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1. 2 Open the device Removing the CompactFlash slot How to remove the CF slot Remove the bus frame as de n the section nstalling the bus frame Loosen the screws on the traverse 3 Tilt back the traverse SIMATIC Rack PC 647B 112 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 11 1 Removing and installing hardware components How to remove the CF slot 4 Detach the data cable 5 Remove the two securing screws SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 113 Service and maintenance 11 1 Removing and installing hardware components 11 1 10 Removing the motherboard Preparation 1 Isolate the device from mains and disconnect all connecting cables 2 Open the device Removing the motherboard How to remove the motherboard Remove the bus frame See section Removing and installing the bus frame Page 79 Remove the modules from the slots PEG N Disconnect all cables from the motherboard noting down their positions while doing so Remove the four screws on the CPU heat sink Remove the nine screws on the motherboard 6 Remove the hexagon head distancing bolts of the bus frame using a 5 5 mm key SIMATIC Rack PC 647B 114 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 11 1 Removing and installing hardware components How to remove the motherboard y dre bed ke ET 1 _feeeeecnee Tt To E
2. Automatic updates Using the Automatic Update feature allows Windows to regularly search for the latest critical updates for the device and to install them automatically This feature is disabled in the factory state Real time protection Vista only Windows Defender displays warnings if spyware or possibly unwanted software is installed or executed on the computer You will also receive a warning if programs attempt to modify important Windows settings Configure the Security Center according to your requirements SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 41 Commissioning 7 4 Notes on operation 7 4 Notes on operation 7 4 1 Compact Flash card optional Installation Features 42 NOTICE We highly recommend that use use approved SIMATIC Compact Flash cards Siemens disclaims any liability for impairment of functions caused by the use of third party cards It is possible to operate the optional CompactFlash card adapter with a CompactFlash card as a flash drive The flash drive with Contract card acts just like a standard IDE hard disk No special driver software is required to operate the Flash drive Although the Flash drive reacts like a hard disk superficially there are restrictions due to the limited number of write cycles on Flash memory The service life of a Compact Flash card depends on the number of write access to the medium read accesses have no effect To maximize the
3. SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Commissioning 7 4 Notes on operation RAID system management functions The pre installed RAID system software offers enhanced functionality for RAID system operation and management Start the SW by selecting the Start gt Programs gt Intel Matrix Storage Manager command t Intel R Matrix Storage Console MES Help Refresh F5 System Report i Basic Mode Jia View hard drive and RAID status LL RFI AE All hard drives and RAID volumes are OK ard drive and RAID status Detail System functioning normally ie Start tP Intel fy Matrix Stora IntelMatrixStorageMa Oe LE NP am Figure 7 2 Example The View gt Advanced Mode command returns details of the RAID volumes The command View gt System Report can be used to create a report with details of the RAID volumes NOTICE The RAID status entries are returned by default in the Windows event view and in the log file of the program A hard drive can be synchronized at operating system level if a fault is detected It may take up to several hours to synchronize a new hard disk in the background depending on the its size and on system load The redundant system state RAID Level 1 is only recovered if synchronization has been successfully completed SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 51 Com
4. Signal PCIEX16_TX_N 13 B24 A24 GND N 25 25 PCIEX16_RX_P 13 N B26 26 PCIEX16_RX_N 13 PCIEX16_TX_P 12 B27 A27 GND PCIEX16_TX_N 12 B28 GND N B PCIEX16_RX_P 12 PCIEX16_RX_N 12 SDVO_CTRLDATA B31 A31 GND Signal J we Q Q U gg gt N O0 o 9 10 Be IN O Be NO O GND B32 A32 GND B35 A35 PCIEX16_RX_P 11 GND B36 A36 PCIEX16_RX_N 11 GND B39 A39 PCIEX16_RX_P 10 GND B40 A40 GND B43 A43 GND B44 A44 PCIEX16_RX_N 9 GND B47 A47 B48 A48 PCIEX16_RX_N 8 PCIEX16_TX_N 7 B51 A5 GND GND B52 A52 PCIEX16_RX_P 7 PCIEX16_TX_N 6 B55 A55 GND GND B56 A56 PCIEX16_RX_P 6 N PCIEX16_TX_P 5 PCIEX16_TX_N 5 J ue gg 57 58 57 58 PCIEX16_RX_N 6 N GND wa O1 gt O1 G U ae GND B60 A60 PCIEX16_RX_P 5 B63 A63 GND GND B64 A64 PCIEX16_RX_P 4 GND B65 A65 SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 16 N Detailed descriptions 16 1 Motherboard Signal Pinno Pinno Signal PCIEX16 TX P 3 B66 A66 GND PCIEX16_TX_N 3 67 67 N ND B68 68 PCIEX16_RX_P 3 GND B69 A69 PCIEX16_RX_N 3 PCIEX16_TX_P 2 B70 A70 GND PCIEX16_TX_N 2 7 7 N N B72 72 PCIEX16_RX_P 2 O Be gg O es ae O GND B73 A73 PCIEX16_RX_N 2 PCIEX16_TX_P 1 B74 A74 GND PCIEX16_TX_N 1 75 75 ND ND B76 76 PCIEX16_RX_P 1 GND B77 A77 PCIEX16_RX_N 1 PCIEX16_TX_P 0 B78 A78 GND PCIEX16_TX_N 0 GND GND B80 A
5. The electronic components on the PCBs are highly sensitive to electrostatic discharge Always take appropriate precautionary measures when handling these components Refer to the ESD guidelines on handling electrostatically sensitive components ESD Guideline Page 231 This applies in particular when handling memory modules Do no touch the exposed contacts of the module hold it by the sides This avoids contaminating the contacts SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 15 Expansions and parameter assignment 70 3 Memory expansion Installing a memory module The slots for the memory modules may be hidden by the installed graphics module If this is the case this must first be removed How to install a memory module Open the device OO If itis ea lone ee graphics mod the section naling T E i graphics module Page 73 Remove the bus as described in the section and installing the bus frame 79 Note where the orientation notch is located on the pin side of the RAM module before inserting it Insert the module in the free slot you have selected Press the module downwards applying slight pressure until it locks into place Close the device SF SIMATIC Rack PC 647B 16 Operating Instructions 04 2009 A5E02147327 02 Expansions and parameter assignment 10 3 Memory expansion Removing a memory module How to remove a memory module 2 Open t
6. j j ihkab iaa ridi oo sucer i ns sus m 5 r s OL LL LL LL AW mpi _ s 1 z TEEF 4 TEETE ee 4 LE AR me te te it Sari Le sees j i j j 0 CIN CL R T 4 a i EL ru h Ti R J a Li a Figure 16 1 Layout of the motherboard s r EL TEH Fonte mes Processor with fan Slot for the bus board Two memory module slots Backup battery SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 151 Detailed descriptions 16 1 Motherboard 16 1 2 Technical features of the motherboard Component interface Chipset Single chipset 945GM and ICH7 ICH7R BIOS Update by means of software Phoenix First BIOS modified by Siemens Intel Core 2 Duo Celeron M Upgradeable design FC PGA479 Multimedia support On board L2 Cache with 1M 2M 4M CPU dependent 2 x SODIMM module slots Data length 64 bit max 4 GB 3 3 V DDR2 SDRAM to PC5300 specification Chip size up to 1 GBit on the module 100 133 MHz bus clock 256 MB to 2 GB SODIMM variable Graphics Integrated in chipset Mobile Intel 945GM Express Chipset Family compatible to Graphics Media Accelerator 950 VGA 1600x1200 32 bit color depth 85 Hz DVI I 1600x1200 32 bit color depth 60 Hz Graphics memory 8 MB to 128 MB used in system memory 8 MB reserved 256 MB to 2 GB in system memory additional dynamic use of up to 256 MB HDD
7. Connecting peripherals Noise immunity requirements to EN 61000 6 2 are met if connected peripherals are suitable for industrial applications Peripheral devices may only be connected via shielded cables SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 225 Appendix A 2 Certificates and Approvals A 2 Certificates and Approvals ISO 9001 certificate The Siemens quality management system for all production processes development production and sales meets ISO 9001 2000 requirements This has been certified by DQS the German society for the certification of quality management systems Q Net certificate no DE 001108 QM Software License Agreement The device can be supplied with or without preinstalled software For devices with preinstalled software please note the relevant license agreements Approvals for the USA Canada and Australia Product safety The following approval is available for the device Underwriters Laboratories UL to Standard UL 60950 1 Report E11 5352 and Canadian Standard C22 2 No 60950 1 I T E EMC Federal Communications This equipment has been tested and found to comply with the limits for a Commission Class A digital device pursuant to Part 15 of the FCC Rules These limits Radio Frequency are designed to provide reasonable protection against harmful Interference Statement interference when the equipment is operated in a commercial environment This equipment gen
8. Core 2 Duo processor with heatsink Joa joa fasa Front fan 1 osa f Frontfan2 S Front fan 2 Base system dual core 4A HDD DVD Burner 1 Single currents max permissible 2A Total power consumption permissible Efficiency of the power supply Approx 70 230 V AC approx 65 120 V AC 1 based on the selected device configuration 2 The accumulated power of the 5 V and 3 3 V may not exceed 170 W SIMATIC Rack PC 647B 146 Operating Instructions 04 2009 A5E02147327 02 Specifications 14 3 Power supply AC 14 3 Power supply AC Output voltage Voltage Voltage stability ave OR 10 SV RAT 5 4 5 Vaux 2A I 38 1 The accumulated power of the 5 V and 3 3 V supply may not exceed 190 W Maximum inrush current at 110 VAC 25A 5ms 230 VAC 30A 5ms Power Good Signal Power Good Signal es a Input voltage ee rn ee ae 5 V secondary voltage se nl POWER GOOD 1 is Ae T3 s i gt 1 preset time 100 500 ms T2 hold up time 20 ms minimum T3 save time 1 ms mimimum Figure 14 1 Timing profile of the Power Good Signal SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 147 Specifications 14 4 Technical data of the telescopic rails 14 4 Technical data of the telescopic rails Ultimate load per pair At least 14 kg Full extraction length At least 470 mm Rail thickness SIMATIC Rack PC 647B 148 Operating Instructions 04 2009 A5E021473
9. Index Dust protection DVD burner 143 DVD drive 18 E Electrostatic sensitive devices EMC directive Equipotential bonding 35 Error messages BIOS Beep Codes Startup Troubleshooting ESD directives ESD guidelines Ethernet address Ethernet interface Exchangeable rack Installin Exit menu Expansion Memo Slots 14 Expansion module Expansion slots External interfaces F Fan Removing 99 FAN Fan bracket 100 Fan connector 100 Fan monitoring Fan unit Fans 18 Fields of o Filter mat Firewall Firmware Loader Flash drive Functionalit Front door 97 Open 70 Front door Front panel interface Front view 18 252 G Graphics 144 Guidelines ESD guidelines H Hard disks Partitions Hardware interrupt Assigning Hardware Options HDD Hexagonal bolts I O addresses Assignment I O Device Configuration I O devices 31 Identification data 26 IEC connector Image Creating 131 Initial commissioning 40 Installation Burner DVD software Installation locations 29 Memory modules Modules Installation guidelines Installing Drive Internal components Keyboard KEYBOARD 20 14 20 152 SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 K Keyboard 152 Keyboard Features L Language selection Windows Vista Liability disclaimer License key 120 Localized information 33 Lock for mains
10. ers i Lien tena E jis The motherboard is supplied as spare part without processor memory modules and bus board SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 115 Service and maintenance 11 1 Removing and installing hardware components 11 1 11 Processor replacement CAUTION The processor may only be replaced by authorized technical personnel Information about original spare parts for SIMATIC PCs is available on the Internet at After sales information system for SIMATIC PC PG http www siemens com asis Preparation 1 Disconnect the device from the mains 2 Open the device Removing the processor How to remove the processor Remove the bus frame See section bus frame Page 79 Remove the four screws from the processor heat sink and remove the heat sink SIMATIC Rack PC 647B 116 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 11 1 Removing and installing hardware components How to remove the processor 3 Loosen the processor latch 4 Remove the processor Installing the processor NOTICE Make sure that the processor and socket coding match when inserting the processor SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 117 Service and maintenance 11 1 Removing and installing hardware components How to install the processor 1 Insert the processor 3 Secure the heat sink with t
11. 4 x SATA Compatible Enhanced AHCI Compatible to SATA 150 300 RAID 0 and RAID 1 supported DVD ROM CD RW Master on secondary EIDE DMA capable interface Keyboard sd PS 2 keyboard interface Standard PS 2 mouse interface Standard Serial COM1 9 pin V 24 COM2 9 pin Parallel Standard bi directional EPP 25 pin D sub and ECP mode PROFIBUS MPI 2 SIMATIC S7 communication Electrically isolated 1 compatible to interface CP561 1 12 Mbps 10 100 Mbps electrically isolated 1 CP 1616 compatible 3 port interface PROFINET 2 Communication interface for PROFINET IO applications and SIMATIC installations USB 2 0 Universal Serial Bus 6 x three high current 500 mA USB 2 0 ports of those two at the front SIMATIC Rack PC 647B 152 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 1 Motherboard Component interface Ethernet two 10BaseT 100Base 10 100 1000 Mbps electrically isolated 1 interfaces TX 1000Base TX Intel Tekoa 82573L 1 Electrical isolation within the safety extra low voltage circuit SELV 2 Optional product feature 3 Depends on the CPU type 4 Depends on the selected device configuration SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 153 Detailed descriptions 16 1 Motherboard 16 1 3 Position of the interfaces on the motherboard Interfaces The Rack PC motherboard contains the following interfaces e Interfaces for t
12. 7 4 3 BS SO VA Mard OISE Sothew ce E series naa ce sce AE EEE 7 4 4 2HDD system optional ES nee ancienne desc esse eee es 7 4 5 RAID Sy S O ee r E E E E E nc aan A E A E E TSS Integration into an Automation System cccccceseecseseeeceeeeeeecseuseceeeeuseeeeseaseeeeseaeeeeseseeeeseeeeseeeseeageees 8 1 ALLE ELEELE PR 59 Be PROFINET ose E E E E A E E E E PIGS AP 63 9 1 Overview of the monitoring functions sisi 63 9 2 Temperature monitoring display inserer 64 9 3 Watchdog AVALDA 65 9 4 POO Eoen O A E 66 9 5 BUD WO ME INN e E E E E O ase dian et 66 9 6 Satecard on Motherboard SOM sasivcsdccsesccwassnesuvaveceinsnwecoeesaveceovevesweysnudencsavesesssamsernceveleocsausbensdans 67 Expansions and parameter ASSIQNMen ccccseccnccssecceeeceeceeeecseesaeeceeeeeseecaeeceueeeseesaeesaeseeseessnaessaeees 69 10 1 Open Nede 0 eee eee en eee ee ene ee ee eee eee ee 10 2 Installing removing the graphics module 10 3 Memory expansionerna a a a ee a Raa 10 3 1 Installing memory MOGUICS 8 288 cdte sean nne sense sanasee soc een n es 10 4 installing expansi n Modules ns an msn seine cad en dre ee te te desc 104 1 Notes OM the Modules arse ce ssc ere de EAr ee ce perce 10 4 2 Removing and installing the bus frame 10 4 3 Installing an expansion module sise 10 5 SAN GIVE ces ne ane niet a E een D die en ei 10 5 1 Options of installing disk drives ss i 10 5 2 Installing and removing drives in the drive bay for a removable
13. A5E02147327 02 Glossary Image This refers to the image for example of hard disk partitions saved to a file in order to restore them when necessary Intel VT The Intel Virtualization Technology IVT is the implementation of a secure closed environment for applications Special visualization software an a VT capable processor is required for its use Interfacelnterface See Interface e Physical interconnection cable of hardware elements such as PLCs PCs programming devices printers or monitors e Interface for interactive software applications Interfacelnterface See Interface e Physical interconnection cable of hardware elements such as PLCs PCs programming devices printers or monitors e Interface for interactive software applications Interface multi point MPI is the programming interface of SIMATIC S7 M7 Allows remote access to programmable modules text based displays and OPs from central locations The MPI nodes can intercommunicate LAN Local Area Network LAN is a local network that consists of a group of computers and other devices that are distributed across a relatively restricted range and are linked with communication cables The devices connected to a LAN are called nodes The purpose of networks is the mutual use of files printers or other resources Legacy USB support Support of USB devices e g mouse keyboard on the USB ports without driver License key The license key represen
14. EGA UGA Installed Disabled The summary screen appears when system startup is completed SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 193 Detailed descriptions 16 5 BIOS Setup Keyboard Features field The following submenu appears when you select the Keyboard Features field from the main menu keyboard Features Item Specific Help Key Click Pc F1 Esc ele Enter Figure 16 11 Keyboard Features submenu example Switches Numlock on or off after Power On Key Click The program outputs an audible CLICK for keystrokes Keyboard auto repeat rate Increase of the automatic key repeat rate Keyboard auto repeat delay On delay of automatic keyboard repeat SIMATIC Rack PC 647B 194 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 5 BIOS Setup Hardware Options field One of the following submenus appears when you select the Hardware Options field from the main menu Figure 16 12 Hardware Options field example for PROFIBUS SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 195 Detailed descriptions 16 5 BIOS Setup Hardware Options onboard ress Layer 2 inboard _ AOC OC AE ET ll i 19 LOL ILE TE Spey J EEL aai Sea UnDoOard EChernet k E A TE ha b E r ett EE LINEL TEL ds LR U CINE Pe b 1 PE 5 ET JR A En ES EL TA is un ol CE EL F ono OI D ONCE A ard LENETNEL z 265 HOOEACIESBRA
15. Page 218 All front panel LEDs are Error in early BIOS POS In this case contact Technical Support constantly lit SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 139 Troubleshooting FAQs 13 2 Problems when Using Modules of Third party Manufacturers 13 2 Problems when Using Modules of Third party Manufacturers Problem Possible cause To correct or avoid error The PC crashes Redundant I O addresses Check your computer configuration during startup Redundant hardware interrupts e Contact Technical Support if the computer configuration and or DMA channels corresponds with the delivery state Fluctuation of signal frequencies If the computer configuration has changed restore the or levels original factory settings Remove all third party modules then restart the computer If the error no longer occurs the third party module was the cause of the fault Replace the Connector pin assignments deviate thrid party module with a Siemens module or contact the module supplier No Reset Configuration in BIOS SETUP Force a Reset Configuration using the BIOS Setup Some PCI or PCI Express cards require a lot of memory and this must be deducted from the actual SDRAM The Currently used DRAM size must always be the Maximum allowed DRAM size to ensure that the inserted card functions correctly If the PC still crashes contact your technical support team Insufficient output of an external e Use a hi
16. Power in kV kV O 1 Synthetic material 2 Wool 3 Antistatic material for example wood or concrete SA SN Se a Ae o NO BB Oo ZS 7 7 NO AOON 5 10 20 30 40 50 60 70 80 90 100 Relative humidity in Figure B 1 Electrostatic voltages on an operator Basic protective measures against electrostatic discharge e Ensure good equipotential bonding When handling electrostatic sensitive devices ensure that your body the workplace and packaging are grounded This prevents electrostatic charge e Avoid direct contact As a general rule only touch electrostatic sensitive devices when this is unavoidable e g during maintenance work Handle the modules without touching any chip pins or PCB traces In this way the discharged energy can not affect the sensitive devices Discharge your body before you start taking any measurements on a module Do so by touching grounded metallic parts Always use grounded measuring instruments SIMATIC Rack PC 647B 232 Operating Instructions 04 2009 A5E02147327 02 List of abbreviations 1 Abbreviations Abbreviation Alternating current Alternating current ACPI Advanced Configuration and Power Interface PLC Programmable controller G Accelerated Graphics Port High speed bus system AHCI Advanced Host Controller Interface Standardized controller interface for SATA devices This is supported in Microsoft Windows XP as of SP1 and IAA driver A
17. l Aid i Fi t f Esc Enter Figure 16 13 Hardware Options box example for CP 1616 x r i j 4 Ut L e ms FFE dhe ve Bal Teil E O s AUNES FET al Li ee es gel Ethernet 1 REMOLE BOOT r ALI a s F Ethernet zZ Fi EL 1m 7 j 1 i are 5 wie a i Be i froFann r 47 d r ee BEM L APT CLNETNEL IOUTESS JE IO IE 100 re rh F 7 His 1 a z D tauit Frimare Wi 160 hianter A ONU LL LILLY I LEN p j m a a TiTi board braphies Lb Physical Memory a i ae a eo TT Fr laximum NEMOTU LIMIT Current Memory Limit Fi Tl f Esc Enter Figure 16 14 Hardware Options Part 2 box example for PROFIBUS and CP 1616 onboard Set the parameters of interfaces installed on the motherboard at this field SIMATIC Rack PC 647B 196 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 5 BIOS Setup PCI MPI DP CP 1616 me This address is for NDIS applications MAC Address Layer 2 Example 000E8C8E8C0A MAC Address This is the main address for PROFINET applications Profinet Example OOOE8C8E8COB The MAC addresses of the individual ports are derived from the MAC Address Profinet They are not shown in the BIOS setup Example P1 000E8C8E8C0B 1 P2 000E8C8E8C0B 2 P3 000E8C8E8C0B 3 On board Enabled The Ethernet interface on the motherboard is enabled Ethernet Disabled The Ethernet interface on the motherboard is disabled Ethernet Shows
18. of the front panel Remove the front panel and if necessary replace the filter See section Replacing filters Page 97 DINIE AME CEVIS SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 99 Service and maintenance 11 1 Removing and installing hardware components How to remove the device fan Release the knurled screws of the fan holder First disconnect the left hand fan connector and then the right hand connector from the adapter connector Note The connectors are locked To unlock them press down the tongue on the connector of the fan cable Take the fan holder out of the housing SIMATIC Rack PC 647B 100 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 11 1 Removing and installing hardware components How to remove the device fan Remove the two screws Torx 20 per fan and remove the fan from the fan holder NOTICE Always install a fan of the same type Information about original spare parts for SIMATIC PCs is available on the Internet at After sales information system for SIMATIC PC PG http www siemens com asis eee Installing the fan CAUTION Ensure that the arrow on the fan points away from the fan bracket The fan blows air into the interior of the housing SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 101 Service and maintenance 11 1 Removing and installing hardware components How to install
19. on the device large surface large area contact must be connected with the central grounding busbar of the cabinet or plant in which the PC is to be installed The minimum conductor cross section may not be less than 5 mm2 HEE ith 110 127V 7 0 60Hz 200 240V 3 5A 50Hz SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 35 Connecting 6 4 Connecting PROFINET strain relief 6 4 Connecting PROFINET strain relief The PROFINET strain relief provided in the package is used to prevent accidental loosening of the cable from the device A cable tie not included in the package is needed for each interface To fix the PROFINET strain relief you will need a TORX T10 screwdriver Steps for connecting the PROFINET strain relief Remove the PROFINET interface plate SIMATIC Rack PC 647B 36 Operating Instructions 04 2009 A5E02147327 02 Connecting 6 4 Connecting PROFINET strain relief Steps for connecting the PROFINET strain relief 2 Attach the PROFINET strain relief 3 Attach the cable using the cable tie SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 3 7 Connecting 6 4 Connecting PROFINET strain relief 38 SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Commissioning 7 1 Requirements for commissioning e Before you switch on the device you should verify that all peripheral devices such the keyboard mouse monitor and the
20. order to maintain PC functionality CAUTION Risk of damage The lithium battery may only be replaced with an identical battery or with a type recommended by the manufacturer Order no A5E00047601 Information about original spare parts for SIMATIC PCs is available on the Internet at After sales information system for SIMATIC PC PG http www siemens com asis CAUTION Used batteries must be disposed of in accordance with local regulations Note The configuration data of the device may be deleted when you replace the backup battery depending on BIOS settings The configuration data are retained in the BIOS Profile User setting only the date and time must be set again A table in which vou can log your settings is available in the section Default BIOS Setup ntries ntries 2 1 4 Page 1 Disconnect the device from the power and remove all connecting cables from the device SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 105 Service and maintenance 11 1 Removing and installing hardware components Replacing the battery Procedure How to replace the battery Open the device and if necessa remove the bus frame See and installing the bus frame 3 Press the new battery into the socket applying slight pressure New BIOS Setup Device configuration data may be deleted when you replace the backup battery depending on the settings in BIOS Setup and must be configured again i
21. user settings and authorizations or license keys will be deleted from the hard disk and are therefore lost For information on the functions refer to the README TXT file on the Restore DVD SIMATIC Rack PC 647B 120 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 11 2 Reinstalling the software 11 2 3 Installing Windows Use the Recovery CD DVD to install Windows to suit your particular requirements You also need the Documentation and Drivers CD supplied Additional controllers unknown to the operating system must be made known to the recovery system and to the Windows operating system 1 Press the F6 or the Load Driver icon key while booting and follow the on screen instructions During the rest of the installation you will be asked several times for the missing driver of the controller Booting from recovery CD or DVD 1 Press lt ESC gt when BIOS outputs the message Press lt F2 gt to enter Setup or lt ESC gt to show the Boot menu to boot from the Recovery CD or DVD The boot menu displayed after initialization indicates all boot devices 2 Select the CD DVD drive Follow the instructions on the screen until the Siemens SIMATIC Recovery window is displayed When using the recovery function with Windows Vista confirm that you want to boot from CD or DVD as soon as you restart Otherwise the system boots from hard disk if you have a bootable hard disk installed The following sections d
22. 1 Data channel 1 Output se Output Tove e pae ta Data ctame 4 ouput T ove 7 Data Bit5 Datachannel5 Output TTL leve 8 Data Bit6 Datachannel6 Output TTL level 9 Data Bit7 Data channel7 Output TTL leve 12 PE PAPEREND Paperend Input 4 7kQ pull up 13 SELECT Device selection Input 4 7 kQ pull up 14 AUTOFEED Automaticallynewline Output open collector 15 ERROR Device error Input AT KO pul 18 25 enD Ground S e PS 2 mouse interface X21 7 to 12 156 PS 2 Pinno Short name Meaning Input output 4 DAT O Data channel mouse Input output Te Notused ee GND Ground o ITE a View SEIS Socket P5VFK 5 V fused Output Clock channel Input output oo o Notused sd used SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 1 Motherboard PS 2 keyboard interface X21 1 to 6 PS 2 Pin no Short name Meaning Input output lf PAT Data channel keyboard Input output ai Orie Notused Oe end Ground P5VFK 5 V fused Output View onto the socket Clock channel Input output oo Notused si used USB 2 0 interfaces X40A B X41A B USB 2 0 interface Pinno Short name Meaning input output 3 Data Datachannel input output GND Ground The connectors are of type A The ports are rated as high current USB 2 0 500 mA SIMATIC Rack PC 647B Operating Instructions 04 20
23. 185 her at IN WS o terres ste A E E A A E A iden vostieaqaeeide sone 187 1639 Advanced MIO E EE O to 199 OO o Cy MOUE aa E S oo 208 1097 POWO MENU aiii EEE E i ec ee 209 OSG POOEMONU cn 210 S SO RTS E E E S 212 TOSO REA E E E E E E 213 16 9 1 Default BIOS SEP eNIHES 2 nee oede a cena anse sen en see eee 214 16 6 CP 1616 onboard communications processor 218 16601 INEGI GON pacts a red ar a de ee 218 10 01 1 NetWork COMIC CT ONS nn aa a nen a aia eas Annee 218 16 6 1 2 Typical Communication PATNRERSE ES eee dar en ne ee 219 1662 URW ale OUR a na co en 221 1020 2 EON N a don 222 16 6 3 Further actions in STEP 7 NCM PC ce cecccccceceeeeeeeeeeeeeeeeesaeeeeeeseeeeeeseaeeeeseaeeeessaeeeeensaeeeees 2 A POC C0 cosi ein E ciate acuanesanssecoseweasceauanenoactnteneuebsotstaccescat A E O A 1 Guidelines and Declarations iii A 2 Certificates and Approvals wis recets dectetetecacexaa te neta takin aeaxdsavnesdoesereradsare eines deco cc oner toner etes A 3 VIC SN SOON ceca ease se a ee cananenaeee ee A 4 RON OS COS ee ehetuatotlcouatomctatecauatee B ES DOI a a ee a dete oes pace slate ane ee R B 1 ESPOIRS EE TE ee eet ee eee C LIS TOf ADD Velie a a a D a en C 1 ADON VIANO e a eee ee ne ee ee GOSS IN a E E EA EE A E E EE E E MG CEE SIMATIC Rack PC 647B 6 Operating Instructions 04 2009 A5E02147327 02 Introduction 1 1 1 Preface Purpose of this documentation These operating instructions contain all the information you need to commiss
24. 60950 00 Electromagnetic compatibility EMC SIMATIC Rack PC 647B Radiated interference EN 55022 Class A FCC class A EN 61000 3 2 Class D and EN 61000 3 3 Noise immunity 2 kV according to IEC 61000 4 4 burst Mains borne disturbance on supply 1 kV according to IEC 61000 4 5 surge sym lines 2 kV according to IEC 61000 4 5 surge asym Noise immunity on signal lines 1 kV according to IEC 61000 4 4 burst length lt 3 m 2 kV according to IEC 61000 4 4 burst length gt 3 m 2 kV according to IEC 61000 4 5 surge asym length gt 30 m Operating Instructions 04 2009 A5E02147327 02 141 Specifications 14 1 General specitications General specifications Immunity to discharge of static 6 KV contact discharge to IEC 61000 4 2 electricity 8 KV air discharge to IEC 61000 4 2 Immunity to RF interference 10 V m 80 MHz to 1000 MHz and 1 4 GHz to 2 GHz 80 AM to IEC 61000 4 3 1 V m 2 to 2 7 GHz 80 AM 1 kHz to IEC 61000 4 3 10 V 10 KHz to 80 MHz 80 AM 1 kHz to IEC 61000 4 6 Magnetic field 100 A m 50 Hz 60 Hz to IEC 61000 4 8 Climatic conditions Tested to DIN EN 60068 2 2 DIN EN 60068 2 1 DIN EN 60068 2 14 5 C to 35 C without restrictions 5 C to 45 C no burner operation 5 C to 50 C 1 no ODD operation no HDD operation in removable rack Temperature in operation Gradient Max 10 C h no condensation 1 Power dissi
25. Current 3 25 GB With this setting the memory available for the operating system Memory Limit 3 00 GB can be reduced from 3 25 GB to 1 5 GB in steps of 0 25 GB Ses You will find the value proposed by the system in the Maximum 1 50 GB Memory Limit menu Auto If Auto is set the setting is made by the BIOS This menu command depends on the device configuration SIMATIC Rack PC 647B 198 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 5 BIOS Setup 16 5 5 Advanced Menu Menu layout an Hal ri si E SATA PATA Con igureat ion an Figure 16 16 Advanced menu example SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 199 Detailed descriptions 16 5 BIOS Setup Settings in the Advanced menu HPET Support Enabled High resolution timer for multimedia enabled Core Multi on VT Feature Installed O S Plug and Play means that all modules are automatically detected and installed provided the modules support this functionality Other BIOS handles the entire Plug and Play compatibility default setting Win2000 The operating system handles the Plug and Play functions WinXP The operating system handles the Plug and Play functions Reset Yes All Plug and Play data are deleted and the configuration is Configuration initialized at the next system restart The entry is then reset to Data No System components which do not support Plug and Pla
26. Del The Restore DVD is used to restore the system partition or the entire hard disk to factory state if the system has crashed The bootable DVD contains all the necessary image files You can also create a boot disk allowing restoration via the network Read Only Memory ROM is a read only memory in which every memory location can be addressed individually The programs or data are permanently stored and are not lost in the event of a power failure The Self Monitoring Analysis and Reporting Technology SMART or S M A R T is an industry standard integrated in storage media It makes for permanent monitoring of important parameters and early detection of imminent problems Serial ATA Interface for hard disk drives and optical drives with serial data transmission rates of up to 300 Mbps Small Computer System Interface Interface for connecting SCSI devices such as hard disk drives or optical drives SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 247 Glossary Session at once In session at once the CD can be written to both with an audio session and a data session The two sessions are written to at once as in disc at once SETUP BIOS Setup A program in which information about the device configuration that is the configuration of the hardware on the PC PG is defined The device configuration of the PC PG is preset with defaults Changes must therefore be entered in the SETUP if a memory expansion new
27. Description DVI D connector of the ADD2 card for digital monitors optional or DMS59 DMS59 connector for Dual Head graphics card optional Connectors for analog audio source microphone 3 5 mm phono jack Connector for active speakers or headset 3 5 mm phono jack VGA Connection for VGA monitor MOUSE o oo Connection for a PS 2 mouse KEYBOARD Connection for a PS 2 keyboard LPT Parallel interface 25 pin COM Serial interface V 24 9 pin sub D plug ETHERNET1 2 2 x RJ 45 connectors Ethernet 10 100 1000 Mbps USB USB device connectors USB ports 1 to 4 Optional product variant PROFIBUS MPI PROFIBUS interface RS 485 electrically isolated 9 pin D sub socket optional product characteristic PROFINET CP 1616 onboard interface three RJ 45 jacks optional product version For unique labeling the LAN interfaces are numbered on the enclosure The operating system numbering may Q deviate from this SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 NO Description 3 6 Setup VGA VGA connection adapter plugged in via the graphics card DVI I DVI I connection via the graphics card Dual head adapter via DMS59 connector on dual head graphics card optional the graphics card Power supply Position of the IEC connector ae IEC connector for the AC power supply to the Rk Mea device The permitted power r
28. For other devices you need the USB drivers for your operating system DVD CD The front loader The device is switched off or the Emergency removal of the data medium does not open open close button is disabled bya 4 Switch off the device software application 2 Insert a pointed object a pin for example or an opened paper clip into the emergency extraction opening of the drive Apply slight pressure to the contact until the front loader opens Pull the loader further out The RAID software reports the RAID is not activated In this case the messages have no negative following errors influence on the device function and can be ignored e The RAID plug in failed to Acknowledge the messages load because the drive is not installed RAID is activated Re install the software from the supplied The Serial ATA plug in Documentation and Drivers DVD failed to load because the driver is not installed correctly The Intel Matrix Storage Console was unable to load a page for the following reason A plug in did not provide a page for the selected device A plug in failed to load After changing the hard disk RAID array does not have highest Set the RAID array to be first in the boot priority the system does not boot from boot priority order the RAID array After changing the hard disk The system was booted without a Reboot the system with a functioning hard disk unused is indicated for the functioning
29. Hardware Options PCI MPI DP PROFINET MAC Address Layer1 MAC Address Profinet On board Ethernet 1 On board Ethernet 1 Address On board Ethernet 1 Remote Disabled Boot On board Ethernet 2 On board Ethernet 2 Address SafeCard functions Fan Control Onboard audio Default primary video adapter Onboard Graphics IGD Physical Memory Maximum Memory Limit Current Memory Limit 3 25 GB 1 Depends on the device or CPU features 2 depending on the resource requirements of the inserted expansion modules HPET Support Disabed Core MultiProcessing Enabled RS ES Installed OS Other o G Reset Configuration Data No o Pe Legacy USB support Disabled 1 Depends on the device or CPU features 2 Depends on the CPU and operating system features 3 Disabled when device is supplied without an operating system or Windows 2000 SATA PATA Configuration Enabled Enhanced Disabled Disabled SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 215 Detailed descriptions 16 5 BIOS Setup I O Device Configuration Serial Port 1 Enabled Serial Port 2 Enabled Parallel Port Enabled ICH USB Control Sub Menu USB 2 0 Support Enabled es PCI Configuration PCI Device Slot 5 housing labeling 2 ROM scan option Enable Master Latency timer PCI Device Slot 6 housing labeling 3 PCI IRQ lines PCI IRQ line E Auto Select PCI IRQ line F Auto Select PCI IRQ line G Auto Select PCI IRQ li
30. Master example SIMATIC Rack PC 647B 188 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 5 BIOS Setup Select User to enter a user specific definition of the hard disk type Configure all the other options for example Cylinder Heads Sectors Track or other properties of the hard disk drive The parameters which you can select in this dialog are usually saved to the respective IDE drive The Auto setting in the Type field means that these values are automatically read from the drive and written to memory CD DVD ROM CD DVD ROM is connected ATAPI A removable data volume is connected Removable Select None if you have not connected a disk drive This setting reduces system waiting time Multi Sector The number of blocks sectors transferred per interrupt are defined at the Multi Transfer Sector Transfer option The value depends on the drive and should only be set by way of Auto setting at the Type field Disabled 2 4 8 16 sectors LBA Mode The Enabled setting at the LBA Mode Control enabled disabled option means Control that hard disk capacities greater than 528 MB are supported The value depends on the drive and should only be set by way of Auto setting at the Type field 32 bit I O The type of access to the drive is determined in the 32 bit I O field Disabled 16 bit access Enabled 32 bit access default Transfer Define the data transmission rate of the inte
31. Not all CD drives can read packet written CDs There are restrictions to using this method in general data transfer Interface for hard disk drives and optical drives with parallel data transmission rate up to 100 Mbps Trademark of the Personal Computer Memory Card International Association PCMCIA Designation for auxiliary cards that conform with PCMCIA specifications A PC card that has roughly the size of a credit card can be plugged into a PCMCIA slot Version 1 specifies cards of Type with a thickness of 3 3 millimeters which are designed mainly for use as external memory Version 2 of the PCMCIA specification also defines cards of Type II with a thickness of 5mm and cards of Type III with a thickness of 10 5 mm Type II cards can realize devices such as modems fax cards and network interface cards Type III cards are equipped with devices that require more space for example wireless communications modules or rotary storage media such as hard disk drives for example PC 104 PC 104 Plus PCMCIA PEG interface Two bus architectures are especially fashionable today in the industrial world PC 104 and PC 104 P us Both are standard in single board computers of the PC class The electrical and logical layout of the two bus systems is identical with ISA PC 104 and PCI PC 104 Plus Software cannot usually detect a difference between them and normal desktop bus systems Their advantage is the compact design and the resulting spa
32. PC These three sockets lead to the integrated realtime switch SIMATIC Rack PC 647B 218 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 6 CP 1616 onboard communications processor 16 6 1 2 Typical Communication Partners CP 1616 onboard as an IO controller The following diagram shows a typical application CP 1616 onboard as PROFINET IO controller on the IO controller layer The IO base controller user program runs on the PC This program accesses the functions of the 10 base user program interface Data traffic is routed via the communication processor to several SIMATIC S7 PROFINET IO devices ET 200S over Industrial Ethernet PROFINET 2 Controller Pit wth CP 1616 and O Base Controler Liser Program PM O Industrial Ethemet SIMATIC 7 ET 2005 PROFINET O Devices SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 219 Detailed descriptions 16 6 CP 1616 onboard communications processor CP 1616 onboard as IO device The following diagram shows a typical application Two PCs each with a CP as a PROFINET IO device on the IO device layer A PC with a CP as PROFINET IO controller a SIMATIC S7 400 with a CP 443 1 as PROFINET IO controller and two SIMATIC S7 ET 200S PROFINET IO devices are also connected in the network The IO base device user program runs on the IO device PC This program accesses the functions of the IO base user program interface Data traffic is
33. Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 161 Detailed descriptions 16 1 Motherboard DVI D interface via ADD card 162 DVI interface D LE ore me o of Short name Meaning input output S GND Ground S o S1 GND Ground S ES GND Ground S e NC Noted o e NC Note e 7 enD Ground S e o Nco o CT PS e e ABV Output o ND ND NC NC ND 1 5 V Output GND Ground enD Ground S e NC Note e Nc o CT e GND Output o G G 1 1 1 1 1 1 1 1 2 4 0 2 G TXCP TDMS clock Output 4 TXCN TDMS clock Output 1 0 3 5 6 7 8 9 1 3 2 2 2 2 2 SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 1 Motherboard Microphone interface X60 Microphone interface a Pinno Shortname Meaning Input output CE Short name Input output right Output Pinno A Input a GND Output Output D 1 Logic ground Output SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 163 Detailed descriptions 16 1 Motherboard 16 1 5 Internal ports Pin assignment of the internal interfaces X19 X20__ 2 SODIMM sockets 64 bit Socket for FCPGA processor Bus expansion Internal X10 Bus expansion socket used by PCI and PCle bus signals Power supply Internal X9 4 pin 12 V ATX power connector CPU VRM supply Fan monitoring Internal X130 Power supply fan monitoring 8 pin pin header Flo
34. Technical Reference MSPress No 934 or Microsoft Windows Server 2003 Planning Server Deployment for Windows Server 2003 Technical Reference MSPress No 420 These manuals contain specific information for administrators who install manage and integrate Windows in networks or multi user environments Information for systems with RAID controllers optional Unknown additional controllers must be made known to the Windows operating system 1 Press F6 key within the startup sequence and follow the on screen instructions In the next installation phases you are prompted several times to insert a floppy disk which contains the missing RAID driver The driver is available on the included Documentation and Drivers CD in the Drivers RAID Intel directory 2 Copy the corresponding driver to a blank formatted floppy disk Connect a USB FD drive to the device 3 After the message to press the F6 key select the driver Intel R 82801GR GH SATA RAID on the screen in a selection window To display the proposed list completely you may need to scroll down with the arrow keys SIMATIC Rack PC 647B 124 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 77 2 Reinstalling the software 11 2 4 Setting up the language selection by means of the Multilanguage User Interface MUI Preinstalled languages such as German French Spanish or Italian can be set up directly Run MUISETUP EXE from Recovery CD 2 to install additional la
35. Type SJT with three leads min 18 AWG conductor cross section max length 4 5 m parallel grounding plug 15 A min 125 V 240 VAC power supply Use a flexible power cord which is approved to UL and CSA and which has the following features Type SJT with three conductors min 18 AWG conductor cross section max length 4 5 m and tandem grounded connector 15 A min 250 V Steps for connecting the device to mains Connect the power plug PSI San 2 Connect the power cable to the socket and A th FE AZ IE 7 52 tth The yellow power LED standby on the front OAN 7 0A 60Hz turn on the power switch if present 3 5A 50Hz panel of the PC lights up SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 33 Connecting 6 2 Connecting the device to power Secure the power plug You can secure the power plug in order to avoid unintentional disconnection of the power cord Steps for securing the power plug 1 Loosen the screw on the power supply I vg T ecrit unit we h a onana ANT E 110 127V 7 04 GOHz 200 240V 3 5A SIMATIC Rack PC 647B 34 Operating Instructions 04 2009 A5E02147327 02 Connecting 6 3 Equipotential bonding 6 3 Equipotential bonding A low impedance ground connection improves the discharge of interference generated by external power cables signal cables or cables for I O modules to ground Equipotential bonding terminal The equipotential bonding terminal
36. a removable rack Remove the three screws on the side Remove the two screws to the left of the drive bay Lift the drive bay slightly push it towards the power supply and then lift it completely out of the device Detach all cables from the drives When removing cables hold the connector and not the cable SIMATIC Rack PC 647B 88 Operating Instructions 04 2009 A5E02147327 02 Expansions and parameter assignment 70 5 Installing drives Removing the removable rack How to remove a removable rack Remove the four screws two on each side with which the removable rack is secured to the drive bay Remove the removable rack from the drive bay Installing the removable rack How to install a removable rack Push the removable rack into the drive bay from the front Secure the removable rack with the four screws two on each side to the drive bay Connect the cables again Install the drive bay again SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 89 Expansions and parameter assignment 70 5 Installing drives Removing a drive from the removable rack How to remove a drive Turn the locking switch to the OPEN position Press on the marking or press the release in the direction of the arrow so that the lever on the hard disk cartridge comes out Pull the lever out until you feel the hard disk cartridge release and pull it out completel
37. able to boot from the RAID system you must place this first in the list of bootable sources in the BIOS Boot setup menu Otherwise the system will boot from the hard disk you have just installed and the message Operating system not found will be displayed SIMATIC Rack PC 647B 54 Operating Instructions 04 2009 A5E02147327 02 Commissioning 7 4 Notes on operation Integrating a new hard drive Select the Rescan for Plug and Play Devices command to find and indicate the new HDD You can also choose to reboot the device In this case the RAID software automatically integrates the new HDD and synchronizes the RAID system e Intel R Matrix Storage Console Fis Yew ON Hein Create RAID Volume Create RATO Yoklama From Bxishing Hand Drive Roce Res care Por Piss dnd Play Deities ey Verres F1 Vokenel AMD Hard Drives en Midgang Hard Dire amp Pet 2 ST BEA a Urad Posts Pod Unused Port 1 Uried Pali Unused Figure 7 6 Example If you have shut down and restarted the system without installing a functioning new hard disk unused will be displayed for the corresponding SATA port In this case you will need to shut down the system again and boot with the functioning hard disk The new hard disk is then assigned to a SATA port and can be included in the RAID array SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 55 Commissionin
38. an QD ee dre de ed ie de D 4 1 DAUM SO OU eats ese cee te cine ne nee rnc tse mesg ee ee vee sm ates cee tse ease tee E Sener daieeeenteMeteeoecosee 4 2 Unpacking and checking the delivery unit ss 26 4 3 Ambient and environmental conditions ss 28 4 4 PCS OU COI adc ae eg ar se tne vee de ws epee eerie ase ae eee tee ease 28 5 MSN a E eaeseceety ceeteeaee 29 5 1 Installing the device sic vinctetincisacencraciesecivan ea naienas tes tianiswles decaicnnaaletibianudivielunaneheieanwied salen oe tacos auanebe anes teu sananacetenehins 29 6 CONNEC serea EE aes a E EE E A ses qurenduauimedentsieasidisneensoe ewes 6 1 Connecting peripherals ccc cc eceeccccceececceeeeeeeeceeceececeeseeeeeceaeeeseeueesseeessaeeessaeeeseueeesseegeeeseneeess 6 2 Connecting the device to power sise 6 3 Eg ipo ten al DOMAINE ee ee ennui e ea i aa 35 6 4 Connecting PROFINET strain relief ss 36 7 COMMISSION ee en a E 39 7 1 Requirements for COMMISSIONING ccccseeccceeeeeeeeseseeeeaeeeeeeeseeeeeessaeeeeeeseeeeesseeeeeessaeeeeesaneeeeeseeeas 39 7 2 Initial Commissioning Initial Startup sise 40 1 3 Windows XP Vista Security Center sise 7 4 Notes on Operaio Ra en ease ee ne 42 7 4 1 Compact Flash card optional sise SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 OO Table of contents 10 11 7 4 2 OVO DUOT seren canine Stet crn tg ecient Stele E re pe aioe ances toe mre toin ems Se ese
39. comes out SIMATIC Rack PC 647B 46 Operating Instructions 04 2009 A5E02147327 02 Commissioning 7 4 Notes on operation Steps for replacing the hard disk 4 Pull the lever out until you feel the hard disk cartridge release and pull it out completely 5 Loosen the four screws on the base of the cartridge 7 Remove the hard disk from the cartridge Always replace the defective disk with a new one of the same type and capacity Take care not to touch the contacts Secure the hard disk with the four screws on the base of the cartridge Only use the original screws SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 47 Commissioning 7 4 Notes on operation Steps for replacing the hard disk 9 Close the lever of the hard disk cartridge again 10 Return the locking switch to the LOCK position You can hear clearly when the removable rack is locks into position Page Page bO about the recovery of the RAID system is available in the section RAID system SIMATIC Rack PC 647B 48 Operating Instructions 04 2009 A5E02147327 02 Commissioning 7 4 Notes on operation 7 4 4 2HDD system optional When the device ships the second hard disk is connected to SATA port 2 This hard disk drive is not set up This gives you the option of backing up your data to this hard disk For information on hard disk capacities refer to your order documentation Booting from
40. connector Low iad e directive LPT1 M Memory 152 Memory addresses Assignment 182 Memory Cache Memory configuration Memory expansion 75 Memory modules Installing Removing Microsoft Windows Product Key 26 Modules Installing Monitoring DiagMonitor 63 Fan Safecard On Motherboard 67 Status displays Temperature Watchdog Watchdog Monitoring functions Monitoring software Motherboard External interfaces 155 Internal interfaces 164 Position of the interfaces Removal Technical features 152 SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Index Mounting holes 29 Mouse N NDIS device driver Noise emission O On off button 18 19 Online ordering system 60 Open Device Operating system 16 Initial commissioning Installing 123 Updates 130 Windows 2000 Windows Vista 126 Windows XP Operator panel Installation 175 Removal 111 Removing Order no Output voltage P Partitioning the hard disk 122 Partitions Hard disks Set up Password 208 PCI configuration 204 PCI Devices 205 PCI interface PCI IRQ Line amp PCI modules 78 PCI riser card PCle x4 bus module 171 PEG interface PEG riser PEG riser card PIC mode Pin assignment Operator panel Pin assignment of the interfaces on the motherboard COM2 POST Codes 253 Index Power meet E Power Good Si nal 147 Power LED Power requirements 14
41. dialog fields that follow A help function is integrated in the software as support CAUTION Ensure that the loader file you are using for the update is suitable for the version of firmware on your module If you have any doubts contact your local Siemens consultant CAUTION Be aware that aborting the loading process may result in an inconsistent state in your module You can find additional detailed information about the individual loader variants in the integrated help SIMATIC Rack PC 647B 222 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 6 CP 1616 onboard communications processor NOTICE When loading the firmware or commissioning the module be aware that the CP 1616 onboard takes five MAC addresses always in direct sequence The first two are shown in the BIOS Cr1616 onboard Example The lowest address is for the layer 2 communication The second is for Ethernet PROFINET communication SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 223 Detailed descriptions 16 6 CP 1616 onboard communications processor 16 6 3 Further actions in STEP 7 NCM PC Configuring Your PC is now ready although you still have to configure the SIMATIC NET communication software The rest of the procedure is described in the Commissioning PC Stations manual on the Windows PC that also contains STEP 7 NCM PC Start gt Simatic gt Documentation gt English gt Com
42. low profile removable rack or e 2x 3 5 in vibration damping drive bay e 1x optical drive slimline Slots for expansion cards e Alternative 2x PCI long or 1x PCI long 1x PCle x4 long e 1x PCI Express x16 long Graphics e Onboard Intel GMA950 graphics controller 2 D and 3 D engine integrated in chipset Dynamic Video Memory Technology uses up to 128 MB of RAM Max 1280x1024 at 100 Hz 32 bit color depth Max resolution 2038x1536 at 75 Hz 16 bit color depth e inPCle x16 slot optional PCle x16 graphics card dual head 2 x VGA or 2 x DVI 128 MB RAM Up to 2048 x 1536 pixels at 75 Hz 32 bit color depth Interfaces PROFIBUS MPI 12 Mbps isolated potential compatible to CP 5611 optional 2x 10 100 1000 Mbps two RJ 5 Wake on LAN and Remote Boot supported PS 2 Microphone Line out Headset SIMATIC Rack PC 647B 14 Operating Instructions 04 2009 A5E02147327 02 Description 3 5 Features General features Power supply 100 VAC to 240 VAC wide range with short term power failure backup in accordance with NAMUR Max 20 ms at 0 85 rated voltage The modules should not occupy more than one slot Monitoring functions Temperature e Overshoot undershoot of permissible operating temperature e Messages can be evaluated by the application program Fan e Speed monitoring e Messages can be evaluated by the application program Watchdog e Monitoring of program execution e Monitoring time can be parameterize
43. master modules is determined by this module 0020H to OOEQH These settings define the maximum number of active PCI clock cycles according to the set value You should only use a value different from the default if required by the module or its application BIOS labeling Housing labeling PCI Device Slot 5 PCI Device Slot 6 SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 205 Detailed descriptions 16 5 BIOS Setup PCI IRQ line field PCT IRU line E Figure 16 21 PCI IRQ line field Auto select Plug and Play mechanism in BIOS selects unassigned interrupts and allocates them to the PCI devices This function only affects APM systems in PIC mode for example RMOS DOS 3 4 5 7 10 11 The selected PCI IRQ channel is assigned permanently to the selected interrupt You should only select this setting if it is required in the documentation of your application If the PCI IRQ line is marked with an asterisk due to the assignment the selected IRQ is being used by another device You per en hen_need to disable this The 120 of the interrupts can be found in the section Interrupt assignments assignment Page 180 CAUTION a resource conflict occurred If you save the settings although a resource conflict is indicated this will cause problems when you boot In this case you must remove the CMOS battery Example If you have assigned IRQ 3 of the PCI IRQ line E you will need
44. modules or a new drive are added to the hardware configuration SSD Solid State Drive STEP 7 Track at once Troubleshooting V 24 interface A Solid State Drive is a drive that can be installed like any other drive it does not contain a rotating disk or other moving parts because only semiconductor memory chips of similar capacity will be used This design makes SSDs more rugged provides shorter access times and low energy consumption Programming software for the creation of user programs for SIMATIC S7 controllers In track at once recording a CD can be written to in bits in several sessions if the CD was not closed Error cause cause analysis remedy V 24 is a standardized interface for data transfer Printers modems and other hardware modules can be connected to a V 24 interface Wake on LAN WoL Warm restart 248 Wake on Local area network This function allows the PC to be started via the LAN interface The restart of a computer after a program was aborted The operating system is loaded and restarted again The CTRL ALT DEL hotkey can be used to initiate a warm restart SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Glossary WLAN Wireless LAN is a local network that transmits data via radio waves infrared light or another wireless technology Wireless LAN is mainly used for mobile computer applications in office or factory environments SIMATIC Rack PC 647B Operating
45. networks Wake on LAN and Remote Boot are supported The integrated Ethernet interfaces 10 100 1000 Mbps can also be used for communication and data exchange with programmable controllers such as SIMATIC S7 This functionality requires the SOFTNET S7 software package The optional electrically isolated PROFIBUS interface 12 Mbps can be used to interconnect distributed field devices or for coupling to SIMATIC S7 The SOFTNET for PROFIBUS software package is required for coupling to S7 automation systems CP 1616 onboard allows you to connect industrial PCs to Industrial Ethernet Only one CP 1616 module can be installed in a PG PC You will find detailed information in the next n PROFINE P P 1616 onboard Device driver CP 16xx sys The device driver allows you to use the Windows network protocol for the optionally available CP 1616 onboard Ethernet PROFINET controller on SIMATIC PCs In Windows the PROFINET interface will act like a 100 Mbps Ethernet interface with a MAC address when you use this driver The three RJ 45 jacks are connected to each other via switch The drivers and documentation can be found in the user manual on the supplied Documentation and Drivers CD PROFINET IO application You can create run or configure PROFINET IO applications with the Development Kit DK 16xx PN IO It must be installed in addition to the CP 16xx sys device driver This kit and the documentation is available free of charge at
46. packing material Keep it in case you have to transport the unit again e Please keep the documentation in a safe place It is required for initial commissioning and is part of the device e Check the delivery unit for any visible transport damage e Verify that the shipment contains the complete unit and your separately ordered accessories Please inform your local dealer of any disagreements or transport damage e Please inform Siemens AG by means of the enclosed SIMATIC IPC PG quality control report form Noting down the device identification data The device can be clearly identified with the help of this identification data in case of repairs or theft Enter the following data in the table below e Serial number The serial number S VP is located on the rating plate inside the front door Rack PL 6478 ADs LISTED la TE 60E9 CE X SVP JL This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference vse received including interference that may cause undesired operation This Class B digital apparatus ee ee complies with Canadian ICES 003 Cet appareil num rique de La classe B est conforme la norme Made in Germany NMB 003 du Canada Figure 4 1 Rating plate e Order number of the device SIMATIC Rack PC 647B 26 Operating Instructions 04 2009 A5E02147
47. panel 16 3 1 Operating panel Layout and function The operator panel is interconnected with the motherboard using a 26 pin connecting cable Operator panel Item Description 9 pole pin header Connection to the motherboard Reset button Single pole pushbutton On off pushbutton Single pole pushbutton _ only the top USB contact is used External reset connector SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 175 Detailed descriptions 16 3 Operator panel 16 3 2 Pin assignment of the OP connectors External Reset type JST B2B PH SM3 TB Pinno Shortname Meaning Input output PWR Good External reset IO low max 30 mA 2 ES EE PS O The device is reset when pins 1 and 2 for example by means of a pushbutton are short circuited It remains in this state until the short circuit is cleared Note Contact Customer Support or the Repair Center for detailed information on pin assignments of the interfaces SIMATIC Rack PC 647B 176 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 4 System resources 16 4 System resources 16 4 1 Currently allocated system resources All system resources hardware addresses memory configuration allocation of interrupts DMA channels are assigned dynamically by the Windows OS depending on the hardware configuration drivers and connected external devices You can view the current configuration of system
48. rack 88 10 5 3 Installing and removing drives in the vibration damping drive Day cccsecceeeeeceeeeeeeeeeaeeees Service and maintenance cccccessccceeseeeceseecueeeceasecceasecenaeeeceueecesasecesaeeessueeeseaseeesagecessesageeetaneessaages 11 1 Removing and installing hardware components DO DD INES a dence E a ao D OM PrENENINE AI RAC 0 TS RSC II MORE ne ie es et ee mn ion 97 11 1 4 Replacing device ANS a nee a vind drastic nes asso nn eee me en tan 99 11 1 5 Replacing the backup battery nn 11 1 6 Removing the power supply module 11 1 7 Removing the PCle graphics expansion card PEG riser 109 1118 OR OM OP ee aa O ie oi ao 111 11 1 9 Removing the CompactFlash slot 11 1 10 Removing the motherboard iii 1 1 1 11 Processor replacement liens dter assiettes Reese ee 116 11 2 Reinstalling the software iii 11 2 1 General installation procedure is 11 2 2 Restoring the Factory State of the Software Using the Restore DVD ccceeeeeeeeeeeeeeeees Wd s MOUS TOO MONS D eee ae 121 11 2 3 1 Setting up partitions for Windows XP and Server 2003 operating systems SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 12 13 14 15 16 Table of contents 11 2 3 2 Installing Microsoft Windows operating systems nnnnnannnnnennnnsnnnnnsnnnnnnnnnrnnnrnnrsn
49. routed via the CP 1616 onboard communication processor to a PC as PROFINET IO controller or an S7 400 automation system with CP 443 1 over Industrial Ethernet PROFINET 1O Controller S7 400 with CP443 1 Advanced PC with CP 1616 and i mT IO Base Controller A Wil User Program WU PN 10 Industrial Ethernet PC with CP 1616 and IO Base Device User Program ET 200S PROFINET 10O Devices SIMATIC Rack PC 647B 220 Operating Instructions 04 2009 A5E02147327 02 16 6 2 Detailed descriptions 16 6 CP 1616 onboard communications processor Firmware loader Scenario for using the firmware loader Description Firmware The CP 1616 onboard is supplied with the latest version of the firmware If new functions become available due to product development you can make them available by performing a firmware download This section will familiarize you with the application area and use of the firmware loader You can find additional detailed information about the individual loader variants in the integrated help of the program This refers to the system program in the SIMATIC NET modules Application area for the firmware loader Installation Loader files The firmware loader enables you to reload new firmware releases to SIMATIC NET modules It is used for e PROFIBUS modules e Industrial Ethernet modules e Modules for gateways for example IE PB link The firmware loader is available on your PG PC und
50. service life of Compact Flash cards take care that the writing to the cards is kept to a minimum For example you can do this by ensuring that e Swap files of the operating system and application are not located on the Compact Flash card e Cyclic writing is avoided Operating systems such as MS DOS and Windows XP Embedded allow this for example The Enhanced Write Filter EWF can be used with XP Embedded for example This minimized the number of write accesses to the Flash drive or avoids it entirely SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Commissioning 7 4 Notes on operation Flash drive functions A Flash drive or a Compact Flash card consists of Flash memory chips An intelligent controller integrated in the flash drive manages the flash memory This optimizes the use of the Flash memory to achieve a maximum service life The service life of a Flash drive depends in part on the following factors e Type of file Executable files EXE are usually only written once and stays at the same storage location e The number of writes within a given time the less the better Comparison of Flash drive and hard disk drive service life Examples of the service life for a Flash drive With a Data logger function a 4 KB file is written to a 1 GB Compact Flash card every 5 seconds The cluster size is 4 KB in this case Due to the file segmentation the file is always written to another location on
51. sources For information about installation of SIMATIC software packages refer to the corresponding manufacturer documentation Contact the manufacturer to obtain updates of drivers and application programs you purchased from third party vendors NOTICE Before you install new drivers or operating system updates for Windows MUI versions set the default language to US English in the regional settings for menus and dialogs SIMATIC Rack PC 647B 130 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 11 2 Reinstalling the software 11 2 10 Data backup 11 2 10 1 Creating an image Data backup in Windows Siemens recommends using SIMATIC PC PG Image Creator to generate backup copies of your data This tool provides comfortable and efficient functions for backup and restoring the full content of Compact Flash cards of HDDs and of individual partitions images The software can be ordered from the catalog and from Siemens online ordering system Industrial Automation and Drive Technologies http mall automation siemens com For detailed information about SIMATIC PC PG Image Creator refer to the corresponding product documentation SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 131 Service and maintenance 11 2 Reinstalling the software 11 2 11 CP 1616 onboard NDIS device driver Read the information in the description Installation_CP16xx pdf document on the supplied Documentat
52. the following Internet address DK 16xx PN 10 development kit http www automation siemens com net html_00 produkte 040_cp_1616_devlopkit htm SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 59 Integration into an Automation System 8 1 Integration SIMATIC NET You can create operate and configure SIMATIC installations using this software package You will find this information on the SIMATIC NET Manual Collection CD The software package and the documentation are not parts of the development package Additional information You will find additional information in the catalog and th e Siemens online ordering Industrial Automation and Drive Technologies http mall automation siemens com SIMATIC Rack PC 647B 60 Operating Instructions 04 2009 A5E02147327 02 Integration into an Automation System 8 2 PROFINET PROFINET CP 1616 onboard The basic characteristics of the PCS 1616 onboard are e Optimized for PROFINET IO e With Ethernet realtime ASIC ERTEC 400 Three RJ 45 jacks for connecting terminal devices or addition network components e Integrated 3 port real time switch e Automatic hardware detection CAUTION Only one CP 1616 can be installed in a PG PC If you want to use an additional CP 1616 module the CP 1616 onboard option must be disabled in the BIOS Setup Additional documentation on PROFINET Get an overview of the information available on the topic of PROFINET D
53. values if you have modified the technical configuration your device or if a fault occurs when the unit is powered up SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 183 Detailed descriptions 16 5 BIOS Setup 16 5 2 Starting BIOS Setup Starting BIOS SETUP Run SETUP as follows 1 3 184 Reset the device warm or cold restart With the default setting of your device the display shown below appears following power on for example PhoenixBI0S 4 0 Release 6 0 cHE FirstBl05 Desktop Pro A5E02235583 E5009 Copyright 1985 2004 Phoenix Technologies Ltd All Rights Reserved OLARIIC Rack PC 6418 Profinet Version L11 01 06 5 CPU Intel R Celeron R A CPU 440 PE 1 866Hz 10154 System RAM Passed 1024K Cache SRAM Passed Sustem BIOS shadowed Video BIDS shadowed ATAPI CD DUD ROM Optiarc DUD RW AD 590A Fixed Disk 0 5142 15 Fixed Disk 1 ST3250820AS House initialized Press lt F gt to enter SEIUP or lt ESCS to enter Hoot Menu Figure 16 3 Starting BIOS Setup On completion of the POST BIOS gives you the opportunity of starting the SETUP program The following message appears on the screen PRESS lt F2 gt to enter SETUP or lt ESC gt to show the Boot menu Press the F2 key as long as the BIOS prompt appears on the screen SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 5 BIOS Setup 16 5 3 BIOS Setup menus The various men
54. 09 A5E02147327 02 157 Detailed descriptions 16 1 Motherboard PROFIBUS MPI interface X600 158 PROFIBUS MPI interface 1 a rae FN 5 fy WY A NT w le 9 6 j NS a S D 4 Input output Short name Notused o e o LTG_B Signal line B of MPI module Input output RTS_AS RTSAS control signal for received data Input stream The signal is 1 when the directly connected AS is sending P5 EXT P5EXT power supply 5 V of the 5 V power Output supply The current load of an external consumer connected between P5EXT and M5EXT may not exceed the 90 mA Not used LTG_A Signal line of the MPI module Input output RTS_PG RTS output signal of the MPI module The Output control signal is 1 when the programming device is sending Shield on connector casing 1 Optional product feature 5 M5EXT M5EXT return line GND of 5 V power supply Output The current load of an external consumer connected between P5EXT and M5EXT may not exceed the 90 mA SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 1 Motherboard PROFINET LAN X1 Port P1 P2 P3 PROFINET interface 1 2 3 4 51 7 81 S SIMATIC Rack PC 647B 8 Short name Meaning Inputt output RD Receivedata int o SYMR internal 75 Ohm terminating resistor Shit LED 1 Lit green link EL LED 2 Lights up yellow actvi
55. 1EF_ 120 Notused S 01F0 01F7 Primary EIDE channel Switchable in ES then free LO1F8 ONFF f8 Notused o 0200 0207 e Reserved for game port ooo o 10208 027 224 Notused ozs over 8 _ Reseved 02F8 02FF COM2 Switchable in Setup Sos free 10300 0341F 32 Notused o C pe J SIMATIC Rack PC 647B 178 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 4 System resources I O address hex LS 0330 033F 0340 0360 0370 0372 0376 0378 037F 16 a 0380 Not used 03B0 Graphics 8 ei 6 Not used Not used Not used SOM Not used Secondary EIDE channel LPT 1 Switchable in Setup then free 03BC Reserved 03C0 03E0 03E8 03F0 03F6 03F7 03F8 O3FF Dynamic range resources are managed by means of Plug and Play functionality 0400 0777 888 Not used 0778 077F 8 ECPLPT 128 d ae Graphics Not used Reserved Standard floppy disk controller Disabled in the BIOS Primary EIDE channel Disabled in the BIOS Switchable in Setup then free Standard floppy disk controller COM1 0780 O7FF Not used 0800 O80F Fixed Fixed Fixed ACPI communications range 888 128 16 0810 PCI configuration index OCFC PCI configuration data 0D00 Not used OFOO OF4F 80 _ Super lO OF50 Not used 1000 Used internally 1180 Used internally 1800 Used internally 8800 SATA RAID Controller 8C00 Not used for SATA RAID 8870 PATA RAID Controller 8898 Not use
56. 27 02 Dimension drawings 15 1 Dimensional drawing of the device 481 4 8 2 18 95 465 0 32 18 30 429 9 16 92 F 28 5 Units of measurement Lu Inch Figure 15 1 Dimension drawing of the SIMATIC Rack PC 647B SIMATIC Rack PC 647B 149 Operating Instructions 04 2009 A5E02147327 02 Dimension drawings 15 2 Dimensional drawing for the use of telescopic rails 15 2 Dimensional drawing for the use of telescopic rails Below you will find the dimensions of the telescopic rails from the Rittal company e Type RP 3659 180 for 600 mm cabinet e Type RP 3659 190 for 800 mm cabinet 34 83 100 100 100 Units of mm measurement Inch Figure 15 2 Dimensional drawing for the use of telescopic rails 15 3 Dimensional drawings for installation of expansion modules 312 12 28 DIMA mm Dimensions inch Figure 15 3 Maximum mountable PCI PCle module shown without slot bracket and retainer PPh PCIe Meaning o DIM A mm inch 106 68 4 2 111 15 4 38 Lower edge of module to upper edge of module SIMATIC Rack PC 647B 150 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 1 Motherboard 16 1 1 Structure and functions of the motherboard Core components of the motherboard processor and chipset three slots for memory modules internal and external interfaces Flash BIOS and the backup battery b rar M ri j ja a k i A em a L ID at
57. 27 02 83 Expansions and parameter assignment 10 4 Installing expansion modules How to install an expansion module PCI PCle format Secure the card retainer with the knurled screws Push the slider through the guide slot until it is seated firmly on the module Note The securing mechanism is designed so that the slider element can only move in the direction of the module If you want to remove the slider element release the card retainer and pull out the slider element towards the inside SIMATIC Rack PC 647B 84 Operating Instructions 04 2009 A5E02147327 02 Expansions and parameter assignment 10 4 Installing expansion modules How to install an expansion module PCI PCle format 5 Remove the excess part of the slider element by cutting the slider element on the upper edge of the holder with sharp side cutter Do not leave any remnants jutting out Push the power connector firmly into the socket again Make sure that the latch engages Install the bus frame EA For of how to do this ction SS and EIT the bus frame Page 79 SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 85 Expansions and parameter assignment 10 4 Installing expansion modules Notes on the allocation of resources 86 Only two exclusive interrupts are available for PCI PCle modules due to the large functional scope of the motherboard If the new expansion modules requ
58. 327 02 Application planning 4 2 Unpacking and checking the delivery unit e Ethernet address The Ethernet address of the device is available in BIOS Setup F2 function key at Info gt F1 function key gt LAN Address e Microsoft Windows Product Key on the Certificate of Authenticity COA The COA label is attached to the inside of the front door You may need the Product Key in case you reinstall the operating system Windows XP Pro for Embedded Systems Siemens i l _Procfotixense Certificate of Authenticity G82 00004 Microsoft RE a ss uw Figure 4 2 COA label Order no 6AG4112 0 Microsoft Windows Product Key D Device equipment The device equipment is listed on the inner side of the front door SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 27 Application planning 4 3 Ambient and environmental conditions 4 3 Ambient and environmental conditions When you plan your project you should make allowances for e Observe the climatic and mechanical environmental conditions in the technical data in your operating instructions e Avoid extreme ambient conditions as far as possible Protect your device against dust moisture and heat e The device is designed for use in normal industrial environments to IEC 60721 3 3 pollutant class 3C2 for chemical influence 3S2 for sand and dust SIMATIC Rack PCs may not be operated in severe environments which are sub
59. 45 Bus module 3 slots 1x PCI 1x PCle x16 1x PCle x4 Drives Slot for Compact Flash card DVD burner slimline Read DVD ROM Single Layer 8x Dual Layer 6x DVD R R Single Layer 9x Dual Layer 6x DVD RW RW 8x DVD RA 5x CD ROM CD R 24x CD RW 24x Write DVD R 8x DVD RW 8x DVD R 8x DVD RW 6x DVD R9 DL 6x DVD R DL 2x CD R 24x CD RW 24x Hard disks 3 5 SATA Installation in removable rack or vibration damped e 80GB e 160 GB e 2x 160 GB e RAID1 2 x 160 GB mirror disks Graphics controllers e Add2 card 1x DVI D e PCle x16 graphics card dual head 2x VGA or 2x DVI D Operating system Preinstalled supplied on Restore DVD e Windows XP Professional MUI e Windows Server 2003 MUI e Windows Vista Ultimate MUI Multi language User Interface 5 languages German English French Spanish Italian SIMATIC Rack PC 647B 16 Operating Instructions 04 2009 A5E02147327 02 Description 3 5 Features Windows Vista Chinese eno Languages that can be installed from the service pack CD DVD Russian SE EE Korean x Chinese simplified PK Optional expansions SIMATIC PC Software tool for monitoring local and remote SIMATIC DiagMonitor SW PCs Watchdog Temperature Fan speed Hard disk monitoring SMART RAID status System Ethernet monitoring Heartbeat SIMATIC PC Software tool for saving data locally Image Creator SW SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 17 De
60. 5E02147327 02 Specifications 14 1 General specifications General specifications DS 6AG4112 0 for details refer to the ordering documentation Dimensions 430 4 x 88 1 x 444 4 WxHxD in mm Detailed dimensional specifications can be found in the Dimensional drawing of the 149 section Weight min 10 kg max 14 kg Supply voltage Vn 100 240 V AC 15 10 wide range with short term power failure backup in accordance with NAMUR Input current AC Continuous current up to 7 A during startup up to 30 A for the duration of 5 ms Line voltage frequency 50 to 60 Hz min 47 Hz to max 63 Hz sinusoidal Transient voltage interruption min 20 ms at 0 85 Un max 10 events per hour min recovery time 1 s Approx 240 W maximum at 70 efficiency Current delivery DC 5 V 30 A 3 3 V 28 A max accumulated power 160 W 12 V 15 A 12 V 0 5 A 5 V 0 5 A 5 Vaux 2 A Maximum accumulated power of all voltages 170 W Noise emission lt 45 dB A at 25 C to DIN 45635 ODDs are not in operation Degree of protection IP41 at the front and IP20 at the rear to IEC 60529 Dust protection With the front door closed according to IEC 60529 Filter class G2 EN 779 99 of particles gt 0 5 mm are filtered Pollution gas EN 60721 3 3 1995 class 3C2 Sulfur dioxide and hydrogen sulfide class 3C3 Safety Protection class Protection class according to IEC 61140 Safety regulations IEC 60950 1 EN 60950 1 UL 60950 1 CSA C22 2 No
61. 6 Power supply l 164 Connecting Power supply AC power suppl Power supply unit 18 Removing Processor 1152 Installing Removing 116 PROFIBUS MPI ri PROFINET 59 6 PROFINET pa prk modules 78 R RAID controller software RAID Level 1 51 RAID system 50 Management functions 51 51 RAM RAM expansion Rating plate Real time projection pH 41 Rear view Recovery Windows Vista Recovery CD Recovery functions Removable rack Installing Removing Bus board 109 Drive bay 88 93 Fan Motherboard Power suppl unit 107 Processor Repairs 9 95 Replacing Battery 254 Replacing ante Reset on f e Restart 40 Restore DVD RJ 45 Ethernet 120 ed S Safecard On Motherboard Temperature monitoring Safety instructions 9 Safety A SATA SCSI interface Secure the power plug Serial number SIMATIC NET Slots 14 Software SOM Startup Error messages Status displays FAN ES FAN 23 POWER PROFIBUS MPI 22 TEMP WATCHDOG 23 Strain relief Ethernet cable 36 Summary Screen 193 Supply voltage 33 System BIOS System partition 120 System resources I O address allocation 178 178 T Telescopic rails Installation Specifications TEMP Temperature Temperature monitoring 64 Third party modules 140 Transport Troubleshooting FAQs SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 U Updates Operating syst
62. 61000 6 2 2005 immunity Electrical isolation within the safety extra low voltage circuit SELV 1 Mechanical interference must be safely excluded within the burning operation 2 Restrictions when HDDs are mounted in exchangeable racks mechanical stress must be safely excluded 3 The two flashing red LEDs indicate that the RAID system is being synchronized Both red LEDs are lit if the monitoring software was unable to locate the faulty HDD It may be possible to locate this HDD using the RAID software See section RAID system Page 50 4 For unique labeling the LAN interfaces are numbered on the housing The numbering by the operating system may deviate from this 9 Interfaces supplied as optional 6 For operation at higher altitudes derating is required according to the altitude compensation factors specified in EN 60664 1 table A 2 or the maximum permissible ambient temperature must be reduced by 3 5 K 500 m SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 145 Specifications 14 2 Power requirements of components maximum values Note Check the ESD Guidelines Page 231 The specifications apply only when e The devices is in correct working order e The fan cover and filter mat are installed e The front door is closed 14 2 Power requirements of components maximum values Base system Component Motherboard aa a fosa 0 03A 034 Dual Core processorwithheatsink joa foa 23a
63. 647B Operating Instructions 04 2009 A5E02147327 02 180 Detailed descriptions 16 4 System resources PCI PCle cards and the on board PCI PCle devices require PCI interrupt channels These interrupt channels can be shared and are plug and play compatible that is several devices can share the same interrupt The IRQ is assigned automatically PCI interrupt channels must be derived from the PIC interrupt pool that is PCI modules also use PIC resources These IRQ channels are assigned automatically The Host PCI IRQ channels A to H are permanently assigned in APIC mode These default settings cannot be modified The host PCI IRQ channels A to H in PIC mode are assigned automatically by the BIOS The assignment can be changed by disabling functions You can also assign free IRQs to the host PCI IRQ line in the BIOS menu PCI Configuration SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 181 Detailed descriptions 16 4 System resources 16 4 2 3 Memory address assignments PCI VGA modules can be operated with expansion ROM up to 48K Address sis Size Description of the basic function Possible alternative 0000 0000 0007 FFFF 512K Conventional system memory 0008 0000 0009 F7FF 127K Conventional system memory extended 0009 F800 0009 FFFF EE XBDA extended Bios Data Area st 000A 0000 000A FFFF VGA graphics refresh memory Shared SMM for power management OOOB 0000 000B 7FFF SW graphics
64. 80 PCIEX16_RX_P 0 3 ak Pin assignment of the PCI PCle interface PCle X16 socket X10 Signal Pinno Pinno Siona o POTG Be ae POINTN PSV PCILREQ NG B9 a9 PCLGNT_N A e A1 2 D _N 1 _N 2 PCI_AD 31 GN SIMATIC Rack PC 647B 168 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 1 Motherboard Signal PCI_AD 27 B21 O21 PCI_AD 26 PCI_AD 25 B22 A22 N P3V3 B23 A23 PCI_AD 24 PCI_CBE_N 3 B24 A24 PCI_AD 23 B25 A25 P3V3 N B26 A26 PCI_AD 22 PCI_AD 21 27 A27 PCI_AD 20 PCI_AD 19 B28 A28 GND P3V3 B29 A29 PCI_AD 18 PCI_AD 17 B30 A30 PCI_AD 16 PCI_CBE_N 2 B31 A31 P3V3 GND B32 A32 FRAME IRDY B33 A33 GND P3V3 B34 A34 TRDY DEVSEL B35 A35 N GND B36 A36 STOP PLOCK B37 A37 P3V3 PERR B38 A38 SMB_CLK1 Signal lo z UJ G J i gg O PLOCK O O O OPERU YO B39 39 SMB_DAT1 B40 A40 GND B41 A4 PAR GND B44 A44 PCI_AD 12 B45 A45 PCI_AD 11 PCI_AD 8 B48 A48 PCI_CBE_N 0 PCI_AD 7 B49 A49 PCI_AD 3 B52 A52 GND GND B53 A53 PCI_AD 2 P5V B56 A56 P5V P5V B57 A57 GND B60 A60 GND B61 A61 oO B62 A62 GND SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 16 Cc Detailed descriptions 16 1 Motherboard 170 Signal Pinno _ Pinno _ Signal o n c B63 A63 PCIE_TX_P G G PIE AK PO parte N N N PCIE1_ECLK N N N N N GND TX P 1 ND ND D a D RXN ND ND RX P RXN ND
65. A5E02147327 02 Functions 9 3 Watchdog WD 9 3 Watchdog WD Function WD reactions The watchdog monitors program execution and reports a program crash to the user by means of various reactions After POWER ON of the PC or after a HW RESET cold restart the watchdog is in idle state that is a reaction of the WD is not triggered and the Watchdog LED is switched off The Watchdog LED is lit green when the watchdog is enabled by means of the driver SOM program or DiagMonitor software If the WD is not triggered again within the set time by the driver or SOM program the following reactions are initiated Watchdog LED changeover from green to red Trigger a PC reset Configurable SIMATIC monitoring software is activated WD monitoring times TWD The monitoring times can be set in increments of one second within a range from 3 to 255 seconds Note The watchdog is retriggered if the monitoring time is changed at the active watchdog that is while the watchdog is running SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 65 Functions 9 4 Fan monitoring 9 4 Fan monitoring The front fan and processor fan are monitored The following reactions are triggered when a fan fails The fan LED switches to red SIMATIC monitoring software is activated The fan fault is retained in memory until the cause of the fan failure has been rectified and the error is reset by taking one of the foll
66. Allocation Error for Plug and Play problem e Undo the last hardware change e Contact your Technical Support System battery is dead The battery on the CPU module is defective or dead Replace and run SETUP Contact your technical support team System CMOS checksum bad Run Call SETUP adjust and then save the settings Contact SETUP Technical Support if this message persists in further retries to startup the system Failure Fixed Disk HDD access error Check the configuration in SETUP Contact Technical Support ae error Check whether the ne ade gas cae is properly connected Key seizure ss seizure Check whether a Check whether a key on the keyboard has seized sd on the keyboard has seized System RAM Failed at offset Memory error Contact Technical Support SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 133 Interrupts error and system alarms 12 1 Boot error messages On screen error message Meaning tip Shadow RAM Failed at offset Memory error Contact Technical Support Extended RAM Failed at offset Memory error Contact Technical Support Failing Bits Memory error Contact Technical Support Operating system not found Possible causes No operating system installed Wrong drive addressed disk in drive A B Incorrect active boot partition Incorrect drive entries in SETUP HDD not connected defective Previous boot incomplete Default Previous BOOT sequence was canceled
67. CF II 42 8 x 36 4 x 5 mm Configuration files These are files containing data which define the configuration after restart Examples of such files are CONFIG SYS AUTOEXEC BAT and the registry files Configuration software Controller 240 The configuration software updates the device configuration when new modules are installed This is done either by copying the configuration files supplied with the module or by manual configuration using the configuration utility Integrated hardware and software controllers that control the functions of certain internal or peripheral devices for example the keyboard controller SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Glossary Device configuration Disc at once Drivers Dual Core CPU EMC directive The configuration of a PC or programming device contains information on hardware and device options such as memory configuration drive types monitor network address etc The data are stored in a configuration file and enable the operating system to load the correct device drivers and configure the correct device parameters If changes are made to the hardware configuration the user can change entries in the configuration file using the SETUP program With this burning technique data are written to a CD in a single session and the CD is then closed Further write access is then no longer possible Program parts of the operating system They ad
68. Cache EM64T Intel Core 2 Duo T7400 2 16 GHz 667 MHz Front Side Bus 4096 KB Second Level Cache EM64T VT 2 SODIMM sockets max 4 GB DDR2 PC 5300 Memory expansion 512 MB to 4 GB DDR2 PC 5300 max 3 25 GB can be used for operating system and applications see ordering documents for features Free expansion slots Max 3 modules simultaneously 2x PCI or 1x PCI 1x PCle x4 1x PCle x16 graphic PEG All modules up to 312 mm length are supported Max permissible power consumption 5 V 5 or 3 3 V 7 12 V 0 5 A 12 V 0 05 A per PCI slot Max permissible power consumption PCle x4 module 3 3 V 3A 12 V 2 1 A 3 3 Vaux 0 4 A per PCle slot Max permissible power consumption PCle x16 module 3 3 V 3A 12 V 2 1 A 3 3 Vaux 0 4 A per PCle slot PEG Max permissible power loss per Accumulated power loss all voltages may not exceed 25 W PCI slot Max permissible power loss at all Accumulated power loss all slots may not exceed 55 W slots Accumulated 3 3 Vuax current may not exceed 0 8 A 2 5 GB s bandwidth per lane 3 5 SATA 300 80 160 GB DVD burner Slimline ATA33 Read DVD ROM Single Layer 8x Dual Layer 6x DVD R R Single Layer 8x Dual Layer 6x DVD RW RW 8x DVD RA 5x CD ROM CD R 24x CD RW 24x Write DVD R 8x DVD RW 8x DVD R 8x DVD RW 6x DVD R9 DL 6x DVD R DL 2x CD R 24x CD RW 24x CompactFlash drive ATA33 slot for CompactFlash card internal slot type II SIMA
69. Data transfer active For unique labeling the LAN and PROFINET interfaces are numbered on the housing The numbering by the operating system may deviate from this Virtual status displays The two virtual CP 1616 LEDs are only visible in the SIMATIC software and can be read via SNMP PROFINET Virtual LEDs STOP CP is in the stop state Flashes The states flashes slowly or flashes rapidly do not exist SIMATIC Rack PC 647B 24 Operating Instructions 04 2009 A5E02147327 02 Application planning 4 4 1 Transport Despite the device s rugged design its internal components are sensitive to severe vibrations or shock You must therefore protect the PC from severe mechanical stress when transporting it You should always use the original packaging for shipping and transporting the device CAUTION Risk of damage to the device When transporting the PC in cold weather it may be submitted to extreme variations in temperature In this situation ensure that no moisture condensation develops on or inside the device lf condensation has developed on the device wait at least 12 hours before you switch it on SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 25 Application planning 4 2 Unpacking and checking the delivery unit 4 2 Unpacking and checking the delivery unit Unpacking the device Note the following points when you unpack the unit e tis advisable not to dispose of the original
70. ID software SATA Installation location Enclosure BIOS interface o HDD1 ALARM Device PortO SATAO Removable rack HDD2 ALARM Device Port2 SATA2 Removable rack Figure 7 5 Drives in vibration damping drive bay Assigned LED 1 RAID RAID software SATA Installation location Enclosure BIOS interface labeling HDD1 ALARM Port 0 Device Port 0 SATAO Drive bay Drive 1 HDD2 ALARM Port 2 Device Port 2 SATA2 Drive bay Drive 2 1 If the SIMATIC monitoring software is installed the LED or of the status displays on the front panel is lit if the hard disk is defective Note Always replace the faulty drive with a new one of the same type and capacity SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 53 Commissioning 7 4 Notes on operation NOTICE Drives in removable racks can be hot plugged without shutting down the device Devices without exchangeable rack may only be replaced in shutdown state The new HDD can be integrated into the RAID system at operating system level by means of the RAID software Synchronization may take several hours depending on system load Both HDD alarm displays of the front panel flash during synchronization This is not possible at BIOS level Points to note if the hard disk is replaced when the computer is turned off Only a hard disk that was active and functioning correctly when you booted can later be included in the RAID array To be
71. Instructions 04 2009 A5E02147327 02 249 Glossary SIMATIC Rack PC 647B 250 Operating Instructions 04 2009 A5E02147327 02 Index A Abbreviations 233 238 Advanced Menu 199 Allocation of resources 86 Angle brackets Installation Antivirus software 41 APIC mode Approvals 28 145 Assignment External interfaces I O addresses Memory addresses Authorization 120 B Battery 10 Battery replacement 105 BIOS Beep Codes 135 BIOS Setup Menu layout BIOS Setup menus Advanced Boot sequence Error messages Burner software 44 C Cache memory 191 SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 CE marking 225 Certificates 226 Chipset 143 152 COA label 27 COM Connecting I O devices Power supply Connection elements 20 Control elements CP 1616 ements ish 132 218 219 CPU Current delivery 141 D Data backup Data exchange 59 Declaration of conformit Degree of protection Delivery state 120 Device Dimensional drawing Open Switching off Unpacking Device configuration Changing Device driver CP 16xx sys 59 Device fan 99 164 DiagMonitor 17 Fan monitoring 66 Temperature monitoring 64 Diagnostics BIOS Beep Codes DiagMonitor Safecard On Motherboard 63 Troubleshooting Dimensional drawing Device 150 Expansion module Dimensions 141 Drive Installing 94 Drive bay Removing 88 93 Drivers 129 Drives 15 251
72. Language options Here you can only change the date and time formats Start gt Control Panel gt Clock Language and Region gt Change display language gt Time and Date If you want to install additional languages you can install these later in the Control Panel as follows You will find the necessary files on the recovery DVD and on the Service Pack Cd optional in the Languagepacks folder Start gt Control Panel gt Clock Language and Region gt Change display language gt Regional and Language options gt Keyboards and Languages Further languages can be integrated via Windows Update SIMATIC Rack PC 647B 128 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 77 2 Reinstalling the software 11 2 6 Installing drivers and software NOTICE Before you install new drivers or updates for multilingual operating systems MUI versions reset the regional settings for menus and dialogs and the default language to US English Install the drivers and software from the included Documentation and Drivers CD Procedure 1 Place the CD into the drive 2 Run START 3 Select Drivers amp Updates from the index 4 Select the operating system in Drivers amp Updates 5 Install the required driver NOTICE If you require the driver for the chipset after reinstalling Windows XP Server 2003 Vista this must always be installed first before all other drivers 11 2 7 Installing
73. N Computer network that is limited to a local area Liquid crystal display LEDs Light emitting diode Printer port LVDS Media access control Memory card in credit card format MLFB MMC Memory card of the format 32 mm x 24 5 mm programming devices MS DOS MTBF M Language localization in Windows NAMUR Normenarbeitsgemeinschaft for Mess und Regelungstechnik in der chemischen Abbreviation LL U U a z m O ho o O U 4 MA Z O gt Z Industrie standardization body for instrumentation and control technology in the chemicals industry Not Connected Not connected SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 23 O1 List of abbreviations C 7 Abbreviations Abbreviation Term NCQ Native Command Queuing Automatic re sorting of the file and disk access for increased performance NEMA National Electrical Manufacturers Syndicate of manufacturers of electrical Association components in the USA NMI Non Maskable Interrupt Interrupt the processor can not reject NTFS New Techniques File System Secure file system for Windows versions 2000 XP Vista P Standardized interface for industrial processes PATA High speed expansion bus PCle Peripheral Component Interconnect High speed serial differential full duplex PtP express interface with high data rate PCMCIA Personal Computer Memory Card International Association Protective Earth Protecti
74. ND RX P _RX_N ND B B B B64 A64 B65 A65 B66 A66 B67 A67 B68 A68 B69 A69 70 A70 B71 A71 B72 A72 B73 A73 74 A74 B75 A75 B76 A76 B77 ATT 78 A78 B79 A79 B80 A80 B81 A81 B82 82 A SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 2 Bus boards 16 2 Bus boards 16 2 1 Design and functions of the bus boards riser cards The bus board is designed as a link between the motherboard and the expansion modules There are two different bus modules for the slots of PCI or PCle x4 expansion plug in cards In addition there is a separate bus module for the expansion with a PCle x16 plug in card PEG e The PCI bus module PCI riser card has two slots for PCI cards This is riveted into the bus frame a mounting frame aS Doug 1 aa dos nn ton aa aa r PR SUNP OETRENTOS 2x PCI BTX power connector e The other PCI PCle x4 bus module carries one slot each for PCI and PCle x4 modules ee dem z b 3 RC UU UU UO CELLU ne Re es Te UCU UU EEE ELECTION PULL ICO CELILLCLELISLLLELELILLLLELLLLI LL 1x PCI 1x PCle x4 BTX power connector SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 171 Detailed descriptions 16 2 Bus boards e The PCle module PEG riser card has one slot for a PCle x16 module This is screwed to the housing wall i al PCle x16 PEG slot Expande
75. PIC Advanced Programmable Interrupt Extended programmable interrupt controller Controller Advanced Power Management Tool for monitoring and reducing power consumption of the PC ASIS W US standard for the cable diameter BIOS Basic Input Output System CAN CD ROM Compact Disc Read Only Memory Removable storage medium for large data volumes CD RW Compact Disc Rewritable Rewritable CD Communaut Europ enne CE symbol The product is in conformance with all applicable EC directives Compact Flash Color Graphics Adapter Standard monitor interface Clock pulse Clock signal for controllers CMOS Complementary Metal Oxide Complementary metal oxide semiconductors Semiconductors Microsoft Windows Product Key License authorization Term for the serial interface Communication computer gt gt D z gt op gt gt gt gt lt gt 0 O Ti O SA O gt Q O O OIO O 0 O O 9 SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 23 oO List of abbreviations C 7 Abbreviations Abbreviation Term Meaning S CPU Central Processing Unit CPU CRT Cathode Ray Tube CSA Canadian Standards Association Canadian organization for tests and certifications according to own or binational standards with UL USA standards DRAM Dynamic Random Access Memory M O DQS Deutsche Gesellschaft zur Zertifizierung von Qualitatsmanagemen
76. ROM CD DVD ROM is connected ATAPI A removable data volume is connected Removable None Select None if you have not connected a disk drive This setting reduces system waiting time Multi Sector The number of blocks sectors transferred per interrupt are defined at the Multi Transfer Sector Transfer option The value depends on the drive and should only be set by way of Auto setting at the Type field Disabled 2 4 8 16 sectors LBA Mode The Enabled setting at the LBA Mode Control enabled disabled option means Control that hard disk capacities greater than 528 MB are supported The value depends on the drive and should only be set by way of Auto setting at the Type field SIMATIC Rack PC 647B 190 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 5 BIOS Setup 32 bit 1 0 The type of access to the drive is determined in the 32 bit I O field Disabled 16 bit access Enabled 32 bit access default Transfer Define the data transmission rate of the interface in these fields The value depends Mode or Ultra on the drive and should only be set by way of Auto setting at the Type field DMA Mode Exit the submenu by pressing ESC Memory Cache field The following shortcut menu appears when you select the Memory cache option in the main menu Hain Advanced Security Power Boot Version Exit Item Specific Help Sustem Time 12 49 24 System Date 09 04 2008 Set
77. SIEMENS SIMATIC Industrial PC SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Introduction Safety information Description N Application planning Installing Commissioning Integration into an Automation System Expansions and parameter 4 assignment Service and maintenance 1 Interrupts error and system 1 9 alarms Troubleshooting FAQs 1 3 O OO D N Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger DANGER indicates that death or severe personal injury will result if proper precautions are not taken A WARNING indicates that death or severe personal injury may result if proper precautions are not taken CAUTION with a safety alert symbol indicates that minor personal injury can result if proper precautions are not taken CAUTION without a safety alert symbol indicates that property damage can result if proper precautions are not taken NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into account If more than one de
78. TIC PCs is available on the Internet at After sales information system for SIMATIC PC PG http www siemens com asis Filter meshes are available under the following order number A5E02318854 Replacing filters How to replace the filter Open the front door to about 45 to release the lock of the front panel SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 97 Service and maintenance 11 1 Removing and installing hardware components How to replace the filter 2 Remove the front panel 3 Change the filter when necessary This is inserted loosely in the fan cover When you insert the filter make sure it lies uniformly in the fan cover NOTICE Used filters It is not advisable to fit filters again that have already been used If you do want to refit a filter you have removed remember the direction in which the fan draws air into the device Make absolutely certain that you do not fit the outer side of the filter on the inside Generally the outer side is clearly dirty after it has been in use for some time SIMATIC Rack PC 647B 98 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 11 1 Removing and installing hardware components 11 1 4 Replacing device fans Preparing for removal of the device fan Disconnect the device from the mains Removing the fan How to remove the device fan Open the front door to about 45 to release the lock
79. TIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 143 Specifications 14 1 General specitications General specifications ed Chipset Main memory interface Max 4 GB SDRAM DDR2 PC 5300 unbuffered no ECC USB Max 6 USB 2 0 devices 500 mA high current high speed up to 480 Mbps Max accumulated power consumption of all USB devices 2 3 A PCIIPCle SATA ATA Graphics controller Intel GMA950 Graphics Controller 2 D and 3 D engine integrated in chipset Graphics memory Dynamic Video Memory Technology uses up to 128 MB of RAM Resolutions frequencies colors CRT up to 1280x1024 at 100 Hz 32 bit color depth up to 1600x1200 at 10 Hz 32 bit color depth Maximum resolution 2048x1536 at 75 Hz LCD via DVI expansion module Add2 card in the PCle x16 Slot optional up to 1600x1200 at 60 Hz 32 bit color depth Graphics module optional PCle x16 graphics card dual head 2x VGA or 2x DVI D Type NVIDIA Quadro NVS 285 128 MB graphics memory up to 2048 x 1536 at 75 Hz 32 bit color depth Interfaces Serial interface 1 V 24 9 pin D sub connector Serial interface 2 V 24 9 pin D sub connector Parallel interface Standard EPP and ECP mode Connection for parallel interface printer Connection for analog monitor 15 pin D sub socket For connecting a digital monitor 2x DVI D VGA with Dual Head For connecting two digital or analog monitors graphics controller optional Keyboard PS 2 keybo
80. ange is 100 VAC to 1 HE AAA LE HE Hh 240 VAC 110 127V 7 0A 60Hz 200 240V 3 5A 50Hz T pon SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 21 Description 3 6 Setup 3 6 4 Status displays Front status displays POWER HOD ETHERNET 1 ETHERNET 2 PROFIBUS MP SF PROFINET WATCHDOG TEMP FAN HDDT ALARM HDD2 ALARM Display Meaning LEDs Description POWER PC status display isolated from mains YELLOW Standby hibernating GREEN PC in operation HDD Display for hard disk ss GREEN OFF ETHERNET 1 ETHERNET status e No connection display e No data traffic GREEN Data traffic ETHERNET 2 ETHERNET status OFF e No connection display e No data traffic GREEN Data traffic PROFIBUS MPI Display of the OFF e No connection optional communication status to e No data traffic S7 or PROFIBUS GREEN Data traffic SIMATIC Rack PC 647B 22 Operating Instructions 04 2009 A5E02147327 02 Description 3 6 Setup Front status displays SF PROFINET Status display for OFF e CP not available optional CP 1616 onboard e CP disabled e No error communication established e Charging in progress e CP 1616 driver not installed e CP in NDIS mode Flashes slowly Link status error IO controller IO device cannot be addressed IO controller Duplicate IP address Flashes rapidly Exception error diagnostics via Web or SNMP is no longer possible e Diagnostics information avai
81. apt user program data to the specific formats required by I O devices such as hard disk printers and monitors Dual core processors significantly increase the speed of computing and program execution compared to the previous generation of single core processors with hyperthreading technology Directive concerning Electromagnetic Compatibility Compliance is confirmed by the CE symbol and the EC certificate of conformity Energy management Energy options The energy management functions of a modern PC allow individual control over the current consumption of vital computer components e g of the monitor hard disk and CPU by restricting their activity based on the current system or component load Energy management is of particular importance for mobile PCs The energy options can be used to reduce energy consumption of the computer while keeping it ready for immediate use This can be configured in Windows by selecting Settings gt Control Panel gt Energy options Enhanced Write Filter EWF Configurable write filter that allows you for example to boot Windows Embedded Standard from write protected media such as CD ROM to write protect individual partitions and adapt the performance of the file system to your needs when using Compact Flash cards SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 241 Glossary ESD directive Directive for using electrostatic sensitive components Ethernet Loca
82. ard connection PS 2 mouse connection USB on rear panel 4x USB 2 0 devices 500 mA high current high speed up to 480 Mbps USB on front panel 2 x USB 2 0 devices 500 mA high current PROFIBUS optional 9 pin D sub socket CP5611 compatible 9 6 Kbps to 12 Mbps programmable with software Electrically isolated RS485 SELV circuit PROFINET 4 3x RJ 45 interface CP 1616 compatible onboard interface based on ERTEC 400 10 100 Mbps electrically isolated Ethernet 4 2x Ethernet interface RJ 45 Intel Tekoa 82573L 10 100 1000 Kbps electrically isolated Wake on LAN and Remote Boot supported SIMATIC Rack PC 647B 144 Operating Instructions 04 2009 A5E02147327 02 Specifications 14 1 General specitications General specifications SO _ Audio Analog Device AD1986 Microphone Line out headset 2 x 0 5 W 8 Ohm Status displays LEDs Labeling on the LED color front panel POWER Green Device active Yellow standby HDD HDD active ETHERNET 1 4 Green Active ETHERNET 2 4 Green Active PROFIBUS MPI SF PROFINET No cable connected or fault Flashing red Fault or node flash test function WATCHDOG Green Active Red Alarm TEMP Red oo Temperature alarm FAN Red Fanalarm HDD 1 Red or both Hard disk alarm in HDD 2 red or conjunction with red flashing SIMATIC monitoring software Approvals manufacturer s declarations 60950 CE CE residential area EN 61000 6 3 2007 emission CE industrial area EN
83. attery or if this battery is low Conversion table of the beep codes in hex notation Example of FF code Beep Beep Beep Beep Pause Beep Beep Beep Beep Pause Beep Beep Beep Beep Pause Beep Beep Beep Beep Example B BBB 3 6 Hede Check the shutdown code SIMATIC Rack PC 647B 136 Operating Instructions 04 2009 A5E02147327 02 Troubleshooting FAQs 13 1 General problems This chapter provides you with tips on how to localize and troubleshoot frequently occurring problems Problem Possible cause To correct or avoid error The device is not operational No power supply Check the power supply and the power cord connector e Check the environment conditions Device operation is non compliant with specified environment e Wait approx 12 hours before you switch on a device which was shipped in cold weather conditions The external monitor remains The monitor is switched off Switch on the monitor dark The monitor is in power save Press any key on the keyboard mode Luminance control is set to dark Increase brightness by means of luminance control state For detailed information refer to the monitor operating instructions Power cord or monitor cable not Check whether the power cord has been properly connected connected to the monitor and to the system unit or to the grounded outlet Check whether the monitor cable has been properly connected to the system unit and to the m
84. automatically opened when the startup routine is completed Switching off the device Note On a Windows platform always shut down the PC by clicking Start gt Close Press the on off button behind the front panel door The green power LED is switched off Disconnect the mains connector to isolate the device from mains SIMATIC Rack PC 647B 40 Operating Instructions 04 2009 A5E02147327 02 Commissioning 7 3 Windows XP Vista Security Center 1 93 Windows XP Vista Security Center Warning from the Windows Security Center warning from the Windows Security Center appears the first time you switch on your device The Security Center checks the status of the device with regard to the three important security aspects listed below If a problem is detected an outdated antivirus program for example the Security Center issues a warning and makes recommendations on how you can better protect the device Firewall The Windows Firewall adds protection to the device by blocking network or Internet access to the device by unauthorized users Windows checks if the device is protected by a software firewall The firewall is enabled by default in the factory state Antivirus software Antivirus programs add protection to the device by searching for and eliminating viruses and other security threats Windows checks if a full range up to date antivirus program is running on the device No antivirus software is installed in the factory state
85. ble and located close to the device Note The power supply contains a PFC Power Factor Correction circuit to conform with the EMC directive Uninterruptible AC power systems UPSs must supply a sinusoidal output voltage in the normal and buffered mode when used with SIMATIC PCs with a PFC circuit UPS characteristics are described and classified in the standards EN 50091 3 and IEC 62040 3 Devices with sinusoidal output voltage in the normal and buffered mode are identified with the classification VFI SS or VI SS SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Connecting 6 2 Connecting the device to power Localized information Connecting Outside of the USA and Canada operation on a 230 V power supply This device is equipped with a safety tested power cord which may only be connected to a grounded shockproof power outlet If you choose not to use this cable you must use a flexible cable of the following type Min 18 AWG conductor cross section and 15 A 250 V shock proof connector The cable set must be compliant with safety regulations and Stipulated IDs of the country where the system is to be installed For the USA and Canada For the United States and Canada a CSA or UL listed power cord must be used The connector must be compliant with NEMA 5 15 120 V AC power supply To be used is a flexible power cord approved to UL and with CSA label and which has the following features
86. ce they save Association consisting of approx 450 member companies of the computer industry whose focus is set on providing worldwide standards for miniaturization and flexible use of PC expansion cards in order to provide basic technologies to the market PCI Express for Graphics Graphics interface with 16 PCle lanes for expansions with graphics modules SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 245 Glossary PIC mode Pixel Plug amp Play POST PROFIBUS MPI PROFINET Peripheral interrupt controller 15 interrupt lines are available PixElement picture point The pixel represents the smallest element that can be reproduced on screen or on a printer Generally a reference to the ability of a computer to automatically configure the system for communication with peripheral devices for example monitors modems or printers The user can plug in a peripheral and play it at once without manually configuring the system A Plug amp Play PC requires both a BIOS that supports Plug amp Play and a Plug amp Play expansion card Self test performed by the BIOS after the computer is switched on Performs a RAM test and a graphics controller test for example The system outputs audible signals beep codes if the BIOS detects any errors the relevant message indicating cause of error is output on the screen Process Field Bus standard bus system for process applications PROFINET is the name of the
87. d the edge of the table SIMATIC Rack PC 647B 80 Operating Instructions 04 2009 A5E02147327 02 Expansions and parameter assignment 10 4 Installing expansion modules Steps for removing the bus frame 8 Loosen the four screws on the card retainer Remove the slot cover of the slot you have selected SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 81 Expansions and parameter assignment 10 4 Installing expansion modules Installing the bus frame How to install the bus frame When installing the bus frame make sure it is aligned in the housing Insert the direct connector into the slot in the motherboard If necessary return the retainer to its position on the graphics module and tighten the screw to secure it ONMANERER EEE eee neeeeee i fm o L Pt CETTE Ps 1 SIMATIC Rack PC 647B 82 Operating Instructions 04 2009 A5E02147327 02 Expansions and parameter assignment 10 4 Installing expansion modules 10 4 3 Installing an expansion module Preparation You have removed the bus frame and if applicable the graphics module Installing expansion modules How to install an expansion module PCI PCle format Press the expansion module into the selected slot Make sure that the module is seated correctly in the connector Screw down the slot cover for the expansion module SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E021473
88. d for PATA RAID 1880 Not used FFOO EIDE bus master register SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 17 Cc depending on the operating system A distinction is made between the PIC and APIC modes The functions are assigned different interrupts Interrupt assignments Detailed descriptions 16 4 System resources 16 4 2 2 epou Did U SOIA 24 Aq 4 0 OYI 0 Ajjeaewoyne poubisse SI H 0 Y OHI lOd JSOH pou OldV Ul 7 91 OU 0 Ajjusuewed paubisse SI H 0 Y OUI lOd ISOH 1 C ewo 1 LAIT II el ww pages oqueo vovio lat 111 111 111112 1 1 es swa gt gt tall e rt vor pa spequeo Jal zt tt tet z ET pagespeauof TT TT fall tt iriiiilllil euog C ewa tat O E 11111 A Pritt ft nozas wespen a O O TT LT e ass ES 2 esn A renee OT uod IPR a A A GOO a U9 mea Thr Li di vod eves meme TT dll Zod eue mest Et TT EE TE d S TE a GT pens ri po rons EI Et EIRE RIRE ttt tt eu ooaso mal uj ov of a afo efo el zti of pow oa owt po ce fz fiz foe for for cif ov fo v er zr ulo oa 2 9 s vlef er 0 epowidow ow EE TT O S SOC 8IdWEXe 104 8POU Jid Ul JANHQUI JNEJEP SOI Z OPOW JIdY Ul ONU OPOW Didy pUe Did Ul JANHEQUI X SOPOW Di dV pue Did ay usemjeq 8194 spew SI UONOUNSIP y Wa SAs Buneisdo y uo Bulpusdep sidniiequi ju818JIp peuBisse ae suonouny oy SIMATIC Rack PC
89. d in software e Restart can be parameterized in the event of a fault e Messages can be evaluated by the application program Status LEDs POWER internal power supply unit PC switched On HDD access to hard disk drive ETHERNET 1 ETHERNET 2 Ethernet status heartbeat e PROFIBUS MPI activation display of the PROFIBUS MPI interface optional product feature e SF PROFINET status display of the CP 1616 onboard interface optional product feature e WATCHDOG Watchdog function error display e TEMP temperature status e FAN speed monitoring e HDD1 HDD2 Alarm RAID status message in conjunction with SIMATIC monitoring software only with RAID option CPU motherboard Motherboard without fieldbus 3 slots 2 x PCI 1 x PCle x16 Processor Intel Core 2 Duo T7400 2 16 GHz 667 MHz FSB 4 MB Second Level Cache EM64T VT RAM expansion 512 MB SDRAM DDR2 667 PC 5300 Single Channel 2 x SO DIMM slots for max 4 GB Hard disks 80 GB SATA 3 5 internal installation Operating system SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 15 Description 3 5 Features Optional accessories Processor Intel Core 2 Duo T5500 1 66 GHz 667 MHz FSB 2 MB Second Level Cache EM64T Intel Celeron M 440 1 86 GHz 533 MHz FSB 1 MB Second Level Cache RAM expansion Up to 4 GB dual channel PROFIBUS MPI 12 Mbps isolated potential compatible to CP 5611 PROFINET 10 100 Mbps CP 1616 onboard three RJ
90. d power supply Can host expansion modules conforming to PCI specification Rev 2 3 or PCI specification 1 0a All PCI slots support master mode Power is directly supplied to the expansion modules via the bus board connection SIMATIC Rack PC 647B 172 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 2 Bus boards Interrupt assignment of the slot connectors on the bus board OPOW Did UI SOIG 24 Aq GL 0 ONI O Aeoyewoyne peubisse si H 0 Y OHI lOd JSOH epou DidV Ul Z 9L OHI 0 Ajueueued peubisse si H 0 Y ONI lOd ISOH 1 EN EI NN RTE VEE EEC LC TI S EPS AS A Ee fet ts A ee S TO OT ZT TTL S T ooa o SS AaS S S S ee eee EE te ot toa ios ul OHI SOH ou 101S O Bueqe esse DID CII CODE UCIUUT E ES ED CN CEE e ET seu sequin Oui SOG 9 dwexs 104 POW Jld U Jdn1ejuI YNeJap SOI Z epOW O dV ul Jdnsaju SIMATIC Rack PC 647B 173 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 2 Bus boards 16 2 2 Exclusive PCI hardware interrupt Applications demanding high performance interrupt handling require high speed hardware interrupt reaction The PCI hardware interrupt should only be used by one resource in order to ensure high speed reaction of the hardware Setting up an exclusive interrupt on the device only APIC mode An exclusive interrupt can only be used for PCI slot 2 and slot 3 Further exclusive interrupts for use at the slots are not ava
91. e re Figure 9 1 Safecard On Motherboard CPU a 2627 Apm Main s 2599 Rom Mainz i 1516 Apr r f Interrupt OF Temperature range Displays the current temperature and limit values You can toggle the temperature display mode to indicate either the current temperature or the min max values measured since the start of the application Internal processor temperature 1b Internal device temperature beneath the power supply high threshold can be set from 30 C to 80 C 1c Internal device temperature beneath the bus module high threshold can be set from 30 C to 80 C Watchdog range Here you can configure the watchdog function in your monitoring application You can specify the watchdog time activate a PC reset and activate deactivate the watchdog 3 Fan area You can read the current fan speed in this area Speed of the left front fan 3b Speed of the right front fan Speed of the power unit fan The description of the SOM software and the drivers for Windows are available on the Documentation and Drivers DVD in Drivers amp Updates lt device gt From the CD run Install bat and follow the instructions on your screen SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 67 Functions 9 6 Safecard on Motherboard SOM 68 SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Expansions and parameter assig
92. eeantecexnodenaveus 15 1 Dimensional drawing Of the device sise 15 2 Dimensional drawing for the use of telescopic rails 15 3 Dimensional drawings for installation of expansion modules cecccceeceeceeeeeeeeeeeaeeeeeeaeees Detailed descriptions RE 16 1 Motherboard ER Re RTE 16 1 1 Structure and functions of the motherboard Us 51 16 1 2 Technical features of the motherboard ss 152 16 1 3 Position of the interfaces on the motherboard ccccccceecceeeeeceeaeeceeeaeeeeceeeeeseeeeesseeeesaeeeeees OM RIC S EE 155 IORS ISA OR 16 2 BUS DOIS ee ee dete gt ee de ac 16 2 1 Design and functions of the bus boards riser cards 16 2 2 Exclusive PCI hardware interrupt iii 16 3 OPA o on ne E E dE 16 3 1 Operating panel Layout and function 16 3 2 Pin assignment of the OP connectors 16 4 D SION SOUS RS da a a a Go mo nd 16 4 1 Currently allocated system resources 177 16 4 2 System resources used by the BIOS DOS 16 4 2 1 I O addr ss allocation sites saistinsnasesiecasoncdornsceneseinsaasecvistausanetabnndiugons anses seneunelesesmonstteneseenolasesnes seal 1604 22 Interrupt assignments 22e entente nsenen entente mets tasses ere cure teens SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 5 Table of contents 16 4 2 3 Memory address assignments 165 BIOS a A D dt 183 OS OO de ee ee 183 16 32 Staning BIOS SEUD a Eae vat ae ENS aE Saaie aiaiga 184 10 03 BIOS a Un I Re D ee
93. em User programs and drives USB interface 14 18 User password 208 V Ventilation slots Version Menu VGA interface W Warranty Watchdog 23 Monitoring function Monitoring times Weight 141 Windows Installing 121 Partitioning the hard disk 122 Security Center 41 Windows Vista 1121 Recovery Windows Vista Ultimate SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Index 255 Index SIMATIC Rack PC 647B 256 Operating Instructions 04 2009 A5E02147327 02
94. er Windows following the installation of STEP 7 NCM PC The firmware loader supports the following file types e lt File gt FWL A file form that contains information in addition to the LAD file format which is displayed by the firmware loader The firmware loader can use this information to check if the firmware is compatible to the device e lt File gt LAD A file format that only contains the system program to be loaded into the module Read the information provided along with the loader file for example in the readme file This information is also displayed in the firmware loader when the FWL file is loaded SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 221 Detailed descriptions 16 6 CP 1616 onboard communications processor 16 6 2 1 Loading firmware Start downloading procedure 1 In the Windows Start menu select the menu command SIMATIC gt STEP 7 gt NCM S7 gt Firmware Loader WA SIMATIC HET Firmware Loader Mi E3 The SIMATIC HET Firmware Loader i used to download the firmware of SIMATIC HET modules New firmware must be loaded when the functions of the firmware have been extended or when errors have been corrected To check whether WOU require an Update of your firmware contact your local SIEMENS office To load the firmware follow the steps as explained and the instructions in the readme file Dinvwnrlgad Cancel Help 2 Click Next and follow the instructions in the
95. erates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Shielded cables Shielded cables must be used with this equipment to maintain compliance with FCC regulations Modifications Changes or modifications not expressly approved by the manufacturer could void the user s authority to operate the equipment Conditions of operations This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must tolerate any interference received including interference that may cause undesired operation SIMATIC Rack PC 647B 226 Operating Instructions 04 2009 A5E02147327 02 Appendix A 2 Certiticates and Approvals CANADA This Class B digital apparatus complies with Canadian ICES 003 Canadian Notice igi i i i 003 Avis Canadian Cet appareil num rique de la classe B est conforme la norme NMB 003 du Canada SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 227 Appendix A 3 Service and support A 3 Service and support Local information Contain your Siemens representative http www siemens com au
96. es in the PCle x16 slot should not occupy more than one slot Note on PROFINET expansion modules The CP 1616 onboard option must be disabled in the BIOS for devices with CP 1616 onboard before a PROFINET module such as a CP 1616 can be installed in the system SIMATIC Rack PC 647B 18 Operating Instructions 04 2009 A5E02147327 02 Expansions and parameter assignment 10 4 Installing expansion modules 10 4 2 Removing and installing the bus frame Preparation Disconnect the device from the mains Removing the bus frame Note Steps 2 and 3 are only required if a graphics module is installed Steps for removing the bus frame Open the device ee Open the screw to release the retainer of the graphics module 1 SL LOUE ELC OOO PET E EU Et Hd LIL 4 BL i E E E 1 Turn the retainer in the direction of the bus frame SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 19 Expansions and parameter assignment 10 4 Installing expansion modules Steps for removing the bus frame 4 Loosen the four screws on the bus frame Note that the middle screw is seated somewhat deeper Take the bus frame out of the device 6 Press down the latch on the power connector and remove it T Position the bus frame with its back on a level table surface This provides a stable base for the four feet on the bus frame The edge of the slot cover must extend beyon
97. es the entire selected hard disk All information stored is lost create partition primary Creates a primary partition with a size of n MB on the selected HDD size n Default values n 20000 for Windows XP Windows Server 2003 select partition 1 Select the primary partition Activates the selected partition Closes the DiskPart tool Additional DiskPart functions Shows all DiskPart commands Additional command parameters entered are described in the help extension Example create partition help SIMATIC Rack PC 647B 122 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 77 2 Reinstalling the software Note After having modified the HDD configuration using DiskPart restart the PC for the changes to go into effect Boot again from the Recovery CD to format the partitions Formatting the primary partition 1 Boot from the Recovery CD to format the partitions Follow the on screen instructions until the Recovery functions window is displayed 2 Select Start command prompt in the Recovery functions window Enter the following command in the command interface format drive FS file system drive drive letter of the partition to be formatted Valid values C D E F etc File system specifies the type of file system Valid values FAT FAT32 NTFS NTFS is the factory setting for all Windows operating systems Example of a master IDE HDD Format C yPSENTES format Shows all c
98. escribe older Windows operating 428 The recovery of Vista is described in the section Recovery of Windows Vista Page SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 121 Service and maintenance 11 2 Reinstalling the software 11 2 3 1 Setting up partitions for Windows XP and Server 2003 operating systems The hard disk needs to be partitioned after installation of a new hard disk if partitions are faulty of if the user wants to change the partition sizes CAUTION All data on the hard disk are lost if you delete setup partitions or logical DOS volumes All partitions on the hard disk are deleted Microsoft recommends setup of the NTFS file system on hard disk partitions in Windows operating systems Procedure Setting up partitions When shipped the partitions are set up as follows Operating system Name __ Size File system Windows XP Server 2003 SYSTEM 20GB NTFS not compressed Windows XP Server 2003 NTFS not compressed 1 Boot from the Recovery CD and then follow the on screen instructions until the Recovery functions window is displayed 2 Start the DiskPart tool in the Siemens SIMATIC Recovery window Enter the following commands in the displayed command interface list disk Displays all available hard disks select disk 0 For selecting the disk to be reconfigured 0 selects the first hard disk drive list partition Displays all partitions on the selected hard disk Delet
99. etailed descriptions 16 5 BIOS Setup Hoot USE Exit Item Specific Help Exit System Setup and save your changes to CMOS Exit Saving Changes All changes are saved and the system is restarted with the new parameters Exit Discarding Changes All changes are discarded and the system is restarted with the old parameters Load Setup Defaults Loads the default settings Discard Changes All changes are discarded Save Changes All changes are saved Profile Standard The BIOS settings are backed up to buffered CMOS User The BIOS settings are saved to BIOS NV RAM which is backed up by battery This setting is only used for production purposes Do not use SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 213 Detailed descriptions 16 5 BIOS Setup 16 5 11 Default BIOS Setup entries Documenting your device configuration If you have changed any default settings in Setup you can enter them in the following table You can then refer to these entries for any future hardware modifications Note Print out the table below and keep the pages in a safe place once you have made your entries BIOS Setup defaults System parameters Defaults Custom entries System Time Boot options Enabled Keyboard Features Num Lock Key Click Keyboard auto repeat rate Keyboard auto repeat delay SIMATIC Rack PC 647B 214 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 5 BIOS Setup
100. evice Software 4 O lt Total Cost of Ownership 1 Thin Film Transistor TTY Tele Type TxD Transmit Data Watchdog Time Underwriters Laboratories Inc gt lt ep g C gt U URL Uniform Resource Locator z Unified Memory Architecture USB Universal Serial Bus UXGA Ultra Extended Graphics Array VDE Verein deutscher Elektrotechniker Union of German Electrical Engineers 0 Video Graphics Array pu Voltage Regulator Module lt Virtualization Technology NO gt Windows 2000 Wave Length Encoding Watchdog WLAN Wireless LAN Wake on Local Area Network World Wide Web Extended Graphics Array S lt lt UIE S W x lt Q gt SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 List of abbreviations C 1 Abbreviations Synonym for parallel port Enhanced VGA standard with at least 256 colors Type of LCD flat screen Asynchronous data transfer Data transfer signal Watchdog monitoring time US organization for tests and certifications according to own or binational standards with CSA Canada standards Video memory Designation of the full address of an Internet page Graphic standard maximum resolution 1600x1200 pixels ITU T standardized recommendation for data transfer via serial ports Video adapter which meets industrial standard Intel technology with which a virtually closed en
101. for example due to configuration used power failure Correct the entries in SETUP System cache error Cache disabled Error in the CPU s cache module Contact your technical support team Monitor type does not match CMOS The monitor does not match SETUP entries Run SETUP Adapt the SETUP entries to suit the monitor System timer error Hardware error Contact Technical Support Real time clock error Clock chip error Contact Technical Support Keyboard controller error Keyboard error Contact Technical Support A PCI or PCle add on card needs A PCI or PCI Express card requires more space in the 4 GB extra memory area within the 4 GB address space than is available for expansions You can address space expand the area for cards in the BIOS setup Follow the onscreen instructions and notes in the Item Specific Help of the BIOS menu SIMATIC Rack PC 647B 134 Operating Instructions 04 2009 A5E02147327 02 nterrupts error and system alarms 12 2 BIOS POST codes 12 2 BIOS POST codes The section below lists the POST codes relevant to users in chronological order of occurrence Contact Customer Support for information on all other POST codes Display Description To correct or avoid errors hex 22H TP_8742 TEST Test the keyboard Check whether the keyboard is controller connected or defective 3CH TP_ADV_CS CONFIG Configure the advanced Run a test by disabling the chipset hardware components in Setup 49H TP_PCI_INIT In
102. g 7 4 Notes on operation The Rebuild to this Hard drive command initiates synchronization of the RAID1 system P Intel R Matrix Storage Console File View Actions Help Intel RAID Controllers Information a Intel A 82801GRGH SATA RAID Contr aS Amis Parameter Vale pa a E Aray_0000 Usage Nor RAID hard drive E volumes Status Normal cin Yolumel Device Part 2 RAD Hard Drives Device Port Location Internal E Port 0 517312081345 Current Serial ATA Transter Mode Generation 2 5 E Missing Hard Drive Model 51316081 285 ME RE Serial Number SLSUGPRA i Noy Mar Brives Firmware JAAH E eS Native Command Queuing Support Yes o 145 GB Figure 7 7 Example SIMATIC Rack PC 647B 56 Operating Instructions 04 2009 A5E02147327 02 Commissioning 7 4 Notes on operation Notes on RAID configuration with installed SIMATIC PC DiagMonitor software When creating a RAID system where SIMATIC PC DiagMonitor software is being used the Intel Matrix Storage Console may abort the process with the following error message CCS es IMAT IC PE DiaseMonrlor RC po SO e ETE CORREAS 58 Alle Stationen Thermometer Lifter Laufwerke System DMI ai simatic Thermometer EUR EEE tek a L fter F ET aii ini Kir ite att si en at ah at E een bation Laufwerke FREE eae PR BE ee RE RSR Sr E ge E as Der Assistent zum Erstellen eines RAID Volumes von einer vorhandenen Festplatte wird abgesc
103. gher capacity power supply power supply UPS for example A resource conflict between Unplug the power connector and then remove the CMOS expansion modules and basic backup battery Short the battery contact in the battery socket or modules was set in the BIOS on the connector of the basic module Reinsert the battery and A resource conflict between plug in the power connector You will then need to make your expansion modules was set in BIOS settings again set the time and resolve the resource the BIOS conflict Do not save the BIOS settings if a resource conflict is reported This is indicated by a yellow in front of the function involved PC does not A voltage gt 0 5 V is fed into the Check with the supplier of the component restart or turns off PC due to connected or installed whether this can be operated without an external power immediately third party components supply whether the settings for the component can be changed so that only the PC power supply is used or only the external power supply Onscreen error A PCI or PCI Express card You can expand the area for cards in the BIOS setup Follow message A PCI requires more space in the 4 GB the onscreen instructions and notes in the Item Specific Help or PCle add on address space than is available of the BIOS menu card needs extra for expansions memory area within the 4 GB address space SIMATIC Rack PC 647B 140 Operating Instructions 04 2009 A
104. gree of danger is present the warning notice representing the highest degree of danger will be used A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The device system may only be set up and used in conjunction with this documentation Commissioning and operation of a device system may only be performed by qualified personnel Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission ground and label devices systems and circuits in accordance with established safety practices and standards Proper use of Siemens products Note the following Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely and without any problems The permissible ambient conditions must be adhered to The information in the relevant documentation must be observed Trademarks All names identified by are registered trademarks of the Siemens AG The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rig
105. hard disk the relevant SATA port exchangeable rack was possibly not switched on Computer does not boot or The boot device is not first in the Change the boot priority of the boot device in the Boot device not found is boot priority in the BIOS setup or is Boot menu of the BIOS setup or include boot device displayed excluded as a boot device in the boot priority SIMATIC Rack PC 647B 138 Operating Instructions 04 2009 A5E02147327 02 Troubleshooting FAQs 13 1 General problems Error displays on the front panel Front LED Details about the error display Red WATCHDOG LED is lit Watchdog has triggered See section Watchdog WD Page 65 Red TEMP LED is lit Excess temperature in the device See section Temperature monitoring displa Page 64 Red FAN LED isit See section Page 66 Red HDD1 ALARM LED is lit RAID reports that hard disk 1 is See section RAID monitoring Page 66 defective Red HDD2 ALARM LED is lit RAID reports that hard disk 2 is See section RAID monitoring Page 66 defective Red HDD1 ALARM and HDD2 RAID is in the rebuild state See section RAID monitoring Page 66 ALARM LEDs are flashing Red HDD1 ALARM and HDD2 RAID system is not ready for Affected drive must be identified with the help of the ALARM LEDs are lit operation RAID software See section RAID monitoring Red SF PROFINET LED is lit A fault has occurred on the CPU ES section CP 1616 onboard communications 1616 onboard interface processor
106. he connection of external devices e Interfaces for internal components drives bus boards etc The diagram below shows the position of the internal and external interfaces on the motherboard X610 X21 AU Tmo X615 unten jiii ur b Eis ii E k ia tr Erit PTE al ns X40 n tI int HET X41 PROFIBUS PROFINET optional X131 Figure 16 2 Position of the interfaces on the motherboard SIMATIC Rack PC 647B 154 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 1 Motherboard 16 1 4 External interfaces PS 2 mouse External X21 6 pin miniature DIN socket top socket 7 to 12 PS 2 keyboard 6 pin miniature DIN socket bottom socket 1 to 6 USB 2 0 Port 0 2 4 5 USB ports 1 and 3 at the front PROFINET External RUB DVI D External 26 pin female optional product model in conjunction with ADD card 6 pin 3 5 mm phono jack 6 pin 3 5 mm phono jack Serial interfaces COM1 COM2 V24 X616 X615 Serial interface Pinno Shortname Meaning input output DCD M5 Receive signal carrier Input RxD D2 input TxD D1 Output DTR S1 Output DSR M1 Input RTS 82 Output input 9 RIM SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 155 Detailed descriptions 16 1 Motherboard Parallel interface LPT1 X609 Parallel interface Pinno Shortname Meaning Input output Data Bit
107. he device RE If the slots for the memory modules are hidden by a graphics module remove this first For details see Section graphics module Page 73 Release the locking mechanisms on the left and right Start by opening the latches of the top memory module Pull the memory module out of the slot Remove the bottom memory module 6 Close the device Display of the current memory configuration The new memory configuration is detected automatically The allocation of the base memory and extended memory is automatically displayed when you switch on the device SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 T1 Expansions and parameter assignment 10 4 Installing expansion modules 10 4 Installing expansion modules 10 4 1 Notes on the modules Notes on module specifications The device is designed for use with modules to PCI specifications 2 3 or 1 0a The module supports operation of 5 V and 3 3 V PCI modules Compliance with the defined mechanical defaults is imperative Failure to comply with these defaults can result in contact problems malfunctions and assembly difficulties age ha sect module contour dimensions are 149 specified in the Page 149 section Note about long PCI PCle modules Long PCI PCle modules must be fitted with an extender for insertion into the guide rails should be supplied with the long PCI PCle board Note on PCI Express x16 modules The modul
108. he four screws Fit the screws diagonally and tighten them uniformly alternating to prevent skewing SIMATIC Rack PC 647B 118 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 77 2 Reinstalling the software 11 2 Reinstalling the software 11 2 1 General installation procedure If your software is corrupt you can reinstall it using the recovery CD or DVD the Documentation and Drivers CD and the Restore DVD Recovery CD or DVD The recovery CD DVD contains the Windows user interface with tools for configuring the hard drives and for installation of the operating system and the languages supported by the operating system MUI The basic language of the operating system to be installed is English If you want to integrate additional languages you will need to subsequently install them from Recovery CD2 or DVD Documentation and Drivers CD Contains the documentation and the hardware drivers Restore DVD Contains a hard disk image file with the original factory software operating system with installed hardware drivers SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 119 Service and maintenance 77 2 Reinstalling the software 11 2 2 Restoring the Factory State of the Software Using the Restore DVD You can restore the software to the original factory state using the Restore CD not included in all package variants The DVD contains the necessary images and tools for transfe
109. he front door to about 45 to release the lock of the front panel Open the device 2 Remove the front panel Ma ui tall 1 va w Pr F er DIA NOY DEANS SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 70 Expansions and parameter assignment 10 1 Open the device How to open the device 3 Remove the cover screws Torx T10 SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 71 Expansions and parameter assignment 10 1 Open the device How to open the device 4 Hit the screwdriver lightly to release the cover 5 Push the cover back and remove it SIMATIC Rack PC 647B 72 Operating Instructions 04 2009 A5E02147327 02 Expansions and parameter assignment 10 2 Installing removing the graphics module 10 2 Installing removing the graphics module Preparation Disconnect the device from mains and unplug all cables Removing installing the graphics module Steps for removing the graphics module cu Open the device D Open the screw to release the retainer of the graphics module i pa sn aa pe EE a Et i Hee _ L O 7 te RE Turn the retainer in the direction of the bus frame Remove the bus frame as described in the section and installing the bus frame SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 13 Expansions and parameter assignmen
110. hlossen O Volumemigration kann bis zu zwei Stunden dauem je nach Grabe der benutzten Festplatten Erstellung eines RAID Volumes von einer vorhandenen Festplatte E volumeerstellung fehlgeschlagen Totally Integrated Automation Solution Before performing a RAID commissioning the SIMATIC PC DiagMonitor should be deactivated Subsequently it can be reactivated Measures If the DiagMonitor Management Station is in operation on your device e Close all applications including the Management Station e Afterwards stop the DiagMonitor SNMP Agent SOL Agent In order to do so select Start gt Run and enter cmd in the Open field e Then enter Net stop snmp and confirm with the Enter key If your device is remotely monitored with SIMATIC PC DiagMonitor In this case you need only stop the DiagMonitor SNMP Agent SOL Agent SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 57 Commissioning 7 4 Notes on operation e In order to do so select Start gt Run and enter cmd in the Open field e Then enter Net stop snmp and confirm with the Enter key NOTICE If you do not adhere to the procedure described above a correct RAID configuration cannot be guaranteed SIMATIC Rack PC 647B 58 Operating Instructions 04 2009 A5E02147327 02 Integration into an Automation System 8 8 1 Integration Ethernet PROFIBUS MPI PROFINET Options of integration in existing or planned system environments
111. hts of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG A5E02147327 02 Copyright Siemens AG 2008 2009 Industry Sector 04 2009 Technical data subject to change Postfach 48 48 90026 NURNBERG GERMANY Table of contents 1 MOUCHO PR es lt eacceoascquddee cs xndecen ee E oerene 1 1 RSR a a ee ee eer ee eee eee 1 2 Guideline to the operating instructions 2 Safety INTOMMAUON sasesesckuascranevornsindeanausnannudasnad ndentaumsaesnensiadnssikensuanativensnoa Gb donnee sn anne tam nement 2 1 General safety instructions ss iisssiiieeseeeeereeeereeeesenenes 3 DOS CO a E 3 1 ON sang EN N A T E O ET 3 2 Areas of AD DCA IM ses aea ea aee eaaa haa aa aE ane nee aa airaa aE 3 3 OO E EE E A EEEE 3 4 ELE E i EE nec N EE E E NEE ET E ET emer pops EE AAE E seeceatec ones JO FS CG ne De Da ete een tte N A em tn et eee 3 6 D ea ae tb nee AET nn De eee NOR ADS DID den Die 0e N A 3 6 1 ECS A GS SIG IN SR ae E gee aah ee E de ec ee mt 3 6 2 Operator ContolS Sean nn de eee cas eo 2 ee en nt 3 6 3 Connectng CIN ee a ee ba doc ho ee 3 6 4 SOS CS DONS ee ee re eee en A eer ee ere eee 4 Applicaton PIANO ae Lee ai en ocean
112. ifferent devices can be addressed ECP Extended Capability Same as EPP but Port separate DMA channel FIFO buffer Data compression CAUTION a resource conflict occurred If you save the settings although a resource conflict is indicated this will cause problems when you boot In this case you must remove the CMOS battery SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 203 Detailed descriptions 16 5 BIOS Setup PCI Configuration submenu Figure 16 19 PCI Configuration submenu The labeling of the slots in the BIOS menu differs from the labeling on the housing BIOS labeling Housing labeling PCI Device Slot 5 PCI Device Slot 6 SIMATIC Rack PC 647B 204 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 5 BIOS Setup PCI Devices field If the PCI devices field is selected the following submenu appears Advanced PCI Device Slot 5 Item Specific Help EE Initialize device Enable Master Enabled expansion RUM Latency Timer De Fau 1 3 Help Se WO rst 12 LE Enter Figure 16 20 PCI Devices field ROM Scan Option Enabled The ROM option of the PCI module if present is enabled Disabled The ROM option of a PCI module is disabled Enable Master Enabled This slot can be assigned PCI master functions Disabled This slot can only operate as a PCI slave Latency Timer Default The number of active PCI clock cycles of the
113. ilable Assigning exclusive interrupts in BIOS Setup PIC mode only The interrupts are automatically assigned to the slots at system startup due to the default settings in system BIOS Several slots may share the same interrupt depending on the system configuration This functionality is known as interrupt sharing Exclusive interrupts are not available in PIC mode Disable specific system resources in order to obtain exclusive interrupts You can assign a specific IRQ for the modules in the BIOS menu PCI Configuration Select the host IRQ line E or F belonging to the slot and assign it to an IRQ number If the PCI IRQ line is marked with an asterisk due to the assignment the selected IRQ is being used by another device You will then need to disable this 2180 ne of the U interrupts can be found in the section Interrupt assignments Page CAUTION If you save the settings although a resource conflict is indicated this will cause problems when you boot In this case you must remove the CMOS battery Example If you have assigned IRQ 3 of the PCI IRQ line E you will need to disable Serial port 2 in Advanced gt I O Device Configuration In this menu the Serial port 2 entry is marked by an asterisk If you set this entry to Disabled the IRQ is free and the asterisk disappears SIMATIC Rack PC 647B 174 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 3 Operator panel 16 3 Operator
114. ing drive bay How to remove the drive bay Remove the three screws on the side Remove the two screws to the left of the drive bay 3 Disconnect the connector for the DVD drive from the motherboard and lift the drive bay out of the housing 1 2 4 installed drives Then disconnect the power supply and the data cable from the SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 93 Expansions and parameter assignment 70 5 Installing drives Installing a drive How to install a drive 1 Push the drive out into the drive i bay 3 2 Secure the drive to the drive bay with two screws on the right and two on the left Connect the power and data cables to the drive Install the drive bay again SIMATIC Rack PC 647B 94 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 1 1 11 1 Removing and installing hardware components 11 1 1 Repairs Repairing components Only authorized technical personnel are allowed to repair device components Unauthorized opening and improper repairs may lead to material damage and hazards to users e Always disconnect the power connector before you open the device e Install only system expansions which are designed for this computer Installation of other expansions may damage the system or violate safety requirements and RF interference suppression regulations Contact Technical Support or your local sales depar
115. ins and disconnect all connecting cables 2 Open the device Removing a PEG riser card How to remove the PEG riser card If it is installed remove the graphics cribed in the section module as des nstalling removing the graphics Remove the bus frame as described in the section nstalling the bus frame SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 109 Service and maintenance 11 1 Removing and installing hardware components How to remove the PEG riser card 7 Remove the three securing screws Remove the PEG riser card from the motherboard SIMATIC Rack PC 647B 110 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 11 1 Removing and installing hardware components 11 1 8 Removing the OP Preparation 1 Isolate the device from mains and disconnect all connecting cables 2 Open the device Removing the operator panel How to remove the operator panel frame as descri 1 i n the section Tilt back the traverse 4 Remove the three securing screws on the inside of the front panel of the device 5 Release the cable from the operator panel SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 111 Service and maintenance 11 1 Removing and installing hardware components 11 1 9 Removing the CompactFlash slot Preparation 1 Disconnect the device from the power and remove all connecting cables from the device
116. ion and Drivers CD PROFINET IO Please note the information on the SIMATIC devices 59 SIMATIC NET documentation listed in Integration into an Automation System Page SIMATIC Rack PC 647B 132 Operating Instructions 04 2009 A5E02147327 02 Interrupts error and system alarms 12 1 Boot error messages BIOS first performs a Power On Self Test POST within the boot routine to verify proper operation of certain functional units of the PC If an error is detected within this phase BIOS outputs a beep code based on the current test result The boot sequence is interrupted immediately if a fatal error is detected BIOS initializes and tests further functional units if the POST does not return any errors In this startup phase the graphics controller is initialized and any error messages are output to the screen The error messages output by system BIOS are listed below For information on error messages output by the operating system or application programs refer to the corresponding manuals On screen error messages Meaning tip Address conflict Plug and play problem Contact your Technical Support Combination not supported Plug and play problem Contact your Technical Support IO device IRQ conflict Plug and play problem Contact your Technical Support Invalid System Configuration Data Plug and play problem e Set the RESET CONFIGURATION DATA option in the Advanced menu of Setup e Contact your Technical Support
117. ion and use the SIMATIC Panel PC 647B It is aimed at both programmers and testers who are commissioning the device themselves and are combining the device with other units automation systems programming devices as well as service and maintenance technicians installing expansions or undertaking fault analysis Scope of this documentation This documentation is valid for all variations of SIMATIC Rack PC 647B and describes delivery conditions as of April 2009 Position in the information landscape Conventions History These operating instructions are available on the Documentation and Drivers CD included with your product For supplementary instructions on how to handle the software please refer to the corresponding manuals The term Rack PC or device is also used within this documentation as abbreviation of the product name SIMATIC Rack PC 647B The abbreviations CP will be used for CP 1616 onboard and Vista for Windows Vista Ultimate The following releases of the operating instructions have previously been published 12 2008 First Edition 04 2009 Alternative PCI PCle x4 bus module SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 T Introduction 1 2 Guideline to the operating instructions 1 2 Guideline to the operating instructions Content structure Table of contents Detailed organization of the documentation including the index of pages and chapters Introduction Purpose layout and descr
118. iption of the important topics Safety instructions Covers all general safety related aspects of statutory regulations in terms of the installation commissioning and operation of the product system Fields of application features and installation of the product system Application planning Aspects of storage transport environmental and EMC conditions to be considered in the preparatory stage Connecting Options of connecting the product and wiring instructions Installation of expansion devices memory modules drives Maintenance and service Replacement of hardware components restoring and setup of the operating system installation of drivers and software Troubleshooting Problems cause remedy Technical data General specifications in compliance with relevant standards and current voltage values Dimensional drawings Dimensions of the device and of modules Detailed descriptions Structure function and features of vital components distribution of system resources and use of the BIOS Setup routine Appendix Guidelines and certifications service and support notes on retrofitting ESD directives General ESD directives SIMATIC Rack PC 647B 8 Operating Instructions 04 2009 A5E02147327 02 Safety information 2 2 1 General safety instructions Please observe the safety instructions on the back of the cover sheet of this documentation You should not expand your device unless you have read the relevant safety instructions Th
119. ire additional exclusive resources you must disable certe ard functions For information on allocated resources refer to the section es Page 177 Information on disabling motherboard functions is available in the Page 183 You nd information on the a 198 or sec of pee T orl line to the T7 slot in the section Page 199 199 or section Bus boards board Page 171 17 The device supports graphics modules with expansion ROM of up to 48 K SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Expansions and parameter assignment 70 5 Installing drives 10 5 Installing drives 10 5 1 Options of installing disk drives There are two alternative drive bays that you can install e The drive bay for a removable rack e The vibration damping drive bay Drive bay for a removable rack Slimline DVD Two bays for hard disk removable rack Vibration damping drive bay Two bays for hard disk drives with shock and vibration damping SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 87 Expansions and parameter assignment 70 5 Installing drives 10 5 2 Installing and removing drives in the drive bay for a removable rack Preparations 1 Disconnect the device from the power supply and remove all connecting cables from the device 2 Open the device NOTICE Check the ESD Guidelines Page 231 Removing a drive bay for a removable rack zer for removing the drive bay for
120. is device is compliant with relevant safety directives to IEC VDE EN and UL If you have questions about the validity of the installation in the planned environment please contact your service representative Opening the device repairs Only authorized technical personnel are allowed to repair device components Unauthorized opening and improper repairs can cause considerable damage to property or danger for the user System expansions Only install system expansion devices designed for this device Installation of other expansions may damage the system or violate safety requirements and RF interference suppression regulations Contact your technical support team or where you purchased your PC to find out which system expansion devices may safely be installed CAUTION If you install or exchange system expansions and damage your device the warranty becomes void SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 9 Safety information 2 1 General safety instructions Battery ESD directives 10 This device is equipped with a Lithium battery Batteries may only be replaced by qualified personnel There is the risk of an explosion if the battery is not replaced as directed Replace only with the same type or with an equivalent type recommended by the manufacturer Dispose of used batteries in accordance with local regulations Risk of explosion and release of harmful substances Therefore do no
121. itialize the PCI interface Run a test by disabling the hardware components in Setup or by removing the expansion modules installed on the bus module 55H TP_USB_INIT Activation of the USB Removal of USB devices hardware TP_FDISK Initialization and test of the Disconnect the HDD replace it if hard disk hardware necessary TP_CD Initialization and test of the Disconnect the CD ROM drive CD hardware replace it if necessary 98H TP_ROM_SCAN Search for BIOS Run a test by disabling the expansions hardware components in Setup or by removing the expansion modules installed on the bus module TP_PARITY Test of memory modules Replace the memory modules BIOS POST completed Loading operating system SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 135 Interrupts error and system alarms 12 2 BIOS POST codes Special codes The following Beep Codes are available in addition to the POST Codes listed e 3x short INSERT key is pressed at system startup If an external graphics card on the bus board is not detected you can try to activate it by pressing the INSERT key The INSERT key activates special enumerations for activating PCI VGA cards e 1x long 8 x short Error when reading MPI system information Contact Customer Support e 4 x short MPI firmware has been updated This may occur once after BIOS update e 2x short BIOS returns a checksum error This error may be generated if you replaced the backup b
122. ity Order w im a E png e or include L HIS SOUL per 4 fe ie CET luded from boot ar der h LO DOOT Figure 16 25 Boot menu example SIMATIC Rack PC 647B 210 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 5 BIOS Setup L Power Boot at rt a a penn Main Advanced Security afian ime na wee a LL Figure 16 26 Boot menu example This screen shows all available boot sources The boot source with highest boot priority shown at the top To change the boot sequence Select the group using the t 4 keys move to device the desired position using the or keys Note You can select the boot volume by pressing the ESC key during system startup If a boot source is not available the system automatically tries to boot from the next device of the sequence SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 211 Detailed descriptions 16 5 BIOS Setup 16 5 9 Version menu This menu contains system information which should be made available to Technical Support Figure 16 27 Version menu example SIMATIC Rack PC 647B 212 Operating Instructions 04 2009 A5E02147327 02 16 5 10 Exit menu You always exit BIOS Setup in this menu m Hain Advanced Security Power Exit Discarding Changes Load Setup Defaults Discard Changes save Changes Profile F1 Dp H Est Figure 16 28 Exit menu D
123. ject to caustic vapors or gases without taking additional protective measures such as the provision of clean air e Do not expose the device to direct sunlight e Install the device in such a way that it poses no danger for example by falling over e The device conforms to protection class IP41 at the front panel Ensure that the installation opening for the device is splash proof in areas which may be subject to splash water e Always maintain a minimum clearance of 50 mm to the area of the ventilation slots in order to ensure adequate ventilation of the PC e Do not cover the ventilation slots of the enclosure e The device meets requirements for fire protection housings to EN 60950 1 and can be installed without additional fire protection enclosure e The connected or built in peripherals should not introduce a counter emf in excess of 0 5 V into the device Failure to comply with these requirements for system installation shall render approvals to UL 60950 1 EN 60950 1 void and leads to the risk of overheating and injury 4 4 Access protection The access protection of the rack PC is only enabled if the front door is locked SIMATIC Rack PC 647B 28 Operating Instructions 04 2009 A5E02147327 02 Installing 5 5 1 Installing the device Optional installation locations The device can be installed horizontally in control desks in switch cabinets and in 19 inch rack systems Optional mounting methods Options of mou
124. l network bus structure for text and data communication with a transfer rate of 10 100 1000 Mbps File Based Write Filter EWF Configurable write filter to protect individual files from write access Formatting Basic partitioning of memory space on a magnetic data medium into tracks and segments Formatting deletes all data on a data medium All data media must be formatted prior to their first use Gender changer Using the gender changer 25 pin 25 pin the COM1 V24 AG interface of the SIMATIC PC family can be converted to the usual 25 pin male connector Hot plug The SATA interface gives the device s hard drive system hot plugging capability Prerequisite for this configuration is a RAID1 system with SATA RAID controller onboard or slot module and at least two SATA removable cartridges The advantage of hot plugging is that defective hard disks can be replaced without having to reboot the computer Hub A term in network technology In a network a device joining communication lines at a central location providing a common connection to all devices on the network Hyper Threading HT technology multi threading enables the parallel computing of processes HT is only effective when all relevant system components such as processors operating systems and applications are supported IGD Integrated Graphics Device Graphics interface integrated in the chipset SIMATIC Rack PC 647B 242 Operating Instructions 04 2009
125. lable No communication established WATCHDOG WATCHDOG status WATCHDOG not activated display GREEN WATCHDOG monitoring enabled Monitoring time elapsed monitoring Internal temperature critical FAN Fan status only with Fan speed OK Internal temperature OK DiagMonitor software HDD1 ALARM HDD2 ALARM Hard disk alarm in RAID is OK conjunction with RAID One RED HDD1 or HDD2 not OK and monitoring software Both RED RAID not OK for information on locating the faulty HDD refer to the RAID Both flash RAID is synchronized Page 50 section All displays are lit Error in early BIOS Post All lit CPU startup failure Error in early POST For unique labeling the LAN interfaces are numbered on the enclosure The operating system numbering may deviate from this SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 23 Description 3 6 Setup Rear status displays LED 1 LED 2 Ethernet LAN 1 2 Green LED e No cable connected Link status display e Cable disabled e Interface disabled Yellow LED e No cable connected Activity status display e Cable disabled e Interface disabled e No activity PROFINET LAN X1 Green LED e No cable connected P1 P2 P3 Link status display of e Cable disabled CP 1616 channel e Interface disabled Yellow LED e No cable connected Activity status display e Cable disabled of CP 1616 channel e Interface disabled e No activity YELLOW
126. missioning 7 4 Notes on operation Comments about faults NOTICE Input delay System load may briefly increase due to synchronization when a hard disk has failed depending on processor load and current hard disk activity Execution of keyboard and touch screen commands may be briefly delayed in extreme situations Before you replace the defective hard disk create a backup copy of the system Replacing a faulty drive in a RAID array Replace faulty RAID drives with a new drive in order to recover secure RAID1 state The RAID software reports the faulty drive and returns details of the operable hard drive The functioning hard drive is indicated in BIOS by its port number or by the RAID software by its device port number Intol ht Matrix Storape Console Seley D Cietniiers ef SECTIGRIGH SATA RAID Cortrcder E Furey E Any 0000 intel E RAID Hard Drives E Hoang Hard Dire E3 Pat 2 STI BR BAS Urud Filis Fon E Urused Fall Uraited Pot Unused Figure 7 3 Example SIMATIC Rack PC 647B 52 Operating Instructions 04 2009 A5E02147327 02 Commissioning 7 4 Notes on operation Note The table and information below apply only to the delivery state of the device that is no changes or expansions were made The functioning drive can be located using the following pictures and tables Figure 7 4 Drives in the exchangeable rack Assigned LED 1 RAID RA
127. missioning PC Stations SIMATIC Rack PC 647B 224 Operating Instructions 04 2009 A5E02147327 02 Appendix A 1 Guidelines and Declarations Notes on CE marking The following applies to the SIMATIC product described in this documentation EMC directive This product fulfills the requirements of EC directive 2004 108 EEC Electromagnetic Compatibility and is designed for operation in the following fields of application in accordance with this CE marking Fields of application Requirements for Radiated interference Noise immunity Domestic area commercial and EN 61000 6 3 2007 EN 61000 6 1 2007 light industrial environments Industrial area EN 61000 6 4 2007 EN 61000 6 2 2005 The devices conform with EN 61000 3 2 2006 harmonics and EN 61000 3 3 1995 A1 2001 A2 2005 voltage fluctuations and flicker Low voltage directive The devices comply with the requirements of the EC Directive 2006 95 EC Low Voltage Directive Compliance with this directive has been verified according to EN 60950 1 2001 A11 2004 Declaration of conformity The EC declaration of conformity and corresponding documentation are available to responsible authorities in accordance with EC directives stated above Your sales representative can provide these on request Observe the installation guidelines The installation guidelines and safety instructions specified in this documentation must be observed for commissioning and operation
128. n BIOS Setup SIMATIC Rack PC 647B 106 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 11 1 Removing and installing hardware components 11 1 6 Removing the power supply module Only qualified personnel are allowed to replace the power supply unit Preparations 1 Isolate the device from mains and disconnect all connecting cables Removing the power supply unit How to remove the power supply unit If necessary remove the power connector hee a ec vaccines cerise fuse X LR EE og 10 1270 7 0A 60Hz We EE 200 240V 3 54 50Hz a a Open the device OO Ping ae the bus frame See Removing and and installing the bus frame the bus frame Page 79 Disconnect all the cables coming out of the power supply unit 5 Remove the cable ties securing the power cables in the housing SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 107 Service and maintenance 11 1 Removing and installing hardware components How to remove the power supply unit 6 Loosen the securing screws on the mounting plate of the power supply unit Pull the power supply unit towards the front and lift it out of the device SIMATIC Rack PC 647B 108 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 11 1 Removing and installing hardware components 11 1 7 Removing the PCle graphics expansion card PEG riser Preparation 1 Isolate the device from ma
129. ne H Auto Select Security Power 00 00 00 After Power Failure Last State SIMATIC Rack PC 647B 216 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 5 BIOS Setup Boot priority order Excluded from boot order Version SIMATIC SIMATIC Rack PC 647B piosvesion BiIOSNumber MPUDP Fimware euse OP evo o S Oo O oOo SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 217 Detailed descriptions 16 6 CP 1616 onboard communications processor 16 6 CP 1616 onboard communications processor 16 6 1 Introduction The CP 1616 onboard allows the connection of industrial PCs to Industrial Ethernet The basic characteristics of the PCS 1616 onboard are e Optimized for PROFINET IO e With Ethernet realtime ASIC ERTEC 400 e Three RJ 45 jacks for connecting terminal devices or addition network components e Integrated 3 port real time switch e Automatic hardware detection 16 6 1 1 Network connections Ethernet The CP 1616 is designed for operation in Ethernet networks Additional features are e The connectors are designed for 10BaseT and 100BaseTX e Data transfer rates of 10 and 100 Mbps in full half duplex mode are supported e The handshake is performed automatically auto negotiation e A 3 port realtime switch is located in the module e Autocrossing Three RJ45 connectors The CP 1616 is connected to the LAN Local Area Network via one of the three RJ45 sockets of the
130. ng software This software is included on the CD supplied with the device Insert the CD in the drive run setup and follow the instructions on the screen NOTICE When first starting the burner software no data carriers should be inserted in the drive This is because data carriers with errors can interrupt the automatic hard drive recognition This makes it impossible to correctly display the possible burner functions Notes on burning optical data carriers 44 CAUTION Danger of data errors when burning data carriers Burning is permissible only in an undisturbed environment i e shock and vibration stress must be avoided Because of heavy fluctuation in the quality of CD Rs data may be corrupted in a burning session even if no error message is initially displayed The written data can only be verified by comparing these with the source To be on the safe side data should be verified after every burning session SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Commissioning 7 4 Notes on operation 7 4 3 Removable hard disks The removable racks support hot plugging in a RAID1 system If however you have configured a non RAID system you will need to turn the device off before exchanging the rack Notes on operation Note Always replace the faulty drive with a new drive of the same type and capacity NOTICE Always lock the hard disk cartridge in the removable rack to ensure reliable operati
131. nguages The program displays all available languages Language selection in Windows XP Professional and Windows Server 2003 The Multilanguage User Interface MUI in Windows XP allows you to change the menu and dialog language The default language setting of your Windows installation is English with US keyboard layout You can change the language in the Control Panel Select Start gt Control Panel gt Regional and Language Languages tab Language used in menus and dialogs field For the Date Time Language and Regional Options set the default as non Unicode programs under Advanced in addition to the language for menus and dialogs SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 125 Service and maintenance 77 2 Reinstalling the software 11 2 5 Recovery of Windows Vista To recover Windows Vista there is a full graphical user interface available It may take several minutes before the first input window appears In this window you can set the time and currency formats and select the keyboard language English is the basic language and other languages can be installed later with the MUI The MUI is on the recovery DVD Now follow the on screen instructions It may take several minutes before the next prompt for the product key is displayed Note Due to the previous activation you do not need to enter the product key COA number This is entered automatically during the installation Setting
132. nment 1 O 10 1 Open the device Tools Preparation CAUTION Only authorized technical personnel are allowed to carry out any work on the open device You may only install memory modules and expansion cards to expand the hardware within the warranty period The device contains electronic components which may be destroyed by electrostatic charge Take appropriate precautionary measures before you open the_device Refer to the ESD guidelines on handling electrostatically sensitive components ESD Guidelines Page 231 You can install all device components using TORX T10 and T20 drivers and a 4 5 mm hexagonal wrench for the interface interlock on the rear panel Disconnect the device from the mains Unauthorized opening of device without previously disconnecting power may result in substantial damage to equipment and or danger to the user Disclaimer of liability All technical data and approvals apply only to expansion units which are released by SIEMENS No liability can be accepted for impairment of functions caused by the use of third party devices or components Observe the installation instructions for the components UL approval of the device only applies when the UL approved components are used according to their Conditions of Acceptability SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 69 Expansions and parameter assignment 10 1 Open the device How to open the device Open t
133. nting the device e Mounting on cabinet brackets e Mounting on device bases e Mounting on telescopic rails When telescopic rails are used for mounting the device can be withdrawn fully from the cabinet or rack iled information on tele Page 148 and action g for the use o foe Figure 5 1 Position of the mounting holes CAUTION The mounting screws of the telescopic rails may not protrude more than 5 mm into the enclosure Risk of injury It is not permitted to install the device only on the 19 inch brackets of the front panel SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 29 Installing 5 7 Installing the device 30 SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Connecting 6 6 1 Con necting peripherals Note before connecting SIMATIC Rack PC 647B Operating Instructions 0 NOTICE Connect only peripherals approved for industrial applications according to EN 61000 6 2 Note Hot plug I O modules USB may be connected while the PC is in operation CAUTION I O devices that are incapable of hot plugging may only be connected after the device has been disconnected from the power supply CAUTION Strictly adhere to the specifications in the I O manuals NOTICE The connected or built in peripherals should not introduce a counter emf into the device A counter emf greater than 0 5 V to ground on the 3 3 VDC 5 VDC 12 VDC
134. ocument designation What is contained in this document This documentation is not included in the product package Getting Started PROFINET 10 Getting Started Manual Collection Manual PROFINET System Description The documents use concrete examples to provide step by step instructions on how to commission a fully functional application This gives you the basic knowledge about the PROFINET IO topics Network components data exchange and communication PROFINET IO component based automation application example of PROFINET IO and component based automation Manual Read this document if you want to convert an installed From PROFIBUS DP to PROFINET 10 PROFIBUS system to a PROFINET system Readme file for CP 1616 CP 1604 and DK 16xx PN IO Configuration Manual Commissioning PC Stations Manual SIMATIC NET Industrial Communication with PG PC Volume 1 Basics SIMATIC NET Industrial Communication with PG PC Volume 2 Interfaces S7 CPs for Industrial Ethernet Configuring and Commissioning SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 This provides the latest information about the SIMATIC NET products CP 1616 CP 1604 CP 1616 onboard the developer kit This provides you will all the information necessary for commissioning and configuring a PC as a PROFINET IO controller or IO device This manual introduces you to industrial communication and explains the available communication pro
135. ommand parameters 11 2 3 2 Installing Microsoft Windows operating systems This CD contains encrypted data that can only be transferred to this system 1 Boot from the Recovery CD and then follow the on screen instructions until the Recovery functions window is displayed Select Recovery Windows in the Siemens SIMATIC Recovery window 3 Follow the on screen instructions Note Make sure that sufficient free space is left on the drive after the transfer of selected recovery data 1500 MB for Windows XP 1500 MB for Windows Server 2003 Select Start command prompt in the Recovery functions window 5 Enter the following commands in the command interface SIMATIC Rack PC 647B Drive cd 1386 Winnt32 bat Drive Drive letter of the folder which contains the 1386 directory The preparation of the Windows installation is displayed Operating Instructions 04 2009 A5E02147327 02 123 Service and maintenance 11 2 Reinstalling the software 7 When this operation completed close the command prompt by entering the exit command 8 Close the Siemens SIMATIC Recovery window by clicking the Finish button 9 Setup automatically restarts the system and completes the installation of Windows 10 Follow the on screen instructions Note If you use Microsoft Windows professionally you should have the following manuals available not included in the scope of delivery Microsoft Windows XP Professional
136. on of the device Hard drives may only be replaced in a removable rack if the hard drive is inactive and the HDD activity display of the device is off Check the ESD Guidelines Page 231 Identifying a defective hard drive Note The table and information below apply only to the delivery state of the device that is if no changes or expansions were made Power LED power applied HDD activity display You should also check the HDD access display HDD 1 ALARM or HDD 2 ALARM See also the section Status display Page SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 45 Commissioning 7 4 Notes on operation The table below shows the assignment of the exchangeable rack positions in the device to the RAID system reports Assigned LED 1 RAID RAID software SATA Installation location Enclosure BIOS interface HDD1 ALARM Port 0 Device Port 0 SATAO Removable rack HDD2 ALARM Device Port2 SATA2 Removable rack 1 If the SIMATIC monitoring software is installed the status LED or on the front panel is lit if the hard disk has failed Replacing a hard disk Steps for replacing the hard disk Check which hard disk the RAID controller has reported being faulty hard disk on channel 1 or 2 Turn the locking switch to the OPEN position Press on the marking or press the release in the direction of the arrow so that the lever on the hard disk cartridge
137. onitor If the monitor screen still remains dark after you have performed these checks please contact your technical support team The mouse pointer does not The mouse driver is not loaded Check whether the mouse driver is properly installed appear on the screen and present when you start the application program Detailed information about the mouse driver is available in the corresponding documentation Mouse not connected Check whether the mouse cord is properly connected to the system unit If you use an adapter or extension on the mouse cable also check the connectors Contact Technical Support if the mouse pointer still does not appear on the screen after you carried out these checks Incorrect time and or date on Time is not set 1 Press lt F2 gt within the boot sequence to open the PC BIOS Setup 2 Adjust the time and date in BIOS Setup Although the BIOS setting is The backup battery is low Contact Technical Support OK the time and data are still incorrect SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 137 Troubleshooting FAQs 13 1 General problems Problem Possible cause To correct or avoid error USB device not responding The USB ports are disabled in Use a different USB port or enable the port BIOS USB 2 0 device connected and Enable USB 2 0 USB 2 0 is disabled The operating system does not Enable USB Legacy Support for the mouse and support the USB ports keyboard
138. onitoring software the software for the stations to be monitored and a library for creating user specific applications The descriptions of drivers and of the SOM program are available on the CD Documentation and Drivers under Drivers amp Updates lt device gt SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 63 Functions 9 2 Temperature monitoring display 9 2 Temperature monitoring display Temperature monitoring 64 The temperature is recorded using temperature sensors that are installed at critical locations of the device The processor temperature the temperature in the area of the memory modules and the temperature below the bus module are monitored The flashing Temp LED indicates that the device is being operated at its limits The following fault reactions are triggered if one of the temperature values exceeds the set temperature threshold The Temp LED changes to red Device cooling fan switches to maximum speed the power unit None controls its own fan SIMATIC monitoring software is activated The temperature error is retained in memory until temperatures have fallen below the thresholds and are reset by one of the following measures e Check whether the ambient temperature limit has been exceeded or whether the filter is soiled e Acknowledgment of the error message by the monitoring software e Restart of the device SIMATIC Rack PC 647B Operating Instructions 04 2009
139. oriented industrial applications e Automatic measurement and control systems for controlling process and machine data e Visualization of production sequences and processes e Computing and processing of images for QC e Data acquisition and management The SIMATIC Rack PC 647B has CE certification for use in the industrial sector as well as in residential and commercial areas and small businesses In addition to the industrial applications it can also be used in building services automation or in facilities open to the public SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 11 Description 3 3 Highlights 3 3 Highlights Highly compact e Compact housing design 2 HU e Flexibility for space saving cabinet installation Highly compatible with industrial standards e High operational vibration and shock resistance e Wide operational temperature range e High service friendliness e Dust protection e Distinct diagnostic features High performance industrial functionality e Integrated PROFIBUS DP MPI interface optional e PROFINET interface CP 1616 onboard optional e PCI PCle x4 PCle x16 slots e High flexibility and expansibility of components High investment security e High continuity of the components design e Guaranteed spare parts availability for at least 5 years e Simple integration in PC based automation High system availability e SIMATIC PC DiagMonitor PC diagnostics message soft
140. owing measures e Acknowledgment of the error message by the SOM program or DiagMonitor software e Restart of the device 9 5 RAID monitoring 66 In conjunction with the SIMATIC monitoring software and in addition to the RAID software the status of the RAID system is shown on the HDD1 alarm and HDD2 alarm front LEDs For detailed information on the RAID system and on the operation of the RAID software refer to the section RAID system Page 50 Reaction Description Option HDD1 alarm Off RAID system is ready for operation SIMATIC None HDD2 alarm software is not active Drive 1 or Drive 2 has failed Both are red RAID system is not ready for operation Affected drive must be determined with the help of the RAID software Both flash RAID system is currently being synchronized SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Functions 9 6 Safecard on Motherboard SOM 9 6 Safecard on Motherboard SOM This application is used to monitor PC hardware temperature watchdog and fans and to display the current measured values You can also configure the temperature and fan monitoring functions and the watchdog function Your device is equipped with three temperature sensors which are automatically detected by the application la PEO 9302 A A 7 iY my MAE SIEMENS SS aE Ae Ba s A ee o CN cle BE ECC Co os aye aye 0 E Reset PC l F4 af Apply Apply 1 s
141. pation of the expansion modules in total less than 30 W Storage transport 20 C to 60 C Gradient max 20 C h no condensation Tested to DIN EN 60068 2 78 DIN EN 60068 2 30 Operation 5 to 85 at 30 C no condensation Relative humidity Gradient Max 10 C h no condensation Storage transport 5 to 95 at 55 C no condensation Gradient max 20 C h no condensation Atmospheric pressure Operation 1080 to 795 hPa corresponds to an altitude of 1000 to 2000 m Storage transport 1080 to 660 hPa corresponds to an altitude of 1000 to 3500 m Mech ambient conditions Vibration Tested to DIN EN 60068 2 6 10 cycles 10 to 58 Hz 0 0375 mm 58 Hz to 500 Hz 4 9 m s 5 to 9 Hz 3 5 mm 9 to 500 Hz 9 8 m s Tested to DIN EN 60068 2 27 DIN EN 60068 2 29 Half sine 50 m s 30 ms 100 shocks per axis Operation 1 2 Storage transport Resistance to shock Operation 1 2 Storage transport Half sine 250 m s2 6 ms 1000 shocks per axis Special features Quality assurance to ISO 9001 SIMATIC Rack PC 647B 142 Operating Instructions 04 2009 A5E02147327 02 Specifications 14 1 General specifications General specifications a Motherboard Chipset Intel 945GM RAID on board Intel ICH7R with Intel Storage Manager software Processor e Intel Celeron M 440 1 86 GHz 533 MHz FSB 1024 KB Second Level Cache Intel Core 2 Duo T5500 1 66 GHz 667 MHz Front Side Bus 2048 KB Second Level
142. ped in order to accelerate the boot sequence SETUP prompt The message Press lt F2 gt to enter Setup or lt Esc gt to show the Boot menu is output on the bottom of the screen within the system startup phase POST errors If the boot sequence is interrupted due to an error detected within the system startup phase press F1 to acknowledge this error Disabled Error acknowledgment is not required for example if a keyboard is not found All but not Show all errors except for keyboard and floppy drive errors keyboard flop py Summary screen The most important system parameters are displayed when the system startup phase is completed Outputs diagnostics messages within the boot sequence Enabled means that the relevant feature is active Disabled means that the feature is inactive SIMATIC Rack PC 647B 192 Operating Instructions 04 2009 A5E02147327 02 Example of a Summary Screen CPU Type Intel R Core TM 2 CPU T5500 CPU Speed 1 666 GHz system Memory 640 KE Extended Memory 3319HE Shadow Ram 364 KB Cache Ram 2048 KE Hard Disk 0 gt CD DUD ROM Hard Disk 1 None Hard Disk 2 160GB Hard Disk 3 None Hard Disk 4 1606E Hard Disk 5 None Press Any Key to Continue Figure 16 10 Summary screen example System ROM BIOS Date COM Ports LPT Forts Display Type P5 2 Mouse Diskette A Detailed descriptions 16 5 BIOS Setup E695 FFFF 06 14 06 03F6 02F8R 0378
143. power rail due to a connected or integrated component can prevent normal operation or even destroy the computer When measuring the counter emf remember the following The computer in question must be turned off and the power supply connector should be plugged in During the measurement all cables from the plant to the computer should be connected All other components in the plant must be active 4 2009 A5E02147327 02 31 Connecting 6 2 Connecting the device to power 6 2 Connecting the device to power Note before connecting 32 Note The wide range power supply module is designed for operation on 100 VAC to 240 VAC mains The setting of the voltage range takes place automatically Do not connect or disconnect power and data cables during thunderstorms The device may only be operated on grounded power supply networks TN systems to VDE 0100 part 300 or IEC 60364 3 Operation on ungrounded or impedance grounded power networks IT networks is prohibited JN WARNING The permitted nominal voltage of the device must conform with local mains voltage The mains connector must be disconnected to fully isolate the device from mains Ensure easy access to this area A master mains disconnect switch must be installed if the device is mounted in a switch cabinet Always ensure free and easy access to the power inlet on the device or that the safety power outlet of the building installation is freely accessi
144. power supply are connected e The operating system of your device is preinstalled on the hard disk Risk of damage to the device Make sufficient allowances for the device to acquire room temperature before you put it into use If condensation has developed on the device wait at least 12 hours before you switch it on SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 39 Commissioning 7 2 Initial Commissioning Initial Startup 7 2 Initial Commissioning Initial Startup The Rack PC operating system is automatically set up the first time you switch on the device Procedure 1 Press the on off button The green power LED lights up The PC performs a POST During the self test this message appears Press lt F2 gt to enter SETUP 2 Wait until this message is cleared then follow the instructions on the screen 3 Type in the Product Key as required You find this key on the Certificate of Authentication in the Product Key line NOTICE The PC may not be switched off when you run setup Do not change the default BIOS settings otherwise the operating system setup may become corrupted 4 Automatic restart After you have entered all necessary information and after the operating system setup is completed the PC is automatically restarted and displays the user interface of the relevant operating system From now on after you switch on the PC the user interface of the operating system is
145. ppy Internal X608 Interface is disabled Socket for standard floppy disk drive SATA Internal hard X5 6 7 8 7 pin SATA connector shielded disk drive for example secondary EIDE Internal X612 170h 177h 1FO0h 1F 7h switchable DVD ROM for example IRQ14 IRQ15 edge triggered 40 pin 2 54 mm pin header operation of up to two disk drives Connection for device fan Internal X132 X617 Power supply device fan monitoring controlled 4 pin pin header Connection for SCSI LED X12 Input for SCSI drive activity display Internal USB interface Internal X420 For connecting the USB cable to the front panel of the computer Front panel interface RAID HDD Alarm Internal X11 2 pole pin header LED interface for exchangeable rack 1 and 2 Assignment of the SCSI activity connector X12 Type JST B2B PH SM3 TB Pinno Shortname Meaning Input output NC ee 2 SCSI HD_N 0 V level means that the SCSI Input interface is active SIMATIC Rack PC 647B 164 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 1 Motherboard Pin assignment of the internal USB connector X420 Pinno Shortname Meaning Input output seo ooo 5 V fused Output Les USB1 Data channel Input output 4 DataUSB3 Datachannel input output 5 DatausBt Data channel input output 6 DatausB3 Data channel Input output 7z Job Ground S e CR Ground Note Contact Customer Support or the Repair Center fo
146. r supports AHCI mode Disables or enables RAID support 201 Detailed descriptions 16 5 BIOS Setup 1 0 Device Configuration submenu Serial port 1 Figure 16 18 I O Device Configuration submenu The resources used by an interface are released by disabling this interface It is advisable not to change the default I O addresses and interrupts CAUTION a resource conflict occurred If you save the settings although a resource conflict is indicated this will cause problems when you boot In this case you must remove the CMOS battery An IRQ resource conflict between COM1 and COM2 is not indicated SIMATIC Rack PC 647B 202 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 5 BIOS Setup Internal printer port LPT 1 Mode Use this setting to set the operating mode of the printer port This setting must match the terminal device you connected as described below Configurable mode Output Only Standard setting for 8 bit parallel data transfer to the IEEE1284 Standard Parallel Port specification unidirectional SSP Feedback of the output device is only possible via the control channels Bi directional Standard Same as SPP unidirectional but Parallel Port Feedback of the output device is also possible via 8 bit data channels bi directional EPP Enhanced Parallel High speed parallel port data transmission rates between 500 kbps and 2 Mbbps are possible Hardware handshake d
147. r detailed information on pin assignments of the interfaces SATA data interface X5 6 7 8 shielded connector Pinno Shortname Meaning Input output GND Ground a TN rransmiternegaive Out COR 5 RXN 7 Receiernegatie Input ooo 6 RXP_ Receiver positive Input ooo z GND Grong ES Pin assignment of the power supply fan monitoring interface X130 Pinno Shortname Meaning input output itos Reserved fe b Tacho signal Monitoring signal Reserved 8 Ground ES EE SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 165 Detailed descriptions 16 1 Motherboard Pin assignment of the HDD fan interface X131 Pinno Shortname Meaning input output E 5 V to 12 V regulated Output at Tacho signal Monitoring signal Reserved fe Pin assignment of the front fan interface X132 X 617 Pinno Shortname Meaning Input output GND Ground S e vec eta Vfused Outpt 3 Tachosignal Monitoring signal inpet o 4 pwm Speed setting Output Pin assignment of the PEG interface PCle X16 socket X610 Signal Pinno Pinno Signal SS E ee Ba m T cue as fas pe sma B AS o e o a Baes e e j o waw d Boao EE B12 A12 GND Sorbie Tx Nerd e E B21 021 PCIEX16 RX P 14 oto ssf rome men POIExA6 TX P 13 823 a GND o SIMATIC Rack PC 647B 166 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 1 Motherboard
148. resources or possible conflicts with the following operating systems Windows XP Start gt Run then enter msinfo32 in Open field and confirm with OK Professional Windows Vista Start gt Enter msinfo32 in the search function SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 177 Detailed descriptions 16 4 System resources 16 4 2 System resources used by the BIOS DOS The following table describes the system resources for the factory state of the device 16 4 2 1 I O address allocation I O address ET ne ooo of the basic function Possible alternative 10000 0007 16 DMAcontroler 0010 001F 16 Motherboard resources Programmable interrupt controller onze fon a0 Moaosmarenoures 0040 0043 4 Systemtimer 0044 005F 28 Motherboard resources 0060 oo60 1 Keyboard controller 0061 0061 1 System loudspeaker 0062 0063 2 Motherboard resources 0064 0064 1 Keyboard controller 0067 006F 9 Motherboard resources 0070 0075 6 System CMOS reaHime clock J S 0076 0080 11 Motherboard resources 0081 foo8F 15 DMA controler o 0090 000F 16 Motherboard resources L00A0 00A1 2 Programmable interrupt controller lt 00A2 00BF 30 Motherboard resources o0co 00DF 32 DMA controler 00E0 00EF 16 Motherboard resources 00F0 00FE 15 Numeric data processor 0110 016F 196 Notused ae pam pe say IDE chart _ __ 0478 0
149. rface in these fields The value depends Mode or Ultra on the drive and should only be set by way of Auto setting at the Type field DMA Mode Exit the submenu by pressing ESC SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 189 Detailed descriptions 16 5 BIOS Setup SATA Port 0 SATA Port 1 SATA Port 2 SATA Port 3 The system jumps to the following submenu when you select this type of menu field fain SATA Fort 0 16068 Item Specific Help ge User you enter LBA Format parameters of hard disk Total Sectors 3125818068 drive installed at this Maximum Capacity 16065 connect ion Auto autotypes Multi Sector Transfers 16 Sectors hard disk drive LBA Mode Control Enabled installed here Transfer Mode FPIO 4 DMA 2 CD ROM a CD ROM drive Ultra DMA Mode Mode 51 is installed here ATAPL Removable removable disk drive is installed here F1 Je Sele ange ps Esc 1 elec ST i vele SUb Meni vo Figure 16 7 SATA Port 0 example Type User Select User to enter a user specific definition of the hard disk type Configure all the other options for example Cylinder Heads Sectors Track or other properties of the hard disk drive The parameters which you can select in this dialog are usually saved to the respective IDE drive The Auto setting in the Type field means that these values are automatically read from the drive and written to memory CD DVD
150. rnrnsnrernsennnn 123 11 2 4 Setting up the language selection by means of the Multilanguage User Interface MUI 11 2 5 Recovery of Windows Vista sise 11 2 6 Installing drivers and software ie 11 2 7 Installing the RAID Controller software 11 2 8 Installing burner DVD software sise WA ARS SNA DO te cou e 130 11 2 9 1 Updating the operating system sise 130 11 2 9 2 Installing or updating application programs and drivers ccccceeccceececeeeeeeeeeceeeesaeeeeaeeeseeeeeaes 130 Msc NVR CID RER EEEE RL EN ES Re IN IEEE T2 OST CB AU A Mage de ee 131 TEZAT OO PTS VO Om OO Ai es sde ee ae ee ee Interrupts error and system alarms inserer 12 1 OOF SIMON TINS SASS i sta a ee a a ac it cece 12 2 BIOS POS PCR ne ee eee er ee ere E ere Troubleshooting FAOS a a a a 13 1 Generar PrOD 9 RS roe ee eee ee ee ee eee eee eee eee 13 2 Problems when Using Modules of Third party Manufacturers SOCCER A pane ee a D A 14 1 General specifications esac din E E EAE E entente cnrs tome const 14 2 Power requirements of components maximum values ccceccceeeeeeeeeeeeeeeeeeeeeeeeeaeeeeesaaaaeess 14 3 POW GCP SUD DIY AC ssi csciuins ccucgaeadoutastesesnnen aouenelesaescuasieacaunelsnecbnieicn ae tu que issus ten tasse cesse leu 14 4 Technical data of the telescopic rails Dimension drawings catccii cen trewcaontenancrscsuensebentsseceachesetncansesaatenweteculnoadseysusucedusiisodauten abeucrenmadsie
151. rring the factory software to the hard disk of your PC You can restore the entire hard disk with drive C system and drive D or only drive C This allows you to retain any user data on drive D Retrieving authorizations or license keys from the hard disk e Check whether you can retrieve your authorization or license key from the hard disk and perform this procedure as described below if possible e If backup is not possible please contact Customer Support There you can obtain information necessary for software authorization CAUTION If Restore system partition only is set all data on drive C system partition will be deleted All data user settings and all authorizations or license keys on drive C are lost All data on drive C of the hard disk will be deleted Setup formats the hard disk and installs the original factory software If Restore entire hard disk is set ALL data user settings authorizations or license keys will be lost on the hard disk Restoring factory state To restore the delivery state e Place the Restore DVD into the drive and restart the device using the on off switch e When BIOS outputs the message Press lt F2 gt to enter Setup or lt ESC gt to show the Boot menu to boot from the Recovery CD or DVD The Boot Menu is displayed when initialization is completed e Select the optical drive using the cursor keys e Follow the on screen instructions CAUTION All existing data programs
152. rt can be found at After sales information system for SIMATIC PC PG http www siemens com asis SIMATIC Rack PC 647B 228 Operating Instructions 04 2009 A5E02147327 02 Appendix A 4 Retrofitting instructions A 4 Retrofitting instructions Temperature range 5 C to 50 C The maximum permissible power loss of expansion modules is 30 W Distribution over the slots e 25 W maximum for the PEG slot e 25 W maximum for the upper module in slot 2 e 10 W maximum for the lower module in slot 3 Maximum permitted configuration CF card HDD Slimline DVD RW Figure A 1 Approved configuration versions for the temperature range 5 C to 50 C Slimline DVD RW can be installed but may only be operated as described below Note Devices equipped with exchangeable racks may not to be exposed to shock or vibration during operation Temperature range 5 C to 45 C The maximum permissible power loss of expansion modules is 55 W Distribution over the slots e 25 W maximum for the PEG slot e 2x25 W maximum for the modules in slot 2 and slot 3 Maximum permitted configuration HDD in removable rack CF card HDD in removable rack Slimline DVD RW Figure A 2 Approved configuration versions for the temperature range 5 C to 45 C SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 229 Appendix A 4 Retrofitting instructions Note Devices equipped with exchangeable racks may not to be expo
153. rvisor password or delete and deactivate it by pressing Return Password on boot Disabled No password required for system boot Enabled Supervisor or user password must be entered for system boot Fixed disk boot sector Normal All types of hard disk access are permitted Write protect The user cannot install an operating system This is a way of protecting against boot viruses SIMATIC Rack PC 647B 208 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 5 BIOS Setup 16 5 7 Power menu This menu has the following layout Hain Advanced Security Power Vers ion Exit Resume On Time Ti all tel Le Resume lime After Power Failure Figure 16 24 Power menu example You can use the Power menu to set various environment friendly power saving modes Resume On Time This function is used to switch the device on automatically at the time specified at the bottom Off disables this function After Power Failure Last State Device reverts to last state it was in prior to power failure Power On Devices restarts automatically after a power failure Stay Off Device does not restart automatically after a power failure SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 209 Detailed descriptions 16 5 BIOS Setup 16 5 8 Boot menu This menu allows you to define the boot priority of the devices Security COEM Boot Version Exit aes PSS prio r
154. s a boot error it outputs an audible warning based on the current test result Boot disk A boot disk is a bootstrap disk with Boot sector This can be used to load the operating system from the disk Cache High speed access buffer for interim storage buffering of requested data SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 239 Glossary CE marking Chipset Cold restart COM interface Communaut Europeene The CE mark confirms compliance of the product with corresponding EC Directives for example with the EMC Directive Located on the motherboard connects the processor with the RAM the graphics controller the PCI bus and the external interfaces A start sequence starting when the computer is switched on The system usually performs some basic hardware checks within the cold start sequence and then loads the operating system from the hard disk to work memory gt boot The COM interface is a serial V 24 interface The interface is suitable for asynchronous data transfer Compact Flash cards CF Compact Flash is a digital storage medium in card format and without moving parts The CF card contains the non volatile memory and the controller The interface of the CF card corresponds with the IDE interface CF cards can be operated without additional electronics on PCMCIA or IDE hard disk controllers using a plug and socket adapter There are two design forms CF I 42 6 x 36 4 x 3 3 mm and
155. s the state of the IDE Channel O Master CD DUD ROHI memory cache IDE Channel O Slave None SATA Port 6 16065 SATA Fort 1 None gt SATA Port 2 160 SATA Port 3 Boot Options Keyboard Features Hardware Uptions susten Memoru Extended Memory FAN EL cos Exit Select Henu i Figure 16 8 Memory Cache field The term cache is used to denote a high speed memory buffer between the CPU and memory DRAM Instead of using the slower RAM the system deploys high speed cache memory for repetitive memory access provided this function is enabled In rare cases it may be necessary to disable cache memory for certain hardware and software as program runtimes or waiting times can be reduced by using high speed cache memory Disabled Cache is disabled Enabled Cache is enabled SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 191 Detailed descriptions 16 5 BIOS Setup Boot Options field The following submenu appears when you select the Boot Options from the main menu Main Enabled Allows the sustem to skip certain tests SETUP pronpt Enabled while booting This POST Errors Al but not Keyb floppul Will decrease the time needed to boot Summary screen Disabled the sustem Diagnostic Screen Enabled F1 EL TL E Na ye L DE Esc i T IE IE H Enter ie Le ll Emi F18 Figure 16 9 Boot Options field example Quick Boot Mode Certain hardware tests are skip
156. scription 3 6 Setup 3 6 Setup 3 6 1 External design Front view of the device example Front panel with vent openings filter mat and fan behind the front panel Check the filter mat regularly for soiling and if appropriate replace it Option of installing DVD burner drive slimline e Hard disk removable rack e Hard disk in vibration damping drive bay USB ports Lockable front door for access security Keep the front door closed during normal operation Rear view of the device example Connection elements 7 oe ae S F ET Al Power supply connector tacurmus Les SIMATIC Rack PC 647B 18 Operating Instructions 04 2009 A5E02147327 02 Description 3 6 Setup 3 6 2 Operator Controls Control elements On Off and Reset buttons On off button For switching the device on or off Reset button The reset button can be operated using a pointed object or a paper clip for example The button signal triggers a hardware reset The PC performs a restart cold start CAUTION Data may be lost when the PC performs a hardware reset J N WARNING The on off button signal does not cut off power to the PC SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 19 Description 3 6 Setup 3 6 3 Connecting elements Layout of the interfaces on the rear of the device ae e n ipe a TAE RART SS I j ij I f Es MPROFINET LAN XI J i
157. sed to shock or vibration during operation SIMATIC Rack PC 647B 230 Operating Instructions 04 2009 A5E02147327 02 ESD guidelines B B 1 ESD Guidelines Definition of ESD All electronic modules are equipped with large scale integrated ICs or components Due to their design these electronic elements are highly sensitive to overvoltage and thus to any electrostatic discharge The electrostatic sensitive components modules are commonly referred to as ESD devices This is also the international abbreviation for such devices ESD modules are identified by the following symbol CAUTION ESD devices can be destroyed by voltages well below the threshold of human perception These static voltages develop when you touch a component or electrical connection of a device without having drained the static charges present on your body The electrostatic discharge current may lead to latent failure of a module that is this damage may not be significant immediately but in operation may cause malfunction SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 231 ESD guidelines 8 1 ESD Guidelines Electrostatic charging Anyone who is not connected to the electrical potential of their surroundings can be electrostatically charged The figure below shows the maximum electrostatic voltage which may build up on a person coming into contact with the materials indicated These values correspond to IEC 801 2 specifications
158. standard for Industrial Ethernet developed and maintained by the PROFIBUS user organization PROFINET unites protocols and specifications with which Industrial Ethernet meets the requirements of industrial automation technology Programmable controller PLC PXE server 246 The programmable controllers PLC of the SIMATIC S5 system consist of a central controller one or more CPUs and various other modules e g I O modules A Preboot Execution Environment server is part of a network environment and can provide software to connected computers even before they boot This can involve operating system installations or servicing tools for example SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 RAID Recovery CD Reset Restart Restore DVD ROM S M A R T SATA SCSI interface Glossary Redundant Array of Independent Disks Data storage system which is used to save data and the corresponding error correction codes parity bits for example to at least two hard disk volumes in order to enhance reliability and performance The hard disk array is controlled by management programs and a hard disk controller for error correction The RAID system is usually implemented in network servers Contains the tools for configuring hard disks and the Windows operating system Hardware reset Reset restart of the PC using a button switch Warm restart of a computer without switching the power off Ctrl Alt
159. t 10 2 Installing removing the graphics module Steps for removing the graphics module 5 Loosen the screw in the slot cover of the graphics module Pull out the graphics module f To install a module follow the same steps in the reverse order SIMATIC Rack PC 647B 14 Operating Instructions 04 2009 A5E02147327 02 Expansions and parameter assignment 10 3 Memory expansion 10 3 Memory expansion 10 3 1 Installing memory modules Memory expansion options The motherboard features two memory slots under the bus module You can install 667 MHz SO DIMM DDR2 memory modules type PC2 5300 unbuffered no ECC This allows you to expand Rack PC memory up to 4 GB of which you can use approx 3 2 GB for the operating system and applications You can install one or two modules Combination Slot X19 bottom Slot X20 top Maximum expansion 256512MB 1GB 2GB 2B 2 256 512MB 1GB 2CGB 256 512 MB 1 GB 2 GB Note The modules can be inserted into any slot Memory is operated in dual channel mode if two modules are installed If you have expansion modules with their own memory on the module for example graphics cards with 256 MB or more the memory available for the operating system or application can also be less than 3 2 GB In this case you can set the usable memory in the BIOS menu Main gt Hardware Options gt Current Memory Limit Preparation Disconnect the device from mains and unplug all cables CAUTION
160. t mBH O air Cp O O J O DDRAM Double Data Random Access Memory Memory chip with high speed interface DSR Data Set Ready Ready for operation Data Terminal Ready Data terminal is ready V Digital Versatile Disk Digital versatile disk Digital Visual Interface Digital display interface DVI I Digital Visual Interface Digital display interface with digital and VGA signals Error Correction Code Extended capability port Extended parallel port Enhanced Graphics Adapter PC to monitor interface ESD Components sensitive to electrostatic charge OM Electronic Manual oo EMM Manages memory expansions EM64T EN EPROM EEPROM Erasable Programmable Read Only Plug in submodules with EPROM EEPROM chips Memory Electrically Erasable Programmable Read Only Memory P Bi directional Centronics interface S Control character w FAQ FAQs FAT 32 32 bit file allocation table FBWF FD Disk drive 3 5 FSB GND Chassis ground A U J O m v M M SIO SIMATIC Rack PC 647B 34 Operating Instructions 04 2009 A5E02147327 02 N List of abbreviations C 1 Abbreviations Term Hard disk Hard disk A D HDD M User interface HTML Script language for creating Internet pages HTTP Protocol for data transfer on the Internet Hardware O Data input output on computers IEC GD Degree of protection infrared IRDA Standard for data transfer via IR module Interrupt request A Bus for expansion modules LA
161. t throw Lithium batteries into an open fire do not solder or open the cell body do not short circuit or reverse polarity do not heat up above 100 C dispose of in accordance with regulations and protect against direct exposure to sunlight moisture and condensation Modules containing electrostatic sensitive devices ESDs can be identified by the following label Strictly follow the guidelines mentioned below when handling modules which are sensitive to ESD e Always discharge your body s static electricity before handling modules that are sensitive to ESD for example by touching a grounded object e All devices and tools must be free of static charge e Always pull the mains connector and disconnect the battery before you install or remove modules which are sensitive to ESD e Handle modules fitted with ESDs by their edges only e Do not touch any wiring posts or conductors on modules containing ESDs SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Description 3 3 1 Overview SIMATIC Rack PC 647B is an industrial PC in 19 rack format 2 HU with high performance industrial functionality e Highly compact e Extremely rugged e Extensive product continuity Figure 3 1 SIMATIC Rack PC 647B 3 2 Areas of application The SIMATIC Rack PC 647B provides machine systems and control cabinet engineering companies with a high performance and highly flexible 19 rack PC platform for machine
162. tening is sufficient for them The motherboard is the core of the computer Here data are processed and stored and interfaces and device I Os are controlled and managed The NEC National Electrical Code is the USA collection of regulations that generally correspond to German VDE 0100 standards All USA standards governing the safety of electrical equipment and corresponding deviations in IEC standards are based on NEC in terms of their country specific requirements NEC Class 2 specifies higher safety requirements for protection against electric shock and National Fire Protection Association NFPA requirements for fire protection Power supplies operating within the range from 20 VDC to 30 VDC must be equipped with an internal current limiting circuit which safely prevents output power higher than 100 VA SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Glossary Operating system Packet writing PATA PC card Generic term which describes all functions for controlling and monitoring user program execution distribution of system resources to the user programs and the operating mode in cooperation with the hardware for example Windows XP Professional The CD RW is used as a disk medium The CD can then be read only by packet writing compatible software or has to be finalized Finalization of a CD closes the CD within an ISO9660 shell You can still write to the CD RW several times in spite of finalization
163. text refresh Not used memory OOOB 8000 OOOB FFFF VGA graphics text refresh memory 000C 0000 000CBFFF 48K VGA BIOS expansion 000C 0000 000C E9FF VGA BIOS NE occupied 000C F000 000D FFFF Not used no RAID no PXE via EMM High DOS 000C F000 000C FFFF 000D 0000 000D FFFF PE used no RAID with PXE via EMM High EE TRS EEE 000C F000 000D 37FF RAD 000D 3800 000D FFFF Not used RAID no PXE via EMM High EEE Se aoe a 000E 0000 oo0E1FFF ek USB oo d 000E 2000 000E 3FFF_ 8k_ DMidata 000E 4000 _ 000F FFFF_ 112K__ SystemBioS 0010 0000 CFFF FFFF 3 25 GB System memory 4 GB memory Depends on memory configuration configuration E000 0000 FFEFFFFF 511MB PCle Configuration Space i dl FFFO 0000 FFFF FFFF Firmware HUB EEE 1 Optional memory allocation depending on settings in BIOS Setup SIMATIC Rack PC 647B 182 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 5 BIOS Setup 16 5 BIOS Setup 16 5 1 Overview BIOS Setup program BIOS Setup program is stored in ROM BIOS System configuration data are stored in battery backed RAM of the device SETUP can be used to define the hardware configuration for example the hard disk type and system properties SETUP is also used to set the time and date of the realtime clock Changing the device configuration Your device configuration is preset for operating with the included software You should only change the default
164. th partitions must be installed as the NTFS file system SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 127 Service and maintenance 11 2 Reinstalling the software When shipped the partitions are set up as follows Operating system Name Size File system Windows Vista SYSTEM 25 GB NTFS not compressed Second Windows Vista DATA Remainder NTFS not compressed Following a reboot Windows Vista is installed on the hard disk This process takes at least 20 minutes Now follow the instructions on the screen Note If you want to reinstall drivers from a USB floppy disk drive select Floppy Drive A Note If you want to use Microsoft Windows as a professional user you will need the following manual not supplied Windows Vista Inside Out MS Press no 5913 This manual contains information specifically for administrators involved in installing managing and integrating Windows in networks or multi user environments Setting up language options in Windows Vista With the Multilanguage User Interface MUI you can set up the Windows menus and dialogs for additional languages When shipped Windows Vista is installed with English menus and dialogs You can change this in the Control Panel with the Regional and Language options or Time and Date dialogs Here you can change all system formats Start gt Control Panel gt Clock Language and Region gt Change display language gt Regional and
165. the Compact Flash card With this example the Compact Flash card has a theoretical service of 79 3 years Example of the service life for a hard disk drive The service life of a hard disk drive depends on the following factors e Temperature operating amp storage transport e Shock operating amp storage transport e Vibration operating amp storage transport e Humidity operating amp storage transport e Voltage supply e Power on hours POH e Duty cycle workload i e write read positioning The service life for a hard disk is between 2 5 and 5 years depending on the factors listed above Booting from the Flash drive To be able to boot from the flash drive you first need to install an operating system and set the boot priority h f alli q system described in the section Installing Microsoft Windows operating systems Page 123 How to change the boot priority in the BIOS setup is described in the section Page 210 SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 43 Commissioning 7 4 Notes on operation 7 4 2 DVD burner Burner software The DVD burner drive is an optional feature Recording methods supported by the disk drive Disc at once Track at once Session at once Packet writing You can write to CD R CD RW DVD R DVD R DVD RW DVD RW DVD RAM and dual layer media In order to utilize full functionality of the DVD burner you need to install additional software burni
166. the RAID Controller software The procedure for installing the RAID controller software is described on the included Documentation and Drivers CD Note on Windows XP Professional Windows Server 2003 Windows Vista Select the Intel R 82801GR GH SATA RAID Controller from the proposed list when you install a Windows operating system To display the list completely you may need to scroll down with the arrow keys 11 2 8 Installing burner DVD software Information about installation of the burner DVD software is available on the included CD SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 129 Service and maintenance 11 2 Reinstalling the software 11 2 9 Installing updates 11 2 9 1 Updating the operating system Windows The latest updates for Windows operating systems are available on the Internet at Microsoft Side Guide http www microsoft com ee NOTICE Before you install new drivers or operating system updates for Windows MUI versions set the default language to US English in the regional settings for menus and dialogs Other operating systems Contact the corresponding manufacturer 11 2 9 2 Installing or updating application programs and drivers Install and connect an appropriate drive in order to install software from a CD and or floppy disk in Windows XP Professional The USB floppy disk and CD ROM drivers are included in Windows and do not have to be installed from other
167. the device fan Secure the new fan to the fan holder Note the direction of the arrow on the fan The picture shows the proper fan mounting position SIMATIC Rack PC 647B 102 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 11 1 Removing and installing hardware components How to install the device fan 3 Arrange the cable to the right and left of the fan and feed them through the cutouts in the front panel First connect the left hand fan connector and then the right hand connector to the adapter connector Place the fan holder in the housing 7 F ET al ST pr FEF al Pw era tt bs ees RTE SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 103 Service and maintenance 11 1 Removing and installing hardware components How to install the device fan 6 Note the positioning guides on the base of the front frame The fan holder must lie level on the front frame Secure the fan holder with the knurled screw SIMATIC Rack PC 647B 104 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 11 1 Removing and installing hardware components 11 1 5 Replacing the backup battery The battery is used to back up the CMOS data for BIOS setup and the real time clock Items to observe for replacement Disposal Preparation Note Batteries are wearing parts Backup batteries should be replaced at intervals of 5 years in
168. the individual Ethernet address Address On board Enabled Booting via Ethernet interface 1 is enabled Ethernet 1 Disabled Booting via Ethernet interface 1 is disabled Remote Boot SafeCard Enabled On board monitoring functions are enabled functions Disabled No monitoring functions The relevant driver and application must be started for operation of the monitoring functions Default primary IGD PCI A graphics integrated in the chipset or a graphics card in a PCI slot video adapter is active in the boot phase PEG A graphics card inserted in the PEG slot is active in the boot phase Onboard Auto BIOS detects whether another graphics module is inserted and Graphics IGD switches over depending on the Default Primary Video Adapter setting Disabled The integrated graphics is disabled in the chipset This setting should only be selected if another graphics card is installed This menu command depends on the device configuration SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 197 Detailed descriptions 16 5 BIOS Setup 1 5 bute Current Memory Limit Figure 16 15 Hardware Options box example Current Memory Limit Physical 2 GB This entry shows the size of the installed memory Memory Maximum 3 25 GB Here you will see the value calculated by the system that you Memory Limit should enter in the Current Memory Limit menu item if you have problems with the inserted modules
169. the slave hard disk In order to allow booting from the second hard disk you need to configure it as the primary boot device Make the following settings in your BIOS Setup Select Boot gt Hard Drive gt lt Disk name gt e g STXxxxxxxxx SATA2 then press the key to move it up in the boot order NOTICE The drive letters for the partitions on both drives are assigned by the operating system used You can change these in the Control Panel as required SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 49 Commissioning 7 4 Notes on operation 7 4 5 50 RAID system This is a RAID1 system configuration mirroring with two hard disks This configuration enhances system availability as the system is able to continue operation if a hard drive fails or if there is a cable problem at a channel Note You can find information regarding Intel RAID controllers in the RAID documentation on the included Documentation and Drivers CD in the Drivers RAID Intel directory Intel R Matrix Storage Manager option ROM v5 6 2 1002 ICH 7R wRAID5 Copyright C 2003 06 Intel Corporation RAID Volumes ID Name 0 Volume0 Physical Disks Port Drive Model 0 ST3160815AS 2 ST3160815AS Level RAID1 Mirror Serial 5RAOLYJT 5RAOLYHY All Rights Reserved Size Status Bootable 149 1GB Yes Size Type Status Vol ID 149 1GB 149 1GB Press SR to enter Configuration Utility Figure 7 1 Example
170. tment to find out which system expansions are suitable for installation If you install or exchange system expansions and damage your device the warranty becomes void NOTICE Check the ESD guidelines Page 231 Disclaimer of liability All technical data and approvals apply only to expansion units which are released by SIEMENS Siemens disclaims any liability for impairment of functions caused by the use of third party devices or components Tools You can perform all installation tasks on the device using Torx T6 T10 T20 crosshead PH no 1 screwdrivers a 4 5 mm hexagonal wrench for the interface locking mechanism on the rear panel and a side cutter SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 95 Service and maintenance 11 1 Removing and installing hardware components 11 1 2 Preventive maintenance To maintain high system availability we recommend the preventative exchange of those PC components that are subject to wear The table below indicates the intervals for this exchange CMOS backup battery _ Air filter mat 3 years 3 years 5 years Depending on the degree of soiling SIMATIC Rack PC 647B 96 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 11 1 Removing and installing hardware components 11 1 3 Replacing filters Preparing for filter replacement Note You may only use filters of the same type Information about original spare parts for SIMA
171. to disable Serial port 2 in Advanced gt I O Device Configuration In this menu the Serial port 2 entry is marked by an asterisk If you set the entry to Disabled the IRQ is free and the asterisk disappears SIMATIC Rack PC 647B 206 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 5 BIOS Setup ICH USB Control Sub Menu ai 5 S HiL PF Enabled L rece Tne Figure 16 22 ICH USB Control Submenu USB 2 0 Mode Enabled USB 2 0 devices are supported Disabled USB 2 0 devices are not supported SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 207 Detailed descriptions 16 5 BIOS Setup 16 5 6 Security menu You can only edit the fields enclosed in square brackets Two passwords can be assigned to protect your PC from unauthorized use The Supervisor password can be used to restrict access to the hard disks set Supervisar Password Figure 16 23 Security menu example User password is Disabled The password is disabled Enabled Certain Setup fields are configurable by the user including the user password The field resets automatically from Disabled to Enabled when the password is entered Set User Password This field opens the password input dialog Logged on users can change the password or clear and deactivate it by pressing Return Set Supervisor Password This field opens the password input dialog Authorized logged on users can change the supe
172. tocols It also describes the OPC interface as an alternative to the O based user programming interface This provides the following support For commissioning S7 stations For establishing effective communication 61 Integration into an Automation System 8 2 PROFINET Document designation What is contained in this document Manual Configure and build your Industrial Ethernet networks SIMATIC NET Twisted Pair and Fiber based on this document Optic Networks This documentation is part of the supplied Documentation and Drivers CD Operating instructions This provides you with all information required for CP 1616 CP 1604 CP 1616 onboard operation Installation guide Read this guide if you want to install the NDIS device Device Driver CP16xx sys driver CP16xx sys Further information You will find product related information on the Internet at SIMATIC NET products and related topics http www automation siemens com net SIMATIC Rack PC 647B 62 Operating Instructions 04 2009 A5E02147327 02 Functions 9 1 Overview of the monitoring functions Functions implemented Temperature monitoring and over under temperature display Watchdog Fan monitoring RAID alarm display Messages of the monitoring modules can be transferred to applications The SOM software Safecard On Motherboard and DiagMonitor software on CD optional can be used to handle this functionality The DiagMonitor software CD contains the m
173. tomation partner if you have questions about the products described here Technical documentation for SIMATIC products You can find additional documentation for SIMATIC products and systems in the Internet SIMATIC Guide manuals http www siemens com simatic tech doku portal Easy shopping at the mall You can find the online catalog and order system under Industrial Automation and Drive Technologies http mall automation siemens com Training center All the training options are listed at SITRAIN homepage http www sitrain com Find a contact at Tel 49 911 895 3200 Technical support You can contact technical support for all Industry Automation and Drive Technologies products by e Phone 49 180 5050 222 e Fax 49 180 5050 223 e Internet Online support request form http www siemens com automation support request When you contact the customer support please have the following information for the technician on hand e BIOS version e Order No MLFB of the device e Installed additional software e Installed additional hardware Online Service amp Support Information about the product Support and Service right through to the Technical Forum can be found at Industry Automation and Drive Technologies Homepage http www siemens com automation service amp support After sales information system for SIMATIC PC PG Information about contacts drivers and BIOS updates FAQs and Customer Suppo
174. ts the electronic license stamp of a license Siemens provides the license keys for protected software SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 243 Glossary License key disk The license key disk contains the authorizations or license keys required to enable protected SIMATIC software Low voltage directive LPT interface Memory card Module Module retainer Motherboard NEC Class 2 244 EC Product Safety Directive relating to the safety of products which are operated on low voltage 50 VAC to 1000 VAC 70 VDC to 1500 VDC and not specified in other directives Compliance is confirmed by the CE symbol and the EC certificate of conformity The LPT interface Centronics interface is a parallel interface that can be used to connect a printer Memory cards in credit card format Memory for user programs and parameters for example for programmable modules and CPs Modules are plug in units for PLCs programming devices or PCs They are available as local modules expansion modules interfaces or mass storage Mass storage module The module retainer is used to fasten modules and ensure safe contact and transport Shocks and vibrations especially affect large heavy modules It is therefore recommended to use the module retainer for this type of module There are also short compact and light modules on the market The module retainer was not designed for these modules because the standard fas
175. tup 16 5 4 Main menu Main RTE jer Hoot Version Exit e Item Specific Help Figure 16 5 SETUP main menu example Selectable submenu Settings in the main menu In the main menu you can navigate up and down to select the following system configuration fields using the t up and 4 down cursor keys Field Meaning For viewing and setting the current date Used to set the cache options via submenus IDE Channel 0 Master Type of installed disk drives IDE Channel 0 Slave Type of installed disk drives SATA Port 0 Type of installed disk drives Keyboard Features Used to setup the keyboard interface for example NUM lock Typematic Rate Hardware Options Used to setup hardware options SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 187 Detailed descriptions 16 5 BIOS Setup System Time and System Date System Time and System Date indicate the current values You can change the values using the and keys after having selected the corresponding field Hour Minute Second and for the date Month Day Year You can navigate between the entries in the date and time fields for example from hour to minute using the tab key IDE Channel 0 Master IDE Channel 0 Slave The system jumps to the following submenu when you select this type of menu field J DMI HI LR ade Cont Eee Le Transfer Hode Ultra I DMA Node 5 Enter Figure 16 6 IDE Channel 0
176. ty Auto negotiation and auto crossover supported SYMT Internal 75 Ohm terminating resistor Operating Instructions 04 2009 A5E02147327 02 159 Detailed descriptions 16 1 Motherboard Ethernet LAN connection X40 X41 Ethernet LAN connection Short name Meaning input output Shit O Ss LED 1 Off 10 Mbps Lit in green color 100 Mbps Lit in orange color 1000 Mbps LED 2 Lit Active connection to a hub for example Flashing actvity Bl_DC Bi directional data C Input output SIMATIC Rack PC 647B 160 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 1 Motherboard VGA interface X303 VGA interface fo i f 5 gt a 10 6 dam oan O O C C A 1 ha S 4 1 Ni J Input output Output G Green Output Blue Output GND GND GND GND GND Ro eo Os Notused GND Ground GND Ground 7 GND GND Ground 5V 5 V fused GND Ground So Notused Bd DDC_DAT Display data channel data Horizontal synchronizing pulse 14 Vertical synchronizing pulse Display data channel clock Ground e 5V Output 12 DDC_DAT Pinno Meaning S Red Green Blue Notused S Ground S cl Ground i Ground el Ground S Sl 5V fuse o Ground Notused S e Display data channel data Horizontal synchronizing pulse i Vertical synchronizing pulse Display data channel clock _ SIMATIC
177. up and formatting partitions After you have installed a new hard disk or if partitions are faulty or when you wish to change the partitioning on your hard disk you need to create or reconfigure partitions on the hard disk In the next dialog box you can set up the hard disk according to your requirements and add controllers that are not yet Known to the system Ot Where do you want to install Windows 1296 5 6E Primary 4 Refresh Drive options advanced as Load Driver A Windows cannot be installed to this hard FIX ae Windows must be installed to a partition formatted as NTFS SIMATIC Rack PC 647B 126 Operating Instructions 04 2009 A5E02147327 02 Service and maintenance 77 2 Reinstalling the software Options Meaning S Drive options advanced Further functions are displayed with which you can set up the hard disk To add new drivers for example the driver for RAID Disk 0 Partition 2 DATA Primary Refresh 7S Delete New 4 Load Driver Extendl x Windows cannot be installed to this hard disk space Windows must be installed to a partition formatted as NTFS Options Meaning o Format Any error messages that occur are displayed behind this icon for example if the hard disk was not formatted in the required NTFS format The first partition should be at least 25 GB The operating system must be installed on this partition You can use the rest of the hard disk as a data partition Bo
178. us and submenus are listed on the next pages You can obtain information on the selected SETUP item from the item specific help part of the respective menu LIVLEI Figure 16 4 BIOS SETUP Menu example Help window Operator input row SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 185 Detailed descriptions 16 5 BIOS Setup Menu layout The screen is divided into four sections In the top section you can select the submenus Main Advanced Security Power Boot Version Exit You can select various settings or submenus in the left middle section Short help texts are output on the right for currently selected menu entries The bottom section contains information for operator input The diagrams below represent examples of specific device configurations The screen content changes based on the delivered equipment configuration Yellow stars to the left of the interface name for example Internal COM1 indicate resource conflicts at interfaces managed in BIOS In this case you should set the defaults F9 or eliminate the conflict You can move between the menu forms using the cursor keys left and gt right Set the system functions in this mask Set advanced system configurations in this dialog Exit Used to exit the program and save the settings SIMATIC Rack PC 647B 186 Operating Instructions 04 2009 A5E02147327 02 Detailed descriptions 16 5 BIOS Se
179. ve conductor E PCI Express Graphics Programming device P Programmable Interrupt Controller Programmable interrupt controller POST Power On Self Test Preboot Execution Environment Software for running new PCs without hard disk data via the network RAID Redundant Array of Independent Disks Redundant hard disk array RAL Restricted Access Location Installation of device in operating facilities with 9 BS O O Q U U 0 X fn restricted access for example a locked switchgear cabinet RAM Random Access Memory Ring Input Incoming call O Read Only Memory RS 485 Reconciliation Sublayer 485 Bi directional bus system designed for up to 32 nodes RT Real time clock Request to send RxD Data transfer signal SATA O X ep T SCSI Small Computer System Interface SDRAM Synchronous DRAM SELV Safety Extra Low Voltage Safety extra low voltage SLC Second Level Cache SMART Self Monitoring Analysis and Reporting Hard disk error diagnostics program Technology SMS Short Message Service Short message via telecommunication network SNMP Simple Network Management Protocol Network protocol SO DIMM Small Outline Dual Inline Memory Module SIMATIC Rack PC 647B 36 Operating Instructions 04 2009 A5E02147327 02 N Term SafeCard on Motherboard SOM Standard Parallel Port Solid State Drive Super Video Graphics Array Abbreviation ep O lt ON D P S SVGA S ep Serial number of the d
180. vironment can be made available Loss free file format for audio data Program monitoring with error detection and alarming LWireless local area network Graphic standard maximum resolution 1024x768 pixels 23 N List of abbreviations C 1 Abbreviations SIMATIC Rack PC 647B 238 Operating Instructions 04 2009 A5E02147327 02 Glossary AHCI mode AHCI is a standardized method to address the SATA controller AHCI describes a structure in the RAM which contains a general area for control and status as well as a command list APIC mode Advanced peripheral interrupt controller 24 interrupt lines are available ATAPI CD ROM Drive AT Bus Attachment Packet Interface connected to AT bus CD ROM drive Automation system AS A programmable controller PLC of the SIMATIC S7 system consist of a central controller one or several CPUs and various I O modules Backup Duplicate of a program data medium or database used either for archiving purposes or for the protection of vital and non replaceable data against loss when the working copy is corrupted Certain applications automatically generate backup copies of data files and manage both the current and the previous versions on the hard disk Baud Physical unit for the step speed in signal transmission Defines the number of transferred signal states per second With only two states one baud is equivalent to a transmission rate of 1 bps BEEP code If the BIOS detect
181. ware by way of OPC SNMP LAN e SIMATIC PC PG Image Creator data imaging software e RAID1 redundant data storage to two hard disk volumes protects against data loss SIMATIC Rack PC 647B 12 Operating Instructions 04 2009 A5E02147327 02 Description 3 4 Function 3 4 Function e Integrated programmable monitoring functions program execution watchdog internal housing temperature fan speed e Enhanced diagnostic messaging by way of Ethernet E mail SMS and for direct input in SIMATIC software by way of OPC optional using SIMATIC PC DiagMonitor Operating hours counter Hard disk status System status heartbeat Automatic logging of all messages to a log file Option of remote monitoring of networked SIMATIC PCs e RAID1 for automatic data mirroring on two hard disk volumes SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 13 Description 3 5 Features 3 5 Features General features Design e 19 rack 2 HU e Rugged panel mount housing all metal e Prepared for mounting telescopic rails Horizontal installation is possible e Lockable front cover as access protection Enclosure e Dust protection by means of overpressure ventilation using bearing seated front fan via filter e Enclosure cover fastened with a single screw e Front fan can be exchanged without tools e Card retainer for reliable operation of PC modules under vibration and shock conditions Drive bays e Front 2 x
182. y 90 SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Expansions and parameter assignment 70 5 Installing drives How to remove a drive 4 Loosen the four screws on the base of the cartridge Use a crosshead screwdriver PH no 1 Pull the drive out ofthe cartridge o O Installing a drive in the removable rack How to install the hard disk to install the hard disk Push the drive out into the cartridge Take care not to touch the contacts Secure the drive with the four screws on the base of the cartridge Only use the original screws Close the lever of the hard disk cartridge again Return the locking switch to the LOCK position You can hear clearly when the removable rack is locks into position SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 91 Expansions and parameter assignment 70 5 Installing drives Removing a DVD drive How to remove a DVD drive Remove the four securing screws two on each side Use a Torx T6 screwdriver Pull the DVD drive out of the bay O SIMATIC Rack PC 647B 92 Operating Instructions 04 2009 A5E02147327 02 Expansions and parameter assignment 70 5 Installing drives 10 5 3 Installing and removing drives in the vibration damping drive bay Preparations 1 Disconnect the device from the power supply and remove all connecting cables from the device 2 Open the device Removing the vibration damp
183. y have to be entered manually The Plug and Play system components are initialized after the next system start Legacy USB Disabled The USB devices can be used in BIOS Setup and operating support systems which support USB DOS is not supported Enabled DOS can be controlled using the USB keyboard that is tools such as Image Creator for DOS are supported SIMATIC Rack PC 647B 200 Operating Instructions 04 2009 A5E02147327 02 SATA PATA Configuration submenu Advanced Detailed descriptions 16 5 BIOS Setup SATA PATA Configuration Item Specific Help SATA Controller Hode AHCI Configuration Enhanced Disabled SATA RAID Enable Disabled Fi 7 ase Le ESC l7 jE Enter Figure 16 17 SATA PATA Configuration PATA Controller Enabled Disabled SATA Controller mode Enhanced Compatible AHCI Configuration Disabled Enabled SATA RAID Enable Disabled Enabled SIMATIC Rack PC 647B Operating Instructions 04 2009 A5E02147327 02 Enable or Disable the PATA Controller Disables or enables the PATA controller 4 SATA ports are available in Native Mode Drives on SATA Port 0 2 gt SATA drives are emulated as primary PATA master slave PATA drives are emulated as secondary PATA master slave Drives on SATA Port 1 3 gt SATA drives are emulated as secondary PATA master slave PATA drives are emulated as primary PATA master slave Enhanced AHCI WinXP SP1 IAA drive

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