Chapter 2 Spray Booth Description
Contents
1. iios Ll UT Peu 29 AA LAJENGING NGIPI san anana te cee tte mg aa ag aa a a Ena a RENE Km 29 T S OPERATIONS ag EA eee D LU Epid 30 ore PAINTING STATION uiuo eg ser 31 DRYING STATIONS a e LR 3 id 5 MACHA TOP A d dn ede d SM L dics e 32 SPRAY BOOTH USER MANUAL CHAPTER 5 MAINTENANCE AND REPAIR 5 1 ORDINARY 9 2 ORDINARY MAINTENANCE INSTRUCTION 9 3 SOME SPARE PARTS FOR MAINTENANCE CHAPTER 6 PACKING SHIPPING AND STORAGE tutta edel etant eL nalen Ae OZ SHIPPINGI SS dine Da aaa aaa M DOLORE APPENDIX 1 MALFUNCTION AND REMEDY APPENDIX II ELECTRICAL DRAWING ATTACHED FILE APPENDIX INSTALLATION DRAWING ATTACHED FILE SPRAY BOOTH USER MANUAL Chapter 1 General Introduction 1 1 General Introduction 35 Read the manual carefully before proceeding to start the booth This manual has the aim of supplying the user all the necessary information so that besides a correct use of the booth he is able to use2. SPRAY BOOTH USER MANUAL 3 3 Installation Methods and Steps 3 3 1 Basement installation The basement installed step shown as the following step shown in Fig 3 3 oo Fig 3 3 1 Put the metal board front back sides and middle bracket in the right place and connect them with bolt M8 20 according to the demand of the installation chart then screw down Shown in Fig 3 4 SPRAY BOOTH USER MANUAL 2 Adjust the level of the connect point find the highest point with the level measure apparatus then elevate other points with something Shown in Fig 3 5 3 Adjust the uprightness adust the side boards and middle bracket with beeline and distribute the distant between the rows so that we can put the grids easily Shown in Fig 3 5 4 Check that all the longitudinal pieces have been mounted perfectly perpendicular to the end heads to do this measure the two diagonals between the corner of the anterior end head and the opposite corner of the anterior end head if they show the same values we are certain that it is assembled correctly and the error value should be less than 5mm shown in Fig 3 5 5 Installate the bottom of the heat air generator the air out mouth should be connect with the metal sides board shown in Fig 3 5 3 3 2 Main room installation 1 Front door installation Installate the front door frame shown in Fig 3 6 1 Put the left and right side panel B01 amp B03 on the ground connect the the horizontal panel B02
3. use equipment that can produce sparks or flames and any kind of electric apparatus use incandescent objects To paint when the temperature of the spray painting environment is more than of 25 C To enter during the drying process phase use more than 150 g of paint for 1000 Nm3 h of air corresponding to a max of 2 7 Kg h of paint keep objects or dangerous substances such as aerosol bombs containers and solvents wear overalls or other garments dirty with paint residue or solvents have or consume food or drinks To climb on the roofing of the spray painting booth the exhaust air runoff and the generator 4 3 Operation The spray booth has two working station Painting station and drying station the two station have been connected each other and have the different operation And during low temperature environment in the winter we should open the burner and rise the temperature about to20 25 C during the painting station The control panel is shown if Fig 4 1 30 SPRAY BOOTH USER MANUAL 4 3 1 Painting station After having cleaned and prepared the vehicle the operations functions for the painting phase as following steps 1 Turn on the key switch to open the power supper and press the light switch to turn on the lights 2 Drive the vehicle into be spray and close the main door 3 Check the setting value of temperature meter and dring timer normally the value had been setted by the m
4. SPRAY BOOTH USER MANUAL Damper 11 for change between painting and baking system Exhaust system exhaust fan with pre filter 9 Active carbon environment system as option 11 tube 15 connect with heat exchanger take the heat out Air duct 7 exhaust duct is necessary and intake duct as option 3 Oil tank with frame 4 Control system 16 control the motor burner light system ect 2 1 1 The Main Room The spray painting environment is the closed place when the spray painting and the drying process is carried out it is divided into the following parts 1 Side walls The side walls are necessary to isolate the spray painting environment from the outside both from the thermal and acoustic point of view and above all so as not to disperse the paint and solvents residue into the environment it is formed by shown in Fig 2 2 Fig 2 2 Side walls made of panels with a thickness of 50 mm modular types with tongue and groove jointed inserts with added seals The thermic insulation of the spray painting environment is warranted by the layer of expanded polyurethane or rock wool contained in the panels Back walls panels made of the same type as the side walls Metal covers up the wall are necessary for the up cover of the walls which make each panel connect together and easy to install the ceilling cover Back corners that are necessary for the connection between the side walls and the back wall
5. with the side panel make sure that the gap should be smallest 2 Measure the diagonal of the length and width when they are suitable for the demand of the door frame size shown in Fig 3 6 L1 L2 fix the door frame with appoint connect board B04 Pay attention to that check the sizes of the door frame after fixing 16 SPRAY BOOTH USER MANUAL T Ps E T A 2 d m 175 he E M m x we ve an b ram ml EU d m E on E em E Hi 49 pt a A a Y Je 3 2 m T D sr A E DU io us s Tod DUU _ gt NE CE z 2 P Lu esi FER M TNR i mi ert x i uon S P ex i A Es id 7 ES i Me n ud Boa PU QUT Bn 7 m Su 4 E y B04 Aer Eu Ge SE qu Fig 3 6 3 Take the Front door frame on to the front panel of the basemenet by two workers then one workers hold the door frame and another worker take the safe door and one wall panel on aother side connect them to the door frame with nails At last take four bolt M8 20 to connect the bottom of the door frame and the front panel of the basement shown in Fig 3 7 So the door frame can be stand steadily Fig 3 7 2 Wall panel installation 1 connect the wall board in turn and fix the to the dow
6. 2 Front walls The front wall of the booth is composed of shown in Fig 2 3 SPRAY BOOTH USER MANUAL Fig 2 3 The header horrizontal panel is necessary for the plenum chamber and as a closure of the head part of the front wall Maid door with the glass windown for the entry exit of the operator equipped with a spring release opening Side erect panel is necessary to support the maid door and connect to the side wall panel installed fitting parts such as the door lock handle hinges connection bar for horrizontal panel and erect panal 3 lumination system intemal illumination is warranted by the overhead lights shown in Fig 2 4 inserted into the top of the side panels positioned at an angle of 45 to warranty a sufficient and uniform illumination SPRAY BOOTH USER MANUAL The overhead lights are steel plates coated with paint in which four neon holders are positioned each of which fits four neons of 36 W the neons are isolated from the spray painting environment by panes of glass as the same type ot it used for the doors In order to reach the better illustration effect we usually install the side light in the side wall the neons are isolated from the spray painting environment by panes 4 Ceiling The ceiling acts as both a cover for the spray painting environment and supporting for the air filters at the entrance it is composed of shown in Fig 2 5 Fig 2 5 Top lights inclu
7. and check the rotation of the sure the air can be taken in when the fan turn on Exhaust blower testing Take out the cover panel of the exhaust cabin check the rotation of the fan make sure the air can be taken out when the fan turn on 4 1 4Test the damper system The main function of the damper is the transition between the painting system and baking system the test method shown in Chaper three 4 2 Attention Norms In the paragraphs below are listed all the regulations and prohibitions to be observed in 35 order to prevent possible accidents Prepare and keep paints in a place outside of the spray painting environment Clean the inside surfaces of the oven and the glass of the overhead lights from possible paint residue or solvents Use the spray paint gun correctly spray only in the direction of the surfaces to be to painted in order to keep the operator in clean air Make sure that inside the vehicle there are not dangerous objects or substances Make sure that the emergency exit is free of objects that may hinder the opening in emergency cases Make sure that all the discharge air and smoke ducts are protected by the appropriate grates and that the air passage is not obstructed 590 SPRAY BOOTH USER MANUAL Inside the spray painting environment it is FORBIDDEN as follows x introduce the vehicle to be painted without first removing the petrol tank and the battery 0 smok
8. power and open the door for ventination every three days in case accumulate the moisture air inside the booth Change the heat exchanger and all of the electric wire when using more than 8 years RS 5 2 Ordinary Maintenance Instruction Please carrying out the maintenance intervention cleaning as the following ordinanry maintenance and frequency verification instructions Maintenance in time is necessary out the appropriate maintenance is also very important you should abide to the following mainly maintenance method and attention problem The procedures of ordinary maintenance as a rule are done by qualified and authorized personal and however before beginmng the maintenance the following functions have to be done Remove the motorvehicle from the spray painting environment 235 SPRAY BOOTH USER MANUAL Turn the main switch to be off Disconnect the control panel switching off by means of the switch place on top Close the general switch with the padlock and keep the key during the phases of maintenance ATTENTION All the used filters pocket filters ceiling filters basement filters synthetic filters and bunker activates cannot be disposed of as normal urbanwaste neither can they be burnt but they must be given to the appropnate authority for disposal 5 3 Some Spare Parts for Maintenance Ballast for the light tube Fuse for control box Light tube for lighting Filter for
9. shown in Fig 2 10 placed between the generator groups and exhaust air unit with active charcoals and the spray booth is necessary to isolate the vibrations produced by the motor and the fan The joint is formed by two edges of zinced plate connected by a belt of PVC that by contorting does not transmit the vibrations to the work environment e ms Ed Fig 2 10 2 1 4 3 Active carbon system SPRAY BOOTH USER MANUAL Layers style active carbon cabinet M style active carbon cabinet Fig 2 11 The exhausting air unit with active charcoals shown in Fig 2 11 which the air from the spray painting environment and to decrease the percentage of polluting agents It is composed of Metal frame there rock in the panel which can keep the temperature Filtration group composed of seven layer of active charcoal which remove the solvent fumes purification plant 2 2 The principle of the spray booth The spray booth is in a dustproof closed environment in which a flow of air of the capacity and temperature necessary to make the booth function circulates It works in two ways one to carry out the spray painting phase flash period and one for the drying phase The pressure inside the booth is kept slightly greater than the atmospheric pressure 60mm 20 so that it can prevent the dust get into the booth during the operation 2 2 1 Spray Painting Phase During the painting phase both the intaker fan and exhaust fan are open and the
10. the damper shutter place the position shown in Fig 2 12 The air capacity aspirated from the outside by means of the generator fan is precfillered passing through the pocket filters heated to the desired temperature about 20 and introduced into the plenum Here an even distribution is obtained and a there is a second filtration through the ceiling filter After the filtration the air crosses the booth from the top to the bottom part picking up the paint pigments and the solvents left by the spray painting it is then aspirated by the exhaust air unit passing through the filters placed in the purification plant shown inf Fig 2 12 SPRAY BOOTH USER MANUAL 2 2 2 Drying Phase During the dring phase exhast fan will be turned off the intaker fan still operate the damper change to the posistion shown in Fig 2 13 At the same time the burner start to operate and supper the heating for the booth throught the heat exchanger and the enter into the internal cycle system The ventination style is similar the the painting phase but the air throught the basement will be taken into the intake fan again and form the internal cycly system The temperature of the air has to be fixed according to the type of paint Usually the setted temperature should be 60 SPRAY BOOTH USER MANUAL 2 3 Technical Parameter Difference Sheet 2 1 EE 7501 EE 7503 Parameter External Size M 7 0 5 3 3 5 7 0X9 3X3 5 Internal size M 6 9X3 9X2 7 6 9
11. whole machine 4 For the correct function of the booth it is necessary that it has around it the minimum space as shown in Fig 3 1 5 The pipeline system has to be predisposed to allow the influx of fuel to the burner 6 it is necessary to ensure the exit of the emission pipelines and of the air extraction furthermore it is necessary that the ends of these two pipelines are positioned in such a way that the discharged air is not aspirated FF UICE IEEE EEE SATENE EEE EEE SAE EE SATE TATA ARTA Fate an EE A S P Fa a Fa FRE FF FOE FARE Fa FERE FATE POE FACE a al PO EON ha in ig Ha RON PCR ig Ha na Pe UR POR fag Haia iy T Ta RTI UPC ia a Mig as a Pa Fat Fa rar rar FU FE ae PURGE Pan aar a aea P ORE I Fac a Far Jal Ua Oa Fa UU EUER UE IUE FUE FU UE EUG IF FEE FO F Fig 3 1 EE 7501 7000 4000 2300 2950 1255 1100 2000 3500 4000 2300 3150 1255 1100 2000 7503 7000 3500 SPRAY BOOTH USER MANUAL 3 2 Some Necessary Tools We will not offer the installation tools for the user so you should prepare some necessary tools as shown Fig 3 2 14
12. 0 When choose Y A start connection you must take the metal pad out and connect to the six connection ports in the motor 208 SPRAY BOOTH USER MANUAL Chapter 4 Test and Operation 4 1 Preparation Before 4 1 1 Preparation before testing and operation Prepare three phase electric power supply which is suitable for the motor connection Prepare the air compressor for the control damper Check the control system connection of the damper the testing method as the chpter 3 mention Prepare enough diesel oil in the oil tank 4 1 2 Attention before testing and operation Check the connection of the electric chart according to the chart we offer Make sure that you must ask someone who has the qualification of the electrical work 35 Check the connection of the diesel oil pile and the connector the leakness phnenomenon is forbidden Keep to all the signaling of danger and safety posted on the booth The qualification of the personnel The personnel employed to work on the booth before beginning the work has to have studied the SAFETY because during the work there will not be time This is important above all for the personnel who only work sporadically During the painting process it is forbidden for the personnel to go into the booth with non regulation clothing including necklaces bracelets rings etc 4 1 3 Test the rotation of the blower Intake blower testing Open the pre filter cabin in the generator
13. EVERET KEEP THE MANUAL NEAR THE MACHINE ALL TIME AND MAKE SURE ALL USERS HAVE READ THIS EVER ETERNAL Garage Equipment Co ltd The manufacturer keeps the rights to improve the contents in this manual ALL FOR AUTO SPRAY BOOTH ITEM NO EE 7501 ITEM NO EE 7503 FOLLOW THE INSTRUCTIONS CAREFULLY TO GRANT THE MACHINE A CORRECT FUNCTION AND LONG SERVICE LIFE Tel 86 21 32500750 Fax 86 21 32500785 Http www everet net sales ever eternal com SPRAY BOOTH USER MANUAL Oat ep geb O subs ET SOENERALINTSODUCTIOR Ina A cidem hotter tem cru ncaa e MeL EE ALI e rsen a E 1 22s 2 3 THE STROC TON DESCRIPTION actua sagd aa a DW AE MAN ROOM escas eM CM aa 3 PUN E EOM EO I TAR tec ana a a a Da 6 2 d S ONTRODIPANEBL ag E cerne de Edd 7 UE SOME OPTIONAL 9 2 2 IHE PRINCIPLE OF THE SPRAY 220 eas teen pe ro RC DL eue Se tubo owed Co RE eO ee oe Pa 10 2 2 I SpERVPAINTINGUSITAS ecoute ete A a ab Atte EE E 10 22 2 DRYING PHASE s eite ahis dads lA ce ie Oct A M ELE DE ag iau 11 2 X TE
14. GHNIGALISARAMETER DIFFERENCE 2 SRS sa CHAPTER 3 THE INSTALLATION OF THE SPRAY 13 3 1 THE INSTALLATION ENVIRONMENTAL enne 13 O22 SOME NECESSARY TOQ Guesa T TT 14 S NSTAELATION METHODS AND STEBS aa 25 3 9 Baseimett IstelletiOli quien et del C A eI E ed 3 3 2 Main room MSA rites us antes 16 9 0 CMG I 19 Do 0 OCNET AION IMG tell el OM a aa ERSTE EM 3 3 60 COMO System abe ad sese do Goa Azteca ed 25 PTER LE E 29 Z T PSEPARATIONIBEFORE dotem iode Dana idees ol iode scenic derat of 29 4 1 1 PREPARATION BEFORE TESTING AND 2020 0 0 0 0 0000000000000000000 nnne nenne 29 4 1 2 ATTENTION BEFORE TESTING AND 2 2 02 00 0 0 000000000000000 29 d T9 EST THEROTPAHONGOQE THE BLOWER RA ee ete ck ee ee cere ee 29 A LATE SI THE DAMPER SYSTEM
15. X3 9X2 7 Main Door size M 3X2 66 WXH 3X2 66 WXH Filled material thickness 90mm PE 90mm PE Fan capacity M3 S 24000 24000 Air velocity m s 0 25 0 35 0 3 0 35 Drying Temperature 60 C 80 C 60 C 80 C Power KW Intake Fan KW on Exhausted Fan KW Switch Damper Pneumatic style Pneumatic style Z O Z O VCD adjust damper Top Light Box 10x4x40W 10x4x40W Side Light Box Z O 8x2x40W Two rows of grids Two rows of grids Ceiling frame 4 pcs 4 pcs Floor and three row of vein board and three row of vein board Ramp 2 pcs vein board style 2 pcs vein board style Burner Italy RIELLO C20 Italy RIELLO G20 Motor star method Direct start connect Direct start connect Pressure Meter Auto Suitable Saloon car Saloon car Remarks Chinese Standard Chinese Standard O O SPRAY BOOTH USER MANUAL Chapter 3 The Installation of the Spray Booth 3 1 The Installation Environmental Characteristics Before beginning the assemblage work it is necessary to make sure that the environment where the booth is to be kept conforms with the characteristics below 1 The electric power circuit has to be measured in order to ensure the correct function based on the installed power 2 The face of the structure has to be smooth and leveled to warranty a perfect function 3 The support plan of the structure has to be of compacting material sufficiently resistant to bear the weight of the
16. anger and extent to outside All the chimney had been assembled So you connect it one by one That is ok Shown in Fig 3 20 24 SPRAY BOOTH USER MANUAL 3 3 6 Control System Installation 1 Control damper installation The damper is exchanger between painting and baking system the installation and test shown in Fig 3 21 Connect the air pile according to the following pictures and the air compressor should be prepared by the user The pressure should be setted to 0 4 0 6Mpa as the pressure meter Take the screw up and turn to adjust Fig 3 21 ATTENTION There is a vane inside the damper shown in Fig 3 22 When the vane in the position A that is the painting system and when the vane in the position B that is the baking system You can test it when you operate it If you find the wrong position change the air pipe Port C and Port D shown in Fig 3 23 That is ok Fig 3 22 Fig 3 23 2 Burner installation 1 Install the burner to the connection mounth of the heat exchanger then fix it with bolts shown in Fig 3 24 2595 SPRAY BOOTH USER MANUAL Fig 3 24 2 Connect the burner and oil tank with the oil pipe and don t forget to connet the oil cup shown in Fig 3 25 T Xm 1 LX N d b ww L F Fig 3 25 3 Temperature testing system installtion Installate the temperature explorer at the middle of the ceiling inside the booth and the wire connect to G port of the temperature meter directly through the ceil
17. anufacture And the dring temperature should be 60 C and the dring time should be about 30 45minutes 4 Check the shuff of the damper is in the right position 5 Press the motor button to open exhaust you can see the indictor of the motor turn on and the intake fan will start about 10 seconds later 6 The worker get into the booth through the safety door and do the painting If the temperature is low turn the dring painting switch to left and open the burner and rise the paiting temperature during the heating painting system the burner will stop automatic when the temperature rise to 25 C and when the temperature go down to about 20 C the burner will start again 7 The worker get out from the booth throuth the safety door when finish the painting Then change to baking station 4 3 2 Drying station The operations to follow in the drying process phase are 1 Make sure that all the spray painting functions are ended and that the operator has gone out of the spray painting environment 2 Check there is enough diesel oil in the oil tank and no leaking of the oil pipe 3 Check the setting value of temperature meter and dring timer normally the value had been setted by the manufacture And the dring temperature should be 60 and the dring time should be about 30 45minutes 4 Turn the dring painting switch to right to open the burner At the same time the damper will turn to another position and the light will turn off automatic And the exha
18. ding the neons of the illumination of the booth they are the parts of the air cabin The filter frame which are hanged with the top sealing panel Roofs they are plates of zinced plate that are necessary for the cover of the booth The iron supporting beams intercross by horrizontal beams and longitudinal beams which are used for supporting the ceiling Top sealing panel is installed on the supporting beams And the top sealing pannel are necessary to cover the ceiling and hold up the filter frame 5 basement The basement serves as a plenum chamber which lead the exiting air from the booth It is composed of shown in Fig 2 6 SPRAY BOOTH USER MANUAL Fig 2 6 Basement made of front panel back panel side panel middle supportor and strengthen bar placed longitudinally and connected together The pieces composing the basement are made of zinced pressure folded plates Floor filter supported frame and panel placed under the filter the side rows and middle row with the panel for keeping air off when all rows grids as optional And the No 2 and No 4 rows with the supported frame for air ventination Floor filter is necessary for painting filtration Usuallly cover row of No 2 and No 4 with the floor filter And cover all five rows with floor filter when all grids as optional Grids that are inserted in the basement necessary for the flooring There are five rows in total Row 2 and Row Four should be the grids and Row 1 Row 3 and Row 5
19. dust prevent SPRAY BOOTH USER MANUAL Chapter 6 Packing shipping and Storage 6 1 Packing The spray booth is generally delivered in various sub components palletized and in different packaging The handling of the packages has to be done using the correct means of capacity transport for the weight to be lifted In some cases the components are systematized loose in the loading bay container truck etc in such cases it is necessary to unload and move the various individual parts and in such a way as to warranty the maximum safety for working personnel Some package shown as the following picture E Fig 6 1 2 SPRAY BOOTH USER MANUAL 6 2 Shipping 35 During the handling operation it is forbidden for third persons to go near the lifted load The points indicated with the arrows are those to used for lifting In case a crane is used verify that the capacity of the hemp bands is enough for the weight to be lift If the generator unit and exhaust air unit with active charcoal are supplied already assembled they are to be moved with a dolly elevator of sufficient capacity see figure forking the unit as indicated Fig 6 2 6 3 Storage Under the case of storage of the booth before unpacking it is necessary to put it in a place protected from bad weather that is fresh and dry After having transported the booth package to the place destined for the installation remove the wrapping a
20. eam to the front and back wall with nails Connect the horizontal and vertical beam together with the nails 3 Fig 3 13 lt 9 SPRAY BOOTH USER MANUAL 2 Installate the top sealed board and cotton slot shown in Fig 3 14 Fig 3 14 3 Installate the light box with nails and do some sealing with the transparent pastern shown in Fig 3 15 ss SPRAY BOOTH USER MANUAL Fig 3 15 4 Installate the roof cover connect one by one then fix them on to the roof support beam with nails And do some sealing with the transparent pastern shown in Fig 3 16 Fig 3 16 9 Filter frame installation shown in Fig 3 17 Fix the filter on the frame with frame slot fir stthen installate the filler frame with the hinge SUV SPRAY BOOTH USER MANUAL Fig 3 17 3 3 5 Generator Installation 1 Main part installation The generator part is the main part of the spray booth the sperative part had been installed before delivery Connect them together shown in Fig 3 18 is ok The generator is heavy so please pay attention to move them on to the basemen Take with the Fox car would be better if you have SPRAY BOOTH USER MANUAL 2 Duct installation Considering the shipping space the duct have not been installated user should assemble them by yourself The connection method shown in F1g3 19 p i Fig 3 19 4 Chimney installation The chimney should be connect to the fire outer of the heat exch
21. f the following switches and indicators Shown in Fig 2 8 SPRAY BOOTH USER MANUAL c j Fig 2 8 Switch to block main doors Drying process Timer 2 it is necessary in order to regulate the drying process Temperature meter 1 it is necessary to regulate the temperature of the air both for the spray painting and drying process Burner indicator 3 it indicates the burner is opertation or not Burner Break down alarm 4 it alarms if there are something wrong about the burner Light switch 6 turn on or turn off the up and side light Emergence stop button 8 which can cut off the power when the emergence happen Selector switch of Painting and drying process 7 allows the passage from the spray painting phase to the drying process and rise temperature painting Over load alarm 10 it alarms if the motor over load or over heat Start button 9 press it when you want to start the fans Power ON OFF 11 turn the key when you want to start or close the power Power Indicator 13 it indicates the power is on or off Motor operation Indicator 12 it indicates the motor is on or off SPRAY BOOTH USER MANUAL 2 1 4 Some Optional parts 2 1 4 1 Safety Thermosta The safety thermostat shown in Fig 2 9 placed in the generator group near to the heat exchanger switches off the electric system if the air flow reaches a temperature superior to 00 Fig 2 9 2 1 4 2 Anti vibration Joint The anti vibration joint
22. ing air cabin shown in Fig 3 26 IG SPRAY BOOTH USER MANUAL Fig 3 26 4 Compressure meter testing system installtion No loop for the pressure meter just use one transparen air pipe insert one port of the meter and another port of the meter should be plug up The other side of the air pipe should be put into the painting room throught the ceiling air room shown in Fig 3 27 Fig 3 27 9 The control box installation and wire connecting 1 Install the control box into to wall panel near the generator shown in Fig 3 28 and install the installation panel onto the wall with nail then install the control box on to the panel siJa SPRAY BOOTH USER MANUAL 2 Wire connection The main component have been connected before delivery the connection to the control box you should do as follow in Fig 3 29 Connect the power supply into the control box and conect the control box to the burner motor light and control damper with electric wires according to the electrical chart we offer Fig 3 29 Attention You must connect the motor wire according to the electrical chart offered And you must be attention to the start method of the motor Generally our spray booth have two i start methods motor direct start connection and Y start connection When you choose the direct start of motor The Up and Down ports of the motor should be connected with the metal pad and then connect three ports Up or Down to the control box shown in fig 2 3
23. it in the most auto and secure possible way This manual is suitable for our different kinds of standard spraying baking booth Such as EE 7501 EE 7503 and other similar nonstandard model we sellect EE 7503as a sample to give the instruction about the spraying baking booth in this manual also we will make some explaintion for some special parts in the following chapter It is including the Technical aspect Function Machine stopper Maintenance Spare parts and Safety Before carrying out any operation on the Booth the Operators and the Qualified Technicians have to read the instructions contained in the present publication carefully If there is any doubt on the correct interpretation of the instructions will consult our technical department for the necessary explanations for you manual is an integral part of the Booth it has to be taken care of by the buyer it 35 has to be positioned in the immediate vicinity of the Booth inside a special container and above all protected from liquids and anything that is liable to jeopardize its legibility In the case of deterioration the construction firm will be happy to send another copy in such a case it is necessary to communicate to the technical office the characteristic data stamped on the special identification nameplate The manual has to stay with the machine in the event that it is sold The contents of the present manual conform to the directive 2006 42 EC and any conseque
24. ition that the machines and the apparatus are subject to wear which is apotential cause of breakdowns Therefore the safety of the booth depends also on a good preventive maintenance that aflows the substitution of the objects subject to wear out before the verification of the technical faults RS Keep the booth clean and keep the intake and exhaust duct be open Change the top filter after painting 200sets of auto or use more than one year But in the more dust situation that should be shorten the filter changed period according to the actual condition Change the Pre filter after painting 200sets of auto or use more than one year Change the flour filter after painting 200sets of auto or use more than one year Clean the filter oil cup and fire nozzle of the burner each week keep the oil route be through Add the diesel oil is forbidden when the burner is working Make sure there are more than 5L oil in the oil tank use Non diesel oil is forbidden Check the filter net of the activatied charcaod environmental cabinet after painting 20sets of auto or use more then 1 mouth If the painting adhibit to the filter net fulled change the filter net in time and keep the ventination be through Check the heat exchanger every two months examine whether have the bad welded phenomena make sure saftey enough Clean the dust adhered to the fans and blades semiyearly When you don t operate the booth for a long periods cut off the general
25. n U style slot with nail make sure the gap should be smallest Check the whole length of two sides wall board should be suit for the demand shown in Fig3 8 siTe SPRAY BOOTH USER MANUAL as 5 ka 4 Pas 7 k ET a ae wadi Fig 3 8 2 Installate the edges inside and outside shown in Fig 3 9 3 Installate the cover of the wall panel shown in Fig 3 9 4 Air enter connector installation The air enter connector is necessay between the top frame of generator and air cabin shown in Fig 3 9 Install the cover of the shorten panel then connect to zinc panpel with nail and do some sealing Fig 3 25 18 SPRAY BOOTH USER MANUAL 4 Main door installation Installate the door including the lock hinge handle plastic sealing bar and so on shown in Fig 3 10 Fig 3 10 5 Safety door installation Safety door is necessary for pretecting the worker s safety when they working inside the booth When the pressure inside the booth is over large the pressure lock of safety door will be open automactic Install it shown in Fig 3 11 The pressure lock can be adjusted not too tight and to loose is ok Fig 3 11 3 3 3 Ceiling Installation The ceiling shown in Fig 3 12 9 SPRAY BOOTH USER MANUAL Fig 3 12 Supporting beam installation shown in Fig 3 13 1 Installate the horizontal beam to the up rim of side wall panel with the bolt 1 2 Installate the vertical b
26. nd verify that a The content of the package corresponds to what was agreed upon in the order b That there are not visibly damaged parts In both cases in case problems are encountered do not proceed with the assemblage of the booth and warm the builder immediately of the damage and or of the missing parts ascertained on the opening the wrapping 35 The residue material of the packing is disposed of in accordance with the actual normative in force with respects to waste disposal 2 26 SPRAY BOOTH USER MANUAL Appendix 1 Malfunction and Remedy MALFUNCTIONING PROBABLE CAUSE REMEDY 1 Fusing fault 2 hermal relay in operation 3 he motor wires circuit break The moter can not Start 1 Pre filter Jam 2 Damper have been right open or not open enough position The Capacity of the fan is small Use out of oil in the reservior Oil pipe connector leakage Too dirty in the filter net of the oil intake pipe Electrical ege is too dirty Burner malfunction light turn on after the burner have started 20 seconds The pump strip is lock The setted time have finish The temperature valve have reach the setted valve The burner is out of fuel The pump of burner does not start to work The open position of burner damper is not enough The pressure of pump is not enough Black smoke come out after the burner open The fuses have blown Ballast is interrupted Connection ports loose The mo
27. nt modifications Normanlly we make the spray booth with some electrical components without CE certificate And remark that if you need CE certificated make Data and drawings are only illustrative the builder having a pacific of constant development and updating of the product may make changes without any warming It is forbidden for anyone to divulge modify or use this manual for personal reasons SPRAY BOOTH USER MANUAL Chapter 2 Spray Booth Description 2 1 The Struction Description The spray booth is composed of the following parts shown in Fig 2 1 1 NA Fig 2 1 The main room The base parts Side metal panel Back metal panel Front metal panel Middle supporting Strenthen bar for basement Support net for filter Galvanization air block panel Floor filter grids Ramp for auto enter The body parts wall board 20 with or without side light front door 19 with including horizontal boardand stand board safe door 17 surround pieces of wall board ect The top parts air cabint top sealed board 5 lighting frame 2 filter slot panel supporting for the filter roof supporter beam 4 6 filter roof cover 1 Ramp 18 grids style or vein board style Generator parts Bottom of heat air generator Middle frame of generator 13 including the intake fansr and heat exchanger Burner 14 diesel burn for standard model and gas burner for optional Top frame for generator 12 the connection part between top frame and air cabint
28. should be vein boards but row No 2 and No 4 in the area in which the air is aspired the grids are only used in order to allow the air to pass 2 1 2 Generator Part The generator unit is necessary to start the forced ventilation needed for an optimal aerification and a homogeneous distribution of the paint to produce the quantity of heat necessary for the drying process All the components of the generator unit are to be found in a closed booth And the spray painting booth consisting of shown in Fig 2 7 SPRAY BOOTH USER MANUAL Fig 2 7 Connector for the connection between the generator unit booth and the spray painting environment Anti vibration coupling in canvas is option so that the mechanical vibrations produced by the motor are not transmitted to their booth Combustion room equipped with a stainless steel heat changer and anti exploding porthole as optional Burner Riello Diesel oil burner for standard And the gas burner for option Centrifugal fan action by an electric motor Enter filter frame for pre filtering incoming air Damper system which is pneumatic drive it is necessary to a partially recycle the air to be introduced in the paintiing and drying process phase Air duct take the exhaust out of the working area Chimney take the exhaust heat out of the working area is connect with flange Active carbon environmental system as option 2 1 3 Control panel The control panel is composed o
29. tor of the exhaust ir unit is off or not working regularly The extraction obstructed The pressure inside the booth is higher than usual duct Is The pressure in the booth is lower than or does not work regularly usual 2 The emission duct is obstructed 2378 2 Push button of 1 Change new fuse thermal relay reposition 3 Change the moter and wires 1 Clean or change the filter 2 Open the damper completely Add some diesel Reconnect the pipe Clean the fliter net Clean the eletrical ege Check and clean the pump of the burner Reset the time Reset the temperature Check the level of fuel in the reservior Adjust the damper more to more big position 2 Resetto the standard valve Replace the light fuses Replace the ballast Fix the connection ports CheckThe exhaust air unit fuses Ensure the cable is connectyed to the motor and the the locks of the control panel Check the filter of the basement or the exhaust air unit and replace them if necessary 1 Check the generator fuses Ensure the 1 The motor of the generator is off cable is connected the motor and the locks of the control panel 2 Check there are not obstacles at the mouth of emission of the intake air unit SPRAY BOOTH USER MANUAL Appendix I Electrical Drawing Attached File Appendix III Installation Drawing Attached File
30. ust fan will turn off but the intake fan is keeping operation 5 spray booth will be working automatic till the setting dring time finished 6 When the setting dring time is finished the burner will stop automatic first then the motor will stop about 9 minutes later 7 The light will be turn on again after the motor stopping Attention Don t do any setting for the temperature meter We have resetted all the data for the program The setting you can do is only setting the drying temperature Default data is 60 C and the drying time Default data is 30minutes xg SPRAY BOOTH USER MANUAL 4 3 3 Machine Stop To stop the booth before the foreseen time it is necessary to 1 Turn the burner switch onto the OFF position Middle position 2 Open the gate of the booth and let the vehicle out 3 Switch off the lights if they are on 4 Turn the general switch onto the OFF position 5 Wait for about 15 minutes in order to get the air condition inside the booth then close the main doors ATTENTION After drying if there is more heating or exhaust air inside the booth it is necessary to start again from the spray painting cycle in order to allow the reinstatement of the initial condition with an adequate ventilation SPRAY BOOTH USER MANUAL Chapter 5 Maintenance and Repair 5 1 Ordinary Maintenance Maintenance has to be a preventive and planned activity seen as fundamental need to obtain safety as a presuppos
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