Husqvarna 2345 XLS Blower User Manual
Contents
1. D 539 111587 522 923202 521 996501 539 108271 539 101341 539 130306 539 130319 539 105743 539 130342 539 130347 539 100472 539 990717 539 131091 539 976937 539 990692 539 990627 QTY WEIGHT PLATE WEIGHT BRACKET NUT 3 e 16 HEX FLANGE HCS 3 e 16 x 375 HCS 8 16 x SHIELD BELT PULLEY DECAL NO STEP PLATE MOUNT BELT RHSNB 5 1 18 x 1 NUT 16 18 HEX NYLOC TUBE MOUNT HCS 16 18 x 2 WASHER 5 6 STD FLT HCS 5he 18 x 174 EL oO NO co x i DOO a REPAIR PARTS DESCRIPTION ITEM PART NO 17 18 19 20 21 22 23 24 25 26 21 28 523 084702 522 801301 539 101520 539 112899 522 854402 QTY 539 990188 539 110234 539 112294 523 084902 md O 2 N N 522 854502 1 523 112802 2 2 HCS 5 1e 18 x 1 539 990209 DESCRIPTION WASHER 5 6 SAE FLAT SUPPORT HOSE FLEX TRIM BLACK STRAP SUPPORT RT For 28 Frame STRAP SUPPORT LT For 28 Frame SPACER PLUG HCS 5 4e 18 x 3 NUT 9 16 18 HEX FLG NYLOC STRAP SUPPORT RT For 26 Frame STRAP SUPPORT LT For 26 Frame PLATE REINFORCEMENT NOTE A2. Oo D QTY 539 101977 539 976952 539 104411 539 104763 539 105785 539 106741 539 108084 539 108088 539 108089 539 108120 539 990717 539 108735 539 109552 539 110321 539 110323 539 113683 539 115667 539 125229 539 130292 539 130293 539 130295 539 130296 539 130301 539 130309 539 130313 539 130314 539 130315 539 130316 539 130317 539 130323 539 130324 aon N NON ND ON a 22 22 REPAIR PARTS DESCRIPTION TRACTION SPRING SCREW 10 24 x 625 RD KNOB W STUD RETAINER U TYPE DECAL WARNING DECAL SEVERING WASHER 3 16 x 3 4 x 16 GA LATCH HOOD WELD NUT PLATED NUT 72 20 HEX NYLOC NUT 16 18 HEX NYLOC NUT 72 20 HEX FLANGE WASHER 3 1 LOCK BOLT HEX 3 e 24 174 GR 8 WASHER HARDENED V IDLER KEY 16 x Y KEY 3he x 1 IMPELLER COVER BELT HUB BEARING BEARING BUSHING COVER OUTER PULLEY NUT 9 16 18 TEE NUT 7 20 TEE HCS 5 1e 18 x Y SHAFT IMPELLER PIN SPACER PULLEY ITEM PART NO 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
3. D 539 108081 539 108082 539 108083 539 108084 539 108085 539 108086 REPAIR PARTS QTY DESCRIPTION ITEM PART NO 1 SCREW SPEC 10 14 x 7 539 108088 1 INDICATOR BAG DUMP 8 539 108089 2 SCREW 10 24 x 1 s 9 522 739201 3 WASHER x 34 10 539 109552 2 SPACER SPLIT 11 539 130294 2 NUT ACORN 10 24 12 539 976952 QTY Aa M gt DESCRIPTION LATCH HOOD WELD NUT PLATED CHUTE UPPER WASHER s LOCK CHUTE MIDDLE SCREW 10 24 x 625 MACH NOTE ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED 17 REPAIR PARTS 18 ITEM PART NO oa e D 532 192709 532 195373 539 976952 539 108096 539 108097 532 176990 RMD A a REPAIR PARTS QTY DESCRIPTION SCREEN COVER COVER SCREW 10 24 HAIR PIN PLUG TUBING END BAGGER FRAME 11 12 ITEM PART NO QTY 7 532 192786 2 8 532 192550 1 9 532 400226 3 532 192603 1 532 130895 2 539 976977 1 DESCRIPTION PIN HINGE SEAL COVER CONTAINER SOFT BAG GASKET COVER HANDLE BAGGER COVER 4 NUT 10 24 CROWNLOCK NOTE ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED 19 20 REPAIR PARTS ITEM PART NO gt gt 0
4. Slow down before turning Never leave the machine unattended when the engine is running Always turn off the blades set the parking brake stop the engine and remove the key before leaving the machine Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch out for traffic when operating near or crossing roadways Use extra care when loading and unloading the machine onto a trailer or truck Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury NOT operate mower with grass catcher unless the front weights are installed e Keep machine free of grass leaves or other debris buildup which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if
5. 12 TIPS FOR IMPROVED BAGGING Follow the mower operation instructions in you mower operator s manual When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used you are picking up thatch and debris that has accumulated for long periods of time The amount collected and the total time of operation may be greater than you will experience with regular use of your grass catcher Always run throttle at full speed when bagging e Select a speed low enough to give good mower cutting performance good quality cut and good bagging performance NOTE It may be necessary to overlap width of cut to suit your conditions e If grass is extremely tall it should be mowed twice The first time relatively high the second time to desired height Use left hand side of mower for trimming Plastic trash bags 3 0 mil 30 gallon can be inserted inside grass catcher containers for ease of debris disposal To remove the plastic trash bags when full a Disengage blades shift into neutral engage the parking brake and stop the engine Unlatch and raise cover Remove one container at a time by grasping container handles and pulling toward the rear off of the tube rails d With the container resting on the ground close and secure the top of the plastic lawn bag e Tip the container on its side and slide the filled bag from the container f Install a new plastic lawn bag with the ed
6. 56 57 58 59 60 61 QTY 539 130335 539 130336 539 130337 539 130338 539 130339 539 130340 539 130341 539 130346 539 200282 539 919078 539 976949 539 976988 539 990055 539 990302 539 108461 539 990118 539 990122 539 990209 539 990316 539 990643 539 990655 539 990692 539 130349 539 131085 539 131087 539 132122 539 132124 539 990208 539 990645 539 130344 1 eX ce ox x o OX o Xo Xo NO A gt ND CO Q gt Xs CX c3 gt DESCRIPTION MOUNT IDLER UPPER MOUNT IDLER LOWER ARM IDLER ARM TENSION BRACKET MOUNT FRONT BRACKET MOUNT REAR PLATE OUTER KEEPER NUT 3 e 16 HEX JAM NYLOC PULLEY IDLER HCS 3 s 16 x 1 HAIRPIN COTTER WASHER 74 FLAT SAE SCREW x 3 8 THRD FRM HCS 74 20 x Ye WASHER s SPLT LOCK WASHER SAE FLT HCS he 18 1 RHSNB 16 18 x 34 HCS 74 20 x ls HCS 3 e 16 x 1 WASHER 5 6 STD FLT DECAL BELT ROUTING KEEPER BELT OUTER KEEPER BELT REAR PLATE BACKING PLATE BACKING RHSNB 5 1 18 x 1 RHSNB s 16 1 HOUSING w DECALS NOTE ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED 15 REPAIR PARTS 228 AD Qe v 1 6 V YT A ITEM PART NO
7. Guard Mount Tube ASSEMBLY CHUTE SUPPORT 1 Position upper chute support against bagger inlet flush at outer edges See Illustration 2 Using support as a template drill two s holes into bagger hood Upper Chute Support pp pp gt 3 Secure upper chute support to hood with hex bolts washers and nyloc nuts Nut Flat Washers Hex Bolt pene WEIGHT KITS 1 Bolt cast weight to weight brackets using s 16 x 3 bolts and four nuts 2 Slide both weight brackets over the front tube on the frame Be sure to position the weight assembly in the center of the frame 3 Secure with 3 s 16 x 3 bolts and four nuts Weight Bracket CAUTION DO NOT operate mower with grass catcher without front weights installed 1 D COVER ASSEMBLY NOTE Assistance from another person may ease mounting the cover assembly to mower 1 Lift and rotate cover to align the cover brackets with support assembly tubes 2 Slide the cover down over the support tubes until Secure ASSEMBLY 1 1 INSTALLING SPACER PLUGS 1 Remove plastic end caps from the center two bag support arms Fully insert spacer plugs into the ends of the support tubes It may be necessary to tap the spacers into place with a hammer or mallet Replace the plastic end cap back over the spacer The additional extension will hold the hood more securely when latched Insert spacers and replace caps Remove center end caps
8. LL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED 21 P N 115 145127 RO1 05 09 09
9. Operator and Parts Manual Blower Kit 48 Collection System 966004501 CONTENTS SAFETY RULES samedis 4 GENERAL OPERATION 4 SLOPE OPERATION aaa 4 CHILD REIN 5 SERVICE M 9 CONGRATULATIONS on the purchase of a new collection system It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center department They have competent well trained technicians and the proper tools for service and repairs Please read and retain this manual The instructions will enable you to assemble and maintain your collection system properly Always observe the SAFETY RULES WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm ASSEMBLY anna 8 TIPS FOR IMPROVED BAGGING 12 OP RATIONS der 13 GENERAL RECOMMENDATIONS 13 STORAGE sement 13 REPAIR PARTS 14 KNOW YOUR BLOWER SYSTEM READ THIS OPERATION MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR BLOWER SYSTEM Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly Study the operating instructions and safety precautions thoroughly to insure pro
10. ges of the bag draped over upper lip of the Container for replacement bags refer to REPLACEMENT PARTS g Repeat for other container h Reinstall containers making sure right container overlaps left container at center supports i Close cover and secure latches over center support tubes Avoid cutting wet grass or in the morning while the dew is still heavy Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the flow path causing clogging OPERATION Ifthe grass catcher fails to pick up cut grass or leaves it is an indication that clogging has occurred in the system or that the grass catcher containers are full a Disengage blades place motion control levers in neutral position Unlatch and raise cover Slide out containers and dispose of clippings Replace containers close cover and latch b Unlatch chutes and check for clogging Remove all debris in chute Reassemble and latch chutes GENERAL RECOMMENDATIONS Always observe safety rules when performing any maintenance Before each use check for loose fasteners Clean unit thoroughly after each use BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades See BLADE CARE instructions in your mower operator s manual Q CAUTION BEFORE PERFORMING MAINTENANCE SERVICE OR ADJUSTMENTS Set parking brake Place motion control levers in NEUTRAL pos
11. he nut on the spindle and torque to 55 75 ft lbs 8 Reinstall the deck belt Drive Pulley 2 MOUNTING BLOWER ASSEMBLY 1 Position blower over the discharge tabs on the deck and set blower onto the deck 2 Be sure the blower is sitting flush against the outside of the deck Contact Area 3 Install the front mount bracket to the deck with the pin and hairpin cotter supplied with the kit AN ASSEMBLY DRIVE BELT 1 Make sure the tension release lever is forward or disengaged 2 Place the belt over the pulley on the deck Refer to illustration for proper routing 3 Move the tension release arm to the rear and engage in the latch Outer Pulley Tension Release Arm Rear Of Deck Twist in Belt Idler Pulleys 2 BELT COVERS 1 Place the deck belt shield on the deck over the drive pulley and secure with hardware removed from steel belt shield Place retainer on the outer pulley cover 3 Align the tab end of the belt cover into the slot on the deck belt shield and the other end over the end of the outer pulley cover 4 Secure with knob J Belt Cover Tab Middle Chute Latch Retainer Outer Pulley Cover non MIDDLE CHUTE 1 Using the hacksaw trim along the dashed line 2 Locate the middle chute flat washer hood latch weld nut lock washer and machine screw from kit 3 Install i
12. ition Place clutch control in DISENGAGED position Turn ignition key to OFF position Make sure blades and all moving parts have completely stopped Disconnect spark plug wire s from spark plug s and place wire where it cannot come in contact with plug STORAGE When grass catcher is to be stored for a period of time clean it thoroughly remove all dirt grass leaves etc Store in a clean dry place CAUTION Do not leave grass in bagger containers Empty containers after each use and before storing Failure to do so may result in spontaneous combustion which could develop into a fire CAUTION Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary CAUTION NOT operate mower with grass catcher partially installed Disengage blades and stop engine before leaving mower seat to empty containers unclogging chutes etc Close cover before starting Disengage mower blades when crossing driveways or gravel surfaces and other areas where thrown objects could be a hazard DO NOT attempt to vacuum cans or other potentially hazardous projectiles REPAIR PARTS ITEM PART NO CQ NY NY NYO INC c Aa c gt XO ND 5 D gt
13. k over spectacles or standard safety glasses Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you engine running A Allow engine to cool before refueling Do not smoke last saw them NEVER allow children to operate the machine Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn off the machine if children enter the area Before and when backing look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machine operation Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check there proper operation regularly CAUTION In order to prevent accidental starting when setting up transpo
14. n the appropriate hole at the upper end of the middle chute according to deck size Machine Screw n d Trim Line Hood Latch Fu Weld Nut Lock Washer Flat Washer Latch Location 56 MIDDLE CHUTE 1 Place middle chute over the top end of the blower assembly 2 Latch middle chute to blower assembly Middle Chute Blower Assembly ASSEMBLY PARES BAGGER MOUNT 1 To select the right support straps to use measure the mower frame just behind the casters as shown YA For frames measuring 26 use support straps A for frames measuring 23 use support straps B 10 Reinforcement Plate Install the bagger mount tube to the rear guard with 5 16 18 x 374 bolts and flange nuts from kit NOTE Depending on model rear guard hole may need to be drilled out to 5 1 if kit hardware is too large Install kit support straps on the outside of the mount tube as shown in the illustration Using a 5 16 18 1 bolt attach the front side of the strap to the fender support Do not add flange nut at this time Place the reinforcement plate to the outside of the fender support Secure with additional 174 bolt and fasten both bolts with flange nuts Repeat steps on opposite side NOTE The front side of the kit support straps should be on the inside of the mower frame Tighten all hardware 7 Drill rear LP guard hole to a Se if needed S 6 27 D Support Strap Rear
15. per functioning of your Grass Catcher and to prevent injury to yourself and others Save this manual for future reference The operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage ALWAYS wear safety glasses or eye shields before Starting your mower and while mowing Standard safety glasses are recommended or a wide vision safety mask for over spectacles SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS DANGER THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH GENERAL OPERATION Read understand and follow all instructions in the manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks stones toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of all people and pets before mowing Stop the machine if anyone enters the area Never carry passengers or children even with blades off Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not direct it towards anyone Do not operate the mower without either the entire grass catcher or the guard in place
16. rting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as shown in the Operator s Manual WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals know to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling WARNING DO NOT tow any trailers etc with this mower They may jackknife or over turn causing damage to the mower and possibly serious injury to the operator UNPACKING INSTRUCTIONS CONTAINER CONTENTS e Remove all parts and packing materials from Blower Assembly Drive Pulley car
17. ton Belt Shield Belt TOOLS REQUIRED Mounting Bracket of Hardware e he Wrench or ratchet and socket Weight e 7 Wrench or ratchet and socket e l s Socket e Torque Wrench e Phillips Head Screwdriver N e Hacksaw e Pliers wo Upper Chute Bag Dump Indicator Middle Chute Belt Cover Blower Housing NOTE When right hand R H and left hand L H are mentioned in this manual it means when you are seated on the mower in the operator s position CAUTION BEFORE ASSEMBLING GRASS CATCHER TO MOWER Set parking brake Place motion control levers in NEUTRAL position Turn ignition key OFF and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug and place wire where it cannot come in contact with plug ASSEMBLY 1 INSTALLING DRIVE PULLEY 1 Remove the discharge chute from the deck Deck configuration will vary by size and model Lower deck to the lowest cutting position Remove the right hand discharge side belt cover from the deck 4 Relieve the tension from the deck belt and remove from the center deck pulley See Operator s Manual if necessary Deck Height Adjustment Pd EN N Discharg Chute 5 Remove the nut securing the right hand deck pulley to the spindle 6 Install drive pulley included in collection system kit on top of the current deck pulley 7 Reinstall t
18. you feel uneasy on it do not mow it DO Mow up and down slopes 10 Max not across e Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low speed so that you will not have to stop while on the slope Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop off ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground CHILDREN SERVICE The operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your mower or performing any adjustments or repairs We recommend a wide vision safety mas
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