Dixon 539 131188 Lawn Mower User Manual
Contents
1. ASSEMBLY Y CHUTE WEIGHTS 1 Slide opposite flex hose end into upper chute 1 Center the weight box on the front face of foot 2 Push upper chute through the gasketed plate as illustrated Use the holes in weight opening inthe cover assembly box asa template to mark and drill four s2 3 Rotate flex tube and upper chute so that the chute opening is downwards toward the 2 Attach the weight box to foot plate with four container bags 5 1 18 V7 carriage bolts and 5 1 nyloc nuts 3 Install weight in weight box COVER GASKET ROTATE UPPER CHUTE TO POINT DOWNWARDS TOWARDS BAGS DO NOT operate mower with grass catcher unless the front weights are installed WEIGHT Box 21 20 INSTALL WEIGHT gt IN Box OPERATION TIPS FOR IMPROVED BAGGING OPERATION Follow the mower operation instructions in your mower operator s manual When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used you are picking up thatch and debris that has accumulated for long periods of time The amount collected and the total time of operation may be greater than you will experience with regular use of your grass catcher Always run throttle at full speed when bag ging e Select a speed low enough to give good mower cutting performance good quality cut and good bagging performance NOTE It may be necessary to overlap width of cut to suit your condit2. RET L cg A AAA OE AAA ETE A E HA AAA LS AAA MEE NENNEN 11 Grade 5 Minimum commercial quality Lower quality not recommended Metric Standard Hardware Grade Grade 8 8 Grade 10 9 Goa Grade 12 9 4 Fabs 27 36 PAS ee 15 29 18 32 58 75 309 94 Ma 50 707 474 996 904 1205 OL LLL HTA 2 7 5 2 8 2 15 75 12 m a o amp 5 _ 5 E _ 9 S a N o X c o 539 131193 IR 05 07
3. TABLE OF CONTENTS o ee re 4 6 CARTON he A een trent 7 ASSEMBLY A ee ee 8 12 OPERA NON ee ea ee 12 CUSTOMER RESPONSIBILITIES o casarse een 13 PARTO E A 14 17 SAFETY RULES A SAFE OPERATION PRACTICES FOR RIDE ON MOWERS A DANGER RESULT IN SERIOUS INJURY OR DEATH GENERAL OPERATION Read understand and follow all instructions inthe manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks stones toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of all people and pets before mowing Stop the machine if anyone enters the area Never carry passengers or children even with blades off Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not direct it towards anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before turning Never leave the machine unattended when the engine is running Always turn off the blades set the parking brake stop the engine and remove the key before leaving the machine Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not ope
4. Be sure all 1 Discharge Adapter 1 Adapter Bracket parts are there 1 Guard Reinforcement 1 Booster Ring 1 Weight Kit 2 Hi Lift Adapter 1 Bag of Hardware CARTON 2 CONTENTS 1 Cover Assembly 2 Soft Bag Containers PARTS IDENTIFICATION 1 Bag of Hardware FLEX HOSE DISCHARGE ADAPTER NOTE When right hand R H and left hand L H are mentioned in this manual it means when you are seated on the mower in the operator s position A CAUTION BEFORE ASSEMBLING GRASS CATCHER TO MOWER Set parking brake Place motion control levers in NEUTRAL position Turn ignition key OFF and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug and place wire where it cannot come in contact with plug ASSEMBLY support COVER ASSEMBLY TO 1 BAGGER SUPPORT ASSEMBLY Remove the two upper side bolts on the engine guard as illustrated Set hardware aside for reuse Attach guard reinforcement to engine guard using hardware removed in Step 1 Attach hanger bracket to guard reinforcement with two 6 x 34 carriage bolts and two 5 1 nyloc nuts See illustration After the hanger bracket is attached to the guard reinforcement two holes will need to be drilled through the engine guard for the matching bottom holes of the hanger bracket Use the bottom hanger bracket holes as a template to drill the two s2 holes HANGER BRACKET GUARD REINFORCEM
5. blade several times to check for sufficient clearance CONTACT WITH BLADE WILL DAMAGE BOOSTER RING AND MAY RESULT IN SERIOUS INJURY 5 Reinstall deck to machine Refer to Operator s Manual if necessary SUPPORT TUBES 1 4 Ky BLADE T gt l ROTATION c BOOSTER Hd RING A WARNING Aio JA DO NOT operate mower unless container is properly installed Container is subject to wear and deterioration check containers frequently replace when cracked or dam aged Use only a recommended replace ment container ASSEMBLY 5 LOWER CHUTE 1 Turn mower engine off 2 Remove grass deflector on mower by pulling hair pin cotter and deflector pin Set aside to reuse The deflector and spring may be stored for future use when not using the bagger 3 Attach adapter bracket to discharge adapter with bolts washers and nuts as illustrated below 1 20 NUT WASHER 20 x HEX 3 Align the discharge adapter into the deck s deflector mounting bracket and insert the deflector pin Secure with the hair pin cotter A CAUTION Before removing deflector shield turn mower engine off DISCHARGE ADAPTER ADAPTER BRACKET 2 DEFLECTOR PIN DEFLECTOR MOUNTING BRACKET 6 HOSE 1 Slide flex hose onto open end of discharge adapter 2 Thread hose clamp around flex hose and discharge adapter Pull tight FLEX HOSE HOSE CLAMP DISCHARGE ADAPTER
6. ENT DRILL TWO 32 HOLES INTO ENGINE GUARD TO MATCH THESE HOLES EXISTING HARDWARE SUPPORT ASSEMBLY NOTE For ease of assembly you may wish assistance from another person for mounting the cover assembly to mower 1 2 Position cover assembly on ground behind mower Lift and rotate cover to align cover bracket with hanger bracket and slide down until secure ASSEMBLY Qut MOUNTING a RING 1 Install container centering between support 1 Remove mower deck from machine Refer to tubes Operator s Manual if necessary NOTE One container should always 2 Install the high lift adapters to existing high lift overlap the other container at supports mower blade This combination provides the 2 Close cover and lock latch handles over highest lift possible Results may vary de center support tubes pending on mowing conditions and the type and heaviness of grass to be bagged If desired high lift adapters may be removed though high lift blades must remain in the deck when using a grass catcher 3 Position the booster ring on the bottom of the deck Attach the booster ring to deck with the bolts and washers to the outside of the ring Refer to illustration Secure with nyloc nuts COVER LATCH HANDLE A WARNING Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling 4 Spin the mower
7. Operator and Parts Manual Grass Catcher Dixon SpeedZTR 30 Kit 539 131188 CONGRATULATIONS on your purchase of a new Grass Catcher It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center department They have competent well trained technicians and the proper tools for service and repairs Please read and retain this manual The instruc tions will enable you to assemble and maintain your Grass Catcher properly Always observe the SAFETY RULES KNOW YOUR GRASS CATCHER READ THIS OPERATION MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCHER Com pare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others Save this manual for future reference A WARNING The operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage ALWAYS wear safety glasses or eye shields before starting your mower and while mowing We recommend a wide vision safety mask for over the spectacles or standard safety glasses 2007 HTC All Rights Reserved Beatrice NE Printed in U S A
8. PLUG TUBING END FRAME ASSEMBLY 2 BIN PIN HINGE PIVOT CONTAINER BAG SOFT 15 PARTS ITEM P N OOONO VI POD 539 108397 539 110943 539 131351 539 115352 539 115401 539 115719 539 115938 539 116336 539 119910 539 120206 QTY DESCRIPTION HCS 546 24 x 7 3 GR5 ZD NUT 5 16 24 NYLOC DSCHRG ADPTR W DECAL DSCHRG MTNG BRKT DECAL WARNING HOSE CLAMP FLEX HOSE HI LIFT ADAPTER BOOSTER RING WEIGHT BOX o A AMY 0 PARTS ITEM P N 11 539 121399 12 539 131153 13 539 131157 14 539 131190 15 539 976978 16 539 990055 17 539 990316 18 539 990580 19 539 990717 QTY DESCRIPTION l WEIGHT BRACKET HANGER REINFORCEMENT GUARD UPPER CHUTE 12 12 10 12 2 10 NUT 14 20 HEX ZD WASHER 14 FLAT SAE 20 RHSNB 5 1 18 x 34 GR5 ZD HCS 14 20 x Y GR5 ZD NUT 5 6 18 HEX ZD 17 TORQUE SPECIFICATIONS HEX HEAD CAP SCREWS The torque values shown should be used as a general guideline when specific torque values are not given U S Standard Hardware Flangelock Screw Grade SAF grade a Q2 w Flangelock Nut bs 32 1 18 18 5 50 68 75 108 75 110 150 250 378 782 Shank Size Diameter in inches fine or coar
9. a slope If tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Look for this symbol to point out important safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED In order to prevent accidental starting when setting up transporting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug A WARNING DO NOT tow any trailers etc with this mower They may jackknife or over turn causing damage to the mower and possibly serious injury to the operator A WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm A WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals know to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling UNPACKING INSTRUCTIONS CARTON 1 CONTENTS e Remove all parts and packing materials from 1 Upper Chute 1 Owner s Manual both cartons 1 Flex Hose 1 Hanger Bracket e Check carton contents against list
10. airs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as shown in the Operator s manual SAFETY RULES A SAFE OPERATION PRACTICES FOR RIDE ON MOWERS A NEVER allow children to operate the machine Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers or children even with the blades off Do not drive in reverse unless absolutely necessary Always look down and behind before and while backing Never carry children They may fall off and be seriously injured or interfere with safe ma chine operation Keep children out of the mowing area and under the watchful care of another respon sible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 10 Max not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use a slow speed while on slope or hill Avoid starting or stopping on
11. g s and place wire where it cannot come in contact with plug A CAUTION Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check compo nents and replace with manufacturer s recommended parts when necessary STORAGE When grass catcher is to be stored for a period of time clean it thoroughly remove all dirt grass leaves etc Store in a clean dry place A CAUTION Do not leave grass in bagger containers Empty containers after each use and before storing Failure to do so may result in spontaneous combustion which could develop into a fire 13 PARTS MAN BEN 14 ITEM P N 532 124670 532 127533 539 108100 532 130895 532 132796 532 132983 532 133235 539 976977 PARTS QTY DESCRIPTION 00 n n on RETAINER SPRING SCREEN COVER GASKET COVER LATCH HANDLE COVER SPRING COVER LT SPRING COVER RT SPACER COVER NUT 10 24 W NYLOC P N 9 10 TH 12 13 14 15 539 991034 532 414173 532 160274 532 174088 532 414172 532 192786 532 400226 QTY DESCRIPTION DB gt CO 10 24 WASHER 20 STRIP REINFORCEMENT COVER TOP CAP
12. ions e If grass is extremely tall it should be mowed twice The first time relatively high the second time to desired height Use left hand side of mower for trimming Plastic trash bags 3 0 mil 30 gallon can be inserted inside grass catcher containers for ease of debris disposal To remove the plastic trash bags when full a Disengage blades shift into neutral engage the parking brake and stop the engine b Unlatch and raise cover c Remove one container at a time by grasping container handles and pulling toward the rear off of the tube rails d With the container resting on the ground close and secure the top of the plastic lawn bag e Tip the container on its side and slide the filled bag from the container f Install a new plastic lawn bag with the edges of the bag draped over upper lip of the Container for replacement bags refer to REPLACEMENT PARTS Repeat for other containers Reinstall containers making sure right container overlaps left container at center supports i Close cover and secure latches over center support tubes Avoid cutting wet grass or in the morning while the dew is still heavy Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the flow path causing clogging If the grass catcher fails to pick up cut grass or leaves it is an indication that clogging has occurred in the system or that the grass catcher containers a
13. ne Tall grass can hide obstacles Use slow speed Choose low speed so that you will not have to stop while on the slope Use extra care with grass catchers or other attachments These can change the stability of the machine e Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope SAFETY RULES A SAFE OPERATION PRACTICES FOR RIDE ON MOWERS A DO NOT Do turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop off ditches or em bankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do mow on wet grass Reduced traction could cause sliding e Do try to stabilize the machine by putting your foot on the ground CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them NEVER allow children to operate the machine e Keep children out of the mowing area and under the watchful care of another respon sible adult alert and turn off the machine if children enter the area e Before and when backing look behind and d
14. own for small children e Never carry children They may fall off and be seriously injured or interfere with safe ma chine operation Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE e operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your mower or performing any adjustments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive only an approved container Never remove gas cap or add fuel with the engine running A Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attach ment bolts tight and keep equipment in good condition Never tamper with safety devices Check there proper operation regularly Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restart ing Never make adjustments or rep
15. rate the machine while under the influence of alcohol or drugs Watch out for traffic when operating near or crossing roadways Use extra care when loading and unloading the machine onto a trailer or truck Data indicates that operators age 60 years and above are involved in a large percent age of riding mower related injuries These THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury DO NOT operate mower with grass catcher unless the front weights are installed e Keep machine free of grass leaves or other debris buildup which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO e Mow up and down slopes 10 Max not across e Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Uneven terrain could overturn the machi
16. re full a Disengage blades place motion control levers in neutral position engage parking brake and stop engine Unlatch and raise cover Slide out containers and dispose of clippings Replace containers close cover and latch b Check for clogging Remove all debris in chute Reassemble chutes DO NOT operate mower with grass catcher partially installed Disengage blades and stop engine before leaving mower seat to empty containers unclogging chutes etc Close cover before starting Disengage mower blades when crossing driveways or gravel surfaces and other areas where thrown objects could be a hazard DO NOT attempt to vacuum up cans or other potentially hazardous projectiles CUSTOMER RESPONSIBILITIES GENERAL RECOMMENDATIONS Always observe safety rules when performing any maintenance e Before each use check for loose fasteners Clean unit thoroughly after each use BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades See BLADE CARE instructions in your mower operator s manual A CAUTION BEFORE PERFORMING ANY MAINTE NANCE SERVICE OR ADJUSTMENTS Set parking brake Place motion control levers in NEUTRAL position Place clutch control in DISENGAGED position Turn ignition key to OFF position Make sure blades and all moving parts have completely stopped Disconnect spark plug wire s from spark plu
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