 1 is lit up and that Range on the main menu of SPC 1000 changes from 1 to 2 Note that it can take up to 5 10 seconds before the range changes 2 Short circuit between terminals Gnd and Range B D then check that LED 2 is lit up and that Range changes to 3 Note that it can take up to 5 10 sec onds before the range changes 5 5 2 2 Check Alarm output 1 Turn off JCT 1100 and move the transmitter cable to the circuit board from J1 to J4 2 Put on the reference on the probe oo Switch on JCT 1100 again Wait until the meter has stabilized approx 2 minutes and make a note of the measured value shown in the lower right hand box on Rangel Press Configure button Enter code 5400 and press Enter button Press Config setup button Press Mode button until the text under Mode shows Alarm ON DOO Ff Press Menu button until the main menu comes back 9 Press Misc button 10 Press Alarm amp diagnostic button 11 Enter code 5400 and press Enter button 12 Check that the button to the left shows Set alarm A out1 The button sec ond from the far left shall show Alarm ON if not press this button 13 Press Low button and enter the measured value 10 units 14 Check that High is greater than Low 15 To download new limit values to the transmitter press the flashing button Send page and then Send change 16 Check diode meas between terminals 14 and 15 on JCT 1100 on Range A C and
53. he SPC 1000 press Misc button Press Factory setting button Enter code 1632 and press Enter Menu button Press All signals button oar Wn Press A out button to scroll between the output signals OUT 1 Select the output signal that to be compensated 7 Note the A out process eu for output signal value and the A inp EU for the compensation signal PHASE 2 Press Menu button three times to enter the main menu Press Configure button Enter code 5400 and press Enter Menu button Press Comp A out 1 5 button Select A out 1 5 Press Select comp button to scroll to A IN if that signal is to be used for compensation OO O1 BB ND N Press Set comp table button 8 Press Edit sample button to scroll to line 1 Line 1 can for example be low consistency low analog input signal line 2 can be the nominal value operating point and line 3 high consistency high analog input signal 9 Press Load EU value button to enter the analog output signal value noted from step 7 in phase 1 and press Enter Menu button 10 Press Load comp fact button to enter the required compensation in percent noted from step 7 in phase 1 and press Enter Menu button 11 Press ON OFF button to activate the compensation factor ACT 0N 12 Proceed in the same manner for all the rows 13 Press Menu button 14 Press Send page button 15 Press Send change button to transfer the values to the transmitter
54. he UV channel uses a fluorescent paper to add on the reference for the high level of brightness Prerequisites BT 5400 has been mounted and in contact with the process for at least three hours and has the same temperature as the process Remove the BT 5400 from the process Wipe the probe window with a cotton cloth From the SPC 1000 main menu press Calibr button Enter code 5400 and press Enter Menu button Press the Ref Calib button Put the reference with the highest ISO value on the probe tip O O1 WD NOTE The side with the white plastic inside the reference cylinder is the highest ISO value 7 Wait two minutes for the signal to stabilize 8 Press Next Column button until the cursor is placed in the High probe column 9 Check that the signal is stable then press Copy meas button to copy the measured signal to the High probe column 10 Press Next row button 11 Check that the signal is stable then press Copy meas button to copy the measured signal to the High probe column NOTE For the UV channel use a fluorescent paper from the black plastic box on the probe tip and the reference cylinder on top of the paper 12 Repeat step 8 and 9 until measured signals are registered for BLUE RED GREEN N IR and F IR UV in the High probe column M2067 1en BT 5400 Operation Instructions 21 BTG 2007 4 3 Precalibration 13 14 15 16 17 18 19 20
55. he cover f NII 5 Connect the SPC 1000 hand terminal to the front of the electronics box and power up the SPC 1000 6 Press BT 5400 version 1 0 and higher to enter the BT 5400 main menu 7 Press Read data to make sure the transmitter and the SPC 1000 are synchronized Use analog output 1 for brightness blue LED 8 Press the Yes button 9 Wait 3 5 minutes 10 Check that Edit range button is 1 and that the square in the lower right hand corner of the SPC 1000 shows A out 1 18 BT 5400 Operation Instructions M2067 1en BTG 2007 4 2 Commissioning 11 12 13 14 15 16 Find out the expected brightness in the process Look at the square in the lower right hand corner Read the ISO value Add an offset so that the output signal agrees with the brightness expected in the process Press the Offset button Enter the calculated offset value and press the Enter Menu button Press the Send data button and then the Send change button Enter the code 42600 and press the Enter Menu button only needed if send code is ON 4 2 2 Set Time Date and Supply Frequency oak NN From the main menu press Configure button Enter code 5400 and press Enter Menu button Press Config setup Press Set clock Enter the correct date and time and press the Enter Menu butto
56. iate widely from the mean Take an adequate volume for sampling at least 500 ml 1 2 US quart for a reliable sample 3 Make sure that samples for calibration and subsequent checking are always taken in the same manner regardless of who does the sampling Similarly the laboratory procedure must always be exactly the same The design of and compliance with sampling routines is crucial in assuring uniform treatment of samples Calibration and future precision of measurement by the transmitter depends on this During calibration the pulp flow past the Transmitter must be representative for the position in which it is installed 4 6 2 Take Samples On the JCT 1100 communication must be OFF From the BT 5400 main menu on the SPC 1000 press the Calibr button Enter code 5400 and press Enter Menu button Press Take sample button Select the number of samples by pressing Avrg of repeatedly ar N gt Press Take sample Collect a pulp sample from the line for lab evaluation at the same time 6 If the sample is OK press Accept If not OK press Discard and take a new sample The value is now stored in the BT 5400 7 Repeat steps above until the desired number of samples has been taken 8 When finished press Menu twice to return to the BT 5400 main menu 4 6 3 View Reference Values 1 Enter the SPC 1000 main menu See start up 2 Press Ref Check button 3 View all reference values M2067 1en BT
57. ig 28 N Oo O1 OO ON 11 12 8 5 Service Instructions 8 5 1 Maintenance Routines No special maintenance routines are required However it is recommended that the following preventive maintenance is carried out e Check that the junction box is not damaged and complies with the protection rating IP65 e Check that the cables to and from the junction box are not damaged e Keep the junction box clean and free from pulp etc 8 5 2 Service Hardware The different hardware components are identified in Fig 28 below Hardware components E Screws for terminal cover 2x Screws for ss i front panel 4x 24 V DC connector AC power connector AC power supply Mounting plate for power supply unit 24 V DC LED Display connector SPC 1000 connector Screws for main circuit board 15x HART filter farthest to the left or isolation amplifiers Screw for front panel grounding strap M2067 1en BT 5400 JCT 1100 93 BTG 2007 8 5 Service Instructions 8 5 2 1 Handling of Circuit Boards for Output Signals Upon delivery a HART filter on a separate circuit board is mounted see Fig 29 below No isolation amplifiers are mounted The HART filter circuit board can be replaced with an isolation amplifier or re moved as required If the circuit board is removed and not replaced then the connector pins have to be strapped in order to get an output signal See Fig 29 below It is po
58. ing fiber optics and conducted to a photo detector Optical feedback and software control routines based on the tried and tested BTG 4 Beam Principle that minimizes drift due to temperature or aging of optical components enable continuous compensation for changes in process temperature and allow for inevitable degradation of signal sources and detectors These active equalization techniques give the signal stability needed The UV channel in the BT 5400 UV measures fluorescence which may appear from FWA Fluorescent Whitening Agents present in the pulp An optical filter is used in front of the detector transmitting only the part of the emitted UV light which is reflected in the visible wavelength region Thus the part of the UV light which is reflected as UV is removed Subsequently pulps without FWA will have a measured signal at zero or very close to zero for the UV channel Fig 1 BT 5400 probe source detector arrangement BT 5400 UV Detectors Blue sources O Red Green sources a UV sources O IR sources BT 5400 IR 2 BT 5400 Product Introduction M2067 ten BTG 2007 1 2 Technical Data 1 2 Technical Data General Manufacturer BTG S ffle Sweden Quality Assurance ISO 9001 Product Safety Fulfills all relevant CE UL and CSA standards Functional Specification Measuring Data Measuring Range Approx 5 96 ISO Temperature Measurement Process temp accuracy 0 8 C 1 5 F Internal tem
59. is carried out in accor dance with the requirements of relevant CE directions in order to comply with European standards for CE marking In practice an operating brightness transmitter is only hazardous while covers are removed during installation and service Read these safety regulations before installing the transmitter Follow the reg ulations when installing the transmitter starting up and when carrying out ser vice Use warning signs for safety information Mounting parts such as the weld in stud are dealt with in accordance with the pressure vessel standards of the countries in question Always take precautions when handling equipment in pressurized pipes All installation operation service and other handling must be carried out by trained and authorized personnel and according to valid standards NOTE Follow this manual for all installation operation and service NOTE For good personal and functional safety Use only parts which have been manufactured or approved by BTG M2067 1en BT 5400 Safety Instructions 7 BTG 2007 2 2 Conventions 2 2 Conventions The following conventions are used in this manual DANGER A DANGER admonition is used when there is a hazard with a risk for inju ry or possible death to a person e WARNING A WARNING admonition is used when there is a risk for damage to pro gram device machine sampler and so on e CAUTION A CAUTION admonitio
60. itter same or new version From the table Device column ClearEvents all items in the Eventlog can be cleared Changes made from SPC 1000 generate an exception At certain occasions additional infor mation will occur see below T DETECTOR Cannot increase amplification further Preamplification max 32 T DETECTOR Cannot reduce amplification further Preamplification min 1 T DETECTOR Within the control range again M DETECTOR Cannot increase amplification further Preamplification max 32 M DETECTOR Cannot reduce amplification further Preamplification min 1 M DETECTOR Within the control range again Calibration The constant is zero Calibration Constant OK Compensation The constant is zero Compensation Constant OK Additional information may occur in the Value field for some events When a new program version New progr is loaded it is shown here Alarm e Preamp Otherwise the value is 0 00 44 BT 5400 Service Instructions BTG 2007 M2067 1en 5 2 Alarm and Events 5 2 3 SPC 1000 Error Messages The SPC communicates with the transmitter using HART protocol The SPC 1000 and the transmitter has a Master Slave relationship where the SPC 1000 is Master Secondary master and the transmitter is Slave The error messages that occur on the SPC 1000 always starts with Cma where represents the command which led to the er
61. mum 60 VA for AC supply Standardization and approvals Standardization Approvals Equipment type Installation category Shock protection Pollution degree Quality assured in accordance with ISO 9001 Designed in accordance with relevant CE directives and standards See section 8 1 5 CE Declaration of Conformity CCE Permanently connected equipment The product is designed for industrial use I Class I 2 M2067 1en BT 5400 JCT 1100 BTG 2007 77 8 1 Product Introduction Fig 16 J O O1 BR D Type sign for junction box Manufacturer CE marking C Tick marking ETL marking Warning sign Product Voltage Apparent power Manufacturing number Frequency Installation category Factory identification 8 1 3 Type Sign Explanations NOTE Always refer to the type sign when ordering spare parts BTG Instruments AB Industrigatan 1 3 661 29 Saffle EM SWEDEN N1619 C Certified to CAN CSA C22 2 No 61010 1 2nd ed 6 9 7 10 8 Warning sign The device is designed for industrial use Installation handling and ser vice must only be carried out by trained and authorized personnel and ac cording to relevant standards and legislation Read the manual for detailed information and pay special attention to the warning signs 8 1 4 Revision Information The following changes have been made in the JCT 1100 A compared with the JCT 1100 e The language
62. n Check that the correct supply frequency is set 50 or 60 Hz or edit by toggle the Supply freq button Press the Send page button and then the Send change button Enter the code 42600 and press the Enter Menu button only needed if send code is ON M2067 1en BT 5400 Operation Instructions 19 BTG 2007 4 2 Commissioning 4 2 3 Select Range or Alarm Function It must be decided if external measuring range selection inputs or alarm output is needed in the BT 5400 application The two functions share the same connection points in the JCT 1100 and one must be selected if to be used If range inputs are selected this means that the BT 5400 uses two external range selector inputs to select measuring range pulp quality In this case no alarm output exists If alarm output is selected this means that external measuring range selection is not possible but can be done manually from the SPC 1000 if needed 1 From the SPC 1000 main menu press Configure button 2 Enter code 5400 and press Enter Menu button 3 Press Config setup 4 Press Range button NOTE The Range button is only visible if Mode is set to ALARM In this case the BT 5400 is configured to handle an alarm output Depending on the chosen function the white eight pole connector on the circuit board inside the BT 5400 has to be placed accordingly in either Alarm or Range position Open the BT 5400 casing to get access to the connecto
63. n box is located outdoors a roof should be mounted that protects from direct sunlight which can cause ex cessive operating temperatures If possible the SPC 1000 should also be pro tected when placed in it s holder 200 300 2 M2067 1en BT 5400 JCT 1100 81 BTG 2007 8 3 Installation Instructions 8 3 2 Cabling 8 3 2 1 Cable Types BTG recommends properly dimensioned cables as described below for con nections between the junction box and external equipment The power cable should be in accordance with the IEC 227 245 standard Power supply cable Shielded 280 3 x 0 75 mm 3 x AWG18 with PE NOTE BTG recommends that the power supply cable has a 2 A slow blow fuse Signal cables for Output Range Select Alarm AUX in etc e Shielded 100 twisted pair Min 2 x 0 3 mm 2 x AWG24 Typical size is 2 x 0 75 mm 2 x AWG18 NOTE BTG recommends that separate cables be used for analog and digital signals Multiconductor cables can be used 82 BT 5400 JCT 1100 M2067 1en BTG 2007 8 3 Installation Instructions 8 3 2 2 Guidelines for Cable Connections Do not place signal cables and power supply cables close together This may cause interference Always avoid loops of cable leads in the junction box and make the leads as short as possible The shields for the Alarm AUX in and Range select cables should not b
64. n is used when there is a risk for system failure service interruption disturbances to plant operation a measuring applica tion and so on The admonitions above are hierarchic A DANGER admonition includes the possibility of both a WARNING and a CAUTION admonition BT 5400 Safety Instructions M2067 1en BTG 2007 2 3 Safety Regulations 2 3 DANGER CHECK PIPES Risk for corrosive toxic or aggressive liquids or gases with high pressure or high temperature DANGER Hazardous voltage in the equipment DANGER CHECK PIPES Risk for corrosive toxic or aggressive liquids or gases with high pressure or high temperature DANGER Hazardous voltage in the equipment Safety Regulations 2 3 1 All welding must take place in accordance with current standards and regula tions Safety Regulations for Installation All handling of electrical units must take place in accordance with current stan dards and regulations The junction box should only be connected by a quali fied electrician in accordance with instructions The ground should be connected safely and be checked It should be possible to switch off the volt age in the distribution center A clear warning such as a sign should let other people know that work is in progress and that the switch must not be touched 2 3 2 Safety Regulations for Service All handling of electrical units must take place in accordance with current st
65. nly needed if send code is ON M2067 1en BT 5400 Operation Instructions 25 BTG 2007 4 4 Configure 4 4 3 Configure Lightness Measurement L Prerequisites BT 5400 has been mounted and in contact with the process for at least three hours and has the same temperature as the process e Reference calibration and reference check have been performed NOTE To demonstrate lightness configuration hypothetical lab samples are used with a lab value of 70 From the main menu press Configure button Enter code 5400 and press Enter Menu button Press Config setup button Choose an analog out signal In this example A out 3 is used Toggle the A out 3 button until MIX is selected Toggle the Unit button until no values are selected NO Of WD Enter the following values Mix BLUE 1 Mix RED Mix GREEN Mix N IR Mix F IR UV 8 Press the Send page button and then the Send change bution 9 Enter the code 42600 and press the Enter Menu button only needed if send code is ON 10 Press the Menu button three times to go back to the main menu 11 Take a physical sample for lab analysis NOTE The same lab sample can be used to configure brightness ERIC lightness redness and yellowness measurements 12 View A out 3 and read the measured value Example 10 13 Calculate the difference between the lab value and the measured value In the used example the lab value was 70 Th
66. nsmit ter on to the probe tip Check that the brightness reference is fixed in po sition Put down the transmitter on the box part with the probe pipe pointing upwards Wait a while for the transmitter to adjust In the SPC 1000 main menu press Configure button Enter code 5400 and press Enter button Press Config setup button Press LED button Select Config until Config T LED is visible Set the TM Meas to 2800 100 and Preamp M to 1 by pressing LED curr and entering a new value Press Enter and then Send page NOTE The measuring range for XM meas and XT meas is from 0 to 4095 10 11 Check that TM Dark and TT Dark are approx 300 10 units This toler ance applies when PreAmp readings are lower than 4 Check that TM Meas TM Dark PreAmp M is approx the same as TM diff and PreAmp M The same applies to TT Meas TT Dark Preamp T this should be ap proximately equal to TT diff The value indicated by Preamp T is not an ex act value but a more exact value has been entered in the transmitter s software 56 BT 5400 Service Instructions M2067 1en BTG 2007 5 6 Testing of Optics 12 Press Config to get next color and set TM Meas to a value close to 2800 and set Preamp M to 1 for all colors blue green red by adjusting the LED current if necessary TT Meas and Preamp T should be set for N IR and F IR Perform these steps for all colors N IR and F IR and pe
67. on M2067 1en BT 5400 Operation Instructions 23 BTG 2007 4 4 Configure 4 4 Configure This chapter describes how to configure the BT 5400 for brightness ERIC lightness redness yellowness and if applicable UV measurement 4 4 1 Configure Brightness Measurement Prerequisites BT 5400 has been mounted and in contact with the process for at least three hours and has the same temperature as the process e Reference calibration and reference check have been performed NOTE To demonstrate the brightness configuration process hypothetical lab samples are used with a lab value of 80 ISO 1 Take a physical sample for lab analysis 2 On the SPC 1000 view A out1 MIX that means blue led and read the measured value Example 40 ISO 3 Calculate the difference between the lab value and the measured value Example 80 40 40 ISO Press the Offset button Enter the calculated offset value Example 40 Press the Enter Menu button Press the Send data button and then the Send change button ON DO Ff Enter the code 42600 and press the Enter Menu button only needed if send code is ON 24 BT 5400 Operation Instructions M2067 1en BTG 2007 4 4 Configure 4 4 2 Configure ERIC Measurement Prerequisites BT 5400 has been mounted and in contact with the process for at least three hours and has the same temperature as the process e Reference calibration and refe
68. only be serviced by BTG s technicians Contact BTG regarding any suspected software problems M2067 1en BT 5400 JCT 1100 97 BTG 2007 8 5 Service Instructions 8 5 4 Troubleshooting This section only covers troubleshooting with regards to possible faults that can occur in the junction box Please consult the transmitter part of this manual for transmitter related problems In the trouble shooting table below the probable causes are listed in a logical order They should be checked in that order The fuses and the test points indicated in the troubleshooting table below are shown in Fig 30 Allnumbers within in the troubleshooting table be low refer to Fig 28 Symptom Probable cause 1 The junction box 1 1 does not power up 1 2 2 There is no informa 2 1 tion on the display 2 2 2 3 3 Nothing happens 3 1 when the push but tons are used 3 2 4 There is no output 4 1 signal 4 2 No power to the junction box Fuse on main circuit board blown Faulty or incorrectly connected cabling to the power supply unit Faulty 24 V DC supply Faulty DC DC converters on main circuit board No power to the junction box Faulty or incorrectly connected display wiring Display is faulty Faulty or incorrectly connected display wiring One or more push buttons are faulty No power to the junction box Transmitter not in operation Action Check the ext
69. ontal pipe M2067 1en BT 5400 Appendix BTG 2007 7 2 Forms and Standards 7 2 Forms and Standards 7 2 1 Analog Configuration Sheet Configure analog out BT 5400 VO no Mix factor pas oom 1 Name LED Damp Offset Gain 4mA 20 mA Blue Red Green NIR FIR Au ne 2 Name LED Damp Offset Gain 4mA 20mA Blue Red Green NIR FIR on Fi 3 Name LED Damp Offset Gain 4mA 20mA Blue Red Green NIR FIR ae hes 4 Name LED Damp Offset Gain 4mA 20mA Blue Red Green NIR FIR Le soi Name LED Damp Offset Gain 4mA 20 mA Blue Red Green NIR FIR 68 BT 5400 Appendix M2067 1en BTG 2007 7 2 Forms and Standards Reference Follow up 7 2 2 99 99 ques dus MIA MIN W39 poy nig QU T veto MIA MIN U9912 PY mG qey WI ILN 932 MIN I PA JJJ ou DA 00PS LA JUIUA INsvaUT 9919 19J9 69 BT 5400 Appendix BTG 2007 M2067 1en 7 2 Forms and Standards
70. or events stored 5 Press Prev to scroll backwards in the list Ron 4 5 7 Check Range Selection on the JCT 1100 NOTE Mode Range 1 Check that the transmitter cable inside the JCT 1100 box is connected to J1 Range inputs 2 Onthe JCT 1100 communication must be ON 3 Short circuit the JCT 1100 between Gnd and Range A C the Range in the main menu on SPC 1000 will change from 1 to 2 BT 5400 Operation Instructions M2067 1en BTG 2007 4 5 Operation 4 5 8 Check Range Selection on the SPC 1000 1 Check that the the white eight pole connector on the circuit board inside the BT 5400 is connected to Alarm Press Configure button in the main menu Enter code 5400 and press Enter Menu button Press Config setup button The Mode button should show Alarm Press Range button and select 1 Press Send page button Press Send change button Enter code 42600 and press Enter Menu button only needed if send code is ON Oo ON OO A OD 4 5 9 Measuring range and edit range The BT 5400 as most of BTG instruments use the range concept to select different calibration setups to distinguish between pulp types and qualities As described in section 4 2 3 Select Range or Alarm Function the selection of measuring range can be controlled from the process via external range selector inputs or set manually by SPC 1000 setting This function should not be confused with the SPC 1
71. otocol for communication between the transmitter and the junction box The HART communication requires a 250 ohm minimum loop resistance which is normally provided by the HART filter If the HART filter is removed it must be verified that the output circuit DCS etc has at least 250 ohms resis tance If this is not the case then an extra resistor must be connected in series with the output signal cable Always connect the resistor to the plus mA ter minal To ensure that there is a closed 4 20 mA loop between the transmitter and the junction box the output signal from the junction box is jumpered on delivery This jumper must always be removed when a signal cable is connected See figure below CONN21 mA3 CONN4 ere Fig 25 Removal of jumper 1 l lt E NOTE L i Remove the resistor before the output signal ee cable is connected 2 gt VO O 8 3 3 2 Range Select Input Transmitter calibration ranges for different production circumstances can be changed with binary inputs to the transmitter Range Input A Input B 1 0 0 2 1 0 3 0 1 4 1 1 86 BT 5400 JCT 1100 M2067 1en BTG 2007 8 4 Operating Instructions 8 4 Operating Instructions 8 4 1 Starting the Junction Box The junction box is started by switching on the power supply with the switch in the terminal box See Fig 26 below See the start up instructions in the transmitter section of
72. overs The overall length of the transmitter is 363 mm 14 in Remember to leave sufficient room for insertion and re moval Install the transmitter so that it is protected from direct mechanical damage Install under a roof overhang if there is any risk of frequent water or pulp spray Protect the transmitter from heavy vibration such as cavitating or unbal anced pumps One method is to install a rubber bellows in the line Install the transmitter where the flow is above 1 m s 3 3 ft s with well mixed pulp that is consistency controlled 7 Avoid tower and stand pipes Avoid colored liquid choose installation after washer 3xD 3xD 3xD or 1 5m StL or 1 5m 5ft or 1 5m 5ft transmitter The minimum distance the transmitter should be located from abend or elbow is The diameter of the yo pipe multiplied by 3 or 1 5 m 5 ft Always choose the largest value of the calculated measures r 1 5m 5ft o 66 BT 5400 Appendix M2067 1en BTG 2007 7 1 Planning the Installation Fig 11 Installation of the transmitter in relation to a pipe elbow NOTE Alt A is the most suitable if possible avoid using alt C Fig 12 Installation of the transmitter in relation to pulp flow and pipe elbows Fig 13 Installation of the BT 5400 transmitter in a horiz
73. ox System cable to transmitter Product Introduction This manual is valid for JCT 1100 A junction boxes 8 1 1 System Description The JCT 1100 junction box is delivered as a complete unit from BTG and is al ways delivered together with a transmitter It has the following functions e Local display and console for basic configuration of the transmitter and the collection of measuring values for calibration using the SPC 1000 e Connection point between the transmitter power supply and the DCS Digital Control System e Local connection for a hand held terminal SPC 1000 or for a laptop PC XXX XX XX mA A Y O Sample Enter 3 Terminal 111 EU TJ EU TJ gt S 8 1 2 Technical Data M2067 1en BT 5400 JCT 1100 75 BTG 2007 8 1 Product Introduction Type JCT 1100 for BTG transmitters Manufacturer BTG S ffle Sweden General Electronic Enclosure Protection rating Weight Made of poly carbonate thermoplastic with a transparent cover Nickel paint coated internally to protect against EMC interference IP65 NEMA 4x Electronics box 2 0 kg 4 4 lbs Signals Output signal Maximum loop resistance Analog input Alarm function Valid for OCT
74. p accuracy 1 C 1 8 F Damping Mean value of 0 40 measuring cycles Measuring Cycle Maximum 6 s Event Log Maximum 40 events are stored Signalling Data Alarm Signal Output signal at measuring span limits Also accessible via the communications link Vibration Testing Resonance Frequency 160 170Hz and 450 500Hz within 4 600Hz Source Data Light Source Light emitting diode Detector Data Photo Detectors Photodiode semi conductor M2067 1en BT 5400 Product Introduction BTG 2007 1 2 Technical Data Process Specification Process Limits ANSI 150 PN 16 Process Temperature Limits 5 120 C 41 248 F Ambient Temperature Limits 0 50 C 32 122 F Performance Specification Repeatability 0 3 ISO Reproducibility 0 4 ISO Temperature Effect lt 0 05 ISO per C F Cx1 8 Physical Specification Probe Degree of Protection IP 65 NEMA 4x Material Stainless steel SS2343 with EPDM O rings Titanium grade 2 with Kalrez O rings Window Material Sapphire Electronic Housing Material FRP Probe Weight Stainless steel 6 3 kg 14 1b Titanium 5 0 kg 11 Ib Valve Assembly Weight Stainless steel 5 kg 11 lb Titanium 4 3 kg 9 5 Ib Storage Temperature Minimum 20 C 4 F Maximum 70 C 158 F Junction Box See section 8 1 2 BT 5400 Product Introduction BTG 2007 M2067 1en 1 3 Dimensions and Mounting 1 3 Dimensions and Mounting Fig 2
75. quired Screwdriver medium size Star screwdriver medium size NOTE Break and secure the AC power supply voltage to the junction box before the front panel is removed it is not sufficient to turn it off with the power supply switch in the terminal box All numbers within below refer to Fig 28 1 Check that the 24 V DC LED 7 and the display are off 2 Unscrew the terminal box cover 1 3 Detach all screw clamp connectors with cables connected to them Note that the terminal screws do not need to be fully removed the contact can be pulled out of the screw clamp connector on the main circuit board 4 Unscrew the front panel 2 and carefully lift the front panel plate aside 5 Detach the display connector 8 by pushing the two levers aside and pull ing the connector straight out from the main circuit board 6 Detach the SPC connector 9 by pulling it straight out from the main circuit board It might be necessary to loosen the locking flap using a flat screw driver 7 Unscrew the front panel grounding strap 12 from the main circuit board 8 Unscrew the fifteen screws 10 that attach the main circuit board to the box 9 The main circuit board can now be removed Space is tight so be careful Lift out the upper part first where the display connector 8 is located To mount the new main circuit board perform the steps above in reverse order 8 5 3 Service Software Software can
76. r From the SPC 1000 main menu press Configure button Enter code 5400 and press Enter Menu button Press Config setup Select the desired funtion with Mode Send changes to BT 5400 by pressing Send page button and then the Send change button 6 Enter the code 42600 and press the Enter Menu button only needed if send code is ON aR N NOTE Default setting at delivery is Range BT 5400 Operation Instructions M2067 1en BTG 2007 4 3 Precalibration 4 3 Precalibration This section describes the procedure for precalibration and how to check the reference calibration of the BT 5400 Since the UV channel measures only the fluorescence component of the reflectance it must be calibrated using a different reference than the other channels a fluorescent paper For the high reference this paper is put on the probe tip with the common reference cylinder then put on top of it and for the low reference the dark side of the reference is used without the paper The value to be used for the high reference thus is the fluorescence component of the brightness of the standard fluorescent paper typically approximately 10 ISO and the value for the low reference is zero corresponding to no fluorescence 4 3 1 Calibrate using Reference This section describes the procedure for precalibration of the BT 5400 using reference cylinder with high and low brigthness For the BT 5400 UV variant t
77. r advice 4 7 1 Set Damping k From the BT 5400 main menu on the SPC 1000 press the Trend button Study the stability of the signal Press the Menu button and select A out for the desired channel Press the Damp button and enter a suitable mean value for example 5 Press Send data followed by Send change Enter code 42600 and press Enter Menu button Press Trend and study the result NOR amp D If necessary adjust the damping 4 7 2 Set Measuring Span Try to keep the measuring span as narrow as possible 1 Select A out for the desired channel D Set the brightness level for the lower limit of the measuring span Press 4 mA for the lower limit 4 mA Enter the new value and press Enter Menu Press 20 mA for the upper limit 20 mA Enter the new value and press Enter Menu Check that the settings are correct N OO ff Press Send data followed by Send change to transfer the values to the transmitter 8 Enter code 42600 and press Enter Menu button only needed if send code is ON M2067 1en BT 5400 Operation Instructions 37 BTG 2007 4 8 Compensation 4 8 Compensation To compensate for consistency the BT 5400 s analog input can be used by connecting the signal from an external consistency transmitter To get a consistency span it is best to perform a process dilution for approx 10 minutes and during the process read the signal from both the brightness transmitter an
78. rence check have been performed NOTE To demonstrate ERIC configuration hypothetical lab samples are used with a lab value of 300 ppm From the SPC 1000 main menu press Configure button Enter code 5400 and press Enter Menu button Press Config setup button Choose an analog out signal In this example A out 2 is used Toggle the A out 2 button until MIX is selected Toggle the Unit button until PPM is selected NO of WD Enter the following values Mix BLUE 0 Mix RED 0 Mix GREEN 0 Mix N IR 20 Mix F IR UV 0 Offset 1000 8 Press the Send page button and then the Send change button 9 Enter the code 42600 and press the Enter button only needed if send code is ON 10 Press the Menu button three times to go back to the main menu 11 Take a physical sample for lab analysis NOTE The same lab sample can be used to configure brightness ERIC lightness redness and yellowness measurements 12 View A out 2 and read the measured value Example 1200 ppm 13 Calculate the difference between the lab value and the measured value In the example here the lab value was 300 ppm with an offset of 1000 The offset is then calculated as 1300 1200 100 ppm 14 Press the Offset button 15 Enter the calculated offset value Example 100 16 Press the Enter Menu button 17 Press the Send data button and then the Send change button 18 Enter the code 42600 and press the Enter Menu button o
79. rform the checks in step 10 and 11 for all colors N IR and F IR 5 6 4 Check of Grounding AA O N Start by checking the resistance in the DMM measuring cables Remove the external grounding cable from the probe Turn off the power on the JCT 1100 Measure between the probe pipe and the JCT 1100 shielding lacquer De duct the resistance of the measuring cables The resulting resistance shall be less than 5 ohms and normally around 1 2 ohms M2067 1en BT 5400 Service Instructions 57 BTG 2007 5 7 Troubleshooting 9 7 Troubleshooting Error Probable cause Suitable measure Can t communicate with SPC 1000 The SPC 1000 data is not as expect ed Missing resistor 250 300Q in JCT 1100 terminals mA1 and mA1 The resistor is not in series with DCS Cable between the transmitter and the JCT 1100 The shield must be connect ed in the PG fitting or in the binder con tact Contacts not tightened Cables inside the JCT 1100 drawn in small loops Cable too close to the high voltage ca ble Too much AC signal more than 50 mVAC on the shield or the communication ca ble Too high AC signal more than 120 mVAC on the external 24 VDC supply The SPC 1000 and instrument are oper ating in different ranges Measure in the JCT 1100 on terminals mA1 and mA The voltage must be more than 1 0 V Less than 1 0V wrong resistance Higher than 18 V Mount only
80. ror The following error messages can occur Error message Comm line busy Not from slave Comm error Wrong slave ID Wrong reply cmd Cmd resp error Data length err Invalid message Invalid chksum Reply time out HART rev error Not BT 5400 dev BT 5400 rev err Dev change repl Description The line is busy by another Master The SPC 1000 will try to find an opening in the line 5 times The answer comes from another Master and not from the transmitter Communication error parity error The answer comes from another Slave than the SPC 1000 sent the command to Wrong answer to the command The transmitter has given answer to a ques tion the SPC 1000 did not send A protocol error between the SPC 1000 and the transmitter The transmitter does not understand the SPC 1000 properly The command is too short Error in the message part as for check sum below Wrong checksum on package results normally in re sending The instrument do not respond to com mand Waiting time 256 ms Wrong version of the HART protocol It should be version 5 Wrong transmitter to what is chosen in the SPC Right transmitter but incompatible ver sion of the protocol The SPC 1000 is connected to another transmitter than where the data comes from It is identified by the serial num ber Action The other Master does not follow the HART standard Disconnect or turn the other Master off
81. selected A value of 9 5 ISO is presumed 3 Calculate the difference between the lab value and the measured value In the example here the lab value was 8 The offset is thus calculated as 8 9 5 1 5 Press the Offset button Enter the calculated offset value Example 1 5 Press the Enter Menu button Press the Send data button and then the Send change bution Enter the code 42600 and press the Enter Menu button only needed if send code is ON ON O O1 Ff M2067 1en BT 5400 Operation Instructions 29 BTG 2007 4 5 Operation 4 5 Operation 4 5 1 Enter Main Menu 1 Switch on SPC 1000 2 Press BT 5400 version 1 0 or higher It is recommended to turn off the communication between the JCT 1100 and the BT 5400 Analog out 4 and 5 will be disabled to ensure trouble free communication between SPC 1000 and the BT 5400 4 5 2 Read Data from BT 5400 to SPC 1000 1 Read data flashes in the main menu to indicate that data in the SPC does not correspond with data in the instrument 2 Press Read data button 3 Press Yes button 4 Communication between the SPC 1000 and the instrument is now established and can take approx 3 4 min to complete shown by a progress bar If communication with the instrument doesn t work see SPC 1000 error message or troubleshooting 4 5 3 Configure Tag 1 Press Configure button 2 Enter code 5400 and press Enter Menu button 3 Press Tag 4 Enter tag n
82. setting for the JCT 1100 is stored in the transmitter memory instead of the JCT 1100 memory Ina standard delivery the isolation amplifier has been replaced with a HART filter in the 4 20 mA output signal The extra 250 ohm resistor for HART communication is not required as long as the HART filter is mounted The RS 485 terminal block has been made smaller 78 BT 5400 JCT 1100 M2067 1en BTG 2007 8 2 Safety Recommendations 8 1 5 CE Declaration of Conformity BTG s CE Declaration of Conformity is only valid when the junction box is used in combination with other BTG equipment Manufacturer s Name Manufacturer s Address declares that the product Product Name Model Number complies with the amendments and requirements of the and conforms with the following product Standards LVD ETL authorisation to mark Low Voltage Power Supply EMC WEEE RoHS Quality System S ffle December 2006 BIG RAISING YOUR PRODUCTIVITY CE Declaration of Conformity According to EN 45014 BTG Pulp amp Paper Sensors AB P O Box 602 S 661 29 SAFFLE Sweden Junction box JCT 1100 Low Voltage Directive 73 23 EEC EMC Directive 89 336 EEC RoHS 2002 95 EC WEEE 2002 96 EC EN 61010 1 93 UL CAN CSA C22 2 No 61010 1 2nd ed 04 Control Nr 3068754 NEC Class 2 IEC 60950 IEC 60601 EN 61000 6 4 99 EN 61000 6 2 04 n a not Annex n a ISO 9001 monitored by Lloyd s Register
83. ssible to mount isolation amplifiers for up to three analog output signals depending upon the transmitter type in the junction box The front panel has to be removed before the circuit boards can be replaced DANGER or removed See section 8 5 2 3 High voltage within the junction box Fig 29 Mounting of circuit boards for HART filter circuit boards for isolation amplifiers or No circuit No circuit board strapping of outputs Circuit board board connected connected connected strapped pins Position of isolation amplifiers under Output signal No output Output signal the front panel signal or or inp it inn ii el ijel S 0800 ot fel i iej i 2 oum MAT oura mA ours mAs Li o Oo De i E po oo Eron la ceo cado IA II je i 94 BT 5400 JCT 1100 M2067 1en BTG 2007 8 5 Service Instructions DANGER High voltage within the junction box Connections may only be carried out by qualified personnel 8 5 2 2 Replacing the Power Supply Unit If the power supply is faulty it needs to be replaced Tools required Star screwdriver medium size NOTE Break and secure the AC power supply voltage to the junction box before the front panel is removed it is not sufficient to turn it off with the power supply switch in the terminal box All numbers within below refer to Fig 28 1 Check
84. t 3 A out 4 A out 5 A in NIR factor 72 BT 5400 Appendix M2067 1en BTG 2007 7 3 Software 7 3 7 4 7 5 Software The following versions of software are available for BT 5400 Product Version BT 5400 v1 0 or higher SPC 1000 v1 0 or higher JCT 1100 v1 5 or higher BT Calibration Features e Mixing color calibrations on all analog outputs MIX default e Compensation available on all 5 analog outputs e The SPC 1000 front menu displays signal information such as showing which LED is used for analog output e temp internal temperature can be set for alarm indication SPC 1000 Menu handling The software is straightforward to program and is very flexible Learning to use the software in a simulated environment accelerates the learning process and makes mistakes less likely in actual process operation The software is de signed to guide the user but calls for a basic understanding of how the trans mitter works HELP functions and other important guidelines are displayed at critical points in the programming process Warning notices are included at points where incorrect programming might af fect the output signal A code query has been inserted at highly critical points in the program where basic transmitter settings could be affected Using Hart Communication The unit uses the Hart standard communication protocol for more informa tion refer to the appropriate user instructions from th
85. the date 5 Press Enter button again to show the time Note the time also 6 Press Enter or any other button at this stage will finish the sampling procedure 7 Save the sample 0 100 Press Enter 8 To use the saved samples for calibration the PC software BT Calibration is available from BTG 4 5 5 2 SPC 1000 Prerequisites BT 5400 has been mounted and in contact with the process for at least three hours and has the same temperature as the process e Reference calibration and reference check heve been performed e On the JCT 1100 communication must be OFF From the BT 5400 main menu on the SPC 1000 press the Calibr button Enter code 5400 and press Enter Menu button Press Take sample button Select the number of samples by pressing Avrg of repeatedly ar N gt Press Take sample Collect a pulp sample from the line for lab evaluation at the same time 6 If the sample is OK press Accept If not OK press Discard and take a new sample The value is now stored in the BT 5400 7 Repeat steps above until the desired number of samples has been taken 8 When finished press Menu twice to return to the BT 5400 main menu M2067 1en BT 5400 Operation Instructions 31 BTG 2007 4 5 Operation 4 5 6 Check Events Log Press Misc button Press Alarm amp diagnostics button Enter code 5400 and press Enter Menu button Press Show log button Here you will find the latest 40 alarms
86. umber for example 35A1345 Press 3 wait two seconds and the cursor will jump to the next position Press 5 Press 1ABC twice for letter A this must be done within two sec Continue entering the tag number and press Enter Menu once again when completed 5 Select Config setup button Send page bution flashes if the tag number is altered 6 Press Send page button 7 Press Send change button 8 Enter code 42600 and press Enter Menu button only needed if send code is ON Communication between the hand terminal and the instrument is established and the latest changes have been sent 4 5 4 View Analog Output Signals 1 Press Menu button to enter the main menu 2 In the large square to the right you see A out 1 By pressing the square you can scroll between analog output signals 1 to 5 30 BT 5400 Operation Instructions M2067 1en BTG 2007 4 5 Operation 4 5 5 Take Samples 4 5 5 1 JCT 1100 Prerequisites BT 5400 has been mounted and in contact with the process for at least three hours and has the same temperature as the process e Reference calibration and reference check have been performed 1 Press the Sample button on the JCT 1100 The sampling process starts Default value are five samples 2 While the sampling process is ongoing take a physical sample for lab analysis 3 When the sampling process is finished the display will show SAMPLE SAVED 4 Press Enter button to show the date Note
87. uty Assurance Atders rt MD 8 2 Safety Recommendations See section 2 for safety recommendations M2067 1en BT 5400 JCT 1100 BTG 2007 79 8 3 Installation Instructions 8 3 Fig 17 Recommended clearances NOTE The front cover swings open and is hinged on the left side Fig 18 Dimensions Installation Instructions 8 3 1 Mounting NOTE Locate the junction box close to the transmitter and sampling valve to achieve a convenient connection of the SPC 1000 hand held terminal for calibration and monitoring For convenient working height and a good operating position the bottom of the junction box should be approximately 1 4 m 4 6 ft above the floor The SPC 1000 can be placed in a holder if one has been mounted close to the junction box Install the box in a position where it is protected from mechanical damage 300 12 KASS OBA mle o dla Ho 285 No 11 2 80 BT 5400 JCT 1100 M2067 1en BTG 2007 8 3 Installation Instructions Fig 19 Attachment lugs Fig 20 Protecting roof The junction box has three attachment lugs which are bolted to a flat surface 177 a f L 242 9 5 BTG recommends that a roof or overhang is mounted above the junction box to protect it against spray and pulp If the junctio
88. window and lubricate the probe tube e Check the box for moisture M2067 1en BT 5400 Service Instructions 41 BTG 2007 5 1 Continuous Maintenance 5 1 7 Annual Checks e Check the ball valve e Check the mounting stud e Clean the exterior of the transmitter 5 1 8 Bi annual Checks e Replace any leaking sealings e Check the reference against lab values Update values 42 BT 5400 Service Instructions BTG 2007 M2067 1en 5 2 Alarm and Events 5 2 Alarm and Events The system has an Eventlog which is accessible from the SPC 1000 Alarms and exceptions should be recorded in the log All alarms start with in the Eventlog to avoid being confused with Exceptions 5 2 1 Alarms The following alarms can be set by the user Analog out 1 Analog out 2 Analog out 3 Analog out 4 Analog out 5 Analog inp In SPC 1000 programming the following abbreviations are used Aout Aout2 Aout3 Aout4 Aout5 Inp Four different alarm conditions are reported in the Eventlog Hi Lo Ok Off Hi and Lo refer to the limits High and Low which can be set for the alarms When these are passed a text stating the alarm is shown in the Eventlog and whether the upper or lower limit is exceeded Hi or Lo The actual value at the time of the alarm is also shown Example Aout 1 has exceeded its upper alarm limit of 74 0 Appearance in SPC

35001_BT5400 BRIGHTNESS METER - Can

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