Woods Equipment 118470 User's Manual
Contents
1. Figure 1 Loader Front Frame Installing Loader Front Mount Figure 1 and Figure 2 Refer to Parts Lists for reference number and assembly illustration Leave cap screws loose until front support is com pletely installed Figure 2 Loader Front Mount Use flat washers with cap screws and lockwashers to cover slotted mounting holes in tractor side frame Figure 2 Use cap screws and lockwashers at tractor front frame Figure 3 Tighten all cap screws to specifications given on the Bolt Torque chart Installing Loader Rear Mount Figure 3 Refer to Parts Lists for reference number and assembly illustration Leave cap screws loose until rear loader mounts are completely installed PN 58612 8 4 98 Attach Left and Right Loader Mounts to tractor chassis Use cap screws and lockwashers at tractor clutch housing and side frame Figure 3 CM2002 Figure 3 Installing Loader Rear Mount to Tractor left side shown Install Crossmember Install crossmember to left and right rear mounts using cap screws flat washers and nuts as shown in Figure 4 Tighten all Loader Mounting Kit cap screws to specifications given on the Torque chart CM2003 Figure 4 Install Crossmember NOTES PN 58612 8 4 98 LOADER HYDRAULIC CONNECTIONS WARNING Keep hands and body away from pres surized lines Use paper or cardboard not body parts to check for leaks Wear safety goggles Hydraulic fluid2. AND BE SURE OIL IS COOL W CONSULT PHYSICIAN IMMEDIATELY IF SKIN PENETRATION OCCURS SKIN PENETRATION CAN RESULT IN SERIOUS INJURY AND GANGRENE e Read and understand Operator s Manual before operating available from dealer or call 1 800 319 6637 Keep others away when operating loader Do not allow children or untrained persons to operate equipment Lower loader to ground stop engine set park brake and remove key before leaving tractor seat Failure to follow safety rules can result in serious injury or death DANGER WARNING WARNING SERIOUS INJURY OR DEATH CAN RESULT FROM CONTACT WITH ELECTRICAL LINES FALLING HAZARD TO AVOID INJURY OR DEATH e DO NOT WORK FROM OR ALLOW RIDERS ON LOADER OR ITS ATTACHMENTS ROLLOVERS CAN RESULT IN INJURY FALLING LOAD HAZARD TO AVOID INJURY OR DEATH Do not handle round bale or other shiftable load unless loader is equipped with approved attachments Read Operator s Manual Lift and carry only one bale at a time Handle raised load with caution Carry load low 26 0852 PN 58612 8 4 98 OR DEATH ALWAYS USE ROPS AND SEAT BELT ADD REAR TRACTOR BALLAST MOVE WHEELS TO WIDEST SETTING AVOID SLOPE OPERATION OPERATE AT LOW SPEEDS CARRY LOAD LOW 26 0351 CRUSHING HAZARD TO AVOID INJURY OR DEATH e DO NOT WALK OR WORK UNDERNEATH A RAISED LOADER e LOWER LOADER GROUND BEFORE LEAVING TRACTOR SEAT 26 0350
3. Figure 7 Hose Connection to Tractor Hydraulic Couplers Verification of Control Movements Refer to tractor operator s manual for instructions on operating the tractor hydraulic levers WARNING After connecting hoses check that all control lever positions function as instructed in the Operator s Manual Do not operate until control lever and equipment movements are correct Comply with all Safety Rules and start the tractor Check that all hydraulic control lever positions oper ate the loader movements correctly as shown in Figure 8 If loader movements do not respond cor rectly recheck all connections Loader control movements must be correct before proceeding Once all hoses are connected start the tractor and operate the loader to check for leaks and purge any remaining air from hydraulic system Check to be sure the valve handle directions corre spond with the motion of the loader When hose routings and correct loader operations are verified identify each circuit by placing a matching colored band around the male and female hydraulic disconnect coupler The color coded bands will make reinstallation easier when the loader is removed from tractor PN 58612 8 4 98 Control 2 Control 1644 Control 1 Handle forward Boom down Control 1 Handle back Boom up Control 2 Handle forward Dump bucket or attachment Control 2 Handle back Rollback bucket or att
4. CLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SOME STATES OR PROVINCES DO NOT PERMIT LIMITATIONS OR EXCLUSIONS OF IMPLIED WARRANTIES OR INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE LIMITATIONS OR EXCLUSIONS IN THIS WARRANTY MAY NOT APPLY This warranty is subject to any existing conditions of supply which may directly affect our ability to obtain materials or manufacture replacement parts WOODS reserves the right to make improvements in design or changes in specifications at any time without incurring any obligations to owners of units previously sold No one is authorized to alter modify or enlarge this warranty nor the exclusions limitations and reservations PART NUMBER Woods Equipment WOODS 2606 Illinois Route 2 South Post Office Box 1000 GANNON Oregon Illinois 61061 815 732 2141 tel Wacus ALLOWAY GILL 815 732 7580 fax F 3079 Rev 4 96
5. INSTALLATION INSTRUCTIONS AND REPAIR PARTS INFORMATION WOODS 118470 LOADER MOUNTING KIT 58025 HOSE KIT for mounting Woods Model 215 Loader to FORD NH 5640 Tractors la wo PN 58612 8 4 98 TO THE DEALER The loader mounting kit assembly and proper installation to the tractor is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Pre Delivery and Delivery Check Lists in the loader manual are completed before releasing equipment to the owner TO THE OWNER Read these mounting instructions before installing loader mounting kit The information presented will prepare you to do a better and safer job Keep this document handy for ready reference Require all operators to read the loader manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer or by calling 1 800 319 6637 in the USA or Canada only The loader mounting kit you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Observe all safety information in this document the loader and tractor manuals and all safety decals on the loader and tractor For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary too
6. SAE Series Torque Chart BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application Fasteners must always be replaced with the same grade as specified in the manual parts list Make sure fastener threads are clean and you properly start thread engagement SAE Bolt Head Identification SAE Grade 2 No Dashes SAE Grade 5 3 Radial Dashes Bolt MARKING ON HEAD Diameter Wrench SAE 2 SAE 5 SAE 8 5 Lbs Ft N m Lbs Ft N m Lbs Ft 1 4 7 16 6 8 11 15 14 19 5 16 1 2 13 18 21 28 25 G4 3 8 9 16 23 31 38 52 55 7 7 16 5 8 37 50 55 75 80 110 1 2 3 4 57 77 85 115 120 165 9 16 13 16 82 111 125 170 180 245 5 8 15 16 111 150 175 240 230 310 3 4 1 1 8 200 270 300 410 440 600 7 8 1 5 16 280 880 450 610 720 975 1 1 1 2 350 475 680 925 1035 1400 1 1 8 1 11 16 450 610 885 1200 1 1 4 1 7 8 600 815 1255 1700 1 3 8 2 1 16 675 915 1620 2200 Bolt LL IIT 0 1 1 2 2 1 4 920 1250 2200 2900 Diameter Metric Series Torque Chart Use only metric tools on metric hardware Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific app
7. SE END D DUMP B B BUCKET CYL ROD END PA ROLLBACK C CYL ROD END Connect to DOWN Loader Connect to m Tractor se D LIFT CYL BASE END Feedlines UP Hydraulic CD4943A 5339 Ref Ref Part No No No Used Description No No Used Description 1 53670 4 3 8 x 120 hose with protective 13 4378 2 5 16 Flat washer sleeves clamped at both ends 14 6250 1 5 16NC x 1 1 4 Hex head 8JICM x 8JICM screw GR5 2 313053 4 90deg elbow with x 1 2 15 58047 1 1 4 2 1 21 5 88 A R Plastic Tie Strap N 1 2 R 3 66511 4 1 2 male hydraulic coupler x 1 2 See eel Dand NPTM not included in kit NS 395062 2 Blue ID band NS 395063 2 Orange ID band NS 54124 2 White ID band 12 6778 1 5 16NC Lock nut Not used for this application 11 58033 1 Hose hanger bracket NOTES PN 58612 8 4 98 11 WARRANTY Please enter information below and SAVE FOR FUTURE REFERENCE Date Purchased From Dealer Model Number Serial Number WOODS warrants each new WOODS product to be free from defects in material and workmanship This warranty is applicable only for the normal service life expectancy of the machine or components not to exceed twelve consecutive months from the date of delivery of the new WOODS product to the original purchaser Genuine WOODS replacement parts and components will be warranted for 90 days from date of purchase or the remainder of
8. achment Figure 8 Tractor Hydraulic Control Levers Typical Attach the plastic tie straps included in kit every 20 around the hoses to keep them tightly bundled and away from contact with the ground or other moving parts on the tractor or loader OPERATION Refer to the Woods 215 Loader Operator s Manual to complete the loader installation Front tractor tires must not contact the loader or loader mounting brackets during operation Tires must be checked for possible contact at full turning radius and maximum axle oscillation before operating the loader See your tractor operator s manual for the proper adjustment procedure and adjust the front axle steering stops as required to obtain clearance Before operating the loader make sure that the Pre Delivery Delivery and Pre Operation Checklists have been completed Ref No Part No No Used 1 a A 58377 58602 58603 52615 902 1 1 1 118470 LOADER MOUNTING KIT PARTS LIST Description Rear support Right hand rear mount Left hand rear mount Front mount 5 8 NC x 2 Hex head cap screw GR5 Ref Part No No No Used 6 58471 16 7 58474 4 8 230 8 9 57798 12 10 1286 8 11 2522 20 NOTES Description 3 4 NC x 1 3 4 Hex head cap screw GR8 3 4 x 3 Hex head cap screw GR8 5 8 NC Hex nut 3 4 Flat washer plated 5 8 Lockwasher 3 4 Lockwasher plated PN 58612 8 4 98 58025 HYDRAULIC HOSE KIT A BUCKET CYL BA
9. e Operator s Manual Do not operate until control lever and equipment movements are correct Protective sleeves must be over hydrau lic hoses and securely fastened onto metal hose fittings as described in this manual Replace if damaged or if protective sleeve is not properly positioned or secured Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses care fully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable compo nents through full operational range to check clearances Replace any damaged hoses immediately Safety Rules continued on next page SAFETY RULES AX ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 Safety Rules continued from previous page Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head Ensure implement is properly attached adjusted and in good operating condition Power unit must be equipped with ROPS or ROPS CAB and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS systems in locked up position at all times Whenever 3 point implements are at tached
10. ition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern prudence and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of an operator Keep hands and body away from pres surized lines Use paper or cardboard not body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death Make sure that all operating and service personnel know that in the event hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene serious injury or death will result CONTACT A PHYSICIAN IMMEDI ATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY The designed and tested safety of this equipment depends on it being operated within the limitations as explained in this manual Do not allow children or untrained persons to operate equipment PREPARATION INSTALLATION During installation the tractor engine should be off the key removed and the brakes locked Do not disconnect hydraulic lines until attachments are removed or lowered to the ground and system pressure is released by operating valve levers Never operate any hydraulic cylinde
11. lication Fasteners must always be replaced with the same grade Make sure fastener threads are clean and you properly start thread engagement MARKING ON HEAD Bolt Diameter Wrench 8 8 10 9 A Size N m Lbs Ft N m Lbs Ft 5mm 8mm 6 4 5 9 6 5 6mm 10 mm 10 7 5 15 11 8mm 13 mm 25 18 35 26 10 mm 16 mm 50 87 75 55 12 mm 18 mm 85 63 130 97 14 mm 21mm 110 80 150 110 16 mm 24 mm 215 159 315 232 20 mm 30 mm 435 821 620 457 24 mm 36 mm 750 553 1070 789 30 46 mm 1495 1103 2130 1571 4 Metric Bolt Head Identification Grade 10 9 PN 58612 8 4 98 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and Metric Bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 5 8 3 4 7 8 1 2 3 4 5 6 7 i p sk Sa perge E a 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM NOTES PN 58612 8 4 98 5 LOADER MOUNTING KIT ATTACHMENT Loader mounting kit assembly is the responsibility of the Woods dealer It must be properly installed and checked before delivery to the customer Please check the loader mounting kit to see that all pieces have been received For installing this mounting kit references to right left fo
12. ls and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number of your mounting kit and provide it to your dealer when requesting repair parts Model Woods 118470 Loader Mounting Kit Throughout this manual the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This Safety Alert Symbol indicates a hazard and means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Indicates an imminently hazardous situation that if not avoided DANGER will result in death or serious injury Indicates a potentially hazardous situation that if not avoided A WARNING could result in death or serious injury and includes hazards that are exposed when guards are removed Indicates a potentially hazardous situation that if not avoided A CAUTION may result in minor or moderate injury ii PN 58612 8 4 98 SAFETY RULES AX ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by a single careless act of an operator In add
13. o Parts Lists for reference number and assembly illustration These set up instructions are for operating the loader using the tractor hydraulic remote control levers To use this hydraulic connection the tractor must be equipped with two hydraulic levers and four tractor hydraulic couplers as shown Figure 7 Hose kit 58025 must be used to complete the hydraulic connection Attach 90 degree adapter and male hydraulic coupler to each loader supply hose A BUCKET CYL BASE END DUMP Feedline B BUCKET CYL ROD END ROLLBACK Feedline C LIFT CYL ROD END DOWN Feedline D LIFT CYL BASE END UP Feedline Figure 5 Loader Feed Line Identification viewed from rear Hydraulic couplers for connection to tractor are NOT INCLUDED with hose kits but are available as Service parts Connect loader supply hoses to loader feed lines Figure 5 Route hydraulic hoses along loader mount under the right side of operators platform and under the tractor platform Be sure to avoid contact with three point linkage brake pedals and other moveable tractor components CM2006 Figure 6 Hose routing PN 58612 8 4 98 Hoses must be routed so that they not pinched bent sharply or chafed during operation Hoses must not interfere with any tractor control operation or contact any moving parts Connect hydraulic hoses to tractor hydraulic couplers as shown in Figure 7
14. rs during any phase of the installation process Only use this mounting kit for mount ing Woods 215 loader on FORD NH 5640 tractors Any other use or modification of this mounting kit may result in serious injury or death After connecting hoses check that all control lever positions function as instructed in the Operator s Manual Do not operate until control lever and equipment movements are correct TRAINING Read and understand this manual the loader manual and the tractor manual before any operation assembly or mainte nance Follow all safety rule and safety decal instructions Replacement manuals are available from dealer or in the United States and Canada call 1 800 319 6637 Failure to follow safety instructions can result in serious injury or death if you do not understand any part of this manual and need assistance see your dealer PN 58612 8 4 98 Check that all hardware is tight and properly installed Always tighten to torque chart specifications Air in hydraulic systems can cause erratic operation and allows loads or equip ment components to drop unexpectedly Before operating or allowing anyone to approach the equipment purge any air in the system by operating all hydraulic functions several times after connecting equipment connecting hoses or doing any hydraulic maintenance After connecting hoses check that all control lever positions function as instructed in th
15. rward and rearward directions are determined from the operator s position in the tractor seat WARNING Only use this mounting kit for mount ing Woods 215 loader on FORD NH 5640 tractors Any other use or modification of this mounting kit may result in serious injury or death Read and understand this manual the loader manual and the tractor manual before any operation assembly or mainte nance Follow all safety rule and safety decal instructions Replacement manuals are available from dealer or in the United States and Canada call 1 800 319 6637 Failure to follow safety instructions can result in serious injury or death A CAUTION if you do not understand any part of this manual and need assistance see your dealer Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head WARNING Donot modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way Tractor Preparation Shut off engine and set parking brake during installa tion Remove tractor front weights and weight bracket if so equipped Install loader front frame Before removing loader from shipping pallet remove loader front frame and replace with new open frame supplied with loader mounting kit Tighten frame cap screws to specifica tions in Torque Chart
16. the original equipment warranty period whichever is longer Under no circumstances will it cover any merchandise or components thereof which in the opinion ofthe company has been subjected to negligent handling misuse alteration an accident or if repairs have been made with parts other than those obtainable through WOODS The company in no way warrants engines batteries tires or other trade accessories since these items are warranted separately by their respective manufacturers Our obligation under this warranty shall be limited to repairing or replacing free of charge to the original purchaser any part that in our judgement shall show evidence of such defect provided further that such part shall be returned within thirty 30 days from date of failure to WOODS routed through the dealer and distributor from whom the purchase was made transportation charges prepaid This warranty shall not be interpreted to render us liable for injury or damages of any kind or nature to person or property This warranty does not extend to loss of crops loss because of delay in harvesting or any expense or loss incurred for labor supplies substitute machinery rental or for any other reason Except as set forth above WOODS SHALL HAVE NO OBLIGATION OR LIABILITY OF ANY KIND ON ACCOUNT OF ANY OF ITS EQUIPMENT AND SHALL NOT BE LIABLE FOR SPECIAL OR CONSEQUENTIAL DAMAGES WOODS MAKES NO OTHER WARRANTY EXPRESS IMPLIED AND SPECIFICALLY WOODS DIS
17. to tractor always check full range of operation for mechanical or hydraulic hose interference Ensure shields and guards are proper ly installed and in good condition Replace if damaged OPERATIONAL SAFETY Do not allow other people in the area when operating attaching removing as sembling or servicing equipment not operate equipment while under the influence of alcohol or drugs Power unit must be equipped with ROPS or ROPS CAB and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS systems in locked up position at all times Always sit in tractor seat when operat ing controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting tractor engine Before dismounting tractor or perform ing any service or maintenance disengage power to implement lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydrau lic pressure stop engine set parking brake remove key and unfasten seat belt MAINTENANCE SAFETY Refer to loader manual and follow all maintenance safety rules and instructions Do not allow other people in the area when operating attaching removing as sembling or servicing equipment Do not modify or alter or permit anyone else to modif
18. under pressure can easily penetrate skin and will cause serious injury or death Make sure that all operating and service personnel know that in the event hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene serious injury or death will result CONTACT A PHYSICIAN IMMEDI ATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY Air in hydraulic systems can cause erratic operation and allows loads or equip ment components to drop unexpectedly Before operating or allowing anyone to approach the equipment purge any air in the system by operating all hydraulic functions several times after connecting equipment connecting hoses or doing any hydraulic maintenance Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses care fully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable compo nents through full operational range to check clearances Replace any damaged hoses immediately Protective sleeves must be over hydrau lic hoses and securely fastened onto metal hose fittings as described in this manual Replace if damaged or if protective sleeve is not properly positioned or secured USING TRACTOR CONTROL LEVERS TO OPERATE LOADER Refer t
19. y or alter the equipment or any of its components in any way Before dismounting tractor or perform ing any service or maintenance disengage power to implement lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydrau lic pressure stop engine set parking brake remove key and unfasten seat belt Your dealer can supply original equip ment hydraulic accessories and repair parts Substitute parts may not meet origi nal equipment specifications and may be dangerous Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head Ensure implement is properly attached adjusted and in good operating condition Keep all persons away from operator control area while performing adjust ments service or maintenance Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before operating Ensure shields and guards are proper ly installed and in good condition Replace if damaged PN 58612 8 4 98 SAFETY RULES AX ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 HIGH PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN W CHECK FOR LEAKS WITH CARDBOARD NEVER USE HAND BEFORE LOOSENING FITTINGS LOWER LOAD RELEASE PRESSURE
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