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DriveWare User Manual DriveSize

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1. m Network data Frequency Hz 50 Short circuit power MY4 o M Transformer load Primary voltage V noon Secondary voltage V 400 Fundamental power kVAE Calculated DSU load 113 119 Specifications undefined Auto selection IPOD with bushings Figure 2 5 Network data and Transformer load definition DriveSize supports four load types A Pump amp Fan B Constant torque C Constant Power D Combination of constant torque and power This specifies the torque versus speed characteristics of the base load and overloads Note ACH550 only supports type A and ACQ810 supports types A and B In most cases DriveSize supports the following overload types Dimensioning Entering motor speeds and loads A Simple cyclic B Multiform cyclic C One time at start Only overload type C with fixed 10 s overload time or 10s 600s simple cyclic overload are allowed for Ex motors Simple cyclic assumes overloads which will last for specified overload durations every specified cycle time Note The overload is assumed to happen anywhere between minimum speed and maximum speed If you choose Multiform cyclic the Overload definitions dialog opens You can also open it from the toolbar by selecting for example Duty cycle The Overload definitions are explained in detail in Chapter 3 Special Features Electrical braking negative base power and or overloads is possible
2. 600 700 800 900 1000 Speed rpm cont load Figure 4 3 Graphs for motor On the display a legend explains the curves Each curve has its own color User Manual User selection display User s Manual Results Table 4 5 Curves in the Load amp Motor Torque graph Curve Meaning CC max loadability Motor maximum capability as a function of speed max load User defined maximum load overload cont loadability Motor continuous loadability thermal limit cont load User defined continuous load Table 4 6 Curves in the Inverter graph Curve Meaning max loadability Inverter maximum capability max load cont loadabilit cont load User defined continuous load In the User Selection display you can select a smaller or larger unit instead of your current selection made by the software or by your previous other choice selection The selected unit has number 0 and its row is highlighted Smaller units have a negative mark Larger units have a positive mark In this table there are some catalogue values and calculated margins to help with the new selection process In some cases where the overloads are decisive there are no smaller units in the list Figure 4 4 shows the view for other choice This display is available for ABB standard motors inverters and supply units fuser selection x Catalogue data Teont Tmax Im Immax margin margin A A E In
3. All the individual sections dimensioned for the project can be viewed in the List of Selected display Results Result display The Result display shows results in numeric form for the item you have highlighted The display is similar for motors inverters and incoming units The Specification data is about the user requirements The catalogue data displays the unit and selection calculations in different points and shows how the unit meets the requirements In the selection data there are columns for required result and margin values The required data are calculated from user load demands The result data is calculated from the unit value of your process The margin indicates the percentage of capacity still available difference between the input requirements and the resulting data of the component IINE x M Motor data Type designation M3BP 315 SMB 4 Product code 3GBP 312 220 FI Srah Load type Constant torque User selection Report Selection data Specifications Catalogue data Torque Nm __ Required Resut Margin N undefined Voltage V 1400 1637 eso 7 No of motors t Frequency Hz 50 1756 119 Mo E Process performance Power kw 1132 FrameMaterial_ _ Not specified Poles 4 121 4 7 m _ Not specified Speed rpm 1487 118 119 P _ Automatic Max mech speed rpm 2300 _ Basic Cenelec Current 4 232 1601 110 Co n Not specified Torque Nm 847 11332 P IP55 Tmas Tn 12
4. Cable length Length of the cable Table 5 2 Supply Unit Items ltems cos o1 Tot power factor Items Meaning Lac uH AC choke inductance Ldc uH DC link inductance Cdc mF DC link capacitance Pdc KW DC power the default value is base power plus the losses in the motor and inverter Table 5 3 Result Items Meaning Fundamental power factor main wave power factor Calculated total power factor harmonics included Voltage THD 96 Udc V Calculated DC voltage Table 5 4 Harmonic Items Items Meaning Voltage Total Harmonic Distortion Current THD 96 N f Hz Current A In H Current Total Harmonic Distortion Harmonic order number Harmonic frequenc Harmonic current Harmonic proportional current to base current User Manual Network Check Voltage V Un U1 Harmonic proportional voltage to base voltage User s Manual 5 3 Network Check Calculate To calculate the harmonics highlight the transformer and move to harmonics Network Check If necessary adjust the Pdc and other settings Click Calculate If you have not entered the network data in the main dimensioning window enter the network voltage and frequency with deviations Note The network data you enter in Network Check does not affect the network data in the main dimensioning window To view the harmonics output as either a table or a graph select the Table or Graph radio button in Show Mode Wh
5. Manual Changing line supply unit specifications Selecting liquid cooled supply unit User Manual Dimensioning The default supply unit is six pulse DSU cabinet type but other types and pulse numbers and IP classes are available For thyristor supply units two additional parameters are available the braking voltage and motor voltage These parameters are mutually exclusive Select liquid cooled LC supply option from Cooling specification and two new specifications Glycol concentration and Liquid temperature appear These specifications determine also all the inverters connected to that supply unit The cooling method of line supply unit is valid also for all the inverters connected to that line supply unit Table 2 7 Options for Line Supply Unit Specifications Include Specification Options amp Name Type DSU cabinet DSU module TSU cabinet TSU module ISU cabinet ISU module LC DSU cabinet IP Class IPOO IP21 IP22 IP42 IP54 Cooling Air Liquid This option determines also cooling method for all the inverters connected to that line up Pulse 6 pulse 12 pulse 18 pulse 24 pulse DSU TSU With 12 pulse the transformer must be a three winding type Braking Voltage 96 85 90 100 TSU A lower braking voltage means that prior to braking the DC voltage is reduced Note A lower DC voltage means there is less available motor voltage and therefore the maximum torque a motor prod
6. Only that motor and inverter where the motor type IC class or is connected Also that incoming unit in that temprise class line up Inserting motor Only the line up s line supply unit and inverter Deleting or pasting Only the line up s line supply unit motor and inverter Dimensioning The inverter where the motor is connected motor Also that line supply unit in that line up Dimensioning Only the line up s line supply unit inverter 2 20 User Manual Opening a saved project Opening a project file Changing the Drive and the Directory path User Manual Dimensioning When you open a previously saved project a window shows all of the available projects in the selected path When you highligh a file you can view project information under Project info before opening the project Figure 2 10 shows the Open File window Existing Recent File Name Directories undefined ac aca A program files A driveware A drivesize List of file Types Drive Variable Speed Drive ac y Sec y Project info Customer undefined Project untitled Location none Case 1 d Figure 2 10 Open Project Screen To open a project file highlight it or type its name to the File Name text box and click OK You can also open a project file by double clicking its name on the file list By changing the List of file Types option you can open projects which are based on different product
7. command under File menu E Shows the Print dialog Print command under File menu a Shows the Ambient Ambient Conditions command under the Data Conditions display menu Show the Overload Definitions Overload Definitions command under the Data display menu Shows the Network Check Network Check command under the Tools display menu e Dimensions the selected item Make Dimensioning command under the Tools menu Shows the dimensioning Dimensioning Result command under the Results display Result menu Shows the Graph display Graphs command under the Result menu Shows the Selected Unit List of Selected command under the Result display menu Shows the User Selection User Selection command under the Tools display menu Dimensioning System configuration Network and Transformer data Table 2 2 Ambient conditions on the toolbar Picture Meaning Altitude 1000 m Indicates the installation s altitude It is common to all components db 40 C Indicates the transformer s ambient temperature 40 C Indicates the motor s ambient temperature C 40 C Indicates the drive s ambient temperature The System configuration field gives you an overview of the drive system as well as the type designation or name of each unit in the Tree structure list Figure 2 4 shows an example of a multidrive tree where no selections have been made yet Motor load Inverter load Line
8. in the Load points table Define the duty load by intervals and loads in percentage on top of base power or with power or with torque values To enter these values click a cell in the table and type the new value To accept the value press enter Use the arrow keys on your keyboard to move inside the table To accept your custom duty cycle click OK If you click Cancel you will lose all your changes As you are entering the load s cycle parts the Load graph shows you the defined custom duty cycle Rms over the load cycle and worst 10 minutes Rms are always calcutated When overloads are severe long lasting and thermally important DriveSize will compute a higher cont load value which it will use as base power later on Special Features Line supply unit load Table 3 1 Duty cycle display abbreviations Abbreviation Meaning Rms Rms value for the whole duty cycle Rms10 Rms value for the duty cycle s worst 10 minutes Highest load The highest load for the user s duty cycle 100 Base power in kW Cont load Calculated continuous load kW Overload Calculated overload You often have to optimize a line supply unit selection and define the power requirements manually There are fields for regenerative power when the supply unit type is TSU and ISU The Pmax motoring power value is the sum of positive Pmax motoring values including losses The same logic is used for Pmax generating Pcont motoring and Pcont gen
9. m z Type designation A Nm Tmax Tn Inverter family M20A355 MSB 6 cn ls 347 1928 23 17 10 ACS800 MultiDrive 7 m2 BASSSSMBS fri mo je ee mes 23 prx prox SE UMR t_ M3BP355 SMC8 Fi 200 je ras 378 2570 26 16 24 ACS800 MultiDrive 5 M3BP355 MLB 10 Fi 200 saa ses as 24 9 ax ACS800 MultiDrive 4 _ M3BP355 LKB 12 JE 200 fiz 494 421 3866 24 14 sax ACS800 MultiDrive 3 M3BP400 LB 12 Fi 200 12 as 364 sese 22 pex sx ACS800 MuliDrive Ee NER LEE fei jo re jes os sess 22 jex fork JACS800 MukiDrive_ 1 M4BP315 LKB2 Fi 250 eoo 53 ACS800 MultiDrive 0 M4BP315 LKC 4 250 3 375 375 hu 1 M4BP255 SMB2 len 250 2 2993 416 a 53 32 ee2 662 ACS800 Multi Drive 2 M3BP355 sMA2 Fi _ 250 2 2984 423 800 33 53 45X ees 6es ACS800 MultiDrive 3 M20A355 M2A2 CN 250 2 2980 425 s01 128 57x 23 eso 680 ACS800 MultiDrive a M2BA355 MA2 JF 250 2 2883 427 800 28 ssx 23 eet eet ACS800 MultiDrive 5 M BP355 Mp4 jm faso fa fsi es hien 29 ix nox ers srs acseoomuliDmive 6 M3BP355 SMA rl 250 4 1488 437 1604 27 1 ses s2 382 ACS800 Multi 7 1M2 024 255 M4A 4 CN 1250 4 149n 495 Eran 2R AX mx lan an AC SRO Multi Drive iz ees Figure 4 4 User selection display for motor Table 4 7 Items in User selection di
10. sise 2 10 Changing motor specifications emen enne 2 11 Additional derating requirements ss 2 12 Reinforced ins latl hi 4 etti eee diee PR n eee de 2 13 Terminal BOXES ocn intet Sir Tet Ent eot n a et ceu ope ede sea ea 2 13 Inverter input data sico d stand e E s LE RO e rei Le Dept ni RM den esent 2 13 Entering inverter load croceo Derek uen aan tient nement 2 13 Changing inverter specifications nnne 2 14 Select liquid cooled inverter su 2 15 Line supply nit inp t data 9 ceruice dere adr true eet ORE See eed RO Ree xd led 2 16 Entering line supply unit load 2 16 Changing line supply unit specifications e 2 17 Selecting liquid cooled supply unit 2 17 System configuration er oce Eie ves perte AR 2 18 Names OU cie t ce uet e oso es iere tte i Eee ER RR DR 2 18 Inserting copying or deleting components cnn nana nn nn nnnnnnnonns 2 18 Highlighting components inicia pe 2 19 Dragging and Cropping sise 2 19 Automatic MAC ire E ESSE ESAE 2 20 Openinga Saved projot sareren eI ex px i eR tip 2 21 Opening a project file inde dentaire sible 2 21 Changing the Drive and the Directory path cnc ncnrnnncnnanos 2 21 Chapter 3 Special Features in inc 3 1 Qui E PE 3 1 User s Manual i Table of Contents Motor Odio aiii ane tenir teen RE suns rte tante rage l
11. supply unit load Network data and Transformer load view appears in the input data field depending on which drive component you select from the system configuration After you select drive components the catalog data for the motor the inverter the line supply unit or the transformer appears in the selected data field depending on which component you select from the system configuration The primary voltage does not affect motor and drive choices but if you select a value which is too high it prevents you from selecting a transformer The default system frequency is 50Hz but will change to 60Hz if valid Default system frequency has a direct effect on possible secondary voltage levels as well as on the motor databases The logic of DriveSize means that in 60Hz countries the standard motors are 60Hz motors This limitation is not valid with AC Drives Short circuit power is essential when network harmonics are calculated DriveSize has a practical upper limit for short circuit power User Manual Motor input data User Manual Selecting load type and duty cycle Dimensioning Figure 2 5 shows the Network data and Transformer load dialog DriveSize calculates the transformer load power from the motor base powers and efficiencies and power factors You can allow DriveSize to use these values but in special cases you can use your own values The software includes Oil immersed and Vacuum Cast Coil Dry type of transformers
12. the Results ire nieee A ARR A RENE eee ee tu e Rte 6 1 Efficiency Repo EE 6 1 Network Check FHeport 3 4 e iere t dte nte di 6 1 ii User s Manual Overview Installing DriveSize Conventions used in this manual User s Manual Chapter 1 Overview of DriveSize This chapter tells you how to install and start the DriveSize program It also provides general information about using DriveSize This manual instructs you on how to use DriveSize for selecting proper motors and drives This manual covers the variable speed drives VSD based on AC technology DriveSize installation might include components for direct on line motors DOL machinery drives ACSM1 and DC Drives they have their own manuals To use this manual you should have basic knowledge Terminology of electrical AC drives e ABB product names e Load torque power and speed requirements Version specific installation instructions are given in the readme file Hardware and system requirements are also given there Read that document carefully before installing the software The table below lists the terms and conventions which have special meaning throughout this manual Base speed Mechanical speed where the base power is required Base power Mechanical power Also used as the base value for overloads Overload Defines maximum required power for short durations The power is overload X base power Overload is normally positive but a neg
13. 2 With 12 pulse the transformer must be a three winding type Glycol 0 30 50 For liquid cooled units only concentration Liquid 25 C 45 C For liquid cooled units only temperature Select liquid Select liquid cooled drive option from Cooling specification and two cooled new specifications Glycol concentration and Liquid temperature inverter appear In case of multidrive select liquid cooling for supply unit first The cooling method of supply unit determines also cooling for all the inverters connected to that line up User Manual 2 15 Dimensioning Line supply unit This section describes the line supply unit data input see Figure 2 8 input data M Line supply unit load Motor bridge calculated power Pcont kw fa 121 kw Pmax kw ft 38 138 kw Overload time s 1 0 Every s 600 Calculated line supply unit load Line supply unit specifications Specifications Figure 2 8 Line supply unit input data Entering If you have selected the inverters DriveSize calculates the supply line supply unit motoring and regeneration powers Change power and cycle unit load time values There are also fields for regenerative powers when the supply unit type is TSU or ISU Table 2 6 Abbreviations used to describe the supply unit load Abbreviation Pcont kW Continuous power for the supply unit Pmax kW Maximum power for the supply unit 2 16 User
14. 7 1C411 self ventilated Power factor 10 86 IM1001 Baf co Efficiency 2 1954 1 Max speed rule Standard Teme Temp rise B 80 K _ Insulation class LES Tmax margin 43 Inertia kgm2 12 6 Losses W Total losses W Speed rpm 25 50 75 100 125 Speed pm 25 50 75 100 125 _Eficiency report fe 300 740 1010 1470 2100 2900 300 1480 1930 2650 3580 4740 Loewe Sn 355 1890 2440 3200 4200 soo 2360 2980 3920 5180 6800 1500 2800 3300 4200 5400 7000 1500 3660 4640 6230 8300 11000 100 at base speed is equal to base load power Overall efficiency 92 3 Figure 4 2 Result display for motors Table 4 1 Selection data for motors Point Meaning Torque Nm Calculated torque at user given speed Minimum min base max base maximum speed Power kW Calculated power at user given speed Minimum min base max base maximum speed Overload Nm Calculated overload torque at user given speed min base max Minimum base maximum speed for user defined time Table 4 2 Selection data for Inverters Icont A Calculated current load for an inverter in two Imax A or situations Continuous load and maximum load for Imax start A user defined time Maximum load at start is shown User Manual Results in case the load type is One time at start overload Temper
15. DriveWare User Manual DriveSize DriveSize User Manual Code 3BFE 63980463 EFFECTIVE 27 08 2012 SUPERSEDES 27 03 2012 FIDRIENT 00000073 DOC 2012 ABB Oy Drives All rights reserved Table of Contents Tabl e Of Contents 7 nene dei eain sn scene es Lire tie i Chapter 1 Overview of DrivVeSiZe ns innnsnnennnnnnennennnnnnnnennnnnnnnnnnnnnenneneneennnnnee 1 1 LO AIT DE 1 1 Installing DriVesize be ete dees Man Manet a 1 1 Conventions used in this manual sise 1 1 Programistructure z 5 8 Reit dice n ceret nel duis A et diets ndash aa sage 1 2 DriveSiz fUnCtONs ni ya e c ice etie get et e uite quete e t eta ed De NE e ee ans 1 2 PIT elva Ma loxm e AE 1 3 Chapter 2 Dimensioni ihg cce in iaa 2 1 OVINO Dante caede Leo oT Rotes 2 1 Starting a New Predio 2 1 Sel cting a product series ici iii 2 2 Changing project data ocio a Aaa 2 3 Selecting ambient conditions nan nono n canon cn nan nn nnnnnnr nenne 2 3 Input data ui IA a 2 4 The main dimensioning window ss 2 4 MOOI DAL E 2 5 System configurations dedere tiennent ce desk eei Pe te na En 2 6 Network and Transformer data ses 2 6 Motorsinput Qatar PETS 2 7 Selecting load type and duty cycle ss 2 7 Entering motor speeds and loads ooooooccnnnncccccnnococccononancnnnnnnccnonnnn cnn cnn nn cnn cnn eene 2 8 One time overload at start
16. R AMA or AMI ABB Sophi automatically selects the number of poles and the field weakening point Fwp frequency After auto selection you can alter the value of field weakening frequency between given limits Field weakening min and max limits are shown in selected motor data Additionally there is also a value for maximum recommended Rec Before you change the value of Fwp frequency select the pole number When the value of the pole number is changed the Fwp frequency returns to Automatic Figure 3 3 shows the drop down list for a customer specific motor ABB Sophi automatically starts when the program cannot find any standard motor and Motor type is Auto selection or if you have selected motor type HXR AMA amp AMI motors M Specifications No of motors 1 Motor type HXR AMA amp AMI motors i HXR 4 Fwp frequency Automatic IP class 44 Hz 45 Hz IC class 46 Hz IM class 47 Hz 48 Hz 49 Hz 50 Hz Tmax margin 30 z Max speed rule Figure 3 3 Drop down list of field weakening frequency You can define an existing motor in the Existing Motor dialog It automatically opens when you select the Existing motor type Figure 3 4 shows the dialog for an existing motor The loadability curves of ABB standard motors are used for existing motors DriveSize assumes that the existing motor is already installed and driving the load The loadability of an existing motor is not c
17. SingleDrive Untitled E nl xj File Edit Insert Data Tools Result Help OSB a 4Blag aalale System configuration Motor load Altitude 1000 m dh 40 C aoc a 40 C M Selected motor data cid DTE 160 485 Selection Drivesize Load type Constant torque X Type code M3BP 315 SMB 4 Overload type Simple cyclic S Product code 3GBP 312 220 FI min base max Voltage V Speed rpm 300 1500 1500 Frequency Hz 50 Power kw o 100 io 12 Overload fi 20 120 1487 2300 232 Overload time s 10 Every s 600 undefined No of p os 1 M type Process performance rameMaterial Not specified Family Not specified Polenumber Automatic Design Basic Es elec Connection Hfot specified IP class IP55 IC class 1411 self ventilated IM class 1M1001 B3 foot Max speed rule Standard Temp rise B lt 80 KJ 43 Inertia kgm2 26 Figure 4 1 Main dimensioning window You can read the dimensioning results in the main dimensioning window but you will find more detailed information from the dimensioning Result display where results appear numerically or from the Graph display where results appear graphically If you are not satisfied with the software dimensioning result make your own selection This is possible in the User Selection display
18. age must be one that DriveSize knows In case of import errors the program will tell you which values were not accepted and the import will be cancelled The date of imports is stored in the General table and they are visible in the About box If there is at least one motor imported to the database a new item is added to the Motor type list User defined in the motor specification grid When you select User defined DriveSize updates the Family list with all families from the Database The other specification items are Family Not specified rest of list is from database Polenumber Automatic 2 4 6 8 10 12 e Design Not specified Basic High Output Connection Not specified Y D IC class 1C411 1C416 IM class IM10001 Max speed rule Standard User s Manual Special Features Entering loadability Import motor loads curves Temp rise Not specified B F Motor Tmax Margin 20 30 43 In the Excel list you can specify a reference to an existing loadability curve in the standard databases for example IEC Existing etc that is used when dimensioning If an empty loadability curve name is found the existing motor type is assumed You can also import the loadability curves for your motors Use the same Excel file UserMotors xls to import loadability curves The loadability curve must start from zero frequency and extend to 1 relative The amount of loadability c
19. argin Current rev margin Calculated power margin for motoring load Minimum of continuous and maximum load Calculated current margin for motoring load with required power and minimum voltage Minimum of continuous and maximum load Calculated power margin for generating load Minimum of continuous and maximum load Calculated current margin for generating load with required power and minimum voltage Minimum of continuous and maximum load To select a different unit click the row on which you want the unit to be listed To verify your selection click OK Your selection is highlighted If you click Cancel the selection is discarded User s Manual Results List of Selected List of Selected displays the selected units The list contains Type designation Unit name and Dimensioning status Dimensioning status shows if you or the software has made the dimensioning Figure 4 5 shows an example of this display List of selected E Main type Type designation Unit name Dimension status Transformer DTE 160 A8S Drivesize Inverter ACS800 01 0205 3 Drivesize M4BP 315 LKA 6 Figure 4 5 List of Selected undefined Drivesize User Manual Overview Network Check display User s Manual This chapter describes how to compute the effects of drives on a Chapter 5 Network Check network Harmonics calculation is based on discrete Fourier transformation an
20. ative value means the overload has a different sign than the base power One time at start overload This overload type is allowed once for instance at start Before the next start it is assumed the frequency converter has cooled down to the ambient temperature Motoring bridge The bridge of the line supply unit which is used when power flow direction is from the network to motors Generating bridge The bridge of the line supply unit which is used when Overview of DriveSize Program structure DriveSize functions power flow direction is from the motors to the network and the motors are generating power Line up Consists of the supply unit and inverters which have a Common DC bus IC International Cooling IP International Protection TempRiseClass Temperature Rise Class of motor TSU DSU ISU Thyristor Supply Unit Diode Supply Unit IGBT Supply Unit LC Liquid cooling DriveSize consists of a user interface with dimensioning functions and product databases which contain catalog motors and frequency converters and the units modules of frequency converters The dimensioning of customer specified motors is based on ABB Sophie which has been developed by ABB Oy Machines ABB Sophie is included in the DriveSize installation package The program follows the common user interface guidelines of Windows Select first one of the AC drive product series and the associated product database opens The dimensioning cases are ca
21. ature Percent temperature margin of igbt module There is also an additional temperature margin for other components like a choke when liquid cooled Table 4 3 Selection data for diode or thyristor supply units Point Power kW Calculated power load for an incoming unit for mot cont motoring and generating bridges in two situations mot max Continuous load and maximum load for user gen cont defined time gen max DC current A Calculated DC bus current with minimum voltage cont motoring and power for motoring and generating bridges in max motoring two situations Continuous load and maximum cont generating load for user defined time max generating Temperature Percent temperature margin for motoring and mot temp generating bridges There is also an additional gen temp temperature margin for other components like a choke when liquid cooled Table 4 4 Selection data for IGBT supply unit Point Power kW Calculated power load for an incoming unit in two mot cont situations Continuous load and maximum load for mot max user defined time AC current A Calculated current with minimum voltage and cont motoring power Continuous load and maximum load for max motoring user defined time Temperature Percent temperature margin for supply unit There mot temp is also an additional temperature margin for other components like an LCL filter when liquid cooled Table 4 5 Liquid flow sums of li
22. bar a menu bar a toolbar the System configuration field an input data field and a field which displays your selected data Each field has a specific usage and functions which are explained below The main dimensioning window s title bar displays the name of the project The menu bar contains the DriveSize menus Each menu contains a group of selections each of which performs a specific function Click on a menu to open it You can also open a menu with key combinations Press the Alt key plus the letter that is underlined in User Manual Toolbar User Manual Dimensioning the menu s title To choose a menu selection press the appropriate letter or use the cursor keys to highlight it and press ENTER You can also access many of DriveSize s functions from the keyboard by using key combinations These combinations are called short cut keys The short cut key for a command appears to the right of the command in the menus The Toolbar provides quick access to common commands in DriveSize Toolbar buttons perform a function just like a menu selection To perform the function of a certain button click the button on the toolbar Tip When you move the cursor over the button the help text for that button appears below it Table 2 1 Toolbar icons Icon Action Menu equivalent D Opens a new project New command under File menu gt Opens a project Open command under File menu E Saves the project Save
23. base power Min speed If a min speed is too low DriveSize will select a size for motors and drives that is larger than necessary The min speed in DriveSize is not exactly the minimum speed of the motor but a speed which is used without interruptions of for example 30 minutes DriveSize assumes the duty cycle will continue without stopping and DriveSize selects the motor and drive accordingly If minimum speed was critical you can see it from results graphs The default min speed is 300 RPM or 400 RPM Max speed A max speed that is too high might have a negative impact on motor size If the max speed is much higher than the base speed and overload is high the absolute maximum torque of the motor can be a limiting factor Overload at max speed Due to the reasons stated above the overload at max speed can be given a different normally lower value than the overload at base speed This is valid for constant power load types Dimensioning nM otor load Load type Constant torque M Overload type s min base max Speed rpm 300 1500 500 Power Kw 50 if Overload ft 20 20 Overload time s 10 Every s 00 Specifications Name undefined No of motors 1 Motor type IEC 34 catalog FrameMaterial Not specified Family M3BP Polenumber Automatic Design Basic Cenelec Connection Not specified IP class IP55 IC class 10411 self ventilated IM class IM1001 B3 foot Ma
24. d tabulation With Network Check you can calculate e the network harmonics and power factor for an individual frequency converter e the network harmonics and power factor for a line supply unit e combined harmonics for several units Both the voltage and the current harmonics are calculated DC voltage calculations provide DC link voltage Figure 5 1 shows an example Tip Compute the combined harmonics not harmonics for individual drives because the parallel drives will smoothen and in some cases compensate each other Combine ISU and DSU drives Network Check ACS800 02 0400 3 M Network and Transformer data Supply unit data x Data Primary side Show Mode Table C Graph C Secondary side 250 27 8 30 0 0 23 9 12 0 0 0 3 0 023 00 350 83x 7 7 212 0 01 305 400 0 0 00 30 00 2 3 0 450 0 100 00 120 00 3 0 500 00 0 0 3 0 0 0 3 0 550 56 soo 0 0 je 134 700 100 jmo 0 0 48 55 00x 145 283 555 002 145 00 55 01 30 0 0 3 0 01 23 0 00 30 00 30 Primary voltage V 21000 Secondary voltage V 400 Return Frequency Hz 50 Lac uH fo a Network Sk MVA 200 T Unknown Cde mF fas io Report Transformer Sn kVA 400 Transformer Pk kW 5 5 Pde kw 323 3 Transfor
25. ed for inverter load Abbreviation Meaning continuous A maximum A max start A Continuous base current required from inverter If you manually enter this value and if the motor is not known DriveSize assumes the frequency range is wide Maximum current required If you manually enter this value and if the motor is not known DriveSize assumes the frequency range is wide Maximum current at start for the inverter Changing You can adjust some specifications for the inverter such as the inverter inverter amount type IP class and pulse number towards network specifications User Manual Dimensioning Table 2 5 Options for inverter specifications ACS800 SD Specification Options Any text or number sting Name Any text or number string Drive amount Number of parallel connected inverter and motor combinations Type Auto selection includes ACS800 and ACS800 regenerative drives for all the constructions but modules and marine You can limit the type with the following options ACS800 ACS880 ACS800 regenerative ACS 800 low harmonic ACS850 ACS810 Construction Wall mounted only Free standing only Cabinet drives only Marine drives only drive modules only Cooling Air Liquid Notice that Liquid cooling is only available for Cabinet construction IP Class IPOO IP21 IP22 IP42 IP54 IP54R IP55 Depends on Type and Construction spesifications Pulse 6 or 1
26. en you select the graph view you can choose between voltage and current harmonics 5 4 User Manual Printing the Results Efficiency Report Network check Report Chapter 6 Printing You can use the printing functions for two purposes e exporting the project information to Excel which can be used as shopping lists for motors and drives e printing on paper In the Print dialog define what information you want to move to Excel DriveSize uses Microsoft Office Excel 97 English version or later for printing Figure 6 1 shows the Print dialog A x Information Project data sheet Preview C Project technical data sheet Return C All data sheet Preview Betum ewe Setup Figure 6 1 Print dialog Many DriveSize screens have a Report button Click Report to print the screen data with Excel Click Efficiency Report push button in motor data sheet to see efficiencies and losses in printable form Notice that print All Data Sheets does not contain Efficiency Report sheet This sheet is available only for single drives Click Report push button in Network check view to see the printable result sheet of harmonics Print All Data Sheets does not contain Network check Report sheet User s Manual ABB Oy Drives P O Box 184 FIN 00381 HELSINKI FINLAND Telephone 358 10 22 2000 Internet http www abb com 3BFE 63980463 EFFECTIVE 27 08 2012
27. erating values as well ABB DriveSize ACS800 MultiDrive Untitled File Edit Insert Data Tools Result Help De HB ejakgcimd esg gj s Altitude 1000m b 4vc G yc on 4oc System confiquration Line supply unit load Selected incoming unit data DTE 1600 485 Motor bridge calculated power Selection Drivesize slol xi B 0 7 Peont kw 1052 1052 kw Type code ACS800 307 1370 7 E A ACS800 107 1740 7 Pmax kw 1052 1052 kw DSU cabinet Pulse 6 Voltage V 630 Drive power kVA 1366 Ide motor 4 1400 Ide mot duty A 1120 Ide mot duty max 4 1848 Pmotor kw 1265 Frame type 2 D4 x HXR 500LH4 Overload time s 10 Every s 600 6 f ACS800 107 0145 7 M3BP 315 SMB 4 M Specifications undefined Type DSU cabinet Cooling Air IP Class 1P21_ Pulse 6 pulse Figure 3 2 Line supply unit load DriveSize fills time fields with defaults but you must check and if necessary modify the times and power values DriveSize does not know the mutual timings of different inverters User Manual Customer specific motors Existing motors User s Manual Special Features Some motors are called customer specified because they are not picked from any list but the rated power and frequency are computed from load requirements When you dimension a customer specified motor like HX
28. for this purpose Terminal boxes are mounted either on the top of the motor or on the left or right side Availability of terminal box mounting option depends on the type of motor and a motor frame size Three per cents 3 additional derating is needed for continuous loadability curve when the terminal box is mounted on side of the motor or on the ND end of the motor Terminal boxes are mounted on the top of the motor as standard and then extra margin is unnecessary Please make sure margin shown by DriveSize is at least 3 Check the availability of force ventilation and accessories from motor manufacturer This section describes how to enter frequency converter inverter data Figure 2 7 shows the inverter input data The load of the inverter is the motor currents and frequencies The duty is the same as for motors DriveSize calculates these load currents based on the selected motor characteristics power factor efficiency pole pairs the shaft loads shaft speeds and motor voltage You can change the inverter load value by entering new currents Dimensioning Inverter load continuous A Load type Constant torque Overload type Simple cyclic y 211 211 maximum 4 247 247 A Overload time s 1 0 Every s 550 Calculated value Specifications undefined 1 Auto selection Figure 2 7 Inverter input data Table 2 4 Abbreviations us
29. hecked but you can see from the graphs if it is undersized according to the rules for standard motors Special Features User motors Creating user motors File Importing from file x Type designation undefined 400 50 Cancel 1000 Efficiency 30 Power factor 0 8 Tmax Tn 3 Temp rise class B 80 K Tip To return to this screen at a later time double click on the motor Figure 3 4 Existing Motor dialog box You can make dimensioning with motors from your own motor list This section describes how you import your own motor database into DriveSize The format of the motor list is an Excel worksheet with specified column headers and one row for the information of one motor The motor list is expected to start on the first Worksheet in the book and the upper right corner is cell A1 Before you can use the motor list import it to a UserMotor database in DriveSize The import is always a full import and all previously existing User Motors will be removed when you import the new list User motors are used independently from supply frequency but motor voltage must match supply voltage The rating value conversion from one voltage to another is not done for user motors user may do this by himself in Excel Different voltages must have separate rows in the database Enter motor data and loadability curves to UserMotors xls You can find this file from your
30. ject data to the specified text box DriveSize saves this information when you save your project and includes it on your reports Click OK to accept the project information Click Cancel to discard the changes xi Customer information customer SL l Project untitled Cancel Location none ABB Ref F Cust Ref untitied Case fi Date 24 1 1 2010 Handled by undefined Rev A Figure 2 2 Project Information Selecting Figure 2 3 shows the Ambient Conditions window To change the ambient ambient conditions type new data to the appropriate text box The conditions practical range for altitude is between 1000m and 4000m Note The dependency of the altitude to the loadability changes with different components The practical range of ambient temperature is mostly from 30 C to 50 C This also changes with the component For example a temperature up to 55 C is accepted for marine drives but Ex motors are not selected at all if the ambient temperature exceeds 40 C Click OK to accept the project information Click Cancel to discard the changes CON x Change the ambient condition values Altitude m r Temperatures Motor C 40 Inverter and Supply unit C 40 Transformer C 40 Cancel Figure 2 3 Ambient Conditions User Manual 2 3 Dimensioning Input data The main dimensioning window System configuration Input data Selected data Motors inverte
31. lled projects You can save the selection results for the project into their own project file XML file You can then generate technical reports in MS Excel format which you can attach to the project and drives documentation DriveSize offers several functions for dimensioning the drive All of the functions are available on the main menu bar or toolbar This manual also describes other ways to access these functions DriveSize contains the following items for dimensioning Ambient conditions There are separate functions for the conditions of drives and motors Motor temperature rise class Motor load types available Constant power Constant torque Constant torque amp power Squared torque Pump fan Overload types available One time at start User Manual DriveSize Help User Manual Overview of DriveSize Simple cyclic Multiform cyclic Supply unit power factor Network harmonics calculation Harmonics for any inverter or supply unit Combined harmonics Thermal loss calculations for motor inverter and supply unit Supply unit specific total mass flow and dissipated losses for liquid cooled multidrives Results in numerical form Results in graphical form load motor inverter Selecting an alternative inverter a motor and a line supply unit Selecting metric units or US units Generating reports in Excel format for saving or printing Saving and recalling dimensioning cases Sa
32. mer Zk 6 Result Supply cable type Cable C Busbar Coral 0 98 Cable quantity 1 Cable impedance uOhm m 70 Tot power factor 0 94 Cable length m 3 Ude V 503 5 Harmonics THD 1 f Hz Curent A In 11 Voltage IEEECurrent IEEEVoltage Current Voltage 50 fa 1000 _ 20 990 0 Calc Limit Calc Limit IECResut 30 0 3 100 01 01 3 0 0 0 3 0 IEEE Calc 259 03 10 oo 01 looxn20 00 30 IEEE Limit 15 5 200 00 002 305 0 X Figure 5 1 Network Check window Network Check IEEE and IEC Standards DriveSize calculates total harmonics distortion according to IEEE519 and IEC61800 3 standards IEEE standard values indicate how much the drive load affects the network at the point of common coupling The rated current of transformer is used as load current Note In the IEEE standard harmonics are calculated up to the 50th and in the IEC standard up to the 40 Table 5 1 Network and Transformer Data Items ltems Primary voltage Secondary voltage Frequenc Network Sk Transformer Sn Transformer Pk Transformer Zk Meaning Network voltage on primary side Network voltage on secondary side Network frequenc Network short circuit power MVA currently the max value is 900 MVA Transformer nominal power Transformer load loss power KW Transformer short circuit impedance Supply cable type Cable Busbar Cable quantit Parallel connected cable quantit
33. n adjust the specifications for the motor such as number of motors the preferred motor type frame material IP class IC class temperature rise class and so on Click on the item to change a selection The first item on the following list is the name To see Name in System configuration go to Tools select Options then select the Unit name radio button DriveSize shows the type codes of motors Table 2 3 Options for Motor Specifications Specification Name Any text or string Motors per inverter Motor type 1 100 per inverter unit gt 1 MultiMotor Case a factor DriveSize considers when it selects an inverter The load is given for one motor One inverter feeds several motors connected in parallel IEC 34 catalog HXR AMI Motors NEMA catalog Dimensioning FrameMaterial Family Dust ignition proof User defined SynRM reluctance with ACS850 Please notice not all motors are available with all Not Specified Aluminum Cast iron Steel You an limit the motor families Limits the search to one family only such as M3BP Pole number Pole number can be Automatic or one of the ollowing 2 4 6 8 10 or 12 Design Connection Read more about Design from motor user manuals IP Class IC Class Max speed rule Temperature rise Motor Tmax margin Currently ignored IP55 This does not impact the selection 1C411 self ventilated cooling fan on motor
34. n tnt 3 1 Custom Duty Cycle 11 mener DER ioe Wen ne ren ae Pen em ee 3 1 Line supply Unit load os me nt ne ae ette et bee tacet mes 3 2 Gustomer specifiC motors 2 2 0 ent ted eee td rene teed reed ire in ie ane tene de 3 3 Existing MOS octets mane as dant ee Dee en alentour a nan a de een en bete te 3 3 DI Mu nent cave 3 4 Creating user motors File illa cai Eda dae pl nen p HR rk ge gage 3 4 Importing from flle ici eiit intent tor poe Ho Eget e int inet dud 3 4 Entering loadability CurVves iei nitri tree coron Ee Eee RERO 3 6 Import motor loads E TEE 3 6 Chapter 4 Resultsinccccccnc e ina 4 1 O a 4 1 Dimensionihg results 2 2 Mann AA ch te Tue te De Ie ee dus 4 1 Result display tte tem e iue tte d EC D 4 2 Efficiency Oi A AO EaR Anaea EEE aaae agaaa ASen tai 4 4 Graph display ciiin EH 4 4 User selection display a A feret ed ne arte ner 4 5 EREE E E o APEE TET E A dee TIU a eire iia 4 8 Chapter 2 Network Check 1 fees ecteacecucniesccedcesscenacceseaueredscedeeesdeaetereectubetoereacee 5 1 OE E E ETE T E ET 5 1 Network Check display oia aii 5 1 IEEE and IEC Standards 1e eves ede Sue mean di 5 2 Calculate harmonhlcs irre eiit net nn ann te esd dee Pete 5 4 Chapter 6 PA ia 6 1 Printing
35. ne up ACS800 LC multidrives Total flow Calculated total massflow for this line up The l min liquid flow of line supply unit is shown in the catalogue data table of LSU result sheet Heat loss kW Calculated loss power for that line up User s Manual 4 3 Results Efficiency Graph display report You can see from the selection data the required load margin for the selected unit When the margins are positive the unit meets the requirements Note A large margin causes over dimensioning If the margin is negative the unit cannot meet the requirements When the motor type is ACS800 where a thermal model is used the margin of continuous current can be negative when ambient temperature is below 40 C Click Efficiency Report push button in motor data sheet to see efficiencies and losses in printable form see Figure 4 2 This sheet is available only for single drives This display helps you check how well the unit fits the requirements The graphs display load and motor torques load and motor powers and load and inverter currents Figure 4 3 shows the graph for load and motor torques as a function of speed Cn xl Unit name undefined Selected motor M3BP 355 SMB 8 T sem 2 Reor 5 pa 3000 Load Motor Inverter aus C Power losses Torque curves C Power curves 1000 S max loadability max load 0 cont loadability 0 100 200 300 400 500
36. re 2 6 DriveSize then selects the motor If you want to change the motor use the User selection functions DriveSize selects the frequency converter or inverter once the motor motors are known Drive systems may contain more than one inverter and each of these need to be selected You can also select your own frequency converter or inverter For a multidrive product series the dimensioning of line supply unit is done after all the inverters and motors have been defined Note The supply unit type also affects the motors In System configuration use a toolbar icon or a menu command or press Ctrl D to control the dimensioning for a selected unit You can make dimensioning one by one Ctrl D or all units at same time Ctrl A Dimensioning Selecting a When you start DriveSize without a project file a Welcome window product series opens If you are starting a new project you must select a product series first Figure 2 1 shows the Welcome window New Existing Recent LI le W ABB Industrial Industrial CS550 ACH550 MotSize DOL SingleDrive MultiDrive SingleDrive SingleDrive Cancel EN Figure 2 1 New Project Use Project Info from File menu and Ambient Conditions from Data menu if you want to change the defaults You can change this information later with menu commands 2 2 User Manual Dimensioning Changing Figure 2 2 shows the Project Information project data window Enter new pro
37. rs line supply units transformers and the network have different data input displays When you click on an item in the System configuration field the input data display will change depending on the item you select After opening or creating a project the main window opens Figure 2 4 shows its main parts Title bar File Edit Insert Data Tools l ABB DriveSize ACS800 MultiDrive Untitled i Result Help Ambient conditions lolx Deal slswicalel System configuration Eh undefined B A undefined E E undef undefined undefined ir Motor load y Selected motor data br Constant torque y Selection undefined Type code undefined Overload type Simple cyclic y Product code undefined min base max Speed rpm 300 1500 1500 Power kw D 0 D Overload 100 100 ps fs 10 Every s 500 gt Specifications gt P No of motors 1 Process performance FrameMaterial Not specified Family Not specified Polenumber Automatic Design Basic E nelec Connection Not specified IP class IP55 IC class 1C411 self ventilated IM class 141001 B3 foot Max speed rule Standard Temp rise B lt 80K 43 Figure 2 4 The main dimensioning window tude 1000m eg avc Mac avc The main window contains a title
38. s To change the directory path double click on the path in the list on the right hand side of the window If you are using a keyboard you can push the spacebar to highlight the path Overview Motor Load Custom Duty Cycle User s Manual Chapter 3 Special Features This chapter describes special features of DriveSize such as making more sophisticated load definitions This section also describes how to use special motors and how to create your motor database Enter motor load data in the main dimensioning window If the project is more complicated start from Overload definitions Overload definitions Base speed 1500 rpm F Load type Constant torque Torque C Power Load points a Description Time s Min Speed rpm Max Speed pm Load z Torque Nm es Base load 240 f 150 io fesse Overload 1 60 300 1500 120 763 9 Overload2 m i Overload 3 Overload 4 T Rms 104 Report Pl Overload 5 Rms10 104 Overload Highestload 120 Oveload7 Overload 8 10x 1000Kw Overload Contload 104 3kW i Overload 115 Load graph E3 B28 N 3 0 100 200 300 400 500 600 700 800 900 0 500 1000 1500 Time s Speed rpm Figure 3 1 Overload definitions Enter the duty cycle
39. s Use Insert and Edit from the menu bar when you want to insert copy or delete components to the System configuration tree or when you want to remove any of them If you want to copy paste you must for example highlight the frequency converter you want to copy and paste it on top of transformer The pasted frequency converter will be the last item in the tree User Manual User Manual Highlighting components Dragging and dropping Dimensioning When you click on an item in the System configuration tree it is highlighted as your working item and the input data and possible selected item appear Tip You can highlight several components at one time When you highlight several components at one time it is easier to copy copy paste or delete the group of components or move cut paste them from one line to another To highlight components use Ctrl key mouse and left mouse button Press and hold down the Ctrl key when selecting the components Figure 2 9 shows how to highlight components System configuration d CTMP 24 H_ 1600 500 a fj ACS800 307 0200 3 O C M3BP 355 SMB 6 ACS800 107 0260 3 C3 M4BP 315LKB 4 CASIO C M3BP 315 SMB 4 Ctrl mouse left mouse J ACS800 307 0790 3 button Es x M3BP 355 SMA 6 C E x M4BP 315LKB 4 Right mouse button Figure 2 9 Highlighting several
40. shaft means lower loadability at partial speeds 1C416 forced ventilated separate cooling an Choose this option for constant torque ases where min speed is very low For large motors there are other choices available tandard standard max speeds is used Metal fan the higher speed limit of metallic an is used eparate fan higher max speed available hen force ventilated B F or not specified Not specified means hat DriveSize will use the class given in motor atalogs 43 30 or 20 Motor catalogs give rough max values and some margin has to be provided The margin from actual overload orque to Tmax must be 43 30 or 20 Additional The mounting of terminal box and possible special winding insulation derating have an effet to the temperature rise of motor These extra deratings requirements are not taken into account in this software tool It is assumed that standard insulation and top mounted terminal box are used lf not some extra margin shall be reserved The necessity of derating could be also a sum of these both items User Manual Reinforced insulation Terminal boxes Inverter input data User Manual Entering inverter load Dimensioning Reinforced insulation is recommended when motor voltage is higher than 500V About three per cents 3 additional derating of continuous loadability curve is required when reinforced windings are used Please make sure margin shown in DriveSize is at least 3
41. splay motor table Results Item Meaning Identity number PU Production unit Type designation The motor s type designation Power kW Rated power Poles Pole number Speed rpm Nominal speed In A Nominal current Tn Nm Nominal torque Tmax Tn Maximum torque Nominal torque Tcont margin Tmax margin Im A Calculated cont load margin The smallest margin over the complete speed range Calculated maximum load margin The smallest margin over the complete speed range Calculated continuous load current Immax A Calculated maximum load current User Manual Results Table 4 8 Items in the User selection display inverter table Item Type designation Meaning Identity number Inverter s type designation Apparent power kVA Power kW Inverter s apparent power Inverter s nominal motor power Icont A Margin Imax A Margin Selection method Temp margin Nominal continuous loadability current Calculated margin for your continuous load Nominal maximum loadability current Calculated margin for maximum load Selection criterion Calculated temperature margin Table 4 9 Items in the User selection display line supply unit table Item Meaning Identity number Type designation Line supply unit s type designation Apparent power kVA Line supply unit s apparent power Power fwd margin Current fwd margin Power rev m
42. uces will also be lower This setting has to be understood in such a way that TSU will make a lower than nominal DC voltage and motor voltages will also be lower In this case TSU can quickly change from motoring to regenerating Motor Voltage V 380 400 415 500 525 660 690 830 for 50Hz and 380 440 460 480 575 600 660 690 for 60Hz Glycol concentration 096 30 50 For liquid cooled units only The supply unit determines also glycol concentration for all the inverters connected Dimensioning System configuration Names of units Inserting copying or deleting components to that line up Liquid 25 C 45 C For liquid cooled units only temperature The supply unit determines also liquid temperature for all the inverters connected to that line up The status icon in System configuration represents the status of the computing for the unit Table 2 9 describes the meanings of the status icons Table 2 9 Status Icons Line supply unit is not selected SUPPLY UNIT ul Line supply unit is selected Line supply unit selection is not valid ara a INVERTER UNIT Inverter unit is not selected Inverter unit is selected r Inverter unit selection is not valid MOTOR C Motor is not selected Ca Motor is selected ex Motor selection is not valid System configuration displays the type designation or unit s name depending on what you have selected from Option
43. units at a time You can move an inverter or line supply unit to another location in the System configuration tree Highlight the component you want to move Press left mouse button move the component to new location Dimensioning and release the mouse button If you want to drag the unit you must move each component separately Automatic The program always keeps the dimensioning status valid If you track change some input data which can affect the dimensioning of other units then those dimensions will become not valid Table 2 10 DriveSize Dimension Updating Changed Data Dimensioning not valid for Motor ambient All motors inverters and line supply units conditions Drive ambient All inverters and line supply units conditions Network voltage All motors inverters and line supply units Network frequency All motors inverters and line supply units Supply unit load Only the line supply unit whose load you changed Line supply unit All motors inverters and line supply units in type motor that line up voltage or braking voltage Line supply unit IP Only line supply unit whose IP class you class changed Inverter load Only the inverter and line supply unit where the inverter is connected Inverter IP class Only that inverter and line supply unit where the inverter is connected Motor load Only that motor and inverter where the motor is connected Also that line supply unit in that line up Motor number
44. urves is unlimited You can import number of pre collected loads at once Enter motor loads to MotorLoadData xlsx You can find this file from your working directory located in C ProgramFiles DriveWare DriveSize VsdSize20 system by default You can change the file name but not the extension e Load type Pump fan load or Constant torque Speed base number in rpm e Power base number in KW Overload base percentual value relative to base power Overload time overload duration in seconds Overload repeating total cycle duration in seconds After import motor loads appear to System configuration tree You can make dimensioning change specifications and save the results as usual User Manual Overview Dimensioning results System configuration Input data Selected data User s Manual Chapter 4 Results This chapter describes DriveSize s Results function DriveSize usually selects the most suitable drive component However sometimes you may have to select another component In these cases you can choose an optional component from the User selection list A general feature of DriveSize is that it will select some unit The selection is not always optimal but it provides result quickly When you change the input data you get another result DriveSize computes the choices quickly but you make the final selection Figure 4 1 shows an example of the motor results f ABB DriveSize Industrial
45. ved information is in XML format and can be used with other software DriveSize HTML help includes information on how to use the program and make dimensioning for a drive You can access the DriveSize Help through the Help menu or by pressing F1 The DriveSize Help is context sensitive and when F1 is pressed the help automatically opens a help window associated with the active function of the program Overview Starting a new project User s Manual Chapter 2 Dimensioning This chapter shows how you make dimensioning or recall a previously saved project file You can make a complete drive system design with DriveSize in many ways The following list is an overview of the tasks you can perform with DriveSize Later on you will learn shortcuts to perform the same tasks more quickly Double click a product family or select one and click Open from New Project Selection See Figure 2 1 Select Project Info from File menu Enter project information or skip this section See Figure 2 2 Select Ambient Conditions from Data menu Set ambient conditions or click OK to accept defaults See Figure 2 3 Enter the primary voltage and select a suitable frequency See Figure 2 4 Frequency has linkage to secondary voltages Highlight a transformer in System configuration and select a secondary voltage See Figure 2 5 Highlight the motor in System configuration and enter load definitions See Figu
46. with TSU or ISU The Motor speed and Motor load input fields vary with different load types DriveSize does not accept gear information If a gear is involved convert those values to motor speed manually or use Excel DriveSize does not consider dynamic torques when it accelerates inertias up and down When remarkable dynamic torques happens include them as short term overloads Base speed Base speed is the minimum mechanical speed of a motor where the base power is required Note Use exact values for base speed Use 1456 not 1500 because the rated speeds of motors are also exact Base power Base power is the mechanical power of a motor This is used as the base value for all overloads Notice that motor thermal dimensioning is always based on worst 10 min RMS You can use a round number like 10kW 50kW or 100kW and type in overloads based on the base value you select Base power is normally positive but negative values are acceptable User Manual User Manual Dimensioning Fill in the required load that is on the shaft not the rated power of the motor Specify the real required shaft power of the loading machine In VSD applications the motors are always slightly derated Base overload Base overload defines the maximum required power together with base power for overload time The power is overload X base power Overload is normally positive but a negative value means the overload has a different sign than the
47. working directory located in C ProgramFiles DriveWare DriveSize VsdSize20 system by default You can change the file name but not the extension To import new data to the database go to File select User motors and then select Import from file This action overwrites the existing UserMotor database User Manual Special Features i Import Database 1 lagi xl Motor data Cat no Type designation Family RtdConnection Rtdvolt Freq RtdPower Poles RtdSpeed Rtdin RtdTn RtdEff RtdCos la 2110 HXR 4005B6 HXR D 380 50 220 6 991 460 2121 94 9 0 76 2110 HXR 400586 HXR Y 660 50 220 6 991 265 2121 94 9 0 76 2120 HXR 400SC6 HXR D 380 50 235 6 381 433 2265 35 0 76 2120 HXR 4005C5 HXR Y 660 50 235 6 991 284 2265 95 0 76 2130 HXR 4005D6 HXR D 380 50 270 6 992 566 2600 953 0 76 2130 HXR 400506 HXR Y 660 50 270 6 992 326 2600 953 0 76 2140 HXR 400SE6 HXR D 380 50 290 6 992 608 2791 95 3 0 76 s 14N HXR 4NNSFA HXR Y FAN AN 290 R 997 ann 27m 453 n P Totally 93 motors were found Next gt gt Cancel Figure 3 5 Import Database window The import function validates the information in the Excel sheet before updating the database Validating rules are Correct column headers Correct data types text numeric All numeric values must be gt 0 Text values must fit into a max length The frequency column must be between 8 400 Hz so that also values other than 50 Hz or 60 Hz are accepted The volt
48. x speed rule Standard Temp rise B 80 K Tmax margin 43 Figure 2 6 Motor Load and Specifications Data One time Figure 2 6b shows where you select the values for One time overload at overload at start start OL The starting torque is OL X base torque Base torque is calculated from base power and base speed The valid range for OL is 1 to 1000 OL time is the duration of starting overload in seconds OL max speed tells DriveSize at which speed the overload will cease Use low values If OL max speed is equal to the base speed and OL is high the power limit of the inverter might force DriveSize to select a larger frequency converter 2 10 User Manual User Manual Changing motor specifications Dimensioning M otor load Constant torque ne time at start y Load type Overload type min base max Speed rpm 300 1500 Power kW Go d 5 ne time overload at start OL 4 120 OL time s 10 OL max speed rpm 300 Specifications undefined No of motors 1 Motor type IEC 34 catalog FrameMaterial Not specified Family M3BP Polenumber Automatic Design Basic Cenelec Connection Not specified IP class IP55 IC class 10411 self ventilated IM class IM1001 B3 foot Max speed rule Standard Temp tise B 80 K Tmax margin 43 X Figure 2 6b Motor Input Data You ca

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