2094-IN009 - Rockwell Automation
Contents
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4. ZI 1VISNOS ANdLNO GVO OWA 7140 Rockwell Automation Publication 2094 IN009D EN P June 2015 22 Removing and Replacing the Line Interface Module Internal Components Addition al Resources These documents contain additional information concerning related Rockwell Automation products Resource Kinetix 2000 Multi axis Servo Drives User Manual publication 2093 UM001 Kinetix 6000 Multi axis Servo Drives User Manual publication 2094 UM001 Kinetix 7000 High Power Servo Drives User Manual publication 2099 UM001 Description Mounting wiring setup with Studio 5000 Logix Designer application applying power and troubleshooting information with appendices to support firmware upgrades and common bus applications Line Interface Module Installation Instructions publication 2094 IN005 Mounting wiring applying power troubleshooting information and product specifications for the Bulletin 2094 LIM modules 2094 Mounting Brackets Installation Instructions publication 2094 IN008 Information on installing 2094 mounting brackets for use with 2094 power rails or LIM modules Kinetix Motion Control Selection Guide publication GMC SG001 Specifications motor servo drive system combinations and accessory items for Kinetix Motion Control products Ki
5. 1 2 Co 7N i WIRE 2 AUXSTAT 1 i B WREG 1 Pr WRE7 i i WIRE 8 WIRE_9 1 3 5 1 5 1 3 20 2 4 6 2 4 i i WIRE_14 WIRE 16 WIRE 13 1 AUXSTAT 2 WIRE 15 Line Interface Module 2 0 LI i 2094 AL09 module is shown BWA Mainvac i 230 460 Control VAC Brake and 1 0 CB2 24V AC Auxiliary Contact CB2 AUX Figure 4 Locating CB1 CB2 AUX CB2 and 2094 BL02 1 2 I 1 1 WIRE 2 1 AUXSTAT 1 B i WRES WRES 1 WIRE_10 i i WIRE T1 1 1 1 3 5 3 5 1 3 6 2 4 6 2 4 E i WIRE_16 o WIRE 18 WIRE 15 i AUXSTAT 2 i WIRE 17 ine Interface Module 230VAC_L1 i 2094 BL02 module is shown Main VAC 230 460 AQ Control VAC Brake and 1 0 1 1 B2 1 QUA Auxiliary Contact CB2_AUX Rockwell Automation Publication 2094 IN009D EN P June 2015 Removing and Replacing the Line Interface Module Internal Components 11 3 Remove wiring from the top and bottom circuit breaker terminals and label each wire if not already done 4 Using screwdriver release the spring latch beneath each circuit breaker while pulling the breaker up and away from the DIN rail 1 13 0 mm 051in Si KS c Removing inserting wi
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7. Outside United States Canada Use the Worldwide Locator at http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation about us sustainability ethics product environmental compliance page Allen Bradley Kinetix Studio 5000 Logix Designer Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective compa
8. abeys eseud ajBuis e m MI Zi nm m T n adv LNdLNO HMd AYYNIXNY 124 5 dV vd Vf i i 2 HHS zug TNW m ru YS IWISNOO ul WN ES IVISNDO x 07 Woo A eug d o I WWE uneing 180 8 Zug a 3d pu j 1 171502 W p db ZZ VISNO grud Ox eT Too wav OVA adl 12 1VISNOO GI uid SNOJ 8 Wav 8 a i zi_ivisnoo wud o ext SNO 2 20 E E vag Lue LL 1VISNOO i ud o 0 0 a E 588 1410 NOJ WHI ZL ud v VLA E 9 aww iw o 2 Pe FEN 88 z Le quis orug j NY i 1 14 sus 5 9 N LE 1310 Luid o SE eS m E Z ew u LL Ol Guid o i 3 001 ma ELE NEN Zl eud 01 Y Uld i eee i 1 zud 137100 LMd Ol guid H S a YS e ZE c Jd Uld NOJO zud 9 N QVO12VA 740 Md Ol rug 2j 10 ZV 100 101 1 189 vo O SMLWLS 701 v6 1019102 m amnsmesAvz ZE IWISNOD za E a L 1 1 2 i ZZ 1YLSNO9 l m 2 ase Lau 1 ZL LVISNOO 2 i 140 i 904 Rockwell Automation Publication 2094 IN009D EN P June 2015 20 Removing and Replacing the Line Interface Module Internal Components Figure 8 LIM Module Block Diagram 209
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11. iz NO 01 A ddng samog 9 UNO 2 A l 0 2 aur eDejs aseyd ajiuis 1 NOJ Ol 01 ul V 109 Zv 100 id 180 L i IVISNO9 a a 2 F l 6 ZI IVISNOO _ a Tio __ Fo 2 IVISNOJ IZ IVISNOJ DE ZZ VISNOO H 1 rjo a Z 1 NENO 9 29115 eur v MSN C C C W 1v oDeis eseud aouu 1 ZyIVISNOD l lv 109 H tus Al id el zud l 3d Uld LAdNI INN IVA Id T iu 1 ind 1 2 1109 moza Ind 1 11 191502 uld ZE 191502 Zl z uid hdo 1 uid 22 IWLSNOO Jd t Uld 1Nd1N0 QvO12VA 140 V IVLSNOO Rockwell Automation Publication 2094 IN009D EN P June 2015 Removing and Replacing the Line Interface Module Internal Components 21 Figure 9 LIM Module Block Diagram 2094 BL02 1 l a Zud O wa ey 1 uld o H I U3MOd 1081NO2 7142 19 z 0 154 Jd OJ t Uid WOJ Ha vz Aiddng smog yz A UMd Woo WAN zud UMd AYIN H UMd JAN uld m a IXL LNdLNO 20 AvZ 184 8 VAOSL 39 MOEZ 01 A09 _ o o 6 DR WO9 01 ve A ddng samog 9 YN LZ a d TET 1 m 1 OVAOEZ eur
12. install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about p
13. lion I E eo ry 5156 E m Hm EB E pnm ELI C eas 1 ri T olo l o LE A _ _ Oe WIRE_19 i WIRE 18 WIRE i mr WIRE 11 2094 BLxxS module is shown WIRE 12 i 1 1 Brakeandl O Control VAC Fuse Block gwag o 1 1 Auxiliary Contact CB2A IMPORTANT Main VAC CB1 in 2094 ALxxS 2094 BLxxS and 2090 XL75S Cx models is not field replaceable IMPORTANT Figure 2 shows CB2 part number of 1492 SPMxxxxx and CB2A part number 189 ASCR3 CB2 and CB2A will be in opposite locations if the respective part numbers are 1492 SPxxxxx and 1492 ASPH3 Rockwell Automation Publication 2094 IN009D EN P June 2015 10 Removing and Repl WIRE_1 L1 WIRE_3 WIRE_4 WIRE_5 WIRE_1 1 WIRE_5 WIRE_6 WIRE_7 acing the Line Interface Module Internal Components Figure 3 Locating CB1 CB2_ AUX CB2 and 2094 AL09
14. 009D EN P June 2015 Removing and Replacing the Line Interface Module Internal Components 7 6 Locate the two bail fasteners lower front cover and rotate them one quarter turn in either direction ROM Line Interface Module Front View 2094 AL09 module is shown liren MAIN vac AUXVAC 1 BRAKE WO VAC LEE TEE fn of DE Dp Dn m Closed o Line Interface Module Right side View 2094 AL09 module is shown 8 replace the LIM module front cover reverse steps 6 and 7 Rockwell Automation Publication 2094 IN009D EN P June 2015 8 Removing and Replacing the Line Interface Module Internal Components Remove the Circuit Brea kers You will need a screwdriver to remove circuit breakers Fuse access compartments pull down to open Follow these steps to remove LIM module circuit breakers 1 Verify that all power is removed from the LIM module as described in Remove Replace the Front Cover on page 6 2 Locate the Main VAC CB1 Control VAC CB2 and Brake I O CB3 circuit breakers and Fuse Block FB1 Fuse block FB1 is present only in the 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx Fig
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16. Installation Instructions a Allen Bradley Removing and Replacing the Line Interface Module Internal Components Catalog Numbers 2094 AL15S 2094 AL255 2094 AL50S 2094 AL75S 2094 1105 2094 1 255 2094 BL50S 2094 1 755 2094 XL75S C1 2094 XL75S C2 2094 109 2094 BL02 About This Publication 1 Important User Information 2 Catalog Number Explanation 3 Field Replaceable Components 4 Remove Replace the Front Cover 6 Remove the Circuit Breakers 8 Replace the Circuit Breakers 11 Remove the Auxiliary Contact 12 Replace the Auxiliary Contact 13 Remove and Replace the Fuse Block 13 Replace the FB1 Fuses 14 Remove the Cooling Fan 14 Replace the Cooling Fan 16 Block Diagrams 17 Additional Resources 22 About This Publication Use these instructions when replacing components internal to the Bulletin 2094 Line Interface Module LIM as specified in Field Replaceable Components on page 4 For installation information regarding equipment and accessories not included here refer to Additional Resources on page 22 or the information available for those products Rockwell Allen Bradley Rockwell Software Automation 2 Removing and Replacing the Line Interface Module Internal Components Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you
17. Internal Components Replace the Cooling Fan You will need a 2 Phillips screwdriver to replace the cooling fan Follow these steps to replace the LIM cooling fan 1 Verify that all power is removed from the LIM module as described in Remove Replace the Front Cover on page 6 2 Connect the replacement fan to the power cord and place the fan back inside the LIM module ATTENTION To avoid damage to equipment make sure the fan N is positioned so that airflow is in an outward direction arrow on fan points away from the LIM module 3 Replace the finger guard and the four Phillips screws Torque screws to 0 9 Nem 8 lbein ATTENTION To avoid injury or damage to equipment ensure the finger guard is in place before replacing the four screws Rockwell Automation Publication 2094 IN009D EN P June 2015 Removing and Replacing the Line Interface Module Internal Components 17
18. abbreviations You can view or download publications at http literature rockwellautomation com To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative Rockwell Automation Publication 2094 IN009D EN P June 2015 Removing and Replacing the Line Interface Module Internal Components 23 Notes Rockwell Automation Publication 2094 IN009D EN P June 2015 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434
19. e make sure the cooling fan is operational Damaged or inoperable fans will cause the 2094 BL02 LIM module to fail ATTENTION This procedure applies only to 2094 102 LIM modules You will need a 2 Phillips screwdriver to remove the cooling fan Follow these steps to remove the 2094 BL02 LIM module cooling fan 1 Verify that all power is removed from the LIM module as described in Remove Replace the Front Cover on page 6 2 Determine your ease of access to the cooling fan If access to the fan is Limited insufficient clearance to access fan Remove the LIM module from the cabinet before screws proceeding to step 3 Not limited adequate clearance to access fan Go to step 3 screws 1 For drive system component removal replacement procedures refer to the appropriate servo drive user manual in Additional Resources on page 22 Rockwell Automation Publication 2094 IN009D EN P June 2015 Removing and Replacing the Line Interface Module Internal Components 15 3 Remove the four Phillips screws that hold the finger guard and fan in place 2094 BL02 Line Interface Module 4 Set the finger guard aside 5 Pull the fan away from the LIM module and disconnect the power cord 2094 BL02 Line Interface Module 6 Go to Replace the Cooling Fan on page 16 Rockwell Automation Publication 2094 IN009D EN P June 2015 16 Removing and Replacing the Line Interface Module
20. ions are listed in the following table Table 1 LIM Catalog Numbers and Descriptions Input Current Cat No Voltage Rating Description 2094 AL15S 230V 15A 2094 AL25S 25 230 auxiliary power output ABS T Customer configurable branch circuit 24V DC power output with 20 A current capacity N protection This feature provides the Branch circuit protection and disconnect when used with the 2094 AL755 TSA option for connecting CB2 and CB3 before Variable Depth Rotary Mechanism catalog number 2094 BL10S 460V 10A or after the main CB1 disconnect 140G G RVM12B 2094 BL255 25 eiu B Power to multiple Bulletin 2093 or 2094 power rails TLRICUOHS pub icauon or Internal 24V DC 1 0 line filter 2094 150 50 more information Internal 230V AC control line filter 2094 1755 75 External customer supplied three phase line filter 2094 XL75S C1 230 460V 75A 110V AC auxiliary power input 2094 XL75S C2 230 460V 75A 230V AC auxiliary power input 2094 AL09 230V 20A 24V DC power output with 8 A current capacity 2094 BL02 460V 30A Internal three phase line filter Internal 230V AC control line filter Rockwell Automation Publication 2094 IN009D EN P June 2015 4 Removing and Replacing the Line Interface Module Internal Components Field Replacea ble This section provides desc
21. l need a screwdriver to replace the CB2A auxiliary contact which is connected to the CB2 control circuit breaker For replacement component part numbers refer to Table 2 and Table 3 on page 4 IMPORTANT This procedure applies to only the auxiliary contact in 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx LIM modules Other LIM modules do not have an auxiliary contact IMPORTANT This procedure applies to only the auxiliary contact CB2A 189 ASCR3 Previous versions of the auxiliary contact CB2A 1492 ASPH3 must be replaced with a new circuit breaker CB2 and a new auxiliary contact CB2A Follow these steps to replace the auxiliary contact 1 Verify that all power is removed from the LIM module as described in Remove Replace the Front Cover on page 6 2 Hook the replacement auxiliary contact in the top slot refer to the figure on page 12 for an illustration 3 Align pins and press CB2A and CB2 together until the bottom clip latches You will hear an audible click and the sides of the breakers will be flush 4 Replace the CB2 assembly Refer to Replace the Circuit Breakers on page 11 for instructions Remove and Replace the You will need a screwdriver to remove and replace the fuse block from the DIN Fuse Block rail IMPORTANT This procedure applies only to FB1 in 2094 ALxxS 2094 BLxxS or 2094 XL75S Cx LIM modules Other LIM modules do not have a field replaceable fuse block Follow these steps to remove and replace fu
22. ll need a screwdriver to remove the CB2A auxiliary contact from the CB2 Contact control circuit breaker IMPORTANT This procedure applies to only the auxiliary contact in 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx LIM modules Other LIM modules do not have an auxiliary contact IMPORTANT This procedure applies to only the auxiliary contact CB2A 189 ASCR3 Previous versions of the auxiliary contact CB2A 1492 ASPH3 must be replaced with a new circuit breaker CB2 and a new auxiliary contact CB2A Follow these steps to remove the auxiliary contact 1 Verify that all power is removed from the LIM module as described in Remove Replace the Front Cover on page 6 2 Remove the CB2 assembly refer to Remove the Circuit Breakers beginning on page 8 for instructions 3 Locate the clip fastener on the bottom side of the auxiliary contact and use a screwdriver to gently pry the clip downward to release the contact Top dip pivots in slot 1492 SP Circuit Breaker CB2 7 27 L4 Bottom dip latches when contact and circuit breaker are pressed together releases when gently pried apart Hang top dip in slot and snap together when replacing Release clip and pivot apart to remove 4 Go to Replace the Auxiliary Contact on page 13 Rockwell Automation Publication 2094 IN009D EN P June 2015 Removing and Replacing the Line Interface Module Internal Components 13 Repla ce the Auxilia ry Contact You wil
23. netix Motion Accessories Specifications publication GMC TD004 Product specifications for Bulletin 2090 motor and interface cables low profile connector kits drive power components and other servo drive accessory items Motion Analyzer Sizing and Selection Tool https motionanalyzer rockwellautomation com Online tool for sizing and selecting servo drive systems with the compatible motor actuator and accessories required for each axis Resistive Brake Module Installation Instructions publication 2090 IN009 Information on the installation and wiring of the Bulletin 2090 Resistive Brake Module RBM System Design for Control of Electrical Noise Reference Manual publication GMC RM001 EMC Noise Management DVD publication GMC SP004 Information examples and techniques designed to minimize system failures caused by electrical noise Understanding the Machinery Directive publication SHB 900 A road map to CE marking and safety related control product applications Rockwell Automation Product Certification website http www ab com For declarations of conformity DoC currently available from Rockwell Automation National Electrical Code published by the National Fire Protection Association of Boston MA An article on wire sizes and types for grounding electrical equipment Allen Bradley Industrial Automation Glossary publication AG 7 1 A glossary of industrial automation terms and
24. ng and Replacing the Line Interface Module Internal Components Remove Repla ce the Front To perform all component removal replacement procedures you need to remove Cover power from the unit and remove the front cover to gain access to the internal components There are no tools needed to remove the front cover Follow these steps to remove the LIM module front cover 1 Remove all input power to the LIM module AN ATTENTION To avoid shock hazard or personal injury assure that all power has been removed before proceeding This system may have multiple sources of power More than one disconnect Switch may be required to de energize the system 2 Allow five minutes for the 24V power supplies to completely discharge before proceeding A ATTENTION To avoid hazard of electrical shock verify that all voltage on the capacitors has been discharged before attempting to service repair or remove this unit This product contains stored energy devices You should only attempt the procedures in this document if you are qualified to do so and familiar with solid state control equipment and the safety procedures in publication NFPA 70E 3 Determine where to start disassembly For this LIM Module 2094 ALxxS 2094 BLxxS or 2094 XL75S Cx Go to step 4 2094 AL09 or 2094 BL02 Go to step 6 4 Open the IO IOL connector access door 5 Disconnect the IO IOL connector Rockwell Automation Publication 2094 IN
25. nies Rockwell Otomasyon Ticaret A S Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 2094 INOO9D EN P June 2015 Supersedes Publication 2094 INO09C EN P May 2008 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in the U S A
26. ractices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE Rockwell Automation Publication 2094 IN009D EN P June 2015 Removing and Replacing the Line Interface Module Internal Components 3 Catalog Number Explanation Line interface module LIM catalog numbers and descript
27. res Turn screw clockwise to tighten counter clockwise to loosen Releasing the spring latch 0 You may need two screwdrivers to release the control circuit breaker CB2 and auxiliary contact latch on 2094 ALxxS 2094 BLxxS and 2094 XL75S modules at the same time Replace the Circuit Breakers You will need a screwdriver to replace circuit breakers IMPORTANT When replacing CB2 part number 1492 SPxxxxx with the replacement CB2 indicated in Table 2 CB2A will also need to be replaced See Table 2 for the CB2A replacement part number Follow these steps to replace LIM module circuit breakers 1 Verify that all power is removed from the LIM module as described in Remove Replace the Front Cover on page 6 2 Insert the screwdriver as shown in the figure above and release the spring latch while setting the replacement breaker into position on the DIN rail For replacement component part numbers refer to Table 2 and Table 3 on page 4 3 Remove the screwdriver to set the latch 4 Reconnect the circuit breaker wiring Torque set screws to 2 3 2 5 Nem 20 22 Ibein Refer to the wire labels as shown in the figures beginning on page 8 and or Block Diagrams beginning on page 17 when reconnecting the circuit breaker wiring Rockwell Automation Publication 2094 IN009D EN P June 2015 12 Removing and Replacing the Line Interface Module Internal Components Remove the Auxilia ry You wi
28. riptions and catalog numbers for the field replaceable Comp onents components internal to the line interface module Table 2 Field Replaceable Components modules 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx LIM modules omer Allen Bradley Bussmann Quantity Designator Description Part Number Part Number 2094 ALxxS 1 CB2 Circuit Breaker 2 pole 20 A 1492 SP2D200 1492 SPM2D200 1 CB3 Circuit Breaker 2 pole 16 A 1492 SP2C160 1492 SPM2C160 2 rg1 Fuse 10 A Class CC FNQ R 10 2094 BLxxS 1 CB2 Circuit Breaker 2 pole 4 A 1492 SP2D040 E 1492 SPM2D040 1 CB3 Circuit Breaker 3 pole 6 A 1492 SP3c060 1492 SPM3CO60 2 rg1 Fuse 3 5 A Class CC FNQ R 3 5 2094 XL755 Cl 1 82 Circuit Breaker 2 pole 20 1492 5 202000 1492 SPM2D200 1 CB3 Circuit Breaker 2 pole 16 A 1492 SP2C160 1492 SPM2C160 2 rg1 Fuse 15 A Class CC FNQ R 15 2094 XL755 C2 1 82 Circuit Breaker 2 pole 20 A 1492 5 202000 1492 SPM2D200 1 CB3 Circuit Breaker 2 pole 16 A 1492 SP2C160 1492 SPM2C160 2 rg1 Fuse 10 A Class CC FNQ R 10 Common Module 1 FB1 Fuse Block 1492 FB2C30 L C t ia 1 CB2A Auxiliary Contact 1492 ASPH3 et 1 Fuses for FB1 are accessible from the front of each module Refer to Figure 1 and Figure 2 for the location of FB1 2 82 part number1492 SPxxxxx is no longer available It must be rep 3 CB3 part number 1492 SPxxxxx is no longer available I
29. se block FB1 1 Verify that all power is removed from the LIM module as described in Remove Replace the Front Cover on page 6 2 Locate FBl inside your LIM module Refer to the Figure 7 and Figure 8 for the location of FB1 3 Follow the circuit breaker removal and replacement procedures beginning on page 8 to remove fuse block 1 from the DIN rail Rockwell Automation Publication 2094 IN009D EN P June 2015 14 Removing and Replacing the Line Interface Module Internal Components Replace the FB1 Fuses No tools are required to replace FB1 fuses TIP It is not necessary to remove the LIM module front cover to access FB1 fuses IMPORTANT This procedure applies only to 2094 ALxxS 2094 BLxxS or 2094 XL75S Ox LIM modules There are no field replaceable fuses in other LIM modules Follow these steps to replace FB1 fuses 1 Verify that all power is removed from the LIM module as described in Remove Replace the Front Cover on page 6 2 Locate FB1 on the front of your LIM module Refer to the Figure 7 and Figure 8 for the location of FB1 3 Pull down on the FB1 access compartments and replace fuses Push the access compartments closed Remove the Cooling Fan Whenever input power is applied to the 2094 BL02 LIM module the cooling fan will operate even if the LIM module circuit breakers CB1 CB2 and CB3 are turned off Fan life is approximately 20 000 hours To avoid damage to your 2094 BL02 LIM modul
30. t must be replaced with part number 1492 SPMxxxxx aced with CB2 part number 1492 SPMxxxxx 4 CB2A part number1492 ASPH3 is no longer available It must be replaced with CB2A part number 189 ASCR3 Rockwell Automation Publication 2094 IN009D EN P June 2015 189 ASCR3 Removing and Replacing the Line Interface Module Internal Components 5 Table 3 Field Replaceable Components 2094 AL09 and 2094 BL02 LIM modules Reference Allen Bradley Cat No Quantity Designator Description Part Number Vendor Part Number 2094 AL09 1 1 Circuit Breaker 3 phase 25 480V 1492 SP3D250 1492 SPM3D250 2094 BL02 1 1 Circuit Breaker 3 phase 32 480V 1492 SP3D320 1492 SPM3D320 1 Finger Guard Fan Wire 80 mm 8172 Qual Tek 1 Fan 80 mm 3 15 in 230V UF80B23 BTH Mechatronics Common Module 1 CB3 Circuit Breaker 2 phase 3 A 480V 1492 5P20030 Components 1492 SPM2D030 1 82 Circuit Breaker 3 phase 3 480V 1492 5P3D030 1492 SPM3D030 1 CB1 part number1492 SPxxxxx is no longer available It must be replaced with CB1 part number 1492 SPMxxxxx 2 83 part number1492 SPxxxxx is no longer available It must be replaced with part number 1492 SPMxxxxx 3 2 part number1492 SPxxxxx is no longer available It must be replaced with CB2 part number 1492 SPMxxxxx Rockwell Automation Publication 2094 IN009D EN P June 2015 6 Removi
31. ure 1 Locating FB1 CB2A and CB2 2094 ALxxS and 2094 XL75S Cx FB1 CB2 assembly MN WIRE 10 9 i WIRE_11 fi WER WIRE 2 WIRE 7 WIRE tee be oe E hH EE T LL mmm cm mimm rM J B E 6 H COIL_A2 11 fe fe O olo o 5 i T a WIRE 3 n WIRE 19 E jel 5 WIRE 4 a WIRE 18 Ln n i LT 2 Line Interface Module 1 1 1 j WIRE 11 2094 ALxxS module is shown WIRE 12 ae T 1 1 Brake and 0 Fuse Block Control VAC 2 ij ida Auxiliary Contact CB2A IMPORTANT Main VAC CB1 in 2094 ALxxS 2094 BLxxS and 2090 XL75S Cx models is not field replaceable IMPORTANT Figure 1 shows CB2 part number 1492 SPMxxxxx and CB2A part number 189 ASCR3 CB2 and CB2A will be in opposite locations if the respective part numbers are 1492 SPxxxxx and 1492 ASPH3 Rockwell Automation Publication 2094 IN009D EN P June 2015 Removing and Replacing the Line Interface Module Internal Components 9 Figure 2 Locating FB1 CB2A and CB2 2094 BLxxS FB1 82 assembly fF WIRE 10 WIRE 9 WIRE_11 WIRE_2 WIRE 12 WIRE i WIRE_7 WIRE_15 i I 34 31 34 I3 gtg rA 3 o o e ero e o Fuse ps PR i L
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