Instruction manual
Contents
1. PRODUCTION PRODUCTION FILTRE A CARTOUCHE CARTRIDGE FILTER POMPE DE GAVAGE BOOSTER PUMP WIRING DIAGRAM Coffret de commande W Cable 1 Miser Coffret de PUISSANCE Bord Alimentation du 1 babes 14 Option de Rincage automatique POMPE BASSE PRESSION WIRING DIAGRAM ee anouy 098 15 L 20421 DONT uononpoJd MOJA outos NOIIdO 428 12 ig YAN usn YOZ UID ee obp3uly 9 x 1najouofsig 44 7 a 1221742 M lt eguodep NOILdO 2uD SK D 191198 REMOTE CONTROL PANNEL E N a2. 2 Follow the flushing procedure from 1 to 9 and add the storage fluid at stage 2 WINTERISING PROCEDURE l pede s 9 You need the winterising kit Plastimo reference53424 it includes a cleaning fluid a storage fluid 5 u and 20 filters Rinse first the diaphragm with fresh water stage 1 to 8 of the flushing procedure Fill again the rinsing tank with 10 litres of fresh water and mix the cleaning fluid Let the the sea water inlet valve 1 in pumping position from the watertank through E Keep the bleed valve 7 opened to avoid pressure rise in the diaphragm Turn the cleaning outlet valve 11 to the rinsing tank through the hose D and get a closed circuit By pressing the ON switch start the pump and let it run 10 minutes for a cleaning cycle After 10 minutes flush out the cleaning solution and perform the diaphragm rinsing cycle with fresh water and then a storage maintenance procedure see storage procedure Whatever the status of the filters 4 and 5 replace them to avoid build up of bacteria 10 It s necessary to have water left in the diaphragm and make sure that it can t freeze AUTOMATIC SALTMETER OPTIONAL Sortie production de la membrane E X Eek D part vers r servoir de stockage Vers rejet Saumure ARRIVEE EAU BRUTE INSTALLATION The automatic saltmeter must be installed in the fresh water circuit after the diaphragm 1 Disconnect the hose between the diaphragm ou
3. 7 Isa fine screen filter that prevents coarse particles in so to protect the low pressure pump 0 and 9 bars It must be installed under the waterline of the boat when loaded 4 20ufiler S rm Filters particles up to 20 up to 20 micron 5 Filters particles up to 5 micron absolutely necessary before diaphragms 02020 6 Amplifier box rises sea water pressure to Tues fresh water through reverse ns diaphragm Bleed valve Bleeds the air out of the system before initial use or after having changed filters It is also used to run the system at low pressure during rinsing storing or maintening operations Pressure relief valve This valve is used to adjust pressure if it exceeds 12 and 60 bar Composed of a pressure resistant pipe including the diaphragm in which sea water is de salinated Cleaning outlet valve To operate in close circuit through an auxiliary watertank with maintenance fluid turn this 3 outlet valve on the oposite side from the reject position and turn the inlet valve 1 to rinsing position 12 Reject Production outlet Manual 3 way valve that routes fresh water produced to the watertank hose F if salinity is correct valve or either reject itto the sea through hose C ru Reject hose Catches concentrated brine to discharge it to the sea Thru hull outlet fitting Fitted above the waterline it ensures the reject of the brine to th
4. FIRST STARTUP 1 Open the inlet and outlet valves Check that the strainer is not damaged 2 and that the 20 u and 5 u filters are not damaged 3 Turn sea water inlet valve 1 towards the pump 4 Rotate the Reject Production outlet valve 12 to the reject position valve in reject position See photo 5 Turn the cleaning outlet valve 11 to the reject hose 6 You must first drain the low pressure pump by opening its bleed valve 22 See photo the seawater must flow out freely without any air pocket Check that the strainer filter 15 filled up If water draining is erratic check the installation and make the necessary recommendations see previous page When the pump is filled tighten the bleed valve 22 WARNING Do not touch the pump adjusting screw 21 7 Open the bleed valve of the multiplier 7 See photo 8 To start the pump press the ON switch on the control pannel Make sure that the seawater flows freely through the different parts of the system and that there 15 a seawater flow at the reject hose level R Allow the pump primary filtration and amplifier drain during at least 5 minutes and then tighten the amplifier bleed valve 7 9 Once the amplifier bleed valve is tighten the seawater pressure in the system will rise up to 40 to 50 bar Then after a few minutes fresh water production will start If the reject production outlet valve 12 is turned to reject position all fresh water produce
5. gt STRAINER Hu ae LE REJET DE LA POMPE BP DOIVENT SE SITUER BOMBA DE INICIO AU MINI 200mm EN DESSOUS VANNE DE COQUE DE LA LIGNE DE FLOTTAISON DE FONDO The watermaker comes as standard with Remote control panel Junction box Filter housing You can add to the basic system the following optional accessories Automatic saltmeter optional extra Automatic flushing device optional extra INSTALLATION Mounting of the LP pump The LP pump must be installed at more than 200 mm under the waterline of the boat to avoid air binding The seawater intake must be situated under the pump The hose which connects the strainer to the pump must not form an elbow An elbow could trap air and run dry the pump We strongly recommend to installing a seacock valve before the sea water inlet valve 1 for a total watertighness of the system Power supply with cables 2x4 mm minimum section CORRECT INSTALLATIONS INCORRECT INSTALLATIONS A ADCUNULATO MONTAGE PURGE AUTOMATIQUE DE LA POMPE GO INSTALLATION GOOG BLEED 7 To MAUVAISII gt PURGE IMPOSSIBLE IMPOSSIBLE GLEED PIEGE AIR ACCUMULA BOW 0001 MONTAGE PURGE AUTOMATIQUE DE LA POMPE BP GOOD INSTALLATION GOOD A GLEED PURGE IMPOSSIBLE fO BLEED Mounting of the elements in com
6. the system 15 to be left unused for a 2 days to 15 days period perform a flushing operation cycle If the system is to be left unused for more than 15 days you must perform a storage maintenance sterilization At the end of the season for winterising flushing and storage procedure BASIC MAINTENANCE PROCEDURE l 2 Press the lt OFF gt switch on the control pannel Once the water production is stopped close the seacock valve and turn the reject production outlet valve 12 to reject position FLUSHING PROCEDURE l c d o Press the OFF switch on the control pannel Collect 10 litres of water from the main watertank and put them in the rinsing tank Warning do not use dock supply water as it contains chlorine that can damage the diaphragm Position the sea water inlet valve 1 in order that water is driven from the rinsing tank and to the low pressure pump Open the bleed valve 7 Let the cleaning outlet valve 11 in reject position Start the pump by pressing the ON switch on the control panel Check the water level in the tank Fresh water removes the salt from the diaphragm and avoid the development of bacteria Stop the pump before the rinsing tank is empty to avoid air entering the circuit After the pump 15 stopped close the seacock valve VO and turn the reject production outlet valve 12 to reject position STORAGE PROCEDURE 1 You need the Storage fluid Plastimo reference 53427
7. USER MANUAL PLASTIMO LOW PRESSURE WATERMAKER 53421 15 12 Volts 53422 30 L H 12 Volts Warning Please read this manual carefully before installing using and maintaining this Plastimo watermaker You will avoid breakdown or failure resulting from incorrect operation or misuse that would not be covered by the guarantee PRESENTATION The Plastimo low pressure watermaker includes a 6 bar pump with reduced electric consumption The following power consumptions are given for a unit operating with 25 C 35gr l TDS salinity sea water 7 Amps for the 15 L H model 4 Amps for the 30 L H model FILTRE TAMIS STRAINER FILTER 85 REJECT 9 Ul 1 T PRODUCTION PRODUCTION FILTRE CARTOUCHE CARTRIDGE FILTER COMPONENTS The Plastimo low pressure watermaker comes as standard with DESIGNATION FUNCTION EdM Thru hull inlet fitting This sea water intake must always be immersed It insures continuous sea water feeding of the units Optional extra Situated close to the thru hull inlet fitting itis used to stop sea water feeding Optional extra Feed the unit through filters 4 amp 5 1 Sea water inlet valve The manual 3 way inlet valve feeds the unit either with sea water in normal operating conditions or Lis E with the water or the chimical solution from a watertank when rinsing cleaning or storing the 2 5
8. and these pressures Each hose must be cut clean and perpendicularly to its axis They must all be tighten with two clamps for additional security 4 WIRING For power supply use a cable 2x4 mm minimum section Cable 10x0 34mm2 Alimentation Coffret de PUISSANCE NJ POMPE BASSE PRESSION Basic electrical installation is composed of Acontrol panel A low pressure pump B junction box C The following options can be easily connected and are pre wired An automatic saltmeter D connect wires 2 blue 5 grey 6 brown 7 black An automatic flushing E connect wires 2 blue 04 grey 10 brown 12 black Basic wiring 1 Connect the control panel A to the junction box C with the supplied 10x0 34 mn cable 7m length For easier connection follow the number code system 2 Connect the junction box C to the low pressure pump B with the supplied 2x4 mm cable 2m length 3 Connect the junction box C to the power supply terminals with a cable minimum 2x4 mn section if length does not exceed 10m Otherwise use a 6 cable cable not supplied It is not necessary to fit a switch or a fuse as they are integrated in the installation Optional accessories wiring Each optional instrument is supplied with a 5x0 75 mm cable To connect the accessory to the junction box follow carefully the numbering on each cable
9. atic This optional rinsing instrument includes a timer for an automatic cut off after a few minutes 4 Whenrinsing operation 15 over close the seacock valve and turn the reject production outlet valve 12 to reject position 952 FLUSHING PROCEDURE 1 Position the sea water inlet valve 1 to drive water from the rinsing tank to the low pressure pump 2 Open the bleed valve 7 3 Putthe cleaning outlet valve 11 in reject position 4 Start the pump by pressing the ON switch on the control panel 5 Fresh water removes the salt from the diaphragm and avoid the development of bacteria 6 Stop the pump before than the rinsing tank is empty to avoid air entering the circuit 7 After the pump is stopped close the seacock valve and rotate the reject production outlet valve 12 to reject position STORAGE MAINTENANCE 1 You need the Storage fluid Plastimo reference 53427 2 Press the OFF switch on the control panel 3 Collect 10 litres of water from main watertank and put them in the rinsing tank 4 Follow the flushing procedure from 1 to 9 and add the storage fluid at stage 2 5 Position the sea water inlet valve 1 in order to drive water from the rinsing tank to the low pressure pump 6 Open the drain screw 7 7 Letthe cleaning outlet valve 11 in reject position 8 Start the pump by pressing the ON switch on the control panel 9 Fresh water removes the salt from the diaphragm and avoid the deve
10. d 15 rejected to the sea You can however see water produced by opening the sampling valve ECH 10 During the first 5 minutes the water produced 15 brackish The sampling valve ECH enables to taste or test it with a automatic saltmeter optional 53428 Water is considered drinkable under 750 ppm When salinity is correct change reject production outlet valve V12 position to route fresh water to the watertank STARTING THE SYSTEM 1 Open the inlet and outlet valves 2 Check that the strainer 2 and the 20 and 5 filters are not damaged 3 Turn the sea water inlet valve 1 to the pump 4 Turn the reject production outlet valve 12 to reject position 5 Turn the cleaning outlet valve 11 to the Reject position 6 Start the pump with the on switch on the control pannel If water does not flow in the system and there 15 not brine rejection to the sea drain the system again as explained in the first start up part 7 During the first 2 or 3 minutes the water produced 15 brackish you must throw it away Then taste or test it with a automatic saltmeter optional 53428 to be sure that it is drinkable before to position reject production outlet valve 12 to divert water to the watertank STOPPING THE SYSTEM The stopping procedure depends on how long you won t use your watermaker l 2 3 4 If the system 15 to be left unused for for less than 48 hours follow the basic maintenance procedure If
11. e BASIC DIAGRAM INSTALLATION A BORD ON BOARD INSTALLATION LAYOUT INSTALLACION sans options SORTIE LAVAGE CLEANING OUTLET SALIDA DE ALCARADO OME A mi REJET RECHASO R 4 LIGNE DE FLOTTAISGN PRODUCTION BER PORN 7 1 L Pod IL TEF EE RT Lo FILTRE Al RESERVOIR DE STOCKAGE FILTER D DEP SITO DE ALMACENAJE FILTRO i fl 1 STORAGE TANK ALIMENTATION ELEC 1 2x4 min 5 1 ELECTRICITY SUPPL See 2x4min Ca C IMPERATIF LA VANNE 3 VOIES D ENTREE CREPINE LA CREPINE ET gt STRAINER POMPE DE GAVAGE LE REJET DE LA POMPE BP Brmo B DSTER PUMP DOIVENT SE SITUER BOMBA DE INICIO AU MINI 260mm EN DESSOUS DE COQUE DE LA LIGNE DE FLOTTAISON VALVE GRO DE FUNDO PIEGE BONI AIR ACCUMULATION 6007 MAUVATSII WRONGII BON MONTAGE PURGE IMPOSSIBLE PURGE AUTOMATIQUE DE LA POMPE REESE GOOD INSTALLATION GOOD AR BLEED PIEGE A AIR AU ACCUMULA TO MA amp UV ATSII WRONGI BON MONTAGE PURGE AUTOMATIOUE DE LA POMPE BP GOOD INSTALLATION GOOD AR BLEED PURGE IMPOSSIBLE IMPOSSIBLE TO BLEED 12 OUTLINE DIMENSION DRAWING FILTRE TAMIS STRAINER FILTER
12. e sea Optional exra avoid installing this fitting before or near the inlet valve E Rinsing hose Feeds the unit with the water or the chemical fluids from the auxiliary watertank for rinsing or cleaning diaphragms Cleaning hose Drives the discharge water from the unit into the auxiliary watertank by switching the cleaning outlet 11 to clean the diaphragm in closed circuit Sampling valve Used to sample some fresh water production for quality control see Basic mounting diagram next page FLOW CHART Fig 2 SYNOPTIQUE SYNOPTICO FLOW CHART SORTIE PRODUCTION SORTIE LAVAGE PEBEODBDCTION GLEAMING QUILET SORTIE REJET SALDA FRODUCCION SA DA DE AL LCARADO REJECT SALIDA DE RECHASO gt gt lt ENTREE EAU DE MER FAW WATER ENTRADA DE AGUA DE MAR E BASIC LAYOUT DIAGRAM INSTALLATION ON BORD WITHOUT OPTIONAL EXTRA INSTALLATION A BORD ON BOARD INSTALLATION LAYOUT INSTALLACION sans options SORTIE LAVAGE CLEANING OUTLET SALIDA DE ALCARADO tum TILL NE pe cm gd 73 REJET RECHASO I M uu LIGNE DE FLOTTAISON CTION WATERLINE rn PRODUCTION EET ESERVOIR DE STOCKAGE FILTER DE ALMACENAJE FILTRO auem ALIMENTATION ELEC 2x4 min ELECTRICITY SUPPL 2x4min LL L E Lu E C C IMPERATIF LA VANNE 3 VOIES D ENTREE LA CREPINE ET
13. lopment of bacteria 10 Stop the pump before than the rinsing tank is empty to avoid air entering the circuit 11 After the pump is stopped close the seacock valve and rotate the reject production inlet valve 12 to reject position WINTERISING MAINTENANCE You need the winterising kit Plastimo reference53424 Cleaning 1 2 gr Storage 11 12 13 14 15 16 17 18 Press the OFF switch on the control panel Collect 10 litres of water from the main watertank and put them in the rinsing tank Warning do not use dock supply water as it contains chlorine that can damage the diaphragm Position the sea water inlet valve 1 in order to drive water from the rinsing tank to the low pressure pump Open the drain screw 7 Turn the cleaning outlet valve 11 to the rinsing tank through the hose D Turn the reject production outlet valve 12 to reject position Start the pump by pressing the ON switch Let the fluid act for at least 10 minutes Stop the pump after 10 minutes flush out the cleaning solution and start the diaphragm rinsing cycle Hill again the rinsing tank with 10 litres of fresh water and add the cleaning fluid Check that the cleaning outlet valve 11 15 in reject position Position the sea water inlet valve 1 in order to drive water from the rinsing tank to the low pressure pump Open the drain screw 7 Start the pump by pressing the ON switch Stop
14. pliance with the above diagram The pump is mounted on damping pads that absorb vibrations It must be secured a support which is part of the boat structure Same recommendations for the amplifier the pump is installed too far or too high from the seawater intake cavitation can appear in the pump which will rattle Cavitation can block the pump With this model of low pressure pump you can t run the system without water Thus it is essential that pump priming is automatic and unattended The only way to do so is to have a rising line from the seacock valve to 20u filter To check if installation is correct remove the hose which is connected to the 20u filter and open the valve If installation is correct sea water should fill up the system without starting the pump Otherwise make necessary adjustments The air that enters the system should escape naturally as pump discharges IMPORTANT The pump must not run dry for more than 30 seconds otherwise it will break Connect all the elements using the hoses enclosed o Use the 8 mm diameter hose for the fresh water circuit between the diaphragm and the watertank o Use the 15 mm diameter hose for the other connections WARNING Most of the connections are effective under high pressure 6 or 60 bar thus it is important to use the hoses supplied with the unit or to replace them with appropriate hoses with the same diameters as they are designed to withst
15. the C outlet to the low pressure pump Warning when installing the automatic flushing kit do respect the installation instructions see Main and avoid any air trap WARNING WIRING The automatic flushing device is delivered with a 4 wires The 4 wires are numered 2 04 10 and 12 and must be connected to the corresponding numbers of the junction box OPERATIION It was designed to simplify stopping procedures For a Plastimo low pressure watermaker fitted with this optional device maintenance procedures are as follows STOPPING THE SYSTEM The stopping procedure depends on how long you won t use your watermaker 1 Ifthe system is to be left unused for less than 48 hours follow the basic maintenance procedure 2 If system is to be left unused for a 2 days to 15 days period perform a flushing operation cycle 3 the system 15 to be left unused for more than 15 days you must perform a storage maintenance sterilization 4 At the end of the season for winterising flushing and storage procedure BASIC MAINTENANCE Press the OFF switch on the control panel 2 Once the water production is stopped close the seacock valve VO and rotate the reject production outlet valve 12 to reject position FLUSHING PROCEDURE Press the OFF button on the control panel Press the Flushing button The pump is activated and pump water from the main watertank The change of supplying source 15 fully autom
16. the pump before the rinsing tank is empty After the pump is stopped close the seacock valve VO and turn the reject production inlet valve 2 to reject position Whatever the status of the filters 4 and 5 replace them to avoid build up of bacteria It s necessary to have water left in the diaphragm and make sure that it can t freeze 10 SPARE PARTS Part number Description SLCE p 1 amp 11 711047 MANUAL VALVE 3X F 1 2 RX STRAINER FILTER PLAST MM1 2 651001 LP PUMP 150L ETW30 15L H 3 1656200 DC MOTOR 12V 125W 1650T 15 30L H 653001 320 liters LP PUMP ETW30 30L H 711002 02 O RING FILTER FATA 10 711101 FITERT DUPLEXATLAS 00020220 11058 7 J CARTRIDGE7 20MICRON rr 0 o 711014 CARTRIDGE 7 5 MICRON 6 10312140 S E ETW PLAST RECUPERATOR J _ 1609046 BLEED VALVE AQ B ETW 600045 08 NEEDLE 5921 06 66105 5 ETW 10 711205 DIAPHRAGM 4 21 SW 719251 BRASS 3 WAY VALVE 3xF 1 4 124036 2 5A FUSE 40 LUE 20A UNI 3130 DC CIRCUIT BRAKER 15 30L H RELAY IRT 30A 2VCC 000 IPR3FAD2 PUSH BUTTON 51 amp 52 IPR5FAD2 PUSHBUTTON OR 233358 LED INDICATOR D3 GREEN 12VCC 5 OR 233359 LED INDICATOR D3YELLOW 12VCC 0 00 55 0R 233358 D3 GREEN 2VCC 00 56 0 233356 LEDINDICATORD3REDDVCC 8000 CONTROL PANNEL ETW PLAST 12 JUNCTION BOX PLAST h
17. tlet and the main watertank 2 Connect the 8 mm hose between the fresh water outlet of the diaphragm and the saltmeter inlet 3 Connect a second hose between the saltmeter outlet and the main watertank A 4 Connect the third hose between the reject hose of the saltmeter and the reject hose of the system WIRING The automatic saltmeter is delivered with 4 wires The 4 wires are numered 2 5 6 and 7 and must be connected to the corresponding numbers of the junction box OPERATION The saltmeter is completely automatic checks constantly the salinity of the water and rejects it to the sea if the salinity level exceeds recommended level MAINTENANCE Rinse the saltmeter at regular intervals to avoid salt deposits if there are deposits all water produced will be rejected into the sea AUTOMATIC FLUSHING OPTIONAL INSTALLATION This optional device must be installed between the main freshwater watertank the reject production outlet valve 1 and the low pressure pump Connect the main watertank if the watertank is situated above the rinsing instrument you can connect it direct Otherwise you have to connect it to a by pass of the under pressure fresh water distribution circuit to the A inlet fitted with activated charcoal This filter is used to dischlorinate the water from the watertank to protect the diaphragm few resistant to available chlorine Connect the filter outlet 2 to the B inlet Connect
Download Pdf Manuals
Related Search