SSRMAN-1B Users Manual
Contents
1. sisi 6 4 6 Gonfiguration DIE SINC WW 2 oies da de a nee diana tee meet St seu ia 6 4 7 CONTOU Re tn ee ee 7 4 8 O UE e CE D oieri ee acte el maci at a i o ii ta le a i il Sa e a aia Sa 7 4 9 TIES Phase OC AO E E TE EE E i ala tf alle ps ial aaa 7 4 9 1 Three Phase Operation Cycle Times sisi 8 4 10 Wiring Multiple Unit ee ae aparea anainte mei aie ie em ein aia bai iii gi le miei ina ii aia aia 8 4 10 1 Connecting Power amp Commands In Parallel 8 5 Electrical SSC IMC NOMS seriousness ia mat alin n man n ac ni mana e a anunt on 9 6 Mechanical Dimensions aaa 9 fa 7281 112 10m 0102 fake tLe da ee da tnt la a ee nui i 9 8 WIRING DIAGRAM 4 20mA 0 5V 0 10V Input eee aan 10 9 WIRING DIAGRAM Potentiometer Input ceea eee eee eee aiias 10 10 WIRING DIAGRAM 0 135 Ohm Input se iei cae ea aa c rei aie e are az ein de aibe lea n ata file it 11 11 WIRING DIAGRAM 3 PHASE DELTA CONNECTION eee 11 12 WIRING DIAGRAM 3 PHASE WE a an ata detentie eee ei tea 12 1 Ordering Codes Part Description OO OO inputs OO SSRMAN 1B SSR Mount Burst Firing Control 0 10V 0 5V 2 10V 1 5V 4 Module Volts mA Input Pot 20mA 0 20mA Potentiometer SSRMAN 1B 135 SSR Mount Burst Firing Control Module 0 135Q Input 24VAC Power Only 20mA 0 20mA Potentiometer SSRMAN 1B PL SSR Mount Burst Firing Control 0 10V 0 5V 2 10V 1 5V 4 with power limit option 20mA 0 20mA Potentiometer 2 Desc2. Tes I LT SSRMAN 1B SERIES USERS MANUAL Rev 2 2 12 13 SSR INTELLIGENT BURST FIRING CONTROL eee uk Ver COPYRIGHT 2013 NUWAVE TECHNOLOGIES INC SSRMAN 1B Users Manual Page 2 TABLE OF CONTENTS de OST OO ea to men areal aaa italia re leat a aliere aia Ia e ai aa a 2 2 D SSCMDUOM ARR ET aan tai dist it iart i ana d s ca nd a i it a aaa aa an ei dala r tb ete 2 2 1 FS ILIE atomi maina adina au maicii sibi ii dala nl aa linii d tina la 3 3 Installation Safety MIO MALO neue ie ata da il at ie a pi 3 3 1 DONC Slate Relay ARSE NO T iti ne ns E 3 3 2 Mounting INSTUCHONSS cae aere encefal ata ste due bo Bine 3 3 3 EIECU Cal CORNNEC OS ne dietei du antenne emite aa nani ti emana irita ea 4 3 3 1 LEG IACI AN aceia adie rara n ana ma kai n ia iai i eee DBA pat E E seeren 4 3 4 HTT SL NY iret ARTE RR RR RR RI RR RR A RE II E ANI RI RARI E RE LU TE 5 RO o pu o A PRR PRR RER RA RI RER SPRE RI A RIN RARI IS RR NR IRI RR RR RR RR RR eee 5 4 1 PONS SUI Victime iau i ma ea tt ii actele titi talia ia ei a 5 4 2 2AN FOWOF FUSIN Oeser oile mia i oaia ind i as aa au os a bai tatal i tea iai ale ai ni 5 4 3 CONNAN UNTO sa ceea le e fe a a ii Dat a ea ta oaia aaa a ni e 5 4 3 1 f re Gall Gare m Ole CHO Iau an tu acea oi nn ta aa a pa a cai i ada na ana ali deal 5 4 4 OVCE TING e ie ia pa a mai aie i stolnic a i et adina ea a 5 4 5 ONE IVI LU EET ie i a aa on SEE 6 4 5 1 Power Limit Adjustment Procedure
3. 12 12 WIRING DIAGRAM 3 PHASE WYE 3 PHASE WYE CONNECTION SORMAN 1B LOAD WIRING DIAGRAM L1 FT _ ke COMMAND INPUTS WIRED IN PARALLEL FOR 0 10V WIRED IN SERIES FOR 4 20MA HEATER2 ag ERR HEATER2 mm f ine L 13o TET Copyright 2013 NUWAVE TECHNOLOGIES INC
4. 5 Q Pot 0 135 Q 10K Q 0 10V 250Q 4 20mA 100KQ 0 5V 13mA max SSR Drive nominally 10V at 15mA 24VAC 0 5 for 4 20mA 0 5V pot and 0 10V 1 for 0 135 Q 1 5 for 4 20mA 0 5V pot and 0 10V 5 for 0 135 Q 10 100 of max load power 10KQ 25KQ 0 to 60 C 24VAC 15 15 24VDC 30 10 65mA Power consumption 1 6W MAX 24VAC power 47 63 Hz 16 30 AWG Polyamide 6 6 UL 94 V 0 Black NUWAVE TECHNOLOGIES INC SSRMAN 1B Users Manual Page 10 8 WIRING DIAGRAM 4 20mA 0 5V 0 10V Inputs SORMAN 1B WIRING DIAGRAM 4 20mA 0 5V O TOV INPUT AC POWER SOURCE HEATER L D Le PROCESS a e D CONTROLLER EE 4 20mA 0 5VOR 0 10V CONTROL TRANSFORMER 9 WIRING DIAGRAM Potentiometer Input SSRMAN 1B WIRING DIAGRAM POTENTIOMETER INPUT AC POWER SOURCE HEATER POTENTIOMETER 24VAC DC CONTROL TRANSFORMER Copyright 2013 NUWAVE TECHNOLOGIES INC SSRMAN 1B Users Manual Page 11 10 WIRING DIAGRAM 0 135 Ohm Input SORMAN 1B WIRING DIAGRAM 0 135 Ohm Input AC POWER SOURCE HEATER L TR T DIES 0 135 Ohm Thermostat Fuse 24VAC DC CONTROL TRANSFORMER 11 WIRING DIAGRAM 3 PHASE DELTA CONNECTION 3 PHASE DELIA CONNECTION SORMAN 1B LOAD WIRING DIAGRAM sessze 85085 COMMAND INPUTS WIRED IN PARALLEL FOR 0 10V WIRED IN SERIES FOR 4 20MA L2 HEATERS Copyright 2013 NUWAVE TECHNOLOGIES INC SSRMAN 1B Users Manual Page
5. achieved 4 6 Configuration Dipswitch The configuration dipswitch is used for setting up the command input and the cycle time Using a pen point gently push the switch up for on and down for off according to the setup outlined in the table below OFF OFF OFF OFF oN or OFF ON oF OFF OFF OFF o Copyright 2013 NUWAVE TECHNOLOGIES INC SSRMAN 1B Users Manual Page 7 ____2 10V OFF OFF ON ON ____0 1350 ON OFF OFF OFF Module must be ordered as SSRMAN 1B 135 for 0 135Q input support 135 Q input support is only useable with 24VAC Power 200MS S 1 Second S ____10 Seconds _ _ o 10 Seconds 100 Seconds 4 7 Control Output The SSRMAN 1B SSR output drive is a DC pulsed current limited drive signal of 10V 15mA 24VAC power or 10V 9 5mA 24VDC power This is more than enough current for driving most 3 32V standard SSRs however it is still important to review the data sheet for the SSR you would like to use for compatibility with the SSRMAN 1B s output drive The control output can tolerate a momentary direct short The following graph will allow you to verify the SSR s compatibility with the SSRMAN 1B over wide input voltage variations SSR DRIVE CURRENT MADC O 5 10 15 20 SSR INPUT VOLTAGE DROP VDC SSRMAN 1B Output Drive Current vs SSR Input Voltage Drop 4 8 Output LED The SS MAN 1B s RED output LED will turn on when the outpu
6. ch module is required to isolate the inputs 4 10 1 Connecting Power amp Commands In Parallel When multiple SSRMAN 1B power inputs and commands are wired in parallel all of the OV terminals must be connected together follows Power Command 0V 0V 0V gt 0V 0V 0V gt 24V 24V 24V gt IN IN IN gt No crossing of the power input feed or command signal is permitted If for some reason the power should become crossed it will cause a direct short in the system If properly fused the fuse will blow and the SSRMAN 1B will not be damaged If the command inputs are wired improperly damage to SSRMAN 1B can result We do not guarantee operation of the SSRMAN 1B with any other manufacturer s SSR control module Using them in the same circuit may cause either module to be damaged Copyright 2013 NUWAVE TECHNOLOGIES INC SSRMAN 1B Users Manual 5 Electrical Specifications Command Inputs Input Impedance 0 135 Q Excitation Current Control Output 10V at 9 5mA 24VDC Output Resolution Output Linearity Power Limit Range External Potentiometer Res Ambient Temperature Range Power Supply Power Consumption Line Frequency Range Terminal Block wire Gauge Terminal Block Material Mechanical Dimensions Max Height is 0 6 Contact Information NuWave Technologies Inc 866 379 3597 www nuwaveproducts com Copyright 2013 Page 9 4 20mA 0 10V 0 5V 0 13
7. e potential as the negative lead of the current output from the other device otherwise damage to the SSRMAN may result 4 3 1 Input Fail safe Protection If the signal sent to the SSRMAN 1B s command input should become electrically open the control output will be forced to an off or less than 5 output power state 4 4 Cycle Times The SSRMAN 1B has 4 available cycle times of 200mS 1S 10S and 1008S Copyright 2013 NUWAVE TECHNOLOGIES INC SSRMAN 1B Users Manual Page 6 Generally the cycle time should be chosen based on the mass of the load to be controlled the larger the load mass the longer the cycle time can be Generally it is best to choose the longest cycle time that can be used without causing process ripple LOAD POWER 4 5 Power Limit The Power Limit option can be ordered as SSRMAN 1B PL The Power Limit feature is used to limit the average power delivered to the load The power limit is adjustable via a potentiometer located just below the input terminal block The Power limit feature is only available for use with 24VAC Power 4 5 1 Power Limit Adjustment Procedure The Power Limit is adjustable from 10 to 100 of the max load power 0 100 for 1 5Vor 4 20mA ranges Setting the Power Limit potentiometer half way corresponds to a power limit of approximately 55 With the command input set to approximately 100 on startup turn the pot fully CCW Then just turn the pot CW until the desired output power is
8. ections reo pea cee See the WIRING DIAGRAMS at the end of this MANUFACTURER S document Make sure the module ordered is SPECIFICATIONS the correct module for the application before wiring co Before wiring the module all Dip Switch WIRE UNDER SCREW settings for the command input and special TERMINALS features should be setup properly per the Y Dipswitch Configuration Section The terminal blocks on the sides of the SSRMAN for connecting 24V Power and the command signal can accept 16 30 AWG wire 3 3 1 Internal Diagram Please reference the internal diagram below to be absolutely sure that the system wiring will be compatible with the control module IN OV V 24V POT IN 4 IN 3 Copyright 2013 NUWAVE TECHNOLOGIES INC SSRMAN 1B Users Manual Page 5 3 4 Limited Warranty NuWave Technologies Inc warrant this product to be free from defect in workmanship and materials for a period of two 2 years from the date of purchase 1 Should unit malfunction return it to the factory If defective it will be repaired or replaced at no charge 2 There are no user serviceable parts on this unit This warranty is void if the unit shows evidence of being tampered with or subjected to excessive heat moisture corrosion or other misuse misapplication 3 Components which wear or damage with misuse are excluded e g relays 4 NuWave Technologies Inc shall not be responsible for any damage or losses however cau
9. ltage on it This control must be installed in a GROUNDED enclosure by a qualified electrician in accordance with applicable local and national codes including NEC and other applicable codes Provide a safety interlock on the door to remove power before gaining access to the device 3 1 Solid State Relay Installation A Make sure that the voltage and current ratings of the Solid State Relay 2 SSR are sized correctly for the load otherwise a hazardous condition such as 1L ouTPUT 2 over heating failure of the SSR fire or explosion may result Contact the SSR manufacturer for more details a INPUT 3 The SSR must be mounted to a heat sink as per the SSR O TD O manufacturers requirements otherwise a hazardous condition such as over heating failure of the SSR fire or explosion may result Contact the SSR manufacturer for more details 3 2 Mounting Instructions Copyright 2013 NUWAVE TECHNOLOGIES INC SSRMAN 1B Users Manual Page 4 g The SSRMAN mounts directly to the control input terminals of an SSR using two 6 32 screws Some relays have short input screws and longer screws will required to reach through the contacts on the SSRMAN Be sure to observe the correct polarity when mounting the module module should be positioned over the SSR The module should SSRMAN SHOULD BE sit firmly on top of the SSR when the screws are tightened ORIENTED AS SHOWN AND SCREWED TIGHT TO INPUT TERMINALS 3 3 Electrical Conn
10. ription The SSRMAN 1B is a burst firing control module designed for use with standard footprint zero cross or random fire SSRs Solid State Relays The module mounts directly on the SSR s input screws The module operates by varying duty cycle of SSR s control input The power delivered to the load is proportional to the command input signal Copyright 2013 NUWAVE TECHNOLOGIES INC SSRMAN 1B Users Manual Page 3 2 1 Features Command input accepts 4 20mA 0 10V 0 5V 0 135 Potentiometer Configurable for 4 different cycle times Drives multiple solid state relays SSRs Small 1 75x1 40 module mounts on the input terminals of an inexpensive SSR Fits under finger safe covers LED output indicator Adjustable Power Limit PL Option single phase and three phase control 3 Installation Safety Information Responsibility for determining suitability for use in any application equipment lies solely on the purchaser OEM and end user Suitability for use in your application is determined by applicable standards such as UL cUL and CE and the completed system involving this component should be tested to those standards WARNING FIRE HAZARD Even quality electronic components CAN FAIL KEEPING FULL POWER ON Provide a SEPARATE redundant OVER TEMPERATURE SHUTDOWN DEVICE to switch the power off if safe temperatures are exceeded AG WARNING HIGH VOLTAGE This control is installed on a Solid State Relay with high vo
11. sed which may be experienced as a result of the installation or use of this product NuWave Technologies Inc liability for any breach of this agreement shall not exceed the purchase price paid E amp O E 4 Operation 4 1 Power Supply The SSRMAN 1B power requirement is 24V AC 15 47 63Hz 24VDC 30 10 4 2 24V Power Fusing Fusing may be accomplished by fusing each module separately or fusing groups of the modules with either primary or secondary fusing The current draw of each SSRMAN 1B is 65mA max 4 3 Command Input The SSRMAN 1B can accept 4 20mA 0 10V 0 5V and Potentiometer The SSRMAN 1B 135 can only accept a 0 135 Q Input and must be used with 24VAC Power All command inputs are not isolated from the 24V power input they share a common ground The type of command input can be configured via the dipswitch The default setting is 0 5V potentiometer When wiring multiple SSRMAN 1B s together follow the guidelines in the Wiring Multiple SSRMAN 1Bs section Any leg of the command input can tolerate shorts to the OV input Connecting the 24V power to the command input will cause damage to the unit When 4 20mA is selected via the dipswitch a 249 Ohm shunt resistor is present at the command input between the OV and IN terminals Be sure not to exceed 20mA DC on the input as damage to the unit may result If the command input is wired to a 0 20mA or 4 20mA output of another device the OV terminal must remain at the sam
12. t is on The output LED is wired in series with the SSR s input If there is a poor connection on the SSR input terminals or a problem with the SSR s Input the output LED will not become energized 4 9 Three Phase Operation One SSRMAN 1B can be used to control two poles of a three phase load using two SSRs with their control inputs wired in parallel The Module should be wired as shown in the three phase wiring diagrams sections The Control Output section should be reviewed to make sure that the total input current requirements of the two SSRs can be achieved with the SSRMAN 1B Copyright 2013 NUWAVE TECHNOLOGIES NC SSRMAN 1B Users Manual Page 8 4 9 1 Three Phase Operation Cycle Times When using the SSRMAN 1B to control three phase loads the cycle time should be set for at least one second and preferably 10 or 100 seconds This will maximize the control resolution and minimize any load imbalances 4 10 Wiring Multiple Units lf more than one SSRMAN 1B is to be used from a non isolated or common command signals 1 A common power transformer can be shared If the input selected is 0 10V or O 5V the inputs should be wired in parallel 2 If multiple units must be powered from one power transformer and 4 20mA input is selected one module should be set for 4 20mA and the remaining modules should be set for 1 5V 3 If the command is 4 20mA and the command inputs are to be wired in series a separate power transformer for ea
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