- Frank`s Hospital Workshop
Contents
1. To connect to the net work with out changing use the 3 pole neutral and ground plug Leave the neutral binding post out of use PROGRAMMING MODE 8 22 R ESPINAR S L AEi 01 The microprocessor of this autoclave has 10 programs numbers from PO to P9 First 4 from PO to P3 are protected programs and they come programmed from the factory with the usual parameters for sterilization These pre set programs are Prog N Temp C Press Ster time Ster Mode Drying time bar minutes minutes RIEN psg m Je NT 121 1 1 30 Solids ieee A This programs cannot be modified in case of modification protect or unprotect more numbers of programs See the programs protected To edit different sterilization programs use the programs between p4 p9 both included ALPHANUMERIC DISPLAY FUNCTIONS P7 1216 020min SOL 1 SEC 30min The alphanumeric screen apart from showing the sterilization parameters also shows a warning failure and other messages See WARNING MESSAGES and FAILURE MESSAGES PROGRAM INTRODUCTION 9 22 R ESPINAR S L AEi 01 To edit data of a program is necessary to start from an initial situation of controller shown and follow the next steps Connect the autoclave to the mains and press the main switch 3 position and at the same time will light The micropro2. FILLING OF THE CONDENSATION TANK Unscrew the cap of the water inlet 7 Fill in the condensation tank with distilled water to the maximum level until the message of the screen disappears and you hear the acoustic signal Put the cap again without tighten it Open the lid Introduce the material See LOADING THE AUTOCLAVE The water to be used must have a minimum conductivity of 3 3 uS cm maximum resistivity 0 3 MO cm If the value is lower the level sensors may not work due to the low conductivity of the water In this case and if there are not other means mix a glass of tab water with the distilled water and it will give conductivity to the water Close the lid of the autoclave by means of tighten the closure 12 22 R ESPINAR S L AEi 01 Select the appropriate program press START STOP switch initializing the process of sterilization The microprocessor screen will keep you informed of every step of the process The sterilization cycle of a solid without dry is composed by the following phases The sterilization cycle of a solid with dry is composed by the following phases 13 22 R ESPINAR S L AEi 01 MPLETED The sterilization cycle of a liquid is composed by the following phases VACUUM Initial vacuum air expulsion of the sterilization chamber FILLING Automatic filled of distilled water in the sterilization chamber HEATING Increase of pressure heat
3. R ESPINAR 8 1 R ESPINAR S L AEi 01 REGISTERED FIRM ISO 9001 INSTRUCTION MANUAL FOR USE AND MAINTENANCE AUTOCLAVES FOR STERILIZATION MICROPROCESSOR CONTROLLED WITH DRY AND PREVACUUM Models AE 28 DRY AE 75 DRY AE 110 DRY AE 150 DRY 1 22 R ESPINAR S L AEi 01 This manual has been written for safety reasons read the instructions carefully before installing and or using this apparatus If this apparatus should be sold or transferred ensure that this manual is given to the new owner for the correct use and installation This manual should be kept by the apparatus for in case of doubt in its use and for maintenance reasons INDEX Descriptio I Rearview idl elite eae page Characteristics and microprocessor functions page Technical specifications ere etd ce eaten idea eee page Characteristics e p n a page ACCESSONICS a iid ain va oe a an ee a ae page Installation dade idee Aa ee ee AT ee ea gee page Connection to the mains i ede eee ied page Changing voltage e de page Programming Mode Eu bee eee elena page Alphanumeric display functions Program introduction an ai ae ea page Time and date adjust bee e etae eel ee ee page Program
4. 1 to sterilize solids glass plastic etc and it will be set LIQ 1 to sterilize a liquid culture media If the autoclave has not the accessory Heart probe and it is set by mistake SOL 2 or LIQ 2 when the sterilization cycle initialise the program will be aborted and it will appear the message PROBE 2 FAILURE On the other case if the autoclave has this accessory Heart probe it can be editable SOL 1 SOL 2 and LIQ 1 LIQ 2 depending on the usage of the device With the heart probe installed in the autoclave we can introduce it inside a liquid or in the middle of a residues bag according to that the 1 probe controls and maintains the 11 22 R ESPINAR S L AEi 01 sterilisation temperature selected the 2 probe heart probe controls the real temperature of the liquid to sterilize and until this liquid has not reached the selected temperature will not count the time of sterilization For this reason it can be possible to sterilize a product in time and real temperature without mass or volume dependence START UP INSTRUCTIONS Before starting up the autoclave check inside if there are residues left plastic paper etc Connect the autoclave to the mains and switch the main button 3 to the position I At the microprocessor screen will appear the message RAYPA STEAM STERILIZER and a few seconds later will appear a number of a program it will always be the last program executed and the message LACK OF WATER ET
5. 93 731 37 17 Web site http www cecot es raypa E mail raypa cecot es 22 22
6. disconnect the apparatus from the mains Please get in touch with your distributor if in doubt For safety reasons and a good function of the apparatus use original spare parts only If spare parts are needed state the serial number and the model of the apparatus indicated on the characteristic plate at the rear of the apparatus N GUARANTEE This apparatus is guaranteed for a one year period against any fabrication failure or defective part The guarantee does not cover any casualty produced by improper use of the apparatus or alien casualties to R ESPINAR S L If the apparatus is manipulated by non authorized personnel by R ESPINAR S L this guarantee is automatically expired R Espinar S L reserves all right to change technical specifications without previous notice 21 22 R ESPINAR S L AEi 01 DECLARATION OF CONFORMITY CE The manufacturer R Espinar S L declare under its own responsibility that the apparatus Autoclaves for sterilization models AE 28 DRY AE 75 DRY AE 110 DRY AND AE 150 DRY Cod 13360028 13380075 13400011 and 13420015 fulfil with the directives of security 73 23 CEE Low Tension and 89 336 CEE Electromagnetic compatibility According to International Regulations EN 61010 1 EN 61010 2 041 EN 50081 2 and EN 50082 1 R Espinar Manager Director R Espinar S L Av del Valles 322 P I Els Bellots 08227 TERRASSA Barcelona Tel 93 783 03 44 93 783 07 20 FAX
7. ESCRIPTION 1 Operation mode SOLIDS LIQUIDS 2 Number of the program 3 Sterilization temperature 4 Final drying 5 Sterilization time 6 Dry time 7 Switch for sterilization temperature selection TEMPERATURE This switch is used during a sterilization program edition to select and edit the figures 8 Switch for sterilization time selection CLOCK This switch is used during the edition of a sterilization program to select and edit different figures a Time of sterilization a Type of sterilization a Dry time a Date Hour 9 Increase switch In program mode it is used to increase the value of the parameter in edition Out of program it is also used to select a program 10 Decrease switch 4 22 R ESPINAR S L AEi 01 In program mode it is used to decrease the value of the parameter in edition Out of program it is also used to select a program 11 Programming switch PRO While pressing this switch during 2 seconds you can access to the edition of the program During the process of sterilization will shoe the program while pressing 12 Start Stop switch This switch is used to run or to stop the sterilization program selected To stop the sterilization cycle it must be pressed the START STOP switch during 2 seconds If this operation is made in the final onform will appear the message STOP instead of the message STERILIZATION OK TECHNICAL SPECIFICATION Apparatus Steam s
8. N THE OF AUTOCLAVE To switch off the autoclave press the general switch 3 position 0 When you start up the autoclave again this will always show the last program selected LOADING THE AUTOCLAVE Place the material to be sterilized directly or in baskets in a way that you leave space the steam to circulate freely Take care not to cover the opening at the top of the autoclave If special bags are used make sure that they don t touch the walls of the autoclave because when using a drying cycle they might burn We also recommend that the bags should be placed side plastic face down in baskets because if placed paper side down they will absorb the condensation from the baskets 15 22 R ESPINAR S L AEi 01 PRINTER MODE The microprocessor comes out from the factory with the configuration of manual printer To make possible printing a sterilization inform if the printer has a switch called PRINT will only have to press it To print an inform manually from the microprocessor 1 Keep pressed switch TEMPERATURE 7 during some seconds in the screen will appear the message MANUAL PRINTING 2 Press the switch 11 PRO in the screen will appear PRINT NOW 3 Press the switch 9 INCREASE in the screen will appear PRINT NOW YES 4 Press the switch 11 PRO in the screen will appear PRINTING and it will give us an inform of the last sterilization without data as the fol
9. at shows the possibility to re start the cycle again This situation will take place after the execution of a program of liquids or when the cycle has been aborted in a step where the pressure was not enough to take out the water in a solid program It can also be a failure See FAILURE MESSAGES FAILURE MESSAGES The failures detected during the sterilization process a part from giving you the printing warning are accompanied with the sound of an acoustic signal and the light of LCD Pressing the switch START STOP the sound stops When pressing the switch will disappear the failure warning message also and the lights of the LCD in case you don t have to do a discharge phase program LIQUIDS if the cycle was in a determined phase the control still consider to be pressure inside the autoclave or the temperature is still high in the case of liquid programs when the cooling process is finished or the discharge the acoustic signal will sound FAULT PROBE 1 The control detects that the temperature probe 1 main is broken It is impossible to proceed with the sterilization If during the sterilization the probe is broken the process stops FAULT PROBE 2 The control detects that the probe 2 heart probe is broken during a sterilization process with two probes If this happens during a cycle the sterilization is aborted In this case it can be continued the sterilization while the probe 2 is changed by editing the programs a
10. cessor screen will show the message RAYPA STEAM STERILIZER during 2 seconds When the autoclave is running for the first time the screen will show in the first line the n of the program the temperature of sterilization and the sterilization time in the second line of the message LACK OF WATER because it is not filled yet the distilled water condensed tank See START UP When is going to be edited a program the message LACK OF WATER and will appear the parameters left to complete the rest of the program Select with the buttons 9 INCREASE 10 DECREASE the number of the desired program Press the switch n 11 PRO during 2 seconds to get into the program editor desired and it will be shown the letter P to indicate the edition situation Press the switch n 7 THERMOMETER to edit the sterilization data Pressing the switch n 8 CLOCK will be selected the time of sterilization or the field SOL LIQ corresponding at all kinds of sterilization to realize or also the field SEC which corresponds to the dry time Once the field to edit is set use Increase and Decrease switches to modify the values of edition To validate the modified data press PRO switch finishing the program edition If it is needed to go out from the program without validating the modifications done press the START switch that is used as an exit switch of the program the cont
11. eal time and temperature not depending on the volume or capacity of the material to sterilize Thermal printer of continuous sheet that prints the number of the program number of cycle temperature time and date of every sterilization Description Perforated stainless steel basket AISI 316 of 280x200mm for AES 28 2 per autoclave Perforated stainless steel basket AISI 316 of 380x260mm for AES 75 and for AES 110 2 per autoclave AES 75 and 3 per AES 110 Perforated stainless steel basket AISI 316 of 475x360mm for AES 150 2 per autoclave Non perforated stainless steel basket AISI 316 of 280x200mm for AES 28 2 per autoclave 6 22 R ESPINAR S L AEi 01 Code Ref Description 90130775 CCI 75 Non perforated stainless steel basket AISI 316 of 380x260mm for AES 75 and AES 110 2 per autoclave AES 75 and 3 per AES 110 90130850 CCI 150 Non perforated stainless steel basket AISI 316 of 475x360mm for AES 150 2 per autoclave 90130740 CEP 7040 Pippete sterilize cylinder of 70x400mm 90131340 CEP 1340 Pippete sterilize cylinder of 130x400mm 90131326 CEP 1326 Petri capsules sterilize cylinder of 130x260mm 90131347 CEP 1347 Petri capsules sterilize cylinder of 130x400mm 90131428 SRA 1 Height adjustable support with shelves for AE AES 28 90131475 SRA 2 Height adjustable support with shelves for AE AES 75 90131510 SRA 3 Height adjustable support with shelves for AE AES 110 90131550 SRA 4 Height adjustable s
12. ing UNLOADING Automatic unload of the water and steam of the chamber to the condensed water tank only in solid program DRYING Baric balance and drying vacuum only in solid program COOLING Natural cooling process after the sterilization period and up to 90 C only liquid program PROCESS COMPLETED End of cycle signal 14 22 R ESPINAR S L AEi 01 At the end of the sterilization cycle END OF PROCESS sounds an acoustic signal To come back to the initial screen just press switch START STOP After the acoustic signal of END OF PROCESS and if the cycle done is with dry the sterilization chamber has vacuum yet that is shown on the manovacuometre 4 Depending on the autoclave s model it still needs some time to re establish the atmospheric temperature it could be 10 minutes in models of 1501 Do not try to open the lid while the manovacuometre 4 is not showing 0 Once the manovacuometre shows 0 open the lid and keep it opened for a couple of minutes before taking out the material DO NOT INITIALIZE ANOTHER CYCLE OF STERILIZATION BEFORE HAS PASSED 15 MINUTES FROM THE LAST CYCLE LET THE LID OPEN DURING THIS TIME If the cycle done before was of liquids in the screen will be possible to read WATER IN CHAMBER alternatively with START TO CONTINUE See ADVISE MESSAGES DO NOT OPEN THE AUTOCLAVE UNTIL THE CYCLE OF STERILIZATION IS FINISHED AND THE MANOMETRE SHOWS 0 SHUT DOW
13. lowing example DATA PRINTING RESULTS In automatic printing mode data concerning to temperature is suitable step of the cycle and also the time of every step lasted and a final inform To set the automatic printing 1 Keep pressed the switch 7 TEMPERATURE during some seconds in the screen will appear the message MANUAL PRINTING 2 Press switch n 9 INCREASE and in the screen will appear AUTOMATIC PRINTING 3 Press switch n 11 PRO and in the screen will appear DATA CADENCE this means that this will print data every 120 seconds To modify the printing times press switches INCREASE DECREASE 16 22 R ESPINAR 8 1 AEi 01 4 Press switch n 11 PRO in the screen will appear PRINT NOW Press again switch n 11 PRO and it will appear in initial screen With this mode of printer every time the sterilization cycle is initialized the printer automatically will print data with a cadence of printing previously set by doing the following DATA PRINTING RESULTS 17 22 R ESPINAR S L AEi 01 PROTECTED PROGRAMS Info The autoclave comes from the factory with 4 standard programs of sterilization memorized in programs PO to P3 and they are protected that means impossibility to change them Otherwise to have access an block and unblock the N of programs of our choice we have to follow the next steps 1 Keep pressed the switch 7 TEMPERATURE during s
14. ming of printer connection 2 page SOLID LIQUID Modes ii page Statup A c page Filling of the condensation tank 1 page Shut down of the autoclave ssssssssseeeeeneneeeenen menn nennen nennen enne enne page Loading the autoclave ssepe cete ee i ere nae page Printerdode use Re pic ep ep vc et edet He ee ee Ld page Protected programs Info eee Pise bee iin pite bike page Warning ImessageS uuo ode ee eee eec duet ecce en deba eer pi e gb de e edd page Failure massages ave indeed eed page Repairs and spare parts iius ede ede dor ie iene Ra ka eade ce eiae de a qr anne page Guarantee idee denied ade lads nee eee eee ie page Conformity declaration nennen nemen nennen neret nnns page Oo Oo TO KR WO 11 11 11 12 15 15 16 18 18 19 21 21 22 2 22 R ESPINAR 8 1 AEi 01 DESCRIPTION 1 Interface outlet RS 232 2 Microprocessor 3 Mains switch 4 Mano vacuometre 5 Thermal printer of continuous sheet 6 Thermal protector of the cover 7 Filling of the condensed water tank REAR VIEW 8 Ventilation bacteriological filter 10 9 Safety valve 11 10 Condensed water tank empty valve 12 11 Condensed tank outlet 12 Valve for autoclave chamber empty 3 22 R ESPINAR S L AEi 01 MICROPROCESSOR FUNCTIONS AND CHARACTERISTICS D
15. ome seconds in the screen will appear the message MANUAL PRINTING and then the next 4 seconds will appear in the screen the message N PROG PROTEC 4 that shows us that the 4 programs are protected 2 Pressing switches INCREASE DECREASE to modify the n of program that is suitable do be block or unblock 0 1 To 10 Program to protect from PO to P9 No program protected 3 To exit the screen and validate the n of programs protected press switch PRO ANG THIS INFORMATION IS CONVINIENT TO BE KNOWN BY AUTORIZED PERSONNEL ONLY WARNING MESSAGES These messages will appear in the second line of the microprocessor screen They only appear if there is a sterilization process going on LACK OF WATER It is detected that the water of the condensed tank has reached its minimum level This message will not disappear until the maximum level would be replaced Fill in with water just up to the point the message disappears This will coincide with an acoustic signal PRINTING This message will remain until the printing process is finished REPLAGE FILTER 18 22 R ESPINAR S L AEi 01 Remind you to change the bacteriologic filter An acoustic signal will sound intermittently To delete this message it must be stopped and started with the main switch 3 WATER IN CHAMBER The control detects the water inside the sterilization chamber out of cycle This message will be alternative with another START TO CONTINUE th
16. roller goes back to the normal situation without validating any change in edition Switches INCREASE and DECREASE make no effect over the edition data if the selected program is protected Have in mind that If the program is for liquids field SEC will not exist and for this reason will be modified If SEC is equal to 0 out of the program edition this field will not appear DATE AND HOUR ADJUST 10 22 R ESPINAR S L AEi 01 Starting from the initial position of view maintain pressed during 5 seconds the switch CLOCK and the year will be lighting pressing some times the switch PRO we will have access to the other parameters month day hour and minute To modify the parameter to edit press switches increase decrease Go out from the configuration by pressing switch PRO To visualize date and hour just press the switch PRO PROGRAMMING OF PRINTER CONNECTION The autoclave is provided with a lateral connector 1 of 9 pins for printer connection The printer which is connected will be of 24 columns and must have a RS 232 interface at 9 600 bps 8 bits without parity and 1 bit of stop It also must have a minimum buffer of 150 characters 9 PINS CONNECTOR If a printer is connected see paragraph PRINTER MODE SOLID LIQUID MODE If the autoclave is not equipped with an accessory code number 90131400 reference PT 2 Heart probe when a program is edited it will be set SOL
17. s SOL 1 and LIQ 1 19 22 R ESPINAR S L AEi 01 FAULT FILLING When the filling phase is initialized the control makes the autoclave fill in with water up to its level by acting over the filling valve The control takes the time to fill in the chamber If the autoclave is not filled within a determined time or if it is observed a failure during this process or also a failure at the level detector the cycle is aborted FAULT HEATING When a cycle of sterilization starts the evolution of the temperature increase is being controlled up to the temperature selected If the temperature does not evolute correctly that means there must be a problem and the cycle is aborted FAULT TEMPERATURE During the sterilization process the temperature must be between a scale of value to guarantee a correct sterilization if this value is modified more than the setting one the sterilization is not correct and the process is aborted ELECTRO CUTTING By the way it is not a failure but an interruption of the sterilization cycle because of an electrical cut This will mean an abortion of the cycle WATER IN CHAMBER If at the end of the sterilization process the control detects water inside the autoclave after the execution of a solids program LACK OF WATER This message will not disappear until the autoclave has been filled up to its maximum level 20 22 R ESPINAR S L AEi 01 REPARATION AND SPARE PARTS Before any reparation
18. terilization autoclave Sterilization temperature From 105 C to 139 C Max pressure 2 5 bar Voltage 220 V single phase for AE 28 DRY and AE 75 DRY 220 V or 380 V triple phase N for AE 110 DRY and AE 150 DRY Frequency 50 60 Hz Consume 2 000 W 3 000 W Model AE 28 DRY Model AE 75 DRY 4 500 W Model AE 110 DRY 6 000 W Model AE 150 DRY Sterilization time from 3 to 120 minutes Final Drying Selectable DRY NOT DRY Drying time From 0 3 to 60 minutes Data printing Manual Printing cadence Every 120 seconds Printer connection Interface RS 232 5 22 R ESPINAR 8 1 CHARACTERISTICS Seal of silicone AEi 01 a Tank rotary seal and lid made of stainless steel AISI 316 Exterior metallic and top surface made of AISI 304 stainless steel a Automatic air purge evacuation by initial pre vacuum a Distilled water tank with maximum and minimum water levels a Drying system with dry heat and vacuum pump a Automatic water filled in the sterilization chamber a Over temperature and over pressure safety devices safety presostate and safety ACCESSORIES THAT MUST BE INSTALLED AT THE FACTORY valve ACCESSORIES Code Ref 90131400 PT 2 90131300 IT Other accessories Code 90130228 90130375 90130450 90130628 Ref CI 28 CI 75 Cl 150 CCI 28 Description Heart probe PT 100 hermetic with flexible wire of silicone to introduce it into the liquids or bags to sterilize at a r
19. upport with shelves for AE AES 150 All accessories must be installed in factory A INSTALLATION Install the apparatus on a stable and solid surface Don t install the autoclave in areas where there is danger of fire or explosion Don t block or cover the rear ventilation grid Connect a flexible tube to the rear outlet 11 for drainage CONNECTION TO THE MAINS There is the characteristics plate situated at the rear indicating the voltage and power Check to make sure that your electrical installations have the same conditions The plug of the oven is a SCHUKO with central and lateral connection for security reasons the oven must be installed to ground The triphasic autoclaves AE 110 DRY and AE 150 DRY have a normalized plug of 16A 3 poles neutral and ground The autoclaves are equipped from the factory to be connected at 380V N and ground but they can be changed into triphasic 220V and ground following the instructions given in CHANGE OF VOLTAGE CHANGING VOLTAGE 7 22 R ESPINAR S L AEi 01 To change voltage into 220V triple phase and ground follow the next steps a Disconnect the autoclave from the mains Take off the back cover of the autoclave a Change the metallic bridges on the binding post from the star connection to a delta connection as indicates below Take out the neutral blue from terminal space of main entrance and connect to black wire L1
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