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Installation and operating instructions

1. We CAN do it MUELLER lectronics Preparing Spraylight for use Configuring the basic settings of the on board computer 6 2 6 2 1 When to enter Procedure 6 2 2 Procedure Configuring the basic settings of the on board computer To configure the basic settings you must carry out the following Select language Set contrast and brightness Set date time The following sections contain detailed instructions Setting date time Before the first start up When Spraylight has had no power supply for more than two weeks 1 Switch to the Date time screen p se EA e A lD gt The following screen will appear DATE TIHE Hour Minute 2 Modify the required parameters gt The new date and time appear on the screen PARAMETERS 4 Setting contrast and brightness 1 Change to Display screen The following screen will appear DISPLAY 2 Configure the screen via the following function buttons Increase contrast Reduce contrast Increase brightness Reduce brightness Copyright Muller Elektronik GmbH amp Co KG 27 Preparing Spraylight for use MUELLER Entering sprayer parameters FE MUELLER We CAN do it 3 Esc J Exit Screen gt The modifications are adopted gt You have adjusted contrast and brightness of the screen 6 2 3 Selecting language Procedure 1 Switch to the Parameters 4 screen gt The foll
2. Procedure 1 Switch to the Parameters 3 screen The following screen appears PARAMETERS 3 a Auto speed 0 0 km h Imp Wheel 250 mol Sn 2 Check whether the Sim speed line is present YES simulated speed is activated NO simulated speed is deactivated 3 Sm Activate screen to input simulated speed data The data input screen appears 4 Input the simulated speed You can input any value up to 99 9 km h 5 CG Confirm gt The new Sim speed parameter appears in the Parameters 3 screen 8 4 Displaying sensor status The screens in this area contain information that is mainly of interest for customer service You can read out the condition of sensors in the Diagnostic 1 screen Procedure 1 Switch to the DIAGNOSTIC 1 screen gt The following screen appears DIAGNOSTIC 1 gt Wheel o gt Pressure 0 ce OLE In each of the lines of the screen you will find The name of the sensor Current value of the sensor counter Unit in which the sensor value is displayed gt Depending on the system s configuration different sensors may be displayed here Flowmeter Flow meter Wheel Wheel sensor Copyright Muller Elektronik GmbH amp Co KG 59 Maintenance and servicing MUELLER Maintaining and cleaning device MUELLER We CAN do it Pressure Pressure sensor Tank Tank Control 2 You can decide for yourself what unit to use to display the sensor v
3. Switch between manual and automatic mode Switch section main switch on and off Copyright Muller Elektronik GmbH amp Co KG 17 Product description MUELLER Screen structure l E MUELLER We CAN do it Switch between groups of function icons on the work screen Bring up work screen In the menus move the cursor up one line Increase the value by one during data input In the menus move the cursor down one line Reduce the value by one during data input Exit screen Cancel data input Close a pop up window Confirm data input Function buttons Buttons the function and meaning of which depends upon the symbols function symbols displayed on the screen Function buttons may have different functions in different screens Named function buttons from now A Activate the functions represented by the function icons 4 3 Screen structure 4 3 1 Work screen with a sprayer The work screen is always displayed during work and contains the most important information The work screen informs you about the status of the connected machine during work The work screen is divided into four areas Work screen areas sprayer 1 Spray data area 3 Boom display area 2 Tank display area 4 Function icons section 4 3 2 Work screen for an orchard sprayer The only difference between the orchard sprayer work screen and the sprayer work screen are the boom display and tank display areas 18 Copyright Muller E
4. We CAN do it Data input screen 1 Header area Input field Contains the name of the parameter whose Contains number fields for entering the value value is being input Cursor Function icons Marks the number which can be modified Ponos Move cursor to the left Move cursor to the right Setall numbers to 0 A Increase marked number by one D Decrease marked number by one dio Confirm data input and finish amp Cancel data input Procedure 1 Make sure that you have called up the data input screen 2 The data input screen appears Day 3 Move the cursor to the desired point 4 der Setthe desired number 5 Move the cursor to the desired point 6 D D Set the desired number 1 Cc Confirm and finish input gt The new value is accepted by the Spraylight 24 Copyright Muller Elektronik GmbH amp Co KG Basic control principles Miemvetter lectronics Selecting and activating parameters We CAN do it 5 2 2 Activating and deactivating functions You can activate and deactivate certain functions on the Spraylight You can recognize these functions with the following icons Function Is activated x Function is deactivated Procedure 1 Switch to the Parameter No screen For example MEN 23 bs s 3 gt The following screen appears PARAMETERS 2 of Tank size 1500 Tank alarm 01 Loc Mode a Imp Flow 250 a e er 2 DD Highl
5. You must enter this set value in order to enable Spraylight to control application automatically Procedure 1 Switch to the Parameters 1 screen gt The following screen appears PARAMETERS 1 a Set value Work vidth 15 0 m Reg Value 8 0 Min press 1 0 bar 6 0 bar Max press 2 Enterthe application amount in the Set value line The set value entered appears in brackets on the work screen 7 2 Controlling application Spraylight enables you two work in two modes in automatic mode in manual mode Controls m Switching between manual and automatic mode 7 2 1 Using Automatic mode In Automatic mode Spraylight controls the spray pressure and the sections main switch so the set value is reached You are in automatic mode when one of the following icons appears in the work screen Icon on the work screen Sprayer can apply The spray pressure will be regulated so that the set value is achieved The speed of the sprayer is below Auto speed Sprayer can apply Spray pressure is not regulated 46 Copyright Muller Elektronik GmbH amp Co KG MUELLER lectronics We CAN do it Applying the device in the field Controlling application Icon on the work screen The speed of the sprayer is below Min Speed Mode of operation Prerequisites Controls 7 2 2 Controls 7 2 3 Prerequisites Sprayer switches off automatically The spray pressure w
6. D Exit the screen gt You have calibrated the wheel sensor 6 6 2 Manually entering the number of pulses for the wheel sensor If you know the number of pulses for the wheel sensor you can enter this manually Procedure 1 Switch to Parameters 3 screen gt The following screen appears PARAMETERS 3 ai Auto speed 0 0 kmh Imp Wheel 250 ia Sn 2 Enter the number of pulses in the Imp Wheel line gt You have manually entered the number of pulses 42 Copyright Muller Elektronik GmbH amp Co KG MUELLER Preparing Spraylight for use lectronics Set limit values for the spray pressure We CAN do it 6 7 Set limit values for the spray pressure This setting defines a spray pressure range within which the spray pressure is optimal If the spray pressure is above or below the maximum limit values an alarm will be triggered You can decide what limit values you want for yourself If no pressure sensor is installed on your sprayer you must deactivate this function as follows Enter value 0 in the min pressure line Enter value 0 in the max pressure line Prerequisites MI A pressure sensor is fitted to the sprayer 1 Make sure that all preconditions are fulfilled 2 Switch to the Parameters 1 screen gt The following screen appears PARAMETERS 1 Set value Work wvidth 15 0 m Reg Value 8 0 Min press 1 0 bar Max press 6 0 bar Tess 3 Inputthe m
7. EN ISO 14982 Copyright Muller Elektronik GmbH amp Co KG 1 About th ting Instructi Me bout these Operating Instructions MUELLER Target group for this operating manual lectronics we CAN do it 2 About these Operating Instructions 2 1 Target group for this operating manual This operating manual is aimed at users of Spraylight 2 2 Layout of operating instructions The operating instructions explain step by step how you can perform certain operations with the product We use the following symbols throughout these Operating Instructions to identify different operating instructions Actions that must be performed in succession Result of the action This will happen when you perform an action Requirements In the event that any requirements have been Specified these must be met before an action can be performed Result of an operating instruction This will happen when you have completed all steps 8 Copyright Muller Elektronik GmbH amp Co KG MUELLER Mounting and installation lectronics System overview We CAN do it 3 Mounting and installation 3 1 System overview SPRA YLIGHT O O O O 0000 SP Spraylight System overview Copyright Muller Elektronik GmbH amp Co KG Mounting and installation i MUELLER Mounting the terminal l E MUELLER We CAN do it 1 Terminal on board computer 5 Wheel sensor Sensor X Included in
8. Muller Elektronik gt The following information may appear on the screen SW Software version OP Object Pools version icons and graphics LP Language Pools version texts in all languages 8 2 V24 interface The V24 interface is used to establish communication between the Spraylight and a connected device This function is useful for customer services and service technicians One of the following parameters can be activated on the V24 screen Software update Setting for software updates with the DataBox 2 Hardcopy M ller Elektronik can load data from the Spraylight LH5000 The set value is accepted by the LH5000 and the currently applied amount is restored Procedure 1 Switch to the V24 screen 2 Activate the desired parameters 8 3 Activating simulated speed function The simulated speed function is only used by the Spraylight during tests It simulates the movement of the machine when the machine is at a standstill By activating simulated speed it is possible for customer service employees to check the correct function of a sensor By default the value is set to 0 km h and the function is switched off After restarting the computer the simulation is always deactivated The most recently set value is saved and used during the next activation 54 Copyright Muller Elektronik GmbH amp Co KG MUELLER Maintenance and servicing fectronics Displaying sensor status we CAN do it
9. ntl 0 20 imin at 3 00 bar 4 Highlight the Ref Pointl line 5 Inputthe current output of the nozzle at 3 bar You determine the output of the nozzle by measuring the applied amount from one nozzle in a single minute using a measurement cup at a pressure of 3 bar The following screen appears NOZZLE CHOICE AL S Noz light magenta 0 23 Lminat 3 00 bar Ref Po ntl 0 23 min at 3 00 bar compliant You have calibrated a nozzle Restoring factory settings You can reset a newly calibrated ISO nozzle to its ISO settings Procedure 1 Switch to the Nozzle choice screen Os As E oso 2 Select the nozzle type See Chapter Selecting the type of nozzle 31 Select a nozzle which you have calibrated to a new value and which you want to reset to its ISO settings gt The selected nozzle will appear on the Nozzle choice screen 0 23 Lminat Work speed Min press 1 0 bar Max press 3 0 bar 20 izha to Em 3 Reset nozzle to ISO settings If this function icon does not appear the nozzle is already calibrated to be ISO compliant Copyright Muller Elektronik GmbH amp Co KG 35 Preparing Spraylight for use MUELLER Entering sprayer parameters E MUELLER We CAN do it gt The following screen appears NOZZLE CHOICE TA S Oz light magenta 0 20 Lminat 3 00 bar Work speed 8 0 km h Min press 1 0 bar Max press 3 0 bar 1
10. 7 6 Working in localized mode Localized mode is designed for the targeted treatment of small weed infestations In contrast to normal mode in localized mode you can switch individual sections on and off even when they are not adjacent to one another 7 6 1 Work screen in localized mode The work screen in localized mode differs slightly from the normal work screen n the boom display a cursor bar appears below the boom pa ESSES Three function icons appear in the function icons area for operating the sections 7 6 2 Selecting and switching off sections in localized mode Regardless of whether the sprayer is applying you can move the cursor bar below any section and change the section s state Controls Move cursor bar to the left Move cursor bar to the right TOONS Select or switch off a marked section When certain sections are selected application then starts on these sections When no sections are selected application then starts on all sections 7 6 3 Activating localized mode Procedure 1 Switch to the Parameters 2 screen gt The following screen appears fe 1500 Tank alarm 01 Loc Mode x Flow 250 PARAMETERS 2 Tank size Copyright Muller Elektronik GmbH amp Co KG 49 Applying the device in the field MUELLER Documenting work results FEMUELLER We CAN do it 2 D D Highlight the Loc Mode line 3 Ge Activate Localized
11. Work vidth 3 24 0m Work vidth 4 32 0 4 Do Mark one of the four positions 5 a Confirm The data input screen appears 6 Input a working width 7 CE Exitthe screen gt The Work width screen appears 8 CED Exit the screen The Parameters 1 screen appears gt You have saved a working width Selecting a working width Procedure To select a saved working width 1 Switch to the Parameters 1 screen GD Copyright Muller Elektronik GmbH amp Co KG 29 Preparing Spraylight for use MUELLER Entering sprayer parameters FE MUELLER We CAN do it gt The following screen appears PARAMETERS 1 of Set value Work wvidth 15 0 m Reg Value 8 0 Min press 1 0 bar Max press 6 0 bar Sn RSS 2 D D Highlight the Work width line 3 Cc Press to select another working width gt Every press of the ED key displays a different working width beside the parameter Work width gt You have selected a working width 6 3 2 Entering the number of nozzles per section You must enter the number of nozzles installed on each section Before the first start up When the number of nozzles in a section changes When to enter Procedure 1 Switch to the Total nozzles screen gt The following screen appears Total nozzles 30 a Sect ion Sect ion Sect ion Sect ion im u NL ANON Aka The total number of nozzles is given in the h
12. documented work results 2 Activate a daily counter again before the next deployment Working with hydraulic valves Hydraulic valves allow additional machines and functions to be connected to the sprayer If you connect hydraulic valves to the Spraylight and configure them you can control the connected devices with the help of the Spraylight Risk of injury Actuating a hydraulic valve can cause connected machines and machinery components to move This may cause danger for you and for persons in direct proximity to the machine Familiarize yourself with the machine functions which are triggered by the valves Read the warning notices in the operating instructions for the machines connected to the hydraulic valve before actuating a hydraulic valve Follow the instructions in the operating instructions for the machines connected to the hydraulic valves a Select the Hydraulic valves function key group on the work screen The function keys for working with the hydraulic valves can be configured as follows as Switches as keys Copyright Muller Elektronik GmbH amp Co KG MUELLER Applying the device in the field fectronics Working with hydraulic valves We CAN do it These are configured in a password protected area and this can only be done by a service technician 7 8 1 Controlling hydraulic valves configured as keys Hydraulic valves which have been configured as keys are only activated when the function
13. highly imprecise o Calibrate the wheel sensor very precisely 6 6 1 Determining pulses per 100 meters When calibrating the wheel sensor with the 100m method you determine the number of pulses received by the sensor over a distance of 100 meters To make sure that the wheel sensor functions correctly at least 185 pulses must be received every 100 meters When the number of pulses is known Spraylight can calculate the actual speed Prerequisites VI Wheel sensor is mounted M All wheel sensor magnets are fully functional MI A distance of 100m has been measured and marked The distance must correspond to the field conditions It should therefore lead over a meadow or a field Copyright Muller Elektronik GmbH amp Co KG 41 Preparing Spraylight for use Miemvetter Calibrating the wheel sensor lectronics We CAN do it Ml The tractor with connected machine is ready for a 100m drive and is at the start of the marked distance 1 Make sure that all preconditions are fulfilled 2 Switch to the WHEEL PULSES screen P 03 es FED s Raa gt The following screen appears WHEEL PULSES 1 Start 2 Drive 100m 3 Start calibration 4 The following function icons appear Stop calibration Abort calibration 5 Drive the previously measured 100m distance and stop at the end During the drive the currently determined pulses are displayed 6 ok Stop calibration 7
14. 3 7 Instructions on retrofitting 15 4 Product description 17 4 1 Performance description 17 4 2 Overview of keys 17 4 3 Screen structure 18 4 3 1 Work screen with a sprayer 18 4 3 2 Work screen for an orchard sprayer 18 4 3 3 Areas on the work screen 19 Spray data area 19 Tank display area 19 Boom display area 20 Function icons section 21 4 3 4 Structure of further screens 22 5 Basic control principles 23 5 1 Navigating in screens 23 5 1 1 Browsing between screens 23 5 1 2 Exit screen 23 5 1 3 Moving the cursor 23 5 2 Selecting and activating parameters 23 5 2 1 Inputting data 23 5 2 2 Activating and deactivating functions 25 Copyright Muller Elektronik GmbH amp Co KG 3 SONENE MUELLER lectronics We CAN do it 6 Preparing Spraylight for use 26 6 1 When should you configure what 26 6 2 Configuring the basic settings of the on board computer 27 6 2 1 Setting date time 27 6 2 2 Setting contrast and brightness 27 6 2 3 Selecting language 28 6 3 Entering sprayer parameters 28 6 3 1 Entering sprayer working width 28 6 3 2 Entering the number of nozzles per section 30 6 3 3 Configuring the nozzle type 31 Selecting the type of nozzle 31 Calculating the output and amount applied by the nozzles on your machine 33 Calibrating non ISO compliant nozzles 34 Recalibrating a nozzle when worn 34 6 3 4 Inputting tank size 36 6 3 5 Setting a tank alarm 36 6 4 Tank filling 37 6 4 1 Filling up the tank without TANK Control 37 6
15. 4 2 Filling up the tank with TANK Control 38 6 5 Calibrating the flow meter 38 6 5 1 Calibrating the flow meter with the tank method 38 6 5 2 Calibrating the flow meter with the nozzle method 39 6 5 3 Manually entering the number of pulses per liter for the flow meter 41 6 6 Calibrating the wheel sensor 41 6 6 1 Determining pulses per 100 meters 41 6 6 2 Manually entering the number of pulses for the wheel sensor 42 6 7 Set limit values for the spray pressure 43 6 8 Configuring Automatic mode 43 6 8 1 Setting minimum working speed 43 6 8 2 Setting minimum automatic working speed 44 6 8 3 Setting the regulation value 44 6 9 Triggering hydraulic valves 45 7 Applying the device in the field 46 1 1 Entering the set value 46 1 2 Controlling application 46 121 Using Automatic mode 46 1 2 2 Using Manual mode 4 7 2 3 Starting application 4 7 2 4 Stopping application 48 1 3 Switching off sections 48 1 4 Selecting sections 48 1 5 Selecting sections when all sections are switched off 48 7 6 Working in localized mode 49 7 6 1 Work screen in localized mode 49 7 6 2 Selecting and switching off sections in localized mode 49 4 Copyright Muller Elektronik GmbH amp Co KG MUELLER montane lectronics We CAN do it 7 6 3 Activating localized mode 49 7 6 4 Deactivating localized mode 50 1 1 Documenting work results 50 1 1 1 The Totals screen 50 1 1 2 The Daily counter screen 51 1 1 3 Documenting work results with a daily counter 51 7 8 W
16. 7 izha to 30 izha amy gt You have reset the re configured nozzle to its ISO settings 6 3 4 Inputting tank size When to enter Before the first start up Procedure 1 Switch to the Parameters 2 screen u gt The following screen appears PARAMETERS 2 a Tank size 1500 Tank alarm 0 1 Loc Mode x Imp Flow 250 e er 2 Inputthe size of your tank in the Tank size line gt You have input the tank size 6 3 5 Setting a tank alarm If the amount of spray fluid in the tank is lower than the value given here the tank alarm is triggered pop up window appears A beep sounds To deactivate this function Enter value 0 in the Tank alarm line Procedure 1 Switch to the Parameters 2 screen 36 Copyright Muller Elektronik GmbH amp Co KG MUELLER Preparing Spraylight for use tectronies Tank filling We CAN do it gt The following screen appears PARAMETERS 2 of Tank size 1500 Tank alarm 01 Loc Hode x Imp Flow 250 e er 2 Input the amount to trigger the tank alarm when this amount is undercut in the Tank alarm line gt You have activated the tank alarm 6 4 Tank filling You must always input the amount poured in when filling the tank on the sprayer This process is called Tank filling There are two ways to fill the tank Filling up the tank without TANK Control Filling up the tank with TANK Control 6 4 1 Filling up
17. CAN do it The type of information shown changes every three seconds The following illustration shows the meaning of the information displayed Tank display area 1 Current tank content Current tank content Depending on the spray equipment this will Depending on the spray equipment this will Show either the calculated or measured tank Show either the calculated or measured tank content content 2 Workable distance Flow rate per minute This distance can still be processed under the Flow rate through the main flow meter Current conditions 3 Workable area 6 Area output hour The area shown here can still be processed with the current tank content and the current application rate Hydraulic valve icons may also appear in the Tank display area Read more about this in Chapter Working with hydraulic valves gt 52 Boom display area In the boom display you find the following information Number of sections Which sections have been selected or switched off Which sections are applying Possible states The sections can be in three states You can read a section s state in the work screen in the boom terminal area The following section status settings are possible Section is selected Section is ready for application Section is selected and the main section switch is switched on Section is applying Example 20 Copyright Muller Elektronik GmbH amp Co KG Product description Miemv
18. MUELLER lectronics We CAN do it Installation and operating instructions S praylight SPRAYLIGHT 1500 FH 8 8 L min 4 8 hash EA JO ES Version V3 20130109 A LU 30283305 02 EN Read and follow these operating instructions Keep these operating instructions in a safe place for later reference Imprint Document Copyright Installation and operating instructions Product Spraylight Document number 30283305 02 EN From software version 2 00 10 Original language German Muller Elektronik GmbH amp Co KG Franz Kleine Stra e 18 33154 Salzkotten Germany Phone 49 0 5258 9834 0 Fax 49 0 5258 9834 90 Email info mueller elektronik de Homepage http www mueller elektronik de MUELLER onen lectronics We CAN do it Contents 1 For your safety 6 1 1 Basic safety instructions 6 1 2 Layout and meaning of warnings 6 1 3 Intended use 7 1 4 User requirements 7 1 5 EC declaration of conformity 1 2 About these Operating Instructions 8 2 1 Target group for this operating manual 8 2 2 Layout of operating instructions 8 3 Mounting and installation 9 3 1 System overview 9 3 2 Mounting the terminal 10 3 3 Connecting the cable 11 3 4 Connecting the battery connection cable 11 3 5 Installing the wheel sensor 11 331 Mounting the wheel sensor on the rim 12 3 5 2 Mounting the wheel sensor on the drive shaft 14 3 6 Determining speed by means of the tractor s signal socket 15
19. Navigating in screens 5 5 1 5 1 1 Controls 5 1 2 Controls 5 1 3 Controls 5 2 5 2 1 Basic control principles Navigating in screens Browsing between screens There are screens that have too many entries to display them all on one screen In these screens you may need to browse further The following function icons tell you that you can browse further in a screen You can press the associated function button to browse further Browse to the next screen Exit screen Exiting the data input screen will cancel the data input You can exit a screen in the following ways amp Exit screen MEN To switch to the work screen does not work on data input screens Moving the cursor On many screens you can Select individual lines to change their value A Move the cursor up one line D Move the cursor down one line OK Confirm your choice Selecting and activating parameters Marking a parameter with your cursor and pressing OK gives you the following options depending on the parameters Input data Activate or deactivate function Inputting data Data is always input in the same way and you can do this on the Data input screen The data input screen always appears when you use the gt key to activate a parameter for which you can input data Copyright Muller Elektronik GmbH amp Co KG 23 Basic control principles se Miemvetter Selecting and activating parameters lectronics
20. R We CAN do it ISO identifier Output in l min at 3 bar o ee RR ee ME ee Siete Procedure 1 Switch to the Nozzle choice screen E os E2 6 RISO gt The following screen appears NOZZLE CHOICE A nt Work speed 8 0 km h Min press 1 0 bar Max press 3 0 bar 17 izha to 2 DD Highlight the Noz nozzle color line 3 CG Confirm 4 The following screen appears NOZZLE CHOICE 0 jkst light magenta 0 20 l min ISO 0050 On the screen you can see The standardized color of the nozzle The standardized output of the nozzle The standardized ISO number of the nozzle o II 5 Selectthe desired nozzle type in l 6 x Confirm your choice 7 GE Exitthe screen gt The selected nozzle with the calculated application rate appears in the Nozzle choice screen gt You have selected a nozzle type You can now evaluate the output and amount applied by the selected nozzle under different conditions 32 Copyright Muller Elektronik GmbH amp Co KG MUELLER Preparing Spraylight for use fectronics Entering sprayer parameters We CAN do it Calculating the output and amount applied by the nozzles on your machine On the Nozzle choice screen you can calculate how much you can apply with the selected nozzle This calculation should help you find the nozzle that is appropriate for your task The screen includes three parameter
21. RR es er RR x Soco es ey ety ee p eS OD 7 DR gt ur 7 2 Co e AMA ERR ES 5 ates ee a eee SE ES E ES ES Coe e 6 6 6 66 6 E EL 2 0 0 06 6 6 0 6 6 oo MO NENNEN a a Me re E er CH ee HM HY e 534 o ho e E o a 5 ete s a o Sh sexe revere se re 536 e o a Co gt 2 o e o co e ore a P 2 e sf 5 os gt pt es L ff RS Pete T M DS ae 8 9 we ote be ote ete ee Mounting the wheel sensor on the drive shaft Green color Wheel Hose clamp with magnets There can be one or two magnets depending on the design Drive shaft Switching distance 5 to 10 mm Magnet with a red cap 3 pole pin pin assignment Mountin an anti magnetic manner Wheel sensor with a blue cap plug is optional White color Ground Cable to 3 pole plug Brown color 12 Volt White color Ground OOO AO e Green color Wheel Brown color 12 Volt DOS O Procedure 1 Mount the hose clamp with magnet on the drive shaft 2 Mount the sensor such that it is vibration free 3 The sensor must point towards the magnets ata distance of 5 10 mm The following illustration shows the position of the sensor and the hose clamp 14 Copyright Muller Elektronik GmbH amp Co KG MUELLER Mounting and installation lectronics Determining speed by means of the tractor
22. The calculated output of the nozzle is shown on the Nozzle choice screen Calibrating non ISO compliant nozzles if you install a non ISO compliant nozzle or if you notice that your nozzles perform differently than that stipulated under ISO norms you can re calibrate the nozzles Procedure 1 Switch to the Nozzle choice screen DA 2 Selectthe nozzle type See Chapter Selecting the type of nozzle gt 31 Select one of the nozzles from types A B C or D oO 3 Ren Press The following screen appears NOZZLE CHOICE A just Noz Nozzle A 0 80 minat 3 00 bar Ref Po ntl 0 80 imin at 3 00 bar Ref Point 0 46 L min at 1 00 bar 4 Configure the nozzle See the Table in these Operating Instructions Peer Quim Recalibrating a nozzle when worn Even when you are using ISO compliant nozzles the output of the nozzle may change due to wear In this instance you can calibrate an ISO nozzle and seta new output value Procedure 1 Switch to the Nozzle choice screen ED es Ras sa 2 Select the nozzle type See Chapter Selecting the type of nozzle gt 31 Select the nozzle that you want to calibrate m 3 Ben Press 34 Copyright Muller Elektronik GmbH amp Co KG MUELLER Preparing Spraylight for use fectronics Entering sprayer parameters we CAN do it gt The following screen appears NOZZLE CHOICE TA S Noz light magenta 0 20 minat 3 00 bar Ref Po
23. alue by pressing the function keys 3 You can also reset the sensor value to 0 conio Display the sensor value in pulses per minute E Display the sensor value as the total no of pulses Reset the sensor value to 0 8 5 Maintaining and cleaning device Only clean Spraylight with a soft damp cloth wet with clear water or glass cleaner 8 6 Disposing of the unit When it has reached the end of its service life please dispose of this product as electronic scrap in accordance with applicable EU legislation 8 7 Technical specifications Protection class IP 54 in accordance with DIN 40050 15 EMC In accordance with ISO 14982 PREN 55025 Interference Suppression level 4 ESD protection In accordance with ISO 10605 Level 3 Display 160 x 160 pixel LCD display transflective with white LED backlighting software controlled contrast brightness and temperature compensation 60 MHz ARM7 LPC2214 with internal 256k flash disk and 16k RAM 56 Copyright Muller Elektronik GmbH amp Co KG MUELLER Maintenance and servicing fectronics Plug assignment 8 pole flange socket We CAN do it Real Time Clock Buffered by capacitor keeps the time for more than 2 weeks without an external power supply Keyboard 14 keys plus On off key all backlit 4 high side switches with current measurement 5 5 A 8 full bridges with current measurement max 2 5 A per bridge and 1x 6 5 Due to input protection overall power consumpt
24. ave stopped spraying you must enter the quantity of water that was sprayed through the nozzle The computer works out the number of pulses per liter Prerequisites VI You have prepared a measuring cup you can use to measure the quantity sprayed Copyright Muller Elektronik GmbH amp Co KG 39 Preparing Spraylight for use MUELLER Calibrating the flow meter l E MUELLER We CAN do it VI You have prepared a stopwatch to be able to count one minute precisely M Only one section is selected M Only one nozzle is open in the selected section MI Manual mode is activated the Wi icon appears on the work screen M The tank is filed with clean water Ml The set working width is correct Ml The number of nozzles per section and the number of sections is entered correctly 1 Make sure that all preconditions are fulfilled 2 Switch to the Flow pulses screen gt The following screen appears FLOW PULSES 18 1 Start 2 Start sprayer 3 Stop 4 Give exact volume easured 0 00 l min ll 3 Start calibration The following function icons appear Stop calibration Abort calibration i D Start application During application the number of liters applied per minute is counted on the Flow pulses screen Fa 5 Go to the nozzle and collectthe applied water for exactly 60 seconds using the prepared measurement cup We recommend that you count the average of multiple noz
25. cations or use may impair safety and reduce the service life or operability of the unit Modifications are considered unauthorized if they are not described in the product documentation Please read the following safety instructions carefully before operating the product for the first time 1 2 Layout and meaning of warnings All safety instructions found in these Operating Instructions are composed in accordance with the following pattern This signal word identifies medium risk hazards which could potentially cause death or serious bodily injury if not avoided This signal word identifies low risk hazards which could potentially cause minor or moderate bodily injury or damage to property if not avoided This signal word identifies actions which could lead to operational malfunctions if performed incorrectly These actions require that you operate in a precise and cautious manner in order to produce optimum work results There are some actions that need to be performed in several steps If there is a risk involved in carrying out any of these steps a safety warning will appear in the instructions themselves Safety instructions always directly precede the step involving risk and can be identified by their bold font type and a signal word Example 1 NOTICE This is a notice It warns that there is a risk involved in the next step 2 Step involving risk 6 Copyright Muller Elektronik GmbH amp Co KG MUELLER For you
26. creen k s Ee ed s E Copyright Muller Elektronik GmbH amp Co KG MUELLER Preparing Spraylight for use Calibrating the flow meter We CAN do it gt The following screen appears FLOW PULSES 1 Start o 2 Start sprayer 3 Stop 4 Give exact volume ulses 0 s l Ei Start calibration The following function icons appear US Stop calibration Abort calibration 4 D Start application During application the number of pulses is counted on the Flow pulses screen 5 Wait until a few hundred liters have been applied 6 D Stop applying gt The application will be stopped gt No pulses are counted on the display 1 Stop calibration gt The highlighted Volume line appears in the Flow pulses screen 8 Determine the quantity applied 9 Check that the Volume line is highlighted 0 gt Select the Volume line The data input screen appears 11 Input the amount applied in liters 2 8 Confirm 3 Exitthe screen gt You have calibrated the flow meter with the tank method 6 5 2 Calibrating the flow meter with the nozzle method During calibration of the flow meter with the nozzle method you determine the quantity of the liquid applied through a nozzle in a specific time Mode of operation In the nozzle method water is applied through a nozzle over a specific time The flow meter measures the pulses during this time When you h
27. ctivated until another daily counter is activated Spraylight has 20 daily counters Daily counter Displayed daily counter Activated daily counter Number of daily counters whose results are Number of daily counters which are displayed documenting the current work Show previous daily counter o S Show next daily counter Activate daily counter shown eo AT Lo to Delete the contents of the daily counter shown Documenting work results with a daily counter All work you carry out is documented by the active daily counter You can change the number of the active daily counter manually If you do not change the number of the active daily counter Spraylight sets the counter to continue counting on the next day Copyright Muller Elektronik GmbH amp Co KG 51 Applying the device in the field MUELLER Working with hydraulic valves FE MUELLER We CAN do it Procedure After work 7 8 Controls 52 1 Switch to the Daily counter screen GD io The following screen appears DAILY COUNTER _5 iL Oh lZiole y i i SE Select the daily counter you want to activate 3 If this daily counter already contains work results you can NJ F CE Ea l 4 _ Activate the daily counter shown The number of the activated daily counter changes in the header 5 Start work Delete the contents of the daily counter shown 1 Note the
28. e number of pulses per liter can change during the lifespan of a flow meter calibration must be carried out in the following cases Before the first start up Atthe start of each season When you detect deviations between the amount actually sprayed and the amount displayed When you have replaced or repaired the flow meter There are two ways you can calibrate the flow meter The tank method itis time consuming but precise The nozzle method itis not as precise as the tank method but is less time consuming Imprecise calibration If the calibration is imprecise the calculations will be very inexact and the application imprecise o Calibrate the flow meter very precisely Calibrating the flow meter with the tank method In the tank method a large quantity of water will be sprayed from the tank over a specific time The flow meter measures the pulses during this time After the application you must enter the quantity of water that has been sprayed The computer works out the number of pulses per liter M All sections are selected M Manual mode is activated the Wi icon appears on the work screen M You have filled the tank with clean water For this you need several hundred liters of water M You have the option of weighing the entire trailer or measuring the volume of water applied with another method Mi Pump is switched on 1 Make sure that all preconditions are fulfilled 2 Switch to the Flow pulses s
29. eader The numbers of the working widths are listed from left to right Section 1 is the first section on the left hand side of the boom 2 DD Selectthe desired section 3 a Confirm gt The following screen appears Section 1 30 Copyright Muller Elektronik GmbH amp Co KG MUELLER Preparing Spraylight for use fectronics Entering sprayer parameters We CAN do it 4 Input the number of nozzles in the section in the Section screen 5 GG Confirm gt The new number of nozzles will be shown on the Total nozzles screen 6 3 3 Configuring the nozzle type When using the Spraylight you have the option to configure the type of nozzles which are mounted in a section You can thus Select the nozzle type Calculate the output of the nozzles on your machine Calculate the amount applied by the nozzles over a defined area Selecting the type of nozzle The nozzle choice list contains 14 standard nozzle types as defined by ISO 10625 and 4 user specific freely configurable nozzles types A B C and D The following table shows an overview of the nozzles their color and output Nozzle color in accordance ISO identifier Output in I min at 3 bar with ISO 10625 light violet light pink orange pee fe foe purple red ee CR CO wee FE a a CE FE C Copyright Muller Elektronik GmbH amp Co KG 31 Preparing Spraylight for use MUELLER Entering sprayer parameters E MUELLE
30. ed is displayed Missing pulse 100m input Input number of pulses 100m The wheel sensor does not Set the distance between the send any pulses to the wheel sensor and the magnet at computer 5 10 mm The red site of the magnet must face the sensor Working width entry is missing Input working width Copyright Muller Elektronik GmbH amp Co KG 59
31. en 6 9 Triggering hydraulic valves According to configuration several hydraulic valves can be connected to your terminal In order for these to be controlled you must assign a function button to each of the hydraulic valves When assigning a function button to a hydraulic valve a function symbol for this hydraulic valve appears on the work screen Prerequisites M A service technician has already activated the hydraulic valve triggering in the service area of the S praylight 1 Make sure that all preconditions are fulfilled 2 Switch to the Diagnostic 2 screen The following screen appears DIAGNOSTIC 2 Output A ae Output B x Output C x Output D x Each output corresponds to a hydraulic valve 3 Press the function keys to activate the desired hydraulic valves Besides the names of the outputs the following icons appear zal Hydraulic valve is activated X Hydraulic valve is deactivated 4 gt Exitthe Diagnostic 2 screen gt You have activated the desired hydraulic valves Copyright Muller Elektronik GmbH amp Co KG 45 Applying the device in the field MUELLER Entering the set value l E MUELLER We CAN do it 7 Applying the device in the field In this chapter you will find out how you can work with the sprayer during application with the help of the Spraylight 7 1 Entering the set value The set value is the amount of spray liquid you want to apply per hectare
32. etter i lectronics Screen structure We CAN do it eae op RALALAGAALA Boom display area example 1 Section 1 Sections 2 to 7 IS Switched off are selected and applying ae pr Boom display area example 2 Section 1 Sections 2 to 7 IS Switched off are selected but are not yet applying Function icons section The lower area of the work screen shows the function symbols With Spraylight four function symbols can be shown simultaneously here There are three groups of function icons on the work screen Function icons for operating the sections RER Function icons for menus tal E for iCI D optional The number of PCIE function icons displayed depends on the number of hydraulic valves that you have configured Controls a Switching between groups of function icons Copyright Muller Elektronik GmbH amp Co KG 21 Product description j MUELLER Screen structure l E MUELLER We CAN do it 4 3 4 Structure of further screens In addition to the work screen further screens are displayed with Spraylight These screens always consist of the following three areas 1 0 bar 6 0 bar Ea SY Screen structure 1 Header area Function symbol area Contains the designation of the displayed Symbols that can be operated in this screen screen 2 Screen content 22 Copyright Muller Elektronik GmbH amp Co KG MUELLER lectronics Basic control principles
33. ight the line with the name of the function 3 COD Activate or deactivate function The icon beside the parameter changes Copyright Muller Elektronik GmbH amp Co KG 25 Preparing Spraylight for use MUELLER When should you configure what FE MUELLER We CAN do it 6 Preparing Spraylight for use 6 1 When should you configure what 26 After you have connected all components of the system you must configure Spraylight and the connected components To configure the system you must carry out the following Enter the machine parameters Calibrate the sensors Set limit values for spray pressure Min pressure and Max pressure Configure Automatic mode Read the chapter below to find out more about this When should you configure what The following table shows an overview of the configurable functions and when these functions must be configured Function Initial start up Start of season In other instances E ee Date time Changing the clocks After more than two weeks without power Working width Changing the working width Nozzles per section Changing the number of nozzles in a section Tank size Changing the tank size Tank alarm Calibrating the flow Displayed spray meter pressure is incorrect Calibrating the wheel Displayed speed differs sensor from actual speed The controls are too Slow or too sensitive Copyright O Muller E lektronik GmbH amp Co KG
34. ill be adjusted automatically in the following cases Speed of the sprayer has changed The number of selected sections has changed You have changed the set value manually The speed and precision with which the set value will be adjusted depends on the value of the Reg Value parameter You can change the set value manually while driving in Automatic mode Set value has been entered Flow meter is calibrated Wheel sensor is calibrated Working width is set The speed of the sprayer is higher than the set Auto speed The Reg Value parameter has been set gt Increase the set value by 10 aD Reduce the set value by 10 an Setthe set value to 100 Using Manual mode You are in Manual mode ifthe icon appears on the work screen In manual mode you must control the spray pressure yourself You can read the current spray pressure on the work screen qD Manually increase the spray pressure Dd Manually decrease the spray pressure Starting application M The tractor with the sprayer is on the field M Spraylight is configured M The spray boom is folded out 1 Make sure that all preconditions are fulfilled 2 0 Switch on Spraylight Copyright Muller Elektronik GmbH amp Co KG 47 Applying the device in the field MUELLER Switching off sections l E MUELLER we CAN do it gt The work screen appears Olha 380 KAKA ENKA 3 D Start application gt The sprayer is read
35. inimum pressure in the Min press line 4 Input the maximum pressure in the Max press line gt The new limit values appear in the Parameters 1 screen 6 8 Configuring Automatic mode Automatic mode controls the spray pressure automatically For this a set value must be reached To use automatic mode you must configure the following parameters Set value Reg Value Working width Calibrate wheel sensor pulses per 100m 6 8 1 Setting minimum working speed lf the machine speed drops below the minimum working speed the following happens Application stops automatically Procedure 1 Switch to the Parameters 3 screen Copyright Muller Elektronik GmbH amp Co KG 43 Preparing Spraylight for use Miemvetter Configuring Automatic mode lectronics We CAN do it gt The following screen appears PARAMETERS 3 a Auto speed 0 0 km h Imp Wheel 250 ia Sn 2 Enter the minimum working speed in the Min Speed line Entering 0 deactivates this function and Automatic mode gt The new value appears in the Parameters 3 screen 6 8 2 Setting minimum automatic working speed If the sprayer speed drops below the minimum automatic speed the following happens Spray pressure regulation is switched off Procedure 1 Switch to the Parameters 3 screen gt The following screen appears PARAMETERS 3 Auto speed 0 0 km h Imp Wheel 250 er 2 Inputthe minimum p
36. ion should not exceed 25A 8 8 Plug assignment 8 pole flange socket These abbreviations are used in the following table VE Electronics voltage VL Power voltage 8 pole flange socket 8 pole flange socket Pin no Pin no Working position Wheel sensor 8 9 Plug assignment 39 pole clip connector RS232 TxD These abbreviations are used in the following table VE Electronics voltage VL Power voltage A Series A B Series B C Series C Copyright Muller Elektronik GmbH amp Co KG 57 Maintenance and servicing MUELLER Plug assignment 39 pole clip connector MUELLER We CAN do it 39 pole connector 39 pole connector 39 pole connector Pin no Pin no Pin no Regulation Section 5 B Hydraulic A or a ha fan Caffini et Et TE Mom quo enma fee pao CRC oC TO CORO fas am les tee ws umas qo um qu rte Do uma fas que qo que o BE Section 4 Pressure sensor analog a senado 4B E Tank Control Section 5 A Pressure sensor digital or PWM fan sensor Caffini Ports C4 and C5 are bridged 58 Copyright Muller Elektronik GmbH amp Co KG MUELLER Troubleshooting Table of potential faults We CAN do it 9 Troubleshooting 9 1 Table of potential faults The device does not switch on Incorrect power supply polarity Check the battery connector Sy Interruption in the power supply Check the battery and fuse Total failure Send in the device No spe
37. key is actuated Activating the hydraulic 1 Press and hold the function key for the desired valve valve gt The hydraulic valve icon ha appears on the work screen 1389 BA E27 umin H A hash gt The hydraulic valve is activated for as long as the function key remains pressed Deactivating the hydraulic 1 Release the function key valve gt The hydraulic valve icon is hidden on the work screen 1369 f 2 7 Lenin A A hash gt The hydraulic valve is deactivated 7 8 2 Controlling hydraulic valves configured as switches Hydraulic valves which are configured as switches remain active until they are switched off Activating the hydraulic 1 Press the function key of the desired valve valve The hydraulic valve icon appears on the work screen 1269 BAe TE unir HH hah gt The hydraulic valve is activated Deactivating the hydraulic 1 Press the function key valve The hydraulic valve icon is hidden on the work screen 1369 X 2 7 Lenin HH hah gt The hydraulic valve is deactivated Copyright Muller Elektronik GmbH amp Co KG 53 Maintenance and servicing MUELLER Checking the software version l E MuELLER We CAN do it 8 Maintenance and servicing 8 1 Checking the software version Procedure 1 Switch to the Diagnostic Info screen gt The following screen appears DIAGNOSTIC INFO by SW 02 00 8 OP 02 00 3 LP 02 00 1 2007
38. lektronik GmbH amp Co KG Product description Miemvetter i lectronics Screen structure We CAN do it Work screen for an orchard sprayer 1 Tank display area 2 Boom display area 4 3 3 Areas on the work screen Spray data area The following information is shown in the Spray data area Spray data area 1 Speed 6 Automatic mode Current sprayer speed in km h Automatic mode is switched on 2 Current value 7 Sprayer off icon Current application rate in l ha If this icon appears on the display then a set value of 0 l ha has been input or the minimum working speed has been undercut 3 Set value Automatic mode off icon Preset application rate in I ha When this icon appears on the display the current speed is lower than the Auto speed and higher than the Min S peed 4 Percentage adjustment of the set value 9 Spray pressure The set value can be adjusted in Automatic Current pressure of the sprayed liquid in bar mode in 10 increments The percentage only when the pressure sensor is configured figure is displayed approx 2 seconds following the adjustment 5 Manual mode Manual mode is switched on The spray pressure must be adjusted manually Tank display area The Tank display area provides information which will help you assess the status of the tank Copyright Muller Elektronik GmbH amp Co KG 19 Pr t ription oduct descriptio MUELLER Screen structure l E MUELLER we
39. m 4 27 min 5 magnets 2 Mountthe magnets on the wheel shell with the V4A screws provided The magnets must be distributed equally around the circumference of the rim 3 Mountthe wheel sensor onto the king pin bearing using the bracket provided The end of the sensor must point to the magnets The distance between the sensor and the magnets must be between 5 10 mm The following illustration shows the position of the sensor and the magnets 4 Connectthe wheel sensor electronically You can do this in the following ways If you mounted the wheel sensor on the trailer sprayer connect the wheel sensor to the distributor Use the 39 pole plug If you mounted the wheel sensor on the tractor wheel connect the wheel sensor directly to the Spraylight Plug the sensor s 3 pole plug into the 8 pole flange socket of the Spraylight Copyright Muller Elektronik GmbH amp Co KG 13 Mounti installati ounting and installation MUELLER Installing the wheel sensor E MUELLER We CAN do it 3 5 2 Mounting the wheel sensor on the drive shaft Rotating machine parts Risk of drawing in and crushing injuries o Switch off the motor before mounting the wheel sensor o Ensure that no one starts the motor while you are mounting the wheel sensor The wheel sensor should be mounted on the drive shaft in the following instances Ona mounted sprayer and tractor with all wheel drive lt gt ee T MO A rst e i
40. mode 4 The Jicon appears alongside the Loc Mode parameter gt Localized mode is activated 7 6 4 Deactivating localized mode Procedure 1 Switch to the Parameters 2 screen gt The following screen appears PARAMETERS 2 of Tank size 1500 Tank alarm 01 Loc Mode S Imp Flow 250 e er 2 DD Highlight the Loc Mode line 3 COLD Deactivate Localized mode gt The icon appears alongside the Loc Mode parameter Localized mode is deactivated gt Normal mode is activated again 7 1 Documenting work results You can document and evaluate the work results on two screens Screen Totals Screen Daily counter Both screens contain the following information Volume applied volume Area area processed Distance distance driven during the application Time Total application time 7 7 1 The Totals screen The total counter automatically documents all work results since the initial commissioning of the Spraylight 50 Copyright Muller Elektronik GmbH amp Co KG MUELLER lectronics We CAN do it Applying the device in the field Documenting work results Path 7 1 2 Path Controls 1 1 3 Mode of operation TOTALS iL Yolume 0 Area 0 00 ha Distance 0 00 km Time Oh Lifetime 11 h The Totals screen MENU The Daily counter screen DAILY COUNTER document the work results within the period since the daily counter was a
41. ng part must be spatially separated from the vehicle s electronic system When attaching the antenna pay attention to proper installation including a sound ground connection between the antenna and the vehicle s ground wire For information on wiring and installation as well as the maximum allowable current consumption please also refer to the installation guide provided by the machine manufacturer Copyright Muller Elektronik GmbH amp Co KG MUELLER lectronics We CAN do it Product description Performance description 4 Product description 4 1 Performance description Spraylight features the following functions Up to seven section switches with main section switch Manual and automatic control of the application rate Up to four hydraulic functions Display of current speed Display of current application rate Display of remaining workable area Display of the current tank content Documentation of work results 4 2 Overview of keys SPRAYLIGHT 1508 8 8 l min 6 8 hah Soy Ai21111111 Al Q q Em a quo ee Front view of S praylight Controls Buttons Buttons always having the same function Named buttons from now 00 00 Switching on and off Return to the work screen Access menu function icons In Automatic mode Reduce the set value by 10 In Manual mode Reduce pressure In Automatic mode Increase the set value by 10 In Manual mode Increase pressure
42. nsor cannot be connected to the distributor 2 39 pole clip connector For connecting the distributor Procedure 1 Connect the wheel sensor to the 8 pole flange socket 1 Only for use when the wheel sensor cannot be connected to the distributor 2 Connect the distributor to the 39 pole clip connector 2 3 Connect the voltage connector cable 3 with the battery connector cable 3 4 Connecting the battery connection cable When connecting the battery connection cable read the instructions supplied with this cable 3 5 Installing the wheel sensor A wheel sensor also called Sensor X is a sensor that determines the speed of the vehicle and transmits it to the Spraylight The wheel sensor consists of a sensor and multiple magnets The magnets are mounted at regular intervals onto the rim or drive shaft of the tractor The wheel sensor is mounted onto the king pin bearing When the rim or drive shaft rotate the magnets rotate with them The sensor sends a pulse to a job computer or an on board computer every time that a magnet passes in front of It The software calculates the current speed on the basis of the number of pulses within a defined period You can mount the wheel sensor in the following positions On the rim of the towed machine On the front wheel of the tractor Qn the drive shaft of a tractor with all wheel drive Copyright Muller Elektronik GmbH amp Co KG 11 Mounting and installation MUELLER I
43. nstalling the wheel sensor FEMUELLER We CAN do it 3 5 1 Mounting the wheel sensor on the rim The wheel sensor should be mounted on the rim in the following instances Fora trailer sprayer on the rim of the trailer sprayer Fora mounted sprayer and tractor with no all wheel drive on the front wheel of the tractor Mounting the wheel sensor on the rim 1 Cable to 3 pole plug 5 Switching distance Must be 5 to 10 mm White color Ground 6 Distance from the angle bracket to the end of the sensor Must be at least 25 mm Brown color 12 Volt 7 3 pole plug Pin assignment optional 10 Green color Wheel White color Ground 2 Mounting angle Brown color 12 Volt 3 Wheel sensor with a blue cap o Green color Wheel 4 Magnet with a red cap Mount in an anti magnetic manner The following illustration shows the position of the wheel sensor and the magnet on the rim 12 Copyright Muller Elektronik GmbH amp Co KG MUELLER Mounting and installation jectronies Installing the wheel sensor We CAN do it Position of the wheel sensor and magnet on the rim Switching distance 3 Magnet 5 10 mm 2 Wheel sensor Procedure 1 Calculate the number of magnets required The number of magnets is dependent on the size of the wheel The distance traveled from pulse to pulse must not exceed 60 cm Calculation Wheel circumference 60 cm number of magnets e g 256 cm 60 c
44. nstructions are not adhered to Copyright Muller Elektronik GmbH amp Co KG 15 Mounting and installation Instructions on retrofitting MUELLER lectronics We CAN do it Selecting components User responsibility Additional requirements 16 When selecting components make sure first of all that the retrofitted electrical and electronic components comply with the current version of the EMC regulation 2004 108 EC in the applicable version and carry the CE marking When retrofitting a machine with electrical and electronic farm equipment and or components connected to the vehicle s electrical system It is your own responsibility to check whether the installation causes interference with the vehicle s electronic system or other components This applies in particular to the electronic control of Electronic Linkage Control EHR front linkage take off shafts engine gear The following requirements must be met in order to retrofit mobile communication systems e g radio phone All farm equipment must be approved and installed in accordance with the regulations applicable in the respective country e g in Germany the Federal Approvals Office for Telecommunications BZT The equipment must be installed as a fixed installation The operation of portable or mobile farm equipment in the interior of the vehicle is only permitted via a connection to a permanently installed exterior antenna The transmitti
45. orking with hydraulic valves 52 1 8 1 Controlling hydraulic valves configured as keys 53 1 8 2 Controlling hydraulic valves configured as switches 53 8 Maintenance and servicing 54 8 1 Checking the software version 54 8 2 V24 interface 54 8 3 Activating simulated speed function 54 8 4 Displaying sensor status 55 8 5 Maintaining and cleaning device 56 8 6 Disposing of the unit 56 8 7 Technical specifications 56 8 8 Plug assignment 8 pole flange socket 57 8 9 Plug assignment 39 pole clip connector 57 9 Troubleshooting 59 9 1 Table of potential faults 59 Copyright Muller Elektronik GmbH amp Co KG 5 For your safety MUELLER Basic safety instructions E MUELLER We CAN do it 1 For your safety 1 1 Basic safety instructions Never remove any safety mechanisms or stickers from the product Read the operating instructions to the agricultural device which you want to control by using the product Before servicing or repairing the tractor always disconnect the tractor from the Spraylight terminal Before charging the tractor battery always disconnect the connection between the tractor and the terminal Spraylight Before performing any welding operations on the tractor or a trailed machine always disconnect the power supply to the Spraylight terminal The product does not include any user serviceable parts Never open the casing Do not make any unauthorized modifications to the product Unauthorized modifi
46. owing screen appears PARAMETERS 4 of Language uk Contrast 50 Brightness 70 26 10 12 09 05 14 0 2 CG Select a language A new language abbreviation is shown in the Language line every time that you press the key PARAMETERS 4 Contrast Brightness 20 Date 26 10 12 Time Continue to press the key until the abbreviation for the desired language appears 3 GD Confirm gt The terminal restarts gt The language of the terminal then changes 6 3 Entering sprayer parameters if you have connected the Spraylight to the sprayer you must input the sprayer parameters 6 3 1 Entering sprayer working width Before the first start up When to enter When there is a change to the sprayer s working width Saving working widths You can save multiple working widths in S praylight and then select the required one Procedure To save multiple working widths 28 Copyright Muller Elektronik GmbH amp Co KG MUELLER Preparing Spraylight for use fectronics Entering sprayer parameters We CAN do it 1 Switch to the Parameters 1 screen gt The following screen appears PARAMETERS 1 Set value Work wvidth 15 0 m Reg Value 8 0 Min press 1 0 bar Max press 6 0 bar SD 2 2 4 SD Highlight the Work width line 3 press gt The Work width screen appears Work width ao v dth 1 15 Work vidth 2 18 0nm
47. r safety Intended use We CAN do it 13 Intended use Spraylight is intended exclusively for use in agriculture as well as in wine growing fruit cultivating and hop growing operations The manufacturer cannot be held responsible for any installation or use of the system that deviates from or exceeds the scope of intended use The manufacturer cannot be held liable for any personal injury or property damage resulting from such improper use All risks involved in engaging in improper usage lie solely with the user Intended use is also understood to include adherence to the conditions for operation and repair as prescribed by the manufacturer All applicable accident prevention regulations and all other generally recognised safety industrial and medical standards as well as all road traffic laws must be observed Any unauthorised modifications made to the equipment will void the manufacturer s warranty 1 4 User requirements Learn how to operate the terminal correctly The terminal must not be operated by anyone who has not read the Operating Instructions Please read and carefully observe all safety instructions and warnings contained in these Operating Instructions and in the manuals of any connected machines and farm equipment 1 5 EC declaration of conformity This product has been manufactured in conformity with the following national and harmonised standards as specified in the current EMC Directive 2004 108 EC
48. ressure in the Auto speed line gt The new value appears in the Parameters 3 screen 6 8 3 Setting the regulation value In Automatic mode the spray pressure of the nozzles is adapted to the current speed of the sprayer The adjustment should ensure that the volume of spray liquid that is applied is exactly what you defined in the set value The regulation value plays a decisive role in this Mode of operation The regulation value adjusts the regulation speed The higher the regulation value the faster the spray pressure is adjusted The lower the regulation value the more slowly the spray pressure is adjusted When setting the regulation value take note of the following If during movement at constant speed the current application volume jumps around the set value you must reduce the regulation value If when the speed changes the application volume does not adjust to the set value quickly enough you must increase the regulation value 44 Copyright Muller Elektronik GmbH amp Co KG MUELLER Preparing Spraylight for use fectronics Triggering hydraulic valves We CAN do it Procedure 1 Switch to the Parameters 1 screen gt The following screen appears PARAMETERS 1 A Set value Vork vidth 15 0 m Reg Value 8 0 Min press 1 0 bar Max press 6 0 bar 2 Inputthe desired regulation value in the Reg Value line gt The new regulation value appears in the Parameters 1 scre
49. s signal socket We CAN do it RETO ES 00 ER OI ALALA Position of the wheel sensor on the drive shaft 1 The distance between the sensor and the magnets must be between 5 and10 mm 3 6 Determining speed by means of the tractor s signal socket If your tractor is fitted with a signal socket and you have no wheel sensor you can transmit the speed of the tractor by means of the signal socket to the Spraylight if you determine the speed by means of the tractor s signal socket you will still need to determine the pulses per 100 m You may require an adapter cable to connect the Spraylight to the signal socket This adapter cable can be ordered from Muller Elektronik using Item no 312120 The adapter cable can be connected to tractors from the following manufacturers Fendt John Deere Deutz CLAAS The following illustration is a diagrammatic representation of the cable Kan V Radar Rader Cable for connection to the signal socket 312120 1 Cable to the computer 3 pole 2 Cable to the signal socket 7 pole 3 7 Instructions on retrofitting Instructions on how to retrofit electrical and electronic farm equipment and or components Agricultural equipment used today features electronic components and parts whose function can be affected by other farm equipment which emits electromagnetic waves Such effects could lead to personnel being put in danger if the following safety i
50. s which you can configure yourself Y our inputs for these parameters have no impact on the application These values are used to calculate the application amount and nozzle output Parameters in the Nozzle choice screen Working speed Minimum pressure value Maximum pressure value The pressure range defined by the pressure values should always be within the specification defined by the nozzle manufacturer In addition to these three parameters the following parameters are taken into consideration when calculating nozzle output Type of nozzle Working width of sprayer The calculation results can be seen on the Nozzle choice screen Vork speed 8 0 km Hin press 1 6 bar Hax press 3 0 bar 17 iha to 36 ih Nozzle choice 1 Nozzle performance in liters per minute 2 Nozzle application amount in liters per minute Procedure 1 Switch to the Nozzle choice screen gt The following screen appears NOZZLE CHOICES S Oz light magenta 0 20 minat 3 00 bar Work speed 8 0 km h Min press 1 0 bar Max press 3 0 bar 17 izha to 30 izha Fea 2 DD Mark the desired parameter 3 CG Confirm The data input screen appears 4 Inputthe desired value for a parameter in the data input screen 5 a Confirm Copyright M ller Elektronik GmbH amp Co KG 33 Preparing Spraylight for use MUELLER Entering sprayer parameters E MUELLER We CAN do it gt
51. scope of delivery Available for order Item no 312084 2 Voltage connection cable 6 Adapter cable for signal socket IS011786 Included in scope of delivery Available for order Item no 312120 3 Bracket for computer 7 Distributor with connector cable Included in scope of delivery Available for order 6 5m cable Item no 30221071 10m cable Item no 30221076 4 Mounting bracket Cable glands for connecting sections bypass Available for order regulation sensors Item no 312075 3 2 Mounting the terminal Mounting the terminal 1 Terminal on board computer 3 Bracket for mounting the terminal Power connection cable Power connection cable with 3 pole connector plug Procedure 1 Fasten the bracket 3 to the terminal 1 2 Fasten the bracket with computer in the cabin of the tractor NOTICE The distance to the radio device or to the radio antenna must be at least one metre A base console can be used to fasten the bracket in the cabin 3 Connect the terminal with the distributor 4 Connect the power connection cable 2 to the battery connection cable 10 Copyright Muller Elektronik GmbH amp Co KG MUELLER Mounting and installation tectronies Connecting the cable We CAN do it 3 3 Connecting the cable Connections 1 8 pole flange socket 3 Voltage connector cable For connecting the wheel sensor For connecting to the battery connector cable Only for use when the wheel se
52. the tank without TANK Control If you fill the tank without Tank Control you must input the filled amount manually into Spraylight Prerequisites MI You have input the tank size correctly 1 Switch to the Tank filling screen gt The following screen appears TANK FILLING L Content 0 Filling 0 The Content parameter gives the current content of the tank 2 Ifthe actual tank is empty but S praylight indicates that this is not yet empty then set Content to 0 The Content parameter is set to O liters 3 Fill the tank When filling the tank you have the following options a At the terminal input that the tank is now full b Activate the highlighted Filling line In the data input screen input the amount which will be in the tank after filling 4 The value of the Content parameter changes Copyright Muller Elektronik GmbH amp Co KG 37 Preparing Spraylight for use MUELLER Calibrating the flow meter l E MUELLER We CAN do it 6 4 2 6 5 When to calibrate Methods 6 5 1 Mode of operation Prerequisites 38 gt You have filled the tank Filling up the tank with TANK Control If Tank Control is connected to the sprayer and Spraylight is configured for use with Tank Control you need not input anything when filling the tank Tank Control is a measurement system that constantly measures and displays the tank content Calibrating the flow meter Because th
53. y for application Because the sprayer is not moving the icon appears on the work screen 4 Drive off and exceed the minimum Autospeed gt As soon as you exceed the minimum Autospeed the sprayer will begin application During application the A icon appears on the work screen gt You have started application 7 2 4 Stopping application You can stop application in the following ways Stop application m Switch off all sections Move slower than the set minimum speed 7 3 Switching off sections Sections can only be switched off inwards from the outermost section aus KA Switch off sections from left to right Q paat Switch off sections from right to left Pressing a function key several times switches off a section each time 7 4 Selecting sections Controls a EN Switch on sections from leftto right amp Switch on sections from right to left 75 Selecting sections when all sections are switched off TI Procedure 1 Selecta section on the far right gt The icon for a selected section appears on the right side of the boom display ne 48 Copyright Muller Elektronik GmbH amp Co KG MUELLER Applying the device in the field fectronics Working in localized mode We CAN do it um 2 Switch on further sections from right to left gt A further section is selected m 3 Proceed until the desired number of sections Is selected
54. zles D Stop applying gt The application will be stopped gt No further liters are counted on the display 7 Stop calibration gt The Volume line appears on the Flow pulses screen 8 SD Selectthe Volume line gt The Volume screen appears So 9 Input the volume applied in liters 0 gt Confirm 1 amp Exit the screen 40 Copyright Muller Elektronik GmbH amp Co KG MUELLER Preparing Spraylight for use fectronics Calibrating the wheel sensor We CAN do it gt You have calibrated the flow meter with the nozzle method 6 5 3 Manually entering the number of pulses per liter for the flow meter If you know the precise number of pulses per liter for the flow meter you can enter this value manually Procedure 1 Switch to the Parameters 2 screen gt The following screen appears PARAMETERS 2 Tank size 1500 Tank alarm 0 Loc Mode x Flow 250 2 Enter the number of pulses per liter in the Imp Flow line gt The number of pulses per liter input appears in the Imp Flow line 6 6 Calibrating the wheel sensor When the speed shown on the work screen is incorrect When the traveled route shown on the work screen Is incorrect Imprecise calibration The speed cannot be precisely determined with an incorrectly calibrated wheel sensor As a result all the calculations of the area sprayed the route traveled and the volume applied will be

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