USER MANUAL - Clean
Contents
1. O 36 S SEE NOTE _ L 129 1 2 porc NOTE FOR FIXED INSTALLATIONS AREA IN FRONT OF ELECTRICAL PANEL MUST BE CLEAR AT LEAST 36 USER MANUAL MODEL BLX 800V Page 4 of 13 06 30 2014 USER MANUAL BLX 800V Compact Walkthrough Boot Scrubber w Vertical Brushes Clean Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions Start Up After completed installation of the unit 1 Ensure the brushes and grate are properly secured in their correct positions Turn ON sanitizing solution and water Pull the E STOP switch up and watch for the light on the switch to signal that the unit has power 4 Wait for 10 seconds for unit to start up completely The unit is now ready for activation using the sensor 6 Before placing footwear into the unit test that the unit is working properly by activating the sensor Operation Before beginning unit operation ensure solid footing and use both hands when operating the unit 1 To begin unit operation step onto the grate 2 The grate will push down on the springs activating the prox sensor below which will turn on the brushes for a set period of time 3 Walk through the unit and allow the rotat2. USER MANUAL MODEL NUMBER BLX 800V Compact Walkthrough Boot Scrubber with Vertical Brushes English Original Instructions USER MANUAL BLX 800V Compact Walkthrough Boot Scrubber w Vertical Brushes CleanLogix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Specifications A CAUTI O N Frame 304 stainless steel construction Avoid Personal Injury 60 1 Avoid contact of cleaning agent with skin and eyes If contact occurs see MSDS sheet for 85 25 further first aid measures Requirements Follow safety instructions of chemical manufacturer MSDS 22 olts Always follow plant and OSHA guidelines Single Phase about the use of hygiene equipment 60 Hz 10 Amps All personnel using this unit must be familiar 24 VDC Control Voltage Unit has internal power supply with the information contained in this manual Follow all installation and maintenance Water Connection instructions Cold Potable Water 35 PSI Minimum Pressure WARN NG 50 PSI Maximum Pressure 5 GPM Minimum Flow Always wear appropriate footwear Secure or remove loose items on footwear to prevent entanglement Attention A backflow preventer must be installed in the water line to this unit Check local codes to ensure proper Ensure solid footing and use both hands when installation operating the unit DANGER Always disconnect and or lock out power supply to
3. Verify the E STOP is not pushed down Verify that there is main power going to the unit Verify the circuit breakers in the building have not been tripped Unit will not operate and E STOP is illuminated Check that the sensor is operating properly Make sure all physical connections to the brushes are in place Restart unit by pushing down the E STOP waiting 10 seconds then turning the unit on again Unit will not spray Check that water line is attached reads at least 35 PSI and is turned on Check spray bar and make sure the holes are not clogged with debris Check that the water and sanitizer connections to the solenoid are firmly in place Check that chemical jug has liquid in it Unit is leaking onto floor Check to make sure all joints are sealed USER MANUAL MODEL BLX 800V Page 12 of 13 Clean Logix 06 30 2014 leant Six USER MANUAL BLX 800V Compact Walkthrough Boot Scrubber w Vertical Brushes READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions Solenoid amp Venturi Injector Maintenance 1 Press the E STOP switch down on top of the control box 2 Disconnect power to unit DANGER Always follow plant and OSHA guidelines about the use of lock out tags with the disconnect switch The control box has 110 and 220 VAC inside it Take proper precautions to avoid personal injury or death 3 Shut OFF the sanitizer supply and remove pressure from the li
4. displays the Hz on a small display and the knob next to it adjusts the Hz 4 To adjust the speed first open the control box Activate the sensor to turn on the motor As the motor is spinning the unit will display the operating speed in Hz 7 Turn the knob counter clockwise to decrease the Hz therefore decreasing the RPMs Turning the knob clockwise will increase the RPMs 8 Adjust the Hz on the variable frequency drive to the desired brush speed The minimum frequency is 30 Hz and the maximum is 60 Hz Clean Logix recommends 70 RPM 48 Hz USER MANUAL MODEL BLX 800V Page 6 of 13 Brush RPM Formula The formula for calculating Speed in RPM from Drive Frequency in Hertz is Motor Nameplate RPM X Drive Frequency Hz Motor Nameplate Frequency Hz Gear Reduction Example Motor Nameplate RPM 1750 Motor Nameplate Frequency Hz 60 Gear Reduction 20 and Drive Frequency Hz 48 gt 1750 X 48 60 20 70 RPM The formula for calculating Drive Frequency in Hertz from Desired Speed in RPM is Desired Speed RPM X Gear Reduction X Motor Nameplate Frequency Hz Motor Nameplate RPM Example Gear Reduction 20 Motor Nameplate Frequency Hz 60 Motor Nameplate RPM 1750 and Desired Speed in RPM 70 gt 70 X 20 X 60 1750 48 Hz 06 30 2014 USER MANUAL BLX 800V Compact Walkthrough Boot Scrubber w Vertical Brushes Canles READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT D
5. 0 29 55 80 1 41 MI27 CENTERSHAFTWLDMNT 42 1 JSPRAYBARBDXVI 43 293 JLAICHSTDTHREADED 44 P1000 GEARBOX RIGHT ANGLE 5 8 X 5 8 55 3 45 7 005 MOTORI 2HPI750RPMSS56C J 46 P1006 201585 4 0 4 JSOLENOID3 8SS 1 O 48 PI047 3 85 49 PIIO jfPPPENIPPLEHEX3 885S 12 1 50 P1101 3 8 145 o 1 51 PIIO2 PIPE NIPPLE 1 4 CLOSESS 521 PIIO3 45 CT 3 53 PIIO4 1 4 905 J 3 54 PIIO5 JPPEUNIOONT A4SS 1 55 JPPENIPPLET AX2 1 255 3 56 P1O7 PIPEELBOWSIREETI A SS 2 PIPE CAP 1 4 SS 58 P1121 O T O 59 P1147 JCORDGRPPI 2NPTX I7 45NYL 1 60 P1148 JCORDGRPNUTI 2NPSNYL 1 61 Pll86 KNOBS I6 IBBLINDKNURLEDSS 62 P1187 SOLENOID CABLE 18mm DIN2ZV 63 PI244 LABEL PINCH POINT HAZARD 1 64 P1245 MOVING PARTS o o o 1 O 65 1247 LABEL NOTICEBLX CT 66 P1248 LABELSLIPHAZARD 67 PI301 PIPE NIPPLE 1 4 X 1 1 2S58_ 1 O 68 P1302 4 35 1 O 69 PI40 DJCABLEMI24POLE 5mPVCIP K 70 MI3I7 ELECTRICAL ASSY BLX 800 SBX USER MANUAL MOD
6. EL BLX 800V Page 9 of 13 06 30 2014 gt USER MANUAL BLX 800V Compact Walkthrough Boot Scrubber w Vertical Brushes _ READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT 3 Model BLX 800V Dimensions Diagram 33 1 2 O ALL WIDTH MOTOR AND COTROL BOX REMOVED 42 13 32 WATER HOOK UP 3 8 NPT CHEMICAL HOOK UP 1 4 HOSE BARB DRAIN 1 1 2 FERRULE USER MANUAL MODEL BLX 800V Page 10 of 13 06 30 2014 USER MANUAL BLX 800V Compact Walkthrough Boot Scrubber w Vertical Brushes READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Electrical Diagram 120VAC 60Hz 15A CIRCUIT REQUIRED TORQUE POWER 16 19 in Ib CONTROL 4 4 7 in Ib 75 C CU WIRE ONLY CURRENT SENSOR 51 24VDC POWER SUPPLY TORQUE 10 41 13 89 75 CU WIRE ONLY 24VDC 1 24VDC 1 AT A2 TORQUE 7 1 in lb MAX 75 C CU WIRE ONLY LEGEND INDICATES FIELD WIRING INDICATES MECHANICAL LINKAGE USER MANUAL MODEL BLX 800V Page 11 of 13 MICS CURRENT SENSOR WIRE MUST PASS THROUGH LOOP TWICE SOLI SOLUTION SOLENOID POWER INDICATOR L ON IGHT CleanLovix 06 30 2014 USER MANUAL BLX 800V Compact Walkthrough Boot Scrubber w Vertical Brushes READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Troubleshooting Instructions Unit will not operate and E STOP is not illuminated Make sure that the unit is plugged in
7. IONS BEFORE OPERATING EQUIPMENT Model BLX 800V Parts Callout BEARING FLANGED 1 2 X 5 8 X 1 4 PTFE 5 FI040 X JBOLTSHCS5 1618X1 I 458 098 6 Fl046 JNUTFLANGEDT 2055 1 1 2 8 FI02 NUTNYLOCKS5 16 18SS_ 8 9 F1054 WASHER 5 16 3165 TYPE B F1056 WASHER 1 4 SS TYPE A FD F1078 WASHER1 2 X 7 8 X 1 16 UHMW Eccc F1079 WASHER 1 2 TYPE B NARROW 1 F1080 STANDOFF 5 16 X 17 32 X 1 2 SS 08000 1082 BOLT HHC 1 4 20 X 1 SS LIU X F1084 WASHER FENDER 1 4 SS 00300 WASHER FenDeR snes Joo 3 _ 17 8008 J BOLTHHCT1 A420X1 3 455 2 i8 105 7 BOLTHHC 1 4 20X1 2SS_ 8 21 FII35 STANDOFF 1 4 1 2 3 1655 1l 22 M1021 BRUSH SHAFT WELDMENT BLX 600 3 23 JBRUH8X2 1 2 3 Horizontal Brush 8 Dia X 6 Wide 2 22 25 1027 DRIVESHAFT 1I WIDMEN T 26 M1030 BRUSH COUPLER 2 27 JDRIVESHAFI2 1 28 02 JSHAFILAICH 1 O 29 1033 SSMOIORMOUNTUPER T 30 M053 JHOOKSIEPWEDMEN 31 MIO JjBRUSHKNOBWELDMENTFEMALE _ 3 32 M1070 JGBPLATEBCV 1 33 M1085 VERIICALSPRAY BARWEIDDMEN 3 34 M103 WELDMENTBLX 800 DAF 1 35 Mlll7 JGRATSPRNGSRIP 2 36 MII34 JSOLNODBRACKT o Z o o Oo 1 O 37 1 GRATEWLDMNTBD 800V 38 1237 JGRAELAICH 1 O 39 Mi266 JUG HOOK WELDMENT 4
8. ding on placement e Room for entering and exiting e Traffic flow for unit operation 4 Emergency exit paths or egress in case of emergency Headroom for personnel while using the unit e Space to access control box Connections for water and electrical e Refer the the below digram Figure 3 for unit placement restrictions 3 To move the unit use a pallet jack or a hi lo and lift the unit from the bottom To protect the unit first pad the forks 4 Oncethe unit is in the desired location adjust the four leveling feet Figure 1 and use a level to make sure the unit is stable and level in all directions Figure 2 5 Connect a water line to the water inlet fitting Unit needs 35 PSI and a connection to operate 6 Attention A backflow preventer must be installed in the water line to this unit Check local codes to ensure proper installation Connect unit to electrical power Fill chemical jug with sanitizer product and connect suction line to Venturi injector 9 Apply chemical product identification label to chemical Choose appropriate size metering tip to achieve desired sanitizer dilution ratio stated in MSDS Screw metering tip into hose barb Drop end of plastic tubing with strainer into fluid product container Cut tubing to convenient length and slip open end over injector fitting Figure 1 jug MINIMUM CLEARANCE DISTANCES Figure 3
9. he unit for cleaning press the E STOP switch on top of the control box 2 Disconnect power to unit DANGER Always follow plant OSHA guidelines about the use of lock out tags with the disconnect switch The control box has 110 and 220 VAC inside it Take proper precautions to avoid personal injury or death Cleaning Washdown 1 Oncethe unit is properly shut down it is safe to clean the unit Lift the grate up Lift the brush assembly out of the tub 4 The brushes can be disassembled from the assembly by pulling apart and washed individually in a COP tank or wash machine and the tub can be washed by conventional means Aca UTION Use of high pressure above 400 PSI is not recommended on sensitive areas such as electrical components the motors or the attached gearboxes 06 30 2014 USER MANUAL BLX 800V Compact Walkthrough Boot Scrubber w Vertical Brushes Clean Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Motor Speed Adjustment DANGER Do not open control box during washdown conditions or if someone is cleaning the unit DANGER Only authorized personnel should open the control box while power is applied to the unit 1 The motor defaults at a speed of 1750 RPM at 60 Hz The worm gear reducer has a ratio of 20 1 2 The speed of the motor is controlled by a variable frequency motor drive As the drive decreases the frequency of the motor the RPMs decrease 3 The V F drive
10. ing brushes to clean by slowly moving the boot so every part of the boot contacts the brushes 4 The spray bar below the grate will spray sanitizer solution onto the brushes which will then be applied to the boots Once the boots are clean step through the unit 6 Ifboots are extremely dirty it may be necessary to perform second cleaning WARNING Always wear appropriate footwear Secure or remove loose items on footwear to prevent entanglement WARNING All personnel using this unit must be familiar with the information contained in the user manual Follow all installation and maintenance instructions A WARNING Use only for intended use as described in this manual A WARNING Always follow safety precautions and obey warning labels Failure to do so could result in injury or death USER MANUAL MODEL BLX 800V Page 5 of 13 Shut Down for Maintenance To shut down the unit for service or general maintenance 1 Press the E STOP switch down on top of the control box 2 Disconnect power to unit A DANGER Always follow plant and OSHA guidelines about the use of lock out tags with the disconnect switch The control box has 110 and 220 VAC inside it Take proper precautions to avoid personal injury or death 3 Shut OFF the sanitizer supply and remove pressure from the line 4 The unit is now shut down and ready for service and or maintenance Shut Down for Cleaning Washdown 1 To shut down t
11. ne 4 Theunitis now shut down and ready for maintenance 5 Take a small phillips screwdriver to remove the connection from the solenoid to the control box 6 Take a 7 16 socket wrench and remove the locknuts holding the solenoid bracket to the unit 7 Oncethe locknuts and washers are removed from the bracket pull the assembly away from the unit so the Venturi injector and solenoid can be twisted off from the spray bars 8 Unscrew the Venturi injector from the 3 8 pipe nipple 9 Take a 1 4 socket wrench and remove the solenoid from the solenoid bracket The insides of the solenoid and Venturi can now be accessed and any debris can be removed USER MANUAL MODEL BLX 800V Page 13 of 13 06 30 2014
12. nthetic lubrication provided with the reducer is good for ambient temperature ranges of 10 F to 105 F and is compatible with standard compounded oil Gear reducer oil should be changed every 2 years or 6000 operating hours whichever comes first The gear reducer is designed with a bladder type vent system This type of vent consists of an internal bladder that seals the oil chamber from the outside environment at all times as pressure builds inside the unit the bladder contracts keeping the internal pressure to a minimum The advantage to this type of vent system is that the internal oil chamber is completely sealed from the outside environment ensuring that contamination does not enter the oil chamber or that oil is not released causing contamination in the application Motor Inspect motor s at regular intervals Keep motor s clean and ventilating openings on TEFC motors clear of any obstructions Double check the mounting bolts and couplings to ensure that they are tight and properly adjusted Motor bearings are sealed and not re greasable Bearings should be replaced approximately every 5 years for 8hr day service 06 30 2014 gt USER MANUAL BLX 800V Compact Walkthrough Boot Scrubber w Vertical Brushes SANLOSIN READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT General Overview Venturi Injector Setup Installation Instructions L 1 Set unit in desired location 2 Aspects to consider when deci
13. rive Parameter Settings Timer Setting Allen Bradley 4M Variable Frequency Drive Schneider Magnecraft 821TD10H UNI Timer DANGER Do not open control box during washdown 1 Function D Off Delay S Break conditions or if someone is cleaning the unit 2 Time range 1 10 seconds LN DANGER Only authorized personnel should open the control box while power is applied to the unit 3 Setting 1 second 1 Turn adjustment screw clockwise until it stops 2 Turn adjustment screw counter clockwise Pi09 AcelTim 1 s DeelTime 2 001 DigtalniSel N A Motor Overload Sensor Setting Automation Direct ACS 200 Current Switch 1 1 6A Setting Jumper Removed 2 Two loops of wire through sensor Turn trimpot counterclockwise for at least 5 turns gt Turn trimpot clockwise for 3 1 2 turns 5 Test and adjust accordingly in 1 8 turn increments USER MANUAL MODEL BLX 800V Page 7 of 13 06 30 2014 USER MANUAL BLX 800V Compact Walkthrough Boot Scrubber w Vertical Brushes CleanLogix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Model BLX 800V Exploded View DETAIL A SCALE 1 6 DETAIL C SCALE 1 5 E 3 16 X 1 3 8 KEY INCLUDED WITH GEAR REDUCER DETAIL B SCALE 1 6 USER MANUAL MODEL BLX 800V Page 8 of 13 06 30 2014 READ ALL INSTRUCT
14. unit before cleaning or servicing DANGER Moving parts Laer om Electrical Keep hands clear of Hazard this area Disconnect and lockout power before cleaning or servicing USER MANUAL MODEL BLX 800V Page 2 of 13 06 30 2014 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT General Overview BLX General Maintenance Instructions The below maintenance procedures are recommended for normal use Units which see a high amount of daily use should be inspected more frequently as necessary Weekly e Check unit for proper sensor function and brush rotation e Ensure spring loaded grate if applicable is functioning properly e Inspect brushes for damage or wear Check for missing or deformed bristles e Inspect electrical cords and plumbing for damage e Inspect and test function of emergency stop switches Monthly e Check all fasteners to ensure they are tight e Ensure warning labels and decals are present and in good condition e Inspect motors gearboxes and reducers for signs of oil leakage e Inspect electrical enclosure for signs of water intrusion e Inspect sensors for damage e Inspect moving parts for damage or wear Quarterly e Inspect structure for cracked welds or bent components USER MANUAL MODEL BLX 800V Page 3 of 13 Gear Reducer The gear reducer is supplied filled to capacity with Mobil Cibus SHC 634 NSF H1 Food Grade or equal synthetic oil The sy
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