User Manual - IDB instruments
Contents
1. Yu HOCHPRAZISIONS PRUFTECHNIK User Manual for the Light Weight Deflectometer LWD ZFG 3 0 according to German standards Technical Test Code for Soils and Rock Mechanics in Road Construction Technischer Prufvorschrift f r Boden und Fels im Stra enbau TP BF StB Teil B 8 3 ue MARE INSTRUMENTS Benzstrake 1 39576 Stendal Germany Tel 49 0 3931 252730 Fax 49 0 3931 25273 10 www zorn instruments de info zorn instruments de Technical changes reserved Effective 21 03 2011 ZFG 3 0 with printer ZFG 3 0 with carrier bag Table of content A TA 6 2 Concept of SAVIO O occcoiniciccnriiii ii 7 2 1 EEE eset eeeaeeeeeeeeaeeeeeeeeeaeeeeeeseeaaeeeeeseeeneeeeeeeseeaeeeeeseeneeeeeeees 7 2 2 Plugy removes SD card icon islote ceduud le socdousiadangs bb le eier kalllesn 8 3 Measuring with the ZF G O iii ainia 9 3 1 User advice for engaging drop weight uusessssnennennnsennnnnennnnnnnnnennnnnnnnnnnnnennnnnnnnnennnnnnnnsnnnnnnnnnnnnnnn 9 3 2 Prepara caves cade ace ee AAA coud eaa e ea a Aa eae aae tese esente 9 3 3 Performing a measurement uuunsssnnesnennnsnnnnnnennnennnnnnennennnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnennnnnnnnsnnnnnnnnnnnnnnnn 10 3 3 1 SWitchionideVice 2 2 A A eon ea 10 3 3 2 Start MEASULEMEME a aea A ae ade here ea 10 3 4 Evaluation and Printing the resSultS ooonoooccnnnnnniccconnnnnccoccnnnonnnonncnnonnnonn cnn nr naar n acc n cnn nn cra nr naar nn na rc nnnnn2. 2570ms 0393 s v 5 664 ms 20 08 2010 12 01 47 4221MNm 3840ms 0 533 20 08 201012 03 26 49 02MNM 2603ms 0 459 Evd 24 12 MN m Setzung mm Bemerkungen Textengate 42 83 MN m 16 84 MNjm 39 32 1 12 ist bestanden Picture 9 Printout single view Picture 10 Printout statistic view 22 User Manual ZFG 3 0 8 Calibration According to German standard LWDs have to be calibrated annually Calibration points ZORN INSTRUMENTS HOCHPRAZISIONS PR FTECHNIK Kalibrierstelle Benzstr 1 39576 Stendal Tel 49 0 3931 25273 0 Fax 49 0 3931 25273 10 info zorn instruments de Further calibration points in Germany are available on the website of the German federal institute for road construction Bundesanstalt f r StraBenwesen BASt http www bast de http www bast de DE Qualitaetsbewertung Anerkennung strassenbau Liste Kalibrierstellen kalibrierstellen html Several calibration points are distributed all over the world Feel free to contact us to find out where your nearest calibration point is 94 User Manual ZFG 3 0 9 Correlations For information purposes only no guarantee of information correctness Quote from German ZTVE STB 09 Research Institute for Road and Traffic Edition 2009 4 5 2 Requirements for deflection modulus The information provided below is based on the 10 minimum quantile When constructing roads of Construction Classes SV and I to
3. flashes red Fill in a new roll of thermal paper see section 7 1 3 5 Change paper 7 1 3 5 Change paper To change the paper open the cap of the paper compartment Remove the empty roll of thermal paper or the capsule on which the paper was rolled and replace it with a new one Please note that the roll is in that way inserted in the printer that it will be unrolled from the bottom see Picture 6 Place the beginning of the roll above the tear off edge Finally close the paper compartment by pushing the cap When printing fails after changing the paper it may have been inserted incorrectly upside down or it is not thermal paper 20 User Manual ZFG 3 0 7 1 3 6 Technical data Type of printer Thermal printer Type of paper Thermal paper width 57mm max 31mm Power supply Battery 4xNiMH mignon AA cells 1500mAh rechargeable AC adapter unregulated wall plug transformer 6V 500mA Time of charging for fully discharged batteries is approx 4 hours 7 1 4 Transport box The transport box serves to store and transport the measurement device H Picture 7 Transport box 7 1 5 Transport trolley Picture 8 Transport trolley with suitcase Me User Manual ZFG 3 0 7 1 6 Software The software comes on a CD along with an USB SD adapter 7 1 6 1 Short manual A detailed manual for the software is on the installation CD is generated by the software by pressing F1 or can alternatively be
4. is prepared for several measurement types it is possible to change the current measurement type for measuring i e 300mm 10kg 300mm 15kg CBR etc 4 5 4 Unit The unit of E a can be shown in MN m or MPa 4 5 5 Text input By the text input function it is possible to add text to a measurement The user can insert any text at the beginning of a measurement The text input is shown on the printout and will be saved in the according ZXZ file of the data set When the data set is read in by the software it appears in the text field Remarks By default the text input function is disabled off To activate the function change its state to on When the device and text input function is activated press lt OK gt to start a measurement First the following text input display appears WXYZ _ EXAMPLETEXT 01 The selected character is marked with a cursor under score here A Change the cursor position with the lt gt buttons The lt Print gt button adds the selected character to the text input 16 characters can be inserted The text input is shown in the last line of the display The last character will be deleted by pressing lt Mode gt button Push lt OK gt to finish text input and continue with the measurement The inserted text will be displayed as suggestion on the next measurement If the last character of the text is a number 1t will be automatically increased by one 4 5 6 Preloading When preloading
5. is switched on at the measurement device the user is asked to perform the three preloading pulses before the measurement When preloading pulses were finished measurement starts automatically The preloading pulses do not influence the result and will not be saved By default this function is disabled off To enable it select on 4 6 Set clock Enables adjustment of the date and time shown The selected value can be changed with the lt gt or lt gt button It is marked with a cursor under score Use the lt Mode gt button to move the cursor Save and exit with lt On Off gt Notice When menu item Set clock is selected the cursor marks the value ppm This value is responsible for accuracy of the clock Only change this value when the clock is too slow or too fast 4 7 Info Shows the devices data firmware version device number calibration factor and date used language It is possible to print the data Leave menu item with the lt On Off gt button 13 User Manual ZFG 3 0 4 8 Calibration Self test This menu item can be used to check the proper functioning of the sensor and the connection to the electronics When the connection between sensor and electronics is ok a shows 0 0 5 The value of a changes by 2 when turning the load plate upside down bearing bold down The line Type shows the current used measurement type Self test If a shows a different value which is not cha
6. only no guarantee of information correctness Construction material and soil engineering institute Wetzlar Backfilling of trenches Verification of compaction with light drop weight tester in accordance with TP BF StB Part 8 3 Indicators for the allocation of e Compaction ratio D gt Dynamic deflection modulus E a Required compaction at various depths ZTVT StB 95 Based on guide values for allocation to Dyr ZTVE StB 94 Proposal for allocation of Eya to Ey in acc w FGSV AA ZTVE StB 94 Tab 8 Pr ftechnik Oct 96 edition Soils group Compaction ratio D Deflection modulus Deflection modulus En Eva DIN 18 196 MN m MN m GW GI gt 103 gt 120 gt 60 e g stony soil or gt 100 gt 100 gt 50 mineral aggregate gt 98 gt 80 gt 40 0 32 gt 97 gt 70 235 GE SE SW SI gt 100 80 gt 40 gt 98 gt 70 235 gt 97 gt 60 gt 32 mixed and fine gt 100 gt 45 225 grained soils gt 97 gt 30 gt 15 gt 95 gt 20 gt 10 1 These indicator values can be used as guide values for the verification of the compaction achieved in acc w ZTVE StB 94 para 14 2 5 as agreed between client and contractor IT User Manual ZFG 3 0 10 Warranty We provide 12 months warranty from date of delivery for all deficiencies that occur on our equipment in the manner that we choose either to repair any deficiency free of charge or replace damaged faulty parts wi
7. rca 11 3 4 1 Afterrmeas rement int ibi aa iba ole LEARAER Et 11 BOT E ASP ET T T T E E A E A N EA TETT 12 4 Measure aaa 12 E AVAA CAN iii A A A E EA A E AEE 12 4 3 Delete NN 12 4 4 Delete caia ia A AEE 12 DONA ii aa 12 4 5 1 Language unnan kn ee siemens 12 AZUL it 12 AS O N A E RN 13 AO A A E ON 13 45 5 Text A O 13 4 5 0 Preloader a E T 13 4 0 Set O NN 13 O A T A E EA N E A A 13 4 8 Calibration Selec merona Ra 14 4 9 Wpdate Firmware ii o add 14 5 Care and MAN ENINCO iii Ana 15 91 Gare ot loading device Ann da A 15 5 2 Battery MIS 15 G Technical data A E E A TTT 16 6 1 Me hanic and terms iii daa e a 16 6 2 LOACING GeV Oe a a E E AAA O EOR N N O 17 LOAN iii A ee A E E een rn 17 6 4 Settlement GAUGES neskei a lee ds is 17 TET o KoI Re INA a EEEE TETE A A ATA ETE 18 7 1 Optionalav ilable equipment sitoianet aaa raaa aa a eaa aa ae iaasa 18 B ii Dad a NE NEEE EEEE E A ad ee ay 18 TN PV E S EAA een A EN N N A E T 18 7 1 3 Praia A A A aa rea de 19 1 1 3 1 Usage O the pt ia 19 TAI ZCNAge Pte A 20 TA SEU ASSTION pr ado mittens 20 7 1 3 4 Problems using the pridter oooooococcnnnnocccccccnnoncccncnnnnoncncnononnnnnnnnnnnnnnnnnn naar nn cnn nnnnnnnnnnnnnnnnnnnns 20 1123 5 CHANGES Parco alain 20 PALO TECNICA AAA un A a A te TT 21 A A O A SEO 21 15 Transport vehicular 21 A e Re hol ot S 22 TA A oa Ee aa skiantet LU E EEA e EEEE E Ae ed ee ao rE ET A re een 22 OCA ii iia 23 9 CONG
8. 34 and has the following benefits e no necessity for a loaded truck as a required counter balance in the static plate bearing test or the tripod required for settlement measurement e testing facilities in restricted spaces for example during rail track construction trench backfilling for general backfill in boreholes or other locations with difficult access e low space requirements and low test equipment weight low time requirements for testing around 3 minutes for each measuring point Correlations between Eva and Ev can be found in Chapter 8 Calibration User Manual ZFG 3 0 2 Concept of saving The measurements are saved on the SD card which is plugged into the SD slot of the measurement device The measurement device uses the sub directory ZFG of the SD card There are three different file types in it ZXZ files NRZ files and ZXC files Each measurement will be saved in an own ZXZ file The file name contains the test number e g 10 measurements have been saved so that 10 ZXZ files are created in the folder 0001 ZXZ 0010 ZXZ The number of ZXZ files is saved in the ZFG NRZ file The ZFG ZXC file contains the card number The measurement device uses every file When manual changes are made i e renaming or deleting of files it is possible that the measurement device does not recognize the ZFG folder anymore In this case when you try to view the card in measurement device the following screen appears V
9. AUIONS orisirisi ienis ahnen AEL EEEE ASAN EAEN SOS AE RARER 24 1O WATIN a e AER A E AENA EE E e 28 11 EU declaration of cONfOrMitY ocoonnnnccccconinnccccccnccccccc e 29 Primary note This user manual refers to the default settings of the measurement device When changes on the settings have been made the described characteristics can differ In regarding chapters are links which leads to additional information For ZFG 3 0 different configurations are available This manual mainly refers to the 10 and 15 kg configuration User Manual ZFG 3 0 1 Purpose The dynamic plate load test with the help of the ZFG 3 0 light weight deflectometer LWD is a rapid method of determining the dynamic deflection modulus Evd MN m This allows conclusions to be made about the load bearing capacity and compaction of soils In accordance with German regulations TP BF StB Part B8 3 the procedure can be used on mixed grained and course grained soils up to a grain size of maximum 63 mm loose base courses and backfill material and for soil improvement It is used in civil and road construction It is ideal for documentation self monitoring and preparing reports When the compaction of very high compacted sub bases has to be measured we recommend the 15 kg loading device With its 1 5 times drop load the measure limit is extended up to 105 MN m The light drop weight tester can be used alternatively to static plate load device according to DIN 18 1
10. IV see A amp B tables on frost protected substrate or substructure then the following deflection modulus of at least Ev2 120 MN m or alternatively Evd 65 MN m and for Construction Classes V and VI a deflection modulus of at least Ev2 100 MN m or alternatively Evd 50 MN m is necessary The deflection modulus Ev2 is to be verified in accordance with a static plate load test in accordance with DIN 18134 and the deflection module Evd with a dynamic plate load test in accordance with TP BF Part B 8 3 When the requirements were meet through compaction of the sub bases on the planum it is sufficient to achieve a deflection modulus on the planum of at least Ev2 100 MN m or alternatively Evd 50 MN m and for Construction Classes V and VI a deflection modulus of at least Ev2 80 MN m or alternatively Evd 40 MN m In the case of frost sensitive substrate or substructure a deflection modulus of at least Ev2 45 MN n or alternatively Evd 25 MN m is required on the planum After improving the soil and in the case of frost sensitive substrate or substructure a deflection modulus of at least Ev2 70 MN m or alternatively Evd 40 MN m is required on the planum If the specifications do not specify whether the deflection modulus is static or dynamic it must be verified for cases stated in this section verification should always take place using the static deflection modulus If the required deflection modulus cannot be achi
11. Manual ZFG 3 0 7 Scope of delivery ZFG 3 0 is offered in 3 different versions 1 ZFG 3 0 with carry bag 2 ZFG 3 0 with suitcase 3 ZFG 3 0 with printer incl suitcase Scope of delivery 1 2 3 ZFG 3 0 electronic X X X Loading device X X X Load plate X X X Measurement cable X X X SD card min 1 GB X X X User manual and short manual X X X Calibration protocol X X X Carry bag X Suitcase with screwdriver X X Printer AC adapter printer cable replacement X part for thermal paper 7 1 Optional equipment As required following additional equipment can be bought 7 1 1 Carrier bag The carry bag protects the ZFG 3 0 during transportation and measurement If the ZFG 3 0 is delivered in a carrier bag the electric measurement lead is 2 m long 7 1 2 Suitcase The suitcase protects the electronic device better against environmental influences The screwdriver can be used to open the battery compartment 18 User Manual ZFG 3 0 7 1 3 Printer The following information refer to the printer GBT 4378 Flash V 24 Changes to the default settings should only be made by trained personnel Button lt OFF NEXT gt switch off button Jack for printer cable on printer Jack for AC adapter Button lt FEED ENTER gt switch on button Status LED Paper compartment with cap E SS 2 3 Picture 4 ZFG 3 0 with connected printer 7 1 3 1 Usage of the printer When a printer is c
12. accessed in the menu Help Show Manual 7 1 6 1 a Installation Supported operating systems Windows 2000 XP Vista 7 1 Put the installation CD into the CD drive 2 When the CD does not start by itself open the file ZFG Software_ Setup exe which is located on CD 3 Follow the instructions 7 1 6 1 b Read in data 1 Start the program ZFG Software 2 Click in menu File on Read in 3 Select i e the Folder ZFG on the SD card and click on ZFG NRZ 4 All files in folder will be read in and shown in an overview 5 Select desired data sets and click OK to transfer it into the document 7 1 6 1 c Save and open files Saving and opening documents is similar to the windows default Saved files use the file extension zfg3 7 1 6 1 d Printout It is possible to print single protocols the statistic in menu File Print or all at once menu File Projectprint Auftragnehmer i Auftregnehmer Misterfima Musterfirma Ermittlung des Dynamischen Verformungsmoduls gem TP BF St8 Teil B8 3 Pr fger t ZFG 3000 INSTRUMENTS Hersteller Zorn Instruments Ermitiung des Dynarischen Muster Auftraggeber Musterauftraggeber gefordertes Mindestquanti 24 MINim Profeta 22 7 num Messdstum Evd SN s mm Pr ter Bemerkungen 1 24 02 2008 10 57 56 2412MNMm SB64ms 0 933 Texteingabe 2 24 02 200910 58 43 3125MNm 4S38ms 0 720 1 2 3 20 08 201011 59 25 67S7MNin
13. eved on the planum through compaction either 1 the substrate or substructure must be improved or consolidated or 2 the thickness of the loose sub bases must be increased These activities or locale experiences must be stated in the specifications Quotes of former ZTVE 24 User Manual ZFG 3 0 Table A Number of authoritative traffic load construction class more than 3200 SV 1800 to 3200 I 900 to 1800 I 300 to 900 II 60 to 300 IV 10 to 60 Vv up to 10 VI Table B Road type construction class Highway SV I I main street walking path with a heavy traffic load Il HI walking path with traffic load IV service road walking path V service road Wheelchair accessible residential street VI Section 14 3 5 Table 9 Guide value for correlation of static deflection modulus Ev2 or dynamic deflection modulus Evd to compaction ratio Dpr for course grained soils groups Soils group Static deflection modulus Ev2 in Dynamic deflection modulus Evd Compaction ratio Dpr in MN m in MN m 25 User Manual ZFG 3 0 For information purposes only no guarantee of information correctness Quote from Ril 836 Deutsche Bahn AG German Rail 20 12 1999 a 836 0501 Ril 836 Designing constructing and maintaining earthworks Page 10 Soils body Principles Fig 2 Normal requirements for the construction of rail tracks on soil bodies Route type Formation Cap
14. iew Card 0 0 No files or card damaged To avoid problems it is not recommended to manually change the ZFG folder To back up data save the whole folder ZFG If data are not needed anymore delete the complete folder 2 1 Measuring without SD card It is possible to perform measurements without plugged in SD card In this case the measurement will not be saved When starting a measurement without SD card following warning appears on screen Measure No card inserted Press lt OK gt User Manual ZFG 3 0 2 2 Plug in remove SD card To plug the SD card into the ZFG 3 0 hold the card as shown on Picture 1 Push the card in as far as possible until a click sounds When the card is plugged in correctly 1t sticks 3 mm out of the top To remove the card push it into the device It sounds a click and the card will be pushed out 7 mm Now it can be pulled out Symbol LWD Sensorjack at ZFG 3 0 SD card Symbol printer Symbol SD card Printerjack at ZFG 3 0 SD slot Pu Ova ewe Sa Picture 1 ZFG 3 0 top side Be careful when plugging in or removing the SD card Be sure to insert the card the right way round The SD card has to be plugged in and removed easily from the slot User Manual ZFG 3 0 3 Measuring with the ZFG 3 0 Variations through chapter 4 5 5 Text input or chapter 4 5 6 Preloading are possible 3 1 User advice for engaging drop weight To engage the drop weight in the release device ope
15. le s v gt 3 5 further compaction possible 5 Eva dynamic deflection modulus in MN m MPa To show the deflection graphs and individual deflection values press the lt Mode gt Button Result Print the protocol by pressing the lt Print gt Button see section 7 1 3 1 Usage of the printer for further information Finish measurement by pressing lt OK gt Please check after measurement if the data has been saved on SD card Menu View Card When repeat pulse is shown on the display during the measurement along with a double beep the reason is a plausibility check It can be caused by hard engagement of the drop weight When this message appears continuously it is possible that the soil is too soft v gt 4 000mm s or s gt 20mm or too hard s lt 0 1mm Also possible is a faulty sensor a connection problem or a broken lead In this case the measurement can not be continued see section 4 8 Calibration Self test 3 4 1 After measurement After performing a measurement the device can be switched off by pressing the lt ON OFF gt button It is also possible to continue with the next measurement See also chapter 5 Care and maintenance 11 User Manual ZFG 3 0 4 Menu In the menu further functions are available Enter the Menu from the start screen by pressing the lt Mode gt button Scroll through the menu by pressing the lt Mode gt button again By pressing the lt OK gt button it is possible to se
16. lect a menu item Save and exit menu by pressing lt On Off gt 4 1 Measure Starts measuring see chapter 3 3 Performing a measurement 4 2 View card This menu item allows to view the data which has already been saved on the SD card e At first the last saved data set is shown e Scroll through the data sets with the lt gt or lt gt buttons e With the lt Mode gt button it is possible to switch to the graph view and back e Press lt Print gt to create a printout of a data set 4 3 Delete test Deletes the last saved measurement The following screen appears Are you sure lt OK gt Delete lt OFF gt Escape In this example the last test number is 10 When the lt OK gt button is pressed the data set will be deleted irreversibly 4 4 Delete card Deletes all data sets in Folder ZFG on the SD card The prompt shows the number of data sets which are going to be deleted 4 5 Settings In the menu item Settings it is possible to customize the device for the users needs Settings is a sub menu Following items are available scroll with lt Mode gt change with lt gt or lt gt Save and exit with lt On Off gt 4 5 1 Language There is a choice between German English French Polish Slovenian Croatian Italian Serbian Hispanic Portuguese Russian and Chinese 4 5 2 LCD contrast Changes the pixel brightness of the display 12 User Manual ZFG 3 0 4 5 3 Type If the device
17. ment The screen shows the following Measure 300mm 10kg Execute 1st pulse The display shows the current measurement type i e diameter of load plate and mass of drop weight If available switch to desired measurement type see chapter 4 5 3 Type In the second line the command to execute the 1 drop appears A single beep signals readiness After executing the 1 pulse the display shows the deflection s Measure 300mm 10kg 1 0 312 mm Execute 2nd pulse The beep signals the readiness for the execution of the 2 pulse This procedure repeats until the 3 pulse Press lt OK gt 1 0 312 mm s2 0 303 mm s3 0 285 mm After that all three deflection values are shown and it a double beep signal sounds The measurement will be saved automatically on SD card By pressing the Button lt OK gt the results are shown 10 User Manual ZFG 3 0 3 4 Evaluation and Printing the results Following results are shown Result TEXT Nr 33 11 03 09 13 22 Sm 0 266 mm s v 2 414 Eva 84 59 MN m Meaning of the lines 1 Screen mode and possibly text input 2 Test number only with plugged in SD card date and time 3 Sm mean value of deflection in mm 4 s v degree of compatibility which gives information about whether the existing soil can be compacted further or not It is an empiric value Evaluation is only based on already compacted soil in general s v lt 3 5 no further compaction possib
18. n Picture 2 ZFG 3 0 with opened battery compartment Instead of batteries it is also possible to use rechargeable batteries 4x1 2V In this case the state of charge is invalid A too low state of charge will be shown 15 User Manual ZFG 3 0 6 Technical data 6 1 Mechanic and terms Loading device MT Load plate lt O OO Y Oh A Picture 3 Mechanic of LWD Handle Top limit stop with release device Guide rod Handle on drop weight Drop weight Transport lock Set of plate springs Anti tip device Centering 10 Carrying handle 11 Sensor jack on load plate vsonaupunn 16 6 2 Loading device Mass of drop weight Total weight of loading device Maximum width Height Maximum drop force Pulse duration Max soil pressure 6 3 Load plate Diameter of load plate Height Weight of load plate 6 4 Settlement gauge Dimensions Weight Deflection range Range Eva Range of sensor Frequency range Operating temperature Power supply Battery Automatic switch off When not in use When battery is empty 10 kg 15 kg 1135 mm User Manual ZFG 3 0 15 kg 20 kg 200mm 1150 mm 7 07 kN 10 6 kN 0 1MN m 17 ms 1 5 ms 0 15MN m 300 mm 130 mm 15 kg 100x210x40 mm ca 440 g 0 3 bis 5 mm 0 02 mm 5 70MN m 70 105MN m lt 17 100 g 0 bis 500 Hz 0 bis 40 C 4 8 6V 4x 1 2 1 5V Type mignon AA 4 min U lt 3 9V User
19. nging when moving the load plate the device is faulty A reason may be a broken lead or a faulty jack or sensor In this case contact the manufacturer to detect the error F is the calibration factor It can only be changed by authorized calibration points Calibration a 0 0 F 1 000 Type 300mm 10kg 4 9 Update Firmware Firmware can only be updated after contact with the manufacturer In this case the user gets further information from the manufacturer 14 User Manual ZFG 3 0 5 Care and maintenance 5 1 Care of loading device After the measurement the loading device must be cleaned of any dirt using a dry cloth The chrome plated guide rod must not be greased Heavy soiling must be removed using spirit or kerosene The drop weight tester must be stored carefully during transport and the drop height must be checked at regularly The correct drop height is stated on the calibration report and on the calibration nameplate on the drop weight 5 2 Battery change Batteries must be changed when the warning Battery empty appears the battery symbol signals emptiness or when the device cannot be switched on anymore Unscrew the two screws on the back of the device and open the battery compartment e Remove old batteries and replace them with new ones Ensure that the batteries have the right polarity This is shown at the bottom of the battery compartment e When finished close the battery compartment and screw it dow
20. onnected and has been detected by ZFG 3 0 an DYN PL T Edy pel information appears on the start screen see section 3 3 1 about the loading pie eres capacity of the printer This is shown by a voltage value and a battery symbol eared de Dong MW gt When the battery symbol shows empty you can only do very few pa ee Fr printouts When printer voltage is lower than 4 6V the warning Printer battery empty appears The battery of the printer has to be charged using the provided AC adapter io 1 To use the printer connect it to the ZFG 3 0 Use the provided lead E UNE Mini USB 3 5mm plug and insert the 3 5mm plug into the provided jack see Picture 1 No 6 and the Mini USB plug into the 777 provided jack of the printer see Picture 4 No 2 2 Switch on the printer lt FEED ENTER gt button i i i i s 05 mmienm t 10 msfern Card HO10100000949 9 7 i intj ha E 3 Press lt Print gt on ZFG 3 0 to trigger a print job TEXTA M barda m The printer information on the start screen appears or is updated once the 2 2909 Ama printer is connected to the ZFG 3 0 and 3 f we 1 ZFG 3 0 is switched on siv 5924 ms 2 lt Print gt button on start screen is pressed or Ente 13 0 Mm 3 a print job was done Weather Project Plate base Testarea layer Institute operator Picture 5 Printout example 19 User Manual ZFG 3 0 7 1 3 2 Charge printer Only use the provided AC adapter to charge
21. ping layer Soil formation Standard cross section Standard thickness in accordance with cm E En Appendix 1 Frost effect area Fig MN m Embankment Cutting Ballast top layer Ballast top layer New construction P 160 M 160 Ballast top G 120 R 120 layer R 80 G 50 Ballast top other tracks layer Ballast top layer Solid track P 160 M 160 Ballast top G 120 R 120 layer Strengthening Maintenance R 80 G 50 Ballast top other tracks layer D Route categories in accordance with module 413 0202 P 300 High speed transport routes 300 km h P 230 Passenger transport routes ABS 230 km h M 230 Mixed transport routes ABS 230 km h P 160 Passenger transport routes HI 160 km h M 160 Mixed transport routes 160 km h G 120 Goods transport routes 120 km h R 120 Regional transport routes 120 km h R 80 Regional transport routes 80 km h G50 Goods transport routes 50 km h 2 Dynamic deflection modulus Application conditions see Section 6 Para 5 on soil formation 1 Value for coarse grained soils 2 Value for mixed and fine grained soils This thickness assumes a hydraulically bonded based course underneath the solid track of at least 30 cm thickness Also coarse grained soils GW GI SW and SI see Module 836 0503 Section 3 gt If the route is being overhauled for high speed transport new construction criteria apply 26 User Manual ZFG 3 0 For information purposes
22. rate the release device with one hand and pull the drop weight to the end stop with the other hand Then loose the release device Be sure the detent engages in the indentation of the drop weight 3 2 Preparation Prepare a measurement by applying the load plate all over the test area by rotating and pushing Ensure that there are no hollows underneath the load plate In this case fill the hollows with dry medium sand Then put the load device on the load plate Connect the load plate to the ZFG 3 0 with the electronic lead Pull the transport lock MN To avoid damages be sure the transport lock is in the right position Perform 3 pre load pulses To do so lift the drop weight and engage it into the release device reference to chapter 4 5 6 Preloading When holding the guiding rod vertical disengage the drop weight and catch it after rebound After this engage the drop weight in the release device This has to be done 3 times User Manual ZFG 3 0 3 3 Performing a measurement 3 3 1 Switch on device After preparation of measurement chapter 3 2 Preparation switch on the device by pressing the lt On Off gt Button The following start screen appears ZFG 3 0 Mi 12 01 11 11 58 37 Batterie 5 4V MN gt Zorn Instruments The current date time and battery voltage with load capacity are shown If you want all data to be saved on SD card plug it in now 3 3 2 Start measurement Press lt OK gt Button to start a measure
23. rhanden und beim Hersteller einzusehen Stendal den 01 02 2011 Bernd Zo Unte aber 29 us DR EDER INSTRUMENTS Benzstra e 1 D 39576 Stendal Tel 49 0 3931 25273 0 Fax 49 0 3931 25273 10 www zorn instruments de info zorn instruments de
24. th new ones No warranty claims can be made especially for damage caused by improper use normal wear handling which does not comply with the operating instructions improper handling insufficient care and maintenance non use of original parts higher force natural catastrophes fire etc or transport accidences 28 User Manual ZFG 3 0 11 EU declaration of conformity Dokument Nr Hersteller Anschrift Produktbezeichnung 001 2011 ZORN INSTRUMENTS Hochpr zisions Priiftechnik Benzstr 1 D 39576 Stendal Leichtes Fallgewichtsger t ZFG 3000 Leichtes Fallgewichtsger t ZFG 3000 A Leichtes Fallgewichtsger t ZFG 3000 F Leichtes Fallgewichtsger t ZFG 3 0 Die bezeichneten Produkte stimmen mit den grundlegenden Vorschriften folgender europ ischer Richtlinien berein Richtlinien EG 85 374 EWG RL 2001 95 EG RL 2004 22 EG RL 2006 95 EG RL 2004 108 EG ProdHaftG Produkthaftung Ger te Produkt Sicherheitsgesetz GPSG Messger te Niederspannungsrichtlinie Elektromagnetische Vertr glichkeit Produkthaftungsgesetz Es wurde eine Konformit tsbewertung mit integrierter Fertigungskontrolle erfolgreich durchgef hrt Die Sicherheitshinweise in der mitgelieferten Dokumentation sind zu beachten Diese Erkl rung bescheinigt die bereinstimmung mit den genannten Richtlinien beinhaltet jedoch keine Zusicherung von Eigenschaften Die technische Dokumentation ist vollst ndig vo
25. the printer Please note a new set of batteries reaches its full capacity after 3 full charge and discharge cycles Deep discharge damages the battery When a battery was deeply discharged charging can stop after 30 minutes In this case restart charging by replugging the AC adapter When the battery is faulty or consumed replace it with a original one 7 1 3 3 Self test of printer To check the printer without the ZFG 3 0 it is possible to run a self test Disconnect the Printer from the ZFG 3 0 Switch off the printer wait one minute Press lt FEED ENTER gt button longer than 3 seconds a test printout will be created Firmware version and a set of characteres will be printed When no printout was done or the printout is faulty please note section 7 1 3 4 Problems using the printer and 7 1 3 5 Change paper 7 1 3 4 Problems using the printer When the printer is not detected by ZFG 3 0 following screen appears Connect printer and switch on lt OFF gt Escape In this case it is not possible to create printouts When the steps from section 7 1 3 1 Usage of the printer were noted check 1f the power supply of the printer is ensured Doing this switch off ZFG 3 0 and press the lt FEED ENTER gt button on the printer The power supply is ok when the LED flashes green Charge the battery 1f the LED stops flashing after less than 1 minute or LED does not respond to the button Perhaps the paper is empty In this case the LED
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