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1. eni eiceeci tie ree eire necu eie cese ER do ACE e FRE Ro EE 42 8 3 Replacing Damaged P rts eed NEESS 42 8 4 Unwanted MONT11 Recycling 42 Appendix A Parameters 5 2 2 1e Deer tie er Eee cere oeil da rona EN 43 Safety Information and Precautions Product Information Electrical Installation Function Introduction MONT11 Debugging Panel Accessory Troubleshooting Maintenance Parameters Shenzhen Hpmont Technology Co Ltd Chapter 1 Safety Information and Precautions Chapter 1 Safety Information and Precautions 1 1 Safety Definition AN Danger A Danger contains information which is critical for avoiding safety hazard Danger AN Warning A Warning contains information which is essential for avoiding a Warning risk of damage to product or other equipments Note A Note contains information which helps to ensure correct operation NUN of the product 1 2 Precautions Before delivering this product has been strictly checked and reliably packaged Due to handling loading and unloading in transit it may cause damage Therefore after open the package please check product integrality carefully Check items Check methods Check the overall appearance check if Whether there is d te rt d d ET EE TE io Pane EEN there is damage in transit If there is loose screws or other fasten parts If necessary use the screwdriver to check Whether the manual intact Check the
2. Code Name Description Range factory setting F05 00 OD switching torque 20 0 F07 07 50 0 In OD process if the running pulse count reaches the product of F03 07 X door width the door machine will continue to run at low speed in the ending phase of OD When the door has reached the limited position the motor will be caught When the motor catching torque the product of F05 00 X motor s rated torque the door will be in complete OD state and maintaining the current torque till the door reversely opens or stops F05 01 OD holding torque 30 0 F07 07 55 096 When the motor is in OD operating process the OD position limiting function will be enabled When the torque of catching spinning motor F05 00 X motor rated torque the door machine will maintain in complete OD state with the holding torque F05 01 X motor rated torque F05 02 OD end torque 0 0 F07 07 45 0 F05 03 Time from OD holding to OD end torque 0 1 999 9 60 0s Define the torque holding state in OD process Torque holding state After the switching time F05 03 the OD holding torque F05 01 reachs the OD end torque F05 02 F05 04 CD switching torque 20 0 F07 07 50 0 F05 05 CD holding torque 30 0 F07 07 45 096 F05 06 CD end torque 0 0 F07 07 35 0 F05 07 Time from CD holding to CD end torque 0 1 999 9 60 0s Refer to F05 00 F05 03 for F05 04 F05 07 F05 08 Passenger protection torque 0 0 F07 07 50 096 The sett
3. MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Function Introduction Code Name Description Range factory setting F00 02 Parameter upload number 0 2 01 F00 03 Parameter download number 0 2 0 Define the number of parameter upload or download Parameter upload Upload the present MONT11 parameter to the corresponding number 1 or 2 of LED panel Parameter upload Download the corresponding number 1 or 2 of LED panel to the present MONT11 Note F00 00 F00 04 F01 09 F02 01 and Group F09 can not upload or download F00 04 Manufacturer debugging parameter prohibit to change F00 05 Mode selection 0 1 1 0 Factory mode Door machine specific function is invalid 1 Door control mode F00 06 Control command selection 0 2 0 0 Panel control The starting and stopping is controlled through the panel of MONT 11 Press the key RUN opens the elevator door press the JOG key closes the elevator door and press the STOP key stops MONT11 1 Terminal control auto The MONT11 realizes door opening or closing OD terminal CD terminal Run via the control system sending OD and CD command commands 0 0 Stop After open closed curves optimize the 0 1 Closed door paramters set F00 0671 then according to the open closed command logic of elevator controller the MONT11 integrates into elevator 1 1 Open door system
4. Download parameters failure 2 If displays dFAiL at downloading parameters which means that parameters of panel and function parameters of present MONT11 do not match firstly you should correctly upload the parameter then you can download MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 7 Troubleshooting Chapter 7 Troubleshooting When fault alarm occurs please take proper action according to the Table 7 1 Table 7 1 Fault alarm description and counter measures Fault code Fault name Possible reasons of fault Counter measures At the beginning of power on and It is normal state of power on and at the end of power off power off DC bus g Lu Input voltage is too low Please check input power voltage undervoltage A M i Improper wiring leads to Please check wiring and wire undervoltage of hardware properly Input voltage is too high Please check power input DC bus Deceleartion time is too short Please s t a proper value for M E0001 time F03 05 F04 05 overvoltage Improper wiring leads to ER Please check wiring and wire overvoltage of hardware properly Connect the controller and motor Controller output d properly instantaneous Improper connection between E0002 Please set correct motor overcurrent controller and motor parameters F01 00 F01 04 hardware Improper motor parameters 2 To ensure correct encoder signal The encoder signal error i
5. Elevator Door Controller MONT10 User manual NW hamonk MONT11 Asynchronous Elevator Door Controller User Manual Single phase 200 240VAC 0 4kW FOREWORD Thank you for purchasing MONT 11 asynchronous elevator door controller hereinafter referred to as MOMT11 manufactured by Shenzhen Hpmont Technology Co Ltd This User Manual describes how to use MONT 11 and its installation wiring operation and debugging troubleshooting and daily maintenance etc Before using the product please read through this User Manual carefully In addition please do not use this product until you have fully understood safety precautions Note Preserve this Manual for future Due to product upgrade or specification change and for the purpose of improving convenience and accuracy of this manual this manual s contents may be modified If you need the User Manual due to damage loss or other reasons please contact the regional distributor of our company or directly contact our company Technical Service Center For the first time using the user should carefully read this manual If you still have some problems during use please contact our company Technical Service Center Telephone 4008 858 959 or 189 4871 3800 The product warranty is on the last page of this Manual please preserve it for future CONTENTS Chapter 1 Safety Information and Precautions ccssecceeseeeeseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeen
6. F05 07 A Dec point position Creeping Acting speed K F04 08 speed Holding End F04 06 F04 02 F04 05 torque torque F08 11 F05 05 F05 06 Figure 5 4 Optimum CD startup curve CD high speed run After CD startup ends CD will accelerate from CD start speed F04 01 to CD speed F04 03 The run speed will not decelerate to creeping speed F04 06 until it run to Dec point F04 04 CD creep Before CD position arrives to prevent door board and door blade from collision damage caused by high speed the door should slow down to creeping speed to run Door blade action From CD process to two door boards close state a short time relative higher than creeping speed F04 08 is needed to achieve door blade action safe and reliable as soon as possible while it can improve the CD efficiency At the door blade action end to prevent door crash because of high speed you can set a relative low speed via F08 11 and this speed range in pulses of F08 12 is valid CD holding After door creeps through the CD limit point F04 09 it will output CD arrival signal When CD torque switching torque F05 04 it will switch to CD torque holding state After CD holds for some time the door has been in the fully close state Then switch to a small torque holding state which can prevent motor heating and save energy therefore ensure that the door has certain closed tension 26 MONT11 Door Controller User Manual Shenzhen Hpmont Tech
7. NO 2 fault type F09 02 NO 1 fault type F09 03 DC bus voltage for last fault F09 04 Output current for last fault F09 05 Running frequency for last fault F09 06 Door position for last fault F09 07 Open close cycle lower value F09 08 Open close cycle upper value F09 09 Running hour F09 10 Running day F09 11 Manufacturer debugging parameter prohibit to change F09 12 Controller software version F09 13 Panel software version Fault types E0017 Module faulty E0018 Current detect faulty E0023 Encoder error Lu Undervoltage E0001 Controller overvoltage E0002 Controller hardware overcurrent E0003 Controller software overcurrent E0006 Motor parameter auto tuning fault E0007 Controller overloaded E0014 Controller EEPROM faulty E0022 Panel EEPROM faulty E0026 Door width self learning failure 4 3 Group y Manufacturer Function Parameters The Group y is the manufacturer parameters group for debugging at the factory before delivery MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 5 MONT11 Debugging Chapter 5 MONT11 Debugging 5 1 Motor Parameter Auto tuning Description MONT 11 uses the high performance vector control technology to control the door motor to run It need do the motor parameter auto tuning before operating the motor to obtain correct motor parameters therefore
8. F03 06 F05 01 F05 02 Acc Start time speed F03 02 F03 01 Figure 5 1 Relationship of OD curve and curve parameters OD start From closed state to the OD startup the door blade needs action You need use a lower speed F03 01 to close the door blade in order not to damage it After the startup state ends it will accelerate to high speed for OD If MONT11 receives OD command and the door position is exceeded the OD start distance F03 00 and the door blade has closed at the moment the open door process will be no longer from startup but directly accelerate from zero speed to OD speed F03 03 Just as Figure 5 2 m 5 Time from Switching holding to torque end torque F05 00 F05 03 OD start distance Acc time OD speed Dec time F03 00 F03 02 F03 03 F04 05 F03 04 Dec point position Creeping Holding End speed torque torque F03 06 F05 01 F05 02 Figure 5 2 Optimum OD startup curve OD high speed run After OD startup ends OD will accelerate from start speed F03 01 to OD speed F03 04 The run speed will not decelerate to creeping speed F03 06 until it runs to Dec point F03 04 OD creep To prevent door and other mechanical equipment from collision damage caused by high speed before OD position arrives door should slow down to creeping speed F03 06 OD holding After door creeps through the OD limit point F03 07 it will output the OD arrival signal When door torque OD switching torque F0
9. na lends t check the encoder connection E Please check system wiring and overcurrent of hardware A Controller output e A x wire properly Acceleration deceleration time is e E0003 overcurrent too Short Please set proper Acc time software F03 02 F04 02 and Dec time F03 05 F04 05 Set proper motor parameters Motor rated parameters Motor parameter P F01 00 F01 04 E0006 improperly set auto tuning fault i Please check the motor s Motor incorrect connection F connection The load is too big Regulate the mechanical Controller i E0007 There are obstacles in door Check machinery to exclude overloaded machine obstacles E0014 Controller Memory circuit fault of controller Please contact the supplier for EEPROM faulty EEPROM repairing Please check the connection and Short circuit between phases connect the wire properly E0017 Module faulty output orhe ground Please check the connection and Short circuit for the ground connect the wire properly Output current is too high Please check the connection and mechanism MONT11 Door Controller User Manual Chapter 7 Troubleshooting Shenzhen Hpmont Technology Co Ltd Fault code Fault name Possible reasons of fault Counter measures E0018 Current detect Current detection circuit is Please contact the supplier for faulty EEPROM faulty damaged repairing peaks Replace the panel Panel EEPROM Memory circuit fault of panel A E0022 Please con
10. Do not make modification on the inside of MONT11 without instruction from the supplier There are IC components inside the MONT11 which are sensitive to static electricity Directly touch the components on the PCB board is forbidden 8 1 Daily Maintenance Some unexpected accidents may occur during operation Therefore you should maintain MONT11 conditions according to the Table 8 1 record the operation data and investigate problems immediately Table 8 1 Daily checking items Items Content Criteria Temperature and humidity 10 40 C derating at 40 50 C Operatin p 9 Dust and water dripping No water dripping environment Gas No strange smell Stabl illati d Oscillation and heating Oe Ld MONT11 temperature Noise No abnormal sound MONT11 Door Controller User Manual 41 Chapter 8 Maintenance Shenzhen Hpmont Technology Co Ltd 8 2 Periodical Maintenance Customer should check MONT11 in short time or every 3 to 6 months according to the actual environment so as to avoid hidden problems and make sure the MONT11 runs well for a long time General Inspection Check whether the screws of control terminals are loose If so tighten them with a screw driver Check whether the main circuit terminals are properly connected whether the mains cables are over heated Check whether the power cables and control cables are damaged especially check for any wear on the cable
11. Fo2 02 Operating speed of slow Vo o qs 00 7 00Hz Oo speed O ti d at first Fo2 03 Pera mg speed 9i 775 0 01 15 00Hz 7 00Hz o time power on Fo2 o4 Door width selfleaming loo 15 00Hz 7 00Hz e speed F02 05 Door width self learning 0 Disabled uu 0 enable 1 Door width self learning is enabled F02 06 Low digits of pulse count 0 9999 pulse number 780 F02 07 High digits of pulse count 0 9999 pulse number 0 Group F03 OD Curve Parameters on pages 16 0 9999 F03 00 OD start distance OD start At distance control start distance 90 o time pulse number At speed control start time unit ms F03 01 OD start speed 0 00 15 00Hz 5 50Hz O F03 02 OD Acc time 0 1 99 9s 1 3s O F03 03 OD speed 0 00 F00 07 36 00Hz O F03 04 OD Dec point position 50 0 90 0 door width 65 0 O F03 05 OD Dec time 0 1 99 9s 1 4s O C i d at OD F03 06 2S Pina Speera 0 00 15 00Hz 4 00Hz o ending F03 07 OD limit point 80 0 99 9 door width 95 0 O Fo3 08 Re open curve high speed 5 499 9 door width 90 0 O area Group F04 CD Curve Parameters on pages 17 0 9999 pulse number F04 00 CD start distance CD start At distance control start distance 0 o time pulse number At speed control start time unit ms F04 01 CD start speed 0 00 15 00Hz 4 00Hz O F04 02 CD Acc time 0 1 99 9s 1 4s O F04 03 CD speed 0 00 F00 07 33 00Hz O F04 04 CD Dec point position 50 0 90 0 door width
12. achieve good control effect 1 Firstly set F00 06 as 0 panel control or 2 auto demo run 2 Secondly set F00 09 as 0 open loop distance control or 1 closed loop distance control 3 Thirdly unload the belt and the load According to the motor nameplate set F01 00 motor rated power F01 01 motor rated voltage F01 02 motor rated current F01 03 motor rated frequency F01 04 motor rated Rpm F01 05 Dec ratio 4 Finally set F01 06 as 1 motor parameter auto tuning press RUN key or JOG key to start parameter auto tuning and the panel displays the tunE When this is over the motor parameters will be auto stored and F01 06 will auto reset as 0 Observe the rotation direction of motor shaft If rotate toward the CD direction and after finish the auto tuning you should change any two phases of the connections between MONT 11 and motor The motor parameter auto tuning is not needed again Note 1 It must unload the belt when do the asynchronous motor parameter auto tuning 2 When motor parameter is auto tuning if the panel displays fault you should press STOP key to reset MONT11 Door Controller User Manual 23 Chapter 5 MONT11 Debugging Shenzhen Hpmont Technology Co Ltd 5 2 Distance Control In the distance control mode the encoder and the encoder s gear are needed to detect the door s position The main debugging steps 1 Door width self learning 2 Set the OD CD curve parameters 3 According to the
13. function parameter due to the valid password MONT11 Door Controller User Manual Chapter 6 Panel Accessory Shenzhen Hpmont Technology Co Ltd 6 3 Panel self testing The panel of MONT11 has self testing function which facilitates periodic inspection for itself and the keys The process of panel self testing 1 In stopping state press PP key and lt key simultaneously for 2 3 seconds the 5 LED will cyclically display 8 from left to right in turn for three times which is as shown in Figure 6 4 Later the indicator will be cyclically bit by bit clockwise lighting from the first upper left for three times Figure 6 4 Starting panel self testing 2 Press any key of the panel and observe the LED and the state indicators to detect the corresponding key whether valid And the correct correspondence is as shown in Figure 6 5 During this process if there is no press in 4 5 seconds it will directly jump to the step 4 If the self check is success it will jump to the step 3 RUN Figure 6 5 Correct correspondence of the keys and the displays 3 If the self testing is success the panel will display PASS and all keys are valid The PASS will auto disappear 3 5 seconds later and back to display state before self testing 4 If the self testing is failure the panel will display FAIL The FAIL will auto disappear 3 5 seconds later and back to
14. information can be located by the four switches which eliminates encoder s total error that may result in wrong location The speed control keeps the same as the distance control in hol The detecting range of CD resistance is the invalid area of CD arrival signal The detecting range of OD resistance is the invalid area of OD arrival signal Terminal defination X1 is the OD arrival signal X2 is the OD speed decrease signal X3 is the CD arrival signal X4 is the CD speed decrease signal ding other torques MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Function Introduction Code Name Description Range factory setting 1 9999 Distance control encoder s actual line number The door width self learning must be done before distance control The distance control is based on the door width information obtained by self learning During the door machine OD CD process the realtime calculation of running pulses are compared with the setting pulses which achieves the switching and arrival disposal of the OD CD running speed Terminal defination X1 is reserved X2 is the slow speed signal X3 is the fault reset signal X4 is the light curtain signal F02 01 Encoder direction setting 0 1 11 0 The same direction as the encoder actual connection 1 The reverse direction to the encoder actual connection n the distan
15. is not mounted on the motor shaft it should be set for the actual condition F01 06 Motor parameter auto tuning 0 1 0 0 No action 1 Motor auto tuning First set F00 06 0 or 2 before auto tuning then input correct motor parameters as per its nameplate F01 00 F01 04 Set F01 06 as 1 firstly then press RUN r JOG key to start auto tuning And press STOP key to stop motor parameter auto tuning When the auto tuning is completed the F01 06 will be reset to 0 Refer to section 5 1 Parameter Auto tuning Description for more details page 23 F01 07 No load current 0 01 10 00 0 36A F01 08 Manufacturer debugging parameter prohibit to change F01 09 Manufacturer debugging parameter prohibit to change 4 2 3 Group F02 Encoder Door Width Parameters The door width of door machine is the basis of distance control open closed door running curve adjustment and open closed door arrived judgment The door width accurately to be obtained is the guarantee which is the premise to realize the normal distance control Note When F02 00 0 speed control parameters of F02 01 F02 07 are disabled Code Name Description Range factory setting F02 00 Encoder pulse number per revolution 0 9999 200 0 Speed control it can be achieved by four switches The door width self learning is not needed The slow speed location is not needed at first time power on The door position
16. level menu Second level menu Third level menu Fourth level menu Fault return to faulty i Do not save the present PRG display Fault Return to first level Return to val e and ratutmito cleared return to run menu second level menu third level menu or stop state display j Enter to Enter to third level Enter to fourth level Save the present value and second level menu menu menu return to third level menu Modify No Modify the internal function i i i Select function No of function group Modify function m A rod Increase by 1 when Increase by 1 Increase by 1 according to SEE press this key one according to the the present modified bit time present modified bit Modify No Modify the internal i function No of function group Modify function value Select function e v rou Decrease by 1 Decrease by 1 Decrease by 1 according to SUE when press this key according to the the present modified bit one time present modified bit Switch GSunits and Switch units thousands gt gt Invalid Invalid tens hundreds tens In the setting fourth level menu situation if the parameter is not flashing to display it indicates that this parameter can t be modified The possible reasons are as follows The function parameter can t be modified such as the actual detected parameters or recorded parameters etc Only when in stopping state can it modify the function parameter Only input the correct password can it edit the
17. manual If has lacked please contact manufacturer MONT11 Door Controller User Manual 1 Shenzhen Hpmont Technology Co Ltd Chapter 2 Product Information Chapter 2 Product Information 2 1 Model Explanation MT11 2 S OP4 Ln Adaptive motor power OP4 0 4KW Input phase S Single phase Voltage rating 2 200 240V Product series Asynchronous elevator door controller 2 2 Specifications Item Specification Rated voltage and Single phase 200 240V 50 60Hz frequency m o Voltage fluctuation within 1096 imbalance rate 396 amp Accuracy 3 Frequency 5 Output voltage 0 input voltage Output frequency 0 99 99Hz Control mode Open loop vector control SVC Closed loop vector control VC Speed control range 1 100 SVO 1 1000 VC A Speed control o 0 596 SVC 0 05 VC accuracy z 180 rated torque at 0 5Hz SVC 3 Start torque 180 rated torque at OHz VC Frequency resolution 0 01Hz Current resolution 0 01A Encoder OC output or push pull output method Use the speed control mode or the distance control mode It supports the door width self learning function the auto demonstration function the setback automatic identification function and the parameters uploaded and downloaded function max 2 groups It supports overload protection 15096 rated current 1min protection 18096 rated current 1s
18. shall be 296 for each degree centigrade Max allowed temperature is 50 C 2 Keep ambient temperature among 10 40 C It can improve the MONT11 operation performance if install at the location with good ventilation or cooling devices MONT11 Door Controller User Manual 5 Chapter3 Electrical Installation Shenzhen Hpmont Technology Co Ltd 3 1 Terminals Description The power supply switch the connection terminal the panel interface and indicators are on the control board shown as Figure 3 1 Panel interface RUN LED O FAULT LED Power supply switch Control signal terminal Power circuit terminal Figure 3 1 Position of schematic 3 1 4 Power Supply Switch In order to make debugging and maintenance work easily we have designed a power supply Switch in the MONT11 Danger When the power supply of MONT 11 is cut down the input 220V terminal still has high voltage Do not touch or plug the 220V terminal until the external power supply cut down or there will be danger of shocking 6 MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter3 Electrical Installation 3 1 2 Power Circuit Terminal Description Pe TN ul vy wee Figure 3 2 Power circuit terminal layout Table 3 1 Function description of power circuit terminal Terminal name Function description Es N Single phase A
19. to run automatically 1 0 Open door 2 Auto demo run Auto demo mode is used for demonstrating the operation or commissioning in the factory There is no need to be controlled by the control system The auto demo mode can be set after door machine s operation curve is set in panel control mode F00 06 0 The interval time between open and closed door demo can be set by F06 04 To start auto demo run by pressing RUN JOG key or closing external terminals OD CD with COM To stop auto demo run by pressing STOP key F00 07 Maximum output frequency 1 00 99 99 50 00Hz Define the maximum allowed output frequency of MONT11 F00 08 Manufacturer debugging parameter prohibit to change F00 09 Control mode 0 1 0 0 Asynchoronous motor open loop distance control 1 Asynchoronous motor closed loop distance control MONT11 Door Controller User Manual 13 Chapter 4 Function Introduction Shenzhen Hpmont Technology Co Ltd 4 2 2 Group F01 Motor Rated Parameters Code Name Description Range factory setting F01 00 Motor rated power 1 750 250W F01 01 Motor rated voltage 1 300 220V F01 02 Motor rated current 0 10 10 00 0 55A F01 03 Motor rated frequency 1 00 99 99 50 00Hz F01 04 Motor rated Rpm 1 6000 900rpm F01 05 Deceleration ratio 1 00 9 99 4 67 Generally set F01 05 as 1 00 If the encoder
20. tube Check whether the insulating tapes around the cable lugs are stripped and for signs of overheating near terminations Note 1 Dielectric strength test of MONT 11 has already been conducted in the factory Do not do the test again Otherwise the MONT11 might be damaged 2 If insulation test to MONT 11 is necessary it must be done to the ground after all input output terminals are short connected by conductors It is forbidden for each terminal to ground test It is recommended to use the 500V megger 3 For MONT11 stored for a long time must be powered up every 2 years When supplying AC power to MONT11 use a voltage regulator to gradually raise the input voltage to rated input voltage at least 5 hours 8 3 Replacing Damaged Parts The easily damaged component is the electrolytic capacitors of filters Generally the life of electrolytic capacitor is 40 000 50 000 hours Due to high ambient temperature and large pulse current induced by rapid changing loads the electrolyte capacitors are aging Criteria Check if frequent overcurrent or overvoltage failures occur during MONT11 start up with load Check if there is any leakage of liquids Check if the safety valve protrudes Measure the static capacitance and insulation resistance 8 4 Unwanted MONT11 Recycling When disposing MONT11 please pay attention to the following factors The capacitors may explode if they are burnt Poisonous gas may be generated when the pla
21. value Display the open closed door arrival signal Itis represented by four digit and from right to left followed by open door pulse arrival closed door pulse arrival open door torque arrival closed door torque arrival 0 represents that the signal does not arrive torque torque pulse pulse And 1 represents that the signal arrive Take no arrival arrival no arrival arrival 0101 for example to explain the meaning of each digital tube as the right figure d01 02 Setting frequency actual value Display the setting frequency MONT11 Door Controller User Manual 11 Chapter 4 Function Introduction Chapter4 Function Introduction Shenzhen Hpmont Technology Co Ltd Code Name Description Range factory setting d01 03 Output frequency actual value Display the output frequency d01 04 Output voltage actual value Display the output voltage d01 05 Output current actual value Display the output current d01 06 Output torque actual value Display the output torque which is the relative percentage of the motor rated torque d01 07 DC bus voltage actual value Display the DC bus voltage d01 08 Input terminal state actual value Display X1 X4 CD OD state of input terminal Display in hex and each bit binary of this function parameter stands for different physical sources which are in the below table 0 The corresponding te
22. 06 01 and F06 02 are disabled Code Name Description Range factory setting F06 00 DOA DCA DPA output selection 0 1 0 0 The signal is open which represents the OD CD arrival and door position output equal to the relay normally closed contact 1 The signal is closed which represents the OD CD arrival and door position output equal to the relay normally open contact F06 01 DPA function selection 0 1 0 0 Door position output 1 The re open signal is output at the CD resistance Set F06 01 1 the re open signal is valid When the CD resistance signal is enabled the re open signal is started to be output When the re open arrives the re open signal will stop being output F06 02 Door position output setting 0 1 99 9 90 0 When the door position is excess to this function setting value the door position output signal DPA is enabled Only when set F06 01 as 0 door position output can this function be enabled F06 03 Dec time of open amp close resistance 0 1 2 0 0 5s This function parameter defines the Dec time from the present CD speed decelerating to zero speed when the CD resistance occurs If the setting is too small it will result in door shaking when decelerates If the setting is too big it will result in too slow decelerating speed F06 04 Open amp close holding time on demo mode 0 1 360 0 3 0s Defines the holding time of OD or
23. 1 password is enabled Hz Freq unit indicator UI JU preset unitis tiz The output frequency state display in running state A Current UI WB The present unit is A V Voltage UI WB The present unit is V RPM Rpm UI WB The present unit is rpm Percentage UI B The present unit is The indicator has off on and flash 3 states In the manual the identification is as follows O The indicator is off RW The indicator is on B The indicator is flashing MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Panel Accessory 6 2 Display State The LED panel can display the parameters at stopping running editing and alarming Parameter display state at stopping When MONT11 stops running the panel will display stopping state and its parameter as shown in Figure 6 2 By pressing PP key to display other parameters d01 00 door position pulse d01 01 OD CD arrival signal OD CD pulse arrival OD CD torque arrival d01 02 setting frequency d01 07 DC bus voltage and d01 08 input terminal state FWD REV ALM LOIRE LOCK LOIRE LOCK Display state of stopping parameters Display state of running parameters Figure 6 2 Display state of the panel Parameter display state at running When MONT11 is running the panel will display running state and its parameter as shown in Figure 6 2 By pressing PP key to display other parameters d01 00 door position pu
24. 2 7 Group F06 Advanced Parameter 19 4 2 8 Group F07 Vector Control Parameters nn annnnnnneeneenneneeereneneneneneeren ennn 4 2 9 Group F08 Motor Auto tune Parameters is 4 2 10 Group F09 Diagnostics Parameters nanne renner eenneerenneevennvervennvenen 4 3 Group y Manufacturer Function Parameters nnn oonneenennnereenneerenneerenvervenneerennn 22 Chapter 5 MONT11 Debugging esee nnnnnn nnn nnnn nnn nnn inen nnn nnns 23 5 1 Motor Parameter Auto tuning Description ssesesseeeneenees 23 52 DIStANCE re MTM 24 5 2 1 Door Width Self learning eiie reete ree 24 5 2 2 OD Operation in Distance Control 25 5 2 3 CD Operation in Distance Control 26 5 9 Speed COMO rete eodera utt cado tecto er tfe teo e rese too deese eue Desde tu teer Dk dees 27 5 3 1 OD Operation in Speed Control 5 3 2 CD Operation in Speed Control Chapter 6 Panel Accessory annae ennnnernennenennnneennnnenrennenennnenvennnerennneerennnenennnervenneenen 31 6 1 Panel Description LCE EE ER EE e e E 36 6 4 Reset Parameter and Clear Fault Information 37 6 5 Parameter Uploaded and Downloaded nenne 37 Chapter 7 Troubleshooting anna eennnernennenennneeennnneerennnennennenrenneernnnneerennnerennneenenneenen 39 Chapter 8 Maintenance esn nssrsss crier vasevestvnnvaae waer nara ooa a eun rn ca cona ada ar aaia aaaea apade a aaa 41 8 1 Daily Maintenance E 41 8 2 Periodical MairitenariCe
25. 5 00 it will switch to OD torque holding state After some time the door is in the fully open state then switch to a small torque holding state which can save energy and prevent motor heating therefore ensure that the door has certain open tension MONT11 Door Controller User Manual 25 Chapter 5 MONT11 Debugging Shenzhen Hpmont Technology Co Ltd 5 2 3 CD Operation in Distance Control A full itinerary CD curve has five stages CD start CD high speed run CD creep door blade action and CD holding According to the Figure 5 3 we can set reasonable parameters to achieve the desired CD effect CD start distance Acc time CD speed Dec time Time from F04 00 F04 02 F04 03 F04 05 Switching holding to Acting position lorque end torque F04 04 F04 07 F08 12 F05 04 F05 07 Dec point position Creeping Acting speed Acc Start speed F04 08 Holding End time speed F04 06 F04 02 F04 05 torque torque F04 02 F04 01 FBI F05 05 F05 06 Figure 5 3 Relationship of CD curve and curve parameters CD start The CD starts to run at start speed F04 01 In order to improve the CD efficiency generally cancel the startup state and directly accelerates to the CD speed F04 03 to enter into high speed run state Just as Figure 5 4 CD start distance Acc time CD speed Dec time Dn Time from F04 00 F04 02 F04 03 F04 05 E Switching holding to Acting position torque end torque F3 F04 04 F04 07 F08 12 F05 04
26. 62 0 O F04 05 CD Dec time 0 1 99 9s 1 1s O C i d at CD FO4 08 SePing speed a 0 00 15 00Hz 4 50Hz o ending Fo4 o7 Peer blade acting position 4 500 pulse number 65 o at CD ending Door blad ti d at F04 08 Cor 2 ace acing speed al 0 00 15 00Hz 6 00Hz o CD ending F04 09 CD limit point 1 500 pulse number 60 O MONT11 Door Controller User Manual 45 Appendix A Parameters Shenzhen Hpmont Technology Co Ltd parameter Code Name Range Default Attributes Setting Group F05 Torque Parameters on pages 18 F05 00 OD switching torque 20 0 F07 07 motor rated torque 50 096 O F05 01 OD holding torque 30 0 F07 07 motor rated torque 55 096 O F05 02 OD end torque 0 0 F07 07 motor rated torque 45 0 O Time from OD holding to F05 03 0 1 999 9s 60 0s O OD end torque F05 04 CD switching torque 20 0 F07 07 motor rated torque 50 0 O F05 05 CD holding torque 30 0 F07 07 motor rated torque 45 0 O F05 06 CD end torque 0 0 F07 07 motor rated torque 35 0 CO Fo5 o7 VEER pe 60 0s o CD end torque P tecti Fee cesse EEN 0 0 F07 07 50 0 o torque F05 09 Manufacturer debugging parameter Fo5 10 Torque setting under slow 4 o E67 o7 motor rated torque 50 0 O speed F05 11 OD resistance torque 0 0 F07 07 0 096 O F05 12 OD resistance time 0 1 9 9s 3 0s O Group F06 A
27. C 220V power supply input terminals P Protective earth point U V W Motor connection terminal 3 1 3 Control Signal Terminal Description Fr cou s coucou pa Pa ec D x 3 3 00 co etc 50a 965 Figure 3 3 Control signal terminal layout Table 3 2 Function description of control signal terminal Symbol Terminal name Function description X1 X4 Function terminal refer to section 3 2 The 24V level signal input when the terminal OD Open door command input terminal is connected with COM the terminal function CD Closed door command input terminal is enabled P24 24V power supply 24V the maximum output current is 100mA COM Signal ground The 24V reference ground It supports the pulse signal input with under A B Encoder s A and B ph ignal ncoder s A and B phase signa 40kHz frequency PAC DOA OD arrival relay normally closed Contact rating AC 125VAC 0 5A Programmable relay PA PB normally DC 24VDC 1A closed PA PC normally open PAC DCA CD arrival relay normally closed PA PB PC MONT11 Door Controller User Manual 7 Chapter3 Electrical Installation Shenzhen Hpmont Technology Co Ltd 3 1 4 Panel Interface Description MONT 11 can be connected to the optional LED panel HD LED through RJ45 interface by general network wires It can be used for the user parameter settings copy and operation monitoring state etc RJ45 interface i
28. CD arrival on the demo mode F00 06 2 F06 05 Mode selection on open amp close invalidation 0 2 21 0 Holding the torque at the OD amp CD arrival range but zero speed running at other position 1 Stop running 2 Only holding the torque at the OD amp CD arrival range F06 06 Manufacturer debugging parameter prohibit to change MONT11 Door Controller User Manual 19 Chapter4 Function Introduction Shenzhen Hpmont Technology Co Ltd 4 2 8 Group F07 Vector Control Parameters Code Name Description Range factory setting F07 00 High speed ASR KP 10 3000 500 F07 01 High speed ASR KI 0 1000 100 F07 02 Low speed ASR KP 10 3000 500 F07 03 Low speed ASR KI 0 1000 100 F07 04 ASR switching frequency 0 00 99 99 8 00Hz The parameters of F07 00 F07 04 comfirm the PID parameters of ASR The structure of ASR is shown in figure Torque current Frequency command Frequency feedback nm Torque limit The system s response can be expedited through increasing the KP F07 00 F07 02 but oscillation may occur if the value of KP is too high The system s response can be expedited through increasing the KI F07 01 F07 03 but oscillation and high overshoot happen easily if the value of KI is too high If set Kl as 0 and the integral function is disabled the speed loop works only as a proportional regulator Generally t
29. P 10 9999 100 O F07 06 Current loop KI 0 9999 800 Oo F07 07 Torque limit 0 0 200 096 120 096 O F07 08 Speed filter time constant 0 7 2 x Group F08 Motor Auto tune Parameters on pages 21 F08 00 Stator resistance 0 00 99 990 x F08 01 Rotor resistance 0 00 99 990 x depend on F08 02 Stator inductance 0 9999mH x model F08 03 Rotor inductance 0 9999mH x F08 04 Mutual inductance 0 9999mH x F08 05 Slip compensation gain 50 0 200 096 100 096 x 0 Li F08 06 Curve selection ii 0 O 1 S curve F08 07 LCD contrast 0 10 0 O 0 White back d 1 F08 08 LCD screen color eege normal 0 CO 1 Black background anti _ 0 Chinese F08 09 LCD language 0 O 1 English F08 10 Manufacturer debugging parameter den EP door plade closed 0 00 5 00Hz 0 00 e speed F08 12 CD door blade closed 0 500 0 o speed position E AM HE 0 Normally open F08 13 open closed selection at 0 Oo 1 Normally closed speed control F08 14 Manufacturer debugging parameter Group F09 Diagnostics Parameters on pages 22 E0001 Controller overvoltage E0002 Controller hard t F09 00 NO 3 fault type last fault mad apni lie alae RN i E0003 Controller software overcurrent E0006 Motor parameter auto tuning MONT11 Door Controller User Manual Appendix A Parameters Shenzhen Hpmont Technology Co Ltd Code Name Range Defaul
30. V W of the MONT11 The earth terminal PE of the MONT11 must be reliable earthing It must use two separate earth wire due to the leakage current from the MONT11 to ground Do not touch the wire terminals of the MONT11 when it is live The main circuit terminals is neither allowed connecting to the enclosure nor short circuiting Only when the MONT11 terminal cover has been fitted can you switch on AC power source Do not remove the cover after power is switched on AN Warning Do not play metal into the MONT11 when installing Do not start and shutdown the MONT 11 by connecting and disconnecting the contactor Detection of signals during the operation shall only be conducted by qualified technician Do not do dielectric strength test on the MONT11 Ensure the installation site meeting the following requirements Donotinstall at the direct sunlight moisture water droplet location Donotinstall at the combustible explosive corrosive gas and liquid location Donotinstall at the oily dust fiber and metal powder location Be vertical installation on fire retardant material with a strong support Make sure adequate cooling space for MONT11 so as to keep the ambient temperature among 10 40 C Install at where the vibration is less than 5 9m s 0 69 Note 1 It needs derating use if the MONT11 operation temperature exceeds 40 C The derating value of the output current of MONT11
31. actual needs of elevator main control cabinet make sure the door arrival signal F06 00 F06 00 0 is relay normally closed F06 0071 is relay normally open which is defaulted normally closed 4 Enter into elevator operation set F00 06 as 1 terminal control mode 5 2 1 Door Width Self learning The door width of door machine is the basis of distance control open closed door running curve adjustment and open closed door arrived judgment The door width accurately to be obtained is the guarantee which is the premise to realize the normal distance control Set the door width self learning 1 Firstly set F00 05 as 1 door control mode 2 Secondly set F00 06 as 0 panel control or 2 auto demo run 3 Finally set F02 05 as 1 door width self learning is enabled press RUN key or JOG key to start self learning When it is finished F02 05 will be reset as O If something abnormal occur in the process press STOP key to stop door width self learning Normal running process of self learning 1 Firstly open door open door arrived then enter 2 2 Secondly closed door closed door arrived then enter 3 3 Thirdly open door open door arrived then enter 4 In OD process the pulse will increase 4 Fourthly closed door closed door arrived then it is over In CD process the pulse will decrease Countermeasures of abnormal problem of door width self learning 1 Send out the door width self learning command the first running direction is CD Ta
32. aves the high digits of pulse count obtained by door width self learning min four digits Door width calculating method Door width F02 07 x 10000 F02 06 The pulse number of door width obtained by auto learning can be changed via the panel MONT11 Door Controller User Manual 15 Chapter4 Function Introduction Shenzhen Hpmont Technology Co Ltd 4 2 4 Group F03 OD Curve Parameters Refer to Chapter 5 MONT11 Debugging on page 23 Note When F02 00 0 speed control parameters of F03 04 F03 07 F03 08 are disabled Code Name Description Range factory setting F03 00 OD start distance OD start time 0 9999 90 At distance control start distance pulse number At speed control start time unit ms F03 01 OD start speed 0 00 15 00 5 50Hz F03 02 OD Acc time 0 1 99 9 1 3s OD Acc time is the time accelerated from zero frequency to the maximum frequency F03 03 OD speed 0 00 F00 07 36 00Hz It defines the high operating speed frequency during OD process F03 04 OD Dec point position 50 0 90 0 60 0 door width When the pulse number F03 04 X door width the door machine will decelerate from F03 03 OD speed to F03 06 creeping speed at OD ending The bigger F03 04 is set the shorter Dec distance is F03 05 OD Dec time 0 1 99 9 1 4s OD Dec time is the time decelerated from maximum frequency F00 07 to zero freque
33. ce control set F02 00 as non zero after power off the power is on again the panel defaults to display the door position pulse Pull the door board manually if OD increases and CD decreases the encoder direction is correct If OD decreases and CD increases take the reverse value of F02 01 F02 02 Operating speed of slow speed 0 01 15 00 7 00Hz When external terminal slow speed SS is enabled and there is door open or closed command the door machine will operate at this speed F02 03 Operating speed at first time power on 0 01 15 00 7 00Hz It defines the door machhine operating speed at first time power on Due to unknowing the door position at first time power on when receives the run command the door machine will operate at this speed to obtain the position F02 04 Door width self learning speed 0 01 15 00 7 00Hz It defines the operating speed in door width self learning process n order to reduce the door width error this parameter must not be too big so as to avoid the shock when the door is in open closed door arrived state F02 05 Door width self learning enable 0 1 0 0 Disabled 1 Door width self learning is enabled Refer to 5 2 1 page 24 for door width self learning F02 06 Low digits of pulse count 0 9999 780 The parameter saves the four low digits of pulse count obtained by door width self learning max four digits F02 07 High digits of pulse count 0 9999 0 The parameter s
34. d When F02 00 1 distance control parameter of F08 13 is disabled Chapter 4 Function Introduction Code Name Description Range factory setting F08 00 Stator resistance 0 00 99 990 depend on model F08 01 Rotor resistance 0 00 99 990 depend on model F08 02 Stator inductance 0 9999mH depend on model F08 03 Rotor inductance 0 9999mH depend on model F08 04 Mutual inductance 0 9999mH depend on model F08 05 Slip compensation gain 50 0 200 0 100 0 F08 06 Curve selection 0 1 KO 0 Line 1 S curve F08 07 LCD contrast 1 10 0 To select LCD display contrast F08 08 LCD screen color 0 1 0 0 White background normal 1 Black background anti F08 09 LCD language 0 1 0 0 Chinese 1 English F08 10 Manufacturer debugging parameter prohibit to change F08 11 CD door blade closed speed 0 00 5 00 0 00Hz F08 12 CD door blade closed speed position 0 500 0 F08 13 X1 X4 normally open closed selection in speed control 0 1 01 0 Normally open 1 Normally closed F08 14 Manufacturer debugging parameter prohibit to change MONT11 Door Controller User Manual 21 Chapter 4 Function Introduction 4 2 10 Group F09 Diagnostics Parameters Shenzhen Hpmont Technology Co Ltd Code Name Description Range factory setting F09 00 NO 3 fault type last fault actual value F09 01
35. display state before self testing The possible reasons of self testing failure no press within 5s or invalid key 36 MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Panel Accessory 6 4 Reset Parameter and Clear Fault Information Reset default parameter After set F00 01 1 the parameter value of FOO FO08 will be reset to the default parameter At reset default parameter the panel display as Figure 6 6 Figure 6 6 Reset default parameter Clear fault information After set F00 01 2 the fault information of F09 00 F09 06 will be cleared 6 5 Parameter Uploaded and Downloaded Parameter uploaded For example upload the present MONT11 parameters to the panel group 1 Set F00 02 1 the panel displays UPLd shown as Figure 6 7 When the parameters are completed the upload it will enter stop state REV ALM LORE LOCK Uploading parameters Figure 6 7 Display the parameter upload Parameter downloaded For example download panel group 2 parameters to the present MONT11 Set F00 03 2 the panel displays dnLd shown as Figure 6 8 When the parameters are completed the download it will enter stop state FWD REV ALM LORE LOCK FWD REV ALM LORE LOCK Downloading parameters Figure 6 8 Display the parameter download Note 1 Before download parameters this group should have been uploaded parameters
36. dvanced Parameters on pages 19 0 The signal is open which represents the OD CD arrival and door position output equal to the relay normally F06 00 DOA DCA DPA output closed contaci 0 selection 1 The signal is closed which represents the OD CD arrival and door position output equal to the relay normally open contact 0 Door position output F06 01 DPA function selection 1 The re open signal is output at the 0 x CD resistance D iti tput F06 02 cor positon ou pu 0 1 99 996 90 0 o setting el E 0 5s o resistance Fo6 04 OPEN amp close holding time 4 360 0s 3 0s o on demo mode 0 Holding the torque at the OD amp CD arrival range but zero speed running at i other position F06 05 Mode selection on open amp p i 2 o close invalidation 1 Stop running 2 Only holding the torque at the OD amp CD arrival range F06 06 Manufacturer debugging Group F07 Vector Control Paramete rs on pages 20 MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix A Parameters Code Name Range Default Attributes Setting F07 00 High speed ASR KP 10 3000 500 O 0 1000 F07 01 High speed ASR KI 100 O 0 Disabled F07 02 Low speed ASR KP 10 3000 500 Q 0 1000 F07 03 Low speed ASR KI 7 100 O 0 Disabled F07 04 ASR swicthing frequency 0 00 99 99 8 00Hz O F07 05 Current loop K
37. ec protection overvoltage protection under voltage protection overcurrent protection inter phase short circuit protection etc uo onsuejeseug MONT11 Door Controller User Manual 3 Chapter 2 Product Information Shenzhen Hpmont Technology Co Ltd 2 3 Dimensions and Mounting Size The dimensions and the mounting size of MONT11 are shown as Figure 2 1 The unit is mm 126 4 8x5 oblong holes Figure 2 1 Dimensions and mounting size of MONT11 4 MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter3 Electrical Installation Chapter 3 Electrical Installation N Danger Do not install if the MONT11 is imcomplete or impaired Make sure that the MONT11 is far from the explosive and combustible things Bare metallic part of the power terminal wiring should be with insulating tape to wrap up Only qualified electrical engineer can perform wiring job Only when the power supply is completely cut off 10 minutes later can you do the wiring job The communication wire must use shielded twisted pair cable with 20 30mm twisted interval and the shielding layer must be grounded The encoder must use a shielded wire and the shielding layer must be connected to ground reliably Do not connect the power input terminals to the output terminals U
38. eseeeeeseneneees 1 NEEN Elle EE 1 1 2 Precautions TEE 1 Chapter 2 Product Information 3 2 1 dee E el ET TEEN 3 2 2 Te Teile enne 3 2 3 Dimensions and Mounting Size nennen 4 Chapter 3 Electrical Installation sek 5 321 Lerminals e ET 6 3 1 1 Power Supply SWIECM 45 ans ree iet ee tieni eee e dota repete inne 6 3 1 2 Power Circuit Terminal Description 7 3 1 3 Control Signal Terminal Description 3 1 4 Panel Interface Description 3 1 5 State Indicator Description 8 3 2 Terminal Wiring EE 9 Chapter 4 Function Introduction eeeeesieeesesseseeeeeenee nennen nennen annes nnns nn nnne n nnne 11 4 1 Group d Display Parameters edet eee brio ted e EE LER Irt ERR e Fede Paso RE E cages 11 4 1 1 Group d00 State Display Parameter 1 ss 11 4 1 2 Group d01 State Display Parameter 2 sss 11 4 2 Group F General Function Parameters nenne 12 4 2 1 Group F00 Basic Parameters nennen 12 4 2 2 Group F01 Motor Rated Parameters nn oannnnnenneeeeneeneerereeennenneeeeneeenn 14 4 2 3 Group F02 Encoder Door Width Parameters un oannnneeneeeeenenneenee eeen 14 4 2 4 Group F03 OD Curve Parameters nnnssannneennneneeereeeenneneereeeenennneeneenenenn 16 4 2 5 Group F04 CD Curve Parameters cccccccccsssccceeeeeessneeeeeeeeennneeeeeesessesnseeeeess 17 4 2 6 Group F05 Torque barameters annnnnnnereeeenneneeereeeennensereneennnnnnneeeeenenn 18 4
39. he CD speed F04 03 and then operates at high speed after the acceleration 3 When the CD speed decrease signal is active the door machine decelerates at the CD Dec time F04 05 until the speed arrives to the creeping speed at CD ending F04 06 and then operates at constant ending speed in low speed section after the deceleration 4 When CD position limiting signal is active the door machine continues to run at F04 06 and judges the output torque If the output torque switching torque F05 04 the door machine will enter the CD torque holding state and the holding torque value will be set by F05 06 ending the whole OD process 5 When CD command is invalid according to the F06 05 mode selection on open amp close invalidation the CD torque will judge the action MONT11 Door Controller User Manual 29 Shenzhen Hpmont Technology Co Ltd Chapter 6 Panel Accessory Chapter 6 Panel Accessory It can use the optional LED panel HD LED to debug MONT 11 Refer to the follows 6 1 Panel Description The MONT11 may installs with LED panel HD LED which is shown as Figure 6 1 f De Dr D oO D NS y Figure 6 1 Panel of MONT11 There are keys on the panel and their functions as shown in Table 6 1 Table 6 1 Key function description Key Name Function PRG Programmable or exit Entry or exit programming key RUN OD key OD running command JOG CD ke
40. he KP should be adjusted firstly to the maximum on condition that the system does not vibrate and then the KI should be adjusted to shorten the response time without overshoot t need increase KP and decrease KI on condition that shorter dynamic response time is required during low frequency operation F07 05 Current loop KP 10 9999 100 F07 06 Current loop KI 0 9999 800 F07 05 and F07 06 define the PI regulator parameters of current loop It can expedite the system s response to the output torque through increasing the KP or KI of current loop and improve the system s stability through decreasing KP or KI If KP or KI of current loop is too big the system is easy to occur oscillation if KP or Kl is too small the system s output torque capacity will be influenced Note For most places it does not need to adjust the PI parameters of current loop and users are advised to carefully change this parameters F07 07 Torque limit 0 0 200 0 120 096 Defines the limit torque current of MONT 11 output The setting value is relative to the percentage of motor rated current F01 02 F07 08 Speed filter time constant 0 7 21 It is used to filter the output of ASR regulator When F07 08 0 the speed loop filter is disabled MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd 4 2 9 Group F08 Motor Auto tune Parameters Note When F02 00 0 speed control parameter of F08 12 is disable
41. hine continues to run at F03 06 and judges the output torque If the output torque switching torque F05 00 the door machine will enter the OD torque holding state and the holding torque value will be set by F05 02 ending the whole OD process 5 When OD command is invalid according to the F06 05 mode selection on open amp close invalidation the OD torque will judge the action 28 MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 5 MONT11 Debugging 5 3 2 CD Operation in Speed Control Correctly set the parameters in Group F04 and Group F05 related to speed control define the speed decrease contacts F04 04 and position limiting signal F04 07 accurately The CD operation curve is shown as Figure 5 6 A Time from Frequency Acc time Dec time Switching holding to F04 02 F04 05 torque end torque F04 03 F05 04 F05 07 Holding End torque torque F05 05 F05 06 Start time F04 00 F04 01 F04 06 CD CD speed decrease signal CD position limiting signal Figure 5 6 CD operation curve in speed control CD process description of speed control 1 When the CD command is active the door machine will start at CD start speed F04 01 and 5 then operate at constant speed in low speed section 2 Timing begins when CD starts When the timing arrives to the CD start time F04 00 of speed control the door machine accelerates at CD Acc time F04 02 until the speed arrives to t
42. igure 3 5 Single phase 220VAC OD command CD command Reserved Slow speed command Fault reset signal Light curtain signal Panel Signal ground Common side Programmable relay OD arrival relay F06 01 DPA function selection CD arrival relay CE Figure 3 5 Connection of MONT11 distance control MONT11 Door Controller User Manual 9 Chapter3 Electrical Installation Shenzhen Hpmont Technology Co Ltd Speed control Set F02 00 as 0 the door machine will be in speed control and the connection is shown as Figure 3 6 Single phase 220VAC Panel MONT11 OD command S peed control Ee CD command A OD arrival signal E OD speed decrease signal CD arrival signal p CD speed decrease song _ Signal ground Common side OD arrival relay CD arrival relay Programmable relay DPA function selection Figure 3 6 Connection of MONT11 speed control Note 1 The input MCCB rating should use 6A single phase air breaker 2 The input power wiring and the output motor wiring should use copper multi stranded cable whose diameter should not be less than 1mm 3 It suggested that reliably connect the PE terminal to the ground via using copper multi stranded cable whose diameter should not be less than 2 5mm 4 Control signal input amp output wires are suggested to use copper multi stranded cable diameter 2 0 5 On serious interference condition you can
43. ing value of F05 08 is relative to motor rated torque The smaller the value is the more sensitivity it is f set F05 08 as 0 this function is disabled n the CD process the CD arrival signal is output so that the CD obstruction will not be detected At the CD resistance according to the Dec time of open amp close resistance F06 03 to decelerate to zero speed then reopen again F05 09 Manufacturer debugging parameter prohibit to change F05 10 Torque setting under slow speed 30 0 F07 07 50 0 Define the judgment of door width self learning and torque switching value at first time powe on This value is relative to the percentage of motor rated torque F05 11 OD resistance torque 0 0 F07 07 0 0 F05 12 OD resistance time 0 1 9 9 3 0s The setting value of F05 11 is relative to motor rated torque The smaller the value is the more sensitivity it is If set F05 11 as 0 this function is disabled Inthe OD process the OD arrival signal is output so that the OD obstruction will not be detected At OD resistance there is no response to the OD command And after the setting time of F05 12 it will respond the OD command At OD resistance if there is CD command it will be responded immediately MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Function Introduction 4 2 7 Group F06 Advanced Parameters Note When F02 00 0 speed control parameters of F
44. ke measure Stop running and change any two phases of the connections between MONT 11 and motor 2 During self learning process check the OD CD pulse signal OD pulse numbers decrease and CD pulse numbers increase Take measure Change the setting value of F02 01 encoder direction 3 During self learning process it alarms E0026 fault door width self learning failure Take measure Check the encoder signal For the heavy duty door please properly increase the value of F05 10 self learning torque 4 In asynchronous motor self learning process the door machine just shakes then stops Possible reason The setting error of F02 00 encoder pulse number F02 01 encoder direction and F01 05 Dec ratio 24 MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 5 MONT11 Debugging 5 2 2 OD Operation in Distance Control The well run door effect is the passenger protection of premise good comfort The operation curve requirement of elevator is rapid and smooth during open process A full itinerary OD curve has four stages OD start OD high speed run OD creep and OD holding According to the Figure 5 1 we can set reasonable parameters to achieve the desired OD effect OD start distance Acc time OD speed Dec time Time from F03 00 F03 02 F03 03 F03 05 Switching holding to torque end torque F05 00 F05 03 F03 04 Dec point position Creeping Holding End Speed torque torque
45. lse d01 01 OD CD arrival signal OD CD pulse arrival OD CD torque arrival d01 02 setting frequency d01 03 output frequency d01 04 output voltage d01 05 output current d01 06 output torque d01 07 DC bus voltage and d01 08 input terminal state Fault alarming state If MONT11 is faulty the panel will be flashing to display the fault code After troubleshooting press STOP key to reset and the panel restores to stop state Refer to Chapter 7 Troubleshooting page 39 for the display content MONT11 Door Controller User Manual 33 Chapter 6 Panel Accessory Shenzhen Hpmont Technology Co Ltd Parameters editing state At stop run or fault alarm state press PRG to enter function parameter editing state The panel uses four level menu configuration for parameter setting or other operations As follows Mode setting first level menu function parameter group setting second level menu function parameter setting third level menu parameter setting fourth level menu The operation process is shown in Figure 6 3 and the description of the keys is shown in Table 6 4 Fourth level menu Fourth level menu Fourth level menu Figure 6 3 Parameter editing state 34 MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 6 Panel Accessory Table 6 4 Switching description of the keys Key First
46. ncy F03 06 Creeping speed at OD ending 0 00 15 00 4 00Hz It defines the low creeping speed frequency of door machine during OD process F03 07 OD limit point 80 0 99 9 95 0 door width When door position pulse gt F03 07 X door width the door machine output OD arrival signal F03 08 Re open curve high speed area 10 0 90 0 90 0 door width F03 08 defines the re open curve high speed area at re opening This parameter setting may improve the re open efficiency Example F03 08 70 0 and 100 70 30 which represents when the door position is in 0 30 range it will auto accelerate to high speed at re open when the door position is in 30 100 range it will auto calculate out the run curve according to the present position at re open 16 MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd 4 2 5 Group F04 CD Curve Parameters Refer to Chapter 5 MONT11 Debugging on page 23 Note When F02 00 0 speed control parameters of F04 04 F04 07 F04 09 are disabled Chapter 4 Function Introduction Code Name Description Range factory setting F04 00 CD start distance 0 9999 0 At distance control start distance pulse number At speed control start time unit ms F04 01 CD start speed 0 00 15 00 4 00Hz F04 02 CD Acc time 0 1 99 9 1 4s CD Acc time is the time accelerated from ze
47. ne specific F00 05 Mode selection function is invalid 1 x 1 Door control mode 0 Panel control Control command F00 06 e 1 Terminal control auto 0 x selection 2 Auto demo run F00 07 Maximum output frequency 1 00 99 99Hz 50 00Hz x F00 08 Manufacturer debugging parameter 0 Asynchoronous motor open loop 2 distance control F00 09 Control mode 0 x 1 Asynchoronous motor closed loop distance control Group F01 Motor Rated Parameters on pages 14 F01 00 Motor rated power 1 750W 250W x F01 01 Motor rated voltage 1 300V 220V x F01 02 Motor rated current 0 10 10 00A 0 55A x F01 03 Motor rated frequency 1 00 99 99Hz 50 00Hz x F01 04 Motor rated Rpm 1 6000rpm 900rpm x F01 05 Deceleration ratio 1 00 9 99 4 67 x F01 06 Motor parameter 0 No action 0 se auto tuning 1 Motor auto tuning F01 07 No load current 0 01 10 00A 0 36A x F01 08 Manufacturer debugging parameter F01 09 Manufacturer debugging parameter Group F02 Encoder Door Width Parameters on pages 14 16 Encoder pulse number per F02 00 g 0 9999 200 x revolution 0 Th directi th d F02 01 Encoder direction setting Mua EE 1 x 44 MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix A Parameters Code Name Range Default Attributes Setting 1 The reverse direction to the encoder actual connection
48. ngineer signature Date S hamant Shenzhen Hpmont Technology Co Ltd Warranty Agreement 1 The warranty period of the product is 18 months refer to the barcode on the product body During the warranty period if the product fails or it is damaged under condition of normal use by following the user s manual our company will be responsible for free maintenance 2 The starting time of the warranty period is manufacturing date see the barcode on the product body but we could negotiate settlement under special condition 3 Within warranty period maintenance will be charged for damages caused by the following reasons A The damage is caused by improper use or repair modification without prior permission B The damage is caused by abnormal voltage fire flood other disasters and second disasters C The damage is caused by dropped or transportation after purchase D The damage is caused by the operation not following this user s manual E The damage or failure is caused by the trouble out of the equipment e g external device 4 If there is any failure or damage to the product please correctly fill out the Product Warranty Card in detail 5 The maintenance fees are charged according to the newly adjusted Maintenance Price List by our company 6 In general the warranty card will not be reissued Please keep the card and present it to the maintenance personnel when asking for maintenance T If there is any
49. nology Co Ltd Chapter 5 MONT11 Debugging 5 3 Speed Control In speed control mode the encoder and the encoder s gear are not needed but the four switches are needed to control the speed control The main debugging steps 1 Respectively connect the OD arrival signal the OD speed decrease signal the CD arrival signal the CD speed decrease signal to X1 X4 terminals and then connect the common point to the COM finally connect to MONT11 power supply 2 Switch the display state of panel to the input terminal state d01 08 3 Manually slow pull the door from CD arrival to OD arrival position In the normal situation d01 08 has two variable laws First CO 80 00 20 30 it can do the OD CD operation Second 30 70 F0 D0 CO it need set parameter of F08 13 as 1 speed control X1 X4 normally closed and then do the OD CD operation Note If the variation of display signal is abnormal order is not consistent or lack of signal the photoelectric switch installation corresponding to the abnormal signal and the connection between photoelectric switch and MONT11 should be check If no fault operate the step 2 and step 3 again 4 According to the actual needs of elevator main control cabinet make sure the door arrival signal F06 00 F06 00 0 is relay normally closed F06 00 1 is relay normally open which is defaulted normally closed 5 Enter elevator running set F00 06 as 1 terminal control mode MONT11 D
50. oor Controller User Manual 27 Chapter 5 MONT11 Debugging Shenzhen Hpmont Technology Co Ltd 5 3 1 OD Operation in Speed Control Correctly set the parameters in Group F03 and Group F05 related to speed control define the speed decrease contacts F03 04 and position limiting signal F03 07 accurately The OD operation curve is shown as Figure 5 5 A Time from Frequency Acc time Dec time Switching holding to F03 02 F03 05 torque end torque F03 03 F05 00 F05 03 Holding End torque torque F05 01 F05 02 Start time F03 00 F03 01 F03 06 OD OD speed decrease signal OD position limiting signal Figure 5 5 OD operation curve in speed control OD process description of speed control 1 When the OD command is active the door machine will start at OD start speed F03 01 and then operate at constant speed in low speed section 2 Timing begins when OD starts When the timing arrives to the OD start time F03 00 of speed control the door machine accelerates at OD Acc time F03 02 until the speed arrives to the OD speed F03 03 and then operates at high speed after the acceleration 3 When the OD speed decrease signal is active the door machine decelerates at the OD Dec time F03 05 until the speed arrives to the creeping speed at OD ending F03 06 and then operates at constant ending speed in low speed section after the deceleration 4 When OD position limiting signal is active the door mac
51. problem during the service please contact the agent of our company or our company directly 8 This agreement should be interpreted by Shenzhen Hpmont Technology Co Ltd Shenzhen Hpmont Technology Co Ltd Address 3F Building 28 Wangjingkeng Industry Park Xili Dakan Nanshan District Shenzhen China Telephone 4008 858 959 or 189 4871 3800 P C 518055 Http www hpmont com E mail marketing hpmont com
52. r 2 on pages 11 12 d01 00 Door position pulse 0 Max door width Actual value The digital tube display from right to left followed by OD pulse arrival CD pulse don m door arrival Bar OD torque arrival CD torque Acts value 0 No arrival 1 Arrival d01 02 Setting frequency 0 00 99 99Hz Actual value d01 03 Output frequency 0 00 99 99Hz Actual value d01 04 Output voltage 0 999V Actual value d01 05 Output current 0 00 9 99A Actual value d01 06 Output torque 0 0 200 096 Actual value d01 07 DC bus voltage 0 999V Actual value Bit7 Bit4 corrosponds to X4 X1 Bit1 BitO corrosponds to CD OD d01 08 Input terminal state 0 The input terminal and the common Actual value MONT11 Door Controller User Manual Appendix A Parameters Shenzhen Hpmont Technology Co Ltd actual connection Code Name Range Default Attributes Setting terminal are connected Group F00 Basic Parameters on pages 12 14 F00 00 User password 00000 65535 00000 oO 00 No function It need manually set the parameter F00 01 Parameter batch disposal 01 Reset parameter 00 x 02 Clear fault information 03 30 Reserved F00 02 Parameter upload number 0 2 0 x p F00 03 arameter download 0 2 0 number F00 04 Manufacturer debugging o parameter 0 Factory mode door machi
53. rminal and the common terminal are disconnected 1 The corresponding terminal and the common terminal are connected Tens Units Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 X4 x3 X2 X1 Reserved Reserved CD OD 4 2 Group F General Function Parameters 4 2 1 Group F00 Basic Parameters Code Name Description Range factory setting F00 00 User password 00000 65535 00000 XXXXX To enable the password protection function set any non zero number as the password After set the password it need input the correct password when you enter into parameter setting state Otherwise you can not change any parameter via panel but only check After input the correct password press PRG key to exit to stop run state or detect that there is no press on the panel within 5 minutes the user s password will be valid If want to change the parameters it need input correct password If detect that there is press within 5minutes it will restart 5 minutes timing again 00000 The factory setting of MONT11 and no user s password If the user unlocks the password it means clearing the user s password F00 01 Parameter batch disposal 00 30 00 00 No function It need manually set the parameter 01 Reset parameter Reset the default paramters of Group F00 F08 02 Clear fault information Clear fault information of Group F09 00 F09 06 03 30 Reserved
54. ro frequency to the maximum frequency F04 03 CD speed 0 00 F00 07 33 00Hz It defines the high operating speed frequency during CD process F04 04 CD Dec point position 50 0 90 0 door width 62 0 When the pulse number lt 1 F04 04 X door width the door machine will decelerate from F04 03 CD speed to F04 06 creeping speed at CD ending The bigger F04 04 is set the shorter Dec distance is F04 05 CD Dec time 0 1 99 9 1 1s CD Dec time is the time decelerated from maximum frequency to zero frequency F04 06 Creeping speed at CD ending 0 00 15 00 4 50Hz It defines the low creeping speed frequency of door machine during CD process F04 07 Door blade acting position at CD ending 1 500 65 When pulse number lt F04 07 setting number the door machine will carry out CD ending and door blade action F04 08 Door blade acting speed at CD ending 0 00 15 00 6 00Hz Defines the run speed frequency of door blade action position in F04 07 range during the CD process F04 09 CD limit point 1 500 60 When the door position is in the CD limit point position the door machine will output CD arrival signal MONT11 Door Controller User Manual Chapter 4 Function Introduction Shenzhen Hpmont Technology Co Ltd 4 2 6 Group F05 Torque Parameters Note When F02 00 0 speed control parameter of F05 10 is disabled
55. s described as Figure 3 4 12345678 RJ45 Figure 3 4 Panel interface 3 1 5 State Indicator Description Table 3 3 Indicator description of MONT11 Symbol Description Set F06 00 as normally closed contact when open door arrives indicator is on DOA LED green g e b Set F06 00 as normally open contact when open door arrives indicator is off Set F06 00 as normally closed contact when closed door arrives indicator is off DCA LED green j Set F06 00 as normally open contact when closed door arrives indicator is on DPA LED t T as normally closed contact when position arrives indicator is on gree Set F06 00 as nor ally open contact when position arrives indicator is off When MONT11 is not in running state at power on standby indicator is on RUN LED green M i BUR i When MONT11 is in running state at power on indicator is flashing When MONT 11 has fault indicator is on When MONT 11 has no fault indicator is off FAULT LED red 8 MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter3 Electrical Installation 3 2 Terminal Wiring MONT 11 has two control modes distance control and speed control The follows are respectively introduced the connections of two control modes Distance control Set F02 00 as non zero value namely the encoder s actual line number the door machine will be in distance control and the connection is shown as F
56. stic parts like front covers are burnt Disposing method Please dispose unwanted MONT 11 as industrial waste 42 MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Appendix A Parameters Attributes are changed Appendix A Parameters It denotes that the value of this parameter is the actual value which cannot be modified D X It denotes that the setting parameter cannot be modified in run state It denotes that the setting parameter can be modified in run state About the Name Manufacturer debugging parameter it denotes that parameter is prohibited to change Note 1 When F02 00 0 speed control the following parameters or settings are disabled F02 01 F02 07 F03 04 F03 07 F03 08 F04 04 F04 07 F04 09 F05 10 F06 01 0 F06 02 F08 12 2 When F02 00 1 distance control the following parameter is disabled F08 13 terminal are disconnected 1 The input terminal and the common Code Name Range Default Attributes Setting Group d00 State Display Parameter on pages 11 d00 00 Controller series de Alas elevator een i d00 01 Rated power 200 400W 400W T d00 02 Rated current 0 01 9 99A 2 2A dido ee 1 00 9 99 Actual value version 00 04 es version of 4 999 99 Actual value d00 05 Panel software version 1 00 9 99 Actual value Group d01 State Display Paramete
57. t Attributes Setting fault E0007 Controller overloaded F09 01 NO 2 fault type E0014 Controller EEPROM faulty R E0017 Module faulty E0018 Current detect faulty E0022 Panel EEPROM faulty F09 02 NO 1 fault type E0023 Encoder error E0026 Door width self learning failure Lu Undervoltage F09 03 DC bus voltage for last 0 999V R fault F09 04 Output current for last fault 0 00 99 99A F09 05 Running frequency for last 0 00 99 99Hz fault F09 06 Door position for last fault 0 65535 b F09 07 UR cycle lower 0 9999 F09 08 Se cycle upper 0 9999 e F09 09 Running hour 0 23 y F09 10 Running day 0 9999 F09 11 Manufacturer debugging parameter F09 12 Controller software version 1 00 99 99 i F09 13 Panel software version 1 00 99 99 S MONT11 Door Controller User Manual NW hamant Shenzhen Hpmont Technology Co Ltd Product Warranty Card Unit Q S Add Of unit 2 3 PC Contact person o Tel Fax 3 Barcode on the product body paste here e Q 3 Power Model H Contrat number Purchasing date 8 Service unit 8 Contact person Tel c 2 Maintenance staff Tel 8 Maintenance date User s quality evaluation for the service O Better H Good O Common H Poor Other opinions User signature Date Interview record of Customer Service Center O Interviewed by telephone O Interviewed by letters Others Technical service e
58. tact the supplier for repairing E0023 Encoder error The damaged encoder The wrong connection of encoder Wrong setting of encoder pulse number per revolution Check the encoder replace it Check the encoder connection and wire correctly Please set correct value of pulse number per revolution F02 00 Door width E0026 self learning failure The faulty encoder The wrong connection of encoder Improper setting self learning parameters of speed or torque Check the encoder replace it Check the encoder connection and wire correctly Please set correct value of self learning speed F02 04 and self learning torque F05 10 MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 8 Maintenance Chapter 8 Maintenance Danger Only a trained and qualified professional person can maintain the MONT11 Maintenance personnel should take off all metal jewellery before carrying out maintenance or internal measurements in MONT11 Suitable clothes and tools must be used High voltage exists when the MONT11 is powered up or running Checking and maintaining can only be done after MONT11 s AC power is cut off And wait for at least 10 minutes if maintain the cover Warning For the MONT11 stored for more than 2 years please use voltage regulator to increase the input voltage gradually Do not leave metal parts like screws or pads inside the MONT11
59. use twisted pair or shielded cable to improve the control system capacity 10 MONT11 Door Controller User Manual Shenzhen Hpmont Technology Co Ltd Chapter 4 Function Introduction This chapter will provide user with detail function introduction of each group 4 1 Group d Display Parameters Group d is state display parameters The users can directly check the state parameters by checking the function code of Group d 4 1 1 Group d00 State Display Parameter 1 Code Name Description Range factory setting d00 00 Controller series T11 Display MONT11 asynchronous elevator door controller d00 01 Rated power 400W Display MONT11 rated power d00 02 Rated current 2 2A1 Display MONT11 rated current d00 03 Control board software version actual value Display the control board software version d00 04 Special software version of control board actual value Display the special software version of control board d00 05 Panel software version actual value Display the panel software version 4 1 2 Group d01 State Display Parameter 2 Code Name Description Range factory setting d01 00 Door position pulse actual value Display the present door position pulse state The door maximum pulse corresponds to open door arrived positopn and the door minimum pulse corresponds to closed door arrived position d01 01 Open closed door arrival signal actual
60. y CD running command STOP Stop reset key To stop running and to manually reset the fault M Multi function key Reserved lt ENT enter confirm key Confirm saving the data gt gt SHF shift key Selecting display parameter and shift bit A Increment key Increase value or parameter v Decrement key Decrease value or parameter MONT11 Door Controller User Manual 31 Chapter 6 Panel Accessory Shenzhen Hpmont Technology Co Ltd The LED panel has 5 digit LED digital tubes and the meanings are shown as Table 6 2 Table 6 2 Digital tube display description LED display Meaning LED display Meaning LED display Meaning LED display Meaning mio Al ale fue i 1 izi b B L pog u SW 2 B Q I71 n l i y i 3 Z e I 9 7 i 4 Zi d I P E Point L 5 I E Li q LI All display GK In 6 la p 17 r No display i i SI oe Be als 0 m 9 E The LED panel has 5 state and 5 unit indicators and their meanings are shown as Table 6 3 Table 6 3 Indicator description Identification Name Description FWD OD run state indicator B The present MONT 11 is in OD state SI B The present MONT11 is in stop state REV CD run SI B The present MONT11 is in CD state ALM Warning SI B The present MONT 11 is faulty LO RE Auto run SI B The present MONT 11 is in terminal control mode LOCK Password lock SI B The present MONT1

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