Installation Manual
Contents
1. 3 y ea 3 ma P x ee SSS Sa Pee Ss A X L J 7 a Refrigeration amp Drain Nm amp Drain Connection Connection Indoors Dimensions TABLE 3 Classic Series Series _ N 07 17 Indoor 15 24 Indoor 30 36 W mm inch eesse sers inch 889 88935 1100 43 3 1200 47 2 H mminch H mminch inch 295011 6 11 295011 6 335 13 1 357 14 1 TABLE 4 Golden Plasma Indoor 007 015 Indoor 018 024 Design 1 or 2 W mm inch 1090 42 91 H mm inch 314 12 36 Mounting plate Dim in mm inch Fig 3 Classic Indoor 07 17 530 20 9 300 11 8 115 4 5 266 10 5 286 11 3 Classic Indoor 15 24 Classic Indoor 30 36 735 28 9 979 38 5 550 21 7 420 16 5 1 Se ft d Bape bho gt CDO o CD 56 2 2 287 11 3 280 11 0 1375 1 gei2. R22 Golden Plasma 12 7 6 4 15 9 9 5 series B Indoor 007 1 2 1 4 5 8 3 8 012 R407 Classic Indoori5 Indoor15 Plasma Indoor 018 024 15 9 9 5 15 9 9 5 19 9 5 19 9 5 Classic Indoor 20 5 8 3 8 5 8 8 8 3 47 3 8 3 4 3 8 Classic Indoor 24 19 95 19 95 222 127 222 127 222 127 Classic Indoor 30 36 aja 3 87 3 4 3 8 718 1 22 718 1 29 778 1 27 Where S is the suction line diameter in mm in amp L is the liquid line diameter in mm in Insulating the pipes Both liquid and the suction pipes must be insulated separately by a heat resistance material such as Polyethylene foam with a heat transfer rate of 0 035 0 045 kcal m h c 0 14 0 18BTU h and with a thickness of 8 10mm 0 31 0 4in Preparing pipes Electric Cables amp Suction Line De frost sensor cable L iquidd ine Dran iae Check if L is flared uniformly and not cracked or scratched Fig 12 Cut the connection pipe to the necessary length with pipe cutter Hold the pipe downward so that cuttings will not inter the pipe and remove the burrs Insert the flare nut onto the pipe and flare the pipe with flaring tool When bending the pipe be careful not be crush it To prevent crushing of the pipe don t bend the pipe at radius curvature of 100 mm 3 9in or more If the copper pipe is bent or pul
3. Connecting Cable Electric Wiring Diagram Outdoor Unit Connection Cable Indoor Unit 007 017 models Cool Only Unit Heat Pump Unit N Neutral C Control Cool CF Condenser Fan W Control Heat 220 240 1 50Hz 110 115 1 60Hz DE TENs In case of 208 230 1 60 L1 N Cable Heat Pump Unit Defrost Sensor Cable Indoor Unit Defrost Sensor Cable 220 240 1 50Hz 208 230 1 60Hz 018 024 models Cool Only Unit Heat Pump Unit Outdoor Unit Indoor Unit Defrost Sensor Cable Heat Pump Unit Outdoor Unit teefje Yfc wer H Defrost Sensor 208 230 1 60Hz Safety Breaker Cable Fig 10 In some cases the indoor terminal block contains B indicated to live and Y indicated to neutral instead of L and N Terminal cover Tapping screw Type A Fig 11 Wiring Connection Remove the intake grill Remove the terminal cover as type A or type B Remove the clamp Match the terminal block numbers and connection colors with those of the outdoor unit Connect the connection cords firmly to the terminal block Imperfect installation may cause afire see fig 16 Always connect the ground wire Fasten the connection cord with the cord clamp Fasten the terminal cover Ch ee eS Outdoor Unit Installation f possible don t install the unit where it will be exposed to direct sunlight Don t install the unit where a strong wind
4. blows or where it is very dusty Take you neighbors into consideration so they are not disturbed by air blowing into there windows or by noise Flow the dimensions as shown below Dont set the unit directly on the ground because it will cause trouble min 250 mm 9 8 inch 19 7 inch min 500 mm min 1000 mm m 39 4 inch min 700 mm v 27 6 inch lt min 200 mm 7 9 inch min 700 mm 27 6 inch 39 4 inch min 1000 mm 19 7 inch min 500 mm Service area required 118 1 inch min 3000 mm 59 1 inch 15 7 inch min 1500 mm min 400 mm Air flow direction All Dim in m m inch Refrigerant Pipe Work CAUTION The maximum lengths of piping is shown in the Table 6 if the unit are further apart than this correct operation cannot be guaranteed TABLE 6 eae lt 20 40 40 54 54 80 80 100 ModelName Ss s t s e stets ets et Classic Indoor 07 09 Golden Plasma series 9 5 6 4 12 7 6 4 B Indoor 007 009 38 8 1 4 1 2 1 4 R22 Classic Indoor 12 17
5. instruction in the User Manual and check that every thing is satisfactory If the room temperature is low or the unit dose not operates use the test switch to test running Remember to put the switch back after testing 13 AFTER INSTALLING CHECKS Are the indoor and the outdoor units installed securely Are the air inlets and outlets in both units unobstructed Is the line voltage around the correct figure Is the ground wire connected to the grounded Does the remote controller operate correctly Is the De frost sensor located and connected correctly Is there any gas leakage Is the piping insulation complete Does the drain water flow smoothly 14
6. 410 16 1 700 27 5 Golden Plasma series B Golden Plasma series B Indoor 007 015 Indoor 018 024 470 18 5 552 21 7 ____540 21 3 a 131 60 2 4 72 2 8 L L72 2 8 404 15 9 285 11 2 5 Left Outlet 4 i 2 Right outlet 4 Left Rear Outlet 1 Rear Outlet 3 Bottom Outlet Starting installation Mounting the installation plate wall hook bracket according figs 1 2 3 on the wall horizontally Drill a hole in the wall on either the left or right side of the installation plate for refrigerant pipes drain and Electrical cables the hole should have a slight inclination to the outside direction Let the hole be 70 80 mm 2 8 3 1in diameters and you must use PVC sleeve Extend the sleeve by length10 15 mm 0 4 0 6in from the outside direction See Fig 6 z Fasten the wall hook to the wall with 6 or more screws through the holes near the outer edge Fig 5 Fig 6 Center mark Installation Plate Fasten with vinyl tape 10mm or over 100mm dia hole to 10mm low A screw _marking o Oy a all pipe Gj We A Thread S a Y ce ght Wall CAUTION IF the wall hook bracket not stalled horizontally and perpendicularly amp if the hook bracket is titled drain water will drip to the floor Fig 7 Ti
7. INSTALLATION MANUAL WALE MOUNTED UNIT WARNING 1 For the room air conditioner to operate satisfactory install it as outlined in this installation manual 2 Connect the indoor unit and outdoor unit with the room air conditioner piping and cords available as standard parts This installation manual describes the correct connections using the installation set available from our standard parts 3 Installation work must be performed in accordance with national wiring standards by certified persons only 4 Never cut the power cord lengthen or shorten the cord or change the plug 5 Also do not use an extension cord 6 Plug in the unit firmly If the receptacle is loose repair it before using the room air conditioner 7 Do not turn on the power until all installation work is completed e Be careful not scratch the unit when handling it e After installation explain CORRECT OPERATION to the customer using the operation manual e Let the customer keep this installation manual to use when the room air conditioner is served or moved e Before supplying the power check the voltage measured by voltmeter is within 10V Standard Accessories The following installation accessories are supplied Use them as required TABLE 1 Remote Control Holder PAUR For remote control unit Use as remote control unit holder For
8. air conditioner operation Selection the mounting position Install at place that can withstand the weight of the indoor and outdoor units and install positively so that the units will not topple or fall Don t install where there is the danger of combustible gas leakage Don t install near heat sources or direct sun light Be sure that the indoor unit installs at height not less than 230 cm 90 6in to sure that children less than 10 years old not approach the unit Decide the mounting position with the customer as follows 1 Install the indoor unit level on strong wall which not subject to vibration 2 The inlet and outlet ports should not be obstructed the air to be able to blow all over the room 3 Install the unit near an electric source or special branch circuit according to your national electrical code 4 Avoid any raise in condensate drain piping 5 Avoid position where condensate cannot be easily piped to an appropriate drain 6 Avoid any unnecessary turns and bends in the interconnection refrigerant pipes TABLE 2 OA O 6cm 2 4 in or more O bB Left or Right Side 15 cm 5 9 in or more 230 cm 90 6 in or higher Classic Series Z Z Refrigeration amp Drain Refrigeration amp Drain Connection Connection Golden plasma Series
9. ghten with two wrenches t LK _ Wrench fixed Al Flare nut Torque wrench Connection pipe To prevent gas leakage coat the flares surface with refrigerator oil Indoor unit pipe TABLE 5 Flare nut tightening torque Tightening torque 6 35 mm Dia 1 4 14 7 to 19 6 N m 150 to 200 Kgf cm 10 84 to 14 46 lb ft 49 00 to 55 86 N m 500 to 570 Kgf cm 36 13 to 41 19 lb ft 34 3 to 39 2 N m mp 350 to 400 Kgf cm i 25 29 to 28 93 Ib ft 15 88 73 6 to 75 80 N m 750 to 800 Kgf cm 54 28 to 57 89 lb ft 98 00 to 130 00 N m 1000 00 to 1325 60 Kgf cm 72 28 to 95 88 Ib ft 12 7 mm Dia 1 2 mM Dia 5 8 19 05 mm Dia 3 4 CAUTION Do not remove the cap from the connection pipe before connecting z You must use two wrenches one of them torque according the table 2 and Fig 7 Put the indoor unit over the hook wall plate by engaging the two hooks of the indoor unit their positions in the installation plate Check that the hooks are securely seated in their position by trying to move the unit Check that the unit is fully rested on the wall as shown Fig 8 Connections pipes Bend R100 with a pipe bender When extending the drain hose at the indoor unit install the accessory drain insulation Fig 9 Drain insulation Dor Indoor unit drain hose u Vinyl tape Drain hose Place the indoor unit drain hose behind the piping Fig 10
10. iring bellow Return the front cover and air filters 12 Electric Wiring Connection Limit Switch Connector F rn Plasma Filter Cleaning Procedures 1 Turn the power supply off 2 Open the unit front grill 3 Remove the front cover and air filters 4 Remove the plasma filters 5 Drip the filters on water mixed with neutral detergent vessel for 20 minutes 6 Dry up the filters in the shade for a day be sure that the humidity is removed perfectly 7 Return the front cover and air filters Carbon Filter Carbon filter is an active filter in dealing with odors It is remove the Pet hair odor Toilet odor garbage odor etc Installation Procedure 1 Turn the power supply off 2 Open the unit front grill 3 Remove the Air filters 4 Slide them in the front cover filter guide 5 Return the air filters Carbon Filter Cleaning Procedures 1 Turn the power supply off 2 Open the unit front grill 3 Remove the Air filters 4 Remove the carbon filters 5 Keep them in the sun shine for two hours 6 Return the air filters Test running Connect the power supply to the unit a circuit breaker is required in the power supply line Prepare the remote controller for option by installing the accessory battery in their place see instruction in User Manual Test the operating voltage at the power terminal block on the unit and check that it accords with the correct volt Operate the unit See
11. l charge as mentioned at table 7 TABLE 7 Classic ag 07 Classic Indoor 12 17 Classic oe 15 Golden Plasma Golden Plasma Classic Indoor 30 series B Indoor O COn Pasma 36 series B Indoor 012 015 series B Indoor 007 010 018 024 Charge R22 R407C Gm m 10 Note In case R407C 1 Never add additional charge to increase the R407C of leakage system the leakage system must be repair first and recharge 2 During initial charging R407C must be removed from the charging cylinder in the liquid phase R407C is a new refrigerant which prevent Ozone layer destruction Terminal cover Connection pipe Blank cap Outdoor unit tanend 3 way valve J Charging port Hexagon wrench Service hose with a valve core Fig 16 Fig 17 oe CD Gauge manifold EL Insulation tube F E Es Vacuum oe GR pump Ea Service hose e Fig 18 1 Insulate between pipes For rear right and bottom piping overlap the connection pipe heat insulation and indoor unit pipe heat insulation and bind them with vinyl tape so that there is no gap For left and left rear piping put the connection pipe heat insulation and indoor unit pipe heat insulation together and bind them with and vinyl tape so that there is no gap Overlap the insulation Connection pipe REESE Ng Indoor unit pipe es a ne Cloth tape Wrap with cloth tape or e For left and left rear piping bi
12. led to often it will become stiff Don t bend the pipe more than three times at one place Connect the outdoor and indoor piping After matching the center of the flare surface tight the flare nut by hand then tight the nut to specified tightening Long Base sust naar en Copper tubing Full union t ng The flaring tools cone shaped adapter stretches the end of the tubing and forces it against the chamfer forming a 45 flare Correctly made flare is vital to achieving a Fig 14 leak proof connection A Correctly made flare B Flare too small C Flare too large D FI l are uneven Fig 13 Fig 15 Air Vacuum 1 Remove the cap connect the gauge manifold and vacuum pump to the charging valve by service hoses see fig 18 2 Vacuum the indoor unit and the connecting pipes until the pressure in them lowers to below1 5 mmHg 30 inHg keeping vacuum process for 10 minutes at least 3 Disconnect the service hoses and fit the cap to charging valve 4 Remove the blank caps and fully open the spindles of the 2way or 3way valve with Hexagonal wrench torque 70 90 kgf cm 516 29 663 8 lb ft for 2way valve amp 100 120 kgf cm 737 56 885 7 Ib ft for 3way valve 5 Tighten the blank cap to specified torque 200 250 kgf cm 1475 12 1843 9 lb ft See Fig 17 Additional Charge The unit design considered the pipes equivalent length between indoor and outdoor is 4 meter For more pipes length add the additiona
13. nd the ft m A DG MECOCHAN DIPS connection cord to the top of the pipe Heat insulation Bind the pipes together so that there is no gap Gennecion cord Vinyl tape e For left and rear piping bundles the piping Fig 19 and drain hose together by wrapping them with cloth tape over the range 11 Check That BAD BAD BAD T Lifted up Wave End in water Fig 20 Developed Air Filters For Golden Plasma series B only Our units built a great reputation on developing air purifiers system with a carbon and plasma filters technique which is more efficient than conventional purifiers cleaning system Passive air filtration with active air treatment to achieve healthier environment Plasma filters Plasma technology depends on emitting the negative ions released by high voltage techniques like those responsible for purifying the air in the nature by inactivated the effects of chemical components of the odors mold spores etc Itis effective against 1 Viruses 2 Floating Mold Spores as nitrogen oxide from cigarette smoke 3 Odors as cigarette smoke garbage and toilet Installation Procedure 2 3 4 5 6 7 8 Turn the power supply off Open the unit front grill Remove the air filters Remove the unit front cover Install the plasma filter electric black block into the Electric box Fasten the bag filter in front of the coil by screws Connect the Plasma filter wire as w
Download Pdf Manuals
Related Search