Operating Instructions for Angle Heads
Contents
1. For custom angle heads you will also receive a dimensional drawing which provides specific product descriptions Shaft Type and Size 0 Point Locking Mechanism 360 Scale continuously adjustabl Torque Support Standard per ISO 9524 Indexing Pins 4 x 90 Housing Tool Clamping System Collet Chuck ER or modular Quick Change System mi mimatic Zettl GmbH WestendstraBe 3 D 87488 Betzigau Tel 49 0 831 57 444 0 Telefax 49 0 831 57 444 90 into mimatic zettl de www mimatic zettl de Page 4 OPERATION INSTRUCTION ANGLE HEADS a m 1 Din ahi Puri ELA 2 Basic Safety Instructions These operating instructions should always be kept in the same place where the angle head is stored The following policies provide safety instructions to prevent accidents and also optimize the use of the angle head 2 1 2 2 Recommended Use The angle head is designed to be used in machining centers for example on milling drilling and tapping applications Any non approved usage of the angle head can result in a void of the warranty and Mimatic will not be held responsible Always observe these best practices for the angle head that are explained in this manuel o Set up and maintenance of the angle head Not exceeding the recommended running time o Observing max RPMs when running tool with without coolant o Also the limits of the clamped cutting tools Q M2. LE HEADS E E lt x 6 mau 2 8 Operational Hazards 2 8 1 Mechanical Hazards DANGER WARNING DANGER Using too high pressure or defective seals can cause coolant to leak into the angle head Regularly test the coolant pressure from the machine and always pay close attention to the tool to make sure no leakage is occuring WARNING When using the angle head make sure that the satety features of your machine are on Also make sure that the cutting tool is properly clamped 2 8 2 Heating of the Angle Head DANGER DANGER DANGER During use of the angle head the acceptable temperature of the tool is less then 75 C Always wear sattey gloves when moving or switching out the angle head DANGER Always keep the angle head away from tlammable or explosive materials mimatic Zettl GmbH WestendstraBe 3 D 87488 Betzigau Tel 49 0 831 57 444 0 Telefax 49 0 831 57 444 90 info mimatic zettl de www mimatic zettl de Page 8 OPERATION INSTRUCTION ANGLE HEADS SON eT oe rurnaaLe 2 9 Intended Use CAUTION If the head is not used for it s intended applications harm may come to the operator angle head or the machine itself CAUTION 2 10 Warrantee Warranties and liability claims are void if the operator does not adhere to the following points Improper usage of tool Betreiben des Winkelkoptes bei defekten und ode
3. ad n Angularity of the angle head Check the tool weight against the max allowed weight of the tool changer Check The Following Procedures Before Tool gt Make sure no collisions can occur in the tool magazine gt Make sure no collisions occur when the tool is automaticaly switched gt Make sure there is nothing blocking the path of the angle head that could cause a collision during automatic change gt Make sure all adaptors are properly set up gt Make sure there are no physical defects on the angle head Always keep in mind when tool is operating gt Gear Ratio gt Clamping chucks properly used gt Make sure clamped tools are all set up properly to perform within tolerance mimatic Zettl GmbH WestendstraBe 3 D 87488 Betzigau Tel 49 0 831 57 444 0 Telefax 49 0 831 57 444 90 info mimatic zettl de www mimatic zettl de Page 13 OPERATION INSTRUCTION ANGLE HEADS 7 4 j Issues und Troubleshooting HINWEIS contact your sales representative Too high noise level Excessive heating Excessive heating on angle head with internal coolant Dimensionel or form defect on the work piece Inspect the length of the locking devise and if necessary the base support Inspect the length of the locking devise and if necessary the base support Inspect the angle head for leakage und loss of lubrication Inspect the pathway of the coolant bo
4. anisms and surfaces that could be damaged Collet 3 2 Storage If the angle head is going to be stored for an extended amount of time please pay attention to the following points Store only in a dry space Make sure to oil the tool Protect the surfaces of the tool from damage with proper packaging material After a long storage time make sure to clean the tool before it is put into use Before the tool returns to service make sure to see it the locking mechanism is working properly and test make sure the drive gear is working without obstruction COLLISIONS When the angle head is put into use on a new machine or it the tool has not been used on the same machine for some time always test the swing clearances to make sure no collision or crash will DANGER OCCUTr mimatic Zettl GmbH Westendstra e 3 D 87488 Betzigau Tel 49 0 831 57 444 0 Telefax 49 0 831 57 444 90 info mimatic zettl de www mimatic zettl de Page 10 OPERATION INSTRUCTION ANGLE HEADS i A mimati 4 Set up and installation The basic set up of the angle head can be found in chapter 1 For all applications of the angle head please pay attention to the technical features and the product specific drawings for your tool The boring spindle s come equipped with high quality spindle bearings All drive components are build tor high speed RPMs Our angle heads can be fitted with variuos tool spindles d
5. chnical changes and improvements that may not be retlected in this handbook Responsible author for the contents of these instructions mimatic Zettl GmbH Westendstra e 3 87488 Betzigau mimatic Zettl GmbH WestendstraBe 3 D 87488 Betzigau Tel 49 0 831 57 444 0 Telefax 49 0 831 57 444 90 info mimatic zettl de www mimatic zettl de Page 2 Contents Concept Definitions Basic Safety Guidlines 2 1 Recommended Use 2 2 Arbitrary Reconstruction 2 3 Symbol Definitions 2 4 Product Awareness 2 5 Qualified Operators 2 6 Responsibilities of Operator 2 7 Protective Equipment 2 8 Operational Hazards 2 8 1 Mechanical Dangers 2 8 2 Excessive Warming 2 9 Intended Use 2 10 Warranty Transport and storage 3 1 Protecting the tool during transport 3 2 Storage Set up and Installation 4 1 Adjusting the Angle Position Coolant Supply Initial Operation and Application Issues and Troubleshooting Maintenance and Repair 8 1 Maintenance 8 2 Repair mimatic Zettl GmbH WestendstraBe 3 D 87488 Betzigau Tel 49 0 831 57 444 0 Telefax 49 0 831 57 444 90 info mimatic zettl de www mimatic zettl de Page 3 OPERATION INSTRUCTION ANGLE HEADS Be miraa Seite O 0o OO NNNN CO 01 U U 10 11 11 12 13 14 15 15 16 OPERATION INSTRUCTION ANGLE HEADS E p E a 2 x 8 mai Product specific descriptions are explained in the below drawing
6. earing or gear damage or it the tool has not been properly set up in the machine In chapter 7 you will tind tests and troubleshooting to address any symtoms of damage Please inform Mimatic immediatly of any issues It the problem still exists after you have performed the troubleshooting do not run the tool as serious damage could occur to the user angle head or machine Qualified Operators Only qualitied operators may run the angle head The operator must understand the proper set up service maintence and useage ot the tool Those who are learning how to use the tool must always do so under the supervision of a qualitied operator Responsibilities of the Owner The owner is responsible for intorming all operators of the angle head about the safety instrusctions and best practices The owner is also responsible for Briefing all operators on the safety instructions and prevention of accidents before the operator begins using the angle head Making sure the angle head is set up only on a machine that conforms to all satety regulations Protective Equipment Always wear safety shoes protective glasses and ear protection When litting or transporting the angle head it needed wear extra back support to avoid injury DANGER mimatic Zettl GmbH WestendstraBe 3 D 87488 Betzigau Tel 49 0 831 57 444 0 Telefax 49 0 831 57 444 90 info mimatic zettl de www mimatic zettl de Page 7 OPERATION INSTRUCTION ANG
7. epending on the customer s needs CAUTION COLLISION RISKS Missuse can cause damage to both the machine and the angle head itselt CAUTION Important the angle heads are generally designed for a specific machine type or specific manufacturer Perform a collision test with a clamped tool in the anlge head before each new use 4 1 Adjusting the Angle Position The anlgle head is 360 rotatable Loosen or unlock the 6 nuts then adjust the tool to the desired angle You can easily position the angle head every 90 With the help of the indexing pin when all 6 nuts are loosend and the pin pulled out the angle head automatically stops in tour 90 intervals Atter the desired angle has been set up and betore the use of the angle head make sure the 6 nuts have been fully tightened Tightening torque 20 22 Nm CAUTION mimatic Zettl GmbH WestendstraBe 3 D 87488 Betzigau Tel 49 0 831 57 444 0 Telefax 49 0 831 57 444 90 info mimatic zettl de www mimatic zettl de Page 11 OPERATION INSTRUCTION ANGLE HEADS You can also set up the angle position for the machine side by using the gripper keyway Simply loosen the 6 thread pins Then adjust to the desired location CAUTION Atter the desired angle has been set up and betore the use of the angle head make sure the 6 thread pins have been fully tightened Tightening torque 3 Nm 5 Coolant Supply gt For externa
8. io p Operating Instructions for Angle leads N N N j j i oaia O DE mimatic Zettl GmbH WestendstraBe 3 D 87488 Betzigau Tel 49 0 831 57 444 0 Telefax 49 0 831 57 444 90 info mimatic zettl de www mimatic zettl de OPERATION INSTRUCTION ANGLE HEADS 8 m ai Cet ey Introduction Dear Customer We would first like to thank you for your purchase trom Mimatic Zettl You have chosen a high quality product that will only improve your manufacturing processes The following instructions will help you to better understand and get to know your angle head and also explain the best practices on it s use Please pay attention to the following important secuirty and warnings so your angle head will remain trouble tree We would be happy to supply you with any of our other products trom both our standard and custom programs For further information please contact Mimatic s home oftice or any of our global sales representatives All rights reserved mimatic Zettl GmbH Westendstra e 3 87488 Betzigau These directions or any extracts trom may be shared with a third party only with the expressed or written agreement from mimatic Zettl GmbH Any who reproduce distribute or store this material on any medium without the expressed approval trom Mimatic Zettl GmbH will be fully prosecuted under the claimed copy right laws We reserve the right to make any te
9. l coolant Open the fish eye or remove the screw plug and install the appropiate screw joint along with the coolant pipes gt Fur use with internal coolant CAUTION CAUTION COOLANT CONTENTS Missuse kann cause tool damage Coolant may not contain particles bigger than 15 um CAUTION COOLANT LEAKAGE Coolant leakage can cause serious damage Small amounts ot leakage are tolerable Leakage in large quantities i e continious tlow of coolant suggests defective seals and damage will occur to the angle head CAUTION COOLANT CONTAMINATION Use of contaminated coolant can cause damage Pay attention to all directions from your coolant supplier Regularly clean and remove any residue Be sure to wear protective gloves mimatic Zettl GmbH WestendstraBe 3 D 87488 Betzigau Tel 49 0 831 57 444 0 Telefax 49 0 831 57 444 90 info mimatic zettl de www mimatic zettl de Page 12 OPERATION INSTRUCTION ANGLE HEADS oe tee a fine rarae 6 Initial Operation and Application Check to make sure the tool has not been damaged during transport If there is apparant damage from transportation DO NOT operate the tool Immediately inform your sales representative of the damage Important IMPORTANT INFO Proot all of the provided drawings and data sheets against the tollowing criteria Proper machine adaptor m Enough room in turret for angle head Enough room in tool magazine tor angle he
10. ore precise information on the performance of the angle head can be found on the provided technical drawings Arbitrary Modification Do not modify or re build the angle head without authorization from Mimatic If the user or owner decides to make any modifications or attempts to repair or re build the tool the warranty can be voided if damage occurs from improper usage mimatic Zettl GmbH Westendstra e 3 D 87488 Betzigau Tel 49 0 831 57 444 0 Telefax 49 0 831 57 444 90 info mimatic zettl de www mimatic zettl de Page 5 OPERATION INSTRUCTION ANGLE HEADS ma 2 A gad 2 3 Symbol Explination In this instruction manuel the following symbols are frequently used Please pay attention to their tollowing explinations DANGER This symbol means there is a risk or danger to the operator Not adhering to this recommendation can result in serious consequences to DANGER both the angle head and the health of the operator Recommendation Under this symbol you will find recommendations application tips and usetul Information Recommendation mimatic Zettl GmbH WestendstraBe 3 D 87488 Betzigau Tel 49 0 831 57 444 0 Telefax 49 0 831 57 444 90 info mimatic zettl de www mimatic zettl de Page 6 OPERATION INSTRUCTION ANGLE HEADS NG ay ae rar na LG Product Damage Too high of a noise level or too high of a temperature when the angle head is run can be caused by b
11. r nicht funktionsf higen bzw ausgeschalteten Sicherheits und Schutzeinrichtungen Disregard of the directions for use including storage maintence and set up of the angle head Making alterations to the angle head without consent or approval from Mimatic GmbH Exceeding the operational parameters of the angle head Not properly monitoring the tool while it is in use Crash resulting trom an unapproved repair of tool Crash resulting from the introduction of foreign parts into the angle head For more detailed warranty information please visit our website under Verkaufs und Lieferbedingungen and the information can be downloaded from there mimatic Zettl GmbH Westendstra e 3 D 87488 Betzigau Tel 49 0 831 57 444 0 Telefax 49 0 831 57 444 90 info mimatic zettl de www mimatic zettl de Page 9 OPERATION INSTRUCTION ANGLE HEADS NG ay ae raha LG 3 Transportation and Storage Please read the following best practices on transportation and storage of your angle head Even slight damage to the angle head can make it unusable or cause damage to the machine when used If you are going to be transporting or storing the angle head for an extended amount of time please consult with Mimatic or your sales representative first 3 1 Protecting the tool during transport When transporting make sure to protect the following areas ot the tool Drive shaft Any supports locking mech
12. res Is coolant being received from machine Inspect the tool for too much wear Tool drititing due to too much clamping force or too high of a feed rate Are there concentricity tlaws Too great of variation between finished workpieces Malfunctions or misuse of the angle head can cause a shorter life span and a reduction of accuracy It there is ever an issue that arises with you angle head please Solution Length of the locking devise and base support should be inspected by Mimatic GmbH Length of the locking devise and base support should be inspected by Mimatic GmbH Complete maintence and repair by Mimatic GmbH Flush the coolant pathways Make sure the coolant pathways are fully open Switch out used tool Reduce clamping force feed rate or any other necessary application parameters Make sure the tool is properly clamped the angularity and angle head Measure adjust the accordingly mimatic Zettl GmbH WestendstraBe 3 D 87488 Betzigau Tel 49 0 831 57 444 0 Telefax 49 0 831 57 444 90 info mimatic zettl de www mimatic zettl de Page 14 OPERATION INSTRUCTION ANGLE HEADS ma Ye D e Maintenance amp Repair Regularly clean the surtaces of the angle head with a cloth and for the hard to reach places use a small brush To increase the lite of the angle head we recommend that after 1 year of use send the tool to Mimatic for a complete maintenance and
13. service check If you replace the lubrication please observe the following g Lubrication High Performance Manufacturer KLUBER Isoflex NBU 15 Mimatic recommends that you regularly oil the angle head to prevent corrosion NOTE Disassembling the angle head without the approval of Mimatic can result in a forfeiture of the warranty SERVICE If requested Mimatic can perform a service test on your angle head We will disassemble the angle head inspect pertorm maintenance and inform you if any replacement parts are needed 8 1 Maintenance Recommendation INCREASING THE LIFE OF THE TOOL During the use of the tool it is recommended every 2 weeks to inspect all moving parts and make sure the tool is running smoothly Remove all chips coolant and dirt to ensure that all parts of the head are running without obstruction Remove any cleaning materials with pressurised air This insures that no particles will be caught in the tool and damage to the seals will be avoided mimatic Zettl GmbH WestendstraBe 3 D 87488 Betzigau Tel 49 0 831 57 444 0 Telefax 49 0 831 57 444 90 info mimatic zettl de www mimatic zettl de Page 15 OPERATION INSTRUCTION ANGLE HEADS i rurnate 8 2 Repair The bearings gears and sealing elements naturally endure wear and tear This wear is dependent on How long and often the head is run How fast the tool is being run What type of applica
14. tion the tool is being used for Monitor the tool with the above criteria so that any damaged part can be detected early and no permanent damage is caused to the head CAUTION CAUTION Repairs may only be performed by qualified personel If you decide to try and do a repair yourselt please contact Mimatic for the recommended replacement parts CAUTION COLLISION Atter a repair has been made make sure to pertorm a collision test with a clamped cutting tool in the machine to avoid any crashes CAUTION LUBRICANT AND HYDRAULIC FLUIDS Always wear protective gloves when dealing with either of the above mentioned Skin contact wash with soap and rinse thoroughly with water Eye contact Flush eyes thoroughly with water and contact your doctor When swallowed contact your doctor immediatly mimatic Zettl GmbH WestendstraBe 3 D 87488 Betzigau Tel 49 0 831 57 444 0 Telefax 49 0 831 57 444 90 info mimatic zettl de www mimatic zettl de Page 16
Download Pdf Manuals
Related Search