UVASPOT 400 User Manual - Tangent Industries Inc.
Contents
1. Munchen Tel 49 0 89 856 08 0 Fax 49 0 89 856 08 148 Spare parts Spare parts and accessories and accesso Figg Description Article Order No EU USA 60 Hz 115 V 50 Hz UVASPOT 400 T 16212 16286 37968 with F lamp and H1 filter UVASPOT 400 T 16213 16288 with F lamp and H2 filter UVASPOT 400 T 16215 16287 with F lamp and BL filter UVASPOT 400 T 16214 16289 with H lamp and Qz filter UVASPOT 400 T 16211 16290 with G lamp and H1 filter Replacement lamps F lamp UV 400 F 2 0338 G lamp UV 400 F 2 3008 H lamp UV 400 H 2 1405 Filter unit H1 1353 2121 2121 H2 1354 4721 BL 2122 2122 Qz 1739 4601 Operating Manual 27 UVASPOT 400 T 28 Description Article Order No EU USA 60 Hz 115 V 50 Hz Ballast unit 39123 39124 37969 Fine wire fuse 19796 19796 19796 Lamp unit 15495 15496 15496 Without lamp without filter UV protective goggles tinted 0067 UV protective goggles clear 0068 Protective gloves 19754 Operating manual 3979 Warning Use only original spare parts from the Dr H nle AG The operational safety of the UVASPOT 400 T cannot be guaranteed if other parts are used 3979d 9 Faults General information The following faults list contain information on faults which may occur on the UVASPOT 400 T possible causes and Tipps on how to remedy the fa2. the room immediately The room must be thoroughly ventilated Subsequently a competent person must collect the mercury residue using a suitable binding agent and dispose of appropriately Binding agent Powdered copper or zinc or Protectasan Firma Frankenbach D 61462 K nigstein Taunus Tel 49 0 6174 3993 Operating Manual e Switch of the UVASPOT 400 T at the mains switch 7 on the ballast unit 2 e Disconnect equipment from the mains Allow equipment to cool sufficiently e Disconnect connector cable 3 from the ballast unit 2 e Unsrew the four fixing screws of the filter unit 6 e Remove the filter unit 6 from the lamp unit 1 21 UVASPOT 400 T Press the retaining springs of the lamp holder apart sideways Only handle the UV lamp 5 by the ce ramic bases and never touch the bulb Remove the UV lamp 5 from the reflec tor socket Note UV lamps contain mercury and must therefore be disposed of as special waste Check the new UV lamp 5 for soiling If necessary clean the new lamp with a clean cloth and alcohol Carefully fit the new UV lamp 5 5 The UV lamp 5 must be handed by the two ceramic bases at all times and the bulb must not be touched Position filter unit 6 on the housing 1 Ensure that it is seated correctly Screw the filter unit 6 to the housing using the four fixing screws Do not over tighten the screws The UVA
3. 00 L Weavelength L nm Dr H nle UV lamp z UV 400 H 2 R relative units os AR a Als L Wavelength L nm Operating Manual 31 UVASPOT 400 T Filter data Filter data Filter type Transmission range Wavelength range nm H1 from 315 UVA VIS H2 from 295 UVB UVA VIS BL 315 400 UVA Qz from 200 UVC UVB UVA VIS Electrical data Electrical data Description unit EU USA 60 Hz 115 V 50 Hz voltage V Hz 230 50 115 60 115 50 current A 4 0 5 2 5 2 Power consumption W 450 450 450 Dimensions and weights Dimensions and weights lamp unit Description unit EU USA 60 Hz 115 V 50 Hz Length mm 265 265 265 Width mm 225 225 225 Depth mm 222 222 222 Weight kg 3 5 5 3 5 3 Dimensions and weights ballast units Dimensions and weights ballast unit Description unit EU USA 60 Hz 115 V 50 Hz Length mm 160 160 160 Width mm 120 210 210 Depth mm 250 300 300 Weight kg 6 10 5 10 5 32 3979d
4. SPOT 400 T is ready for connection to the mains again see Setting up Commissioning and operating Connecting up to the electricity supply 22 3979d tionle v technology Maintenance Maintenance Replacing UV Replacing the UV filter filter Danger Never operate the equipment if the filter is damaged or without a filter UV radiation is a health hazard The UV filter is a unit comprising a filter and e The filter is damaged a filter frame e The dirty filter screen can no longer be The filter unit needs replacing if cleaned e A different wave range is needed The operational safety of the UVASPOT 400 T cannot be guaranteed if other parts are used Warning Only replace with quartz filters manufactured by the Dr H nle AG The filter unit is replaced in its entirety as The following filter units are available from The filter screen is glued to the filter frame the Dr H nle AG Filter unit H1 Filter unit H2 Filter unit BL Filter unit Qz Note LS To order spare parts see order data for spare parts and accesso ries The equipment must be opened in order to replace the UV filter Danger Before opening the equipment switch it off and disconnect from the mains There is a risk of serious even fatal injury Do not open the equipment until it has cooled down If the equipment Has been in operation immediately before replacing the lamp let it cool for at least 30 minutes be
5. adiation accelerates the aging process of materials Surfaces and objects sensitive to UV radiation must be protected Note q Ie Protective articles are listed in the chapter Order data for spare parts and accessories spare parts and accessories 3979d tionle v technology Danger caused by gas Danger caused wb gas Chemical fumes can be released when radi e At the start of operation measure the ating materials with the UVASPOT 400 T level of radiation in the atmosphere If the level is too high a ventilation and suction e Observe the safety data sheets for the unit must be installed materials to be exposed to radiation e UV rays encourage the production of e Refer to the Control of Substances ozone For this reason it is essential to Hazardous to Health Regulations 1999 ensure that the workroom is well venti COSHH lated e Where necessary breathing equipment is to be worn and it must be ensured that the work area is adequately ventilated Danger The lamp contains mercury If it breaks when it gets hot or during operation mercury vapour is released Everyone present must leave the room immediately The room must be thoroughly ventilated Subsequently a competent person must collect the mercury residue using a suitable binding agent and dispose of appropriately Binding agent Powdered copper or zinc or Protectasan Firma Frankenbach D 61462 K nigstein Taunus Tel 449 0 6174 3993 S
6. cc24 vein See hii cede a a Ba ania 9 A Safety feg latlONSassss a cents niais siaii 10 Organisational measures aki kieran Aenea a e 10 Informal safety measures 2 00e ae err nrrrrrerennrare renna 10 Danger due to electricity 0 Bat r42 40 sasdosenaascetesd anpecbesasduagesctecstasenecesc agnaicesstasieeea hse Danger caused by raciation sececessccceeeseeceeeeseeeeeesneeeseseeseeceseeenensiaeesesenaeenenenees 12 Danger calised by GaSwscirces exits cee ttl ite este ene cee eee 13 Servicing maintenance remedying faults ceeeeeeeeeeeeeeeeeeeeeeeeeeeeseaeeeeeeeteaeeeaaes 13 5 Transport storage delivery ccccssseeeessseeeeesseeeeesseeeeeseseeeenseeeeeaseneeeasseeeeensseeneess 14 6 Setting up commissioning and operation ccecccsseecsseeesseeeeeeeeeseeesseeeeseeeeeenees 15 General informatii Ase ina ation SR a a pa 15 Connecting up to the electricity supply 0 0aeererrerr err 16 Operationerne ai e a aah aiaia in assure vratunganteqeeniedacee avi tesenteees 17 Switching the UVASPOT 400 T on and off 0 00e rana 18 7 Servicing maintenance and CleAning ccseccsseeeeeeeseeeseeeeseeeeseeeeseeeseeeeneeeesenees 19 General information 0 0 0 eceeececeseeeseeceneeeeseeseaeeceaeeseaeeseaeeseaeeseaeeseaeeeaeeseaeeseaeeteaeeeaes 19 SOVICO r sock c sees eiecage a o Cas scctevtczasces2 a A a E E E 19 Replacing the UV lampessi iien askana ia a rikka ei a
7. danger of fire and explosion caused by the high temperature of the quartz filter during operation up to 200 C e Protective clothing protective gloves UV protection goggles must be worn when e working within radiation field e There must always be a distance of at least 1m between the equipment and flammable objects e If the reflector is temporarily covered with a screen ensure that the ventilation is ade quate between the screen and the filter to prevent a build up of heat e The UV lamp must not be used inside explosion protected areas Danger Because of the high temperature of the UV lamp 1000 C there is an acute danger of explosion in the presence of combustible air gas mixtures e Allow the equipment to cool sufficiently before opening it to replace the lamp or for any other servicing operations There is an acute danger of burns If the equipment is allowed to cool off naturally there will be wait of at least 30 minutes before it is safe to touch it Operating Manual 11 UVASPOT 400 T Danger caused by radiation 12 Danger caused by radiation In addition to UVA rays the radiation source of the UVASPOT 400 T also emits short wave UV radiation UVC and UVB For this reason the UVASPOT 400 T must only be operated with an intact filter Danger If not used properly UV radiation can damage the skin and eyes It can cause severe sunburn premature skin ageing inflammation o
8. e indicated replacement of worn parts is effected There are International and UK guidelines for restriction of occupational UV exposures Useful references ICNIRP Guidelines on limiting exposure www icnirp de NRPB Advice on protection www nrpb org The following are further conditions for ap propriate use e The observance of all points listed in the user s manual e The execution of all servicing and main tenance work e Compliance with the general and specific safety instructions in this manual e Compliance with the relevant accident prevention regulations Note The Dr H nle AG is not liable for damage resulting from inappropriate use of the equipment Warranty and liability The general sales and delivery conditions of the Dr H nle AG apply The operator will have received these terms at the latest upon signing the contract The Dr H nle AG is not liable for any damage to persons or property arising from any one or more of the following e inappropriate use of the UVASPOT 400 T e incorrect assembly commissioning and operation of the UVASPOT 400 T e operation of the UVASPOT 400 T with faulty and or non functioning safety and protection devices Operating Manual Warranty and liability e Non observance of the instructions given in the user s manual with reference to the e Safety transport storage assembly commissioning operation and servicing of the devices e Unauthorised al
9. ee tionle v technology Operating Manual UVASPOT 400 T 3979d UVASPOT 400 T Copyright All rights reserved Copyright by Dr H nle AG Lochhamer Schlag 1 82166 Gr felfing Munchen Printed in Germany February 2008 No part of this operating manual may be reproduced in any form without the prior written permission of the Dr H nle AG If any part of this user s manual is reproduced stored in a retrieval system or transmitted in any form or by any means without obtaining the prior writ ten permission of the Dr H nle AG this will be considered as an infringement of the copy right and legal action will be taken We reserve the right to effect technical changes for the improvement of the equipment described herein or to raise the safety standard of the said equipment without prior notice Responsible for the content Dr H nle AG Layout Dr H nle AG 3979d tionle v technology List of contents 1 INMHOGUCH OM E 4 2 Description erna nanna nn nanna nanna 5 3 Safety instructions sasssa ces sasdn skan ra ns lan coset seeds codeecensesseedestaeeccescnade tecsensersead 8 General infomation oo ec eeeeceseeeeneeceneeceaeeeeaeeseaeeeeaeeseaeeeeaeeseaeeseaeeeeaeeseaeeseeeteeeeeeees 8 Staff obligati OM 3 wine na a le fagna a RNA Si Ea 8 Danger when using the equipment e 020eeerrenerrrnn neee 8 APPFOPM ALS OS sugeeyeedssuasdeneesacdaeveesetediees anita 9 Warranty and liability aci
10. ervicing maintenance remedying Servicing maintenance remedying faults faults All necessary servicing tasks are described safety technology or their suitability for this in the chapter Servicing maintenance and application Cleaning They must be carried out to en No changes may be made to the UVASPOT sure trouble free operation 400 T not fittings may be added or conver In the unlikely event of faults occurring on sions carried out without obtaining the prior the UVASPOT 400 T the chapter Faults permission of the Dr H nle AG In the event offers information on the causes of the fault of claims under the warranty for our repair and possible remedial action and spare parts service please contact In the unlikely event of a fault occurring which cannot be remedied by any of the Dr H nle AG procedures listed please contact the cus UV Technologie tomer service department of the Dr H nle Lochhamer Schlag 1 AG D 82166 Gr felfing M nchen Replace any worn or damaged parts immediately Tel 49 0 89 856 08 0 Use only original spare parts and replace Fax 49 0 89 856 08 148 ment parts E mail uv hoenle com Parts made by other manufactures may not WebSite www hoenle de be satisfactory from the point of view of Warning No repairs or changes to the equipment other than those described in this manual may be carried out Operating Manual 13 UVASPOT 400 T 14 5 Transport storage delivery The UVASPOT 400 T c
11. f the retina and conjunctiva and possible skin cancer The following instructions must be observed when working with the equipment Personal Protective Equipment must be worn to protect eyes and skin Protective goggles for the eyes should be to standard BS EN 170 especially Ultra violet Filter Scale No 2 1 2 maximum spectral transmittance 313nm 0 0003 365nm 0 3 model type should be for direct and peripheral exposure side shielding Gloves to protect hands should have a Clothing Protection Factor CPF of 30 this is equivalent to the sun protection factor quoted for sunscreens Marigold Industrial have several blue nitrile glove types that score very high 30 on the CPF index Never look directly into the lamp when it is switched on The UVASPOT 400 T must not be oper ated without the filter The process locality must be considered to ensure other personnel are not ex posed to direct or indirect ultraviolet ra diation Shielding can be created using UV absorbing plastics or metals The quartz filter must be inspected regularly for signs and damage The equipment must not be operated unless the quartz filter is intact Danger Never look straight into the lamp Acute risk of building Caution UV radiation can cause damage to electronic components CAUTION before operation If EPROMs are used in the vicinity of the UVASPOT 400 T They must be protected against UV radiation UV r
12. fore opening Acute danger of burns Operating Manual 23 UVASPOT 400 T Switch of the UVASPOT 400 T at the mains switch 7 on the ballast unit 2 Disconnect equipment from the mains Allow equipment to cool sufficiently Disconnect connector cable 3 from the ballast unit 2 Unscrew the four fixing screws of the filter unit 6 Remove the filter unit 6 from the lamp unit 1 Position new filter unit on the housing Ensure that it is seated correctly Attach the filter unit 6 to the housing with the four fixing screws Do not over tighten the screws The UVASPOT 400 T is ready for connection to the mains again see Setting up Commissioning and operation Connecting up to the electricity supply 24 3979d Ainle v technology Cleaning Cleaning Cleaning the reflector the UV filter and the UV lamp Cleaning the reflector the If the equipment is operated in a dust laden environment the reflector the UV filter and the UV filter and the UV lamp UV lamp become soiled very quickly The equipment must be operated in order to clean the reflector the UV filter or the UV lamp Danger Before opening the equipment switch it off and disconnect from the mains There is a risk of serious even fatal injury Do not open the equipment until it has cooled down If the equipment Has been in operation immediately before replacing the lamp let it cool for at least 30 minutes before ope
13. g the UVASPOT 400 T on and off e Press the green mains switch 7 on the ballast unit 2 to switch the UVASPOT 400 T on and off UVASPOT 400 T with ballast Note Observe the information provided by the manufactures in the relevant data sheets when processing materials with UV radiation When the equipment has been switched on The UV lamp reaches its full power after the lamp in the UVASPOT 400 T ignites and approx 3 minutes the red signal lamp on the ballast unit goes out The UVASPOT 400 T is not equipped with If the equipment cold the ignition process hot ignition which means that the lamp can can take up to approx 30 seconds only be switched on again after a cooling off period of 3 to 5 minutes If the UV lamp is new the ignition process can take up to 1 minute Note If the red signal lamp on the ballast unit lights up during operation the lamp must be checked See also the chapter Faults fault list Part 1 a e When work has been completed switch the UVASPOT 400 T off at the mains switch on the ballast Danger There is an acute danger of burns If the equipment is allowed to cool off naturally wait at least 10 minutes before touching it Note Each time the equipment is switched on and off its service life is reduced Avoid switching it on and off unnecessary 4 I gt 18 3979d tionle v technology 7 Servicing maintenance and cleaning General informatio
14. he f UV lamp Replacing the UV lamp The lamp should be replaced after approx 1000 operating hours as the relative intensity of the UV radiation decreases the longer the lamp has been in service Note IEN A reduction in the UV intensity makes applications less effective Warning Use only spare parts manufactures by the Dr H nle AG Safe opera tion of the UVASPOT 400 T cannot be guaranteed if spare parts from other manufactures are used The following replacement lamps are avail UV lamp UV 400 F 2 able from the Dr H nle AG UV lamp UV 400 G 2 UV lamp UV 400 H 2 Note To order spare parts see Order data for spare parts and accessories spare parts and accessories Required tools and parts The following tools and parts are needed in order to replace the UV lamp e Replacement lamp e Screwdriver e Clean fabric gloves The equipment must be opened to replace the UV lamp Danger Before opening the equipment switch it off and disconnect from the mains There is a risk of serious even fatal injury Do not open the equipment until it has cooled down If the equipment Has been in operation immediately before replacing the lamp let it cool for at least 30 minutes before opening Acute danger of burns 20 3979d Ainle v technology Danger The lamp contains mercury If it breaks when it gets hot or during operation mercury vapour is released Everyone present must leave
15. he mains socket The green lamp in the mains switch 7 lights up when the unit is switched on Danger The UVASPOT 400 T may only be connected up to properly installed and earthed sockets Warning Do not connect or disconnect cable unless the ballast is switched off and de energised 16 3979d tionle v technology Operation Operation Danger Improper handling of UV radiation may lead to serious injury Always observe the safety instructions and the conditions on site e The hour counter 4 adds up the operat ing hours of the ballast with a scale reading precision of 0 1 h Thereby it is irrelevant if the lamp unit is connected to the ballast Even if the unit is switched off the display does not extinguish Ballast unit front view Version EU and USA e The 3 pole plug socket for lamp control 9 enables to connect a data link In the event of fault a relay sends a malfunction information e If there is a problem with the burner or if the unit is switched off or disconnected from the mains pin 1 is connected with pin 3 If the UVASPOT 400T is switched on and the burner has ignited the relay opens and pin 2 is connected to pin 3 Plug socket for lamp control Hinweis If there is a problem with the burner during operation the burner has to be checked for proper operation See chapter Faults Fault list Part 1 Operating Manual 17 UVASPOT 400 T Switchin
16. i a 20 Ma INtOn ane eccicediscctcsuasetissccceedetcaestagscabvecenedaviecgsaudecsanasuccenaaduecmmesstinggaedieestectanen gee 23 Replacing the UV filter 23 Ea 25 Cleaning the reflector the UV filter and the UV lamp 00eaee rare 25 Cleaning the surface of the housing and the ballast Unit 000 20eeeaeern 26 8 Order date for spare parts and ACCESSOLICS ccceeeeeeseseeeeeeeeeeeeseeeeeenseeeetenes 27 9 0 nl rs A te seer rere errr ee cern ter tre cece eee A 27 Spare parts ANd ACCESSOLSICS isisisi nerse niade iss akrigis i eiaa 27 9 EE T 29 General information sends dane sl a BR bi 29 Fault list Part aonn a AA EE A A E EEE 29 Fault list Pait a in aga ara aj ap BAR ni FO Ad ER a Gl Sn 30 10 Technical data 200000 eeernnasrnn nanna nanna nanna nanna 31 UV l m Specta ss ities aaa aani Si a aiaa 31 a E E T Electrical data Dimensions and weights lamp unit eee eeeeeeeeseeeeeeeeeeeeeeeeeeeaeeesenaeeeeseeeeesenaees 32 Dimensions and weights ballast unit ceccccsceeceeeeeeeeeneeeeeeeeeeeeeeaeeeeeeeeeeneaeeeees 32 Operating Manual 3 UVASPOT 400 T 1 Introduction This Operating manual describes the UVASPOT 400 T how to operate it and its areas of application Safety instructions and hazard warnings explain how to operate the UVASPOT 400 T safety and correctly The following symbols and terms are used in the manual Danger This symbol indicates i
17. ives bond ing glass plastic metal as well as elec tronic precision mechanical and optical components e UV radiation in chemical biological and pharmaceutical research and production e Coating PC boards UVASPOT 400 T Description of the individual parts and oper ating elements Description of the individual parts and operating elements 1 Lamp unit 2 Ballast unit Supplies the lamp with electricity 3 Connector cable Connects the ballast unit and the lamp unit 4 Hours counter UVASPOT 400T with ballast unit 5 UV lamp UV lamp available in three types 6 Filter unit consisting of filter frame and filter for adapting the spectrum to the applica tion concerned The filter unit is available in four types H1 H2 Qz BL Lamp unit front view 6 3979d Ainle v technology 7 Mains switch Used for switching the UVASPOT 400 T on and off 8 Red signal lamp Issues a warning in the event of failure of the lamp unit 9 Plug socket for lamp control Ballast unit front view Version EU and USA 10 Inlet connector for non heating appa ratus 11 Fuses Ballast unit rear view Version EU Operating Manual 7 UVASPOT 400 T General infor mation Staff obligation Danger when using the e quipment 3 Safety instructions General infomation A sound knowledge of all basic safety regu lations is essential to ensure safe and fault free
18. ll hot after repeated use e Allow the prescribed 3 to 5 minutes for the equipment to cool off see e Setting up commissioning and operation Switchning the UVASPOT 400 T on and off LCD display of hour counter doesn t work Battery of the hour counter has to be renewed e Send the unit to the customer ser vice department of the Dr H nle AG Operating Manual A honle v technology General infor mation Fault list 29 UVASPOT 400 T Fault list Part 2 30 Fault list Part 2 Fault Cause of fault Remedial action Casing becomes too hot filter bursts Ventilator is not run ning e Switch equipment off immedi ately Send it to the customer dervice department The air inlets and out lets of the ventilator are covered or blocked by foreign bodies e Remove foreign body or cover ing see setting up commis sioning and operation General information 3979d tionle v technology 10 Technical data UV lamp spec UV lamp spectra tra The UVASOT 400 T can be operated with the following lamps e Dr H nle UV lamp UV 400 F 2 e Dr H nle UV lamp UV 400 G 2 The diagrams show the radiation spectra e Dr H nle UV lamp UV 400 H 2 emitted by the UV lamps Dr H nle UV lamp z UV 400 F 2 40 R relative units jan L wavelength Dr H nle UV lamp os UV 400 G 2 a R relative units as 300 400 500 6
19. mminent danger threatening the life and health of personnel Warning This symbol indicates possible danger to the life and health of per sonnel Caution This symbol refers to a potentially dangerous situation PIP D Note This symbol refers to notes tips for application and useful informa tion a 4 3979d 2 Description Ainle v technology The UVASPOT 400 T is a high powered ultra violet radiation UV unit It is equipped with a halogenide or mercury high pressure lamp High pressure lamps emit a particulary high radiation compared with their power consumption Different lamps and filter can be used to generate various spectra in the UVA UVB or UVC range and in the black light range The UVASPOT 400 T consist of a lamp and a ballast unit The ballast supplies the electricity for the lamp Several UVASPOT 400T lamp units can be used together to form a radiation unit Each lamp unit is connected to its own ballast unit UVASPOT 400 T with ballast unit Areas of application The UVASPOT 400 T is used in laboratories and in production processes in widely varying sectors of industry for e Hardening UV reactive polyester resins and casting masses e g tanks contain ers pipes and plastic parts e Testing the UV resistance of paints var nishes textiles and coatings e Fluorescence testing Operating Manual Areas of appli cation e Hardening UV reactive adhes
20. n General infor mation e When servicing carrying out mainte e Never touch the reflector nance or cleaning the equipment ensure e Only handle the UV lamp by its ceramic that no fingerprints bases e In generel only work with a clean cloth or e If it is necessary to clean the filter the clean gloves lamp and the quartz filter do so when they are cold and always use a clean cloth and alcohol Note Marks on the UV lamp or the reflector e g fingerprints will be burnt on when the lamp is put into operation They reduce the service life and the performance of the UV lamp Servicing Servicing The following servicing work must be carried out on the UVASPOT 400 T Daily After 500 to 1000 operating hours de Inspect the reflector the UV filter and the UV pending on the operating conditions lamp for durst and other soiling If necessary these parts must be cleaned Replace the UV lamp see Replacing the see UV lamp Cleaning the reflector the UV filter and UV lamp Danger Before carrying out servicing switch off the equipment and disconnect at the mains Risk of serious even fatal injury Servicing maintenance and cleaning work must only be carried out when the equipment has cooled off If the equipment has been in operation before the servicing mainte nance or cleaning let it cool for at least 30 minutes Acute danger of burns Operating Manual 19 UVASPOT 400 T Replacing t
21. ning Acute danger of burns e Switch of the UVASPOT 400 T at the mains switch 7 on the ballast unit 2 e Disconnect equipment from the mains Allow equipment to cool sufficiently e Disconnect connector cable 3 from the ballast unit 2 Operating Manual 25 UVASPOT 400 T 1 e Unsrew the four fixing screws of the filter unit 6 e Remove the filter unit 6 from the lamp unit 1 e Clean the reflector the filter and the lamp using a clean cloth and alcohol Note IEN Do not use aggressive or abrasive agents for cleaning e Position the cleaned filter unit on the housing e Ensure that it is seated correctly e Attach the filter unit 6 to the housing with the four fixing screws Do not over tighten the screws The UVASPOT 400 T is ready for connection to the mains again see Setting up commissioning and operation Connecting up to the electricity supply Cleaning the surface Cleaning the surface of the housing and the ballast unit Never use aggressive or abrasive agents to clean the equipment surfaces Use only mild cleaning agents containing tensides cleaning cloths or damp sponge No moisture must be allowed to penetrate into the equipment 26 3979d tionle v technology 8 Order date for spare parts and accessories Ordering Ordering Order spare parts from our spare parts service Dr H nle AG UV Technologie Lochhamer Schlag 1 D 82166 Gr felfing
22. onsists of two units which are delivered in two boxes Lamp unit Ballast e Connector cable for linking the lamp with the ballast e The UVASPOT 400 T is connected to the Filter frame with filter electricity supply via the ballast housing e reflector with holder and UV lamp The delivered goods must be inspected to Any damage detected must be documented ensure that the consignment is complete at once and reported immediately to your that there is no damage or anything else specialist dealer or directly to the conspicuous Dr H nle AG Note Packing material must be disposed of in an environment friendly way or re used if possible We would recommend that the packing material be kept to protect IE the equipment if it needs to be shipped onward or otherwise trans ported 3979d tionle v technology 6 Setting up commissioning and operation General information General infor mation e When setting up the equipment ensure e If itis necessary to clean the reflector the that there are no fingerprints on the re lamp and the filter do so when they are flector the lamp or the filter cold and always use a clean cloth and e Never touch the reflector alcohol e In general only handle the UV lamp with a clean cloth or clean gloves and as far as possible handle only by the ceramic base Note Marks on the UV lamp of the reflector e g fingerprints will be burnt on when the lamp is put into operation The
23. operation of the UVASPOT 400 T This user s manual contains all important safety regulations to ensure safe operation of the equipment This user s manual and in particular the safety instructions must be observed by all persons working with the equipment In addition all relevant rules and accident prevention regulations relating to the opera tion site must be observed At regular intervals the operator will check that all personnel are observing the safety regulations Under the Health and Safety Management at Work Regulations 1999 users are required to carry out a suitable and sufficient assessment of the risks created by the use of the UVASPOT 400 T They must ensure adequate control measures are in place to minimise or eliminate any of the risks created The information contained within this manual will assist in creating your own risk assessment Staff obligation Before commencing work all persons en trusted with work to be performed on the UVASPOT 400 T undertake the following Danger when using the equipment e To observe the safety at work and acci dent prevention regulations e To read the chapter on safety and the warnings printed in this manual and to observe them at all times while using the equipment The UVASPOT 400 T has been manufac tured in accordance with the very latest state of the art technology and the recog nized rules of safety technology The equipment may only be used under
24. terations to the construc tion of the UVASPOT 400 T e Negligent monitoring of equipment parts and subject to wear Repairs which are carried out incorrectly e Catastrophes the action of foreign bod ies or acts of God UVASPOT 400 T Organisational measures Informal safety measures Danger due to electricity 10 4 Safety regulations Organisational measures All safety devices on the equipment must be tested for correct functioning regularly prior to carrying out work and at each shift change Look of external signs of damage Informal safety measures In addition to this user s manual the generally and locally applicable accident prevention and environmental protection regulations must be available and observed Danger due to electricity The electrical components of the UVASPOT e Check that all electric cable are in per 400 T must be inspected regularly fect condition Before commencing work Loose connections must be lightened and damaged wiring replaced immediately This e Check all equipment components for work must be carried out by an expert external signs and damage Danger There is a danger caused by direct or indirect contact with electricity 3979d tionle v technology Thermal haz ards Thermal hazards The following safety precautions must be e Never touch the quartz filter during observed when operating the UVASPOT operation 400 T Danger There is an acute
25. the following conditions e Personal Protective Equipment PPE is worn to protect eyes and skin e Materials degrade when exposed to UV light therefore PPE s must be inspected before use Damaged or items showing signs of ageing must be replaced e Itis used for the purpose for which it was constructed e in a condition in which the equipment complies with all safety technology re quirements Danger Improper use the equipment can endanger the health of personnel using it or cause a risk to third parties including the risk of serious skin damage or eye injury It may also cause damage to the device or other material damage 3979d tionle v technology Note Faults which impair the safety operation of the equipment must be remedied immediately Appropriate use Appropriate use The UVASPOT 400 T is an ultraviolet area lamp UV for the radiation of surfaces Large areas can be exposed by using Several devices together Any other use or use above and beyond these terms is defined as inappropriate and is thus dangerous The UVASPOT 400 T must not be used for tanning the skin The high intensity UV would cause burning and may lead to premature skin ageing or skin cancer The operator may only operate the equip ment as stipulated by the operating instruc tions in this manual The operator is under obligation to ensure that the prescribed inspections and servicing work are carried out and that th
26. ult If a fault occurs on your equipment and can not be remedied by following these instruc tions contact the customer service depart ment of the Dr H nle AG Fault list Part 1 Contact address Dr H nle AG UV Technologie Lochhamer Schlag 1 D 82166 Gr felfing M nchen Tel 49 0 89 856 08 0 Fax 49 0 89 856 08 148 Fault Cause of fault Remedial action Green lamp on the mains switch does not light up Device is not plugged in to the mains e Plug in to the mains see Setting up commissioning and operation Connecting up to the mains No current at the mains socket e Check the main fuse Mains fuse is faulty e Replace fuse UV lamp does The ballast and the e Connect connecting cable see not ignite UVASPOT 400 T are not e Setting up commissioning and connected operation Connecting up to the mains The UVASPOT 400 T is e Wait for ignation see Setting up cold The ignation proc commissioning and operation ess can take up to Switching the UVASPOT 400 T on approx 60 seconds and off UV lamp does UV lamp is not fitted e Fit UV lamp correctly see Setting not ignite correctly up commissionioning and opera red control tion Replacing the UV lamp lamp lights up lamp error UV lamp is faulty e Replace UV lamp see Setting up control is ak commissioning and operation Re tive placing the UV lamp UV lamp is sti
27. y reduce the service life and the performance of the UV lamp Check the air inlets in the casing before If the reflector is to be covered with a switching the equipment on screen for any period of time during There must be no foreign bodies covering operation ensure that there is a gap of or blocking the apertures between 3 and 5 cm between the screen and the filter This will prevent the build up of heat which can lead to the destruction of the filter Danger Ensure that the cooling is sufficient when setting up the UVASPOT 400 T There is a acute danger of fire if the equipment is not suffi ciently cooled Neither the ambient temperature nor the cooling air temperature may exceed 45 C e The equipment must be protected against e The UVASPOT 4007 is only to be chemical fumes operated with the axis of the lamp e Only operate the UVASPOT 400 T in dry positioned horizontally rooms e The equipment is only suitable for sta tionary use Note The lamp should not be titled horizontally by more than 10 other wise the service life of the UV lamp will be shortened Operating Manual 15 UVASPOT 400 T Connecting up to the electricity Connecting up to the electricity supply supply e Plug the connector cable 3 of the lamp unit 1 into the ballast unit 2 with the round socket 12 e Plug the mains cable of the ballast unit 2 into the inlet connector for non heating apparatus and into t
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